JP2020050931A - Ferritic stainless steel, ferritic stainless steel pipe, pipe end thickening structure, and weldment structure - Google Patents

Ferritic stainless steel, ferritic stainless steel pipe, pipe end thickening structure, and weldment structure Download PDF

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JP2020050931A
JP2020050931A JP2018183244A JP2018183244A JP2020050931A JP 2020050931 A JP2020050931 A JP 2020050931A JP 2018183244 A JP2018183244 A JP 2018183244A JP 2018183244 A JP2018183244 A JP 2018183244A JP 2020050931 A JP2020050931 A JP 2020050931A
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stainless steel
steel pipe
steel
ferritic stainless
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雅俊 安部
Masatoshi Abe
雅俊 安部
透 松橋
Toru Matsuhashi
透 松橋
濱田 純一
Junichi Hamada
純一 濱田
信彦 平出
Nobuhiko Hiraide
信彦 平出
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Nippon Steel Stainless Steel Corp
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Abstract

To provide a ferritic stainless steel having enhanced corrosion resistance in a gap structure at a pipe end thickening part, a ferritic stainless steel pipe, a pipe end thickening structure, and a weldment structure.SOLUTION: There is adopted a ferritic stainless steel in which a steel part contains, by mass%, C:0.001 to 0.100%, Si:0.01 to 5.00%, Mn:0.01 to 2.00%, P:≤0.050%, S:≤0.0100%, Cr:9.0 to 30.0%, Sn:0.001 to 3.00%, one or two kind of Ti:0.01 to 1.00%, and Nb:0.01 to 1.00%, Al:0.010 to 5.000%, N:0.001 to 0.050% and the balance Fe with impurities, a thickening part consisting of a folding flexure part is arranged at an end of the steel part, and gap interval d (μm) formed at the thickening part satisfies d≥Cr/{1000(Al+Si+Sn)}, where Cr, Al, Si and Sn represent content of each element (mass%).SELECTED DRAWING: None

Description

本発明は、フェライト系ステンレス鋼、フェライト系ステンレス鋼管、管端増肉構造体及び溶接構造体に関する。   The present invention relates to a ferritic stainless steel, a ferritic stainless steel pipe, a pipe end thickened structure, and a welded structure.

フェライト系ステンレス鋼は、家電製品や電子機器、自動車等の幅広い分野で使用されている。特に自動車分野では、エキゾーストマニホールドからマフラーまで様々な部品で使用されるため、使用されるステンレス鋼には耐熱性や耐食性などが要求される。また、これらの部品では溶接が施される場合がほとんどであるため、溶接部の強度、剛性や耐食性も要求される。   Ferritic stainless steels are used in a wide range of fields such as home appliances, electronic devices, and automobiles. Particularly in the field of automobiles, since it is used for various parts from exhaust manifolds to mufflers, the stainless steel used is required to have heat resistance, corrosion resistance, and the like. In addition, since these parts are mostly welded, strength, rigidity and corrosion resistance of the welded part are also required.

近年、自動車の軽量化を目的として、各部品に使用される材料の薄肉化を検討する場合が増加している。しかし、溶接部の強度、剛性および溶接性を確保するためには一定の肉厚が必要となる場合があり、非溶接部においても厚肉となり排気システム全体の薄手化の妨げとなる。これに対して、排気管を構成し他部品と溶接で接合される鋼管端部を増肉することにより、溶接箇所を厚肉して強度を増し、剛性および溶接性を確保する技術が知られている。これを管端増肉(鋼管の管端部を増肉すること)と呼ぶ。この場合、非溶接部は薄肉化でき、排気システム全体の薄肉・軽量化が可能となる。   2. Description of the Related Art In recent years, in order to reduce the weight of automobiles, the number of cases where the thickness of materials used for each component is being studied has been increasing. However, in order to ensure the strength, rigidity, and weldability of the welded portion, a certain thickness may be required, and the thickness of the non-welded portion is also large, which hinders a thin exhaust system as a whole. On the other hand, there is known a technique of increasing the thickness of a welded portion by increasing the thickness of a steel pipe end that is welded to another part by forming an exhaust pipe, increasing the strength of the welded portion, and securing rigidity and weldability. ing. This is referred to as pipe-end thickening (to increase the pipe end of a steel pipe). In this case, the thickness of the non-welded portion can be reduced, and the thickness and weight of the entire exhaust system can be reduced.

上記のような管端増肉に関する技術はいくつか開示されている。特許文献1には、パイプ端部の強度を確保し、且つパイプの軽量化を図る目的として、パイプを回転させながら端部にローラーを押し当てて径方向内側に折り曲げ、次いでローラーによって密着させる加工方法が開示されている。特許文献2には、管端を二重管状に成形し肉厚を倍にすることで溶接時の溶け落ちを防ぐための工法が開示されている。特許文献3には、管端を折り返して増肉するために素管に関する特許が開示されており、溶接部の内面ビード部が管内面に突き出しており、その突出量が板厚の4〜15%と規定されている。   Several techniques relating to the above-mentioned pipe end thickening are disclosed. Patent Document 1 discloses a process in which a roller is pressed against an end portion while rotating the pipe to bend radially inward, and then adhered by a roller in order to secure the strength of the end portion of the pipe and reduce the weight of the pipe. A method is disclosed. Patent Literature 2 discloses a method for preventing a burn-through during welding by forming a pipe end into a double tubular shape and doubling the wall thickness. Patent Literature 3 discloses a patent relating to a raw pipe in order to turn up the pipe end to increase the wall thickness, wherein an inner bead portion of a welded portion protrudes from the inner surface of the pipe, and the amount of protrusion is 4 to 15 of the plate thickness. %.

特許文献1〜3に記載されている管端増肉されたパイプは、折り曲げられた箇所に高さ数μm〜数百μmの隙間構造を有することとなる。この隙間部に関して、特許文献1、2のように内側に折り曲げられた場合は排気系部品内部で発生する排ガス凝縮水が隙間部に滞留しやすくなる。特許文献3のように外側に折り曲げられた場合は排気系部品外部から付着する塩水が隙間部に滞留しやすくなる。
この環境で起こる腐食は、隙間腐食ではなく、隙間環境で塩水や排ガス凝縮水が滞留しやすくなることにより促進される塩害腐食である。このように隙間部での腐食が促進される恐れがあるため、使用されるステンレス鋼としては、隙間部での耐塩害性に優れる鋼種が求められる。特に排気系部品では、腐食による穴あきは排気ガスの漏れに繋がるため、耐穴あき性の高い材料を適用することが重要となる。
The pipes with increased pipe ends described in Patent Literatures 1 to 3 have a gap structure with a height of several μm to several hundred μm at the bent portion. When this gap is bent inward as in Patent Documents 1 and 2, exhaust gas condensed water generated inside the exhaust system components tends to stay in the gap. When bent outward as in Patent Literature 3, salt water adhering from the outside of the exhaust system component tends to stay in the gap.
The corrosion that occurs in this environment is not crevice corrosion, but is salt damage corrosion that is promoted by salt water and exhaust gas condensed water being more likely to stay in the crevice environment. As described above, corrosion in the gap may be promoted, and therefore, a stainless steel having excellent salt damage resistance in the gap is required as the stainless steel to be used. Particularly, in exhaust system components, perforation due to corrosion leads to leakage of exhaust gas, so it is important to apply a material having high resistance to perforation.

特許文献4には、質量%で、C:0.001〜0.02%、N:0.001〜0.02%、Si:0.01〜0.5%、Mn:0.05〜1%、P:0.04%以下、及びS:0.01%以下、Cr:12〜25%を含有し、さらにTi:0.02〜0.5%及びNb:0.02〜1%のうちいずれか一方又は両方を含み、さらにSn:0.005〜2%を含み、残部がFeおよび不可避不純物からなることを特徴とする耐すきま腐食性に優れたフェライト系ステンレス鋼が開示されている。特許文献4に記載の技術では、Snを添加することで耐すきま腐食性を向上させているが、管端増肉部の隙間構造における隙間間隔と塩害腐食との関係については述べられていない。   Patent Document 4 discloses that, in mass%, C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 1 %, P: 0.04% or less, S: 0.01% or less, Cr: 12 to 25%, and Ti: 0.02 to 0.5% and Nb: 0.02 to 1% A ferritic stainless steel excellent in crevice corrosion resistance, comprising one or both of them, further containing 0.005 to 2% of Sn, and the balance being Fe and unavoidable impurities is disclosed. . In the technique described in Patent Literature 4, crevice corrosion resistance is improved by adding Sn, but the relationship between the gap interval and the salt damage corrosion in the gap structure of the pipe end thickened portion is not described.

特許文献5には、質量%で、C:≦0.015%、Si:0.10〜0.50%、Mn:0.05〜0.50%、P≦0.050%、S:≦0.0100%、N:≦0.015%、Al:0.020〜0.100%、Cr:10.5〜13.05%を含有し、さらに、Ti:0.03〜0.30%およびNb:0.03〜0.30%のうちいずれか一方又は両方、Sn:0.03〜0.50%およびSb:0.03〜0.50%のうちいずれか一方又は両方を含有し、残部がFeおよび不可避的不純物からなり、式(2)で定義されるA値が15.23以上であることを特徴とする加熱後の耐食性に優れた自動車排気系部材用の省合金型フェライト系ステンレス鋼が開示されている。
A=[Cr]+[Si]+0.5[Mn]+10[Al]+15([Sn]+[Sb]) ・・・式(2)
特許文献5に記載の技術では、Sn、Sbを添加することで加熱後の耐食性を向上させているが、管端増肉部の隙間構造における隙間間隔と塩害腐食との関係については述べられていない。
In Patent Document 5, in mass%, C: ≤ 0.015%, Si: 0.10 to 0.50%, Mn: 0.05 to 0.50%, P ≤ 0.050%, S: ≤ 0.0100%, N: ≤ 0.015%, Al: 0.020 to 0.100%, Cr: 10.5 to 13.05%, and further Ti: 0.03 to 0.30% And Nb: one or both of 0.03 to 0.30%, Sn: 0.03 to 0.50% and Sb: one or both of 0.03 to 0.50% The balance being Fe and unavoidable impurities, wherein the A value defined by the formula (2) is not less than 15.23, and which is excellent in corrosion resistance after heating and is low in alloy type for automobile exhaust system members. A series stainless steel is disclosed.
A = [Cr] + [Si] +0.5 [Mn] +10 [Al] +15 ([Sn] + [Sb]) Equation (2)
In the technique described in Patent Document 5, the corrosion resistance after heating is improved by adding Sn and Sb, but the relationship between the gap interval and the salt damage corrosion in the gap structure of the pipe end thickened portion is described. Absent.

特許文献6には、質量%で、C:≦0.015%、Si:0.01〜0.50%、Mn:0.01〜0.50%、P≦0.050%、S:≦0.010%、N:≦0.015%、Al:0.010〜0.100%、Cr:16.5〜22.5%を含有し、更に、Ti:0.03〜0.30%およびNb:0.03〜0.30%のうちいずれか一方又は両方を含有し、更に、Sn:0.05〜1.00%を含有し、残部がFeおよび不可避的不純物からなることを特徴とする加熱後耐食性に優れた自動車排気系部材用の省Mo型フェライト系ステンレス鋼が開示されている。特許文献6に記載の技術では、Snを添加することで加熱後の耐食性を向上させているが、管端増肉部の隙間構造における隙間間隔と塩害腐食との関係については述べられていない。   In Patent Document 6, in mass%, C: ≤ 0.015%, Si: 0.01 to 0.50%, Mn: 0.01 to 0.50%, P ≤ 0.050%, S: ≤ 0.010%, N: ≤ 0.015%, Al: 0.010 to 0.100%, Cr: 16.5 to 22.5%, and Ti: 0.03 to 0.30% And Nb: one or both of 0.03 to 0.30%, Sn: 0.05 to 1.00%, the balance being Fe and unavoidable impurities. Mo-saving ferritic stainless steel for automobile exhaust system members having excellent post-heating corrosion resistance is disclosed. In the technique described in Patent Document 6, the corrosion resistance after heating is improved by adding Sn. However, the relationship between the gap interval and the salt damage corrosion in the gap structure of the pipe end thickened portion is not described.

特許文献7には、質量%で、C:≦0.015%、Si:0.01〜0.50%、Mn:0.01〜0.50%、P≦0.050%、S:≦0.010%、N:≦0.015%、Al:0.010〜0.100%、Cr:16.5〜22.5%、Ni:0.5〜2.0%、Sn:0.01〜0.50%を含有し、更に、Ti:0.03〜0.30%およびNb:0.03〜0.30%のうちいずれか一方又は両方を含有し、残部がFeおよび不可避的不純物からなることを特徴とする自動車排気系部材用のフェライト系ステンレス鋼が開示されている。特許文献7に記載の技術では、排気系部品の加熱後の耐食性について開示しているが、管端増肉部の隙間構造における隙間間隔と塩害腐食との関係については述べられていない。   In Patent Document 7, in mass%, C: ≤ 0.015%, Si: 0.01 to 0.50%, Mn: 0.01 to 0.50%, P ≤ 0.050%, S: ≤ 0.010%, N: 0.015%, Al: 0.010 to 0.100%, Cr: 16.5 to 22.5%, Ni: 0.5 to 2.0%, Sn: 0. 0.01 to 0.50%, and further contains one or both of Ti: 0.03 to 0.30% and Nb: 0.03 to 0.30%, with the balance being Fe and unavoidable. A ferritic stainless steel for automobile exhaust system members characterized by being composed of impurities is disclosed. The technique described in Patent Document 7 discloses the corrosion resistance of exhaust system components after heating, but does not describe the relationship between the gap interval and the salt damage corrosion in the gap structure of the pipe end thickened portion.

