JP2019220395A - Connection member, branch connection structure of cable, cable with branch, manufacturing method of branch connection structure of cable, and rod-shaped member - Google Patents

Connection member, branch connection structure of cable, cable with branch, manufacturing method of branch connection structure of cable, and rod-shaped member Download PDF

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JP2019220395A
JP2019220395A JP2018118177A JP2018118177A JP2019220395A JP 2019220395 A JP2019220395 A JP 2019220395A JP 2018118177 A JP2018118177 A JP 2018118177A JP 2018118177 A JP2018118177 A JP 2018118177A JP 2019220395 A JP2019220395 A JP 2019220395A
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cable
conductor
rod
branch
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JP7171261B2 (en
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高橋 俊明
Toshiaki Takahashi
俊明 高橋
美里 草刈
Misato Kusakari
美里 草刈
橋本 浩司
Koji Hashimoto
橋本  浩司
五十嵐 俊之
Toshiyuki Igarashi
俊之 五十嵐
弘幸 金子
Hiroyuki Kaneko
弘幸 金子
常義 藤井
Tsuneyoshi Fujii
常義 藤井
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Sumitomo Electric Industries Ltd
Sumiden Transmission and Distribution Systems Products Corp
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Sumiden Transmission and Distribution Systems Products Corp
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Abstract

To provide a connection member that can connect a trunk conductor and a branch conductor having various sizes with a simple configuration.SOLUTION: A connection member for electrically connecting a trunk cable having a trunk conductor and a branch cable having a branch conductor includes a rod-shaped member for gripping the branch conductor, and a connecting member for gripping the rod-shaped member and the trunk conductor, and the rod-shaped member includes a first region having a storage hole into which a tip end of the branch conductor is inserted from one end surface side, and a second region gripped by the connecting member.SELECTED DRAWING: Figure 1

Description

本発明は、接続部材、ケーブルの分岐接続構造、分岐付きケーブル、ケーブルの分岐接続構造の製造方法、及び棒状部材に関する。   The present invention relates to a connection member, a branch connection structure of a cable, a cable with a branch, a method of manufacturing a branch connection structure of a cable, and a rod-shaped member.

特許文献1には、ビル、集合住宅、工場、トンネルなどの電気配線に用いられるケーブルとして、幹線ケーブルと、幹線ケーブルに電気的に接続される分岐線ケーブルとを備えるケーブルの分岐接続構造が開示されている。幹線ケーブルは、アルミニウム又はアルミニウム合金からなる幹線導体を有する。分岐線ケーブルは、銅又は銅合金からなる分岐線導体を有する。幹線ケーブルと分岐線ケーブルとは、幹線導体及び分岐線導体をそれぞれ把持する幹線把持部及び分岐線把持部を有するコネクタによって互いに圧縮して接続されている。コネクタは、幹線把持部と分岐線把持部とが一体に成形された一体物である。   Patent Literature 1 discloses a branch connection structure of a cable including a trunk cable and a branch cable electrically connected to the trunk cable as a cable used for electric wiring of a building, an apartment house, a factory, a tunnel, and the like. Have been. The trunk cable has a trunk conductor made of aluminum or an aluminum alloy. The branch line cable has a branch line conductor made of copper or a copper alloy. The main line cable and the branch line cable are compressed and connected to each other by a connector having a main line holding portion and a branch line holding portion for holding the main line conductor and the branch line conductor, respectively. The connector is an integral body in which the main line grip and the branch line grip are integrally formed.

特開2017−4766号公報JP 2017-4766 A

幹線導体及び分岐線導体はそれぞれ、多種のサイズ(直径)を有する。そのため、幹線把持部及び分岐線把持部が一体に成形されたコネクタの場合、幹線導体及び分岐線導体の各サイズに対応した幹線把持部及び分岐線把持部とする必要上、多種の幹線把持部と多種の分岐線把持部との組み合わせの数に対応した多種のコネクタを用意する必要がある。コネクタは一般的に鋳型を用いて鋳造、又は金型で押出製造されるため、多種のコネクタに対応した多種の型も必要となり、製造が煩雑となり易い。   The main conductor and the branch conductor each have various sizes (diameters). Therefore, in the case of a connector in which the main line holding portion and the branch line holding portion are integrally formed, various types of main line holding portions need to be used as the main line holding portion and the branch line holding portion corresponding to each size of the main line conductor and the branch line conductor. It is necessary to prepare various types of connectors corresponding to the number of combinations of the cable and the various types of branch line gripping portions. In general, connectors are cast using a mold or manufactured by extrusion using a metal mold. Therefore, various types of connectors corresponding to various types of connectors are required, and the manufacturing is likely to be complicated.

そこで、本開示は、多種のサイズを有する幹線導体と分岐線導体とを簡易な構成で接続可能な接続部材を提供することを目的の一つとする。また、本開示は、多種のサイズを有する幹線導体と分岐線導体とを簡易な構成で接続可能なケーブルの分岐接続構造、分岐付きケーブル、分岐付きケーブルの製造方法、及び棒状部材を提供することを別の目的の一つとする。   Therefore, an object of the present disclosure is to provide a connection member that can connect a trunk conductor having various sizes and a branch conductor with a simple configuration. Further, the present disclosure provides a branch connection structure of a cable, a cable with a branch, a method of manufacturing a cable with a branch, and a rod-shaped member that can connect a trunk conductor and a branch conductor having various sizes with a simple configuration. Is another purpose.

本開示に係る接続部材は、
幹線導体を有する幹線ケーブルと、分岐線導体を有する分岐線ケーブルとを電気的に接続する接続部材であって、
一端と他端を有し、前記分岐線導体を把持する棒状部材と、
前記棒状部材及び前記幹線導体を把持する連結部材とを備え、
前記棒状部材は、
前記一端に前記分岐線導体の先端部が挿入される収納穴を有する第一領域と、
前記第一領域の他端側に位置して前記連結部材に把持される第二領域とを備える。
The connection member according to the present disclosure,
A connecting member that electrically connects a trunk cable having a trunk conductor and a branch cable having a branch conductor,
A bar-shaped member having one end and the other end, and gripping the branch line conductor,
A connecting member that grips the rod-shaped member and the main conductor,
The rod-shaped member,
A first region having a storage hole into which the tip of the branch line conductor is inserted at one end,
A second region which is located on the other end side of the first region and is gripped by the connecting member.

本開示に係るケーブルの分岐接続構造は、
アルミニウム又はアルミニウム合金からなる幹線導体を有する幹線ケーブルと、
銅又は銅合金からなる分岐線導体を有する分岐線ケーブルと、
前記幹線ケーブルと前記分岐線ケーブルとを電気的に接続する接続部材とを備えるケーブルの分岐接続構造であって、
前記接続部材は、上記本開示に係る接続部材である。
The branch connection structure of the cable according to the present disclosure,
A trunk cable having a trunk conductor made of aluminum or an aluminum alloy,
A branch line cable having a branch line conductor made of copper or a copper alloy,
A branch connection structure for a cable including a connecting member that electrically connects the trunk cable and the branch cable,
The connection member is the connection member according to the present disclosure.

本開示に係る分岐付きケーブルは、
上記本開示に係るケーブルの分岐接続構造を備える。
The cable with branch according to the present disclosure,
The branch connection structure for a cable according to the present disclosure is provided.

本開示に係る分岐接続構造の製造方法は、
幹線導体を有する幹線ケーブルを用意する工程と、
分岐線導体を有する分岐線ケーブルを用意する工程と、
上記本開示に係る接続部材を用意する工程と、
前記接続部材を介して前記幹線ケーブルと前記分岐線ケーブルとを電気的に接続する工程とを備える。
The method of manufacturing the branch connection structure according to the present disclosure,
Preparing a trunk cable having a trunk conductor;
Providing a branch line cable having a branch line conductor;
A step of preparing the connection member according to the present disclosure,
Electrically connecting the trunk cable and the branch cable via the connection member.

本開示に係る棒状部材は、
銅又は銅合金からなる棒状体で、一端に銅又は銅合金からなる分岐線導体の先端部が挿入される収納穴を有する第一領域と、
アルミニウム又はアルミニウム合金からなり、前記第一領域の他端に接合される棒状体で、アルミニウム又はアルミニウム合金からなる幹線導体と共にアルミニウム又はアルミニウム合金からなる連結部材に把持される第二領域とを備える。
The rod-shaped member according to the present disclosure,
A rod-shaped body made of copper or copper alloy, a first region having a storage hole into which the tip of a branch line conductor made of copper or copper alloy is inserted at one end,
A rod-shaped body made of aluminum or an aluminum alloy and joined to the other end of the first area, comprising a main area conductor made of aluminum or an aluminum alloy and a second area gripped by a connecting member made of aluminum or an aluminum alloy.

上記接続部材、ケーブルの分岐接続構造、分岐付きケーブル、ケーブルの分岐接続構造の製造方法、及び棒状部材は、多種のサイズを有する幹線導体と分岐線導体とを簡易な構成で接続可能である。   The connection member, the branch connection structure of the cable, the cable with a branch, the method of manufacturing the branch connection structure of the cable, and the rod-shaped member can connect the trunk conductor and the branch conductor having various sizes with a simple configuration.

実施形態に係る接続部材及びケーブルの分岐接続構造を示す概略構成図である。It is a schematic structure figure showing the connecting member and the branch connection structure of the cable concerning an embodiment. 実施形態に係る接続部材及びケーブルの分岐接続構造を示す概略分解構成図である。It is a schematic disassembled block diagram which shows the connection member and the branch connection structure of a cable which concern on embodiment. 実施形態に係る接続部材を構成する連結部材を示す概略斜視図である。It is a schematic perspective view which shows the connection member which comprises the connection member which concerns on embodiment. 実施形態に係るケーブルの分岐接続構造を備える分岐付きケーブルを示す概略説明図である。It is a schematic explanatory view showing a cable with a branch provided with a branch connection structure of a cable concerning an embodiment. 実施形態に係る接続部材を構成する棒状部材の変形例を示す概略側面図である。It is a schematic side view which shows the modification of the rod-shaped member which comprises the connection member which concerns on embodiment. 実施形態に係る接続部材を構成する棒状部材の別の変形例を示す概略側面図である。It is a schematic side view which shows another modification of the bar-shaped member which comprises the connection member which concerns on embodiment. 実施形態に係る接続部材及びケーブルの分岐接続構造における棒状部材と連結部材との接続箇所の変形例を示す概略構成図である。It is a schematic block diagram which shows the modification of the connection part of the rod-shaped member and connection member in the connection member and the branch connection structure of a cable which concerns on embodiment.

[本発明の実施形態の説明]
最初に本発明の実施形態の内容を列記して説明する。
[Description of Embodiment of the Present Invention]
First, the contents of the embodiment of the present invention will be listed and described.

(1)本発明の実施形態に係る接続部材は、
幹線導体を有する幹線ケーブルと、分岐線導体を有する分岐線ケーブルとを電気的に接続する接続部材であって、
一端と他端を有し、前記分岐線導体を把持する棒状部材と、
前記棒状部材及び前記幹線導体を把持する連結部材とを備え、
前記棒状部材は、
前記一端に前記分岐線導体の先端部が挿入される収納穴を有する第一領域と、
前記第一領域の他端側に位置して前記連結部材に把持される第二領域とを備える。
(1) The connection member according to the embodiment of the present invention includes:
A connecting member that electrically connects a trunk cable having a trunk conductor and a branch cable having a branch conductor,
A bar-shaped member having one end and the other end, and gripping the branch line conductor,
A connecting member that grips the rod-shaped member and the main conductor,
The rod-shaped member,
A first region having a storage hole into which the tip of the branch line conductor is inserted at one end,
A second region which is located on the other end side of the first region and is gripped by the connecting member.

上記接続部材は、分岐線導体を把持する棒状部材と幹線導体を把持する連結部材とが独立した部材で構成される。棒状部材は、一端に収納穴を有する第一領域を備えることで、収納穴の穴径を変えるだけで、多種のサイズを有する分岐線導体に容易に対応できる。一方で、棒状部材は、収納穴の穴径を変えたとしても、連結部材に把持される第二領域の外径を変えることなく一様とできる。連結部材は、幹線導体を把持する領域のサイズを変えるだけで、多種のサイズを有する幹線導体に容易に対応でき、かつ棒状部材の第二領域の外径を一様とできることから、棒状部材を把持する領域のサイズを一様とできる。上記接続部材は、棒状部材と連結部材との接続領域を一様なサイズとできることで、分岐線導体のサイズの影響が連結部材に及ばず、かつ幹線導体のサイズの影響が棒状部材に及ばない。よって、上記接続部材は、分岐線導体及び幹線導体の少なくとも一方のサイズが変わった場合、分岐線導体のサイズに対応した棒状部材と、幹線導体のサイズに対応した連結部材とを独立して用意できる。棒状部材と連結部材とを独立して用意できることで、幹線導体及び分岐線導体をそれぞれ把持する把持部が一体に成形された接続部材に比較して、幹線導体及び分岐線導体をそれぞれ把持する把持部の組み合わせの自由度が高く、接続部材の個数を削減できる。また、棒状部材と連結部材とを独立して用意できることで、棒状部材及び連結部材の製造が容易であり、かつ棒状部材と連結部材との接続も容易である。   The connection member is configured by a bar-shaped member that grips the branch conductor and a connecting member that grips the trunk conductor are independent members. By providing the first region having the storage hole at one end, the rod-shaped member can easily cope with branch line conductors having various sizes simply by changing the hole diameter of the storage hole. On the other hand, even when the diameter of the storage hole is changed, the rod-shaped member can be made uniform without changing the outer diameter of the second region gripped by the connecting member. The connecting member can easily cope with the main conductor having various sizes simply by changing the size of the region where the main conductor is gripped, and since the outer diameter of the second region of the rod can be uniform, the rod-shaped member is used. The size of the area to be gripped can be made uniform. Since the connection member has a uniform connection area between the rod-shaped member and the connection member, the size of the branch conductor does not affect the connection member, and the size of the main conductor does not affect the rod-shaped member. . Therefore, when the size of at least one of the branch line conductor and the main line conductor changes, the connection member separately prepares a rod-shaped member corresponding to the size of the branch line conductor and a connecting member corresponding to the size of the main line conductor. it can. Since the rod-shaped member and the connecting member can be prepared independently, a gripping portion that grips the main line conductor and the branch line conductor, respectively, as compared with a connection member in which the gripping portion that grips the main line conductor and the branch line conductor are integrally formed. The degree of freedom in combining parts is high, and the number of connecting members can be reduced. In addition, since the rod-shaped member and the connecting member can be prepared independently, the production of the rod-shaped member and the connecting member is easy, and the connection between the rod-shaped member and the connecting member is also easy.

