JP2020115743A - Protector for wiring harness and wiring structure of wiring harness using the same - Google Patents

Protector for wiring harness and wiring structure of wiring harness using the same Download PDF

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JP2020115743A
JP2020115743A JP2020071858A JP2020071858A JP2020115743A JP 2020115743 A JP2020115743 A JP 2020115743A JP 2020071858 A JP2020071858 A JP 2020071858A JP 2020071858 A JP2020071858 A JP 2020071858A JP 2020115743 A JP2020115743 A JP 2020115743A
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wire insertion
branch
electric wire
portions
wire
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JP2020115743A5 (en
Inventor
龍太 ▲高▼倉
龍太 ▲高▼倉
Ryuta Takakura
茂樹 池田
Shigeki Ikeda
茂樹 池田
西村 哲也
Tetsuya Nishimura
哲也 西村
鈴木 貴之
Takayuki Suzuki
貴之 鈴木
芳正 水野
Yoshimasa Mizuno
芳正 水野
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Publication of JP2020115743A5 publication Critical patent/JP2020115743A5/ja
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Abstract

To provide a protector for a wiring harness of a novel structure capable of inserting and holding the wiring harness including a branching section in a compact state, while reducing protrusion height from a fixed object, and to provide a wiring structure of the wiring harness using the same.SOLUTION: A protector for a wiring harness has multiple wire insertion parts 58 in which multiple wires constituting a wiring harness 46 are subdivided and housed, the multiple wire insertion parts 58 are placed in parallel, and at least one side of the multiple wire insertion parts 58 in the parallel direction is the branch direction of wires. Each of the wire insertion parts 58, except for the most distal one from the branch direction, is provided with a branch wire insertion window 60 extending in the longitudinal direction, and opening to both lateral faces so that the branch wires 48b-48d, constituted of some of the wires, can be inserted, and the wire insertion part 58 most distal from the branch direction is provided with the branch wire insertion window 60 at least in the lateral face on the branch direction side.SELECTED DRAWING: Figure 6

Description

本発明は、自動車等に配索される多数の電線を挿通保持するワイヤハーネス用プロテクタおよびそれを用いたワイヤハーネスの配索構造に関するものである。 The present invention relates to a wire harness protector for inserting and holding a large number of electric wires routed in an automobile or the like, and a wire harness routing structure using the protector.

従来から、自動車等の電装系においては、配索される多数の電線を、ワイヤハーネス用プロテクタに挿通保持して車体側の固定対象に対して固定することにより、電線を外部の干渉部材から保護したり、電線の経路を規制することが行われている。 2. Description of the Related Art Conventionally, in an electrical system of an automobile or the like, a large number of electric wires to be routed are inserted and held in a protector for a wire harness and fixed to a fixing object on a vehicle body side to protect the electric wires from an external interference member. Or, the route of the electric wire is regulated.

ところで、このようなワイヤハーネス用プロテクタは、実開平6−70415号公報(特許文献1)等に記載されているとおり、樋状のプロテクタ本体と、プロテクタ本体の上方開口部を覆蓋する蓋体とを含んで構成されている。そして、多数の電線をプロテクタ本体に挿通した後、プロテクタ本体の側壁外方に突出して設けられたロック機構を介して、蓋体をプロテクタ本体に固定することにより、多数の電線を収容状態に保持できるようになっている。 By the way, as described in Japanese Utility Model Laid-Open No. 6-70415 (Patent Document 1) and the like, such a protector for a wire harness includes a gutter-shaped protector body, and a lid body that covers an upper opening of the protector body. It is configured to include. Then, after inserting a large number of electric wires into the protector body, the lid body is fixed to the protector body via a lock mechanism that is provided so as to project to the outside of the side wall of the protector body, so that a large number of electric wires are held in the accommodated state. You can do it.

ところが、近年では、自動車のコンパクト化の要求に加えて、車載電装品も増加傾向にあり、ワイヤハーネスを構成する電線が増大する反面、ワイヤハーネスの配索スペースが狭まってきている。それゆえ、上述の如き従来構造のワイヤハーネス用プロテクタでは、ワイヤハーネスを挿通保持するプロテクタ本体の大型化が避けられず、ワイヤハーネス用プロテクタを決められた配索スペースに設置できない場合があった。 However, in recent years, in addition to the demand for downsizing of automobiles, the number of in-vehicle electric components has been increasing, and the number of electric wires constituting a wire harness has increased, but the wiring harness wiring space has been narrowed. Therefore, in the above-described conventional wire harness protector, the protector body for inserting and holding the wire harness is inevitably increased in size, and the wire harness protector may not be installed in a predetermined wiring space.

特に、ワイヤハーネスの幹線から支線が分かれる分岐部を有する場合、分岐部を挿通保持する部位を追加で設ける必要があり、プロテクタの大型化が避けられなかった。 In particular, in the case of having a branch portion where a branch line is separated from the main line of the wire harness, it is necessary to additionally provide a portion through which the branch portion is inserted and held, and it is inevitable that the protector becomes large.

実開平6−70415号公報Japanese Utility Model Publication No. 6-70415

本発明は、上述の事情を背景に為されたものであって、その解決課題は、固定対象からの突出高さを抑えつつ、分岐部を含むワイヤハーネスをコンパクトな状態で挿通保持することができる、新規な構造のワイヤハーネス用プロテクタを提供すること、およびそれを用いたワイヤハーネスの配索構造提供することにある。 The present invention has been made in view of the above circumstances, and a problem to be solved is to hold a wire harness including a branch portion in a compact state while suppressing a protruding height from a fixing target. (EN) Provided is a protector for a wire harness having a novel structure, and a wire harness wiring structure using the protector.

ワイヤハーネス用プロテクタに関する本発明の第一の態様は、ワイヤハーネスを構成する複数の電線が小分けされて収容される複数の電線挿通部を有し、前記複数の電線挿通部が並列配置されている一方、前記複数の電線挿通部の並列方向の少なくとも一方側が前記電線の分岐方向とされており、前記分岐方向から最も遠位の前記電線挿通部を除く各前記電線挿通部には、前記並列方向に直交する長手方向の中間部分において、前記長手方向に延びてかつ両側面に開口して前記電線の一部によって構成される分岐電線が挿通可能な分岐電線挿通窓が設けられている一方、前記分岐方向から最も遠位の前記電線挿通部には、少なくとも前記分岐方向側の側面に前記分岐電線挿通窓が設けられていることを特徴とする。 A first aspect of the present invention relating to a protector for a wire harness has a plurality of electric wire insertion portions that accommodate a plurality of electric wires that form a wire harness in a divided manner, and the plurality of electric wire insertion portions are arranged in parallel. On the other hand, at least one side in the parallel direction of the plurality of electric wire insertion portions is a branching direction of the electric wires, and each electric wire insertion portion except the most distal electric wire insertion portion from the branching direction has the parallel direction. In the middle portion in the longitudinal direction orthogonal to, a branch electric wire insertion window is provided which extends in the longitudinal direction and is open on both side surfaces and through which a branch electric wire formed by a part of the electric wire can be inserted, The electric wire insertion portion most distal from the branching direction is provided with the branch electric wire insertion window on at least a side surface on the branching direction side.

