JP2020123437A - Battery module - Google Patents

Battery module Download PDF

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JP2020123437A
JP2020123437A JP2019013163A JP2019013163A JP2020123437A JP 2020123437 A JP2020123437 A JP 2020123437A JP 2019013163 A JP2019013163 A JP 2019013163A JP 2019013163 A JP2019013163 A JP 2019013163A JP 2020123437 A JP2020123437 A JP 2020123437A
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partition
insulating member
battery
battery module
juxtaposed
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伊藤 智之
Tomoyuki Ito
智之 伊藤
悟士 山本
Satoshi Yamamoto
悟士 山本
洋明 加藤
Hiroaki Kato
洋明 加藤
卓矢 山本
Takuya Yamamoto
卓矢 山本
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Toyota Industries Corp
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Toyota Industries Corp
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Priority to JP2019013163A priority Critical patent/JP2020123437A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Gas Exhaust Devices For Batteries (AREA)
  • Battery Mounting, Suspending (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

To provide a battery module capable of suppressing disconnection of wiring in an aggregation part.SOLUTION: In a battery module 10, an aggregation part 34a of a flexible printed circuit board 34 is disposed at an opposite side of a secondary battery 11 interposing a smoke exhaust passage 45 therebetween in a partition part 42. In the battery module 10, the partition part 42 includes a recess 47 which is recessed from an outer surface 44b of the partition part 42 to the smoke exhaust passage 45 in an overlapping direction H, and an insulation member 40 includes a communication port 48 overlapping the recess 47 in the overlapping direction H. In the battery module 10, the flexible printed circuit board 34 includes in the aggregation part 34a a bent portion 39 which enters the recess 47 from the communication port 48, and the bent portion 39 allows the aggregation part 34a to extend in a juxtaposing direction X.SELECTED DRAWING: Figure 4

Description

本発明は、フレキシブルプリント基板を有する電池モジュールに関する。 The present invention relates to a battery module having a flexible printed board.

EV(Electric Vehicle)やPHV(Plug in Hybrid Vehicle)などの車両には、原動機となる電動機への供給電力を蓄える蓄電装置としてリチウムイオン電池などの二次電池が複数搭載されている。複数の二次電池は、隣り合う二次電池の電極端子同士を接続するバスバーを介して直列接続又は並列接続された電池モジュールを構成する。また、複数の二次電池は、それら二次電池の並設方向の両端側から拘束部材によって拘束された状態で電池パックのケースに収容されている。また、二次電池の電池ケースには、正極及び負極の積層体である電極組立体、及び電解液が収容されている。二次電池の電池ケースにおける壁部には、電池ケースの内圧を電池ケース外に開放させる圧力開放弁が設けられ、圧力開放弁は正極及び負極の電極端子の間に挟まれた位置に設けられている。 Vehicles such as EVs (Electric Vehicles) and PHVs (Plug in Hybrid Vehicles) are equipped with a plurality of secondary batteries such as lithium-ion batteries as a power storage device that stores electric power supplied to a motor serving as a prime mover. The plurality of secondary batteries form a battery module that is connected in series or in parallel via a bus bar that connects the electrode terminals of adjacent secondary batteries. In addition, the plurality of secondary batteries are housed in the case of the battery pack in a state of being constrained by the constraining members from both end sides of the secondary batteries in the arrangement direction. Further, the battery case of the secondary battery contains an electrode assembly, which is a laminate of a positive electrode and a negative electrode, and an electrolytic solution. A pressure release valve that opens the internal pressure of the battery case to the outside of the battery case is provided on the wall portion of the battery case of the secondary battery, and the pressure release valve is provided at a position sandwiched between the positive and negative electrode terminals. ing.

二次電池では、正極と負極との内部短絡や、過充放電などによって、電極組立体の一部が発熱し、この電極組立体の発熱反応が制御不能に繰り返される状態、所謂熱暴走に陥ることがある。二次電池が熱暴走した状態では、二次電池の温度は自発的に上昇し続ける。すると、電解液が分解され、電池ケース内にガスが発生し、電池ケースの内圧が上昇する。そして、電池ケースの内圧が既定値を超えると、圧力開放弁が破断して、電池ケースの内圧が開放されるとともに、電池ケース内からガスが噴出する。噴出したガスは、圧力開放弁を覆うように設けられた排煙ダクトによって電池パックのケース外へ排出される。 In a secondary battery, a part of the electrode assembly generates heat due to internal short circuit between the positive electrode and the negative electrode, overcharging and discharging, etc., and the exothermic reaction of this electrode assembly is repeated uncontrollably, so-called thermal runaway. Sometimes. When the secondary battery is in thermal runaway, the temperature of the secondary battery continues to rise spontaneously. Then, the electrolytic solution is decomposed, gas is generated in the battery case, and the internal pressure of the battery case rises. When the internal pressure of the battery case exceeds a predetermined value, the pressure release valve is broken, the internal pressure of the battery case is released, and gas is ejected from the inside of the battery case. The ejected gas is discharged to the outside of the case of the battery pack by a smoke exhaust duct provided so as to cover the pressure release valve.

また、電池モジュールには、測定装置が搭載されている。測定装置は、二次電池それぞれの端子間電圧や温度を測定する。測定装置は、監視部と、フレキシブルプリント基板と、を備える。監視部は集積回路であり、各二次電池の端子間電圧や温度を測定し、二次電池の端子間電圧や温度に異常が生じているか否かを監視する。フレキシブルプリント基板は、二次電池の電極端子同士を接続する各バスバーや、電極端子に接続される配線を集約し、かつ可撓性樹脂によって保持された集約部を備え、集約部は二次電池の並設方向に長手が延びる。このようなフレキシブルプリント基板は、集約部が正極と負極の電極端子の間に配置されることから、正極と負極の電極端子間に位置する圧力開放弁を覆った排煙ダクトに重なる状態で配置されている(例えば、特許文献1参照)。 A measuring device is mounted on the battery module. The measuring device measures the voltage and temperature between the terminals of each secondary battery. The measuring device includes a monitoring unit and a flexible printed board. The monitoring unit is an integrated circuit, and measures the terminal voltage or temperature of each secondary battery and monitors whether or not the terminal voltage or temperature of the secondary battery is abnormal. The flexible printed circuit board has a bus bar that connects the electrode terminals of the secondary battery and an aggregating unit that aggregates the wiring connected to the electrode terminals and is held by a flexible resin. The length extends in the juxtaposed direction. Since such a flexible printed circuit board is arranged between the electrode terminals of the positive electrode and the negative electrode, the flexible printed circuit board is arranged so as to overlap with the smoke exhaust duct covering the pressure release valve located between the electrode terminals of the positive electrode and the negative electrode. (For example, see Patent Document 1).

特開2015−22965号公報JP, 2015-22965, A

二次電池の充放電に伴って正極や負極が膨張・収縮した場合、膨脹・収縮に伴って二次電池の電池ケースが並設方向に変形する。膨脹に伴う電池ケースの変形に伴い、電極端子の位置が並設方向に変化すると、バスバーや電極端子に接続されたフレキシブルプリント基板の集約部に対し、当該集約部を並設方向に引っ張る力が作用して集約部の配線が断線する虞がある。 When the positive electrode or the negative electrode expands or contracts as the secondary battery is charged or discharged, the battery cases of the secondary batteries are deformed in the parallel arrangement direction due to the expansion or contraction. When the positions of the electrode terminals change in the parallel direction due to the deformation of the battery case due to expansion, the force for pulling the collective part in the parallel direction is applied to the collective part of the flexible printed circuit board connected to the bus bar or the electrode terminal. There is a risk that the wiring of the aggregation unit may be broken due to the action.

本発明の目的は、集約部における配線の断線を抑制できる電池モジュールを提供することにある。 An object of the present invention is to provide a battery module capable of suppressing disconnection of wiring in the collecting section.

上記問題点を解決するための電池モジュールは、電池ケース内に電解液及び電極組立体が収容され、前記電池ケースの内圧が規定圧力を超えた場合に前記電池ケースの内圧を開放する圧力開放弁を前記電池ケースの壁部に有し、並設方向に並べられる複数の二次電池と、前記並設方向に並ぶ全ての前記圧力開放弁を覆い、開放された前記圧力開放弁から放出されたガスを流すための排煙通路を区画する区画部と、前記二次電池それぞれの情報を得るための複数の配線において前記並設方向に延びる部位を集約し、かつ可撓性樹脂によって保持した集約部を備えるとともに、当該集約部が前記区画部における前記排煙通路を挟んだ前記二次電池の反対側に配置されているフレキシブルプリント基板と、前記集約部を前記二次電池から絶縁する絶縁部材と、を有し、前記区画部と前記集約部とが重なる方向を重合方向とした場合、前記絶縁部材は前記重合方向における前記区画部と前記集約部との間に介在し、前記区画部は前記重合方向に沿って前記区画部の外面から前記排煙通路に向けて凹む凹部を有するとともに、前記絶縁部材は、前記重合方向に前記凹部と重なる連通口を有し、前記フレキシブルプリント基板は、前記連通口から前記凹部に入り込む撓み部を前記集約部に有し、前記撓み部は前記並設方向への前記集約部の伸びを許容することを要旨とする。 A battery module for solving the above problems is a pressure release valve that stores an electrolyte solution and an electrode assembly in a battery case and releases the internal pressure of the battery case when the internal pressure of the battery case exceeds a specified pressure. A plurality of secondary batteries that are arranged in the juxtaposed direction and cover all the pressure release valves that are arranged in the juxtaposed direction, and are discharged from the opened pressure release valves. A partition part for partitioning a smoke exhaust passage for flowing gas, and a plurality of wirings for obtaining information of each of the secondary batteries, the parts extending in the juxtaposed direction are collected, and are held by a flexible resin. And a flexible printed circuit board that is provided on the opposite side of the secondary battery across the smoke exhaust passage in the partition section, and an insulating member that insulates the aggregation section from the secondary battery. And, when the direction in which the partition portion and the aggregating portion are overlapped is a stacking direction, the insulating member is interposed between the partition portion and the aggregating portion in the stacking direction, and the partition portion is While having a recessed portion from the outer surface of the partition portion along the stacking direction toward the smoke exhaust passage, the insulating member has a communication port overlapping the recessed portion in the stacking direction, the flexible printed circuit board, The gist is that the converging part has a bending part that enters the recess from the communication port, and the bending part allows the concentrating part to extend in the juxtaposed direction.

