JP2020032437A - Cut article - Google Patents

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JP2020032437A
JP2020032437A JP2018159647A JP2018159647A JP2020032437A JP 2020032437 A JP2020032437 A JP 2020032437A JP 2018159647 A JP2018159647 A JP 2018159647A JP 2018159647 A JP2018159647 A JP 2018159647A JP 2020032437 A JP2020032437 A JP 2020032437A
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inclined surface
cut
cut end
thickness
face
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亜暢 小林
Akinobu Kobayashi
亜暢 小林
隆 安富
Takashi Yasutomi
隆 安富
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Nippon Steel Corp
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Nippon Steel Corp
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Abstract

To provide a cut article which has improved cut end surface corrosion resistance while maintaining flat surface corrosion resistance of multilayer material in the cut article formed by cutting the multilayer material.SOLUTION: In a cut article formed by cutting multilayer material made by covering a surface of base material with covering material, a cut end face of the cut article is composed of a first inclination face which is inclined toward a center from a first surface toward the center in the plate thickness direction, a second inclination face which is inclined toward the center from a second surface in the plate thickness direction and a fracture face formed between the first inclination face and the second inclination face, the first inclination face and the second inclination face are covered with covering material allowing the surface of base material to be covered with at least a part is covered of which at least a part thereof covers the surface of the base material and thicknesses T, Tof the inclination faces when looking at the cut end face satisfy the following relational expression (1); (T+T)<T...(1). Therein, Ais length of the first inclination face, Ais length of the second inclination face, θis inclination angle of the first inclination face, θis inclination angle of the second inclination face and T is plate thickness of the multilayer material.SELECTED DRAWING: Figure 1

Description

本発明は、母材の表面を被覆材により被覆してなる複層材を切断加工して形成された切断加工品に関する。   TECHNICAL FIELD The present invention relates to a cut product formed by cutting a multilayer material obtained by covering a surface of a base material with a coating material.

鋼板の表面にめっき処理を施しためっき鋼板、あるいは、鋼板の表面を塗装した塗装鋼板等のように、母材の表面を被覆材により被覆してなる複層材が用途に応じて製造されている。例えば、建材や自動車、家電製品には、耐食性に優れるめっき鋼板が利用されている。   Depending on the application, a multi-layered material with the surface of the base material covered with a coating material, such as a plated steel sheet with a plating treatment applied to the surface of the steel sheet, or a coated steel sheet coated on the surface of the steel sheet, is manufactured depending on the application. I have. For example, plated steel sheets having excellent corrosion resistance are used for building materials, automobiles, and home electric appliances.

めっき鋼板を用いた部品は、例えば、めっき鋼板を切断した後、加工し、製造される。めっき鋼板5の切断は、例えば図9に示すようなせん断加工工具10を用いて切断することができる。せん断加工工具10は、ダイ11、パンチ12及びブランクホルダ13からなる。例えば、めっき鋼板5の一端をダイ11及びブランクホルダ13で拘束した状態で、ダイ11からクリアランスdを有して置かれたパンチ12をダイ11側に相対的に移動させ、めっき鋼板5にせん断力を与える。これにより、めっき鋼板5が切断される。   A component using a plated steel sheet is manufactured by, for example, cutting a plated steel sheet and then processing it. The cutting of the plated steel sheet 5 can be performed by using, for example, a shearing tool 10 as shown in FIG. The shearing tool 10 includes a die 11, a punch 12, and a blank holder 13. For example, with one end of the plated steel sheet 5 constrained by the die 11 and the blank holder 13, the punch 12 placed with a clearance d from the die 11 is relatively moved to the die 11 side, and sheared to the plated steel sheet 5. Empower. Thereby, the plated steel sheet 5 is cut.

図9に示したようなせん断加工工具10を用いて切断されためっき鋼板5は、図10に示すような切断端面を有する。めっき鋼板5の切断端面は、ダレ、せん断面及び破断面からなる。ダレは、母材である鋼板5aの表面にめっき5bが被覆されためっき鋼板5に対し、めっき鋼板5の上面側から下面側に向かって図9に示すパンチ12を押し込んだ際、めっき鋼板5の上面に作用した引張力により生じた変形である。せん断面は、めっき鋼板5にめり込んだパンチ12の移動によって形成される平滑面であり、破断面は、めっき鋼板5に生じたクラックが起点となってめっき鋼板5が破断した面である。図10に示すように、めっき鋼板5の切断端面において、めっき5bはダレのみに残存し、せん断面及び破断面では鋼板5aが露出している。   The plated steel sheet 5 cut using the shearing tool 10 as shown in FIG. 9 has a cut end face as shown in FIG. The cut end face of the plated steel sheet 5 has a sag, a shear surface, and a fracture surface. When the punch 12 shown in FIG. 9 is pushed from the upper surface side of the plated steel sheet 5 to the lower surface side of the plated steel sheet 5 in which the plating 5b is coated on the surface of the base steel sheet 5a, This is the deformation caused by the tensile force acting on the upper surface of the. The sheared surface is a smooth surface formed by the movement of the punch 12 digging into the plated steel sheet 5, and the fractured surface is a surface where the plated steel sheet 5 breaks from a crack generated in the plated steel sheet 5 as a starting point. As shown in FIG. 10, on the cut end surface of the plated steel sheet 5, the plating 5 b remains only on the sag, and the steel sheet 5 a is exposed on the shear surface and the fracture surface.

ここで、めっき鋼板5の切断端面において鋼板5aが露出しているせん断面及び破断面の耐食性は低く、赤錆の発生が懸念される。めっき鋼板の切断端面の防錆対策としては、例えばめっきによる犠牲防食あるいは化成が一般的である。例えば特許文献1には、切断端面のダレの大きさが、板厚方向においては板厚の0.10倍以上の範囲に、平面方向においては板厚の0.45倍以上の範囲に入るように切断加工を行うことが開示されている。このような切断加工により鋼板に掛かる引張力とせん断力を高め、素地鋼板の表面に被覆されためっき金属層を切断端面に回り込ませ、切断端面のうちせん断面の少なくとも一部をめっき金属層で被覆させる。この切断端面に回り込んだめっき金属層の犠牲防食作用により、切断端面における赤錆の発生を抑制している。   Here, the corrosion resistance of the sheared surface and the fracture surface where the steel plate 5a is exposed at the cut end surface of the plated steel plate 5 is low, and there is a concern that red rust may occur. As a countermeasure against rust on a cut end surface of a plated steel sheet, for example, sacrificial corrosion prevention or chemical formation by plating is generally used. For example, in Patent Literature 1, the size of the sag on the cut end surface is set to be in a range of 0.10 times or more of the plate thickness in the plate thickness direction and 0.45 times or more of the plate thickness in the plane direction. It is disclosed that a cutting process is performed. By such a cutting process, the tensile force and the shearing force applied to the steel sheet are increased, and the plated metal layer coated on the surface of the base steel sheet is wrapped around the cut end face, and at least a part of the sheared face of the cut end face is formed by the plated metal layer. Cover. Due to the sacrificial anticorrosion effect of the plated metal layer that has reached the cut end face, the generation of red rust on the cut end face is suppressed.

あるいは、特許文献2には、上下両方のパンチを動かし打抜き加工を行うことによりめっき鋼板の端面加工部分のめっき残存率を高め、耐食性を高める技術が開示されている。また、上下の刃を用いて鋼片を切断する方法としては、例えば特許文献3には、一対のV字型の刃を鋼片に食い込ませて鋼片を切断する方法が開示されている。   Alternatively, Patent Literature 2 discloses a technique in which both upper and lower punches are moved to perform a punching process, thereby increasing a plating residual ratio of an end processed portion of a plated steel sheet and improving corrosion resistance. Further, as a method of cutting a steel slab using upper and lower blades, for example, Patent Document 3 discloses a method of cutting a steel slab by cutting a pair of V-shaped blades into the steel slab.

さらには、特許文献4には、表面処理鋼板を上下にずらした回転刃で切断した後、成形ロールを用いて端面処理する方法も開示されている。   Furthermore, Patent Literature 4 discloses a method in which a surface-treated steel sheet is cut with a rotating blade shifted vertically and then subjected to an end face treatment using a forming roll.

特開2017−87294号公報JP 2017-87294 A 特開2008−155219号公報JP 2008-155219 A 特開昭60−62407号公報JP-A-60-62407 特開2018−075600号公報JP 2018-075600 A

しかし、上記特許文献1では、素地鋼板の表面のめっき金属層は、切断端面のうちせん断面の少なくとも一部のみを被覆するのみであり、破断面では素地鋼板は露出したままである。このため、めっき鋼板の切断端面の耐食性が十分ではない。また、一般に、防錆を目的として切断端面に過度の犠牲防食性を付与しようとすると、めっき鋼板表面のめっきが減少し、めっき鋼板表面の表面耐食性(すなわち、平面耐食性)が低下してしまう。   However, in Patent Literature 1, the plated metal layer on the surface of the base steel sheet only covers at least a part of the sheared surface among the cut end faces, and the base steel sheet remains exposed in the fractured surface. For this reason, the corrosion resistance of the cut end surface of the plated steel sheet is not sufficient. Generally, if an attempt is made to impart excessive sacrificial corrosion protection to the cut end face for the purpose of rust prevention, the plating on the surface of the plated steel sheet decreases, and the surface corrosion resistance (that is, planar corrosion resistance) of the surface of the plated steel sheet decreases.

また、上記特許文献2では、工具の構造上、上下のパンチの径は同一ではないため、切断後のめっき鋼板は、形状が対称ではなく、切断位置がくびれた形状となる。このため、くびれに水が溜まり、切断端面の耐食性が下がることが懸念される。また、鋼板の下面のめっき層は、上側のパンチによって一度下方向に向かって広範囲に延び、その後、下側のパンチによってはさまれ圧縮がかかった後に上方向に延びる鋼板に追随して移動する。この際、めっき層に引張の力がかかり、破断あるいはめっき層による切断端面の被覆が不十分となり、耐食性を発揮できないことが懸念される。   Further, in Patent Document 2, since the diameter of the upper and lower punches is not the same due to the structure of the tool, the plated steel sheet after cutting is not symmetrical, but has a narrowed cutting position. For this reason, there is a concern that water may accumulate in the constriction and the corrosion resistance of the cut end surface may decrease. In addition, the plating layer on the lower surface of the steel sheet extends once downward in a wide range by the upper punch, and then moves following the steel sheet extending upward after being compressed by being sandwiched by the lower punch. . At this time, a tensile force is applied to the plating layer, and there is a concern that the plating layer may be broken or the cut end face may not be sufficiently covered with the plating layer, and the corrosion resistance may not be exhibited.

上記特許文献3は、鋼片、特に厚手のスラブ等の切断に関する技術を開示するものであり、比較的薄いめっき鋼板等の切断に関しては具体的な記載はなく、容易に転用できるものではない。   Patent Document 3 discloses a technique relating to cutting of a steel slab, particularly a thick slab, etc. There is no specific description regarding cutting of a relatively thin plated steel sheet or the like, and it cannot be easily diverted.

上記特許文献4では、表面処理鋼板の切断加工と、切断加工された表面処理鋼板の端面部の成形との、二度の加工によってめっきの被覆率を高める。しかし、上下にずらした回転刃で表面処理鋼板を切断した後、その端面部の形状を整えることから、上記特許文献2と同様、各工程で異なる方向に応力が付与されるため、めっき層に割れや剥離が生じやすい。さらに特許文献4の図1に示すように、母材である鋼板の端面部は円弧形状である。したがって、母材の端面の表面積は、直線により規定される端面形状の場合よりも大きくなり、端面を覆うためにより多くのめっき層を表面側から流し込む必要がある。このため、表層のめっきが割れたり局部的に薄くなったりする等の不具合が生じたり、酸化被膜あるいはコンタミが付着した鋼板表面上にめっきが流れ込むことよるめっきの密着不良が生じたりする可能性がある。   In Patent Literature 4, the coating rate of plating is increased by performing two processes of cutting a surface-treated steel sheet and forming an end surface of the cut surface-treated steel sheet. However, after cutting the surface-treated steel sheet with the rotating blade shifted up and down, since the shape of the end face is adjusted, stress is applied in different directions in each step as in Patent Document 2 described above. Cracks and peeling are likely to occur. Further, as shown in FIG. 1 of Patent Document 4, the end face of the steel plate as the base material has an arc shape. Therefore, the surface area of the end face of the base material becomes larger than in the case of the end face shape defined by the straight line, and it is necessary to flow more plating layers from the front side to cover the end face. For this reason, there is a possibility that defects such as cracking of the surface layer or local thinning may occur, or poor adhesion of the plating may occur due to the plating flowing into the surface of the steel sheet on which the oxide film or the contamination has adhered. is there.

