JP2020051086A - Method and device for producing fluidized soil - Google Patents

Method and device for producing fluidized soil Download PDF

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JP2020051086A
JP2020051086A JP2018180073A JP2018180073A JP2020051086A JP 2020051086 A JP2020051086 A JP 2020051086A JP 2018180073 A JP2018180073 A JP 2018180073A JP 2018180073 A JP2018180073 A JP 2018180073A JP 2020051086 A JP2020051086 A JP 2020051086A
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soil
fluidized
tank
cement
raw material
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JP6679685B2 (en
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友一朗 弘瀬
Yuuichirou Hirose
友一朗 弘瀬
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TIC KK
TOMOHIRO ECOLOGY CO Ltd
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Abstract

To provide a method and a device for producing a fluidized soil to solve a new problem in which: simplification of a conventionally required production facility is aimed in order to enable the use of a fluidized soil even in a small amount and to produce a fluidized soil efficiently at low cost.SOLUTION: In a method for producing a fluidized soil in which a raw material soil 10 in a wet state and cement milk are mixed and agitated at a predetermined ratio, the ratio between the raw material soil 10 in the wet state and the cement milk is determined by a volume ratio of the fluidized soil to be produced to a production volume.SELECTED DRAWING: Figure 4

Description

本発明は流動化処理土、特には湿潤状態の原料土とセメントミルクを混合撹拌して製造する流動化処理土の製造方法及びその装置に関するものである。   The present invention relates to a method and an apparatus for producing fluidized soil, particularly a fluidized soil produced by mixing and stirring wet raw material soil and cement milk.

流動化処理土は、流動性が高く自硬性がある資源循環型の埋め戻し材として、その有用性が高く評価されている。図5に示すように、流動化処理土1の組成は、乾燥土15と水30とセメント20であり、乾燥土15は、掘削残土等の建設発生土からなる原料土10から供給され、水30は湿潤状態の原料土10に含まれる含有水33と、流動化処理土1の配合に応じて新たに添加する追加水35の2系統から供給される。よって、流動化処理土1の組成は、乾燥土15や含有水33のように他の組成と複合した状態の原料として供給され、或いはセメント20や追加水35のように他の組成から分離した状態の原料として供給される。   Fluidized soil is highly evaluated for its usefulness as a resource-recycling type backfill material with high fluidity and self-hardening. As shown in FIG. 5, the composition of the fluidized soil 1 is dry soil 15, water 30 and cement 20, and the dry soil 15 is supplied from the raw soil 10 composed of construction-generated soil such as excavated soil, Numeral 30 is supplied from two systems: water 33 contained in the wet raw material soil 10, and additional water 35 newly added according to the composition of the fluidized soil 1. Therefore, the composition of the fluidized soil 1 is supplied as a raw material in a state of being combined with another composition such as the dry soil 15 and the contained water 33, or separated from the other composition such as the cement 20 and the additional water 35. Supplied as raw material.

流動化処理土1の配合決定に際しては、原料土10の含水率を測定し、配合試験を行った上で、試し練りしたサンプルのスランプフロー試験やブリージング率試験を行い、一軸圧縮強度試験を経て、要求される品質を満たす乾燥土15と水30とセメント20の配合を決定する。流動化処理土1の配合は、下記式に示すように水30に対する固形成分(乾燥土15及びセメント20)の割合で管理されるため、原料である湿潤状態の原料土10,追加水35,セメント20をそれぞれ配合に応じて計量する必要がある。
流動化処理土の配合(重量%)=水の重量/(乾燥土の重量+セメントの重量)×100
When determining the blending of the fluidized soil 1, the moisture content of the raw soil 10 was measured, a blending test was performed, a slump flow test and a breathing rate test were performed on the test-kneaded sample, and a uniaxial compressive strength test was performed. The combination of the dry soil 15, water 30, and cement 20 that satisfies the required quality is determined. Since the composition of the fluidized soil 1 is controlled by the ratio of the solid components (dry soil 15 and cement 20) to water 30 as shown in the following equation, the wet raw soil 10, the additional water 35, It is necessary to measure the cement 20 according to the respective formulations.
Formulation of fluidized soil (% by weight) = weight of water / (weight of dry soil + weight of cement) × 100

従来、流動化処理土1の配合は、原料土10,追加水35,セメント20の重量を計量することによって行っている。図6に示すように、セメントサイロ22に貯留したセメント20をサイロ計量瓶25(ロードセル)によって必要重量を計量してセメントミルク作液槽45に供給するとともに、流量計38によって清水槽37に貯水された追加水35を必要量だけ計量して、水中ポンプ39によってセメントミルク作液槽45に供給して、両者を混合撹拌することにより、流動化処理土1の配合に基づく重量のセメントミルク40を作液する。その後、作液したセメントミルク40をセメントミルクポンプ48によって、二軸ミキサ9に供給する。   Conventionally, the fluidized soil 1 is blended by weighing the raw soil 10, the additional water 35, and the cement 20. As shown in FIG. 6, the required weight of the cement 20 stored in the cement silo 22 is measured by a silo measuring bottle 25 (load cell) and supplied to the cement milk solution tank 45, and the water is stored in the fresh water tank 37 by the flow meter 38. The required additional water 35 is weighed by a required amount and supplied to the cement milk solution tank 45 by the submersible pump 39, and the two are mixed and stirred, whereby the weight of the cement milk 40 based on the composition of the fluidized soil 1 is increased. Make a liquid. After that, the liquid cement milk 40 is supplied to the biaxial mixer 9 by the cement milk pump 48.

一方、原料土10は湿潤状態のまま原料土置場からベルトコンベア3で計量槽5に供給し、計量槽5内の原料土10の重量をロードセル7で計量し、流動化処理土1の配合に基づく重量となると、計量槽5の底部を開いて二軸ミキサー9に供給し、セメントミルク40とともに混練することにより、流動化処理土1を製造する。   On the other hand, the raw soil 10 is supplied to the measuring tank 5 by the belt conveyor 3 from the raw soil storage place in a wet state, and the weight of the raw soil 10 in the measuring tank 5 is measured by the load cell 7 to mix the fluidized soil 1. When the base weight is reached, the bottom of the measuring tank 5 is opened and supplied to the twin-screw mixer 9 and kneaded together with the cement milk 40 to produce the fluidized soil 1.

よって、セメント20はセメントサイロ22に付設したサイロ計量瓶25(ロードセル)によって、又原料土10は計量槽5に装備したロードセル7によって、流動化処理土1の配合に基づいて必要な重量を計量している。なお、追加水35の比重は1のため、図示例では流量計38で流量を計量することによって、重量を計量している。流量計38に代えてロードセル等の重量計測装置を使用することも可能である。   Therefore, the cement 20 is weighed by the silo measuring bottle 25 (load cell) attached to the cement silo 22 and the raw soil 10 is weighed by the load cell 7 provided in the measuring tank 5 based on the composition of the fluidized soil 1. doing. In addition, since the specific gravity of the additional water 35 is 1, the weight is measured by measuring the flow rate with the flow meter 38 in the illustrated example. It is also possible to use a weight measuring device such as a load cell instead of the flow meter 38.

このように従来の流動化処理土1の製造は、原材料となる原料土10,追加水35,セメント20の配合を、それぞれロードセル7,流量計38,サイロ計量瓶25による重量計測によって行っている。例えば、特許文献1には、原材料としての注水量,土砂,固化材の重量をロードセルによって計量することが記載されている。   As described above, in the production of the conventional fluidized soil 1, the mixing of the raw soil 10, the additional water 35, and the cement 20 as the raw materials is performed by weight measurement using the load cell 7, the flow meter 38, and the silo measuring bottle 25, respectively. . For example, Patent Literature 1 describes that the amount of water injected as a raw material, the weight of earth and sand, and the weight of a solidified material are measured by a load cell.

