JP2020002485A - Paper twisted yarn, method for producing paper twisted yarn, and woven fabric using paper twisted yarn - Google Patents

Paper twisted yarn, method for producing paper twisted yarn, and woven fabric using paper twisted yarn Download PDF

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JP2020002485A
JP2020002485A JP2018120865A JP2018120865A JP2020002485A JP 2020002485 A JP2020002485 A JP 2020002485A JP 2018120865 A JP2018120865 A JP 2018120865A JP 2018120865 A JP2018120865 A JP 2018120865A JP 2020002485 A JP2020002485 A JP 2020002485A
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paper
photocatalyst particles
yarn
twisted yarn
twisted
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福永 了一
Ryoichi Fukunaga
了一 福永
昌寛 伊藤
Masahiro Ito
昌寛 伊藤
博文 酒井
Hirobumi Sakai
博文 酒井
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Nippon Kodoshi Corp
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Nippon Kodoshi Corp
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  • Paper (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Abstract

To provide a paper twisted yarn, a method for producing the paper twisted yarn, and a woven fabric which uses the paper twisted yarn, and in which a long-term photocatalytic effect is obtained.SOLUTION: In a paper twisted yarn, photocatalyst particles 1 are not only adhered to a yarn-like body formed of an aggregate of cellulose fibers 2 with an adhesive, but the photocatalyst particles 1 are adhered in a larger number to the inside of the yarn-like body than to the surface thereof. The yarn-like body is formed by twisting a belt-like paper material having the photocatalyst particles adhered to the front surface side and the back surface side thereof. Even when the yarn-like body is rubbed with another material or washed, it is very unlikely that the photocatalyst particles 1 provided in a larger number in the inside of the yarn-like body fall off. As a result, the yarn-like body retains a large quantity of the photocatalyst particles for a long period of time. In addition, the penetrability of UV light into the inside of the yarn-like body is high, so that a photocatalytic effect by the photocatalyst particles retained in a larger number in the inside of the yarn-like body is exerted for a long period of time.SELECTED DRAWING: Figure 2

Description

本発明は、紙撚糸、紙撚糸の製造方法、及び紙撚糸を用いた織物に関するものである。   The present invention relates to a paper twisted yarn, a method for producing the paper twisted yarn, and a woven fabric using the paper twisted yarn.

セルロース繊維の集合体によって形成された帯状の紙材を撚ることで糸状体とし、この糸状体を用いて形成した織物は、軽く、吸湿性、速乾性が高く、しかも風合いも良いとされ、脚光を浴びている。
また、紙材の表面に、光触媒粒子を付着させることで、抗菌、殺菌、脱臭効果を持たせることも知られている(特許文献1、2)。
By twisting a strip of paper material formed by an aggregate of cellulose fibers into a filament, the woven fabric formed using this filament is light, has high moisture absorption, fast drying, and is said to have a good texture, It is in the spotlight.
It is also known that photocatalyst particles are attached to the surface of paper to provide antibacterial, sterilizing, and deodorizing effects (Patent Documents 1 and 2).

特開2001−302220号公報JP 2001-302220 A 特開2005−307406号公報JP 2005-307406 A

しかしながら、上記した特許文献1、2は、紙材の表面に、光触媒粒子を付着させる技術である。このため、この技術を利用して前記糸状体に光触媒粒子を付着させることを考えた場合、光触媒粒子を、糸状体の表面に塗布することになる。   However, Patent Documents 1 and 2 described above are techniques for attaching photocatalyst particles to the surface of a paper material. Therefore, in the case where the photocatalyst particles are attached to the filament using this technique, the photocatalyst particles are applied to the surface of the filament.

そして、この糸状体を用いて織物を作成すると、糸状体が織物の表面に位置するため、糸状体の表面に塗布された光触媒粒子も織物の表面に露出することになる。この結果、光触媒による光触媒効果(抗菌、殺菌、脱臭効果)も期待できる。   Then, when a woven fabric is formed using the filament, the filament is located on the surface of the woven fabric, so that the photocatalyst particles applied to the surface of the filament are also exposed on the surface of the woven fabric. As a result, a photocatalytic effect (antibacterial, sterilizing, deodorizing effect) by the photocatalyst can be expected.

