JP2019500506A - Leveling agent and method for producing dyed fiber product - Google Patents
Leveling agent and method for producing dyed fiber product Download PDFInfo
- Publication number
- JP2019500506A JP2019500506A JP2018516565A JP2018516565A JP2019500506A JP 2019500506 A JP2019500506 A JP 2019500506A JP 2018516565 A JP2018516565 A JP 2018516565A JP 2018516565 A JP2018516565 A JP 2018516565A JP 2019500506 A JP2019500506 A JP 2019500506A
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- JP
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- Prior art keywords
- dyeing
- component
- group
- carbon atoms
- leveling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000000835 fiber Substances 0.000 title claims abstract description 69
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000004043 dyeing Methods 0.000 claims abstract description 90
- 125000004432 carbon atom Chemical group C* 0.000 claims description 44
- 150000001875 compounds Chemical class 0.000 claims description 39
- -1 inorganic acid ester Chemical class 0.000 claims description 25
- 125000000217 alkyl group Chemical group 0.000 claims description 19
- 125000002947 alkylene group Chemical group 0.000 claims description 15
- 125000005529 alkyleneoxy group Chemical group 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
- 229920000728 polyester Polymers 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 claims description 7
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- BYLSIPUARIZAHZ-UHFFFAOYSA-N 2,4,6-tris(1-phenylethyl)phenol Chemical compound C=1C(C(C)C=2C=CC=CC=2)=C(O)C(C(C)C=2C=CC=CC=2)=CC=1C(C)C1=CC=CC=C1 BYLSIPUARIZAHZ-UHFFFAOYSA-N 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 238000003763 carbonization Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 8
- 239000000975 dye Substances 0.000 description 49
- 239000000047 product Substances 0.000 description 29
- 230000015572 biosynthetic process Effects 0.000 description 19
- 238000003786 synthesis reaction Methods 0.000 description 19
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 14
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 10
- 235000014113 dietary fatty acids Nutrition 0.000 description 9
- 229930195729 fatty acid Natural products 0.000 description 9
- 239000000194 fatty acid Substances 0.000 description 9
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000004094 surface-active agent Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000005711 Benzoic acid Substances 0.000 description 5
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 5
- 235000010233 benzoic acid Nutrition 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- 229920001410 Microfiber Polymers 0.000 description 4
- 239000003945 anionic surfactant Substances 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- SECPZKHBENQXJG-UHFFFAOYSA-N cis-palmitoleic acid Natural products CCCCCCC=CCCCCCCCC(O)=O SECPZKHBENQXJG-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 235000021313 oleic acid Nutrition 0.000 description 4
- 238000010186 staining Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 239000002736 nonionic surfactant Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 2
- ILUJQPXNXACGAN-UHFFFAOYSA-N O-methylsalicylic acid Chemical compound COC1=CC=CC=C1C(O)=O ILUJQPXNXACGAN-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 239000003093 cationic surfactant Substances 0.000 description 2
- 239000003240 coconut oil Substances 0.000 description 2
- 235000019864 coconut oil Nutrition 0.000 description 2
- 125000005265 dialkylamine group Chemical group 0.000 description 2
- MHDVGSVTJDSBDK-UHFFFAOYSA-N dibenzyl ether Chemical compound C=1C=CC=CC=1COCC1=CC=CC=C1 MHDVGSVTJDSBDK-UHFFFAOYSA-N 0.000 description 2
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 2
- 239000000986 disperse dye Substances 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-MDZDMXLPSA-N elaidic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(O)=O ZQPPMHVWECSIRJ-MDZDMXLPSA-N 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 2
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 2
- ZWLPBLYKEWSWPD-UHFFFAOYSA-N o-toluic acid Chemical compound CC1=CC=CC=C1C(O)=O ZWLPBLYKEWSWPD-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- VSXGXPNADZQTGQ-UHFFFAOYSA-N oxirane;phenol Chemical class C1CO1.OC1=CC=CC=C1 VSXGXPNADZQTGQ-UHFFFAOYSA-N 0.000 description 2
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 239000012085 test solution Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 125000005270 trialkylamine group Chemical group 0.000 description 2
- GYSCBCSGKXNZRH-UHFFFAOYSA-N 1-benzothiophene-2-carboxamide Chemical compound C1=CC=C2SC(C(=O)N)=CC2=C1 GYSCBCSGKXNZRH-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- YLZIMEJTDZWVJG-UHFFFAOYSA-N 2-heptylundecanoic acid Chemical compound CCCCCCCCCC(C(O)=O)CCCCCCC YLZIMEJTDZWVJG-UHFFFAOYSA-N 0.000 description 1
- ZQVKTHRQIXSMGY-UHFFFAOYSA-N 4-Ethylbenzoic acid Chemical compound CCC1=CC=C(C(O)=O)C=C1 ZQVKTHRQIXSMGY-UHFFFAOYSA-N 0.000 description 1
- WHTBQELRENWGTE-UHFFFAOYSA-N 4-[(2-methylpropan-2-yl)oxy]benzoic acid Chemical compound CC(C)(C)OC1=CC=C(C(O)=O)C=C1 WHTBQELRENWGTE-UHFFFAOYSA-N 0.000 description 1
- ATZHGRNFEFVDDJ-UHFFFAOYSA-N 4-propylbenzoic acid Chemical compound CCCC1=CC=C(C(O)=O)C=C1 ATZHGRNFEFVDDJ-UHFFFAOYSA-N 0.000 description 1
- KDVYCTOWXSLNNI-UHFFFAOYSA-N 4-t-Butylbenzoic acid Chemical compound CC(C)(C)C1=CC=C(C(O)=O)C=C1 KDVYCTOWXSLNNI-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- GHVNFZFCNZKVNT-UHFFFAOYSA-N Decanoic acid Natural products CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 1
- TUNFSRHWOTWDNC-UHFFFAOYSA-N Myristic acid Natural products CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- 241001584775 Tunga penetrans Species 0.000 description 1
- UWHZIFQPPBDJPM-FPLPWBNLSA-M Vaccenic acid Natural products CCCCCC\C=C/CCCCCCCCCC([O-])=O UWHZIFQPPBDJPM-FPLPWBNLSA-M 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 229960000583 acetic acid Drugs 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001340 alkali metals Chemical group 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 150000001350 alkyl halides Chemical class 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229960000686 benzalkonium chloride Drugs 0.000 description 1
- CADWTSSKOVRVJC-UHFFFAOYSA-N benzyl(dimethyl)azanium;chloride Chemical compound [Cl-].C[NH+](C)CC1=CC=CC=C1 CADWTSSKOVRVJC-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- HSNQNPCNYIJJHT-ZCXUNETKSA-N cis-octadec-9-ene Chemical compound CCCCCCCC\C=C/CCCCCCCC HSNQNPCNYIJJHT-ZCXUNETKSA-N 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000019387 fatty acid methyl ester Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- YAQXGBBDJYBXKL-UHFFFAOYSA-N iron(2+);1,10-phenanthroline;dicyanide Chemical compound [Fe+2].N#[C-].N#[C-].C1=CN=C2C3=NC=CC=C3C=CC2=C1.C1=CN=C2C3=NC=CC=C3C=CC2=C1 YAQXGBBDJYBXKL-UHFFFAOYSA-N 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- UWHZIFQPPBDJPM-BQYQJAHWSA-N trans-vaccenic acid Chemical compound CCCCCC\C=C\CCCCCCCCCC(O)=O UWHZIFQPPBDJPM-BQYQJAHWSA-N 0.000 description 1
- 238000009976 warp beam dyeing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
Abstract
【課題】本発明は、染料分散性に優れ、臭気の少ない、且つ通常より昇温速度が速い場合であっても優れた均染性及び染着性が得られる均染剤並びに該均染剤を用いた染色繊維製品の製造方法を提供することを目的とする。
【解決手段】本発明は、所定の成分(A)と、成分(B)と、成分(C)とを含む均染剤、及びこれを用いた染色繊維製品の製造方法を提供する。
【選択図】なしThe present invention relates to a leveling agent that is excellent in dye dispersibility, has little odor, and has excellent leveling and dyeing properties even when the heating rate is higher than usual, and the leveling agent. An object of the present invention is to provide a method for producing a dyed fiber product using the above.
The present invention provides a leveling agent containing a predetermined component (A), component (B), and component (C), and a method for producing a dyed fiber product using the same.