そこで、本発明は、上記問題に鑑みてなされたものであり、本発明の目的とするところは、複層材を切断して形成される切断加工品において、母材の平面における被覆材の機能を維持しながら、その機能を切断端面にも発現させることが可能な、新規かつ改良された切断加工品を提供することにある。   Therefore, the present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a cut processed product formed by cutting a multilayer material, in which the function of the covering material in the plane of the base material is obtained. Another object of the present invention is to provide a new and improved cut product that can exhibit its function on the cut end face while maintaining the above-mentioned properties.

上記課題を解決するために、本発明のある観点によれば、母材の表面を被覆材により被覆してなる複層材を切断加工して形成された切断加工品であって、切断加工品の切断端面は、板厚方向に第1の表面から中央に向かって傾斜する第1の傾斜面と、板厚方向に第2の表面から中央に向かって傾斜する第2の傾斜面と、第1の傾斜面と第2の傾斜面との間に形成される破断面と、からなり、第1の傾斜面及び第2の傾斜面は、少なくとも一部が母材の表面を覆う被覆材により被覆され、切断端面を正面から見たときの傾斜面の厚さは、下記関係式(1)を満たす、切断加工品が提供される。
(T+T)<T ・・・(1)
=Acosθ、T=Acosθ
ここで、Tは切断端面を正面から見たときの第1の傾斜面の厚さ、Tは切断端面を正面から見たときの第2の傾斜面の厚さ、Aは切断端面を側面から見たときの第1の傾斜面の長さ、Aは切断端面を側面から見たときの第2の傾斜面の長さ、θは第1の傾斜面の傾斜角度、θは第2の傾斜面の傾斜角度、Tは複層材の板厚である。
According to an aspect of the present invention, there is provided a cut product formed by cutting a multilayer material obtained by covering a surface of a base material with a coating material. A first inclined surface inclined from the first surface to the center in the plate thickness direction, a second inclined surface inclined from the second surface to the center in the plate thickness direction, And a fracture surface formed between the first inclined surface and the second inclined surface, wherein the first inclined surface and the second inclined surface are at least partially covered by a coating material covering the surface of the base material. A cut processed product is provided, in which the thickness of the coated inclined surface when the cut end face is viewed from the front satisfies the following relational expression (1).
(T 1 + T 2 ) <T (1)
T 1 = A 1 cos θ 1 , T 2 = A 2 cos θ 2
Here, T 1 is the thickness of the first inclined surface when the cut end surface is viewed from the front, T 2 is the thickness of the second inclined surface when the cut end surface is viewed from the front, and A 1 is the cut end surface Is the length of the first inclined surface when viewed from the side, A 2 is the length of the second inclined surface when the cut end surface is viewed from the side, θ 1 is the inclination angle of the first inclined surface, θ 2 is the inclination angle of the second inclined surface, and T is the thickness of the multilayer material.

切断端面を側面から見たとき、第1の傾斜面及び第2の傾斜面は直線状であってもよい。   When the cut end surface is viewed from the side, the first inclined surface and the second inclined surface may be linear.

第1の傾斜面の厚さTと第2の傾斜面の厚さTとの比は、下記関係式(2)を満たすようにしてもよい。
0.6≦(T/T)≦1.4 ・・・(2)
The thickness of the first inclined surface T 1 and the ratio of the thickness T 2 of the second inclined surface may satisfy the following equation (2).
0.6 ≦ (T 1 / T 2 ) ≦ 1.4 (2)

切断端面を正面から見たときの破断面の厚さTは、下記関係式(3)を満たすようにしてもよい。
0<T≦0.5T ・・・(3)
The thickness T 3 of the fracture surface when viewed cut edge from the front, may satisfy the following equation (3).
0 <T 3 ≦ 0.5T (3)

第1の傾斜面は、少なくとも一部が母材の第1の表面を覆う被覆材により被覆され、第2の傾斜面は、少なくとも一部が母材の第2の表面を覆う被覆材により被覆されている。   The first inclined surface is at least partially covered by a covering material covering a first surface of the base material, and the second inclined surface is covered by a covering material at least partially covered by a second surface of the base material. Have been.

また、第1の傾斜面及び第2の傾斜面を覆う被覆材の量は、板厚方向に表面から中央に向かうにつれて減少している。   In addition, the amount of the covering material that covers the first inclined surface and the second inclined surface decreases from the surface toward the center in the thickness direction.

第1の傾斜面及び第2の傾斜面について、切断端面を側面から見たときの傾斜面の長さに対して被覆材が存在する部分の長さの割合で表される被覆材の被覆率は、それぞれ20%以上であるのが望ましい。   Regarding the first inclined surface and the second inclined surface, the covering ratio of the covering material represented by a ratio of the length of the portion where the covering material exists to the length of the inclined surface when the cut end surface is viewed from the side surface Is preferably at least 20%.

また、切断加工品は、複層材の板幅の60%以上の範囲において、第1の傾斜面の厚さTと第2の傾斜面の厚さTとの和及び比の値のばらつきは30%以下であり、切断端面を側面から見たときの傾斜面の長さに対して被覆材が存在する部分の長さの割合で表される被覆材の被覆率のばらつきは30%以下であるように形成されてもよい。 Further, cutting the workpiece, in more than 60% of the range of the plate width of the multi-layer material, the thickness of the first inclined surface T 1 and the value of the sum and the ratio of the thickness T 2 of the second inclined surface The variation is 30% or less, and the variation in the coverage of the coating material, which is represented by the ratio of the length of the portion where the coating material exists to the length of the inclined surface when the cut end face is viewed from the side surface, is 30%. It may be formed as follows.

母材の板厚tは、0.2mm以上10mm以下であってもよい。   The thickness t of the base material may be 0.2 mm or more and 10 mm or less.

被覆材は、Zn、Alもしくはそれらの合金からなる材料を用いてもよい。   As the coating material, a material made of Zn, Al, or an alloy thereof may be used.

母材は、鋼板であってもよい。   The base material may be a steel plate.

複層材は、めっき鋼板であってもよい。   The multilayer material may be a plated steel sheet.

以上説明したように本発明によれば、複層材を切断して形成される切断加工品において、母材の平面における被覆材の機能を維持しながら、その機能を切断端面にも発現させることができる。   As described above, according to the present invention, in a cut product formed by cutting a multilayer material, the function of the covering material in the plane of the base material is maintained, and the function is also exerted on the cut end surface. Can be.

本発明の一実施形態に係る切断加工品の切断端面を模式的に示す説明図である。It is explanatory drawing which shows typically the cut end surface of the cut processed product which concerns on one Embodiment of this invention. 同実施形態に係る切断加工品の形状を説明するための説明図である。It is explanatory drawing for demonstrating the shape of the cut processed product which concerns on the embodiment. 同実施形態に係る切断加工品の形状の他の例を示す説明図である。It is explanatory drawing which shows the other example of the shape of the cut processed product which concerns on the embodiment. 同実施形態に係る切断断加工工具の一例を示す説明図であって、めっき鋼板の切断前の状態を示す。It is explanatory drawing which shows an example of the cutting and cutting processing tool which concerns on the embodiment, and shows the state before cutting of a plated steel plate. 図4に示す切断加工工具によるめっき鋼板の切断後の状態を示す説明図である。FIG. 5 is an explanatory view showing a state after cutting a plated steel sheet by the cutting tool shown in FIG. 4. 同実施形態に係る切断加工品の一例としてクラッド材の切断加工品を示す説明図である。FIG. 4 is an explanatory diagram showing a cut product of a clad material as an example of the cut product according to the embodiment. 切断加工品の切断端面の正面写真及び側面断面写真である。It is the front photograph and the side cross section photograph of the cut end surface of a cut processed product. 切断加工品の切断加工後の切断端面の50日暴露試験後の切断端面の状態を示す説明図である。It is explanatory drawing which shows the state of the cut end surface after a 50-day exposure test of the cut end surface after the cutting process of a cut processed product. 従来のせん断加工工具の一例を示す説明図である。It is explanatory drawing which shows an example of the conventional shearing tool. 図9のせん断加工工具により切断された複層材の切断端面を模式的に示す説明図である。It is explanatory drawing which shows typically the cutting | disconnection end surface of the multilayer material cut | disconnected by the shearing tool of FIG.

以下に添付図面を参照しながら、本発明の好適な実施の形態について詳細に説明する。なお、本明細書及び図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複説明を省略する。   Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the specification and the drawings, components having substantially the same functional configuration are denoted by the same reference numerals, and redundant description is omitted.

<1.切断加工品>
[1−1.概略構成]
まず、図1に基づいて、本発明の一実施形態に係る切断加工品3の構成について説明する。図1は、本実施形態に係る切断加工品3の切断端面3aを模式的に示す説明図であって、切断端面3aを側面から見た状態を示している。以下の説明では、複層材の一例として、母材である鋼板5aの表面に被覆材であるめっき5bが被覆されためっき鋼板5を取り上げる。めっき鋼板5は、例えばJIS G−3301、3302、3314、3321、3323などに規定されるめっき鋼板である。また、めっき鋼板5の板長方向をX方向、板幅方向をY方向、板厚方向をZ方向とする。図1では、めっき鋼板5を板厚方向(Z方向)に切断して形成された切断加工品3を示しており、切断端面3aを板幅方向(Y方向)からみた状態を示している。
<1. Cutting products>
[1-1. Schematic configuration]
First, a configuration of a cut product 3 according to an embodiment of the present invention will be described with reference to FIG. FIG. 1 is an explanatory view schematically showing a cut end face 3a of a cut product 3 according to the present embodiment, and shows a state where the cut end face 3a is viewed from a side surface. In the following description, as an example of the multilayer material, a plated steel sheet 5 in which a plating 5b as a coating material is coated on a surface of a steel sheet 5a as a base material will be described. The plated steel sheet 5 is, for example, a plated steel sheet specified in JIS G-3301, 3302, 3314, 3321, 3323, or the like. The plate length direction of the plated steel sheet 5 is defined as an X direction, the plate width direction is defined as a Y direction, and the thickness direction is defined as a Z direction. FIG. 1 shows a cut product 3 formed by cutting a plated steel plate 5 in a plate thickness direction (Z direction), and shows a state in which a cut end surface 3a is viewed from a plate width direction (Y direction).

図1に示すように、切断加工品3の切断端面3aは、第1の傾斜面s1と、第2の傾斜面s2と、破断面s5とからなる。   As shown in FIG. 1, the cut end surface 3a of the cut product 3 includes a first inclined surface s1, a second inclined surface s2, and a fractured surface s5.

第1の傾斜面s1は、ダレs11及び傾斜部s13からなる。第2の傾斜面s2は、ダレs21及び傾斜部s23からなる。ダレs11、S21は、めっき鋼板5を切断加工した際、めっき鋼板5の表面に作用した引張力により生じた変形である。傾斜部s13、s23は、ダレs11、s21と連続する面であり、めっき鋼板5の板厚方向に対して所定の傾斜角度を有する面である。第1の傾斜面s1及び第2の傾斜面s2は、少なくとも一部が、鋼板5aの表面を被覆するめっき5bにより覆われている。   The first inclined surface s1 includes a sag s11 and an inclined portion s13. The second inclined surface s2 includes a sag s21 and an inclined portion s23. The sagging s11 and S21 are deformations caused by the tensile force acting on the surface of the plated steel sheet 5 when the plated steel sheet 5 is cut. The inclined portions s13 and s23 are surfaces continuous with the sagging s11 and s21, and are surfaces having a predetermined inclination angle with respect to the thickness direction of the plated steel sheet 5. At least a part of the first inclined surface s1 and the second inclined surface s2 is covered with a plating 5b that covers the surface of the steel plate 5a.

