JP2019155605A - Production method of inner fitting component, production method of intermediate component for inner fitting component, mold, intermediate component and cutting blade - Google Patents

Production method of inner fitting component, production method of intermediate component for inner fitting component, mold, intermediate component and cutting blade Download PDF

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JP2019155605A
JP2019155605A JP2018040743A JP2018040743A JP2019155605A JP 2019155605 A JP2019155605 A JP 2019155605A JP 2018040743 A JP2018040743 A JP 2018040743A JP 2018040743 A JP2018040743 A JP 2018040743A JP 2019155605 A JP2019155605 A JP 2019155605A
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protrusion
fitting
mold
component
pinch
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JP7030278B2 (en
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浩平 戸崎
Kohei Tozaki
浩平 戸崎
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Kyoraku Co Ltd
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Kyoraku Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B5/00Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • B23B5/16Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for bevelling, chamfering, or deburring the ends of bars or tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/04Extrusion blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/72Deflashing outside the mould

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

To provide a method to produce an inner fitting component, which enables production of an inner fitting component with improved surface smoothness in a simple way, a method to produce an intermediate component for the inner fitting component, a mold, an intermediate component and a cutting blade.SOLUTION: A method to produce an inner fitting component includes a process of molding by a blow mold 1 which has cavities 12, 22 and pinch-off parts 14, 24 with protrusion forming parts (inclining parts 142, 242) arranged on both ends of the cavities 12, 22 respectively, and a process of removing protrusions, formed by the protrusion forming parts, from the formed component, formed by the blow mold 1.SELECTED DRAWING: Figure 7

Description

本発明は、成型部品の製造における内嵌め嵌合部品の製造方法及び内嵌め嵌合部品用の中間部品の製造方法、並びに金型、中間部品及び切削刃に関する。   The present invention relates to a method for producing an internally fitted component, a method for producing an intermediate component for an internally fitted component, and a mold, an intermediate component, and a cutting blade.

従来から、成型部品の製造方法として、パリソンをピンチオフ部で挟み込んで成形する貼り合わせブロー成型が用いられている。例えば、特許文献1には、一対の金型の表面に配設されてダイスから垂下されたパリソンと表皮材とを挟持する凸状のピンチオフ部を設けたブロー成型用金型が開示されている。   Conventionally, as a method for manufacturing a molded part, bonded blow molding in which a parison is sandwiched between pinch-off portions and molded has been used. For example, Patent Document 1 discloses a blow molding die provided with a convex pinch-off portion that is disposed on the surface of a pair of molds and sandwiches a parison suspended from a die and a skin material. .

特開平11−309773号公報Japanese Patent Laid-Open No. 11-309773

しかしながら、上述のブロー成形により、例えば内嵌め用の円筒状パイプを作製すると、ピンチオフしたパーティングラインの周辺において、パーティングラインに沿ったスジ状の凹みが発生することがある。このスジ状の凹みがあるパイプを、冷却水等を流すホース等に内嵌め嵌合させると、凹み部分から水漏れが発生することが想定されるため、嵌合部はその凹みを無くして平滑にすることが好ましい。対策例として、凹みの量に合わせてパイプの嵌合部の外周を全周に亘って削る方法もあるが、そうすると、パイプの肉厚を削り代も含めて厚くする必要があるため、材料費や加工時間等の点で無駄が多く、肉厚のコントロールをする手間も発生してしまう。   However, when, for example, a cylindrical pipe for internal fitting is manufactured by the above-described blow molding, a streak-like dent along the parting line may be generated around the pinched off parting line. If this pipe with a streak-like dent is fitted and fitted to a hose or the like that flows cooling water, etc., it is assumed that water leakage will occur from the dent, so the fitting part will be smooth without the dent. It is preferable to make it. As an example of countermeasures, there is a method of cutting the outer periphery of the fitting part of the pipe over the entire circumference according to the amount of the dent, but in that case, it is necessary to increase the thickness of the pipe including the cutting allowance. In addition, there is a lot of waste in terms of processing time and the like, and the effort to control the wall thickness also occurs.

そこで本発明は、以上の点に鑑み、簡易な方法で外面の平滑性を向上させた内嵌め嵌合部品を製造可能な、内嵌め嵌合部品の製造方法及び内嵌め嵌合部品用の中間部品の製造方法、並びに金型、中間部品及び切削刃を提供することを目的とする。   Therefore, in view of the above points, the present invention provides a method for producing an internal fitting component and an intermediate for the internal fitting component, which can produce an internal fitting component having improved outer surface smoothness by a simple method. It is an object of the present invention to provide a method for manufacturing a part, a mold, an intermediate part, and a cutting blade.

本発明の内嵌め嵌合部品の製造方法は、キャビティと、前記キャビティ側に突起形成部を設けたピンチオフ部とを備えるブロー成型用の金型で成形する工程と、前記金型で成形した成形部において前記突起形成部により成形された突起部を除去する工程と、を含むことを特徴とする。   The method of manufacturing an internally fitting component according to the present invention includes a step of molding with a mold for blow molding including a cavity and a pinch-off portion provided with a projection forming portion on the cavity side, and molding with the mold And a step of removing the protruding portion formed by the protruding portion in the portion.

本発明の内嵌め嵌合部品用の中間部品の製造方法は、キャビティと、前記キャビティ側に突起形成部を有したピンチオフ部とを備えるブロー成型用の金型で成形して、前記突起形成部により成形された突起部を有する成形部を得る工程を含むことを特徴とする。   The method for producing an intermediate part for an internally fitting part according to the present invention is such that the projection forming part is molded by a blow molding die comprising a cavity and a pinch-off part having a projection forming part on the cavity side. The method includes a step of obtaining a molded part having a protruding part formed by the above method.

本発明の金型は、キャビティと、前記キャビティ側に突起形成部を設けたピンチオフ部と、を備えることを特徴とする。   The metal mold | die of this invention is equipped with a cavity and the pinch-off part which provided the projection formation part in the said cavity side, It is characterized by the above-mentioned.

本発明の中間部品は、内嵌め嵌合部品用の中間部品であって、柱状の外側面を有し、前記外側面には、パーティング部を先端に有する突起部が形成される、ことを特徴とする。   The intermediate part of the present invention is an intermediate part for an internal fitting part, and has a columnar outer surface, and a protrusion having a parting portion at the tip is formed on the outer surface. Features.

本発明の切削刃は、加工対象部品の外側面と同径の内径を有する筒状の本体部と、前記加工対象部品の前記外側面から突出する突起部を除去するように、前記本体部の先端面において径方向に設けられた刃部と、を備えることを特徴とする。   The cutting blade of the present invention has a cylindrical main body having the same inner diameter as the outer surface of the part to be processed, and a protrusion protruding from the outer surface of the part to be processed so as to remove the protrusion. And a blade portion provided in the radial direction on the distal end surface.

本発明によれば、簡易な方法で外面の平滑性を向上させた内嵌め嵌合部品を製造可能な、内嵌め嵌合部品の製造方法及び内嵌め嵌合部品用の中間部品の製造方法、並びに金型、中間部品及び切削刃を提供することができる。   According to the present invention, a method for manufacturing an internal fitting component and a method for manufacturing an intermediate component for an internal fitting component, which can manufacture an internal fitting component whose outer surface smoothness is improved by a simple method, In addition, a mold, an intermediate part, and a cutting blade can be provided.