特許文献8には、質量%で、C:0.0150%以下、Si:1.0〜1.5%、Mn:0.15〜1.0%、P:0.050%以下、S:0.0100%以下、N:0.0150%以下、Al:0.010〜0.200%、Cr:13.0〜16.0%、およびSn:0.002〜0.050%を含有し、さらにTi:0.03〜0.30%およびNb:0.03〜0.50%のうちいずれか一方又は両方を含有し、かつ(1)式で定義するA値が0.024以上であることを満たし、残部がFeおよび不可避的不純物からなることを特徴とする耐酸化性および耐食性に優れた自動車排気系部材用のフェライト系ステンレス鋼が開示されている。
A=[Si]×[Sn]+0.014[Si] ・・・(1)
ここで[Si]、[Sn]は、それぞれSi、Snの質量%としての含有量である。
特許文献8に記載の技術では、排気系部品の加熱後の耐食性について開示しているが、管端増肉部の隙間構造における隙間間隔と塩害腐食との関係については述べられていない。
In Patent Document 8, C: 0.0150% or less, Si: 1.0 to 1.5%, Mn: 0.15 to 1.0%, P: 0.050% or less, S: 0.0100% or less, N: 0.0150% or less, Al: 0.010 to 0.200%, Cr: 13.0 to 16.0%, and Sn: 0.002 to 0.050% And any one or both of Ti: 0.03 to 0.30% and Nb: 0.03 to 0.50%, and the A value defined by the formula (1) is 0.024 or more. A ferritic stainless steel for automobile exhaust system members excellent in oxidation resistance and corrosion resistance, which satisfies certain requirements and has a balance of Fe and inevitable impurities, is disclosed.
A = [Si] × [Sn] +0.014 [Si] (1)
Here, [Si] and [Sn] are the contents of Si and Sn as mass%, respectively.
The technique described in Patent Document 8 discloses the corrosion resistance of exhaust system components after heating, but does not describe the relationship between the gap distance and the salt damage corrosion in the gap structure of the pipe end thickening portion.

特許文献9には、質量%で、C:0.0150%以下、Si:0.2〜0.7%、Mn:0.2〜0.6%、P:0.050%以下、S:0.0100%以下、N:0.0150%以下、Al:0.010〜0.20%、Cr:10.5〜11.5%、Mo:0.02〜0.20%、およびSn:0.005〜0.050%を含有し、さらにTi:0.03〜0.30%およびNb:0.03〜0.50%のうちいずれか一方又は両方を含有し、かつ以下の(1)式で定義するA値が0.00065%以上であることを満たし、残部がFeおよび不可避的不純物からなることを特徴とする耐食性に優れた排気系部材用のフェライト系ステンレス鋼が開示されている。
A=[Mo]×[Sn] ・・・(1)
特許文献9に記載の技術では、排気系部品の加熱後の耐食性について開示しているが、管端増肉部の隙間構造における隙間間隔と塩害腐食との関係については述べられていない。
In Patent Document 9, C: 0.0150% or less, Si: 0.2 to 0.7%, Mn: 0.2 to 0.6%, P: 0.050% or less, S: 0.0100% or less, N: 0.0150% or less, Al: 0.010 to 0.20%, Cr: 10.5 to 11.5%, Mo: 0.02 to 0.20%, and Sn: 0.005 to 0.050%, and further contains one or both of Ti: 0.03 to 0.30% and Nb: 0.03 to 0.50%, and the following (1) The present invention discloses a ferritic stainless steel for an exhaust system member having excellent corrosion resistance, which satisfies that the A value defined by the formula is not less than 0.00065% 2 and the balance consists of Fe and unavoidable impurities. ing.
A = [Mo] × [Sn] (1)
The technique described in Patent Document 9 discloses the corrosion resistance of exhaust system components after heating, but does not describe the relationship between the gap interval and the salt damage corrosion in the gap structure of the pipe end thickened portion.

上記のように、従来技術においては、管端増肉されたパイプの管端増肉部に形成される隙間構造における耐食性を改善する方法はまだ提案されていない。   As described above, the prior art has not yet proposed a method of improving the corrosion resistance of the gap structure formed in the pipe end thickened portion of the pipe having the increased pipe end.

特開2010−234406号公報JP 2010-234406 A 特開2013−103250号公報JP 2013-103250 A 特開2004−255414号公報JP 2004-255414 A 特許第4727601号公報Japanese Patent No. 4727601 特許第5297713号公報Japanese Patent No. 5297713 特許第5320034号公報Japanese Patent No. 5320034 特許第5586279号公報Japanese Patent No. 5586279 特許第6006660号公報Japanese Patent No. 606660 特開2014−169491号公報JP 2014-169492 A

本発明は上記事情に鑑みてなされたものであり、管端増肉部の隙間構造において耐食性を向上させた、フェライト系ステンレス鋼、フェライト系ステンレス鋼管、管端増肉構造体及び溶接構造体を提供することを課題とする。   The present invention has been made in view of the above circumstances, and provides a ferritic stainless steel, a ferritic stainless steel pipe, a pipe end thickened structure, and a welded structure having improved corrosion resistance in a gap structure of a pipe end thickened portion. The task is to provide.

上記課題を解決する為に、本発明者らはフェライト系ステンレス鋼管の隙間部の耐食性に関して鋭意検討を行った。その結果、隙間環境では高Cr量のステンレス鋼ほど孔食深さが増加することを知見した。そしてCr、Al、Si、Sn量と、孔食が深く成長する臨界隙間間隔との間にある関係があることを見出した。   In order to solve the above-mentioned problems, the present inventors have made intensive studies on the corrosion resistance of the gaps in ferritic stainless steel pipes. As a result, it was found that in a gap environment, the pitting depth increases as the stainless steel content increases. Then, they have found that there is a relationship between the amounts of Cr, Al, Si, and Sn and the critical gap interval where pitting corrosion grows deeply.

上記課題を解決する為の手段は以下の構成を有する。
[1] 鋼部が、質量%で、
C:0.001〜0.100%、
Si:0.01〜5.00%、
Mn:0.01〜2.00%、
P:≦0.050%、
S:≦0.0100%、
Cr:9.0〜30.0%、
Sn:0.001〜3.00%、
Ti:0.01〜1.00%およびNb:0.01〜1.00%の1種又は2種、
Al:0.010〜5.000%、
N:0.001〜0.050%を含有し、残部がFeおよび不純物であり、
前記鋼部の端に折り返し曲げ部からなる増肉部が設けられ、前記増肉部に形成される隙間間隔d(μm)が、d≧Cr/{1000(Al+Si+Sn)}(式中のCr、Al、Si及びSnはそれぞれの元素の含有量(質量%)を示す)の関係を満たすことを特徴とするフェライト系ステンレス鋼。
[2] さらに質量%で、
Ni:0.01〜3.00%、
Mo:0.01〜3.00%、
Cu:0.01〜3.00%、
B:0.0001〜0.0100%、
W:0.001〜1.000%、
V:0.001〜1.000%、
Sb:0.001〜0.100%、
Co:0.001〜0.500%、
Ca:0.0001〜0.0050%、
Mg:0.0001〜0.0050%、
Zr:0.0001〜0.0300%、
Ga:0.0001〜0.0100%、
Ta:0.001〜0.050%、
REM:0.001〜0.100%
のうち何れか1種または2種以上を含有することを特徴とする[1]に記載のフェライト系ステンレス鋼。
[3] 鋼母材部と溶接部とからなる鋼管部を有し、
前記鋼母材部が、質量%で、
C:0.001〜0.100%、
Si:0.01〜5.00%、
Mn:0.01〜2.00%、
P:≦0.050%、
S:≦0.0100%、
Cr:9.0〜30.0%、
Sn:0.001〜3.00%、
Ti:0.01〜1.00%およびNb:0.01〜1.00%の1種又は2種、
Al:0.010〜5.000%、
N:0.001〜0.050%を含有し、残部がFeおよび不純物であり、
前記鋼管部の管端に折り返し曲げ部からなる管端増肉部が設けられ、前記管端増肉部に形成される隙間間隔d(μm)が、d≧Cr/{1000(Al+Si+Sn)}(式中のCr、Al、Si及びSnはそれぞれの元素の含有量(質量%)を示す)の関係を満たすことを特徴とするフェライト系ステンレス鋼管。
[4] さらに質量%で、
Ni:0.01〜3.00%、
Mo:0.01〜3.00%、
Cu:0.01〜3.00%、
B:0.0001〜0.0100%、
W:0.001〜1.000%、
V:0.001〜1.000%、
Sb:0.001〜0.100%、
Co:0.001〜0.500%、
Ca:0.0001〜0.0050%、
Mg:0.0001〜0.0050%、
Zr:0.0001〜0.0300%、
Ga:0.0001〜0.0100%、
Ta:0.001〜0.050%、
REM:0.001〜0.100%
のうち何れか1種または2種以上を含有することを特徴とする[3]に記載のフェライト系ステンレス鋼管。
[5] 前記管端増肉部が、前記鋼管部に対して拡管または縮管されていることを特徴とする[3]または[4]に記載のフェライト系ステンレス鋼管。
[6] [3]乃至[5]の何れか一項に記載のステンレス鋼管からなることを特徴とする管端増肉構造体。
[7] [6]に記載の管端増肉構造体の前記管端増肉部と、鋼管部材とが重ね隅肉溶接部により接合されてなることを特徴とする溶接構造体。
[8] 前記重ね隅肉溶接部の前記管端増肉部側の最大溶け込み深さが、前記鋼管部の肉厚tに対して0.3t〜2.0tの範囲とされていることを特徴とする[7]に記載の溶接構造体。
Means for solving the above problem has the following configuration.
[1] Steel part is mass%
C: 0.001 to 0.100%,
Si: 0.01-5.00%,
Mn: 0.01-2.00%,
P: ≦ 0.05%
S: ≦ 0.0100%,
Cr: 9.0-30.0%,
Sn: 0.001 to 3.00%,
One or two of Ti: 0.01 to 1.00% and Nb: 0.01 to 1.00%,
Al: 0.010 to 5.000%,
N: 0.001 to 0.050%, the balance being Fe and impurities,
A thickened portion including a folded portion is provided at an end of the steel portion, and a gap d (μm) formed in the thickened portion is d ≧ Cr 2 / {1000 (Al + Si + Sn)} (Cr in the formula) , Al, Si and Sn indicate the contents (% by mass) of the respective elements).
[2] Further, in mass%,
Ni: 0.01 to 3.00%,
Mo: 0.01 to 3.00%,
Cu: 0.01 to 3.00%,
B: 0.0001 to 0.0100%,
W: 0.001 to 1.000%,
V: 0.001 to 1.000%,
Sb: 0.001 to 0.100%,
Co: 0.001 to 0.500%,
Ca: 0.0001 to 0.0050%,
Mg: 0.0001 to 0.0050%,
Zr: 0.0001-0.0300%,
Ga: 0.0001-0.0100%,
Ta: 0.001 to 0.050%,
REM: 0.001 to 0.100%
The ferritic stainless steel according to [1], wherein the ferritic stainless steel contains one or more of the following.
[3] having a steel pipe portion composed of a steel base material portion and a welded portion,
The steel base material portion is represented by mass%
C: 0.001 to 0.100%,
Si: 0.01-5.00%,
Mn: 0.01-2.00%,
P: ≦ 0.05%
S: ≦ 0.0100%,
Cr: 9.0-30.0%,
Sn: 0.001 to 3.00%,
One or two of Ti: 0.01 to 1.00% and Nb: 0.01 to 1.00%,
Al: 0.010 to 5.000%,
N: 0.001 to 0.050%, the balance being Fe and impurities,
A tube end thickening portion formed by a folded portion is provided at a tube end of the steel tube portion, and a gap d (μm) formed in the tube end thickening portion is d ≧ Cr 2 / {1000 (Al + Si + Sn)}. (Cr, Al, Si, and Sn in the formulas indicate the content (% by mass) of each element).
[4] Further, in mass%,
Ni: 0.01 to 3.00%,
Mo: 0.01 to 3.00%,
Cu: 0.01 to 3.00%,
B: 0.0001 to 0.0100%,
W: 0.001 to 1.000%,
V: 0.001 to 1.000%,
Sb: 0.001 to 0.100%,
Co: 0.001 to 0.500%,
Ca: 0.0001 to 0.0050%,
Mg: 0.0001 to 0.0050%,
Zr: 0.0001-0.0300%,
Ga: 0.0001-0.0100%,
Ta: 0.001 to 0.050%,
REM: 0.001 to 0.100%
The ferrite-based stainless steel pipe according to [3], wherein the ferrite-based stainless steel pipe contains at least one of the following.
[5] The ferritic stainless steel pipe according to [3] or [4], wherein the pipe end thickened part is expanded or contracted with respect to the steel pipe part.
[6] A tube end thickening structure comprising the stainless steel tube according to any one of [3] to [5].
[7] A welded structure, wherein the pipe end thickened portion of the pipe end thickened structure according to [6] and a steel pipe member are joined by overlapping fillet welds.
[8] The maximum penetration depth of the lap fillet welded part on the side of the pipe end thickened part is in the range of 0.3 t to 2.0 t with respect to the wall thickness t of the steel pipe part. [7] The welding structure according to [7].