これによれば、複数の二次電池のうち、少なくとも一部の電池ケースが並設方向に変形したとき、集約部に対し並設方向へ引っ張る力が作用する。すると、集約部では撓み部が並設方向に伸び、集約部を引っ張る力は、撓み部が伸びることで吸収される。このため、撓み部が無い場合のように、集約部を引っ張る力を、撓みの無い部分が伸びることで吸収する場合と異なり、集約部の配線が並設方向の途中で断線することを抑制できる。 According to this, when at least a part of the battery cases among the plurality of secondary batteries are deformed in the juxtaposed direction, a force pulling in the juxtaposed direction acts on the collecting portion. Then, in the gathering portion, the bending portion extends in the juxtaposed direction, and the force pulling the gathering portion is absorbed by the stretching of the bending portion. For this reason, unlike the case where there is no bending portion to absorb the force of pulling the aggregation portion by the extension of the portion without bending, it is possible to prevent the wiring of the aggregation portion from breaking in the middle of the juxtaposed direction. ..

また、集約部は区画部に重ねて配置されており、撓み部は、重合方向に沿って区画部から排煙通路に向けて凹む凹部内に入り込んでいる。撓み部を入り込ませるための凹部を排煙通路の空間を利用して形成しているため、例えば、重合方向における区画部よりも外側に、集約部を撓ませるための空間を確保する場合と比べて、電池モジュールにおける重合方向への寸法を小さくできる。 In addition, the consolidating portion is arranged so as to overlap the partition portion, and the bending portion enters the recessed portion that is recessed from the partition portion toward the smoke exhaust passage along the overlapping direction. Since the recess for allowing the flexible portion to enter is formed using the space of the smoke exhaust passage, for example, compared with the case where a space for flexing the aggregation portion is secured outside the partition portion in the stacking direction. As a result, the dimension of the battery module in the stacking direction can be reduced.

また、電池モジュールについて、前記重合方向に沿って、前記フレキシブルプリント基板を前記絶縁部材と反対側から覆う絶縁カバーを備え、前記絶縁カバーは、当該絶縁カバーから前記区画部に向けて突出し、かつ前記連通口に挿入される凸部を備えていてもよい。 Further, with respect to the battery module, an insulating cover that covers the flexible printed circuit board from the side opposite to the insulating member is provided along the stacking direction, and the insulating cover projects from the insulating cover toward the partition portion, and You may provide the convex part inserted in a communication port.

これによれば、絶縁カバーによってフレキシブルプリント基板を覆うことで、フレキシブルプリント基板を外部から絶縁できる。この絶縁カバーに凸部を設け、凸部を連通口に挿入することにより、撓み部を凸部に沿うように変形させることができ、凸部によって集約部を撓ませた状態を維持しやすい。また、集約部を並設方向に引っ張る力が作用していないときに撓み部が伸びてしまうことを凸部で抑制でき、撓み部が無くなることを抑制できる。 According to this, by covering the flexible printed circuit board with the insulating cover, the flexible printed circuit board can be insulated from the outside. By providing a convex portion on the insulating cover and inserting the convex portion into the communication port, the flexible portion can be deformed along the convex portion, and it is easy to maintain a state in which the concentrating portion is deflected by the convex portion. In addition, it is possible to prevent the convex portion from extending when the force pulling the aggregated portions in the parallel direction is not applied, and it is possible to prevent the flexible portion from disappearing.

また、電池モジュールについて、前記絶縁カバーから前記区画部に向けて前記凸部が突出する方向を当該凸部の突出方向とすると、前記凸部は、前記突出方向の先端に前記絶縁カバーよりも軟質の凸部用緩衝材を備えていてもよい。 Further, in the battery module, when the direction in which the convex portion projects from the insulating cover toward the partition is the projecting direction of the convex portion, the convex portion is softer than the insulating cover at the tip in the projecting direction. The bumper cushioning material may be provided.

これによれば、集約部に対し、当該集約部を並設方向へ引っ張る力が作用したとき、及び引っ張る力が無くなって元の状態に戻るとき、集約部が凸部に摺接しても凸部用緩衝材によって集約部の損傷を抑制できる。 According to this, when a force for pulling the aggregating portion in the juxtaposed direction acts on the aggregating portion and when the aggregating portion returns to the original state without the pulling force, the aggregating portion may be slidably contacted with the convex portion. The cushioning material for use in the assembly can suppress damage to the aggregated portion.

また、電池モジュールについて、前記絶縁部材は、前記連通口の端縁のうち前記並設方向に対向する端縁に、前記絶縁部材よりも軟質の緩衝材を備えていてもよい。
これによれば、集約部に対し、当該集約部を並設方向へ引っ張る力が作用したとき、及び引っ張る力が無くなって元の状態に戻るとき、緩衝材によって集約部の損傷を抑制できる。
Further, in the battery module, the insulating member may be provided with a cushioning material softer than the insulating member at an end of the end of the communication port that faces the side-by-side arrangement direction.
According to this, when a force for pulling the aggregating portions in the juxtaposed direction acts on the aggregating portion, and when the pulling force disappears and the original state is restored, damage to the aggregating portion can be suppressed by the cushioning material.

また、電池モジュールについて、前記区画部は前記絶縁部材に形成されていてもよい。
これによれば、例えば、絶縁部材と区画部とを別部材とした場合、重合方向に沿って区画部に絶縁部材が重ねられるため、電池モジュールにおいては、重合方向に沿って、区画部の厚さと絶縁部材の厚さが存在する。これに対し、区画部が絶縁部材に形成されることで、重合方向への厚さは絶縁部材の厚さだけとなり、絶縁部材と区画部とを別部材とした場合と比べると重合方向への電池モジュールの寸法を小さくできる。
Further, in the battery module, the partition may be formed on the insulating member.
According to this, for example, when the insulating member and the partition are separate members, since the insulating member is overlapped with the partition along the stacking direction, in the battery module, the thickness of the partition along the stacking direction. And the thickness of the insulation member is present. On the other hand, since the partition portion is formed in the insulating member, the thickness in the stacking direction is only the thickness of the insulating member, and compared to the case where the insulating member and the partition portion are separate members, The size of the battery module can be reduced.

本発明によれば、集約部における配線の断線を抑制できる。 According to the present invention, it is possible to suppress disconnection of the wiring in the aggregation section.

実施形態の電池モジュールを示す分解斜視図。The disassembled perspective view which shows the battery module of embodiment. 実施形態の電池モジュールを絶縁カバーを除いた状態で示す平面図。The top view which shows the battery module of embodiment in the state which removed the insulating cover. 凹部周辺を示す部分斜視図。FIG. 4 is a partial perspective view showing the periphery of a recess. 絶縁部材、絶縁カバー及びフレキシブルプリント基板を示す部分断面図。FIG. 3 is a partial cross-sectional view showing an insulating member, an insulating cover and a flexible printed board. 集約部を引っ張る力が作用する前の状態を示す部分断面図。FIG. 6 is a partial cross-sectional view showing a state before a force for pulling the aggregating portion acts. 集約部を引っ張る力が作用した状態を示す部分断面図。FIG. 6 is a partial cross-sectional view showing a state in which a force pulling the aggregating portion is applied. 別例の電池モジュールの一部を示す部分分解斜視図。The partial exploded perspective view which shows some battery modules of another example.

以下、電池モジュールを具体化した一実施形態を図1〜図6にしたがって説明する。
図1又は図2に示すように、電池モジュール10は、複数の二次電池11を備える。二次電池11は、リチウムイオン二次電池やニッケル水素二次電池である。二次電池11は、電池ケース12を備える。二次電池11の電池ケース12は、扁平な四角箱状である。複数の二次電池11は、それら二次電池11の並設方向Xに電池ケース12の厚さ方向が沿うように並べられている。
Hereinafter, an embodiment in which a battery module is embodied will be described with reference to FIGS.
As shown in FIG. 1 or 2, the battery module 10 includes a plurality of secondary batteries 11. The secondary battery 11 is a lithium ion secondary battery or a nickel hydrogen secondary battery. The secondary battery 11 includes a battery case 12. The battery case 12 of the secondary battery 11 has a flat rectangular box shape. The plurality of secondary batteries 11 are arranged such that the thickness direction of the battery case 12 is along the juxtaposed direction X of the secondary batteries 11.

