JP2020026890A - Drying room structure - Google Patents

Drying room structure Download PDF

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JP2020026890A
JP2020026890A JP2018150150A JP2018150150A JP2020026890A JP 2020026890 A JP2020026890 A JP 2020026890A JP 2018150150 A JP2018150150 A JP 2018150150A JP 2018150150 A JP2018150150 A JP 2018150150A JP 2020026890 A JP2020026890 A JP 2020026890A
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drying
dried
air
food
trays
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JP6982928B2 (en
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純市 服部
Junichi Hattori
純市 服部
本田 正
Tadashi Honda
正 本田
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Wayo Co Ltd
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  • Processing Of Meat And Fish (AREA)
  • Freezing, Cooling And Drying Of Foods (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Storage Of Fruits Or Vegetables (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

To provide a drying device that can optimally carry out drying of potatoes such as sweet potatoes, vegetables such as pumpkins and carrots, fruits such as grapes and persimmons, and, furthermore, drying of squids and fish, and especially a structure of a dry room in which racks provided with trays on which each food materials is placed can be accommodated.SOLUTION: A compactly designed dry room includes a plurality of trays on which a food material, which is a food to be dried, is placed, racks for accommodating the trays vertically in parallel, and side plates provided on both sides of the rack, which include a plurality of openings through which drying air used for drying the food material, which is a food to be dried, placed on the trays passes. The drying air is caused to pass through a narrow space divided by the upper and lower trays by using a duct structure and a pressure fan; the food material, which is a food to be dried, is dried; an indoor moisture is discharged by switching a valve in the duct; and outer air is sucked.SELECTED DRAWING: Figure 1

Description

本発明はさつま芋等の芋類、カボチャや人参等の野菜類、ブドウや柿等の果実類の乾燥、更にはイカや魚の乾燥を最適に行う乾燥装置に関し、特に上記各食材を載置するトレーを上下方向に並列に複数備えたラックが収納可能な乾燥室の構造に関する。   The present invention relates to a drying device for optimally drying sweet potatoes such as sweet potatoes, vegetables such as pumpkins and carrots, fruits such as grapes and persimmons, and furthermore, a tray for optimally drying squid and fish. And a drying chamber structure capable of storing a plurality of racks provided in parallel in a vertical direction.

今日、食品加工技術の向上により多くの乾燥食品が製造され、市販されている。例えば、干し芋は元々さつま芋の保存食として作られたものであるが、乾燥技術の向上により味や触感を重視した美味しい干し芋が製造されている。また、野菜を乾燥させた乾燥カボチャや乾燥人参は各種料理の食材として広く使用されている。さらに、干しブドウや干し柿等のドライフルーツは美容や健康によい食品として広く認識されている。   Today, many dried foods are manufactured and marketed by improving food processing technology. For example, dried sweet potatoes were originally made as a preserved food of sweet potatoes, but delicious dried sweet potatoes with an emphasis on taste and texture have been manufactured by improving drying techniques. In addition, dried pumpkins and dried carrots obtained by drying vegetables are widely used as ingredients for various dishes. Furthermore, dried fruits such as dried grapes and dried persimmons are widely recognized as foods that are good for beauty and health.

例えば、特許文献1は乾燥食品として代表的な干し芋の製造方法を開示する。この発明では、先ずさつま芋を洗浄し、洗浄したさつま芋を大、中、小に選別する。次に、選別した芋を蒸かし、皮を削ぎ、平板状にスライスし、所定幅にスライスされた芋を乾燥し、商品として出荷する。   For example, Patent Literature 1 discloses a method for producing a dried potato as a typical dried food. In this invention, first, the sweet potato is washed, and the washed sweet potato is sorted into large, medium, and small. Next, the selected potatoes are steamed, the skin is shaved, sliced into a plate shape, and the potatoes sliced to a predetermined width are dried and shipped as commodities.

