JP2019184525A - Abnormality diagnosis method of machine device and abnormality diagnosis device - Google Patents

Abnormality diagnosis method of machine device and abnormality diagnosis device Download PDF

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JP2019184525A
JP2019184525A JP2018078586A JP2018078586A JP2019184525A JP 2019184525 A JP2019184525 A JP 2019184525A JP 2018078586 A JP2018078586 A JP 2018078586A JP 2018078586 A JP2018078586 A JP 2018078586A JP 2019184525 A JP2019184525 A JP 2019184525A
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angular velocity
abnormality
measurement points
corrected
abnormality diagnosis
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JP6962261B2 (en
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湯川 謹次
Kinji Yugawa
謹次 湯川
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D17/00Monitoring or testing of wind motors, e.g. diagnostics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D7/00Controlling wind motors 
    • F03D7/02Controlling wind motors  the wind motors having rotation axis substantially parallel to the air flow entering the rotor
    • F03D7/04Automatic control; Regulation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

To provide an abnormality diagnosis method of a machine device which suppresses an increase of a measurement equivalent cost, and can accurately diagnose an abnormality even if an influence is exerted to the measurement of an angular speed by a factor from the outside of the device, and an abnormality diagnosis device.SOLUTION: Angular speeds of a rotation part are detected in three of more measurement points Ma, Mb and Mc of the rotating part. Correction angular speeds which are corrected so that constant angular speed values of the measurement points Ma, Mb and Mc become the same are acquired from the detected angular speeds. A different of the correction angular speeds between the measurement points is acquired at each zone Wab, Wbc of the measurement points Ma, Mb and Mc, and a ratio of the difference of the correction angular speeds at each zone Wab, Wbc is relatively compared with a preset threshold, thus diagnosing an abnormality which occurs in a machine device.SELECTED DRAWING: Figure 1

Description

本発明は、機械装置の異常診断方法及び異常診断装置に関する。   The present invention relates to an abnormality diagnosis method and an abnormality diagnosis device for a mechanical device.

風車、鉄道車両、工作機械等の機械装置においては、回転部品等の異常による不具合の発生を防止するため、定期的に検査を実施している。例えば、風力発電装置においては、山間部や海洋上に設置されて長期間に亘って連続運転されるため、使用環境が過酷になる。しかも、風力発電装置は交通アクセスが悪い場所に設置されることが多く、一旦故障が発生するとメンテナンスに多大なコストを要する問題がある。   Mechanical devices such as windmills, railway vehicles, machine tools, etc. are regularly inspected to prevent problems caused by abnormalities in rotating parts. For example, wind power generators are installed in mountainous areas or on the ocean and are continuously operated over a long period of time, so the usage environment is severe. Moreover, wind power generators are often installed in places with poor traffic access, and once a failure occurs, there is a problem that requires a large amount of maintenance costs.

そのため、機械装置にセンサを取り付けて異常検出や状態監視を行う異常診断システムが種々提案されている(例えば、特許文献1〜4)。
特許文献1〜3の異常診断システムでは、機械装置の入出力軸や中間軸、又は機械装置と繋がっている主軸等の角速度(回転速度)を測定して、各測定位置の角速度や各測定位置間の角速度比等から機械装置の異常を検知している。また、特許文献4の異常診断システムでは、上記した角速度に代えて、振動センサ、超音波センサ、AE(アコースティックエミッション)センサによる振動測定によって異常診断を行っている。
For this reason, various abnormality diagnosis systems for detecting an abnormality and monitoring a state by attaching a sensor to a mechanical device have been proposed (for example, Patent Documents 1 to 4).
In the abnormality diagnosis systems disclosed in Patent Documents 1 to 3, the angular velocity (rotational speed) of the input / output shaft or intermediate shaft of the mechanical device or the main shaft connected to the mechanical device is measured, and the angular velocity or each measured position of each measured position is measured. An abnormality in the mechanical device is detected from the angular velocity ratio between the two. In the abnormality diagnosis system of Patent Document 4, abnormality diagnosis is performed by vibration measurement using a vibration sensor, an ultrasonic sensor, or an AE (acoustic emission) sensor instead of the angular velocity described above.

特許第5826866号公報Japanese Patent No. 5826866 特許第5534875号公報Japanese Patent No. 5534875 米国特許第9810203号明細書US Patent No. 9810203 特許第5419472号公報Japanese Patent No. 5419472

一般に、変速機のような機械装置では、変速により軸の角速度に変化があった場合、各測定位置の角速度は一時的に変動が生じるが、時間の経過とともに一定に収束する。しかし、機械装置内に何らかの異常が生じた場合、機械装置内のトルク(回転に対する抵抗力)が変化し、正常な場合と比べて角速度変化時の角速度変動幅、角速度が一定になるまでの時間、等の各種特性が変化する。そのため、特許文献1、2の技術では、機械装置の入出力軸、中間軸等の角速度を検出して異常診断する際、外的要因によって入力トルクの変動が生じた場合に、各測定位置で角速度の挙動が変化して、診断精度が低下するという問題が生じる。
特許文献3の技術では、角速度を機械装置の2箇所で測定することでトルクの時間変動が得られるが、2箇所の角速度からは、単に入力トルクが増大したのか、トルク伝達に異常が生じたのかを切り分けすることができない。そのため、適正に異常を診断できない場合がある。
In general, in a mechanical device such as a transmission, when the angular velocity of the shaft changes due to a shift, the angular velocity at each measurement position temporarily varies, but converges constantly over time. However, when some abnormality occurs in the mechanical device, the torque (resistance force against rotation) in the mechanical device changes, and the time until the angular velocity fluctuation width and angular velocity become constant when the angular velocity changes compared to the normal case. The various characteristics such as change. Therefore, in the techniques of Patent Documents 1 and 2, when an angular diagnosis is made by detecting angular velocities of the input / output shafts, intermediate shafts, etc. of the mechanical device, when the input torque fluctuates due to an external factor, at each measurement position, The behavior of the angular velocity changes, causing a problem that the diagnostic accuracy is lowered.
In the technique of Patent Document 3, the time variation of the torque can be obtained by measuring the angular velocity at two positions of the mechanical device. However, from the angular speed at the two positions, the input torque is simply increased or the torque transmission is abnormal. I can't isolate it. For this reason, it may not be possible to properly diagnose the abnormality.