破断面s5は、第1の傾斜面s1と第2の傾斜面s2との間に形成される面である。破断面s5は、切断加工時にめっき鋼板5に生じたクラックが起点となってめっき鋼板5が破断して形成される。このため、切断面s5はめっき5bによって被覆されにくく、鋼板5aが露出した状態となっている。   The fracture surface s5 is a surface formed between the first inclined surface s1 and the second inclined surface s2. The fractured surface s5 is formed by breaking the plated steel sheet 5 starting from a crack generated in the plated steel sheet 5 during cutting. Therefore, the cut surface s5 is hardly covered with the plating 5b, and the steel plate 5a is exposed.

このような切断端面3aは、図1に示すように、側面からみて、破断面s5が第1の傾斜面s1及び第2の傾斜面s2よりも突出した形状となる。また、第1の傾斜面s1及び第2の傾斜面s2の母材である鋼板5aの形状は、切断端面3aを側面から見たとき、略直線状である。以下、図1〜図3に基づいて、本実施形態に係る切断加工品3の構成について詳細に説明する。図2は、本実施形態に係る切断加工品3の形状を説明するための説明図である。図3は、本実施形態に係る切断加工品3の形状の他の例を示す説明図である。   As shown in FIG. 1, such a cut end surface 3a has a shape in which the fracture surface s5 projects more than the first inclined surface s1 and the second inclined surface s2 when viewed from the side. The shape of the steel plate 5a, which is the base material of the first inclined surface s1 and the second inclined surface s2, is substantially straight when the cut end surface 3a is viewed from the side. Hereinafter, the configuration of the cut product 3 according to the present embodiment will be described in detail with reference to FIGS. FIG. 2 is an explanatory diagram for explaining the shape of the cut product 3 according to the present embodiment. FIG. 3 is an explanatory diagram showing another example of the shape of the cut product 3 according to the present embodiment.

[1−2.特徴]
(傾斜面の長さ及び両傾斜面の長さの比)
切断加工品3は、第1の傾斜面s1と、第2の傾斜面s2と、破断面s5とからなる切断端面3aを有する。ここで、切断加工品3は、切断端面3aの第1の傾斜面s1及び第2の傾斜面s2について、切断端面3aを正面(X方向)から見たときの各傾斜面s1、s2の厚さが下記関係式(1)を満たす。関係式(1)では、本実施形態に係る切断加工品3の切断端面3aは、切断端面3aを正面から見たときの第1の傾斜面s1の厚さT(すなわち、板厚方向における第1の傾斜面s1の長さ(Acosθ))と、切断端面3aを正面から見たときの第2の傾斜面s2の厚さT(すなわち、板厚方向における第2の傾斜面s2の長さ(Acosθ))との和が、めっき鋼板5の板厚Tより小さいことを表している。
[1-2. Characteristic]
(Length of inclined surface and ratio of length of both inclined surfaces)
The cut product 3 has a cut end surface 3a including a first inclined surface s1, a second inclined surface s2, and a fracture surface s5. Here, the cut processed product 3 has the first inclined surface s1 and the second inclined surface s2 of the cut end surface 3a, and the thickness of each inclined surface s1, s2 when the cut end surface 3a is viewed from the front (X direction). Satisfy the following relational expression (1). In relation (1), the cut end face 3a of the cut workpiece 3 according to the present embodiment, the thickness T 1 of the first inclined surface s1 when viewed cut edge 3a from the front (i.e., in the thickness direction The length (A 1 cos θ 1 ) of the first inclined surface s1) and the thickness T 2 of the second inclined surface s2 when the cut end surface 3a is viewed from the front (that is, the second inclination in the plate thickness direction). The sum with the length of the surface s2 (A 2 cos θ 2 )) is smaller than the thickness T of the plated steel sheet 5.

(T+T)<T ・・・(1)
=Acosθ、T=Acosθ
:切断端面3aを側面から見たときの第1の傾斜面s1の長さ
:切断端面3aを側面から見たときの第2の傾斜面s2の長さ
θ:第1の傾斜面s1の傾斜角度
θ:第2の傾斜面s2の傾斜角度
T:めっき鋼板5の板厚
(T 1 + T 2 ) <T (1)
T 1 = A 1 cos θ 1 , T 2 = A 2 cos θ 2
A 1 : length of the first inclined surface s1 when the cut end surface 3a is viewed from the side surface A 2 : length of the second inclined surface s2 when the cut end surface 3a is viewed from the side surface θ 1 : first The inclination angle of the inclined surface s1 θ 2 : The inclination angle of the second inclined surface s2 T: The thickness of the plated steel sheet 5

また、切断加工品3は、切断端面3aの第1の傾斜面s1の厚さTと第2の傾斜面s2の厚さTとの比(T/T)が下記関係式(2)を満たす。関係式(2)では、本実施形態に係る切断加工品3の切断端面3aについて、第1の傾斜面s1の厚さ(T=Acosθ)と第2の傾斜面s2の厚さ(T=Acosθ)の比が0.6以上1.4以下であることを示している。これは、第1の傾斜面s1と第2の傾斜面s2との形状差が小さいこと、すなわち切断端面3aの対称性が高いことを表している。第1の傾斜面s1の厚さTと第2の傾斜面s2の厚さTとの比(T/T)は、望ましくは0.75以上1.25以下、さらに望ましくは0.85以上1.15以下である。 Further, cutting the workpiece 3, a first ratio of the thickness T 2 of the thickness T 1 and the second inclined surface s2 of the inclined surface s1 (T 1 / T 2) is the following relationship of the cutting edge 3a ( 2) is satisfied. In the relational expression (2), the thickness (T 1 = A 1 cos θ 1 ) of the first inclined surface s1 and the thickness of the second inclined surface s2 of the cut end surface 3a of the cut product 3 according to the present embodiment. It shows that the ratio of (T 2 = A 2 cos θ 2 ) is 0.6 or more and 1.4 or less. This means that the shape difference between the first inclined surface s1 and the second inclined surface s2 is small, that is, the symmetry of the cut end surface 3a is high. The ratio of the thickness T 1 of the first inclined surface s1 and thickness T 2 of the second inclined surface s2 (T 1 / T 2) is preferably 0.75 to 1.25, more desirably 0 0.85 or more and 1.15 or less.

0.6≦(T/T)≦1.4 ・・・(2) 0.6 ≦ (T 1 / T 2 ) ≦ 1.4 (2)

この関係式を持たすことによって、切断端面3aの対称性の高い複層材が得られる。例えば、切断端面3aのうち少なくとも一部は、複層材の切断加工時に、刃に追従して移動する母材の表面を覆う被覆材により覆われる。このとき、母材の両面を被覆する被覆材の厚みが略同一である場合には、切断端面3aの対称性が高いほど、切断端面3aを第1の傾斜面s1及び第2の傾斜面s2それぞれを覆う被覆材の厚みが同一となる。その結果、切断端面3aの耐食性を安定させることができる。   By having this relational expression, a multilayer material having high symmetry of the cut end face 3a can be obtained. For example, at least a part of the cut end face 3a is covered with a covering material that covers the surface of the base material that moves following the blade when cutting the multilayer material. At this time, when the thicknesses of the coating materials covering both surfaces of the base material are substantially the same, the higher the symmetry of the cut end face 3a, the more the cut end face 3a becomes the first slope s1 and the second slope s2. The thickness of the covering material covering each becomes the same. As a result, the corrosion resistance of the cut end surface 3a can be stabilized.

ここで、第1の傾斜面s1の長さAは、図2に示すように、ダレs11のめっき鋼板5の表面側の端部(以下、「傾斜開始位置P」とする。)から傾斜部s13の破断面s5側の端部(以下、「傾斜終了位置P」とする。)までの直線長さをいう。第2の傾斜面s2の長さAは、ダレs21のめっき鋼板5の表面側の端部(以下、「傾斜開始位置P」とする。)から傾斜部s23の破断面s5側の端部(以下、「傾斜終了位置P」とする。)までの直線長さをいう。 Here, the length A 1 of the first inclined surface s1, as shown in FIG. 2, the ends of the surface side of the plated steel sheet 5 sagging s11 (hereinafter to. As "inclination start position P 1") It refers to the linear length of the inclined portion s13 up to the end on the fracture surface s5 side (hereinafter referred to as “inclination end position P 2 ”). The length A2 of the second inclined surface s2 is from the end of the sag s21 on the surface side of the plated steel plate 5 (hereinafter referred to as “inclination start position P 3 ”) to the end of the inclined portion s23 on the fracture surface s5 side. (Hereinafter referred to as “inclination end position P 4 ”).

また、切断加工品3の切断端面3aは、切断加工工具100の形状によっては、例えば図3に示すように破断面s5が引きちぎられたような形状となる。この場合にも、第1の傾斜面s1及び第2の傾斜面s2は、それぞれダレ及び傾斜部からなる。一方の傾斜面(図3では第1の傾斜面s1)は破断面s5と略同一の傾斜を有し、他方の傾斜面(図3では第2の傾斜面s2)は破断面s5に向かって傾斜した後、反り返るような形状となっている。この場合、第1の傾斜面s1の厚さT及び第2の傾斜面s2の厚さTは、以下のように定義すればよい。 Further, depending on the shape of the cutting tool 100, the cut end face 3a of the cut product 3 has a shape such that the fractured surface s5 is torn, for example, as shown in FIG. Also in this case, the first sloping surface s1 and the second sloping surface s2 each include a sag and an inclined portion. One inclined surface (the first inclined surface s1 in FIG. 3) has substantially the same inclination as the fracture surface s5, and the other inclined surface (the second inclined surface s2 in FIG. 3) moves toward the fracture surface s5. It has a shape that warps after tilting. In this case, the thickness T 2 of the thickness T 1 and the second inclined surface s2 of the first inclined surface s1 can be defined as follows.

第1の傾斜面s1の傾斜開始位置P及び第2の傾斜面s2の傾斜開始位置Pは、図2と同様、ダレのめっき鋼板5の表面側の端部である。第1の傾斜面s1の長さAは、傾斜面s1の傾斜開始位置Pから、傾斜面s1の破断面s5側の端部である傾斜終了位置Pまでの直線長さである。第2の傾斜面s2の長さAは、傾斜面s2の傾斜開始位置Pから、傾斜面s2の破断面s5側の端部である傾斜終了位置Pまでの直線長さである。このとき、傾斜面s1、s2が鋼板5a側に窪み湾曲している場合には、直線近似してその長さを求めてもよい。また、図3のように反り返った傾斜面s2については、めっき5bが存在する部分の破断面s5側の端部Pと傾斜開始位置Pとの間の傾斜を直線近似し、この近似直線と、反り返りの頂点でもある傾斜終了位置Pを通る水平方向への延長線との交点Pを傾斜終了位置Pとみなし、第2の傾斜面s2の長さAの一端としてもよい。破断面s5の厚さTは、傾斜終了位置Pと傾斜終了位置Pとの間の距離となる。 Inclination start position P 3 of the inclined starting position P 1 and the second inclined surface s2 of the first inclined surface s1, similar to FIG. 2, an end portion of the front surface of the plated steel sheet 5 sagging. The length A 1 of the first inclined surface s1 from the inclined starting position P 1 of the inclined surface s1, a straight length of an end portion of the fracture surface s5 side of the inclined surface s1 to the inclined end position P 2. Length A 2 of the second inclined surface s2 from the inclined starting position P 3 of the inclined surface s2, a linear length of the inclined end position P 4 is an end of the fracture surface s5 side of the inclined surface s2. At this time, when the inclined surfaces s1 and s2 are depressed and curved toward the steel plate 5a, the length may be obtained by linear approximation. Further, the inclined surface s2 that warped as shown in FIG. 3, linearly approximated gradient between the end portion P 5 and the inclined starting position P 3 of the fracture surface s5 side portion where the plating 5b exists, the approximate line If the intersection point P 6 with an extension in the horizontal direction through the tilt end position P 4, which is also the apex of the warping regarded as inclined end position P 4, may be as part of the length a 2 of the second inclined surface s2 . The thickness T 3 of the fracture surface s5 is a distance between the inclined end position P 2 and the inclined end position P 4.

