JP2020070719A - Suction type molten metal distribution device - Google Patents

Suction type molten metal distribution device Download PDF

Info

Publication number
JP2020070719A
JP2020070719A JP2018202770A JP2018202770A JP2020070719A JP 2020070719 A JP2020070719 A JP 2020070719A JP 2018202770 A JP2018202770 A JP 2018202770A JP 2018202770 A JP2018202770 A JP 2018202770A JP 2020070719 A JP2020070719 A JP 2020070719A
Authority
JP
Japan
Prior art keywords
molten metal
suction
hot water
suction pipe
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2018202770A
Other languages
Japanese (ja)
Other versions
JP7201393B2 (en
Inventor
松岡 隆司
Takashi Matsuoka
隆司 松岡
正樹 堀内
Masaki Horiuchi
正樹 堀内
隆広 鈴村
Takahiro Suzumura
隆広 鈴村
先明 黄
Senmei Ko
先明 黄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZUMURA KK
ZEON NORTH KK
Original Assignee
SUZUMURA KK
ZEON NORTH KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUZUMURA KK, ZEON NORTH KK filed Critical SUZUMURA KK
Priority to JP2018202770A priority Critical patent/JP7201393B2/en
Publication of JP2020070719A publication Critical patent/JP2020070719A/en
Application granted granted Critical
Publication of JP7201393B2 publication Critical patent/JP7201393B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Jet Pumps And Other Pumps (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

To provide a suction type molten metal distribution device which is capable of promptly moving a molten metal and further capable of improving a degree of freedom of a shape or a size of ladle by performing auxiliary suction of a siphon part from a supplied side.SOLUTION: The present invention relates to a suction type molten metal distribution device for distributing a molten metal via a siphon part 12. The siphon part 12 comprises: a first suction tube 21 in a one-end open shape including a lower end opening 21a which is immersed in the molten metal in a holding furnace 4 in a closed state, and defining a suction chamber in which a pressure can be reduced, between the first suction tube and the molten metal in the holding furnace 4; and a second suction tube 22 including a proximal end 22a coupled at a predetermined height position h1 of the first suction tube 21 and a distal end 22b which is inserted into a ladle 3 in the case of molten metal distribution and immersed in the molten metal in the ladle 3 in a closed state. The first suction tube 21 includes an exhaust port part 21c capable of exhausting air inside of a suction chamber 23 so as to increase a height of a liquid level L2a, in the suction chamber 23, of the molten metal in the holding furnace 4 into a predetermined range ha equal to or higher than the predetermined height position h1.SELECTED DRAWING: Figure 1

Description

本発明は、吸引式配湯装置に関し、例えばダイカスト成形用の金属の溶湯を取鍋と保持炉等の炉の間で移動させるのに好適な吸引式配湯装置に関する。   The present invention relates to a suction type hot water distribution device, and for example, to a suction type hot water distribution device suitable for moving a molten metal for die casting between a ladle and a furnace such as a holding furnace.

ダイカスト成形に使用されるアルミニウム合金等の金属の溶湯(溶融金属)は、一般に、集中溶解炉から取鍋、取鍋から手許炉や保持炉(保持炉ウェル)へと移してから、ダイカスト成形機等へ供給されている。   Molten metal such as aluminum alloy used for die casting is generally transferred from a central melting furnace to a ladle, from a ladle to a hand furnace or holding furnace (holding furnace well), and then to a die casting machine. Etc.

また、従前における溶湯の移動は、取鍋から手許炉や保持炉もしくは溶解炉等に配湯する際に、取鍋をリフトで傾けて出湯したり取鍋内を加圧して出湯したりすることにより行われていた。しかし、取鍋を傾ける前者の場合は、溶湯内ガスが外部に出たり溶湯が飛散したりする危険性があり、取鍋内を加圧する後者の場合は、前者よりも安全であるものの、配湯終了時の溶湯の飛散や溶湯内ガス量の増加という問題があった。   In addition, the movement of molten metal in the past was to tilt the ladle with a lift or to discharge the molten metal by pressurizing the inside of the ladle when distributing the molten metal from the ladle to the hand furnace, holding furnace or melting furnace. Was done by. However, in the former case where the ladle is tilted, there is a risk that the gas in the molten metal will go out or the molten metal will scatter, and in the latter case where the ladle is pressurized, it is safer than the former, There was a problem that the molten metal was scattered at the end of the molten metal and the amount of gas in the molten metal was increased.

そこで、従来、集中溶解炉等から受湯する取鍋に溶湯汲み出し用のサイフォン部を設けて、そのサイフォン部の頂部に位置する小容器の内部を真空吸引することで、溶湯の特性を悪化させることなく取り扱いの安全性を高めるようにした液体用容器が提案されている(例えば、特許文献1参照)。   Therefore, conventionally, a ladle that receives hot water from a central melting furnace or the like is provided with a siphon portion for pumping out the molten metal, and the inside of a small container located at the top of the siphon portion is vacuum sucked to deteriorate the characteristics of the molten metal. There has been proposed a liquid container that is designed to improve the handling safety without any problem (see, for example, Patent Document 1).

特開2005−161403号公報JP, 2005-161403, A

しかしながら、上述のような従来のサイフォン式の配湯装置にあっても、供給側と被供給側の溶湯の液面レベルの差が小さくなると、サイフォン部における管内流量が低下して溶湯の移動(配湯)に時間がかかってしまうという問題があった。   However, even in the conventional siphon type hot water distribution apparatus as described above, when the difference in the liquid level between the supply side and the supply side becomes small, the pipe flow rate in the siphon portion decreases and the movement of the melt ( There was a problem that it took time to distribute hot water.

また、取鍋にサイフォン部を設けていたため、配湯のためにリフト車両その他の荷役車両で搬送される取鍋の重量やコストが嵩んだり、取鍋の形状やサイズの自由度が損なわれたりしてしまうという問題があった。   Also, since the ladle was provided with a siphon section, the weight and cost of the ladle transported by lift vehicles and other cargo handling vehicles for hot water distribution increased, and the flexibility of the ladle shape and size was impaired. There was a problem that it would be.

そこで、本発明は、被供給側からのサイフォン部の補助吸引を可能にすることにより、溶湯の迅速な移動が可能で、しかも、取鍋の形状やサイズの自由度を高め得る吸引式配湯装置を提供することを目的とする。   In view of this, the present invention enables suction of the siphon portion from the supply side to enable rapid movement of the molten metal, and further, suction type hot water distribution that can increase the degree of freedom in the shape and size of the ladle. The purpose is to provide a device.