本発明によれば、管端増肉部の隙間構造において耐食性を向上させた、フェライト系ステンレス鋼、フェライト系ステンレス鋼管、管端増肉構造体及び溶接構造体を提供できる。   According to the present invention, it is possible to provide a ferritic stainless steel, a ferritic stainless steel pipe, a tube end thickened structure, and a welded structure having improved corrosion resistance in the gap structure of the tube end thickened portion.

図1は、実施形態のステンレス鋼管(管端増肉構造体)と他の鋼管(鋼管部材)とからなる溶接構造体の一例を示す断面模式図。FIG. 1 is a schematic cross-sectional view showing an example of a welded structure including a stainless steel pipe (a pipe-end thickened structure) and another steel pipe (a steel pipe member) according to the embodiment. 図2は、実施形態のステンレス鋼管(管端増肉構造体)と他の鋼管(鋼管部材)とからなる溶接構造体の別の例を示す断面模式図。FIG. 2 is a schematic cross-sectional view showing another example of a welded structure including the stainless steel tube (tube end thickened structure) of the embodiment and another steel tube (steel tube member). 図3は、実施形態のステンレス鋼管(管端増肉構造体)と他の鋼管(鋼管部材)とからなる溶接構造体の他の例を示す断面模式図。FIG. 3 is a schematic cross-sectional view showing another example of a welded structure including the stainless steel pipe (tube end thickened structure) of the embodiment and another steel pipe (steel pipe member). 図4は、実施形態のステンレス鋼管(管端増肉構造体)と他の鋼管(鋼管部材)とからなる溶接構造体の要部を示す図であって、最大溶け込み深さを説明する断面模式図。Drawing 4 is a figure showing the important section of the welding structure consisting of the stainless steel pipe (tube end thickening structure) of the embodiment, and another steel pipe (steel pipe member), and is a cross section showing the maximum penetration depth. FIG. 図5は、実施形態のステンレス鋼管(管端増肉構造体)と他の鋼管(鋼管部材)とからなる溶接構造体の要部を示す断面模式図。FIG. 5 is a schematic cross-sectional view showing a main part of a welded structure including a stainless steel pipe (a pipe end thickened structure) and another steel pipe (a steel pipe member) according to the embodiment.

鋼管の長手方向の一端において、鋼管の端部を径方向外側または径方向内側に折り返すことにより、折り返し曲げ部が形成される。折り返し曲げ部においては、鋼管の肉厚が増肉される。そのため、鋼管の端部に形成された折り返し曲げ部は管端増肉部と呼ばれる。管端増肉部を形成する際には、折り返した端部を鋼管の外周面または内周面に密着させるように加工を施すものの、折り返された端部と鋼管の外周面または内周面との間には僅かな隙間が生じる。   At one end in the longitudinal direction of the steel pipe, the end of the steel pipe is turned radially outward or radially inward to form a folded portion. At the folded portion, the thickness of the steel pipe is increased. Therefore, the folded portion formed at the end of the steel pipe is called a pipe end thickened part. When forming the pipe end thickened part, although processing is performed so that the folded end is closely attached to the outer peripheral surface or the inner peripheral surface of the steel pipe, the folded end and the outer peripheral surface or the inner peripheral surface of the steel pipe are There is a slight gap between them.

フェライト系ステンレス鋼管の管端増肉部の隙間環境を模擬して耐食性を評価する為に、本発明者らは種々の組成の鋼板を作製した。そして、これらの鋼板からスポット溶接により管端増肉パイプの隙間部を模擬した種々の隙間間隔を有する試験片を作製した。JASO−M610−92の自動車部品の外観の腐食試験方法に従って腐食試験を100サイクル実施して隙間部の塩害腐食性を評価した。評価には最大孔食深さを用い、最大孔食深さが500μm未満の試料を“○”(good)と評価し、最大孔食深さが500μm以上の試料を“×”(poor)と評価した。その結果、後述する表1、表2A及び表2Bに示すように、d≧Cr/{1000(Al+Si+Sn)}を満たす場合に、最大孔食深さが小さくなることを見出した。 The present inventors produced steel sheets of various compositions in order to evaluate the corrosion resistance by simulating the gap environment of the pipe end thickened portion of a ferritic stainless steel pipe. Then, test pieces having various gaps simulating the gaps of the pipe-end thickened pipe were produced from these steel sheets by spot welding. According to the corrosion test method for the appearance of automotive parts of JASO-M610-92, a corrosion test was performed 100 cycles to evaluate the salt damage corrosion of the gap. The maximum pit depth was used for evaluation. Samples with a maximum pit depth of less than 500 μm were evaluated as ““ ”(good), and samples with a maximum pit depth of 500 μm or more were evaluated as“ x ”(poor). evaluated. As a result, as shown in Table 1, Table 2A, and Table 2B described later, it was found that when d ≧ Cr 2 / {1000 (Al + Si + Sn)}, the maximum pitting depth was reduced.

また、高Cr量の鋼種の隙間部の腐食形態を観察すると、少数の孔食が深く成長していることがわかった。一方、低Cr量の鋼種の隙間部の腐食形態は、多数の孔食が発生しているが、一つ一つの孔食の深さは、高Cr量の鋼種に比べて浅いことがわかった。   Observation of the form of corrosion in the gaps of the steel type with a high Cr content revealed that a small number of pits grew deeply. On the other hand, it was found that the pitting corrosion form of the low Cr content steel type had a large number of pits, but the depth of each pit was shallower than that of the high Cr content steel type. .

高Cr量の鋼種では、不働態皮膜中のCr濃度が高く耐食性が高いため、孔食の発生数が減少したと考えられる。そのため、カソード反応である酸素還元反応が、少数の孔食の成長に対してのみ寄与し、一つ一つの孔食が深く成長したと考えられる。一方、低Cr量の鋼種では、カソード反応が多数の孔食の発生に寄与するため、一つ一つの孔食深さが大きく成長しなかったものと考えられる。   It is considered that, in the steel type having a high Cr content, the number of occurrences of pitting corrosion decreased because the Cr concentration in the passive film was high and the corrosion resistance was high. Therefore, it is considered that the oxygen reduction reaction, which is a cathode reaction, contributes only to the growth of a small number of pits, and each pit has grown deeply. On the other hand, in the case of a steel type having a low Cr content, the cathode reaction contributes to the generation of a large number of pits.

また、上述の試験により、Al、Si及びSnは隙間環境での孔食の発生に対して効果があることが知見された。Snがステンレス鋼の活性溶解を抑制することや耐隙間腐食性を改善することは知られていた。しかし、Snが隙間環境での孔食の発生を抑制し、臨界隙間間隔を小さくすることは今回の試験結果による新たな知見である。Alは発生初期の孔食内部でAl3+イオンとして溶け出し表面に吸着することで孔食成長の抑制及び再不動態化を促進していると考えられる。Siは孔食内部で酸化物を形成し、孔食成長の抑制及び再不動態化を促進していると考えられる。 In addition, it was found from the above-mentioned test that Al, Si and Sn are effective in generating pitting corrosion in a gap environment. It has been known that Sn suppresses active dissolution of stainless steel and improves crevice corrosion resistance. However, the fact that Sn suppresses the occurrence of pitting corrosion in the gap environment and reduces the critical gap distance is new knowledge based on the results of this test. It is considered that Al elutes as Al 3+ ions inside the pit at the beginning of generation and is adsorbed on the surface, thereby promoting the suppression of the pit growth and the re-passivation. It is considered that Si forms an oxide inside the pit and promotes suppression of pit growth and re-passivation.

なお、本実施形態の増肉部及び管端増肉部の隙間における腐食現象は、従来のすきま腐食とは異なる腐食現象であり、本実施形態の増肉部及び管端増肉部の隙間において生じる腐食現象は、従来のすきま腐食の「すきま」よりも隙間間隔が広い場合における腐食現象であって、従来のすきま腐食とは発生メカニズムが異なるものである。   The corrosion phenomenon in the gap between the thickened part and the pipe end thickened part of the present embodiment is a corrosion phenomenon different from the conventional crevice corrosion, and the corrosion phenomenon in the gap between the thickened part and the pipe end thickened part of the present embodiment. The corrosion phenomenon that occurs is a corrosion phenomenon in the case where the gap is wider than the “gap” of the conventional crevice corrosion, and its occurrence mechanism is different from that of the conventional crevice corrosion.

以下、本実施形態について詳細に説明する。
本実施形態のフェライト系ステンレス鋼は、鋼部が、質量%で、C:0.001〜0.100%、Si:0.01〜5.00%、Mn:0.01〜2.00%、P:≦0.050%、S:≦0.0100%、Cr:9.0〜30.0%、Sn:0.001〜3.00%、Ti:0.01〜1.00%およびNb:0.01〜1.00%の1種又は2種、Al:0.010〜5.000%、N:0.001〜0.050%を含有し、残部がFeおよび不純物であり、前記鋼部の管端に折り返し曲げ部からなる増肉部が設けられ、前記増肉部に形成される隙間間隔d(μm)が、d≧Cr/{1000(Al+Si+Sn)}(式中のCr、Al、Si及びSnはそれぞれの元素の含有量(質量%)を示す)の関係を満たすフェライト系ステンレス鋼である。
また、本実施形態のフェライト系ステンレス鋼は、さらに質量%で、Ni:0.01〜3.00%、Mo:0.01〜3.00%、Cu:0.01〜3.00%、B:0.0001〜0.0100%、W:0.001〜1.000%、V:0.001〜1.000%、Sb:0.001〜0.100%、Co:0.001〜0.500%、Ca:0.0001〜0.0050%、Mg:0.0001〜0.0050%、Zr:0.0001〜0.0300%、Ga:0.0001〜0.0100%、Ta:0.001〜0.050%、REM:0.001〜0.100%のうち何れか1種または2種以上を含有することが好ましい。
Hereinafter, the present embodiment will be described in detail.
In the ferritic stainless steel of the present embodiment, the steel portion is represented by mass%, C: 0.001 to 0.100%, Si: 0.01 to 5.00%, Mn: 0.01 to 2.00%. , P: ≤ 0.050%, S: ≤ 0.0100%, Cr: 9.0 to 30.0%, Sn: 0.001 to 3.00%, Ti: 0.01 to 1.00%, and Nb: one or two kinds of 0.01 to 1.00%, Al: 0.010 to 5,000%, N: 0.001 to 0.050%, the balance being Fe and impurities, A thickened portion comprising a folded portion is provided at the pipe end of the steel portion, and a gap d (μm) formed in the thickened portion is d ≧ Cr 2 / {1000 (Al + Si + Sn)} (wherein (Cr, Al, Si, and Sn indicate the contents (% by mass) of the respective elements.) It is steel.
Further, the ferritic stainless steel of the present embodiment further includes Ni: 0.01 to 3.00%, Mo: 0.01 to 3.00%, Cu: 0.01 to 3.00% by mass%. B: 0.0001 to 0.0100%, W: 0.001 to 1.000%, V: 0.001 to 1.000%, Sb: 0.001 to 0.100%, Co: 0.001 to 0.500%, Ca: 0.0001 to 0.0050%, Mg: 0.0001 to 0.0050%, Zr: 0.0001 to 0.0300%, Ga: 0.0001 to 0.0100%, Ta : 0.001 to 0.050%, and REM: 0.001 to 0.100%.

また、本実施形態のフェライト系ステンレス鋼管は、鋼母材部と溶接部とからなる鋼管部を有し、鋼母材部が、質量%で、C:0.001〜0.100%、Si:0.01〜5.00%、Mn:0.01〜2.00%、P:≦0.050%、S:≦0.0100%、Cr:9.0〜30.0%、Sn:0.001〜3.00%、Ti:0.01〜1.00%およびNb:0.01〜1.00%の1種又は2種、Al:0.010〜5.000%、N:0.001〜0.050%を含有し、残部がFeおよび不純物であり、前記鋼管部の管端に折り返し曲げ部からなる管端増肉部が設けられ、前記管端増肉部に形成される隙間間隔d(μm)が、d≧Cr/{1000(Al+Si+Sn)}(式中のCr、Al、Si及びSnはそれぞれの元素の含有量(質量%)を示す)の関係を満たすフェライト系ステンレス鋼管である。
また、本実施形態のフェライト系ステンレス鋼管は、さらに質量%で、Ni:0.01〜3.00%、Mo:0.01〜3.00%、Cu:0.01〜3.00%、B:0.0001〜0.0100%、W:0.001〜1.000%、V:0.001〜1.000%、Sb:0.001〜0.100%、Co:0.001〜0.500%、Ca:0.0001〜0.0050%、Mg:0.0001〜0.0050%、Zr:0.0001〜0.0300%、Ga:0.0001〜0.0100%、Ta:0.001〜0.050%、REM:0.001〜0.100%のうち何れか1種または2種以上を含有することが好ましい。
Further, the ferritic stainless steel pipe of the present embodiment has a steel pipe part composed of a steel base material part and a welded part, and the steel base material part is represented by mass%, C: 0.001 to 0.100%, Si : 0.01 to 5.00%, Mn: 0.01 to 2.00%, P: ≤ 0.050%, S: ≤ 0.0100%, Cr: 9.0 to 30.0%, Sn: 0.001 to 3.00%, one or two of Ti: 0.01 to 1.00% and Nb: 0.01 to 1.00%, Al: 0.010 to 5,000%, N: 0.001 to 0.050%, the balance being Fe and impurities, a pipe end thickening portion comprising a folded portion is provided at the pipe end of the steel pipe portion, and formed at the pipe end thickening portion. that the gap distance d ([mu] m) is, d ≧ Cr 2 / {1000 (Al + Si + Sn)} (Cr in the formula, Al, Si and Sn are each original A ferritic stainless steel which satisfies the relationship of the content of shows (mass%)).
Further, the ferritic stainless steel pipe of the present embodiment further includes Ni: 0.01 to 3.00%, Mo: 0.01 to 3.00%, Cu: 0.01 to 3.00% by mass%. B: 0.0001 to 0.0100%, W: 0.001 to 1.000%, V: 0.001 to 1.000%, Sb: 0.001 to 0.100%, Co: 0.001 to 0.500%, Ca: 0.0001 to 0.0050%, Mg: 0.0001 to 0.0050%, Zr: 0.0001 to 0.0300%, Ga: 0.0001 to 0.0100%, Ta : 0.001 to 0.050%, and REM: 0.001 to 0.100%.