本態様によれば、複数の電線が小分けされて収容される複数の電線挿通部が並列配置されていることから、ワイヤハーネスを構成する電線が増大した場合でも、複数の電線挿通部に小分けして電線を収容保持できることから、ワイヤハーネス用プロテクタの低背化が可能となる。加えて、複数の電線挿通部の並列方向の少なくとも一方側が電線の分岐方向とされ、分岐方向から最も遠位の電線挿通部を除く各電線挿通部が、その長手方向の中間部分において、長手方向に延びてかつ両側面に開口する分岐電線挿通窓を有し、分岐方向から最も遠位の電線挿通部が、少なくとも分岐方向側の側面に分岐電線挿通窓を有している。このような構成により、分岐方向に最も遠位の電線挿通部では、分岐方向側の分岐電線挿通窓を挿通して分岐電線を側方に引き出すことができる。また、それ以外の電線挿通部では、分岐方向側の分岐電線挿通窓と分岐方向側に隣接配置された電線挿通部の両側面の分岐電線挿通窓を挿通して分岐電線を側方に引き出すことができる。したがって、ワイヤハーネス用プロテクタに分岐部を挿通保持する追加の部位を設けることなく、分岐電線を複数の電線挿通部に亘って挿通保持することにより安定した分岐電線の保持を実現でき、分岐部を含むワイヤハーネスをコンパクトな状態で挿通保持することができる。 According to this aspect, since the plurality of electric wire insertion portions for accommodating the plurality of electric wires in a divided manner are arranged in parallel, even when the number of electric wires forming the wire harness increases, the electric wires are divided into a plurality of electric wire insertion portions. Since the electric wire can be accommodated and held by the wire harness protector, it is possible to reduce the height of the protector for the wire harness. In addition, at least one side in the parallel direction of the plurality of electric wire insertion portions is the branching direction of the electric wire, and each electric wire insertion portion excluding the electric wire insertion portion that is the most distal from the branching direction has a longitudinal direction at an intermediate portion in the longitudinal direction. Has a branch electric wire insertion window extending to the side and opening on both side surfaces, and the electric wire insertion portion most distal from the branching direction has a branch electric wire insertion window on at least a side surface on the branching direction side. With such a configuration, in the electric wire insertion portion that is the most distal in the branching direction, the branch electric wire can be pulled out laterally through the branch electric wire insertion window on the branching direction side. For other wire insertion parts, insert the branch wire insertion window on the branch direction side and the branch wire insertion windows on both sides of the wire insertion part adjacent to the branch direction side to pull out the branch wire to the side. You can Therefore, it is possible to realize stable holding of the branch electric wire by inserting and holding the branch electric wire over a plurality of electric wire insertion portions without providing an additional portion for inserting and holding the branch portion in the protector for the wire harness, and thus the branch portion It is possible to insert and hold the included wire harness in a compact state.

しかも、各電線挿通部に設けられた分岐電線挿通窓は、長手方向に延びて設けられていることから、各電線挿通部毎に電線が分岐される位置を長手方向で異ならせることができる。これにより、分岐方向に遠位側の電線挿通部において分岐電線が重なり合って電線束の高さが増大することも回避することができ、分岐部を含むワイヤハーネス用のプロテクタの低背化を有利に実現できる。 Moreover, since the branch electric wire insertion window provided in each electric wire insertion portion is provided so as to extend in the longitudinal direction, the position where the electric wire is branched can be different in each longitudinal direction for each electric wire insertion portion. As a result, it is possible to prevent the height of the wire bundle from increasing due to the branch electric wires overlapping at the electric wire insertion portion on the distal side in the branching direction, which is advantageous in reducing the height of the protector for the wire harness including the branching portion. Can be realized.

ワイヤハーネス用プロテクタに関する本発明の第二の態様は、前記第一の態様に記載のワイヤハーネス用プロテクタにおいて、各前記電線挿通部がいずれも前記両側面に前記分岐電線挿通窓を有しており、前記複数の電線挿通部の並列方向の両側が前記電線の分岐方向とすることができるものである。 2nd aspect of this invention regarding the protector for wire harnesses WHEREIN: In the protector for wire harnesses of the said 1st aspect, each said electric wire insertion part has the said branch electric wire insertion window in both said side surfaces. Both sides of the plurality of wire insertion portions in the parallel direction can be the branching direction of the wires.

本態様によれば、複数の電線挿通部の並列方向の両側が分岐方向となるように、各電線挿通部の何れもが、両側面に分岐電線挿通窓を備えている。これにより、ワイヤハーネス用プロテクタの方向性が低減されて、汎用性の向上を図ることができる。 According to this aspect, each of the electric wire insertion portions has the branch electric wire insertion window on both side surfaces thereof so that both sides of the plurality of electric wire insertion portions in the parallel direction are branching directions. Thereby, the directionality of the protector for the wire harness is reduced, and the versatility can be improved.

ワイヤハーネス用プロテクタに関する本発明の第三の態様は、前記第一または第二の態様に記載のワイヤハーネス用プロテクタにおいて、固定対象に固定されるベース部材と、前記ベース部材上に隙間を隔てて対向配置される長手状の上壁部と、該上壁部の長手方向の両側部分の両側縁部からそれぞれ前記ベース部材に向かって突出する一対の支持脚部とを含んで構成された挿通部構成部材の複数とをさらに備えており、各前記挿通部構成部材の前記一対の支持脚部が前記ベース部材に設けられた複数の固定部に対してそれぞれ着脱自在に固定されることにより、各前記電線挿通部が構成され、各前記電線挿通部の前記側面において、前記ベース部材と前記上壁部と長手方向両側の前記支持脚部によって前記分岐電線挿通窓が画成されているものである。 A third aspect of the present invention relating to a protector for a wire harness is the protector for a wire harness according to the first or second aspect, wherein a base member fixed to a fixing target and a gap on the base member are provided. An insertion portion including a longitudinal upper wall portion facing each other, and a pair of support leg portions projecting from both side edge portions of both longitudinal side portions of the upper wall portion toward the base member, respectively. Further comprising a plurality of constituent members, and the pair of support legs of each of the insertion portion constituent members are detachably fixed to a plurality of fixing portions provided on the base member, respectively. The electric wire insertion portion is configured, and the branch electric wire insertion window is defined by the base member, the upper wall portion, and the support leg portions on both sides in the longitudinal direction on the side surface of each electric wire insertion portion. ..

本態様によれば、車両側の固定対象に固定されるベース部材に対して、挿通部構成部材を着脱自在に取り付けることにより各電線挿通部を構成することができる。それゆえ、ベース部材上に複数の電線を配索しつつ、分岐方向から離れた側の電線挿通部から順番に構成することで、作業性の向上や分岐部分の容易かつ安定した配索を可能にすることができる。 According to this aspect, each wire insertion portion can be configured by detachably attaching the insertion portion constituent member to the base member fixed to the fixing target on the vehicle side. Therefore, while arranging a plurality of electric wires on the base member, in order from the electric wire insertion part on the side away from the branching direction, it is possible to improve workability and to arrange the branching part easily and stably. Can be

しかも、挿通部構成部材が上壁部とその両側部分でベース部材に向かって突出する一対の支持脚部によって構成されていることから、各電線挿通部に挿通配置される電線の上方への突出が抑えられる。それゆえ、ワイヤハーネス用プロテクタの低背化を一層確実に実現できる。 Moreover, since the insertion portion constituting member is constituted by the upper wall portion and the pair of support leg portions projecting toward the base member at both side portions thereof, the electric wire inserted through each electric wire insertion portion is projected upward. Can be suppressed. Therefore, the height of the protector for the wire harness can be reduced more reliably.

ワイヤハーネスの配索構造に関する本発明の第一の態様は、ワイヤハーネス用プロテクタを用いたワイヤハーネスの配索構造であって、前記ワイヤハーネス用プロテクタとして前記第一乃至第三の何れか1項に記載のワイヤハーネス用プロテクタを用い、前記ワイヤハーネスを構成する複数の電線が小分けされて前記複数の電線挿通部に挿通保持されている一方、前記分岐方向に最も遠位の前記電線挿通部では、前記分岐方向側の前記分岐電線挿通窓を挿通して前記分岐電線が側方に引き出されている一方、それ以外の前記電線挿通部では、前記分岐方向側の前記分岐電線挿通窓と前記分岐方向側に隣接配置された前記電線挿通部の両側面の前記分岐電線挿通窓を挿通して前記分岐電線が側方に引き出されていることを特徴とする。 A first aspect of the present invention relating to a wire harness installation structure is a wire harness installation structure using a wire harness protector, wherein the wire harness protector is any one of the first to third embodiments. Using the protector for the wire harness according to claim 1, while the plurality of electric wires forming the wire harness are subdivided and held in the plurality of electric wire insertion portions, while the electric wire insertion portion is the most distal in the branching direction. While the branch electric wire is pulled out to the side by inserting the branch electric wire insertion window on the branch direction side, the branch electric wire insertion window on the branch direction side and the branch It is characterized in that the branch electric wire is pulled out laterally through the branch electric wire insertion windows on both side surfaces of the electric wire insertion portion arranged adjacent to the direction side.

