JP2019132661A - Inspection method and device of printed matter - Google Patents

Abstract

To provide an inspection method and a device of a printed matter capable of executing from printing to inspection at high speed as a series of processes.SOLUTION: An inspection device includes an imaging part 10 for imaging a printed matter P discharged from a printing machine 1, an inspection image storage part 20 for acquiring an image imaged by the imaging part 10, and storing it as an inspection image I, a reference image storage part 30 for storing a reference image S to be compared with the inspection image I, and an inspection part 40 for comparing the reference image S read out in each unit from the reference image storage part 30 with the inspection image I read out in each unit from the inspection image storage part 20.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a method and apparatus for inspecting the print quality of printed matter.

  Conventionally, printing can be defined as duplicating the same image or character as the original plate using a colorant such as ink, and it has been usual to produce a plurality of printed materials from one original plate. In such conventional printing, when inspecting the printing quality of a printed material, for example, a plurality of printed materials are compared with one original plate, and the printed content of each printed material has a discrepancy greater than a certain level with respect to the original plate. In this case, it is determined that the print quality does not satisfy the standard regarding the printed matter.

  However, in recent years, with the progress of information technology, a format in which images and characters are output from electronic data created on a computer to a medium such as paper through a printing machine has become mainstream. In this case, the original version does not necessarily exist as an entity. Further, the number of printed materials to be produced is not limited to a large number, and only a small number of a few to a few copies are often output.

  When inspecting printed matter of such electronic data, for example, using the original electronic data as a reference, an image obtained by capturing the printed matter for each page is compared with the electronic data for each page, and if there is a difference, there is an error in printing. Is determined.

  Incidentally, as a prior art document related to this kind of printed matter inspection technique, for example, there is Patent Document 1 below.

JP 2017-173069 A

  However, in the inspection method for comparing the electronic data and the printed matter as described above, for example, after the printed matter is imaged, a predetermined correction is applied to the captured image for each page and the original electronic data is sequentially added. It is necessary to take steps such as comparing with data. In such a method, since a correction procedure is generated for each page, it takes time for each inspection. For example, if a printed page is to be inspected in parallel with printing, the printing speed is increased. I have to drop it. Alternatively, instead of inspecting in parallel with printing, for example, it is necessary to inspect according to a procedure in which a printed matter that has been printed is compared with electronic data and a page in which an error is recognized is reprinted. As described above, in the printing of electronic data, a technology that can immediately inspect the print quality of a printed matter at high speed has not been put into practical use at present, and the development of a more efficient inspection technology has been demanded. .

  In view of such circumstances, the present invention intends to provide a printed matter inspection method and apparatus capable of executing from printing to inspection as a series of steps at a high speed.

  The present invention captures a printed matter discharged from a printing machine, acquires a test image, and generates a reference image for comparison with the test image before acquiring the test image. Reading the reference image and the image to be inspected for each unit, comparing the reference image read for each unit with the image to be inspected, and comparing the reference image and the image to be inspected As a result, the present invention relates to a printed matter inspection method including a step of determining that an error has occurred in printing when a mismatch is recognized.

  The printed matter inspection method of the present invention includes a step of assigning individual identification data to an individual image constituting the reference image, an individual image constituting the inspection image, and an individual image constituting the reference image. And comparing the reference image read for each unit with the image to be inspected, including the step of assigning individual identification data corresponding to the unit and the step of comparing the reference image read for each unit with the individual identification data of the image to be inspected In the step of performing, the reference image that matches the individual identification data and the image to be inspected can be compared.

  In the printed matter inspection method of the present invention, the printed matter printed by the printing machine is provided with a label that encodes identification data for each set according to the position, and the printed matter discharged from the printing press is Identification data corresponding to the reference image and the image to be inspected when a mismatch is found as a result of the step of reading the sign and the step of comparing the reference image read for each unit with the image to be inspected Recording the error data as error data.

  In the printed matter inspection method of the present invention, the reference image can be generated from original printing data.

  In the printed material inspection method of the present invention, the reference image is generated by combining the predicted image to be inspected with at least one of the number of pixels, the size and position of the object, the color tone, the saturation, the brightness, and the white balance. be able to.

  The present invention also provides an imaging unit that images a printed matter discharged from a printing press, an image storage unit that acquires an image captured by the imaging unit and stores the image as an inspection image, and the inspection image. A reference image storage unit for storing a reference image for comparison, the reference image read out from the reference image storage unit for each unit, and the inspection image read out from the inspection image storage unit for each unit are compared. The present invention relates to a printed matter inspection apparatus including an inspection unit that performs the inspection.

