JP2020019533A - Method of manufacturing double pressurized product - Google Patents

Method of manufacturing double pressurized product Download PDF

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JP2020019533A
JP2020019533A JP2018144574A JP2018144574A JP2020019533A JP 2020019533 A JP2020019533 A JP 2020019533A JP 2018144574 A JP2018144574 A JP 2018144574A JP 2018144574 A JP2018144574 A JP 2018144574A JP 2020019533 A JP2020019533 A JP 2020019533A
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container
inner container
outer container
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lid
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JP7186537B2 (en
JP7186537B6 (en
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英俊 宮本
Hidetoshi Miyamoto
英俊 宮本
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Daizo Corp
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Priority to JP2018144574A priority Critical patent/JP7186537B6/en
Priority to PCT/JP2019/028376 priority patent/WO2020017617A1/en
Priority to US17/260,685 priority patent/US11603257B2/en
Priority to CN201980047765.1A priority patent/CN112424088B/en
Priority to EP19837693.1A priority patent/EP3825254A4/en
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Abstract

To provide a method of manufacturing a double pressurized product efficiently.SOLUTION: In a method of manufacturing a double pressurized product 10 which fills with pressurized agents P and stock solution C in a double container 11 that consists of an outer container 13, an inner container 14, and a lid body 15, the method of manufacturing the double pressurized product 10 prepares the outer container 13, and the inner container 14 which is stored in the outer container 13, shrinks, and is filled with the stock solution C inside, mounts the lid body 15 on a mouth portion of the inner container 14 tightly (S4), releases shrinking of the inner container 14 (S5), fills with the pressurized agents P between the outer container 13 and the inner container 14 (Vp) through a gap of a mouth portion 13g of the outer container 13 and the mouth portion 14f of the inner container 14 (S6), and seals up the gap of the mouth portion 13g of the outer container 13 and the mouth portion 14f of the inner container 14 by ultrasonic welding of the lid body 15 (S7).SELECTED DRAWING: Figure 3

Description

本発明は二重加圧製品の製造方法に関する。   The present invention relates to a method for producing a double pressurized product.

特許文献1には、内容器の口部にバルブを嵌合し、内容器の復元力に抗して内容器内の空気を吸引することで内容器内を陰圧にした後、外容器の口部とバルブとの間から、外容器と内容器の間に加圧剤を充填し、外容器にバルブを固着してシールをした後、バルブから内容器に原液を充填する二重エアゾール製品の製造方法が開示されている。また、明細書の段落[0046]、[0047]には、内容器用のプリフォームを外容器用のプリフォームに挿入し、得られた二重プリフォームをブロー成形して外容器と内容器を同時に成型する二重ボトルの製造法が開示されている。   In Patent Document 1, a valve is fitted to the mouth of the inner container, and the inside of the inner container is made to have a negative pressure by sucking air in the inner container against the restoring force of the inner container. A double aerosol product in which a pressurizing agent is filled between the outer container and the inner container from between the mouth and the valve, the valve is fixed to the outer container and sealed, and then the undiluted solution is filled from the valve into the inner container. Is disclosed. In paragraphs [0046] and [0047] of the specification, the preform for the inner container is inserted into the preform for the outer container, and the obtained double preform is blow-molded to form the outer container and the inner container. A method of making a double bottle that is molded simultaneously is disclosed.

特許文献2には、外側容器と、その中に収容される可撓性を有する内側容器と、内側容器の上端に設けられるバルブを保持し、それ自体は外側容器に取り付けられて封止する取付スリーブ(蓋体)を備えた二重加圧容器が開示されている。さらに取付スリーブと外側容器の間から外側容器と内側容器の間に加圧ガスを充填し、その後、取付スリーブの周囲を外側容器に超音波溶着するという、アンダーカップ充填と超音波溶着を組み合わせた製造方法が開示されている。   Patent Literature 2 discloses an attachment that holds an outer container, a flexible inner container housed therein, and a valve provided at an upper end of the inner container, and is itself attached to and sealed to the outer container. A double pressurized container with a sleeve (lid) is disclosed. In addition, under-cup filling and ultrasonic welding were used, in which pressurized gas was filled between the outer sleeve and the inner container from between the mounting sleeve and the outer container, and then the periphery of the mounting sleeve was ultrasonically welded to the outer container. A manufacturing method is disclosed.

特許文献3には、容器本体と、その容器本体の開口部を閉じるバルブ収容部とを備え、内部に加圧剤と原液を充填した内容物収容容器が開示されている。この内容物収容容器にはバルブを設けず、使用済みのエアゾール製品のバルブや押しボタンを備えたキャップを装着し、装着時にバルブによってバルブ収容部の底部の閉鎖部を開封し、バルブを操作して使用する。   Patent Literature 3 discloses a content storage container that includes a container main body and a valve storage portion that closes an opening of the container main body, and has a pressurizing agent and a stock solution filled therein. This content storage container is not provided with a valve, but is equipped with a cap with a valve or push button for used aerosol products.At the time of mounting, the valve closes the bottom of the valve storage part and operates the valve. To use.

特開2017−119534号公報JP, 2017-119534, A 特許第5138777号公報Japanese Patent No. 5138777 WO2015/80252号公報WO2015 / 80252

特許文献1の製造方法では、一旦、内容器の内部の空気を吸引して減圧し、それにより内容器を収縮させて外容器から分離させ、その後、バルブを通して内容器に原液を充填する。そのため、原液の充填に時間がかかる。   In the manufacturing method of Patent Literature 1, the air inside the inner container is once suctioned to reduce the pressure, whereby the inner container is contracted and separated from the outer container, and then the undiluted solution is filled into the inner container through a valve. Therefore, it takes time to fill the stock solution.

本発明は従来の製造法の問題を解消し、二重加圧製品を効率的に製造することができる二重加圧製品の製造方法を提供することを課題としている。さらに本発明はバルブを備えない交換用の二重加圧製品に採用しうる効率的な製造方法を提供することを技術課題としている。   An object of the present invention is to solve the problems of the conventional production method and to provide a method for producing a double pressurized product that can efficiently produce a double pressurized product. A further object of the present invention is to provide an efficient manufacturing method which can be used for a replacement double pressurized product having no valve.