[Selection figure] None
Description
本発明は、ポリエステル繊維を含む繊維等を染色する際に用いる均染剤、及び該均染剤を用いた染色により得られる染色繊維製品の製造方法に関する。 The present invention relates to a leveling agent used for dyeing fibers containing polyester fibers, and a method for producing a dyed fiber product obtained by dyeing using the leveling agent.
一般的に、繊維への染色は高温及び高圧の条件下で時間をかけて行われている。例えば、ポリエステル繊維への染色は以下のように行われる。まず、処理浴を約40〜60℃に加温し、通常は約50〜80分、染色を早く完了させたい場合は約30〜50分かけて徐々に昇温し、120〜135℃(通常、約130℃)で約30〜90分間(通常、約60分間)の高温高圧処理を行う。 In general, dyeing of fibers is performed over time under high temperature and high pressure conditions. For example, dyeing on a polyester fiber is performed as follows. First, the treatment bath is heated to about 40 to 60 ° C., usually about 50 to 80 minutes, and if it is desired to complete the dyeing quickly, the temperature is gradually increased over about 30 to 50 minutes, and 120 to 135 ° C. (normally , About 130 ° C.) for about 30 to 90 minutes (usually about 60 minutes).
エネルギー及び作業時間の削減のため従来から染色時間の短縮、即ち昇温速度の向上が望まれているが、昇温速度を上げると、染め斑が発生し易くなったり十分な染着性が得られ難かったりするといった問題があった。特に、分散性の低い染料又は複数の染料を使う場合、染色対象が混紡繊維又は極細繊維を含むものである場合は染め斑が生じ易かった。 In order to reduce energy and working time, it has been conventionally desired to shorten the dyeing time, that is, to increase the heating rate. However, if the heating rate is increased, dyeing spots are likely to occur or sufficient dyeing properties can be obtained. There was a problem that it was difficult to be done. In particular, when a dye having a low dispersibility or a plurality of dyes is used, when the object to be dyed contains a blended fiber or an ultrafine fiber, dyeing spots are likely to occur.
ところで、染色処理液には染料の凝集を防ぎ、斑なく均一に染色するための均染剤と、必要に応じて濃く染色するためのキャリヤー剤が添加される。このような均染剤又はキャリヤー剤により昇温速度の高速化に伴う上記問題を解決することが考えられており、均染剤又はキャリヤー剤としては従来、以下の技術が開示されている。 By the way, a leveling agent for preventing dye aggregation and dyeing uniformly without spots and a carrier agent for dyeing darkly as necessary are added to the dyeing treatment liquid. It is considered that such a leveling agent or carrier agent solves the above-mentioned problems associated with an increase in the heating rate. Conventionally, the following techniques have been disclosed as leveling agents or carrier agents.
均染剤としては例えば、特許文献1に安息香酸エステル及びジベンジルエーテルから選択された1種又は2種以上と、ポリアルキレングリコール脂肪酸ジエステルと、スチレン化フェノール又はα−メチルスチレン化フェノールの炭素数2〜4のアルキレンオキサイド付加物についての硫酸エステル塩またはリン酸エステル塩とを、所定の量で含有するポリエステル繊維用均染剤が開示されている。キャリヤー剤としては、特許文献2に安息香酸エステルとノニオン活性剤とを含むものが開示されている。 Examples of leveling agents include one or more selected from benzoate and dibenzyl ether in Patent Document 1, carbon number of polyalkylene glycol fatty acid diester, styrenated phenol or α-methyl styrenated phenol. A leveling agent for polyester fiber containing a predetermined amount of a sulfate ester salt or a phosphate ester salt of 2 to 4 alkylene oxide adducts is disclosed. Patent Document 2 discloses a carrier agent containing a benzoate ester and a nonionic activator.
しかしながら、上記従来の均染剤及びキャリヤー剤では、染料の分散性が不十分であり機器が汚れ易くなるといった問題があった。また、均染剤及びキャリヤー剤が特異臭気を発し作業環境が悪くなったりすることで、得られる染色繊維製品に臭気が残ったりするといった問題があった。 However, the above conventional leveling agent and carrier agent have a problem that the dispersibility of the dye is insufficient and the device is easily soiled. In addition, the leveling agent and the carrier agent give off a specific odor and the working environment is deteriorated, resulting in a problem that the odor remains in the obtained dyed fiber product.
そこで、染料分散性に優れ、臭気の少ない、且つ通常より昇温速度が速い場合であっても優れた均染性及び染着性の染色繊維製品を得られる均染剤が望まれていた。 Accordingly, there has been a demand for a leveling agent that is excellent in dye dispersibility, has a low odor, and has an excellent leveling and dyeing property even when the heating rate is higher than usual.
本発明は、上記従来技術の有する課題に鑑みてなされたものであり、染料分散性に優れ、臭気の少ない、且つ通常より昇温速度が速い場合であっても優れた均染性及び染着性の染色繊維製品を製造できる均染剤、並びに該均染剤を用いた染色により製造される染色繊維製品の製造方法を提供することを目的とする。 The present invention has been made in view of the above-described problems of the prior art, and has excellent dye dispersibility, low odor, and excellent leveling and dyeing even when the heating rate is higher than usual. It is an object of the present invention to provide a leveling agent capable of producing a natural dyed fiber product and a method for producing a dyed fiber product produced by dyeing using the leveling agent.
本発明者らは上記課題を解決するために鋭意研究を重ねた結果、所定の芳香族カルボン酸のジエステルと所定の界面活性剤との組み合わせを用いることにより、上記課題を解決できることを見出し、本発明を完成させるに至った。 As a result of intensive studies to solve the above problems, the present inventors have found that the above problems can be solved by using a combination of a predetermined aromatic carboxylic acid diester and a predetermined surfactant. The invention has been completed.
即ち、本発明の一実施形態は、成分(A):下記一般式(1)で表される化合物と、成分(B):下記一般式(2)で表される化合物(B1)及び下記一般式(3)で表される化合物(B2)からなる群より選択される少なくとも一つの化合物と、成分(C):スチレン化フェノールのアルキレンオキサイド付加物の無機酸エステル及びその塩から選択される少なくとも一つの化合物と、を含有することを特徴とする均染剤を提供するものである。
(式(1)中、R1及びR4はそれぞれ独立に炭素数1〜4のアルキル基又はアルコキシ基を表し、a及びcはそれぞれ独立に0〜3の整数を表し、R2及びR3はそれぞれ独立に単結合又は炭素数1〜3のアルキレン基を表し、A1Oは炭素数2〜6のアルキレンオキシ基を表し、bは1〜10の整数を表す。)
(式(2)中、R5及びR6はそれぞれ独立に炭素数7〜23の脂肪族炭化水素基を表し、A2Oは炭素数2〜4のアルキレンオキシ基を表し、dは1〜100の整数を表す。)
(式(3)中、R7、R8及びR9はそれぞれ独立に水素原子又はメチル基を表し、eは1〜3、fは0〜2、gは0〜5の整数を表し、[(ef+f)+g]は1〜5であり、A3Oは炭素数2〜4のアルキレンオキシ基を表し、hは1〜100の整数を表し、R10は炭素数7〜23の脂肪族炭化水素基を表す。)
That is, in one embodiment of the present invention, component (A): a compound represented by the following general formula (1), component (B): a compound (B1) represented by the following general formula (2), and the following general formula At least one compound selected from the group consisting of compound (B2) represented by formula (3), and at least selected from component (C): an inorganic acid ester of an alkylene oxide adduct of styrenated phenol and a salt thereof. And a leveling agent characterized by containing one compound.
(In formula (1), R 1 and R 4 each independently represent an alkyl group or alkoxy group having 1 to 4 carbon atoms, a and c each independently represent an integer of 0 to 3, R 2 and R 3 Each independently represents a single bond or an alkylene group having 1 to 3 carbon atoms, A 1 O represents an alkyleneoxy group having 2 to 6 carbon atoms, and b represents an integer of 1 to 10).
(In formula (2), R 5 and R 6 each independently represent an aliphatic hydrocarbon group having 7 to 23 carbon atoms, A 2 O represents an alkyleneoxy group having 2 to 4 carbon atoms, and d represents 1 to 1) Represents an integer of 100.)
