JP2020059232A - Sealed structure of casing - Google Patents

Sealed structure of casing Download PDF

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Publication number
JP2020059232A
JP2020059232A JP2018192663A JP2018192663A JP2020059232A JP 2020059232 A JP2020059232 A JP 2020059232A JP 2018192663 A JP2018192663 A JP 2018192663A JP 2018192663 A JP2018192663 A JP 2018192663A JP 2020059232 A JP2020059232 A JP 2020059232A
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casing
lid
rib
welded
ribs
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Japanese (ja)
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中川 敏彦
Toshihiko Nakagawa
敏彦 中川
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RB Controls Co Ltd
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RB Controls Co Ltd
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  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

To solve the problem in which when a lid is attached to the opening of a casing whose outer periphery is coated with decoration and the lid is welded to the casing, the decorative treatment is damaged because a part of the casing is melted, and when that part is seen, the design quality is impaired.SOLUTION: In the case of welding the ribs to the lid which closes the opening, if the circumference of the casing is coated, the ribs are formed inwards at a predetermined distance from the circumference of the casing so that even if the ribs are melted, they do not affect the circumference of the casing.SELECTED DRAWING: Figure 3

Description

本発明は、ケーシング本体の開口に蓋体を取付、ケーシング本体に対して蓋体を全周にわたって溶着することによってケーシングの内部空間を外部に対して密閉するケーシングの密閉構造に関する。   TECHNICAL FIELD The present invention relates to a closed structure of a casing, in which a lid is attached to an opening of a casing main body, and the lid is welded to the casing main body over the entire circumference to hermetically seal an inner space of the casing from the outside.

断面が四角形の筒状体をケーシング本体とする照明器具において、ケーシング本体の両端の開口に蓋体を嵌め込み、その蓋体をケーシング本体の開口の全周にわたって溶着させることによってケーシング本体の内部空間を外部に対して密閉するようにしたものが知られている(例えば、特許文献1参照)。   In a luminaire having a tubular body with a rectangular cross section as the casing body, the lid body is fitted into the openings at both ends of the casing body, and the lid body is welded over the entire circumference of the opening of the casing body to reduce the internal space of the casing body. There is known one that is hermetically sealed from the outside (see, for example, Patent Document 1).

特開2016−203477号公報(図2、図3)JP-A-2016-203477 (FIGS. 2 and 3)

上記従来の構造では、ケーシング本体の外周面全体は目視に耐えられるように化粧処理がされている。具体的には、表面が平面に成型されており、全体的に平面にであって均一な光沢を有している。   In the above-mentioned conventional structure, the entire outer peripheral surface of the casing body is subjected to a cosmetic treatment so that it can be visually observed. Specifically, the surface is molded into a flat surface, which is a flat surface as a whole and has a uniform gloss.

ところが上記従来の溶着手法ではケーシング本体の端部を溶着させるため、化粧処理されている周面の一部が溶着によって一旦熔解されるため、化粧処理がなくなり、ケーシング本体の両端部分が醜くなって意匠的価値が損なわれるという不具合が生じる。   However, in the above-mentioned conventional welding method, since the end portion of the casing body is welded, a part of the peripheral surface that is subjected to the makeup treatment is once melted by the welding, the makeup treatment is lost, and both end portions of the casing body become ugly. This causes a problem that the design value is lost.

そこで本発明は、上記の問題点に鑑み、ケーシング本体の開口に蓋体を溶着しても側面の化粧処理が損なわれることのないケーシングの密閉構造を提供することを課題とする。   In view of the above problems, it is an object of the present invention to provide a casing sealing structure that does not impair the cosmetic treatment on the side surface even if the lid is welded to the opening of the casing body.