上記接続部材は、棒状部材における分岐線導体の把持領域(収納穴)、及び連結部材における幹線導体の把持領域が、棒状部材と連結部材との接続領域とは独立して設定されるため、上記接続領域のサイズを各導体の把持領域に比較して大きくできる。具体的には、棒状部材の第二領域の外径を第一領域に比較して大きくできる。第二領域の外径を大きくできることで、棒状部材と連結部材との接触面積を大きくでき、棒状部材と連結部材とを圧縮して接続したときに、棒状部材と連結部材とを強固に接続できる。   In the connection member, the holding region (storage hole) of the branch line conductor in the rod member and the holding region of the main conductor in the connection member are set independently of the connection region between the rod member and the connection member. The size of the connection area can be made larger than the grip area of each conductor. Specifically, the outer diameter of the second region of the rod-shaped member can be made larger than that of the first region. By increasing the outer diameter of the second region, the contact area between the rod-shaped member and the connecting member can be increased, and when the rod-shaped member and the connecting member are compressed and connected, the rod-shaped member and the connecting member can be firmly connected. .

(2)上記接続部材の一例として、前記第一領域と前記第二領域とは、互いに異種金属からなり、端面同士で接合されていることが挙げられる。   (2) As an example of the connection member, the first region and the second region are made of different metals, and are joined at end faces.

第一領域と第二領域とが互いに異種金属からなることで、連結部材を第二領域の構成金属と同じ金属で構成した場合、第一領域の構成金属と同じ金属からなる分岐線導体と、第二領域の構成金属と同じ金属からなる幹線導体とを容易に接続できる。第一領域の収納穴に分岐線導体を挿入することで、第一領域(棒状部材)と分岐線導体との間で電食が生じることを抑制でき、第二領域を連結部材で把持することで、第二領域(棒状部材)と連結部材との間で電食が生じることを抑制できるからである。なお、第一領域と第二領域とは、端面間に隙間が生じないように接合されることで、端面間に電食が生じることを抑制できる。   The first region and the second region are made of different metals from each other, and when the connecting member is made of the same metal as the constituent metal of the second region, a branch line conductor made of the same metal as the constituent metal of the first region, The constituent metal of the second region and the main conductor made of the same metal can be easily connected. By inserting the branch line conductor into the storage hole of the first region, it is possible to suppress the occurrence of electrolytic corrosion between the first region (bar-shaped member) and the branch line conductor, and to grip the second region with the connecting member. This is because it is possible to suppress the occurrence of electrolytic corrosion between the second region (the rod-shaped member) and the connecting member. The first region and the second region are joined so that no gap is formed between the end faces, so that the occurrence of electrolytic corrosion between the end faces can be suppressed.

また、第一領域と分岐線導体とを同種金属で接続できることで、分岐線導体と第一領域(棒状部材)とを圧縮して接続したときに、接続領域に応力緩和が生じ難く、かつ分岐線導体を均一的に圧縮し易いため、分岐線導体と棒状部材とを強固に接続し易い。また、第二領域と連結部材と幹線導体とを同種金属で接続できることで、第二領域(棒状部材)と連結部材と幹線導体とを圧縮して接続したときに、接続領域に応力緩和が生じ難く、かつ棒状部材及び幹線導体を均一的に圧縮し易いため、棒状部材と連結部材と幹線導体とを強固に接続し易い。   In addition, since the first region and the branch line conductor can be connected by the same kind of metal, when the branch line conductor and the first region (bar-shaped member) are compressed and connected, stress relaxation hardly occurs in the connection region, and the branch region is branched. Since the wire conductor is easily compressed uniformly, it is easy to firmly connect the branch wire conductor and the rod-shaped member. In addition, since the second region, the connecting member, and the main conductor can be connected by the same kind of metal, when the second region (bar-shaped member), the connecting member, and the main conductor are compressed and connected, stress relaxation occurs in the connection region. Since it is difficult to compress the rod-shaped member and the trunk conductor uniformly, it is easy to firmly connect the rod-shaped member, the connecting member and the trunk conductor.

(3)第一領域と第二領域とが互いに異種金属からなる上記接続部材の一例として、前記第一領域は、銅又は銅合金からなり、前記第二領域は、アルミニウム又はアルミニウム合金からなることが挙げられる。   (3) As an example of the connection member in which the first region and the second region are made of different metals, the first region is made of copper or a copper alloy, and the second region is made of aluminum or an aluminum alloy. Is mentioned.

第一領域が銅又は銅合金からなることで、銅又は銅合金からなる分岐線導体を容易に接続できる。第一領域(棒状部材)と分岐線導体とを同種金属で接続できるからである。分岐線導体が銅又は銅合金からなると、端末処理が行い易く作業性に優れる。ビルなどの電気配線に用いられるケーブルの導体には、古くから銅又は銅合金が用いられており、銅又は銅合金からなる導体に対する端末処理に必要な部品及び工具類が普及しており、作業者の高度な熟練度を必要としないからである。第二領域がアルミニウム又はアルミニウム合金からなることで、連結部材がアルミニウム又はアルミニウム合金からなる場合に、アルミニウム又はアルミニウム合金からなる幹線導体を容易に接続できる。第二領域(棒状部材)と連結部材と幹線導体とを同種金属で接続できるからである。第二領域がアルミニウム又はアルミニウム合金からなることで、棒状部材を軽量化できる。また、連結部材及び幹線導体がアルミニウム又はアルミニウム合金からなることで、接続部材自体を軽量化できると共に、幹線ケーブルを軽量化できる。   Since the first region is made of copper or a copper alloy, a branch line conductor made of copper or a copper alloy can be easily connected. This is because the first region (bar-shaped member) and the branch line conductor can be connected by the same metal. When the branch line conductor is made of copper or a copper alloy, the terminal treatment is easily performed and the workability is excellent. Copper or copper alloy has been used for conductors of cables used for electrical wiring in buildings and the like, and parts and tools necessary for terminal treatment of copper or copper alloy conductors have been widely used. This is because it does not require a high degree of skill of the person. Since the second region is made of aluminum or an aluminum alloy, the main conductor made of aluminum or an aluminum alloy can be easily connected when the connecting member is made of aluminum or an aluminum alloy. This is because the second region (bar-shaped member), the connecting member, and the main conductor can be connected with the same metal. Since the second region is made of aluminum or an aluminum alloy, the rod-shaped member can be reduced in weight. Further, since the connecting member and the trunk conductor are made of aluminum or an aluminum alloy, the weight of the connecting member itself and the weight of the trunk cable can be reduced.

(4)上記接続部材の一例として、前記収納穴の内周面は、銅又は銅合金からなることが挙げられる。   (4) As an example of the connection member, the inner peripheral surface of the storage hole may be made of copper or a copper alloy.

収納穴の内周面が銅又は銅合金からなることで、棒状部材の内周面以外の領域が銅又は銅合金以外の金属からなる場合であっても、銅又は銅合金からなる分岐線導体を容易に接続できる。収納穴の内周面と分岐線導体とを同種金属で接続できるからである。   Even when the inner peripheral surface of the storage hole is made of copper or a copper alloy, even if the region other than the inner peripheral surface of the rod-shaped member is made of a metal other than copper or a copper alloy, a branch line conductor made of copper or a copper alloy Can be easily connected. This is because the inner peripheral surface of the storage hole and the branch line conductor can be connected by the same kind of metal.

(5)上記接続部材の一例として、前記連結部材は、前記第一領域を把持することなく、前記第二領域を把持することが挙げられる。   (5) As an example of the connection member, the connection member may grip the second region without gripping the first region.

連結部材が棒状部材の第一領域を把持することなく第二領域を把持することで、連結部材と棒状部材との接続と、棒状部材と分岐線導体との接続とを、独立して行うことができる。よって、第一領域と第二領域とが互いに異種金属からなり、連結部材を第二領域の構成金属と同じ金属で構成した場合、第一領域の構成金属と同じ金属からなる分岐線導体と、第二領域の構成金属と同じ金属からなる幹線導体とを容易に接続できる。   The connection between the connecting member and the rod-shaped member and the connection between the rod-shaped member and the branch line conductor are performed independently by the connecting member gripping the second region without gripping the first region of the rod-shaped member. Can be. Therefore, when the first region and the second region are made of different metals from each other, and the connecting member is made of the same metal as the constituent metal of the second region, a branch line conductor made of the same metal as the constituent metal of the first region, The constituent metal of the second region and the main conductor made of the same metal can be easily connected.

(6)上記接続部材の一例として、前記棒状部材は、前記第二領域を挟んで前記第一領域とは反対側に第三領域を備え、前記第三領域は、前記棒状部材の長手方向と交差する方向に突出する突出部を備えることが挙げられる。   (6) As an example of the connection member, the rod-shaped member includes a third region on the opposite side to the first region across the second region, and the third region is in a longitudinal direction of the rod-shaped member. Providing a protruding portion that protrudes in the intersecting direction is included.

棒状部材に突出部を備えることで、連結部材に対して棒状部材が第一領域側(分岐線導体が接続される側)にずれたとしても、突出部が連結部材に引っ掛かるため、棒状部材が連結部材から抜け落ちることを抑制できる。   By providing the bar-shaped member with the protruding portion, even if the bar-shaped member is shifted to the first region side (the side to which the branch line conductor is connected) with respect to the connecting member, the protruding portion is caught by the connecting member, so that the bar-shaped member is It can be prevented from falling off from the connecting member.

(7)棒状部材に突出部を有する第三領域を備える上記接続部材の一例として、前記突出部は、前記連結部材の端面に接触することが挙げられる。   (7) As an example of the connection member including the third region having a protrusion on the rod-shaped member, the protrusion may be in contact with an end surface of the connection member.

棒状部材の突出部が連結部材の端面に接触することで、棒状部材と連結部材との接続領域に大きな引張力が加わったとしても、棒状部材が連結部材から抜け落ちることを抑制し易い。   Even when a large tensile force is applied to the connection region between the rod-shaped member and the connecting member due to the projecting portion of the rod-shaped member coming into contact with the end surface of the connecting member, the rod-shaped member is easily prevented from falling off from the connecting member.

(8)上記接続部材の一例として、前記連結部材は、アルミニウム又はアルミニウム合金からなることが挙げられる。   (8) As an example of the connection member, the connection member may be made of aluminum or an aluminum alloy.

連結部材がアルミニウム又はアルミニウム合金からなることで、連結部材を軽量化できる。   Since the connecting member is made of aluminum or an aluminum alloy, the weight of the connecting member can be reduced.

(9)上記接続部材の一例として、前記連結部材は、前記幹線導体を把持する第一把持部と、前記棒状部材を把持する第二把持部とを備えることが挙げられる。   (9) As an example of the connection member, the connection member may include a first grip portion that grips the main conductor and a second grip portion that grips the rod-shaped member.

連結部材に第一把持部及び第二把持部を備えることで、連結部材で幹線導体と棒状部材とを独立して把持することができる。   By providing the first holding portion and the second holding portion in the connecting member, the connecting member can independently hold the main conductor and the rod-shaped member.

(10)連結部材に第一把持部を備える上記接続部材の一例として、前記第一把持部は、前記連結部材の一端と他端とを繋ぐ第一開口部と、前記第一開口部の軸方向に沿って形成され、前記第一開口部内に前記幹線導体を収容可能な第一スリットとを備え、前記第一開口部は、前記幹線導体の外周長に対応する内周長を有する第一内周面を備えることが挙げられる。   (10) As an example of the connection member including a first grip portion in the connection member, the first grip portion includes a first opening connecting one end and the other end of the connection member, and a shaft of the first opening. A first slit formed in the first opening and capable of accommodating the main conductor in the first opening, the first opening having an inner peripheral length corresponding to the outer peripheral length of the main conductor. An inner peripheral surface is provided.

幹線導体は、幹線ケーブルの長手方向の途中に露出される。そのため、第一把持部に第一開口部及び第一スリットを備えることで、第一スリットを介して幹線導体を第一開口部内に収容でき、連結部材で幹線導体を容易に把持できる。   The trunk conductor is exposed in the longitudinal direction of the trunk cable. Therefore, by providing the first opening and the first slit in the first holding portion, the main conductor can be accommodated in the first opening through the first slit, and the main conductor can be easily held by the connecting member.