しかしながら、光触媒粒子を、糸状体の表面に塗布した場合、糸状体の表面に光触媒粒子が付着しただけの状態であるので、例えば、糸状体に他のものがこすれたり、あるいは洗濯をしたりすると、糸状体の表面に付着させた光触媒粒子は、糸状体の表面から剥がれ落ちてしまい、その結果として、長期的な光触媒効果が期待出来ないものとなる。   However, when the photocatalyst particles are applied to the surface of the filament, the photocatalyst particles are merely attached to the surface of the filament, so that, for example, if the filament is rubbed with other things or is washed In addition, the photocatalyst particles attached to the surface of the filament are peeled off from the surface of the filament, and as a result, a long-term photocatalytic effect cannot be expected.

本発明は、上記課題を解決し、長期的な光触媒効果が得られるようにすることを目的として成されたもので、この目的を達成するために本発明の紙撚糸は以下の構成を備える。
即ち、セルロース繊維の集合体によって形成された糸状体と、該糸状体に付着された複数の光触媒粒子とを備え、前記光触媒粒子は、粒子数として前記糸状体の表面よりも、糸状体の内部に多く付着していることを特徴とする。
The present invention has been made for the purpose of solving the above problems and obtaining a long-term photocatalytic effect. To achieve this object, the paper twisted yarn of the present invention has the following configuration.
That is, a filament formed by an aggregate of cellulose fibers, and a plurality of photocatalyst particles attached to the filament, the photocatalyst particles, as the number of particles, than the surface of the filament, the interior of the filament It is characterized in that a large amount is adhered to.

そして例えば、前記糸状体は、表面側と裏面側に光触媒粒子を付着させた帯状の紙材を撚って形成されることを特徴とする。
また例えば、前記帯状の紙材を構成する複数のセルロース繊維の表面、および、隣接するセルロース繊維間の隙間に、光触媒粒子を付着させることを特徴とする。
And, for example, the filament is formed by twisting a belt-shaped paper material having photocatalyst particles attached to the front side and the back side.
Further, for example, photocatalyst particles are attached to surfaces of a plurality of cellulose fibers constituting the belt-shaped paper material and gaps between adjacent cellulose fibers.

更に例えば、前記帯状の紙材の密度は、0.3g/m3〜0.65g/m3であることを特徴とする。
また例えば、前記帯状の紙材は、表面側よりも裏面側の平滑度を小さくしたことを特徴とする。
更に例えば、前記光触媒粒子は、接着剤により前記糸状体に付着させ、前記接着剤はポリビニルアルコール(PVA)であることを特徴とする。
Further, for example, the band-shaped paper material has a density of 0.3 g / m3 to 0.65 g / m3.
Further, for example, the band-shaped paper material is characterized in that the smoothness on the back side is smaller than that on the front side.
Further, for example, the photocatalyst particles are attached to the filament by an adhesive, and the adhesive is polyvinyl alcohol (PVA).

また、上記目的を達成するために本発明の紙撚糸の製造方法は以下の構成を備える。
請求項1乃至請求項6のいずれか1項に記載の紙撚糸の製造方法であって、紙状体の表面に、光触媒粒子を付着させる第1の工程と、前記第1の工程後前記紙状体を切断して帯状の紙材を形成する第2の工程と、前記第2の工程後、前記紙材に撚りをかけ糸状にする第3の工程とを有することを特徴とする。
Further, in order to achieve the above object, a method for producing a paper twisted yarn of the present invention has the following configuration.
The method for producing a paper twisted yarn according to any one of claims 1 to 6, wherein a first step of attaching photocatalyst particles to a surface of a paper-like body, and the paper after the first step. The method includes a second step of cutting the shape into a strip-shaped paper material, and a third step of twisting the paper material into a thread after the second step.

そして例えば、前記第1の工程は、前記紙状体の表面の各面に前記光触媒粒子と接着差異としてのポリビニルアルコール(PVA)を含む塗工液を、前記紙状体の表面側と裏面側の少なくとも一方に塗布する塗布行程と、該塗布行程に続き前記塗布した塗工液を乾燥させる乾燥行程とを含み、前記乾燥工程は、室温〜60度の温風で、前記塗工液を塗布した紙状体が半乾燥状態となるまで乾燥させ、続いて半乾燥状態の前記紙状体を前記温風よりも高温の加熱部の加熱面に接触させ、前記塗工液を塗布した紙状体を乾燥させることを特徴とする。
また例えば、前記第3の工程は、前記紙材を湿らせながら撚りをかけることを特徴とする請求項8記載の紙撚糸の製造方法。
For example, in the first step, a coating liquid containing polyvinyl alcohol (PVA) as an adhesion difference with the photocatalyst particles is applied to each surface of the paper-like body, and the front side and the back side of the paper-like body And a drying step of drying the applied coating liquid following the coating step. The drying step includes applying the coating liquid with warm air at room temperature to 60 degrees. The dried paper-like body is dried until it becomes a semi-dry state, and then, the paper-like body in a semi-dry state is brought into contact with a heating surface of a heating unit having a higher temperature than the hot air, and the paper-like body coated with the coating liquid is applied. It is characterized by drying the body.
9. The method according to claim 8, wherein, in the third step, the paper material is twisted while being moistened.

