JP2020083569A - Powder transporting facility and powder transporting method - Google Patents

Powder transporting facility and powder transporting method Download PDF

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JP2020083569A
JP2020083569A JP2018222120A JP2018222120A JP2020083569A JP 2020083569 A JP2020083569 A JP 2020083569A JP 2018222120 A JP2018222120 A JP 2018222120A JP 2018222120 A JP2018222120 A JP 2018222120A JP 2020083569 A JP2020083569 A JP 2020083569A
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powder
solid
gas
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flow rate
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俊英 三宅
Shunei Miyake
俊英 三宅
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JFE Steel Corp
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Abstract

To prevent blockage of a transport pipe while reducing a gas used amount.SOLUTION: A powder transporting facility 10 includes: a storage tank 11; a powder cutting device 12; a gas supply source 15; a transport pipe 16; a solid-gas ratio setter 17 which sets a solid-gas ratio in a ratio of a limitation solid-gas ratio of gas transportation of powder of 10% or more and 90% or less; a solid-gas ratio controller 20 which controls a gas flow rate and/or powder flow rate so that a solid-gas ratio actual value becomes a solid-gas ratio set value; and first blockage prevention means which increases a transport gas flow rate and/or reduces a powder flow rate on the basis of blockage possibility of the transport pipe 16, and thereby reduces the solid-gas ratio in the transport pipe.SELECTED DRAWING: Figure 1

Description

本発明は、例えば高炉の鋳床脱珪設備へ微粉炭等の粉体を固気2相の形態で気流輸送して供給する粉体輸送設備および粉体輸送方法に関する。 TECHNICAL FIELD The present invention relates to a powder transportation facility and a powder transportation method for supplying powder such as pulverized coal by air current transportation in a solid-gas two-phase form to a cast bed desiliconization facility of a blast furnace.

粉体の輸送方法としては種々の方式がある。その一つに、粉体を流動化させて配管内を固気2相の混合状態で圧送する気流輸送がある。この方式は粉体を配管で輸送するため、系外への粉塵漏れが少なく、輸送速度も比較的簡単に変更可能であり、かつ粉体に運動エネルギーを付与できる特徴がある。この特徴を生かして、例えば製鉄設備では溶銑に各種の処理材を吹き込んで成分調整を行う際に多く利用されている。 There are various methods for transporting powder. One of them is air flow transportation in which a powder is fluidized and pressure-fed in a pipe in a mixed state of solid gas and two phases. Since this method transports the powder through a pipe, there is little dust leakage to the outside of the system, the transportation speed can be changed relatively easily, and kinetic energy can be applied to the powder. Taking advantage of this feature, for example, in iron making equipment, it is often used when the components are adjusted by blowing various treatment materials into the hot metal.

気流輸送においては、固体(粉体)と気体の重量比、すなわち固気比が粉体を輸送する上で重要となる。粉体輸送に使用する気体は、処理コストを低減するためには少ない方が有利である。しかし気体流量を減らしていくと、固気比が大きくなり最終的には粉体の輸送に必要十分な運動エネルギーを失い、配管内で粉体による閉塞が発生する。この閉塞は特に配管の曲がり部や立ち上がり部で発生し易く、一度閉塞が発生するとその復旧に多くの時間と労力を要する。このため、輸送コストの点では、配管閉塞が発生しない最小限の輸送気体を用いて粉体を輸送するのが望ましいが、実際には、管内壁面上への粉体の付着や湿気による粉体の凝集等により輸送特性が変化するため、余剰に気体を供給せざるを得ず、輸送コストが嵩むという問題がある。 In air flow transportation, the weight ratio of solid (powder) and gas, that is, the solid-gas ratio, is important for transporting powder. It is advantageous that the amount of gas used for powder transportation is small in order to reduce the processing cost. However, when the gas flow rate is reduced, the solid-gas ratio increases, and eventually the kinetic energy necessary and sufficient for transporting the powder is lost, and blockage due to the powder occurs in the pipe. This blockage is particularly likely to occur at a bent portion or a rising portion of the pipe, and once the blockage occurs, it takes a lot of time and labor to restore it. For this reason, in terms of transportation cost, it is desirable to transport the powder using the minimum transport gas that does not cause pipe blockage. Since the transportation characteristics are changed due to the aggregation of the gas and the like, there is a problem that the gas is unavoidably supplied excessively and the transportation cost increases.

例えば特許文献1では、操業変化等により微粉炭の吹き込み特性が設定条件からずれた場合や各種外乱要素が加わった場合でも、安定して高炉に微粉炭を吹き込めるようにするため、吹き込みタンクから供給先に至る吹き込みラインの総圧力損失ΔPから固気比rを推定し、該推定された固気比rと一ラインあたりの粉体吹き込み量SViにより、輸送用ガス流量SVgを決定する技術が提案されている。しかしこの方法では、輸送配管の元圧と先端圧を常時測定する必要な上、設備により圧損と固気比の関係も変わるため、正確な予測が難しい問題がある。 For example, in Patent Document 1, in order to stably blow pulverized coal into the blast furnace even when the blowing characteristics of the pulverized coal deviate from the set conditions due to operational changes or when various disturbance factors are added, it is necessary to remove the pulverized coal from the blowing tank. A technique for estimating the solid-gas ratio r from the total pressure loss ΔP of the blowing line reaching the supply destination and determining the transport gas flow rate SVg based on the estimated solid-gas ratio r and the powder blowing amount SVi per line is known. Proposed. However, with this method, it is necessary to constantly measure the source pressure and the tip pressure of the transportation piping, and the relationship between the pressure loss and the solid-gas ratio also changes depending on the equipment, so there is the problem that accurate prediction is difficult.

特開平11−11671号公報JP-A-11-11671

粉体を流動化させ配管内を固気2相により圧送する粉体輸送においては、1)配管閉塞などなく安定して輸送できること、2)高い輸送速度で輸送できること、3)輸送に使用する気体使用量等を極力低減し輸送コストを最小限とすること、4)輸送速度を変更する場合は高精度かつ高応答速度の輸送速度制御が可能なこと、などが望まれる。一般に安定に輸送するためには、輸送用の気体流量(輸送速度)を大きく、固気比(粉体の流量(重量)/気体の流量(重量))を小さくすればよい。しかしこの場合輸送すべき粉体に対して気体の流量が多くなり、輸送に要するコストが高くなる。従って輸送機能を満たす範囲で固気比を大きくし、輸送に要する気体流量を下げることが必要である。また種々の問題や環境変化により輸送配管が閉塞する危険性がある時は、速やかに気体流量を増加させて輸送の流速を上げるとともに固気比を下げて、閉塞を防止することも重要である。 In powder transportation in which the powder is fluidized and pressure-fed in the pipe by two phases of solid gas, 1) stable transportation without blockage of the pipe, 2) high transportation speed, 3) gas used for transportation It is desirable that the usage amount be reduced as much as possible to minimize the transportation cost, and that 4) when the transportation speed is changed, the transportation speed can be controlled with high accuracy and high response speed. Generally, for stable transportation, the gas flow rate for transportation (transportation speed) may be increased and the solid-gas ratio (flow rate of powder (weight)/flow rate of gas (weight)) may be reduced. However, in this case, the flow rate of gas is large relative to the powder to be transported, and the cost required for transportation increases. Therefore, it is necessary to increase the solid-gas ratio within the range satisfying the transportation function and reduce the gas flow rate required for transportation. In addition, when there is a risk of clogging of the transportation pipe due to various problems or environmental changes, it is important to quickly increase the gas flow rate to increase the flow velocity of transportation and lower the solid-gas ratio to prevent clogging. ..