(11)連結部材に第二把持部を備える上記接続部材の一例として、前記第二把持部は、前記連結部材の一端と他端とを繋ぐ第二開口部を備え、前記第二開口部は、前記棒状部材の外周長に対応する内周長を有する第二内周面を備えることが挙げられる。   (11) As an example of the connection member including the second grip portion in the connection member, the second grip portion includes a second opening connecting one end and the other end of the connection member, and the second opening is And a second inner peripheral surface having an inner peripheral length corresponding to the outer peripheral length of the rod-shaped member.

棒状部材は、分岐線ケーブルの一端部に設けられる。そのため、第二把持部に第二開口部を備えることで、第二開口部の一端から棒状部材を挿入することができ、連結部材で棒状部材を容易に把持できる。   The bar-shaped member is provided at one end of the branch line cable. Therefore, by providing the second opening in the second gripping portion, the rod-shaped member can be inserted from one end of the second opening, and the rod-shaped member can be easily gripped by the connecting member.

(12)上記接続部材の一例として、前記幹線導体は、アルミニウム又はアルミニウム合金からなり、前記分岐線導体は、銅又は銅合金からなることが挙げられる。   (12) As an example of the connection member, the trunk conductor may be made of aluminum or an aluminum alloy, and the branch conductor may be made of copper or a copper alloy.

幹線導体がアルミニウム又はアルミニウム合金からなることで、幹線ケーブルを軽量化できる。また、分岐線導体が銅又は銅合金からなることで、端末処理が行い易く作業性に優れる。   Since the trunk conductor is made of aluminum or an aluminum alloy, the weight of the trunk cable can be reduced. Further, since the branch line conductor is made of copper or a copper alloy, the terminal treatment is easily performed and the workability is excellent.

(13)本発明の実施形態に係るケーブルの分岐接続構造は、
アルミニウム又はアルミニウム合金からなる幹線導体を有する幹線ケーブルと、
銅又は銅合金からなる分岐線導体を有する分岐線ケーブルと、
前記幹線ケーブルと前記分岐線ケーブルとを電気的に接続する接続部材とを備えるケーブルの分岐接続構造であって、
前記接続部材は、上記(1)から(12)のいずれか1つに記載の接続部材である。
(13) The branch connection structure of the cable according to the embodiment of the present invention includes:
A trunk cable having a trunk conductor made of aluminum or an aluminum alloy,
A branch line cable having a branch line conductor made of copper or a copper alloy,
A branch connection structure for a cable including a connecting member that electrically connects the trunk cable and the branch cable,
The connection member is the connection member according to any one of (1) to (12).

上記ケーブルの分岐接続構造は、本発明の実施形態に係る接続部材を用いて幹線ケーブルと分岐線ケーブルとを電気的に接続しているため、多種のサイズを有する幹線導体と分岐線導体とを容易に接続できると共に、幹線導体と分岐線導体とを強固に接続できる。   Since the branch connection structure of the cable electrically connects the trunk cable and the branch cable using the connection member according to the embodiment of the present invention, the trunk conductor and the branch line conductor having various sizes are connected. In addition to being easily connected, the trunk conductor and the branch conductor can be firmly connected.

(14)上記ケーブルの分岐接続構造の一例として、更に、前記接続部材、及び前記接続部材で接続された前記幹線導体及び前記分岐線導体を覆う樹脂モールド部を備えることが挙げられる。   (14) As an example of the branch connection structure of the cable, it is possible to further include a resin mold portion covering the connection member and the trunk conductor and the branch line conductor connected by the connection member.

接続部材、及び接続部材で接続された幹線導体及び分岐線導体を樹脂モールド部で覆うことで、各部材の接続領域を外部環境から保護できる。   By covering the connection member, and the trunk conductor and the branch line conductor connected by the connection member with the resin mold portion, the connection region of each member can be protected from the external environment.

(15)本発明の実施形態に係る分岐付きケーブルは、上記(13)又は(14)に記載のケーブルの分岐接続構造を備える。   (15) The cable with branch according to the embodiment of the present invention includes the cable branch connection structure according to (13) or (14).

上記分岐付きケーブルは、本発明の実施形態に係るケーブルの分岐接続構造により構成されるため、多種のサイズを有する幹線導体と分岐線導体とを容易に接続できると共に、幹線導体と分岐線導体とを強固に接続できる。   Since the branching cable is configured by the branch connection structure of the cable according to the embodiment of the present invention, the trunk conductor and the branch line conductor having various sizes can be easily connected, and the trunk conductor and the branch line conductor can be easily connected. Can be firmly connected.

(16)本発明の実施形態に係るケーブルの分岐接続構造の製造方法は、
幹線導体を有する幹線ケーブルを用意する工程と、
分岐線導体を有する分岐線ケーブルを用意する工程と、
上記(1)から(12)のいずれか1つに記載の接続部材を用意する工程と、
前記接続部材を介して前記幹線ケーブルと前記分岐線ケーブルとを電気的に接続する接続工程とを備える。
(16) The method of manufacturing the branch connection structure for a cable according to the embodiment of the present invention includes:
Preparing a trunk cable having a trunk conductor;
Providing a branch line cable having a branch line conductor;
Preparing the connection member according to any one of the above (1) to (12);
A connection step of electrically connecting the trunk cable and the branch cable via the connection member.

上記分岐付きケーブルの製造方法は、本発明の実施形態に係る接続部材を用いて幹線ケーブルと分岐線ケーブルとを電気的に接続するため、多種のサイズを有する幹線導体と分岐線導体とを容易に接続できると共に、幹線導体と分岐線導体とを強固に接続できる。   In the method of manufacturing a cable with a branch, since the trunk cable and the branch cable are electrically connected using the connecting member according to the embodiment of the present invention, the trunk conductor and the branch conductor having various sizes can be easily connected. And the trunk line conductor and the branch line conductor can be firmly connected.

(17)上記ケーブルの分岐接続構造の製造方法の一例として、
前記接続工程は、
前記分岐線導体の先端部が前記収納穴内に把持されるように、前記第一領域を圧縮する工程と、
前記棒状部材の前記第二領域及び前記幹線導体が前記連結部材に把持されるように、前記連結部材を圧縮する工程とを備えることが挙げられる。
(17) As an example of a method of manufacturing the branch connection structure of the cable,
The connecting step includes:
A step of compressing the first region so that a tip end of the branch line conductor is gripped in the storage hole;
Compressing the connecting member so that the second region of the rod-shaped member and the main conductor are gripped by the connecting member.

棒状部材の第一領域を圧縮し、かつ連結部材自体を圧縮することで、棒状部材及び連結部材を介して分岐線ケーブルと幹線ケーブルとを電気的に容易に接続できる。   By compressing the first region of the rod-shaped member and compressing the connecting member itself, the branch line cable and the trunk cable can be electrically easily connected via the rod-shaped member and the connecting member.

(18)本発明の実施形態に係る棒状部材は、
銅又は銅合金からなる棒状体で、一端に銅又は銅合金からなる分岐線導体の先端部が挿入される収納穴を有する第一領域と、
アルミニウム又はアルミニウム合金からなり、前記第一領域の他端に接合される棒状体で、アルミニウム又はアルミニウム合金からなる幹線導体と共にアルミニウム又はアルミニウム合金からなる連結部材に把持される第二領域とを備える。
(18) The rod-shaped member according to the embodiment of the present invention includes:
A rod-shaped body made of copper or copper alloy, a first region having a storage hole into which the tip of a branch line conductor made of copper or copper alloy is inserted at one end,
A rod-shaped body made of aluminum or an aluminum alloy and joined to the other end of the first area, comprising a main area conductor made of aluminum or an aluminum alloy and a second area gripped by a connecting member made of aluminum or an aluminum alloy.

第一領域が銅又は銅合金からなることで、棒状部材に銅又は銅合金からなる分岐線導体を容易に接続できる。一方で、第二領域がアルミニウム又はアルミニウム合金からなることで、アルミニウム又はアルミニウム合金からなる連結部材によって、棒状部材とアルミニウム又はアルミニウム合金からなる幹線導体とを容易に接続できる。つまり、上記棒状部材は、互いに異種金属からなる導体同士を容易に接続できる。   Since the first region is made of copper or a copper alloy, a branch line conductor made of copper or a copper alloy can be easily connected to the rod-shaped member. On the other hand, since the second region is made of aluminum or an aluminum alloy, the rod-shaped member and the main conductor made of aluminum or the aluminum alloy can be easily connected by the connecting member made of aluminum or the aluminum alloy. That is, the rod-shaped member can easily connect conductors made of different kinds of metals to each other.

(19)上記棒状部材の一例として、前記第二領域を挟んで前記第一領域とは反対側に第三領域を備え、前記第三領域は、前記棒状部材の長手方向と交差する方向に突出する突出部を備えることが挙げられる。   (19) As an example of the rod-shaped member, a third region is provided on the opposite side of the first region from the second region, and the third region protrudes in a direction intersecting the longitudinal direction of the rod-shaped member. And a protruding portion.

棒状部材に突出部を備えることで、連結部材で棒状部材を把持する際に、突出部を連結部材に対する係合部として機能させることができる。例えば、連結部材に棒状部材が貫通する場合、突出部が連結部材に引っ掛かることで、棒状部材が連結部材から抜け落ちることを抑制できる。   Providing the bar-shaped member with the protruding portion allows the protruding portion to function as an engaging portion for the connecting member when the bar-shaped member is gripped by the connecting member. For example, when the rod-shaped member penetrates the connecting member, the protrusion is hooked on the connecting member, so that the rod-shaped member can be prevented from falling off the connecting member.

[本発明の実施形態の詳細]
本発明の実施形態の詳細を、以下に図面を参照しつつ説明する。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。図中の同一符号は、同一名称物を示す。
[Details of Embodiment of the Present Invention]
Embodiments of the present invention will be described in detail below with reference to the drawings. It should be noted that the present invention is not limited to these exemplifications, but is indicated by the claims, and is intended to include all modifications within the scope and meaning equivalent to the claims. The same reference numerals in the drawings indicate the same names.

≪概要≫
実施形態では、図4に示すように、ビルに配置される分岐付きケーブル3を例にして、この分岐付きケーブル3を構成する幹線ケーブル4と分岐線ケーブル5とを電気的に接続する接続部材1(図1)、及びこの接続部材1を備えるケーブルの分岐接続構造2を説明する。幹線ケーブル4は、図1及び図2に示すように、幹線導体4aと、幹線導体4aを被覆する被覆層4bとを備える。同様に、分岐線ケーブル5は、分岐線導体5aと、分岐線導体5aを被覆する被覆層5bとを備える。幹線ケーブル4は、長手方向の途中で被覆層4bが剥がされ、幹線導体4aが露出されている。この幹線導体4aの露出箇所が、分岐線ケーブル5との接続領域となる。分岐線ケーブル5は、一端側において、被覆層5bが剥がされ、分岐線導体5aが露出されている。接続部材1は、幹線ケーブル4の露出された幹線導体4aと、分岐線ケーブル5の露出された分岐線導体5aとを電気的に接続する。実施形態に係る接続部材1は、図1〜図3に示すように、分岐線導体5aを把持する棒状部材10と、棒状部材10及び幹線導体4aを把持する連結部材20とを備える点を特徴の一つとする。以下、まず接続部材1の詳細な構成を説明し、次にこの接続部材1を備えるケーブルの分岐接続構造2の詳細な構成を説明する。
≪Overview≫
In the embodiment, as shown in FIG. 4, a connection member for electrically connecting a trunk cable 4 and a branch cable 5 constituting the branch cable 3 is exemplified by a branch cable 3 arranged in a building. 1 (FIG. 1) and a branch connection structure 2 of a cable including the connection member 1 will be described. As shown in FIGS. 1 and 2, the main cable 4 includes a main conductor 4a and a coating layer 4b that covers the main conductor 4a. Similarly, the branch line cable 5 includes a branch line conductor 5a and a coating layer 5b that covers the branch line conductor 5a. In the trunk cable 4, the coating layer 4b is peeled off in the middle of the longitudinal direction, and the trunk conductor 4a is exposed. The exposed portion of the trunk conductor 4a becomes a connection region with the branch line cable 5. On one end side of the branch line cable 5, the coating layer 5b is peeled off, and the branch line conductor 5a is exposed. The connecting member 1 electrically connects the exposed trunk conductor 4 a of the trunk cable 4 to the exposed branch conductor 5 a of the branch cable 5. As shown in FIGS. 1 to 3, the connection member 1 according to the embodiment is characterized in that a bar-shaped member 10 for gripping the branch line conductor 5a and a connecting member 20 for gripping the rod-shaped member 10 and the trunk conductor 4a are provided. One of Hereinafter, first, the detailed configuration of the connection member 1 will be described, and then the detailed configuration of the branch connection structure 2 for a cable including the connection member 1 will be described.

≪接続部材≫
接続部材1は、図1及び図2に示すように、分岐線導体5aを把持する棒状部材10と、棒状部材10及び幹線導体4aを把持する連結部材20とを備える。棒状部材10と連結部材20とは、独立した部材で構成される。図1では、棒状部材10で分岐線導体5aを把持すると共に、連結部材20で棒状部材10及び幹線導体4aを把持するように、各部材同士を圧縮して接続した状態を示す。図2では、各部材を組付ける前の状態を示す。
≪Connecting member≫
As shown in FIGS. 1 and 2, the connection member 1 includes a rod-shaped member 10 for gripping the branch line conductor 5a, and a connecting member 20 for gripping the rod-shaped member 10 and the trunk conductor 4a. The rod-shaped member 10 and the connecting member 20 are configured as independent members. FIG. 1 shows a state in which the members are compressed and connected so that the bar-shaped member 10 grips the branch line conductor 5a and the connecting member 20 grips the bar-shaped member 10 and the trunk conductor 4a. FIG. 2 shows a state before each member is assembled.