第1の傾斜面s1の傾斜角度θは、図2及び図3に示すように、板厚方向(Z方向)に延びる基準直線に対する傾斜部s13の傾きである。傾斜開始位置Pと傾斜終了位置Pとを結ぶ直線と基準直線とのなす角を傾斜角度θとみなしてもよい。同様に、第2の傾斜面s2の傾斜角度θは、基準直線に対する傾斜部s23の傾きである。傾斜開始位置Pと傾斜終了位置Pとを結ぶ直線と基準直線とのなす角を傾斜角度θとみなしてもよい。 The inclination angle θ1 of the first inclined surface s1 is the inclination of the inclined portion s13 with respect to a reference straight line extending in the thickness direction (Z direction), as shown in FIGS. The angle between the straight line and the reference straight line connecting the tilting start position P 1 and the inclined end position P 2 may be regarded as the inclination angle theta 1. Similarly, the inclination angle θ2 of the second inclined surface s2 is the inclination of the inclined portion s23 with respect to the reference straight line. The angle between the straight line and the reference straight line connecting the tilting start position P 3 and the inclined end position P 4 may be regarded as the inclination angle theta 2.

めっき鋼板5の板厚Tは、図2及び図3に示すように、鋼板5aの板厚tと、鋼板5aの表面に形成されためっき5bのめっき層厚t、tとの和で表される。なお、図1〜図3において、めっき層厚tとめっき層厚tとは、略同一としているが、本技術はかかる例に限定されず、めっき層厚tとめっき層厚tとは異なる厚さであってもよい。 As shown in FIGS. 2 and 3, the thickness T of the plated steel sheet 5 is the sum of the thickness t of the steel sheet 5a and the plating layer thicknesses t a and t b of the plating 5b formed on the surface of the steel sheet 5a. expressed. Note that, in FIGS. 1 to 3, and the plating layer thickness t b and the plating layer thickness t a, it is substantially the same, the present technology is not limited to this example, the plating layer thickness t a plating layer thickness t b The thickness may be different from.

さらに、切断加工品3は、切断端面3aを正面から見たときの破断面s5の厚さTが下記関係式(3)を満たす。関係式(3)は、本実施形態に係る切断加工品3の切断端面3aは、切断最終段階での延性破壊面である破断面s5の長さが、板厚の50%以下であることを表している。なお、破断面s5の厚さTが0とは、切断端面3aが傾斜面s1、s2のみからなることを意味する。実際の切断加工品においてはほぼ0に近い状態であっても破断面s5は存在することから、切断加工品3の破断面s5の厚さTは0より大きいものとする。破断面s5の厚さTは、望ましくは0.4、さらに望ましくは0.3以下とする。 Moreover, cutting the workpiece 3, the thickness T 3 of the fracture surface s5 when viewed cut edge 3a from the front satisfies the following equation (3). The relational expression (3) indicates that the cut end face 3a of the cut product 3 according to the present embodiment has a fracture surface s5, which is a ductile fracture surface in the final stage of cutting, having a length of 50% or less of the plate thickness. Represents. Incidentally, the thickness T 3 are 0 fracture surface s5 is cut end face 3a is meant that consists of only the inclined surfaces s1, s2. Since the fractured surface s5 exists even in a state close to almost zero in the actual cut product, the thickness T3 of the fracture surface s5 of the cut product 3 is assumed to be larger than zero. The thickness T 3 of the fracture surface s5 is preferably 0.4, more preferably 0.3 or less.

0<T≦0.5T ・・・(3) 0 <T 3 ≦ 0.5T (3)

この関係式を持たすことによって、傾斜面s1、s2(すなわち、ダレ部s11、s21及び傾斜部s13、s23)が増加するため、結果的にめっきの被覆率が向上する。すなわち、母材に対して犠牲防食をする場合は、切断端面耐食性の向上効果が発現される。またこの形状は、切断工具の刃先形状あるいは位置を調整することによって得られる。   By having this relational expression, the inclined surfaces s1 and s2 (that is, the sag portions s11 and s21 and the inclined portions s13 and s23) increase, and as a result, the plating coverage is improved. That is, when sacrificial corrosion protection is performed on the base material, an effect of improving the corrosion resistance of the cut end surface is exhibited. This shape can be obtained by adjusting the shape or position of the cutting edge of the cutting tool.

(傾斜面のめっき被覆)
第1の傾斜面s1及び第2の傾斜面s2は、少なくとも一部がめっきにより覆われている。より詳細には、図1に示すように、第1の傾斜面s1は、鋼板5aの下面(第1の表面)を覆うめっき5bにより被覆されている。第2の傾斜面s2は、鋼板5aの上面(第2の表面)を覆うめっき5bにより被覆されている。このように、第1の傾斜面s1及び第2の傾斜面s2は、めっき鋼板5のめっき層から連続するめっき5bによりそれぞれ覆われている。このように、鋼板5aの表面から傾斜面にわたって同一のめっき5bで覆うことで、切断端面3aにおける鋼板5aの酸化を抑制することができる。
(Plating coating on inclined surface)
At least a part of the first inclined surface s1 and the second inclined surface s2 is covered by plating. More specifically, as shown in FIG. 1, the first inclined surface s1 is covered with a plating 5b that covers the lower surface (first surface) of the steel plate 5a. The second inclined surface s2 is covered with a plating 5b that covers the upper surface (second surface) of the steel plate 5a. As described above, the first inclined surface s1 and the second inclined surface s2 are covered with the plating 5b continuous from the plating layer of the plated steel sheet 5, respectively. Thus, by covering with the same plating 5b from the surface of the steel plate 5a to the inclined surface, the oxidation of the steel plate 5a on the cut end surface 3a can be suppressed.

例えば、めっき鋼板5の切断後に、切断端面3aをめっき処理したり塗装したりすることで、切断端面3aで鋼板5aが露出しないようにすることは可能である。しかし、めっき鋼板5のめっき5bと同一組成の材料で切断端面3aを被覆することは難しく、切断端面3aの耐食性は鋼板5aの表面に比べて低い。これに対して、本実施形態に係る切断加工品3の切断端面3aは、連続する同一のめっき5bで鋼板5aの表面から傾斜面s1、s2まで被覆されている。かかるめっき5bは、切断加工時に、切断加工工具の刃部の動きに追従して鋼板5aの表面から傾斜面s1、s2へ向かって、鋼板5aに押しつけられながら移動する。このため、後から切断端面3aに対する表面処理を行う場合よりも切断端面3aにおける鋼板5aとめっき5bとの密着力が高くなり、切断端面3aの耐食性を高めることができる。   For example, after cutting the plated steel sheet 5, it is possible to prevent the steel sheet 5a from being exposed at the cut end face 3a by plating or painting the cut end face 3a. However, it is difficult to cover the cut end face 3a with a material having the same composition as the plating 5b of the plated steel sheet 5, and the corrosion resistance of the cut end face 3a is lower than the surface of the steel sheet 5a. On the other hand, the cut end face 3a of the cut product 3 according to the present embodiment is covered with the same continuous plating 5b from the surface of the steel plate 5a to the inclined surfaces s1 and s2. The plating 5b moves from the surface of the steel plate 5a toward the inclined surfaces s1 and s2 while being pressed against the steel plate 5a following the movement of the blade portion of the cutting tool during the cutting process. For this reason, the adhesion force between the steel plate 5a and the plating 5b on the cut end face 3a becomes higher than when the surface treatment is performed on the cut end face 3a later, and the corrosion resistance of the cut end face 3a can be increased.

また、第1の傾斜面s1及び第2の傾斜面s2を覆うめっき5bの量は、板厚方向(Z方向)に鋼板5aの表面から中央に向かうにつれて減少している。すなわち、図1及び図2に示すように、鋼板5aの表面を被覆するめっき5bのめっき層厚に比べて、第1の傾斜面s1及び第2の傾斜面s2では、表面から板幅方向の中央に向かってめっき層厚は徐々に小さくなっている。第1の傾斜面s1及び第2の傾斜面s2を覆うめっき5bは、めっき鋼板5を構成するめっき層のめっき5bが移動したものである。このため、第1の傾斜面s1及び第1の傾斜面s2のめっき5bのめっき層厚が厚くなると、切断端面3aの耐食性は向上するが、鋼板5aの表面のめっき5bのめっき層厚が薄くなるため、平面耐食性が低下する可能性がある。したがって、第1の傾斜面s1及び第2の傾斜面s2では、鋼板5aの表面から中央に向かうにつれて傾斜面を覆うめっき5bの量が減少するように、めっき5bが被覆されていることで、切断加工品3の平面耐食性を維持するとともに、切断端面3aの耐食性を高めることができる。   Further, the amount of the plating 5b that covers the first inclined surface s1 and the second inclined surface s2 decreases from the surface of the steel plate 5a toward the center in the thickness direction (Z direction). That is, as shown in FIGS. 1 and 2, the first inclined surface s1 and the second inclined surface s2 have a greater width in the plate width direction than the plating layer thickness of the plating 5b covering the surface of the steel plate 5a. The thickness of the plating layer gradually decreases toward the center. The plating 5b covering the first inclined surface s1 and the second inclined surface s2 is obtained by moving the plating 5b of the plating layer forming the plated steel sheet 5. Therefore, when the plating layer thickness of the plating 5b on the first inclined surface s1 and the first inclined surface s2 is increased, the corrosion resistance of the cut end surface 3a is improved, but the plating layer thickness of the plating 5b on the surface of the steel plate 5a is small. Therefore, there is a possibility that the planar corrosion resistance is reduced. Therefore, the plating 5b is coated on the first inclined surface s1 and the second inclined surface s2 such that the amount of the plating 5b covering the inclined surface decreases from the surface of the steel plate 5a toward the center. The corrosion resistance of the cut end face 3a can be enhanced while maintaining the planar corrosion resistance of the cut product 3.

ここで、第1の傾斜面s1及び第2の傾斜面s2の母材である鋼板5aの形状は、図1〜図3に示すように、切断端面3aを側面から見たとき、略直線状となるようにしてもよい。仮に、鋼板5aの切断端面3aの形状が側面から見て円弧形状であると、図1〜図3に示すように第1の傾斜面s1及び第2の傾斜面s2の鋼板5aが略直線状である場合に比べ、鋼板5aの端面の表面積が大きくなる。そうすると、切断端面3aを覆うためにより多くのめっき層のめっき5bを表面側から切断端面3aに流し込む必要がある。そこで、図1〜図3に示すように、第1の傾斜面s1及び第2の傾斜面s2の母材である鋼板5aの形状を、切断端面3aを側面から見たとき、略直線状となるようにすることで、表層にめっきの割れが生じたり局部的に薄くなったりする等の不具合が生じることを抑制できる。   Here, the shape of the steel plate 5a as a base material of the first inclined surface s1 and the second inclined surface s2 is substantially linear when the cut end surface 3a is viewed from the side as shown in FIGS. You may make it become. If the shape of the cut end surface 3a of the steel plate 5a is an arc shape when viewed from the side, the steel plate 5a of the first inclined surface s1 and the second inclined surface s2 is substantially linear as shown in FIGS. The surface area of the end face of the steel plate 5a is larger than the case of Then, in order to cover the cut end face 3a, it is necessary to flow more plating 5b of the plating layer from the front side to the cut end face 3a. Therefore, as shown in FIGS. 1 to 3, the shape of the steel plate 5a, which is the base material of the first inclined surface s1 and the second inclined surface s2, is substantially linear when the cut end surface 3a is viewed from the side. By doing so, it is possible to suppress the occurrence of problems such as cracking of the plating on the surface layer or local thinning.