特開2017―00080号公報Japanese Patent Application Laid-Open No. 2017-00080

しかしながら、上記方法では、乾燥させるための日数が、例えばスライスした芋で1週間前後必要であり、また所謂丸干しでは1カ月前後の期間が必要である。この間、雨や高温の日が続くと、干し芋の品質が低下し、又は腐る等の問題も発生する。   However, in the above method, the number of days for drying is, for example, about one week for sliced potatoes, and about one month for so-called roasting. During this period, if rain or high-temperature days continue, problems such as deterioration of the quality of dried potatoes or decay occur.

この為、乾燥期間を短縮するため、芋を乾燥機に入れ、例えばボイラー等で加熱した空気(乾燥風)を当てて乾燥させる装置も考案されている。しかし、従来の乾燥装置では単にボイラー等で加熱した乾燥風を当てて乾燥させるだけであり、極めて効率の悪い作業であった。例えば、乾燥風が直接当たる位置に置かれた芋と、その周囲に置かれた芋とではその乾燥度に違いがあり、均一な干し芋の乾燥作業を行うことができなかった。この為、例えば乾燥機内の芋を置く位置を一定時間毎に移動し、又は乾燥風の風射位置を調整する等の煩雑な作業が必要であった。   For this reason, in order to shorten the drying period, a device in which potatoes are put into a dryer and dried by blowing air (dry air) heated by, for example, a boiler or the like has also been devised. However, in the conventional drying apparatus, the drying is simply performed by applying a drying air heated by a boiler or the like, which is an extremely inefficient operation. For example, there is a difference in the degree of dryness between a potato placed in a position where the drying air is directly applied and a potato placed around the potato, and it is not possible to perform a uniform drying operation of the dried potato. For this reason, for example, a complicated operation such as moving the position where the potatoes are placed in the dryer at regular intervals or adjusting the position of the drying air is required.

このことは干し芋の乾燥の場合に限定されるものではなく、例えばカボチャや人参等の乾燥野菜の製造や、干しブドウや干し柿等のドライフルーツの製造、更にはスルメや干物の製造においても同様であった。特に、乾燥対象である食材が変更された場合には、更に煩雑な作業が必要であった。   This is not limited to the drying of dried potatoes, for example, the production of dried vegetables such as pumpkins and carrots, the production of dried fruits such as dried grapes and dried persimmons, as well as the production of dried squid and dried fish Met. Especially when the food to be dried is changed, more complicated work is required.

そこで、本発明は、乾燥芋や乾燥野菜、ドライフルーツ、干物等の製造に必要な乾燥装置であって、特に上記各食材を収納する乾燥室の構造を改良することによって、乾燥機内での芋等の食材の移動や、食材への乾燥風の風射位置の調整等の煩雑な作業を必要とすることなく、均一な乾燥度の乾燥食品の製造を行うことができる乾燥室の構造を提供するものである。   Therefore, the present invention relates to a drying apparatus required for producing dried potatoes, dried vegetables, dried fruits, dried fish and the like, and in particular, by improving the structure of a drying chamber for accommodating each of the above-mentioned ingredients, the potato in the drying machine. Provided is a drying chamber structure capable of manufacturing dry foods with a uniform degree of dryness without the need for complicated operations such as movement of foods such as movement of foods and adjustment of the position of the dry air to the foods. Is what you do.

上記課題は本発明によれば、乾燥対象食品である食材を載置する複数のトレーと、該トレーを上下に並列に収納するラックと、該ラックの両側に設けられ、前記トレー上に載置された乾燥対象食品である食材の乾燥に供した乾燥風が通過する複数の開口が設けられた側板と、を備えた乾燥室の構造であり、ダクト構造と圧力ファンを使用することにより、前記上下のトレーによって分割された狭い空間に乾燥風を通し、乾燥対象食品である食材の乾燥を行ない、ダクト内の弁の切換によって室内の湿気を排気し、外気の吸入を行ない、コンパクトに設計された乾燥室の構造を提供することによって達成できる。   According to the present invention, the above-mentioned object is to provide a plurality of trays on which foods to be dried are placed, a rack for vertically storing the trays in parallel, and a rack provided on both sides of the racks to be placed on the trays. And a side plate provided with a plurality of openings through which the drying air used for drying the food that is the target food to be dried is provided, and the structure of a drying chamber including a duct structure and a pressure fan, Dry air is passed through the narrow space divided by the upper and lower trays to dry the food that is the food to be dried, the indoor air is exhausted by switching the valve in the duct, and the outside air is sucked in. This can be achieved by providing a dry drying room structure.