本発明の実施形態に係る嵌合部品を示す図である。It is a figure which shows the fitting components which concern on embodiment of this invention. 本発明の実施形態に係る分割金型の平面模式図である。It is a plane schematic diagram of the split mold which concerns on embodiment of this invention. 本発明の実施形態に係る図2の分割金型のIII−III断面位置における、金型の断面図である。It is sectional drawing of the metal mold | die in the III-III cross section position of the split mold of FIG. 2 which concerns on embodiment of this invention. 本発明の実施形態に係る切削刃の斜視図である。It is a perspective view of the cutting blade which concerns on embodiment of this invention. 本発明の実施形態に係る切削刃を示す図であり、(a)は切削刃を本体部側から見た正面図であり、(b)は図4(a)の切削刃のVb−Vb断面図である。It is a figure which shows the cutting blade which concerns on embodiment of this invention, (a) is the front view which looked at the cutting blade from the main-body part side, (b) is Vb-Vb cross section of the cutting blade of Fig.4 (a). FIG. 本発明の実施形態に係る中間部品及び嵌合部品の製造工程を示す図である。It is a figure which shows the manufacturing process of the intermediate | middle components and fitting components which concern on embodiment of this invention. 本発明の実施形態に係る中間部品の製造工程を示す図であり、(a)は金型内にパリソンを配置した状態を示し、(b)は金型を型締めさせた状態を示す。It is a figure which shows the manufacturing process of the intermediate part which concerns on embodiment of this invention, (a) shows the state which has arrange | positioned the parison in a metal mold | die, (b) shows the state which made the metal mold | die clamp. 本発明の実施形態に係る中間部品の製造工程を示す図であり、(a)はパリソン内に空気を流入させた状態を示し、(b)は金型を型開きさせた状態を示す。It is a figure which shows the manufacturing process of the intermediate component which concerns on embodiment of this invention, (a) shows the state which made air flow in in a parison, (b) shows the state which opened the metal mold | die. 本発明の実施形態に係る嵌合部品の製造工程を示す図であり、(a)は金型による成形直後の中間部品を示し、(b)は吹込袋部を除去した中間部品を示す。It is a figure which shows the manufacturing process of the fitting component which concerns on embodiment of this invention, (a) shows the intermediate part immediately after shaping | molding with a metal mold | die, (b) shows the intermediate part which removed the blowing bag part. 本発明の実施形態に係る中間部品の切削工程を示す図であり、(a)は中間部品を切削刃に進入させる様子を示し、(b)は中間部品の突起部を切削する様子を示し、(c)は中間部品の突起部を縮径部側まで切削した様子を示す。It is a figure which shows the cutting process of the intermediate part which concerns on embodiment of this invention, (a) shows a mode that an intermediate part is made to approach a cutting blade, (b) shows a mode that a projection part of an intermediate part is cut, (C) shows a state in which the protrusion of the intermediate part has been cut to the reduced diameter side. 本発明の実施形態に係る嵌合部品の製造工程を示す図であり、(a)は中間部品から突起部を除去した嵌合部品を示し、(b)は中間部品から突起部を除去して突起部の一部が残留した嵌合部品を示す。It is a figure which shows the manufacturing process of the fitting component which concerns on embodiment of this invention, (a) shows the fitting component which removed the projection part from the intermediate part, (b) removed the projection part from the intermediate part, The fitting component in which a part of protrusion part remained is shown.

以下、本発明を実施するための形態について述べる。図1は、本実施形態の製造方法で製造される内嵌め嵌合部品41Bを示す図である。嵌合部品41Bは、後述のブロー成型用の金型1や切削刃30を用いて、長尺円筒状に形成される。嵌合部品41Bは、図1に示すように、嵌合部412にホースH等の筒状部品を嵌合させて、液体や気体の流路を形成することができる。嵌合部412はA部拡大図に示すように、外側面412bが平滑に形成される。そのため、ホースH等を内嵌めの嵌合により接続させても内部を流通する液体や気体の漏れを防止することができる。以下、嵌合部品41Bを製造するための金型1及び切削刃30について、並びにこれらを用いた嵌合部品41B及び嵌合部品41Bを製造する過程で形成される中間部品41Aの製造方法について説明する。   Hereinafter, modes for carrying out the present invention will be described. FIG. 1 is a view showing an internally fitting component 41B manufactured by the manufacturing method of the present embodiment. The fitting component 41B is formed in a long cylindrical shape using a blow molding die 1 and a cutting blade 30 described later. As shown in FIG. 1, the fitting component 41 </ b> B can form a liquid or gas flow path by fitting a cylindrical component such as a hose H into the fitting portion 412. As shown in the enlarged view of the portion A, the fitting portion 412 has a smooth outer surface 412b. Therefore, even if the hose H or the like is connected by an internal fitting, leakage of liquid or gas flowing through the inside can be prevented. Hereinafter, the mold 1 and the cutting blade 30 for manufacturing the fitting part 41B, and the manufacturing method of the intermediate part 41A formed in the process of manufacturing the fitting part 41B and the fitting part 41B using them will be described. To do.

図2は分割金型10の平面模式図である。図2では長尺のキャビティ11,12,13の一端側を示しており、その他端側は図示から省略している。図3は、図2の分割金型10のIII−III断面位置における、金型1の断面図である。図3では金型1のうちの一方の分割金型10と、分割金型10に対向する他方の分割金型20について示している。   FIG. 2 is a schematic plan view of the split mold 10. In FIG. 2, one end side of the long cavities 11, 12, 13 is shown, and the other end side is omitted from the drawing. FIG. 3 is a cross-sectional view of the mold 1 taken along the line III-III of the split mold 10 of FIG. FIG. 3 shows one split mold 10 of the mold 1 and the other split mold 20 facing the split mold 10.

図2で、分割金型10は、凹円弧状のキャビティ11,12,13を有する。キャビティ11は、嵌合部品41Bの本体部411(図1等で図示)を成形する大径の領域である。キャビティ12は、キャビティ11に同軸で連設されて嵌合部品41Bの端部である嵌合部412を成形する小径の領域である。キャビティ13は、パリソン40内に空気を送り込むニードル等を配置させるための吹込袋部413を成形する領域である。図3に示すように、分割金型20のキャビティ22は、分割金型10のキャビティ12と対称形状となるように形成される。図示はしないが、分割金型10のキャビティ11,13と対向配置される分割金型20の他のキャビティも、同様に対称形状となるように形成される。   In FIG. 2, the split mold 10 has concave arcuate cavities 11, 12, and 13. The cavity 11 is a large-diameter region for molding the main body 411 (illustrated in FIG. 1 and the like) of the fitting component 41B. The cavity 12 is a small-diameter region that is coaxially connected to the cavity 11 and forms a fitting portion 412 that is an end portion of the fitting component 41B. The cavity 13 is an area where a blowing bag portion 413 for arranging a needle or the like for sending air into the parison 40 is formed. As shown in FIG. 3, the cavity 22 of the split mold 20 is formed so as to be symmetrical with the cavity 12 of the split mold 10. Although not shown, the other cavities of the split mold 20 disposed opposite to the cavities 11 and 13 of the split mold 10 are also formed to have a symmetrical shape.