〔棒状部材〕
棒状部材10は、図1及び図2に示すように、分岐線導体5aを把持する第一領域11と、連結部材20に把持される第二領域12とを備える。この例では、棒状部材10は、第二領域12を挟んで第一領域11とは反対側に第三領域13を備える。第一領域11と第二領域12と第三領域13とは、連続して配置される。棒状部材10の断面形状は、円形や楕円形、矩形や六角形といった多角形などが挙げられる。この例では、棒状部材10は、断面円形状の丸棒部材である。
(Bar-shaped member)
As shown in FIGS. 1 and 2, the rod-shaped member 10 includes a first region 11 that holds the branch line conductor 5 a and a second region 12 that is held by the connecting member 20. In this example, the rod-shaped member 10 includes a third region 13 on the opposite side of the second region 12 from the first region 11. The first area 11, the second area 12, and the third area 13 are arranged continuously. The cross-sectional shape of the rod-shaped member 10 includes a circle, an ellipse, a polygon such as a rectangle and a hexagon, and the like. In this example, the bar member 10 is a round bar member having a circular cross section.

(第一領域)
第一領域11は、一端に分岐線導体5aの先端部が挿入される収納穴111を備える。収納穴111は、分岐線導体5aの先端部が挿入可能な止まり穴である。この例では、収納穴111は、分岐線導体5aの外径に対応する断面円形状である。第一領域11は、収納穴111に分岐線導体5aが挿入された状態で圧縮される。第一領域11の外径は、第一領域11の端面に開口する収納穴111を形成可能で、収納穴111に分岐線導体5aが挿入された状態で圧縮可能な大きさを適宜選択できる。
(First area)
The first region 11 has a storage hole 111 at one end into which the tip of the branch line conductor 5a is inserted. The storage hole 111 is a blind hole into which the tip of the branch line conductor 5a can be inserted. In this example, the storage hole 111 has a circular cross section corresponding to the outer diameter of the branch line conductor 5a. The first region 11 is compressed with the branch line conductor 5a inserted into the storage hole 111. The outer diameter of the first region 11 can form a storage hole 111 that is open at the end face of the first region 11, and can be appropriately selected to a size that can be compressed while the branch line conductor 5 a is inserted into the storage hole 111.

第一領域11は、挿入される分岐線導体5aの金属と同種金属からなることが好ましい。例えば、分岐線導体5aが銅又は銅合金からなる場合、第一領域11は、銅又は銅合金からなることが挙げられる。銅(Cu)としては、タフピッチ銅(酸素が0.02〜0.05質量%含有、残部がCu及び不可避的不純物)といった純Cuが利用できる。銅(Cu)合金としては、添加元素を含有し、残部がCu及び不可避的不純物からなる種々の組成のものが利用できる。添加元素は、例えば、スズ(Sn)、Ni、Si、Fe、リン(P)、Ag、Cr、Mg、チタン(Ti)、コバルト(Co)などから選択される1種以上が挙げられる。添加元素の合計含有量は、0.005質量%以上15質量%以下、更に0.05質量%以上10質量%以下が挙げられる。各元素の含有量としては、Snが0.005質量%以上10質量%以下、Niが0.005質量%以上10質量%以下などが挙げられる。このような合金として、例えば、Cu−Sn合金、Cu−Ni−Si合金、Cu−Mg合金、Cu−Fe合金、Cu−Ag合金、Cu−Co−P合金などが挙げられる。   The first region 11 is preferably made of the same metal as the metal of the branch line conductor 5a to be inserted. For example, when the branch line conductor 5a is made of copper or a copper alloy, the first region 11 may be made of copper or a copper alloy. As copper (Cu), pure Cu such as tough pitch copper (containing 0.02 to 0.05% by mass of oxygen, the balance being Cu and unavoidable impurities) can be used. As the copper (Cu) alloy, those having various compositions containing an additive element and the balance consisting of Cu and unavoidable impurities can be used. Examples of the additional element include one or more selected from tin (Sn), Ni, Si, Fe, phosphorus (P), Ag, Cr, Mg, titanium (Ti), cobalt (Co), and the like. The total content of the additional elements is 0.005% by mass or more and 15% by mass or less, and further 0.05% by mass or more and 10% by mass or less. Examples of the content of each element include Sn of 0.005% by mass or more and 10% by mass or less, and Ni of 0.005% by mass or more and 10% by mass or less. Examples of such an alloy include a Cu-Sn alloy, a Cu-Ni-Si alloy, a Cu-Mg alloy, a Cu-Fe alloy, a Cu-Ag alloy, and a Cu-Co-P alloy.

(第二領域)
第二領域12は、連結部材20に把持される領域であり、中実の棒状で構成される。第二領域12は、第一領域11の端面に接合される端面を有する。第一領域11と第二領域12とは、端面間に隙間が生じないように接合されている。具体的には、第一領域11を構成する金属原子と第二領域12を構成する金属原子とが金属結合するように接合されている。第一領域11と第二領域12の金属原子同士が金属結合するような接合としては、例えば摩擦圧接による接合が挙げられる。第一領域11と第二領域12とが金属結合して接合されていることで、第一領域11と第二領域12との間に隙間が生じず、第一領域11と第二領域12との間で電食が生じることを防止できる。また、第一領域11と第二領域12とが金属結合して接合されていることで、第一領域11と第二領域12とが異種金属からなる場合であっても、第一領域11と第二領域12とを一体物とみなせ、第一領域11と第二領域12との間で亀裂などの破損が生じることを防止できる。
(Second area)
The second region 12 is a region to be gripped by the connecting member 20, and is configured as a solid rod. The second area 12 has an end face joined to the end face of the first area 11. The first region 11 and the second region 12 are joined so that no gap is generated between the end faces. Specifically, the metal atoms constituting the first region 11 and the metal atoms constituting the second region 12 are joined so as to form a metal bond. Examples of the bonding in which metal atoms of the first region 11 and the second region 12 are metal-bonded include, for example, bonding by friction welding. Since the first region 11 and the second region 12 are metal-bonded and joined, no gap is formed between the first region 11 and the second region 12, and the first region 11 and the second region 12 Electric corrosion can be prevented from occurring between the two. Further, since the first region 11 and the second region 12 are joined by metal bonding, even when the first region 11 and the second region 12 are made of dissimilar metals, the first region 11 and the second region 12 can be connected to each other. The second region 12 can be regarded as an integral object, and the occurrence of breakage such as a crack between the first region 11 and the second region 12 can be prevented.

第二領域12の外径は、第一領域11の外径と同じでもよく、異なっていてもよい。第二領域12の外径が第一領域11の外径と同じであると、棒状部材10を製造し易い。一方、第二領域12の外径が第一領域11の外径よりも大きいと、第二領域12(棒状部材10)と連結部材20との接触面積を大きくでき、棒状部材10と連結部材20とを圧縮して接続したときに、棒状部材10と連結部材20とを強固に接続できる。   The outer diameter of the second area 12 may be the same as or different from the outer diameter of the first area 11. When the outer diameter of the second area 12 is the same as the outer diameter of the first area 11, the rod-shaped member 10 is easily manufactured. On the other hand, when the outer diameter of the second region 12 is larger than the outer diameter of the first region 11, the contact area between the second region 12 (the rod-shaped member 10) and the connecting member 20 can be increased, and the rod-shaped member 10 and the connecting member 20 When they are connected by compression, the rod-shaped member 10 and the connecting member 20 can be firmly connected.

第二領域12は、把持される連結部材20の金属と同種金属からなることが好ましい。例えば、幹線導体4aがアルミニウム又はアルミニウム合金からなる場合、連結部材20及び第二領域12は、アルミニウム又はアルミニウム合金からなることが挙げられる。アルミニウム(Al)としては、純度が99質量%以上の純Alが利用できる。アルミニウム(Al)合金としては、添加元素を含有し、残部がAl及び不可避的不純物からなる種々の組成のものが利用できる。添加元素は、例えば、鉄(Fe)、マグネシウム(Mg)、ケイ素(Si)、銅(Cu)、亜鉛(Zn)、ニッケル(Ni)、マンガン(Mn)、銀(Ag)、クロム(Cr)、ジルコニウム(Zr)などから選択される1種以上が挙げられる。添加元素の合計含有量は、0.005質量%以上3.0質量%以下、更に0.05質量%以上1.5質量%以下が挙げられる。各元素の含有量としては、Feが0.005質量%以上1.5質量%以下、Mgが0.005質量%以上1.0質量%以下などが挙げられる。このようなAl合金としては、例えば、Al−Fe合金、Al−Fe−Mg合金、Al−Fe−Si合金、Al−Fe−Mg−(Mn,Ni,Zr,Ag)合金、Al−Fe−Cu合金、Al−Fe−Cu−(Mg,Si)合金、Al−Mg−Si−Cu合金などが挙げられる。   The second region 12 is preferably made of the same kind of metal as the metal of the connecting member 20 to be gripped. For example, when the main conductor 4a is made of aluminum or an aluminum alloy, the connecting member 20 and the second region 12 may be made of aluminum or an aluminum alloy. As aluminum (Al), pure Al having a purity of 99% by mass or more can be used. As the aluminum (Al) alloy, those having various compositions containing an additive element and the balance of Al and unavoidable impurities can be used. Examples of the additional element include iron (Fe), magnesium (Mg), silicon (Si), copper (Cu), zinc (Zn), nickel (Ni), manganese (Mn), silver (Ag), and chromium (Cr). , Zirconium (Zr) and the like. The total content of the additional elements is 0.005% by mass or more and 3.0% by mass or less, and further 0.05% by mass or more and 1.5% by mass or less. Examples of the content of each element include Fe of 0.005% by mass to 1.5% by mass, and Mg of 0.005% by mass to 1.0% by mass. Examples of such an Al alloy include an Al—Fe alloy, an Al—Fe—Mg alloy, an Al—Fe—Si alloy, an Al—Fe—Mg— (Mn, Ni, Zr, Ag) alloy, and an Al—Fe— alloy. Cu alloys, Al-Fe-Cu- (Mg, Si) alloys, Al-Mg-Si-Cu alloys and the like can be mentioned.

(第三領域)
第三領域13は、棒状部材10の長手方向と交差する方向に突出する突出部131を備える。突出部131は、連結部材20に対して棒状部材10が第一領域11側(分岐線導体5aが接続される側)にずれた際に、連結部材20に引っ掛かることで、棒状部材10が連結部材20から抜け落ちることを抑制する抜け止め機能を有する。この例では、突出部131は、棒状部材10の全周に亘って、棒状部材10の長手方向と直交する方向に突出している。つまり、第三領域13は、第二領域12よりも外径が大きい円柱で構成される。また、この例では、突出部131は、連結部材20の端面に接触するように設けられている。連結部材20の端面に接触するように突出部131が設けられることで、第二領域12(棒状部材10)と連結部材20との接続領域に大きな引張力が加わってとしても、棒状部材10が連結部材20から抜け落ちることを抑制し易い。連結部材20と棒状部材10との接続強度は、分岐線導体5aの破断荷重に対する比率(連結部材20と棒状部材10との接続強度/分岐線導体5aの破断荷重)が80%以上、好ましくは90%以上を満たすことが好ましい。第三領域13に突出部131を備えることで、上記比率を満たし易い。
(Third area)
The third region 13 includes a protrusion 131 that protrudes in a direction intersecting with the longitudinal direction of the rod-shaped member 10. When the bar-shaped member 10 is shifted to the first region 11 side (the side to which the branch line conductor 5a is connected) with respect to the connecting member 20, the protrusion 131 is hooked on the connecting member 20 so that the bar-shaped member 10 is connected. It has a retaining function to prevent the member 20 from falling off. In this example, the protrusion 131 protrudes over the entire circumference of the rod-shaped member 10 in a direction orthogonal to the longitudinal direction of the rod-shaped member 10. That is, the third region 13 is formed of a column having a larger outer diameter than the second region 12. In this example, the protruding portion 131 is provided so as to be in contact with the end surface of the connecting member 20. By providing the protruding portion 131 so as to be in contact with the end surface of the connecting member 20, even if a large tensile force is applied to the connecting region between the second region 12 (the bar-shaped member 10) and the connecting member 20, the bar-shaped member 10 can be moved. It is easy to suppress falling off from the connecting member 20. As for the connection strength between the connecting member 20 and the bar-shaped member 10, the ratio (the connection strength between the connecting member 20 and the bar-shaped member 10 / the breaking load of the branch line conductor 5a) to the breaking load of the branch line conductor 5a is 80% or more, preferably. It is preferable to satisfy 90% or more. By providing the projection 131 in the third region 13, the above ratio can be easily satisfied.

突出部131は、棒状部材10が連結部材20から抜け落ちることを抑制できればその形状は特に問わない。例えば、突出部131は、棒状部材10の端部から棒状部材10の長手方向と交差する方向に突出する突片で構成されることが挙げられる。突出部131が突片で構成される場合、棒状部材10の周方向に沿って等間隔に複数設けることが好ましい。突片の形状は、棒状や扇状など適宜な形状を選択できる。   The shape of the projecting portion 131 is not particularly limited as long as it can prevent the rod-shaped member 10 from falling off from the connecting member 20. For example, the protruding portion 131 may be configured by a protruding piece that protrudes from an end of the rod-shaped member 10 in a direction intersecting the longitudinal direction of the rod-shaped member 10. When the protruding portion 131 is formed of a protruding piece, it is preferable to provide a plurality of protruding pieces at equal intervals along the circumferential direction of the rod-shaped member 10. An appropriate shape such as a rod shape or a fan shape can be selected as the shape of the projecting piece.

