JP2020110760A - Lignin dye dispersant and dye composition - Google Patents

Lignin dye dispersant and dye composition Download PDF

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JP2020110760A
JP2020110760A JP2019002843A JP2019002843A JP2020110760A JP 2020110760 A JP2020110760 A JP 2020110760A JP 2019002843 A JP2019002843 A JP 2019002843A JP 2019002843 A JP2019002843 A JP 2019002843A JP 2020110760 A JP2020110760 A JP 2020110760A
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lignin
dye
based dye
dispersant
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JP7193352B2 (en
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茂輝 横山
Shigeki Yokoyama
茂輝 横山
光 相見
Hikaru Aimi
光 相見
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Nippon Paper Industries Co Ltd
Jujo Paper Co Ltd
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Abstract

To provide a lignin dye dispersant that is low in staining to cloth, and is superior in dispersibility of dye at high temperature.SOLUTION: A lignin dye dispersant is provided as follows: a lignin component contains the lignin component having a partial structure shown in the following expression (5); the lignin component is a component derived from a kraft lignin; the lignin component further has a reducing saccharide; and the content of the reducing saccharide is 5.0 mass% or less. (in the general formula (5), M shows a hydrogen atom, a monovalent metal salt, or a divalent metal salt).SELECTED DRAWING: None

Description

本発明は、リグニン系染料分散剤及び染料組成物に関する。さらに詳しくは、本発明は、所定の部分構造を有するリグニン成分を含む、リグニン系染料分散剤及びそれを含有する染料組成物に関する。 The present invention relates to a lignin-based dye dispersant and a dye composition. More specifically, the present invention relates to a lignin-based dye dispersant containing a lignin component having a predetermined partial structure and a dye composition containing the same.

リグニンは、樹木中に存在する天然高分子成分であり、木材を原料として使用する製紙産業で、大規模かつ商業的に発生している。例えば、クラフトパルプ廃液からはクラフトリグニンが得られ、亜硫酸パルプ廃液からはリグニンスルホン酸が得られる。クラフトリグニン、リグニンスルホン酸、クラフトリグニンを亜硫酸塩とホルムアルデヒドによりスルホメチル化したもの、リグニンスルホン酸又はその塩を部分的に脱スルホン化したもの、或いはリグニンスルホン酸又はその塩を限外濾過処理によって精製したものは、分散剤として染料、水硬性組成物(例えば、セメント、石膏)、無機及び有機顔料、石炭−水スラリー、農薬、窯業、油田掘削用泥水など広範囲な工業分野で多用されている。 Lignin is a natural polymer component that is present in trees, and is occurring on a large scale and commercially in the paper industry using wood as a raw material. For example, kraft lignin is obtained from the kraft pulp waste liquor, and lignin sulfonic acid is obtained from the sulfite pulp waste liquor. Kraft lignin, lignin sulfonic acid, kraft lignin sulfomethylated with sulfite and formaldehyde, lignin sulfonic acid or its salt partially desulfonated, or lignin sulfonic acid or its salt purified by ultrafiltration These are widely used in a wide range of industrial fields such as dyes, hydraulic compositions (for example, cement, gypsum), inorganic and organic pigments, coal-water slurries, pesticides, pottery, mud for oilfield drilling as dispersants.

例えば、特許文献1には、スルホン基量及びカルボキシル基量、並びに分子量が制御された変性リグニンスルホン酸塩の染料分散剤としての用途が開示されている。また、特許文献2には、所定範囲の分子量分布を有するリグニンスルホン酸とアクリル系又はビニル系モノマーとのグラフト共重合体の、セメント分散剤としての用途が開示されている。さらに、特許文献3には、油田掘削用泥水分散安定剤として、アクリル酸とリグニンスルホン酸塩とのグラフト共重合体が開示されている。そして、特許文献4には、リグニンスルホン酸塩とポリアルキレンオキシド鎖を有する水溶性単量体との反応物からなるリグニン誘導体が開示されている。特許文献5には、スルホン化リグニンの染料分散剤としての用途が開示されている。 For example, Patent Document 1 discloses the use of a modified lignin sulfonate in which the amount of sulfone groups and the amount of carboxyl groups and the molecular weight are controlled as a dye dispersant. Patent Document 2 discloses the use of a graft copolymer of ligninsulfonic acid having a molecular weight distribution within a predetermined range and an acrylic or vinyl monomer as a cement dispersant. Further, Patent Document 3 discloses a graft copolymer of acrylic acid and lignin sulfonate as a mud dispersion stabilizer for oil field drilling. Patent Document 4 discloses a lignin derivative composed of a reaction product of a lignin sulfonate and a water-soluble monomer having a polyalkylene oxide chain. Patent Document 5 discloses the use of sulfonated lignin as a dye dispersant.

特開2002−146028号公報JP, 2002-146028, A 特開平01−145358号公報Japanese Patent Laid-Open No. 01-145358 米国特許第4,322,301号公報US Pat. No. 4,322,301 特許第5769930号公報Japanese Patent No. 5769930 特開昭60−252661号公報JP-A-60-252661

しかしながら、前術の従来のリグニン系分散剤では、染色布にリグニンが残留して染色布を着色汚染してしまう場合がある。また、ポリエステル繊維等の染色において、高温染色用の染料用分散剤として使用した場合、分散性が充分でないために、均一に染色されなく、高温での分散安定性に改善の余地がある。 However, with the conventional lignin-based dispersant of the prior art, lignin may remain on the dyed cloth and stain the dyed cloth. In addition, when used as a dispersant for dyes for high temperature dyeing in dyeing polyester fibers and the like, since the dispersibility is not sufficient, dyeing is not performed uniformly, and there is room for improvement in dispersion stability at high temperatures.

本発明の課題は、布への汚染性が低く、高温での染料の分散性に優れるリグニン系染料分散剤を提供することである。 An object of the present invention is to provide a lignin-based dye dispersant which has low stain resistance to cloth and is excellent in dye dispersibility at high temperatures.

本発明者らは、上記課題について鋭意検討した結果、所定の部分構造を有するリグニン成分を含む、染料分散剤を用いると、布への汚染性が低く、高温下で染料に対して高い分散性を示す染料組成物となり、上記の課題を解決できることを見出し、本発明を完成するに至った。
即ち、本発明者らは、下記の〔1〕〜〔5〕を提供する。
〔1〕下記一般式(1)で示される部分構造(1)、下記一般式(2)で示される部分構造(2)、下記一般式(3)で示される部分構造(3)、及び下記一般式(4)で示される部分構造(4)からなる群から選択される少なくとも1種の部分構造を有するリグニン成分を含む、リグニン系染料分散剤。