本発明は、このような点に着目してされたもので、気体使用量を低減しつつ、輸送配管の閉塞を防止することを課題とする。 The present invention has been made paying attention to such a point, and an object thereof is to prevent the clogging of the transportation pipe while reducing the amount of gas used.

上記課題を解決するため、本発明の粉体輸送設備は、輸送される粉体を貯蔵する貯蔵タンクと、前記貯蔵タンクの下部から粉体を切り出す粉体切出し装置と、粉体を輸送するための気体を供給する気体供給源と、前記気体供給源および粉体の輸送先間を繋ぎ、その途中において前記貯蔵タンクから切出された粉体が導入される輸送配管と、を備え、固気2相の形態で粉体を気流輸送する粉体輸送設備であって、粉体の気流輸送の限界固気比の10%以上90%以下の範囲で固気比を設定する固気比設定器と、固気比実績値が前記固気比設定器で設定された固気比設定値となるよう気体流量および/または粉体流量を制御する固気比制御器と、を備え、前記輸送配管の閉塞可能性に基づいて、気体流量を増大させおよび/または粉体流量を減少させることで輸送配管内の固気比を下げる第1閉塞防止手段を備える。 In order to solve the above-mentioned problems, the powder transport facility of the present invention has a storage tank for storing powder to be transported, a powder cutting device for cutting out powder from the lower part of the storage tank, and transporting powder. A gas supply source for supplying the gas, and a transportation pipe that connects the gas supply source and a transportation destination of the powder and introduces the powder cut out from the storage tank in the middle thereof. A powder-transporting facility for pneumatically transporting powder in a two-phase form, wherein the solid-gas ratio setter sets a solid-gas ratio within a range of 10% to 90% of a critical solid-gas ratio of powder pneumatic transport. And a solid-gas ratio controller that controls the gas flow rate and/or the powder flow rate so that the actual solid-gas ratio set value becomes the solid-gas ratio set value set by the solid-gas ratio setter. Based on the possibility of blockage, the first blockage prevention means for decreasing the solid-gas ratio in the transportation pipe by increasing the gas flow rate and/or decreasing the powder flow rate is provided.

本発明の粉体輸送設備の有利な態様では、前記第1閉塞防止手段は、前記固気比実績値が前記固気比設定値よりも大きい所定の第1固気比閾値を超えた場合および/または前記輸送配管の圧力実績値と圧力予想値との圧力偏差が所定の第1圧力偏差閾値を超えた場合に、気体流量を増大させおよび/または粉体流量を減少させるよう構成されている。 In an advantageous aspect of the powder transport facility of the present invention, the first blockage prevention means is configured such that when the solid-gas ratio actual value exceeds a predetermined first solid-gas ratio threshold value larger than the solid-gas ratio set value, And/or the gas flow rate is increased and/or the powder flow rate is decreased when the pressure deviation between the actual pressure value and the expected pressure value of the transportation pipe exceeds a predetermined first pressure deviation threshold value. .

本発明の粉体輸送設備の有利な態様では、前記固気比実績値が前記第1固気比閾値よりも大きい所定の第2固気比閾値を超えた場合および/または前記圧力偏差が前記第1圧力偏差閾値よりも大きい所定の第2圧力偏差閾値を超えた場合に、前記輸送配管をパージする第2閉塞防止手段を備える。 In an advantageous aspect of the powder transportation facility of the present invention, when the solid-gas ratio actual value exceeds a predetermined second solid-gas ratio threshold larger than the first solid-gas ratio threshold, and/or the pressure deviation is A second blockage prevention unit is provided for purging the transportation pipe when a predetermined second pressure deviation threshold value larger than the first pressure deviation threshold value is exceeded.

本発明の粉体輸送設備の有利な態様では、第2閉塞防止手段は、前記固気比実績値が前記第2固気比閾値を超えた場合および/または前記圧力偏差が前記第2圧力偏差閾値を超えた場合に前記輸送配管をパージするパージ弁を有し、該パージ弁は、開位置および閉位置の2位置をとるオンオフ弁である。 In an advantageous aspect of the powder transportation facility of the present invention, the second blockage prevention means is configured such that when the solid-gas ratio actual value exceeds the second solid-gas ratio threshold value and/or the pressure deviation is the second pressure deviation. There is a purge valve for purging the transportation pipe when the threshold value is exceeded, and the purge valve is an on-off valve that has two positions, an open position and a closed position.

上記課題を解決するため、本発明の粉体輸送方法は、輸送される粉体を貯蔵する貯蔵タンクと、前記貯蔵タンクの下部から粉体を切り出す粉体切出し装置と、粉体を輸送するための気体を供給する気体供給源と、前記気体供給源および粉体の輸送先間を繋ぎ、その途中において前記貯蔵タンクから切出された粉体が導入される輸送配管と、を備え、固気2相の形態で粉体を気流輸送する粉体輸送方法であって、粉体の気流輸送の限界固気比の10%以上90%以下の範囲で固気比を設定し、固気比実績値が前記設定した固気比となるよう気体流量および/または粉体流量を制御し、前記輸送配管の閉塞可能性に基づいて、気体流量を増大させおよび/または粉体流量を減少させることで輸送配管内の固気比を下げることを含む。 In order to solve the above-mentioned problems, the powder transportation method of the present invention, a storage tank for storing the powder to be transported, a powder cutting device for cutting the powder from the lower portion of the storage tank, and for transporting the powder. A gas supply source for supplying the gas, and a transportation pipe that connects the gas supply source and a transportation destination of the powder and introduces the powder cut out from the storage tank in the middle thereof. A powder transportation method for pneumatically transporting powder in a two-phase form, wherein the solid-gas ratio is set within a range of 10% or more and 90% or less of a critical solid-gas ratio of powder pneumatic transportation. By controlling the gas flow rate and/or the powder flow rate so that the value becomes the set solid-gas ratio, and increasing the gas flow rate and/or decreasing the powder flow rate based on the possibility of blockage of the transportation pipe. This includes lowering the solid-gas ratio in the transportation pipeline.