本態様のワイヤハーネスの配索構造によれば、第一〜第三の態様に記載のワイヤハーネス用プロテクタを用い、複数の電線が小分けされて収容される複数の電線挿通部が並列配置されていることから、ワイヤハーネスを構成する電線が増大した場合でも、複数の電線挿通部に小分けして電線を収容保持できることから、ワイヤハーネス用プロテクタの低背化が可能となる。加えて、複数の電線挿通部の並列方向の少なくとも一方側が電線の分岐方向とされ、分岐方向から最も遠位の電線挿通部を除く各電線挿通部が、その長手方向の中間部分において、長手方向に延びてかつ両側面に開口する分岐電線挿通窓を有し、分岐方向から最も遠位の電線挿通部が、少なくとも分岐方向側の側面に分岐電線挿通窓を有している。このような構成により、分岐方向に最も遠位の電線挿通部では、分岐方向側の分岐電線挿通窓を挿通して分岐電線を側方に引き出すことができる。また、それ以外の電線挿通部では、分岐方向側の分岐電線挿通窓と分岐方向側に隣接配置された電線挿通部の両側面の分岐電線挿通窓を挿通して分岐電線を側方に引き出すことができる。したがって、ワイヤハーネス用プロテクタに分岐部を挿通保持する追加の部位を設けることなく、分岐電線を複数の電線挿通部に亘って挿通保持することにより安定した分岐電線の保持を実現でき、分岐部を含むワイヤハーネスをコンパクトな状態で挿通保持することができる。 According to the wire harness wiring structure of the present aspect, the wire harness protector according to the first to third aspects is used, and the plurality of electric wire insertion portions in which the plurality of electric wires are subdivided and accommodated are arranged in parallel. Therefore, even if the number of electric wires constituting the wire harness is increased, the electric wires can be subdivided into a plurality of electric wire insertion portions to accommodate and hold the electric wires, so that it is possible to reduce the height of the protector for the wire harness. In addition, at least one side in the parallel direction of the plurality of electric wire insertion portions is the branching direction of the electric wire, and each electric wire insertion portion excluding the electric wire insertion portion that is the most distal from the branching direction has a longitudinal direction at an intermediate portion in the longitudinal direction. Has a branch electric wire insertion window extending to the side and opening on both side surfaces, and the electric wire insertion portion most distal from the branching direction has a branch electric wire insertion window on at least a side surface on the branching direction side. With such a configuration, in the electric wire insertion portion that is the most distal in the branching direction, the branch electric wire can be pulled out laterally through the branch electric wire insertion window on the branching direction side. For other wire insertion parts, insert the branch wire insertion window on the branch direction side and the branch wire insertion windows on both sides of the wire insertion part adjacent to the branch direction side to pull out the branch wire to the side. You can Therefore, it is possible to realize stable holding of the branch electric wire by inserting and holding the branch electric wire over a plurality of electric wire insertion portions without providing an additional portion for inserting and holding the branch portion in the protector for the wire harness, and thus the branch portion It is possible to insert and hold the included wire harness in a compact state.

しかも、各電線挿通部に設けられた分岐電線挿通窓は、長手方向に延びて設けられていることから、各電線挿通部毎に電線が分岐される位置を長手方向で異ならせることができる。これにより、分岐方向に遠位側の電線挿通部において分岐電線が重なり合って電線束の高さが増大することも回避することができ、分岐部を含むワイヤハーネス用のプロテクタの低背化を有利に実現できる。 Moreover, since the branch electric wire insertion window provided in each electric wire insertion portion is provided so as to extend in the longitudinal direction, the position at which the electric wire is branched can be varied in the longitudinal direction for each electric wire insertion portion. As a result, it is possible to avoid an increase in the height of the electric wire bundle due to the overlapping of the branched electric wires at the electric wire insertion portion on the distal side in the branching direction, which is advantageous in reducing the height of the protector for the wire harness including the branching portion. Can be realized.

ワイヤハーネスの配索構造に関する本発明の第二の態様は、前記第一の態様に記載のワイヤハーネスの配索構造において、複数の前記電線挿通部における前記分岐電線の引き出し位置が、前記長手方向で相互に異ならされているものである。 A second aspect of the present invention relating to a wiring harness wiring structure is the wiring harness wiring structure according to the first aspect, in which a plurality of the electric wire insertion portions have lead-out positions of the branch electric wires in the longitudinal direction. Are different from each other.

本態様によれば、複数の電線挿通部における分岐電線の引き出し位置が、長手方向で相互に異ならされている。これにより、各電線挿通部から分岐する電線が重なることが有利に防止されていることから、分岐する電線の一層の低背化が可能となる。 According to this aspect, the lead-out positions of the branch electric wires in the plurality of electric wire insertion portions are different from each other in the longitudinal direction. As a result, the electric wires branching from the electric wire insertion portions are advantageously prevented from overlapping, so that the height of the branched electric wires can be further reduced.

ワイヤハーネスの配索構造に関する本発明の第三の態様は、前記第一または第二の態様に記載のワイヤハーネスの配索構造において、各前記電線挿通部を挿通する小分けされた前記ワイヤハーネスの断面積が、前記分岐方向に向かって次第に大きくされているものである。 A third aspect of the present invention relating to a wiring harness wiring structure is, in the wiring harness wiring structure according to the first or second aspect, of the subdivided wire harnesses that are inserted through the respective wire insertion portions. The cross-sectional area is gradually increased in the branching direction.

本態様によれば、電線挿通部を挿通するワイヤハーネスの断面積が、分岐方向に向かって次第に大きくされている。すなわち、かかる電線挿通部に挿通配置される電線が、分岐方向に最も近い電線挿通部において最も細く、最も遠い電線挿通部に向かって次第に太くされている。これにより、分岐する電線が自身よりも太い電線を乗り越えることがなく、各電線挿通部を挿通するワイヤハーネスの断面積の平準化を図ることができ、低背化を有利に実現できる。 According to this aspect, the cross-sectional area of the wire harness that is inserted through the wire insertion portion is gradually increased in the branching direction. That is, the electric wire inserted through the electric wire insertion portion is thinnest in the electric wire insertion portion closest to the branch direction and gradually thickened toward the farthest electric wire insertion portion. As a result, the branched electric wire does not get over a thicker electric wire than itself, and the cross-sectional area of the wire harness that is inserted through each electric wire insertion portion can be equalized, and a low profile can be advantageously realized.

本発明によれば、複数の電線が小分けされて収容される複数の電線挿通部が並列配置されていることから、ワイヤハーネスを構成する電線が増大しても複数の電線挿通部に小分けして電線を収容保持できることから、ワイヤハーネス用プロテクタの低背化が可能となる。また、複数の電線挿通部の並列方向の少なくとも一方側が電線の分岐方向とされ、分岐方向から最も遠位の電線挿通部を除く各電線挿通部が長手方向に延びてかつ両側面に開口する分岐電線挿通窓を有し、分岐方向から最も遠位の電線挿通部が、少なくとも分岐方向側の側面に分岐電線挿通窓を有している。これにより、分岐方向に最も遠位の電線挿通部では、分岐方向側の分岐電線挿通窓を挿通して分岐電線を側方に引き出すことができる。また、それ以外の電線挿通部では、分岐方向側の分岐電線挿通窓と分岐方向側に隣接配置された電線挿通部の両側面の分岐電線挿通窓を挿通して分岐電線を側方に引き出すことができる。したがって、追加の部位を設けることなく安定した分岐電線の保持を実現でき、分岐部を含むワイヤハーネスをコンパクトな状態で挿通保持できる。しかも、分岐電線挿通窓は長手方向に延びて設けられていることから、各電線挿通部毎に電線が分岐される位置を長手方向で異ならせることができる。これにより、分岐電線の重なりを回避することができ、分岐部を含むワイヤハーネス用プロテクタの低背化を有利に実現できる。 According to the present invention, since the plurality of electric wire insertion portions, into which the plurality of electric wires are subdivided and accommodated, are arranged in parallel, even if the number of electric wires forming the wire harness increases, the electric wires are subdivided into a plurality of electric wire insertion portions. Since the wire can be accommodated and held, it is possible to reduce the height of the protector for the wire harness. Further, at least one side in the parallel direction of the plurality of electric wire insertion portions is a branching direction of the electric wires, and each electric wire insertion portion excluding the electric wire insertion portion that is most distal from the branching direction extends in the longitudinal direction and opens on both side surfaces. An electric wire insertion window is provided, and the electric wire insertion portion most distal from the branching direction has the branch electric wire insertion window on at least the side surface on the branching direction side. As a result, at the most distal electric wire insertion portion in the branching direction, the branch electric wire can be pulled out laterally through the branch electric wire insertion window on the branching direction side. For other wire insertion parts, insert the branch wire insertion window on the branch direction side and the branch wire insertion windows on both sides of the wire insertion part adjacent to the branch direction side to pull out the branch wire to the side. You can Therefore, stable holding of the branch electric wire can be realized without providing an additional portion, and the wire harness including the branch portion can be inserted and held in a compact state. Moreover, since the branch electric wire insertion window is provided so as to extend in the longitudinal direction, the position where the electric wire is branched can be varied in the longitudinal direction for each electric wire insertion portion. As a result, overlapping of the branch electric wires can be avoided, and the height of the wire harness protector including the branch portion can be advantageously reduced.