特開2000−257109号公報JP 2000-257109 A

流動化処理土は、資源循環型の埋め戻し材として注目が高まっており、都市部における需要は大きく、その設備能力に見合う出荷量が見込めるため、流動化処理土を製造するための専用の設備を準備したとしても、その費用は流動化処理土の製造原価に大きな影響を与えることは少ない。しかしながら、流動化処理土の需要をこれから喚起しようとする地域では、未だ出荷量が予測できず、その量も安定しないため、流動化処理土を製造するための専用の設備費用を捻出することの可否が不透明となっている。流動化処理土の製造には専用の機械設備を必要とし、これらの投資費用,施工現場への運搬・組立・解体費用等は流動化処理土の価格に直接的に反映することとなる。そのため、流動化処理土の製造量が一定量、例えば、製造量が2000m程度を下回ると、製造単価が高くなり、貧配合生コン等の他の埋め戻し材との競争力を失って、建設発生土を再利用することが困難となっている。 Fluidized soil is gaining attention as a resource-recycling backfill material, and demand is high in urban areas, and shipments commensurate with its capacity can be expected. Even if it prepares, the cost has little influence on the production cost of the fluidized treated soil. However, in regions where demand for fluidized soil is to be stimulated, the amount of shipment is still unpredictable and the quantity is not stable. The availability is unclear. The production of fluidized soil requires special machinery and equipment, and the investment costs, transportation, assembly, and demolition costs to the construction site are directly reflected in the price of fluidized soil. Therefore, if the production amount of the fluidized treated soil is below a certain amount, for example, less than about 2000 m 3 , the production unit price will increase, losing competitiveness with other backfill materials such as poorly mixed ready-mixed concrete, and construction It is difficult to reuse the generated soil.

流動化処理土が他の埋め戻し材に対して競争力を失うことは、流動化処理土の製造に必要な設備費用の投資が困難な状況を来たし、その結果、流動化処理土自体の供給が不安定となり、その普及にも悪影響を与えるという負のスパイラルに陥いることとなる。そして、流動化処理土1の製造価格の高騰は専ら製造設備の費用及びその運搬・組立・解体費用に起因している。   The loss of competitiveness of the fluidized soil with respect to other backfill materials has made it difficult to invest in equipment costs required for the production of the fluidized soil, and as a result, the supply of the fluidized soil itself Will become unstable and fall into a negative spiral, which will negatively affect its spread. The rise in the production price of the fluidized soil 1 is mainly caused by the cost of the production equipment and the transportation, assembly and disassembly costs.

また、図6に示す従来例の製造装置では、原料土10をベルトコンベア3で供給しているため、その制御も必要となり、計量槽5が所定重量の80%程度の原料土10で満たされたことをロードセル7が検知すると、ベルトコンベア3の速度を減速し、ロードセル7が所定重量を計測するとベルトコンベア3を停止する制御を必要としている。   Further, in the conventional manufacturing apparatus shown in FIG. 6, since the raw soil 10 is supplied by the belt conveyor 3, the control is also required, and the measuring tank 5 is filled with the raw soil 10 of about 80% of a predetermined weight. When the load cell 7 detects that, the speed of the belt conveyor 3 is reduced, and when the load cell 7 measures a predetermined weight, control to stop the belt conveyor 3 is required.

そこで、本発明は流動化処理土の普及、中でも少量であっても流動化処理土の使用を可能とするため、流動化処理土を低コストで効率よく製造するために、従来必要とされていた製造設備を簡略化することを新たな課題として設定し、この新たな課題を解決するための流動化処理土の製造方法及びその装置を提供することを目的としている。   Therefore, the present invention has been conventionally required for the widespread use of fluidized soil, especially for the use of fluidized soil even in a small amount, in order to efficiently manufacture fluidized soil at low cost. It is an object of the present invention to set a simplified manufacturing facility as a new problem and to provide a method and an apparatus for manufacturing fluidized soil to solve the new problem.

本発明者は、前記した新たな課題を解決するために、従来の流動化処理土の製造方法及びその装置について、製造工程の各段階について見直しを行った。その結果、原材料となる原料土10,追加水35,セメント20の配合を重量計測によって行っている点、取りわけ原料土10をベルトコンベア3と計量槽5とロードセル7の組合せによる重量計測を行っている点に注目した。これらの機械装置は相応の設備投資を必要とするばかりか、現場毎への運搬・組立・解体費用に相応の費用を要し、流動化処理土1の製造コスト、特に製造量が少ない場合の製造コストに占める割合が大きいためである。なお、セメント20については、セメントサイロ22にサイロ計量瓶(ロードセル)が付設されている場合が多く、追加水35については流量計38で重量(流量)を計量しているため、本発明の見直しから除外した。   In order to solve the above-mentioned new problem, the present inventor reviewed the conventional method and apparatus for manufacturing fluidized soil at each stage of the manufacturing process. As a result, the composition of the raw soil 10 as the raw material, the additional water 35, and the cement 20 is measured by weight measurement, and in particular, the weight of the raw soil 10 is measured by a combination of the belt conveyor 3, the measuring tank 5, and the load cell 7. I noticed that. These machinery and equipment require not only a considerable capital investment but also a considerable expense for transportation, assembly and disassembly for each site, and the production cost of the fluidized soil 1, especially when the production volume is small. This is because the ratio to the manufacturing cost is large. In addition, as for the cement 20, a silo measuring bottle (load cell) is often attached to the cement silo 22, and the weight (flow rate) of the additional water 35 is measured by the flow meter 38. Excluded from.

そこで、本発明は流動化処理土の製造のために必要不可欠であった原料土10の重量を計量するための計量槽5やロードセル7、更には原料土10を計量槽5に供給するためのベルトコンベア3を不要として、これらの製造設備を他の簡易な設備に代替することができれば、必要な製造設備を簡略化できるとともに、低コストで流動化処理土を製造することができるのではないかとの着想の下に鋭意研究を行った結果、本発明に想到した。   Therefore, the present invention provides a measuring tank 5 and a load cell 7 for measuring the weight of the raw soil 10 which is indispensable for the production of the fluidized soil, and further a feed tank 10 for supplying the raw soil 10 to the measuring tank 5. If the belt conveyor 3 becomes unnecessary and these manufacturing facilities can be replaced with other simple facilities, the necessary manufacturing facilities can be simplified and the fluidized soil cannot be manufactured at low cost. As a result of diligent research based on the idea of heels, the present inventors have arrived at the present invention.

本願発明の課題を解決するために、請求項1により、湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造方法において、湿潤状態の原料土とセメントミルクの割合を、流動化処理土の製造容量に対する容量比によって決定する流動化処理土の製造方法を基本として提供する。そして、請求項2により、流動化処理土の製造容量に対応する容量のセメントミルクを解泥槽内に貯留し、その後、湿潤状態の原料土を解泥槽内に流動化処理土の製造容量となるまで供給し、解泥槽内でセメントミルクと湿潤状態の原料土を混合撹拌する方法を提供する。   In order to solve the problems of the present invention, according to claim 1, in a method for producing a fluidized treated soil in which a wet raw material soil and a cement milk are mixed and stirred at a predetermined ratio, the ratio of the wet raw material soil and the cement milk is determined. Is provided on the basis of a method for producing a fluidized soil determined by a volume ratio of the fluidized soil to the production capacity. According to claim 2, cement milk having a capacity corresponding to the production capacity of the fluidized soil is stored in the deflocculation tank, and thereafter, the raw material soil in a wet state is stored in the deflocculation tank. And a method of mixing and stirring the cement milk and the raw material soil in a wet state in a deflocculation tank.

また、請求項3により、流動化処理土の配合及び製造容量に基づいて、流動化処理土に含まれるセメントの重量及び水量を決定し、決定した水量から原料土に含まれる水の量を除いた量の水を追加水とし、該追加水と決定した重量のセメントによってセメントミルクを作液して解泥槽に貯留し、解泥槽内のセメントミルクに湿潤状態の原料土を解泥槽内が流動化処理土の製造容量となるまで供給し、解泥槽内でセメントミルクと湿潤状態の原料土を混合撹拌する方法を提供する。   According to claim 3, the weight and the amount of cement contained in the fluidized soil are determined based on the composition and the production capacity of the fluidized soil, and the amount of water contained in the raw material soil is excluded from the determined water amount. Water as the additional water, a cement milk is prepared with the cement of the determined weight as the additional water and stored in the deflocculation tank, and the raw material soil wet in the cement milk in the clarifier is disintegrated. And a method of mixing and stirring cement milk and wet raw material soil in a deflocculation tank.