以下に本実施形態で規定されるフェライト系ステンレス鋼の鋼部及びフェライト系ステンレス鋼管の鋼母材部の化学組成についてさらに詳しく説明する。なお、%は質量%を意味する。   Hereinafter, the chemical composition of the steel part of the ferritic stainless steel and the steel base material part of the ferritic stainless steel pipe specified in the present embodiment will be described in more detail. In addition,% means mass%.

Cは、耐粒界腐食性、加工性を低下させるため、その含有量を低く抑える必要がある。そのため、Cの含有量の上限を0.100%以下とする。しかしながら、C量を過度に低めることは精練コストを上昇させるため、C量の下限を0.001%以上とする。C量の好ましい範囲は、0.002〜0.010%である。   C reduces the intergranular corrosion resistance and workability, so its content must be kept low. Therefore, the upper limit of the content of C is set to 0.100% or less. However, excessively lowering the amount of C increases the refining cost, so the lower limit of the amount of C is set to 0.001% or more. A preferred range of the C content is 0.002 to 0.010%.

Siは、表面に濃縮して腐食発生を抑制するのみならず、母材の腐食速度も低減する非常に有益な元素である。そのため、Siの含有量の下限を0.01%以上とする。ただし、Siの過度な含有は鋼の伸び減少を引き起こし、加工性を低下させるため、Siの含有量の上限を5.00%以下とする。Si量の好ましい範囲は、0.30〜3.00%、より好ましい範囲は0.70〜1.20%である。   Si is a very useful element that not only concentrates on the surface to suppress corrosion but also reduces the corrosion rate of the base material. Therefore, the lower limit of the content of Si is set to 0.01% or more. However, excessive Si content causes a reduction in elongation of the steel and lowers workability, so the upper limit of the Si content is set to 5.00% or less. A preferable range of the Si amount is 0.30 to 3.00%, and a more preferable range is 0.70 to 1.20%.

Mnは、脱酸元素として有用であるが、過剰量のMnを含有させると、耐食性を劣化させる。そのため、Mn量を0.01〜2.00%とする。Mn量の好ましい範囲は、0.05〜1.00%、より好ましい範囲は0.02〜0.50%である。   Mn is useful as a deoxidizing element, but if an excessive amount of Mn is contained, corrosion resistance is degraded. Therefore, the Mn content is set to 0.01 to 2.00%. A preferred range of the Mn content is 0.05 to 1.00%, and a more preferred range is 0.02 to 0.50%.

Pは、加工性・溶接性を劣化させる元素であるため、その含有量を制限する必要がある。そのため、P量を0.050%以下とする。P量の好ましい範囲は、0.030%以下である。   Since P is an element that deteriorates workability and weldability, its content must be limited. Therefore, the P content is set to 0.050% or less. A preferred range of the P content is 0.030% or less.

Sは、耐食性を劣化させる元素であるため、その含有量を制限する必要がある。そのため、S量を0.0100%以下とする。S量の好ましい範囲は、0.0070%以下である。   Since S is an element that deteriorates corrosion resistance, its content needs to be limited. Therefore, the amount of S is set to 0.0100% or less. The preferable range of the amount of S is 0.0070% or less.

Crは、塩害環境での耐食性を確保するために、9.0%以上の含有が必要である。Crの含有量を増加させるほど、耐食性は向上するが、加工性、製造性を低下させる。そのため、Cr量の上限を30.0%以下とする。Cr量の好ましい範囲は、9.5〜25.0%、より好ましい範囲は10.0〜15.0%である。   Cr must be contained in an amount of 9.0% or more in order to secure corrosion resistance in a salt damage environment. As the Cr content increases, the corrosion resistance improves, but the workability and manufacturability decrease. Therefore, the upper limit of the amount of Cr is set to 30.0% or less. A preferable range of the Cr content is 9.5 to 25.0%, and a more preferable range is 10.0 to 15.0%.

Snは、耐食性を向上させるため、0.001%以上含有することができる。しかし、過剰の含有はコスト増加に繋がる。そのため、Sn量の上限を3.00%以下とする。Sn量の好ましい範囲は、0.005〜1.00%である。   Sn can be contained in an amount of 0.001% or more to improve corrosion resistance. However, an excessive content leads to an increase in cost. Therefore, the upper limit of the amount of Sn is set to 3.00% or less. The preferred range of the Sn amount is 0.005 to 1.00%.

TiおよびNbは、何れか一方または両方を、ステンレス鋼の鋭敏化を防止するために、0.01%以上含有する必要がある。含有量が0.01%未満の場合は鋭敏化により耐食性が劣化する。ただし、Tiの多量の含有は合金コスト増加や靭性の低下、鋼中介在物増加による耐食性低下、製造性低下に繋がり、Nbの多量の含有は加工性や製造性を低下させるため、TiおよびNb量の上限をそれぞれ1.00%とする。TiおよびNb量の好ましい範囲はそれぞれ、0.03〜0.50%、より好ましい範囲はそれぞれ0.10〜0.25%である。   Ti and / or Nb must contain at least 0.01% of either or both in order to prevent sensitization of stainless steel. When the content is less than 0.01%, the corrosion resistance is deteriorated due to sensitization. However, a large amount of Ti leads to an increase in alloy cost and toughness, a decrease in corrosion resistance due to an increase in inclusions in steel, and a decrease in manufacturability. A large amount of Nb decreases workability and manufacturability. The upper limits of the amounts are each 1.00%. The preferable ranges of the Ti and Nb contents are respectively 0.03 to 0.50%, and the more preferable ranges are respectively 0.10 to 0.25%.

Alは、表面に濃縮して腐食発生を抑制するのみならず、母材の腐食速度も低減する非常に有益な元素である。そのため、Alの含有量の下限を0.010%以上とする。ただし、Alの過度な含有は材料の伸び減少を引き起こし、加工性を低下させるため、Alの含有量の上限を5.000%以下とする。Al量の好ましい範囲は、0.050〜3.000%、より好ましい範囲は0.800〜2.500%である。   Al is a very useful element that not only concentrates on the surface to suppress the occurrence of corrosion but also reduces the corrosion rate of the base material. Therefore, the lower limit of the Al content is set to 0.010% or more. However, an excessive content of Al causes a reduction in elongation of the material and lowers workability. Therefore, the upper limit of the content of Al is set to 5.000% or less. The preferable range of the Al amount is 0.050 to 3.000%, and the more preferable range is 0.800 to 2.500%.

Nは、耐孔食性に有用な元素であるが、耐粒界腐食性、加工性を低下させる。そのため、Nの含有量を低く抑える必要がある。そのため、N量の上限を0.050%以下とする。しかしながら、N量を過度に低めることは精練コストを上昇させるため、N量の下限を0.001%以上とする。N量の好ましい範囲は、0.002〜0.020%である。   N is an element useful for pitting corrosion resistance, but lowers intergranular corrosion resistance and workability. Therefore, it is necessary to keep the N content low. Therefore, the upper limit of the amount of N is set to 0.050% or less. However, excessively lowering the amount of N increases the refining cost, so the lower limit of the amount of N is set to 0.001% or more. A preferable range of the amount of N is 0.002 to 0.020%.

以上が本実施形態のフェライト系ステンレス鋼及びフェライト系ステンレス鋼管の基本となる化学組成であるが、本実施形態では、更に、次のような元素を必要に応じて含有させることができる。   The above is the basic chemical composition of the ferritic stainless steel and the ferritic stainless steel pipe of the present embodiment. In the present embodiment, the following elements can be further contained as necessary.

Niは、耐食性を向上させるため、0.01%以上含有することができる。ただし、多量の含有は合金コスト増加に繋がるため、Ni量の上限を3.00%以下とする。Ni量の好ましい範囲は、0.02〜1.00%である。   Ni can be contained in an amount of 0.01% or more to improve corrosion resistance. However, since a large content leads to an increase in alloy cost, the upper limit of the Ni content is set to 3.00% or less. A preferred range of the Ni content is 0.02 to 1.00%.

Moは、耐食性を向上させるため、0.01%以上含有することができる。しかし、過剰の含有は、加工性を劣化させると共に、高価であるためコストアップに繋がる。そのため、Mo量の上限を3.00%以下とする。Mo量の好ましい範囲は、0.05〜1.00%である。   Mo can be contained in an amount of 0.01% or more to improve corrosion resistance. However, an excessive content deteriorates processability and leads to an increase in cost due to high cost. Therefore, the upper limit of the amount of Mo is set to 3.00% or less. The preferred range of the Mo amount is 0.05 to 1.00%.

Cuは、耐食性を向上させるため、0.01%以上含有することができる。しかし、過剰の含有はコスト増加に繋がる。そのため、Cu量の上限を3.00%以下とする。Cu量の好ましい範囲は0.02〜1.00%、より望ましい範囲は0.05〜0.09%である。   Cu can be contained in an amount of 0.01% or more to improve corrosion resistance. However, an excessive content leads to an increase in cost. Therefore, the upper limit of the amount of Cu is set to 3.00% or less. A preferable range of the Cu content is 0.02 to 1.00%, and a more preferable range is 0.05 to 0.09%.

Bは、2次加工性を向上させるのに有用な元素であり、0.0100%以下含有することができる。B量の下限を、安定した効果が得られる0.0001%以上とする。B量の好ましい範囲は、0.0005〜0.0050%である。   B is an element useful for improving the secondary workability, and can be contained in an amount of 0.0100% or less. The lower limit of the amount of B is set to 0.0001% or more at which a stable effect is obtained. The preferable range of the B content is 0.0005 to 0.0050%.

Wは、耐食性を向上させるため、1.000%以下含有することができる。安定した効果を得るためには、W量の下限を0.001%以上とする。W量の好ましい範囲は、0.005〜0.800%である。   W can be contained in an amount of 1.000% or less in order to improve corrosion resistance. In order to obtain a stable effect, the lower limit of the W amount is set to 0.001% or more. A preferable range of the W amount is 0.005 to 0.800%.

Vは、耐食性を向上させるため、1.000%以下含有することができる。安定した効果を得ためには、V量の下限を0.001%以上とする。V量の好ましい範囲は、0.005〜0.500%である。   V can be contained at 1.000% or less in order to improve corrosion resistance. In order to obtain a stable effect, the lower limit of the amount of V is set to 0.001% or more. A preferable range of the V amount is 0.005 to 0.500%.

Sbは、耐全面腐食性を向上させるため、0.100%以下含有することができる。安定した効果を得るためには、Sb量の下限を0.001%以上とする。Sb量の好ましい範囲は、0.010〜0.080%である。   Sb can be contained in an amount of 0.100% or less in order to improve the overall corrosion resistance. In order to obtain a stable effect, the lower limit of the amount of Sb is set to 0.001% or more. A preferable range of the Sb amount is 0.010 to 0.080%.

Coは、二次加工性と靭性を向上させるために、0.500%以下含有することができる。安定した効果を得るためには、Co量の下限を0.001%以上とする。Co量の好ましい範囲は、0.010〜0.300%である。   Co can be contained in an amount of 0.500% or less in order to improve secondary workability and toughness. In order to obtain a stable effect, the lower limit of the Co content is set to 0.001% or more. A preferred range of the Co amount is 0.010 to 0.300%.

Caは、脱硫のために含有されるが、過剰に含有すると、水溶性の介在物CaSが生成して耐食性を低下させる。そのため、0.0001〜0.0050%の範囲でCaを含有することができる。Ca量の好ましい範囲は、0.0005〜0.0030%である。   Ca is contained for desulfurization. However, if Ca is contained excessively, water-soluble inclusions CaS are generated to reduce the corrosion resistance. Therefore, Ca can be contained in the range of 0.0001 to 0.0050%. A preferable range of the Ca amount is 0.0005 to 0.0030%.

Mgは、組織を微細化し、加工性、靭性の向上にも有用である。そのため、0.0050%以下の範囲でMgを含有することができる。安定した効果を得るためには、Mg量の下限を0.0001%以上とする。Mg量の好ましい範囲は、0.0005〜0.0030%である。   Mg is also useful for refining the structure and improving workability and toughness. Therefore, Mg can be contained in a range of 0.0050% or less. In order to obtain a stable effect, the lower limit of the amount of Mg is set to 0.0001% or more. A preferable range of the Mg content is 0.0005 to 0.0030%.