Figure 2020110760
(前記一般式(1)〜(4)中、Rは、H、又はCHを示す。Mは、水素原子、一価金属塩、又は二価金属塩を示す)
〔2〕前記リグニン成分が、下記一般式(5)で示される部分構造(5)をさらに有する、上記〔1〕に記載のリグニン系染料分散剤。
Figure 2020110760
(前記一般式(5)中、Mは、水素原子、一価金属塩、又は二価金属塩を示す)
〔3〕前記リグニン成分が、クラフトリグニン由来物である、上記〔1〕又は〔2〕に記載のリグニン系染料分散剤。
〔4〕前記リグニン成分が還元性糖類をさらに有し、前記還元性糖類の含有量が、5.0質量%以下である、上記〔1〕〜〔3〕のいずれかに記載のリグニン系染料分散剤。
〔5〕上記〔1〕〜〔4〕のいずれかに記載のリグニン系染料分散剤を含有する染料組成物。 As a result of diligent studies on the above problems, the present inventors have found that when a dye dispersant containing a lignin component having a predetermined partial structure is used, the stain resistance to cloth is low and the dispersibility of the dye is high at high temperatures. The present invention has been completed by discovering that the above-mentioned problems can be solved by using the dye composition of the present invention.
That is, the present inventors provide the following [1] to [5].
[1] Partial structure (1) represented by the following general formula (1), Partial structure (2) represented by the following general formula (2), Partial structure (3) represented by the following general formula (3), and A lignin-based dye dispersant containing a lignin component having at least one partial structure selected from the group consisting of the partial structure (4) represented by the general formula (4).
Figure 2020110760
(In the general formulas (1) to (4), R represents H or CH 3, and M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt.)
[2] The lignin-based dye dispersant according to the above [1], wherein the lignin component further has a partial structure (5) represented by the following general formula (5).
Figure 2020110760
(In the general formula (5), M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt)
[3] The lignin-based dye dispersant according to the above [1] or [2], wherein the lignin component is derived from craft lignin.
[4] The lignin-based dye according to any one of the above [1] to [3], wherein the lignin component further has a reducing saccharide, and the content of the reducing saccharide is 5.0% by mass or less. Dispersant.
[5] A dye composition containing the lignin-based dye dispersant according to any of [1] to [4] above.

本発明のリグニン系染料分散剤は、従来のリグニン由来の染料分散剤に比べて、高温下において高い染料分散性能を発揮し得る。また、本発明のリグニン系染料分散剤は、布への汚染性が低く、高温染着を経る場合にも良好な分散性を発揮し得るので、従来のリグニン系染料分散剤よりも高い染着性を発揮し得る。即ち、本発明のリグニン系染料分散剤は、布への汚染性が低く、高温での染料の分散性に優れる。 INDUSTRIAL APPLICABILITY The lignin-based dye dispersant of the present invention can exhibit higher dye-dispersing performance at high temperatures than conventional lignin-derived dye dispersants. Further, the lignin-based dye dispersant of the present invention has a low staining property on cloth, and can exhibit good dispersibility even when undergoing high-temperature dyeing, and therefore has higher dyeing properties than conventional lignin-based dye dispersants It can exert its potential. That is, the lignin-based dye dispersant of the present invention has low stain resistance to cloth and is excellent in dye dispersibility at high temperature.

以下、本発明をその好適な実施形態に即して詳細に説明する。なお、「AA〜BB」との表記は、AA以上BB以下を意味する。 Hereinafter, the present invention will be described in detail with reference to its preferred embodiments. The expression "AA to BB" means AA or more and BB or less.

[1.リグニン系染料分散剤]
本発明のリグニン系染料分散剤は、下記一般式(1)〜(4)からなる群から選択される少なくとも1種の部分構造を有するリグニン成分を含む、リグニン系染料分散剤である。リグニン成分が下記部分構造を有すると、布への汚染性が低く、高温での染料分散性が良好なリグニン系染料分散剤とし得る。
なお、一般式(1)〜(4)の部分構造の存在確認は、IR分析を用いて下記の通り行い得る。先ず、測定対象成分をIR分析し、カルボン酸アニオン由来の1650cm−1付近のピークの有無を確認する。次に、測定対象成分を酸性にする。そして、酸性にした測定対象成分をIR分析し、カルボン酸由来の1700cm−1付近のピークの有無を確認する。カルボン酸アニオン由来の1650cm−1付近のピークとカルボン酸由来の1700cm−1付近のピークをともに確認できた場合、一般式(1)〜(4)の部分構造が存在するといえる。
[1. Lignin dye dispersant]
The lignin-based dye dispersant of the present invention is a lignin-based dye dispersant containing a lignin component having at least one partial structure selected from the group consisting of the following general formulas (1) to (4). When the lignin component has the following partial structure, it is possible to obtain a lignin-based dye dispersant having low stain resistance to cloth and good dye dispersibility at high temperatures.
The presence of the partial structures of the general formulas (1) to (4) can be confirmed using IR analysis as follows. First, the component to be measured is subjected to IR analysis to confirm the presence or absence of a peak near 1650 cm −1 derived from a carboxylate anion. Next, the component to be measured is made acidic. Then, the acidified measurement target component is subjected to IR analysis to confirm the presence or absence of a peak derived from carboxylic acid near 1700 cm −1 . If it can both confirm the peak around 1700 cm -1 derived from a carboxylic acid anion derived from 1650 cm -1 vicinity of the peak and a carboxylic acid, it can be said that the partial structure of the general formula (1) to (4) are present.

Figure 2020110760
(一般式(1)〜(4)中、Rは、H、又はCHを示す。Mは、水素原子、一価金属塩、又は二価金属塩を示す)
Figure 2020110760
(In general formulas (1) to (4), R represents H or CH 3, and M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt.)

上記一般式(1)〜(4)からなる群から選択される少なくとも1種の部分構造を有するリグニン成分は、例えば、クラフト黒液又はクラフトリグニンのアルカリ溶液を酸化処理することにより得られる。なお、上記部分構造の生成についての詳細は、The Chemistry of Delignification,Holzforschung,36(1982)、pp55−64に記載されている。 The lignin component having at least one partial structure selected from the group consisting of the above general formulas (1) to (4) is obtained, for example, by oxidizing Kraft black liquor or an alkaline solution of Kraft lignin. The details of the generation of the partial structure are described in The Chemistry of Delivery, Holzforschung, 36 (1982), pp55-64.

酸化処理としては、例えば、空気、酸素、過酸化水素、オゾン酸化が挙げられる。中でも、過酸化水素、空気又は酸素と過酸化水素の組み合わせが好ましい。
酸化処理は、通常、溶液中で行う。溶媒は、例えば、水や低級アルコール、それらの混合溶媒が挙げられる。中でも、取扱いの観点から、水が好ましい。水溶液を用いて酸化処理を行う場合、pHは9〜14程度のアルカリ性水溶液であることが好ましい。
Examples of the oxidation treatment include air, oxygen, hydrogen peroxide, and ozone oxidation. Among them, hydrogen peroxide, air or a combination of oxygen and hydrogen peroxide is preferable.
The oxidation treatment is usually performed in a solution. Examples of the solvent include water, lower alcohols, and mixed solvents thereof. Of these, water is preferable from the viewpoint of handling. When the oxidation treatment is performed using an aqueous solution, it is preferably an alkaline aqueous solution having a pH of about 9-14.

酸化処理の反応条件は、目的とする一般式(1)〜(4)の部分構造の存在割合に応じて適宜調整し得る。例えば、空気又は酸素と過酸化水素の組み合わせで酸化処理を行う場合、反応条件としては以下の条件を挙げることができる。 The reaction conditions of the oxidation treatment can be appropriately adjusted according to the target proportion of the partial structure of the general formulas (1) to (4). For example, when the oxidation treatment is performed with a combination of air or oxygen and hydrogen peroxide, the following reaction conditions can be mentioned.