さらに、請求項4により、流動化処理土の製造容量に対応する解泥槽の液面位置まで、湿潤状態の原料土を解泥槽に供給する方法を、請求項5により、解泥槽内における湿潤状態の原料土の液面位置を、解泥槽に設置した液面管理計によって検知する方法を、請求項6により、流動化処理土の製造容量,流動化処理土の配合,セメント添加量,湿潤状態の原料土の含水率,原料土の真比重,セメントの真比重に基づいて、セメントミルクを製造するためのセメントの重量及び追加水の量を決定する方法を提供する。   Further, according to the fourth aspect, there is provided a method of supplying the raw material soil in a wet state to the level of the liquid level of the sludge tank corresponding to the production capacity of the fluidized treated soil. The method of detecting the liquid level position of the raw material soil in the wet state by a liquid level control meter installed in a deflocculation tank according to claim 6, wherein the production capacity of the fluidized soil, the blending of the fluidized soil, and the addition of cement. A method for determining the weight of cement and the amount of additional water for producing cement milk based on the amount, the moisture content of the raw soil in the wet state, the true specific gravity of the raw soil, and the true specific gravity of the cement.

また、請求項7により、湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造装置であって、流動化処理土の製造容量に対応する容量のセメントミルクを貯留する解泥槽と、セメントミルクを貯留した解泥槽内に供給する湿潤状態の原料土の解泥槽内における液面を、流動化処理土の製造容量で管理する液面管理計と、解泥槽内のセメントミルクと湿潤状態の原料土を混合撹拌する混合撹拌手段とからなる流動化処理土の製造装置を提供する。   According to a seventh aspect of the present invention, there is provided a fluidized soil production apparatus for mixing and stirring a wet raw material soil and a cement milk at a predetermined ratio, wherein a cement milk having a capacity corresponding to a production capacity of the fluidized treated soil is stored. A liquid level control meter that manages the liquid level in the dewatering tank for the wet raw material soil supplied to the dewatering tank storing cement milk by the production capacity of the fluidized treated soil, Provided is an apparatus for producing fluidized treated soil, comprising mixing and stirring means for mixing and stirring cement milk and wet raw material soil in a mud tank.

そして、請求項8により、湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造装置であって、セメントを貯留するセメントサイロと、セメントの重量を計量するサイロ計量瓶と、追加水を貯水する清水槽と、追加水の流量を計量する流量計と、セメントミルクを作液するためのセメントミルク作液槽と、流動化処理土を製造するための解泥槽と、解泥槽内の液面を検知する液面管理計と、解泥槽内を混合撹拌する手段とからなり、セメントミルク作液槽で作液した流動化処理土の製造容量に対応する容量のセメントミルクを解泥槽に貯留し、流動化処理土の製造容量に対応する容量の湿潤状態の原料土を解泥槽内の液面が流動化処理土の製造容量に対応する容量となるのを液面管理計で検知するまで供給し、混合撹拌手段で解泥槽内のセメントミルクと湿潤状態の原料土を混合撹拌して流動化処理土を製造する流動化処理土の製造装置を提供する。   Claim 8 is an apparatus for producing a fluidized treated soil for mixing and stirring a wet raw material soil and cement milk at a predetermined ratio, wherein the cement silo stores cement and the silo weighs the weight of cement. A bottle, a fresh water tank for storing additional water, a flow meter for measuring the flow rate of the additional water, a cement milk liquid tank for producing cement milk, and a demug tank for producing fluidized soil. And a liquid level control meter for detecting the liquid level in the deflocculation tank, and means for mixing and stirring the inside of the deflocculation tank, corresponding to the production capacity of the fluidized treated soil produced in the cement milk producing tank. A volume of cement milk is stored in the deflocculation tank, and the wet raw material soil having a capacity corresponding to the production capacity of the fluidized soil is converted to a capacity corresponding to the production capacity of the fluidized soil. Until it is detected by the liquid level controller, Cement milk and raw soil material in a wet state in the solutions mud tank are stirred together in a total stirring means to provide a manufacturing apparatus for fluidizing treated soil to produce a fluidizing treated soil.

上記構成の本発明によれば、ベルトコンベアと計量槽とロードセルの組合せによって行っていた原料土の計量を原料土の容量によって行うため、原料土を計量するための機械装置(ベルトコンベアと計量槽とロードセル)を必要とせず、これらの投資費用,施工現場への運搬・組立・解体費用等が不要となり、その分流動化処理土の低コスト化を実現できる。また、計量槽とロードセルに代えて、解泥槽内に設置した液面管理計によって解泥槽内に供給される原料土の液面の位置を検知することによって原料土の容量を検知するため、流動化処理土の製造工程を著しく簡易化できる。さらに、原料土の重量計量に合わせて駆動制御が必要であったベルトコンベアを必要とせず、原料土はバックホウ等で計量や制御を必要とすることなく、解泥槽に供給しさえすればよい。   According to the present invention having the above-described configuration, since the measurement of the raw soil performed by the combination of the belt conveyor, the measuring tank, and the load cell is performed by the capacity of the raw soil, the mechanical device for measuring the raw soil (the belt conveyor and the measuring tank). And load cells), so that these investment costs, transportation, assembly, and disassembly costs to the construction site are not required, and the cost of the fluidized soil can be reduced accordingly. In addition, instead of the measuring tank and the load cell, to detect the volume of the raw soil by detecting the position of the liquid level of the raw soil supplied into the mud tub by the liquid level control meter installed in the mud tub. In addition, the manufacturing process of the fluidized soil can be significantly simplified. Furthermore, it is not necessary to use a belt conveyor, which required drive control in accordance with the weight measurement of the raw soil, and the raw soil can be supplied to the deflocculation tank without the need for weighing and control with a backhoe or the like. .

そのため、本発明にかかる流動化処理土の製造方法及びその装置によれば、少量であっても低コストで流動化処理土を効率よく製造することが可能となる。   Therefore, according to the method and the apparatus for producing fluidized soil according to the present invention, it is possible to efficiently produce fluidized soil at low cost even in a small amount.

流動化処理土の組成と製造方法を示す説明図。Explanatory drawing which shows the composition of a fluidization treatment soil, and a manufacturing method. 流動化処理土の製造工程を示す工程説明図。Process explanatory drawing which shows the manufacturing process of fluidization treatment soil. 流動化処理土の製造装置の全体構成図。The whole block diagram of the manufacturing apparatus of fluidization processing soil. 流動化処理土の製造装置の基本構成図。The basic block diagram of the manufacturing apparatus of fluidization processing soil. 従来の流動化処理土の組成と製造方法を示す説明図。Explanatory drawing which shows the composition of the conventional fluidization treatment soil, and the manufacturing method. 従来の流動化処理土の製造装置の基本構成図。The basic block diagram of the manufacturing apparatus of the conventional fluidization processing soil.

本発明で製造する流動化処理土は、掘削残土等の建設発生土からなる原料土とセメントミルクを混合撹拌して製造する流動体であり、主として埋め戻し材として使用されている。流動化処理土は、ポンプ圧送や流し込みが可能な流動性を有し、時間経過によって硬化して地下構造物を包み込んで止水効果を有する。また、不等沈下を防ぐとともに、再掘削も可能であるという埋め戻し材として優れた利点を有し、しかも、建設発生土の再利用を促進し、減容化を図ることができる。   The fluidized treated soil produced in the present invention is a fluid produced by mixing and stirring a raw material soil composed of construction excavated soil such as excavated soil and cement milk, and is mainly used as a backfill material. The fluidized soil has fluidity that can be pumped and poured, and hardens over time to wrap up the underground structure and have a water stopping effect. In addition, it has an excellent advantage as a backfill material in which uneven settlement can be prevented and re-excavation is also possible. In addition, it is possible to promote the reuse of construction soil and to reduce the volume.