また、上記乾燥風は側板に形成された開口を介して筒状に形成された上下のトレー間の空間に入力し、乾燥対象食品である食材の乾燥処理に供した湿気を多量に含む空気を他方の側板に形成された開口を介してファンに送る構成である。また、上記側板の開口から筒状の食材の乾燥空間に導入する乾燥風は乾燥装置内の循環ダクトを介して送られる最適な乾燥条件の空気である。   In addition, the drying air enters the space between the upper and lower trays formed in a cylindrical shape through the opening formed in the side plate, and contains air containing a large amount of moisture that has been subjected to the drying process of the food to be dried. In this configuration, the air is sent to the fan through an opening formed in the other side plate. The drying air introduced into the cylindrical food drying space from the opening of the side plate is air under optimal drying conditions sent through a circulation duct in the drying device.

本発明によれば、上下に並列に配設されたトレーによって仕切られた筒状の空間には乾燥処理の対象食材である、例えば干し芋が収納されており、しかもこの空間は周囲が閉鎖された筒状の空間であり、一方の側板の開口から入力した乾燥風は外部に漏れることなく、他端に配設された側板の開口まで送られ、効率よく干し芋等の食材の乾燥処理を行うことができる。   According to the present invention, for example, dried sweet potato, which is a target food for drying treatment, is stored in a cylindrical space partitioned by trays arranged in parallel one above the other, and the periphery of the space is closed. It is a cylindrical space, and the drying air input from the opening of one side plate is sent to the opening of the side plate arranged at the other end without leaking to the outside, efficiently drying the food such as dried potatoes. It can be carried out.

本実施形態の乾燥室を備えた乾燥装置の正面図である。It is a front view of the drying device provided with the drying room of this embodiment. 乾燥装置の内部構成を説明する図である。It is a figure explaining the internal configuration of a drying device. 乾燥装置を前方より視た斜視図である。It is the perspective view which looked at the drying device from the front. 乾燥装置(循環ダクト)内での乾燥風の循環方向をより詳しく説明する図である。It is a figure explaining the circulation direction of the drying wind in a drying device (circulation duct) in more detail. 乾燥装置を前方より視た斜視図である。It is the perspective view which looked at the drying device from the front. ラックの側板に形成された開口の構成を説明する図である。It is a figure explaining the composition of the opening formed in the side plate of the rack. ラックの側板に形成された開口の他の構成を説明する図である。It is a figure explaining other composition of an opening formed in a side plate of a rack. 上下に並列に配設されたトレーを含むラック内の構造を説明する模式図である。It is a schematic diagram explaining the structure in the rack including the tray arrange | positioned up and down in parallel.

以下、本発明の実施形態を図面に基づいて詳細に説明する。
図1は本実施形態の乾燥室を備えた乾燥装置1の正面図である。同図において、乾燥装置1は中央部に制御パネル兼モニタ部2が位置し、左右に乾燥室3、4が設けられている。乾燥装置1の中央内部にはコンピュータが内蔵された制御部が配設され、循環ダクトを流れる乾燥風の温度制御を行うヒータや、循環ダクトに流れる乾燥風の風量を制御するファン等も配設されている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a front view of a drying apparatus 1 including a drying chamber according to the present embodiment. In the figure, a drying apparatus 1 has a control panel / monitor section 2 located at a central portion, and drying chambers 3 and 4 are provided on left and right sides. A control unit having a built-in computer is provided in the center of the drying apparatus 1, and a heater for controlling the temperature of the drying air flowing through the circulation duct, a fan for controlling the amount of the drying air flowing through the circulation duct, and the like are also provided. Have been.