図3で、キャビティ12,22は各々略半円の凹円弧状に形成され、型締め状態で全体が断面視略円形状となるように形成される。分割金型10,20は、キャビティ12,22の外側の両縁にピンチオフ部14,24を有する。また、分割金型10,20は、ピンチオフ部14,24の外側にバリ部を逃がすための逃げ部15,25を有する。   In FIG. 3, the cavities 12 and 22 are each formed in a substantially semicircular concave arc shape, and are formed so as to have a substantially circular shape in a sectional view in a clamped state. The split molds 10 and 20 have pinch-off portions 14 and 24 on both outer edges of the cavities 12 and 22. Further, the divided molds 10 and 20 have escape portions 15 and 25 for releasing the burr portion outside the pinch-off portions 14 and 24.

ピンチオフ部14,24は、分割金型10,20を型締めした際に当接する当接部141,241と、当接部141,241からキャビティ12,22側に設けられた傾斜部142,242と、当接部141,241から逃げ部15,25側に設けられた傾斜部143,243とを有する。本実施形態の当接部141,241は、平坦に形成される。傾斜部142,242は、型締めの際に、ピンチオフ部14,24の噛み合わせ部分である当接部141,241に向かって断面視における幅が徐々に幅狭となる略V字状の突起形成部を形成する。本実施形態の突起形成部の谷部は、傾斜部142と傾斜部242とにより鈍角に形成される。   The pinch-off parts 14 and 24 are contact parts 141 and 241 that come into contact when the divided molds 10 and 20 are clamped, and inclined parts 142 and 242 provided on the cavity 12 and 22 side from the contact parts 141 and 241. And inclined portions 143 and 243 provided on the escape portions 15 and 25 side from the contact portions 141 and 241. The contact portions 141 and 241 of the present embodiment are formed flat. The inclined portions 142 and 242 are substantially V-shaped projections whose width in a sectional view gradually becomes narrower toward the contact portions 141 and 241 that are meshing portions of the pinch-off portions 14 and 24 when clamping. A forming part is formed. The valley portion of the protrusion forming portion of the present embodiment is formed at an obtuse angle by the inclined portion 142 and the inclined portion 242.

逃げ部15,25は、幅狭部151,251と幅広部152,252とを有して2段階の幅に形成される。幅狭部151は、ピンチオフ部14,24の傾斜部143,243と連設される。また、幅広部152,252は、傾斜部153,253を介して幅狭部151,251と連設される。なお、当接部141,241、幅狭部151,251及び幅広部152,252は、各々略平行となるように形成することができる。また、幅狭部151,251の幅は、傾斜部142,242による突起形成部の内縁の幅よりもやや広く形成することができる。また、幅狭部151,251の幅は、後述のステップS01,S02(図7(a)及び図7(b))で示すパリソン40の逃げ部15,25への流動を過剰に規制しないように、パリソン40の肉厚を厚くした場合は広くすることができる。また、幅狭部151,251の幅は、パリソン40のキャビティ12,22への流動も促すために、パリソン40の肉厚を薄くした場合は狭くすることができる。   The escape portions 15 and 25 have narrow portions 151 and 251 and wide portions 152 and 252 and are formed in two stages of width. The narrow portion 151 is connected to the inclined portions 143 and 243 of the pinch-off portions 14 and 24. The wide portions 152 and 252 are connected to the narrow portions 151 and 251 through the inclined portions 153 and 253. The contact portions 141 and 241, the narrow portions 151 and 251, and the wide portions 152 and 252 can be formed so as to be substantially parallel to each other. Further, the widths of the narrow portions 151 and 251 can be formed to be slightly wider than the width of the inner edge of the protrusion forming portion formed by the inclined portions 142 and 242. The widths of the narrow portions 151 and 251 do not excessively restrict the flow of the parison 40 to the escape portions 15 and 25 shown in steps S01 and S02 (FIGS. 7A and 7B) described later. In addition, when the wall thickness of the parison 40 is increased, the width can be increased. In addition, the width of the narrow portions 151 and 251 can be reduced when the thickness of the parison 40 is reduced in order to promote the flow of the parison 40 into the cavities 12 and 22.

図4は、切削刃30を示す図である。また、図5(a)は切削刃30を本体部31側から見た正面図であり、図5(b)は図5(a)の切削刃30のVb−Vb断面図である。   FIG. 4 is a view showing the cutting blade 30. FIG. 5A is a front view of the cutting blade 30 viewed from the main body 31 side, and FIG. 5B is a Vb-Vb cross-sectional view of the cutting blade 30 of FIG.

切削刃30は、先端面31a側が開口した本体部31と、先端面31aと反対側において本体部31と接続される基端部32とを有する。本体部31は、有底の中空部311を有して全体が略円筒状に形成される。中空部311の先端面31a側の内縁31bには、R面取り状に傾斜した導入部312が設けられる。   The cutting blade 30 has a main body 31 that is open on the distal end surface 31a side, and a proximal end portion 32 that is connected to the main body 31 on the side opposite to the distal end surface 31a. The main body 31 has a bottomed hollow portion 311 and is formed in a substantially cylindrical shape as a whole. An introduction portion 312 inclined in a chamfered shape is provided on the inner edge 31b of the hollow portion 311 on the distal end surface 31a side.

図5(a)で、本体部31の先端面31aには、内縁31bから外縁31cに亘って直線状に、溝部313が形成される。溝部313は、中空部311の中心軸周りに略等角度で3ヶ所に設けられる。各溝部313は、略矩形凹状に形成される。図5(a)の溝部313の正面視時計回り方向側の縁部aは、中空部311の中心から径方向に向かって形成される。溝部313の縁部aに対向する反対側の縁部bは、縁部aと平行となるように形成される。溝部313の底部は、図5(b)に示すように、中空部311側へ向かって深くなるように傾斜している。溝部313の縁部aは、刃部314として機能する。また、本体部31の外側面には、周方向に亘って図5(b)の断面視矩形の凹溝315が形成される。   In FIG. 5A, a groove portion 313 is formed on the distal end surface 31a of the main body portion 31 linearly from the inner edge 31b to the outer edge 31c. The groove portions 313 are provided at three locations at substantially equal angles around the central axis of the hollow portion 311. Each groove 313 is formed in a substantially rectangular concave shape. The edge portion “a” of the groove portion 313 in FIG. 5A on the front side clockwise direction is formed from the center of the hollow portion 311 toward the radial direction. The opposite edge b facing the edge a of the groove 313 is formed to be parallel to the edge a. As shown in FIG. 5B, the bottom of the groove portion 313 is inclined so as to become deeper toward the hollow portion 311 side. The edge a of the groove 313 functions as the blade 314. Further, a concave groove 315 having a rectangular cross-sectional view in FIG. 5B is formed on the outer surface of the main body portion 31 in the circumferential direction.

基端部32は、円柱状に形成されて、中空部311と同軸となるように、本体部31から突出して形成される。切削刃30は、基端部32に図示しないチャック等介して回転軸を接続させることで、使用時に図5(a)の正面視反時計回り方向に回転駆動して使用される。   The base end portion 32 is formed in a columnar shape and is formed so as to protrude from the main body portion 31 so as to be coaxial with the hollow portion 311. The cutting blade 30 is used by being rotated in the counterclockwise direction when viewed from the front in FIG. 5A by connecting a rotating shaft to the base end portion 32 via a chuck or the like (not shown).