また、本発明に係る紙撚糸の製造方法であって、セルロース繊維を用いた抄紙法により紙状体を形成する第1の工程と、前記第1の工程後、光触媒粒子と接着剤を含む塗工液を前記紙状体の裏面側に塗布する第2の工程と、前記第2の工程後、前記塗工液を乾燥させる第3の工程と、前記第3の工程後に、紙状体を切断して帯状の紙材を形成する第4の工程と、前記第4の工程後、前記帯状の紙材に撚りをかける第5の工程とを有することを特徴とする紙撚糸の製造方法とする。   The method for producing a paper twisted yarn according to the present invention, comprising: a first step of forming a paper-like body by a papermaking method using cellulose fibers; and a coating step including photocatalyst particles and an adhesive after the first step. A second step of applying a working liquid to the back side of the paper-like body, a third step of drying the coating liquid after the second step, and a paper-like body after the third step. A method for producing a twisted paper yarn, comprising: a fourth step of cutting to form a strip-shaped paper material; and a fifth step of twisting the strip-shaped paper material after the fourth step. I do.

そして例えば、前記第2の工程において、前記接着剤にはポリビニルアルコール(PVA)を含むことを特徴とする。
また例えば、前記第3の工程は、室温〜60度の温風で前記塗工液を塗布した紙状体が半乾燥状態となるまで乾燥させ、次に、前記紙状体を、前記温風よりも高温の加熱部加熱面に接触させて前記塗工液を塗布した紙状体を乾燥させることを特徴とする。
For example, in the second step, the adhesive contains polyvinyl alcohol (PVA).
Further, for example, in the third step, the paper-like body coated with the coating liquid is dried with a warm air at room temperature to 60 ° C. until the paper-like body is in a semi-dry state. It is characterized in that the paper-like body coated with the coating liquid is dried by being brought into contact with the heating surface of a heating section having a higher temperature.

前記第5の工程は、前記紙材を湿らせながら撚りをかけることを特徴とする。
また、以上のいずれかの紙撚糸を少なくとも横糸として織られた織物であることを特徴とする。
The fifth step is characterized in that the paper material is twisted while being moistened.
Further, the present invention is characterized in that the woven fabric is woven with at least one of the above-mentioned paper twisted yarns as weft yarns.

以上のように本発明の紙撚糸によれば、長期的な光触媒効果が得られ、該紙撚糸を用いた織物とすれば、同様に長期的な光触媒効果を得ることが出来る。   As described above, according to the paper twisted yarn of the present invention, a long-term photocatalytic effect can be obtained, and if a woven fabric using the paper twisted yarn can be similarly obtained, a long-term photocatalytic effect can be obtained.

図1は本実施形態の紙撚糸及び該糸を用いた織物の製造方法を説明するためのフローチャートである。FIG. 1 is a flowchart for explaining a paper twisted yarn of this embodiment and a method for manufacturing a woven fabric using the yarn. 図2は本発明に係る一実施形態にかかる紙撚糸の一部拡大断面図である。FIG. 2 is a partially enlarged cross-sectional view of the paper twisted yarn according to one embodiment of the present invention.

1 光触媒粒子(チタンアパタイト粒子)
2 セルロース繊維
1. Photocatalyst particles (titanium apatite particles)
2 Cellulose fiber

以下、本発明の一実施形態を、添付図面も参照して詳細に説明する。本実施の形態によれば、例えば、糸状体に接着剤で複数の光触媒粒子を付着させるだけではなく、この光触媒粒子は、糸状体の表面よりも、内部に多く配設しているため、糸状体に、他のものがこすれたり、あるいは洗濯したりしても、糸状体内部に多くの光触媒粒子を保持させた状態を維持でき、脱落することは極めて少なく、これにより、糸状体は長期的に、大量の光触媒粒子を保持した状態となる。   Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings. According to the present embodiment, for example, not only a plurality of photocatalyst particles are attached to the filament with an adhesive, but the photocatalyst particles are disposed more inside the filament than on the surface of the filament. Even if the body is rubbed or washed with other things, the state in which many photocatalyst particles are held inside the filament can be maintained, and the filament is very unlikely to fall off. Then, a large amount of photocatalyst particles is held.