本発明の第一の実施形態としてのワイヤハーネス用プロテクタを示す斜視図。The perspective view which shows the protector for wire harnesses as 1st embodiment of this invention. 図1の正面図。The front view of FIG. 図1のベース部材を示す斜視図。The perspective view which shows the base member of FIG. 図1の1つの挿通部構成部材を示す斜視図。The perspective view which shows one insertion part structural member of FIG. 複数の挿通部構成部材に電線を収容すると共に分岐電線を設けた、ベース部材への取付前の状態を示す平面図。The top view which shows the state before accommodating to a base member which accommodated an electric wire in a some insertion part structure member, and provided the branch electric wire. 本実施形態のワイヤハーネス用プロテクタを用いたワイヤハーネスの配索構造を示す正面図であって、図2に相当する図。It is a front view which shows the wiring structure of the wire harness using the protector for wire harnesses of this embodiment, Comprising: It is a figure corresponding to FIG. 本実施形態のワイヤハーネス用プロテクタを用いたワイヤハーネスの配索構造を示す正面図であって、図6とは分岐方向が逆方向の図。It is a front view which shows the wiring structure of the wire harness which used the protector for wire harnesses of this embodiment, Comprising: The figure where a branch direction is a reverse direction to FIG. 分岐方向が両方向の場合におけるベース部材への取付前の状態を示す平面図であって、図5に相当する図。FIG. 6 is a plan view showing a state before attachment to the base member in a case where the branch directions are both directions and is a view corresponding to FIG. 5. 図8に示す分岐方向が両方向の場合におけるワイヤハーネスの配索構造を示す正面図であって、図6に相当する図。FIG. 9 is a front view showing a wiring harness wiring structure in the case where the branch directions shown in FIG. 8 are both directions, and is a view corresponding to FIG. 6. 図4とは異なる構造の挿通部構成部材を示す斜視図。FIG. 5 is a perspective view showing an insertion portion constituting member having a structure different from that of FIG. 4. 図10に示す挿通部構成部材を有するワイヤハーネス用プロテクタを用いたワイヤハーネスの配索構造を示す正面図であって、図6に相当する図。It is a front view which shows the wiring structure of the wire harness using the protector for wire harness which has the insertion part structural member shown in FIG. 10, Comprising: It is a figure corresponding to FIG.

以下、本発明の実施形態について、図面を参照しつつ説明する。 Embodiments of the present invention will be described below with reference to the drawings.

図1〜4には、本発明の第一の実施形態としてのワイヤハーネス用プロテクタ10が示されている。かかるワイヤハーネス用プロテクタ10は、ベース部材12と、複数(本実施形態では4個)の挿通部構成部材14と、を備えて構成されている。なお、以下の説明において、上方とは、図1〜4中の上方、下方とは、図1〜4中の下方を言い、また前方とは、図1中の右斜め下方、後方とは、図1中の左斜め上方を言い、さらに長手方向とは、図1中の前後方向を言うものとする。 1 to 4 show a protector 10 for a wire harness as a first embodiment of the present invention. The wire harness protector 10 includes a base member 12 and a plurality of (four in the present embodiment) insertion portion constituting members 14. In the following description, the upper side means the upper side in FIGS. 1 to 4, the lower side means the lower side in FIGS. 1 to 4, and the front means the diagonally right lower side and the rear side in FIG. 1. 1 means diagonally upward to the left, and the longitudinal direction means the front-back direction in FIG.

図2〜3に示されているように、ベース部材12は、略逆U字断面形状で下方に向かって開口して長手方向に延びる略樋形状を有しており、例えばポリプロピレン(PP),ポリアミド(PA)等の合成樹脂材料により射出成形等によって一体形成されている。また、ベース部材12の長手方向中央部分には、幅方向(図2中、左右方向)両側において固定片16が形成されている。かかる固定片16は、長手方向両側が切欠部18によってベース部材12から切り離されることにより基端側のみがベース部材12に連結されかつ下方に向かって突出する片持ち梁形状を有している。さらに、固定片16の突出端部の長手方向中央部には、下方斜め内方に向かって突出する略矩形平板状の係合部20が設けられており、かかる係合部20の突出先端部には内方に向かって突出すると共に長手方向の略全長に亘って略台形断面形状で延びる係合突起22が形成されている。加えて、ベース部材12の外周面24の長手方向両端部には、それぞれ複数対(本実施形態では4対)の固定部26,26が外周面24の周方向に相互に離隔すると共に外周面24に対して直立するように外方に向かって突設されている。かかる固定部26,26は、外周面24の周方向に相互に離隔するように形成されていると共に略矩形平板形状を有しており、突出端部の対向しない側の面には外方に向かって突出すると共に略三角断面形状で長手方向に延びる係合突起28が設けられている。かかる係合突起28の突出端面は、外周面24から離れるにつれて固定部26に近づくテーパ面とされている。 As shown in FIGS. 2 to 3, the base member 12 has a substantially inverted U-shaped cross section and has a substantially gutter shape that opens downward and extends in the longitudinal direction. For example, polypropylene (PP), It is integrally formed of synthetic resin material such as polyamide (PA) by injection molding or the like. In addition, fixing pieces 16 are formed in the central portion of the base member 12 in the longitudinal direction on both sides in the width direction (the left-right direction in FIG. 2). The fixing piece 16 has a cantilever shape in which both sides in the longitudinal direction are separated from the base member 12 by the notches 18 so that only the base end side is connected to the base member 12 and projects downward. Further, a substantially rectangular flat plate-like engaging portion 20 protruding obliquely downward and inward is provided at a central portion in the longitudinal direction of the protruding end portion of the fixing piece 16, and the protruding tip portion of the engaging portion 20 is provided. An engaging protrusion 22 is formed on the inner surface of the engaging protrusion 22. The engaging protrusion 22 protrudes inward and extends in a substantially trapezoidal cross section over substantially the entire length in the longitudinal direction. In addition, a plurality of pairs (4 pairs in the present embodiment) of fixing portions 26, 26 are provided at both ends in the longitudinal direction of the outer peripheral surface 24 of the base member 12, respectively, and are separated from each other in the circumferential direction of the outer peripheral surface 24. It is provided so as to project outward so as to stand upright with respect to 24. The fixing portions 26, 26 are formed so as to be separated from each other in the circumferential direction of the outer peripheral surface 24 and have a substantially rectangular flat plate shape. Engagement protrusions 28 are provided that project toward each other and extend in the longitudinal direction in a substantially triangular sectional shape. The projecting end surface of the engaging projection 28 is a tapered surface that approaches the fixing portion 26 as the distance from the outer peripheral surface 24 increases.