また、特許文献4のように、振動測定により異常診断を行う場合、機械装置の内部や周辺部には多数の振動、超音波、AEの発生源があるため、測定結果に不要なノイズが重畳して、正確な診断が困難になる。また、使用するセンサ類は高価であり、装置コストが増加するという不利がある。   Also, as in Patent Document 4, when abnormality diagnosis is performed by vibration measurement, unnecessary noise is superimposed on the measurement result because there are a large number of vibration, ultrasonic, and AE sources inside and around the mechanical device. Thus, accurate diagnosis becomes difficult. Moreover, the sensors used are expensive, and there is a disadvantage that the device cost increases.

そこで本発明は、測定のための設備コストの増加を抑え、装置外部からの要因により角速度の測定に影響が及んでも、高精度に異常を診断できる機械装置の異常診断方法及び異常診断装置を提供することを目的とする。   Therefore, the present invention provides an abnormality diagnosis method and an abnormality diagnosis device for a mechanical device that can suppress an increase in equipment cost for measurement and can diagnose an abnormality with high accuracy even if the measurement of the angular velocity is affected by an external factor. The purpose is to provide.

本発明は下記構成からなる。
(1) 回転駆動される回転部を有する機械装置において、前記回転部の3箇所以上の測定点で、前記回転部の角速度をそれぞれ検出する工程と、
前記測定点で検出された前記角速度から、各測定点の定常の角速度値が同じになるように補正した修正角速度をそれぞれ求めて、前記測定点間の前記修正角速度の差を前記測定点の区間毎に求め、これら前記区間毎の修正角速度差の比と、予め定めた閾値とを相対比較して、前記機械装置に発生する異常を診断する工程と、
を備える機械装置の異常診断方法。
(2) 回転駆動される回転部を有する機械装置において、前記回転部の3箇所以上の測定点に設置され、前記回転部の角速度をそれぞれ検出する角速度検出部と、
前記測定点で検出された前記角速度から、各測定点の定常の角速度値が同じになるように補正した修正角速度をそれぞれ求めて、前記測定点間の前記修正角速度の差を前記測定点の区間毎に求め、これら前記区間毎の修正角速度差の比と、予め定めた閾値とを相対比較して、前記機械装置に発生する異常を診断する異常診断部と、
を備える異常診断装置。
The present invention has the following configuration.
(1) In a mechanical device having a rotating part that is driven to rotate, a step of detecting angular velocities of the rotating part at three or more measurement points of the rotating part,
From the angular velocities detected at the measurement points, corrected angular velocities corrected so that the steady angular velocity values at the respective measurement points are the same are obtained, and the difference between the corrected angular velocities between the measurement points is determined as a section of the measurement points. A step of diagnosing an abnormality occurring in the mechanical device by comparing the ratio of the corrected angular velocity difference for each of the sections with a predetermined threshold,
An abnormality diagnosis method for a mechanical device comprising:
(2) In a mechanical device having a rotating unit that is driven to rotate, an angular velocity detecting unit that is installed at three or more measurement points of the rotating unit and detects the angular velocity of the rotating unit;
From the angular velocities detected at the measurement points, corrected angular velocities corrected so that the steady angular velocity values at the respective measurement points are the same are obtained, and the difference between the corrected angular velocities between the measurement points is determined as a section of the measurement points. An abnormality diagnosing unit for diagnosing an abnormality occurring in the mechanical device by comparing each ratio of the corrected angular velocity difference for each of the sections and a predetermined threshold;
An abnormality diagnosis device comprising:

本発明によれば、測定のための設備コストの増加を抑え、装置外部からの要因により角速度の測定に影響が及んでも、高精度に異常を診断できる。   According to the present invention, an increase in equipment cost for measurement can be suppressed, and abnormality can be diagnosed with high accuracy even if the measurement of angular velocity is affected by factors from the outside of the apparatus.

異常診断装置を備える風力発電装置の概略構成図である。It is a schematic block diagram of a wind power generator provided with an abnormality diagnosis device. 主軸、増速機に異常がなく、入力トルクが一定の状態で角速度が増加した場合の各測定点における修正角速度を模式的に示す説明図である。It is explanatory drawing which shows typically the correction | amendment angular velocity in each measurement point when there is no abnormality in a main axis | shaft and a gearbox, and angular velocity increases in the state where input torque is constant. 主軸、増速機に異常がなく、入力トルクにトルク変動がある状態で角速度が増加した場合の各測定点における修正角速度を模式的に示す説明図である。It is explanatory drawing which shows typically the correction | amendment angular velocity in each measurement point when there is no abnormality in a main axis | shaft and a gearbox, and an angular velocity increases in the state with a torque fluctuation in input torque. 増速機に異常はなく主軸に異常があり、入力トルクが一定の状態で角速度が増加した場合の各測定点における修正角速度を模式的に示す説明図である。It is explanatory drawing which shows typically the correction | amendment angular velocity in each measurement point when there is no abnormality in a gearbox, there is abnormality in a main shaft, and angular velocity increases in the state where input torque is constant. 主軸に異常はなく増速機に異常があり、入力トルクが一定の状態で角速度が増加した場合の各測定点における修正角速度を模式的に示す説明図である。It is explanatory drawing which shows typically the correction | amendment angular velocity in each measurement point when there is no abnormality in a main axis | shaft, there is abnormality in a gearbox, and angular velocity increases in the state where input torque is constant.

以下、本発明の実施形態について、図面を参照して詳細に説明する。
ここでは、機械装置の一例として風力発電装置を用いて説明するが、本発明はこれに限らない。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
Here, although it demonstrates using a wind power generator as an example of a mechanical apparatus, this invention is not restricted to this.

図1は異常診断装置を備える風力発電装置の概略構成図である。
風力発電装置10は、主軸(回転部)11と、ブレード13と、増速機15と、発電機17と、を備える。主軸11、増速機15、発電機17は、図示は省略するが、タワーによって支持されるナセル内に格納される。
FIG. 1 is a schematic configuration diagram of a wind turbine generator provided with an abnormality diagnosis device.
The wind power generator 10 includes a main shaft (rotating part) 11, a blade 13, a speed increaser 15, and a generator 17. The main shaft 11, the speed increaser 15, and the generator 17 are stored in a nacelle supported by a tower, although illustration is omitted.

主軸11の先端に設けられたブレード13は、風力から変換して得られた回転トルクを主軸11に伝達する。主軸11は、一対の主軸軸受19A,19Bによって回転自在に支持され、風力を受けたブレード13が発生する回転トルクを、増速機15の入力軸23へ伝達する。増速機15は、入力軸23の回転を増速して出力軸25に伝達して、カップリング26を介して発電機17を回転駆動する。この増速機15は、例えば、軸受に回転自在に支持された複数の中間軸を有する歯車増速機構によって構成される。   The blade 13 provided at the tip of the main shaft 11 transmits rotational torque obtained by converting from wind power to the main shaft 11. The main shaft 11 is rotatably supported by a pair of main shaft bearings 19 </ b> A and 19 </ b> B, and transmits the rotational torque generated by the blade 13 receiving wind force to the input shaft 23 of the speed increaser 15. The speed increaser 15 speeds up the rotation of the input shaft 23 and transmits it to the output shaft 25 to rotate the generator 17 via the coupling 26. The speed increaser 15 is configured by, for example, a gear speed increasing mechanism having a plurality of intermediate shafts rotatably supported by bearings.