〔連結部材〕
連結部材20は、図3に示すように、並列に設けられた第一把持部21及び第二把持部22を備えるブロック状部材である。連結部材20は、第一把持部21及び第二把持部22を構成する一対のC状部材を、各スリット21s、22sの開口方向が異なるように一体化した部材である。連結部材20は、第一把持部21で幹線導体4aを把持し、第二把持部22で棒状部材10を把持する(図1も併せて参照)。
(Connecting member)
As shown in FIG. 3, the connecting member 20 is a block-shaped member including a first grip 21 and a second grip 22 provided in parallel. The connecting member 20 is a member in which a pair of C-shaped members constituting the first grip 21 and the second grip 22 are integrated such that the opening directions of the slits 21s and 22s are different. The connecting member 20 holds the main conductor 4a with the first holding portion 21 and holds the rod-shaped member 10 with the second holding portion 22 (see also FIG. 1).

連結部材20は、把持する幹線導体4aの金属と同種金属からなることが好ましい。例えば、幹線導体4aがアルミニウム又はアルミニウム合金からなる場合、連結部材20は、アルミニウム又はアルミニウム合金からなることが挙げられる。アルミニウム又はアルミニウム合金については、上述した棒状部材10の第二領域12と同様のアルミニウム又はアルミニウム合金が利用できる。   The connecting member 20 is preferably made of the same kind of metal as the metal of the main conductor 4a to be gripped. For example, when the main conductor 4a is made of aluminum or an aluminum alloy, the connecting member 20 may be made of aluminum or an aluminum alloy. As for aluminum or an aluminum alloy, the same aluminum or aluminum alloy as the second region 12 of the rod-shaped member 10 described above can be used.

(第一把持部)
第一把持部21は、連結部材20の一端と他端とを繋ぐ第一開口部21oと、第一開口部21o内に幹線導体4aを収容可能な第一スリット21sとを備える。幹線導体4aは、幹線ケーブル4の長手方向の途中に露出される。そのため、第一把持部21に第一開口部21o及び第一スリット21sを備えることで、第一スリット21sを介して第一開口部21o内に幹線導体4aを収容できる。第一スリット21sは、第一開口部21oの軸方向に沿って形成され、幹線導体4aを第一開口部21o内に収容可能な幅を適宜選択できる。第一スリット21sの幅は、幹線導体4aの外径よりも大きいことが挙げられる。第一開口部21oは、幹線導体4aの外周長に対応する内周長を有する第一内周面21iを備える。幹線導体4aの外周長に対応する内周長とは、圧縮後の幹線導体4aの全周長の90%以上を覆う内周長のことである。
(First grip)
The first grip 21 includes a first opening 21o that connects one end and the other end of the connecting member 20, and a first slit 21s that can accommodate the main conductor 4a in the first opening 21o. The trunk conductor 4a is exposed in the middle of the trunk cable 4 in the longitudinal direction. Therefore, by providing the first opening 21o and the first slit 21s in the first grip portion 21, the main conductor 4a can be accommodated in the first opening 21o via the first slit 21s. The first slit 21s is formed along the axial direction of the first opening 21o, and a width capable of accommodating the main conductor 4a in the first opening 21o can be appropriately selected. The width of the first slit 21s is larger than the outer diameter of the main conductor 4a. The first opening 21o includes a first inner peripheral surface 21i having an inner peripheral length corresponding to the outer peripheral length of the main conductor 4a. The inner circumference corresponding to the outer circumference of the main conductor 4a is an inner circumference that covers 90% or more of the entire circumference of the main conductor 4a after compression.

(第二把持部)
第二把持部22は、連結部材20の一端と他端とを繋ぐ第二開口部22oを備える。第二開口部22oは、第一開口部21oに並列して設けられている。棒状部材10は、分岐線ケーブル5の一端部に設けられる。そのため、第二把持部22は、第二開口部22oの一端から棒状部材10を挿入することができる。第二開口部22oは、棒状部材10の外周長に対応する内周長を有する第二内周面22iを備える。棒状部材10の外周長に対応する内周長とは、圧縮後の棒状部材10の全周長の90%以上を覆う内周長のことである。この例では、第二把持部22は、第二開口部22oの軸方向に沿って第二スリット22sを備えている。しかし、棒状部材10は、第二開口部22oの一端から挿入することができるため、第二スリット22sの幅は、棒状部材10の第一領域11や第二領域12の外径よりも狭くてもよい。また、第二把持部22は、第二スリット22sを備えなくてもよい。
(Second grip)
The second grip 22 includes a second opening 22o that connects one end and the other end of the connecting member 20. The second opening 22o is provided in parallel with the first opening 21o. The rod-shaped member 10 is provided at one end of the branch line cable 5. Therefore, the second grip 22 can insert the bar-shaped member 10 from one end of the second opening 22o. The second opening 22o includes a second inner peripheral surface 22i having an inner peripheral length corresponding to the outer peripheral length of the rod-shaped member 10. The inner peripheral length corresponding to the outer peripheral length of the rod-shaped member 10 is an inner peripheral length that covers 90% or more of the entire peripheral length of the rod-shaped member 10 after compression. In this example, the second grip 22 has a second slit 22s along the axial direction of the second opening 22o. However, since the rod-shaped member 10 can be inserted from one end of the second opening 22o, the width of the second slit 22s is smaller than the outer diameter of the first region 11 or the second region 12 of the rod-shaped member 10. Is also good. In addition, the second grip 22 may not include the second slit 22s.

棒状部材10のうち第一領域11が銅又は銅合金からなり、第二領域12がアルミニウム又はアルミニウム合金からなると共に、連結部材20がアルミニウム又はアルミニウム合金からなる場合、第二把持部22は、第一領域11を把持することなく、第二領域12を把持することが好ましい。そうすることで、棒状部材10と連結部材20とを同種金属で接続できる。同種金属で接続できることで、棒状部材10と連結部材20との間で電食が生じることを防止できる。また、同種金属で接続できることで、棒状部材10と連結部材20とを圧縮して接続したときに、応力緩和が生じ難く、かつ棒状部材10を均一的に圧縮し易いため、棒状部材10と連結部材20とを強固に接続できる。   When the first region 11 of the rod-shaped member 10 is made of copper or a copper alloy, the second region 12 is made of aluminum or an aluminum alloy, and the connecting member 20 is made of aluminum or an aluminum alloy, the second grip portion 22 It is preferable to hold the second area 12 without holding the one area 11. By doing so, the rod-shaped member 10 and the connecting member 20 can be connected by the same kind of metal. By being able to be connected by the same kind of metal, it is possible to prevent the occurrence of electrolytic corrosion between the rod-shaped member 10 and the connecting member 20. In addition, since the connection can be made with the same kind of metal, when the rod-shaped member 10 and the connecting member 20 are connected by compression, stress relaxation hardly occurs, and the rod-shaped member 10 is easily compressed uniformly. The member 20 can be firmly connected.

≪ケーブルの分岐接続構造≫
ケーブルの分岐接続構造2は、図1に示すように、上述した接続部材1と、この接続部材1を用いて電気的に接続される幹線ケーブル4及び分岐線ケーブル5とを備える。幹線ケーブル4及び分岐線ケーブル5は、ケーブルの配置箇所の電気配線図に基づき、工場内で予め接続部材1を用いて接続されて、分岐付きケーブル3を構成する。例えば、ビル用の分岐付きケーブル3は、図4に示すように、ビルの電気室9aを有する階から各階に亘って延びる幹線ケーブル4と、幹線ケーブル4の途中で接続部材1(図1)を用いて電気的に接続された各階に必要な本数の分岐線ケーブル5とを備える。幹線ケーブル4の先端部には、分岐付きケーブル3をビルに吊り止めるためのケーブルグリップ8が取り付けられている。
分岐 Branch connection structure of cable≫
As shown in FIG. 1, the cable branch connection structure 2 includes the above-described connection member 1, and a trunk cable 4 and a branch line cable 5 that are electrically connected using the connection member 1. The trunk cable 4 and the branch cable 5 are connected in advance in the factory using the connecting member 1 on the basis of the electrical wiring diagram at the location where the cables are arranged, thereby forming the branch cable 3. For example, as shown in FIG. 4, the branching cable 3 for a building includes a trunk cable 4 extending from the floor having the electric room 9 a of the building to each floor and a connecting member 1 (FIG. 1) in the middle of the trunk cable 4. And the required number of branch line cables 5 for each floor electrically connected by using A cable grip 8 for hanging the branched cable 3 to a building is attached to a distal end of the trunk cable 4.

〔幹線ケーブル〕
幹線ケーブル4は、幹線導体4aと、幹線導体4aを被覆する被覆層4bとを備える。幹線導体4aの組成は、接続部材1における棒状部材10の第二領域12と同様のアルミニウム又はアルミニウム合金を利用できる。
[Trunk cable]
The trunk cable 4 includes a trunk conductor 4a and a coating layer 4b that covers the trunk conductor 4a. The composition of the main conductor 4a can use the same aluminum or aluminum alloy as the second region 12 of the rod-shaped member 10 in the connection member 1.

幹線導体4aは、上述したAl又はAl合金からなる単線、単線からなる素線を複数本撚り合わせた撚線、撚線を圧縮成形した圧縮線材などが挙げられる。幹線導体4aの断面形状は、円形や楕円形、矩形や六角形といった多角形などが挙げられる。この例では、幹線導体4aは、断面円形状の撚線で構成される。   Examples of the trunk conductor 4a include a single wire made of Al or an Al alloy described above, a stranded wire obtained by twisting a plurality of single wires, and a compressed wire material obtained by compression-molding a stranded wire. The cross-sectional shape of the trunk conductor 4a may be a circle, an ellipse, a polygon such as a rectangle or a hexagon, or the like. In this example, the trunk conductor 4a is formed of a stranded wire having a circular cross section.

被覆層4bは、例えば、ポリ塩化ビニル(PVC)やポリエチレン(PE)、ノンハロゲン樹脂、難燃性に優れる絶縁性材料などで構成されることが挙げられる。被覆層4bの材質や厚さは、所望の絶縁強度を考慮して適宜選択することができる。   The coating layer 4b may be formed of, for example, polyvinyl chloride (PVC), polyethylene (PE), a halogen-free resin, an insulating material having excellent flame retardancy, or the like. The material and thickness of the coating layer 4b can be appropriately selected in consideration of a desired insulation strength.

この例では、幹線ケーブル4は、図4に示すように、ビルの電気室9aを有する階から各階に亘って延びる長さを有する。幹線ケーブル4は、各階に対応した長手方向の途中において被覆層4bが剥がされて、幹線導体4aが露出された部分を有する(図1及び図2)。この露出された幹線導体4aに、後述する分岐線ケーブル5の分岐線導体5aが接続部材1を用いて接続される。   In this example, as shown in FIG. 4, the trunk cable 4 has a length extending from the floor having the electric room 9a of the building to each floor. The trunk cable 4 has a portion where the coating layer 4b is peeled off in the longitudinal direction corresponding to each floor to expose the trunk conductor 4a (FIGS. 1 and 2). The branch line conductor 5a of the branch line cable 5 described later is connected to the exposed main line conductor 4a using the connection member 1.

また、この例では、幹線ケーブル4は、電気室9a側において被覆層4bが剥がされて、幹線導体4aが露出された部分を有する。この露出された幹線導体4aには、電気室9aにおける電気機器に接続される端部ケーブル7の導体が接続される。端部ケーブル7は、導体が銅又は銅合金から構成され、幹線ケーブル4と同じ電流容量を有する。幹線導体4aと端部ケーブル7の導体とは、上述した接続部材1と同様の接続部材を用いて接続できる。具体的には、棒状部材10の収納穴111に端部ケーブル7の導体を挿入し、連結部材20の第一把持部21に幹線導体4aを差し込むと共に、連結部材20の第二把持部22に棒状部材10を挿入し、連結部材20を圧縮する。そうすることで、連結部材20及び棒状部材10を介して、幹線導体4aと端部ケーブル7の導体とを電気的に接続できる。つまり、接続部材を用いて幹線ケーブル4と端部ケーブル7とを電気的に接続することで、端部接続構造2eが構成される。幹線ケーブル4と電気室9aにおける電気機器との間に端部ケーブル7を介在させることで、電気室9a側におけるケーブルの端末処理が行い易く作業性を向上できる。   In this example, the trunk cable 4 has a portion where the coating layer 4b is peeled off on the side of the electric room 9a and the trunk conductor 4a is exposed. The conductor of the end cable 7 connected to the electric equipment in the electric room 9a is connected to the exposed main conductor 4a. The end cable 7 has a conductor made of copper or a copper alloy, and has the same current capacity as the trunk cable 4. The main conductor 4a and the conductor of the end cable 7 can be connected using the same connection member as the connection member 1 described above. Specifically, the conductor of the end cable 7 is inserted into the storage hole 111 of the rod-shaped member 10, the main conductor 4 a is inserted into the first grip 21 of the connecting member 20, and the second grip 22 of the connecting member 20 is inserted into the second grip 22. The rod-shaped member 10 is inserted, and the connecting member 20 is compressed. By doing so, the trunk conductor 4a and the conductor of the end cable 7 can be electrically connected via the connecting member 20 and the rod-shaped member 10. That is, by electrically connecting the trunk cable 4 and the end cable 7 using the connection member, the end connection structure 2e is configured. By interposing the end cable 7 between the main cable 4 and the electric equipment in the electric room 9a, the terminal treatment of the cable in the electric room 9a can be easily performed, and the workability can be improved.