まず、50〜90℃程度、好ましくは60〜80℃程度に加温した溶液に、空気又は酸素を吹き込む。空気又は酸素の吹き込み量は、60〜120mL/min程度、好ましくは75〜105mL/min程度とする。また、空気又は酸素を吹き込む時間は、30〜150分程度、好ましくは60〜120分程度とする。
次いで、70〜120℃程度、好ましくは80〜100℃程度に昇温した後、溶液に過酸化水素を加える。過酸化水素の使用量は、固形分100質量部に対して、0.5〜10質量部程度、好ましくは0.8〜5質量部程度とする。また、過酸化水素を加えた後の反応時間は、30〜150分程度、好ましくは60〜120分程度とする。
なお、一連の反応において、溶液中の固形分の濃度は、15〜30質量%程度が好ましい。
First, air or oxygen is blown into the solution heated to about 50 to 90°C, preferably about 60 to 80°C. The amount of air or oxygen blown is about 60 to 120 mL/min, preferably about 75 to 105 mL/min. The time for blowing air or oxygen is about 30 to 150 minutes, preferably about 60 to 120 minutes.
Next, after raising the temperature to about 70 to 120° C., preferably about 80 to 100° C., hydrogen peroxide is added to the solution. The amount of hydrogen peroxide used is about 0.5 to 10 parts by mass, preferably about 0.8 to 5 parts by mass, based on 100 parts by mass of the solid content. The reaction time after adding hydrogen peroxide is about 30 to 150 minutes, preferably about 60 to 120 minutes.
In addition, in a series of reactions, the concentration of the solid content in the solution is preferably about 15 to 30 mass %.

[スルホメチル化リグニン]
リグニン系染料分散剤の原料としてクラフトリグニンを用い、酸化処理後にスルホメチル化反応を行うと、リグニン成分は、下記一般式(5)で示される部分構造(5)をさらに有する。本明細書中、リグニン系染料分散剤の原料としてクラフトリグニンを用い、酸化処理後にスルホメチル化反応を行ったリグニン成分を、「スルホメチル化リグニン」と称する。
[Sulfomethylated lignin]
When kraft lignin is used as a raw material of the lignin-based dye dispersant and a sulfomethylation reaction is performed after the oxidation treatment, the lignin component further has a partial structure (5) represented by the following general formula (5). In the present specification, a lignin component obtained by using kraft lignin as a raw material of a lignin-based dye dispersant and performing a sulfomethylation reaction after an oxidation treatment is referred to as "sulfomethylated lignin".

Figure 2020110760
(前記一般式(5)中、Mは、水素原子、一価金属塩、又は二価金属塩を示す)
Figure 2020110760
(In the general formula (5), M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt)

クラフトリグニンのスルホメチル化反応では一般的にリグニンのC−Cユニットに対して、下記一般式(6)の位置にスルホン酸基が導入される。なお、一般式(6)は、リグニンの部分構造であるC−Cユニットを示す。左側の矢印の反応では、α位にスルホン酸基が導入される反応であり、一般にスルホン化と呼ばれる。また、右側の矢印の反応では、α位以外に芳香核の5位にホルムアルデヒドを介してスルホン酸基が導入される。
本発明のリグニン系染料分散剤において、リグニン成分は、右側の矢印の反応で得られる部分構造をさらに有することが好ましい(即ち、部分構造(5))。
In the sulfomethylation reaction of craft lignin, a sulfonic acid group is generally introduced at the position of the following general formula (6) with respect to the C 6 -C 3 unit of lignin. In general formula (6) shows a C 6 -C 3 unit is a partial structure of lignin. The reaction indicated by the arrow on the left is a reaction in which a sulfonic acid group is introduced at the α-position, and is generally called sulfonation. Further, in the reaction indicated by the arrow on the right side, a sulfonic acid group is introduced via formaldehyde at the 5-position of the aromatic nucleus in addition to the α-position.
In the lignin-based dye dispersant of the present invention, the lignin component preferably further has a partial structure obtained by the reaction indicated by the arrow on the right side (that is, partial structure (5)).

Figure 2020110760
(一般式(6)中、Mは、水素原子、一価金属塩、又は二価金属塩を示す。)
Figure 2020110760
(In the general formula (6), M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt.)

スルホメチル化リグニンは、−SOM(但し、Mは、水素原子、一価金属塩、又は二価金属塩を示す)で表されるスルホン酸(塩)基のS含量が、1.0〜6.0質量%であることが好ましい。
−SOM(但し、Mは、水素原子、一価金属塩、又は二価金属塩を示す)で表されるスルホン酸(塩)基のS含量とは、リグニン系染料分散剤の固形物含量に対する−SOM(但し、Mは、水素原子、一価金属塩、又は二価金属塩を示す)に含有される硫黄原子の含量をいう。具体的には、下記数式(7)より算出する値である。
The sulfomethylated lignin has an S content of 1.0 to about 3 SO 3 M (provided that M represents a hydrogen atom, a monovalent metal salt or a divalent metal salt). It is preferably 6.0% by mass.
-SO 3 M (where M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt) is the S content of the sulfonic acid (salt) group, and the solid content of the lignin-based dye dispersant. The content of sulfur atom contained in —SO 3 M (where M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt) with respect to the content. Specifically, it is a value calculated by the following mathematical expression (7).

Figure 2020110760
(数式(7)中、S含量はいずれもリグニン系染料分散剤の固形物量に対するS含量を示す。)
Figure 2020110760
(In the formula (7), each S content represents the S content with respect to the solid amount of the lignin-based dye dispersant.)

数式(7)中、全S含量は、リグニン系染料分散剤に含まれるすべてのS含量であり、ICP発光分光分析法により定量し得る。また、無機態S含量は、イオンクロマト法により定量したSO含量、S含量及びSO含量の合計量として算出し得る。但し、無機態S含量は、酸化物の含量そのものを基に算出するのではなく、酸化物中のSの含量を基に算出する。 In formula (7), the total S content is the total S content contained in the lignin-based dye dispersant, and can be quantified by ICP emission spectroscopy. The inorganic S content can be calculated as the total amount of SO 3 content, S 2 O 3 content and SO 4 content quantified by ion chromatography. However, the inorganic S content is not calculated based on the oxide content itself, but is calculated based on the S content in the oxide.

[スルホメチル化リグニンの製造]
スルホメチル化リグニンは、公知の方法で製造すればよい。例えば、リグニン成分を酸化処理後後に亜硫酸塩及びアルデヒド類と反応させることによって製造し得る。
[Production of sulfomethylated lignin]
Sulfomethylated lignin may be produced by a known method. For example, it can be produced by reacting a lignin component with a sulfite and an aldehyde after the oxidation treatment.