一方、図4に示されているように、挿通部構成部材14は、略逆U字断面形状で下方に向かって開口して長手方向に延びる略樋形状を有しており、例えばポリプロピレン(PP),ポリアミド(PA)等の合成樹脂材料により射出成形等によって一体形成されている。かかる挿通部構成部材14は、長手方向に向かって帯状に延びる上壁部30と、上壁部30の幅方向の両側縁部から長手方向の略全長に亘って下方に向かって延び出す側壁部32と、上壁部30の長手方向の両側部分の両側縁部からそれぞれ下方に向かって突出する一対の支持脚部34,34と、を含んで構成されている。支持脚部34は、基端部が側壁部32に連結された略枠体形状を有しており、上下方向に開口する係合孔36の上側端縁部には、上方斜め内方に向かって突出する略矩形平板状の係合突起38が設けられている。また、挿通部構成部材14は、かかる一対の支持脚部34,34が設けられた上壁部30の長手方向の両側部分からさらに外方に向かって延び出す結束固定部40を有していると共に、結束固定部40の延出端部には幅方向の略全長に亘って突出する結束部材抜け止め突起42が形成されている。さらに、上壁部30は、支持脚部34が設けられた部位間において厚肉とされると共に平面視で略矩形形状で上方に向かって開口する肉抜き穴44が形成されており、支持脚部34が設けられた部分の強度を高めつつ合成樹脂材料を有利に節約している。 On the other hand, as shown in FIG. 4, the insertion portion constituting member 14 has a substantially inverted U-shaped cross section and has a substantially gutter shape that opens downward and extends in the longitudinal direction. ), a synthetic resin material such as polyamide (PA) or the like, is integrally formed by injection molding or the like. The insertion portion constituting member 14 includes an upper wall portion 30 extending in a strip shape in the longitudinal direction, and a side wall portion extending downward from both side edge portions in the width direction of the upper wall portion 30 over substantially the entire length in the longitudinal direction. 32, and a pair of support leg portions 34, 34 protruding downward from both side edge portions of both side portions in the longitudinal direction of the upper wall portion 30, respectively. The support leg portion 34 has a substantially frame-like shape in which the base end portion is connected to the side wall portion 32, and the upper end edge portion of the engaging hole 36 that opens in the vertical direction is directed diagonally upward inward. A substantially rectangular flat plate-like engaging projection 38 is provided. In addition, the insertion portion constituting member 14 has a binding and fixing portion 40 that extends further outward from both side portions in the longitudinal direction of the upper wall portion 30 provided with the pair of support leg portions 34, 34. At the same time, a binding member retaining projection 42 is formed on the extended end of the binding fixing portion 40 so as to project over substantially the entire width direction. Further, the upper wall portion 30 is thickened between the portions where the support leg portions 34 are provided, and is formed with a lightening hole 44 that is substantially rectangular in plan view and opens upward. The synthetic resin material is advantageously saved while increasing the strength of the portion where the portion 34 is provided.

次に、このような構成とされたベース部材12と挿通部構成部材14を含んで構成されている本実施形態のワイヤハーネス用プロテクタ10を用いたワイヤハーネス46の配索構造について、図5〜6を用いて説明を行う。なお、本実施形態では、ワイヤハーネス46は、小分けされた複数の電線からなるワイヤハーネス46a〜dを含んで構成されている。なお、かかるワイヤハーネス46a〜dは、各端部においてコネクタ等を通じて各種電気機器等に接続されている。また、理解を容易とするため、図5〜6では、ワイヤハーネス46a〜dや、ワイヤハーネス46a〜dから分岐する分岐電線48a〜dや、固定対象であるリーンフォース50や、結束テープ55,56は、仮想線で記載している。 Next, the wiring structure of the wire harness 46 using the protector 10 for a wire harness of the present embodiment, which is configured to include the base member 12 and the insertion portion constituting member 14 configured as above, will be described with reference to FIGS. A description will be given using 6. In addition, in the present embodiment, the wire harness 46 is configured to include the wire harnesses 46a to 46d each including a plurality of subdivided electric wires. The wire harnesses 46a to 46d are connected to various electric devices and the like at their ends through connectors and the like. In addition, in order to facilitate understanding, in FIGS. 5 to 6, the wire harnesses 46 a to d, the branch electric wires 48 a to d branched from the wire harnesses 46 a to d, the lean force 50 to be fixed, the binding tape 55, 56 is indicated by a virtual line.

先ず、図5に示されているように、複数(本実施形態では4個)の挿通部構成部材14を、横方向が長手方向になるようにかつ縦方向が並列方向になるように、例えば作業台の上に上壁部30を下にして配置する。そして、複数の挿通部構成部材14の上壁部30と一対の側壁部32,32で囲まれた樋状部52に対して、上方からワイヤハーネス46を構成するワイヤハーネス46a〜dの幹線54a〜dをそれぞれ収容配置する。なお、この際には、ワイヤハーネス46a〜dの分岐電線48a〜dを、並列方向の一方側である手前側に向かって延び出すように配置する。続いて、例えば結束テープ55を用いてワイヤハーネス46a〜dの幹線54a〜dをそれぞれ複数の挿通部構成部材14の結束固定部40に対して位置決め保持すると共に、分岐電線48a〜dについても例えば結束テープ56を用いて延出端部を結束固定する。この結果、ワイヤハーネス46に対して本実施形態の複数の挿通部構成部材14が取付けられた中間部材57が完成される。これにより、電線挿通部58の長手方向の両端部分にワイヤハーネス46a〜dの幹線54a〜dを容易に位置決め保持できると共に、電線挿通部58の長手方向の中央部分には結束固定部40が形成されていないことから自動的に分岐電線挿通窓60を設けることができるのである。なお、結束部材として、結束テープ55,56以外に結束バンド等の任意の結束部材が採用可能である。 First, as shown in FIG. 5, a plurality of (four in this embodiment) insertion portion constituting members 14 are arranged so that the horizontal direction is the longitudinal direction and the vertical direction is the parallel direction, for example, The upper wall portion 30 is arranged on the work table with the upper wall portion 30 facing down. The trunk 54a of the wire harnesses 46a to 46d constituting the wire harness 46 is arranged from above with respect to the gutter-shaped part 52 surrounded by the upper wall part 30 of the plurality of insertion part constituting members 14 and the pair of side wall parts 32, 32. ~d are accommodated and arranged. At this time, the branch electric wires 48a to 48d of the wire harnesses 46a to 46d are arranged so as to extend toward the front side, which is one side in the parallel direction. Subsequently, the trunk wires 54a to 54d of the wire harnesses 46a to 46d are respectively positioned and held with respect to the binding and fixing portions 40 of the plurality of insertion portion constituting members 14 using the binding tape 55, and the branch electric wires 48a to 48d are also held, for example. The extending end portion is bound and fixed using a binding tape 56. As a result, the intermediate member 57 in which the plurality of insertion portion constituting members 14 of the present embodiment are attached to the wire harness 46 is completed. As a result, the trunk lines 54a to 54d of the wire harnesses 46a to 46d can be easily positioned and held at both longitudinal end portions of the wire insertion portion 58, and the binding fixing portion 40 is formed at the central portion of the wire insertion portion 58 in the longitudinal direction. Since this is not done, the branch wire insertion window 60 can be automatically provided. As the binding member, any binding member such as a binding band can be adopted in addition to the binding tapes 55 and 56.

次に、かかる中間部材57を裏返して上壁部30を上にした後、中間部材57を構成する複数の挿通部構成部材14をそれぞれベース部材12に対して取り付けることにより、本実施形態のワイヤハーネス用プロテクタ10を用いたワイヤハーネス46の配索構造が完成される。より詳細には、各挿通部構成部材14の一対の支持脚部34,34に設けられた係合孔36に対してベース部材12に設けられた対応する一対の固定部26,26を挿入する。これにより、固定部26の係合突起28が係合孔36の上側端縁部に設けられた係合突起38を外方に向かって弾性変形することでさらなる挿入が許容される。そして、挿入後は、支持脚部34の係合突起38が弾性復帰することにより、支持脚部34の係合孔36に対してベース部材12の固定部26が係合されて挿通部構成部材14がベース部材12に対して固定されるようになっている。かかる固定は、ドライバー等に器具を用いて解除可能であり、着脱自在となっている。なお、挿通部構成部材14とベース部材12との固定は、上記係合構造に限定されず、ボスと嵌合孔等の任意の公知の係合構造が採用可能である。また、ベース部材側の固定部を任意のピッチで複数設けておき、電線の量など必要に応じて任意の箇所に必要な数の挿通部構成部材を設けることにより、ワイヤハーネス用プロテクタの汎用性を向上させることも可能である。 Next, after the intermediate member 57 is turned upside down and the upper wall portion 30 is turned up, the plurality of insertion portion constituting members 14 forming the intermediate member 57 are attached to the base member 12 respectively, so that the wire according to the present embodiment. The wiring structure of the wire harness 46 using the harness protector 10 is completed. More specifically, the corresponding pair of fixing portions 26, 26 provided on the base member 12 are inserted into the engaging holes 36 provided in the pair of supporting leg portions 34, 34 of each insertion portion constituting member 14. .. As a result, the engagement protrusion 28 of the fixed portion 26 elastically deforms outwardly the engagement protrusion 38 provided at the upper end edge portion of the engagement hole 36 to allow further insertion. After the insertion, the engaging projection 38 of the support leg portion 34 elastically returns, so that the fixing portion 26 of the base member 12 is engaged with the engaging hole 36 of the support leg portion 34 and the insertion portion constituting member. 14 is fixed to the base member 12. Such fixing can be released by using a tool such as a driver and is detachable. Note that the fixing of the insertion portion constituting member 14 and the base member 12 is not limited to the above-described engagement structure, and any known engagement structure such as a boss and a fitting hole can be adopted. In addition, by providing a plurality of fixing parts on the base member side at an arbitrary pitch and by providing the required number of insertion part constituent members at any desired location such as the amount of electric wires, the versatility of the protector for wire harnesses can be improved. It is also possible to improve.