他に、幹線導体4aと端部ケーブル7の導体とは、上述した接続部材1を構成する棒状部材10と同様の棒状部材を用いて接続できる。この棒状部材は、第一領域側の端面に端部ケーブル7の導体が挿入される収納穴を有し、第二領域側の端面に幹線導体4aが挿入される収納穴を有する。各収納穴に各導体を挿入し、それぞれ圧縮することで、棒状部材を介して、幹線導体4aと端部ケーブル7の導体とを電気的に接続できる。   Alternatively, the trunk conductor 4a and the conductor of the end cable 7 can be connected using the same bar-shaped member as the bar-shaped member 10 constituting the connection member 1 described above. This rod-shaped member has a storage hole for inserting the conductor of the end cable 7 on the end face on the first area side, and a storage hole for inserting the main conductor 4a on the end face on the second area side. By inserting each conductor into each storage hole and compressing each conductor, the trunk conductor 4a and the conductor of the end cable 7 can be electrically connected via the rod-shaped member.

〔分岐線ケーブル〕
分岐線ケーブル5は、分岐線導体5aと、分岐線導体5aを被覆する被覆層5bとを備える。分岐線導体5aの組成は、接続部材1における棒状部材10の第一領域11と同様の銅又は銅合金を利用できる。
[Branch cable]
The branch line cable 5 includes a branch line conductor 5a and a coating layer 5b that covers the branch line conductor 5a. As the composition of the branch line conductor 5a, the same copper or copper alloy as that of the first region 11 of the rod-shaped member 10 in the connection member 1 can be used.

分岐線導体5aは、上述したCu又はCu合金からなる単線、単線からなる素線を複数本撚り合わせた撚線、撚線を圧縮成形した圧縮線材などが挙げられる。分岐線導体5aの断面形状は、円形や楕円形、矩形や六角形といった多角形などが挙げられる。この例では、分岐線導体5aは、断面円形状の撚線で構成される。   Examples of the branch line conductor 5a include a single wire made of the above-described Cu or Cu alloy, a stranded wire obtained by twisting a plurality of single wires, and a compressed wire material obtained by compression-molding a stranded wire. The cross-sectional shape of the branch line conductor 5a includes a circle, an ellipse, a polygon such as a rectangle and a hexagon, and the like. In this example, the branch line conductor 5a is formed of a stranded wire having a circular cross section.

被覆層5bは、例えば、PVCやポリエチレン(PE)、ノンハロゲン樹脂、難燃性に優れる絶縁性材料などで構成されることが挙げられる。被覆層5bの材質や厚さは、所望の絶縁強度を考慮して適宜選択することができる。   The coating layer 5b may be composed of, for example, PVC, polyethylene (PE), a non-halogen resin, an insulating material having excellent flame retardancy, or the like. The material and thickness of the coating layer 5b can be appropriately selected in consideration of a desired insulation strength.

この例では、分岐線ケーブル5は、図4に示すように、ビルの各階において必要な本数が幹線ケーブル4にそれぞれ接続され、幹線ケーブル4から各階に延びる長さを有する。分岐線ケーブル5は、一端側において、被覆層5bが剥がされて、分岐線導体5aが露出された部分を有する(図1及び図2)。この露出された分岐線導体5aは、露出された幹線導体4aに接続部材1を用いて接続される。また、分岐線ケーブル5の他端側は、それぞれ端末処理が施されて、各階における各電気機器(一般コンセント、照明器具、分電盤など)9bに接続される。   In this example, as shown in FIG. 4, the required number of branch line cables 5 are connected to the trunk cable 4 at each floor of the building, and have a length extending from the trunk cable 4 to each floor. The branch line cable 5 has a portion where the coating layer 5b is peeled off and the branch line conductor 5a is exposed at one end side (FIGS. 1 and 2). The exposed branch line conductor 5a is connected to the exposed main line conductor 4a using the connection member 1. The other end of the branch line cable 5 is subjected to terminal processing, and is connected to each electric device (a general outlet, a lighting fixture, a distribution board, etc.) 9b on each floor.

≪ケーブルの分岐接続構造の製造方法≫
上述したケーブルの分岐接続構造2は、代表的には、幹線ケーブル4及び分岐線ケーブル5を用意する工程と、接続部材1を用意する工程と、接続部材1を介して幹線ケーブル4と分岐線ケーブル5とを電気的に接続する工程とを経て組み立てられる。接続部材1を介して幹線ケーブル4と分岐線ケーブル5とを電気的に接続する工程は、具体的に、幹線導体4a及び分岐線導体5aをそれぞれ露出する工程と、接続部材1で幹線導体4a及び分岐線導体5aを把持するように、各部材同士を圧縮して接続する工程とを備える。ケーブルの分岐接続構造2は、工場で予め組み立てられる。
製造 Method of manufacturing cable branch connection structure 分岐
The above-described cable branch connection structure 2 typically includes a step of preparing the trunk cable 4 and the branch cable 5, a step of preparing the connection member 1, and a step of preparing the trunk cable 4 and the branch line via the connection member 1. And a step of electrically connecting the cable 5. The step of electrically connecting the trunk cable 4 and the branch line cable 5 via the connection member 1 includes, specifically, a step of exposing the trunk line conductor 4a and the branch line conductor 5a, respectively, and a step of exposing the trunk line conductor 4a by the connection member 1. And compressing and connecting the respective members so as to grip the branch line conductor 5a. The cable branch connection structure 2 is pre-assembled at a factory.

〔幹線ケーブル及び分岐線ケーブルを用意する工程〕
幹線導体4aを有する幹線ケーブル4と、分岐線導体5aを有する分岐線ケーブル5とをそれぞれ用意する。
[Process of preparing trunk cable and branch cable]
A trunk cable 4 having a trunk conductor 4a and a branch cable 5 having a branch conductor 5a are prepared.

〔接続部材を用意する工程〕
接続部材1は、分岐線導体5aのサイズに対応した棒状部材10と、幹線導体4aのサイズに対応した連結部材20とを独立して用意する。
[Step of preparing connection member]
As the connecting member 1, a rod-shaped member 10 corresponding to the size of the branch line conductor 5a and a connecting member 20 corresponding to the size of the main line conductor 4a are independently prepared.

棒状部材10は、所定の外径を有する棒状素材の端面に分岐線導体5aの外径に対応する収納穴111を形成することで得られる。棒状部材10として異種金属からなる第一領域11と第二領域12とを備える場合、第一領域11の構成金属からなる第一棒状素材と、第二領域12の構成金属からなる第二棒状素材とをそれぞれ用意し、第一棒状素材と第二棒状素材の各端面を接触させ、その接触面に大きな圧力を加えて接合する。具体的には、第一棒状素材と第二棒状素材の各軸を回転軸として回転させながら、両棒状素材の端面同士を高速で擦り合わせる。そのときに生じる摩擦熱によって各棒状素材の接触界面を軟化させると同時に圧力を加えて接合(摩擦圧接)する。この摩擦圧接によって、第一棒状素材を構成する金属原子と第二棒状素材を構成する金属原子とが金属結合した状態となる。なお、第一棒状素材には、端面に分岐線導体5aの外径に対応する収納穴111を形成可能なものを用い、第二棒状素材には、所定の外径を有するものを用いる。その後、摩擦圧接された棒状素材のうち第一棒状素材側の端面に分岐線導体5aの外径に対応する収納穴111を形成する。棒状部材10に突出部131を有する第三領域13を一体に備える場合、用意した棒状素材の第三領域13となる領域以外の外周を削ればよい。この場合、削った後の第二領域12が所定の外径を有するような棒状素材を用意する。   The rod-shaped member 10 is obtained by forming a storage hole 111 corresponding to the outer diameter of the branch line conductor 5a on the end face of a rod-shaped material having a predetermined outer diameter. When the rod-shaped member 10 includes the first region 11 and the second region 12 made of dissimilar metals, the first rod-shaped material made of the constituent metal of the first region 11 and the second rod-shaped material made of the constituent metal of the second region 12 Are prepared, and the end surfaces of the first rod-shaped material and the second rod-shaped material are brought into contact with each other, and a large pressure is applied to the contact surfaces to join them. Specifically, the end faces of both rod-shaped materials are rubbed at a high speed while rotating each axis of the first rod-shaped material and the second rod-shaped material as a rotation axis. The contact interface between the rod-shaped materials is softened by frictional heat generated at that time, and at the same time, pressure is applied to join (friction welding). By this friction welding, the metal atoms constituting the first rod-shaped material and the metal atoms constituting the second rod-shaped material are brought into a metal-bonded state. It should be noted that a material having a predetermined outer diameter is used as the first rod-shaped material, and a material having a predetermined outer diameter is used as the second rod-shaped material. Then, a storage hole 111 corresponding to the outer diameter of the branch line conductor 5a is formed on the end face of the rod-shaped material that has been friction-welded on the first rod-shaped material side. When the third region 13 having the protruding portion 131 is integrally provided on the rod-shaped member 10, the outer periphery of the prepared rod-shaped material other than the region to be the third region 13 may be cut off. In this case, a rod-shaped material is prepared such that the second region 12 after shaving has a predetermined outer diameter.

連結部材20は、幹線導体4aの外径に対応した部分と、棒状部材10の第二領域12の外径に対応した部分とを有する鋳型を用いて鋳造、又は金型を用いて押出することで得られる。   The connecting member 20 is cast using a mold having a portion corresponding to the outer diameter of the main conductor 4a and a portion corresponding to the outer diameter of the second region 12 of the rod-shaped member 10, or is extruded using a mold. Is obtained.

〔幹線導体及び分岐線導体をそれぞれ露出する工程〕
分岐付きケーブル3の配置箇所の電気配線図に基づき、幹線ケーブル4の長手方向の途中の分岐線ケーブル5との接続領域において、被覆層4bを剥がし、幹線導体4aを露出する。また、必要な本数の分岐線ケーブル5の各端部において、被覆層5bを剥がし、分岐線導体5aを露出する。
[Steps of exposing the main conductor and the branch conductor, respectively]
Based on the electrical wiring diagram of the location of the branching cable 3, the coating layer 4 b is peeled off at the connection area with the branch line cable 5 in the longitudinal direction of the trunk line 4, exposing the trunk line conductor 4 a. At each end of the required number of branch line cables 5, the coating layer 5b is peeled off to expose the branch line conductor 5a.

〔接続部材で幹線導体及び分岐線導体を把持する工程〕
露出させた幹線導体4aを連結部材20の第一スリット21sを介して第一開口部21o内に収納する。一方で、棒状部材10を第一領域11側から連結部材20の第二開口部22o内に挿入し、第三領域13の突出部131を連結部材20の一端面に接触させると共に、第一領域11を連結部材20の他端面から露出させる。棒状部材10の収納穴111に分岐線導体5aの先端部を挿入する。
[Step of gripping trunk conductor and branch conductor with connecting member]
The exposed trunk conductor 4a is housed in the first opening 21o via the first slit 21s of the connecting member 20. On the other hand, the rod-shaped member 10 is inserted into the second opening 22o of the connection member 20 from the first region 11 side, and the protrusion 131 of the third region 13 is brought into contact with one end surface of the connection member 20, and the first region 11 is exposed from the other end surface of the connecting member 20. The tip of the branch line conductor 5a is inserted into the storage hole 111 of the rod-shaped member 10.

棒状部材10の第二領域12及び幹線導体4aを連結部材20の所定位置に配置した状態で、連結部材20を圧縮する。連結部材20を圧縮することで、連結部材20と幹線導体4aとを接続し、かつ連結部材20と棒状部材10とを接続する。また、棒状部材10の第一領域11における収納穴111に分岐線導体5aの先端部を挿入した状態で、第一領域11を圧縮する。第一領域11を圧縮することで、棒状部材10と分岐線導体5aとを接続する。各部材同士を圧縮して接続することで、連結部材20及び棒状部材10を介して、幹線導体4aと分岐線導体5aとを電気的に接続できる。なお、連結部材20の圧縮と第一領域11の圧縮とは、どちらを先に行ってもよい。また、棒状部材10の第三領域13が連結部材20の第二把持部22に挿入可能な大きさを有する場合や、棒状部材10の第二領域12を連結部材20の第二スリット22sを介して第二開口部22o内に収容可能である場合は、棒状部材10を連結部材20で把持する前に、第一領域11に分岐線導体5aを圧縮接続することもできる。その場合、分岐線導体5a付きの棒状部材10を第二把持部22で把持し、その棒状部材10を連結部材20に圧縮接続する。   The connecting member 20 is compressed while the second region 12 of the rod-shaped member 10 and the main conductor 4 a are arranged at predetermined positions of the connecting member 20. By compressing the connecting member 20, the connecting member 20 and the main conductor 4a are connected, and the connecting member 20 and the rod-shaped member 10 are connected. Further, the first region 11 is compressed while the distal end of the branch line conductor 5a is inserted into the storage hole 111 in the first region 11 of the rod-shaped member 10. By compressing the first region 11, the rod-shaped member 10 and the branch line conductor 5a are connected. By compressing and connecting the members, the trunk conductor 4a and the branch conductor 5a can be electrically connected via the connecting member 20 and the rod-shaped member 10. Either the compression of the connecting member 20 or the compression of the first region 11 may be performed first. Further, when the third region 13 of the rod-shaped member 10 has a size that can be inserted into the second grip portion 22 of the connecting member 20, or when the second region 12 of the rod-shaped member 10 is inserted through the second slit 22 s of the connecting member 20. When the rod-shaped member 10 can be accommodated in the second opening 22o, the branch line conductor 5a can be compression-connected to the first region 11 before the rod-shaped member 10 is gripped by the connecting member 20. In that case, the bar-shaped member 10 with the branch line conductor 5 a is gripped by the second gripping portion 22, and the bar-shaped member 10 is compression-connected to the connecting member 20.