本発明の二重加圧製品10の製造方法は、外部容器13と、その外部容器13に収容される内部容器14と、前記外部容器13と内部容器14の口部を閉じる蓋体15とからなる二重容器11に、加圧剤Pと原液Cを充填する二重加圧製品10の製造方法であって、外部容器13と、その外部容器13に収容され、外力により収縮させられ、内部に原液Cが充填された内部容器14とを準備し(S1〜3、S11〜12)、内部容器14の口部14fに蓋体15を密に装着し(S4)、内部容器14を収縮させる外力を解除し(S5)、外部容器13の口部13gと内部容器14の口部14fの隙間を通して外部容器13と内部容器14の間に加圧剤Pを充填し(S6)、前記蓋体15によって外部容器13の口部13gと内部容器14の口部14fの隙間を密閉する(S7)ことを特徴としている。   The method for producing the double-pressurized product 10 of the present invention comprises the following steps: the outer container 13, the inner container 14 housed in the outer container 13, and the lid 15 closing the mouth of the outer container 13 and the inner container 14. A method for manufacturing a double pressurized product 10 in which a double container 11 is filled with a pressurizing agent P and a stock solution C, comprising an external container 13, which is housed in the external container 13, contracted by an external force, and And an inner container 14 filled with the undiluted solution C (S1 to S3, S11 to S12), the lid 15 is tightly attached to the mouth 14f of the inner container 14 (S4), and the inner container 14 is contracted. The external force is released (S5), and the pressurizing agent P is filled between the outer container 13 and the inner container 14 through the gap between the mouth 13g of the outer container 13 and the mouth 14f of the inner container 14 (S6), and the lid is formed. 15, the mouth 13g of the outer container 13 and the mouth of the inner container 14 14f to seal the gap (S7) is characterized by.

このような二重加圧製品10の製造方法においては、前記準備する工程(S1〜3)で、外部容器13を圧縮することにより、内部容器14が一緒に圧縮されるようにしてもよい。   In such a method of manufacturing the double-pressurized product 10, the inner container 14 may be compressed together by compressing the outer container 13 in the preparing step (S1 to S3).

前記圧縮する工程S2、S12は、内部容器14に原液Cを充填する前に行なってもよく(S2)、原液Cを充填した後に行なってもよい(S12)。外部容器13と内部容器14を一緒に圧縮する製造方法S1〜S8においては、外部容器13と内部容器14の間に加圧剤Pを充填する前に、外部容器13の圧縮を解除して(S5)弾力的に元の状態に戻すのが好ましい。前記いずれの製造方法においても、前記外部容器13と蓋体15の隙間、内部容器14と蓋体15の隙間、あるいはその両方を超音波溶着(S7)により密閉するのが好ましい。   The compressing steps S2 and S12 may be performed before the stock solution C is filled in the inner container 14 (S2), or may be performed after the stock solution C is filled (S12). In the manufacturing methods S1 to S8 in which the outer container 13 and the inner container 14 are compressed together, the compression of the outer container 13 is released before the pressurizing agent P is filled between the outer container 13 and the inner container 14 ( S5) It is preferable to return to the original state elastically. In any of the above manufacturing methods, it is preferable that the gap between the outer container 13 and the lid 15, the gap between the inner container 14 and the lid 15, or both are sealed by ultrasonic welding (S7).

本発明の製造方法では、内部容器に蓋体が装着される前に内部容器に口部から原液を充填することができる。そのため、バルブを介して充填するのに比して効率的に充填できる。原液は非圧縮性流体であるので、内部容器の収縮を解除しても、蓋体が装着されて外部から空気が流入できない状態では内部容器は元に形状に戻ることができず、収縮状態が維持される。そのため、外部容器と内部容器の間に加圧剤を充填しやすい。さらに加圧剤を充填するとき、内部容器内に加圧剤が入り込まない。   In the production method of the present invention, the undiluted solution can be filled into the inner container from the mouth before the lid is attached to the inner container. Therefore, filling can be performed more efficiently than filling through a valve. Since the undiluted solution is an incompressible fluid, even if the contraction of the inner container is released, the inner container cannot return to its original shape when the lid is attached and air cannot flow in from the outside. Will be maintained. Therefore, it is easy to fill the pressurizing agent between the outer container and the inner container. Further, when the pressurizing agent is filled, the pressurizing agent does not enter the internal container.

このような二重加圧製品の製造方法において、前記準備する工程で、外部容器を圧縮することにより、内部容器を一緒に圧縮する場合は、簡易な操作で収縮させることができ、しかも収縮状態の維持が容易である。   In such a method for manufacturing a double pressurized product, in the preparation step, when the outer container is compressed, the inner container can be contracted by a simple operation when the inner container is compressed together. Is easy to maintain.

前記圧縮する工程を、内部容器に原液を充填する前に行う場合は、圧縮操作時には原液がないので、迅速に圧縮することができる。前記圧縮する工程を、内部容器に原液を充填した後に行う場合は、ヘッドスペースを残して充填できるので、原液の充填が容易である。前記外部容器と内部容器の間に加圧剤を充填する前に、外部容器の圧縮を解除して弾力的に元の状態に戻す場合は、内部容器は拡がらず、外部容器のみが拡がる。したがって両者の間の加圧剤を充填する空間を容易に形成することができ、加圧剤の充填も容易である。   In the case where the step of compressing is performed before filling the stock solution into the inner container, the stock solution can be rapidly compressed because there is no stock solution during the compression operation. When the compressing step is performed after filling the inner container with the stock solution, the filling can be performed while leaving the head space, so that the stock solution can be easily filled. When the compression of the outer container is released and elastically returned to the original state before filling the pressurizing agent between the outer container and the inner container, the inner container does not expand but only the outer container expands. Therefore, it is possible to easily form a space for filling the pressurizing agent between them, and it is easy to fill the pressurizing agent.

前記外部容器と蓋体の隙間、内部容器と蓋体の隙間、あるいはその両方を超音波溶着により密閉する場合は、加圧剤の充填と密閉を継続して行うことができるので、効率的である。   When the gap between the outer container and the lid, the gap between the inner container and the lid, or both are sealed by ultrasonic welding, the filling and sealing of the pressurizing agent can be performed continuously, so that it is efficient. is there.

図1Aは本発明の製造方法によって製造した二重加圧製品の一例を示す断面図、図1Bはその二重加圧製品に装着する吐出部材の断面図、図1Cは吐出部材を装着した二重加圧製品の断面図である。1A is a cross-sectional view showing an example of a double pressurized product manufactured by the manufacturing method of the present invention, FIG. 1B is a cross-sectional view of a discharge member mounted on the double pressurized product, and FIG. It is sectional drawing of a heavy pressurized product. 本発明の製造方法の一実施形態を示す部分工程図である。It is a partial process drawing showing one embodiment of the manufacturing method of the present invention. 図2に続く部分工程図である。FIG. 3 is a partial process drawing following FIG. 2. 原液充填工程の他の実施形態を示す工程図である。It is a flowchart showing other embodiments of a stock solution filling process. 図2と同様の製造方法を他の二重加圧製品へ適用する実施形態を示す工程図である。FIG. 4 is a process chart showing an embodiment in which the same manufacturing method as in FIG. 2 is applied to another double pressurized product. 図6Aは図5の製造方法で得られる二重加圧製品に装着する吐出部材の断面図、図6Bは装着後の二重加圧製品の要部断面図である。FIG. 6A is a cross-sectional view of a discharge member mounted on the double pressurized product obtained by the manufacturing method of FIG. 5, and FIG. 6B is a cross-sectional view of a main part of the double pressurized product after mounting.