本発明の粉体輸送方法の有利な態様では、前記固気比実績値が前記設定した固気比よりも大きい所定の第1固気比閾値を超えた場合および/または前記輸送配管の圧力実績値と圧力予想値との圧力偏差が所定の第1圧力偏差閾値を超えた場合に、気体流量を増大させおよび/または粉体流量を減少させることを含む。 In an advantageous aspect of the powder transportation method of the present invention, when the solid-gas ratio actual value exceeds a predetermined first solid-gas ratio threshold value which is larger than the set solid-gas ratio, and/or the actual pressure of the transportation pipe. Increasing the gas flow rate and/or decreasing the powder flow rate if the pressure deviation between the value and the expected pressure value exceeds a predetermined first pressure deviation threshold.

本発明の粉体輸送方法の有利な態様では、前記固気比実績値が前記第1固気比閾値よりも大きい所定の第2固気比閾値を超えた場合および/または前記圧力偏差が前記第1圧力偏差閾値よりも大きい所定の第2圧力偏差閾値を超えた場合に、前記輸送配管をパージすることを含む。 In an advantageous aspect of the powder transportation method of the present invention, when the solid-gas ratio actual value exceeds a predetermined second solid-gas ratio threshold larger than the first solid-gas ratio threshold, and/or the pressure deviation is Purging the transport line when a predetermined second pressure deviation threshold greater than the first pressure deviation threshold is exceeded.

本発明の粉体輸送設備および粉体輸送方法によれば、固気比を限界固気比もしくはその近傍になるよう制御することで、輸送に使用する気体の量を低減でき、低コストの粉体輸送を実現することができる。また、輸送配管の閉塞可能性がある場合には、輸送気体流量が増大されおよび/または粉体流量が減少されるので輸送配管の閉塞を防止することができる。 According to the powder transport facility and powder transport method of the present invention, by controlling the solid-gas ratio to be at or near the critical solid-gas ratio, the amount of gas used for transportation can be reduced, and low-cost powder Body transport can be realized. Further, when there is a possibility that the transportation pipe may be blocked, the transportation gas flow rate is increased and/or the powder flow rate is decreased, so that the transportation pipe can be prevented from being blocked.

従って、本発明によれば、気体使用量を低減しつつ、輸送配管の閉塞を防止することができる。 Therefore, according to the present invention, it is possible to prevent clogging of the transportation pipe while reducing the amount of gas used.

本発明の一実施形態を示した粉体輸送設備の概略構成図である。It is a schematic block diagram of the powder transportation equipment which showed one Embodiment of this invention. 図1の構成を備える粉体輸送設備を用いて固気比制御を行った結果を示すグラフである。3 is a graph showing a result of performing solid-gas ratio control using the powder transportation facility having the configuration of FIG. 1.

以下、図面を参照し、本発明の粉体輸送設備および粉体輸送方法の実施の形態を詳細に説明する。ここで図1は、本発明の一実施形態の粉体輸送方法の実施に適した本発明の一実施形態の粉体輸送設備の概略構成図である。 Hereinafter, embodiments of a powder transportation facility and a powder transportation method of the present invention will be described in detail with reference to the drawings. Here, FIG. 1 is a schematic configuration diagram of a powder transportation facility of one embodiment of the present invention, which is suitable for carrying out the powder transportation method of one embodiment of the present invention.

図1に示すように、本実施形態の粉体輸送設備10は、主として、貯蔵タンク11と、粉体切出し装置12と、粉体流量設定器13と、粉体流量制御装置14と、気体供給源15と、輸送配管16と、固気比設定器17と、気体流量設定器18と、気体流量制御装置19と、固気比制御器20と、を備える。 As shown in FIG. 1, the powder transport facility 10 of the present embodiment mainly includes a storage tank 11, a powder cutting device 12, a powder flow rate setting device 13, a powder flow rate control device 14, and a gas supply device. A source 15, a transportation pipe 16, a solid-gas ratio setter 17, a gas flow rate setter 18, a gas flow rate control device 19, and a solid-gas ratio controller 20 are provided.

貯蔵タンク11は、輸送すべき粉体を一定量貯蔵するものであり、好ましくは、貯蔵した粉体が下端の排出口から効率よく流れるようにその下部が所定の安息角を有する錐形に形成されている。貯蔵タンク11内は大気圧状態としてもよいが、図示例のように均圧管21を介して輸送配管16と連通させてもよい。 The storage tank 11 stores a certain amount of powder to be transported, and is preferably formed in a cone shape having a predetermined angle of repose so that the stored powder efficiently flows from the discharge port at the lower end. Has been done. The inside of the storage tank 11 may be in an atmospheric pressure state, but may be communicated with the transportation pipe 16 via a pressure equalizing pipe 21 as in the illustrated example.

粉体切出し装置12は、ロータリーバルブなどの粉体切出し機構12aと、この粉体切出し機構12aを駆動する駆動モータ12bとを有し、駆動モータ12bはモータ回転数制御装置(インバータ)22を介して粉体流量制御装置14によりその回転速度が制御される。粉体切出し装置12を介して切出された粉体は、貯蔵タンク11の下端出口に取り付けられた粉体導入管24を介して輸送配管16に導入される。 The powder cutout device 12 has a powder cutout mechanism 12a such as a rotary valve and a drive motor 12b for driving the powder cutout mechanism 12a. The drive motor 12b passes through a motor rotation speed control device (inverter) 22. The powder flow rate controller 14 controls the rotation speed. The powder cut out through the powder cutting device 12 is introduced into the transportation pipe 16 through the powder introduction pipe 24 attached to the lower end outlet of the storage tank 11.

気体供給源15は、粉体に運動エネルギーを付与するためのものであり、コンプレッサそのものでもよいが、コンプレッサで加圧された気体を蓄積するタンクでもよい。気体は輸送する粉体に適したものであれば特に制限はなく、空気でもよいし、窒素等の不活性ガスでもよい。 The gas supply source 15 is for giving kinetic energy to the powder, and may be the compressor itself, or may be a tank for accumulating the gas pressurized by the compressor. The gas is not particularly limited as long as it is suitable for the powder to be transported, and may be air or an inert gas such as nitrogen.