また、紫外線の糸状体内部への浸透性は高いので、糸状体の内部に多く保持された光触媒粒子による光触媒効果が長期的に発揮されることになる。
(実施の形態1)
In addition, since the ultraviolet rays have high permeability into the filament, the photocatalytic effect of the photocatalyst particles held in the filament in a large amount can be exhibited for a long time.
(Embodiment 1)

本実施形態の紙撚糸は、例えば、複数の光触媒粒子を、接着剤などにより付着させた帯状の紙材を、撚りをかけて形成した、直径が100μm〜400μmの糸状である。
図1に示すフローチャートに従って具体的な製造方法を説明する。図1は本実施形態の紙撚糸及び該糸を用いた織物の製造方法を説明するためのフローチャートである。
The paper twist yarn of the present embodiment is, for example, a yarn having a diameter of 100 μm to 400 μm formed by twisting a belt-shaped paper material to which a plurality of photocatalyst particles are attached by an adhesive or the like.
A specific manufacturing method will be described according to the flowchart shown in FIG. FIG. 1 is a flowchart for explaining a paper twisted yarn of this embodiment and a method for manufacturing a woven fabric using the yarn.

先ず、ステップS1において紙状体を形成する紙状体形成工程を実行する。例えば、マニラ麻パルプを用い、一般的な抄紙法で、厚さが、15μm〜50μmの紙状体を形成する。   First, in step S1, a paper-like body forming step of forming a paper-like body is performed. For example, a paper-like body having a thickness of 15 μm to 50 μm is formed by a general papermaking method using manila hemp pulp.

この紙状体は十分に乾燥したものとし、次に、ステップS3に示す塗工液塗布工程を行う。具体的には、紙状体の裏面側から、光触媒粒子と接着剤を含む塗工液を塗布する。
光触媒粒子としては、例えば、富士化学社製チタンアパタイト(商品名:ハウトフォームTA)を0.1wt%以上20wt%以下(最適には例えば5%〜10%wt%)用いる。また、接着剤としては、架橋性ポリビニルアルコール(以下「PVA」と称す。)を、0.05wt%以上5wt%以下(最適には1%〜2%wt%)を用いる。
The paper is sufficiently dried, and then a coating liquid application step shown in step S3 is performed. Specifically, a coating liquid containing photocatalyst particles and an adhesive is applied from the back side of the paper-like body.
As the photocatalyst particles, for example, titanium apatite (trade name: Houtform TA) manufactured by Fuji Chemical Co., Ltd. is used in an amount of 0.1% by weight or more and 20% by weight or less (optimally, for example, 5% to 10% by weight). As the adhesive, a crosslinkable polyvinyl alcohol (hereinafter referred to as “PVA”) is used in an amount of 0.05 wt% or more and 5 wt% or less (optimally, 1% to 2% wt%).

そして、これらの光触媒粒子と接着剤を、イオン交換水に溶解・分散し、全量30L〜100L用意する。その後、塗工直前にPVA架橋反応剤を、PVA量に対し有効性分量5wt%となるように添加し、塗工液とする。   Then, the photocatalyst particles and the adhesive are dissolved and dispersed in ion-exchanged water to prepare a total volume of 30 L to 100 L. Then, immediately before coating, a PVA cross-linking reactant is added so as to have an effective amount of 5 wt% with respect to the amount of PVA to obtain a coating liquid.

チタンアパタイトの分散については特に手法は指定しないが、例えば日本スピンドル社製の粉体吸引連続溶解分散装置(商品名:ジェットペースタJP−S)を用い、一次粒子の凝集を防止しながら分散・溶解するのが好ましい。
この塗工液を、ロール状原紙1,000〜25,000mに対してダイレクトグラビア塗工装置を用い、湿潤重量10g/m2以上となるように塗工する。
The method of dispersing titanium apatite is not particularly specified. For example, a powder suction continuous dissolution and dispersion device (trade name: Jet Paster JP-S) manufactured by Nippon Spindle Co., Ltd. is used to prevent dispersion of primary particles while preventing aggregation. Preferably, it is dissolved.
This coating liquid is applied to 1,000 to 25,000 m of rolled base paper using a direct gravure coating apparatus so as to have a wet weight of 10 g / m 2 or more.