始めに図1Aを参照して本発明の製造方法で製造する二重加圧製品の概略を説明する。図1Aに示す二重加圧製品10は、二重加圧容器11と、その二重加圧容器11に充填された原液Cおよび加圧剤(プロペラント)Pとからなる。二重加圧製品10は、図1Bに示す吐出部材12と共にセット品として、あるいはキャップ34を途中まで螺合した未開封の状態で販売される。二重加圧製品10は吐出部材12と共に販売されるほか、交換用として単独でも販売される。吐出部材12についても単独で販売されることがある。   First, an outline of a double pressurized product manufactured by the manufacturing method of the present invention will be described with reference to FIG. 1A. The double pressurized product 10 shown in FIG. 1A includes a double pressurized container 11, a stock solution C and a pressurizing agent (propellant) P filled in the double pressurized container 11. The double pressurized product 10 is sold as a set together with the discharge member 12 shown in FIG. 1B or in an unopened state in which the cap 34 is screwed halfway. The double pressurized product 10 is sold together with the discharge member 12, and is also sold alone for replacement. The ejection member 12 may be sold alone.

前記二重加圧容器11は外部容器13と、その内部に収容されている可撓性を有する内部容器14と、外部容器13と内部容器14を封止する蓋体15とからなる。バルブやポンプは備えていない。内部容器14の内部は原液Cを充填する原液収容室Vcであり、外部容器13と内部容器14の隙間の空間は加圧剤Pを充填する加圧剤収容室Vpである。なお、加圧剤Pを充填する前は外部容器13の内面と内部容器14の外面が密着しているため空間はほとんどない。各収容室Vp、Vcは蓋体15によって封止されている。   The double pressurized container 11 includes an outer container 13, a flexible inner container 14 housed therein, and a lid 15 that seals the outer container 13 and the inner container 14. There are no valves or pumps. The inside of the inner container 14 is a stock solution storage chamber Vc for filling the stock solution C, and the space between the outer container 13 and the inner container 14 is a pressurized agent housing chamber Vp for filling the pressurized agent P. Before the pressurizing agent P is filled, there is almost no space since the inner surface of the outer container 13 and the outer surface of the inner container 14 are in close contact. Each of the storage chambers Vp and Vc is sealed by the lid 15.

外部容器13は半球状の底部13aと、その上端から連続する円筒状の胴部13bと、その上端から連続する肩部13cと、その上端から上向きに突出する厚肉円筒状の首部13dとからなる。首部13dの外周には雄ねじ13eが形成されている。内部容器14も外部容器13と同様に、底部14a、胴部14b、肩部14cおよび首部14dからなる。内部容器14の首部14dの表面または外部容器13の首部13dの内面には、加圧剤を充填するための導入溝(図示省略)が形成されている。   The outer container 13 includes a hemispherical bottom portion 13a, a cylindrical body portion 13b continuous from its upper end, a shoulder portion 13c continuous from its upper end, and a thick cylindrical neck portion 13d protruding upward from its upper end. Become. An external thread 13e is formed on the outer periphery of the neck 13d. Similarly to the outer container 13, the inner container 14 includes a bottom portion 14a, a body portion 14b, a shoulder portion 14c, and a neck portion 14d. An introduction groove (not shown) for filling a pressurizing agent is formed on the surface of the neck 14d of the inner container 14 or the inner surface of the neck 13d of the outer container 13.

外部容器13および内部容器14はいずれも合成樹脂製、とくにポリエチレンテレフタレート、ポリエチレンナフタレート、ポリエチレン、ポリプロピレンなどの熱可塑性樹脂製であり、たとえば外部容器13用のプリフォームの中に内部容器用のプリフォームを入れ、肩部13c、14cより下側を同時にブロー成形することにより製造することができる。以下、外部容器13に内部容器14が挿入され、蓋体15が取り付けられていないものを二重容器本体16という。   Each of the outer container 13 and the inner container 14 is made of a synthetic resin, particularly, a thermoplastic resin such as polyethylene terephthalate, polyethylene naphthalate, polyethylene, or polypropylene. It can be manufactured by putting a reform and blow molding the lower side of the shoulders 13c and 14c at the same time. Hereinafter, the one in which the inner container 14 is inserted into the outer container 13 and the lid 15 is not attached is referred to as a double container body 16.

前記蓋体15は内部容器14の首部14d内に挿入される有底筒状の封止部15aと、その上端に連続する環状のフランジ15bとからなる。封止部15aの底部15cには、薄肉にされた被開封部15dが設けられている。被開封部15dは、図1Bの吐出部材12に設けた開封部(穿刺針)41で開封しやするために、環状の薄肉部あるいは環状溝などの弱め線で形成することができる。   The lid 15 includes a bottomed cylindrical sealing portion 15a inserted into the neck portion 14d of the inner container 14, and an annular flange 15b connected to the upper end thereof. At the bottom 15c of the sealing portion 15a, an unsealed portion 15d having a reduced thickness is provided. The unsealed portion 15d can be formed by an annular thin portion or a weakened line such as an annular groove so as to be opened by the unsealing portion (puncture needle) 41 provided on the ejection member 12 of FIG. 1B.

蓋体15のフランジ15bは、原液Cや加圧剤Pの充填後、超音波溶着、レーザー溶着、高周波溶着などによって外部容器13の首部13dの上端面13fおよび内部容器14の首部14dの上端面14eに固着される。それにより外部容器13の口部13gと内部容器14の口部14fの隙間および内部容器14の口部14fの開口が同時に封止される。蓋体15の材料は外部容器13や内部容器14との熱接合性が高い熱可塑性樹脂が用いられ、溶着で固着する場合は外部容器13や内部容器14と同じ材料を用いることが好ましい。蓋体15は、溶着するほか、接着剤で接着してもよい。   The flange 15b of the lid 15 is filled with the undiluted solution C or the pressurizing agent P, and is then subjected to ultrasonic welding, laser welding, high-frequency welding, or the like, to form the upper end surface 13f of the neck 13d of the outer container 13 and the upper end surface of the neck 14d of the inner container 14. 14e. Thereby, the gap between the opening 13g of the outer container 13 and the opening 14f of the inner container 14 and the opening of the opening 14f of the inner container 14 are simultaneously sealed. As the material of the lid 15, a thermoplastic resin having a high thermal bonding property with the outer container 13 or the inner container 14 is used. When the lid 15 is fixed by welding, the same material as the outer container 13 or the inner container 14 is preferably used. The lid 15 may be adhered with an adhesive in addition to welding.