最後に、接続部材1、及び露出された幹線導体4a及び分岐線導体5aを覆うように、樹脂モールド部6(図1)を射出成形により成形する。樹脂モールド部6は、露出された幹線導体4a近傍の被覆層4bと、露出された分岐線導体5a近傍の被覆層5bとに跨るように成形する。樹脂モールド部6は、例えば、ポリ塩化ビニルやノンハロゲン樹脂、難燃性に優れる絶縁性材料などで構成することが挙げられる。樹脂モールド部6の材質や厚さは、所望の絶縁強度を考慮して適宜選択することができる。   Finally, the resin mold portion 6 (FIG. 1) is formed by injection molding so as to cover the connecting member 1 and the exposed main conductor 4a and branch conductor 5a. The resin mold portion 6 is formed so as to straddle the exposed coating layer 4b near the exposed main line conductor 4a and the exposed coating layer 5b near the exposed branch line conductor 5a. The resin mold portion 6 may be made of, for example, polyvinyl chloride, a halogen-free resin, an insulating material having excellent flame retardancy, or the like. The material and thickness of the resin mold portion 6 can be appropriately selected in consideration of a desired insulation strength.

その他に、連結部材20の第一把持部21の第一内周面21i上、及び第二把持部22の第二内周面22i上にコンパウンド(図示せず)を設けてもよい。コンパウンド中には砥粒が含まれる。連結部材20がアルミニウム又はアルミニウム合金からなる場合、連結部材20の表面には酸化物層が形成され得る。連結部材20の各内周面21i,22iにコンパウンドを設けることで、連結部材20と幹線導体4aとの接続領域、及び連結部材20と棒状部材10との接続領域にコンパウンドが介在され、各部材を圧縮接続した際に、コンパウンド中の砥粒によって内周面21i,22iの表面に形成され得る酸化物層を壊して新生面を生成でき、各部材同士を各構成金属同士で接続できる。圧縮接続した後は、コンパウンドの介在によって隙間が形成され難く、酸化物層が形成され難い。そのため、各部材同士を電気的に良好に接続し易い。   In addition, a compound (not shown) may be provided on the first inner peripheral surface 21i of the first grip 21 of the connecting member 20 and on the second inner peripheral surface 22i of the second grip 22. Abrasive grains are contained in the compound. When the connecting member 20 is made of aluminum or an aluminum alloy, an oxide layer may be formed on the surface of the connecting member 20. By providing a compound on each of the inner peripheral surfaces 21i and 22i of the connecting member 20, the compound is interposed in the connection region between the connecting member 20 and the main conductor 4a and the connecting region between the connecting member 20 and the rod-shaped member 10. When compression bonding is performed, the oxide layer that can be formed on the surfaces of the inner peripheral surfaces 21i and 22i can be broken by abrasive grains in the compound to generate a new surface, and each member can be connected to each other by the constituent metals. After the compression connection, a gap is hardly formed due to the interposition of the compound, and an oxide layer is hardly formed. Therefore, it is easy to electrically connect each member satisfactorily.

幹線導体4a及び分岐線導体5aの露出、接続部材1による幹線導体4a及び分岐線導体5aの把持、棒状部材10と連結部材20との連結、各部材同士の圧縮接続、及び樹脂モールド部6の成形は、幹線ケーブル4に対する分岐線ケーブル5の分岐毎に行えばよい。   The main conductor 4a and the branch line conductor 5a are exposed, the main member 4a and the branch line conductor 5a are gripped by the connecting member 1, the rod member 10 is connected to the connecting member 20, the members are compressed, and the resin mold portion 6 is connected. The shaping may be performed for each branch of the branch cable 5 with respect to the trunk cable 4.

≪効果≫
実施形態に係る接続部材1は、分岐線導体5aを把持する棒状部材10と幹線導体4aを把持する連結部材20とが独立した部材で構成され、かつ棒状部材10と連結部材20との接続領域が一定のサイズに設定される。そのため、多種のサイズを有する幹線導体4aと分岐線導体5aとを簡易な構成で容易に接続できる。幹線導体4aは、例えば100〜500mmといった多種のサイズを有し、分岐線導体5aは、例えば14〜100mmといった多種のサイズを有する。そこで、多種のサイズを有する幹線導体4a及び分岐線導体5aに対応して、幹線導体4aを把持する幹線把持部を10種類のサイズに展開すると共に、分岐線導体5aを把持する分岐線把持部を10種類のサイズに展開することを考える。幹線把持部と分岐線把持部とが一体に成形された接続部材の場合、10種類のサイズの幹線把持部と10種類のサイズの分岐線把持部との組み合わせの数に対応した100種類のサイズの接続部材を用意する必要がある。一方、幹線把持部(連結部材20)と分岐線把持部(棒状部材10)とが独立して構成される上記接続部材1の場合、10種類のサイズの幹線把持部(連結部材)と10種類のサイズの分岐線把持部(棒状部材)とをそれぞれ用意すればよく、合計で20種類の部材を用意すればよい。つまり、接続部材1自体の個数を大幅に削減できる。また、幹線導体4a及び分岐線導体5aのサイズ展開も行い易い。
≪Effect≫
In the connection member 1 according to the embodiment, the rod-shaped member 10 for gripping the branch line conductor 5a and the connection member 20 for gripping the main conductor 4a are configured as independent members, and a connection region between the rod-shaped member 10 and the connection member 20 is provided. Is set to a certain size. Therefore, the trunk conductor 4a having various sizes and the branch conductor 5a can be easily connected with a simple configuration. Mains conductors 4a has, for example, a wide size such 100 to 500 mm 2, the branch line conductor 5a has a wide size, eg 14~100mm 2. Therefore, in response to the trunk conductors 4a and the branch line conductors 5a having various sizes, the trunk line gripping portions for gripping the main line conductors 4a are developed into ten types of sizes, and the branch line gripping portions gripping the branch line conductors 5a. Is developed into 10 different sizes. In the case of a connecting member in which the main line grip portion and the branch line grip portion are integrally formed, 100 types of sizes corresponding to the number of combinations of the main line grip portion of 10 types and the branch line grip portions of 10 types. Need to be prepared. On the other hand, in the case of the connection member 1 in which the main line gripping portion (the connecting member 20) and the branch line gripping portion (the rod-shaped member 10) are independently formed, the main line gripping portion (the connecting member) having 10 types of sizes and the 10 types And a branch line gripping portion (rod-shaped member) having a size of may be prepared, and a total of 20 types of members may be prepared. That is, the number of connection members 1 itself can be significantly reduced. Further, the size of the main conductor 4a and the branch conductor 5a can be easily expanded.

特に、実施形態に係る接続部材1は、連結部材20、棒状部材10の第一領域11、及び第二領域12の各金属種を特定することで、幹線導体4aがアルミニウム又はアルミニウム合金からなり、分岐線導体5aが銅又は銅合金からなる分岐付きケーブル3に好適に利用できる。なお、実施形態1に係る接続部材1は、幹線導体4aと分岐線導体5aとが同種金属である場合、例えば、幹線導体4a及び分岐線導体5aが共に銅又は銅合金である場合にも利用できる。その場合、接続部材1は、棒状部材10及び連結部材20共に導体4a,5aと同種金属からなる。   In particular, the connecting member 1 according to the embodiment specifies the connecting member 20, the first region 11 of the rod-shaped member 10, and each metal type of the second region 12, so that the main conductor 4a is made of aluminum or an aluminum alloy, The branch line conductor 5a can be suitably used for the cable 3 with a branch made of copper or a copper alloy. The connection member 1 according to the first embodiment is also used when the main conductor 4a and the branch conductor 5a are the same kind of metal, for example, when both the main conductor 4a and the branch conductor 5a are copper or a copper alloy. it can. In that case, the connecting member 1 is made of the same metal as the conductors 4a and 5a for both the rod-shaped member 10 and the connecting member 20.

≪変形例1≫
上述した実施形態の変形例1を図5に基づいて説明する。図5は、棒状部材10を図示し、それ以外の部材については図1〜3を参照する。上述した実施形態では、分岐線導体5aが銅又は銅合金からなり、幹線導体4aがアルミニウム又はアルミニウム合金からなる場合、第一領域11が銅又は銅合金からなり、第二領域12がアルミニウム又はアルミニウム合金からなる形態を説明した。その他に、分岐線導体5aが銅又は銅合金からなり、幹線導体4aがアルミニウム又はアルミニウム合金からなる場合であっても、第一領域11のうち収納穴111の内周面が銅又は銅合金からなれば、第一領域11のその他の領域が第二領域12と同様にアルミニウム又はアルミニウム合金からなってもよい。例えば、図5に示すように、収納穴111の内周面に、銅又は銅合金からなる銅系層111cを備えることが挙げられる。この銅系層111cは、めっきや蒸着によって形成できる。収納穴111の内周面が銅又は銅合金からなることで、分岐線導体5aとの間で電食が生じることを抑制できる。
Modification 1≫
Modification 1 of the above embodiment will be described with reference to FIG. FIG. 5 illustrates the rod-shaped member 10, and for other members, refer to FIGS. In the above-described embodiment, when the branch line conductor 5a is made of copper or a copper alloy and the main conductor 4a is made of aluminum or an aluminum alloy, the first region 11 is made of copper or a copper alloy, and the second region 12 is made of aluminum or aluminum. The form made of the alloy has been described. In addition, even when the branch conductor 5a is made of copper or a copper alloy and the main conductor 4a is made of aluminum or an aluminum alloy, the inner peripheral surface of the storage hole 111 in the first region 11 is made of copper or a copper alloy. If so, other regions of the first region 11 may be made of aluminum or an aluminum alloy like the second region 12. For example, as shown in FIG. 5, a copper-based layer 111c made of copper or a copper alloy may be provided on the inner peripheral surface of the storage hole 111. This copper-based layer 111c can be formed by plating or vapor deposition. Since the inner peripheral surface of the storage hole 111 is made of copper or a copper alloy, it is possible to suppress the occurrence of electrolytic corrosion with the branch line conductor 5a.

≪変形例2≫
上述した実施形態の変形例2を図6に基づいて説明する。図6は、棒状部材10を図示し、それ以外の部材については図1〜3を参照する。上述した実施形態では、棒状部材10に突出部131が形成された第三領域13を備え、突出部131が棒状部材10に一体に成形された形態を説明した。その他に、突出部131は、棒状部材10とは別体で構成されていてもよい。例えば、棒状部材10は、突出部131が形成された第三領域13を備えず、第二領域12における第一領域11と反対側の端部に、棒状部材10の長手方向と交差する方向に貫通する貫通孔12hを備えることができる。この貫通孔12hにはボルト12bが貫通され、ボルト12bの端部にナット12nが取り付けられる。貫通孔12hを貫通したボルト12bにナット12nが取り付けられると、ボルト12bの頭部及びナット12nは、第二領域12の外方に位置することになり、棒状部材10の長手方向と交差する方向に突出する突出部131と同様の機能を有する。
Modification 2≫
Modification 2 of the above embodiment will be described with reference to FIG. FIG. 6 illustrates the rod-shaped member 10, and for other members, refer to FIGS. In the above-described embodiment, the embodiment in which the bar-shaped member 10 includes the third region 13 in which the protrusion 131 is formed, and the protrusion 131 is integrally formed with the bar-shaped member 10 has been described. In addition, the protrusion 131 may be formed separately from the rod-shaped member 10. For example, the bar-shaped member 10 does not include the third region 13 in which the protruding portion 131 is formed, and is provided at an end of the second region 12 opposite to the first region 11 in a direction crossing the longitudinal direction of the bar-shaped member 10. A through hole 12h can be provided. A bolt 12b is inserted through the through hole 12h, and a nut 12n is attached to an end of the bolt 12b. When the nut 12n is attached to the bolt 12b that has penetrated the through-hole 12h, the head of the bolt 12b and the nut 12n are located outside the second region 12, and the direction intersecting the longitudinal direction of the rod-shaped member 10. It has the same function as the protruding portion 131 protruding from

また、ボルト12b及びナット12nの代わりに、第二領域12の外径よりも長い長さを有するピンを用いることができる。ピンは、貫通孔12hに貫通された状態で固定されるような外径のものを用いる。例えば、貫通孔12hにピンが圧入されると、ピンの両端部が第二領域12の外方に位置することになり、棒状部材10の長手方向と交差する方向に突出する突出部131と同様の機能を有する。   Further, instead of the bolt 12b and the nut 12n, a pin having a length longer than the outer diameter of the second region 12 can be used. The pin has an outer diameter such that the pin is fixed while penetrating the through hole 12h. For example, when the pin is press-fitted into the through-hole 12h, both ends of the pin are located outside the second region 12, similar to the protruding portion 131 protruding in a direction intersecting the longitudinal direction of the rod-shaped member 10. It has the function of

その他に、棒状部材10は、突出部131が形成された第三領域13を備えず、第二領域12における第一領域11と反対側の端面に、ねじ切りされた止まり穴(図示せず)を備えることができる。止まり穴は、棒状部材10と同心状に形成することが好ましい。この止まり穴には、棒状部材10の外径よりも大きい外径の頭部を有するボルトが取り付けられる。止まり穴にボルトが取り付けられると、ボルトの頭部は、第二領域12の外方に位置することになり、棒状部材10の長手方向と交差する方向に突出する突出部131と同様の機能を有する。   In addition, the rod-shaped member 10 does not include the third region 13 in which the protrusion 131 is formed, and has a threaded blind hole (not shown) in an end surface of the second region 12 opposite to the first region 11. Can be prepared. It is preferable that the blind hole is formed concentrically with the rod-shaped member 10. A bolt having a head with an outer diameter larger than the outer diameter of the rod-shaped member 10 is attached to the blind hole. When the bolt is attached to the blind hole, the head of the bolt is located outside the second region 12 and has the same function as the protruding portion 131 protruding in a direction intersecting the longitudinal direction of the rod-shaped member 10. Have.