図6は、中間部品41A及び嵌合部品41Bの製造工程を示す図である。ステップS01〜S05ではブロー成形により中間部品41Aを製造することができ、ステップS01〜S06ではブロー成型と切削加工により嵌合部品41Bを製造することができる。以下、各工程(ステップS01〜S06)について、図7から図11を参照しながら説明する。   FIG. 6 is a diagram showing a manufacturing process of the intermediate part 41A and the fitting part 41B. In steps S01 to S05, the intermediate part 41A can be manufactured by blow molding, and in steps S01 to S06, the fitting part 41B can be manufactured by blow molding and cutting. Hereafter, each process (step S01-S06) is demonstrated, referring FIGS. 7-11.

まず、ステップS01で、図7(a)の型開きした分割金型10,20のキャビティ12,22間に、熱可塑性の材料により形成されたパリソン40を配置させる。パリソン40は、図2(a)に示したキャビティ11,12,13に亘って配置される。パリソン40は、適宜の押出し成形装置等により成形することができる。また、本実施形態のパリソン40は、その外径がキャビティ12,22の内径より大きく、キャビティ12,22の両側の逃げ部15,25に亘って配置される。   First, in step S01, the parison 40 formed of a thermoplastic material is disposed between the cavities 12 and 22 of the split molds 10 and 20 shown in FIG. The parison 40 is disposed across the cavities 11, 12, and 13 shown in FIG. The parison 40 can be molded by an appropriate extrusion molding device or the like. In addition, the parison 40 of the present embodiment has an outer diameter larger than the inner diameter of the cavities 12 and 22 and is disposed across the relief portions 15 and 25 on both sides of the cavities 12 and 22.

ステップS02で、金型1が型締めされる。すると、パリソン40の互いに離れた両外側部40a,40bの周辺がピンチオフ部14,24により挟持されて、当接部141,241が噛み合うことで成形部41とバリ部42とに分離される(図7(b)参照)。また、ピンチオフ部14,24に挟持されるパリソン40は、一部がキャビティ12,22側へ流動し、他の一部が逃げ部15,25内を幅広部152,252側へ向かって流動する。   In step S02, the mold 1 is clamped. Then, the periphery of the both outer side portions 40a, 40b of the parison 40 is sandwiched between the pinch-off portions 14, 24, and the contact portions 141, 241 are engaged with each other to separate the molding portion 41 and the burr portion 42 ( (Refer FIG.7 (b)). Further, part of the parison 40 sandwiched between the pinch-off parts 14 and 24 flows toward the cavities 12 and 22, and the other part flows inside the escape parts 15 and 25 toward the wide parts 152 and 252. .

バリ部42は、流路抵抗の大きい幅狭部151,251に挟持されるため、ピンチオフ部14,24がパリソン40を挟持する際にバリ部42が逃げ部15,25方向に過剰に流動することを防止できる。したがって、ピンチオフ部14,24に対応する成形部41の内周面におけるヒケの発生を低減でき、成形部41の肉厚が薄くなって強度が低下することを防ぐことができる。幅狭部151,251内に収容しきれないバリ部42の部分は、幅広部152,252内へ流動させることができる。   Since the burr 42 is sandwiched between the narrow sections 151 and 251 having a large flow path resistance, the burr 42 flows excessively in the direction of the escape sections 15 and 25 when the pinch-off sections 14 and 24 sandwich the parison 40. Can be prevented. Therefore, the occurrence of sink marks on the inner peripheral surface of the molded part 41 corresponding to the pinch-off parts 14 and 24 can be reduced, and the thickness of the molded part 41 can be prevented from being reduced and the strength being lowered. The part of the burr part 42 that cannot be accommodated in the narrow parts 151, 251 can flow into the wide parts 152, 252.

ステップS03で、パリソン40の成形部41内に空気を流入させて、成形部41をキャビティ12,22の内壁に沿った外形形状に成形する(図8(a)参照)。空気は、図2に示したキャビティ13側に配置されたパリソン40に、ブローアップ用のニードルを挿入又は突き刺して、そのニードルから流入させることができる。成形部41内の圧力が上昇すると、成形部41がキャビティ12,22の内面へ付勢され、成形部41の肉厚の差は減少する。また、成形部41の外側面412bには、突起形成部(傾斜部142,242)によって突起部412aが形成される。   In step S03, air is caused to flow into the molding portion 41 of the parison 40, and the molding portion 41 is molded into an outer shape along the inner walls of the cavities 12 and 22 (see FIG. 8A). The blow-up needle can be inserted or stabbed into the parison 40 arranged on the cavity 13 side shown in FIG. When the pressure in the molding part 41 rises, the molding part 41 is urged toward the inner surfaces of the cavities 12 and 22, and the difference in thickness of the molding part 41 decreases. In addition, a protrusion 412a is formed on the outer surface 412b of the molding portion 41 by the protrusion forming portions (inclined portions 142 and 242).

ステップS04で、金型1が型開きされて、成形部41とバリ部42が分割金型10,20から分離して取り外される。図9(a)は、型抜きした状態の成形部41を示している。成形部41は、本体部411、嵌合部412及び吹込袋部413を有する。本体部411はキャビティ11により成形され、嵌合部412はキャビティ12により成形され、吹込袋部413はキャビティ13により成形された部分である。   In step S04, the mold 1 is opened, and the molding part 41 and the burr part 42 are separated from the split molds 10 and 20 and removed. FIG. 9A shows the molded part 41 in a die-cut state. The molding part 41 includes a main body part 411, a fitting part 412, and a blowing bag part 413. The main body portion 411 is formed by the cavity 11, the fitting portion 412 is formed by the cavity 12, and the blowing bag portion 413 is a portion formed by the cavity 13.

ステップS05で、図9(a)に示した成形部41のうち、ニードルが配置された吹込袋部413側が、突起部412aの一部を含む切断位置CLで切断されて、図9(b)に示す内嵌め嵌合部品用の中間部品41Aが取り出される。なお、本実施形態の中間部品41Aは長尺の円筒状に形成されて、他端側にも嵌合部及び吹込袋部を同様に構成することができる。中間部品41Aの他端側の図示は省略する。   In step S05, the blow bag part 413 side where the needle is arranged in the molding part 41 shown in FIG. 9A is cut at the cutting position CL including a part of the protruding part 412a, and FIG. The intermediate part 41A for the internal fitting part shown in FIG. Note that the intermediate part 41A of the present embodiment is formed in a long cylindrical shape, and the fitting portion and the blowing bag portion can be similarly configured on the other end side. The illustration of the other end side of the intermediate part 41A is omitted.