リグニン成分をスルホメチル化する方法の一例が、米国特許第2,680,113号に開示されている。この方法ではリグニン成分のスルホ化メチル処理は、通常、50〜200℃の温度範囲で行われ、好ましくは80〜170℃の温度範囲で行われ、さらに好ましくは100〜160℃の温度範囲で行われる。
添加する亜硫酸塩の量は、リグニン成分の固形分100質量%に対して1〜50質量%が好ましい。亜硫酸塩の添加量が前記範囲でないと、リグニンの親水性が低く、布の汚染性が低くなる場合がある。一方、過剰に亜硫酸塩が添加された場合、リグニンの純度が低下するため、良好な染料分散性が得られない場合がある。
アルデヒド類としてはホルムアルデヒドが好ましく、添加するアルデヒドの量は、リグニン成分の固形分100質量%に対して0.25〜12.5質量%が好ましい。ホルムアルデヒドが前記範囲でないとスルホン酸基がリグニンに導入されない場合がある。また、pHは8以上が好ましい。
An example of a method for sulfomethylating a lignin component is disclosed in US Pat. No. 2,680,113. In this method, the methyl sulfonation treatment of the lignin component is usually performed in the temperature range of 50 to 200°C, preferably in the temperature range of 80 to 170°C, and more preferably in the temperature range of 100 to 160°C. Be seen.
The amount of sulfite added is preferably 1 to 50% by mass based on 100% by mass of the solid content of the lignin component. If the amount of sulfite added is outside the above range, the hydrophilicity of lignin may be low and the stain resistance of the cloth may be low. On the other hand, if sulfite is added excessively, the purity of lignin is lowered, and good dye dispersibility may not be obtained in some cases.
Formaldehyde is preferable as the aldehyde, and the amount of the added aldehyde is preferably 0.25 to 12.5 mass% with respect to 100 mass% of the solid content of the lignin component. If formaldehyde is not within the above range, sulfonic acid groups may not be introduced into lignin. The pH is preferably 8 or higher.

[メトキシル基]
一般にリグニン成分の構造中には芳香核に結合したメトキシル基が存在する。そのため、メトキシル基含量は、リグニン成分含量の指標となる。
通常のリグニン(酸化処理を経ない)は、その固形分あたりのメトキシル基含量が、通常、3.0〜20.0質量%である。これに対して、上記一般式(1)〜(4)の部分構造を有するリグニン系染料分散剤は、その固形分あたりのメトキシル基含量が、通常、2.0質量%以上であり、好ましくは4.0質量%以上であり、より好ましくは6.0質量%以上である。上限は、通常、20.0質量%以下であり、好ましくは19.5質量%以下であり、より好ましくは19.2質量%以下である。メトキシル基含量が2.0質量%以上であると、高温での染料分散性が良好となる。
なお、本明細書中、メトキシル基含量は、Viebock及びSchwappach法によるメトキシル基の定量法(「リグニン化学研究法」、P.336〜340、平成6年、ユニ出版(株)発行、参照)によって測定した値である。
[Methoxyl group]
Generally, a methoxyl group bonded to an aromatic nucleus exists in the structure of the lignin component. Therefore, the methoxyl group content is an index of the lignin component content.
Ordinary lignin (not subjected to oxidation treatment) usually has a methoxyl group content per solid content of 3.0 to 20.0 mass %. On the other hand, the lignin-based dye dispersant having the partial structures of the general formulas (1) to (4) has a methoxyl group content per solid content of usually 2.0% by mass or more, preferably It is 4.0 mass% or more, and more preferably 6.0 mass% or more. The upper limit is usually 20.0 mass% or less, preferably 19.5 mass% or less, and more preferably 19.2 mass% or less. When the methoxyl group content is 2.0% by mass or more, the dye dispersibility at high temperature becomes good.
In addition, in the present specification, the methoxyl group content is determined by the method of quantifying methoxyl group by the Viebock and Schwappach method (see “Lignin Chemistry Research Method”, P.336-340, 1994, published by Uni Publishing Co., Ltd.). It is the measured value.

[還元性糖類]
本発明のリグニン系染料分散剤は、還元性糖類を含んでもよい。還元性糖とは、還元性を示す糖をいい、塩基性溶液中でアルデヒド基又はケトン基を生じる糖をいう。還元性糖としては、例えば、ラムノース、ラクトース、ガラクトース、アラビノース、キシロース、マルトース、グルコース、マンノース、フルクトース等の単糖;キシロオリゴ糖、セロオリゴ糖等のオリゴ糖;アラビノース、スクロースの転化糖等の二糖;多糖が挙げられる。
[Reducing sugar]
The lignin-based dye dispersant of the present invention may contain a reducing saccharide. The reducing sugar refers to a sugar that exhibits reducing properties, and is a sugar that produces an aldehyde group or a ketone group in a basic solution. Examples of the reducing sugar include monosaccharides such as rhamnose, lactose, galactose, arabinose, xylose, maltose, glucose, mannose and fructose; oligosaccharides such as xylooligosaccharides and cellooligosaccharides; and disaccharides such as invert sugars of arabinose and sucrose. A polysaccharide may be mentioned.

還元性糖類の含有量は、リグニン系染料分散剤100質量%に対して、5.0質量%以下が好ましい。還元性糖類の含有量が5.0質量%以下であると、染料組成物を乾燥する際に染料が凝集することを抑制し得る。
なお、還元性糖類の含有量は、Somogyi−Schaffer法によって測定した測定値をグルコース量に換算することで算出し得る。
The content of the reducing sugar is preferably 5.0% by mass or less with respect to 100% by mass of the lignin-based dye dispersant. When the content of the reducing sugar is 5.0% by mass or less, aggregation of the dye can be suppressed when the dye composition is dried.
The content of the reducing saccharide can be calculated by converting the measurement value measured by the Somogyi-Schaffer method into the glucose amount.

[無機塩]
リグニン系染料分散剤は、通常、無機塩を含有する。無機塩としては、例えば、硫酸ナトリウム、亜硫酸ナトリウム、塩化ナトリウム、硫酸マグネシウム、亜硫酸マグネシウム、塩化マグネシウム、硫酸カルシウム、亜硫酸カルシウム、塩化カルシウム、硫酸アンモニウム、亜硫酸アンモニウム、塩化アンモニウム、水酸化ナトリウム、炭酸ナトリウム、硫化ナトリウムが挙げられる。リグニン系染料分散剤の固形分に対する無機塩の含量は、通常、1〜25質量%である。
[Inorganic salt]
The lignin-based dye dispersant usually contains an inorganic salt. As the inorganic salt, for example, sodium sulfate, sodium sulfite, sodium chloride, magnesium sulfate, magnesium sulfite, magnesium chloride, calcium sulfate, calcium sulfite, calcium chloride, ammonium sulfate, ammonium sulfite, ammonium chloride, sodium hydroxide, sodium carbonate, sulfurized Examples include sodium. The content of the inorganic salt with respect to the solid content of the lignin-based dye dispersant is usually 1 to 25% by mass.

