JP2020008178A - Hot water server - Google Patents

Hot water server Download PDF

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JP2020008178A
JP2020008178A JP2018126540A JP2018126540A JP2020008178A JP 2020008178 A JP2020008178 A JP 2020008178A JP 2018126540 A JP2018126540 A JP 2018126540A JP 2018126540 A JP2018126540 A JP 2018126540A JP 2020008178 A JP2020008178 A JP 2020008178A
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flow rate
hot water
ignition
gas burner
fire extinguishing
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JP7158924B2 (en
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健二 紺村
Kenji Kommura
健二 紺村
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RB Controls Co Ltd
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RB Controls Co Ltd
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Abstract

To solve a problem in a hot water server in which flow rate flowing through a heat exchanger is detected, a gas burner is ignited when the flow rate reaches a predetermined ignition flow rate, and the gas burner is automatically turned off when the flow rate becomes lower than a predetermined fire extinguishing flow rate, that in such hot water server, although a sufficiently large value is set as the predetermined ignition flow rate relatively to the predetermined fire extinguishing flow rate so that any chattering does not occur upon turning on/off the gas burner even if feed water pressure fluctuates, a problem occurs that the gas burner is not ignited unless the flow rate reaches the ignition flow rate upon starting charge of hot water under a case where a large value is set as the ignition flow rate.SOLUTION: Fluctuations in feed water pressure are detected, and when the fluctuations in feed water pressure are small, correction is made to bring the ignition flow rate closer to the fire extinguishing flow rate.SELECTED DRAWING: Figure 4

Description

本発明は、出湯量を検知する流量センサを備え、ガスバーナが消火している状態から流量センサが検知する流量を増加させてガスバーナが点火する点火流量と、流量を絞っていきガスバーナが消火する消火流量とが相違する流量に設定されている給湯装置に関する。   The present invention includes a flow rate sensor for detecting the amount of hot water, an ignition flow rate at which the gas burner ignites by increasing a flow rate detected by the flow rate sensor when the gas burner is extinguished, and a fire extinguishing method in which the gas burner is extinguished by reducing the flow rate The present invention relates to a hot water supply device set to a flow rate different from the flow rate.

給湯装置から給湯される給湯管の先端には、カランなどの出湯部が設けられている。このカランなどの出湯部が閉栓されており、給湯装置から出湯への流量がゼロの状態では給湯装置内のガスバーナは消火状態にある。このように流量がゼロの状態から出湯部で開栓が行われ、流量が増加し、流量が予め設定されている点火流量に達すると、ガスバーナが点火されて上水管からの冷水が加熱されて温水となり、出湯部に給湯される。   At the end of the hot water supply pipe that supplies hot water from the hot water supply device, a hot water outlet such as a curan is provided. When the hot water outlet such as the curan is closed and the flow from the hot water supply to the hot water is zero, the gas burner in the hot water supply is in a fire extinguishing state. As described above, the tap is opened at the tapping portion from the state where the flow rate is zero, the flow rate increases, and when the flow rate reaches the preset ignition flow rate, the gas burner is ignited and the cold water from the water pipe is heated. It becomes hot water and is supplied to the hot water outlet.

逆に、ガスバーナが点火状態で出湯部に温水が給湯されている状態から、出湯部が閉栓されて流量が減少されていくと、流量が予め設定されている消火流量まで減少した時点でガスバーナが消火される。   Conversely, from the state where hot water is supplied to the tapping section with the gas burner ignited, when the tapping section is closed and the flow rate is reduced, the gas burner is turned off when the flow rate decreases to a preset extinguishing flow rate. Fire extinguished.