図9(b)で、中間部品41Aは、本体部411と嵌合部412とを有し、全体が略円筒状に形成される。嵌合部412は、分割金型10の傾斜部11a(図2参照)と、分割金型20の傾斜部(不図示)とにより成形された縮径部411aを介して、本体部411と連設される。嵌合部412の外側面412bには、断面視略二等辺三角形状の突起部412aが形成される。各突起部412aは、嵌合部412の先端412cから縮径部411aに亘り形成される。   In FIG. 9B, the intermediate part 41A has a main body part 411 and a fitting part 412 and is formed in a substantially cylindrical shape as a whole. The fitting portion 412 communicates with the main body portion 411 via a reduced diameter portion 411a formed by the inclined portion 11a (see FIG. 2) of the divided mold 10 and the inclined portion (not shown) of the divided mold 20. Established. On the outer side surface 412 b of the fitting portion 412, a protruding portion 412 a having a substantially isosceles triangle shape in cross section is formed. Each protrusion 412a is formed from the tip 412c of the fitting portion 412 to the reduced diameter portion 411a.

図3等に示したように、突起形成部(傾斜部142,242)の底部は鈍角に形成される。そのため、突起部412aは、B部拡大図に示す切断面が現れる正面視において、外側面412b側を底辺51として頂部53を鈍角とする略二等辺三角形状に形成される。   As shown in FIG. 3 and the like, the bottoms of the protrusion forming portions (inclined portions 142 and 242) are formed at an obtuse angle. Therefore, the protrusion 412a is formed in a substantially isosceles triangle shape with the outer surface 412b side as the base 51 and the top 53 as an obtuse angle in a front view where the cut surface shown in the enlarged view of the B portion appears.

中間部品41Aのパーティング部PLは、本体部411及び嵌合部412に亘って形成される。また、嵌合部412のパーティング部PLは、突起部412aの頂部53である尾根沿いに形成される。パーティング部PLの上側及び下側には、凹溝531が形成される。2箇所の凹溝531は、例えば、パリソン40がピンチオフ部14,24で食切られる際に、パリソン40の突起形成部(傾斜部142,242)の底部周辺と接して硬化の進んだ領域がキャビティ12,22側へ押し込まれて凹み、そして、食切り直前まで凹みの中央部と繋がったピンチオフ部14,24間から流出するパリソン40の一部が、パーティング部PLを先端に有した突出状態で硬化することにより、形成されると考えられる。凹溝531は、パーティング部PLと同様に、突起部412aの尾根沿いに形成される。突起部412aは、凹溝531の深さより高くなるように形成される。したがって、嵌合部412は、全体が円筒状に形成されるとともに、その円筒状の外側面412b上に凹溝531が形成されることを防ぐことができる。   The parting part PL of the intermediate part 41 </ b> A is formed across the main body part 411 and the fitting part 412. Moreover, the parting part PL of the fitting part 412 is formed along the ridge which is the top part 53 of the projection part 412a. A concave groove 531 is formed on the upper and lower sides of the parting part PL. For example, when the parison 40 is cut by the pinch-off portions 14 and 24, the two recessed grooves 531 are in contact with the periphery of the bottom of the projection forming portion (inclined portions 142 and 242) of the parison 40, and the region where the hardening has progressed. A part of the parison 40 that is pushed into the cavities 12 and 22 and dents and flows out from between the pinch-off parts 14 and 24 connected to the central part of the dent until just before cutting is a protrusion having a parting part PL at the tip. It is thought that it is formed by curing in a state. The concave groove 531 is formed along the ridge of the protruding portion 412a, like the parting portion PL. The protrusion 412a is formed to be higher than the depth of the concave groove 531. Accordingly, the fitting portion 412 is formed in a cylindrical shape as a whole, and can prevent the concave groove 531 from being formed on the cylindrical outer surface 412b.

ステップS06で、嵌合部412の突起部412aを切削除去する。ここで、図10を用いて、ステップS06の加工対象部品である中間部品41Aの切削工程を説明する。   In step S06, the protrusion 412a of the fitting portion 412 is removed by cutting. Here, the cutting process of the intermediate part 41A, which is the part to be processed in step S06, will be described with reference to FIG.

図10(a)は中間部品41Aを切削刃30に進入させる様子を示している。なお、切削刃30については、図5(a)の切削刃30のX−X断面を示している。まず、切削刃30を本体部31から見た正面視反時計回り方向に回転させる。そして、中間部品41Aの嵌合部412を、中空部311へ進入させる。このとき、中間部品41Aは、導入部312によりセンタリングされる。中空部311の先端面31a側の内面311aの内径は、嵌合部412の外側面412bの外径と、略同径に形成される。中空部311の基端部32側の内面311bの内径は、前方側の内面311aの内径よりも大径に形成される。   FIG. 10A shows a state in which the intermediate part 41 </ b> A enters the cutting blade 30. In addition, about the cutting blade 30, the XX cross section of the cutting blade 30 of Fig.5 (a) is shown. First, the cutting blade 30 is rotated counterclockwise as viewed from the front as viewed from the main body 31. Then, the fitting part 412 of the intermediate part 41 </ b> A enters the hollow part 311. At this time, the intermediate part 41A is centered by the introduction part 312. The inner diameter of the inner surface 311 a on the distal end surface 31 a side of the hollow portion 311 is formed to be substantially the same as the outer diameter of the outer surface 412 b of the fitting portion 412. The inner diameter of the inner surface 311b on the proximal end 32 side of the hollow portion 311 is formed larger than the inner diameter of the inner surface 311a on the front side.

図10(b)は中間部品41Aの突起部412aを切削する様子を示している。嵌合部412を中空部311内に進入させると、外側面412bから径方向外側へ突出する突起部412aが切削刃30の刃部314の回転軌道上へ進入するため、突起部412aは刃部314により先端412c側から切削除去される。中間部品41Aをさらに中空部311の内部方向へ進行させると、縮径部411a側の突起部412aも切削除去される。突起部312aが除去されて外側面412bが平滑化した嵌合部412は、中空部311内へ順次移動する。   FIG. 10B shows a state in which the protrusion 412a of the intermediate part 41A is cut. When the fitting portion 412 enters the hollow portion 311, the protruding portion 412 a that protrudes radially outward from the outer surface 412 b enters the rotational track of the blade portion 314 of the cutting blade 30, and thus the protruding portion 412 a is a blade portion. 314 is removed by cutting from the tip 412c side. When the intermediate part 41A is further advanced toward the inside of the hollow portion 311, the protruding portion 412a on the reduced diameter portion 411a side is also removed by cutting. The fitting portion 412 from which the protruding portion 312 a is removed and the outer side surface 412 b is smoothed sequentially moves into the hollow portion 311.

図10(c)は中間部品41Aの突起部412aを縮径部411a側まで切削した様子を示している。本体部31の先端面31aと中間部品41Aの縮径部411aとが近接する位置まで中間部品41Aを移動すると、嵌合部412における突起部412aの略全てが除去されて、嵌合部412の外側面412bが平滑な状態となる。中間部品41Aの嵌合部412とは反対の他端側の嵌合部も同様に、切削刃30によって外側面が平滑となるように加工することができる。   FIG. 10C shows a state in which the protruding portion 412a of the intermediate part 41A is cut to the reduced diameter portion 411a side. When the intermediate part 41A is moved to a position where the distal end surface 31a of the main body part 31 and the reduced diameter part 411a of the intermediate part 41A are close to each other, substantially all of the protrusions 412a in the fitting part 412 are removed, and the fitting part 412 The outer side surface 412b is in a smooth state. Similarly, the fitting portion on the other end side opposite to the fitting portion 412 of the intermediate part 41A can be processed by the cutting blade 30 so that the outer surface becomes smooth.