この結果、図6に示されているように、挿通部構成部材14の上壁部30がベース部材12の外周面24上に隙間を隔てて対向配置されている一方、かかる上壁部30から一対の支持脚部34,34がベース部材12に向かって突出されている。そして、上壁部30と一対の支持脚部34,34とベース部材12の外周面24によって囲まれた領域によって、電線挿通部58が構成されている。また、例えば図1に示されているように、各電線挿通部58の側面において、ベース部材12と上壁部30と長手方向一対の支持脚部34,34によって分岐電線挿通窓60が画成されている。すなわち、各電線挿通部58には、並列方向に直交する長手方向の中間部分において、長手方向に延びてかつ両側面に開口してワイヤハーネス46を構成する電線の一部によって構成される分岐電線48a〜dが挿通可能な分岐電線挿通窓60が設けられているのである(図4〜6参照)。したがって、各電線挿通部58はいずれも両側面に分岐電線挿通窓60を有しており、複数の電線挿通部58の並列方向の両側を分岐電線48a〜dの分岐方向とすることができるのである。ここで、本実施形態では、かかる分岐電線挿通窓60の高さ寸法:hと幅寸法(長手方向):w(図1参照)の関係は、幅寸法:wは高さ寸法:hよりも大きい(w>h)ことが好ましく、より好ましくは幅寸法:wは高さ寸法:hの2倍以上、さらに好ましくは幅寸法:wは高さ寸法:hの3倍以上、であることが望ましい。なお、本実施形態では、分岐電線挿通窓60の幅寸法:wは高さ寸法:hの5倍程度となっている。 As a result, as shown in FIG. 6, the upper wall portion 30 of the insertion portion constituting member 14 is disposed on the outer peripheral surface 24 of the base member 12 so as to face each other with a gap therebetween. The pair of support leg portions 34, 34 are projected toward the base member 12. A region surrounded by the upper wall portion 30, the pair of support leg portions 34, 34, and the outer peripheral surface 24 of the base member 12 constitutes a wire insertion portion 58. Further, for example, as shown in FIG. 1, a branch wire insertion window 60 is defined on the side surface of each wire insertion portion 58 by the base member 12, the upper wall portion 30, and the pair of support legs 34, 34 in the longitudinal direction. Has been done. That is, in each electric wire insertion portion 58, a branch electric wire that is formed by a part of an electric wire that extends in the longitudinal direction and opens on both side surfaces at the intermediate portion in the longitudinal direction orthogonal to the parallel direction and that constitutes the wire harness 46. A branch electric wire insertion window 60 through which 48a to 48d can be inserted is provided (see FIGS. 4 to 6). Therefore, each of the electric wire insertion portions 58 has the branch electric wire insertion windows 60 on both side surfaces, and both sides of the plurality of electric wire insertion portions 58 in the parallel direction can be the branching directions of the branch electric wires 48a to 48d. is there. Here, in the present embodiment, the relationship between the height dimension h of the branch wire insertion window 60 and the width dimension (longitudinal direction): w (see FIG. 1) is that the width dimension w is greater than the height dimension h. It is preferable that the width is large (w>h), more preferably the width dimension: w is at least twice the height dimension: h, and even more preferably the width dimension: w is at least three times the height dimension: h. desirable. In this embodiment, the width dimension w of the branch wire insertion window 60 is about 5 times the height dimension h.

図6に示されているように、上壁部30と一対の支持脚部34,34とベース部材12の外周面24によって囲まれた領域によって電線挿通部58が構成されており、ワイヤハーネス46を構成する小分けされた複数の電線からなるワイヤハーネス46a〜dが、並列配置されている複数の電線挿通部58に挿通保持されている。それゆえ、各電線挿通部58に挿通配置されるワイヤハーネス46a〜dの上方への突出が抑えられることから、ワイヤハーネス用プロテクタの低背化を確実に実現できるようになっている。また、複数の電線挿通部58の並列方向の一方側(図6中、時計回り右側)が分岐電線48a〜dの分岐方向とされており、分岐方向に最も遠位の電線挿通部58(ワイヤハーネス46aが挿通保持されている)では、分岐方向側(図6中、時計回り右側)の分岐電線挿通窓60を挿通して分岐電線48aが側方に引き出されている。一方、それ以外の電線挿通部58では、分岐方向側の分岐電線挿通窓60と分岐方向側に隣接配置された電線挿通部58の両側面の分岐電線挿通窓60を挿通して分岐電線48b〜dが側方に引き出されるようになっている。 As shown in FIG. 6, a wire insertion portion 58 is configured by a region surrounded by the upper wall portion 30, the pair of support leg portions 34, 34, and the outer peripheral surface 24 of the base member 12, and the wire harness 46. The wire harnesses 46a to 46d, each of which is composed of a plurality of subdivided electric wires, are inserted and held by the plurality of electric wire insertion portions 58 arranged in parallel. Therefore, since the upward protrusion of the wire harnesses 46a to 46d that are inserted and arranged in the respective wire insertion portions 58 is suppressed, it is possible to reliably realize the reduction in height of the wire harness protector. One side of the plurality of wire insertion portions 58 in the parallel direction (clockwise right side in FIG. 6) is the branching direction of the branch wires 48a to 48d, and the wire insertion portion 58 (wire In the harness 46a being inserted and held), the branch electric wire 48a is pulled out laterally through the branch electric wire insertion window 60 on the branch direction side (clockwise right side in FIG. 6). On the other hand, in the other electric wire insertion portions 58, the branch electric wire insertion windows 60 on the branching direction side and the branch electric wire insertion windows 60 on both sides of the electric wire insertion portion 58 disposed adjacent to the branching direction side are inserted to branch the electric wires 48b to. d is pulled out to the side.

さらに、図5に示されているように、複数の電線挿通部58における分岐電線48a〜dの引き出し位置が、長手方向(図5中、左右方向)で相互に異ならされている。これにより、各電線挿通部58から分岐する分岐電線48a〜d同士が重なり合うことが有利に防止されていることから、分岐電線48a〜dの一層の低背化が可能となっている。加えて、電線挿通部58を挿通するワイヤハーネス46を構成するワイヤハーネス46a〜dの断面積が、分岐方向(図6中、時計回り左側)に向かって次第に大きくされている(図6参照、Sa>Sb>Sc>Sd)。すなわち、より多くの分岐電線48a〜cを乗り越える必要があるワイヤハーネス46a〜dの幹線54a〜dがより小面積とされていることから、各電線挿通部58を挿通するワイヤハーネス46a〜dの幹線54a〜dおよび分岐電線48a〜cの断面積の平準化を図ることができるので、低背化を有利に実現できる。 Further, as shown in FIG. 5, the lead-out positions of the branch electric wires 48a to 48d in the plurality of electric wire insertion portions 58 are different from each other in the longitudinal direction (the left-right direction in FIG. 5). Thereby, the branch electric wires 48a to 48d branched from the electric wire insertion portions 58 are advantageously prevented from overlapping with each other, so that the height of the branch electric wires 48a to 48d can be further reduced. In addition, the cross-sectional areas of the wire harnesses 46a to 46d that form the wire harness 46 that is inserted through the wire insertion portion 58 are gradually increased in the branching direction (clockwise left side in FIG. 6) (see FIG. 6, Sa>Sb>Sc>Sd). That is, since the trunk wires 54a to 54d of the wire harnesses 46a to 46d that need to get over more branch electric wires 48a to 48c have a smaller area, the wire harnesses 46a to 46d of the wire harnesses 46a to 46d that are inserted through the wire insertion portions 58a and 58b are inserted. Since the cross-sectional areas of the trunk lines 54a to 54d and the branch electric wires 48a to 48c can be equalized, a low profile can be advantageously realized.