つぎに図2および図3を参照して二重加圧製品10の製造方法を説明する。前述のように二重プリフォームからブロー成形により成型された二重容器本体16の内部にエアノズル17が挿入され、内部をエアブローにより洗浄する(エアブロー工程S1)。ついで外部容器13の胴部13bをクランプ部材18で両側から挟みつけて圧縮し、圧縮の外力が内部容器14に伝わり、二重容器本体16の内部容積を収縮させる(収縮工程S2)。このとき、原液Cを充填したときに内部容器14内にヘッドスペースが生じないように、すなわちヘッドスペース相当分の容積を減らすように圧縮する。   Next, a method of manufacturing the double pressurized product 10 will be described with reference to FIGS. As described above, the air nozzle 17 is inserted into the inside of the double container body 16 formed by blow molding from the double preform, and the inside is cleaned by air blowing (air blowing step S1). Next, the body 13b of the outer container 13 is sandwiched and clamped from both sides by the clamp member 18, and the external force of the compression is transmitted to the inner container 14 to shrink the internal volume of the double container body 16 (shrinking step S2). At this time, the compression is performed so that a head space is not generated in the internal container 14 when the undiluted solution C is filled, that is, the volume is reduced by an amount corresponding to the head space.

ついで圧縮状態を維持したまま、内部容器14に原液Cを充填する(原液充填工程S3)。原液Cの量は、蓋体15を装着したとき、蓋体15の底部が原液Cに接触する程度で、空隙が残らない程度が好ましい。それにより、蓋体15の溶着時に被開封部15dが原液Cで冷やされ、溶けることがない。また、空隙を残さない、あるいは少なくすることにより、吐出がスムーズになる。   Next, the stock solution C is filled into the inner container 14 while maintaining the compressed state (stock solution filling step S3). The amount of the undiluted solution C is preferably such that when the lid 15 is attached, the bottom of the lid 15 is in contact with the undiluted solution C and no void remains. Thereby, when the lid 15 is welded, the unsealed portion 15d is cooled by the stock solution C and does not melt. In addition, the discharge becomes smooth by leaving or reducing the gap.

原液Cとしては、洗顔剤、洗浄剤、入浴剤、保湿剤、クレンジング剤、日焼け止め、化粧水、シェービング剤、清涼化剤、制汗剤、殺菌消毒剤、害虫忌避剤などの皮膚用品、トリートメント剤、スタイリング剤、染毛剤などの頭髪用品などの人体用品、ホイップクリームやオリーブオイルなどの食品、消臭剤、芳香剤、殺虫剤、防虫剤、花粉除去剤、除草剤、液体肥料などの家庭用品などである。但し、これらの用途に限られるわけではない。   As the undiluted solution C, skin products such as facial cleanser, detergent, bath additive, moisturizer, cleansing agent, sunscreen, lotion, shaving agent, freshener, antiperspirant, disinfectant, disinfectant, pest repellent, etc., treatment Personal care products such as hair products such as agents, styling agents, hair dyes, food products such as whipped cream and olive oil, deodorants, fragrances, insecticides, insect repellents, pollen removers, herbicides, liquid fertilizers Household goods. However, it is not limited to these uses.

つぎに図3に示すように、加圧状態を維持しながら内部容器14の口部14fに蓋体15を気密に装着し、内部容器14をシールする(蓋体装着工程S4)。ついでクランプ部材18を開き、外部容器13の圧縮を解く。それにより外部容器13と内部容器14の間に外気が入り、外部容器13は弾力的に元の形状に戻る(収縮外力解除工程S5)。他方、内部容器14は原液Cが充填され、蓋体15でシールされているので、クランプ18による圧縮力(収縮させる外力)が解かれても元の形状に戻らず、収縮した状態のままである。そのため、二重プリフォームからブロー成形した外部容器13と内部容器14とがスムーズに分離し、それらの間に加圧剤収容室Vpが形成される。   Next, as shown in FIG. 3, the lid 15 is airtightly attached to the mouth 14f of the inner container 14 while maintaining the pressurized state, and the inner container 14 is sealed (lid attaching step S4). Next, the clamp member 18 is opened, and the compression of the outer container 13 is released. As a result, outside air enters between the outer container 13 and the inner container 14, and the outer container 13 elastically returns to its original shape (step of releasing external contraction force S5). On the other hand, since the inner container 14 is filled with the undiluted solution C and sealed with the lid 15, even if the compressive force (external force for contracting) by the clamp 18 is released, the inner container 14 does not return to its original shape and remains in the contracted state. is there. Therefore, the outer container 13 and the inner container 14 blow-molded from the double preform are separated smoothly, and the pressurized agent storage chamber Vp is formed therebetween.

ついで外部容器13と内部容器14は、超音波溶着機19を備えた加圧剤充填装置20にセットされ、加圧剤収容室Vpに加圧剤Pがアンダーカップ充填により充填され(加圧剤充填工程S6)、続いて超音波溶着機19により蓋体15が外部容器13と内部容器14に超音波溶着により固着される(溶着工程S7)。加圧剤充填装置20は、下方が開口する筒状の充填具23と、その充填具23の上部開口を閉じ、充填具23内に昇降自在に設けられる超音波溶着用のホーン24とからなる。   Next, the outer container 13 and the inner container 14 are set in the pressurizing agent filling device 20 provided with the ultrasonic welding machine 19, and the pressurizing agent storage chamber Vp is filled with the pressurizing agent P by filling under the cup (pressurizing agent). The filling step S6), and then the lid 15 is fixed to the outer container 13 and the inner container 14 by ultrasonic welding by the ultrasonic welding machine 19 (welding step S7). The pressurizing agent filling device 20 includes a cylindrical filling tool 23 having an opening at the lower side, and a horn 24 for ultrasonic welding, which is closed in an upper opening of the filling tool 23 and is provided in the filling tool 23 so as to be movable up and down. .

充填具23の下端には、外部容器13の肩部13cと当接する環状のシール材25が設けられている。充填具23には、加圧剤供給管26が連結されている。加圧剤充填装置20は、さらに充填具23と外部容器13を軸方向に接近させ、互いに押圧する機構を備えている。そのような押圧する機構は、充填具23を昇降する機構または外部容器13を支持する受け皿27を昇降させる昇降機構27Lによって構成される。超音波溶着機19は、前述のホーン24を昇降する昇降機構28を備えており、昇降機構28と充填具23の間には摺動を許す環状のシール材29が介在されている。   At the lower end of the filling tool 23, an annular sealing material 25 is provided which is in contact with the shoulder 13c of the outer container 13. The pressurizing agent supply pipe 26 is connected to the filler 23. The pressurizing agent filling device 20 further includes a mechanism for causing the filling tool 23 and the external container 13 to approach each other in the axial direction and press each other. Such a pressing mechanism is constituted by a mechanism for elevating and lowering the filler 23 or an elevating mechanism 27L for elevating and lowering the tray 27 supporting the external container 13. The ultrasonic welding machine 19 includes an elevating mechanism 28 for elevating and lowering the horn 24 described above, and an annular seal member 29 allowing sliding is interposed between the elevating mechanism 28 and the filler 23.