さらに、第1の傾斜面s1及び第2の傾斜面s2は、必ずしも傾斜面全体がめっき5bにより覆われている必要はなく、少なくとも一部がめっき5bにより覆われていればよい。傾斜面s1、s2の一部が覆われていれば、めっき5bにより覆われていない部分についても犠牲防食効果により腐食の進行が抑制される。犠牲防食効果を傾斜面s1、s2及び破断面s5に及ぼすためには、傾斜面s1、s2のめっき被覆率Xは20%以上であるのが好ましい。   Further, the first inclined surface s1 and the second inclined surface s2 do not necessarily have to be entirely covered with the plating 5b, but may be at least partially covered with the plating 5b. If a part of the inclined surfaces s1 and s2 is covered, the progress of corrosion is suppressed by the sacrificial anticorrosion effect even in the part not covered by the plating 5b. In order to provide a sacrificial corrosion protection effect to the inclined surfaces s1, s2 and the fracture surface s5, the plating coverage X of the inclined surfaces s1, s2 is preferably 20% or more.

ここで、めっき被覆率Xは、切断端面3aを側面(すなわち、板幅方向(Y方向))から見たときの傾斜面s1、s2の長さA、Aに対して、めっき5bが存在する部分の長さB、Bの割合であり、下記式(4)で表される。なお、下記式(4)において、Aは、第1の傾斜面s1の長さAと第2の傾斜面s2の長さAとの和(すなわち、A+A)である。Bは、第1の傾斜面s1においてめっき5bが存在する部分の長さBと第2の傾斜面s2においてめっき5bが存在する部分の長さBとの和(すなわち、B+B)である。 Here, the plating coverage X is such that the plating 5b is equal to the lengths A 1 and A 2 of the inclined surfaces s1 and s2 when the cut end surface 3a is viewed from the side surface (that is, the plate width direction (Y direction)). It is a ratio of the lengths B 1 and B 2 of the existing portions, and is represented by the following equation (4). In Formula (4), A is the sum of the length A 1 of the first inclined surface s1 and the length A 2 of the second inclined surface s2 (i.e., A 1 + A 2). Of B, the sum of the length B 2 of the portion where the plating 5b is present in the first inclined surface length of the portion where the plating 5b is present in s1 B 1 and the second inclined surface s2 (i.e., B 1 + B 2 ).

X=100×(B/A) ・・・(4)
A(=A+A):傾斜面の長さ
B(=B+B):めっきが存在する部分の長さ
X = 100 × (B / A) (4)
A (= A 1 + A 2 ): Length of inclined surface B (= B 1 + B 2 ): Length of portion where plating exists

めっき5bが存在する部分の長さB、Bは、傾斜開始位置P、Pから、傾斜面s1、s2におけるめっき5bのめっき層厚が、切断加工前のめっき鋼板5のめっき層厚t、tの5%程度となった位置までの長さとする。これは、耐食性のためにめっき処理をした材料の長期利用を考えた場合、めっき鋼板5の表面と同程度の耐食性が切断端面3aでも必要となることによる。めっき鋼板5から切断端面に溶け出しためっき成分の回り込みを考慮すると、5%程度のめっきが切断端面3aに残留していれば初期の耐食性として発現すると考えられる。また、めっき5bが残存する位置を特定するための係数は、鋼板5aの板厚tに応じて設定すればよい。鋼板5aの板厚tが小さければ、係数は小さくてもよい。なお、鋼板5aの板厚tは、切断加工品3を製造可能な板厚であればよく、例えば0.2mm以上10mm以下としてもよい。 The length B 1 , B 2 of the portion where the plating 5b exists is such that the plating layer thickness of the plating 5b on the inclined surfaces s1, s2 from the inclination start positions P 1 , P 3 is the plating layer of the plated steel sheet 5 before cutting. the thickness t a, the length to the position 5 after% of t b. This is because when considering the long-term use of a material that has been plated for corrosion resistance, the cut end face 3a needs to have the same level of corrosion resistance as the surface of the plated steel sheet 5. Considering the wraparound of the plating component that has melted from the plated steel sheet 5 to the cut end face, it is considered that if about 5% of the plating remains on the cut end face 3a, it will be expressed as initial corrosion resistance. The coefficient for specifying the position where the plating 5b remains may be set according to the thickness t of the steel plate 5a. If the plate thickness t of the steel plate 5a is small, the coefficient may be small. The thickness t of the steel plate 5a may be any thickness as long as the cut product 3 can be manufactured, and may be, for example, 0.2 mm or more and 10 mm or less.

また、切断加工品3が図3に示したような切断端面3aを有する場合、反り返った傾斜面s2については、反り返りの頂点でもある傾斜終了位置Pよりもダレ側において一旦めっき5bがほぼ存在しなくなるが、工具の先端に残存するめっきが傾斜終了位置P付近に付着することもある。傾斜終了位置P付近のめっきの付着は不確定要素であるため、傾斜終了位置P付近のめっき層厚が切断加工前のめっき鋼板5のめっき層厚t、tの5%程度以上であったとしても、めっき5bが存在する部分の長さBとしては考慮しないこととしてもよい。 Also, when the cut workpiece 3 has a cutting end face 3a, as shown in FIG. 3, the inclined surface s2 that warped is substantially exist once plating 5b in sagging side of the inclined end position P 4, which is also the apex of the warp Although no longer, sometimes plating remaining on the tip of the tool is attached to the vicinity of the inclined end position P 4. For attachment of the tilt end position P 4 near the plating is uncertain, the inclined end position P 4 near plating layer thickness t a of the plating layer thickness is cut before the plated steel sheet 5, or about 5% of the t b even it was, may be not considered as the length B 2 of the portion where the plating 5b exists.

このように、本実施形態によれば、めっき鋼板5の切断端面の形状を上述のようにすることで、めっき鋼板5において複層材であるめっき5bによる平面耐食性を維持しながら、切断端面耐食性を向上させることができる。   As described above, according to the present embodiment, by setting the shape of the cut end face of the plated steel sheet 5 as described above, the cut end face corrosion resistance while maintaining the plane corrosion resistance of the plated steel sheet 5 by the plating 5b which is a multilayer material. Can be improved.

(切断端面の観察方法)
切断加工品3の形状は、切断端面3aを観察することにより特定可能である。
(How to observe the cut end face)
The shape of the cut product 3 can be specified by observing the cut end face 3a.

切断端面3aを正面から見たときの第1の傾斜面s1の厚さT及び第2の傾斜面s2の厚さTは、切断加工品3を樹脂等に埋め込み研磨して作成された試料を側面から観察することにより測定される。すなわち、試料は、図1に示すようにY方向(板幅方向)から観察される。観察は、例えば実体顕微鏡または走査型電子顕微鏡(SEM;Scanning Electron Microscope)を用いて行われる。具体的には、例えば、試料を幅方向に測定回数で等分し、各断面を測定すればよい。測定は、少なくとも3箇所行うのがよい。そして、各断面における第1の傾斜面s1の厚さの平均値を第1の傾斜面s1の厚さTとし、各断面における第2の傾斜面s2の厚さの平均値を第2の傾斜面s2の厚さTとすればよい。 The thickness T 2 of the thickness T 1 and the second inclined surface s2 of the first inclined surface s1 when viewed cut edge 3a from the front, created a cut workpiece 3 by polishing embedded in a resin or the like It is measured by observing the sample from the side. That is, the sample is observed from the Y direction (board width direction) as shown in FIG. The observation is performed using, for example, a stereoscopic microscope or a scanning electron microscope (SEM). Specifically, for example, the sample may be equally divided in the width direction by the number of measurements, and each section may be measured. The measurement is preferably performed in at least three places. Then, the thickness of the average of the first inclined surface s1 in each cross section and a thickness T 1 of the first inclined surface s1, the second inclined surface s2 in each cross-sectional thickness average value of the second of it may be the thickness T 2 of the inclined surface s2.

切断端面における被覆材の被覆率を観察する場合には、被覆材の種類によっては実際の被覆率よりも少ない被覆材しか観察されないことがある。このため、例えば試料作成時に、被覆材周辺部を当て板により補強した状態で樹脂等に埋め込み研磨するのが望ましい。また、被覆材の種類または硬度に応じた研磨方法を用いるのが望ましい。   When observing the covering rate of the covering material on the cut end surface, depending on the type of the covering material, only a smaller covering material than the actual covering rate may be observed. For this reason, for example, it is desirable to embed and polish in a resin or the like while the peripheral portion of the coating material is reinforced with a backing plate when preparing a sample. Also, it is desirable to use a polishing method according to the type or hardness of the coating material.

切断加工品3を樹脂等に埋め込み作成した試料を観察する方法以外の、切断加工品3の切断端面3aを観察する別の方法としては、例えば、切断端面3aを正面から実体顕微鏡またはSEM−EDS(Energy Dispersive X-ray Spectroscopy)によって観察する方法がある。色あるいは光沢によって被覆材を確認可能な場合は実体顕微鏡を用いて切断端面3aの被覆材を確認すればよい。一方、色あるいは光沢からは被覆材の確認が困難な場合は、SEMの反射電子像(BSE像)あるいはEDSを用いて被覆材の存在を確認すればよい。   As another method of observing the cut end face 3a of the cut processed product 3 other than the method of observing a sample formed by embedding the cut processed product 3 in a resin or the like, for example, the stereoscopic microscope or the SEM-EDS (Energy Dispersive X-ray Spectroscopy). When the covering material can be confirmed by color or gloss, the covering material on the cut end face 3a may be confirmed using a stereo microscope. On the other hand, when it is difficult to confirm the coating material based on color or gloss, the presence of the coating material may be confirmed using a reflection electron image (BSE image) of SEM or EDS.

これらの方法から、実際に切断端面3aのどのあたりまで被覆材が存在しているかを推測することができるので、研磨が目的通りに実施されているかを確認することができる。なお、試料の研磨が難しい場合は、切断加工品3を正面から(すなわちX方向から)観察し、切断端面3aにおいて被覆材が存在している部分の長さを測定することにより、第1の傾斜面s1の厚さT及び第2の傾斜面s2の厚さTを特定してもよい。このとき、切断端面3aの板幅方向の複数箇所において被覆材が存在している部分の長さを測定し、これらの平均長さを傾斜面の厚さとしてもよい。 From these methods, it is possible to presume to what extent the coating material actually exists on the cut end face 3a, so that it is possible to confirm whether polishing is being performed as intended. If the polishing of the sample is difficult, the cut product 3 is observed from the front (that is, from the X direction), and the length of the portion where the coating material is present on the cut end surface 3a is measured. the thickness T 2 of the thickness T 1 and the second inclined surface s2 of the inclined surface s1 may be identified. At this time, the length of the portion where the coating material exists at a plurality of positions in the plate width direction of the cut end surface 3a may be measured, and the average length thereof may be used as the thickness of the inclined surface.

なお、本実施形態に係る切断加工品3は、複層材の板幅の60%以上の範囲において、第1の傾斜面s1の厚さTと第2の傾斜面s2の厚さTとの和及び比の値のばらつきが30%以下であれば、切断端面3aの複層材の平面耐食性を維持しながら切断端面耐食性を向上させることが可能である。このとき、複層材の板幅の60%以上の範囲において、切断端面3aを側面から見たときの被覆材の被覆率のばらつきは、30%以下であればよい。被覆率のばらつきについては、上記被覆率の測定時と同様、被覆材が被覆されている部分を、実体顕微鏡またはSEM−EDSを用いて板幅方向に複数箇所測定し、これらの平均値を算出することにより、そのばらつきを算出すればよい。 Incidentally, the cutting workpiece 3 according to the present embodiment, in more than 60% of the range of the plate width of the multi-layer material, the thickness of the thickness of the first inclined surface s1 T 1 and the second inclined surface s2 T 2 If the variation of the sum and the ratio is not more than 30%, it is possible to improve the cut end face corrosion resistance while maintaining the plane corrosion resistance of the multilayer material of the cut end face 3a. At this time, in the range of 60% or more of the plate width of the multilayer material, the variation in the coverage of the coating material when the cut end face 3a is viewed from the side surface may be 30% or less. Regarding the variation of the coverage, the portion covered with the coating material is measured at a plurality of locations in the plate width direction using a stereoscopic microscope or SEM-EDS, and the average value is calculated as in the measurement of the coverage. Then, the variation may be calculated.