電池ケース12には電極組立体12a及び図示しない電解液が収容されている。電極組立体12aは正極と負極を備えている。電池ケース12は、電極組立体12aを収容する有底箱状のケース本体13と、ケース本体13の開口部を閉塞する板状の蓋部14とから構成されている。ケース本体13は、矩形板状の底板13aと、当該底板13aから立設する四角筒状の周壁13bとを有する。そして、電池ケース12の厚さ方向は、底板13aの短手方向である。 The battery case 12 contains an electrode assembly 12a and an electrolytic solution (not shown). The electrode assembly 12a includes a positive electrode and a negative electrode. The battery case 12 includes a bottomed box-shaped case body 13 that houses the electrode assembly 12 a, and a plate-shaped lid portion 14 that closes an opening of the case body 13. The case body 13 includes a bottom plate 13a having a rectangular plate shape, and a peripheral wall 13b having a rectangular tube shape standing from the bottom plate 13a. The thickness direction of the battery case 12 is the lateral direction of the bottom plate 13a.

蓋部14の外面からは、正極電極端子15及び負極電極端子16が突出している。正極電極端子15及び負極電極端子16は、図示しない導電部材を介して電極組立体12aに電気的に接続されている。なお、蓋部14の外面に沿って正極電極端子15と負極電極端子16が並ぶ方向を、二次電池11及び電池モジュール10の幅方向Yとする。 A positive electrode terminal 15 and a negative electrode terminal 16 project from the outer surface of the lid portion 14. The positive electrode terminal 15 and the negative electrode terminal 16 are electrically connected to the electrode assembly 12a via a conductive member (not shown). Note that the direction in which the positive electrode terminal 15 and the negative electrode terminal 16 are arranged along the outer surface of the lid 14 is defined as the width direction Y of the secondary battery 11 and the battery module 10.

二次電池11では、正極と負極との内部短絡や、過充放電などによって、電極組立体12aの一部が発熱し、この電極組立体12aの発熱反応が制御不能に繰り返される状態、所謂、熱暴走に陥ることがある。二次電池11が熱暴走した状態では、二次電池11の温度は自発的に上昇し続ける。すると、電解液が分解され、電池ケース12内にガスが発生し、電池ケース12の内圧が上昇する。 In the secondary battery 11, a state in which a part of the electrode assembly 12a generates heat due to an internal short circuit between the positive electrode and the negative electrode, overcharging or discharging, and the exothermic reaction of the electrode assembly 12a is uncontrollably repeated, a so-called, May fall into thermal runaway. When the secondary battery 11 is in thermal runaway, the temperature of the secondary battery 11 continues to rise spontaneously. Then, the electrolytic solution is decomposed, gas is generated in the battery case 12, and the internal pressure of the battery case 12 rises.

蓋部14には、電池ケース12の内圧が規定圧力を超えるまで上昇したときに、破断して電池ケース12の内圧を開放するための圧力開放弁17が設けられている。したがって、蓋部14は電池ケース12の壁部を構成する。なお、「規定圧力」は、電池ケース12の内圧が高まったときに、電池ケース12の内圧によって電池ケース12が破損する前に圧力開放弁17が破断するような圧力に設定される。そして、電池ケース12の内圧が上昇し、圧力開放弁17が破断すると、電池ケース12内からガスが噴出する。圧力開放弁17は、二次電池11の幅方向Yにおける正極電極端子15と負極電極端子16の間に配置されている。そして、電池モジュール10においては、複数の圧力開放弁17が並設方向Xに一列に並んでいる。 The lid portion 14 is provided with a pressure release valve 17 for breaking and releasing the internal pressure of the battery case 12 when the internal pressure of the battery case 12 rises to exceed the specified pressure. Therefore, the lid portion 14 constitutes a wall portion of the battery case 12. The “specified pressure” is set to a pressure at which the pressure release valve 17 breaks before the battery case 12 is damaged by the internal pressure of the battery case 12 when the internal pressure of the battery case 12 increases. Then, when the internal pressure of the battery case 12 rises and the pressure release valve 17 breaks, gas is ejected from the inside of the battery case 12. The pressure release valve 17 is arranged between the positive electrode terminal 15 and the negative electrode terminal 16 in the width direction Y of the secondary battery 11. In the battery module 10, the plurality of pressure release valves 17 are arranged in a line in the juxtaposed direction X.

複数の二次電池11は、並設方向Xに隣り合う一対の二次電池11同士を一組として正極電極端子15同士及び負極電極端子16同士が並設方向Xに隣り合うように配置されている。並設方向Xに隣り合う二次電池11の正極電極端子15同士と負極電極端子16同士は、板状のバスバー18によって並列接続されている。また、並列接続された一組の二次電池11は、他の一組の二次電池11と異なる極の電極端子とバスバー18によって接続され、複数の二次電池11は、直列接続されている。 The plurality of secondary batteries 11 are arranged such that the pair of secondary batteries 11 adjacent to each other in the juxtaposed direction X form one set and the positive electrode terminals 15 and the negative electrode terminals 16 are adjacent to each other in the juxtaposed direction X. There is. The positive electrode terminals 15 and the negative electrode terminals 16 of the secondary batteries 11 adjacent to each other in the juxtaposed direction X are connected in parallel by a plate-shaped bus bar 18. In addition, one set of secondary batteries 11 connected in parallel is connected to an electrode terminal of a different pole from the other set of secondary batteries 11 by a bus bar 18, and the plurality of secondary batteries 11 are connected in series. ..

複数の二次電池11は、2枚のエンドプレート20によって並設方向Xの両側から挟持されている。エンドプレート20は、それぞれ矩形板状である。一方のエンドプレート20の四隅に通された通しボルト21は、それぞれ他方のエンドプレート20の四隅を貫通している。他方のエンドプレート20を貫通した各通しボルト21にナット22が螺合されている。通しボルト21に対するナット22の螺合により、複数の二次電池11が一対のエンドプレート20によって並設方向X両側から拘束されている。なお、図4に示すように、並設方向Xに隣り合う電池ケース12同士の間には、緩衝部材19が介在している。 The plurality of secondary batteries 11 are sandwiched by two end plates 20 from both sides in the juxtaposed direction X. The end plates 20 each have a rectangular plate shape. The through bolts 21 passed through the four corners of the one end plate 20 pass through the four corners of the other end plate 20, respectively. A nut 22 is screwed into each through bolt 21 penetrating the other end plate 20. The plurality of secondary batteries 11 are constrained by the pair of end plates 20 from both sides in the juxtaposition direction X by the screwing of the nut 22 to the through bolt 21. In addition, as shown in FIG. 4, a cushioning member 19 is interposed between the battery cases 12 adjacent to each other in the juxtaposed direction X.

各二次電池11の電池ケース12は、正極や負極の膨脹に伴って電極組立体12aによって内側から押圧される場合がある。電池ケース12が電極組立体12aによって押圧された場合、電池ケース12は、並設方向X及び幅方向Yへ変形する。並設方向Xについては、一対のエンドプレート20の間において緩衝部材19の変形が許容できる範囲で電池ケース12が変形する。 The battery case 12 of each secondary battery 11 may be pressed from the inside by the electrode assembly 12a as the positive and negative electrodes expand. When the battery case 12 is pressed by the electrode assembly 12a, the battery case 12 is deformed in the arrangement direction X and the width direction Y. Regarding the parallel installation direction X, the battery case 12 is deformed between the pair of end plates 20 within a range in which the deformation of the cushioning member 19 is allowable.

図2に示すように、電池モジュール10は、測定装置30を備える。測定装置30は、二次電池11それぞれの端子間電圧や温度といった二次電池11の情報を測定する。測定装置30は他方のエンドプレート20の外面に配置された基板31と、基板31に実装された監視IC32と、基板31に設けられたコネクタ33と、コネクタ33に接続されたフレキシブルプリント基板34と、を備える。監視IC32は、各二次電池11の端子間電圧や温度を測定し、二次電池11の端子間電圧や温度に異常が生じているか否かを監視するための集積回路である。 As shown in FIG. 2, the battery module 10 includes a measuring device 30. The measuring device 30 measures the information of the secondary battery 11 such as the terminal voltage and temperature of each secondary battery 11. The measuring device 30 includes a board 31 arranged on the outer surface of the other end plate 20, a monitoring IC 32 mounted on the board 31, a connector 33 provided on the board 31, and a flexible printed board 34 connected to the connector 33. , Is provided. The monitoring IC 32 is an integrated circuit for measuring the voltage between terminals and the temperature of each secondary battery 11 and monitoring whether there is an abnormality in the voltage between the terminals or temperature of the secondary battery 11.

フレキシブルプリント基板34は、基板31に接続される複数の配線35が可撓性樹脂に保持された構造を有する。フレキシブルプリント基板34は、並設方向Xに長手が延びる集約部34aと、集約部34aから枝分かれし、長手が幅方向Yに延びる複数の分岐部34bとを有する。集約部34a及び分岐部34bはそれぞれ可撓性を有する。 The flexible printed board 34 has a structure in which a plurality of wirings 35 connected to the board 31 are held by a flexible resin. The flexible printed circuit board 34 has an aggregating portion 34a whose length extends in the juxtaposed direction X, and a plurality of branch portions 34b which branch from the aggregating portion 34a and whose length extends in the width direction Y. The consolidating portion 34a and the branching portion 34b each have flexibility.