加圧剤Pを充填する場合、まず充填具23と外部容器13を互いに接近させ、充填具23の下部のシール材25によって充填具23と外部容器13の間をシールする。ついで加圧剤供給管26から加圧剤Pを充填具23に供給する。それにより外部容器13の首部13dの上端と蓋体15のフランジ15bとの間、外部容器13の開口部13gと内部容器14の開口部14fの隙間を通して、さらに外部容器13の首部13dと内部容器14の首部14dの間を通る通路を通して加圧剤Pが加圧剤収納室Vpにアンダーカップ充填される(加圧剤充填工程S6)。   When filling the pressurizing agent P, first, the filler 23 and the outer container 13 are approached to each other, and the space between the filler 23 and the outer container 13 is sealed by the sealing material 25 below the filler 23. Next, the pressurizing agent P is supplied to the filler 23 from the pressurizing agent supply pipe 26. Thus, the gap between the upper end of the neck 13d of the outer container 13 and the flange 15b of the lid 15 and the gap between the opening 13g of the outer container 13 and the opening 14f of the inner container 14 further pass through the neck 13d of the outer container 13 and the inner container. The pressurizing agent P is filled in the pressurizing agent storage chamber Vp through the passage passing between the necks 14d of the fourteen undercups (pressurizing agent filling step S6).

加圧剤Pとしては窒素ガス、圧縮空気、炭酸ガス、亜酸化窒素ガスなどの圧縮ガスが好ましい。加圧剤により二重加圧容器内の圧力を0.1〜0.5MPa(25℃、ゲージ圧)、とくに炭酸飲料と同程度の圧力0.3〜0.5MPa(25℃、ゲージ圧)にするのが好ましい。また、外部容器の容量は30〜500mlであることが好ましい。原液収容室Vcの容量は20〜300ml程度が好ましい。加圧剤収容室Vpの容量は10〜200ml程度が好ましい。   As the pressurizing agent P, a compressed gas such as nitrogen gas, compressed air, carbon dioxide gas and nitrous oxide gas is preferable. The pressure in the double pressurized container is increased by 0.1 to 0.5 MPa (25 ° C., gauge pressure) with a pressurizing agent, and particularly 0.3 to 0.5 MPa (25 ° C., gauge pressure) equivalent to that of a carbonated beverage. It is preferred that Further, the capacity of the outer container is preferably 30 to 500 ml. The capacity of the stock solution storage chamber Vc is preferably about 20 to 300 ml. The capacity of the pressurized agent storage chamber Vp is preferably about 10 to 200 ml.

加圧剤Pの充填後、シール材25によるシールを維持しながら、ホーン24を下降し、蓋体15を下向きに加圧した状態で超音波振動をホーン24に伝える。それにより蓋体15のフランジ15bと外部容器13の首部13dの上端面13fおよび内部容器14の首部14dの上端面14eとが超音波溶着される(溶着工程S7)。それにより二重加圧製品10が得られる。   After filling with the pressurizing agent P, the horn 24 is lowered while maintaining the seal by the seal material 25, and the ultrasonic vibration is transmitted to the horn 24 in a state where the lid 15 is pressed downward. Thereby, the flange 15b of the lid 15 and the upper end surface 13f of the neck 13d of the outer container 13 and the upper end surface 14e of the neck 14d of the inner container 14 are ultrasonically welded (welding step S7). Thereby, a double pressurized product 10 is obtained.

溶着後は充填具23を上昇させるか受け皿27を下降させて二重加圧製品10を加圧剤充填装置20から取り出す。ついで二重加圧製品10の内圧を検出する圧力測定装置30によって内圧が所定範囲にあることを確認する(圧力測定工程S8)。圧力測定装置30は、外部容器13の胴部13bを加圧するグリップ31と、グリップによる加圧力を検出する荷重計32と、胴部13bの変形量を検出するセンサとを備え、加圧力と変形量の検量線に基づいて内圧を測定する。   After welding, the filling tool 23 is raised or the tray 27 is lowered to take out the double pressurized product 10 from the pressurizing agent filling device 20. Next, it is confirmed that the internal pressure is within a predetermined range by the pressure measuring device 30 that detects the internal pressure of the double pressurized product 10 (pressure measuring step S8). The pressure measuring device 30 includes a grip 31 for pressing the body 13b of the outer container 13, a load meter 32 for detecting a pressing force by the grip, and a sensor for detecting a deformation amount of the body 13b. The internal pressure is measured based on the calibration curve of the volume.

上記の二重加圧製品の製造方法では、内部容器14に原液Cを充填した後、蓋体15で内部容器14を密閉し、クランプ部材18による挟む力(外力)を解いて外部容器13が弾力的に戻るのを許す。そのため、外部容器13と内部容器14をスムーズに分離することができ、加圧剤収容室Vpを容易に形成することができる。   In the above-described method for producing a double-pressurized product, after filling the inner container 14 with the undiluted solution C, the inner container 14 is sealed with the lid 15 and the force (external force) sandwiched by the clamp members 18 is released, so that the outer container 13 Allow to return elastically. Therefore, the outer container 13 and the inner container 14 can be separated smoothly, and the pressurized agent storage chamber Vp can be easily formed.

上記のようにして製造された二重加圧製品10は、図1Bに示す吐出部材12と組み合わせて使用される。吐出部材12は、外部容器13の首部13dの雄ねじ13eと螺合するキャップ34と、そのキャップ34によって保持されるバルブ35と、バルブ35のステム36に装着される操作ボタン37とからなる。   The double pressurized product 10 manufactured as described above is used in combination with the discharge member 12 shown in FIG. 1B. The discharge member 12 includes a cap 34 screwed with the male screw 13 e of the neck 13 d of the outer container 13, a valve 35 held by the cap 34, and an operation button 37 mounted on a stem 36 of the valve 35.

バルブ35は、有底筒状のハウジング38と、その内部に上下移動自在に収容されるステム36と、そのステム36を上向きに付勢するバネ39と、ハウジング38の上端とキャップ34との間に介在されるステムラバー40とからなる。ハウジング38の下端には、下向きに突出する細い筒状の開封部41が設けられており、ハウジング38の下部外周にOリングなどのシール部材42が装着されている。開封部41の下端は、蓋体15の底部15cの被開封部15dを破り易いように鋭くしている。ハウジング38の下部のシール部材42は、開封時および開封後に蓋体15の封止部15aの内周面とハウジング38の間をシールするものである。   The valve 35 includes a bottomed cylindrical housing 38, a stem 36 housed therein so as to be vertically movable, a spring 39 for urging the stem 36 upward, and a space between the upper end of the housing 38 and the cap 34. And a stem rubber 40 interposed therebetween. At the lower end of the housing 38, there is provided a thin tubular opening 41 projecting downward, and a seal member 42 such as an O-ring is mounted on the outer periphery of the lower portion of the housing 38. The lower end of the opening portion 41 is sharpened so that the opened portion 15d of the bottom 15c of the lid 15 can be easily broken. The seal member 42 at the lower portion of the housing 38 seals the space between the inner peripheral surface of the sealing portion 15a of the lid 15 and the housing 38 at the time of opening and after opening.