本発明に係る吸引式配湯装置は、上記目的達成のため、金属の溶湯を貯留する一方の容器から他方の容器に前記溶湯を汲み出し可能なサイフォン部を有し、前記溶湯を前記サイフォン部を介して配湯する吸引式配湯装置であって、前記サイフォン部は、前記一方の容器内の溶湯に閉塞状態に浸漬される下端開口部を有し、前記一方の容器内の溶湯との間に減圧可能な吸引室を画成する一端開口形状の第1吸引管と、前記第1吸引管の所定高さ位置に連結された基端部および前記配湯時に前記他方の容器内に挿入されて該他方の容器内の溶湯に閉塞状態に浸漬される先端部を有する第2吸引管と、を含んで構成され、前記第1吸引管は、前記一方の容器内の溶湯の前記吸引室内における液面高さを前記所定高さ位置以上の所定範囲内に引き上げるよう前記吸引室内を減圧排気可能であることを特徴とする。   In order to achieve the above object, the suction-type hot water distribution device according to the present invention has a siphon part capable of pumping out the molten metal from one container storing the molten metal to the other container, In the suction type hot water distribution device, the siphon section has a lower end opening that is immersed in the molten metal in the one container in a closed state, and is located between the molten metal in the one container. A first suction pipe having an open end defining a suction chamber capable of depressurizing, a base end connected to a predetermined height position of the first suction pipe, and the first suction pipe inserted into the other container during the hot water distribution. And a second suction pipe having a tip end portion that is immersed in the molten metal in the other container in a closed state, the first suction pipe being in the suction chamber of the molten metal in the one container. Raise the liquid surface height within a specified range above the specified height position As characterized in that the suction chamber can be evacuated.

この構成により、本発明では、サイフォン効果を生じさせるための減圧排気による補助吸引が溶湯の移動先となる第2容器側から可能となり、第1容器および第2容器内の溶湯の液面レベルの差が小さくなっても、第2容器内における吸引管内外の溶湯の液面レベルの差を適度に保つことで、所要の溶湯移動速度を保つことができる。したがって、溶湯の迅速な移動が可能で、しかも、一方の容器の形状やサイズの自由度を高め得る吸引式配湯装置となる。   With this configuration, in the present invention, auxiliary suction by decompression exhaust for producing the siphon effect can be performed from the second container side to which the molten metal moves, and the liquid level of the molten metal in the first container and the second container can be reduced. Even if the difference becomes small, it is possible to maintain a required molten metal moving speed by appropriately maintaining the difference in the liquid level of the molten metal inside and outside the suction pipe in the second container. Therefore, the molten metal can be moved quickly, and the suction type hot water distribution device can increase the degree of freedom in the shape and size of one of the containers.

勿論、取鍋等の一方の容器を傾けるような配湯作業が必要でなく、一方の容器内のガスが外部に漏れ難いことから、配湯作業の安全性も確保できる。   Of course, the hot water distribution work such as tilting one container such as a ladle is not required, and the gas in the one container is unlikely to leak to the outside, so the safety of the hot water distribution work can be secured.

本発明においては、前記第1吸引管の前記下端開口部が前記他方の容器内の溶湯に閉塞状態に浸漬されるとき、前記第2吸引管の前記先端部の鉛直方向高さが、前記他方の容器内の溶湯の液面高さよりも鉛直方向上方側に位置する構成とすることができる。このようにすると、供給側と被供給側の溶湯の液面高さの差を利用したサイフォン効果を有効に発揮させることができ、溶湯移動速度を十分に高めることができ、溶湯の迅速な移動が可能となる。   In the present invention, when the lower end opening of the first suction pipe is immersed in the molten metal in the other container in a closed state, the vertical height of the tip portion of the second suction pipe is the other. It is possible to have a configuration in which it is located vertically above the liquid level of the molten metal in the container. By doing so, it is possible to effectively exert the siphon effect that utilizes the difference in liquid level height between the supply side and the supply side, the melt transfer speed can be sufficiently increased, and the rapid movement of the melt is possible. Is possible.

また、前記配湯時における前記第2吸引管の先端部が、前記一方の容器内で内底壁面の近傍の下限液面高さ位置に配置される構成とすることができる。このようにすると、一方の容器内の溶湯の略全量を確実に汲み出すことができる。   Further, the tip end portion of the second suction pipe during the hot water distribution may be arranged at the lower limit liquid level height near the inner bottom wall surface in the one container. By doing this, it is possible to reliably pump out substantially all of the molten metal in one of the containers.

さらに、前記他方の容器内の溶湯の前記吸引室内における液面高さが前記所定高さ位置から所定範囲を超えて上方に引き上げられたときに該溶湯の前記吸引室内における液面上昇を検知する異常検知手段をさらに備えている構成とすることができる。この構成により、補助吸引の負圧を加えたサイフォン効果で溶湯移動速度が過剰に高まるのを、吸引管内の液面の過剰な上昇として検出でき、吸引室内の圧力制御により溶湯移動速度を制御できることになる。   Further, when the liquid level of the molten metal in the other container in the suction chamber is raised above the predetermined height position beyond a predetermined range, the rise of the liquid level in the suction chamber is detected. The configuration may further include an abnormality detection unit. With this configuration, it is possible to detect an excessive increase in the molten metal moving speed due to the siphon effect of applying the negative pressure of the auxiliary suction as an excessive rise of the liquid level in the suction pipe, and to control the molten metal moving speed by controlling the pressure in the suction chamber. become.

本発明においては、前記第1吸引管内の前記吸気室の横断面積が、前記第2吸引管内の通路の横断面積より大きい構成とするのがよい。このようにすると、被供給側の第1吸引管内に吸引室を画成しながらも、第2吸引管内の流速を第1吸引管内より高めることで、配湯時に第2吸引管内の的確な排気と所要の溶湯移動速度の確保が可能となる。   In the present invention, the cross-sectional area of the intake chamber in the first suction pipe is preferably larger than the cross-sectional area of the passage in the second suction pipe. With this configuration, the flow velocity in the second suction pipe is made higher than that in the first suction pipe while defining the suction chamber in the first suction pipe on the supply side, so that the proper exhaust in the second suction pipe is performed during hot water distribution. And it becomes possible to secure the required molten metal moving speed.

また、前記第2吸引管の前記先端部が前記一方の容器内の溶湯に閉塞状態に浸漬されるとき、前記第2吸引管の長さ方向の中間部が、前記一方の容器内の溶湯の液面高さよりも鉛直方向上方側に配置されるとよい。このようにすると、略逆V形状に湾曲させた第2吸引管を一方の容器に対し上方から抜き差しでき、前述の第2吸引管内の溶湯移動速度の高速化と相俟って迅速で安全な配湯作業が可能となる。   Further, when the distal end portion of the second suction pipe is immersed in the molten metal in the one container in a closed state, an intermediate portion in the longitudinal direction of the second suction pipe is filled with the molten metal in the one container. It may be arranged vertically above the liquid level. With this configuration, the second suction pipe curved in a substantially inverted V shape can be inserted into and removed from one of the containers from above, which is quick and safe in combination with the above-described high moving speed of the molten metal in the second suction pipe. Hot water distribution work is possible.