(In Formula (3), R < 7 >, R < 8 > and R < 9 > represent a hydrogen atom or a methyl group each independently, e is 1-3, f is 0-2, g represents the integer of 0-5, (Ef + f) + g] is 1 to 5, A 3 O represents an alkyleneoxy group having 2 to 4 carbon atoms, h represents an integer of 1 to 100, and R 10 is aliphatic carbonization having 7 to 23 carbon atoms. Represents a hydrogen group.)
本実施形態の均染剤においては、成分(A)と、成分(B)と、成分(C)との質量比が10:45:45〜98:1:1であることが好ましい。 In the leveling agent of this embodiment, it is preferable that mass ratio of a component (A), a component (B), and a component (C) is 10: 45: 45-98: 1: 1.
本発明の別の実施形態は、上記均染剤を含有する染色処理液で繊維を染色する工程を含むことを特徴とする染色繊維製品の製造方法を提供する。 Another embodiment of the present invention provides a method for producing a dyed fiber product, comprising the step of dyeing a fiber with a dyeing solution containing the leveling agent.
上記染色繊維製品の製造方法においては、前記繊維がポリエステル繊維を含むことが好ましい。 In the manufacturing method of the said dyed fiber product, it is preferable that the said fiber contains a polyester fiber.
本発明の一実施形態の均染剤は、臭気が少ないため、均染剤由来の臭気が染色対象繊維に付く恐れが少なく、染色の作業環境を良好なものとできる。また、本発明の均染剤は、優れた染料分散性を有し、優れた均染性及び染着性の染色繊維製品を得ることができる。そのため、均一に染色することが困難な混紡繊維、複合繊維、及び極細繊維を含む繊維製品などであっても、均一に染色することができる。 Since the level dyeing agent of one embodiment of the present invention has little odor, there is little risk of odor derived from the leveling agent on the fiber to be dyed, and the working environment of dyeing can be improved. In addition, the leveling agent of the present invention has excellent dye dispersibility, and a dyed fiber product having excellent leveling and dyeing properties can be obtained. Therefore, even fiber products including mixed fibers, composite fibers, and ultrafine fibers that are difficult to dye uniformly can be dyed uniformly.
また、本発明の一実施形態の均染剤を用いることにより、染色における昇温速度を速くした場合であっても優れた均染性及び染着性の染色繊維製品を得ることができる。そのため、エネルギーの節約及び作業時間の短縮に貢献でき、コスト削減にも寄与できる。 Further, by using the leveling agent of one embodiment of the present invention, it is possible to obtain a dyed fiber product having excellent leveling and dyeing properties even when the temperature rising rate in dyeing is increased. Therefore, it can contribute to energy saving and work time reduction, and can contribute to cost reduction.
本発明の一実施形態の均染剤に用いられる成分(A)は、下記一般式(1)で表される化合物である。成分(A)は、特にポリエステル繊維等の化学繊維或いはそれらを含む混紡繊維又は複合繊維等の染色において、繊維の結晶領域を拡張し、染料が繊維内に進入しやすくするキャリヤーとして作用する。
式(1)中、R1及びR4はそれぞれ独立に炭素数1〜4のアルキル基又はアルコキシ基を表し、a及びcはそれぞれ独立に0〜3の整数を表す。R1又はR4が複数ある場合、同一であっても異なっていてもよい。染料分散性、均染性及び染着性がより優れるという観点から、R1及びR4としては炭素数1〜3のアルキル基が好ましい。また同様の観点からa及びcとしては0又は1が好ましく、0がより好ましい。 In formula (1), R 1 and R 4 each independently represents an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and a and c each independently represent an integer of 0 to 3. When there are a plurality of R 1 or R 4 s , they may be the same or different. R 1 and R 4 are preferably alkyl groups having 1 to 3 carbon atoms from the viewpoint of better dye dispersibility, leveling and dyeing properties. From the same viewpoint, a and c are preferably 0 or 1, and more preferably 0.
R2及びR3はそれぞれ独立に単結合又は炭素数1〜3のアルキレン基を表す。染料分散性、均染性及び染着性がより優れるという観点からR2及びR3としては単結合が好ましい。 R 2 and R 3 each independently represents a single bond or an alkylene group having 1 to 3 carbon atoms. A single bond is preferable as R 2 and R 3 from the viewpoint of better dye dispersibility, level dyeing and dyeing properties.
A1Oは炭素数2〜6のアルキレンオキシ基を表し、bは1〜10である。A1Oが複数ある場合、同一であっても異なっていてもよい。染料分散性、均染性及び染着性がより優れるという観点から、A1Oとしては炭素数2〜4のアルキレンオキシ基が好ましい。また、均染性及び染着性がより優れるという観点からbとしては1〜5が好ましい。 A 1 O represents an alkyleneoxy group having 2 to 6 carbon atoms, and b is 1 to 10. When there are a plurality of A 1 Os, they may be the same or different. From the standpoint of better dye dispersibility, leveling and dyeing properties, A 1 O is preferably an alkyleneoxy group having 2 to 4 carbon atoms. Moreover, 1-5 are preferable as b from a viewpoint that level dyeing property and dyeing property are more excellent.
成分(A)を得る方法としては、例えばアルキル基又はアルコキシ基を有していてもよい芳香族カルボン酸と、炭素数2〜4のアルキレンオキサイドの重合体又は炭素数2〜6のアルカンジオールとを反応させることにより得ることができる。 As a method for obtaining the component (A), for example, an aromatic carboxylic acid optionally having an alkyl group or an alkoxy group, a polymer of an alkylene oxide having 2 to 4 carbon atoms, or an alkanediol having 2 to 6 carbon atoms Can be obtained by reacting.
上記の芳香族カルボン酸としては、安息香酸、2−メチル安息香酸、4−エチル安息香酸、4−n−プロピル安息香酸、及び4−t−ブチル安息香酸等の炭素数1〜4のアルキル基を有する安息香酸、並びに2−メトキシ安息香酸、及び4−t−ブトキシ安息香酸等の炭素数1〜4のアルコキシ基を有する安息香酸が挙げられる。芳香族カルボン酸として、染料分散性、均染性及び染着性がより優れるという観点から、安息香酸又は炭素数1〜4のアルキル基を有する安息香酸がより好ましい。 Examples of the aromatic carboxylic acid include alkyl groups having 1 to 4 carbon atoms such as benzoic acid, 2-methylbenzoic acid, 4-ethylbenzoic acid, 4-n-propylbenzoic acid, and 4-t-butylbenzoic acid. And benzoic acid having an alkoxy group having 1 to 4 carbon atoms such as 2-methoxybenzoic acid and 4-t-butoxybenzoic acid. As the aromatic carboxylic acid, benzoic acid or benzoic acid having an alkyl group having 1 to 4 carbon atoms is more preferable from the viewpoint of better dye dispersibility, leveling and dyeing properties.
また、炭素数2〜6のアルカンジオールとしては、エタン−1,2―ジオール、1,3−プロパンジオール、及び1,4−ブタンジオール等が挙げられる。 Examples of the alkanediol having 2 to 6 carbon atoms include ethane-1,2-diol, 1,3-propanediol, and 1,4-butanediol.
成分(B)は、一般式(2)で表される化合物(B1)及び/又は一般式(3)で表される化合物(B2)である。 The component (B) is a compound (B1) represented by the general formula (2) and / or a compound (B2) represented by the general formula (3).
まず、下記一般式(2)で表される化合物(B1)について説明する。
式(2)中、R5及びR6はそれぞれ独立に炭素数7〜23の脂肪族炭化水素基を表し、飽和であっても不飽和であってもよく、直鎖状であっても分岐鎖状であってもよい。染料分散性、均染性及び染着性がより優れるという観点から、炭素数は11〜21が好ましく、13〜19がより好ましい。 In formula (2), R 5 and R 6 each independently represent an aliphatic hydrocarbon group having 7 to 23 carbon atoms, which may be saturated or unsaturated, and may be linear or branched. It may be a chain. From the viewpoint of better dye dispersibility, leveling and dyeing properties, the carbon number is preferably 11 to 21, and more preferably 13 to 19.