集約部34aは、複数の配線35それぞれにおける並設方向Xに延びる部位が集約された部分を可撓性樹脂で保持して構成されている。分岐部34bは、複数の配線35それぞれにおいてバスバー18に接続される部分を可撓性樹脂で保持して構成されている。コネクタ33は、他方のエンドプレート20に配置され、集約部34aを構成する配線35と基板31とを接続する。 The aggregating portion 34a is configured such that portions of the plurality of wirings 35 extending in the juxtaposed direction X are aggregated and held by a flexible resin. The branch portion 34b is configured by holding a portion of each of the plurality of wirings 35 connected to the bus bar 18 with a flexible resin. The connector 33 is arranged on the other end plate 20 and connects the wiring 35 forming the consolidating portion 34 a and the substrate 31.

図1に示すように、電池モジュール10は、複数の二次電池11の蓋部14に載せられる絶縁部材40を備える。絶縁部材40は絶縁性を有する樹脂製である。絶縁部材40は、並設方向Xに長手が延びるとともに、幅方向Yに短手が延びる略板状である。絶縁部材40は、幅方向Yの両側にバスバー支持部41を備えるとともに、幅方向Yにおける一対のバスバー支持部41の間に位置する区画部42を備える。このため、絶縁部材40は、幅方向Y一端から他端に向けて一方のバスバー支持部41、区画部42、及び他方のバスバー支持部41が順に並ぶ形状である。 As shown in FIG. 1, the battery module 10 includes an insulating member 40 placed on the lids 14 of the plurality of secondary batteries 11. The insulating member 40 is made of resin having an insulating property. The insulating member 40 has a substantially plate shape whose longitudinal direction extends in the juxtaposed direction X and whose lateral direction extends in the width direction Y. The insulating member 40 includes bus bar support portions 41 on both sides in the width direction Y, and a partition portion 42 located between the pair of bus bar support portions 41 in the width direction Y. Therefore, the insulating member 40 has a shape in which the one busbar support portion 41, the partition portion 42, and the other busbar support portion 41 are sequentially arranged from one end to the other end in the width direction Y.

各バスバー支持部41は、長手が並設方向Xに延びる板状である。図3に示すように、各バスバー支持部41は、正極電極端子15又は負極電極端子16が貫通する貫通孔41aを複数備える。複数の貫通孔41aは、並設方向Xへ等間隔おきに設けられている。 Each busbar support portion 41 has a plate shape whose length extends in the juxtaposed direction X. As shown in FIG. 3, each bus bar support portion 41 includes a plurality of through holes 41 a through which the positive electrode terminal 15 or the negative electrode terminal 16 penetrates. The plurality of through holes 41a are provided at equal intervals in the juxtaposed direction X.

図1又は図3に示すように、各バスバー支持部41には、貫通孔41aを貫通した正極電極端子15及び負極電極端子16に接続されるバスバー18が支持されている。
区画部42は、幅方向Yにおける一対のバスバー支持部41の間から立ち上がる形状である。区画部42は、バスバー支持部41それぞれから立ち上がる第1区画壁43と、一対の第1区画壁43におけるバスバー支持部41からの突出端同士を繋ぐ第2区画壁44とを有する。
As shown in FIG. 1 or FIG. 3, each bus bar support portion 41 supports a bus bar 18 connected to the positive electrode terminal 15 and the negative electrode terminal 16 penetrating the through hole 41a.
The partition portion 42 has a shape that rises from between the pair of bus bar support portions 41 in the width direction Y. The partition part 42 has a first partition wall 43 that rises from each of the busbar support parts 41, and a second partition wall 44 that connects the protruding ends of the pair of first partition walls 43 from the busbar support part 41.

そして、上記構成の絶縁部材40は、区画部42が、並設方向Xに並ぶ全ての圧力開放弁17を覆うとともに、一方のバスバー支持部41が、並設方向Xに並ぶ全ての二次電池11の幅方向Y一端側に載せられ、他方のバスバー支持部41が、並設方向Xに並ぶ全ての二次電池11の幅方向Y他端側に載せられている。 Then, in the insulating member 40 having the above-described configuration, the partition portion 42 covers all the pressure release valves 17 arranged in the juxtaposed direction X, and the one busbar support portion 41 is arranged in the juxtaposed direction X in all the secondary batteries. 11 is placed on one end side in the width direction Y, and the other bus bar support portion 41 is placed on the other end side in the width direction Y of all the secondary batteries 11 arranged in the juxtaposed direction X.

図1又は図4に示すように、区画部42と各二次電池11の蓋部14の外面との間には排煙通路45が形成され、排煙通路45内に圧力開放弁17が臨む状態である。排煙通路45の長手は、並設方向Xに延びる。並設方向Xにおける排煙通路45の両端は外部に向けて開放されている。よって、圧力開放弁17が破断し、電池ケース12内からガスが噴出した場合、噴出したガスは排煙通路45に流れ込み、排煙通路45を流れて電池モジュール10の外へ排出される。 As shown in FIG. 1 or 4, a smoke exhaust passage 45 is formed between the partition 42 and the outer surface of the lid 14 of each secondary battery 11, and the pressure release valve 17 faces the smoke exhaust passage 45. It is in a state. The length of the smoke exhaust passage 45 extends in the juxtaposed direction X. Both ends of the smoke exhaust passage 45 in the juxtaposed direction X are open to the outside. Therefore, when the pressure release valve 17 is broken and gas is ejected from the inside of the battery case 12, the ejected gas flows into the smoke exhaust passage 45, flows through the smoke exhaust passage 45, and is discharged to the outside of the battery module 10.

図3又は図5示すように、絶縁部材40は、区画部42の第2区画壁44の内面44aから排煙通路45に向けて有底四角筒状に突出する収容凸部46を複数備える。複数の収容凸部46は、並設方向Xへ等間隔おきに設けられている。収容凸部46は、幅方向Yに沿った第2区画壁44のほぼ全体に亘って設けられている。収容凸部46は、幅方向Yに長手が延びる矩形板状の底部46aと、底部46aの一対の長縁部から第2区画壁44に向けて突出した第1壁部46bと、底部46aの一対の短縁部から第2区画壁44に向けて突出した第2壁部46cとを有する。一対の第1壁部46bは、並設方向X、つまり第2区画壁44の長手方向に対向し、一対の第2壁部46cは、幅方向Y、つまり第2区画壁44の短手方向に対向する。 As shown in FIG. 3 or 5, the insulating member 40 includes a plurality of housing protrusions 46 that protrude from the inner surface 44 a of the second partition wall 44 of the partition 42 toward the smoke exhaust passage 45 in a rectangular cylinder shape with a bottom. The plurality of housing convex portions 46 are provided at equal intervals in the juxtaposed direction X. The housing convex portion 46 is provided over almost the entire second partition wall 44 along the width direction Y. The housing convex portion 46 has a rectangular plate-shaped bottom portion 46a whose length extends in the width direction Y, a first wall portion 46b protruding toward the second partition wall 44 from a pair of long edge portions of the bottom portion 46a, and a bottom portion 46a. It has the 2nd wall part 46c projected toward the 2nd partition wall 44 from a pair of short edge parts. The pair of first wall portions 46b are opposed to each other in the juxtaposed direction X, that is, the longitudinal direction of the second partition wall 44, and the pair of second wall portions 46c are in the width direction Y, that is, the lateral direction of the second partition wall 44. To face.

並設方向Xへの連通口48の開口幅を第1開口幅W1とする。第1開口幅W1は、並設方向Xに対向する一対の第1壁部46b同士を最短距離で結ぶ直線の長さである。また、幅方向Yへの連通口48の開口幅を第2開口幅W2とする。第2開口幅W2は、幅方向Yに対向する一対の第2壁部46c同士を最短距離で結ぶ直線の長さである。 The opening width of the communication port 48 in the juxtaposed direction X is defined as a first opening width W1. The first opening width W1 is the length of a straight line connecting the pair of first wall portions 46b facing each other in the juxtaposed direction X with the shortest distance. Further, the opening width of the communication port 48 in the width direction Y is referred to as a second opening width W2. The second opening width W2 is the length of a straight line connecting the pair of second wall portions 46c facing each other in the width direction Y with the shortest distance.

絶縁部材40は、底部46aと、一対の第1壁部46bと、一対の第2壁部46cとで囲まれた凹部47を複数備え、複数の凹部47は、並設方向Xへ等間隔おきに設けられている。凹部47は、区画部42の外面としての第2区画壁44の外面44bから凹む。絶縁部材40は、凹部47に連通する連通口48を備える。連通口48は、第2区画壁44において凹部47が開口する部分でもある。このため、凹部47と連通口48は互いに重合しているといえる。 The insulating member 40 includes a plurality of recesses 47 surrounded by the bottom portion 46a, the pair of first wall portions 46b, and the pair of second wall portions 46c. The plurality of recesses 47 are arranged at equal intervals in the juxtaposition direction X. It is provided in. The recess 47 is recessed from the outer surface 44b of the second partition wall 44 as the outer surface of the partition 42. The insulating member 40 includes a communication port 48 that communicates with the recess 47. The communication port 48 is also a portion of the second partition wall 44 where the recess 47 is opened. Therefore, it can be said that the recess 47 and the communication port 48 overlap each other.