発電機17は、増速機15の出力軸25から受ける回転トルクによって発電する、例えば誘導発電機により構成される。   The generator 17 is configured by, for example, an induction generator that generates electric power by rotational torque received from the output shaft 25 of the speed increaser 15.

上記構成の風力発電装置10の異常を検出し、診断を行う異常診断装置100は、角速度検出部である複数のエンコーダ31A,31B,31Cと、修正角速度差検出部33と、異常診断部35とを備える。   An abnormality diagnosis apparatus 100 that detects and diagnoses an abnormality of the wind power generator 10 having the above-described configuration includes a plurality of encoders 31A, 31B, and 31C that are angular velocity detection units, a corrected angular velocity difference detection unit 33, and an abnormality diagnosis unit 35. Is provided.

エンコーダ31A,31B,31Cは、風力発電装置10の回転部の互いに異なる測定点Ma,Mb,Mcに設置され、各測定点Ma,Mb,Mcにおける回転部の角速度(回転速度)を検出する。   The encoders 31A, 31B, and 31C are installed at mutually different measurement points Ma, Mb, and Mc of the rotating unit of the wind power generator 10, and detect angular velocities (rotational speeds) of the rotating unit at the respective measuring points Ma, Mb, and Mc.

測定点Maのエンコーダ31Aは、回転部である主軸11に設けられ、測定点Mbのエンコーダ31Bは、回転部である増速機15の入力軸23に設けられる。また、測定点Mcのエンコーダ31Cは、回転部である増速機14の出力軸25に設けられる。   The encoder 31A at the measurement point Ma is provided on the main shaft 11 that is a rotating part, and the encoder 31B at the measurement point Mb is provided on the input shaft 23 of the speed increaser 15 that is a rotating part. The encoder 31C at the measurement point Mc is provided on the output shaft 25 of the speed increaser 14 that is a rotating part.

これらエンコーダ31A,31B,31Cは、多数の凹凸が円周方向に沿って形成されたリング状部材37と、凹凸を検出する変位センサ39をそれぞれ有し、各回転軸の角速度を検出する。エンコーダ31A,31B,31Cは、例えば、円周方向にS極、N極が交互に磁化された磁気リングと、この磁気リングの磁気を検出する磁気センサとから構成されるが、このような磁気検出方式に限らず、回転位置を検出することができれば、他の検出方式のものであってもよい。   Each of the encoders 31A, 31B, and 31C includes a ring-shaped member 37 having a large number of irregularities formed along the circumferential direction and a displacement sensor 39 that detects the irregularities, and detects the angular velocity of each rotating shaft. The encoders 31A, 31B, and 31C include, for example, a magnetic ring in which S and N poles are alternately magnetized in the circumferential direction, and a magnetic sensor that detects the magnetism of the magnetic ring. Not only the detection method but also other detection methods may be used as long as the rotational position can be detected.

角速度を精度よく検出するためには、エンコーダ(リング状部材37)の凹凸数や磁極数は多いほど好ましい。また、円周方向に複数の変位センサ39や磁気センサを取り付けてもよい。各配置数が増えるほど測定精度を向上できる。なお、エンコーダは、凹凸の間隔や、S極,N極の間隔等の精度を予め測定しておけば、信号処理によって間隔の精度誤差を補正することが可能である。したがって、その場合にはエンコーダ自体に高い機械的精度は要求されず、比較的安価なものを適宜採用できる。   In order to detect the angular velocity with high accuracy, it is preferable that the number of concavities and convexities and the number of magnetic poles of the encoder (ring-shaped member 37) are larger. A plurality of displacement sensors 39 and magnetic sensors may be attached in the circumferential direction. The measurement accuracy can be improved as the number of each arrangement increases. Note that the encoder can correct the accuracy error of the interval by signal processing if the accuracy of the interval between the unevenness and the interval between the S pole and the N pole is measured in advance. Therefore, in that case, high mechanical accuracy is not required for the encoder itself, and a relatively inexpensive one can be appropriately employed.

修正角速度差検出部33は、エンコーダ31A,31B,31Cによって測定点Ma,Mb,Mcで測定された角速度の測定点Ma,Mbの間の区間Wabにおける修正角速度差ωabと、測定点Mb,Mcの間の区間Wbcにおける修正角速度差ωbcとをそれぞれ算出する。   The corrected angular velocity difference detection unit 33 includes the corrected angular velocity difference ωab in the section Wab between the measurement points Ma and Mb of the angular velocity measured by the encoders 31A, 31B, and 31C at the measurement points Ma, Mb, and Mc, and the measurement points Mb and Mc. And the corrected angular velocity difference ωbc in the section Wbc between the two.

異常診断部35は、CPU、メモリ、インターフェース等を含むコンピュータ装置により構成される。異常診断部35は、修正角速度差検出部33で算出された修正角速度差ωabと修正角速度差ωbcとの修正角速度差の比R(修正角速度差比R=ωab/ωbc)を求める。そして、求めた修正角速度差比Rを、予め定めた閾値である修正角速度差比Rcと相対比較して、風力発電装置10に異常が発生したと診断する。閾値の修正角速度差比Rcは、修正角速度差の変数で除算し、機械装置の構造に応じて区間毎に異なる閾値としてもよく、構造による特性が略同等であれば同じにしてもよい。また、異常診断部35は、異常の発生箇所により大小が変化する特性を利用して、閾値の範囲から外れる場合に異常が生じたと判断するとともに、外れる方向(増加又は減少)により発生箇所を推定することも可能である。   The abnormality diagnosis unit 35 is configured by a computer device including a CPU, a memory, an interface, and the like. The abnormality diagnosis unit 35 obtains a corrected angular velocity difference ratio R (corrected angular velocity difference ratio R = ωab / ωbc) between the corrected angular velocity difference ωab calculated by the corrected angular velocity difference detection unit 33 and the corrected angular velocity difference ωbc. Then, the calculated corrected angular velocity difference ratio R is compared with a corrected angular velocity difference ratio Rc, which is a predetermined threshold value, and it is diagnosed that an abnormality has occurred in the wind turbine generator 10. The corrected angular velocity difference ratio Rc of the threshold value may be divided by a variable of the corrected angular velocity difference, and may be a different threshold value for each section depending on the structure of the mechanical device. In addition, the abnormality diagnosis unit 35 determines that an abnormality has occurred when it deviates from the threshold range by using the characteristic that changes in magnitude depending on the occurrence location of the abnormality, and estimates the occurrence location based on the direction of increase (decrease or decrease). It is also possible to do.