上記課題を解決するために本発明によるケーシングの密閉構造は、樹脂製のケーシング本体に形成された開口の周壁に立設された環状のリブに対して、この開口を閉塞する蓋体が溶着されたケーシングの密閉構造において、上記ケーシングの周面は目視に耐える化粧処理が施されており、上記リブはこの周面から所定距離内側に形成されていることを特徴とする。   In order to solve the above problems, the casing sealing structure according to the present invention has a structure in which a lid that closes the opening is welded to an annular rib that is erected on the peripheral wall of the opening formed in the resin casing body. In the sealed structure of the casing, the peripheral surface of the casing is subjected to a cosmetic treatment that is visually observable, and the rib is formed inside the peripheral surface by a predetermined distance.

リブを溶着する場合に、そのリブは成型後に一旦溶融され表面に化粧処理がされていても、その化粧処理は損なわれるが、化粧処理が必要な周面から内側に設けられているので、周面に施された化粧処理は損なわれない。なお、ここで言う化粧処理とは形成後に塗装され、あるいはコーティングされる処理の他、面粗度が低く光沢を有しているような処理や、意識的な梨地処理を施しているような処理を含む。   When the ribs are welded, even if the ribs are once melted after the molding and the surface is subjected to a makeup treatment, the makeup treatment will be impaired, but since the ribs are provided inside from the peripheral surface requiring the makeup treatment, The cosmetic treatment applied to the surface is not damaged. The makeup treatment here is a treatment such as coating or coating after formation, treatment having low surface roughness and luster, or treatment such as intentional satin treatment. including.

上記構成によってリブを溶着のために溶融してもケーシング本体の周面の化粧処理は棄損されないが、そのリブが目視されると全体の意匠が損なわれる場合がある。このような場合には、上記リブは上記蓋体と溶着された状態で内側に向かって湾曲されることによって外部から視認されにくくすることが望ましい。   With the above configuration, even if the ribs are melted for welding, the cosmetic treatment on the peripheral surface of the casing body is not damaged, but the visual appearance of the ribs may impair the overall design. In such a case, it is desirable that the rib is curved inward while being welded to the lid so that it is hard to be visually recognized from the outside.

このリブの湾曲される角度をさらに大きくすると、湾曲されたリブが蓋体に干渉して湾曲される角度が制限される場合がある。このような場合には、上記蓋体には、上記内側に湾曲したリブを収納する溝が形成されていることが望ましい。   If the curved angle of the rib is further increased, the curved rib may interfere with the lid to limit the curved angle. In such a case, it is desirable that the lid body be formed with a groove for accommodating the inwardly curved rib.

以上の説明から明らかなように、本発明は、ケーシング本体の開口に蓋体を溶着する際に、ケーシング本体の周面に施した化粧処理が損なわれないので、ケーシング本体の意匠が低下することがない。   As is clear from the above description, the present invention does not impair the cosmetic treatment applied to the peripheral surface of the casing body when welding the lid body to the opening of the casing body, so that the design of the casing body deteriorates. There is no.

本発明が適用される照明器具を台所に設置した状態を示す図The figure which shows the state which installed the lighting fixture to which this invention is applied in the kitchen. 蓋体を取り付ける前の開口の状態を示す図Figure showing the state of the opening before attaching the lid ケーシングに蓋体を溶着する第1の工程を示す図The figure which shows the 1st process of welding a lid to a casing. ケーシングに蓋体を溶着する第2の工程を示す図The figure which shows the 2nd process of welding a lid to a casing. ヒータの構造を示す図Diagram showing the structure of the heater 他の実施の形態の断面図Sectional drawing of other embodiment

図1を参照して、1は本発明による照明器具で有り、台所の吊り戸棚Lの下面に取り付けられている。この照明器具1は下面及び手前側面が透明で、残りの2面が不透明な樹脂で形成された筒状体のケーシング2と、そのケーシング2の両端面に溶着された1対の蓋体3とで構成されている。なお、このケーシング2は押出成形で形成されており、外周面21は光沢のある化粧処置が施されている。   Referring to FIG. 1, reference numeral 1 denotes a lighting fixture according to the present invention, which is attached to a lower surface of a hanging cabinet L of a kitchen. This luminaire 1 has a cylindrical casing 2 having a transparent lower surface and a front side surface, and the other two surfaces made of opaque resin, and a pair of lids 3 welded to both end surfaces of the casing 2. It is composed of. The casing 2 is formed by extrusion molding, and the outer peripheral surface 21 has a glossy cosmetic treatment.