前記二重加圧製品10と吐出部材12は、流通、販売時に、キャップ34を外部容器13に取り付けて、緩く螺合して仮に結合しておく。この状態では、シール部材42は封止部15aの内面に当接していない。使用者が使用する場合、キャップ34をねじ込む。それによりシール部材42が蓋体15とハウジング38の間をシールする。キャップ34をさらにねじ込むと、ハウジング38の開封部41の下端が蓋体15の被開封部15dを突き破り、ハウジング38内と原液収容室Vcとを連通させ、吐出製品とする(図1C参照)。   At the time of distribution and sale, the double pressurized product 10 and the discharge member 12 are provided with the cap 34 attached to the outer container 13 and loosely screwed together to temporarily connect them. In this state, the seal member 42 is not in contact with the inner surface of the sealing portion 15a. When used by the user, the cap 34 is screwed. Thereby, the seal member 42 seals between the lid 15 and the housing 38. When the cap 34 is further screwed, the lower end of the unsealing portion 41 of the housing 38 pierces the unsealed portion 15d of the lid 15 to communicate the inside of the housing 38 with the undiluted liquid storage chamber Vc to obtain a discharge product (see FIG. 1C).

原液収容室Vc内の原液Cは内部容器14を介して加圧剤Pによって加圧されているので、使用者が操作ボタン37を押すと、ステム36が下降してステムラバー40が撓み、ステム孔が開き、内部容器14内の原液Cが開封部41、ハウジング38、ステム36および操作ボタン37を経由して外部に吐出される。押すのをやめるとステム36が上昇し、吐出が停止する。加圧剤Pを充填している加圧剤収容室Vpは閉じられ、外部や原液収容室Vcと連通していないので、加圧剤Pは外部に漏れない。   Since the stock solution C in the stock solution storage chamber Vc is pressurized by the pressurizing agent P via the internal container 14, when the user presses the operation button 37, the stem 36 descends, the stem rubber 40 bends, and the stem rubber is bent. A hole is opened, and the stock solution C in the inner container 14 is discharged to the outside via the opening portion 41, the housing 38, the stem 36, and the operation button 37. When the pressing is stopped, the stem 36 rises, and the discharge is stopped. Since the pressurized agent storage chamber Vp filled with the pressurized agent P is closed and is not in communication with the outside or the undiluted solution storage chamber Vc, the pressurized agent P does not leak to the outside.

つぎに図4を参照して本発明の二重加圧製品の製造方法の他の実施形態を説明する。まず二重容器本体16の内部をエアブローにより洗浄する(エアブロー工程S1)。ついで内部容器14に原液Cを充填する(原液充填工程S11)。ついで外部容器13の胴部13bをクランプ部材18で両側から挟みつけて圧縮し、内部容器14の容積を収縮させる(収縮工程S12)。このとき、内部容器14内のヘッドスペースHsがなくなるように、すなわちヘッドスペース相当分の容積が減少するように圧縮する。   Next, another embodiment of the method for producing a double pressurized product of the present invention will be described with reference to FIG. First, the inside of the double container body 16 is cleaned by air blowing (air blowing step S1). Then, the stock solution C is filled into the inner container 14 (stock solution filling step S11). Next, the body portion 13b of the outer container 13 is sandwiched and clamped from both sides by the clamp members 18 to compress the volume of the inner container 14 (shrinking step S12). At this time, the compression is performed so that the head space Hs in the inner container 14 is eliminated, that is, the volume corresponding to the head space is reduced.

その後は前述の実施形態と同様であり、図3にように加圧状態を維持しながら内部容器14の口部に蓋体15を気密に装着し、内部容器14をシールする蓋体装着工程S4、クランプ部材18を開き、外部容器13の圧縮を解く収縮外力解除工程S5を行う。さらに加圧剤収容室Vpに加圧剤Pをアンダーカップ充填する加圧剤充填工程S6、蓋体15を外部容器13と内部容器14に超音波溶着により固着する溶着工程S7、圧力測定工程S8をその順に行なう。   Thereafter, as in the above-described embodiment, the lid 15 is hermetically mounted on the mouth of the inner container 14 while maintaining the pressurized state as shown in FIG. Then, the clamp member 18 is opened, and a contraction external force releasing step S5 for releasing the compression of the external container 13 is performed. Further, a pressurizing agent filling step S6 for filling the pressurizing agent chamber Vp with the pressurizing agent P under the cup, a welding step S7 for fixing the lid 15 to the outer container 13 and the inner container 14 by ultrasonic welding, and a pressure measuring step S8. In that order.

図4の製造方法においても、原液Cが充填され、収縮した内部容器14が蓋体で密閉され、ついで外部容器13を挟み付ける力を解くため、外部容器13と内部容器14をスムーズに分離することができる。   Also in the manufacturing method of FIG. 4, the inner container 14 filled with the undiluted solution C and contracted is closed by the lid, and then the outer container 13 and the inner container 14 are separated smoothly in order to release the force for pinching the outer container 13. be able to.

図5は前記実施形態とは異なる二重容器本体46および蓋体45を用いた他は、図4および図3の製造方法と実質的に同じ製造方法である。この製造方法においても、外部容器43および内部容器44からなる二重容器本体46を製造し、得られた二重容器本体46の内部容器44に、ヘッドスペースHsをあけて原液Cを充填する(原液充填工程S11)。   FIG. 5 is substantially the same as the manufacturing method of FIGS. 4 and 3 except that a double container body 46 and a lid 45 different from those of the above embodiment are used. Also in this manufacturing method, the double container main body 46 including the external container 43 and the internal container 44 is manufactured, and the inner container 44 of the obtained double container main body 46 is filled with the undiluted solution C with a head space Hs left therebetween ( Stock solution filling step S11).

図4などの外部容器13、内部容器14では、それぞれ底部13a、底部14aの形状を耐圧性が高い半球状にしているが、図5の外部容器43および内部容器44では、底部43a、44aの周囲が平坦で、中央部が上向きに突出している。そのため、平坦な面の上に安定して載置できる。また、図6Aに示すように、内部容器44の上端が外部容器43の上端より突出しており、さらに内部容器44の上端には外部容器43の上端面43fに係合する小径のフランジ44gが形成されている。符号43hは、搬送時に引っかけるためのフランジ状のサポート部である。符号44iは、加圧剤をアンダーカップ充填するときの通路となる溝であり、内部容器44のフランジ44gの下面から首部44dの表面にかけて形成されている。   In the outer container 13 and the inner container 14 shown in FIG. 4 and the like, the shapes of the bottom 13a and the bottom 14a are hemispherical with high pressure resistance. However, in the outer container 43 and the inner container 44 in FIG. The perimeter is flat and the center protrudes upward. Therefore, it can be stably mounted on a flat surface. As shown in FIG. 6A, the upper end of the inner container 44 protrudes from the upper end of the outer container 43, and a small-diameter flange 44g is formed on the upper end of the inner container 44 to be engaged with the upper end surface 43f of the outer container 43. Have been. Reference numeral 43h is a flange-like support portion for hooking during transportation. Reference numeral 44i denotes a groove serving as a passage when filling the pressurizing agent with the under cup, and is formed from the lower surface of the flange 44g of the inner container 44 to the surface of the neck portion 44d.