次に、上記構成の異常診断装置100による異常診断の手順を説明する。
<異常がない場合の基本特性>
図2は、図1に示す主軸11及び増速機15に異常がなく、入力トルクが一定の状態で、入力角速度が増加した場合の測定点Maの角速度ωa、測定点Mbの角速度ωb、測定点Mcの角速度ωcの時間変化を模式的に示した説明図である。同図においては、変化前の角速度ωaを基準として、角速度ωb,ωcを角速度ωaと同じになるように補正して示している。つまり、定速状態となる定常時における角速度ωa,ωb,ωcがそれぞれ同じになるように補正する。また、以降に説明する図3〜図5についても同様に、縦軸は補正した角速度で示している。
Next, the procedure of abnormality diagnosis by the abnormality diagnosis apparatus 100 having the above configuration will be described.
<Basic characteristics when there is no abnormality>
FIG. 2 shows the measurement of the angular velocity ωa at the measurement point Ma, the angular velocity ωb at the measurement point Mb, and the measurement when the input angular velocity is increased while the main shaft 11 and the speed increaser 15 shown in FIG. It is explanatory drawing which showed typically the time change of angular velocity (omega) c of the point Mc. In the figure, the angular velocities ωb and ωc are corrected to be the same as the angular velocities ωa with reference to the angular velocities ωa before the change. That is, correction is performed so that the angular velocities ωa, ωb, and ωc in the steady state in which the constant speed state is achieved are the same. Similarly in FIGS. 3 to 5 described below, the vertical axis indicates the corrected angular velocity.

図2に示す場合、測定点Maの角速度ωaの増加に伴って、測定点Mbの角速度ωbは、角速度ωaからの僅かな遅れΔTab1を生じている。また、測定点Mcの角速度ωcは、角速度ωbからの僅かな遅れΔTbc1を生じている。つまり、角速度ωaの増加に伴って角速度ωb,ωcは僅かな遅れを有するだけで、略遅延なく増加する。   In the case shown in FIG. 2, with the increase in the angular velocity ωa at the measurement point Ma, the angular velocity ωb at the measurement point Mb has a slight delay ΔTab1 from the angular velocity ωa. Further, the angular velocity ωc at the measurement point Mc has a slight delay ΔTbc1 from the angular velocity ωb. That is, as the angular velocity ωa increases, the angular velocities ωb and ωc have a slight delay and increase almost without delay.

図3は、主軸11及び増速機15に異常がなく、トルク変動(増加)がある状態で、入力角速度が増加した場合の測定点Maの角速度ωa、測定点Mbの角速度ωb、測定点Mcの角速度ωcの時間変化を模式的に示した説明図である。   FIG. 3 shows the angular velocity ωa at the measurement point Ma, the angular velocity ωb at the measurement point Mb, and the measurement point Mc when the input angular velocity increases in a state where the main shaft 11 and the speed increaser 15 are not abnormal and there is torque fluctuation (increase). It is explanatory drawing which showed typically the time change of angular velocity (omega) c.

図3に示す場合、測定点Maの角速度ωaの増加に伴って、測定点Mbにおいては、トルク変動に伴う主軸11のねじれ等により、角速度ωaが定常状態に達したタイミングから遅れΔTab2を有して角速度ωbが定常状態に達する。また、測定点Mcにおいては、増速機15内の軸のねじれや歯車の変形等により、角速度ωbが定常状態に達したタイミングから遅れΔTbc2を有して角速度ωcが定常状態に達する。   In the case shown in FIG. 3, as the angular velocity ωa at the measurement point Ma increases, the measurement point Mb has a delay ΔTab2 from the timing at which the angular velocity ωa reaches a steady state due to torsion of the main shaft 11 accompanying torque fluctuation. As a result, the angular velocity ωb reaches a steady state. At the measurement point Mc, the angular velocity ωc reaches the steady state with a delay ΔTbc2 from the timing at which the angular velocity ωb reaches the steady state due to the twist of the shaft in the gearbox 15 or the deformation of the gear.

遅れΔTab2は、前述したトルク変動のない場合の遅れΔTab1より大きな遅れ(ΔTab2>ΔTab1)であり、遅れΔTbc2も同様に、前述したトルク変動のない場合の遅れΔTbc1よりも大きな遅れ(ΔTbc2>ΔTbc1)である。   The delay ΔTab2 is larger than the delay ΔTab1 when there is no torque fluctuation described above (ΔTab2> ΔTab1). Similarly, the delay ΔTbc2 is larger than the delay ΔTbc1 when there is no torque fluctuation described above (ΔTbc2> ΔTbc1). It is.

なお、本構成ではエンコーダ31A,31B,31Cにより角速度の修正角速度差を算出するが、説明をより簡単にするため、ここでは、図示した遅れΔTab1、ΔTab2を修正角速度差ωabに対応するパラメータとし、遅れΔTbc1、ΔTbc2を修正角速度差ωbcに対応するパラメータとして説明する。   In this configuration, the corrected angular velocity difference between the angular velocities is calculated by the encoders 31A, 31B, and 31C. However, in order to simplify the description, here, the illustrated delays ΔTab1 and ΔTab2 are parameters corresponding to the corrected angular velocity difference ωab, and The delays ΔTbc1 and ΔTbc2 will be described as parameters corresponding to the corrected angular velocity difference ωbc.

上記のように、主軸11と増速機15は共に異常がない場合、角速度ωb,ωcの遅れΔTab1とΔTbc1との関係は一定であり、また、上記したトルク変動のある場合でも、遅れΔTab2とΔTbc2との関係は一定となる。つまり、修正角速度差ωabと修正角速度差ωbcとの関係は一定となる。   As described above, when there is no abnormality in both the main shaft 11 and the speed increaser 15, the relationship between the delays ΔTab1 and ΔTbc1 of the angular velocities ωb and ωc is constant, and even when there is the torque fluctuation described above, the delay ΔTab2 The relationship with ΔTbc2 is constant. That is, the relationship between the corrected angular velocity difference ωab and the corrected angular velocity difference ωbc is constant.