図5に示すように、絶縁部材40において、第2区画壁44の外面44bと、第1壁部46bの内面46dとを繋ぐ部位を連通口48の端縁48aとする。連通口48の端縁48aには緩衝材49が設けられている。緩衝材49は、絶縁部材40の材質よりも軟質な材料によって形成されており、本実施形態では緩衝材49はゴム製である。 As shown in FIG. 5, in the insulating member 40, a portion connecting the outer surface 44b of the second partition wall 44 and the inner surface 46d of the first wall portion 46b is defined as an end edge 48a of the communication port 48. A cushioning material 49 is provided on the end edge 48 a of the communication port 48. The cushioning material 49 is made of a material softer than the material of the insulating member 40, and in this embodiment, the cushioning material 49 is made of rubber.

そして、図1に示すように、区画部42における第2区画壁44の外面44bには、フレキシブルプリント基板34の集約部34aが載置されている。なお、区画部42と集約部34aとが重なる方向を重合方向Hとし、本実施形態では重合方向Hは上下方向と一致する。また、フレキシブルプリント基板34の分岐部34bは、区画部42の各第1区画壁43の外面及び各バスバー支持部41の外面に沿ってバスバー18に向けて延び、各バスバー18に接続されている。 Then, as shown in FIG. 1, the consolidating portion 34 a of the flexible printed board 34 is placed on the outer surface 44 b of the second partition wall 44 in the partition portion 42. The overlapping direction of the partition 42 and the aggregating part 34a is defined as the overlapping direction H, and in this embodiment, the overlapping direction H coincides with the vertical direction. The branch portion 34b of the flexible printed board 34 extends toward the bus bar 18 along the outer surface of each first partition wall 43 of the partition portion 42 and the outer surface of each bus bar support portion 41, and is connected to each bus bar 18. ..

電池モジュール10は、重合方向Hにおいて、フレキシブルプリント基板34を絶縁部材40と反対側、つまり上側から覆う絶縁カバー50を備える。絶縁カバー50は、絶縁性を有する樹脂製である。絶縁カバー50は、並設方向Xに長手が延びるとともに、幅方向Yに短手が延びる略板状である。絶縁カバー50は、幅方向Yの両側に第1カバー部51を備えるとともに、幅方向Yにおける一対の第1カバー部51の間に位置する第2カバー部52を備える。このため、絶縁カバー50は、幅方向Y一端から他端に向けて一方の第1カバー部51、第2カバー部52、及び他方の第1カバー部51が順に並ぶ形状である。また、絶縁カバー50は、幅方向Yの両端縁に、各第1カバー部51の長手方向に延びる第3カバー部53を備える。 The battery module 10 includes an insulating cover 50 that covers the flexible printed board 34 from the side opposite to the insulating member 40, that is, from the upper side in the stacking direction H. The insulating cover 50 is made of resin having an insulating property. The insulating cover 50 has a substantially plate shape whose longitudinal direction extends in the juxtaposed direction X and whose lateral direction extends in the width direction Y. The insulating cover 50 includes first cover portions 51 on both sides in the width direction Y, and also includes second cover portions 52 located between the pair of first cover portions 51 in the width direction Y. Therefore, the insulating cover 50 has a shape in which the one first cover portion 51, the second cover portion 52, and the other first cover portion 51 are sequentially arranged from one end to the other end in the width direction Y. Further, the insulating cover 50 includes third cover portions 53 extending in the longitudinal direction of each first cover portion 51 at both end edges in the width direction Y.

各第1カバー部51は、長手が並設方向Xに延びる板状である。第1カバー部51の並設方向Xへの寸法は、バスバー支持部41の並設方向Xへの寸法と同じである。第1カバー部51の幅方向Yへの寸法は、バスバー支持部41の幅方向Yへの寸法より小さい。そして、各第1カバー部51は、重合方向Hにおいて、絶縁部材40を挟んだ二次電池11の反対側、本実施形態では上側からバスバー18及び分岐部34bの一部を覆う。 Each of the first cover parts 51 has a plate shape whose longitudinal direction extends in the juxtaposed direction X. The dimension of the first cover portion 51 in the juxtaposed direction X is the same as the dimension of the bus bar support portion 41 in the juxtaposed direction X. The dimension of the first cover portion 51 in the width direction Y is smaller than the dimension of the bus bar support portion 41 in the width direction Y. And each 1st cover part 51 covers the bus bar 18 and a part of branch part 34b from the opposite side of the secondary battery 11 which pinched|interposed the insulating member 40 in the superposition direction H, from the upper side in this embodiment.

第2カバー部52は、幅方向Yにおける一対の第1カバー部51の間から立ち上がる形状である。第2カバー部52は、第1カバー部51それぞれから立ち上がる側壁52aと、一対の側壁52aにおける第1カバー部51からの突出端同士を繋ぐ天板52bとを有する。そして、第2カバー部52は、並設方向X一端側から見た側面視がコ字状である。 The second cover portion 52 has a shape that rises from between the pair of first cover portions 51 in the width direction Y. The second cover part 52 has a side wall 52a rising from each of the first cover parts 51, and a top plate 52b connecting the protruding ends of the pair of side walls 52a from the first cover part 51. Then, the second cover part 52 has a U-shape in a side view as seen from the one end side in the juxtaposed direction X.

並設方向Xへの側壁52aの寸法、つまり側壁52aの長手方向への寸法は、並設方向Xへの第1区画壁43の寸法と同じである。また、重合方向Hへの側壁52aの寸法、つまり側壁52aの短手方向への寸法は、重合方向Hへの第1区画壁43の寸法より小さい。 The dimension of the side wall 52a in the juxtaposed direction X, that is, the dimension in the longitudinal direction of the side wall 52a is the same as the dimension of the first partition wall 43 in the juxtaposed direction X. The dimension of the side wall 52a in the overlapping direction H, that is, the dimension of the side wall 52a in the lateral direction is smaller than the size of the first partition wall 43 in the overlapping direction H.

並設方向Xへの天板52bの寸法、つまり天板52bの長手方向への寸法は、並設方向Xへの第2区画壁44の寸法と同じである。また、幅方向Yへの天板52bの寸法、つまり天板52bの短手方向への寸法は、幅方向Yへの第2区画壁44の寸法より大きい。 The dimension of the top plate 52b in the juxtaposed direction X, that is, the dimension in the longitudinal direction of the top plate 52b is the same as the dimension of the second partition wall 44 in the juxtaposed direction X. The dimension of the top plate 52b in the width direction Y, that is, the dimension of the top plate 52b in the lateral direction is larger than the dimension of the second partition wall 44 in the width direction Y.

図4に示すように、第2カバー部52の内側には、絶縁部材40の区画部42が入り込んでいる。そして、第2カバー部52の天板52bと、区画部42の第2区画壁44とは重合方向Hに重なり合い、第2区画壁44は、天板52bによって覆われている。また、第2カバー部52の側壁52aと、区画部42の第1区画壁43とは幅方向Yに重なり合い、第1区画壁43における第2区画壁44寄りの部位は、側壁52aによって覆われている。 As shown in FIG. 4, the partition portion 42 of the insulating member 40 is inserted inside the second cover portion 52. The top plate 52b of the second cover part 52 and the second partition wall 44 of the partition part 42 overlap each other in the overlapping direction H, and the second partition wall 44 is covered by the top plate 52b. The side wall 52a of the second cover part 52 and the first partition wall 43 of the partition part 42 overlap each other in the width direction Y, and the part of the first partition wall 43 near the second partition wall 44 is covered by the sidewall 52a. ing.

図1に示すように、並設方向Xへの第3カバー部53の寸法、つまり第3カバー部53の長手方向への寸法は、並設方向Xへのバスバー支持部41の寸法と同じである。また、重合方向Hへの第3カバー部53の寸法、つまり第3カバー部53の短手方向への寸法は、バスバー支持部41の外面、つまり上面から正極電極端子15及び負極電極端子16の突出端までの寸法より大きい。 As shown in FIG. 1, the dimension of the third cover portion 53 in the juxtaposed direction X, that is, the dimension of the third cover portion 53 in the longitudinal direction is the same as the dimension of the bus bar support portion 41 in the juxtaposed direction X. is there. Further, the dimension of the third cover portion 53 in the stacking direction H, that is, the dimension in the lateral direction of the third cover portion 53 is such that the positive electrode terminal 15 and the negative electrode terminal 16 from the outer surface, that is, the upper surface of the bus bar support portion 41. Larger than the size up to the protruding end.

一対の第3カバー部53がバスバー支持部41の外面に支持されることにより、各第1カバー部51の内面、つまり下面は、各バスバー支持部41に支持されたバスバー18から重合方向Hへ離間するとともに、正極電極端子15及び負極電極端子16の突出端から重合方向Hへ離間している。 By supporting the pair of third cover portions 53 on the outer surface of the busbar support portion 41, the inner surface of each first cover portion 51, that is, the lower surface, extends from the busbar 18 supported by each busbar support portion 41 in the stacking direction H. While being separated, they are separated from the protruding ends of the positive electrode terminal 15 and the negative electrode terminal 16 in the stacking direction H.