図11(a)は、本実施形態に係る製造方法により製造した嵌合部品41Bを示す図である。嵌合部品41Bは、ステップS06において、突起部412aが切削除去された部品である。完成品である嵌合部品41Bの嵌合部412は、凹溝531を有した突起部412aが切削されたため、凹溝531の無い平滑な外側面412bを有する。そのため、嵌合部品41Bは、ゴム等の軟質部材により形成されたホースHに内嵌めする際に、ホースH内面と外側面412bとの間の隙間の発生を防止することができる。   Fig.11 (a) is a figure which shows the fitting component 41B manufactured with the manufacturing method which concerns on this embodiment. The fitting component 41B is a component obtained by cutting and removing the protrusion 412a in step S06. The fitting part 412 of the fitting part 41 </ b> B, which is a finished product, has a smooth outer surface 412 b without the groove 531 because the protrusion 412 a having the groove 531 is cut. Therefore, when the fitting component 41B is fitted in a hose H formed of a soft member such as rubber, it is possible to prevent a gap between the inner surface of the hose H and the outer surface 412b.

以上、本実施形態によると、嵌合部品41Bを成形する金型1は、パーティング部PLを嵌合部品41Bの突起部412a上に形成することで嵌合部412の外側面412b上にスジ状の凹みが形成されることを防止したり、パーティング部PLにおける嵌合部品41Bの内面にヒケが発生することを低減できる。また、嵌合部412は、切削時に切削刃30の開口に設けた導入部312により正確に位置決めすることができるため、中空部品である中間部品41Aのセンタリングを容易とし、回転する切削刃30がスリット状の溝部313に設けた刃部314によって、外側面412bを深く削ることなく突起部412aを除去することができる。嵌合部412をこのように形成した嵌合部品41Bは、簡易な工程で外面の平滑性を向上させた内嵌め嵌合部品41Bを容易に製造することができる。嵌合部品41BにホースHを接続した場合であっても、内部を流通する気体や液体の漏れの発生を防止することができる。   As described above, according to the present embodiment, the mold 1 for molding the fitting component 41B is formed on the outer surface 412b of the fitting portion 412 by forming the parting portion PL on the protrusion 412a of the fitting component 41B. It is possible to prevent the formation of a dent and to reduce the occurrence of sink marks on the inner surface of the fitting part 41B in the parting portion PL. In addition, since the fitting portion 412 can be accurately positioned by the introduction portion 312 provided in the opening of the cutting blade 30 during cutting, the centering of the intermediate component 41A that is a hollow component is facilitated, and the rotating cutting blade 30 is By the blade part 314 provided in the slit-like groove part 313, the protrusion part 412a can be removed without sharply cutting the outer surface 412b. The fitting component 41B in which the fitting portion 412 is formed in this way can easily manufacture the inner fitting component 41B with improved outer surface smoothness by a simple process. Even when the hose H is connected to the fitting component 41 </ b> B, it is possible to prevent leakage of gas or liquid flowing through the inside.

また、本実施形態によると、パーティング部PL周辺のみの部分的な加工で、嵌合部品41Bの端部である嵌合部412の外側面412bを平滑にできるため、切削屑の発生を外側面412b全周を削る場合と比べて低減することができる。そして、外側面412bの切削のために、成形部41を予め厚くする必要が無いため、成型材料の使用を節約することができる。   Further, according to the present embodiment, the outer surface 412b of the fitting portion 412 that is the end portion of the fitting component 41B can be smoothed by partial processing only around the parting portion PL. This can be reduced compared to the case where the entire circumference of the side surface 412b is cut. And since it is not necessary to thicken the shaping | molding part 41 previously for cutting of the outer surface 412b, use of a molding material can be saved.

また、本実施形態では、切削刃30に導入部312を設けたため加工対象部品の位置決めが容易である。そのため、外形切削を行う上で、芯出のためのガイドとするために、加工対象部品の円筒内部の一次加工を省略できる。そして、その内部の一次加工を省略することで、製品の内部に切削屑が混入することを防止できる。   Moreover, in this embodiment, since the introducing | transducing part 312 was provided in the cutting blade 30, positioning of components to be processed is easy. Therefore, in order to use as a guide for centering when performing external cutting, it is possible to omit primary processing inside the cylinder of the part to be processed. And it can prevent that cutting waste mixes in the inside of a product by omitting the primary processing inside.

なお、突起部412aの断面形状は、頂部53を略直角としたり、鋭角とすることもできるが、頂部53を鈍角とすることが望ましい。頂部53の角度が小さくなるほど、図9(b)に示した突起部412aの側面52が外側面412bに対して垂直に近づくことになる。そうすると、切削時に側面52と刃部314が当接する部分が面接触に近づき、切削刃30にかかる抵抗が大きくなってしまう。一方、本実施形態に示したように、頂部53を鈍角に形成すると、突起部412aの傾斜角度の小さい側面52が、外側面412bに対して平行に近づくことになる。そうすると、切削時に側面52と刃部314が当接する部分が線接触や点接触に近づき、切削刃30にかかる抵抗を小さくすることができる。   Note that the cross-sectional shape of the protrusion 412a can be such that the top 53 has a substantially right angle or an acute angle, but the top 53 is preferably an obtuse angle. As the angle of the top 53 becomes smaller, the side surface 52 of the projection 412a shown in FIG. 9B approaches the outer surface 412b perpendicularly. If it does so, the part which the side surface 52 and the blade part 314 contact | abut at the time of cutting will approach surface contact, and the resistance concerning the cutting blade 30 will become large. On the other hand, as shown in the present embodiment, when the top portion 53 is formed at an obtuse angle, the side surface 52 having a small inclination angle of the projection 412a approaches parallel to the outer surface 412b. If it does so, the part which the side surface 52 and the blade part 314 contact | abut at the time of cutting approaches line contact or point contact, and the resistance concerning the cutting blade 30 can be made small.

また、ステップS06の突起部412aを切削除去する工程において、中間部品41Aを切削刃30の内面311aに進入させる際、センタリングが僅かにずれる等により突起部412aの削り残しの発生が想定される。図11(b)は、中間部品41Aから突起部412aを除去して、突起部412aの一部が残留した嵌合部品41Bを示している。嵌合部412を先端412c側から見たC部拡大図に示すように、その突起部412aの底辺51側の一部が残留部54として残留している。この残留部54は、正面視において切削面541を上底とする薄い略台形状に形成される。残留部54の上端及び下端には、段部542が形成される。   Further, in the step of removing the protruding portion 412a in step S06, when the intermediate part 41A enters the inner surface 311a of the cutting blade 30, it is assumed that the remaining portion of the protruding portion 412a is generated due to a slight shift of centering or the like. FIG. 11B shows a fitting component 41B in which the protruding portion 412a is removed from the intermediate component 41A and a part of the protruding portion 412a remains. As shown in the enlarged view of part C when the fitting part 412 is viewed from the front end 412c side, a part of the protruding part 412a on the bottom 51 side remains as a residual part 54. The remaining portion 54 is formed in a thin substantially trapezoidal shape with the cutting surface 541 as an upper base in a front view. Step portions 542 are formed at the upper and lower ends of the remaining portion 54.