トルク変動がある場合の遅れΔTab2、ΔTbc2は、変動がない場合の遅れΔTab1、ΔTbc1よりも大きくなるが、その場合でも、いずれの区間においてもΔTab1:ΔTbc1=ΔTab2:ΔTbc2の関係は維持される。つまり、修正角速度差ωabと修正角速度差ωbcとの関係は一定となる。   The delays ΔTab2 and ΔTbc2 when there is torque fluctuation are larger than the delays ΔTab1 and ΔTbc1 when there is no fluctuation, but in this case, the relationship of ΔTab1: ΔTbc1 = ΔTab2: ΔTbc2 is maintained in any section. That is, the relationship between the corrected angular velocity difference ωab and the corrected angular velocity difference ωbc is constant.

ここで、図2に示すトルク変動のない場合で診断の手順を説明する。
修正角速度差検出部33は、遅れΔTab1とΔTbc1に示されるように、測定点Ma,Mbの区間と、測定点Mb,Mcの区間における修正角速度差ωab,ωbcをそれぞれ算出する。
Here, the diagnosis procedure will be described in the case where there is no torque fluctuation shown in FIG.
The corrected angular velocity difference detection unit 33 calculates the corrected angular velocity differences ωab and ωbc in the sections of the measurement points Ma and Mb and the sections of the measurement points Mb and Mc, as indicated by the delays ΔTab1 and ΔTbc1.

そして、異常診断部35は、修正角速度差検出部33で算出された修正角速度差ωabと、修正角速度差ωbcとの比R(=θab/θbc)を求める。そして、求めた修正角速度差比Rを、予め定めた閾値である修正角速度差比Rc(具体的には、修正角速度差比Rの所定範囲の上限、下限を、機械が正常である適正範囲の限界値としてもよい)と比較する。修正角速度差比Rが、予め定めた修正角速度差比Rcの範囲であれば、図3に示すように、発生した角速度の遅れによる修正角速度差が入力トルクの変動により生じたものと判定する。一方、修正角速度差比Rが修正角速度差比Rcの範囲外であれば、発生した角速度の遅れによる修正角速度差が軸受や歯車等の機械の異常により生じたものと判定する。   Then, the abnormality diagnosis unit 35 obtains a ratio R (= θab / θbc) between the corrected angular velocity difference ωab calculated by the corrected angular velocity difference detector 33 and the corrected angular velocity difference ωbc. Then, the obtained corrected angular velocity difference ratio R is set to a predetermined threshold corrected angular velocity difference ratio Rc (specifically, an upper limit and a lower limit of a predetermined range of the corrected angular velocity difference ratio R are set to an appropriate range in which the machine is normal). Compare with the limit value). If the corrected angular velocity difference ratio R is within a predetermined corrected angular velocity difference ratio Rc, as shown in FIG. 3, it is determined that the corrected angular velocity difference due to the generated angular velocity delay is caused by the fluctuation of the input torque. On the other hand, if the corrected angular velocity difference ratio R is outside the range of the corrected angular velocity difference ratio Rc, it is determined that the corrected angular velocity difference due to the generated angular velocity delay is caused by an abnormality in a machine such as a bearing or a gear.

<異常が生じた場合の角速度の変化特性>
次に、機械に異常が生じた場合について説明する。
図4は、図1に示す増速機15に異常がなく主軸11に異常があり、入力トルクの変動(増加)がない状態で、入力角速度が増加した場合の測定点Maの角速度ωa、測定点Mbの角速度ωb、測定点Mcの角速度ωcの時間変化を模式的に示した説明図である。
<Change characteristics of angular velocity when abnormality occurs>
Next, a case where an abnormality occurs in the machine will be described.
FIG. 4 shows the angular velocity ωa at the measurement point Ma when the input angular velocity increases in the state where the speed increaser 15 shown in FIG. 1 is normal and the main shaft 11 is abnormal and there is no fluctuation (increase) in input torque. It is explanatory drawing which showed typically the time change of angular velocity (omega) b of the point Mb, and angular velocity (omega) c of the measurement point Mc.

図4に示す場合、測定点Maの角速度ωaの増加に伴って、測定点Mbにおいては、異常が無い場合よりも大きな遅れΔTab3を有して角速度ωbが増加する。一方、測定点Mcにおいては、角速度ωbの増加に伴って異常が無い場合の遅れΔTbc3(ΔTab3>ΔTbc3)で角速度ωcが増加する。   In the case shown in FIG. 4, as the angular velocity ωa at the measurement point Ma increases, the angular velocity ωb increases at the measurement point Mb with a larger delay ΔTab3 than when there is no abnormality. On the other hand, at the measurement point Mc, the angular velocity ωc increases with a delay ΔTbc3 (ΔTab3> ΔTbc3) when there is no abnormality as the angular velocity ωb increases.

異常診断部35は、遅れΔTab3とΔTbc3による遅れの修正角速度差比Rを求め、予め定めた修正角速度差比Rcと比較する。異常診断部35は、修正角速度差比Rと、予め定めた修正角速度差比Rcとの相対比較によって、入力トルクの変動により生じたか、機械の異常により生じたかを判定する。ここでは、測定点Ma,Mbの区間の遅れΔTab3(修正角速度差ωab)が測定点Mb,Mcの区間の遅れΔTbc3(修正角速度差ωbc)より大きく、修正角速度差比Rが、閾値である上限の修正角速度差比Rc以上となる。そのため、異常診断部35は、異常が無い場合の修正角速度差より大きな修正角速度差を生じている測定点Ma,Mbの区間で、機械の異常、即ち、主軸11で異常が生じたと診断する。また、測定点Mb,Mcの区間は正常であると診断する。   The abnormality diagnosing unit 35 obtains a corrected angular velocity difference ratio R of delay due to the delays ΔTab3 and ΔTbc3 and compares it with a predetermined corrected angular velocity difference ratio Rc. The abnormality diagnosing unit 35 determines, based on a relative comparison between the corrected angular velocity difference ratio R and a predetermined corrected angular velocity difference ratio Rc, whether the error has occurred due to fluctuations in the input torque or a mechanical abnormality. Here, the delay ΔTab3 (corrected angular velocity difference ωab) between the measurement points Ma and Mb is larger than the delay ΔTbc3 (corrected angular velocity difference ωbc) between the measurement points Mb and Mc, and the corrected angular velocity difference ratio R is an upper limit. The corrected angular velocity difference ratio Rc is greater than or equal to. Therefore, the abnormality diagnosing unit 35 diagnoses that an abnormality of the machine, that is, an abnormality has occurred in the main shaft 11 in the section of the measurement points Ma and Mb in which a correction angular velocity difference larger than the correction angular velocity difference when there is no abnormality is generated. Further, it is diagnosed that the section between the measurement points Mb and Mc is normal.