また、一対の第3カバー部53がバスバー支持部41の外面に支持されることにより、図4に示すように、第2カバー部52の天板52bは、第2区画壁44の外面44bから重合方向Hへ離間している。このため、第2カバー部52の天板52bは、第2区画壁44の外面44bに重合した集約部34aから重合方向Hへ離間している。重合方向Hに沿った第2区画壁44の外面44bと、天板52bの内面58と、一対の側壁52aの内面との間には集約部配置空間Fが区画されている。重合方向Hへの集約部配置空間Fの寸法、所謂高さは、重合方向Hへの集約部34aの寸法である厚さより大きい。このため、集約部配置空間Fでは、重合方向Hへの集約部34aの変位が許容されている。 Further, since the pair of third cover portions 53 are supported on the outer surface of the bus bar support portion 41, the top plate 52b of the second cover portion 52 is separated from the outer surface 44b of the second partition wall 44 as shown in FIG. It is separated in the stacking direction H. For this reason, the top plate 52b of the second cover portion 52 is separated in the stacking direction H from the stacking portion 34a that is stacked on the outer surface 44b of the second partition wall 44. A consolidating portion arrangement space F is defined between the outer surface 44b of the second partition wall 44 along the overlapping direction H, the inner surface 58 of the top plate 52b, and the inner surfaces of the pair of side walls 52a. The dimension of the aggregated portion arrangement space F in the overlapping direction H, so-called height, is larger than the thickness, which is the dimension of the aggregated portion 34a in the overlapping direction H. Therefore, in the aggregated portion arrangement space F, displacement of the aggregated portion 34a in the overlapping direction H is allowed.

図5に示すように、絶縁カバー50は、天板52bの内面58から突出する凸部55を備える。天板52bから凸部55が突出した方向を突出方向Tとすると、突出方向Tにおける凸部55の先端には凸部用緩衝材56が設けられている。凸部用緩衝材56は、絶縁カバー50の材質よりも軟質な材料によって形成されており、本実施形態では凸部用緩衝材56はゴム製である。 As shown in FIG. 5, the insulating cover 50 includes a convex portion 55 protruding from the inner surface 58 of the top plate 52b. Assuming that a direction in which the convex portion 55 projects from the top plate 52b is a projecting direction T, a convex cushioning material 56 is provided at the tip of the projecting portion 55 in the projecting direction T. The bump cushioning member 56 is made of a material that is softer than the material of the insulating cover 50. In this embodiment, the bump cushioning member 56 is made of rubber.

並設方向Xへの凸部55の寸法は、連通口48の第1開口幅W1より小さく、幅方向Yへの凸部55の寸法は、連通口48の第2開口幅W2より小さい。そして、凸部55は、区画部42の連通口48に挿入されるとともに、凹部47にも挿入されている。並設方向Xにおける凸部55と第1壁部46bとの間それぞれにはクリアランスが存在する。 The dimension of the protrusion 55 in the juxtaposed direction X is smaller than the first opening width W1 of the communication port 48, and the dimension of the protrusion 55 in the width direction Y is smaller than the second opening width W2 of the communication port 48. Then, the protrusion 55 is inserted into the communication port 48 of the partition 42 and also into the recess 47. There is a clearance between the convex portion 55 and the first wall portion 46b in the juxtaposed direction X.

フレキシブルプリント基板34は、集約部34aに撓み部39を備える。撓み部39は、集約部34aの長手方向の複数箇所に設けられている。撓み部39は、並設方向Xに沿う集約部34aの一部が、幅方向Yの全体に亘って凹部47に入り込んだ部分に形成されている。そして、撓み部39は、凹部47内において並設方向Xに凸部55から離間しつつも、幅方向Yに見て凸部55に倣うように緩やかに湾曲している。 The flexible printed board 34 includes a bending portion 39 in the collecting portion 34a. The bending portions 39 are provided at a plurality of positions in the longitudinal direction of the collecting portion 34a. The bending portion 39 is formed at a portion where a part of the gathering portion 34a along the juxtaposed direction X enters the recess 47 over the entire width direction Y. The flexible portion 39 is separated from the convex portion 55 in the juxtaposed direction X in the concave portion 47, but is gently curved so as to follow the convex portion 55 when viewed in the width direction Y.

後述するが、集約部34aに対し、当該集約部34aを並設方向Xに引っ張る力が作用していない状態では、凸部用緩衝材56と、撓み部39との間には重合方向Hに沿って空隙Sが存在し、凸部55と撓み部39とは重合方向Hに離間している。凸部55と撓み部39との離間距離K、つまり、重合方向Hへの空隙Sの大きさは、集約部34aに対し、当該集約部34aを並設方向Xに引っ張る力が最大に作用したときであっても、撓み部39と凸部55との間に空隙Sが形成できる値に設定されている。 As will be described later, in the state in which a force pulling the gathering portion 34a in the juxtaposed direction X does not act on the gathering portion 34a, the cushioning material 56 for the convex portion and the bending portion 39 are in the stacking direction H. A void S exists along the gap S, and the convex portion 55 and the flexible portion 39 are separated from each other in the overlapping direction H. With respect to the distance K between the convex portion 55 and the flexible portion 39, that is, the size of the void S in the overlapping direction H, the force that pulls the gathering portion 34a in the juxtaposed direction X acts on the gathering portion 34a at the maximum. Even at this time, it is set to a value that allows the space S to be formed between the bending portion 39 and the convex portion 55.

また、集約部34aに対し、当該集約部34aを並設方向Xに引っ張る力が作用していない状態では、撓み部39は、収容凸部46の内底面である底部46aから重合方向Hに離間しているとともに、収容凸部46の内側面である内面46dからも並設方向Xに離間している。このため、撓み部39は、収容凸部46の内面46dに対し離間し、凹部47内での並設方向Xへの伸縮が許容されている。 Further, in the state where the force for pulling the collecting portion 34a in the juxtaposed direction X does not act on the collecting portion 34a, the bending portion 39 is separated from the bottom portion 46a which is the inner bottom surface of the accommodation convex portion 46 in the stacking direction H. In addition, it is also separated from the inner surface 46d, which is the inner side surface of the housing convex portion 46, in the juxtaposed direction X. Therefore, the flexible portion 39 is separated from the inner surface 46d of the housing convex portion 46 and is allowed to expand and contract in the concave portion 47 in the juxtaposed direction X.

次に、電池モジュール10の作用について説明する。
さて、電池モジュール10の使用時、二次電池11の充放電に伴って正極や負極が膨張・収縮した場合、膨脹・収縮に伴って二次電池11の電池ケース12が並設方向Xに変形する。膨脹に伴う電池ケース12の変形に伴い、正極電極端子15及び負極電極端子16の位置も並設方向Xに変化する。すると、正極電極端子15又は負極電極端子16に接続されたバスバー18の位置も並設方向Xに変化し、その変位したバスバー18に接続された分岐部34bにより、集約部34aには、並設方向Xへ引っ張る力が作用する。このとき、図6に示すように、集約部34aにおいては、撓み部39が並設方向Xに伸び、撓み部39以外の部位が第2区画壁44の外面44bに沿って若干移動する。すると、集約部34aを引っ張る力は、撓み部39が伸びることで吸収される。
Next, the operation of the battery module 10 will be described.
When the battery module 10 is used and the positive electrode and the negative electrode expand and contract as the secondary battery 11 is charged and discharged, the battery case 12 of the secondary battery 11 deforms in the juxtaposed direction X due to the expansion and contraction. To do. The positions of the positive electrode terminal 15 and the negative electrode terminal 16 also change in the parallel installation direction X as the battery case 12 deforms due to the expansion. Then, the position of the bus bar 18 connected to the positive electrode terminal 15 or the negative electrode terminal 16 also changes in the juxtaposition direction X, and the branch portion 34b connected to the displaced bus bar 18 causes the juxtaposed portion 34a to be juxtaposed. A pulling force acts in the direction X. At this time, as shown in FIG. 6, in the consolidating portion 34a, the flexible portion 39 extends in the juxtaposed direction X, and the portions other than the flexible portion 39 slightly move along the outer surface 44b of the second partition wall 44. Then, the force pulling the collecting portion 34a is absorbed by the bending portion 39 extending.

一方、正極や負極が収縮した場合、収縮に伴って二次電池11の電池ケース12が並設方向Xに変形する。膨脹から収縮に伴う電池ケース12の変形に伴い、正極電極端子15及び負極電極端子16の位置も並設方向Xに沿って膨脹前の位置に戻る。すると、集約部34aも、引っ張られる力が作用する前の状態に戻り、撓み部39も伸びる前の状態に戻る。 On the other hand, when the positive electrode or the negative electrode contracts, the battery case 12 of the secondary battery 11 deforms in the side-by-side installation direction X with the contraction. With the deformation of the battery case 12 from expansion to contraction, the positions of the positive electrode terminal 15 and the negative electrode terminal 16 also return to the positions before expansion along the parallel installation direction X. Then, the collecting portion 34a also returns to the state before the pulling force acts, and the bending portion 39 also returns to the state before extending.