突出部131を棒状部材10と別体で構成することで、棒状部材10の外形を単純形状とできるため、棒状部材10の成形性を向上できる。また、棒状部材10自体に突出部131を備えないため、棒状部材10を連結部材20の第二開口部22oに挿通可能であり、第一領域11に分岐線導体5aを圧縮接続した後に、棒状部材10と連結部材20とを圧縮接続することができる。上述したボルト12bやナット12n、ピンは、連結部材20と接触することが多いため、第二領域12の金属と同種金属からなることが好ましい。   By forming the projecting portion 131 separately from the rod-shaped member 10, the external shape of the rod-shaped member 10 can be made simple, so that the moldability of the rod-shaped member 10 can be improved. In addition, since the bar-shaped member 10 itself does not have the protruding portion 131, the bar-shaped member 10 can be inserted into the second opening 22o of the connecting member 20, and after the branch line conductor 5a is compression-connected to the first region 11, the rod-shaped member 10 can be inserted. The member 10 and the connecting member 20 can be compression-connected. Since the above-described bolt 12b, nut 12n, and pin often come into contact with the connecting member 20, it is preferable that the second region 12 be made of the same kind of metal.

≪変形例3≫
上述した実施形態の変形例3を図7に基づいて説明する。上述した実施形態では、棒状部材10における第三領域13に備わる突出部131が、連結部材20の端面に接触するように設けられている形態を説明した。その他に、突出部131は、図7に示すように、連結部材20の端面に非接触であってもよい。突出部131が連結部材20の端面に非接触であったとしても、連結部材20に対して棒状部材10が第一領域11側(分岐線導体5aが接続される側)にずれた際に、連結部材20に引っ掛かることで、棒状部材10が連結部材20から抜け落ちることを抑制できる。
Modification 3≫
Modification 3 of the above embodiment will be described with reference to FIG. In the above-described embodiment, the embodiment in which the protrusion 131 provided in the third region 13 of the rod-shaped member 10 is provided so as to be in contact with the end surface of the connecting member 20 has been described. In addition, as shown in FIG. 7, the protrusion 131 may be in non-contact with the end surface of the connecting member 20. Even if the protrusion 131 is not in contact with the end face of the connecting member 20, when the rod-shaped member 10 is shifted toward the first region 11 (side to which the branch line conductor 5a is connected) with respect to the connecting member 20, By being hooked on the connecting member 20, the rod-shaped member 10 can be prevented from falling off from the connecting member 20.

1 接続部材
10 棒状部材
11 第一領域
111 収納穴
111c 銅系層
12 第二領域
12h 貫通孔
12b ボルト
12n ナット
13 第三領域
131 突出部
20 連結部材
21 第一把持部
21o 第一開口部
21i 第一内周面
21s 第一スリット
22 第二把持部
22o 第二開口部
22i 第二内周面
22s 第二スリット
2 分岐接続構造
2e 端部接続構造
3 分岐付きケーブル
4 幹線ケーブル
4a 幹線導体
4b 被覆層
5 分岐線ケーブル
5a 分岐線導体
5b 被覆層
6 樹脂モールド部
7 端部ケーブル
8 ケーブルグリップ
9a 電気室
9b 電気機器
DESCRIPTION OF SYMBOLS 1 Connection member 10 Bar-shaped member 11 1st area 111 Storage hole 111c Copper-based layer 12 2nd area 12h Through hole 12b Bolt 12n Nut 13 Third area 131 Projection 20 Connection member 21 First grip 21o First opening 21i First One inner peripheral surface 21s First slit 22 Second gripping portion 22o Second opening 22i Second inner peripheral surface 22s Second slit 2 Branch connection structure 2e End connection structure 3 Cable with branch 4 Trunk cable 4a Trunk conductor 4b Coating layer Reference Signs List 5 branch line cable 5a branch line conductor 5b coating layer 6 resin molded part 7 end cable 8 cable grip 9a electric room 9b electric equipment

Claims (19)

幹線導体を有する幹線ケーブルと、分岐線導体を有する分岐線ケーブルとを電気的に接続する接続部材であって、
一端と他端を有し、前記分岐線導体を把持する棒状部材と、
前記棒状部材及び前記幹線導体を把持する連結部材とを備え、
前記棒状部材は、
前記一端に前記分岐線導体の先端部が挿入される収納穴を有する第一領域と、
前記第一領域の他端側に位置して前記連結部材に把持される第二領域とを備える接続部材。
A connecting member that electrically connects a trunk cable having a trunk conductor and a branch cable having a branch conductor,
A bar-shaped member having one end and the other end, and gripping the branch line conductor,
A connecting member that grips the rod-shaped member and the main conductor,
The rod-shaped member,
A first region having a storage hole into which the tip of the branch line conductor is inserted at one end,
And a second region located on the other end side of the first region and held by the coupling member.
前記第一領域と前記第二領域とは、互いに異種金属からなり、端面同士で接合されている請求項1に記載の接続部材。   The connection member according to claim 1, wherein the first region and the second region are made of dissimilar metals, and are joined at end faces. 前記第一領域は、銅又は銅合金からなり、
前記第二領域は、アルミニウム又はアルミニウム合金からなる請求項2に記載の接続部材。
The first region is made of copper or a copper alloy,
The connecting member according to claim 2, wherein the second region is made of aluminum or an aluminum alloy.
前記収納穴の内周面は、銅又は銅合金からなる請求項1又は請求項2に記載の接続部材。   The connection member according to claim 1, wherein an inner peripheral surface of the storage hole is made of copper or a copper alloy. 前記連結部材は、前記第一領域を把持することなく、前記第二領域を把持する請求項1から請求項4のいずれか1項に記載の接続部材。   The connecting member according to any one of claims 1 to 4, wherein the connecting member grips the second region without gripping the first region. 前記棒状部材は、前記第二領域を挟んで前記第一領域とは反対側に第三領域を備え、
前記第三領域は、前記棒状部材の長手方向と交差する方向に突出する突出部を備える請求項1から請求項5のいずれか1項に記載の接続部材。
The rod-shaped member includes a third region on the opposite side to the first region across the second region,
The connection member according to any one of claims 1 to 5, wherein the third region includes a protrusion that protrudes in a direction that intersects a longitudinal direction of the rod-shaped member.
前記突出部は、前記連結部材の端面に接触する請求項6に記載の接続部材。   The connection member according to claim 6, wherein the protrusion contacts an end face of the connection member. 前記連結部材は、アルミニウム又はアルミニウム合金からなる請求項1から請求項7のいずれか1項に記載の接続部材。   The connecting member according to any one of claims 1 to 7, wherein the connecting member is made of aluminum or an aluminum alloy. 前記連結部材は、
前記幹線導体を把持する第一把持部と、
前記棒状部材を把持する第二把持部とを備える請求項1から請求項8のいずれか1項に記載の接続部材。
The connecting member,
A first gripper for gripping the main conductor,
The connection member according to any one of claims 1 to 8, further comprising: a second grip portion configured to grip the rod-shaped member.
前記第一把持部は、
前記連結部材の一端と他端とを繋ぐ第一開口部と、
前記第一開口部の軸方向に沿って形成され、前記第一開口部内に前記幹線導体を収容可能な第一スリットとを備え、
前記第一開口部は、前記幹線導体の外周長に対応する内周長を有する第一内周面を備える請求項9に記載の接続部材。
The first gripper,
A first opening connecting one end and the other end of the connection member,
A first slit formed along the axial direction of the first opening and capable of accommodating the main conductor in the first opening,
The connection member according to claim 9, wherein the first opening includes a first inner peripheral surface having an inner peripheral length corresponding to an outer peripheral length of the trunk conductor.
前記第二把持部は、前記連結部材の一端と他端とを繋ぐ第二開口部を備え、
前記第二開口部は、前記棒状部材の外周長に対応する内周長を有する第二内周面を備える請求項9又は請求項10に記載の接続部材。
The second grip portion includes a second opening that connects one end and the other end of the connection member,
The connection member according to claim 9, wherein the second opening includes a second inner peripheral surface having an inner peripheral length corresponding to an outer peripheral length of the rod-shaped member.
前記幹線導体は、アルミニウム又はアルミニウム合金からなり、
前記分岐線導体は、銅又は銅合金からなる請求項1から請求項11のいずれか1項に記載の接続部材。
The main conductor is made of aluminum or aluminum alloy,
The connection member according to any one of claims 1 to 11, wherein the branch line conductor is made of copper or a copper alloy.
アルミニウム又はアルミニウム合金からなる幹線導体を有する幹線ケーブルと、
銅又は銅合金からなる分岐線導体を有する分岐線ケーブルと、
前記幹線ケーブルと前記分岐線ケーブルとを電気的に接続する接続部材とを備えるケーブルの分岐接続構造であって、
前記接続部材は、請求項1から請求項12のいずれか1項に記載の接続部材であるケーブルの分岐接続構造。
A trunk cable having a trunk conductor made of aluminum or an aluminum alloy,
A branch line cable having a branch line conductor made of copper or a copper alloy,
A branch connection structure for a cable including a connecting member that electrically connects the trunk cable and the branch cable,
The cable connection structure according to claim 1, wherein the connection member is the connection member according to claim 1.
更に、前記接続部材、及び前記接続部材で接続された前記幹線導体及び前記分岐線導体を覆う樹脂モールド部を備える請求項13に記載のケーブルの分岐接続構造。   14. The branch connection structure for a cable according to claim 13, further comprising: a resin mold portion that covers the connection member and the trunk line conductor and the branch line conductor connected by the connection member. 請求項13又は請求項14に記載のケーブルの分岐接続構造を備える分岐付きケーブル。   A cable with a branch, comprising the cable branch connection structure according to claim 13. 幹線導体を有する幹線ケーブルを用意する工程と、
分岐線導体を有する分岐線ケーブルを用意する工程と、
請求項1から請求項12のいずれか1項に記載の接続部材を用意する工程と、
前記接続部材を介して前記幹線ケーブルと前記分岐線ケーブルとを電気的に接続する接続工程とを備えるケーブルの分岐接続構造の製造方法。
Preparing a trunk cable having a trunk conductor;
Providing a branch line cable having a branch line conductor;
Preparing a connecting member according to any one of claims 1 to 12,
A method of manufacturing a branch connection structure for a cable, comprising: a connection step of electrically connecting the trunk cable and the branch cable via the connection member.
前記接続工程は、
前記分岐線導体の先端部が前記収納穴内に把持されるように、前記第一領域を圧縮する工程と、
前記棒状部材の前記第二領域及び前記幹線導体が前記連結部材に把持されるように、前記連結部材を圧縮する工程とを備える請求項16に記載のケーブルの分岐接続構造の製造方法。
The connecting step includes:
A step of compressing the first region so that a tip end of the branch line conductor is gripped in the storage hole;
17. The method of manufacturing a branch connection structure for a cable according to claim 16, further comprising: compressing the connecting member so that the second region of the rod-shaped member and the main conductor are gripped by the connecting member.
銅又は銅合金からなる棒状体で、一端に銅又は銅合金からなる分岐線導体の先端部が挿入される収納穴を有する第一領域と、
アルミニウム又はアルミニウム合金からなり、前記第一領域の他端に接合される棒状体で、アルミニウム又はアルミニウム合金からなる幹線導体と共にアルミニウム又はアルミニウム合金からなる連結部材に把持される第二領域とを備える棒状部材。
A rod-shaped body made of copper or copper alloy, a first region having a storage hole into which the tip of a branch line conductor made of copper or copper alloy is inserted at one end,
A rod-shaped body made of aluminum or an aluminum alloy and having a second region gripped by a connecting member made of aluminum or an aluminum alloy together with a main conductor made of aluminum or an aluminum alloy in a rod-shaped body joined to the other end of the first region. Element.
前記第二領域を挟んで前記第一領域とは反対側に第三領域を備え、
前記第三領域は、前記棒状部材の長手方向と交差する方向に突出する突出部を備える請求項18に記載の棒状部材。
A third region is provided on the opposite side of the first region with respect to the second region,
20. The rod-shaped member according to claim 18, wherein the third region includes a protrusion protruding in a direction intersecting a longitudinal direction of the rod-shaped member.
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JP2021144806A (en) * 2020-03-10 2021-09-24 古河電気工業株式会社 Cable with branch
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