両端の開口を閉塞するための蓋体を溶着すると、ケーシング2の端部の開口の周縁が溶融されるため、上記化粧処理が損なわれる。すると、ケーシング2の両端部分が他の化粧処理を施されている部分と外観が異なるため、デザイン性が損なわれる。   When the lids for closing the openings at both ends are welded, the peripheral edge of the opening at the end of the casing 2 is melted, so that the above-mentioned makeup treatment is impaired. Then, since both ends of the casing 2 have different appearances from the other parts that have been subjected to the makeup treatment, the design is impaired.

そこで、図2に示すように、ケーシング2の端部に、化粧処理が施されている外周面21に対して一段設けた内側に溶着用のリブ22を設けた。また、蓋体3にはこの溶着用のリブ22と対峙して溶着される周壁31を設けると共に、この周壁31の内側に溝部32を形成した。   Therefore, as shown in FIG. 2, a rib 22 for welding is provided at the end of the casing 2 on the inner side of the outer peripheral surface 21 on which the cosmetic treatment is applied. Further, the lid 3 is provided with a peripheral wall 31 that is welded to face the welding rib 22, and a groove portion 32 is formed inside the peripheral wall 31.

なお、ケーシング2とは別体として押出成形で形成した筒状のスリーブ6をケーシング2内に挿入した。本実施の形態ではケーシング2の両端に開口が形成されているので、このスリーブ6の長さはケーシング2の長さに対して蓋体3の厚みの2倍の寸法分だけ短く形成されている。蓋体3をケーシングの開口に嵌め込むと、スリーブ6の端面61に蓋体3が当接して、蓋体3は所定の位置で位置決めされることになる。本図に示す4は回路基板で有り、片面に複数個のLED41が所定の間隔で実装されている。   A cylindrical sleeve 6 formed by extrusion molding as a separate body from the casing 2 was inserted into the casing 2. Since the openings are formed at both ends of the casing 2 in the present embodiment, the length of the sleeve 6 is made shorter than the length of the casing 2 by a dimension twice the thickness of the lid 3. . When the lid body 3 is fitted into the opening of the casing, the lid body 3 comes into contact with the end surface 61 of the sleeve 6, and the lid body 3 is positioned at a predetermined position. Reference numeral 4 shown in the figure is a circuit board on which a plurality of LEDs 41 are mounted on one surface at predetermined intervals.

図3を参照して、5は上下方向に移動することのできるジグである。このジグ5は強度を確保するため金属で形成されている。そして、このジグ5の下面には、絶縁体71を介して溶着用のヒータ7が取り付けられている。このヒータ7はケーシング2の端部形状に合わせて矩形状に形成されており、対向する2ヶ所に通電用のコード72,73が接続されており、両コード72,73を介して通電されることによって、ヒータ7自体が加熱される。したがって、ヒータ7が加熱された状態でジグ5を下降させれば、ケーシング2のリブ22と蓋体3の周壁31とが互いに溶融して溶着される。   With reference to FIG. 3, reference numeral 5 is a jig that can move in the vertical direction. The jig 5 is made of metal to ensure strength. A heater 7 for welding is attached to the lower surface of the jig 5 via an insulator 71. The heater 7 is formed in a rectangular shape in conformity with the end shape of the casing 2, cords 72 and 73 for energization are connected to two opposing locations, and electricity is energized through both cords 72 and 73. As a result, the heater 7 itself is heated. Therefore, if the jig 5 is lowered while the heater 7 is heated, the rib 22 of the casing 2 and the peripheral wall 31 of the lid 3 are melted and welded to each other.