<3.切断加工>
本実施形態に係る切断加工品3は、例えば図4及び図5に示す切断加工工具100によって製造可能である。図4は、本実施形態に係る切断加工工具100の一例を示す説明図であって、めっき鋼板5の切断前の状態を示す。図5は、図4に示す切断加工工具100によるめっき鋼板5の切断後の状態を示す説明図である。
<3. Cutting process>
The cut product 3 according to the present embodiment can be manufactured by, for example, the cutting tool 100 shown in FIGS. 4 and 5. FIG. 4 is an explanatory diagram illustrating an example of the cutting tool 100 according to the present embodiment, and illustrates a state before cutting the plated steel sheet 5. FIG. 5 is an explanatory view showing a state after cutting the plated steel sheet 5 by the cutting tool 100 shown in FIG.

本実施形態に係る切断加工工具100は、図4に示すように、板幅方向(Y方向)から見て、基部111に楔形状の第1の刃部113を有するダイ110と、基部121に楔形状の第2の刃部123を有するパンチ120と、からなる。楔形状の第1の刃部113及び第2の刃部123は板幅方向(Y方向)に延びており、第1の刃部113及び第2の刃部123の延びる方向に沿ってめっき鋼板5は切断される。   As illustrated in FIG. 4, the cutting tool 100 according to the present embodiment includes a die 110 having a wedge-shaped first blade 113 on a base 111 and a base 121 with a wedge-shaped first blade 113 as viewed from the plate width direction (Y direction). And a punch 120 having a wedge-shaped second blade 123. The wedge-shaped first blade portion 113 and the second blade portion 123 extend in the plate width direction (Y direction), and are plated steel plates along the direction in which the first blade portion 113 and the second blade portion 123 extend. 5 is cut.

ダイ110の第1の刃部113及びパンチ120の第2の刃部123により切断されるめっき鋼板5は、その両端をブランクホルダ(図示せず。)により保持された状態で、ダイ110とパンチ120との間に配置される。このとき、ダイ110とパンチ120とは、第1の刃部113と第2の刃部123とを対向させて設置されている。そして、ダイ110に対してパンチ120を相対的に押し込ませることで、図5に示すようにめっき鋼板5が切断される。   The plated steel plate 5 cut by the first blade portion 113 of the die 110 and the second blade portion 123 of the punch 120 has both ends thereof held by blank holders (not shown) and the die 110 and the punch. 120. At this time, the die 110 and the punch 120 are installed with the first blade 113 and the second blade 123 facing each other. Then, by pressing the punch 120 relative to the die 110, the plated steel sheet 5 is cut as shown in FIG.

本実施形態に係る切断加工工具100は、パンチ120をダイ110に押し込んだ際、第1の刃部113及び第2の刃部123とめっき鋼板5との間に生じる引張力により、めっき鋼板5の表面のめっき5bを切断端面3aへ入り込ませ、図1及び図2に示したように切断端面3aがめっき5bで覆われるようにする。すなわち、パンチ120をダイ110に押し込んだときのめっき鋼板5に対する第1の刃部113及び第2の刃部123の動きにめっき鋼板5の表面のめっき5bを追従させ、めっき5bを切断端面3aへ入り込ませる。これにより、めっき鋼板5を切断加工して製造された切断加工品3の切断端面3aをめっき5bで被覆させることができる。   The cutting tool 100 according to the present embodiment is configured such that when the punch 120 is pushed into the die 110, the tensile force generated between the first blade portion 113 and the second blade portion 123 and the plated steel plate 5 causes the plated steel plate 5 Is cut into the cut end face 3a so that the cut end face 3a is covered with the plating 5b as shown in FIGS. That is, the plating 5b on the surface of the plated steel sheet 5 follows the movement of the first blade portion 113 and the second blade portion 123 with respect to the plated steel sheet 5 when the punch 120 is pushed into the die 110, and the plated 5b is cut into the cut end surface 3a. Let go. Thereby, the cut end face 3a of the cut product 3 manufactured by cutting the plated steel sheet 5 can be covered with the plating 5b.

なお、本実施形態に係る切断加工工具100により切断されためっき鋼板5の切断端面3aの形状は、第1の刃部113及び第2の刃部123の形状に起因する。第1の刃部113及び第2の刃部123は楔形状であるため、めっき鋼板5の切断端面3aには、図10に示したような垂直なせん断面ではなく、図1及び図2に示すような楔形状の斜面に沿った傾斜面s1、s2を有する形状となる。その結果、切断加工により製造された切断加工品3の切断端面3aは、板厚方向中心に向かうにつれて突出した形状となる。   The shape of the cut end face 3a of the plated steel sheet 5 cut by the cutting tool 100 according to the present embodiment is caused by the shapes of the first blade portion 113 and the second blade portion 123. Since the first blade portion 113 and the second blade portion 123 are wedge-shaped, the cut end surface 3a of the plated steel sheet 5 is not a vertical shear surface as shown in FIG. The shape has inclined surfaces s1 and s2 along the wedge-shaped inclined surface as shown. As a result, the cut end surface 3a of the cut product 3 manufactured by the cutting process has a shape protruding toward the center in the plate thickness direction.

また、図4及び図5に示した切断加工工具100のように第1の刃部113及び第2の刃部123の形状を楔形状とすることで、めっき鋼板5の切断時、楔形状の斜面に沿って鋼板5aの表面のめっき5bが第1の刃部113及び第2の刃部123の動きに追従しやすくなる。その結果、図1等に示すように、鋼板5aの表面のめっき5bを切断端面3aのダレs11、s21だけでなく、傾斜部s13、s23まで追従させることができる。   Also, by making the shape of the first blade portion 113 and the second blade portion 123 into a wedge shape as in the cutting tool 100 shown in FIGS. The plating 5b on the surface of the steel plate 5a along the slope easily follows the movement of the first blade portion 113 and the second blade portion 123. As a result, as shown in FIG. 1 and the like, the plating 5b on the surface of the steel plate 5a can follow not only the sags s11 and s21 of the cut end face 3a but also the inclined portions s13 and s23.

さらに、本実施形態に係る切断加工工具100のように、ダイ110の第1の刃部113とパンチ120の第2の刃部123とを楔形状とすることで、例えば引張強度が100MPa以上の強度を有する材料、あるいは、厚みのある材料も切断可能となる。   Furthermore, by forming the first blade 113 of the die 110 and the second blade 123 of the punch 120 in a wedge shape as in the cutting tool 100 according to the present embodiment, for example, the tensile strength is 100 MPa or more. A material having strength or a material having a thickness can also be cut.

<4.複層材>
上記説明では、複層材はめっき鋼板であったが、本発明はかかる例に限定されない。被覆材は、母材の表面を被覆材により被覆して形成されているものであればよい。例えば、鋼板等の金属材を母材とし、Zn、Alもしくはそれらの合金からなる材料、酸化物被膜、塗装材、樹脂材等を被覆材としてもよい。付帯的には、複層材は、母材である金属材に対して表面を塗装した塗装鋼板であってもよく、鋼板にフィルムをラミネートしたフィルムラミネート鋼板であってもよい。あるいは、図6に示すように、切断加工品3を、母材7aと被覆材7bとからなるクラッド材7から製造することも可能である。クラッド材7としては、例えば、Cu板を母材7a、Ni板を被覆材7bとしたNiクラッド銅材等がある。
<4. Multi-layer material>
In the above description, the multilayer material is a plated steel sheet, but the present invention is not limited to such an example. The covering material may be formed by covering the surface of the base material with the covering material. For example, a metal material such as a steel plate may be used as a base material, and a material made of Zn, Al or an alloy thereof, an oxide film, a coating material, a resin material, or the like may be used as the coating material. In addition, the multilayer material may be a coated steel sheet in which the surface is coated on a base metal material, or a film-laminated steel sheet in which a film is laminated on a steel sheet. Alternatively, as shown in FIG. 6, the cut product 3 can be manufactured from a clad material 7 composed of a base material 7a and a coating material 7b. Examples of the clad material 7 include a Ni clad copper material using a Cu plate as a base material 7a and a Ni plate as a coating material 7b.

また、複層材を構成する被覆材は1層のみに限定されるものではなく、複数層被覆されていてもよい。例えば、上述のめっき鋼板の表面に、化成処理、塗装、ラミネート等の処理がされていてもよい。この場合、上記関係式(1)〜(3)は、母材の直上に被覆された被覆材について考慮すればよい。   Further, the coating material constituting the multilayer material is not limited to only one layer, and may be a plurality of layers. For example, the surface of the above-described plated steel sheet may be subjected to a treatment such as a chemical conversion treatment, painting, lamination, or the like. In this case, the above-mentioned relational expressions (1) to (3) may be considered with respect to the coating material coated immediately above the base material.

なお、複層材の平面耐食性を維持しながら切断端面耐食性を向上させるとの目的とは異なるが、プラスチック等の樹脂材を母材として、Cu、Cr、Ag、Au、Pt等の金属材を被覆材とした複層材の切断加工品も、同様に形成することができる。   Although the purpose is to improve the corrosion resistance of the cut end surface while maintaining the plane corrosion resistance of the multilayer material, a metal material such as Cu, Cr, Ag, Au, or Pt is used as a base material of a resin material such as plastic. A cut product of the multilayer material used as the covering material can be formed in the same manner.

金属が被覆されたプラスチック等の樹脂材を切断すると、端面の電気伝導性が失われる。また、樹脂の露出する比率が高い場合は帯電しやすくなるため、火花の発生等が懸念される。そこで、このような樹脂材の切断端面を、本実施形態に係る複層材の切断端面と同様の形状とすることにより、切断端面の電気伝導性を向上させ、帯電を防止することが可能となる。   When a resin material such as plastic coated with metal is cut, the electrical conductivity of the end face is lost. In addition, when the ratio of exposing the resin is high, the resin is easily charged, and there is a concern that sparks may occur. Therefore, by setting the cut end face of such a resin material to have the same shape as the cut end face of the multilayer material according to the present embodiment, it is possible to improve the electrical conductivity of the cut end face and prevent charging. Become.

また、クラッド材の場合は、被覆材との組み合わせ、用途によって切断加工されたときに求められる目的は異なる。しかし、本実施形態にかかる複層材の切断端面と同様の形状とすることで、切断端面の母材の耐食性、耐薬品性等を改善し得る。また、切断端面の一部あるいは全体の電気伝導性、熱伝導性、磁性等を、従来の切断法に比較して改善し得る。   Further, in the case of a clad material, the purpose required when the material is cut is different depending on the combination with the coating material and the application. However, by adopting the same shape as the cut end surface of the multilayer material according to the present embodiment, the corrosion resistance and chemical resistance of the base material of the cut end surface can be improved. Further, the electrical conductivity, thermal conductivity, magnetism, etc. of a part or the whole of the cut end face can be improved as compared with the conventional cutting method.

塗膜、ラミネートの場合は、その切断端面を本実施形態にかかる複層材の切断端面と同様の形状とすることで、母材の耐食性はもちろん、塗膜−フィルム下の膨れの抑制、母材が露出しないことによる外観の改善、切断端面の一部あるいは全体の絶縁性の改善を実現し得る。   In the case of a coating film or a laminate, the cut end face is formed in the same shape as the cut end face of the multilayer material according to the present embodiment, so that not only the corrosion resistance of the base material, but also the suppression of swelling under the coating film-film, The appearance can be improved by not exposing the material, and the insulation of a part or the whole of the cut end surface can be improved.

このように、複層材の切断端面の形状を、本実施形態に係る切断端面の形状とすることで、平面において被覆材が有する機能を、切断端面にも持たせることが可能となる。なお、被覆材が有する機能は上述の例に限定されるものではなく、被覆材の用途に応じてその機能を発現し得る。   As described above, by setting the shape of the cut end face of the multilayer material to the shape of the cut end face according to the present embodiment, the function of the covering material in a plane can also be provided to the cut end face. In addition, the function which a coating material has is not limited to the above-mentioned example, The function can be exhibited according to the use of a coating material.