リグニン系染料分散剤のCa含量(固形分に対するカルシウム原子含量)は、通常、0.06質量%以下であり、好ましくは0.05質量%以下である。下限は、通常、0.001質量%以上であり、好ましくは0.005質量%以上である。
リグニン系染料分散剤のNa含量(固形分に対するナトリウム原子含量)は、通常、25質量%以下である。下限は、通常、1質量%以上であり、好ましくは2質量%以上であり、より好ましくは5質量%以上である。
リグニン系染料分散剤のMg含量(固形分に対するマグネシウム原子含量)は、通常、0.300質量%以下であり、好ましくは0.2000質量%以下である。下限は、通常、0.001質量%以上であり、好ましくは0.002質量%以上である。
The Ca content (calcium atom content relative to the solid content) of the lignin-based dye dispersant is usually 0.06 mass% or less, preferably 0.05 mass% or less. The lower limit is usually 0.001 mass% or more, preferably 0.005 mass% or more.
The Na content (sodium atom content relative to the solid content) of the lignin-based dye dispersant is usually 25% by mass or less. The lower limit is usually 1% by mass or more, preferably 2% by mass or more, and more preferably 5% by mass or more.
The Mg content (magnesium atom content relative to the solid content) of the lignin-based dye dispersant is usually 0.300% by mass or less, and preferably 0.2000% by mass or less. The lower limit is usually 0.001 mass% or more, preferably 0.002 mass% or more.

リグニン系染料分散剤の無機塩含量、Ca含量、Na含量及びMg含量は、以下のようにして算出し得る。無機塩類については、まず、試料を10%塩酸溶液とし、100℃で15分間処理する。各金属イオン(Ca2+、Na、Mg2+)に関しては、誘導結合プラズマ(ICP)法により定量し、定量結果をそれぞれ、Ca含量、Na含量及びMg含量(質量%)に換算して算出し得る。硫酸イオン、亜硫酸イオン、チオ硫酸イオンに関してはイオンクロマト法により定量する。 The inorganic salt content, Ca content, Na content, and Mg content of the lignin-based dye dispersant can be calculated as follows. Regarding the inorganic salts, first, the sample is made into a 10% hydrochloric acid solution and treated at 100° C. for 15 minutes. Each metal ion (Ca 2+ , Na + , Mg 2+ ) was quantified by the inductively coupled plasma (ICP) method, and the quantification result was calculated by converting it to Ca content, Na content, and Mg content (mass %), respectively. obtain. Sulfate ion, sulfite ion, and thiosulfate ion are quantified by ion chromatography.

[重量平均分子量]
リグニン系染料分散剤の重量平均分子量は、3,000〜30,000が好ましく、3,000〜20,000がより好ましい。重量平均分子量が上記範囲であると、高温での染料分散性が良好となる。
リグニン系染料分散剤の量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)にて測定される。より詳細には、リグニン系染料分散剤の重量平均分子量は、プルラン換算する公知の方法にて、下記のGPCの測定条件で測定した値である。
[Weight average molecular weight]
The weight average molecular weight of the lignin-based dye dispersant is preferably 3,000 to 30,000, more preferably 3,000 to 20,000. When the weight average molecular weight is in the above range, the dye dispersibility at high temperature becomes good.
The weight average molecular weight of the lignin-based dye dispersant is measured by gel permeation chromatography (GPC). More specifically, the weight average molecular weight of the lignin-based dye dispersant is a value measured by a known method of pullulan conversion under the following GPC measurement conditions.

測定装置;東ソー製
使用カラム;Shodex Column OH−pak SB−806HQ、SB−804HQ、SB−802.5HQ
溶離液;四ホウ酸Na1.0%、イソプロピルアルコール0.3%の水溶液
溶離液流速;1.00ml/min
カラム温度;50℃
測定サンプル濃度;0.2質量%
標準物質;プルラン(昭和電工製)
検出器;UV検出器(280nm)(東ソー製)
検量線;プルラン基準
Measuring device: Tosoh product column: Shodex Column OH-pak SB-806HQ, SB-804HQ, SB-802.5HQ
Eluent: Na tetraborate 1.0%, isopropyl alcohol 0.3% aqueous solution Eluent flow rate: 1.00 ml/min
Column temperature: 50°C
Measurement sample concentration; 0.2% by mass
Standard material: Pullulan (Showa Denko)
Detector: UV detector (280 nm) (made by Tosoh Corporation)
Calibration curve; Pullulan standard

[原料]
本発明のリグニン系染料分散剤の原料は、クラフトリグニン、ソーダリグニン、ソーダ−アントラキノンリグニン、オルガノソルブリグニン、爆砕リグニン、リグニンスルホン酸、硫酸リグニン等が挙げられる。これらの中でも、クラフトリグニンが好ましい。即ち、リグニン系染料分散剤は、クラフトリグニンの由来物が好ましい。
[material]
Examples of raw materials for the lignin-based dye dispersant of the present invention include kraft lignin, soda lignin, soda-anthraquinone lignin, organosolv lignin, explosive lignin, lignin sulfonic acid, and sulfuric acid lignin. Among these, craft lignin is preferable. That is, the lignin-based dye dispersant is preferably derived from Kraft lignin.

リグニン系染料分散剤の原料は、通常、還元性糖類を含む。還元性糖類は、一般的に、木質バイオマスをクラフト蒸解する過程で残留する。リグニン系染料分散剤の原料は、通常、20.0質量%以下の含有量で還元性糖類を含む。 The raw material of the lignin-based dye dispersant usually contains a reducing saccharide. Reducing sugars generally remain in the process of kraft cooking woody biomass. The raw material of the lignin-based dye dispersant usually contains a reducing saccharide in a content of 20.0 mass% or less.

[クラフトリグニン]
リグニン系染料分散剤の原料として、クラフトリグニン(Kraft Lignin)を用いることができる。クラフトリグニンは、別名としてチオリグニン(ThioLignin)、サルフェートリグニン(Sulphate Lignin)とも呼ばれる。クラフトリグニンとしては、調製したものを使用してもよく、市販品を用いてもよい。調製したものとしては、クラフト黒液のUF処理液、クラフトリグニンのアルカリ溶液や、クラフトリグニンのアルカリ溶液をスプレードライして粉末化した粉末化クラフトリグニン、クラフトリグニンのアルカリ溶液を酸で沈殿させた酸沈殿クラフトリグニンを用いることができる。
[Craft lignin]
Kraft lignin can be used as a raw material for the lignin-based dye dispersant. Kraft lignin is also referred to as thiolignin and Sulfate lignin as aliases. As the craft lignin, a prepared product may be used or a commercially available product may be used. As the prepared ones, a UF treatment liquid of kraft black liquor, an alkaline solution of kraft lignin, a powdered kraft lignin obtained by spray drying an alkaline solution of kraft lignin, and an alkaline solution of kraft lignin were precipitated with an acid Acid precipitated kraft lignin can be used.

クラフトリグニンのアルカリ溶液は、例えば、特開2000−336589号公報に記載されているような公知の方法により得られる。しかしながら、クラフトリグニンのアルカリ溶液は、これらの方法で得られたものに限定されない。 The alkaline solution of kraft lignin can be obtained by a known method as described in JP-A-2000-336589, for example. However, the alkaline solution of kraft lignin is not limited to those obtained by these methods.

クラフトリグニンのアルカリ溶液を酸で沈殿させた酸沈殿クラフトリグニンとしては、例えば、国際公開第2006/038863号公報、国際公開第2006/031175号公報、国際公開第2012/005677号公報に記載されている方法により得られる粉末状の酸沈殿クラフトリグニンが挙げられる。しかしながら、酸沈殿クラフトリグニンは、これらの方法で得られたものに限定されない。 Acid-precipitated kraft lignin obtained by precipitating an alkaline solution of kraft lignin with an acid is described in, for example, WO 2006/038863, WO 2006/031175, and WO 2012/005677. The powdery acid-precipitated kraft lignin obtained by the method described above is included. However, acid-precipitated kraft lignin is not limited to those obtained by these methods.