本図(b)に示すように、リブ22と周壁31との溶着部Mは溶着された後に、更に下降するヒータ7によって内側に曲げられ、溝部32内に倒れこむ。このように、少なくともリブ22を内側に倒れ込ませることにより、化粧処理された外周面21の陰に隠れ、溶着部Mが外部に晒されることが防止される。   As shown in this figure (b), the welded portion M between the rib 22 and the peripheral wall 31 is welded and then bent inward by the heater 7 which further descends, and falls into the groove portion 32. In this way, by at least inclining the ribs 22 inward, the ribs 22 are hidden behind the outer peripheral surface 21 subjected to the makeup treatment, and the welded portion M is prevented from being exposed to the outside.

図3に示したように、溶着後はリブ22は内側に倒れ込んだ状態である。このままでも、溶着部が外部から目立たないが、更にリブ22が外部に晒されないようにするために、図4に示すように、フラットなヒータ8を用いて内側に傾斜しているリブ22を更に溝部32側に倒れこませ、外周面21に対してほぼ直角の方向に折り曲げるようにしてもよい。なお、本図において81は絶縁体であり、82,83は通電用のコードである。   As shown in FIG. 3, the rib 22 is inwardly collapsed after welding. Even if this is left as it is, the welded portion is not conspicuous from the outside, but in order to prevent the rib 22 from being further exposed to the outside, as shown in FIG. You may make it fall in the groove part 32 side, and it may make it bend | fold in the direction substantially orthogonal to the outer peripheral surface 21. In the figure, reference numeral 81 is an insulator, and reference numerals 82 and 83 are energizing cords.

上記図3および図4では各々ヒータ7およびヒータ8を用いたが、両者は断面形状が相違するが、基本的な構造は同じである。ヒータ8を例にとり、その構造を説明する。図5を参照して、上述のように、ヒータ8は矩形状に形成されている。そして、その断面は、通電によって発熱するヒータ本体84と、その下面に熱伝導率が極めて高いダイヤモンド粒子を電着した電着層85を設け、更にその電着層85の表面を、フッ素樹脂からなるコーティング層86でコーティングした。   Although the heater 7 and the heater 8 are used in FIGS. 3 and 4, respectively, the two have different sectional shapes, but the basic structures are the same. The structure of the heater 8 will be described as an example. As described above with reference to FIG. 5, the heater 8 is formed in a rectangular shape. The cross section of the heater main body 84, which generates heat when energized, and the electrodeposition layer 85 on which the diamond particles having extremely high thermal conductivity are electrodeposited are provided on the lower surface, and the surface of the electrodeposition layer 85 is made of fluororesin. It was coated with a coating layer 86.

このように構成することにより、コード82,83を介して通電するとヒータ本体84が発熱するが、その発熱により生じた熱エネルギは、ダイヤモンド粒子を通って下面に流れる。そして、その熱エネルギによって上記リブ22および周壁31を溶融するが、溶融した樹脂がヒータ8側に粘着しないように、フッ素樹脂からなるコーティング層86を設けている。   With this configuration, the heater body 84 generates heat when electricity is applied through the cords 82 and 83, and the heat energy generated by the heat flows to the lower surface through the diamond particles. Then, the rib 22 and the peripheral wall 31 are melted by the thermal energy, but a coating layer 86 made of a fluororesin is provided so that the melted resin does not adhere to the heater 8 side.

そして、このようにヒータ本体84を薄い板状にすることによって熱容量を低減させ、通電を停止すると、直ちに冷却されるようにした。従って、上述のように、ヒータ8(あるいはヒータ7)に通電しながらリブ22や周壁31を加熱し整形した後、通電を停止すると直ちにリブ22や周壁31が冷却され硬化するようにした。なおその際に、空気を吹きかけるなどして冷却速度を速めてもよい。   Then, by making the heater main body 84 into a thin plate shape as described above, the heat capacity is reduced, and when the power supply is stopped, the heater body 84 is immediately cooled. Therefore, as described above, after the ribs 22 and the peripheral wall 31 are heated and shaped while the heater 8 (or the heater 7) is energized, the ribs 22 and the peripheral wall 31 are immediately cooled and hardened when the energization is stopped. At that time, the cooling rate may be increased by blowing air.