輸送配管16は、気体供給源15と粉体の輸送先との間を繋ぎ、その途中において貯蔵タンク11から導入された粉体を輸送先まで輸送するものである。好ましくは、輸送配管16の、粉体導入管24の上流側には、オリフィス式等の気体流量計25と、気体流量調節弁26とが設けられている。この場合、輸送に用いる気体は、気体流量計25、気体流量調節弁26および気体流量制御装置19を介して例えばフィードバック式に制御され、粉体導入管24の出口で粉体と合流・流動化して固気2相の形態で輸送先へと送られる。 The transportation pipe 16 connects between the gas supply source 15 and a powder transportation destination, and transports the powder introduced from the storage tank 11 to the transportation destination on the way. Preferably, a gas flow meter 25 of an orifice type or the like and a gas flow rate control valve 26 are provided on the upstream side of the powder introduction pipe 24 in the transportation pipe 16. In this case, the gas used for transportation is controlled by, for example, a feedback method via the gas flow meter 25, the gas flow rate control valve 26, and the gas flow rate control device 19, and merges and fluidizes with the powder at the outlet of the powder introduction pipe 24. Then, it is sent to the destination in the form of gas-solid two-phase.

粉体の輸送流量は、輸送先での需要量等に応じて粉体流量設定器13で設定され、設定された粉体流量となるよう粉体流量制御装置14を介して例えばフィードバック式に制御される。具体的には、例えば、貯蔵タンク11の重量をロードセル式などの秤量器27により測定し、測定された重量の単位時間当たりの変化量である粉体流量実績値が粉体流量設定器13における粉体流量設定値に近づくよう粉体切出し装置12の切出し速度が調節される。切出し速度は、粉体流量制御装置14が、モータ回転数制御装置22を介して駆動モータ12bの回転数を調節することにより制御される。 The powder flow rate is set by the powder flow rate setter 13 according to the demand amount at the destination, etc., and is controlled by the powder flow rate control device 14 in a feedback manner, for example, so as to reach the set powder flow rate. To be done. Specifically, for example, the weight of the storage tank 11 is measured by a weighing device 27 such as a load cell type, and the actual powder flow rate value, which is the change amount of the measured weight per unit time, is measured by the powder flow rate setting device 13. The cutting speed of the powder cutting device 12 is adjusted so as to approach the powder flow rate set value. The cutting speed is controlled by the powder flow rate control device 14 adjusting the rotation speed of the drive motor 12b via the motor rotation speed control device 22.

気体の流量は、粉体流量に対して所定の固気比(粉体流量(kg/s)/気体流量(kg/s))となるよう決定される。固気比は、固気比設定器17が、粉体流量設定器13で設定された粉体流量設定値に基づき、粉体の気流輸送の限界固気比の10%以上90%以下の範囲、より好ましくは30%以上90%以下、更に好ましくは50%以上90%以下、より一層好ましくは70%以上90%以下で設定する。ここで、限界固気比とは、定常状態において輸送配管16の閉塞が発生しない最大の固気比を意味し、換言すると、粉体の流量を一定としてこの粉体流量を、気体の流量を減じていった場合に輸送配管16に閉塞が発生しない最小の速度(下限速度)に対応する気体流量(最小気体流量)で除した値である。限界固気比は、実際の粉体輸送設備10で経験上もしくは事前の実験から得られた値、あるいは推定式を用いて理論上得られた値とすることができる。 The gas flow rate is determined so as to have a predetermined solid-gas ratio (powder flow rate (kg/s)/gas flow rate (kg/s)) with respect to the powder flow rate. The solid-gas ratio is set by the solid-gas ratio setter 17 based on the powder flow rate set value set by the powder flow rate setter 13 in the range of 10% or more and 90% or less of the limit solid-air ratio of the air flow of powder. , More preferably 30% or more and 90% or less, further preferably 50% or more and 90% or less, and further preferably 70% or more and 90% or less. Here, the critical solid-gas ratio means the maximum solid-gas ratio at which the transportation pipe 16 is not clogged in a steady state. In other words, the powder flow rate is kept constant and the powder flow rate is set to the gas flow rate. It is a value obtained by dividing by the gas flow rate (minimum gas flow rate) corresponding to the minimum speed (lower limit speed) at which the transport pipe 16 is not clogged when it is reduced. The limit solid-gas ratio can be a value that is empirically or experimentally obtained in the actual powder transportation facility 10 or a value that is theoretically obtained using an estimation formula.

固気比設定器17において固気比設定値が決定されると、その固気比設定値に基づき気体流量設定器18が気体流量を決定する。具体的には、気体流量設定器18は、粉体流量設定器13で設定された粉体流量を固気比設定器17で決定された固気比設定値で除算することで気体流量を求める。 When the solid-gas ratio set value is determined by the solid-gas ratio setter 17, the gas flow rate setter 18 determines the gas flow rate based on the determined solid-gas ratio set value. Specifically, the gas flow rate setting unit 18 obtains the gas flow rate by dividing the powder flow rate set by the powder flow rate setting unit 13 by the solid-gas ratio set value determined by the solid-gas ratio setting unit 17. ..

固気比制御器20は、輸送配管16の固気比(固気比実績値)が一定範囲内に制御されるよう、気体流量の制御出力値を気体流量上下限リミッタ28により制限し、気体流量制御装置19はその制限された制御出力値に基づき気体流量調節弁26を例えばフィードバック式に制御する。これに加えてまたは代えて、固気比制御器20は、輸送配管16の固気比が一定範囲内に制御されるよう、粉体流量の制御出力値を粉体流量上下限リミッタ29により制限し、粉体流量制御装置14はその制限された制御出力値に基づき粉体の切出し速度を例えばフィードバック式に制御する。このようにして固気比実績値が限界固気比もしくはその近傍になるよう制御することで、輸送に使用する気体の量を低減でき、低コストの粉体輸送を実現することができる。 The solid-gas ratio controller 20 limits the control output value of the gas flow rate by the gas flow rate upper and lower limit limiter 28 so that the solid-gas ratio of the transport pipe 16 (solid-gas ratio actual value) is controlled within a certain range. The flow rate control device 19 controls the gas flow rate control valve 26 based on the limited control output value, for example, in a feedback system. In addition to or instead of this, the solid-gas ratio controller 20 limits the control output value of the powder flow rate by the powder flow rate upper and lower limit limiter 29 so that the solid-gas ratio of the transport pipe 16 is controlled within a certain range. Then, the powder flow rate control device 14 controls the powder cutting speed based on the limited control output value, for example, in a feedback system. By controlling the actual solid-gas ratio to be at or near the critical solid-gas ratio in this manner, the amount of gas used for transportation can be reduced, and low-cost powder transportation can be realized.