Zrは、耐食性を向上させるために、0.0300%以下含有することができる。安定した効果を得るためには、Zr量の下限を0.0001%以上とする。Zr量の好ましい範囲は、0.0010〜0.0100%である。   Zr can be contained in an amount of 0.0300% or less in order to improve corrosion resistance. In order to obtain a stable effect, the lower limit of the Zr amount is set to 0.0001% or more. A preferred range of the Zr amount is 0.0010 to 0.0100%.

Gaは、耐食性と耐水素脆化性を向上させるために、0.0100%以下含有することができる。安定した効果を得るためには、Ga量の下限を0.0001%以上とする。Ga量の好ましい範囲は、0.0005〜0.0050%である。   Ga can be contained in an amount of 0.0100% or less in order to improve corrosion resistance and hydrogen embrittlement resistance. In order to obtain a stable effect, the lower limit of the amount of Ga is set to 0.0001% or more. A preferable range of the Ga amount is 0.0005 to 0.0050%.

Taは、耐食性を向上させるために、0.050%以下含有することができる。安定した効果を得るためには、Ta量の下限を0.001%以上とする。Ta量の好ましい範囲は、0.005〜0.030%である。   Ta can be contained in an amount of 0.050% or less in order to improve corrosion resistance. In order to obtain a stable effect, the lower limit of the amount of Ta is set to 0.001% or more. A preferable range of the Ta amount is 0.005 to 0.030%.

REMは、脱酸効果等を有するので、精練で有用な元素であるため、0.100%以下含有することができる。安定した効果を得るためには、REM量の下限を0.001%以上とする。REM量の好ましい範囲は、0.003〜0.050%である。
ここで、REM(希土類元素)は、一般的な定義に従い、スカンジウム(Sc)、イットリウム(Y)の2元素と、ランタン(La)からルテチウム(Lu)までの15元素(ランタノイド)の総称を指す。REMは、これら希土類元素から選択される1種以上であり、REMの量とは、希土類元素の合計量である。
Since REM has a deoxidizing effect and the like, and is a useful element in scouring, REM can be contained in 0.100% or less. In order to obtain a stable effect, the lower limit of the amount of REM is set to 0.001% or more. A preferable range of the REM amount is 0.003 to 0.050%.
Here, REM (rare earth element) is a general term for two elements, scandium (Sc) and yttrium (Y), and 15 elements (lanthanoids) from lanthanum (La) to lutetium (Lu) according to a general definition. . REM is at least one selected from these rare earth elements, and the amount of REM is the total amount of rare earth elements.

本実施形態のフェライト系ステンレス鋼は、上述してきた元素以外は、Fe及び不純物(不純物には不可避的不純物も含む)からなる。また、以上説明した各元素の他にも、本発明の効果を損なわない範囲で含有させることが出来る。本実施形態では、例えばBi、Pb、Se、H等を含有させてもよいが、その場合は可能な限り低減することが好ましい。一方、これらの元素は、本発明の課題を解決する限度において、その含有割合が制御され、必要に応じて、Biは0.01%以下、Pbは0.01%以下、Seは0.01%以下、Hは0.01%以下の1種以上を含有してもよい。   The ferritic stainless steel of the present embodiment is composed of Fe and impurities (impurities include unavoidable impurities) other than the elements described above. Further, in addition to the above-described elements, they can be contained in a range that does not impair the effects of the present invention. In the present embodiment, for example, Bi, Pb, Se, H or the like may be contained, but in that case, it is preferable to reduce as much as possible. On the other hand, the content ratio of these elements is controlled to the extent that the object of the present invention is solved. If necessary, Bi is 0.01% or less, Pb is 0.01% or less, and Se is 0.01% or less. % Or less, and H may contain one or more of 0.01% or less.

また、本実施形態のフェライト系ステンレス鋼は、鋼部の端部に、折り返し曲げ部からなる増肉部が設けられる。折り返し曲げ部は、鋼部の端部が折り返されて形成される。折り返し曲げ部においては、鋼の肉厚が増肉される。このため、折り返し曲げ部を増肉部と称する。増肉部を形成する際には、折り返した端部を鋼の一面または他面に密着させるように加工を施すものの、折り返された端部と鋼の一面または他面との間には僅かな隙間が形成される。増肉部に存在する隙間の間隔d(μm)は、d≧Cr/{1000(Al+Si+Sn)}(式中のCr、Al、Si及びSnは鋼簿材部におけるそれぞれの元素の含有量(質量%)を示す)の関係を満たすことが好ましい。 Further, the ferritic stainless steel of the present embodiment is provided with a thickened portion including a folded portion at an end of the steel portion. The folded part is formed by folding the end of the steel part. At the folded portion, the thickness of the steel is increased. Therefore, the folded portion is referred to as a thickened portion. When forming the thickened portion, the folded end is worked so as to be in close contact with one surface or the other surface of the steel, but there is a slight gap between the folded end and one surface or the other surface of the steel. A gap is formed. The gap d (μm) of the gap existing in the thickened portion is d ≧ Cr 2 / {1000 (Al + Si + Sn)} (where Cr, Al, Si and Sn are the contents of the respective elements in the steel material portion ( Mass%) is preferably satisfied.

次に、本実施形態のフェライト系ステンレス鋼管(以下、ステンレス鋼管と言う場合がある)は、上記の化学成分を有する鋼母材部と溶接部とからなる鋼管部を有する。鋼母材部は、本実施形態の鋼成分を有するステンレス鋼からなる鋼板が管状に成形加工されてなる。溶接部は、管状に成形加工された鋼板の端部同士をERW(抵抗溶接)、レーザー溶接またはTIG溶接(タングステン不活性ガス溶接)等によって溶接されてなる。溶接方法については適宜選択してもよい。また、鋼管のサイズについても用途に応じて決定すればよい。   Next, the ferritic stainless steel pipe of the present embodiment (hereinafter, may be referred to as a stainless steel pipe) has a steel pipe part including a steel base material part having the above-described chemical components and a welded part. The steel base member is formed by forming a steel plate made of stainless steel having a steel component according to the present embodiment into a tubular shape. The welded portion is formed by welding the ends of a steel sheet formed into a tubular shape by ERW (resistance welding), laser welding, TIG welding (tungsten inert gas welding), or the like. The welding method may be appropriately selected. Also, the size of the steel pipe may be determined according to the application.

本実施形態のフェライト系ステンレス鋼管は、鋼管部の端部に、折り返し曲げ部からなる管端増肉部が設けられる。管端増肉部はステンレス鋼管の一端に設けられていてもよく、両端に設けられていてもよい。折り返し曲げ部は、鋼管部の端部が径方向外側または径方向内側に折り返されて形成される。折り返し曲げ部においては、鋼管の肉厚が増肉される。このため、折り返し曲げ部を管端増肉部と称する。管端増肉部を形成する際には、折り返した端部を鋼管の外周面または内周面に密着させるように加工を施すものの、折り返された端部と鋼管の外周面または内周面との間には僅かな隙間が形成される。   The ferritic stainless steel pipe of the present embodiment is provided with a pipe end thickening portion formed of a folded portion at an end of the steel pipe portion. The pipe end thickening portion may be provided at one end of the stainless steel pipe, or may be provided at both ends. The folded part is formed by folding the end of the steel pipe part radially outward or radially inward. At the folded portion, the thickness of the steel pipe is increased. For this reason, the folded portion is referred to as a tube end thickened portion. When forming the pipe end thickened part, although processing is performed so that the folded end is closely attached to the outer peripheral surface or the inner peripheral surface of the steel pipe, the folded end and the outer peripheral surface or the inner peripheral surface of the steel pipe are A slight gap is formed between them.

管端増肉部が備えられたステンレス鋼管は、管端増肉構造体と称してもよい。図1〜3に、ステンレス鋼管の鋼管部の長手方向の一端に形成された管端増肉部を示す。   A stainless steel pipe provided with a pipe end thickening portion may be referred to as a pipe end thickening structure. 1 to 3 show a pipe end thickening portion formed at one end in the longitudinal direction of a steel pipe portion of a stainless steel pipe.

図1は、ステンレス鋼管1の鋼管部1aの一端に管端増肉部1bが設けられた例である。鋼管部1aの一端において、鋼管部の一部が径方向内側に約180°折り返されて折り返し曲げ部1cが形成されている。折り返し曲げ部1cは鋼管部1aの内周面に接するように曲げられており、折り返し曲げ部1cによって管端増肉部1bが形成されている。管端増肉部1bの肉厚は、鋼管部1aの肉厚に対して、折り返し曲げ部1cの肉厚分だけ増肉されており、鋼管部1aの肉厚のほぼ2倍になっている。管端増肉部1bには、鋼管部1aと折り返し曲げ部1cとの間に隙間1dが形成されている。本実施形態ではこの隙間1dにおける耐食性向上が重要である。   FIG. 1 is an example in which a tube end thickening portion 1b is provided at one end of a steel tube portion 1a of a stainless steel tube 1. At one end of the steel pipe portion 1a, a part of the steel pipe portion is bent approximately 180 degrees inward in the radial direction to form a bent portion 1c. The folded portion 1c is bent so as to be in contact with the inner peripheral surface of the steel pipe portion 1a, and a tube end thickened portion 1b is formed by the folded portion 1c. The wall thickness of the pipe end thickened portion 1b is increased by the thickness of the folded back portion 1c with respect to the thickness of the steel pipe portion 1a, and is approximately twice the thickness of the steel pipe portion 1a. . A gap 1d is formed in the pipe end thickened portion 1b between the steel pipe portion 1a and the folded portion 1c. In the present embodiment, it is important to improve the corrosion resistance in the gap 1d.

また、図1に示すステンレス鋼管1(管端増肉構造体)には、他の鋼管2が重ね隅肉溶接部3を介して接合されている。ステンレス鋼管1(管端増肉構造体)と他の鋼管2(鋼管部材)とにより溶接構造体Aが形成されている。図1に示すように、ステンレス鋼管1の管端増肉部1bを雄側とし、鋼管2の端部2aを雌側とし、鋼管2の端部2aに管端増肉部1bが挿入されている。そして、管端増肉部1bの外面と鋼管2の端部2aとの間に重ね隅肉溶接部3が形成されている。   Further, another steel pipe 2 is joined to the stainless steel pipe 1 (tube end thickened structure) shown in FIG. A welded structure A is formed by the stainless steel pipe 1 (tube end thickened structure) and another steel pipe 2 (steel pipe member). As shown in FIG. 1, the pipe end thickened portion 1 b of the stainless steel pipe 1 is set to the male side, the end 2 a of the steel pipe 2 is set to the female side, and the pipe end thickened portion 1 b is inserted into the end 2 a of the steel pipe 2. I have. A fillet weld 3 is formed between the outer surface of the pipe end thickened portion 1b and the end 2a of the steel pipe 2.

図2には、別の例の溶接構造体Bを示す。図2に示す溶接構造体Bは、図1の場合と同様に、ステンレス鋼管1(管端増肉構造体)に、他の鋼管2が重ね隅肉溶接部3を介して接合されているが、図1との違いは、ステンレス鋼管1の管端増肉部1bが鋼管部1aに対して拡管されている点にある。   FIG. 2 shows another example of the welded structure B. In the welded structure B shown in FIG. 2, similarly to the case of FIG. 1, another steel pipe 2 is joined to the stainless steel pipe 1 (pipe-end thickened structure) via a fillet weld 3. The difference from FIG. 1 is that the tube end thickened portion 1b of the stainless steel tube 1 is expanded with respect to the steel tube portion 1a.

また、図3には、別の例の溶接構造体Cを示す。図3に示す溶接構造体Cは、図1の場合と同様に、ステンレス鋼管1(管端増肉構造体)に、他の鋼管2が重ね隅肉溶接部3を介して接合されているが、図1との違いは、ステンレス鋼管1の管端増肉部1bが鋼管部1aに対して縮管されている点にある。   FIG. 3 shows another example of the welded structure C. In the welded structure C shown in FIG. 3, similarly to the case of FIG. 1, another steel pipe 2 is joined to the stainless steel pipe 1 (tube end thickened structure) via a fillet weld 3. The difference from FIG. 1 is that the tube end thickened portion 1b of the stainless steel tube 1 is contracted with respect to the steel tube portion 1a.

なお、図1〜図3に示す溶接構造体A〜Cでは、管端増肉部1bの外周面と他の鋼管2との間において重ね隅肉溶接部3が形成された例を示したが、本実施形態はこれに限らず、管端増肉部1bの内径よりも僅かに小さな外径を有する鋼管を管端増肉部1bの内側に挿入させ、管端増肉部1bの内周面と他の鋼管2との間において重ね隅肉溶接部3を形成させてもよい。   In addition, in the welded structures A to C shown in FIGS. 1 to 3, an example is shown in which the overlap fillet weld 3 is formed between the outer peripheral surface of the pipe end thickened portion 1 b and another steel pipe 2. However, the present embodiment is not limited to this, and a steel pipe having an outer diameter slightly smaller than the inner diameter of the pipe end thickening portion 1b is inserted into the inside of the tube end thickening portion 1b, and the inner periphery of the tube end thickening portion 1b is inserted. A fillet weld 3 may be formed between the surface and another steel pipe 2.