このように、求めた修正角速度差比Rを閾値である修正角速度差比Rcと相対比較することにより、角速度の遅れによる修正角速度差が、トルク変動により生じたのか、軸受や歯車等の機械の異常により生じたのかを切り分けできる。また、測定点を3箇所設けることで、異常の発生原因と発生部位を特定することが可能になり、診断精度を向上できる。   In this way, by comparing the obtained corrected angular velocity difference ratio R with the corrected angular velocity difference ratio Rc that is a threshold value, whether the corrected angular velocity difference due to the angular velocity delay is caused by torque fluctuations, or whether the machine is a bearing or a gear. It is possible to determine whether it was caused by an abnormality. In addition, by providing three measurement points, it is possible to specify the cause of the abnormality and the location of the occurrence, and the diagnostic accuracy can be improved.

図5は、図1に示す主軸11に異常はなく増速機15に異常があり、入力トルクの変動(増加)がない状態で、入力角速度が増加した場合の測定点Maの角速度ωa、測定点Mbの角速度ωb、測定点Mcの角速度ωcの時間変化を模式的に示した説明図である。   FIG. 5 shows the measurement of the angular velocity ωa at the measurement point Ma when the input angular velocity is increased in the state where the main shaft 11 shown in FIG. 1 is not abnormal and the speed increaser 15 is abnormal and there is no fluctuation (increase) in the input torque. It is explanatory drawing which showed typically the time change of angular velocity (omega) b of the point Mb, and angular velocity (omega) c of the measurement point Mc.

図5に示す場合、測定点Maの角速度ωaが増加すると、測定点Mbにおいては、僅かな遅れΔTab4で角速度ωbが増加するが、測定点Mcにおいては、角速度ωbの増加に伴って、遅れΔTab4より大きな遅れΔTbc4(ΔTab4<ΔTbc4)を有して角速度ωcが増加している。   In the case shown in FIG. 5, when the angular velocity ωa at the measurement point Ma increases, the angular velocity ωb increases at a slight delay ΔTab4 at the measurement point Mb, but at the measurement point Mc, the delay ΔTab4 increases as the angular velocity ωb increases. The angular velocity ωc increases with a larger delay ΔTbc4 (ΔTab4 <ΔTbc4).

異常診断部35は、遅れΔTab4とΔTbc4による遅れの修正角速度差比Rを求め、予め定めた修正角速度差比Rcと比較する。ここでは、測定点Mb,Mcの区間の修正角速度差ωbcが、測定点Ma,Mbの区間の修正角速度差ωabより大きく、修正角速度差比Rが、閾値である下限の修正角速度差比Rc以下となる。そのため、異常診断部35は、修正角速度差が大きい方の測定点Mb,Mcの区間で、機械の異常、即ち、増速機15で異常が生じたと診断する。また、測定点Ma,Mbの区間は正常であると診断する。   The abnormality diagnosing unit 35 obtains a corrected angular velocity difference ratio R of delay due to the delays ΔTab4 and ΔTbc4 and compares it with a predetermined corrected angular velocity difference ratio Rc. Here, the corrected angular velocity difference ωbc in the interval between the measurement points Mb and Mc is larger than the corrected angular velocity difference ωab in the interval between the measurement points Ma and Mb, and the corrected angular velocity difference ratio R is equal to or less than the lower limit corrected angular velocity difference ratio Rc, which is a threshold value. It becomes. Therefore, the abnormality diagnosis unit 35 diagnoses that an abnormality of the machine, that is, an abnormality has occurred in the speed increaser 15 in the section of the measurement points Mb and Mc having the larger corrected angular velocity difference. Further, it is diagnosed that the interval between the measurement points Ma and Mb is normal.

この場合でも、図4に示す場合と同様に、2つの区間で角速度の遅れの修正角速度差比を求めることにより、角速度の遅れによる修正角速度差が、入力トルクの変動により生じたのか、軸受や歯車等の機械の異常により生じたのかを正確に判定できる。また、2つの区間のどちらで異常が発生したかを確実に判定できる。よって、正確な異常診断が行える。   Even in this case, as in the case shown in FIG. 4, by determining the corrected angular velocity difference ratio of the angular velocity delay in the two sections, whether the corrected angular velocity difference due to the angular velocity delay is caused by the fluctuation of the input torque, It is possible to accurately determine whether it is caused by an abnormality in a machine such as a gear. In addition, it can be reliably determined in which of the two sections the abnormality has occurred. Therefore, an accurate abnormality diagnosis can be performed.

特に風力発電装置においては、風量に応じて、回転部の角速度、回転トルクが変動しながら回っており、2箇所以下の測定点による診断では診断の正確性に欠けるが、測定点を3箇所以上とすることで、正確な異常診断が可能となる。これによれば、回転変動や負荷変動が生じた場合でも、異常発生箇所を正確に特定できる。つまり、外部からトルク変動等、入力に乱れが生じた場合でも、その影響を排除して、安定して正確な診断が行え、より精度の高い診断が行える。   Especially in wind turbine generators, the angular speed and rotational torque of the rotating part vary depending on the air volume, and the diagnosis with less than two measurement points is not accurate, but there are more than three measurement points. By doing so, an accurate abnormality diagnosis becomes possible. According to this, even when rotation fluctuation or load fluctuation occurs, it is possible to accurately specify the location where the abnormality has occurred. That is, even when the input is disturbed such as torque fluctuation from the outside, the influence can be eliminated, stable and accurate diagnosis can be performed, and more accurate diagnosis can be performed.

また、本構成によれば、角速度検出部として比較的安価なエンコーダを用いることで済み、異常診断装置100の設備コストの増加を抑制できる。例えば、振動センサ、超音波センサ、AEセンサ等の比較的高価な検出手段を用いる場合と比較して、ノイズ除去のための複雑な信号処理技術を要せず、異常診断装置100のコストを低く抑えることができる。そして、2箇所以下の測定点からの検出信号に基づいて異常を診断する方式と比較して、少なくとも2区間の修正角速度差から診断する本構成では、外部からのノイズに影響され難くなり、診断結果の信頼性が高くなる。   Further, according to this configuration, it is only necessary to use a relatively inexpensive encoder as the angular velocity detection unit, and an increase in equipment cost of the abnormality diagnosis apparatus 100 can be suppressed. For example, compared with the case of using relatively expensive detection means such as a vibration sensor, an ultrasonic sensor, and an AE sensor, a complicated signal processing technique for removing noise is not required, and the cost of the abnormality diagnosis apparatus 100 is reduced. Can be suppressed. Compared with a method of diagnosing an abnormality based on detection signals from two or less measurement points, in this configuration in which a diagnosis is made from a corrected angular velocity difference of at least two sections, it is less affected by external noise, and diagnosis The result is more reliable.