しかし、実際の粉体輸送では、輸送配管16の内壁面上への粉体の付着や堆積、湿気による粉体の凝集等により、あるいは外乱等による気体供給量の変動等により輸送特性は変化し得るため、限界固気比近傍での操業では輸送配管16が閉塞するおそれがある。そこで本実施形態の粉体輸送設備10は、輸送配管16の閉塞可能性に基づいて、輸送気体流量を増大させおよび/または粉体流量を減少させることで輸送配管16内の固気比を下げる第1閉塞防止手段を備えている。 However, in the actual powder transportation, the transportation characteristics change due to the adhesion and deposition of the powder on the inner wall surface of the transportation pipe 16, the agglomeration of the powder due to moisture, or the fluctuation of the gas supply amount due to disturbance or the like. Therefore, the transportation pipe 16 may be blocked during the operation near the critical solid-gas ratio. Therefore, the powder transport facility 10 of the present embodiment lowers the solid-gas ratio in the transport pipe 16 by increasing the transport gas flow rate and/or decreasing the powder flow rate based on the possibility of clogging of the transport pipe 16. A first blockage prevention means is provided.

第1閉塞防止手段は、第1固気比上限判定器30および第1圧力偏差上限判定器31の少なくとも一方(図示例では両方)と、流量変更部32とを有する。 The first blockage prevention unit includes at least one (both in the illustrated example) of the first solid-gas ratio upper limit determiner 30 and the first pressure deviation upper limit determiner 31, and the flow rate changing unit 32.

第1固気比上限判定器30は、固気比実績値が第1固気比上限値を超えるか否かを判定し、固気比実績値が第1固気比上限値を超える場合は、輸送配管16に閉塞発生の可能性があると判断する。これに代えてまたは加えて、第1圧力偏差上限判定器31は、圧力計33で測定した輸送配管16の圧力実績値と、粉体輸送量演算器34で求めた粉体輸送量に基づき、例えば粉体輸送量−圧力特性線を含む圧力演算器35で求めた圧力予想値との圧力偏差が第1圧力偏差上限判定器31における所定の第1圧力偏差閾値を超えるか否かを判定し、圧力偏差が第1圧力偏差閾値を超える場合には、輸送配管16の閉塞発生の可能性があると判断する。 The first solid-gas ratio upper limit determiner 30 determines whether or not the solid-gas ratio actual value exceeds the first solid-gas ratio upper limit, and when the solid-gas ratio actual value exceeds the first solid-gas ratio upper limit, It is determined that the transportation pipe 16 may be blocked. Instead of or in addition to this, the first pressure deviation upper limit determiner 31 determines, based on the actual pressure value of the transport pipe 16 measured by the pressure gauge 33 and the powder transport amount calculated by the powder transport amount calculator 34, For example, it is determined whether or not the pressure deviation from the predicted pressure value obtained by the pressure calculator 35 including the powder transportation amount-pressure characteristic line exceeds the predetermined first pressure deviation threshold value in the first pressure deviation upper limit judgment device 31. If the pressure deviation exceeds the first pressure deviation threshold value, it is determined that the transportation pipe 16 may be blocked.

流量変更部32は、第1固気比上限判定器30によって輸送配管16に閉塞発生の可能性があると判定された場合に、気体流量を増加させおよび/または粉体流量を減少させる制御を実行する。また、流量変更部32は、第1圧力偏差上限判定器31によって輸送配管16に閉塞発生の可能性があると判定された場合に、気体流量を増加させおよび/または粉体流量を減少させる制御を実行する。図示例のように、第1固気比上限判定器30および第1圧力偏差上限判定器31の両方を設ける場合には、いずれか一方が先に閉塞発生の可能性があると判定した場合に、気体流量を増加させおよび/または粉体流量を減少させる制御を行うのが好ましい。 The flow rate changing unit 32 performs control for increasing the gas flow rate and/or decreasing the powder flow rate when the first solid-gas ratio upper limit determiner 30 determines that the transportation pipe 16 may be clogged. Run. Further, the flow rate changing unit 32 controls to increase the gas flow rate and/or decrease the powder flow rate when the first pressure deviation upper limit determiner 31 determines that the transportation pipe 16 may be clogged. To execute. In the case where both the first solid-gas ratio upper limit determiner 30 and the first pressure deviation upper limit determiner 31 are provided as in the illustrated example, when it is determined that one of the first solid-gas ratio upper limit determiner 30 and the first pressure deviation upper limit determiner 31 may cause clogging first, It is preferable to perform control to increase the gas flow rate and/or decrease the powder flow rate.

より具体的に第1閉塞防止手段は、閉塞発生の可能性があると判断される場合に、下記1)および2)の一方または両方の制御を実行する。
1)気体流量制御のフィードバック制御を切り、制御出力を切替前の制御出力値よりも大きな所定の固定値X(%)に切替えるか、あるいはフィードバック制御出力に所定の固定値X(%)を加算することにより気体流量を一時的に増加させ、固気比を下げる。
2)粉体流量制御のフィードバック制御を切り、制御出力を切替前の制御出力値よりも小さな所定の固定値Y(%)に切替えるか、あるいはフィードバック制御出力にY(%)減算することにより粉体流量を一時的に減少させ、固気比を下げる。
More specifically, the first blockage prevention unit executes one or both of the following 1) and 2) when it is determined that blockage may occur.
1) Turn off the feedback control of gas flow rate control and switch the control output to a predetermined fixed value X (%) larger than the control output value before switching, or add a predetermined fixed value X (%) to the feedback control output. By doing so, the gas flow rate is temporarily increased and the solid-gas ratio is lowered.
2) Turn off the feedback control of the powder flow rate control and switch the control output to a predetermined fixed value Y (%) that is smaller than the control output value before switching, or subtract Y (%) from the feedback control output. Temporarily reduces body flow and lowers the solid-gas ratio.

本実施形態の粉体輸送設備10および粉体輸送方法では、固気比制御器20は、流量変更部32による流量変更制御(固気比を低下させる制御)の実行中も固気比実績値を監視し、固気比実績値が一定時間の間低下した場合に、輸送配管16の閉塞発生の可能性が解消したと判断して、粉体流量の設定値を元(流量変更前)の値に戻すとともにフィードバック制御を再開し、かつ、気体流量の設定値を元(流量変更前)の値に戻すとともにフォードバック制御を再開することが好ましい。 In the powder transportation facility 10 and the powder transportation method according to the present embodiment, the solid-gas ratio controller 20 performs the solid-gas ratio actual value even while the flow rate changing control (control for reducing the solid-gas ratio) is being performed by the flow rate changing unit 32. When the actual solid-gas ratio value decreases for a certain period of time, it is determined that the possibility of occurrence of blockage of the transportation pipe 16 has been resolved, and the set value of the powder flow rate is set to the original value (before the flow rate is changed). It is preferable to return the value to the value and restart the feedback control, return the set value of the gas flow rate to the original value (before changing the flow rate), and restart the feedback control.