流動化処理土の品質基準は、その用途によって様々であり、一軸圧縮強度,スランプフロー,ブリージング率,比重によって定められる。そのため、流動化処理土の製造方法は原料として実際に使用する原料土を用いて要求される品質基準を満足する必要がある。例えば、東京都における埋め戻し材として使用可能な流動化処理土の品質基準は、次の通りであり、本発明はこの基準を製造する流動化処理土の品質基準として採用している。
一軸圧縮強度 :1.3〜5.6kgf/cm2(28日後)
スランプフロー :180〜300mm(シリンダー法)
ブリージング率 :1%未満
比重 :1.5以上
The quality standard of fluidized soil varies depending on its use, and is determined by uniaxial compressive strength, slump flow, breathing rate, and specific gravity. Therefore, the method for producing fluidized soil needs to satisfy required quality standards using raw soil actually used as a raw material. For example, the quality standard of fluidized soil that can be used as a backfill material in Tokyo is as follows, and the present invention adopts this standard as the quality standard of fluidized soil to be manufactured.
Uniaxial compressive strength: 1.3 to 5.6 kgf / cm 2 (after 28 days)
Slump flow: 180-300mm (cylinder method)
Breathing rate: less than 1% Specific gravity: 1.5 or more

以下、図面に基づいて上記した品質基準を満足する流動化処理土の製造方法及びその装置の実施形態を説明する。なお、図5,図6に示す従来例と同一の構成については、同一の符号を付して説明する。図1は流動化処理土1の組成と製造方法を示す説明図、図2はその製造工程を示す工程説明図、図3は流動化処理土の製造装置の全体構成図、図4はその基本構成図である。図1に示すように、流動化処理土1の組成は、乾燥土15と水30とセメント20であり、乾燥土15は、掘削残土等の建設発生土からなる原料土10から供給され、水30は湿潤状態の原料土10に含まれる含有水33と、流動化処理土の配合52に応じて新たに添加する追加水35の2系統から供給される。よって、流動化処理土1の組成は、乾燥土15や含有水33のように他の組成と複合した状態の原料として供給され、或いはセメント20や追加水35のように他の組成から分離した状態の原料として供給される。   Hereinafter, an embodiment of a method and an apparatus for manufacturing a fluidized soil that satisfies the above-described quality standard will be described with reference to the drawings. The same components as those of the conventional example shown in FIGS. 5 and 6 are denoted by the same reference numerals and described. FIG. 1 is an explanatory view showing the composition and manufacturing method of the fluidized soil 1, FIG. 2 is a process explanatory view showing the manufacturing process, FIG. 3 is an overall configuration diagram of an apparatus for manufacturing the fluidized soil, and FIG. It is a block diagram. As shown in FIG. 1, the composition of the fluidized soil 1 is a dry soil 15, water 30 and cement 20. The dry soil 15 is supplied from a raw soil 10 made of construction-generated soil such as excavated soil, Numeral 30 is supplied from two systems: water 33 contained in the raw material soil 10 in a wet state, and additional water 35 newly added in accordance with the composition 52 of the fluidized soil. Therefore, the composition of the fluidized soil 1 is supplied as a raw material in a state of being combined with another composition such as the dry soil 15 and the contained water 33, or separated from the other composition such as the cement 20 and the additional water 35. Supplied as raw material.

原料土10は、礫質土,砂質土,粘性土などの土全般を対象としており、その種類や発生原因に限定はない。特には、各種の建設工事や土木工事、例えば場所打ち杭や地中連続壁の掘削工事等において大量に発生する湿潤状態の建設発生土や建設汚泥を主たる対象としている。この原料土10は、図3に示すように、原料土置場60や原料土槽(図示略)等の所定の施設に貯留される。   The raw material soil 10 is intended for all types of soil such as gravel soil, sandy soil, and cohesive soil, and there is no limitation on the type and generation cause. In particular, it mainly targets wet construction soil and construction sludge generated in large quantities in various construction works and civil engineering works, for example, excavation work of cast-in-place piles and underground continuous walls. As shown in FIG. 3, the raw material soil 10 is stored in a predetermined facility such as a raw material storage place 60 or a raw material storage tank (not shown).

建設発生土や建設汚泥等からなる原料土10を流動化処理土1の原料として再利用するためには、これらの原料土10から、予め一定サイズ以上の礫を除去しておく必要がある。流動化処理土1の品質基準では一般埋め戻し材としては礫40mm以下、埋設管周りの埋め戻し材としては礫13mm以下と定められている。そこで、原料土置場60に貯留した原料土10をバックホウ61等で公知の分級装置62に供給して、原料土10から所定サイズの礫を除去した分級後の原料土置場63や原料土槽(図示略)等の所定の施設に貯留する。図3,図4において、22はセメントサイロであって、セメント20を貯留するとともに、セメント20の重量を計量するサイロ計量瓶25(ロードセル)を付設している。37は清水槽であって、セメントミルク40を作液するための追加水35を貯水している。45はセメントミルク作液槽であって、セメント20と追加水35からセメントミルク40を作液する。   In order to reuse the raw soil 10 made of construction soil or construction sludge as a raw material of the fluidized soil 1, it is necessary to remove rubble of a certain size or more from the raw soil 10 in advance. The quality standard of the fluidized soil 1 specifies that the general backfill material is 40 mm or less gravel, and the backfill material around the buried pipe is 13 mm or less gravel. Therefore, the raw soil 10 stored in the raw soil storage 60 is supplied to a known classification device 62 by a backhoe 61 or the like, and the classified raw soil storage 63 or raw material tank ( (Not shown) or the like. 3 and 4, reference numeral 22 denotes a cement silo, which stores a cement 20 and has a silo measuring bottle 25 (load cell) for measuring the weight of the cement 20 attached thereto. Reference numeral 37 denotes a fresh water tank, which stores additional water 35 for producing a cement milk 40. Reference numeral 45 denotes a cement milk preparation tank for preparing a cement milk 40 from the cement 20 and the additional water 35.

本発明にかかる流動化処理土1は湿潤状態の原料土10とセメントミルク40(セメント20と追加水35から作液)の配合割合を、流動化処理土の製造容量50(図2参照)に対する容量比によって決定することに特徴を有する。図2に示すように、流動化処理土の製造容量50(例えば5m等)と流動化処理土の配合52(例えば40重量%)を決定する。流動化処理土の配合52の決定に際しては、従来と同様に、原料土の含水率12を測定し、配合試験を行った上で、試し練りしたサンプルのスランプフロー試験やブリージング率試験を行い、一軸圧縮強度試験を経て、要求される品質を満たす乾燥土15と水30とセメント20の重量比からなる流動化処理土の配合52を決定する。流動化処理土の配合52は、下記式に示すように水30に対する固形成分(乾燥土15及びセメント20)の重量割合で管理されるため、原料である湿潤状態の原料土10,追加水35,セメント20をそれぞれ配合に応じて計量する必要がある。
流動化処理土の配合(重量%)
=水の量30a/(乾燥土の重量15a+セメントの重量20a)×100
In the fluidized soil 1 according to the present invention, the mixing ratio of the raw material soil 10 in the wet state and the cement milk 40 (a liquid produced from the cement 20 and the additional water 35) is adjusted with respect to the production volume 50 of the fluidized soil (see FIG. 2). It is characterized by being determined by the capacity ratio. As shown in FIG. 2, the production capacity 50 (for example, 5 m 3 or the like) of the fluidized soil and the composition 52 (for example, 40% by weight) of the fluidized soil are determined. When determining the blending 52 of the fluidized treated soil, the moisture content 12 of the raw material soil was measured and a blending test was performed, and a slump flow test and a breathing rate test of the trial kneaded sample were performed in the same manner as before. After the uniaxial compressive strength test, the composition 52 of the fluidized treated soil consisting of the weight ratio of the dry soil 15, the water 30, and the cement 20 that satisfies the required quality is determined. The composition 52 of the fluidized soil is controlled by the weight ratio of the solid components (the dry soil 15 and the cement 20) to the water 30 as shown in the following formula. , Cement 20 must be weighed in accordance with the respective formulations.
Mixing of fluidized soil (% by weight)
= Amount of water 30a / (weight of dry soil 15a + weight of cement 20a) × 100

前記した流動化処理土の配合52に基づいて、セメントの添加量47(例えば1m当たり100Kg)を決定する。セメントの添加量47は、流動化処理土の配合52を決定し、原料土10の含水率12に基づいて、乾燥土15の重量を設定することによって求めることができる。 Based on the formulation 52 of the fluidization process soil described above, to determine the cement addition amount 47 (for example 1 m 3 per 100 Kg). The cement addition amount 47 can be determined by determining the blending 52 of the fluidized soil and setting the weight of the dry soil 15 based on the water content 12 of the raw soil 10.