本発明に係る吸引式配湯装置は、あるいは、供給側の炉内から取鍋内に受湯された金属の溶湯を汲み出し可能なサイフォン部を有し、前記溶湯を前記サイフォン部を介して前記取鍋から被供給側の炉内に配湯する吸引式配湯装置であって、前記サイフォン部は、前記被供給側の炉内の溶湯に閉塞状態に浸漬される下端開口部を有し、前記被供給側の炉内の溶湯との間に減圧可能な吸引室を画成する一端開口形状の第1吸引管と、前記第1吸引管の所定高さ位置に連結された基端部および前記配湯時に前記取鍋に挿入されて該取鍋内の溶湯に閉塞状態に浸漬される先端部を有する第2吸引管と、を含んで構成され、前記第1吸引管は、前記被供給側の炉内の溶湯の前記吸引室内における液面高さを前記所定高さ位置以上の所定範囲内に引き上げるよう前記吸引室内を排気可能な排気口部を有していることを特徴とするものである。   The suction type hot water distribution device according to the present invention has a siphon portion capable of pumping out the molten metal received in the ladle from the inside of the furnace on the supply side, and the molten metal is passed through the siphon portion to A suction type hot water distributor for distributing hot water from a ladle into the furnace on the supply side, wherein the siphon section has a lower end opening that is immersed in the molten metal in the furnace on the supply side in a closed state, A first suction pipe having an opening at one end that defines a suction chamber capable of decompressing with the molten metal in the furnace on the supply side; a base end connected to a predetermined height position of the first suction pipe; A second suction pipe having a tip portion that is inserted into the ladle during the hot water distribution and is immersed in the molten metal in the ladle in a closed state; and the first suction pipe is the supply target The height of the liquid level in the suction chamber of the molten metal in the side furnace to a predetermined range above the predetermined height position. It is characterized in that as a said suction chamber capable exhaust exhaust opening.

この構成により、本発明では、サイフォン効果を生じさせるための補助吸引が被供給側から可能となり、供給側と被供給側の溶湯の液面レベルの差が小さくなっても、被供給側における吸引管内外の溶湯の液面レベルの差を適度に保つことで、所要の溶湯移動速度を保つことができる。したがって、溶湯の迅速な移動が可能で、しかも、取鍋の形状やサイズの自由度を高め得る吸引式配湯装置となる。   With this configuration, in the present invention, auxiliary suction for producing the siphon effect can be performed from the supplied side, and even if the difference between the liquid surface levels of the molten metal on the supply side and the supplied side is small, suction on the supplied side is possible. By maintaining the difference in the liquid level of the molten metal inside and outside the pipe to an appropriate level, the required molten metal moving speed can be maintained. Therefore, the molten metal can be moved quickly and the suction type hot water distribution device can increase the degree of freedom of the shape and size of the ladle.

また、荷役車両等による搬送が要求される取鍋にサイフォン部を装着する必要がなくなることで、取鍋の製造および搬送コストを低減できることとなり、取鍋の形状やサイズの自由度も高まることとなる。   In addition, since it is not necessary to attach a siphon to a ladle that needs to be transported by a cargo handling vehicle, the cost of manufacturing and transporting the ladle can be reduced, and the flexibility of the shape and size of the ladle is increased. Become.

本発明によれば、被供給側からのサイフォン部の補助吸引を可能にすることにより、溶湯の迅速な移動が可能で、しかも、取鍋の形状やサイズの自由度を高め得る吸引式配湯装置を提供することができる。   According to the present invention, since the auxiliary suction of the siphon portion from the supplied side is enabled, the molten metal can be moved quickly, and the suction type hot water distribution can increase the degree of freedom of the shape and size of the ladle. A device can be provided.

本発明の一実施形態に係る吸引式配湯装置の概略正面断面図である。It is a schematic front sectional view of a suction type hot water distribution device according to an embodiment of the present invention. 本発明の一実施形態に係る吸引式配湯装置を含むダイカスト成形システムの概略構成の説明図である。It is explanatory drawing of schematic structure of the die casting molding system containing the suction type hot water distribution apparatus which concerns on one Embodiment of this invention. 本発明の他の実施形態に係る吸引式配湯装置の概略正面断面図である。It is a schematic front sectional drawing of the suction type hot water distribution apparatus which concerns on other embodiment of this invention.

以下、本発明を実施するための形態について、図面を参照しつつ説明する。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

(一実施形態)
図1および図2は、本発明の一実施形態に係る吸引式配湯装置とそれを含むダイカスト成形システムの概略構成を示している。
(One embodiment)
1 and 2 show a schematic configuration of a suction type hot water distributing apparatus and a die casting molding system including the suction type hot water distributing apparatus according to an embodiment of the present invention.

まず、構成について説明する。   First, the configuration will be described.

図1ないし図2に示すように、本実施形態の吸引式配湯装置を含むダイカスト成形システム1は、供給側の炉である集中溶解炉2と、集中溶解炉2内から所定量の金属の溶湯(溶融金属)を受湯可能な取鍋3(一方の容器)と、被供給側の炉である保持炉4(他方の容器;他方式の手許炉でもよい)と、保持炉4から溶湯が注湯されるダイカスト成形機5と、取鍋3内の溶湯を汲み出し可能なサイフォン部12を有する吸引式配湯装置10と、を含んで構成されている。   As shown in FIGS. 1 and 2, a die-cast molding system 1 including a suction type hot water distributor according to the present embodiment has a central melting furnace 2 that is a furnace on the supply side and a predetermined amount of metal from the central melting furnace 2. The ladle 3 (one container) capable of receiving molten metal (molten metal), the holding furnace 4 (the other container; another type of hand-held furnace may be used) on the supply side, and the molten metal from the holding furnace 4 It includes a die cast molding machine 5 for pouring the molten metal and a suction type hot water distribution device 10 having a siphon portion 12 capable of pumping out the molten metal in the ladle 3.

集中溶解炉2には、ダイカスト成形用の所定の金属材料が投入されており、例えばアルミニウム合金(ADC材)が溶融した状態の金属の溶湯が貯留されている。   The central melting furnace 2 is charged with a predetermined metal material for die casting, and stores, for example, a molten metal of a molten aluminum alloy (ADC material).

取鍋3は、集中溶解炉2内から所定量の金属の溶湯を受湯して収容する耐熱および耐火性の容器である。   The ladle 3 is a heat-resistant and fire-resistant container that receives and stores a predetermined amount of molten metal from the central melting furnace 2.

図2に示すように、集中溶解炉2側から溶湯を受湯した取鍋3は、リフト車両等の荷役車両8によって保持炉4側に搬送される。そして、そこで、保持炉4側に着脱可能に配置された本実施形態の吸引式配湯装置10により、取鍋3内の溶湯が汲み出されて保持炉4側に配湯される。   As shown in FIG. 2, the ladle 3 that has received the molten metal from the central melting furnace 2 side is conveyed to the holding furnace 4 side by a cargo handling vehicle 8 such as a lift vehicle. Then, the molten metal in the ladle 3 is pumped out and distributed to the holding furnace 4 side by the suction type hot water distribution device 10 of the present embodiment which is detachably arranged on the holding furnace 4 side.

ダイカスト成形機5は、保持炉4から移送される溶湯を成形型のキャビティ内に充填および加圧して圧力鋳造する、公知のダイカスト成形を行うことができる。   The die-cast molding machine 5 can perform known die-cast molding in which the molten metal transferred from the holding furnace 4 is filled in the cavity of the mold and pressurized to perform pressure casting.

吸引式配湯装置10は、昇降式または固定の支持フレーム11と、この支持フレーム11に支持された状態で取鍋3内の溶湯を汲み出し可能なサイフォン部12とを有しており、取鍋3内からの溶湯をサイフォン部12を介して取鍋3から被供給側の保持炉4内に配湯するようになっている。   The suction type hot water distribution device 10 has a support frame 11 that can be lifted or fixed, and a siphon portion 12 that can pump out the molten metal in the ladle 3 while being supported by the support frame 11. The molten metal from inside 3 is distributed from the ladle 3 into the holding furnace 4 on the supplied side via the siphon 12.