本実施形態のフェライト系ステンレス鋼管1((管端増肉構造体)においては、管端増肉部1bに存在する隙間1dの間隔d(μm)は、d≧Cr/{1000(Al+Si+Sn)}(式中のCr、Al、Si及びSnは鋼母材部におけるそれぞれの元素の含有量(質量%)を示す)の関係を満たすことが好ましい。この関係を満たすことにより、管端増肉部の隙間における耐食性を向上させることができる。なお、隙間1dの間隔d(μm)は、鋼管部1aと折り返し曲げ部1cとの間の隙間1dの間隔の最大値をいう。 In the ferritic stainless steel pipe 1 ((tube end thickened structure) of the present embodiment, the interval d (μm) of the gap 1d existing in the tube end thickened portion 1b is d ≧ Cr 2 / {1000 (Al + Si + Sn) } (Cr, Al, Si, and Sn in the formula preferably represent the content (mass%) of each element in the steel base material). The interval d (μm) of the gap 1d refers to the maximum value of the interval of the gap 1d between the steel pipe portion 1a and the folded portion 1c.

また、図1〜図3に示す溶接構造体A〜Cにおいては、重ね隅肉溶接部3の管端増肉部1b側の最大溶け込み深さが、鋼管部1の肉厚tに対して0.3t〜2.0tの範囲とされていることが好ましい。最大溶け込み深さを0.3t以上とすることで、重ね隅肉溶接部3の強度が担保されるとともに、隙間1dにおける耐食性をより向上できる。ただし、最大溶接深さが2.0tを超えると、溶接部の形状が不均一となり、強度の低下や耐食性の劣化、排気ガスの漏れなどの様々な不具合に繋がる可能性があるため、上限は2.0t以下にするとよい。   In addition, in the welded structures A to C shown in FIGS. 1 to 3, the maximum penetration depth of the overlap fillet welded portion 3 on the side of the pipe end thickened portion 1 b is 0 with respect to the wall thickness t of the steel pipe portion 1. It is preferable to be in the range of 0.3 to 2.0 t. By setting the maximum penetration depth to 0.3 t or more, the strength of the overlap fillet weld 3 is ensured, and the corrosion resistance in the gap 1d can be further improved. However, if the maximum welding depth exceeds 2.0 t, the shape of the welded portion becomes uneven, which may lead to various problems such as a decrease in strength, deterioration of corrosion resistance, and leakage of exhaust gas. It is good to be 2.0t or less.

なお、最大溶け込み深さとは、図4に示すように、管端増肉部1bの外周面と、管端増肉部側への隅肉溶接部3の最深部との間隔dとする。 Note that the maximum penetration depth, as shown in FIG. 4, to the outer peripheral surface of the pipe end thickening unit 1b, a distance d 3 between the deepest portion of the fillet welds 3 to the pipe end thickening portion.

最大溶け込み深さを0.3t以上とすることで隙間1dにおける耐食性をより向上できる理由は、管端増肉部1bの溶接部形状が安定化して、腐食起点となりうる隙間構造が形成されなくなるためと考えられる。さらに最大溶け込み深さを1.0t超とすれば管端増肉部1bにおける隙間1dが塞がれ、腐食起点となりうる隙間構造がさらに減少する。これに加え、本実施形態のフェライト系ステンレス鋼管(管端増肉構造体)は、鋼中に0.010〜5.000%の量のAl、0.01〜5.00%の量のSi及び0.001〜3.00%の量のSnを含有している。このため、万が一、腐食が発生した場合も、溶出したAl3+イオン及びSn2+イオンが溶解表面に吸着し、鋼母材のさらなる溶出を抑制し、さらにSiが孔食内部で酸化物を形成し、孔食成長の抑制及び再不動態化を促進することで溶接部の耐食性の劣化を回避することが可能と考えられる。 The reason why the corrosion resistance in the gap 1d can be further improved by setting the maximum penetration depth to 0.3t or more is that the shape of the welded portion of the pipe end thickened portion 1b is stabilized, and a gap structure that can serve as a corrosion starting point is not formed. it is conceivable that. Further, when the maximum penetration depth is more than 1.0 t, the gap 1d in the pipe end thickened portion 1b is closed, and the gap structure that can be a corrosion starting point is further reduced. In addition to this, the ferritic stainless steel pipe (tube end thickened structure) of the present embodiment contains 0.010 to 5,000% of Al and 0.01 to 5.00% of Si in steel. And Sn in an amount of 0.001 to 3.00%. Therefore, even in the event of corrosion, the eluted Al 3+ ions and Sn 2+ ions are adsorbed on the dissolution surface to suppress further elution of the steel base material, and furthermore, Si forms an oxide inside the pit corrosion. In addition, it is considered that deterioration of the corrosion resistance of the welded portion can be avoided by suppressing pit growth and promoting re-passivation.

図5には、重ね隅肉溶接部3周辺の拡大図を示す。ステンレス鋼管の鋼管部1aの板厚をtとすると、図5(a)は、最大溶け込み深さが0.3tである場合を示し、図5(b)は、最大溶け込み深さが1.0tの場合を示し、図5(c)は、最大溶け込み深さが2.0tの場合を示し、図5(d)は、最大溶け込み深さが2.0t超の場合を示す。   FIG. 5 shows an enlarged view around the overlap fillet weld 3. Assuming that the thickness of the steel pipe portion 1a of the stainless steel pipe is t, FIG. 5 (a) shows a case where the maximum penetration depth is 0.3t, and FIG. 5 (b) shows a case where the maximum penetration depth is 1.0t. 5 (c) shows the case where the maximum penetration depth is 2.0t, and FIG. 5 (d) shows the case where the maximum penetration depth exceeds 2.0t.

図5は、管端増肉部1bの外周面側に電極/アークを近づけて溶接を行って隅肉溶接部3が形成された場合を示す。このため、管端増肉部1bの外周面が、電極/アーク側の面となり、管端増肉部1bの内周面が、電極/アーク側の面の反対側の面(裏面)となる。管端増肉部1bの外周面から最大溶け込み部までの距離(深さ)が最大溶け込み深さである。   FIG. 5 shows a case where the fillet weld 3 is formed by welding by bringing the electrode / arc closer to the outer peripheral surface side of the tube end thickened portion 1b. Therefore, the outer peripheral surface of the tube end thickened portion 1b becomes a surface on the electrode / arc side, and the inner peripheral surface of the tube end thickened portion 1b becomes a surface (back surface) on the opposite side of the electrode / arc side surface. . The distance (depth) from the outer peripheral surface of the pipe end thickened portion 1b to the maximum penetration portion is the maximum penetration depth.

図5に示されたように、重ね隅肉溶接部3が、管端増肉部1bの内周面に到達していない場合、最大溶け込み深さは2.0t未満である。重ね隅肉溶接部3が、管端増肉部1bの内周面にちょうど到達している場合、最大溶け込み深さは2.0tである。重ね隅肉溶接部3が、管端増肉部1bの内周面に到達し、内周面にも溶融部が存在する場合、最大溶け込み深さは2.0t超である。すなわち、最大溶け込み深さが2.0tを超える場合とは、溶接時の電極/アーク側の面の反対側の面(裏面)に溶融部が存在する場合である。   As shown in FIG. 5, when the overlap fillet weld 3 has not reached the inner peripheral surface of the pipe end thickened portion 1b, the maximum penetration depth is less than 2.0t. When the overlap fillet weld 3 has just reached the inner peripheral surface of the pipe end thickened portion 1b, the maximum penetration depth is 2.0t. When the overlap fillet welded portion 3 reaches the inner peripheral surface of the pipe end thickened portion 1b and a molten portion is also present on the inner peripheral surface, the maximum penetration depth is more than 2.0 t. That is, the case where the maximum penetration depth exceeds 2.0 t is the case where a fusion portion is present on the surface (back surface) opposite to the electrode / arc side surface during welding.

このような重ね隅肉溶接部を得るためには、特にシールドガスが必要な溶接においては、選ばれたシールドガスが必要となる。特に管端増肉部1bは隙間1dを有しているため、不活性ガスによる適正なシールドが不可欠である。具体的にはArが最も望ましい。COやOを混合する場合は5%以下とすることが望ましい。 In order to obtain such a lap fillet weld, a selected shielding gas is required, especially in welding where a shielding gas is required. In particular, since the pipe end thickened portion 1b has the gap 1d, it is essential to appropriately shield with an inert gas. Specifically, Ar is most desirable. When CO 2 or O 2 is mixed, the content is desirably 5% or less.

本実施形態のステンレス鋼管は、本実施形態で規定される鋼成分を有するステンレス鋼板を素材とするが、ステンレス鋼板の製造方法は、製鋼−熱間圧延−焼鈍・酸洗−冷間圧延−焼鈍の各工程よりなり、各工程の製造条件については、特に規定するものでは無い。   The stainless steel pipe of the present embodiment is made of a stainless steel sheet having a steel component defined in the present embodiment, and the method of manufacturing the stainless steel sheet is as follows: steelmaking-hot rolling-annealing / pickling-cold rolling-annealing. The manufacturing conditions in each step are not particularly specified.

製鋼においては、前記必須成分および必要に応じて添加される成分を含有する鋼を、転炉溶製し続いて2次精錬を行う方法が好適である。溶製した溶鋼は、鋳造(連続鋳造)することによりスラブとする。スラブは、所定の温度に加熱され、所定の板厚に連続圧延で熱間圧延される。熱間圧延後の焼鈍工程は省略しても良く、酸洗後の冷間圧延は、通常のゼンジミアミル、タンデムミルのいずれで圧延しても良いが、鋼管の曲げ性を考慮するとタンデムミル圧延の方が望ましい。   In steelmaking, a method is preferred in which a steel containing the essential components and components added as necessary is melted in a converter and then subjected to secondary refining. The smelted molten steel is made into a slab by casting (continuous casting). The slab is heated to a predetermined temperature and hot-rolled to a predetermined thickness by continuous rolling. The annealing step after the hot rolling may be omitted, and the cold rolling after the pickling may be performed by any of a normal Sendzimir mill and a tandem mill. Is more desirable.

冷間圧延においては、ロール粗度、ロール径、圧延油、圧延パス回数、圧延速度、圧延温度などは一般的な範囲内で適宜選択すれば良い。冷間圧延の途中に中間焼鈍を入れても良く、中間および最終焼鈍はバッチ式焼鈍でも連続式焼鈍でも構わない。また、焼鈍の雰囲気は、必要であれば水素ガスあるいは窒素ガスなどの無酸化雰囲気で焼鈍する光輝焼鈍でも大気中で焼鈍しても構わない。   In cold rolling, roll roughness, roll diameter, rolling oil, number of rolling passes, rolling speed, rolling temperature, etc. may be appropriately selected within a general range. Intermediate annealing may be performed during the cold rolling, and the intermediate and final annealing may be batch annealing or continuous annealing. If necessary, the annealing atmosphere may be bright annealing in which an annealing is performed in a non-oxidizing atmosphere such as hydrogen gas or nitrogen gas, or annealing may be performed in the air.

更に、ステンレス鋼板を管状に成型する際は、ステンレス鋼板に潤滑塗装を施してプレス成形を向上させても良い。潤滑塗装膜の種類は適宜選択すれば良い。最終焼鈍後に形状矯正のために調質圧延やレベラーを付与しても構わないが、加工硬化能の低下を招くことから、これらは付与しないことが望ましい。   Further, when the stainless steel plate is formed into a tubular shape, the stainless steel plate may be subjected to lubrication coating to improve press forming. The type of the lubricating coating film may be appropriately selected. Temper rolling or leveling may be applied after the final annealing to correct the shape, but it is desirable not to add them because it causes a reduction in work hardening ability.

鋼管の製造方法については、適宜選択すれば良く、溶接方法に限定されずERW(抵抗溶接)、レーザー溶接、TIG溶接(タングステン不活性ガス溶接)等適宜選択すれば良い。また、鋼管のサイズについても用途に応じて決定すれば良い。   The method of manufacturing the steel pipe may be appropriately selected, and is not limited to the welding method, and may be appropriately selected such as ERW (resistance welding), laser welding, TIG welding (tungsten inert gas welding). Also, the size of the steel pipe may be determined according to the application.

ステンレス鋼管の端部に管端増肉部を形成するプロセスは、管端のスピニング加工あるいは鍛造処理が望ましいが、これらの工法についても特に規定するものでは無い。作業能率や寸法精度を考慮すると、スピニング加工の方が望ましい。
また、鋼管部の端部を径方向外側に折り曲げて増肉する場合と、径方向内側に折り曲げて増肉する場合が考えられるが、径方向外側に折り曲げて増肉する場合は、造肉箇所の内径は素管の鋼管部1aの内径と同じになる。一方、径方向内側に折り曲げて造肉する場合は、管端増肉部1bの外径は素管である鋼管部の外径と同じになる。
更に、管端増肉部1bを形成した後、次工程にて拡管または縮管を行う工法を採用してもよい。
As a process for forming the pipe end thickening portion at the end of the stainless steel pipe, spinning or forging of the pipe end is preferable, but these methods are not particularly specified. In consideration of work efficiency and dimensional accuracy, spinning is more preferable.
In addition, there is a case where the end of the steel pipe portion is bent outward in the radial direction to increase the wall thickness, and a case where the wall is bent radially inward to increase the wall thickness. Is the same as the inner diameter of the steel pipe portion 1a of the raw tube. On the other hand, when the wall is bent inward in the radial direction to increase the wall thickness, the outer diameter of the pipe end thickened portion 1b becomes the same as the outer diameter of the steel pipe portion which is a raw tube.
Furthermore, after forming the pipe end thickened portion 1b, a method of expanding or contracting the pipe in the next step may be adopted.