また、本実施形態の粉体輸送設備10は、より有利な態様として、第2閉塞防止手段を備える。第2閉塞防止手段は、固気比実績値が上記第1固気比閾値よりも大きい所定の第2固気比閾値を超えた場合および/または上記圧力偏差が上記第1圧力偏差閾値よりも大きい所定の第2圧力偏差閾値を超えた場合、すなわち閉塞可能性がより高いと判断される場合に、輸送配管16をパージし、気体流量を一時的にかつ急激に増加させて固気比を下げる制御を実行する。 Further, the powder transportation facility 10 of the present embodiment is provided with a second blocking prevention means as a more advantageous aspect. The second blockage preventing means may be configured such that when the solid-gas ratio actual value exceeds a predetermined second solid-gas ratio threshold value that is larger than the first solid-gas ratio threshold value and/or the pressure deviation is higher than the first pressure deviation threshold value. When the large predetermined second pressure deviation threshold is exceeded, that is, when it is determined that the possibility of blockage is higher, the transportation pipe 16 is purged and the gas flow rate is temporarily and rapidly increased to increase the solid-gas ratio. Execute the lowering control.

第2閉塞防止手段は、第2固気比上限判定器36および第2圧力偏差上限判定器37の少なくとも一方(図示例では両方)と、気体流量調節弁26をバイパスするバイパス管路38と、バイパス管路38に設置されたパージ弁39と、パージ弁制御部40とを有する。パージ弁39は、開位置および閉位置の2位置をとるオンオフ弁であることが好ましく、これにより輸送配管のパージを速やかに行うことができる。 The second blockage prevention means includes at least one of the second solid-gas ratio upper limit determiner 36 and the second pressure deviation upper limit determiner 37 (both in the illustrated example), and a bypass conduit 38 that bypasses the gas flow rate control valve 26. It has a purge valve 39 installed in the bypass conduit 38 and a purge valve control unit 40. The purge valve 39 is preferably an on/off valve that has two positions, an open position and a closed position, which allows the transportation pipe to be quickly purged.

第2固気比上限判定器36は、固気比実績値が第1固気比上限値よりも大きい所定の第2固気比上限値を超えるか否かを判定し、固気比実績値が第2固気比上限値を超える場合に、輸送配管16の閉塞可能性がより高いと判断する。第2圧力偏差上限判定器37は、圧力計33で測定した輸送配管16の圧力実績値と、粉体輸送量演算器34で求めた粉体輸送量に基づき、例えば粉体輸送量−圧力特性線を含む圧力演算器35で求めた圧力予想値との上記圧力偏差が第1圧力偏差閾値よりも大きい所定の第2圧力偏差閾値を超えるか否かを判定し、圧力偏差が第2圧力偏差閾値を超える場合には、閉塞可能性がより高いと判断する。 The second solid-gas ratio upper limit determiner 36 determines whether or not the solid-gas ratio actual value exceeds a predetermined second solid-gas ratio upper limit that is larger than the first solid-gas ratio upper limit, and the solid-gas ratio actual value is determined. Is greater than the second upper limit of the solid-gas ratio, it is determined that the transportation pipe 16 is more likely to be blocked. The second pressure deviation upper limit determination unit 37 determines, for example, the powder transportation amount-pressure characteristic based on the actual pressure value of the transportation pipe 16 measured by the pressure gauge 33 and the powder transportation amount calculated by the powder transportation amount calculator 34. It is determined whether or not the pressure deviation from the expected pressure value obtained by the pressure calculator 35 including the line exceeds a predetermined second pressure deviation threshold value larger than the first pressure deviation threshold value, and the pressure deviation is the second pressure deviation value. If it exceeds the threshold, it is determined that the possibility of blockage is higher.

パージ弁制御部40は、第2固気比上限判定器36によって輸送配管16の閉塞可能性がより高いと判定された場合に、パージ弁39を所定時間だけ、つまり一時的に開放する。また、パージ弁制御部40は、第2圧力偏差上限判定器37によって輸送配管16の閉塞可能性があると判定された場合に、パージ弁39を所定時間だけ、つまり一時的に開放する。図示例のように、第2固気比上限判定器36および第2圧力偏差上限判定器37の両方を設ける場合には、いずれか一方が先に輸送配管16の閉塞可能性がより高いと判定した場合に、パージ弁39の開放制御を実行するよう構成するのが好ましい。パージ弁制御部40はパージ弁39をパルス状に複数回開閉することにより、輸送配管16を複数回パージするよう構成してもよい。 The purge valve control unit 40 opens the purge valve 39 for a predetermined time, that is, temporarily when the second solid-gas ratio upper limit determiner 36 determines that the possibility of blocking the transportation pipe 16 is higher. When the second pressure deviation upper limit determiner 37 determines that the transportation pipe 16 may be blocked, the purge valve control unit 40 opens the purge valve 39 for a predetermined time, that is, temporarily. When both the second solid-gas ratio upper limit determiner 36 and the second pressure deviation upper limit determiner 37 are provided as in the illustrated example, it is determined that one of them is more likely to block the transportation pipe 16 first. In this case, it is preferable that the purge valve 39 be controlled to be opened. The purge valve control unit 40 may be configured to purge the transport pipe 16 multiple times by opening and closing the purge valve 39 in a pulsed manner multiple times.

本実施形態の粉体輸送設備10および粉体輸送方法によれば、固気比を限界固気比もしくはその近傍になるよう制御することで、輸送に使用する気体の量を低減でき、低コストの粉体輸送を実現することができる。また、輸送配管16の閉塞可能性がある場合には、第1閉塞防止手段の流量変更部32が輸送気体流量を増大させおよび/または粉体流量を減少させるので輸送配管16の閉塞を防止することができる。 According to the powder transportation facility 10 and the powder transportation method of the present embodiment, by controlling the solid-gas ratio to be at or near the critical solid-gas ratio, the amount of gas used for transportation can be reduced and the cost can be reduced. The powder transportation can be realized. Further, when there is a possibility that the transportation pipe 16 may be blocked, the flow rate changing unit 32 of the first blocking prevention unit increases the transportation gas flow rate and/or decreases the powder flow rate, so that the transportation pipe 16 is prevented from being blocked. be able to.