突起部412aは、外側面412bと側面52とのなす角度が、大きくなるように形成することが望ましい。外側面412bと側面52とのなす角度が大きい場合(例えば135°以上の角度)、残留部54は切削の跡として目立ちにくく、嵌合部品41Bをゴム等の軟質部材により形成されたホースHに内嵌めすると、凹溝が外側面412bに直接形成された場合や、外側面412bと側面52とのなす角度が小さい(例えば135°より小さい角度)残留部54が形成される場合に比べて、ホースH内面と外側面412bとの間の密着性が良くなり隙間の発生を低減することができる。このような場合、残留部54を有する嵌合部品41Bであっても、内部を流通する液体等の漏れを防止することができる。   The protrusion 412a is preferably formed so that the angle formed by the outer surface 412b and the side surface 52 is increased. When the angle formed by the outer side surface 412b and the side surface 52 is large (for example, an angle of 135 ° or more), the remaining portion 54 is hardly noticeable as a trace of cutting, and the fitting component 41B is formed on a hose H formed of a soft member such as rubber. When the inner fitting is performed, compared to the case where the concave groove is formed directly on the outer surface 412b or the case where the remaining portion 54 is formed with a small angle formed between the outer surface 412b and the side surface 52 (for example, an angle smaller than 135 °), Adhesion between the inner surface of the hose H and the outer surface 412b is improved, and the generation of gaps can be reduced. In such a case, even the fitting component 41 </ b> B having the remaining portion 54 can prevent leakage of liquid or the like flowing through the inside.

また、凹溝531は、金型1のピンチオフ部14,24にパリソン40を2枚分挟み込む成形部41の成形時に形成される。凹溝531の深さは、嵌合部412の肉厚が厚くなると深くなるため、突起部412aも嵌合部412の肉厚に比例して大きくすることが望ましい。   Further, the concave groove 531 is formed at the time of molding the molding part 41 in which two parisons 40 are sandwiched between the pinch-off parts 14 and 24 of the mold 1. Since the depth of the recessed groove 531 increases as the thickness of the fitting portion 412 increases, it is desirable that the protruding portion 412 a also increase in proportion to the thickness of the fitting portion 412.

突起部412aは、ピンチオフ部14,24に設けた突起形成部(図3の傾斜部142,242)を大きくすることで、大きく形成することができる。突起部412aが肉厚に比べて小さすぎると、凹溝531は突起部412aを貫通して外側面412bに達することになり、突起部412aの切削除去のみでは、凹溝531が残留して嵌合部412の外側面412bを平滑にすることができなくなってしまう。一方、突起部412aが肉厚に比べて大きすぎると、嵌合部412の突起部412aの位置に対応する内周面に発生するヒケが大きくなって嵌合部412の一部が薄肉となり、突起部412aを切削除去する際、外側面412bに割れ欠けが発生することも想定される。さらに、突起部412aが大きいと、突起部412aの削り量が増加してしまう。このような条件を考慮して、突起部412aは、凹溝531の深さよりも高くなる大きさの範囲に設定することができる。   The protruding portion 412a can be formed larger by increasing the protruding portion (the inclined portions 142 and 242 in FIG. 3) provided in the pinch-off portions 14 and 24. If the protrusion 412a is too small compared to the wall thickness, the groove 531 penetrates the protrusion 412a and reaches the outer surface 412b, and the groove 531 remains fitted only by cutting and removing the protrusion 412a. The outer surface 412b of the joint 412 cannot be smoothed. On the other hand, if the protrusion 412a is too large compared to the wall thickness, sink marks generated on the inner peripheral surface corresponding to the position of the protrusion 412a of the fitting part 412 become large, and a part of the fitting part 412 becomes thin, When the protruding portion 412a is removed by cutting, it is assumed that cracks are generated on the outer surface 412b. Furthermore, if the protrusion 412a is large, the amount of shaving of the protrusion 412a increases. In consideration of such conditions, the protrusion 412a can be set in a size range that is higher than the depth of the groove 531.

例えば、突起部412aの高さは、嵌合部412の肉厚の半分程度とする等、凹溝531の深さより大きい範囲で肉厚より小さくすることができる。また、突起部412aの底辺51の長さは、頂部53を鈍角にした突起部412aを外側面412bに形成可能な範囲で、嵌合部412の肉厚と同程度、或いは肉厚より大きくすることができる。   For example, the height of the protrusion 412a can be made smaller than the wall thickness within a range larger than the depth of the groove 531 such as about half the wall thickness of the fitting portion 412. Further, the length of the base 51 of the protrusion 412a is set to be approximately the same as or larger than the thickness of the fitting part 412 within a range in which the protrusion 412a having an obtuse angle at the top 53 can be formed on the outer surface 412b. be able to.

また、本実施形態では、ホース継手等の円筒状の内嵌め嵌合部品41Bを製造する例について説明したが、回転軸や連結軸等における内部が中空でない棒状体の外側面を平滑にする方法に適用してもよい。例えば、ステップS01〜S03の代わりに、型締めした分割金型10,20内に熱可塑性の材料を射出させ、その後に本実施形態のステップS04〜S06と同様の工程を経て、嵌合部品を製造してもよい。このように、金型1及び切削刃30を用いた方法により製造した嵌合部材は、例えば、複数の部品同士を接続させる係合部として使用することができる。そして、その係合部の係合部分の隙間を低減することができるため、複数の部品同士の接続強度を高めることができる。   Moreover, although this embodiment demonstrated the example which manufactures cylindrical inner fitting fitting components 41B, such as a hose coupling, the method of smoothing the outer surface of the rod-shaped body in which the inside in a rotating shaft, a connection shaft, etc. is not hollow. You may apply to. For example, instead of steps S01 to S03, a thermoplastic material is injected into the clamped divided molds 10 and 20, and then the same process as steps S04 to S06 of the present embodiment is performed, and then the fitting part is It may be manufactured. Thus, the fitting member manufactured by the method using the mold 1 and the cutting blade 30 can be used as an engaging portion that connects a plurality of components, for example. And since the clearance gap of the engaging part of the engaging part can be reduced, the connection strength of several components can be raised.

また、分割金型10,20は、傾斜部142,242をキャビティ13側の一部に設けて、突起部412aを嵌合部412の先端412c側の一部に形成させてもよい。   In addition, the split molds 10 and 20 may be configured such that the inclined portions 142 and 242 are provided in a part on the cavity 13 side, and the protruding part 412a is formed in a part on the tip 412c side of the fitting part 412.

また、切削刃30の導入部312はR面取り形状である例について示したが、導入部312は中空部311の内部へ、断面視略直線状に傾斜するC面取状等のテーパ状に形成してもよい。   Moreover, although the introduction part 312 of the cutting blade 30 was shown about the example which is R chamfering shape, the introduction part 312 is formed in the inside of the hollow part 311 in the taper shape of C chamfering shape etc. which incline in a cross-section substantially linear form. May be.