これら点火流量と消火流量とを同じ流量値に設定しておくと、流量がその流量値に近い状態で給湯している場合に、上記上水管の冷水の圧力が変動をすることにより流量が変動すると、上記給湯部での開栓量を変化させていないにもかかわらずガスバーナが点消火を繰り返すチャタリング状態になる。このようなチャタリング状態を回避するため、点火流量を消火流量よりも大きな値に設定することによって点火流量と消火流量との間にヒステリシスを設定したものが知られている(例えば、特許文献1参照)。   If the ignition flow rate and the fire extinguishing flow rate are set to the same flow rate value, when hot water is supplied in a state where the flow rate is close to the flow rate value, the flow rate fluctuates due to the fluctuation of the pressure of the cold water in the water pipe. Then, the gas burner is in a chattering state in which point fire extinguishing is repeated even though the opening amount in the hot water supply unit is not changed. In order to avoid such a chattering state, there is known an apparatus in which the ignition flow rate is set to a value larger than the fire extinguishing flow rate to set a hysteresis between the ignition flow rate and the fire extinguishing flow rate (for example, see Patent Document 1). ).

特開平6−50604号公報(段落0003)JP-A-6-50604 (paragraph 0003)

従来の給湯装置では、上記ヒステリシスを設定する際に、上水管から供給される類推の圧力は一定であることを前提として設定されている。ところが、給湯装置に冷水を供給するための上水管には他の給湯装置などに冷水を供給する給水管が多数接続されている場合があり、他の給湯装置が作動すると給水管から供給される冷水の水圧は低下する。また、作動する他の給湯装置が複数あり、その作動する給湯装置の個数が変動すると、その変動に伴って給水管から供給される冷水の水圧も変動する。このように、給水管から供給される冷水の水圧が変動することを考慮して、上記点火流量は上記消火流量よりも比較的大きな流量に設定されている。   In the conventional hot water supply device, when the hysteresis is set, the pressure is set on the assumption that the analog pressure supplied from the water pipe is constant. However, there are cases where a large number of water supply pipes for supplying cold water to other hot water supply apparatuses are connected to the water supply pipe for supplying cold water to the hot water supply apparatus, and when the other hot water supply apparatuses operate, the water supply pipes are supplied. The pressure of the cold water drops. In addition, there are a plurality of other hot water supply devices that operate, and when the number of the hot water supply devices that operate changes, the water pressure of the cold water supplied from the water supply pipe also changes with the change. As described above, the ignition flow rate is set to a relatively larger flow rate than the fire extinguishing flow rate in consideration of the fluctuation of the water pressure of the chilled water supplied from the water supply pipe.

ところが、点火流量を消火流量から大きく離すと、出湯部の開栓量を徐々に開けていき、流量を増やしていっても点火流量までなかなか到達せず、相当量の冷水が出湯部から流出されるまで温水が出湯されないという不具合が生ずる。   However, when the ignition flow rate is far away from the fire extinguishing flow rate, the opening amount of the tapping part is gradually opened, and even if the flow rate is increased, it does not easily reach the ignition flow rate, and a considerable amount of cold water flows out of the tapping part. A problem that hot water is not discharged until the temperature rises.

そこで本発明は、上記の問題点に鑑み、可及的に速やかにガスバーナが点火して給湯を開始することのできる給湯装置を提供することを課題とする。   In view of the above problems, an object of the present invention is to provide a hot water supply apparatus that can start a hot water supply by igniting a gas burner as quickly as possible.

上記課題を解決するために本発明による給湯装置は、上水管から供給される冷水をガスバーナによって加熱して温水として出湯する給湯装置であって、出湯量を検知する流量センサを備え、出湯量がゼロであり上記ガスバーナが消火状態から上記流量センサが検知する流量が点火流量に到達すると、ガスバーナに点火して上記冷水を加熱すると共に、このガスバーナが燃焼状態から上記流量センサが検知する流量が減少し、消火流量に到達するとガスバーナを消火するように構成されており、上記点火流量をこの消火流量よりも大きな値に設定し、点火流量と消火流量との間にヒステリシスを設定した給湯装置において、上記上水管から供給される冷水の水圧を検知し、その検知された冷水の水圧の変動値が所定の値より小さい場合に、上記点火流量を上記消火流量に近づける補正を行うことを特徴とする。   A hot water supply apparatus according to the present invention for solving the above-described problems is a hot water supply apparatus that heats cold water supplied from a water pipe by a gas burner and taps the hot water as hot water. When the flow rate detected by the flow rate sensor reaches zero and the flow rate detected by the flow rate sensor reaches the ignition flow rate, the gas burner is ignited to heat the cold water, and the flow rate detected by the flow rate sensor from the combustion state of the gas burner decreases. And, when reaching the fire extinguishing flow rate, the gas burner is configured to extinguish the fire, the ignition flow rate is set to a value larger than this fire extinguishing flow rate, and in a hot water supply device that sets a hysteresis between the ignition flow rate and the fire extinguishing flow rate, Detecting the water pressure of the chilled water supplied from the water pipe, and when a fluctuation value of the detected water pressure of the chilled water is smaller than a predetermined value, Fire flow and performs a correction close to the fire extinguishing flow.