さらに固気比実績値が第1固気比閾値よりも大きい所定の第2固気比閾値を超えた場合および/または上記圧力偏差が第1圧力偏差閾値よりも大きい所定の第2圧力偏差閾値を超えた場合に、輸送配管16をパージする第2閉塞防止手段を設けた有利な態様によれば、輸送配管16の閉塞可能性がより高い(緊急性が高い)場合に、輸送配管16内の気体流量を一時的かつ急激に増大して、閉塞発生をより確実かつ速やかに回避することができる。 Furthermore, when the actual solid-gas ratio actual value exceeds a predetermined second solid-gas ratio threshold larger than the first solid-gas ratio threshold, and/or the pressure deviation is larger than the first pressure deviation threshold, a predetermined second pressure deviation threshold. According to an advantageous aspect in which the second blockage preventing means for purging the transport pipe 16 when the transport pipe 16 is exceeded, the inside of the transport pipe 16 is more likely to be blocked (the urgency is higher). The gas flow rate can be temporarily and rapidly increased to prevent the occurrence of blockage more reliably and promptly.

図2に本発明による実施例を示す。図1に示した設備構成を備え、事前の実験にて測定した限界固気比が20である粉体輸送設備において、固気比設定値を11(限界固気比の55%)に設定し、粉体輸送速度50kg/分で輸送を開始した。開始5分で、固気比が第1固気比上限判定器で設定した第1固気比閾値13を超えたため、粉体と気体のフィードバック制御が切られるとともに制御出力が固定された。これにより固気比が12以下に復帰したため、開始8分で再びフィードバック制御が始動した。その後粉体輸送速度を100kg/分、150kg/分と徐々に増加させた。輸送速度増加中は本発明の固気比制御により限界固気比近傍となるよう気体流量および粉体流量が制御され、固気比の大きな問題はなかったが、輸送速度を150kg/分に上げた開始27分および37分後に固気比が急激に増加し、第2固気比上限判定器で設定した固気比15を超え、配管閉塞が予想されたが、バイパス管路のパージ弁が一時的に開放され、輸送配管がパージされた結果、速やかに固気比が低下し、配管閉塞が回避された。その後輸送速度100kg/分の一定速度で輸送を行ったが、第1固気比上限判定器で設定した固気比12を超えたため、一旦粉体と気体のフィードバック制御が切られるとともに制御出力が固定された。さらにその後、固気比が12以下となったため再びフィードバック制御が始動した。後に調査した結果、輸送先である吹込み配管末端の吹き込みノズル部に固着物が付着し、先端部が閉塞しかかっていたことが判明した。 FIG. 2 shows an embodiment according to the present invention. In the powder transportation facility having the equipment configuration shown in FIG. 1 and the critical solid-gas ratio measured in the previous experiment being 20, the solid-gas ratio set value is set to 11 (55% of the critical solid-gas ratio). Then, the transportation was started at a powder transportation rate of 50 kg/min. At 5 minutes after the start, the solid-gas ratio exceeded the first solid-gas ratio threshold 13 set by the first solid-gas ratio upper limit determiner, so that the powder and gas feedback control was cut off and the control output was fixed. As a result, the solid-gas ratio returned to 12 or less, and the feedback control was started again 8 minutes after the start. Thereafter, the powder transport rate was gradually increased to 100 kg/min and 150 kg/min. While the transport speed was increasing, the gas flow rate and the powder flow rate were controlled by the solid-gas ratio control of the present invention so as to be in the vicinity of the critical solid-gas ratio, and there was no major problem with the solid-gas ratio, but the transport speed was increased to 150 kg/min. After 27 and 37 minutes from the start, the solid-gas ratio rapidly increased, exceeded the solid-gas ratio 15 set by the second solid-gas ratio upper limit determiner, and pipe clogging was expected, but the purge valve in the bypass line was As a result of the temporary opening and purging of the transportation piping, the solid-gas ratio rapidly decreased, and piping clogging was avoided. After that, transportation was performed at a constant transportation speed of 100 kg/min, but since the solid-gas ratio 12 set by the first solid-gas ratio upper limit determiner was exceeded, the powder and gas feedback control was temporarily cut off and the control output was changed. fixed. After that, since the solid-gas ratio became 12 or less, the feedback control was started again. As a result of a later investigation, it was found that adhered matter adhered to the blow-in nozzle portion at the end of the blow-in pipe, which is the destination of transportation, and the tip portion was about to be blocked.

本発明の粉体輸送設備および粉体輸送方法によれば、気体使用量を低減しつつ、輸送配管の閉塞を防止することが可能となる。 According to the powder transportation facility and the powder transportation method of the present invention, it is possible to prevent the clogging of the transportation pipe while reducing the amount of gas used.

10 粉体輸送設備
11 貯蔵タンク
12 粉体切出し装置
13 粉体流量設定器
14 粉体流量制御装置
15 気体供給源
16 輸送配管
17 固気比設定器
18 気体流量設定器
19 気体流量制御装置
20 固気比制御器
21 均圧管
22 モータ回転数制御装置
24 粉体導入管
25 気体流量計
26 気体流量調節弁
27 秤量器
28 気体流量上下限リミッタ
29 粉体流量上下限リミッタ
30 第1固気比上限判定器
31 第1圧力偏差上限判定器
32 流量変更部
33 圧力計
34 粉体輸送量演算器
35 圧力演算器
36 第2固気比上限判定器
37 第2圧力偏差上限判定器
38 バイパス管路
39 パージ弁
40 パージ弁制御部
10 powder transportation equipment 11 storage tank 12 powder cutting device 13 powder flow rate setting device 14 powder flow rate control device 15 gas supply source 16 transport piping 17 solid-gas ratio setting device 18 gas flow rate setting device 19 gas flow control device 20 solid Gas ratio controller 21 Pressure equalizing pipe 22 Motor rotation speed control device 24 Powder introduction pipe 25 Gas flow meter 26 Gas flow rate control valve 27 Weigher 28 Gas flow rate upper/lower limit limiter 29 Powder flow rate upper/lower limiter 30 1st solid-gas ratio upper limit Judgment device 31 First pressure deviation upper limit judgment device 32 Flow rate changing unit 33 Pressure gauge 34 Powder transportation amount calculation device 35 Pressure calculation device 36 Second solid-gas ratio upper limit judgment device 37 Second pressure deviation upper limit judgment device 38 Bypass pipe 39 Purge valve 40 Purge valve control unit

Claims (7)