次に、流動化処理土の製造容量50に対応するセメントの重量20aを、セメントサイロ22に付設したサイロ計量瓶(ロードセル)25(図4参照)によって計量して、セメントミルク作液槽45に供給する。例えば、セメントの添加量47が1m当たり100Kgとする場合は、流動化処理土1を5m製造する場合には、セメントの添加量47は500Kgとなる。 Next, the weight 20a of the cement corresponding to the production volume 50 of the fluidized soil is weighed by a silo measuring bottle (load cell) 25 (see FIG. 4) attached to the cement silo 22, and the weighed amount is stored in the cement milk solution tank 45. Supply. For example, if the cement addition amount 47 to 1 m 3 per 100Kg, when the fluidizing treated soil 1 5 m 3 production, amount 47 of the cement becomes 500 Kg.

併せて、流動化処理土1に含まれる水の量30aから原料土10に含まれる含有水の量33aを除いた量に相当する流量の水を追加水の量35aとして、清水槽37から水中ポンプ39によってセメントミルク作液槽45に供給し、セメント20と混練してセメントミルク40を作液する。なお、水の比重は1であるため、追加水35の流量は流量計38によって計量する。   At the same time, water having a flow rate corresponding to the amount of water 30a contained in the fluidized soil 1 excluding the amount 33a of contained water contained in the raw material soil 10 is defined as the amount of additional water 35a. The liquid is supplied to the cement milk liquid preparation tank 45 by the pump 39 and kneaded with the cement 20 to form the cement milk 40. Since the specific gravity of water is 1, the flow rate of the additional water 35 is measured by the flow meter 38.

セメントミルク40の原料となるセメント20及び追加水の量35aを重量で計量しているものの、これらの原料を用いてセメントミルク作液槽45で作液したセメントミルクの容量40aは、流動化処理土1に含まれるセメントミルク40の容量に他ならない。そのため、製造する流動化処理土の製造容量50から作液したセメントミルクの容量40aを除いた容量が、流動化処理土の製造容量50に占める湿潤状態の原料土10の容量となる。この点に着目し、本発明では原料土10の重量を計量することなく、即ち、重量を計量するために従来必要であった計量槽5やロードセル7を使用することなく、原料土10をセメントミルク40に対する容量比によって供給することに特徴を有する。   Although the amount of the cement 20 and the additional water 35a as the raw materials of the cement milk 40 are measured by weight, the capacity 40a of the cement milk produced in the cement milk production tank 45 using these raw materials is a fluidization treatment. It is nothing but the capacity of the cement milk 40 contained in the soil 1. Therefore, the capacity obtained by subtracting the capacity 40a of the liquid cement fluid from the production capacity 50 of the fluidized treated soil to be produced is the capacity of the wet raw material soil 10 in the production capacity 50 of the fluidized treated soil. Focusing on this point, in the present invention, the raw soil 10 is cemented without measuring the weight of the raw soil 10, that is, without using the measuring tank 5 or the load cell 7 conventionally required for measuring the weight. It is characterized in that it is supplied by the volume ratio to the milk 40.

本発明では、製造する流動化処理土の製造容量50に対応するセメントミルクの容量40aをセメントミルク作液槽45で作液し、セメントミルクポンプ48で所定容量の解泥槽55に供給する。解泥槽55には、液面管理計57を設置してあり、製造する流動化処理土の製造容量50となる解泥槽55の液面の位置を検知する。そのため、液面管理計57によって検知する解泥槽55の液面の位置は製造する流動化処理土の製造容量50に応じて決定する。   In the present invention, a cement milk volume 40a corresponding to the production volume 50 of the fluidized soil to be produced is produced in the cement milk production tank 45, and supplied to the predetermined volume of the mud thawing tank 55 by the cement milk pump 48. A liquid level control meter 57 is installed in the deflocculation tank 55, and detects the position of the liquid level in the deflocculation tank 55, which becomes the production capacity 50 of the fluidized soil to be produced. For this reason, the position of the liquid level of the mud tank 55 detected by the liquid level controller 57 is determined according to the production volume 50 of the fluidized soil to be produced.

次に、所定サイズの礫を除去して原料土置場63や原料土槽(図示略)等の所定の施設に貯留している湿潤状態の原料土10をバックホウ65等で、予めセメントミルク40が供給された解泥槽55に順次投入する。このとき、原料土10の重量や容量を計量する必要はなく、原料土10の投入によって、解泥槽55内の液面が流動化処理土の製造容量50の液面となったことを液面管理計57で検知するまで、原料土10を解泥槽55内に投入しさえすればよい。解泥槽55内の液面が流動化処理土の製造容量50の液面となったことを液面管理計57が検知したことを受けて原料土10の投入を中止すれば、解泥槽55には流動化処理土の製造容量50に対応する容量の原料土10が投入されている。   Next, the wet soil 10 stored in a predetermined facility such as a raw soil storage yard 63 or a raw soil tank (not shown) by removing the gravels of a predetermined size is previously mixed with the cement milk 40 by a backhoe 65 or the like. It is sequentially charged into the supplied mud tank 55. At this time, it is not necessary to measure the weight or volume of the raw soil 10, and it is determined that the charging of the raw soil 10 causes the liquid level in the mud-removing tank 55 to become the liquid level of the production capacity 50 of the fluidized treated soil. It is only necessary to put the raw material soil 10 into the mud-removing tank 55 until the surface management meter 57 detects it. When the liquid level management meter 57 detects that the liquid level in the deflocculating tank 55 has reached the liquid level of the production capacity 50 of the fluidized soil, the charging of the raw material soil 10 is stopped. The raw material soil 10 having a capacity corresponding to the production capacity 50 of the fluidized soil is supplied to 55.

そこで、解泥槽55内のセメントミルク40と原料土10を、原料土10の投入に使用したバックホウ65のバケット等を使用して解泥し、混合撹拌56することにより、流動化処理土1を製造することができる。或いは解泥槽55から更にアジテータ67に供給して混合撹拌するようにしてもよい。製造した流動化処理土1はアジテータ67から積込みポンプ58を介して積込装置59からミキサー車70等に供給して打設現場まで搬送する。なお、アジテータ67を使用することなく、解泥槽55から積込みポンプ58を介して積込装置59からミキサー車70等に供給するようにしてもよい。   Therefore, the cement milk 40 and the raw soil 10 in the demulsification tank 55 are demulsified by using a bucket or the like of a backhoe 65 used for charging the raw soil 10 and mixed and stirred 56 to obtain fluidized soil 1. Can be manufactured. Alternatively, the mixture may be further supplied from the sludge tank 55 to the agitator 67 and mixed and stirred. The manufactured fluidized soil 1 is supplied from the agitator 67 via the loading pump 58 to the mixer 70 from the loading device 59 and transported to the casting site. In addition, you may make it supply from the loading device 59 to the mixer truck 70 etc. from the sludge tank 55 via the loading pump 58 without using the agitator 67.