左右に設けられた乾燥室3及び4には夫々両開きの扉5、6が設けられ、例えば扉5に設けられた取手5aを握持して左右に開くことによって、乾燥室3を開放することができる。同様に、扉6に設けられた取手6aを握持して左右に開くことによって、乾燥室4を開放することができる。   The left and right drying chambers 3 and 4 are provided with double-opening doors 5 and 6, respectively. For example, the drying chamber 3 is opened by grasping a handle 5a provided on the door 5 and opening the door to the left and right. Can be. Similarly, the drying chamber 4 can be opened by grasping the handle 6a provided on the door 6 and opening it to the left and right.

乾燥室3及び4は共に同じ構造であり、夫々台車に載せられた2台のラックを収納できる構造である。図2は乾燥装置1の内部構成を説明する図である。上記のように左右の乾燥室3及び4には夫々2台の台車8に載せられた2台のラック9が設置され、夫々のラック9には20段のトレーが設けられている。   The drying chambers 3 and 4 have the same structure, and can store two racks mounted on a cart respectively. FIG. 2 is a diagram illustrating the internal configuration of the drying device 1. As described above, two racks 9 mounted on two carriages 8 are installed in the left and right drying chambers 3 and 4, respectively, and each rack 9 is provided with 20 trays.

ここで乾燥室3及び4に設けられたラック9は同じ構造であるが、本実施例の説明上、乾燥室3側の2台のラック9を9a、9bとして説明し、乾燥室4側の2台のラック9を9c、9dとして説明する。また、ラック9を載せる台車8についても、同様にラック9a〜9dに対応して、台車8a〜8dとして説明する。   Although the racks 9 provided in the drying chambers 3 and 4 have the same structure, the two racks 9 on the drying chamber 3 side will be described as 9a and 9b for the description of this embodiment, and the racks 9 on the drying chamber 4 side will be described. The two racks 9 will be described as 9c and 9d. Also, the cart 8 on which the rack 9 is mounted will be described as the carts 8a to 8d correspondingly to the racks 9a to 9d.

図3は上記乾燥装置1を前方より視た斜視図である。中央の循環ダクト11は左右の乾燥室3及び4に最適な状態に制御された温度と湿度の乾燥風を送る為のダクトであり、この循環ダクト11を流れる乾燥風の温度と湿度と風量は制御部によって最適に制御される。   FIG. 3 is a perspective view of the drying device 1 as viewed from the front. The central circulation duct 11 is a duct for sending dry air having a controlled temperature and humidity to the left and right drying chambers 3 and 4 in an optimal state. The temperature, humidity, and air volume of the dry air flowing through the circulation duct 11 are as follows. It is optimally controlled by the control unit.

ファン12は制御された温度と湿度の乾燥風を乾燥室3及び4に送る為の装置であり、回転軸12aに架け渡させた不図示の動力伝達ベルトを介して後方のモータ14に接続されている。また、循環ダクト11にはヒータ15が設けられ、循環ダクト11に流れる乾燥風を最適温度に調整する。   The fan 12 is a device for sending drying air of controlled temperature and humidity to the drying chambers 3 and 4, and is connected to a motor 14 at the rear via a power transmission belt (not shown) that is stretched around a rotating shaft 12a. ing. The circulation duct 11 is provided with a heater 15 for adjusting the drying air flowing through the circulation duct 11 to an optimum temperature.

また、循環ダクト11には分岐して外気を導入する不図示の吸気ダクトと、装置内の湿気を含む空気を機外に排出する排気ダクト11bが設けられている。尚、吸気ダクトは乾燥室3及び4の背面上部に夫々設けられ、不図示の吸気口から外気を導入する。また、排気ダクト11bは中央の循環ダクト11の後方から分岐して乾燥装置1の背面に設けられた不図示の排気口まで延設されている。   The circulation duct 11 is provided with an intake duct (not shown) for branching and introducing outside air, and an exhaust duct 11b for discharging air containing moisture in the apparatus to the outside of the machine. The air intake ducts are provided on the upper rear surfaces of the drying chambers 3 and 4, respectively, and introduce outside air from an air inlet (not shown). The exhaust duct 11b branches from the rear of the central circulation duct 11 and extends to an exhaust port (not shown) provided on the back surface of the drying device 1.