クラフトリグニンの重量平均分子量は、3,000〜30,000が好ましく、3,000〜20,000がより好ましい。重量平均分子量が上記範囲である場合、高温での染料分散性が良好となるリグニン系染料分散剤を調製し得るリグニン成分とし得る。クラフトリグニンの重量平均分子量は、上述のリグニン成分の重量平均分子量の測定方法と同様に測定し得る。 The weight average molecular weight of kraft lignin is preferably 3,000 to 30,000, more preferably 3,000 to 20,000. When the weight average molecular weight is in the above range, it can be used as a lignin component capable of preparing a lignin-based dye dispersant having good dye dispersibility at high temperatures. The weight average molecular weight of kraft lignin can be measured in the same manner as the above-mentioned method for measuring the weight average molecular weight of the lignin component.

[2.染料組成物]
本発明の染料組成物は、上記のリグニン系染料分散剤を含有する。また、リグニン系染料分散剤と併用する染料としては、例えば、C.I.Disperse Red17などのアゾ系分散染料、C.I.Disperse Red60などのアントラキノン系分散染料等の、溶媒に分散させて用いられる分散染料が挙げられる。
被染色材料は特に限定されず、布、紙のいずれでもよい。但し、高温染着工程(例えば、100℃以上、110℃以上、120℃以上)を経て得る材料が好ましく、合成繊維(例えば、ポリエステル、アセテート、ナイロン)がより好ましい。高温染着工程際の温度条件も特に限定されないが、リグニン系染料分散剤の染料への添加量は、染料溶液中の染料の重量に対し、1質量%以上が好ましく、5質量%以上がより好ましい。上限は、100質量%以下が好ましく、70質量%以下がより好ましい。
[2. Dye composition]
The dye composition of the present invention contains the above-mentioned lignin-based dye dispersant. Examples of the dye used in combination with the lignin-based dye dispersant include C.I. I. Azo disperse dyes such as Disperse Red 17, C.I. I. Examples thereof include disperse dyes that are used by being dispersed in a solvent, such as anthraquinone disperse dyes such as Disperse Red 60.
The material to be dyed is not particularly limited, and may be cloth or paper. However, a material obtained through a high temperature dyeing step (for example, 100° C. or higher, 110° C. or higher, 120° C. or higher) is preferable, and synthetic fiber (for example, polyester, acetate, nylon) is more preferable. The temperature condition during the high temperature dyeing step is not particularly limited, but the amount of the lignin-based dye dispersant added to the dye is preferably 1% by mass or more and more preferably 5% by mass or more based on the weight of the dye in the dye solution. preferable. The upper limit is preferably 100% by mass or less, and more preferably 70% by mass or less.

以下に実施例を挙げ、本発明をさらに具体的に説明するが、本発明はもとより下記実施例により制限されるものではなく、前・後記述の趣旨に適合し得る範囲で適当に変更を加えて実施することも可能であり、それらはいずれも本発明の技術的範囲に含まれる。なお、実施例中、特に断りの無い限り、「%」は「質量%」を示し、「部」は「重量部」を示す。また、物性値の測定は、上記した方法による。 Hereinafter, the present invention will be described in more detail with reference to Examples. However, the present invention is not limited to the following Examples, and appropriate changes are made within a range compatible with the gist of the preceding and following description. It is also possible to carry out the present invention, and all of them are included in the technical scope of the present invention. In the examples, "%" indicates "mass %" and "parts" indicates "parts by weight" unless otherwise specified. The physical property values are measured by the above-mentioned methods.

<クラフトリグニンの分離>
公知の方法により、クラフトリグニンを分離した。すなわち、針葉樹(N材)クラフト蒸解黒液に二酸化炭素を通気して、黒液のpHを10にまで下げた後、1次濾過を実施した。1次濾過物を水中に再分散した後、硫酸を用いてpHを2まで下げて、2次濾過を実施した。その後、2次濾過物を水洗し、乾燥してN材クラフトリグニンを得た。
<Separation of craft lignin>
Kraft lignin was separated by a known method. That is, carbon dioxide was passed through the softwood (N material) kraft cooking black liquor to lower the pH of the black liquor to 10, and then primary filtration was performed. After redispersing the primary filtrate in water, the pH was lowered to 2 using sulfuric acid, and secondary filtration was performed. Then, the secondary filtered product was washed with water and dried to obtain N-material craft lignin.

<製造例1>
N材クラフトリグニンを固形分20%となるようNaOHでpH10に溶解して溶液を調製した。調製した溶液500部を70℃で攪拌しつつ、空気を60ml/minで90min吹込み、その後30%過酸化水素3.33部を加え、90℃で1時間酸化処理を行い、酸化処理液(N−1)を得た。
還流冷却器を付属した1Lオートクレーブに、酸化処理液(N−1)500部、亜硫酸ナトリウム10部、及び37%ホルムアルデヒド溶液7部を仕込み、140℃で120分スルホメチル化反応を行った。室温まで冷却した後、リグニン系染料分散剤としてN材クラフトリグニンのスルホメチル化物(A−1)を得た。
<Production Example 1>
A solution was prepared by dissolving N-material craft lignin at pH 10 with NaOH so that the solid content was 20%. While stirring 500 parts of the prepared solution at 70° C., air was blown at 60 ml/min for 90 minutes, 3.33 parts of 30% hydrogen peroxide was added, and oxidation treatment was performed at 90° C. for 1 hour to obtain an oxidation treatment solution ( N-1) was obtained.
A 1 L autoclave equipped with a reflux condenser was charged with 500 parts of the oxidation treatment liquid (N-1), 10 parts of sodium sulfite, and 7 parts of 37% formaldehyde solution, and a sulfomethylation reaction was carried out at 140° C. for 120 minutes. After cooling to room temperature, a sulfomethylated product of N-material craft lignin (A-1) was obtained as a lignin-based dye dispersant.

<製造例2>
還流冷却器を付属した1Lオートクレーブに、酸化処理液(N−1)500部、亜硫酸ナトリウム20部、及び37%ホルムアルデヒド溶液14部を仕込み、140℃で120分スルホメチル化反応を行った。室温まで冷却した後、リグニン系染料分散剤としてN材クラフトリグニンのスルホメチル化物(A−2)を得た。
<Production Example 2>
A 1 L autoclave equipped with a reflux condenser was charged with 500 parts of the oxidation treatment liquid (N-1), 20 parts of sodium sulfite, and 14 parts of a 37% formaldehyde solution, and a sulfomethylation reaction was carried out at 140° C. for 120 minutes. After cooling to room temperature, a sulfomethylated N-material kraft lignin (A-2) was obtained as a lignin-based dye dispersant.