サイフォン部12は、それぞれ耐火材で形成された第1吸引管21と第2吸引管22とを含んで構成されている。   The siphon portion 12 is configured to include a first suction pipe 21 and a second suction pipe 22 each made of a refractory material.

図1中に片断面で示すように、鉛直方向に延びる第1吸引管21は、被供給側の保持炉4内の溶湯に閉塞状態に浸漬される下端開口部21aを有するとともに、被供給側の保持炉4内の溶湯との間に減圧可能な吸引室23を画成する一端開口形状を有している。ここで、下端開口部21aの設置高さは、保持炉4内の配湯可能な下限の液面レベルL1より鉛直方向下方に配置される。   As shown in one cross section in FIG. 1, the first suction pipe 21 extending in the vertical direction has a lower end opening 21a that is immersed in the molten metal in the holding furnace 4 on the supply side in a closed state, and also on the supply side. It has an open-ended shape which defines a suction chamber 23 capable of decompressing with the molten metal in the holding furnace 4. Here, the installation height of the lower end opening 21a is arranged vertically below the lower limit liquid level L1 at which hot water can be distributed in the holding furnace 4.

また、図1中に縦断面で示すように、第2吸引管22は、第1吸引管21の下端から所定高さ位置h1に連結された基端部22aと、配湯時に取鍋3に挿入されてその取鍋3内の溶湯に閉塞状態に浸漬される先端部22bと、逆V字形のように鉛直上方側に凸となる湾曲形状をなす中間部22cとを有している。   Further, as shown in a vertical cross section in FIG. 1, the second suction pipe 22 has a base end 22a connected to a predetermined height position h1 from the lower end of the first suction pipe 21 and a ladle 3 at the time of hot water distribution. It has a tip portion 22b that is inserted and immersed in the molten metal in the ladle 3 in a closed state, and an intermediate portion 22c that has a curved shape that is convex upward in the vertical direction like an inverted V shape.

さらに、第1吸引管21の上端側には、吸引室23内を排気可能な排気口部21cが天井壁部21dを貫通する通路の一部として設けられている。   Further, on the upper end side of the first suction pipe 21, an exhaust port portion 21c capable of exhausting the inside of the suction chamber 23 is provided as a part of a passage penetrating the ceiling wall portion 21d.

この排気口部21cは、支持フレーム11に第1吸引管21と一体的に支持された真空ポンプ24と協働して、吸引室23内を減圧するように吸引排気する排気手段を構成しており、保持炉4内の溶湯の吸引室23内における略円形の液面L2aの高さを、所定高さ位置h1以上でかつ上昇限度液面高さLexまでの所定範囲ha内に引き上げることができるようになっている。   The exhaust port portion 21c constitutes an exhaust means for sucking and exhausting so as to reduce the pressure in the suction chamber 23 in cooperation with the vacuum pump 24 integrally supported by the support frame 11 with the first suction pipe 21. The height of the substantially circular liquid surface L2a in the suction chamber 23 for the molten metal in the holding furnace 4 can be raised within a predetermined range ha above the predetermined height position h1 and up to the rising limit liquid surface height Lex. You can do it.

所定高さ位置h1は、保持炉4内の溶湯の満量状態に対応する上限の液面レベルL2からの引き上げ高さh2に配置されている。   The predetermined height position h1 is arranged at a pulling height h2 from the upper limit liquid level L2 corresponding to the full state of the molten metal in the holding furnace 4.

また、所定高さ位置h1以上の所定範囲ha内に引き上げられる吸引室23内の液面L2aの高さは、好ましくは、第2吸引管22の基端部22aにおいてその内部通路22dが吸引室23側に開口する高さ範囲よりも上方側である。すなわち、第2吸引管22の基端部22a側の内部通路22dが溶湯により確実に閉塞状態にされるように、液面L2aの引き上げ高さが設定されるのがよい。   Further, the height of the liquid surface L2a in the suction chamber 23 that is pulled up within the predetermined range ha above the predetermined height position h1 is preferably such that the internal passage 22d is at the base end 22a of the second suction pipe 22. It is above the height range that opens to the 23 side. That is, it is preferable that the pulling height of the liquid surface L2a be set so that the internal passage 22d on the base end 22a side of the second suction pipe 22 is surely closed by the molten metal.

さらに、第1吸引管21の下端開口部21aが保持炉4内の溶湯液面下に閉塞状態に浸漬されるとき、第2吸引管22の先端部22bの鉛直方向高さが取鍋3の内底面3bの近傍の下限の液面レベルL3に略一致するように、配湯時における取鍋3の支持高さが設定されている。   Furthermore, when the lower end opening 21 a of the first suction pipe 21 is immersed in a closed state below the liquid surface of the molten metal in the holding furnace 4, the vertical height of the tip 22 b of the second suction pipe 22 is equal to the vertical height of the ladle 3. The support height of the ladle 3 at the time of hot water distribution is set so as to substantially match the lower limit liquid level L3 near the inner bottom surface 3b.

ここにいう配湯時の下限の液面レベルL3は、それぞれ図2中の液面レベルL2、L3の最小高低差h3に対応する取鍋3内の下限液面高さ位置であり、保持炉4内の溶湯の上限の液面レベルL2よりも鉛直方向上方側に位置している。したがって、第2吸引管の先端部22bは、保持炉4内の溶湯の液面レベルL2の高さよりも鉛直方向上方側に位置するとともに、取鍋3内の溶湯の下限の液面レベルL3から上限の液面レベルL4までの溶湯貯留高さ領域の下限近傍の鉛直方向高さに配置されることになる。   The lower limit liquid level L3 during hot water distribution here is the lower limit liquid level height position in the ladle 3 corresponding to the minimum height difference h3 between the liquid level L2 and L3 in FIG. It is located above the upper limit liquid level L2 of the molten metal in 4 in the vertical direction. Therefore, the tip portion 22b of the second suction pipe is located vertically above the level of the molten metal level L2 in the holding furnace 4, and from the lower limit of the molten metal level L3 in the ladle 3. It is arranged at a height in the vertical direction near the lower limit of the molten metal storage height region up to the upper limit liquid level L4.

一方、第1吸引管21の上端側には、吸引室23の天井側から鉛直方向下方に突出するように異常検知電極31が絶縁状態に支持されている。   On the other hand, on the upper end side of the first suction pipe 21, the abnormality detection electrode 31 is supported in an insulated state so as to project downward in the vertical direction from the ceiling side of the suction chamber 23.

この異常検知電極31は、保持炉4内の溶湯の吸引室23内における液面L2aの高さが所定高さ位置h1から高さ方向の所定範囲haを超えて上方に引き上げられたときに第1吸引管21内の溶湯に接触し導通するようになっており、図外の異常検出回路と協働して、吸引室23内における液面L2aの過剰な上昇(配湯速度の急変)を異常として検知するようになっている。   This abnormality detection electrode 31 is provided when the height of the liquid surface L2a in the suction chamber 23 of the molten metal in the holding furnace 4 is pulled upward from a predetermined height position h1 beyond a predetermined range ha in the height direction. The first suction pipe 21 comes into contact with the molten metal to conduct electricity, and cooperates with an abnormality detection circuit (not shown) to prevent an excessive rise in the liquid level L2a in the suction chamber 23 (a sudden change in the hot water distribution speed). It is detected as an abnormality.