次に、管端増肉部を形成したステンレス鋼管(管端増肉構造体)を素材として溶接構造体を製造するには、ステンレス鋼管の管端増肉部と、他の鋼管部材とを溶接により接合する。溶接による接合工程では、溶接部にシールドガスを供給しながら溶接を行うことが好ましい。シールドガスとしては、Arなどの不活性ガスや、COまたはOのいずれか一方又は両方と不活性ガスとの混合ガスなどが挙げられる。混合ガス中のCOとOの量は5.0体積%以下が好ましい。特に溶接方法が、TIG溶接、ミグ溶接、又はマグ溶接の場合、溶接部にシールドガスを供給しながら溶接を行うことが好ましい。一方、溶接方法がレーザー溶接の場合は、シールドガスを供給しなくともよい。 Next, in order to manufacture a welded structure using a stainless steel pipe having a pipe end thickened portion (tube end thickened structure) as a material, the pipe end thickened portion of the stainless steel pipe is welded to another steel pipe member. To join. In the joining step by welding, it is preferable to perform welding while supplying a shielding gas to the welded portion. Examples of the shielding gas include an inert gas such as Ar, and a mixed gas of one or both of CO 2 and O 2 and an inert gas. The amount of CO 2 and O 2 in the mixed gas is preferably 5.0% by volume or less. In particular, when the welding method is TIG welding, MIG welding, or mag welding, it is preferable to perform welding while supplying a shielding gas to the welded portion. On the other hand, when the welding method is laser welding, it is not necessary to supply the shielding gas.

なお、以上の説明では、フェライト系ステンレス鋼管の管端増肉部を主に説明し、フェライト系ステンレス鋼の増肉部の説明は省略したが、フェライト系ステンレス鋼の増肉部は、フェライト系ステンレス鋼管の管端増肉部とほぼ同じ構成及び効果を奏する。   In the above description, the thickened portion of the ferrite stainless steel pipe is mainly described, and the description of the thickened portion of the ferritic stainless steel is omitted. It has almost the same configuration and effect as the pipe end thickening part of the stainless steel pipe.

本実施形態のフェライト系ステンレス鋼、フェライト系ステンレス鋼管、管端増肉構造体及び溶接構造体によれば、管端増肉部の隙間における耐腐食性に優れる。これにより、鋼管部の肉厚を小さくすることができ、特に、自動車部品、二輪車用部品として適用する際に鋼管部の薄肉化が可能となり、腐食を防止しつつ部品の軽量化を図ることができ、自動車、二輪車の燃費向上が可能となる。   According to the ferritic stainless steel, the ferritic stainless steel pipe, the pipe end thickened structure and the welded structure of the present embodiment, the corrosion resistance in the gap between the pipe end thickened portions is excellent. This makes it possible to reduce the wall thickness of the steel pipe part, and in particular, it is possible to make the steel pipe part thinner when applied as an automobile part or a motorcycle part, and to reduce the weight of the part while preventing corrosion. As a result, the fuel efficiency of automobiles and motorcycles can be improved.

以下、実施例に基づいて、本発明をより詳細に説明する。
(実施例1)
表1に示す組成の鋼を溶製した。特にSnはその効果を調べるため0.005、0.010、0.030、0.100%および0.300%の5水準とした。溶製した鋼に板厚4mmまで熱間圧延を施し、1050℃で1分間焼鈍を行い、酸洗を施した。その後、板厚0.8mmまで冷間圧延を施した。
Hereinafter, the present invention will be described in more detail based on examples.
(Example 1)
Steel having the composition shown in Table 1 was melted. In particular, Sn was set at five levels of 0.005, 0.010, 0.030, 0.100%, and 0.300% to examine its effect. The melted steel was hot-rolled to a thickness of 4 mm, annealed at 1050 ° C. for 1 minute, and pickled. Thereafter, cold rolling was performed to a sheet thickness of 0.8 mm.

そして、表1に示す各組成の鋼板から70mm×70mm及び40mm×40mmの試験片を切り出し、同じ成分組成を有する試験片を重ねてスポット溶接することで、管端増肉構造体の隙間部を模擬したCCT試験片を作製した。スポット溶接条件を調整することで種々の隙間間隔のCCT試験片を作製した。   Then, a test piece of 70 mm × 70 mm and 40 mm × 40 mm was cut out from a steel sheet having each composition shown in Table 1, and test pieces having the same component composition were overlapped and spot-welded to form a gap portion of the pipe end thickening structure. A simulated CCT specimen was prepared. By adjusting the spot welding conditions, CCT test pieces with various gap intervals were produced.

このCCT試験片をJASO−M610−92の自動車部品の外観の腐食試験方法で評価した。サイクル数を100サイクルとし、試験後にスポット溶接部をくり抜いて二枚の板を分け、隙間内の最大孔食深さを評価できるようにした。錆落とし後に隙間上下の試験片の孔食深さをそれぞれ10点測定し、最も深い孔食の値を、その鋼種の最大孔食深さとした。最大孔食深さが500μm未満の試料を“○”(good)と評価し、最大孔食深さが500μm以上の試料を“×”(poor)と評価した。   The CCT test piece was evaluated by JASO-M610-92 according to the corrosion test method for the appearance of automobile parts. The number of cycles was set to 100, and after the test, the spot weld was hollowed out to separate the two plates, so that the maximum pit depth in the gap could be evaluated. After rust removal, the pit depth of each of the test pieces above and below the gap was measured at 10 points, and the value of the deepest pit was defined as the maximum pit depth of the steel type. A sample having a maximum pit depth of less than 500 μm was evaluated as “○” (good), and a sample having a maximum pit depth of 500 μm or more was evaluated as “x” (poor).

表1に、各組成のステンレス鋼の臨界隙間間隔(Cr/{1000(Al+Si+Sn)}の値(Cr、Al、Si及びSnはそれぞれの元素の含有量(質量%)である)の計算結果と、隙間間隔dの値(μm)と、自動車部品の外観の腐食試験方法(JASO−M610−92)による最大孔食深さ(μm)と、その判定結果を併せて示す。なお、表1中の下線は、本発明の範囲外または好ましい特性の範囲外であることを示す。 Table 1 shows the calculation results of the critical gap distance (Cr 2 / {1000 (Al + Si + Sn))} of each composition stainless steel (Cr, Al, Si and Sn are the contents (% by mass) of the respective elements). Table 1 also shows the value of the gap d (μm), the maximum pit depth (μm) according to the corrosion test method (JASO-M610-92) for the appearance of automobile parts, and the results of the determination. An underline in the middle indicates that it is out of the range of the present invention or out of the range of preferable characteristics.

Figure 2020050931
Figure 2020050931

本発明例の試料No.A1〜A25では、最大孔食深さが500μm未満であったが、比較例の試料No.B1〜B14では、最大孔食深さが500μm以上であった。
従って、表1に示す結果から、本実施形態のフェライト系ステンレス鋼管からなる管端増肉構造体では、隙間間隔d(μm)が、d≧Cr/{1000(Al+Si+Sn)}の値(Cr、Al、Si及びSnはそれぞれの元素の含有量(質量%)を示す)の関係を満たすことで、最大孔食深さの小さい管端増肉構造体を提供できることがわかる。
Sample No. of the present invention example. In samples A1 to A25, the maximum pitting corrosion depth was less than 500 μm. In B1 to B14, the maximum pit depth was 500 μm or more.
Therefore, from the results shown in Table 1, in the pipe end thickened structure made of the ferritic stainless steel pipe of the present embodiment, the gap distance d (μm) is d ≧ Cr 2 / {1000 (Al + Si + Sn)} (Cr , Al, Si and Sn indicate the content (% by mass) of each element), it can be understood that a pipe end thickened structure having a small maximum pit depth can be provided.

また、母材中のCrは、一般環境での耐食性を向上させるが、表1に示す関係式より、母材中のCr量が増加するほど、隙間環境での孔食深さは増加することがわかる。そして、鋼板に対するAl+Si+Snの添加量を増加することで(母材中のAl+Si+Sn量が増加するほど)、臨界隙間間隔が小さくなることがわかった。   In addition, Cr in the base material improves the corrosion resistance in a general environment. However, according to the relational expression shown in Table 1, as the amount of Cr in the base material increases, the pitting depth in the gap environment increases. I understand. Then, it was found that by increasing the amount of Al + Si + Sn added to the steel sheet (as the amount of Al + Si + Sn in the base material increased), the critical gap interval became smaller.

高Cr量の鋼種の隙間部の腐食形態を観察すると、少数の孔食が深く成長していることがわかった。一方、低Cr量の鋼種の隙間部の腐食形態は、多数の孔食が発生しているが、一つ一つの孔食の深さは、高Cr量の鋼種に比べて浅いことがわかった。   Observation of the form of corrosion in the gaps of the steel type with a high Cr content revealed that a small number of pits grew deeply. On the other hand, it was found that the pitting corrosion form of the low Cr content steel type had a large number of pits, but the depth of each pit was shallower than that of the high Cr content steel type. .

高Cr量の鋼種では、不働態皮膜中のCr濃度が高く耐食性が高いため、孔食の発生数が減少したと考えられる。そのため、カソード反応である酸素還元反応が、少数の孔食の成長に対してのみ寄与し、一つ一つの孔食が深く成長したと考えられる。一方、低Cr量の鋼種では、カソード反応が多数の孔食の発生に寄与するため、一つ一つの孔食深さが大きく成長しなかったものと考えられる。   It is considered that, in the steel type having a high Cr content, the number of occurrences of pitting corrosion decreased because the Cr concentration in the passive film was high and the corrosion resistance was high. Therefore, it is considered that the oxygen reduction reaction, which is a cathode reaction, contributes only to the growth of a small number of pits, and each pit has grown deeply. On the other hand, in the case of a steel type having a low Cr content, the cathode reaction contributes to the generation of a large number of pits.

また、上述の試験により、Al、Si及びSnは、隙間環境での孔食の発生に対して効果があることが知見された。Snがステンレス鋼の活性溶解を抑制することや耐隙間腐食性を改善することは知られていた。しかし、Snが隙間環境での孔食の発生を抑制し、臨界隙間間隔を小さくすることは今回の試験結果による新たな知見である。Alは発生初期の孔食内部でAl3+イオンとして溶け出し表面に吸着することで孔食成長の抑制及び再不動態化を促進していると考えられる。Siは孔食内部で酸化物を形成し、孔食成長の抑制及び再不動態化を促進していると考えられる。 Further, it was found from the above test that Al, Si and Sn are effective for the occurrence of pitting corrosion in a gap environment. It has been known that Sn suppresses active dissolution of stainless steel and improves crevice corrosion resistance. However, the fact that Sn suppresses the occurrence of pitting corrosion in the gap environment and reduces the critical gap distance is new knowledge based on the results of this test. It is considered that Al elutes as Al 3+ ions inside the pit at the beginning of generation and is adsorbed on the surface, thereby promoting the suppression of the pit growth and the re-passivation. It is considered that Si forms an oxide inside the pit and promotes suppression of pit growth and re-passivation.

(実施例2)
表2Aに示す組成の鋼板を用いて、TIG溶接により直径60mmのフェライト系ステンレス鋼管を作製した。次いで、スピニング加工により、フェライト系ステンレス鋼管の端部を径方向内側に180°折り返すことで、長さ50mmの管端増肉部を作製した。以上により、直径が60mm、内側に折り返した端部(管端増肉部)の長さが50mmの管端増肉構造体を作製した。そして、折り返し部から60mmの長さで管端増肉構造体を切断した。
なお、管端増肉部における隙間部の隙間間隔は、スピニング加工の条件を調整することで種々の値とした。
(Example 2)
Using a steel sheet having the composition shown in Table 2A, a ferritic stainless steel pipe having a diameter of 60 mm was produced by TIG welding. Next, the end of the ferritic stainless steel pipe was folded 180 ° inward in the radial direction by spinning to produce a tube end thickened part having a length of 50 mm. As described above, a tube end thickened structure having a diameter of 60 mm and an inwardly turned end (tube end thickened portion) having a length of 50 mm was produced. Then, the pipe end thickened structure was cut at a length of 60 mm from the folded portion.
In addition, the gap interval of the gap portion in the pipe end thickening portion was set to various values by adjusting the conditions of the spinning process.

次に、各種の管端増肉構造体とそれぞれ同じ化学成分を有する鋼板を用いて直径62mmの鋼管(鋼管部材)を作製した。管端増肉構造体の管端増肉部の外側に、同じ化学成分を有する鋼管(鋼管部材)を重ねあわせ、管端増肉構造体の内側に折り返した端部(管端増肉部)が溶接部となるように種々の方法(TIG溶接、ミグ溶接、マグ溶接、又はレーザー溶接)で溶接を行った。以上により、全長が100mmであり、鋼管部材と管端増肉構造体との溶接部が中央に位置するCCT試験片を作製した。   Next, a steel pipe (steel pipe member) having a diameter of 62 mm was manufactured using a steel sheet having the same chemical composition as each of the various pipe end thickening structures. A steel pipe (steel pipe member) having the same chemical composition is superimposed on the outside of the pipe end thickening portion of the pipe end thickening structure, and the end (pipe end thickening portion) is folded back inside the pipe end thickening structure. Welding was performed by various methods (TIG welding, MIG welding, mag welding, or laser welding) so as to form a weld. As described above, a CCT test piece having a total length of 100 mm and a welded portion between the steel pipe member and the pipe end thickened structure positioned at the center was produced.