上記圧力センサを設けることにより、上水管から供給される冷水の圧力を検知し、その冷水の圧力が安定している場合には点火流量を消火流量に近づけることによって、開栓からガスバーナの点火までの時間が短くなるようにした。   By providing the above pressure sensor, the pressure of the chilled water supplied from the water pipe is detected, and when the pressure of the chilled water is stable, the ignition flow rate is brought close to the extinguishing flow rate, from opening to the ignition of the gas burner. Time was shortened.

なお、上記点火流量についての補正は次回の給湯開始時に発揮される必要がある。そのため、上記点火流量についての補正は、上記流量センサが検知する流量が消火流量を下回り、ガスバーナが消火された後に行うこととした。   It should be noted that the correction of the ignition flow rate needs to be performed at the start of the next hot water supply. Therefore, the correction of the ignition flow rate is performed after the flow rate detected by the flow rate sensor falls below the fire extinguishing flow rate and the gas burner is extinguished.

ところで、上記冷水の圧力変動が少なく、点火流量を消火流量に近づける補正を行った後で、冷水の圧力変動が大きくなった場合には、点火流量を元の流量に戻す必要がある。そこで、上記冷水の水圧の変動値が増加すると、上記点火流量を上記消火流量から離す方向に補正を行うようにした。   By the way, when the pressure fluctuation of the chilled water is small and the pressure fluctuation of the chilled water becomes large after the correction for bringing the ignition flow rate close to the extinguishing flow rate, it is necessary to return the ignition flow rate to the original flow rate. Therefore, when the fluctuation value of the water pressure of the cold water increases, the correction is made so that the ignition flow is separated from the fire extinguishing flow.

上記点火流量に対する補正は、停電などの後、再度給湯を開始する際にも持続させておくことが望ましい。そこで、上記点火流量の値を不揮発性メモリに記憶させ、電源が投入された際にこの不揮発性メモリに記憶されている点火流量の値を読み出すようにした。   It is desirable that the above-described correction to the ignition flow rate be continued even when hot water supply is started again after a power failure or the like. Therefore, the value of the ignition flow rate is stored in a nonvolatile memory, and the value of the ignition flow rate stored in the nonvolatile memory is read out when the power is turned on.

以上の説明から明らかなように、本発明は、点火流量を消火流量よりも大きな値に設定し、両者の間にヒステリシスを設定している場合に、上水管から供給される冷水の圧力変動値が小さく安定している場合に、そのヒステリシスを小さくする補正を行う。その結果、給湯開始からガスバーナの点火までの時間が短くなり、使用勝手をよくすることができる。   As is apparent from the above description, the present invention sets the ignition flow rate to a value larger than the fire extinguishing flow rate and sets the pressure fluctuation value of the chilled water supplied from the water pipe when the hysteresis is set between the two. Is small and stable, a correction is made to reduce the hysteresis. As a result, the time from the start of hot water supply to the ignition of the gas burner is shortened, and the usability can be improved.