最後に、図6に示されているように、このようにワイヤハーネス46が配索された本実施形態のワイヤハーネス用プロテクタ10が、固定対象であるリーンフォース50に固定されるようになっている。より詳細には、長手方向に延び出す筒状のリーンフォース50の外周面62に対して、ベース部材12の長手方向をリーンフォース50の長手方向に沿わせた状態で上方から配設した後、ベース部材12をリーンフォース50に向かって押し込む。これにより、ベース部材12の一対の固定片16,16が相互に離隔する方向に弾性変形してさらなる挿入が許容され、一対の固定片16,16の係合突起22がリーンフォース50の外周面62に設けられた図示しない取付孔に嵌合することにより、弾性復帰する。この結果、リーンフォース50に対して本実施形態のワイヤハーネス用プロテクタ10を安定的に保持されるようになっている。このように、例えばリーンフォース50のような平坦でない固定対象に対しても、ベース部材12の形状を固定対象の形状に合わせることにより、ワイヤハーネス用プロテクタ10を容易に取り付けることができるようになっているのである。なお、上記実施形態では、固定対象として筒状のリーンフォース50を例示して説明を行ったが、固定対象が車体フレーム等であってもよく、その形状も筒状に限定されず任意の形状のものが採用可能であることは勿論である。 Finally, as shown in FIG. 6, the wire harness protector 10 of the present embodiment in which the wire harness 46 is thus arranged is fixed to the lean force 50 which is the fixing target. There is. More specifically, after disposing the base member 12 from the upper side in a state where the longitudinal direction of the base member 12 is along the longitudinal direction of the lean force 50, with respect to the outer peripheral surface 62 of the cylindrical lean force 50 extending in the longitudinal direction, The base member 12 is pushed toward the lean force 50. As a result, the pair of fixing pieces 16, 16 of the base member 12 are elastically deformed in a direction in which they are separated from each other to allow further insertion, and the engaging projections 22 of the pair of fixing pieces 16, 16 are formed on the outer peripheral surface of the lean force 50. By fitting into a mounting hole (not shown) provided in 62, elastic return is achieved. As a result, the wire harness protector 10 of the present embodiment is stably held by the lean force 50. In this way, the wire harness protector 10 can be easily attached to a non-flat fixed object such as the lean force 50 by adjusting the shape of the base member 12 to the shape of the fixed object. -ing In the above embodiment, the tubular lean force 50 is described as an example of the fixing target, but the fixing target may be a vehicle body frame or the like, and the shape thereof is not limited to the cylindrical shape and may be any shape. It is needless to say that the above can be adopted.

このような構成とされた本実施形態のワイヤハーネス用プロテクタ10を用いたワイヤハーネス46の配索構造によれば、ワイヤハーネス46が小分けされた複数の電線からなるワイヤハーネス46a〜dを含んで構成されており、かかるワイヤハーネス46a〜dが収容される複数の電線挿通部58が並列配置されている。これにより、ワイヤハーネス46を構成する電線が増加しても、ワイヤハーネス用プロテクタ10の低背化を有利に維持できるようになっているのである。 According to the wiring structure of the wire harness 46 using the wire harness protector 10 of the present embodiment having such a configuration, the wire harness 46 includes the wire harnesses 46a to 46d each including a plurality of subdivided electric wires. The plurality of electric wire insertion portions 58 that accommodate the wire harnesses 46a to 46d are arranged in parallel. As a result, even if the number of electric wires forming the wire harness 46 increases, the height reduction of the protector 10 for the wire harness can be advantageously maintained.

以上、本発明の実施形態について詳述したが、本発明はこれらの具体的な記載によって限定されない。例えば、本実施形態のワイヤハーネス用プロテクタ10を用いたワイヤハーネス46の配索構造では、ワイヤハーネス46を構成する小分けされた複数の電線からなるワイヤハーネス46a〜dの分岐電線48a〜dの分岐方向は、複数の電線挿通部58の並列方向の一方側(図6中、時計回り右側)とされていた。しかしながら、図7に示す本実施形態のワイヤハーネス用プロテクタ10を用いたワイヤハーネス46の他の配索構造のように、分岐電線48a〜dの分岐方向が複数の電線挿通部58の並列方向の他方側(図7中、反時計回り左側)とされていてもよい。あるいは、図8〜9に示す本実施形態のワイヤハーネス用プロテクタ10を用いたワイヤハーネス46の別の配索構造のように、分岐電線48a〜dの分岐方向が複数の電線挿通部58の並列方向の両側(図9中、時計回り右側および反時計回り左側)とされていてもよい。このように、本実施形態のワイヤハーネス用プロテクタ10では、複数の電線挿通部58の並列方向の両側が分岐方向となるように、各電線挿通部58の何れもが、両側面に分岐電線挿通窓60を備えていることから、ワイヤハーネス用プロテクタ10の方向性が低減されて、汎用性が向上されているのである。 Although the embodiments of the present invention have been described above in detail, the present invention is not limited to these specific descriptions. For example, in the wiring structure of the wire harness 46 using the wire harness protector 10 of the present embodiment, the branch wires 48a to d of the wire harnesses 46a to 46d that are composed of a plurality of subdivided wires that form the wire harness 46 are branched. The direction was one side in the parallel direction of the plurality of wire insertion portions 58 (clockwise right side in FIG. 6 ). However, like the other wiring structure of the wire harness 46 using the protector 10 for the wire harness of the present embodiment shown in FIG. 7, the branching directions of the branch electric wires 48a to 48d are the parallel directions of the plurality of wire insertion portions 58. The other side (counterclockwise left side in FIG. 7) may be used. Alternatively, as in another wiring structure of the wire harness 46 using the protector 10 for the wire harness of the present embodiment shown in FIGS. 8 to 9, the branch wires 48a to 48d are arranged in parallel with the plurality of wire insertion portions 58. Both sides in the direction (clockwise right side and counterclockwise left side in FIG. 9) may be provided. As described above, in the wire harness protector 10 of the present embodiment, each of the wire insertion portions 58 has branch wire insertion portions on both side surfaces so that both sides of the plurality of wire insertion portions 58 in the parallel direction are branch directions. Since the window 60 is provided, the directionality of the wire harness protector 10 is reduced and the versatility is improved.

また、本実施形態のワイヤハーネス用プロテクタ10では、各電線挿通部58の何れもが両側面に分岐電線挿通窓60を備えていたが、図10〜11に示す本発明の第二の実施形態としてのワイヤハーネス用プロテクタ68のように、分岐方向(図11中、時計回り右方向)から最も遠位の電線挿通部64を構成する挿通部構成部材66には、少なくとも分岐方向側(図11中、時計回り右側)の側面に分岐電線挿通窓60が設けられていればよい。すなわち、図11に示されているように、分岐方向側(図11中、時計回り右側)とは反対側の側面には分岐電線挿通窓60が設けられていなくてもよい。さらに、並列方向の中央部分から両側にそれぞれ分岐電線が引き出される場合には、中央部分の両側に位置する各電線挿通部58が分岐方向から最遠位の電線挿通部58になることから、それらの分岐方向側の側面のみに分岐電線挿通窓60が設けられていてもよい。 Further, in the wire harness protector 10 of the present embodiment, each of the electric wire insertion portions 58 has the branched electric wire insertion windows 60 on both side surfaces, but the second embodiment of the present invention shown in FIGS. Like the wire harness protector 68 as described above, at least the branching direction side (see FIG. 11) is formed in the insertion portion constituting member 66 that constitutes the wire insertion portion 64 that is the most distal from the branching direction (clockwise right direction in FIG. 11 ). It suffices that the branch electric wire insertion window 60 is provided on the side surface of the center (clockwise right side). That is, as shown in FIG. 11, the branch wire insertion window 60 may not be provided on the side surface opposite to the branching direction side (clockwise right side in FIG. 11). Furthermore, when the branch electric wires are drawn out from the central portion in the parallel direction to both sides, the electric wire insertion portions 58 located on both sides of the central portion become the electric wire insertion portions 58 that are the most distal from the branch direction. The branch wire insertion window 60 may be provided only on the side surface on the branch direction side.

加えて、上記実施形態では、電線挿通部58は上壁部30と一対の支持脚部34,34とベース部材12の外周面24によって囲まれた領域によって構成されていたが、電線挿通部が上壁部と一対の支持脚部によって構成されかつ上方に開口するように形成されていてもよい。これにより、ワイヤハーネス用プロテクタを構成後にワイヤハーネス46を上方から組み付けることが可能となる。 In addition, in the above-described embodiment, the wire insertion portion 58 is constituted by the region surrounded by the upper wall portion 30, the pair of support leg portions 34, 34, and the outer peripheral surface 24 of the base member 12. It may be formed of an upper wall portion and a pair of support leg portions and formed so as to open upward. This allows the wire harness 46 to be assembled from above after the wire harness protector is constructed.