上記実施形態によれば、以下のような効果を得ることができる。
(1)電池モジュール10において、絶縁部材40は、区画部42に凹部47を備え、この凹部47には、連通口48を介して集約部34aの撓み部39が入り込んでいる。このため、二次電池11の電池ケース12が並設方向Xに変形し、集約部34aに対し、並設方向Xに引っ張る力が作用したとき、この引っ張る力を撓み部39が伸びることで吸収する。よって、撓み部39が無い場合のように、集約部34aを引っ張る力を撓みの無い部分が伸びることで吸収する場合と異なり、集約部34aの配線35が並設方向Xの途中で断線することを抑制できる。
According to the above embodiment, the following effects can be obtained.
(1) In the battery module 10, the insulating member 40 includes the recessed portion 47 in the partition portion 42, and the flexible portion 39 of the aggregation portion 34 a is inserted into the recessed portion 47 via the communication port 48. Therefore, when the battery case 12 of the secondary battery 11 is deformed in the juxtaposed direction X and a pulling force acts on the collecting portion 34a in the juxtaposed direction X, the bending portion 39 extends to absorb the pulling force. To do. Therefore, unlike in the case where the bending portion 39 is not provided, the pulling force of the collecting portion 34a is absorbed by the expansion of the non-bending portion, so that the wiring 35 of the collecting portion 34a is disconnected in the middle of the arranging direction X. Can be suppressed.

(2)集約部34aは区画部42の第2区画壁44に重ねて配置されており、撓み部39は、重合方向Hに沿って第2区画壁44から排煙通路45に向けて凹む凹部47内に入り込んでいる。凹部47を排煙通路45の空間を利用して形成しているため、例えば、区画部42の上側に、集約部34aを撓ませるための空間を確保する場合と比べて、電池モジュール10における重合方向Hへの寸法を小さくできる。 (2) The consolidating portion 34a is arranged so as to overlap the second partition wall 44 of the partition portion 42, and the bending portion 39 is a recess that is recessed from the second partition wall 44 toward the smoke exhaust passage 45 along the overlapping direction H. It is inside 47. Since the recess 47 is formed using the space of the smoke exhaust passage 45, for example, as compared with the case where a space for bending the collecting portion 34a is secured above the partition portion 42, the stacking in the battery module 10 is increased. The size in the direction H can be reduced.

(3)絶縁カバー50は、凸部55を備え、凸部55は、区画部42の連通口48に挿入される。このため、撓み部39を凸部55に沿うように変形させることができ、凸部55によって集約部34aを撓ませた状態を維持しやすい。また、集約部34aを並設方向Xに引っ張る力が作用していないときに撓み部39が伸びてしまうことを凸部55で抑制でき、撓み部39が無くなることを抑制できる。 (3) The insulating cover 50 includes the convex portion 55, and the convex portion 55 is inserted into the communication port 48 of the partition 42. For this reason, the bending portion 39 can be deformed along the convex portion 55, and it is easy to maintain the state in which the convex portion 55 bends the collecting portion 34a. Further, it is possible to prevent the bending portion 39 from extending when the force pulling the gathering portion 34a in the juxtaposed direction X does not act, and it is possible to prevent the bending portion 39 from disappearing.

(4)凸部55は突出方向Tの先端に凸部用緩衝材56を備える。集約部34aに対し並設方向Xへ引っ張る力が作用したとき、及び引っ張る力が無くなって元の状態に戻るとき、集約部34aが凸部55の突出端に摺接しても凸部用緩衝材56によって集約部34aの損傷を抑制できる。 (4) The convex portion 55 is provided with the convex cushioning material 56 at the tip in the protruding direction T. When a pulling force acts on the gathering portion 34a in the juxtaposed direction X and when the pulling force disappears and returns to the original state, even if the gathering portion 34a slidably contacts the projecting end of the projecting portion 55, the bumper cushioning material 56 makes it possible to suppress damage to the aggregation section 34a.

(5)区画部42は、連通口48の端縁48aに緩衝材49を備える。このため、集約部34aに対し並設方向Xへ引っ張る力が作用したとき、及び引っ張る力が無くなって元の状態に戻るとき、緩衝材49によって集約部34aの損傷を抑制できる。 (5) The partition portion 42 includes the cushioning material 49 at the end edge 48 a of the communication port 48. For this reason, when the pulling force acts on the gathering portion 34a in the juxtaposed direction X and when the pulling force disappears and the original state is restored, the cushioning material 49 can suppress damage to the gathering portion 34a.

(6)絶縁部材40は区画部42を備え、区画部42によって排煙通路45が区画されている。例えば、絶縁部材40と区画部とを別部材とした場合、重合方向Hに沿って区画部に絶縁部材40が重ねられ、電池モジュール10においては、重合方向Hに沿って、区画部の厚さと絶縁部材40の厚さが存在する。これに対し、区画部42が絶縁部材40に形成されることで、重合方向Hへの厚さは絶縁部材40の厚さだけとなり、絶縁部材40と区画部とを別部材とした場合と比べると重合方向Hへの電池モジュール10の寸法を小さくできる。 (6) The insulating member 40 includes the partition 42, and the partition 42 defines the smoke exhaust passage 45. For example, when the insulating member 40 and the partition portion are separate members, the insulating member 40 is stacked on the partition portion along the stacking direction H, and in the battery module 10, along the stacking direction H, the thickness of the partition portion and There is a thickness of insulating member 40. On the other hand, since the partition 42 is formed in the insulating member 40, the thickness in the stacking direction H is only the thickness of the insulating member 40, which is different from the case where the insulating member 40 and the partition are separate members. Therefore, the size of the battery module 10 in the stacking direction H can be reduced.

(7)二次電池11の電池ケース12が並設方向Xに変形していない状態では、撓み部39は、凸部55の突出端を構成する凸部用緩衝材56から重合方向Hに離間している。そして、凸部用緩衝材56と撓み部39との離間距離Kは、集約部34aに対し、並設方向Xへ引っ張る力が最大に作用しても撓み部39が凸部用緩衝材56に接触しない値に設定されている。よって、集約部34aに対し並設方向Xへ引っ張る力が作用し、撓み部39が伸びても凸部55によって集約部34aが突っ張ることを抑制できる。 (7) In the state where the battery case 12 of the secondary battery 11 is not deformed in the juxtaposed direction X, the bending portion 39 is separated from the convex cushioning material 56 forming the protruding end of the convex portion 55 in the stacking direction H. doing. The distance K between the convex cushioning material 56 and the bending portion 39 is such that the bending portion 39 acts on the convex cushioning material 56 even when the pulling force in the juxtaposed direction X acts on the collecting portion 34a at the maximum. It is set to a value that does not touch. Therefore, the pulling force acts on the gathering portion 34a in the juxtaposed direction X, and even if the bending portion 39 extends, the convex portion 55 can prevent the gathering portion 34a from being stretched.

(8)電池モジュール10は、車両に搭載されると、シート下に配置される場合が多い。このため、電池モジュール10は重合方向Hの寸法を可能な限り小さくすることが望まれている。本実施形態では区画部42から排煙通路45に向けて凹部47を凹ませ、集約部34aを排煙通路45に向けて撓ませている。このため、集約部34aに撓み部39を設けて配線35の断線を抑制する構成を設けながらも電池モジュール10の重合方向Hへの寸法が大きくなることもない。 (8) When the battery module 10 is mounted on a vehicle, it is often arranged under the seat. For this reason, the battery module 10 is desired to have the dimension in the stacking direction H as small as possible. In the present embodiment, the recess 47 is recessed from the partition 42 toward the smoke exhaust passage 45, and the consolidating portion 34a is bent toward the smoke exhaust passage 45. For this reason, the dimension in the stacking direction H of the battery module 10 does not become large even though the bending portion 39 is provided in the collecting portion 34a to suppress the disconnection of the wiring 35.

なお、本実施形態は、以下のように変更して実施することができる。本実施形態及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施することができる。
○ 図7に示すように、絶縁部材40とは別部材の区画部60によって排煙通路45を区画してもよい。区画部60は、絶縁性を有する樹脂製である。区画部60は、並設方向Xの一端側から見てコ字状である。区画部60は、絶縁部材40の区画部42の内側に収容される。区画部60は、幅方向Yに対向する一対の第1区画壁60aと、重合方向Hに沿う一対の第1区画壁60aの一端同士を繋ぐ第2区画壁60bとを有する。そして、区画部60と各二次電池11の蓋部14の外面との間には排煙通路45が形成される。区画部60は、第2区画壁60bの内面から排煙通路45に向けて有底四角筒状に突出する収容凸部61を備え、この収容凸部61の内側に凹部62が形成されている。なお、絶縁部材40の第2区画壁44には、重合方向Hにおいて凹部62に重なる連通口48が形成される。そして、絶縁部材40の連通口48から区画部60の凹部62に、集約部34aを入り込ませ、凹部62に撓み部39を形成してもよい。
The present embodiment can be modified and implemented as follows. The present embodiment and the following modified examples can be implemented in combination with each other within a technically consistent range.
As shown in FIG. 7, the smoke exhaust passage 45 may be partitioned by a partition 60 that is a member different from the insulating member 40. The partition part 60 is made of resin having an insulating property. The partition part 60 is U-shaped when viewed from one end side in the juxtaposed direction X. The partition 60 is housed inside the partition 42 of the insulating member 40. The partition part 60 has a pair of first partition walls 60a facing each other in the width direction Y, and a second partition wall 60b connecting one ends of the pair of first partition walls 60a along the overlapping direction H. A smoke exhaust passage 45 is formed between the partition portion 60 and the outer surface of the lid portion 14 of each secondary battery 11. The partition portion 60 includes a housing projection 61 that projects from the inner surface of the second partition wall 60 b toward the smoke exhaust passage 45 in a rectangular shape with a bottom, and a recess 62 is formed inside the housing projection 61. .. The second partition wall 44 of the insulating member 40 is formed with a communication port 48 that overlaps the recess 62 in the overlapping direction H. Then, the converging portion 34a may be inserted into the recess 62 of the partition 60 from the communication port 48 of the insulating member 40 to form the flexible portion 39 in the recess 62.