また、以上説明した実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の趣旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これらの実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。   Further, the embodiment described above is presented as an example, and is not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the spirit of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

1 金型 10,20 分割金型
11 キャビティ 11a 傾斜部
12,22 キャビティ 13 キャビティ
14,24 ピンチオフ部 15,25 逃げ部
30 切削刃 31 本体部
31a 先端面 31b 内縁
31c 外縁 32 基端部
40 パリソン 40a 外側部
40b 外側部 41 成形部
41A 中間部品 41B 嵌合部品
42 バリ部 51 底辺
52 側面 53 頂部
54 残留部 141,241 当接部
142,242 傾斜部 143,243 傾斜部
151,251 幅狭部 152,252 幅広部
153,253 傾斜部 311 中空部
311a 内面 311b 内面
312 導入部 313 溝部
314 刃部 315 凹溝
411 本体部 411a 縮径部
412 嵌合部 412a 突起部
412b 外側面 412c 先端
413 吹込袋部 531 凹溝
541 切削面 542 段部
H ホース PL パーティング部
a 縁部 b 縁部
DESCRIPTION OF SYMBOLS 1 Metal mold | die 10,20 Divided metal mold 11 Cavity 11a Inclination part 12,22 Cavity 13 Cavity 14,24 Pinch-off part 15,25 Escape part 30 Cutting blade 31 Main part 31a Front end surface 31b Inner edge 31c Outer edge 32 Base end part 40 Parison 40a Outer part 40b Outer part 41 Molding part 41A Intermediate part 41B Fitting part 42 Burr part 51 Bottom 52 Side 53 Top part 54 Remaining part 141, 241 Abutting part 142, 242 Inclined part 143, 243 Inclined part 151, 251 Narrow part 152 , 252 Wide portion 153, 253 Inclined portion 311 Hollow portion 311a Inner surface 311b Inner surface 311 Introducing portion 313 Groove portion 314 Blade portion 315 Concave groove 411 Main body portion 411a Reduced diameter portion 412 Fitting portion 412a Protruding portion 412b Outer side surface 412c Tip 413 Blow bag portion 531 Concave groove 541 Cutting surface 54 Step section H hose PL parting portion a rim b edge

Claims (8)

キャビティと、前記キャビティ側に突起形成部を設けたピンチオフ部とを備えるブロー成型用の金型で成形する工程と、
前記金型で成形した成形部において前記突起形成部により成形された突起部を除去する工程と、
を含むことを特徴とする内嵌め嵌合部品の製造方法。
Molding with a mold for blow molding comprising a cavity and a pinch-off part provided with a projection forming part on the cavity side;
Removing the protrusions formed by the protrusion forming part in the forming part formed by the mold; and
The manufacturing method of the internal fitting component characterized by including.
前記成形部は、前記突起部が形成された円柱状の外側面を有し、
前記突起部を除去する工程は、前記外側面と同径の内径を有する筒状の本体部と、前記本体部の先端面において径方向に設けられた刃部と、を備えた回転する切削刃の内部に、前記成形部を挿入して行う、
ことを特徴とする請求項1に記載の内嵌め嵌合部品の製造方法。
The molded part has a cylindrical outer surface on which the protrusions are formed,
The step of removing the protrusion includes a cylindrical main body having an inner diameter that is the same diameter as the outer surface, and a rotating cutting blade that includes a blade provided radially on the distal end surface of the main body. Is performed by inserting the molding part inside,
The manufacturing method of the internal fitting component of Claim 1 characterized by the above-mentioned.
前記突起部は断面視三角形状であることを特徴とする請求項1又は請求項2に記載の内嵌め嵌合部品の製造方法。   The method of manufacturing an internally fitting component according to claim 1, wherein the protrusion has a triangular shape in cross section. 前記金型は、前記ピンチオフ部と外側に連設される幅狭部と、前記幅狭部と連設される幅広部とを有し、
前記幅狭部は、パリソンを前記ピンチオフ部で切断する際に前記パリソンの一部を前記キャビティ側に流動させる、
ことを特徴とする請求項1乃至請求項3の何れかに記載の内嵌め嵌合部品の製造方法。
The mold includes a narrow portion connected to the pinch-off portion and the outside, and a wide portion connected to the narrow portion,
The narrow portion allows a part of the parison to flow toward the cavity when the parison is cut at the pinch-off portion.
The method for manufacturing an internally fitted component according to any one of claims 1 to 3, wherein
キャビティと、前記キャビティ側に突起形成部を有したピンチオフ部とを備えるブロー成型用の金型で成形して、前記突起形成部により成形された突起部を有する成形部を得る工程を含むことを特徴とする内嵌め嵌合部品用の中間部品の製造方法。   Forming with a mold for blow molding comprising a cavity and a pinch-off part having a protrusion forming part on the cavity side, and obtaining a forming part having a protrusion formed by the protrusion forming part. A method for producing an intermediate part for an internally fitted fitting part. キャビティと、
前記キャビティ側に突起形成部を設けたピンチオフ部と、
を備えることを特徴とする金型。
A cavity,
A pinch-off part provided with a protrusion forming part on the cavity side;
A mold characterized by comprising.
内嵌め嵌合部品用の中間部品であって、
柱状の外側面を有し、
前記外側面には、パーティング部を先端に有する突起部が形成される、
ことを特徴とする中間部品。
An intermediate part for internal fitting parts,
Having a columnar outer surface,
On the outer surface, a protrusion having a parting portion at the tip is formed.
An intermediate part characterized by that.
加工対象部品の外側面と同径の内径を有する筒状の本体部と、
前記加工対象部品の前記外側面から突出する突起部を除去するように、前記本体部の先端面において径方向に設けられた刃部と、
を備えることを特徴とする切削刃。
A cylindrical main body having the same inner diameter as the outer surface of the part to be processed;
A blade portion provided in a radial direction on the distal end surface of the main body portion so as to remove the protruding portion protruding from the outer surface of the part to be processed;
A cutting blade comprising:
JP2018040743A 2018-03-07 2018-03-07 Manufacturing method of inner fitting fitting parts, manufacturing method of intermediate parts for inner fitting fitting parts, and blow molding molds and intermediate parts for manufacturing inner fitting fitting parts. Active JP7030278B2 (en)

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PCT/JP2019/006302 WO2019171954A1 (en) 2018-03-07 2019-02-20 Method for manufacturing internal-fit fitting component, method for manufacturing intermediate component for internal-fit fitting component, mold, intermediate component, and cutting blade

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JPH02269503A (en) * 1989-04-05 1990-11-02 Osaka Gas Co Ltd Cutting tool for plastic tube
JPH02269505A (en) * 1989-04-05 1990-11-02 Osaka Gas Co Ltd Cutting tool for plastic tube
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JPH06335925A (en) * 1993-05-28 1994-12-06 Sekisui Seikei Kogyo Kk Plastic molded item and method for finishing the same
JPH11309773A (en) * 1998-04-28 1999-11-09 Ube Ind Ltd Blow mold and molding method thereof
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JPH02269504A (en) * 1989-04-05 1990-11-02 Osaka Gas Co Ltd Cutting tool for plastic tube
JPH02269503A (en) * 1989-04-05 1990-11-02 Osaka Gas Co Ltd Cutting tool for plastic tube
JPH02269505A (en) * 1989-04-05 1990-11-02 Osaka Gas Co Ltd Cutting tool for plastic tube
JPH0386519A (en) * 1989-08-30 1991-04-11 Yoshino Kogyosho Co Ltd Blow molded bottle made of synthetic resin and its molding
JPH09123258A (en) * 1995-10-31 1997-05-13 Kyoraku Co Ltd Resin hollow unit with cylindrical member and manufacture thereof
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