本発明の一実施の形態の構成を示す図The figure which shows the structure of one Embodiment of this invention. 出湯部の開栓量と流量との関係を示す図The figure which shows the relationship between the amount of tapping of the tapping part and the flow rate 出湯制御を示すフロー図Flow chart showing hot water control 点火流量を補正するフロー図Flow chart for correcting ignition flow rate

図1を参照して、1は給湯装置であり、内部に熱交換器2を備えている。この熱交換器には上水管3からの冷水が導かれ、ガスバーナ11によって加熱されて冷水が温水となり給湯管21からカランなどの給湯部4に給湯される。上水管3と熱交換器2との間には熱交換器2に流れる冷水の流量を検知する流量センサ22と冷水の水圧を検知する圧力センサ23とが設けられている。   Referring to FIG. 1, reference numeral 1 denotes a hot water supply device, which includes a heat exchanger 2 therein. Cold water from the water pipe 3 is guided to the heat exchanger and is heated by the gas burner 11 so that the cold water becomes hot water and is supplied from the hot water supply pipe 21 to the hot water supply unit 4 such as a curan. Between the water pipe 3 and the heat exchanger 2, a flow sensor 22 for detecting the flow rate of the cold water flowing through the heat exchanger 2 and a pressure sensor 23 for detecting the water pressure of the cold water are provided.

図2を参照して、上記給湯部4での開栓量とこの給湯部4から流出する流量、すなわち流量センサ22で検知される流量とは直線L1に示すように正比例の関係にある。この直線L1に沿って流量がゼロから増加し点火流量F1まで流量が増加すると、上記ガスバーナ11に点火される。さらに流量が増加すると、図示しない給湯温度を検知する温度センサによるフィードバック制御により、ガスバーナ11の火力が調節される。給湯部4での開栓量を絞り、流量が減少すると、点火流量F1を下回ってもガスバーナ11は燃焼を継続する。そして流量が消火流量E1を下回ると、そこでガスバーナ11が消火される。   Referring to FIG. 2, the amount of plugging in hot water supply unit 4 and the flow rate flowing out of hot water supply unit 4, that is, the flow rate detected by flow rate sensor 22, are in direct proportion as shown by straight line L1. When the flow rate increases from zero to the ignition flow rate F1 along the straight line L1, the gas burner 11 is ignited. When the flow rate further increases, the heating power of the gas burner 11 is adjusted by feedback control using a temperature sensor (not shown) that detects a hot water supply temperature. When the opening amount in the hot water supply unit 4 is reduced and the flow rate is reduced, the gas burner 11 continues combustion even when the flow rate falls below the ignition flow rate F1. When the flow rate falls below the fire extinguishing flow rate E1, the gas burner 11 is extinguished there.

上水管3から供給される冷水の水圧が減少すると、給湯部4での開栓量と流量との関係は直線L1から直線L2に変更される。すると、点火流量に相当する開栓量は点火1からF2の点火2に変化する。同じく、消火流量に相当する開栓量は消火1から消火2に変化する。このように、冷水の水圧が変化しても点火流量の開栓量が消火流量の開栓量より上回るように、点火流量は消火流量より大きな値に設定されている。ところが、冷水の水圧が変動せず安定している場合には、点火流量を消火流量に近づけても支障はない。   When the water pressure of the chilled water supplied from the water pipe 3 decreases, the relationship between the opening amount and the flow rate in the hot water supply unit 4 changes from the straight line L1 to the straight line L2. Then, the opening amount corresponding to the ignition flow rate changes from ignition 1 to ignition 2 of F2. Similarly, the opening amount corresponding to the fire extinguishing flow rate changes from fire extinguishing 1 to fire extinguishing 2. As described above, the ignition flow rate is set to a value larger than the fire extinguishing flow rate so that the opening amount of the ignition flow rate exceeds the opening amount of the fire extinguishing flow rate even if the water pressure of the cold water changes. However, when the water pressure of the cold water is stable without fluctuating, there is no problem even if the ignition flow rate approaches the fire extinguishing flow rate.