また、A2Oは炭素数2〜4のアルキレンオキシ基を表し、dは1〜100の整数である。A2Oが複数ある場合、同一であっても異なっていてもよい。染料分散性、均染性及び染着性がより優れるという観点から、A2Oとしてはエチレンオキシ基又はプロピレンオキシ基が好ましく、エチレンオキシ基がより好ましい。また、染料分散性、均染性及び染着性がより優れるという観点からdとしては5〜25が好ましい。 A 2 O represents an alkyleneoxy group having 2 to 4 carbon atoms, and d is an integer of 1 to 100. When there are a plurality of A 2 O, they may be the same or different. From the viewpoint of better dye dispersibility, leveling and dyeing properties, A 2 O is preferably an ethyleneoxy group or a propyleneoxy group, and more preferably an ethyleneoxy group. Further, d is preferably 5 to 25 from the viewpoint of better dye dispersibility, leveling and dyeing properties.
一般式(2)で表される化合物の製造方法としては、例えば炭素数8〜24の脂肪酸と、炭素数2〜4のアルキレンオキサイドの重合体又は炭素数2〜4のアルカンジオールとを反応させることにより得ることができる。 Examples of the method for producing the compound represented by the general formula (2) include reacting a fatty acid having 8 to 24 carbon atoms with a polymer of alkylene oxide having 2 to 4 carbon atoms or an alkanediol having 2 to 4 carbon atoms. Can be obtained.
炭素数8〜24の脂肪酸としては、オクタン酸、ノナン酸、デカン酸、ドデカン酸、テトラデカン酸、ペンタデカン酸、ヘキサデカン酸、9−ヘキサデセン酸、ヘプタデカン酸、2−ヘプチルウンデカン酸、cis−9−オクタデセン酸、11−オクタデセン酸、cis,cis−9,12−オクタデカジエン酸等が挙げられる。また、炭素数8〜24の脂肪酸としては天然物由来のものを用いてもよく、例えばトール油より精製されるトール脂肪酸、ヤシ油を加水分解して得られるヤシ油脂肪酸等が挙げられる。これらの中でも、染料分散性、均染性及び染着性がより優れるという観点から、cis−9−オクタデセン酸、トール脂肪酸、cis,cis−9,12−オクタデカジエン酸が好ましく、cis−9−オクタデセン酸がより好ましい。 Examples of the fatty acid having 8 to 24 carbon atoms include octanoic acid, nonanoic acid, decanoic acid, dodecanoic acid, tetradecanoic acid, pentadecanoic acid, hexadecanoic acid, 9-hexadecanoic acid, heptadecanoic acid, 2-heptylundecanoic acid, cis-9-octadecene. Examples thereof include acid, 11-octadecenoic acid, cis, cis-9,12-octadecadienoic acid and the like. Moreover, as a C8-C24 fatty acid, you may use a thing derived from a natural product, for example, the tall fatty acid refine | purified from tall oil, the coconut oil fatty acid obtained by hydrolyzing coconut oil, etc. are mentioned. Among these, cis-9-octadecenoic acid, tall fatty acid, cis, cis-9,12-octadecadienoic acid are preferable from the viewpoint of better dye dispersibility, level dyeing and dyeing properties, and cis-9 -Octadecenoic acid is more preferred.
炭素数2〜4のアルカンジオールとしては例えばエタン−1,2―ジオール、1,3−プロパンジオール、1,4−ブタンジオール等が挙げられる。 Examples of the alkanediol having 2 to 4 carbon atoms include ethane-1,2-diol, 1,3-propanediol, 1,4-butanediol, and the like.
次に、下記一般式(3)で表される化合物(B2)を説明する。
式(3)中、R7、R8及びR9はそれぞれ独立に水素原子又はメチル基を表す。染料分散性、均染性及び染着性がより優れるという観点から水素原子が好ましい。 In formula (3), R 7 , R 8 and R 9 each independently represent a hydrogen atom or a methyl group. From the viewpoint of better dye dispersibility, level dyeing and dyeing properties, a hydrogen atom is preferred.
eは1〜3、fは0〜2、gは0〜5の整数を表し、[(ef+f)+g]は1〜5である。染料分散性、均染性及び染着性がより優れるという観点から、[(ef+f)+g]は1〜4が好ましく、2又は3がより好ましい。 e represents 1 to 3, f represents 0 to 2, g represents an integer of 0 to 5, and [(ef + f) + g] represents 1 to 5. From the viewpoint of better dye dispersibility, leveling and dyeing properties, [(ef + f) + g] is preferably 1 to 4, and more preferably 2 or 3.
A3Oは炭素数2〜4のアルキレンオキシ基を表し、hは1〜100の整数である。A3Oが複数ある場合は、同一であっても異なっていてもよい。染料分散性、均染性及び染着性がより優れるという観点から、A3Oとしてはエチレンオキシ基又はプロピレンオキシ基が好ましく、エチレンオキシ基がより好ましい。また、同様の観点からhとしては5〜20が好ましい。 A 3 O represents an alkyleneoxy group having 2 to 4 carbon atoms, and h is an integer of 1 to 100. When there are a plurality of A 3 Os, they may be the same or different. From the viewpoint of better dye dispersibility, leveling and dyeing properties, A 3 O is preferably an ethyleneoxy group or a propyleneoxy group, and more preferably an ethyleneoxy group. From the same viewpoint, h is preferably 5 to 20.
R10は炭素数7〜23の脂肪族炭化水素基を表し、飽和であっても不飽和であってもよく、直鎖状であっても分岐鎖状であってもよい。染料分散性、均染性及び染着性がより優れるという観点から、炭素数は11〜21が好ましく、13〜19がより好ましい。 R 10 represents an aliphatic hydrocarbon group having 7 to 23 carbon atoms, may be saturated or unsaturated, and may be linear or branched. From the viewpoint of better dye dispersibility, leveling and dyeing properties, the carbon number is preferably 11 to 21, and more preferably 13 to 19.
一般式(3)で表される化合物の製造方法としては、例えばモノ又はポリスチレン化フェノールの炭素数2〜4のアルキレンオキサイド付加物と炭素数8〜24の脂肪酸とを反応させることにより製造することができる。 As a manufacturing method of the compound represented by General formula (3), for example, manufacturing by making the C2-C4 alkylene oxide adduct of mono- or polystyrene-ized phenol and a C8-C24 fatty acid react. Can do.
炭素数8〜24の脂肪酸としては上述したものと同様のものが例示できる。 Examples of the fatty acid having 8 to 24 carbon atoms are the same as those described above.
均染剤における成分(B)としては、化合物(B1)及び化合物(B2)の中でも、染料分散性、均染性及び染着性がより優れるという観点から化合物(B1)が好ましい。 As the component (B) in the leveling agent, among the compounds (B1) and (B2), the compound (B1) is preferable from the viewpoint of better dye dispersibility, leveling and dyeing properties.
均染剤における成分(C)は、スチレン化フェノールのアルキレンオキサイド付加物の無機酸エステル及びその塩からなる群より選択される少なくとも一つの化合物である。成分(C)としては、例えば、下記一般式(4)で表される化合物又はその塩が挙げられる。
(式(4)中、R11、R12及びR13はそれぞれ独立に水素原子又はメチル基を表し、jは1〜3、kは0〜2、mは0〜5の整数を表し、[(jk+k)+m]は1〜5であり、A4Oは炭素数2〜4のアルキレンオキシ基を表し、nは1〜50の整数を表し、Xは下記一般式(4−1)、(4−2)又は(4−3)で表される基を表す。)
(式(4−1)、(4−2)及び(4−3)中、M1、M2、M3及びM4はそれぞれ独立に水素原子、アルカリ金属原子又はアンモニウムを表す。)
Component (C) in the leveling agent is at least one compound selected from the group consisting of an inorganic acid ester of an alkylene oxide adduct of styrenated phenol and a salt thereof. Examples of the component (C) include a compound represented by the following general formula (4) or a salt thereof.
(In the formula (4), R 11, R 12 and R 13 independently represent a hydrogen atom or a methyl group, j is 1 to 3, k is 0 to 2, m represents an integer of 0 to 5, [ (Jk + k) + m] is 1 to 5, A 4 O represents an alkyleneoxy group having 2 to 4 carbon atoms, n represents an integer of 1 to 50, X represents the following general formula (4-1), ( 4-2) or a group represented by (4-3).
(In formulas (4-1), (4-2), and (4-3), M 1 , M 2 , M 3, and M 4 each independently represent a hydrogen atom, an alkali metal atom, or ammonium.)