前記原液充填工程S11に続き、外部容器43の胴部43bをクランプ部材18で両側から挟みつけて圧縮し、内部容器44の容積を収縮させる収縮工程S12を行う。このとき、内部容器44内のヘッドスペースHsがほとんどなくなるように、すなわちヘッドスペース相当分の容積が減少するように圧縮する。   Subsequent to the stock solution filling step S11, a shrinking step S12 is performed in which the body 43b of the outer container 43 is sandwiched and compressed by the clamp members 18 from both sides to compress the volume of the inner container 44. At this time, the compression is performed so that the head space Hs in the inner container 44 is almost eliminated, that is, the volume corresponding to the head space is reduced.

そして蓋体45を装着して内部容器44を封止する蓋体装着工程S4を行う。蓋体45は、図6Aに示すように、カップ状の封止部45aと、その上端から拡がるフランジ45bとからなる。蓋体45の封止部45aは、内部容器44の口部44fの内面と嵌合する嵌合筒部45eと、それより細い円筒状の封止筒部45fと、底部45cとからなる。蓋体45のフランジ45bは、嵌合筒部45eの上端から半径方向外向きに拡がる環状円板部45gと、その環状円板部45gの外縁から下向きに延びる外筒部45hとからなる。環状円板部45gは内部容器44の上端面に溶着される部位であり、外筒部45hは、その下端面が外部容器43の上端面43fと溶着される部位である。   Then, a lid mounting step S4 of mounting the lid 45 and sealing the inner container 44 is performed. As shown in FIG. 6A, the lid 45 includes a cup-shaped sealing portion 45a and a flange 45b extending from an upper end thereof. The sealing portion 45a of the lid 45 includes a fitting tube portion 45e fitted to the inner surface of the mouth portion 44f of the inner container 44, a cylindrical sealing tube portion 45f thinner than the fitting tube portion 45e, and a bottom portion 45c. The flange 45b of the lid 45 includes an annular disk portion 45g that extends radially outward from the upper end of the fitting cylindrical portion 45e, and an outer cylindrical portion 45h that extends downward from the outer edge of the annular disk portion 45g. The annular disk portion 45g is a portion welded to the upper end surface of the inner container 44, and the outer cylinder portion 45h is a portion whose lower end surface is welded to the upper end surface 43f of the outer container 43.

前記蓋体装着工程S4に続き、クランプ部材18を開き、外部容器43の圧縮を解く収縮外力解除工程S5を行う。このとき、外部容器43は弾力性で元の形状に戻るが、内部容器44は蓋体45で密封されているので、収縮状態を維持する。それにより外部容器43と内部容器44の間に空気が導入され、加圧剤を充填する空間(加圧剤収容室Vp)が形成される。 Following the lid mounting step S4, the clamp member 18 is opened, and a contraction external force releasing step S5 for releasing the compression of the external container 43 is performed. At this time, the outer container 43 returns to its original shape due to elasticity, but the inner container 44 is kept in a contracted state because it is sealed with the lid 45. Thereby, air is introduced between the outer container 43 and the inner container 44 to form a space (pressurizing agent storage chamber Vp) for filling the pressurizing agent.

その後は前述の実施形態と同様であり、図3の加圧剤充填装置20により、外部容器43と外部容器44の間に加圧剤Cがアンダーカップ充填により充填される加圧剤充填工程S6が行われる。さらに引き続いて蓋体45を外部容器43と内部容器44に超音波溶着により固着する溶着工程S7、圧力測定工程S8をその順に行なう。それにより二重加圧製品50が得られる。   After that, it is the same as the above-described embodiment. The pressurizing agent filling step S6 in which the pressurizing agent C is filled between the outer container 43 and the outer container 44 by undercup filling by the pressurizing agent filling device 20 of FIG. Is performed. Subsequently, a welding step S7 for fixing the lid 45 to the outer container 43 and the inner container 44 by ultrasonic welding, and a pressure measuring step S8 are performed in this order. Thereby, a double pressurized product 50 is obtained.

得られた二重加圧製品50に対しては、たとえば図6Aに示す吐出部材52が装着される。この吐出部材52は図1Bの吐出部材12とほぼ同様である。そして消費者が吐出部材52のキャップ34を外部容器43の首部43dの雄ねじ43eにねじ込むことにより、ハウジング38の下端の開封部41で蓋体45の被開封部45dを破り、開封することができる(図6B参照)。図6Bの符号41aは通路、符号42はシール材である。その後はステム36に取り付けた押しボタン37を押して原液Cを吐出する。原液Cがなくなると、新しい二重加圧製品に吐出部材を付け替えることにより、吐出部材52を繰り返し使用することができる。   For example, a discharge member 52 shown in FIG. 6A is attached to the obtained double pressurized product 50. This discharge member 52 is substantially the same as the discharge member 12 of FIG. 1B. Then, by the consumer screwing the cap 34 of the discharge member 52 into the male screw 43e of the neck 43d of the outer container 43, the unsealing portion 41 at the lower end of the housing 38 can break the unsealing portion 45d of the lid 45 and open it. (See FIG. 6B). Reference numeral 41a in FIG. 6B denotes a passage, and reference numeral 42 denotes a sealing material. After that, the stock solution C is discharged by pressing the push button 37 attached to the stem 36. When the stock solution C is exhausted, the discharge member 52 can be used repeatedly by replacing the discharge member with a new double pressurized product.

以上、好ましい実施の形態を説明したが、本発明はこれらの実施形態に限定されるものではなく、発明の趣旨を逸脱しない範囲で変更することができる。例えばあらかじめ形成した外部容器内に加温した内部容器のプリフォームを挿入し、外部容器の内面を型にしてブロー成形することにより二重容器本体を形成してもよい。   Although the preferred embodiments have been described above, the present invention is not limited to these embodiments, and can be changed without departing from the spirit of the invention. For example, the preform of the heated inner container may be inserted into a previously formed outer container, and the inner surface of the outer container may be blow-molded to form a double container body.

前記図1A〜C、図2〜図4の実施形態では、外部容器13および内部容器14の底部は半球状であり、また、図5の外部容器43および内部容器44の底部は平坦であるが、ペタロイド型であってもよい。   In the embodiments of FIGS. 1A to 1C and FIGS. 2 to 4, the bottoms of the outer container 13 and the inner container 14 are hemispherical, and the bottoms of the outer container 43 and the inner container 44 of FIG. , And may be of the petaloid type.