<製造例3>
N材クラフト蒸解黒液(pH11)(固形分20%)500部を、70℃で攪拌しつつ、酸素を60ml/minで90min吹込み、その後30%過酸化水素13.33部を加え、90℃で1時間酸化処理を行い、酸化処理液(N−2)を得た。
還流冷却器を付属した1Lオートクレーブに、酸化処理液(N−2)500部、亜硫酸ナトリウム5部、及び37%ホルムアルデヒド溶液3.5部を仕込み、140℃で120分スルホメチル化反応を行った。室温まで冷却後、リグニン系染料分散剤としてN材クラフト蒸解黒液のスルホメチル化物(A−3)を得た。
<Production Example 3>
While stirring 500 parts of N material kraft cooking black liquor (pH 11) (solid content 20%) at 70° C., oxygen was blown thereinto at 60 ml/min for 90 minutes, and then 13.33 parts of 30% hydrogen peroxide was added to the mixture to give 90 parts. Oxidation treatment was performed at 1° C. for 1 hour to obtain an oxidation treatment liquid (N-2).
A 1 L autoclave equipped with a reflux condenser was charged with 500 parts of the oxidation treatment liquid (N-2), 5 parts of sodium sulfite, and 3.5 parts of 37% formaldehyde solution, and a sulfomethylation reaction was performed at 140° C. for 120 minutes. After cooling to room temperature, a sulfomethylated product (A-3) of N-material kraft cooking black liquor was obtained as a lignin-based dye dispersant.

<製造例4>
還流冷却器を付属した1Lオートクレーブに、酸化処理液(N−2)500部、亜硫酸ナトリウム20部、及び37%ホルムアルデヒド溶液14部を仕込み、140℃で120分スルホメチル化反応を行った。室温まで冷却後、リグニン系染料分散剤としてN材クラフト蒸解黒液のスルホメチル化物(A−4)を得た。
<Production Example 4>
A 1 L autoclave equipped with a reflux condenser was charged with 500 parts of the oxidation treatment liquid (N-2), 20 parts of sodium sulfite, and 14 parts of a 37% formaldehyde solution, and a sulfomethylation reaction was performed at 140° C. for 120 minutes. After cooling to room temperature, a sulfomethylated product (A-4) of N-material kraft cooking black liquor was obtained as a lignin-based dye dispersant.

<製造例5〜8>
上記製造例1〜4において、それぞれ酸化処理を行わずにスルホメチル化を行い、スルホメチル化物(A−5)〜(A−8)を得た。
製造例1〜4で得られた各リグニン成分の組成の一部を表1に示す。一般式(1)〜(4)で表される部分構造の存在確認は、IR分析により行った。より詳細には、まずサンプルをIR分析し、カルボン酸アニオン由来の1650cm−1付近のピークの有無を確認した。次いで、サンプルを酸性化した。そして、酸性化したサンプルをIR分析し、カルボン酸由来の1700cm−1付近のピークの有無を確認した。1650cm−1付近のピークは、芳香核のピークが重なる領域である。そのため、酸性化により1650cm−1付近のピークが1700cm−1付近にシフトすることで、部分構造の存在を確認し得る。
なお、表1中、「%」は、各実施例で得られたリグニン系染料分散剤の固形分に対する質量%を表す。
<Production Examples 5 to 8>
In the above Production Examples 1 to 4, sulfomethylation was carried out without performing oxidation treatment to obtain sulfomethylated products (A-5) to (A-8).
Table 1 shows a part of the composition of each lignin component obtained in Production Examples 1 to 4. The presence of the partial structures represented by the general formulas (1) to (4) was confirmed by IR analysis. More specifically, first, the sample was subjected to IR analysis to confirm the presence or absence of a peak near 1650 cm −1 derived from a carboxylate anion. The sample was then acidified. Then, the acidified sample was subjected to IR analysis to confirm the presence or absence of a peak near 1700 cm −1 derived from carboxylic acid. The peak around 1650 cm −1 is a region where the peaks of aromatic nuclei overlap. Therefore, by the peak around 1650 cm -1 is shifted in the vicinity of 1700 cm -1 by acidification may confirm the presence of the partial structure.
In addition, in Table 1, "%" represents the mass% with respect to the solid content of the lignin-based dye dispersant obtained in each example.

Figure 2020110760
Figure 2020110760

Figure 2020110760
Figure 2020110760

表2から、製造例1〜4のリグニン成分は、酸性化したサンプルをIR分析したところ、カルボン酸由来の1700cm−1付近のピークを確認できた。そのため、製造例1〜4のリグニン成分は、一般式(1)〜(4)で表される部分構造を有することがわかる。一方、製造例5〜8のリグニン成分は、酸性化したサンプルをIR分析したところ、カルボン酸由来の1700cm−1付近のピークを確認できなかった。そのため、製造例5〜8のリグニン成分は、一般式(1)〜(4)で表される部分構造を有しないことがわかる。 From Table 2, the lignin components of Production Examples 1 to 4 were confirmed to have a peak near 1700 cm −1 derived from a carboxylic acid by IR analysis of the acidified sample. Therefore, it is understood that the lignin components of Production Examples 1 to 4 have the partial structures represented by the general formulas (1) to (4). On the other hand, regarding the lignin components of Production Examples 5 to 8, when IR analysis was performed on the acidified sample, a peak near 1700 cm −1 derived from carboxylic acid could not be confirmed. Therefore, it is understood that the lignin components of Production Examples 5 to 8 do not have the partial structures represented by the general formulas (1) to (4).

<実施例1〜6、比較例1〜4>
製造例1〜4の一般式(1)〜(4)で表される部分構造を有するリグニン系染料分散剤(実施例1〜6)、及び製造例5〜8の一般式(1)〜(4)で表される部分構造を有しないリグニン系染料分散剤(比較例1〜4)について、それぞれ評価した。なお、表3に示す染料の高温分散性及び布への汚染性の評価方法を下記に記す。
<Examples 1 to 6, Comparative Examples 1 to 4>
A lignin-based dye dispersant having a partial structure represented by General Formulas (1) to (4) of Production Examples 1 to 4 (Examples 1 to 6), and General Formulas (1) to (of Production Examples 5 to 8). Each of the lignin-based dye dispersants having no partial structure represented by 4) (Comparative Examples 1 to 4) was evaluated. The methods for evaluating the high temperature dispersibility of the dyes shown in Table 3 and the stain resistance on the cloth are described below.

<分散染料液の調製>
C.I.Disperse Red60に対して実施例及び比較例のリグニン系染料分散剤を固形分添加率40%となるように混合し、水を加えて固形分35%の分散染料液を調製した。この分散染料液に対してビーズミル(粒径1mmのガラスビーズを使用)により破砕して、下記評価に用いる分散染料液を調製した。
<Preparation of disperse dye solution>
C. I. Disperse Red 60 was mixed with the lignin-based dye dispersants of Examples and Comparative Examples so that the solid content addition rate was 40%, and water was added to prepare a disperse dye solution having a solid content of 35%. This disperse dye solution was crushed by a bead mill (using glass beads having a particle diameter of 1 mm) to prepare a disperse dye solution used for the following evaluation.