式(4)中、R11、R12及びR13は染料分散性、均染性及び染着性がより優れるという観点から水素原子であることが好ましい。 In the formula (4), R 11 , R 12 and R 13 are preferably hydrogen atoms from the viewpoint of better dye dispersibility, leveling and dyeing properties.
また、[(ef+f)+g]は染料分散性、均染性及び染着性がより優れるという観点から、1〜4が好ましく、2又は3がより好ましい。 In addition, [(ef + f) + g] is preferably 1 to 4, and more preferably 2 or 3, from the viewpoint that the dye dispersibility, leveling property, and dyeing property are more excellent.
式(4)の化合物において、A4Oが複数ある場合は同一であっても異なっていてもよい。染料分散性、均染性及び染着性がより優れるという観点から、A4Oとしてはエチレンオキシ基又はプロピレンオキシ基が好ましい。また、同様の観点からnとしては2〜20が好ましい。 In the compound of formula (4), when there are a plurality of A 4 Os, they may be the same or different. From the viewpoint of better dye dispersibility, leveling and dyeing property, A 4 O is preferably an ethyleneoxy group or a propyleneoxy group. From the same viewpoint, n is preferably 2 to 20.
式(4−1)、(4−2)及び(4−3)の中でも、染料分散性、均染性及び染着性がより優れるという観点から式(4−1)が好ましい。また、染料分散性、均染性及び染着性がより優れるという観点からM1、M2、M3及びM4としてはアンモニウムが好ましい。 Among the formulas (4-1), (4-2), and (4-3), the formula (4-1) is preferable from the viewpoint that the dye dispersibility, leveling property, and dyeing property are more excellent. Ammonium is preferred as M 1 , M 2 , M 3, and M 4 from the viewpoint of better dye dispersibility, leveling and dyeing properties.
均染剤は、成分(A)、成分(B)及び成分(C)を含有するものであるが、それらの質量比は染料分散性、均染性及び染着性がより優れるという観点から、(A):(B):(C)=10:45:45〜98:1:1が好ましく、30:35:35〜96:2:2がより好ましい。 The leveling agent contains the component (A), the component (B) and the component (C), but the mass ratio thereof is more excellent in dye dispersibility, leveling and dyeing properties. (A) :( B) :( C) = 10: 45: 45 to 98: 1: 1 is preferable, and 30:35:35 to 96: 2: 2 is more preferable.
均染剤は、成分(A)、成分(B)及び成分(C)のみからなるものであってもよく、従来、均染剤に使用されている他の成分を含んでいてもよい。均染剤における成分(A)、成分(B)及び成分(C)の含有量は、例えば1〜100質量%という量が挙げられる。 The leveling agent may consist of only component (A), component (B) and component (C), and may contain other components conventionally used in leveling agents. Examples of the content of the component (A), the component (B), and the component (C) in the leveling agent include an amount of 1 to 100% by mass.
均染剤における成分(A)、成分(B)及び成分(C)以外の他の成分としては、例えば水、有機溶剤、並びに、成分(A)、成分(B)及び成分(C)以外の界面活性剤等が挙げられる。 Examples of the components other than the component (A), the component (B), and the component (C) in the leveling agent include water, organic solvents, and components other than the components (A), (B), and (C). Surfactant etc. are mentioned.
有機溶剤は例えば均染剤の粘度調整又は剤安定性のために添加され、メタノール、エタノール、イソプロピルアルコール、エチレングリコールモノブチルエーテル、ジエチレングリコールモノブチルエーテル等の炭素数1〜10のアルコール等が挙げられる。中でもジエチレングリコールモノブチルエーテルが好適である。均染剤における有機溶剤の含有量は、均染剤総量に対し1〜15質量%が好適である。 The organic solvent is added for the purpose of adjusting the viscosity of the leveling agent or stabilizing the agent, and examples thereof include alcohols having 1 to 10 carbon atoms such as methanol, ethanol, isopropyl alcohol, ethylene glycol monobutyl ether, and diethylene glycol monobutyl ether. Of these, diethylene glycol monobutyl ether is preferred. The content of the organic solvent in the leveling agent is preferably 1 to 15% by mass with respect to the total leveling agent.
界面活性剤としては、公知の界面活性剤を特に制限なく用いることができるが、例えば以下の非イオン界面活性剤、アニオン界面活性剤及びカチオン界面活性剤が挙げられる。 As the surfactant, known surfactants can be used without particular limitation, and examples thereof include the following nonionic surfactants, anionic surfactants and cationic surfactants.
非イオン界面活性剤としては、例えば炭素数1〜22の脂肪族アルコール又はフェノール、アルキル(アルキル基の炭素数1〜10)フェノール、モノ又はポリスチレン化フェノール、並びに、モノ又はポリスチレン化アルキル(アルキル基の炭素数1〜10)フェノール等のアルコール類のアルキレンオキサイド(アルキレンオキサイドの炭素数2又は3)付加物が挙げられる。 Nonionic surfactants include, for example, aliphatic alcohols or phenols having 1 to 22 carbon atoms, alkyl (alkyl groups having 1 to 10 carbon atoms) phenol, mono or polystyreneated phenol, and mono or polystyreneated alkyl (alkyl group). And alkylene oxides (2 or 3 carbon atoms of alkylene oxide) of alcohols such as phenol.
アニオン界面活性剤としては、例えば、アルキルアリールスルホン酸塩、アルカンスルホン酸塩、α−オレフィンスルホン酸塩、α−スルホ脂肪酸メチルエステル、アルキル硫酸又はリン酸エステル塩、ポリオキシアルキレンアルキルモノエーテルの硫酸又はリン酸エステル塩等が挙げられる。これらのアニオン界面活性剤はアルカリ金属塩、アルカリ土類金属塩、アンモニウム塩、アルカノールアミン塩などの形で使用することができる。 Examples of the anionic surfactant include alkyl aryl sulfonates, alkane sulfonates, α-olefin sulfonates, α-sulfo fatty acid methyl esters, alkyl sulfates or phosphate ester salts, and polyoxyalkylene alkyl monoether sulfates. Or a phosphate ester salt etc. are mentioned. These anionic surfactants can be used in the form of alkali metal salts, alkaline earth metal salts, ammonium salts, alkanolamine salts and the like.
カチオン界面活性剤としては、例えば、塩化ベンザルコニウム、長鎖アルキル基を1個又は2個有するトリアルキルアミンと4級化剤との反応物、モノ又はジアルキルアミンのアルキレンオキサイド付加物と4級化剤との反応物、アルキルピリジニウム塩等の第4級アンモニウム型界面活性剤等が挙げられる。前記トリアルキルアミンの長鎖アルキル基の炭素数としては6〜24が挙げられ、残りのアルキル基の炭素数は1〜5が挙げられる。前記モノ又はジアルキルアミンのアルキル基の炭素数としては6〜24が挙げられる。前記アルキレンオキサイドとしては炭素数2〜4のアルキレンオキサイドが挙げられ、それらの付加モル数としては2〜50が挙げられる。前記4級化剤としては、例えば炭素数1〜5のアルキル基を有するアルキルハライドや炭素数1〜5のアルキル基を有するジアルキル硫酸等が挙げられる。前記アルキルピリジニウム塩のアルキル基の炭素数としては3〜24が挙げられる。 Examples of the cationic surfactant include benzalkonium chloride, a reaction product of a trialkylamine having one or two long-chain alkyl groups and a quaternizing agent, an alkylene oxide adduct of a mono- or dialkylamine and a quaternary agent. And a reaction product with an agent, and quaternary ammonium type surfactants such as alkylpyridinium salts. Examples of the carbon number of the long-chain alkyl group of the trialkylamine include 6 to 24, and examples of the remaining alkyl group include 1 to 5 carbon atoms. Examples of the carbon number of the alkyl group of the mono- or dialkylamine include 6-24. Examples of the alkylene oxide include alkylene oxides having 2 to 4 carbon atoms, and examples of the added mole number thereof include 2 to 50. Examples of the quaternizing agent include alkyl halides having an alkyl group having 1 to 5 carbon atoms and dialkyl sulfuric acid having an alkyl group having 1 to 5 carbon atoms. 3-24 are mentioned as carbon number of the alkyl group of the said alkyl pyridinium salt.