本発明は上記の実施形態に限定されるものではなく、実施形態の各構成を相互に組み合わせることや、明細書の記載、並びに周知の技術に基づいて、当業者が変更、応用することも本発明の予定するところであり、保護を求める範囲に含まれる。   The present invention is not limited to the above-described embodiments, and the configurations of the embodiments may be combined with each other, or may be modified or applied by those skilled in the art based on the description of the specification and well-known techniques. The invention is intended and is within the scope of seeking protection.

例えば、上記説明で、測定箇所を主軸、入力軸、出力軸としているが、図1で示すように入力軸、中間軸、出力軸としても良い。
また、上記説明では、3箇所の測定点で角速度を測定して、2区間における角速度の遅れによる修正角速度差の比と、閾値との相対比較により異常診断を行っていたが、3区間以上、即ち、4箇所異常の測定点で3区間以上の各区間における修正角速度差を用いて異常診断を行ってもよい。
For example, in the above description, the measurement location is the main axis, the input axis, and the output axis, but may be the input axis, the intermediate axis, and the output axis as shown in FIG.
In the above description, the angular velocity is measured at three measurement points, and the abnormality diagnosis is performed by comparing the ratio of the corrected angular velocity difference due to the angular velocity delay in the two sections with the threshold value. That is, the abnormality diagnosis may be performed using the corrected angular velocity difference in each of three or more sections at the four abnormal measurement points.

例えば、4箇所の測定点で角速度を測定して異常診断する場合は、図1に示すように、増速機15内の不図示の中間軸にエンコーダ31Dを設置する構成であってもよい。この場合、修正角速度差検出部33により算出される測定点Ma,Mb間、測定点Mb,Md間、及び測定点Md,Mc間の合計3区間における角速度の遅れによる修正角速度差を求め、これら修正角速度差の修正角速度差比を、予め定めた閾値と相対比較することにより、風力発電装置10の異常を細分化して、より詳細に診断できる。   For example, when an abnormality diagnosis is performed by measuring angular velocities at four measurement points, an encoder 31D may be installed on an intermediate shaft (not shown) in the gearbox 15 as shown in FIG. In this case, the corrected angular velocity difference due to the angular velocity delay in the total three sections between the measurement points Ma and Mb, between the measurement points Mb and Md, and between the measurement points Md and Mc calculated by the corrected angular velocity difference detection unit 33 is obtained. By comparing the corrected angular velocity difference ratio of the corrected angular velocity difference with a predetermined threshold value, the abnormality of the wind power generator 10 can be subdivided and diagnosed in more detail.

以上の通り、本明細書には次の事項が開示されている。
(1) 回転駆動される回転部を有する機械装置において、前記回転部の3箇所以上の測定点で、前記回転部の角速度をそれぞれ検出する工程と、
前記測定点で検出された前記角速度から、各測定点の定常の角速度値が同じになるように補正した修正角速度をそれぞれ求めて、前記測定点間の前記修正角速度の差を前記測定点の区間毎に求め、これら前記区間毎の修正角速度差の比と、予め定めた閾値とを相対比較して、前記機械装置に発生する異常を診断する工程と、
を備える機械装置の異常診断方法。
この機械装置の異常診断方法によれば、複数の測定点間の修正角速度差の比を、予め定めた閾値と相対比較することで、測定のための設備コストの増加を抑えつつ、装置外部からの要因により角速度の測定に影響が及んだ場合でも、高精度に異常を診断できる。
As described above, the following items are disclosed in this specification.
(1) In a mechanical device having a rotating part that is driven to rotate, a step of detecting angular velocities of the rotating part at three or more measurement points of the rotating part,
From the angular velocities detected at the measurement points, corrected angular velocities corrected so that the steady angular velocity values at the respective measurement points are the same are obtained, and the difference between the corrected angular velocities between the measurement points is determined as a section of the measurement points. A step of diagnosing an abnormality occurring in the mechanical device by comparing the ratio of the corrected angular velocity difference for each of the sections with a predetermined threshold,
An abnormality diagnosis method for a mechanical device comprising:
According to this abnormality diagnosis method for a mechanical device, the ratio of the corrected angular velocity difference between a plurality of measurement points is relatively compared with a predetermined threshold value, thereby suppressing an increase in equipment cost for measurement from the outside of the device. Even if the measurement of the angular velocity is affected by these factors, the abnormality can be diagnosed with high accuracy.

(2) 前記異常を診断する工程は、異常が発生したと判断された場合に、前記修正角速度差が異常が無い場合と比較して大きい側の区間に異常が発生したと判定する(1)に記載の機械装置の異常診断方法。
この機械装置の異常診断方法によれば、異常が発生した区間を特定できるため、修繕箇所を特定でき、メンテナンス性を向上できる。
(2) In the step of diagnosing the abnormality, when it is determined that an abnormality has occurred, it is determined that an abnormality has occurred in a section on the larger side as compared with the case where the corrected angular velocity difference is not abnormal (1). An abnormality diagnosis method for a mechanical device according to claim 1.
According to this abnormality diagnosis method for a mechanical device, since a section where an abnormality has occurred can be identified, a repair location can be identified, and maintainability can be improved.

(3) 回転駆動される回転部を有する機械装置において、前記回転部の3箇所以上の測定点に設置され、前記回転部の角速度をそれぞれ検出する角速度検出部と、
前記測定点で検出された前記角速度から、各測定点の定常の角速度値が同じになるように補正した修正角速度をそれぞれ求めて、前記測定点間の前記修正角速度の差を前記測定点の区間毎に求め、これら前記区間毎の修正角速度差の比と、予め定めた閾値とを相対比較して、前記機械装置に発生する異常を診断する異常診断部と、
を備える異常診断装置。
この異常診断装置によれば、複数の測定点間の修正角速度差の比を、予め定めた閾値と相対比較することで、測定のための設備コストの増加を抑えつつ、装置外部からの要因により角速度の測定に影響が及んだ場合でも、高精度に異常を診断できる。
(3) In a mechanical device having a rotating unit that is driven to rotate, an angular velocity detecting unit that is installed at three or more measurement points of the rotating unit and detects the angular velocity of the rotating unit, and
From the angular velocities detected at the measurement points, corrected angular velocities corrected so that the steady angular velocity values at the respective measurement points are the same are obtained, and the difference between the corrected angular velocities between the measurement points is determined as a section of the measurement points. An abnormality diagnosing unit for diagnosing an abnormality occurring in the mechanical device by comparing each ratio of the corrected angular velocity difference for each of the sections and a predetermined threshold;
An abnormality diagnosis device comprising:
According to this abnormality diagnosis apparatus, the ratio of the corrected angular velocity difference between a plurality of measurement points is relatively compared with a predetermined threshold value, thereby suppressing an increase in equipment cost for measurement, and by factors from the outside of the apparatus. Even when the measurement of the angular velocity is affected, the abnormality can be diagnosed with high accuracy.