図3を参照して、本図に示す制御は従来の制御とほとんど同じである。最初に、圧力センサ23による検知を開始する(S11)。その後、流量センサ22によって検知される流量が点火流量を上回るまで待機し、上回ればガスバーナ11に点火を行う(S12,S13)。そして、ガスバーナ11が、燃焼中は流量が消火流量以下まで下がるかどうか検知し続け(S14)、流量が消火流量を下回ればガスバーナ11を消火する(S15)。   Referring to FIG. 3, the control shown in this figure is almost the same as the conventional control. First, detection by the pressure sensor 23 is started (S11). Thereafter, the flow waits until the flow rate detected by the flow rate sensor 22 exceeds the ignition flow rate, and if it exceeds, the gas burner 11 is ignited (S12, S13). Then, the gas burner 11 continues to detect whether or not the flow rate drops to or below the fire extinguishing flow rate during combustion (S14), and extinguishes the gas burner 11 if the flow rate falls below the fire extinguishing flow rate (S15).

本発明の特徴は、点火流量を補正することにある。図4を参照して、上記圧力センサ23が検知する冷水の水圧から圧力変動値Vを算出する(S21)。この圧力変動値Vの算出は特定の算出方法に限定されるものではなく、目的に応じて適宜の算出方法を採用すればよい。   A feature of the present invention is to correct the ignition flow rate. Referring to FIG. 4, a pressure fluctuation value V is calculated from the pressure of the cold water detected by the pressure sensor 23 (S21). The calculation of the pressure fluctuation value V is not limited to a specific calculation method, and an appropriate calculation method may be adopted according to the purpose.

ステップS21で算出された圧力変動値Vが、予め設定されている基準となる圧力変動値V1より小さければ、すなわち圧力変動が少なければ、上記点火流量を減少させ消火流量に近づける(S23)。逆に、算出された圧力変動値Vが基準となる圧力変動値V1よりも大きければ、点火流量は予め設定されている初期位置にリセットする(S25)。そして、S23もしくはS25で決定された点火流量値を不揮発メモリであるEEPROMに格納する(S24)。このように、圧力変動値の補正は常に行うが、上記図3に示したS15でガスバーナ11が消火された後、再び流量が増加してガスバーナ11を点火する際に、その時点で不揮発メモリ(EEPROM)に格納されている点火流量値を用いて上記S12の判断を行う。   If the pressure fluctuation value V calculated in step S21 is smaller than a preset reference pressure fluctuation value V1, that is, if the pressure fluctuation is small, the ignition flow rate is reduced to approach the fire extinguishing flow rate (S23). Conversely, if the calculated pressure fluctuation value V is larger than the reference pressure fluctuation value V1, the ignition flow is reset to a preset initial position (S25). Then, the ignition flow rate value determined in S23 or S25 is stored in the EEPROM which is a nonvolatile memory (S24). As described above, the pressure fluctuation value is always corrected. However, after the gas burner 11 is extinguished in S15 shown in FIG. 3, when the flow rate increases again and the gas burner 11 is ignited, the nonvolatile memory ( The determination in S12 is performed using the ignition flow rate value stored in the EEPROM.

このように、ガスバーナ11が消火した後、再点火される際に点火流量が補正されるが、例えば停電などによってガスバーナ11が消火した場合であっても、補正された点火流量は不揮発メモリに記憶されているので、S12で点火流量について判断する際には、上述のように不揮発メモリ内に記憶されている点火流量値を用いる。   As described above, the ignition flow rate is corrected when the gas burner 11 is extinguished and then reignited. Even when the gas burner 11 extinguishes due to, for example, a power failure, the corrected ignition flow rate is stored in the nonvolatile memory. Therefore, when determining the ignition flow rate in S12, the ignition flow rate value stored in the nonvolatile memory as described above is used.

ところで、上記実施の形態では、冷水の水圧を検知するために狭義の圧力センサ23を用いたが、冷水の水圧を検知できる手段であればいずれのものを使用してもよい。   By the way, in the above-described embodiment, the pressure sensor 23 in a narrow sense is used to detect the water pressure of the cold water, but any means that can detect the water pressure of the cold water may be used.

なお、本発明は上記した形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えてもかまわない。   The present invention is not limited to the above-described embodiment, and various changes may be made without departing from the spirit of the present invention.