均染剤において、成分(A)、成分(B)及び成分(C)以外の界面活性剤としては、上記非イオン界面活性剤及び上記アニオン界面活性剤が好適である。 In the level dyeing agent, as the surfactant other than the component (A), the component (B) and the component (C), the nonionic surfactant and the anionic surfactant are preferable.
均染剤において、成分(A)、成分(B)及び成分(C)以外の界面活性剤の含有量は、均染剤総量に対し1〜15質量%が好適である。 In the leveling agent, the content of the surfactant other than the component (A), the component (B) and the component (C) is preferably 1 to 15% by mass with respect to the total leveling agent.
次に、本発明の別の実施形態の染色繊維製品の製造方法について説明する。 Next, the manufacturing method of the dyed fiber product of another embodiment of this invention is demonstrated.
本発明の別の実施形態の染色繊維製品の製造方法は、従来の染色方法に本実施形態の均染剤を適用した方法であり、例えば本実施形態の均染剤を含有する染色処理液で繊維を染色する方法が挙げられる。 A method for producing a dyed fiber product of another embodiment of the present invention is a method in which the leveling agent of this embodiment is applied to a conventional dyeing method. For example, a dyeing treatment liquid containing the leveling agent of this embodiment is used. A method of dyeing fibers can be mentioned.
染色処理液への均染剤の添加量としては、染料の種類により適宜調整され得るが、例えば成分(A)、成分(B)及び成分(C)の総量が0.1〜15%o.w.f.となる量が挙げられ、0.3〜8%o.w.f.となる量がより好適である。 The amount of leveling agent added to the dyeing solution can be adjusted as appropriate depending on the type of dye. For example, the total amount of component (A), component (B) and component (C) is 0.1 to 15% o.d. w. f. In an amount of 0.3 to 8% o. w. f. Is more preferred.
また、染色対象の繊維としては特に制限はなく、例えば天然繊維、化学繊維及びこれらの混紡繊維又は複合繊維が挙げられる。天然繊維としては、木綿、麻および羊毛などが挙げられ、化学繊維としてはレーヨン、キュプラ等の再生繊維、アセテートなどの半合成繊維、ポリエステル、ポリアミド、アクリル及びスパンデックスなどの合成繊維が挙げられる。繊維の形態としても特に制限はなく、糸、極細繊維、編み物、織物、不織布などが挙げられる。 Moreover, there is no restriction | limiting in particular as a fiber of dyeing object, For example, natural fiber, a chemical fiber, and these mixed fiber or composite fiber are mentioned. Examples of natural fibers include cotton, hemp and wool, and examples of chemical fibers include regenerated fibers such as rayon and cupra, semi-synthetic fibers such as acetate, and synthetic fibers such as polyester, polyamide, acrylic and spandex. There is no restriction | limiting in particular also as a form of a fiber, A thread | yarn, an ultrafine fiber, a knitting, a textile fabric, a nonwoven fabric etc. are mentioned.
染色繊維製品の製造方法においては、均染性、染料分散性及び染着性がより優れるという観点から、染色対象繊維がポリエステル繊維を含むことが好ましい。 In the method for producing a dyed fiber product, it is preferable that the fiber to be dyed contains a polyester fiber from the viewpoint that the leveling property, dye dispersibility, and dyeing property are more excellent.
染色対象繊維と処理液との浴比は目的とする染着性等によって異なるが、1:3〜1:30、より好適には1:5〜1:25という範囲が挙げられる。 Although the bath ratio between the fiber to be dyed and the treatment liquid varies depending on the intended dyeing property and the like, a range of 1: 3 to 1:30, more preferably 1: 5 to 1:25 can be mentioned.
染料としては分散染料が好適であり、染料使用量は適宜選択することができるが、例えば0.001〜20%o.w.f.という量が挙げられる。 As the dye, a disperse dye is suitable, and the amount of the dye used can be appropriately selected. For example, 0.001 to 20% o.d. w. f. Can be mentioned.
さらに処理浴にはpH調整のための酸又はキレート剤、成分(A)、成分(B)及び成分(C)以外の界面活性剤なども従来通り添加できる。 Further, an acid or chelating agent for pH adjustment, a surfactant other than the component (A), the component (B) and the component (C) can be added to the treatment bath as usual.
使用する染色機械に特に制限はなく、従来のものを使用することができ、例えば、液流染色機、ウィンス染色機、ジッガー染色機、ビーム染色機、チーズ染色機、オーバーマイヤー染色機、高圧噴射染色機等が挙げられる。 There is no particular limitation on the dyeing machine to be used, and conventional ones can be used. For example, liquid dyeing machine, Wins dyeing machine, jigger dyeing machine, beam dyeing machine, cheese dyeing machine, Obermeier dyeing machine, high-pressure jet Examples thereof include a dyeing machine.
染色温度と染色時間については従来の条件を適用でき、例えば、処理浴を約40〜60℃に加温し、通常は約50〜80分、早く染色を完了させたい場合は約30〜50分かけて徐々に昇温し、120〜135℃で約30〜90分間の高温処理を行う方法が挙げられる。この後、還元洗浄等のソーピング処理を行うことが好適である。 Conventional conditions can be applied to the dyeing temperature and dyeing time. For example, the treatment bath is heated to about 40 to 60 ° C., usually about 50 to 80 minutes, and about 30 to 50 minutes when dyeing is to be completed quickly. And gradually increasing the temperature and performing a high temperature treatment at 120 to 135 ° C. for about 30 to 90 minutes. Thereafter, it is preferable to perform a soaping process such as reduction cleaning.
染色時の圧力及び染色後のソーピング方法に特に制限はなく、従来の方法及び条件を採用することができる。 There are no particular limitations on the pressure during dyeing and the soaping method after dyeing, and conventional methods and conditions can be employed.
均染剤は、通常の昇温速度である染色の時だけでなく、通常より速い昇温速度での染色であっても染料分散性が優れ、優れた均染性及び染着性を有する染色繊維製品を得ることができる。そのため、エネルギー及び作業時間の削減に貢献できる。 The leveling agent has excellent dye dispersibility and dyeing with excellent leveling and dyeing properties, not only when dyeing at a normal heating rate, but also when dyeing at a higher heating rate than usual. A textile product can be obtained. Therefore, it can contribute to reduction of energy and working time.
以下、実施例を挙げて本発明をさらに詳しく説明するが、本発明はこれらの実施例により何ら制限されるものではない。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in more detail, this invention is not restrict | limited at all by these Examples.
≪1≫均染剤の製造
以下合成例で得られた化合物を用いて表1に記載の組成の均染剤(実施例1〜9、比較例1、2)を得た。
<< 1 >> Production of leveling agent Leveling agents (Examples 1 to 9, Comparative Examples 1 and 2) having the compositions described in Table 1 were obtained using the compounds obtained in Synthesis Examples.
合成例1 成分(A)である化合物(A−1)の合成
攪拌機、温度計、水分離器付還流冷却器及び窒素ガス導入管を備えた1Lのガラス製反応容器にトリエチレングリコール150.1g(1.0モル)、安息香酸244.2g(2.0モル)、酸化錫1.22g、キシレン36gを仕込み、窒素を30ml/minの流量で反応液中に吹き込みながら180℃まで昇温した。180℃に到達後、同温度で8〜10時間、反応させた。反応により生成した水はキシレンとの共沸により反応系外へ除去した。得られた反応物を5質量%水酸化ナトリウム水溶液で中和後、温水洗浄し、次いで、1.5kPaの減圧下、120〜135℃で残っているキシレンを留去し、下記式で表される化合物A−1を得た。
(上記式において、EOはエチレンオキシ基を表す。)
Synthesis Example 1 Synthesis of Compound (A-1) as Component (A) 150.1 g of triethylene glycol in a 1 L glass reaction vessel equipped with a stirrer, thermometer, reflux condenser with water separator and nitrogen gas introduction tube (1.0 mol), 244.2 g (2.0 mol) of benzoic acid, 1.22 g of tin oxide and 36 g of xylene were charged, and the temperature was raised to 180 ° C. while blowing nitrogen into the reaction solution at a flow rate of 30 ml / min. . After reaching 180 ° C., the reaction was carried out at the same temperature for 8 to 10 hours. Water produced by the reaction was removed from the reaction system by azeotropy with xylene. The obtained reaction product was neutralized with 5% by mass aqueous sodium hydroxide solution, washed with warm water, and then the remaining xylene was distilled off at 120 to 135 ° C. under a reduced pressure of 1.5 kPa. Compound A-1 was obtained.