輸送される粉体を貯蔵する貯蔵タンクと、
前記貯蔵タンクの下部から粉体を切り出す粉体切出し装置と、
粉体を輸送するための気体を供給する気体供給源と、
前記気体供給源および粉体の輸送先間を繋ぎ、その途中において前記貯蔵タンクから切出された粉体が導入される輸送配管と、を備え、固気2相の形態で粉体を気流輸送する粉体輸送設備であって、
粉体の気流輸送の限界固気比の10%以上90%以下の範囲で固気比を設定する固気比設定器と、
固気比実績値が前記固気比設定器で設定された固気比設定値となるよう気体流量および/または粉体流量を制御する固気比制御器と、を備え、
前記輸送配管の閉塞可能性に基づいて、気体流量を増大させおよび/または粉体流量を減少させることで輸送配管内の固気比を下げる第1閉塞防止手段を備えることを特徴とする粉体輸送設備。
A storage tank for storing the powder to be transported,
A powder cutting device for cutting powder from the lower part of the storage tank,
A gas supply source for supplying a gas for transporting the powder,
A gas supply source and a powder transportation destination, and a transportation pipe into which the powder cut out from the storage tank is introduced in the middle thereof, and the powder is air-transported in a solid-gas two-phase form. A powder transportation facility that
A gas-solid ratio setter for setting the gas-solid ratio within the range of 10% or more and 90% or less of the limit gas-air ratio of powder air transportation;
And a solid-gas ratio controller that controls the gas flow rate and/or the powder flow rate so that the actual solid-gas ratio value becomes the solid-gas ratio set value set by the solid-gas ratio setter.
Based on the possibility of clogging of the transportation pipe, the first clogging prevention means for decreasing the solid-gas ratio in the transportation pipe by increasing the gas flow rate and/or decreasing the powder flow rate is provided. Transportation equipment.
前記第1閉塞防止手段は、前記固気比実績値が前記固気比設定値よりも大きい所定の第1固気比閾値を超えた場合および/または前記輸送配管の圧力実績値と圧力予想値との圧力偏差が所定の第1圧力偏差閾値を超えた場合に、気体流量を増大させおよび/または粉体流量を減少させるよう構成されている、請求項1に記載の粉体輸送設備。 The first blockage prevention unit is configured such that when the solid-gas ratio actual value exceeds a predetermined first solid-gas ratio threshold value that is larger than the solid-solid ratio set value, and/or the actual pressure value and the predicted pressure value of the transportation pipe. The powder transportation facility according to claim 1, wherein the powder transportation facility is configured to increase the gas flow rate and/or decrease the powder flow rate when the pressure deviation from the pressure deviation exceeds a predetermined first pressure deviation threshold value. 前記固気比実績値が前記第1固気比閾値よりも大きい所定の第2固気比閾値を超えた場合および/または前記圧力偏差が前記第1圧力偏差閾値よりも大きい所定の第2圧力偏差閾値を超えた場合に、前記輸送配管をパージする第2閉塞防止手段を備える、請求項2に記載の粉体輸送設備。 When the solid-gas ratio actual value exceeds a predetermined second solid-gas ratio threshold that is greater than the first solid-gas ratio threshold, and/or the pressure deviation is a predetermined second pressure that is greater than the first pressure deviation threshold. The powder transport facility according to claim 2, further comprising a second blockage prevention unit that purges the transport pipe when the deviation threshold is exceeded. 第2閉塞防止手段は、前記固気比実績値が前記第2固気比閾値を超えた場合および/または前記圧力偏差が前記第2圧力偏差閾値を超えた場合に前記輸送配管をパージするパージ弁を有し、該パージ弁は、開位置および閉位置の2位置をとるオンオフ弁である、請求項3に記載の粉体輸送設備。 The second blockage preventing means purges the transportation pipe when the actual solid-gas ratio value exceeds the second solid-gas ratio threshold value and/or when the pressure deviation exceeds the second pressure deviation threshold value. The powder transportation facility according to claim 3, further comprising a valve, wherein the purge valve is an on-off valve that has two positions, an open position and a closed position. 輸送される粉体を貯蔵する貯蔵タンクと、
前記貯蔵タンクの下部から粉体を切り出す粉体切出し装置と、
粉体を輸送するための気体を供給する気体供給源と、
前記気体供給源および粉体の輸送先間を繋ぎ、その途中において前記貯蔵タンクから切出された粉体が導入される輸送配管と、を備え、固気2相の形態で粉体を気流輸送する粉体輸送方法であって、
粉体の気流輸送の限界固気比の10%以上90%以下の範囲で固気比を設定し、
固気比実績値が前記設定した固気比となるよう気体流量および/または粉体流量を制御し、
前記輸送配管の閉塞可能性に基づいて、気体流量を増大させおよび/または粉体流量を減少させることで輸送配管内の固気比を下げることを特徴とする粉体輸送方法。
A storage tank for storing the powder to be transported,
A powder cutting device for cutting powder from the lower part of the storage tank,
A gas supply source for supplying a gas for transporting the powder,
A gas supply source and a powder transportation destination, and a transportation pipe into which the powder cut out from the storage tank is introduced in the middle thereof, and the powder is air-transported in a solid-gas two-phase form. A method of transporting powder,
Set the solid-gas ratio in the range of 10% or more and 90% or less of the limit solid-air ratio of powder air flow transportation,
The gas flow rate and/or the powder flow rate are controlled so that the solid-gas ratio actual value becomes the set solid-gas ratio,
A powder transportation method characterized in that the solid-gas ratio in the transportation pipeline is lowered by increasing the gas flow rate and/or decreasing the powder flow rate based on the possibility of clogging of the transportation pipeline.
前記固気比実績値が前記設定した固気比よりも大きい所定の第1固気比閾値を超えた場合および/または前記輸送配管の圧力実績値と圧力予想値との圧力偏差が所定の第1圧力偏差閾値を超えた場合に、気体流量を増大させおよび/または粉体流量を減少させることを含む、請求項5に記載の粉体輸送方法。 When the solid-gas ratio actual value exceeds a predetermined first solid-gas ratio threshold value that is larger than the set solid-gas ratio, and/or the pressure deviation between the actual pressure value and the predicted pressure value of the transportation pipe is a predetermined first value. The powder transportation method according to claim 5, comprising increasing the gas flow rate and/or decreasing the powder flow rate when the pressure deviation threshold value of 1 is exceeded. 前記固気比実績値が前記第1固気比閾値よりも大きい所定の第2固気比閾値を超えた場合および/または前記圧力偏差が前記第1圧力偏差閾値よりも大きい所定の第2圧力偏差閾値を超えた場合に、前記輸送配管をパージすることを含む、請求項5または6に記載の粉体輸送方法。
When the solid-gas ratio actual value exceeds a predetermined second solid-gas ratio threshold that is greater than the first solid-gas ratio threshold, and/or the pressure deviation is a predetermined second pressure that is greater than the first pressure deviation threshold. The powder transportation method according to claim 5 or 6, further comprising purging the transportation pipe when a deviation threshold is exceeded.
JP2018222120A 2018-11-28 2018-11-28 Powder transporting facility and powder transporting method Pending JP2020083569A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114955554A (en) * 2022-05-10 2022-08-30 中磁(深圳)节能科技有限公司 Powder production conveying system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114955554A (en) * 2022-05-10 2022-08-30 中磁(深圳)节能科技有限公司 Powder production conveying system

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