1 給湯装置
2 熱交換器
3 上水管
4 給湯部
11 ガスバーナ
22 流量センサ
23 圧力センサ
DESCRIPTION OF SYMBOLS 1 Hot-water supply apparatus 2 Heat exchanger 3 Water pipe 4 Hot-water supply part 11 Gas burner 22 Flow rate sensor 23 Pressure sensor

Claims (4)

上水管から供給される冷水をガスバーナによって加熱して温水として出湯する給湯装置であって、出湯量を検知する流量センサを備え、出湯量がゼロであり上記ガスバーナが消火状態から上記流量センサが検知する流量が点火流量に到達すると、ガスバーナに点火して上記冷水を加熱すると共に、このガスバーナが燃焼状態から上記流量センサが検知する流量が減少し、消火流量に到達するとガスバーナを消火するように構成されており、上記点火流量をこの消火流量よりも大きな値に設定し、点火流量と消火流量との間にヒステリシスを設定した給湯装置において、上記上水管から供給される冷水の水圧を検知し、その検知された冷水の水圧の変動値が所定の値より小さい場合に、上記点火流量を上記消火流量に近づける補正を行うことを特徴とする給湯装置。   A hot water supply device for heating cold water supplied from a water pipe by a gas burner and tapping the hot water as hot water.The hot water supply device includes a flow rate sensor for detecting a hot water quantity, and the flow rate sensor detects when the hot water quantity is zero and the gas burner is extinguished. When the flow rate reaches the ignition flow rate, the gas burner is ignited to heat the cold water, and the flow rate detected by the flow rate sensor decreases from the combustion state of the gas burner, and extinguishes the gas burner when it reaches the fire extinguishing flow rate. The ignition flow rate is set to a value larger than the fire extinguishing flow rate, and in a water heater that sets hysteresis between the ignition flow rate and the fire extinguishing flow rate, the pressure of the chilled water supplied from the water pipe is detected, When the detected fluctuation value of the water pressure of the cold water is smaller than a predetermined value, it is preferable that the ignition flow is corrected to approach the fire extinguishing flow. Hot water supply apparatus according to symptoms. 上記点火流量についての補正は、上記流量センサが検知する流量が消火流量を下回り、ガスバーナが消火された後に行うこと特徴とする請求項1に記載の給湯装置。   The hot water supply apparatus according to claim 1, wherein the correction of the ignition flow rate is performed after a flow rate detected by the flow rate sensor is lower than a fire extinguishing flow rate and the gas burner is extinguished. 上記冷水の水圧の変動値が増加すると、上記点火流量を上記消火流量から離す方向に補正を行うことを特徴とする請求項2に記載の給湯装置。   The hot water supply apparatus according to claim 2, wherein when the fluctuation value of the water pressure of the cold water increases, the ignition flow rate is corrected in a direction away from the fire extinguishing flow rate. 上記点火流量の値を不揮発性メモリに記憶させ、電源が投入された際にこの不揮発性メモリに記憶されている点火流量の値を読み出すことを特徴とする請求項1から請求項3のいずれかに記載の給湯装置。   4. The method according to claim 1, wherein the value of the ignition flow rate is stored in a nonvolatile memory, and the value of the ignition flow rate stored in the nonvolatile memory is read out when the power is turned on. A hot water supply device according to item 1.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0650604A (en) * 1991-05-31 1994-02-25 Noritz Corp Bypass mixture control system
JP2001108303A (en) * 1999-10-07 2001-04-20 Noritz Corp Hot-water storage type hot-water supplier
JP2017078518A (en) * 2015-10-19 2017-04-27 株式会社ノーリツ Hot water supply system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0650604A (en) * 1991-05-31 1994-02-25 Noritz Corp Bypass mixture control system
JP2001108303A (en) * 1999-10-07 2001-04-20 Noritz Corp Hot-water storage type hot-water supplier
JP2017078518A (en) * 2015-10-19 2017-04-27 株式会社ノーリツ Hot water supply system

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