(実施例1)
図7に、加工工具により切断されためっき鋼板の切断端面の正面写真及び側面断面写真を示す。比較例として、図9に示した従来のせん断加工工具10を用いてめっき鋼板を切断したときの、めっき鋼板の切断端面の正面写真及び側面断面写真を示す。また、実施例として、図4に示した切断加工工具100を用いてめっき鋼板を切断したときの、めっき鋼板の切断端面の正面写真及び側面断面写真を示す。実施例では、ダイの刃先の先端半径R及びパンチの刃先の先端半径Rを0.05mmとした場合(実施例1)と0.5mmとした場合(実施例2)とについて調べた。
(Example 1)
FIG. 7 shows a front photograph and a side cross-sectional photograph of the cut end face of the plated steel sheet cut by the working tool. As a comparative example, a front photograph and a side cross-sectional photograph of a cut end surface of a plated steel sheet when the plated steel sheet is cut using the conventional shearing tool 10 shown in FIG. 9 are shown. Further, as an example, a front photograph and a side cross-sectional photograph of a cut end surface of a plated steel sheet when the plated steel sheet is cut using the cutting tool 100 shown in FIG. 4 are shown. In the examples, the case where the tip radius R 1 of the cutting edge of the die and the tip radius R 2 of the cutting edge of the punch were set to 0.05 mm (Example 1) and 0.5 mm (Example 2) were examined.

図7に示すように、比較例では、切断端面は、ダレ、せん断面及び破断面で形成されており、破断面の割合が大きかった。めっきは、ダレには多く存在していたが、せん断面及び破断面にはほとんど存在しなかった。せん断面は、工具の刃先が鋼板及びめっきに入り込むことで形成され、破断面は延性破壊亀裂の進展によって形成される。このため、従来のせん断加工工具を用いた場合には、めっきはせん断面及び破断面に追従できず、めっきがほとんど存在しなかったと考えられる。   As shown in FIG. 7, in the comparative example, the cut end surface was formed with a sag, a shear surface, and a fracture surface, and the ratio of the fracture surface was large. Plating was abundant on the sagging, but was scarcely present on the sheared and fractured surfaces. The shear surface is formed when the cutting edge of the tool enters the steel plate and plating, and the fracture surface is formed by the development of a ductile fracture. For this reason, when the conventional shearing tool was used, the plating could not follow the shear surface and the fracture surface, and it is considered that the plating hardly existed.

一方、実施例1、2では、切断端面は、ダレ、傾斜面及び破断面で形成されており、傾斜面の割合が大きかった。傾斜面にはめっきが残存しており、鋼板表面から板厚中央に向かうにつれて傾斜面を覆うめっきの量は減少していた。   On the other hand, in Examples 1 and 2, the cut end faces were formed with sagging, inclined surfaces, and broken surfaces, and the ratio of the inclined surfaces was large. Plating remained on the inclined surface, and the amount of plating covering the inclined surface decreased from the steel sheet surface toward the center of the sheet thickness.

また、図8に、図7の比較例のせん断加工品及び実施例1、2の切断加工品について50日暴露試験を行ったときの切断端面の状態を示す。めっき被覆率は、上記式(4)に基づき算出した。50日暴露試験は、工場近くの海岸沿いにこれらの加工品を50日間放置し、その後の切断端面の状態を調べた。各切断端面の外観を図8左側に示し、各切断端面を樹脂に埋め込み観察した状態を図8右側に示す。   FIG. 8 shows the state of the cut end surface when a 50-day exposure test was performed on the sheared product of the comparative example of FIG. 7 and the cut processed products of Examples 1 and 2. The plating coverage was calculated based on the above equation (4). In the 50-day exposure test, these processed products were left along the coast near the factory for 50 days, and the condition of the cut end face was examined thereafter. The appearance of each cut end face is shown on the left side of FIG. 8, and the state where each cut end face is embedded in resin and observed is shown on the right side of FIG.

図8に示すように、比較例のせん断加工品は、切断端面の傾斜面のめっき被覆率は約10%であった。比較例のせん断加工品について50日暴露試験を実施した後、切断端面の赤錆発生率を調べたところ、切断端面の約95%で赤錆が発生していた。切断端面は、発生した赤錆が流れ、外観不良となっていた。一方、実施例1、2の切断加工品は、切断端面の傾斜面のめっき被覆率は約50〜80%であった。実施例1、2の切断加工品について50日暴露試験を実施した後、切断端面の赤錆発生率を調べたところ、赤錆の発生は切断端面の約30%で抑制されていた。また、切断端面の外観も良好であった。   As shown in FIG. 8, in the sheared product of the comparative example, the plating coverage on the inclined surface of the cut end surface was about 10%. After a 50-day exposure test was performed on the sheared product of the comparative example, the occurrence rate of red rust on the cut end face was examined. As a result, red rust was generated on about 95% of the cut end face. The cut end face had red rust generated and flow, resulting in poor appearance. On the other hand, in the cut products of Examples 1 and 2, the plating coverage on the inclined surface of the cut end surface was about 50 to 80%. After performing a 50-day exposure test on the cut products of Examples 1 and 2, the occurrence of red rust on the cut end surface was examined. As a result, the occurrence of red rust was suppressed at about 30% of the cut end surface. In addition, the appearance of the cut end face was also good.

(実施例2)
(1)めっき鋼板以外の複層材の検証
下記表1に示す4つの複層材について、上記関係式(1)〜(3)に基づく加工品の形状と各複層材に求められる性能との関係を調べた。
(Example 2)
(1) Verification of multilayer materials other than plated steel sheet For the four multilayer materials shown in Table 1 below, the shapes of processed products based on the above-mentioned relational expressions (1) to (3) and the performance required for each multilayer material The relationship was investigated.

実施例A1及び比較例A1では、母材であるAlの表面に被覆材としてSUSが被覆された複層材を加工し、加工品を製造した。実施例A2及び比較例A2では、母材であるCuの表面に被覆材としてNiが被覆された複層材を加工し、加工品を製造した。実施例A3及び比較例A3では、母材であるABS樹脂の表面に被覆材としてCuが被覆された複層材を加工し、加工品を製造した。実施例A4及び比較例A4では、母材であるABS樹脂の表面に被覆材としてCrが被覆された複層材を加工し、加工品を製造した。   In Example A1 and Comparative Example A1, a multilayer material in which SUS was coated as a coating material on the surface of Al as a base material was processed to produce a processed product. In Example A2 and Comparative Example A2, a multilayer product in which Ni was coated as a coating material on the surface of Cu as a base material was processed to produce a processed product. In Example A3 and Comparative Example A3, a multilayer material in which the surface of an ABS resin as a base material was coated with Cu as a coating material was processed to manufacture a processed product. In Example A4 and Comparative Example A4, a multilayer material in which the surface of an ABS resin as a base material was coated with Cr as a coating material was processed to produce a processed product.

実施例A1〜A4については、上述の本実施形態に係る切断加工方法により複層材を加工し、上記関係式(1)〜(3)を満たす切断加工品を製造した。一方、比較例A1〜A4については、図9に示した従来のせん断加工方法により複層材を加工し、せん断加工品を製造した。このため、比較例A1〜A4のせん断加工品は、図10に示したような端面形状となり、上記関係式(1)〜(3)を満たさないものであった。   For Examples A1 to A4, the multilayer material was processed by the above-described cutting method according to the present embodiment, and cut products satisfying the above relational expressions (1) to (3) were manufactured. On the other hand, for Comparative Examples A1 to A4, the multilayer material was processed by the conventional shearing method shown in FIG. 9 to produce a sheared product. Therefore, the sheared products of Comparative Examples A1 to A4 had end face shapes as shown in FIG. 10 and did not satisfy the above relational expressions (1) to (3).

表1に、上記せん断加工品及び切断加工品に対する評価結果を示す。なお、せん断加工品及び切断加工品に対する評価は、被覆材と母材との組み合わせによって求められる機能が異なるため、以下のように行った。   Table 1 shows the evaluation results for the sheared product and the cut product. The evaluation of the sheared product and the cut product was performed as follows because the required functions differ depending on the combination of the covering material and the base material.

実施例A1、A2及び比較例A1、A2については、切断端面の母材の耐食性、耐薬品性を検証するため、せん断加工品及び切断加工品をリチウムイオン二次電池に使用される有機溶媒系電解液に60分浸漬させた後に取り出し、以下の基準に基づき外観判断し、溶損の有無を調べた。
○(溶損なし):切断端面において外観変化が起きている面積が60%以下
×(溶損あり):切断端面において外観変化が起きている面積が60%超
In Examples A1 and A2 and Comparative Examples A1 and A2, in order to verify the corrosion resistance and chemical resistance of the base material of the cut end face, the sheared product and the cut product were used in an organic solvent system used for a lithium ion secondary battery. After being immersed in the electrolytic solution for 60 minutes, it was taken out, and its appearance was judged based on the following criteria, and the presence or absence of erosion was examined.
((No erosion): 60% or less of the area where the appearance change occurs on the cut end surface x (with erosion): more than 60% of the area where the appearance change occurs on the cut end surface

実施例A3、A4及び比較例A3、A4については、切断端面の電気伝導性を検証するため、以下の基準に基づき、切断端面と被覆材の表面との間の通電有無を調べた。
○(通電あり):通電した面積が切断端面の20%以上
×(通電なし):通電した面積が切断端面の20%未満
In Examples A3 and A4 and Comparative Examples A3 and A4, in order to verify the electrical conductivity of the cut end face, the presence or absence of electricity between the cut end face and the surface of the coating material was examined based on the following criteria.
○ (Electrified): The energized area is 20% or more of the cut end face × (No energized): The energized area is less than 20% of the cut end face

表1より、実施例A1〜A4の切断加工品は、上記関係式(1)を満たす結果、それぞれに求められる機能を発現できていた。さらに、実施例A1〜A4の切断加工品は、上記関係式(2)、(3)を満たしていることから、それぞれに求められる機能がより有意に発現されていたと推察される。一方、比較例A1〜A4のせん断加工品は、上記関係式(1)を満たしておらず、さらには関係式(2)、(3)を満たしていないため、いずれも求められる機能が発現できていない結果となった。   From Table 1, as a result of satisfying the above-mentioned relational expression (1), the cut products of Examples A1 to A4 were able to exhibit the functions required for each. Furthermore, since the cut products of Examples A1 to A4 satisfy the above-mentioned relational expressions (2) and (3), it is inferred that the functions required for each of them were more significantly expressed. On the other hand, since the sheared products of Comparative Examples A1 to A4 do not satisfy the above-mentioned relational expressions (1) and further do not satisfy the relational expressions (2) and (3), the required functions can be exhibited. Not the result.

なお、本実施例にて検証した複層材は一例であり、他の複層材についても同様の結果が得られることは言うまでもない。例えば、金属材である母材の表面にAl、Cu、Ti、Sn、SUS等の被覆材を被覆した複層材、あるいは、樹脂材である母材の表面に塩化ビニル樹脂あるいはABS樹脂等の被覆した被覆材についても、上記と同等の結果が得られる。   It should be noted that the multilayer material verified in the present embodiment is an example, and it goes without saying that similar results can be obtained with other multilayer materials. For example, a multi-layered material in which the surface of a base material as a metal material is coated with a coating material such as Al, Cu, Ti, Sn, or SUS, or a surface of a base material as a resin material such as a vinyl chloride resin or an ABS resin. The same results as described above can be obtained for the coated covering material.