(In the above formula, EO represents an ethyleneoxy group.)
合成例2 成分(A)である化合物(A−2)の合成
トリエチレングリコール150.1g(1.0モル)をジプロピレングリコール134g(1.0モル)に変えたこと以外は合成例1と同様にして、下記式で表される化合物A−2を得た。
(上記式において、POはプロピレンオキシ基を表す。)
Synthesis Example 2 Synthesis of Compound (A-2) as Component (A) Synthesis Example 1 except that 150.1 g (1.0 mol) of triethylene glycol was changed to 134 g (1.0 mol) of dipropylene glycol Similarly, Compound A-2 represented by the following formula was obtained.
(In the above formula, PO represents a propyleneoxy group.)
合成例3 成分(A)である化合物(A−3)の合成
トリエチレングリコール150.1g(1.0モル)をポリエチレングリコール(平均分子量400)400g(1.0モル)に変えたこと以外は合成例1と同様にして、下記式で表される化合物A−3を得た。
(上記式において、EOはエチレンオキシ基を表し、pは8〜10を表す。)
Synthesis Example 3 Synthesis of Compound (A-3) as Component (A) Except for changing 150.1 g (1.0 mol) of triethylene glycol to 400 g (1.0 mol) of polyethylene glycol (average molecular weight 400). In the same manner as in Synthesis Example 1, Compound A-3 represented by the following formula was obtained.
(In the above formula, EO represents an ethyleneoxy group, and p represents 8-10.)
合成例4 成分(B)である化合物(B1−1)の合成
ポリエチレングリコール(平均分子量800)のcis−9−オクタデセン酸ジエステルを化合物B1−1として用いた。
Synthesis Example 4 Synthesis of Compound (B1-1) as Component (B) A cis-9-octadecenoic acid diester of polyethylene glycol (average molecular weight 800) was used as Compound B1-1.
合成例5 成分(B)である化合物(B1−2)の合成
エチレンオキサイドとプロピレンオキサイドのブロック共重合体(モル比、エチレンオキサイド:プロピレンオキサイド=8:2)(数平均分子量1000)のcis−9−オクタデセン酸ジエステルを化合物B1−2として用いた。
Synthesis Example 5 Synthesis of Compound (B1-2) which is Component (B) cis- of block copolymer of ethylene oxide and propylene oxide (molar ratio, ethylene oxide: propylene oxide = 8: 2) (number average molecular weight 1000) 9-Octadecenoic acid diester was used as compound B1-2.
合成例6 成分(B)である化合物(B2−1)の合成
トリスチレン化フェノールのエチレンオキサイド付加物(平均付加モル数20)のcis−9−オクタデセン酸エステルを化合物B2−1として用いた。
Synthesis Example 6 Synthesis of Compound (B2-1) as Component (B) A cis-9-octadecenoic acid ester of tristyrenated phenol ethylene oxide adduct (average addition mole number 20) was used as Compound B2-1.
合成例7 成分(C)である化合物(C−1)の合成
トリスチレン化フェノールのエチレンオキサイド付加物(平均付加モル数10)の硫酸エステルのアンモニウム塩を化合物C−1として用いた。
Synthesis Example 7 Synthesis of Compound (C-1) as Component (C) An ammonium salt of a sulfate ester of tristyrenated phenol ethylene oxide adduct (average addition mole number 10) was used as Compound C-1.
合成例8 成分(C)である化合物(C−2)の合成
モノスチレン化フェノールのプロピレンオキサイド(平均付加モル数9)及びエチレンオキサイド(平均付加モル数5)のブロック付加物の硫酸エステルのアンモニウム塩を化合物C−2として用いた。
Synthesis Example 8 Synthesis of Compound (C-2) as Component (C) Ammonium sulfate ester of block adduct of propylene oxide (average addition mole number 9) and ethylene oxide (average addition mole number 5) of monostyrenated phenol The salt was used as compound C-2.
≪2≫評価
各実施例及び比較例の均染剤を用いて、(I)臭気、(II)染料分散性、(III)染着性及び均染性を評価した。各評価方法を以下に記載する。
<< 2 >> Evaluation (I) Odor, (II) Dye dispersibility, (III) Dyeing property and leveling property were evaluated using the leveling agent of each Example and Comparative Example. Each evaluation method is described below.
(I)臭気
実施例及び比較例の均染剤の1質量%水溶液を調製し、密閉容器に入れ80℃、10分間、静置した。その後、密閉容器を開封した時の臭気について以下の基準により評価した。その結果を表1に示す。
A:臭気を全く感じない。
B:臭気をやや感じる。
C:臭気を非常に感じる。
(I) Odor 1% by weight aqueous solutions of leveling agents of Examples and Comparative Examples were prepared, placed in an airtight container and allowed to stand at 80 ° C. for 10 minutes. Thereafter, the odor when the sealed container was opened was evaluated according to the following criteria. The results are shown in Table 1.
A: There is no odor at all.
B: A little odor is felt.
C: The odor is very felt.
(II)染料分散性
カラーペット(日本染色機械(株)製)のポットにて、水を用いて下記組成の試験液1及び試験液2を調製した。各試験液を40℃より3℃/分で130℃まで昇温し、同温度を30分間、維持した。その後、80℃に冷却し、各実施例及び比較例を用いた各試験液を同量ずつ、5Aろ紙(ADVANTEC社製)でろ過した。ろ過後のろ紙の状態を目視観察し、以下の基準により評価した。その結果を表1に示す。
(II) Dye dispersibility Test liquid 1 and test liquid 2 having the following compositions were prepared using water in a pot of a color pet (manufactured by Nippon Dyeing Machinery Co., Ltd.). Each test solution was heated from 40 ° C. to 130 ° C. at 3 ° C./min, and the same temperature was maintained for 30 minutes. Then, it cooled to 80 degreeC and filtered each test solution using each Example and the comparative example by 5A filter paper (made by ADVANTEC) by the same quantity. The state of the filter paper after filtration was visually observed and evaluated according to the following criteria. The results are shown in Table 1.
[評価基準]
A:ろ紙に染料凝集物による目詰まりはなく、染料分散性が良好である。
B:ろ紙に染料凝集物による目詰まりが少しあり、染料分散性がやや劣る。
C:ろ紙に染料凝集物が残っており、染料分散性が不良である。
[Evaluation criteria]
A: The filter paper is not clogged with dye aggregates and has good dye dispersibility.
B: The filter paper is slightly clogged with dye aggregates, and the dye dispersibility is slightly inferior.
C: Dye aggregates remain on the filter paper, and the dye dispersibility is poor.
(III)染着性及び均染性
(III)−1.染色繊維製品の製造
(III) Dyeing property and leveling property (III) -1. Manufacture of dyed fiber products
ミニカラー染色機(Rapid製)のポットに、水を用いて下記組成の処理液を調製し、そこに染色対象繊維としてポリエステルタフタ精練布(30デニール、目付け:50g/m2)を、浴比1:10で投入し、下記条件i又は条件iiにて染色を行った。
[処理液組成]
・実施例及び比較例の均染剤 1g/L
・pH調整剤 0.3g/L
氷酢酸
・分散染料 各0.3%o.w.f.
・Dianix Yellow Brown XF(ダイスター製、商品名)
・Dianix Rubine XFN(ダイスター製、商品名)
・Dianix Navy XF(ダイスター製、商品名)
A treatment liquid having the following composition is prepared in water in a pot of a mini-color dyeing machine (manufactured by Rapid), and polyester taffeta scouring cloth (30 denier, basis weight: 50 g / m 2 ) as a fiber to be dyed there. The sample was added at 1:10, and staining was performed under the following condition i or condition ii.
[Treatment liquid composition]
-Leveling agent of Examples and Comparative Examples 1 g / L
・ PH adjuster 0.3g / L
Glacial acetic acid and disperse dye 0.3% o. w. f.