すなわち、本実施形態においては、排気口部21cを通した吸引室23内の排気(補助吸引)による負圧と保持炉4内の溶等に加わる大気圧との差圧が大きいために、液面レベルL2、L3の高低差を用いるサイフォン効果に基づく溶湯移動速度が過剰に高まるとき、異常検知電極31を含む異常検出手段が第1吸引管21内の液面L2aの過剰な上昇を検出し、その異常検出信号を基に吸引室23内の排気制御(排気速度の増減による圧力制御、あるいは排気通路の遮断および開通)により溶湯移動速度を制御できるようになっている。   That is, in this embodiment, since the negative pressure due to the exhaust (auxiliary suction) in the suction chamber 23 through the exhaust port portion 21c and the atmospheric pressure applied to the melting and the like in the holding furnace 4 are large, the liquid When the molten metal moving speed based on the siphon effect using the level difference between the surface levels L2 and L3 is excessively increased, the abnormality detection means including the abnormality detection electrode 31 detects the excessive rise of the liquid level L2a in the first suction pipe 21. Based on the abnormality detection signal, the molten metal moving speed can be controlled by controlling the exhaust in the suction chamber 23 (pressure control by increasing / decreasing the exhaust speed, or blocking and opening the exhaust passage).

また、第1吸引管21内の吸引室23の横断面積(通路断面積)は、第2吸引管内の通路の横断面積より大きくなっており、溶湯の移動先である保持炉4側の第1吸引管21内に吸引室23を画成しながらも、第2吸引管22内の溶等の流速を第1吸引管21内よりも一定比率で高めることにより、第2吸引管22内の迅速かつ確実な排気と所要の配湯速度の確保とを実現できるように構成されている。   In addition, the cross-sectional area (passage cross-sectional area) of the suction chamber 23 in the first suction pipe 21 is larger than the cross-sectional area of the passage in the second suction pipe, and is the first of the holding furnace 4 side to which the molten metal is moved. While defining the suction chamber 23 in the suction pipe 21, by increasing the flow rate of the melt in the second suction pipe 22 at a constant rate than in the first suction pipe 21, the speed in the second suction pipe 22 is increased. In addition, it is configured so that reliable exhaust and securement of a required hot water distribution speed can be realized.

本実施形態では、さらに、第2吸引管22の先端部22bが取鍋3内の溶湯に閉塞状態に浸漬されるとき、第2吸引管22の長さ方向の中間部22cが、取鍋3内の溶湯の上限の液面高さL2よりも鉛直方向上方側に配置されるようになっており、略逆V形状に湾曲させた第2吸引管22を取鍋3に対し上方から抜き差しでき、前述の溶湯移動速度の高速化と相俟って迅速で安全な配湯作業ができるようになっている。   In the present embodiment, when the distal end portion 22b of the second suction pipe 22 is immersed in the molten metal in the ladle 3 in a closed state, the middle portion 22c in the longitudinal direction of the second suction pipe 22 is further changed to the ladle 3. It is arranged above the upper limit liquid level height L2 of the molten metal in the vertical direction, and the second suction pipe 22 curved in a substantially inverted V shape can be inserted into and removed from the ladle 3 from above. In combination with the above-mentioned high moving speed of molten metal, quick and safe hot water distribution work can be performed.

次に、作用について説明する。   Next, the operation will be described.

上述のように構成された本実施形態の吸引式配湯装置10およびこれを備えたダイカスト成形システムにおいては、溶湯の移動先である保持炉4側に配置された吸引室23を通して、安定したサイフォン効果を生じさせるための補助吸引が可能となる。   In the suction-type hot water distribution device 10 of the present embodiment configured as described above and the die-cast molding system including the suction-type hot water distribution device 10, a stable siphon is passed through the suction chamber 23 arranged on the side of the holding furnace 4 to which the molten metal is moved. Auxiliary suction for producing an effect is possible.

したがって、溶湯液面が相対的に高所に配置される供給側の取鍋3と溶湯液面が相対的に低所に配置される被供給側の保持炉4との間で、双方の溶湯液面レベルの差が小さくなったとしても、保持炉4内における第1吸引管21内外の溶湯の液面レベルの差(配湯開始時の高さh2に対応)を適度に保つ程度の排気制御(吸引負圧の制御)を行うだけで、所要の溶湯移動速度を保つことができることとなる。その結果、取鍋3から保持炉4内への溶湯の迅速な移動が可能で、しかも、取鍋3の形状やサイズの自由度を高め得る吸引式配湯装置10となる。   Therefore, between the ladle 3 on the supply side where the melt level is relatively high and the holding furnace 4 on the supply side where the melt level is relatively low, both melts are placed. Even if the difference in the liquid level becomes small, exhaust gas that maintains the difference in the liquid level of the molten metal inside the holding furnace 4 inside and outside the first suction pipe 21 (corresponding to the height h2 at the start of hot water distribution) appropriately Only by performing control (control of suction negative pressure), the required molten metal moving speed can be maintained. As a result, the suction type hot water distribution device 10 is capable of rapidly moving the molten metal from the ladle 3 into the holding furnace 4 and increasing the degree of freedom of the shape and size of the ladle 3.

また、従前のように取鍋3を傾けるような配湯作業が必要でなく、取鍋3内のガスが外部に漏れ難いことから、配湯作業の安全性が確保できる。加えて、サイフォン部12を被供給側である保持炉4に予め配置しておけば、荷役車両等による搬送が要求される個々の取鍋3にサイフォン部12を装着する必要がない。したがって、被供給側の保持炉4に対して相対的に数が多くなる取鍋3の製造コストおよび搬送コストを低減できることとなり、取鍋3の形状やサイズの自由度も高まることとなる。   Further, the hot water distribution work of tilting the ladle 3 as in the past is not required, and the gas in the ladle 3 is unlikely to leak to the outside, so that the safety of the hot water distribution work can be secured. In addition, if the siphon portion 12 is arranged in advance in the holding furnace 4 on the supply side, it is not necessary to mount the siphon portion 12 on each ladle 3 that needs to be transported by a cargo handling vehicle or the like. Therefore, it is possible to reduce the manufacturing cost and the transportation cost of the ladle 3 that is relatively large in number with respect to the holding furnace 4 on the supply side, and the flexibility of the shape and size of the ladle 3 is increased.

本実施形態では、さらに、第2吸引管22の先端部22bの鉛直方向高さが、第1吸引管21外における保持炉4内の溶湯の液面レベルL2よりも鉛直方向上方側に位置しているので、供給側と被供給側の溶湯の液面高さの差を利用したサイフォン効果を有効に発揮させることができ、溶湯移動速度を十分に高めることができ、迅速な配湯が可能となる。   In the present embodiment, the vertical height of the tip portion 22b of the second suction pipe 22 is further positioned vertically above the liquid level L2 of the molten metal in the holding furnace 4 outside the first suction pipe 21. Therefore, it is possible to effectively exert the siphon effect that utilizes the difference in the liquid level height of the molten metal on the supply side and the supplied side, and it is possible to sufficiently increase the molten metal moving speed and to quickly distribute the molten metal. Becomes

しかも、配湯時における第2吸引管の先端部22bが、取鍋3内の溶湯の下限の液面高さL3に略一致するので、取鍋3内の溶湯の略全量を確実に汲み出すことができる。   Moreover, since the tip end portion 22b of the second suction pipe during hot water distribution substantially coincides with the lower limit liquid level height L3 of the molten metal in the ladle 3, almost the entire amount of the molten metal in the ladle 3 is reliably pumped out. be able to.