(2)めっき鋼板の検証
次に、下記表2に示すめっき鋼板である被覆材A〜H及び鋼板Iについて、上記関係式(1)〜(3)に基づく加工品の形状と50日暴露試験の実施結果との関係を調べた。その結果を表3に示す。なお、耐食性の評価は、海浜の日向環境に試料の切断端面(評価面)が上方を向くように設置し、50日間曝露した後の評価面の状態に基づき行った。評価面の状態は、評価面の全面積に対する赤錆が発生した面積の割合(赤錆発生面積率)に基づき、以下のように分類した。
◎(優):赤錆発生面積率30%未満
○(良):赤錆発生面積率30%以上60%未満
△(可):赤錆発生面積率60%以上80%未満
×(不可):赤錆発生面積率80%以上
(2) Verification of Plated Steel Sheet Next, for the coating materials A to H and the steel sheet I, which are the plated steel sheets shown in Table 2 below, the shapes of the processed products based on the above relational expressions (1) to (3) and the 50-day exposure test The relationship with the results of the above was examined. Table 3 shows the results. The corrosion resistance was evaluated based on the state of the evaluation surface after the sample was placed in a sunny environment on the beach with the cut end surface (evaluation surface) facing upward and exposed for 50 days. The state of the evaluation surface was classified as follows based on the ratio of the area where red rust occurred to the entire area of the evaluation surface (red rust occurrence area ratio).
◎ (Excellent): Area ratio of red rust occurrence less than 30% ○ (Good): Area ratio of red rust occurrence of 30% or more and less than 60% △ (Acceptable): Area ratio of red rust occurrence of 60% or more and less than 80% × (Not possible): Area of red rust occurrence 80% or more

表3より、実施例B1〜B36は、上記式(1)の関係を満たす結果、50日暴露試験後の評価面の赤錆発生面積率はいずれも80%未満となった。なお、実施例B11、B12については、他の実施例の切断加工品に比べて板厚が薄い。このため、切断加工時にめっき鋼板が強固に抑えられていないと、刃部が当たるタイミングがずれてゆがみが生じやすい。しかし、50日暴露試験後の評価面の赤錆発生面積率は80%未満にとどまっている。また、実施例B21〜B24に示すように、下刃(図5の第1の刃部113)及び上刃(図5の第2の刃部123)の形状が異なる場合であっても、切断加工品の切断端面の形状が上記式(1)の関係を満たすことで、50日暴露試験後の評価面の赤錆発生面積率はいずれも80%未満とすることができた。さらに、実施例B1〜B36の切断加工品は、上記関係式(2)、(3)を満たしていることから、安定した切断端面の耐食性を発現できていたと推察される。   From Table 3, Examples B1 to B36 satisfy the relationship of the above formula (1), and as a result, the area ratio of red rust occurrence on the evaluation surface after the 50-day exposure test was less than 80%. In addition, about Example B11 and B12, the board | substrate thickness is thin compared with the cut processed product of other Examples. For this reason, if the plated steel sheet is not firmly suppressed at the time of cutting, the timing at which the blade portion hits is shifted, and distortion is likely to occur. However, the area ratio of red rust occurrence on the evaluation surface after the 50-day exposure test was less than 80%. Further, as shown in Examples B21 to B24, even if the shapes of the lower blade (the first blade portion 113 in FIG. 5) and the upper blade (the second blade portion 123 in FIG. 5) are different, cutting is performed. When the shape of the cut end face of the processed product satisfies the relationship of the above formula (1), the area ratio of red rust occurrence on the evaluation surface after the 50-day exposure test was all less than 80%. Further, since the cut products of Examples B1 to B36 satisfy the above-mentioned relational expressions (2) and (3), it is presumed that stable corrosion resistance of the cut end surface was exhibited.

一方、比較例B1〜B11、B14〜B18は、上記式(1)〜(3)の関係を満たさないため、50日暴露試験後の評価面の赤錆発生面積率はいずれも80%以上となった。また、比較例B12、B13については、特許文献2の手法に基づきせん断した場合のせん断加工品の評価を行った。この場合も、上記式(1)、(2)の関係性を満たさないため、50日暴露試験後の評価面の赤錆発生面積率はいずれも80%以上となった。比較例B20、B21は、めっき層のない冷延鋼板のせん断加工品のため、切断端面の形状は実施例と同様であるが耐食性がないことから、50日暴露試験後の評価面の赤錆発生面積率はいずれも80%以上となった。   On the other hand, since Comparative Examples B1 to B11 and B14 to B18 do not satisfy the relations of the above formulas (1) to (3), the area ratio of red rust occurrence on the evaluation surface after the 50-day exposure test is 80% or more. Was. For Comparative Examples B12 and B13, a sheared product was evaluated based on the method of Patent Document 2 when shearing was performed. Also in this case, since the relationship of the above formulas (1) and (2) was not satisfied, the area ratio of red rust occurrence on the evaluation surface after the 50-day exposure test was 80% or more. Comparative Examples B20 and B21 are sheared products of a cold-rolled steel sheet having no plating layer, and have the same shape of the cut end surface as in the example, but have no corrosion resistance. Therefore, red rust is generated on the evaluation surface after the 50-day exposure test. All the area ratios were 80% or more.

以上、添付図面を参照しながら本発明の好適な実施形態について詳細に説明したが、本発明はかかる例に限定されない。本発明の属する技術の分野における通常の知識を有する者であれば、特許請求の範囲に記載された技術的思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、これらについても、当然に本発明の技術的範囲に属するものと了解される。   As described above, the preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to such examples. It is obvious that those skilled in the art to which the present invention pertains can conceive various changes or modifications within the scope of the technical idea described in the claims. It is understood that these also belong to the technical scope of the present invention.

例えば、上記実施形態の切断加工品は、板厚方向中央に対して上下対称の形状であったが、本発明はかかる例に限定されず、上下非対称の形状であってもよい。例えば、第1の傾斜面s1の長さAが第2の傾斜面s2の長さAよりも短くてもよい。また、傾斜角度θ、θも必ずしも同一でなくともよい。 For example, although the cut product in the above embodiment has a vertically symmetric shape with respect to the center in the plate thickness direction, the present invention is not limited to this example, and may have a vertically asymmetric shape. For example, the length A1 of the first inclined surface s1 may be shorter than the length A2 of the second inclined surface s2. Further, the inclination angles θ 1 and θ 2 do not necessarily have to be the same.

3 切断加工品
3a 切断端面
5 めっき鋼板
5a 鋼板
5b めっき
7 クラッド材
7a 母材
7b 被覆材
100 切断加工工具
110 ダイ
111、121 基部
113 第1の刃部
120 パンチ
123 第2の刃部
Reference Signs List 3 cut product 3a cut end face 5 plated steel plate 5a steel plate 5b plating 7 clad material 7a base material 7b coating material 100 cutting tool 110 die 111, 121 base 113 first blade 120 punch 123 second blade

Claims (12)

母材の表面を被覆材により被覆してなる複層材を切断加工して形成された切断加工品であって、
前記切断加工品の切断端面は、
板厚方向に第1の表面から中央に向かって傾斜する第1の傾斜面と、
板厚方向に第2の表面から中央に向かって傾斜する第2の傾斜面と、
前記第1の傾斜面と前記第2の傾斜面との間に形成される破断面と、
からなり、
前記第1の傾斜面及び前記第2の傾斜面は、
少なくとも一部が前記母材の前記表面を覆う前記被覆材により被覆され、
前記切断端面を正面から見たときの傾斜面の厚さは、下記関係式(1)を満たす、切断加工品。
(T+T)<T ・・・(1)
=Acosθ、T=Acosθ
ここで、Tは前記切断端面を正面から見たときの前記第1の傾斜面の厚さ、Tは前記切断端面を正面から見たときの前記第2の傾斜面の厚さ、Aは前記切断端面を側面から見たときの前記第1の傾斜面の長さ、Aは前記切断端面を側面から見たときの前記第2の傾斜面の長さ、θは前記第1の傾斜面の傾斜角度、θは前記第2の傾斜面の傾斜角度、Tは前記複層材の板厚である。
A cut product formed by cutting a multilayer material obtained by coating the surface of the base material with a coating material,
The cut end face of the cut processed product,
A first inclined surface inclined from the first surface toward the center in the thickness direction,
A second inclined surface inclined from the second surface toward the center in the thickness direction,
A fractured surface formed between the first inclined surface and the second inclined surface;
Consisting of
The first slope and the second slope,
At least a portion is covered with the covering material that covers the surface of the base material,
A cut product in which the thickness of the inclined surface when the cut end surface is viewed from the front satisfies the following relational expression (1).
(T 1 + T 2 ) <T (1)
T 1 = A 1 cos θ 1 , T 2 = A 2 cos θ 2
Here, T 1 is the thickness of the first inclined surface when the cut end surface is viewed from the front, T 2 is the thickness of the second inclined surface when the cut end surface is viewed from the front, A 1 the length of the first inclined surface when viewed from the side of the cutting edge, a 2 is the length of the second inclined surface when viewed from the side of the cutting edge, theta 1 wherein the the inclination angle of the first inclined surface, the theta 2 inclination angle of the second inclined surface, T is a thickness of the multilayer material.
前記切断端面を側面から見たとき、前記第1の傾斜面及び前記第2の傾斜面は直線状である、請求項1に記載の切断加工品。   The cut product according to claim 1, wherein the first inclined surface and the second inclined surface are linear when the cut end surface is viewed from a side surface. 前記第1の傾斜面の厚さTと前記第2の傾斜面の厚さTとの比は、下記関係式(2)を満たす、請求項1または2に記載の切断加工品。
0.6≦(T/T)≦1.4 ・・・(2)
The first ratio of the thickness of the inclined surface T 1 and the thickness T 2 of the second inclined surface, satisfies the following relation (2), according to claim 1 or cut the workpiece according to 2.
0.6 ≦ (T 1 / T 2 ) ≦ 1.4 (2)
前記切断端面を正面から見たときの前記破断面の厚さTは、下記関係式(3)を満たす、請求項1〜3のいずれか1項に記載の切断加工品。
0<T≦0.5T ・・・(3)
The thickness T 3 of the fracture surface when the cut end face is viewed from the front, satisfy the following relation (3), cutting the workpiece according to any one of claims 1 to 3.
0 <T 3 ≦ 0.5T (3)
前記第1の傾斜面は、少なくとも一部が前記母材の前記第1の表面を覆う被覆材により被覆され、
前記第2の傾斜面は、少なくとも一部が前記母材の前記第2の表面を覆う被覆材により被覆されている、請求項1〜4のいずれか1項に記載の切断加工品。
The first inclined surface is at least partially covered with a covering material that covers the first surface of the base material,
5. The cut product according to claim 1, wherein the second inclined surface is at least partially covered with a covering material that covers the second surface of the base material. 6.
前記第1の傾斜面及び前記第2の傾斜面を覆う被覆材の量は、板厚方向に前記表面から中央に向かうにつれて減少する、請求項1〜5のいずれか1項に記載の切断加工品。   The cutting process according to any one of claims 1 to 5, wherein an amount of the covering material that covers the first inclined surface and the second inclined surface decreases from the surface toward the center in a plate thickness direction. Goods. 前記第1の傾斜面及び前記第2の傾斜面について、前記切断端面を側面から見たときの傾斜面の長さに対して被覆材が存在する部分の長さの割合で表される被覆材の被覆率は、それぞれ20%以上である、請求項1〜6のいずれか1項に記載の切断加工品。   Regarding the first inclined surface and the second inclined surface, a covering material represented by a ratio of a length of a portion where the covering material exists to a length of the inclined surface when the cut end surface is viewed from a side surface. The cut product according to any one of claims 1 to 6, wherein a coverage of each is 20% or more. 前記複層材の板幅の60%以上の範囲において、
前記第1の傾斜面の厚さTと前記第2の傾斜面の厚さTとの和及び比の値のばらつきは30%以下であり、
前記切断端面を側面から見たときの傾斜面の長さに対して被覆材が存在する部分の長さの割合で表される被覆材の被覆率のばらつきは30%以下である、請求項1〜7のいずれか1項に記載の切断加工品。
In the range of 60% or more of the board width of the multilayer material,
Variations in the value of the sum and the ratio of the thickness T 1 of the first inclined surface and the thickness T 2 of the second inclined surface is 30% or less,
The variation in the coverage of the coating material, which is represented by the ratio of the length of the portion where the coating material exists to the length of the inclined surface when the cut end surface is viewed from the side, is 30% or less. 8. The cut product according to any one of items 7 to 7.
前記母材の板厚tは、0.2mm以上10mm以下である、請求項1〜8のいずれか1項に記載の切断加工品。   The cut product according to any one of claims 1 to 8, wherein a thickness t of the base material is 0.2 mm or more and 10 mm or less. 前記被覆材は、Zn、Alもしくはそれらの合金からなる、請求項1〜9のいずれか1項に記載の切断加工品。   The cut product according to any one of claims 1 to 9, wherein the coating material is made of Zn, Al, or an alloy thereof. 前記母材は、鋼板である、請求項1〜10のいずれか1項に記載の切断加工品。   The cut product according to any one of claims 1 to 10, wherein the base material is a steel plate. 前記複層材は、めっき鋼板である、請求項11に記載の切断加工品。
The cut product according to claim 11, wherein the multilayer material is a plated steel sheet.
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