ステップS1で形成する本実施形態の紙状体の紙は、「JIS C2300−2 『電気用セルロース紙-第2部:試験方法』 7.0A 密度」のB法に規定された方法で絶乾状態のセパレータの密度を測定している。本実施形態の紙状体の紙は密度が0.3g/m3〜0.65g/m3となっているので、セルロース繊維間の隙間から塗工液が表面側へと浸透するが、この浸透を助けるためにも、紙状体の裏面側から、塗工液を、塗布することとしている。しかし、裏面のみでなく、表面から塗布してもよい。 The paper-like paper of the present embodiment formed in step S1 is completely dried by the method specified in the method B of “JIS C2300-2“ Cellulose paper for electricity-Part 2: Test method ”7.0A density”. The density of the separator in the state is measured. Because paper paper-like body of the present embodiment has a density between 0.3g / m 3 ~0.65g / m 3 , but the coating liquid from the gap between the cellulose fibers from penetrating to the surface side, the In order to facilitate the penetration, a coating liquid is applied from the back side of the paper-like body. However, you may apply | coat from not only a back surface but a front surface.

次にステップS5の乾燥工程に移行し、塗工液の乾燥を行う。
具体的には、まず第一段階として、室温〜60°Cで熱風乾燥することで、紙状体として水分含有量を30%以下の半乾燥状態とする。
その後、第2段階として、前記第一段階の熱風乾燥温度よりも高い温度に表面温度(例えば120〜160°C)に加熱した加熱面(ヤンキードライヤー)に紙状体を接触させ、架橋反応を促進してチタンアパタイトを展着させる。
Next, the process proceeds to the drying step of step S5, and the coating liquid is dried.
Specifically, first, as a first step, the paper is dried in a hot air at room temperature to 60 ° C. to obtain a paper-like body in a semi-dry state with a water content of 30% or less.
Then, as a second stage, the paper-like body is brought into contact with a heating surface (Yankee dryer) heated to a surface temperature (for example, 120 to 160 ° C.) at a temperature higher than the hot air drying temperature in the first stage, and a crosslinking reaction is performed. Promotes and spreads titanium apatite.

このときPVAは分子中の水酸基を中心とした脱水縮合反応を起こすことによって分子同士が化学結合しポリマー化する。
ポリマー化することにより紙状体としての強度増加、耐水性向上及びチタンアパタイトの紙への接着効果が発現する。この反応は不可逆的であるためこの工程後に水にさらされても再溶解してチタンアパタイトが脱落することはなくなる。つまり製造工程の後半に存在する撚糸で、水撚糸が可能な強度となるのに加え、紙撚糸とした場合十分な洗濯耐性を有する紙撚糸とすることが出来る。
At this time, the PVA undergoes a dehydration condensation reaction centering on a hydroxyl group in the molecule, whereby the molecules are chemically bonded to each other to be polymerized.
By polymerizing, an increase in strength as a paper-like body, an improvement in water resistance, and an effect of bonding titanium apatite to paper are exhibited. Since this reaction is irreversible, the titanium apatite does not fall off even if exposed to water after this step. In other words, the twisted yarn present in the latter half of the manufacturing process has a strength that enables water twisting, and in the case of a paper twisted yarn, a paper twisted yarn having sufficient washing resistance can be obtained.

次に、ステップS7の帯状紙形成工程に移行し、乾燥後の紙状体を巻き取り、この塗工紙を用いて紙撚糸とするためスリッターを用いて1〜10mm幅で裁断し、帯状の紙材(紙テープ)とする。裁断幅は使用する糸の仕様によって様々であるが、アパレル用途の場合は例えば1.5mm、2.0mmが最適である。   Next, the process proceeds to the band-shaped paper forming step of step S7, the dried paper-like body is wound up, cut into a width of 1 to 10 mm using a slitter to form a paper twist using this coated paper, and a band-shaped paper is formed. Paper (paper tape). The cutting width varies depending on the specification of the yarn to be used, but in the case of apparel use, for example, 1.5 mm and 2.0 mm are optimal.