加えて、本実施形態では、吸引室23内の異常な液面上昇を検知する異常検知電極31が設けられているので、取鍋3側と保持炉4側の溶湯液面の高低差に基づくサイフォン効果での溶湯移動の速度が過剰に高まるのを、吸引室23内の溶湯に作用する負圧を制御することで、制御できることになる。   In addition, in this embodiment, since the abnormality detection electrode 31 that detects an abnormal rise in the liquid level in the suction chamber 23 is provided, it is based on the difference in height between the molten metal liquid level on the ladle 3 side and the holding furnace 4 side. The excessive increase in the speed of the molten metal movement due to the siphon effect can be controlled by controlling the negative pressure acting on the molten metal in the suction chamber 23.

しかも、本実施形態では、第1吸引管21内の吸引室23の通路断面積が、第2吸引管22の内部通路22dの断面積より大きいので、被供給側の第1吸引管21内に吸引室23を画成しながらも、第2吸引管22内の管内流速を第1吸引管21内よりも高めることができ、配湯時に第2吸引管22内の的確な排気と所要の溶湯移動速度の確保が可能となる。   Moreover, in the present embodiment, since the passage cross-sectional area of the suction chamber 23 in the first suction pipe 21 is larger than the cross-sectional area of the internal passage 22d of the second suction pipe 22, the suction chamber 23 inside the first suction pipe 21 is supplied. While defining the suction chamber 23, the in-pipe flow velocity in the second suction pipe 22 can be made higher than that in the first suction pipe 21, and at the time of hot water distribution, accurate exhaustion of the second suction pipe 22 and required molten metal. It is possible to secure the moving speed.

また、第2吸引管22の長さ方向の中間部22cが、取鍋3内の溶湯の上限の液面レベルL4さよりも鉛直方向上方側に配置されるので、略逆V形状に湾曲させた第2吸引管22を取鍋3に対し上方から抜き差しすることができ、前述の第2吸引管22内の溶湯移動速度の高速化と相俟って、迅速で安全な配湯作業を行うことができる。   Further, since the intermediate portion 22c in the lengthwise direction of the second suction pipe 22 is arranged vertically above the upper limit liquid level L4 of the molten metal in the ladle 3, it is curved in a substantially inverted V shape. The second suction pipe 22 can be inserted into and removed from the ladle 3 from above, and in combination with the above-mentioned high movement speed of the molten metal in the second suction pipe 22, a quick and safe hot water distribution operation can be performed. You can

このように、本実施形態においては、サイフォン効果を生じさせるための補助吸引が被供給側から可能となり、供給側と被供給側の溶湯の液面レベルの差が小さくなっても、被供給側における吸引管内外の溶湯の液面レベルの差を適度に保つことで、所要の溶湯移動速度を保つことができ、溶湯の迅速な移動が可能となる。   As described above, in the present embodiment, auxiliary suction for producing the siphon effect can be performed from the supplied side, and even if the difference in the liquid level between the supply side and the supplied side is small, the supplied side is reduced. By keeping the difference in the liquid level of the molten metal inside and outside the suction pipe at an appropriate level, it is possible to maintain a required molten metal moving speed, and it is possible to move the molten metal quickly.

また、荷役車両等による搬送が要求される取鍋3にサイフォン部を装着する必要がなくなることで、取鍋3の製造および搬送コストを低減できることとなり、取鍋3の形状やサイズの自由度も高まることとなる。   Further, since it is not necessary to attach a siphon section to the ladle 3 which is required to be transported by a cargo handling vehicle or the like, manufacturing cost of the ladle 3 and transportation cost can be reduced, and flexibility of the shape and size of the ladle 3 is also provided. Will increase.

よって、溶湯の迅速な移動が可能で、しかも、取鍋の形状やサイズの自由度を高め得る吸引式配湯装置10を提供することができる。   Therefore, it is possible to provide the suction-type hot water distribution device 10 in which the molten metal can be moved quickly and the flexibility of the shape and size of the ladle can be increased.

(他の実施形態)
図3は、本発明の他の実施形態に係る吸引式配湯装置を示している。
(Other embodiments)
FIG. 3 shows a suction type hot water distributor according to another embodiment of the present invention.

なお、本実施形態は、前述の一実施形態と類似する構成を有するので、共通のまたは対応する構成要素については前述の一実施形態と同一の符号を用いて説明する。   Since this embodiment has a configuration similar to that of the above-described one embodiment, common or corresponding components will be described using the same reference numerals as those of the above-described one embodiment.

本実施形態の吸引式配湯装置10においては、サイフォン部12の第1吸引管21および第2吸引管22の結合位置と、第2吸引管22の湾曲形状と、取鍋3の形態とが、それぞれ前述の一実施形態とは相違する。   In the suction type hot water distribution device 10 of the present embodiment, the connecting position of the first suction pipe 21 and the second suction pipe 22 of the siphon portion 12, the curved shape of the second suction pipe 22, and the form of the ladle 3 are different. , And each is different from the above-described one embodiment.

本実施形態における第2吸引管22は、その基端部22aが第1吸引管21の上端部に結合されており、吸引室23に接続する高さ位置(所定高さ位置)と向きが前述の一実施形態の場合とは相違する。   The second suction pipe 22 in the present embodiment has a base end portion 22a coupled to the upper end portion of the first suction pipe 21, and the height position (predetermined height position) and the direction in which the suction chamber 23 is connected to the second suction pipe 22 are described above. This is different from the case of the first embodiment.

また、第2吸引管22の基端部22aの開口は、吸引室23内の溶湯の液面L2aが吸引室23内の減圧排気によって引き上げられる高さ位置の近傍に配置されるが、吸引室23内に開放されていてもよいし、液面L2aの下方に入っていてもよい。ただし、第2吸引管22の両端に所定の圧力差が生じ、サイフォン効果が生じ得るように設定される。   Further, the opening of the base end portion 22a of the second suction pipe 22 is arranged in the vicinity of a height position where the liquid surface L2a of the molten metal in the suction chamber 23 is pulled up by the reduced pressure exhaust in the suction chamber 23. 23 may be opened, or may be below the liquid level L2a. However, the pressure difference is set at both ends of the second suction pipe 22 so that the siphon effect can be generated.

図3中の各液面レベルL1、L2、L3、L4のそれぞれか、取鍋3内の溶湯の下限の液面レベルL3または保持炉4内の上限の液面レベルL2に達したことを検出するセンサと、第1吸引管21内の液面L2aの上限の液面レベルLexに達したことを検出するセンサとを設けるようにしてもよい。なお、同図中の各液面レベルを指し示す下向の三角形は、各液面レベルのセンサを示している。   It is detected that each of the liquid level L1, L2, L3, L4 in FIG. 3 has reached the lower limit liquid level L3 of the molten metal in the ladle 3 or the upper limit liquid level L2 of the holding furnace 4. And a sensor for detecting that the upper limit liquid level Lex of the liquid level L2a in the first suction pipe 21 is reached. It should be noted that the downward triangles indicating the respective liquid surface levels in the figure indicate the sensors of the respective liquid surface levels.