使用する原料土10の含水率12を測定し、配合試験を行った上で、試し練りしたサンプルのスランプフロー試験やブリージング率試験を行い、一軸圧縮強度試験を経て、要求される品質を満たす重量比に基づく乾燥土15と水30とセメント20からなる流動化処理土の配合52及び流動化処理土の製造容量50を次のように決定した。
流動化処理土の製造容量50 :5m(5000リットル) …条件1
原料土の含水率12 :20重量% …条件2
原料土10の含水量÷原料土10の重量×100
土の真比重 :2.65
セメント添加量 :100Kg/1m
セメント重量 :100Kg×5=500Kg
セメントの真比重 :3.04
流動化処理土の配合52 :40重量%
水の量30a÷(セメントの重量20a+乾燥土15の重量15a)×100
流動化処理土の水の量30a :含有水の量33a+追加水の量35a
After measuring the water content 12 of the raw material soil 10 to be used, performing a blending test, performing a slump flow test or a breathing rate test on a sample that has been trial-kneaded, and performing a uniaxial compressive strength test to obtain a weight satisfying required quality. Based on the ratio, the composition 52 of the fluidized soil composed of the dry soil 15, the water 30, and the cement 20 and the production capacity 50 of the fluidized soil were determined as follows.
Production capacity of fluidized soil 50: 5 m 3 (5000 liters) ... Condition 1
Water content of raw soil 12: 20% by weight… Condition 2
Water content of raw soil 10 / weight of raw soil 10 × 100
True specific gravity of soil: 2.65
Cement addition amount: 100 kg / 1 m 3
Cement weight: 100 kg x 5 = 500 kg
True specific gravity of cement: 3.04
Composition of fluidized soil 52: 40% by weight
Amount of water 30a ÷ (weight of cement 20a + weight of dry soil 15 15a) × 100
Amount of water 30a in fluidized soil: amount of contained water 33a + amount of additional water 35a

本実施例において使用する記号の内容は次のとおりである。
含有水の量33a :W(Kg,リットル)
追加水の量35a :W(Kg,リットル)
流動化処理土の水の量30a :W(Kg,リットル)(=W+W
原料土に含まれる乾燥土の重量15a:N(Kg)
土の真比重 :γ(=2.65)
セメントの重量 :C(=500Kg)
セメントの真比重 :γ(=3.04)
セメントの容量 :C÷γ(リットル)
原料土に含まれる乾燥土の容量 :N÷γ(リットル)
流動化処理土の配合52 :W÷(C+N)(=0.4) …(1)式
The contents of the symbols used in the present embodiment are as follows.
Amount of contained water 33a: W 0 (Kg, liter)
Amount of additional water 35a: W 1 (Kg, liter)
Amount of water in fluidized soil 30a: W (Kg, liter) (= W 0 + W 1 )
Weight of dry soil contained in raw soil 15a: N (Kg)
True specific gravity of soil: γ (= 2.65)
Weight of cement: C (= 500 kg)
True specific gravity of cement: γ C (= 3.04)
Cement capacity: C ÷ γ C (liter)
Volume of dry soil contained in raw soil: N ÷ γ (liter)
Formulation 52 of fluidized soil: W ÷ (C + N) (= 0.4) (1)

条件1に示す流動化処理土の製造容量50である5000リットルは下記式で求められる。
N÷γ+W+W+C/γ=5000 …(2)式
→(原料土に含まれる乾燥土の重量15a÷土の真比重+流動化処理土の水の量30a+セメントの重量20a÷セメント真比重)
5000 liters, which is the production capacity 50 of the fluidized soil shown in the condition 1, is obtained by the following equation.
N ÷ γ + W 0 + W 1 + C / γ C = 5000 Equation (2) → (weight 15a of dry soil contained in raw material soil ÷ true specific gravity of soil + amount of water of fluidized soil 30a + weight of cement 20a ÷ cement True specific gravity)

条件2に示すように原料土の含水率12は20重量%のため、W(含有水の量33a)を次の計算により、N(原料土に含まれる乾燥土の重量15a)に換算できる。
÷(N+W)=0.2
→ W=0.2×(N+W
→ W=0.25N …(3)式
As shown in Condition 2, since the water content 12 of the raw material soil is 20% by weight, W 0 (the content of water 33a) can be converted into N (the weight 15a of the dry soil contained in the raw material soil) by the following calculation. .
W 0 ÷ (N + W 0 ) = 0.2
→ W 0 = 0.2 × (N + W 0 )
→ W 0 = 0.25N (3)

(1)式より、W(追加水の量35a)をN(原料土に含まれる乾燥土の重量15a)とC(セメントの重量20a)の和に換算できる。
W÷(C+N)=0.4
→ W=W+W=0.4×(C+N)
→ W=0.4×(C+N)−W
(3)式に示すW=0.25Nを代入
→ W=0.4×(C+N)−0.25N=0.15N+0.4C…(4)式
From equation (1), W 1 (the amount of additional water 35a) can be converted to the sum of N (weight 15a of dry soil contained in the raw material soil) and C (weight 20a of cement).
W ÷ (C + N) = 0.4
→ W = W 0 + W 1 = 0.4 × (C + N)
→ W 1 = 0.4 × (C + N) −W 0
(3) substituting W 0 = 0.25 N shown in Formula → W 1 = 0.4 × (C + N) -0.25N = 0.15N + 0.4C ... (4) equation

(2)式に(3)式,(4)式及び実際のデータを入力すると、
N/γ+W+W+C/γ=5000 …(2)式
N÷2.65+0.25N+0.15N+0.4×500+500÷3.04=5000
→ 0.7774N=4635.5
→ N=5963Kg
When equations (3), (4) and actual data are input to equation (2),
N / γ + W 0 + W 1 + C / γ C = 5000 Equation (2) N ÷ 2.65 + 0.25N + 0.15N + 0.4 × 500 + 500 ÷ 3.04 = 5000
→ 0.7774N = 4635.5
→ N = 5963Kg

上記計算より、追加水の量35aは、W=0.15N+0.4Cとなるため、原料土に含まれる乾燥土の重量15a(N)の数値5963Kgと、セメントの重量20a(C)の数値500Kgを代入すると、追加水の量35a(W)の数値は、
=0.15×5963+0.4×500=1094Kgとなる。よって、追加水の量35aとして1094Kgの追加水35を、流量計38で計量して清水槽37からセメントミルク作液槽45に供給するととも、サイロ計量瓶25で500Kgのセメント20を計量してセメントサイロ22からセメントミルク作液槽45に供給して、混練することにより、セメントミルク40を作液することにより、流動化処理土の製造容量50(5000リットル)に占めるセメントミルクの容量40aを得ることができる。
From the above calculation, the amount 35a of the additional water, because the W 1 = 0.15N + 0.4C, and numerical 5963Kg weight 15a of the dry soil contained in the raw soil material (N), numerical values of the cement weight 20a (C) By substituting 500 kg, the numerical value of the amount of additional water 35a (W 1 ) is
W becomes 1 = 0.15 × 5963 + 0.4 × 500 = 1094Kg. Therefore, 1094 Kg of additional water 35 as the amount of additional water 35 a is measured by the flow meter 38 and supplied from the fresh water tank 37 to the cement milk preparation tank 45, and 500 Kg of the cement 20 is measured by the silo measuring bottle 25. The cement milk 40 is supplied from the cement silo 22 to the cement milk preparation tank 45 and kneaded to form the cement milk 40, thereby reducing the capacity 40a of the cement milk in the production volume 50 (5000 liters) of the fluidized soil. Obtainable.

この得られたセメントミルクの容量40aを解泥槽55に供給し、その後原料土10をその重量を計量することなく、解泥槽55に投入し、解泥槽55の液面が流動化処理土の製造容量50(5000リットル)となったことを液面管理計57が検知するまで供給を続け、解泥槽55内でセメントミルク40と原料土10を混合撹拌56することにより、流動化処理土の配合52に基づく流動化処理土1を製造することができる。   The obtained volume 40a of the cement milk is supplied to the mud tank 55, and then the raw soil 10 is put into the mud tank 55 without measuring its weight, and the liquid level of the mud tank 55 is fluidized. Supply is continued until the liquid level control meter 57 detects that the soil production capacity has reached 50 (5000 liters), and the cement milk 40 and the raw material soil 10 are mixed and stirred 56 in the mud-removing tank 55 to fluidize. The fluidized treated soil 1 based on the composition 52 of the treated soil can be manufactured.