次に、ステップS10の紙材の撚り工程に移行し、裁断加工した帯状の紙材(紙テープ)を、立撚機あるいは並撚機のような撚糸機器を用いて撚糸して紙撚糸とする。撚糸は主に水撚糸を行なうことでアパレル用途として微細でキンクの無い高強度な糸とすることができる。水撚糸とは撚糸時に例えば水をつけて湿らせてから加工する手法を指す。ここで水につける方法に限定されるものではなく、紙状体に水を吹き付けて湿らせてもよい更に人水に限定されるものではなく、他の溶剤であっても良い。   Next, the process proceeds to the paper material twisting step of step S10, and the cut strip-shaped paper material (paper tape) is twisted using a twisting device such as a vertical twisting machine or a parallel twisting machine to form a paper twisted yarn. By mainly performing water twisting, twisted yarn can be made into a fine, high-strength kink-free yarn for apparel applications. Water twisting refers to a technique in which, for example, water is applied during the twisting to make it wet and then processed. Here, the method is not limited to the method of immersing in water, and water may be sprayed and moistened on the paper-like body. Further, the method is not limited to human water, and other solvents may be used.

図2、本実施形態の帯状の紙材の拡大断面図を示している。
図2に示すように本実施の形態においては、光触媒粒子(チタンアパタイト粒子)1が、糸状体の表面部おいて、セルロース繊維2の表面に、接着剤(PVA)によって、接着された状態であり、PVAは光触媒粒子1とセルロース繊維2と一体となっているため観察のみで見える状態ではない。
FIG. 2 is an enlarged cross-sectional view of the belt-shaped paper material of the present embodiment.
As shown in FIG. 2, in the present embodiment, the photocatalyst particles (titanium apatite particles) 1 are adhered to the surface of the cellulose fibers 2 on the surface of the filament by an adhesive (PVA). Since PVA is integrated with the photocatalyst particles 1 and the cellulose fibers 2, it is not visible only by observation.

本実施形態の紙撚糸は、セルロース繊維2の集合体によって形成された糸状体と、この糸状体に接着剤(PVA)で付着された複数の光触媒粒子(チタンアパタイト粒子)1とを備え、前記光触媒粒子(チタンアパタイト粒子)1は、前記糸状体の表面よりも、内部に多く設けたものであるので、長期的な光触媒効果が得られるようになる。   The paper twisted yarn of the present embodiment includes a filament formed by an aggregate of cellulose fibers 2 and a plurality of photocatalyst particles (titanium apatite particles) 1 attached to the filament with an adhesive (PVA). Since the photocatalyst particles (titanium apatite particles) 1 are provided more in the inside than the surface of the filament, a long-term photocatalytic effect can be obtained.

すなわち、本実施形態の紙撚糸は、糸状体に接着剤で複数の光触媒粒子を付着させるだけではなく、帯状の紙材(紙テープ)を、立撚機あるいは並撚機のような撚糸機器を用いて撚糸して紙撚糸としたものである。
つまり、光触媒粒子(チタンアパタイト粒子)1を付着させた帯状の紙材(紙テープ)を、撚糸工程により、何度も折りたたんでいく状態となるので、表面や裏面の光触媒粒子(チタンアパタイト粒子)1も、紙撚糸の内部に折りたたまれた状態となる。
That is, the paper twisted yarn of the present embodiment not only attaches a plurality of photocatalyst particles to the thread-like body with an adhesive, but also uses a belt-shaped paper material (paper tape) with a twisting device such as a vertical twisting machine or a parallel twisting machine. And twisted into a paper twisted yarn.
In other words, the belt-shaped paper material (paper tape) to which the photocatalyst particles (titanium apatite particles) 1 are attached is folded many times by the twisting process. Is also folded inside the paper twisted yarn.

その結果、本実施形態の紙撚糸においては、光触媒粒子(チタンアパタイト粒子)1が、糸状体の表面よりも、内部に多く含まれる状態となり、これにより、糸状体に、他のものがこすれたり、あるいは洗濯したりしても、糸状体内部に多く含まれている光触媒粒子(チタンアパタイト粒子)1が脱落することは極めて少なく、糸状体は長期的に、大量の光触媒粒子(チタンアパタイト粒子)1を保持した状態となる。   As a result, in the paper twisted yarn of the present embodiment, the photocatalyst particles (titanium apatite particles) 1 are contained more in the filament than in the surface of the filament, thereby rubbing the filament with another material. Even when washing or washing, the photocatalyst particles (titanium apatite particles) 1 contained in a large amount in the filaments are extremely unlikely to fall off. 1 is held.