・ Dianix Yellow Brown XF (product name)
・ Dianix Ruby XFN (product name, manufactured by Dystar)
・ Dianix Navy XF (product name)
[染色工程]
上記染色工程後、処理液を約80℃まで冷却し、染色対象繊維を取り出した。それを下記組成の還元洗浄液に浴比1:30で投入し、80℃で15分間、還元洗浄した。その後、水洗、脱水及び乾燥を行い、染色繊維製品を得た。
[還元洗浄液組成]
・SUNMORL M−240(浙江日華化学製、商品名) 1g/L
・炭酸ナトリウム 1g/L
・ハイドロサルファイトナトリウム 1g/L
After the dyeing step, the treatment liquid was cooled to about 80 ° C., and the fiber to be dyed was taken out. It was put into a reducing cleaning solution having the following composition at a bath ratio of 1:30 and subjected to reducing cleaning at 80 ° C. for 15 minutes. Thereafter, washing with water, dehydration and drying were performed to obtain a dyed fiber product.
[Reduced cleaning solution composition]
・ SUNMORL M-240 (Zhejiang Nichika Chemical Co., Ltd., trade name) 1g / L
・ Sodium carbonate 1g / L
・ Hydrosulfite sodium 1g / L
(III)−2.染着性
得られた染色繊維製品について、分光測色計(CM−3600d、コニカミノルタセンシング(株)製)を用いて400〜700nmの10nm毎のK/S値を求め、その積分値を算出し、その染色繊維製品のK/S値とした。比較例1の均染剤を用いた条件iで得られた染色繊維製品のK/S値を100とした時の、他の染色繊維製品の相対K/S値を求め、染着率とした。その結果を表1に示す。染着率が高いほど、濃く染色できていること、即ち染着性が優れていることを示す。
(III) -2. Dyeing property About the obtained dyed fiber product, K / S value for every 10 nm of 400 to 700 nm is obtained using a spectrocolorimeter (CM-3600d, manufactured by Konica Minolta Sensing Co., Ltd.), and the integral value is calculated. And the K / S value of the dyed fiber product. When the K / S value of the dyed fiber product obtained under the condition i using the level dyeing agent of Comparative Example 1 was set to 100, the relative K / S value of the other dyed fiber product was determined and used as the dyeing rate. . The results are shown in Table 1. The higher the dyeing rate, the deeper the dyeing, that is, the better the dyeing property.
(III)−3.均染性
上記「(III)−1.染色繊維製品の製造」で得られた染色繊維製品について、目視観察し、均染性を下記基準により評価した。その結果を表1に示す。
<評価基準>
A:染色斑が殆ど見られず、均染性が良好
B:染色斑が少ししか見られず、均染性がやや良好
C:染色斑が多く見られ、均染性が不十分
(III) -3. Level Dyeability The dyed fiber product obtained in “(III) -1. Production of dyed fiber product” was visually observed, and the level dyeability was evaluated according to the following criteria. The results are shown in Table 1.
<Evaluation criteria>
A: Almost no staining spots are observed and leveling is good. B: Little staining spots are observed and leveling is slightly good. C: Many staining spots are observed and leveling is insufficient.
表1に示されたように、均染剤は、均染剤由来の臭気が抑えられており、優れた染料分散性を有していることが分かった。また、均染剤を用いることにより優れた均染性及び染着性の染色繊維製品を製造できることが分かった。 As shown in Table 1, it was found that the leveling agent had excellent dye dispersibility because the leveling agent-derived odor was suppressed. It was also found that by using a leveling agent, an excellent leveling and dyeing dyed fiber product can be produced.
また、昇温速度を通常より速くした場合であっても優れた均染性及び染着性の染色繊維製品を製造できることが分かった。 In addition, it was found that even if the temperature rising rate is higher than usual, an excellent dyeing and dyeing fiber product can be produced.
本発明の均染剤は臭気が少ないため、均染剤由来の臭気が染色対象繊維に付く恐れが少なく、染色の作業環境を良好なものとできる。また、本発明の均染剤は、優れた染料分散性を有し、優れた均染性及び染着性の染色繊維製品を製造することができる。そのため、均一に染色することが困難な混紡繊維、複合繊維、及び極細繊維を含む繊維製品などであっても、均一に染色することができる。 Since the level dyeing agent of the present invention has little odor, there is little possibility that the odor derived from the leveling agent will adhere to the fiber to be dyed, and the dyeing work environment can be made favorable. The leveling agent of the present invention has excellent dye dispersibility, and can produce a dyed fiber product having excellent leveling and dyeing properties. Therefore, even fiber products including mixed fibers, composite fibers, and ultrafine fibers that are difficult to dye uniformly can be dyed uniformly.
また、本発明の均染剤においては、昇温速度を速くした場合であっても優れた均染性及び染着性の染色繊維製品を製造することができる。そのため、エネルギーの節約及び作業時間の短縮に貢献でき、コスト削減にも寄与できる。 Further, in the level dyeing agent of the present invention, a dyed fiber product having excellent leveling and dyeing properties can be produced even when the temperature rising rate is increased. Therefore, it can contribute to energy saving and work time reduction, and can contribute to cost reduction.
Claims (4)
成分(B):下記一般式(2)で表される化合物(B1)及び下記一般式(3)で表される化合物(B2)からなる群より選択される少なくとも一つの化合物と、
成分(C):スチレン化フェノールのアルキレンオキサイド付加物の無機酸エステル及びその塩からなる群より選択される少なくとも一つの化合物と、
を含有することを特徴とする均染剤。
(式(1)中、R1及びR4はそれぞれ独立に炭素数1〜4のアルキル基又はアルコキシ基を表し、a及びcはそれぞれ独立に0〜3の整数を表し、R2及びR3はそれぞれ独立に単結合又は炭素数1〜3のアルキレン基を表し、A1Oは炭素数2〜6のアルキレンオキシ基を表し、bは1〜10の整数を表す。)
(式(2)中、R5及びR6はそれぞれ独立に炭素数7〜23の脂肪族炭化水素基を表し、A2Oは炭素数2〜4のアルキレンオキシ基を表し、dは1〜100の整数を表す。)
(式(3)中、R7、R8及びR9はそれぞれ独立に水素原子又はメチル基を表し、eは1〜3、fは0〜2、gは0〜5の整数を表し、[(ef+f)+g]は1〜5であり、A3Oは炭素数2〜4のアルキレンオキシ基を表し、hは1〜100の整数を表し、R10は炭素数7〜23の脂肪族炭化水素基を表す。) Component (A): a compound represented by the following general formula (1);
Component (B): at least one compound selected from the group consisting of compound (B1) represented by the following general formula (2) and compound (B2) represented by the following general formula (3);
Component (C): at least one compound selected from the group consisting of an inorganic acid ester of an alkylene oxide adduct of styrenated phenol and a salt thereof;
Leveling agent characterized by containing.
(In formula (1), R 1 and R 4 each independently represent an alkyl group or alkoxy group having 1 to 4 carbon atoms, a and c each independently represent an integer of 0 to 3, R 2 and R 3 Each independently represents a single bond or an alkylene group having 1 to 3 carbon atoms, A 1 O represents an alkyleneoxy group having 2 to 6 carbon atoms, and b represents an integer of 1 to 10).
(In formula (2), R 5 and R 6 each independently represent an aliphatic hydrocarbon group having 7 to 23 carbon atoms, A 2 O represents an alkyleneoxy group having 2 to 4 carbon atoms, and d represents 1 to 1) Represents an integer of 100.)
(In Formula (3), R < 7 >, R < 8 > and R < 9 > represent a hydrogen atom or a methyl group each independently, e is 1-3, f is 0-2, g represents the integer of 0-5, (Ef + f) + g] is 1 to 5, A 3 O represents an alkyleneoxy group having 2 to 4 carbon atoms, h represents an integer of 1 to 100, and R 10 is aliphatic carbonization having 7 to 23 carbon atoms. Represents a hydrogen group.)
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JPS58113252A (en) * | 1981-12-24 | 1983-07-06 | サンド・アクチエンゲゼルシヤフト | Dye aid for dispersive dye dyeing |
JPH06346381A (en) * | 1993-06-02 | 1994-12-20 | Sanyo Chem Ind Ltd | Dyeing assistant for polyester-based fiber |
JP2010090498A (en) * | 2008-10-07 | 2010-04-22 | Dai Ichi Kogyo Seiyaku Co Ltd | Level dyeing agent for polyester fiber |
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JP2021075828A (en) * | 2019-11-13 | 2021-05-20 | 日華化学株式会社 | Dyeing aid and method for producing dyed fiber product |
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