他の構成は、前述の一実施形態と同様であり、本実施形態においても、一実施形態と同様の効果が得られる。   The other configurations are similar to those of the above-described embodiment, and this embodiment can also obtain the same effect as that of the embodiment.

なお、前述の各実施形態においては、溶湯の移動先をダイカスト成形機側の保持炉4としたが、溶湯の供給側で液面が相対的に高所に配置される一方の容器は、取鍋に限定されるものでなく、溶湯の被供給側で液面が相対的に低所に配置される他方の容器は、保持炉や手許炉に限定されるものではない。すなわち、集中溶解炉等の溶湯液面が相対的に高所となり取鍋内の溶湯液面が相対的に低所となるような場合には、一方の容器が溶解炉等の炉となり、他方の容器が取鍋となり得るものであり、溶解炉から取鍋への受湯等にも本発明を適用できる。   In each of the above-described embodiments, the destination of the molten metal is the holding furnace 4 on the die casting machine side, but one container whose liquid level is relatively high on the molten metal supply side is The container is not limited to the pot, and the other container in which the liquid level is relatively low on the supply side of the molten metal is not limited to the holding furnace or the hand furnace. That is, when the molten metal surface of the central melting furnace is relatively high and the molten metal level in the ladle is relatively low, one container serves as the melting furnace and the other The container can be used as a ladle, and the present invention can be applied to receiving hot water from the melting furnace to the ladle.

また、吸引室23は、真空ポンプ24での吸引により減圧排気するものとしたが、他の減圧排気方式とすることも考えられる。ただし、減圧(大気圧との差圧)の程度を増減制御できるのがよい。   Further, although the suction chamber 23 is evacuated by the vacuum pump 24 to be evacuated, another evacuated system may be used. However, it is desirable to be able to control the degree of pressure reduction (the pressure difference from the atmospheric pressure).

ここでは、ダイカスト成形機への注湯の手段については、言及しないが、特定の方式に限定されるものでないことはいうまでもない。さらに、ダイカスト成形機がアルミダイカスト成形に限らず、使用する材料やその注湯方式が異なる公知のいずれのものであってもよいことも勿論である。   Here, the means for pouring the molten metal into the die casting machine is not mentioned, but it goes without saying that it is not limited to a specific method. Further, the die casting machine is not limited to the aluminum die casting, and it is needless to say that any known materials having different materials to be used and a pouring method thereof may be used.

以上説明したように、本発明は、被供給側からのサイフォン部の補助吸引を行うことで、溶湯の迅速な移動が可能で、しかも、取鍋の形状やサイズの自由度を高め得る吸引式配湯装置を提供できるものであり、ダイカスト成形用の金属の溶湯を取鍋と保持炉等の炉の間で移動させる吸引式配湯装置全般に有用である。   As described above, according to the present invention, by performing the auxiliary suction of the siphon portion from the supply side, the molten metal can be moved quickly, and further, the suction type that can increase the degree of freedom of the shape and size of the ladle. A hot water distribution device can be provided, and it is useful for all suction type hot water distribution devices for moving a molten metal of a die casting metal between a ladle and a furnace such as a holding furnace.

1 ダイカスト成形システム
2 集中溶解炉
3 取鍋(一方の容器、供給側の容器)
3b 内底面
4 保持炉(他方の容器、被供給側の容器、手許炉)
5 ダイカスト成形機
10 吸引式配湯装置
11 支持フレーム
12 サイフォン部
21 第1吸引管
21a 下端開口部
21c 排気口部(吸引排気手段)
21d 天井壁部
22 第2吸引管
22a 基端部
22b 先端部
22c 中間部
22d 内部通路
23 吸引室
24 真空ポンプ(排気手段)
31 異常検知電極
h1 所定高さ位置
h2 引き上げ高さ
h3 最小高低差
Lex 上昇限度液面高さ
L1 下限の液面レベル(他方の容器内の溶湯液面の下限高さ)
L2 上限の液面レベル(他方の容器内の溶湯液面の上限高さ)
L2a 液面(第1吸引管室内の溶湯の液面)
L3 下限の液面レベル(一方の容器内の液面の下限高さ)
L4 上限の液面レベル(一方の容器内の液面の上限高さ)
1 Die-cast molding system 2 Central melting furnace 3 Ladle (one side container, supply side container)
3b Inner bottom surface 4 Holding furnace (other container, container on supply side, manual furnace)
5 Die-cast molding machine 10 Suction type hot water distribution device 11 Support frame 12 Siphon part 21 First suction pipe 21a Lower end opening 21c Exhaust port (suction / exhaust means)
21d Ceiling wall part 22 2nd suction pipe 22a Base end part 22b Tip part 22c Intermediate part 22d Internal passage 23 Suction chamber 24 Vacuum pump (exhaust means)
31 Abnormality detection electrode h1 Predetermined height position h2 Lifting height h3 Minimum height difference Lex Raising limit liquid level height L1 Lower limit liquid level (lower limit of melt level in the other container)
L2 upper limit liquid level (upper limit of melt level in the other container)
L2a liquid level (liquid level of the molten metal in the first suction tube chamber)
L3 lower limit liquid level (lower limit height of liquid level in one container)
L4 upper limit liquid level (upper limit of liquid level in one container)

Claims (7)