また、紫外線の糸状体内部への浸透性は高いので、糸状体の内部に多く保持された光触媒粒子(チタンアパタイト粒子)1による光触媒効果が長期的に発揮されることになる。
そして、この様にして製造された紙撚糸は、ステップS12の織り工程において例えば横糸として用いられ、縦糸と共に織物に仕上げられる。
In addition, since the penetration of the ultraviolet rays into the filament is high, the photocatalytic effect of the photocatalyst particles (titanium apatite particles) 1 held in the filament in a large amount is exhibited for a long time.
The twisted paper yarn thus manufactured is used as, for example, a weft yarn in the weaving process in step S12, and is finished into a woven fabric together with the warp yarn.

また、帯状の紙材として、密度が0.3g/m3〜0.65g/m3としているので、糸としての風合いが良く、しかも強度も維持できるものとなる。
なお、上記実施形態では、製造方法として、セルロース繊維を用いた抄紙法により紙状体を形成することも説明したが、紙状体を、他社から購入する場合には、自社においての
Further, as the belt-like paper material, the density is set to 0.3g / m 3 ~0.65g / m 3 , good texture as yarn, yet becomes the strength can be maintained.
In the above-described embodiment, as a manufacturing method, a paper-like body is formed by a paper-making method using cellulose fibers. However, when a paper-like body is purchased from another company, the paper-like body is formed in-house.

抄紙工程は不要となる。
このようにして製造した紙撚糸を少なくとも横糸として用いているため、光触媒粒子(チタンアパタイト粒子)1は織物の内部に多く配設・保持された状態に維持できるため、長期的な光触媒効果が得られる。
The papermaking process is not required.
Since the paper twist yarn thus manufactured is used at least as the weft yarn, the photocatalyst particles (titanium apatite particles) 1 can be maintained in a state of being disposed and held in a large amount in the woven fabric, and a long-term photocatalytic effect can be obtained. Can be

本発明に係る紙撚糸は、例えば、織物に使用される。   The paper twisted yarn according to the present invention is used, for example, in textiles.

Claims (14)