また、上記実施形態では、ワイヤハーネス用プロテクタ10はベース部材12を有していたが、なくてもよい。例えば、複数の電線挿通部58をそれぞれ側面に分岐電線挿通窓60が開口形成された筒体によって構成し、電線挿通部58を任意の連結部材によって並列方向に連結することにより、ワイヤハーネス用プロテクタ10が構成されていてもよい。 Further, in the above embodiment, the wire harness protector 10 has the base member 12, but it may be omitted. For example, the plurality of electric wire insertion portions 58 are each formed of a tubular body having a side surface formed with a branch electric wire insertion window 60, and the electric wire insertion portions 58 are connected in a parallel direction by an arbitrary connecting member, whereby a protector for a wire harness is provided. 10 may be configured.

10,68:ワイヤハーネス用プロテクタ、12:ベース部材、14,66:挿通部構成部材、26:固定部、30:上壁部、34:支持脚部、46:ワイヤハーネス、46a〜d:ワイヤハーネス、48a〜d:分岐電線、50:リーンフォース(固定対象)、58,64:電線挿通部、60:分岐電線挿通窓 10, 68: protector for wire harness, 12: base member, 14, 66: insertion part constituting member, 26: fixed part, 30: upper wall part, 34: support leg part, 46: wire harness, 46a-d: wires Harness, 48a-d: Branch electric wire, 50: Lean force (fixed target), 58, 64: Electric wire insertion part, 60: Branch electric wire insertion window

Claims (6)

ワイヤハーネスを構成する複数の電線が小分けされて収容される複数の電線挿通部を有し、
前記複数の電線挿通部が並列配置されている一方、
前記複数の電線挿通部の並列方向の少なくとも一方側が前記電線の分岐方向とされており、
前記分岐方向から最も遠位の前記電線挿通部を除く各前記電線挿通部には、前記並列方向に直交する長手方向の中間部分において、前記長手方向に延びてかつ両側面に開口して前記電線の一部によって構成される分岐電線が挿通可能な分岐電線挿通窓が設けられている一方、
前記分岐方向から最も遠位の前記電線挿通部には、少なくとも前記分岐方向側の側面に前記分岐電線挿通窓が設けられている
ことを特徴とするワイヤハーネス用プロテクタ。
A plurality of electric wires that form a wire harness are subdivided and have a plurality of electric wire insertion portions that are housed,
While the plurality of wire insertion portions are arranged in parallel,
At least one side in the parallel direction of the plurality of electric wire insertion portions is a branching direction of the electric wires,
In each of the electric wire insertion portions excluding the electric wire insertion portion that is most distal from the branching direction, the electric wire that extends in the longitudinal direction and is open on both side surfaces at an intermediate portion in the longitudinal direction orthogonal to the parallel direction. While a branch wire insertion window through which a branch wire composed of a part of
The wire harness protector, wherein the wire insertion portion that is most distal from the branch direction is provided with the branch wire insertion window on at least a side surface on the branch direction side.
各前記電線挿通部がいずれも前記両側面に前記分岐電線挿通窓を有しており、前記複数の電線挿通部の並列方向の両側を前記電線の分岐方向とすることができる請求項1に記載のワイヤハーネス用プロテクタ。 The said each electric wire insertion part has all the said branch electric wire insertion windows in the said both side surfaces, The both sides of the parallel direction of these electric wire insertion parts can be made into the branch direction of the said electric wire. Wire harness protector. 固定対象に固定されるベース部材と、
前記ベース部材上に隙間を隔てて対向配置される長手状の上壁部と、該上壁部の長手方向の両側部分の両側縁部からそれぞれ前記ベース部材に向かって突出する一対の支持脚部とを含んで構成された挿通部構成部材の複数とをさらに備えており、
各前記挿通部構成部材の前記一対の支持脚部が前記ベース部材に設けられた複数の固定部に対してそれぞれ着脱自在に固定されることにより、各前記電線挿通部が構成され、各前記電線挿通部の前記側面において、前記ベース部材と前記上壁部と長手方向両側の前記支持脚部によって前記分岐電線挿通窓が画成されている請求項1または2に記載のワイヤハーネス用プロテクタ。
A base member fixed to a fixed object,
A longitudinal upper wall portion that is disposed on the base member so as to face each other with a gap, and a pair of support leg portions that respectively project from both side edge portions of both side portions in the longitudinal direction of the upper wall portion toward the base member. Further comprising a plurality of insertion portion constituent members configured to include,
Each of the wire insertion portions is configured by detachably fixing the pair of support leg portions of each of the insertion portion constituent members to a plurality of fixing portions provided on the base member, and each of the electric wires. The wire harness protector according to claim 1 or 2, wherein the branch wire insertion window is defined by the base member, the upper wall portion, and the support legs on both sides in the longitudinal direction on the side surface of the insertion portion.
ワイヤハーネス用プロテクタを用いたワイヤハーネスの配索構造であって、
前記ワイヤハーネス用プロテクタとして請求項1〜3の何れか1項に記載のワイヤハーネス用プロテクタを用い、
前記ワイヤハーネスを構成する複数の電線が小分けされて前記複数の電線挿通部に挿通保持されている一方、
前記分岐方向に最も遠位の前記電線挿通部では、前記分岐方向側の前記分岐電線挿通窓を挿通して前記分岐電線が側方に引き出されている一方、それ以外の前記電線挿通部では、前記分岐方向側の前記分岐電線挿通窓と前記分岐方向側に隣接配置された前記電線挿通部の両側面の前記分岐電線挿通窓を挿通して前記分岐電線が側方に引き出されている
ことを特徴とするワイヤハーネスの配索構造。
A wiring harness wiring structure using a protector for a wire harness,
The wire harness protector according to any one of claims 1 to 3 is used as the wire harness protector,
While a plurality of electric wires constituting the wire harness are subdivided and inserted and held in the plurality of electric wire insertion portions,
In the electric wire insertion portion most distal in the branching direction, while the branch electric wire is pulled out laterally by inserting the branch electric wire insertion window on the branching direction side, in the other electric wire insertion portion, That the branch electric wire is pulled out to the side by inserting the branch electric wire insertion window on the branching direction side and the branch electric wire insertion window on both side surfaces of the electric wire insertion portion disposed adjacent to the branching direction side. A characteristic wire harness wiring structure.
複数の前記電線挿通部における前記分岐電線の引き出し位置が、前記長手方向で相互に異ならされている請求項4に記載のワイヤハーネスの配索構造。 The wiring harness wiring structure according to claim 4, wherein the positions of the branch electric wires to be pulled out from the plurality of electric wire insertion portions are different from each other in the longitudinal direction. 各前記電線挿通部を挿通する小分けされた前記ワイヤハーネスの断面積が、前記分岐方向に向かって次第に大きくされている請求項4または5に記載のワイヤハーネスの配索構造。 The wire harness wiring structure according to claim 4 or 5, wherein a cross-sectional area of each of the subdivided wire harnesses that are inserted through each of the wire insertion portions is gradually increased in the branching direction.
JP2020071858A 2020-04-13 2020-04-13 Protector for wiring harness and wiring structure of wiring harness using the same Pending JP2020115743A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0321143Y2 (en) * 1984-07-30 1991-05-08
JP2003054330A (en) * 2001-06-06 2003-02-26 Furukawa Electric Co Ltd:The Wire harness assembly type vehicle parts
JP2015033206A (en) * 2013-08-01 2015-02-16 矢崎総業株式会社 Protector
JP2015046991A (en) * 2013-08-28 2015-03-12 株式会社オートネットワーク技術研究所 Protector

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0321143Y2 (en) * 1984-07-30 1991-05-08
JP2003054330A (en) * 2001-06-06 2003-02-26 Furukawa Electric Co Ltd:The Wire harness assembly type vehicle parts
JP2015033206A (en) * 2013-08-01 2015-02-16 矢崎総業株式会社 Protector
JP2015046991A (en) * 2013-08-28 2015-03-12 株式会社オートネットワーク技術研究所 Protector

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