上記構成の本発明によれば、ベルトコンベアと計量槽とロードセルの組合せによって行っていた原料土の計量を原料土の容量によって行うため、原料土を計量するための機械装置(ベルトコンベアと計量槽とロードセル)を必要とせず、これらの投資費用,施工現場への運搬・組立・解体費用等が不要となり、その分流動化処理土の低コスト化を実現できる。また、計量槽とロードセルに代えて、解泥槽内に設置した液面管理計によって解泥槽内に供給される原料土の液面の位置を検知することによって原料土の容量を検知するため、流動化処理土の製造工程を著しく簡易化できる。さらに、原料土の重量計量に合わせて駆動制御が必要であったベルトコンベアを必要とせず、原料土はバックホウ等で計量や制御を必要とすることなく、解泥槽に供給しさえすればよい。   According to the present invention having the above-described configuration, since the measurement of the raw soil performed by the combination of the belt conveyor, the measuring tank, and the load cell is performed by the capacity of the raw soil, the mechanical device for measuring the raw soil (the belt conveyor and the measuring tank). And a load cell), so that these investment costs, transportation, assembly, and disassembly costs to the construction site are not required, and the cost of the fluidized soil can be reduced accordingly. In addition, instead of the measuring tank and the load cell, to detect the volume of the raw soil by detecting the position of the liquid level of the raw soil supplied into the mud tub by the liquid level control meter installed in the mud tub. In addition, the manufacturing process of the fluidized soil can be significantly simplified. Furthermore, it is not necessary to use a belt conveyor that required drive control in accordance with the weight measurement of the raw soil, and the raw soil need only be supplied to the deflocculation tank without the need for weighing and control with a backhoe or the like. .

そのため、本発明にかかる流動化処理土の製造方法及びその装置によれば、少量であっても低コストで流動化処理土を効率よく製造することが可能となる。   Therefore, according to the method and the apparatus for producing fluidized soil according to the present invention, it is possible to efficiently produce fluidized soil at low cost even in a small amount.

1…流動化処理土
3…ベルトコンベア
5…計量槽
7…ロードセル
9…二軸ミキサ
10…原料土
10a…湿潤状態の原料土の容量
12…原料土の含水率
15…乾燥土
15a…乾燥土の重量
20…セメント
20a…セメントの重量
22…セメントサイロ
25…サイロ計量瓶
30…水
30a…水の量
33…含有水
33a…含有水の量
35…追加水
35a…追加水の量
37…清水槽
38…流量計
39…水中ポンプ
40…セメントミルク
40a…セメントミルクの容量
45…セメントミルク作液槽
47…セメントの添加量
48…セメントミルクポンプ
50…流動化処理土の製造容量
52…流動化処理土の配合
55…解泥槽
56…混合撹拌
57…液面管理計
60,63…原料土置場
61,65…バックホウ
62…分級装置
67…アジテータ
DESCRIPTION OF SYMBOLS 1 ... Fluidized soil 3 ... Belt conveyor 5 ... Measuring tank 7 ... Load cell 9 ... Biaxial mixer 10 ... Raw material soil 10a ... Capacity of wet raw material soil 12 ... Water content of raw material soil 15 ... Dry soil 15a ... Dry soil 20 ... Cement 20a ... Cement weight 22 ... Cement silo 25 ... Silo measuring bottle 30 ... Water 30a ... Water amount 33 ... Contained water 33a ... Contained water amount 35 ... Additional water 35a ... Additional water amount 37 ... Clean Water tank 38 Flow meter 39 Submersible pump 40 Cement milk 40a Cement milk capacity 45 Cement milk preparation tank 47 Cement addition 48 Cement milk pump 50 Manufacturing capacity of fluidized treated soil 52 Fluidization Mixing of treated soil 55 ... Mud tank 56 ... Mixing and stirring 57 ... Liquid level control meter 60, 63 ... Raw material storage site 61, 65 ... Backhoe 62 ... Classifier 67 ... Jiteta

本願発明の課題を解決するために、請求項1により、湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造方法において、流動化処理土の配合及び製造容量に基づいて、流動化処理土に含まれるセメントの重量及び水量を決定し、決定した水量から原料土に含まれる水の量を除いた量の水を追加水とし、該追加水と決定した重量のセメントによってセメントミルクを作液して解泥槽に貯留し、解泥槽内のセメントミルクに湿潤状態の原料土を解泥槽内が流動化処理土の製造容量となるまで供給し、解泥槽内でセメントミルクと湿潤状態の原料土を混合撹拌する流動化処理土の製造方法を基本として提供する。
In order to solve the problems of the present invention, according to claim 1, in a method for producing a fluidized treated soil in which a raw material soil in a wet state and cement milk are mixed and stirred at a predetermined ratio, the mixing and production capacity of the fluidized treated soil are determined. Based on the weight of the cement and the amount of water contained in the fluidized treated soil are determined based on the amount of water obtained by subtracting the amount of water contained in the raw material soil from the determined amount of water as additional water. Cement milk is made with cement and stored in a mud tank, and wet soil is supplied to the cement milk in the mud tank until the capacity of the mud tank reaches the production capacity of fluidized treated soil. the method for producing a fluidized treated soil for mixing and stirring the cement milk and raw soil material in a wet state in a bath that provides basis.

また、請求項により、流動化処理土の製造容量に対応する解泥槽の液面位置まで、湿潤状態の原料土を解泥槽に供給する方法を提供する。
According to the second aspect of the present invention, there is provided a method for supplying a raw material soil in a wet state to a mud-removing tank up to the liquid level position of the mud-removing tank corresponding to the production capacity of the fluidized soil .

さらに請求項により、解泥槽内における湿潤状態の原料土の液面位置を、解泥槽に設置した液面管理計によって検知する方法提供する。
Furthermore , a third aspect of the present invention provides a method for detecting a liquid level position of a wet raw material soil in a deflocculation tank by a liquid level control meter installed in the deflocculation tank.

また、請求項により、湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造装置であって、流動化処理土の製造容量に対応する容量のセメントミルクを貯留する解泥槽と、セメントミルクを貯留した解泥槽内に供給する湿潤状態の原料土の解泥槽内における液面を、流動化処理土の製造容量で管理する液面管理計と、解泥槽内のセメントミルクと湿潤状態の原料土を混合撹拌する混合撹拌手段とからなる流動化処理土の製造装置を提供する。
According to a fourth aspect of the present invention, there is provided a fluidized soil production apparatus for mixing and stirring a wet raw material soil and cement milk at a predetermined ratio, the cement fluid having a capacity corresponding to the production capacity of the fluidized treated soil. A liquid level control meter that manages the liquid level in the dewatering tank for the wet raw material soil supplied to the dewatering tank storing cement milk by the production capacity of the fluidized treated soil, Provided is an apparatus for producing fluidized treated soil, comprising mixing and stirring means for mixing and stirring cement milk and wet raw material soil in a mud tank.

そして、請求項により、湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造装置であって、セメントを貯留するセメントサイロと、セメントの重量を計量するサイロ計量瓶と、追加水を貯水する清水槽と、追加水の流量を計量する流量計と、セメントミルクを作液するためのセメントミルク作液槽と、流動化処理土を製造するための解泥槽と、解泥槽内の液面を検知する液面管理計と、解泥槽内を混合撹拌する手段とからなり、セメントミルク作液槽で作液した流動化処理土の製造容量に対応する容量のセメントミルクを解泥槽に貯留し、流動化処理土の製造容量に対応する容量の湿潤状態の原料土を解泥槽内の液面が流動化処理土の製造容量に対応する容量となるのを液面管理計で検知するまで供給し、混合撹拌手段で解泥槽内のセメントミルクと湿潤状態の原料土を混合撹拌して流動化処理土を製造する流動化処理土の製造装置を提供する。 According to a fifth aspect of the present invention, there is provided a fluidized soil production apparatus for mixing and stirring a wet raw material soil and cement milk at a predetermined ratio, wherein the cement silo stores cement and the silo weighs the weight of cement. A bottle, a fresh water tank for storing additional water, a flow meter for measuring the flow rate of the additional water, a cement milk liquid tank for producing cement milk, and a demug tank for producing fluidized soil. And a liquid level control meter for detecting the liquid level in the deflocculation tank, and means for mixing and stirring the inside of the deflocculation tank, corresponding to the production capacity of the fluidized treated soil produced in the cement milk producing tank. A volume of cement milk is stored in the deflocculation tank, and the wet raw material soil having a capacity corresponding to the production capacity of the fluidized soil is converted to a capacity corresponding to the production capacity of the fluidized soil. Until it is detected by the liquid level controller, Cement milk and raw soil material in a wet state in the solutions mud tank are stirred together in a total stirring means to provide a manufacturing apparatus for fluidizing treated soil to produce a fluidizing treated soil.