セルロース繊維の集合体によって形成された糸状体と、
該糸状体に付着された複数の光触媒粒子とを備え、
前記光触媒粒子は、粒子数として前記糸状体の表面よりも、糸状体の内部に多く付着していることを特徴とする紙撚糸。
A filament formed by an aggregate of cellulose fibers,
A plurality of photocatalyst particles attached to the filament,
A twisted paper yarn, wherein the photocatalyst particles are attached to the inside of the filament more than the surface of the filament as the number of particles.
前記糸状体は、表面側と裏面側に光触媒粒子を付着させた帯状の紙材を撚って形成されることを特徴とする請求項1記載の紙撚糸。   2. The twisted paper yarn according to claim 1, wherein the filament is formed by twisting a belt-shaped paper material having photocatalyst particles attached to a front surface and a back surface. 3. 前記帯状の紙材を構成する複数のセルロース繊維の表面、および、隣接するセルロース繊維間の隙間に、光触媒粒子を付着させることを特徴とする請求項2記載の紙撚糸。   The paper twist yarn according to claim 2, wherein photocatalyst particles are attached to surfaces of a plurality of cellulose fibers constituting the strip-shaped paper material and gaps between adjacent cellulose fibers. 前記帯状の紙材の密度は、0.3g/m3〜0.65g/m3であることを特徴とする請求項2または3に記載の紙撚糸。 Density of the paper web material, paper twine according to claim 2 or 3, characterized in that it is 0.3g / m 3 ~0.65g / m 3 . 前記帯状の紙材は、表面側よりも裏面側の平滑度を小さくしたことを特徴とする請求項2乃至請求項4のいずれか1項に記載の紙撚糸。   5. The twisted paper yarn according to claim 2, wherein the band-shaped paper material has a lower smoothness on a back side than on a front side. 6. 前記光触媒粒子は、接着剤により前記糸状体に付着させ、前記接着剤はポリビニルアルコール(PVA)であることを特徴とする請求項1乃至請求項5のいずれか一項に記載の紙撚糸。   The paper twisted yarn according to any one of claims 1 to 5, wherein the photocatalyst particles are attached to the thread body with an adhesive, and the adhesive is polyvinyl alcohol (PVA). 請求項1乃至請求項6のいずれか1項に記載の紙撚糸の製造方法であって、
紙状体の表面に、光触媒粒子を付着させる第1の工程と、
前記第1の工程後前記紙状体を切断して帯状の紙材を形成する第2の工程と、
前記第2の工程後、前記紙材に撚りをかけ糸状にする第3の工程とを有することを特徴とする紙撚糸の製造方法。
The method for producing a paper twisted yarn according to any one of claims 1 to 6, wherein
A first step of attaching photocatalyst particles to the surface of the paper-like body;
A second step of cutting the paper-like body after the first step to form a band-like paper material;
And a third step of twisting the paper material into a thread after the second step.
前記第1の工程は、前記紙状体の表面の各面に前記光触媒粒子と接着剤としてのポリビニルアルコール(PVA)を含む塗工液を、前記紙状体の表面側と裏面側の少なくとも一方に塗布する塗布行程と、
該塗布行程に続き前記塗布した塗工液を乾燥させる乾燥行程とを含み、
前記乾燥工程は、室温〜60度の温風で、前記塗工液を塗布した紙状体が半乾燥状態となるまで乾燥させ、続いて半乾燥状態の前記紙状体を前記温風よりも高温の加熱部の加熱面に接触させ、前記塗工液を塗布した紙状体を乾燥させることを特徴とする請求項7記載の紙撚糸の製造方法。
In the first step, a coating liquid containing the photocatalyst particles and polyvinyl alcohol (PVA) as an adhesive is applied to each surface of the paper-like body at least one of the front side and the back side of the paper-like body. Coating process to apply to the
A drying step of drying the applied coating liquid following the coating step,
In the drying step, the paper-like body coated with the coating liquid is dried with a warm air at room temperature to 60 degrees until the paper-like body becomes a semi-dry state. The method for producing a paper twisted yarn according to claim 7, wherein the paper-like body coated with the coating liquid is dried by contacting the heating surface of a high-temperature heating unit.
前記第3の工程は、前記紙材を湿らせながら撚りをかけることを特徴とする請求項8記載の紙撚糸の製造方法。   The method according to claim 8, wherein in the third step, the paper material is twisted while being moistened. 請求項1乃至請求項6のいずれか1項に記載の紙撚糸の製造方法であって、
セルロース繊維を用いた抄紙法により紙状体を形成する第1の工程と、
前記第1の工程後、光触媒粒子と接着剤を含む塗工液を前記紙状体の裏面側に塗布する第2の工程と、
前記第2の工程後、前記塗工液を乾燥させる第3の工程と、
前記第3の工程後に、紙状体を切断して帯状の紙材を形成する第4の工程と、
前記第4の工程後、前記帯状の紙材に撚りをかける第5の工程とを有することを特徴とする紙撚糸の製造方法。
The method for producing a paper twisted yarn according to any one of claims 1 to 6, wherein
A first step of forming a paper-like body by a papermaking method using cellulose fibers,
After the first step, a second step of applying a coating liquid containing photocatalyst particles and an adhesive to the back side of the paper-like body,
A third step of drying the coating solution after the second step;
A fourth step of cutting the paper-like body to form a band-like paper material after the third step;
And a fifth step of twisting the band-shaped paper material after the fourth step.
前記第2の工程において、前記接着剤にはポリビニルアルコール(PVA)を含むことを特徴とする請求項10記載の紙撚糸の製造方法。   The method according to claim 10, wherein, in the second step, the adhesive contains polyvinyl alcohol (PVA). 前記第3の工程は、室温〜60度の温風で前記塗工液を塗布した紙状体が半乾燥状態となるまで乾燥させ、次に、前記紙状体を、前記温風よりも高温の加熱部加熱面に接触させて前記塗工液を塗布した紙状体を乾燥させることを特徴とする請求項11に記載の紙撚糸の製造方法。   In the third step, the paper-like body coated with the coating liquid is dried with a warm air at room temperature to 60 ° C. until the paper-like body is in a semi-dry state. The method for producing a paper twisted yarn according to claim 11, wherein the paper-like body coated with the coating liquid is dried by being brought into contact with a heating surface of the heating unit. 前記第5の工程は、前記紙材を湿らせながら撚りをかけることを特徴とする請求項10乃至請求項12のいずれか一つに記載の紙撚糸の製造方法。   The method according to any one of claims 10 to 12, wherein, in the fifth step, the paper material is twisted while being moistened. 請求項1乃至請求項6のいずれか1項に記載の紙撚糸を少なくとも横糸として織られたことを特徴とする織物。
A woven fabric, wherein the paper twist yarn according to any one of claims 1 to 6 is woven as at least a weft yarn.
JP2018120865A 2018-06-26 2018-06-26 Paper twisted yarn, method for producing paper twisted yarn, and woven fabric using paper twisted yarn Pending JP2020002485A (en)

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