金属の溶湯を貯留する一方の容器から他方の容器に前記溶湯を汲み出し可能なサイフォン部を有し、前記溶湯を前記サイフォン部を介して配湯する吸引式配湯装置であって、
前記サイフォン部は、
前記他方の容器内の溶湯に閉塞状態に浸漬される下端開口部を有し、前記他方の容器内の溶湯との間に減圧可能な吸引室を画成する一端開口形状の第1吸引管と、
前記第1吸引管の所定高さ位置に連結された基端部および前記配湯時に前記一方の容器内に挿入されて該一方の容器内の溶湯に閉塞状態に浸漬される先端部を有する第2吸引管と、を含んで構成され、
前記第1吸引管は、前記他方の容器内の溶湯の前記吸引室内における液面高さを前記所定高さ位置以上の所定範囲内に引き上げるよう前記吸引室内を減圧排気可能であることを特徴とする吸引式配湯装置。
A suction type hot water dispenser having a siphon portion capable of pumping the molten metal from one container storing the molten metal to the other container, and distributing the molten metal through the siphon portion,
The siphon section is
A first suction pipe having a lower end opening that is immersed in the molten metal in the other container in a closed state, and having a one-end opening shape that defines a suction chamber capable of depressurizing with the molten metal in the other container; ,
A first end portion having a base end portion connected to a predetermined height position of the first suction pipe and a tip end portion which is inserted into the one container during the hot water distribution and is immersed in the molten metal in the one container in a closed state; And 2 suction tubes,
The first suction pipe is capable of decompressing and exhausting the inside of the suction chamber so as to raise the liquid level height of the molten metal in the other container in the suction chamber to a predetermined range above the predetermined height position. Suction type hot water distribution device.
前記第1吸引管の前記下端開口部が前記他方の容器内の溶湯に閉塞状態に浸漬されるとき、
前記第2吸引管の前記先端部の鉛直方向高さが、前記他方の容器内の溶湯の液面高さよりも鉛直方向上方側に位置することを特徴とする請求項1に記載の吸引式配湯装置。
When the lower end opening of the first suction pipe is immersed in the molten metal in the other container in a closed state,
2. The suction type arrangement according to claim 1, wherein the vertical height of the tip portion of the second suction pipe is located vertically above the liquid level height of the molten metal in the other container. Hot water equipment.
前記配湯時における前記第2吸引管の先端部が、前記一方の容器内で内底壁面の近傍の下限液面高さ位置に配置されることを特徴とする請求項1または2に記載の吸引式配湯装置。   The tip end portion of the second suction pipe during the hot water distribution is arranged at the lower limit liquid level height position in the vicinity of the inner bottom wall surface in the one container. Suction type hot water distribution device. 前記他方の容器内の溶湯の前記吸引室内における液面高さが前記所定高さ位置から所定範囲を超えて上方に引き上げられたときに該溶湯の前記吸引室内における液面上昇を検知する異常検知手段をさらに備えていることを特徴とする請求項1ないし3のいずれか一項に記載の吸引式配湯装置。   Abnormality detection for detecting a rise in the liquid level in the suction chamber of the molten metal in the other container when the liquid level in the suction chamber is pulled upward from the predetermined height position beyond a predetermined range. The suction type hot water distributor according to any one of claims 1 to 3, further comprising means. 前記第1吸引管内の前記吸気室の横断面積が、前記第2吸引管内の通路の横断面積より大きいことを特徴とする請求項1ないし4のいずれか一項に記載の吸引式配湯装置。   The suction type hot water distributor according to any one of claims 1 to 4, wherein a cross-sectional area of the intake chamber in the first suction pipe is larger than a cross-sectional area of a passage in the second suction pipe. 前記第2吸引管の前記先端部が前記一方の容器内の溶湯に閉塞状態に浸漬されるとき、前記第2吸引管の長さ方向の中間部が、前記一方の容器内の溶湯の液面高さよりも鉛直方向上方側に配置されることを特徴とする請求項1ないし5のいずれか一項に記載の吸引式配湯装置。   When the tip portion of the second suction pipe is immersed in the molten metal in the one container in a closed state, an intermediate portion in the length direction of the second suction pipe is a liquid surface of the molten metal in the one container. The suction type hot water distribution device according to any one of claims 1 to 5, wherein the suction type hot water distribution device is arranged vertically above the height. 供給側の炉内から取鍋内に受湯された金属の溶湯を汲み出し可能なサイフォン部を有し、前記溶湯を前記サイフォン部を介して前記取鍋から被供給側の炉内に配湯する吸引式配湯装置であって、
前記サイフォン部は、前記被供給側の炉内の溶湯に閉塞状態に浸漬される下端開口部を有し、前記被供給側の炉内の溶湯との間に減圧可能な吸引室を画成する一端開口形状の第1吸引管と、前記第1吸引管の所定高さ位置に連結された基端部および前記配湯時に前記取鍋に挿入されて該取鍋内の溶湯に閉塞状態に浸漬される先端部を有する第2吸引管と、を含んで構成され、
前記第1吸引管は、前記被供給側の炉内の溶湯の前記吸引室内における液面高さを前記所定高さ位置以上の所定範囲内に引き上げるよう前記吸引室内を排気可能な排気口部を有していることを特徴とする吸引式配湯装置。
It has a siphon part capable of pumping out the molten metal received in the ladle from the furnace on the supply side, and distributes the molten metal from the ladle to the furnace on the supply side through the siphon part. It is a suction type hot water distribution device,
The siphon portion has a lower end opening that is immersed in the molten metal in the furnace on the supplied side in a closed state, and defines a suction chamber capable of decompressing with the molten metal in the furnace on the supplied side. A first suction pipe having an opening at one end, a base end portion connected to a predetermined height position of the first suction pipe, and a molten metal in the ladle so as to be immersed in a closed state when inserted into the ladle during the hot water distribution A second suction tube having a distal end portion that is
The first suction pipe has an exhaust port capable of exhausting the suction chamber so as to raise the liquid level of the molten metal in the furnace on the supplied side to a predetermined range equal to or higher than the predetermined height position. A suction type hot water distribution device characterized by having.
JP2018202770A 2018-10-29 2018-10-29 Suction hot water distribution device Active JP7201393B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2018202770A JP7201393B2 (en) 2018-10-29 2018-10-29 Suction hot water distribution device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2018202770A JP7201393B2 (en) 2018-10-29 2018-10-29 Suction hot water distribution device

Publications (2)

Publication Number Publication Date
JP2020070719A true JP2020070719A (en) 2020-05-07
JP7201393B2 JP7201393B2 (en) 2023-01-10

Family

ID=70547408

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2018202770A Active JP7201393B2 (en) 2018-10-29 2018-10-29 Suction hot water distribution device

Country Status (1)

Country Link
JP (1) JP7201393B2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007061906A (en) * 2005-08-05 2007-03-15 Ariake Serako Kk Device and method for transferring molten metal

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005088070A (en) 2003-09-19 2005-04-07 Asahi Tec Corp Pump, device and method for transferring molten metal
JP4154467B2 (en) 2003-11-12 2008-09-24 ゼオンノース株式会社 Liquid container and method of using the same

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007061906A (en) * 2005-08-05 2007-03-15 Ariake Serako Kk Device and method for transferring molten metal

Also Published As

Publication number Publication date
JP7201393B2 (en) 2023-01-10

Similar Documents

Publication Publication Date Title
JP5076724B2 (en) Suction open / close hot water supply method and hot water supply apparatus
RU2584197C2 (en) Device and method for metering molten material and casting machine
ES2795654T3 (en) Low pressure casting device and low pressure casting method
WO2002051740A1 (en) Container
JP5709847B2 (en) Vacuum water heater
US10500635B2 (en) Equipment for continuous or semi-continuous casting of metal with improved metal filling arrangement
JP2020070719A (en) Suction type molten metal distribution device
EP1372891B1 (en) Apparatus for transferring liquid metals from a collection container to a receiving container
FI74896C (en) Method and apparatus for casting a cast iron sleeve.
US11654478B2 (en) Casting equipment
JP2000218360A (en) Method and device for supplying molten metal
JP4190786B2 (en) Molten metal supply system, molten metal supply device and vehicle
JP2010089135A (en) Casting molten metal holding furnace
US3921859A (en) Siphon for molten metals with suction actuator
JP2019162648A (en) Molten metal supply device and molten metal supply method
US3448898A (en) Apparatus and method for metering molten metal
JP3622431B2 (en) Hot water supply ladle and hot water supply method
KR20200024033A (en) Transport apparatus and method
JP5658851B2 (en) Container for molten metal transportation and hot water distribution method
JPH0744377Y2 (en) Pressure pouring furnace
JP3610342B2 (en) Molten metal supply container
JP2003230954A (en) Container and pipe
JPH09206912A (en) Closed type molten metal supplying apparatus and method for supplying molten metal
JPH10314920A (en) Ladle for supplying molten metal and method for supplying molten metal
WO2007074761A1 (en) Container, molten metal supply system and method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20210913

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20220729

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20220823

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220929

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20220929

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20221003

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20221213

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20221222

R150 Certificate of patent or registration of utility model

Ref document number: 7201393

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150