ところで、上記実施の形態では、ケーシング2として長尺の筒状のものを用いたが、他の形状のケーシングを用いてもよい。例えば、図6に示すように、浴室用のリモコンなどに用いられる、比較的底の浅い有底のケーシング9に本発明を適用してもよい。   By the way, in the above-mentioned embodiment, the long tubular casing is used as the casing 2, but other casings may be used. For example, as shown in FIG. 6, the present invention may be applied to a bottomed casing 9 having a relatively shallow bottom, which is used for a remote controller for a bathroom or the like.

この場合には、ケーシング9の外周面91には化粧処理が施されており、その外周面91に対して段を設けて内側に溶着用のリブ92が設けられている。また蓋体93の外周には周壁94とその周壁94の内側に溝部95が形成されている。   In this case, the outer peripheral surface 91 of the casing 9 is subjected to a makeup treatment, and a step for the outer peripheral surface 91 is provided, and a rib 92 for welding is provided inside. A peripheral wall 94 is formed on the outer circumference of the lid 93, and a groove 95 is formed inside the peripheral wall 94.

そして、上記図4および図5に示した2つの工程によってリブ92を内側に90°倒れ込ませ、リブ92と周壁94とを溝部95内に完全に収納させて、リブ92が蓋体93と同一の面を形成するようにしてもよい。   Then, the rib 92 is tilted inward by 90 ° by the two steps shown in FIG. 4 and FIG. 5, the rib 92 and the peripheral wall 94 are completely housed in the groove portion 95, and the rib 92 becomes the lid 93. You may make it form the same surface.

なお、本発明は上記した形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えてもかまわない。   It should be noted that the present invention is not limited to the above-described embodiment, and various modifications may be made without departing from the gist of the present invention.

1 照明器具
2 ケーシング
3 蓋体
5 ジグ
7 ヒータ
8 ヒータ
9 ケーシング
21 外周面
22 リブ
M 溶着部
DESCRIPTION OF SYMBOLS 1 Lighting fixture 2 Casing 3 Lid body 5 Jig 7 Heater 8 Heater 9 Casing 21 Outer peripheral surface 22 Rib M Welding part

Claims (3)

樹脂製のケーシング本体に形成された開口の周壁に立設された環状のリブに対して、この開口を閉塞する蓋体が溶着されたケーシングの密閉構造において、上記ケーシングの周面は目視に耐える化粧処理が施されており、上記リブはこの周面から所定距離内側に形成されていることを特徴とするケーシングの密閉構造。   In a sealed structure of a casing in which a lid that closes the opening is welded to an annular rib that is erected on the peripheral wall of the opening formed in the resin casing body, the peripheral surface of the casing is visually resistant. A casing sealing structure, characterized in that a makeup treatment is applied, and the ribs are formed inside a predetermined distance from the peripheral surface. 上記リブは上記蓋体と溶着された状態で内側に向かって湾曲していることを特徴とする請求項1に記載のケーシングの密閉構造。   The casing sealing structure according to claim 1, wherein the rib is curved inwardly in a state of being welded to the lid body. 上記蓋体には、上記内側に湾曲したリブを収納する溝が形成されていることを特徴とする請求項2に記載のケーシングの密閉構造。   The casing sealing structure according to claim 2, wherein a groove for accommodating the inwardly curved rib is formed in the lid body.
JP2018192663A 2018-10-11 2018-10-11 Sealed structure of casing Pending JP2020059232A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113799375A (en) * 2020-06-15 2021-12-17 惠州比亚迪电子有限公司 Method for thermally shaping plastic-containing structural components

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01150594U (en) * 1988-04-06 1989-10-18

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01150594U (en) * 1988-04-06 1989-10-18

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113799375A (en) * 2020-06-15 2021-12-17 惠州比亚迪电子有限公司 Method for thermally shaping plastic-containing structural components
CN113799375B (en) * 2020-06-15 2023-07-07 惠州比亚迪电子有限公司 Thermal shaping method for plastic-containing structural parts

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