10 二重加圧製品
11 二重加圧容器
C 原液
P 加圧剤
12 吐出部材
13 外部容器
13a 底部
13b 胴部
13c 肩部
13d 首部
13e 雄ねじ
13f 上端面
13g 口部
14 内部容器
14a 底部
14b 胴部
14c 肩部
14d 首部
14e 上端面
14f 口部
Vc 原液収容室
Vp 加圧剤収容室
15 蓋体
15a 封止部
15b フランジ
15c 底部
15d 被開封部
16 二重容器本体
17 エアノズル
18 クランプ部材
S1 エアブロー工程
S2 収縮工程
S3 原液充填工程
S4 蓋体装着工程
S5 収縮外力解除工程
19 超音波溶着機
20 加圧剤充填装置
S6 加圧剤充填工程
S7 溶着工程
S8 圧力測定工程
23 充填具
24 ホーン
25 シール材
26 加圧剤供給管
27 受け皿
27L 昇降機構
28 昇降機構
29 シール材
30 圧力測定装置
31 グリップ
32 荷重計
34 キャップ
35 バルブ
36 ステム
37 操作ボタン
38 ハウジング
39 バネ
40 ステムラバー
41 開封部
41a 通路
42 シール部材
S11 原液充填工程
S12 収縮工程
Hs ヘッドスペース
S13 収縮工程
43 外部容器
43a 底部
43b 胴部
43d 首部
43e 雄ねじ
43f 上端面
43h サポート部
44 内部容器
44a 底部
44d 首部
44f 口部
44g フランジ
44i 通路となる溝
45 蓋体
45a 封止部
45b フランジ
45c 底部
45d 被開封部
45e 嵌合筒部
45f 封止筒部
45g 環状円板部
45h 外筒部
46 二重加圧容器
50 二重加圧製品
52 吐出部材
DESCRIPTION OF SYMBOLS 10 Double pressurized product 11 Double pressurized container C Undiluted solution P Pressurizing agent 12 Discharge member 13 Outer container 13a Bottom 13b Trunk 13c Shoulder 13d Neck 13e Male screw 13f Top end 13g Mouth 14 Inner container 14a Bottom 14b Trunk 14c Shoulder portion 14d Neck portion 14e Upper end surface 14f Mouth portion Vc Stock solution storage chamber Vp Pressurized agent storage chamber 15 Lid 15a Sealing portion 15b Flange 15c Bottom portion 15d Unsealed portion 16 Double container main body 17 Air nozzle 18 Clamp member S1 Air blow process S2 Shrinking step S3 Undiluted liquid filling step S4 Lid mounting step S5 Shrinkage external force releasing step 19 Ultrasonic welding machine 20 Pressurizing agent filling apparatus S6 Pressurizing agent filling step S7 Welding step S8 Pressure measuring step 23 Filler 24 Horn 25 Sealing material 26 Pressure agent supply pipe 27 Receiving tray 27L Elevating mechanism 28 Elevating mechanism 29 Sealing material 30 Pressure measuring device 31 Cap 32 Load cell 34 Cap 35 Valve 36 Stem 37 Operation button 38 Housing 39 Spring 40 Stem rubber 41 Opening part 41a Passage 42 Seal member S11 Stock solution filling step S12 Shrinking step Hs Headspace S13 Shrinking step 43 External container 43a Bottom part 43b Body 43d Neck 43e Male thread 43f Upper end surface 43h Support 44 Internal container 44a Bottom 44d Neck 44f Mouth 44g Flange 44i Groove 45 to be a passage 45 Cover 45a Sealing part 45b Flange 45c Bottom 45d Unsealed part 45e Fitting cylinder part 45f Sealing Tube part 45g Annular disk part 45h Outer tube part 46 Double pressurized container 50 Double pressurized product 52 Discharge member

Claims (6)

外部容器と、その外部容器に収容される内部容器と、前記外部容器と内部容器の口部を閉じる蓋体とからなる二重容器に、加圧剤と原液を充填する二重加圧製品の製造方法であって、
外部容器と、その外部容器内に収容され、外力により収縮させられ、内部に原液が充填された内部容器とを準備し、
内部容器の口部に蓋体を密に装着し、
内部容器を収縮させる外力を解除し、
外部容器の口部と内部容器の口部の隙間を通して外部容器と内部容器の間に加圧剤を充填し、
前記蓋体によって外部容器の口部と内部容器の口部の隙間を密閉する、
二重加圧製品の製造方法。
An external container, an internal container accommodated in the external container, and a double container comprising a lid closing the mouth of the external container and the internal container, a double pressurized product filled with a pressurizing agent and a stock solution. A manufacturing method,
Prepare an outer container and an inner container housed in the outer container, contracted by an external force, and filled with a stock solution,
Closely attach the lid to the mouth of the inner container,
Release the external force to shrink the inner container,
Fill the pressurizing agent between the outer container and the inner container through the gap between the outer container mouth and the inner container mouth,
The lid seals the gap between the mouth of the outer container and the mouth of the inner container,
Manufacturing method of double pressurized products.
前記準備する工程で、外部容器を圧縮することにより内部容器を圧縮し、それにより内部容器を収縮させている請求項1記載の二重加圧製品の製造方法。   The method of manufacturing a double-pressurized product according to claim 1, wherein in the preparing step, the inner container is compressed by compressing the outer container, thereby contracting the inner container. 前記圧縮する工程を、内部容器に原液を充填する前に行う請求項2記載の二重加圧製品の製造方法。   The method for producing a double-pressurized product according to claim 2, wherein the step of compressing is performed before filling the stock solution into the inner container. 前記圧縮する工程を、内部容器に原液を充填した後に行う請求項2記載の二重加圧製品の製造方法。   3. The method for producing a double-pressurized product according to claim 2, wherein the step of compressing is performed after filling the stock solution into the inner container. 前記外部容器と内部容器の間に加圧剤を充填する前に、外部容器の圧縮を解除して弾力的に元の状態に戻す請求項2〜4のいずれかに記載の二重加圧製品の製造方法。   The double pressurized product according to any one of claims 2 to 4, wherein before the pressurizing agent is filled between the outer container and the inner container, the outer container is decompressed and elastically returned to the original state. Manufacturing method. 前記外部容器と蓋体の隙間、内部容器と蓋体の隙間、あるいはその両方を超音波溶着により密閉する請求項1〜5のいずれかに記載の加圧製品の製造方法。   The method for manufacturing a pressurized product according to any one of claims 1 to 5, wherein a gap between the outer container and the lid, a gap between the inner container and the lid, or both are sealed by ultrasonic welding.
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PCT/JP2019/028376 WO2020017617A1 (en) 2018-07-18 2019-07-18 Double pressurized container, discharge product, discharge member, dispenser system and manufacturing method for discharge product
US17/260,685 US11603257B2 (en) 2018-07-18 2019-07-18 Double pressurized container, discharge product, discharge member, dispenser system and manufacturing method for discharge product
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