(4) 前記角速度検出部は、エンコーダにより構成される(3)に記載の異常診断装置。
この異常診断装置によれば、角速度検出部としてエンコーダを用いるので異常診断装置を低コストで構成できる。
(4) The abnormality diagnosis device according to (3), wherein the angular velocity detection unit includes an encoder.
According to this abnormality diagnosis apparatus, since the encoder is used as the angular velocity detection unit, the abnormality diagnosis apparatus can be configured at low cost.

(5) 前記機械装置は、風力発電装置であり、
前記回転部は、
ブレードが接続される主軸と、
前記主軸に接続される増速機の入力軸と、
前記増速機の出力軸と、
を含む(3)又は(4)に記載の異常診断装置。
この異常診断装置によれば、低コストで、外部からの影響を受け難く、且つ高精度での風力発電装置の異常診断が可能となる。
(5) The mechanical device is a wind power generator,
The rotating part is
A spindle to which the blade is connected;
An input shaft of a gearbox connected to the main shaft;
An output shaft of the speed increaser;
The abnormality diagnosis apparatus according to (3) or (4).
According to this abnormality diagnosis device, it is possible to diagnose the abnormality of the wind power generator with high accuracy at a low cost, hardly affected by the outside.

10 風力発電装置(機械装置)
11 主軸(回転部)
13 ブレード
15 増速機
23 入力軸(回転部)
25 出力軸(回転部)
31A,31B,31C エンコーダ(角速度検出部)
33 修正角速度差検出部
35 異常診断部
100 異常診断装置
Ma,Mb,Mc,Md 測定点
10 Wind power generator (mechanical device)
11 Spindle (Rotating part)
13 Blade 15 Speed increaser 23 Input shaft (rotating part)
25 Output shaft (rotating part)
31A, 31B, 31C Encoder (Angular velocity detector)
33 Correction Angular Velocity Difference Detection Unit 35 Abnormality Diagnosis Unit 100 Abnormality Diagnosis Device Ma, Mb, Mc, Md Measurement Point

Claims (5)

回転駆動される回転部を有する機械装置において、前記回転部の3箇所以上の測定点で、前記回転部の角速度をそれぞれ検出する工程と、
前記測定点で検出された前記角速度から、各測定点の定常の角速度値が同じになるように補正した修正角速度をそれぞれ求めて、前記測定点間の前記修正角速度の差を前記測定点の区間毎に求め、これら前記区間毎の修正角速度差の比と、予め定めた閾値とを相対比較して、前記機械装置に発生する異常を診断する工程と、
を備える機械装置の異常診断方法。
In a mechanical device having a rotating part that is rotationally driven, a step of detecting angular velocities of the rotating part at three or more measurement points of the rotating part,
From the angular velocities detected at the measurement points, corrected angular velocities corrected so that the steady angular velocity values at the respective measurement points are the same are obtained, and the difference between the corrected angular velocities between the measurement points is determined as a section of the measurement points. A step of diagnosing an abnormality occurring in the mechanical device by comparing the ratio of the corrected angular velocity difference for each of the sections with a predetermined threshold,
An abnormality diagnosis method for a mechanical device comprising:
前記異常を診断する工程は、異常が発生したと判断された場合に、前記修正角速度差が異常が無い場合と比較して大きい側の区間に異常が発生したと判定する請求項1に記載の機械装置の異常診断方法。   2. The method according to claim 1, wherein in the step of diagnosing the abnormality, when it is determined that an abnormality has occurred, it is determined that an abnormality has occurred in a section on a larger side as compared with a case where the correction angular velocity difference is not abnormal. An abnormality diagnosis method for a mechanical device. 回転駆動される回転部を有する機械装置において、前記回転部の3箇所以上の測定点に設置され、前記回転部の角速度をそれぞれ検出する角速度検出部と、
前記測定点で検出された前記角速度から、各測定点の定常の角速度値が同じになるように補正した修正角速度をそれぞれ求めて、前記測定点間の前記修正角速度の差を前記測定点の区間毎に求め、これら前記区間毎の修正角速度差の比と、予め定めた閾値とを相対比較して、前記機械装置に発生する異常を診断する異常診断部と、
を備える異常診断装置。
In a mechanical device having a rotating unit that is rotationally driven, an angular velocity detecting unit that is installed at three or more measurement points of the rotating unit and detects the angular velocity of the rotating unit, and
From the angular velocities detected at the measurement points, corrected angular velocities corrected so that the steady angular velocity values at the respective measurement points are the same are obtained, and the difference between the corrected angular velocities between the measurement points is determined as a section of the measurement points. An abnormality diagnosing unit for diagnosing an abnormality occurring in the mechanical device by comparing each ratio of the corrected angular velocity difference for each of the sections and a predetermined threshold;
An abnormality diagnosis device comprising:
前記角速度検出部は、エンコーダにより構成される請求項3に記載の異常診断装置。   The abnormality diagnosis device according to claim 3, wherein the angular velocity detection unit is configured by an encoder. 前記機械装置は、風力発電装置であり、
前記回転部は、
ブレードが接続される主軸と、
前記主軸に接続される増速機の入力軸と、
前記増速機の出力軸と、
を含む請求項3又は請求項4に記載の異常診断装置。
The mechanical device is a wind power generator,
The rotating part is
A spindle to which the blade is connected;
An input shaft of a gearbox connected to the main shaft;
An output shaft of the speed increaser;
The abnormality diagnosis apparatus according to claim 3 or claim 4 including:
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JPS52143083A (en) * 1976-05-24 1977-11-29 Hitachi Ltd Control of torsional vibration in rotary axis system and control device
JP2009116420A (en) * 2007-11-02 2009-05-28 Jfe Advantech Co Ltd Monitoring diagnostic system for rotating machinery
US20130082713A1 (en) * 2010-06-10 2013-04-04 Repower Systems Se Wind energy installation and method for testing a rotational speed relay of a wind energy installation
JP2017525891A (en) * 2014-08-22 2017-09-07 アレヴァ ヴィント ゲーエムベーハー Drive system early error detection method, early error detection system, wind generator with early error detection system, and use of early error detection system

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