<分散染料液の高温分散性>
調製した分散染料液を計量し、染料として0.24%となるよう純水で希釈し、染色液250ml(pH5.0)を調製した。10gのポリエステル布を115℃に昇温した分散剤溶液により、10分間染色機で染色した。染色後の布を軽く水洗し、目視で下記の通り5段階評価した。評価ポイントが高い方が良好な分散性を有していると評価し得る。
結果を表2に示す。
<High temperature dispersibility of disperse dye solution>
The prepared disperse dye solution was weighed and diluted with pure water to a dye content of 0.24% to prepare 250 ml (pH 5.0) of a dyeing solution. 10 g of polyester cloth was dyed with a dispersant solution heated to 115° C. for 10 minutes with a dyeing machine. The dyed cloth was lightly washed with water and visually evaluated in the following 5 grades. It can be evaluated that the higher the evaluation point is, the better the dispersibility is.
The results are shown in Table 2.

(評価ポイント)
5:均一に染色されている
4:均一性がやや悪い
3:黒色の点が見える
2:黒色の点が多い
1:黒色の点がかなり多い
(Evaluation points)
5: Evenly dyed 4: Somewhat poor uniformity 3: Black spots visible 2: Many black spots 1: Many black spots

<染料分散剤の布汚染性>
実施例及び比較例のリグニン系染料分散剤を0.24%となるよう純水で希釈し、分散剤溶液250ml(pH5.0)を調製した。10gのポリエステル布を130℃に昇温した分散剤溶液により、60分間染色機を用いて染色した。染色後の布を軽く水洗し、アイロンで乾燥して布の白色度を測定した。白色度が高い方が、汚染性が低く良好な性能を有していると評価し得る。
結果を表3に示す。
<Cloth stain resistance of dye dispersant>
The lignin-based dye dispersants of Examples and Comparative Examples were diluted with pure water to 0.24% to prepare 250 ml of dispersant solution (pH 5.0). 10 g of polyester cloth was dyed with a dispersant solution heated to 130° C. for 60 minutes using a dyeing machine. The dyed cloth was lightly washed with water and dried with an iron to measure the whiteness of the cloth. It can be evaluated that the higher the whiteness, the lower the stain resistance and the better performance.
The results are shown in Table 3.

Figure 2020110760
Figure 2020110760

表3に示すように、本発明のリグニン系染料分散剤は染料の高温分散性が高く、白色度が高いため布への汚染性が低いことが分かる。
As shown in Table 3, it can be seen that the lignin-based dye dispersant of the present invention has a high dye dispersibility at high temperature and a high whiteness, and thus has a low staining property on cloth.

Claims (5)

下記一般式(1)で示される部分構造(1)、下記一般式(2)で示される部分構造(2)、下記一般式(3)で示される部分構造(3)、及び下記一般式(4)で示される部分構造(4)からなる群から選択される少なくとも1種の部分構造を有するリグニン成分を含む、リグニン系染料分散剤。
Figure 2020110760
(前記一般式(1)〜(4)中、Rは、H、又はCHを示す。Mは、水素原子、一価金属塩、又は二価金属塩を示す)
The partial structure (1) represented by the following general formula (1), the partial structure (2) represented by the following general formula (2), the partial structure (3) represented by the following general formula (3), and the following general formula ( A lignin-based dye dispersant containing a lignin component having at least one partial structure selected from the group consisting of the partial structure (4) represented by 4).
Figure 2020110760
(In the general formulas (1) to (4), R represents H or CH 3, and M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt.)
前記リグニン成分が、下記式(5)で示される部分構造(5)をさらに有する、請求項1に記載のリグニン系染料分散剤。
Figure 2020110760
(前記一般式(5)中、Mは、水素原子、一価金属塩、又は二価金属塩を示す)
The lignin-based dye dispersant according to claim 1, wherein the lignin component further has a partial structure (5) represented by the following formula (5).
Figure 2020110760
(In the general formula (5), M represents a hydrogen atom, a monovalent metal salt, or a divalent metal salt)
前記リグニン成分が、クラフトリグニンの由来物である、請求項1又は2に記載のリグニン系染料分散剤。 The lignin-based dye dispersant according to claim 1 or 2, wherein the lignin component is a product derived from craft lignin. 前記リグニン成分が還元性糖類をさらに有し、
前記還元性糖類の含有量が、5.0質量%以下である、請求項1〜3のいずれか1項に記載のリグニン系染料分散剤。
The lignin component further has a reducing sugar,
The lignin-based dye dispersant according to any one of claims 1 to 3, wherein the content of the reducing saccharide is 5.0% by mass or less.
請求項1〜4のいずれか1項に記載のリグニン系染料分散剤を含有する染料組成物。 A dye composition containing the lignin-based dye dispersant according to any one of claims 1 to 4.
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JPS503273B1 (en) * 1966-09-05 1975-02-01
JPS57130994A (en) * 1981-02-04 1982-08-13 Sanyo Kokusaku Pulp Co Ltd Preparation of modified lignin sulfonic acid salt
JPS6291564A (en) * 1985-10-11 1987-04-27 ウエストバコ・コ−ポレ−シヨン Wettable composition and its production
JPH10130524A (en) * 1996-11-01 1998-05-19 Toray Ind Inc Dyestuff dispersion composition and ink composition for ink jet and dyeing
JPH10212422A (en) * 1996-09-12 1998-08-11 Westvaco Corp Production of highly active sulfonated lignin dye dispersant, highly active sulfonated lignin dye dispersant produced by the method and compound containing the same
JP2000281926A (en) * 1999-03-10 2000-10-10 Westvaco Corp Dye formulation
JP2002146028A (en) * 2000-11-09 2002-05-22 Nippon Paper Industries Co Ltd Modified lignosulfonate and application
CN102604120A (en) * 2012-02-29 2012-07-25 福州大学 Method for preparing lignin sulfonate dispersing agent by using two-step oxidization method
JP2016108392A (en) * 2014-12-03 2016-06-20 国立研究開発法人森林総合研究所 Lignin derivative

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* Cited by examiner, † Cited by third party
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US2680113A (en) * 1949-12-22 1954-06-01 Svenska Cellulosaforeningens C Method of producing water-soluble products from black liquor lignin
JPS503273B1 (en) * 1966-09-05 1975-02-01
JPS57130994A (en) * 1981-02-04 1982-08-13 Sanyo Kokusaku Pulp Co Ltd Preparation of modified lignin sulfonic acid salt
JPS6291564A (en) * 1985-10-11 1987-04-27 ウエストバコ・コ−ポレ−シヨン Wettable composition and its production
JPH10212422A (en) * 1996-09-12 1998-08-11 Westvaco Corp Production of highly active sulfonated lignin dye dispersant, highly active sulfonated lignin dye dispersant produced by the method and compound containing the same
JPH10130524A (en) * 1996-11-01 1998-05-19 Toray Ind Inc Dyestuff dispersion composition and ink composition for ink jet and dyeing
JP2000281926A (en) * 1999-03-10 2000-10-10 Westvaco Corp Dye formulation
JP2002146028A (en) * 2000-11-09 2002-05-22 Nippon Paper Industries Co Ltd Modified lignosulfonate and application
CN102604120A (en) * 2012-02-29 2012-07-25 福州大学 Method for preparing lignin sulfonate dispersing agent by using two-step oxidization method
JP2016108392A (en) * 2014-12-03 2016-06-20 国立研究開発法人森林総合研究所 Lignin derivative

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