尚、図3に示す矢印は乾燥装置1(循環ダクト11)内を流れる空気(乾燥風)の循環方向を示す。尚、図4は乾燥装置1(循環ダクト11)内での乾燥風の循環方向をより詳しく説明する図である。   The arrows shown in FIG. 3 indicate the direction of circulation of the air (dry air) flowing in the drying device 1 (circulation duct 11). FIG. 4 is a diagram for explaining the drying air circulation direction in the drying device 1 (circulation duct 11) in more detail.

循環ダクト11の上部は乾燥室3及び4側の上部に連通しており、ファン12は左右は乾燥室3及び4の下部に連通しており、ファン12によって風量が制御される乾燥風は、循環ダクト11を介して左右の乾燥室3及び4に送られ、ファン12に戻る構造である。また、夫々の乾燥室3及び4に送られた乾燥風はラック9に並列に設置されたトレー内を均一に流れ、干し芋の最適な乾燥環境を形成する。   The upper part of the circulation duct 11 communicates with the upper part on the drying chambers 3 and 4 side, and the fan 12 communicates on the left and right with the lower part of the drying chambers 3 and 4. It is sent to the left and right drying chambers 3 and 4 via the circulation duct 11 and returns to the fan 12. Further, the drying air sent to the respective drying chambers 3 and 4 flows uniformly in the trays arranged in parallel with the rack 9 to form an optimum drying environment for the dried potatoes.

図5は乾燥装置1を前方より視た斜視図であり、台車8上の1つのラック9(例えば、台車8a上のラック9a)を乾燥室3から引き出した状態を示す図である。同図に示すように、台車8aには仕切りを介して20段のトレー10が設けられ、各トレー10上には、例えば所定の厚さにスライスされた芋が並べられる。尚、他のラック9b〜9dも同様の構成である。   FIG. 5 is a perspective view of the drying apparatus 1 as viewed from the front, showing a state where one rack 9 on the carriage 8 (for example, the rack 9a on the carriage 8a) is pulled out of the drying chamber 3. As shown in the figure, the cart 8a is provided with 20 trays 10 via partitions, and on each tray 10, for example, potatoes sliced to a predetermined thickness are arranged. The other racks 9b to 9d have the same configuration.

ラック9の側面には側板21が設けられている。図6は側板21の構成図である。
この側板21には所定間隔で開口22aが形成され、ラック9a内を通った空気をラック9aから放出する開口である。すなわち、ラック9a内で上下に並列に配設されたトレー10によって仕切られた筒状の各乾燥空間を通って干し芋の乾燥処理に供した空気をファン12側に排出する開口である。
A side plate 21 is provided on a side surface of the rack 9. FIG. 6 is a configuration diagram of the side plate 21.
Openings 22 a are formed at predetermined intervals in the side plate 21, and are openings through which air that has passed through the rack 9 a is discharged from the rack 9 a. That is, it is an opening for discharging the air used for drying the dried sweet potato to the fan 12 side through each of the cylindrical drying spaces partitioned by the trays 10 arranged vertically in the rack 9a.

尚、同図に示す側板21には横方向に長い長方形の開口構造であるが、この形状に限定されるわけではなく、例えば図7に示すように比較的小さな開口21bを多数設けた構造であってもよい。この場合、夫々に乾燥空間から排出される空気は横方向に多数形成された開口21bから排出される。   The side plate 21 shown in FIG. 1 has a rectangular opening structure that is long in the horizontal direction, but is not limited to this shape. For example, as shown in FIG. There may be. In this case, the air respectively discharged from the drying spaces is discharged from a large number of openings 21b formed in the lateral direction.