○ 集約部34aに対し、当該集約部34aを並設方向Xに引っ張る力が作用したとき、撓み部39が伸びることができるのであれば、撓み部39は、収容凸部46の内面46dに接触していてもよい。 ○ When the bending portion 39 can extend when a force pulling the collecting portion 34a in the juxtaposed direction X acts on the collecting portion 34a, the bending portion 39 contacts the inner surface 46d of the housing convex portion 46. You may have.

○ 絶縁部材40は、一対のバスバー支持部41を備えず、区画部42だけの構成であってもよい。
○ 絶縁部材40は区画部42を備えず、平板状であってもよい。この場合、図7に示す区画部60によって排煙通路45が区画されるとともに、その区画部60の第2区画壁60bに絶縁部材40が重合される。
The insulating member 40 may not include the pair of bus bar support portions 41, but may include only the partition portion 42.
The insulating member 40 may have a flat plate shape without the partition portion 42. In this case, the smoke exhaust passage 45 is partitioned by the partition 60 shown in FIG. 7, and the insulating member 40 is superposed on the second partition wall 60 b of the partition 60.

○ 絶縁カバー50の各第3カバー部53に、絶縁部材40のバスバー支持部41に掛止する掛止部を設け、掛止部により、絶縁部材40から絶縁カバー50が外れ難い構成としてもよい。 The third cover portion 53 of the insulating cover 50 may be provided with a latching portion that latches with the bus bar supporting portion 41 of the insulating member 40, and the insulating cover 50 may not easily come off from the insulating member 40 by the latching portion. ..

○ 凸部55は、突出端に凸部用緩衝材56を備えていなくてもよい。
○ 連通口48の端縁48aに沿う緩衝材49は無くてもよい。この場合、連通口48の端縁48aを面取するのが好ましい。
The protrusion 55 does not have to include the protrusion cushioning material 56 at the protruding end.
The buffer material 49 along the edge 48a of the communication port 48 may be omitted. In this case, it is preferable to chamfer the edge 48a of the communication port 48.

○ 連通口48の端縁のうち、並設方向Xに対向する端縁48aに加え、幅方向Yに対向する端縁にも緩衝材49を設け、連通口48の端縁全体に緩衝材49を設けてもよい。
○ 絶縁カバー50の凸部55は無くてもよい。
○ Among the edges of the communication port 48, in addition to the edge 48a facing in the juxtaposed direction X, a buffer material 49 is also provided on the edge facing the width direction Y, and the buffer material 49 is provided on the entire edge of the communication port 48. May be provided.
The convex portion 55 of the insulating cover 50 may be omitted.

○ 絶縁カバー50は無くてもよい。
○ 圧力開放弁17が設けられる壁部は、電池ケース12の側壁であってもよい。
○ 凹部47の数は1つでもよい。また、凹部47の数が複数の場合は、その数は適宜変更してもよいし、並設方向Xに等間隔おきでなくてもよい。
The insulating cover 50 may be omitted.
The wall portion provided with the pressure release valve 17 may be the side wall of the battery case 12.
The number of recesses 47 may be one. In addition, when the number of the concave portions 47 is plural, the number may be changed as appropriate, or may not be arranged at equal intervals in the arranging direction X.

H…重合方向、T…突出方向、X…並設方向、11…二次電池、12…電池ケース、12a…電極組立体、14…壁部としての蓋部、17…圧力開放弁、34…フレキシブルプリント基板、34a…集約部、35…配線、39…撓み部、40…絶縁部材、42,60…区画部、44b…外面、45…排煙通路、47,62…凹部、48…連通口、48a…端縁、49…緩衝材、50…絶縁カバー、55…凸部、56…凸部用緩衝材。 H... Polymerization direction, T... Projection direction, X... Side-by-side installation direction, 11... Secondary battery, 12... Battery case, 12a... Electrode assembly, 14... Lid as wall, 17... Pressure release valve, 34... Flexible printed circuit board, 34a... Aggregating section, 35... Wiring, 39... Bending section, 40... Insulating member, 42, 60... Partition section, 44b... Outer surface, 45... Smoke exhaust passage, 47, 62... Recessed section, 48... Communication port , 48a... Edges, 49... Buffer material, 50... Insulating cover, 55... Convex portion, 56... Convex portion cushioning material.

Claims (5)

電池ケース内に電解液及び電極組立体が収容され、前記電池ケースの内圧が規定圧力を超えた場合に前記電池ケースの内圧を開放する圧力開放弁を前記電池ケースの壁部に有し、並設方向に並べられる複数の二次電池と、
前記並設方向に並ぶ全ての前記圧力開放弁を覆い、開放された前記圧力開放弁から放出されたガスを流すための排煙通路を区画する区画部と、
前記二次電池それぞれの情報を得るための複数の配線において前記並設方向に延びる部位を集約し、かつ可撓性樹脂によって保持した集約部を備えるとともに、当該集約部が前記区画部における前記排煙通路を挟んだ前記二次電池の反対側に配置されているフレキシブルプリント基板と、
前記集約部を前記二次電池から絶縁する絶縁部材と、を有し、
前記区画部と前記集約部とが重なる方向を重合方向とした場合、前記絶縁部材は前記重合方向における前記区画部と前記集約部との間に介在し、
前記区画部は前記重合方向に沿って前記区画部の外面から前記排煙通路に向けて凹む凹部を有するとともに、前記絶縁部材は、前記重合方向に前記凹部と重なる連通口を有し、
前記フレキシブルプリント基板は、前記連通口から前記凹部に入り込む撓み部を前記集約部に有し、前記撓み部は前記並設方向への前記集約部の伸びを許容することを特徴とする電池モジュール。
An electrolyte solution and an electrode assembly are housed in a battery case, and a pressure release valve that releases the internal pressure of the battery case when the internal pressure of the battery case exceeds a specified pressure is provided in a wall portion of the battery case. A plurality of secondary batteries arranged in the installation direction,
A partition part that covers all the pressure release valves arranged in the juxtaposed direction and defines a smoke exhaust passage for flowing gas released from the opened pressure release valve,
A plurality of wirings for obtaining information of each of the secondary batteries is provided with an aggregating unit that aggregates sites extending in the juxtaposed direction and is held by a flexible resin. A flexible printed circuit board arranged on the opposite side of the secondary battery across the smoke passage,
An insulating member that insulates the aggregating unit from the secondary battery,
When the direction in which the partition and the aggregating portion overlap with each other is a stacking direction, the insulating member is interposed between the partition and the aggregating part in the stacking direction,
The partition portion has a recessed portion from the outer surface of the partition portion toward the smoke exhaust passage along the stacking direction, the insulating member has a communication port that overlaps the recessed portion in the stacking direction,
The flexible printed board has a bending portion in the concentrating portion that enters the concave portion from the communication port, and the bending portion allows extension of the consolidating portion in the juxtaposed direction.
前記重合方向に沿って、前記フレキシブルプリント基板を前記絶縁部材と反対側から覆う絶縁カバーを備え、前記絶縁カバーは、当該絶縁カバーから前記区画部に向けて突出し、かつ前記連通口に挿入される凸部を備える請求項1に記載の電池モジュール。 An insulating cover that covers the flexible printed circuit board from the side opposite to the insulating member is provided along the stacking direction, and the insulating cover projects from the insulating cover toward the partition and is inserted into the communication port. The battery module according to claim 1, comprising a convex portion. 前記絶縁カバーから前記区画部に向けて前記凸部が突出する方向を当該凸部の突出方向とすると、前記凸部は、前記突出方向の先端に前記絶縁カバーよりも軟質の凸部用緩衝材を備える請求項2に記載の電池モジュール。 Assuming that the direction in which the convex portion projects from the insulating cover toward the partition is the projecting direction of the convex portion, the convex portion has a bumper cushioning material that is softer than the insulating cover at the tip in the projecting direction. The battery module according to claim 2, further comprising: 前記絶縁部材は、前記連通口の端縁のうち前記並設方向に対向する端縁に、前記絶縁部材よりも軟質の緩衝材を備える請求項1〜請求項3のうちいずれか一項に記載の電池モジュール。 The said insulating member equips the edge which opposes the said arrangement|positioning direction among the edge of the said communication port with a cushioning material softer than the said insulating member. Battery module. 前記区画部は前記絶縁部材に形成されている請求項1〜請求項4のうちいずれか一項に記載の電池モジュール。 The battery module according to claim 1, wherein the partition portion is formed on the insulating member.
JP2019013163A 2019-01-29 2019-01-29 Battery module Pending JP2020123437A (en)

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