各種の溶接の際、電流量を調節して溶接部の溶け込み深さを調整し、溶け込み深さの耐食性への影響を調べた。またシールドガスを用いる溶接の場合、様々なシールドガスを用いて溶接を行い、シールドガスの耐食性への影響も調べた。   In various types of welding, the amount of current was adjusted to adjust the penetration depth of the weld, and the effect of the penetration depth on corrosion resistance was examined. In the case of welding using a shielding gas, welding was performed using various shielding gases, and the effect of the shielding gas on corrosion resistance was also examined.

なお、最大溶け込み深さは、以下の方法により測定した。同一の条件で溶接を施し、CCT試験片を別途、作製した。溶接部の断面を観察し、溶接部において、最も深くまで溶解した箇所を最大溶け込み部とし、その深さを最大溶け込み深さとした。詳細には、管端増肉構造体の端部(管端増肉部)の外周面と鋼管部材とを重ねあわせ、管端増肉構造体の端部(管端増肉部)の外周面側に電極/アークを近づけて溶接を行った。このため、管端増肉構造体の端部(管端増肉部)の外周面が、電極/アーク側の面となり、管端増肉構造体の端部(管端増肉部)の内周面が、電極/アーク側の面の反対側の面(裏面)となる。管端増肉構造体の端部(管端増肉部)の外周面から最大溶け込み部までの距離(深さ)が最大溶け込み深さである。   The maximum penetration depth was measured by the following method. Welding was performed under the same conditions to separately produce a CCT test piece. The cross section of the welded portion was observed, and the portion of the welded portion that had melted to the deepest was defined as the maximum penetration portion, and the depth was defined as the maximum penetration depth. In detail, the outer peripheral surface of the end portion (tube end thickened portion) of the pipe end thickened structure and the steel pipe member are overlapped, and the outer peripheral surface of the end portion (tube end thickened portion) of the tube end thickened structure is overlapped. The welding was performed by bringing the electrode / arc closer to the side. For this reason, the outer peripheral surface of the end portion (tube end thickened portion) of the tube end thickened structure becomes the surface on the electrode / arc side, and the inside of the end portion (tube end thickened portion) of the tube end thickened structure. The peripheral surface is a surface (back surface) on the opposite side of the electrode / arc side surface. The distance (depth) from the outer peripheral surface of the end portion of the pipe end thickened structure (tube end thickened portion) to the maximum penetration portion is the maximum penetration depth.

このCCT試験片をJASO−M610−92の自動車部品の外観の腐食試験方法で評価した。サイクル数を100サイクルとし、試験後に溶接部を切断して管端増肉部の二枚の板を分け、隙間内の最大孔食深さを評価できるようにした。錆落とし後に隙間上下の試験片の孔食深さをそれぞれ10点測定し、最も深い孔食の値を、その鋼種の最大孔食深さとした。最大孔食深さが500μm未満の試料を“○”(good)と評価し、最大孔食深さが500μm以上の試料を“×”(poor)と評価した。   The CCT test piece was evaluated by JASO-M610-92 according to the corrosion test method for the appearance of automobile parts. The number of cycles was set to 100, and the weld was cut after the test to separate the two plates of the pipe end thickened portion so that the maximum pitting depth in the gap could be evaluated. After rust removal, the pit depth of each of the test pieces above and below the gap was measured at 10 points, and the value of the deepest pit was defined as the maximum pit depth of the steel type. A sample having a maximum pit depth of less than 500 μm was evaluated as “○” (good), and a sample having a maximum pit depth of 500 μm or more was evaluated as “x” (poor).

表2Bに、表2Aに示す各組成のステンレス鋼を用いて作製した試験片の溶接部の溶け込み深さと、溶接シールドガスと、自動車部品の外観の腐食試験方法(JASO−M610−92)による最大孔食深さ(μm)と、その判定結果を併せて示す。なお、表2B中の下線は、本発明の範囲外または好ましい特性の範囲外であることを示す。   In Table 2B, the penetration depth of the welded portion of the test piece prepared using the stainless steel having each composition shown in Table 2A, the welding shield gas, and the maximum value according to the corrosion test method (JASO-M610-92) for the appearance of automobile parts. The pit depth (μm) and the results of the determination are also shown. In addition, the underline in Table 2B shows that it is out of the range of the present invention or the range of preferable characteristics.

Figure 2020050931
Figure 2020050931

Figure 2020050931
Figure 2020050931

管端増肉構造体の鋼管部の板厚をtとすると、表2Bの結果から、溶接部の溶け込み深さが0.3t以上2.0t以下の範囲で、最大孔食深さが500μm未満になることが分かる。   Assuming that the thickness of the steel pipe portion of the pipe end thickened structure is t, from the results in Table 2B, the penetration depth of the welded portion is in the range of 0.3 t or more and 2.0 t or less, and the maximum pit depth is less than 500 μm. It turns out that it becomes.

本実施形態によれば、耐隙間部塩害性に優れたフェライト系ステンレス鋼管を提供することが可能である。また、本実施形態を適用した鋼管を、特に自動車、二輪用部品として使用することによって薄肉化が可能となり、効率的な部品製造および燃費向上が可能となる。
即ち、本実施形態は産業上極めて有益である。
According to the present embodiment, it is possible to provide a ferritic stainless steel pipe excellent in salt damage resistance in the gap. In addition, by using the steel pipe to which the present embodiment is applied, in particular, as parts for automobiles and motorcycles, it is possible to reduce the wall thickness, and it is possible to efficiently manufacture parts and improve fuel efficiency.
That is, this embodiment is extremely useful industrially.

A〜C:溶接構造体、1:フェライト系ステンレス鋼管(管端増肉構造体)、1a:鋼管部、1b:管端増肉部、1d:隙間、2:鋼管(鋼管部材)、3:重ね隅肉溶接部。   A to C: welded structure, 1: ferritic stainless steel tube (tube end thickened structure), 1a: steel tube portion, 1b: tube end thickened portion, 1d: gap, 2: steel tube (steel tube member), 3: Fillet fillet weld.

Claims (8)

鋼部が、質量%で、
C:0.001〜0.100%、
Si:0.01〜5.00%、
Mn:0.01〜2.00%、
P:≦0.050%、
S:≦0.0100%、
Cr:9.0〜30.0%、
Sn:0.001〜3.00%、
Ti:0.01〜1.00%およびNb:0.01〜1.00%の1種又は2種、
Al:0.010〜5.000%、
N:0.001〜0.050%を含有し、残部がFeおよび不純物であり、
前記鋼部の端に折り返し曲げ部からなる増肉部が設けられ、前記増肉部に形成される隙間間隔d(μm)が、d≧Cr/{1000(Al+Si+Sn)}(式中のCr、Al、Si及びSnはそれぞれの元素の含有量(質量%)を示す)の関係を満たすことを特徴とするフェライト系ステンレス鋼。
Steel part is mass%
C: 0.001 to 0.100%,
Si: 0.01-5.00%,
Mn: 0.01-2.00%,
P: ≦ 0.05%
S: ≦ 0.0100%,
Cr: 9.0-30.0%,
Sn: 0.001 to 3.00%,
One or two of Ti: 0.01 to 1.00% and Nb: 0.01 to 1.00%,
Al: 0.010 to 5.000%,
N: 0.001 to 0.050%, the balance being Fe and impurities,
A thickened portion including a folded portion is provided at an end of the steel portion, and a gap d (μm) formed in the thickened portion is d ≧ Cr 2 / {1000 (Al + Si + Sn)} (Cr in the formula) , Al, Si and Sn indicate the contents (% by mass) of the respective elements).
さらに質量%で、
Ni:0.01〜3.00%、
Mo:0.01〜3.00%、
Cu:0.01〜3.00%、
B:0.0001〜0.0100%、
W:0.001〜1.000%、
V:0.001〜1.000%、
Sb:0.001〜0.100%、
Co:0.001〜0.500%、
Ca:0.0001〜0.0050%、
Mg:0.0001〜0.0050%、
Zr:0.0001〜0.0300%、
Ga:0.0001〜0.0100%、
Ta:0.001〜0.050%、
REM:0.001〜0.100%
のうち何れか1種または2種以上を含有することを特徴とする請求項1に記載のフェライト系ステンレス鋼。
In further mass%,
Ni: 0.01 to 3.00%,
Mo: 0.01 to 3.00%,
Cu: 0.01 to 3.00%,
B: 0.0001 to 0.0100%,
W: 0.001 to 1.000%,
V: 0.001 to 1.000%,
Sb: 0.001 to 0.100%,
Co: 0.001 to 0.500%,
Ca: 0.0001 to 0.0050%,
Mg: 0.0001 to 0.0050%,
Zr: 0.0001-0.0300%,
Ga: 0.0001-0.0100%,
Ta: 0.001 to 0.050%,
REM: 0.001 to 0.100%
The ferritic stainless steel according to claim 1, wherein the ferritic stainless steel comprises one or more of the following.
鋼母材部と溶接部とからなる鋼管部を有し、
前記鋼母材部が、質量%で、
C:0.001〜0.100%、
Si:0.01〜5.00%、
Mn:0.01〜2.00%、
P:≦0.050%、
S:≦0.0100%、
Cr:9.0〜30.0%、
Sn:0.001〜3.00%、
Ti:0.01〜1.00%およびNb:0.01〜1.00%の1種又は2種、
Al:0.010〜5.000%、
N:0.001〜0.050%を含有し、残部がFeおよび不純物であり、
前記鋼管部の管端に折り返し曲げ部からなる管端増肉部が設けられ、前記管端増肉部に形成される隙間間隔d(μm)が、d≧Cr/{1000(Al+Si+Sn)}(式中のCr、Al、Si及びSnはそれぞれの元素の含有量(質量%)を示す)の関係を満たすことを特徴とするフェライト系ステンレス鋼管。
Having a steel pipe part consisting of a steel base material part and a welded part,
The steel base material portion is represented by mass%
C: 0.001 to 0.100%,
Si: 0.01-5.00%,
Mn: 0.01-2.00%,
P: ≦ 0.05%
S: ≦ 0.0100%,
Cr: 9.0-30.0%,
Sn: 0.001 to 3.00%,
One or two of Ti: 0.01 to 1.00% and Nb: 0.01 to 1.00%,
Al: 0.010 to 5.000%,
N: 0.001 to 0.050%, the balance being Fe and impurities,
A pipe end thickening portion formed of a folded portion is provided at the pipe end of the steel pipe portion, and a gap d (μm) formed in the pipe end thickening portion is d ≧ Cr 2 / {1000 (Al + Si + Sn)}. (Cr, Al, Si, and Sn in the formulas indicate the content (% by mass) of each element).
さらに質量%で、
Ni:0.01〜3.00%、
Mo:0.01〜3.00%、
Cu:0.01〜3.00%、
B:0.0001〜0.0100%、
W:0.001〜1.000%、
V:0.001〜1.000%、
Sb:0.001〜0.100%、
Co:0.001〜0.500%、
Ca:0.0001〜0.0050%、
Mg:0.0001〜0.0050%、
Zr:0.0001〜0.0300%、
Ga:0.0001〜0.0100%、
Ta:0.001〜0.050%、
REM:0.001〜0.100%
のうち何れか1種または2種以上を含有することを特徴とする請求項3に記載のフェライト系ステンレス鋼管。
In further mass%,
Ni: 0.01 to 3.00%,
Mo: 0.01 to 3.00%,
Cu: 0.01 to 3.00%,
B: 0.0001 to 0.0100%,
W: 0.001 to 1.000%,
V: 0.001 to 1.000%,
Sb: 0.001 to 0.100%,
Co: 0.001 to 0.500%,
Ca: 0.0001 to 0.0050%,
Mg: 0.0001 to 0.0050%,
Zr: 0.0001-0.0300%,
Ga: 0.0001-0.0100%,
Ta: 0.001 to 0.050%,
REM: 0.001 to 0.100%
The ferritic stainless steel pipe according to claim 3, wherein the ferrite-based stainless steel pipe contains at least one of the following.
前記管端増肉部が、前記鋼管部に対して拡管または縮管されていることを特徴とする請求項3または請求項4に記載のフェライト系ステンレス鋼管。   5. The ferritic stainless steel pipe according to claim 3, wherein the pipe end thickened part is expanded or contracted with respect to the steel pipe part. 6. 請求項3乃至請求項5の何れか一項に記載のフェライト系ステンレス鋼管からなることを特徴とする管端増肉構造体。   A pipe end thickening structure comprising the ferritic stainless steel pipe according to any one of claims 3 to 5. 請求項6に記載の管端増肉構造体の前記管端増肉部と、鋼管部材とが重ね隅肉溶接部により接合されてなることを特徴とする溶接構造体。   A welded structure, wherein the pipe end thickened portion of the pipe end thickened structure according to claim 6 and a steel pipe member are joined by overlapping fillet welds. 前記重ね隅肉溶接部の前記管端増肉部側の最大溶け込み深さが、前記鋼管部の肉厚tに対して0.3t〜2.0tの範囲とされていることを特徴とする請求項7に記載の溶接構造体。   The maximum penetration depth of the lap fillet welded part on the side of the pipe end thickening part is in the range of 0.3 t to 2.0 t with respect to the wall thickness t of the steel pipe part. Item 8. A welded structure according to Item 7.
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