1・・・乾燥装置
2・・・制御パネル兼モニタ部
3、4・・乾燥室
5、6・・扉
7、7a〜7d・・
8、8a〜8d・・台車
9、9a〜9d・・ラック
10・・トレー
11・・循環ダクト
11b・・排気ダクト
12・・ファン
12a・・回転軸
14・・モータ
15・・ヒータ
21・・側板
21a、21b・・開口
22・・芋(食材)
23・・乾燥風(空気)
1. Drying device 2: Control panel / monitor unit 3, 4, Drying room 5, 6, Door 7, 7a to 7d
8, 8a to 8d ··· Dolly 9, 9a to 9d ··· Rack 10 ··· Tray 11 ··· Circulation duct 11b ··· Exhaust duct 12 ··· Fan 12a ··· Rotating shaft 14 ··· Motor 15 ··· Heater 21 ··· Side plates 21a, 21b, opening 22, potato (foodstuff)
23. Dry air (air)

Claims (5)

乾燥対象食品である食材を載置する複数のトレーと、
該トレーを上下に並列に収納するラックと、
該ラックの両側に設けられ、前記トレー上に載置された乾燥対象食品である食材の乾燥に供した湿気を多量に含む空気が通過する複数の開口が設けられた側板と、
を備えた乾燥室であり、
ダクト構造と圧力ファンを使用することにより、前記上下のトレーによって分割された狭い空間に乾燥風を通し、乾燥対象食品である食材の乾燥を行ない、ダクト内の弁の切換によって室内の湿気を排気し、外気の吸入を行ない、コンパクトに設計されたことを特徴とする乾燥室の構造。
A plurality of trays on which ingredients to be dried are placed;
A rack for vertically storing the trays in parallel,
A side plate provided on both sides of the rack and provided with a plurality of openings through which air containing a large amount of moisture used for drying foods that are foods to be dried placed on the tray passes.
It is a drying room with
By using a duct structure and a pressure fan, dry air is passed through the narrow space divided by the upper and lower trays to dry the food that is the food to be dried, and the indoor humidity is exhausted by switching the valve in the duct. The structure of the drying room, which is designed to be compact and designed to take in outside air.
前記乾燥風は前記側板に形成された前記開口を介して前記筒状に形成された上下のトレー間の空間に入力し、乾燥対象食品である食材の乾燥処理に供した湿気を多量に含む空気が前記他方の側板に形成された前記開口を介してファンに送られることを特徴とする請求項1に記載の乾燥室の構造。   The drying air is input into the space between the upper and lower trays formed in the cylindrical shape through the opening formed in the side plate, and the air containing a large amount of moisture provided for the drying process of the foodstuff to be dried. The structure of the drying chamber according to claim 1, wherein the air is sent to a fan through the opening formed in the other side plate. 前記乾燥対象食品の食材は、さつま芋等の芋類、又はカボチャや人参等の野菜類、ブドウや柿等の果実類、更にイカや魚等の魚貝類であることを特徴とする請求項1、又は2に記載の乾燥室の構造。   Ingredients of the food to be dried are sweet potatoes such as sweet potatoes, or vegetables such as pumpkins and carrots, fruits such as grapes and persimmons, and fish and shellfish such as squid and fish. Or the structure of the drying chamber of 2. 前記側板の開口から筒状の食材の乾燥空間に導入する乾燥風は乾燥装置内の循環ダクトを介して最適乾燥条件の空気であることを特徴とする請求項1、2、又は3に記載の乾燥室の構造。   The drying air introduced from the opening of the side plate into the drying space for the cylindrical food is air under optimum drying conditions through a circulation duct in the drying device, according to claim 1, 2, or 3. Drying room structure. 前記側板に形成される開口の形状は長穴又は円形であり、開口の数は任意であることを特徴とする請求項1、2、3、又は4に記載の乾燥室の構造。 The structure of the drying chamber according to claim 1, wherein the shape of the opening formed in the side plate is a long hole or a circle, and the number of openings is arbitrary.
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