Claims (8)

湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造方法において、
湿潤状態の原料土とセメントミルクの割合を、流動化処理土の製造容量に対する容量比によって決定することを特徴とする流動化処理土の製造方法。
In the method for producing a fluidized treated soil in which the raw material soil in a wet state and cement milk are mixed and stirred at a predetermined ratio,
A method for producing a fluidized soil, wherein the ratio between the wet raw material soil and the cement milk is determined by a volume ratio to the production capacity of the fluidized soil.
流動化処理土の製造容量に対応する容量のセメントミルクを解泥槽内に貯留し、その後、湿潤状態の原料土を解泥槽内に流動化処理土の製造容量となるまで供給し、解泥槽内でセメントミルクと湿潤状態の原料土を混合撹拌する請求項1記載の流動化処理土の製造方法。   A volume of cement milk corresponding to the production capacity of the fluidized soil is stored in the deflocculation tank, and then the wet raw material soil is supplied into the deflocculation tank until the production capacity of the fluidized soil is reached. The method for producing a fluidized soil according to claim 1, wherein the cement milk and the raw material soil in a wet state are mixed and stirred in a mud tank. 流動化処理土の配合及び製造容量に基づいて、流動化処理土に含まれるセメントの重量及び水量を決定し、
決定した水量から原料土に含まれる水の量を除いた量の水を追加水とし、該追加水と決定した重量のセメントによってセメントミルクを作液して解泥槽に貯留し、
解泥槽内のセメントミルクに湿潤状態の原料土を解泥槽内が流動化処理土の製造容量となるまで供給し、解泥槽内でセメントミルクと湿潤状態の原料土を混合撹拌する請求項1記載の流動化処理土の製造方法。
Based on the composition and production capacity of the fluidized soil, determine the weight and amount of cement contained in the fluidized soil,
The amount of water obtained by subtracting the amount of water contained in the raw material soil from the determined amount of water is used as additional water, and the additional water and the determined weight of cement are used to make a liquid cement milk and stored in a deflocculation tank.
Supply the wet raw material soil to the cement milk in the deflocculation tank until the inside of the deflocculation tank reaches the production capacity of the fluidized treated soil, and mix and stir the cement milk and the wet raw material soil in the deflocculation tank. Item 4. The method for producing a fluidized soil according to Item 1.
流動化処理土の製造容量に対応する解泥槽の液面位置まで、湿潤状態の原料土を解泥槽に供給する請求項2又は3記載の流動化処理土の製造方法。   The method for producing a fluidized soil according to claim 2 or 3, wherein the raw material soil in a wet state is supplied to the deflocculating tank up to a liquid level position of the deflocculating tank corresponding to the production capacity of the fluidized treated soil. 解泥槽内における湿潤状態の原料土の液面位置を、解泥槽に設置した液面管理計によって検知する請求項4記載の流動化処理土の製造方法。   The method for producing a fluidized soil according to claim 4, wherein the liquid level position of the raw material soil in the wet state in the deflocculation tank is detected by a liquid level control meter installed in the deflocculation tank. 流動化処理土の製造容量,流動化処理土の配合,セメント添加量,湿潤状態の原料土の含水率,原料土の真比重,セメントの真比重に基づいて、セメントミルクを製造するためのセメントの重量及び追加水の量を決定する請求項3,4又は5記載の流動化処理土の製造方法。   Cement for producing cement milk based on production capacity of fluidized soil, blending of fluidized soil, amount of cement added, moisture content of raw soil in wet state, true specific gravity of raw soil, true specific gravity of cement 6. The method for producing a fluidized soil according to claim 3, wherein the weight of the water and the amount of additional water are determined. 湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造装置であって、
流動化処理土の製造容量に対応する容量のセメントミルクを貯留する解泥槽と、セメントミルクを貯留した解泥槽内に供給する湿潤状態の原料土の解泥槽内における液面を、流動化処理土の製造容量で管理する液面管理計と、解泥槽内のセメントミルクと湿潤状態の原料土を混合撹拌する混合撹拌手段とからなることを特徴とする流動化処理土の製造装置。
A fluidized treated soil manufacturing apparatus that mixes and agitates a wet raw material soil and cement milk at a predetermined ratio,
The liquid level in the mud tank for storing the cement milk with the capacity corresponding to the production capacity of the fluidized treated soil and the liquid state in the mud tank for the wet raw material supplied to the mud tank storing the cement milk And a mixing and stirring means for mixing and stirring the cement milk and the wet raw material soil in the deflocculation tank. .
湿潤状態の原料土とセメントミルクを所定の割合で混合撹拌する流動化処理土の製造装置であって、
セメントを貯留するセメントサイロと、セメントの重量を計量するサイロ計量瓶と、追加水を貯水する清水槽と、追加水の流量を計量する流量計と、セメントミルクを作液するためのセメントミルク作液槽と、流動化処理土を製造するための解泥槽と、解泥槽内の液面を検知する液面管理計と、解泥槽内を混合撹拌する手段とからなり、
セメントミルク作液槽で作液した流動化処理土の製造容量に対応する容量のセメントミルクを解泥槽に貯留し、流動化処理土の製造容量に対応する容量の湿潤状態の原料土を解泥槽内の液面が流動化処理土の製造容量に対応する容量となるのを液面管理計で検知するまで供給し、混合撹拌手段で解泥槽内のセメントミルクと湿潤状態の原料土を混合撹拌して流動化処理土を製造することを特徴とする流動化処理土の製造装置。
A fluidized treated soil manufacturing apparatus that mixes and agitates a wet raw material soil and cement milk at a predetermined ratio,
A cement silo for storing cement, a silo weighing bottle for measuring the weight of cement, a fresh water tank for storing additional water, a flow meter for measuring the flow rate of additional water, and a cement milk preparation for preparing cement milk. A liquid tank, a deflocculation tank for producing fluidized soil, a liquid level control meter for detecting the liquid level in the deflocculation tank, and means for mixing and stirring the inside of the deflocculation tank,
A volume of cement milk corresponding to the production capacity of fluidized soil produced in the cement milk production tank is stored in the mud crushing tank, and the raw material soil in a wet state corresponding to the production capacity of fluidized soil is stored. Supply until the liquid level in the mud tank reaches the volume corresponding to the production capacity of the fluidized treated soil by the liquid level controller, and mix with the cement milk in the mud tank and the wet raw material soil by the mixing and stirring means. For producing fluidized treated soil by mixing and stirring.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4942107A (en) * 1972-08-05 1974-04-20
JPH09165776A (en) * 1995-12-15 1997-06-24 Pub Works Res Inst Ministry Of Constr Portable type fluidizing treating device of soil and sand for backfilling
JP2010216205A (en) * 2009-03-19 2010-09-30 Ryudoka Shori Koho Sogo Kanri:Kk Concentrated mud, method for manufacturing concentrated mud, and method for manufacturing fluidized treated soil
JP2012001900A (en) * 2010-06-14 2012-01-05 Ohbayashi Corp Fluidized soil manufacturing method and manufacturing device
JP2018021378A (en) * 2016-08-03 2018-02-08 友弘エコロジー株式会社 Fluidized soil manufacturing method and transport method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4942107A (en) * 1972-08-05 1974-04-20
JPH09165776A (en) * 1995-12-15 1997-06-24 Pub Works Res Inst Ministry Of Constr Portable type fluidizing treating device of soil and sand for backfilling
JP2010216205A (en) * 2009-03-19 2010-09-30 Ryudoka Shori Koho Sogo Kanri:Kk Concentrated mud, method for manufacturing concentrated mud, and method for manufacturing fluidized treated soil
JP2012001900A (en) * 2010-06-14 2012-01-05 Ohbayashi Corp Fluidized soil manufacturing method and manufacturing device
JP2018021378A (en) * 2016-08-03 2018-02-08 友弘エコロジー株式会社 Fluidized soil manufacturing method and transport method thereof

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