  In the printed image inspection apparatus according to the present invention, in the reference image storage unit, individual identification data is assigned and stored in individual images constituting the reference image, and in the inspection image storage unit, the inspection image is stored. Is stored with individual identification data corresponding to the individual images constituting the reference image, and the inspection unit reads the reference image and the image to be inspected for each unit. Individual identification data can be collated, and the reference image that matches the individual identification data can be compared with the image to be inspected.

  The printed matter inspection apparatus according to the present invention includes a sign reading device that reads a sign attached to each set according to a position on a printed matter printed by the printing machine, and the inspection unit includes the reference image and the inspection target. An error recording that records, as error data, identification data corresponding to the reference image and the image to be inspected among the identification data read from the sign, the image comparison unit that compares the images, and the reference image that is inconsistent in the inspection unit A portion.

  In the printed material inspection apparatus according to the present invention, the reference image may be an image generated from printing original data.

  In the printed matter inspection apparatus of the present invention, the reference image is generated by combining the predicted image to be inspected with at least one of the number of pixels, the size and position of the object, the color tone, the saturation, the brightness, and the white balance. Images.

  According to the printed matter inspection method and apparatus of the present invention, it is possible to achieve an excellent effect that a process from printing to inspection can be executed at a high speed as a series of steps.

It is a block diagram which shows an example of the form of the inspection apparatus of printed matter by implementation of this invention. It is a figure which shows an example of the form of the printed matter discharged | emitted from a printing machine, (A) has shown the front surface and (B) has shown the back surface. It is a flowchart which shows an example of the printed matter inspection method by implementation of this invention, and is a figure explaining the procedure concerning the production | generation of a reference | standard image. It is a flowchart which shows an example of the printed matter inspection method by implementation of this invention, and is a figure explaining the procedure concerning acquisition of a to-be-inspected image. It is a flowchart which shows an example of the printed matter inspection method by implementation of this invention, and is a figure explaining the procedure concerning the comparison of a reference | standard image and a to-be-inspected image.

  Embodiments of the present invention will be described below with reference to the accompanying drawings.

  FIG. 1 shows an example of an embodiment of a printed matter inspection apparatus according to an embodiment of the present invention. The printed matter inspection apparatus according to the present embodiment acquires an image pickup unit 10 that picks up an image of the printed matter P discharged from the printing machine 1, acquires image data obtained by the image pickup unit 10, organizes it, and stores it as an inspected image I. The inspection image storage unit 20, the reference image storage unit 30 that stores the reference image S that serves as a reference when inspecting the print quality, and the inspection unit 40 that compares the inspection image I and the reference image S for inspection. It has.

  From the printing press 1 that is a rotary press, continuous pages are sequentially printed on both sides of the roll paper that is a medium based on the original data D for printing, and are discharged as printed matter P. The discharged printed matter P is imaged by the imaging unit 10 at a certain unit (for example, every page) downstream of the printing press 1.

  In the present embodiment, the imaging unit 10 includes two imaging devices 11 (11A and 11B), which correspond to the front and back surfaces of the printed matter P, respectively. The imaging device 11A is installed at an appropriate position in the middle of the discharge path 2 of the printed material P discharged from the printing machine 1, and captures the surface of the printed material P for each page and acquires image data. Similarly, the imaging device 11B is installed at an appropriate position in the discharge path 2, and captures the back surface of the printed matter P for each page and acquires image data. The printed matter P is imaged by the imaging unit 10 and then flows downstream of the discharge path 2 and is sent to the next step (for example, cutting). The imaging device 11 may be any device that can acquire an image that can be used for inspection with respect to the printed matter P, and may be, for example, a scanner in addition to the camera.

  Here, a rotary press is assumed as the printing press 1, but the printing press 1 may be a sheet-fed press. In that case, it is only necessary to appropriately set the discharge path of the printed matter P and to install the imaging devices 11A and 11B at appropriate positions of the discharged route so that the printed matter P discharged from the printing machine 1 can be imaged one by one. Although the case of performing double-sided printing has been described here, it is needless to say that single-sided printing may be used. In that case, only one of the imaging devices 11A and 11B may be used for the print quality inspection, or only one imaging device 11 is provided from the beginning so that only the single-sided printing inspection is supported. good.

  In addition, a sign reading device 12 that reads the sign T1 attached to the printed matter P is disposed at an appropriate position in the discharge path 2. As shown in FIG. 2, the printed material P is provided with a mark T <b> 1 according to a position (for example, a page number) in the printed material P. The sign T1 is, for example, a bar code, and the sign reading device 12 is, for example, a bar code reader.

  The sign T1 is a code given to each set in the printed matter P according to the position, and codes the identification data T, respectively. The identification data T includes, for example, a serial number. Here, a pair of pages that form the front and back surfaces of each other is taken as a set, and a label T1 is attached to the front side. That is, for example, when the printed matter P has an odd page as the front side and an even page as the back side, the first and second pages are defined as a set of number “001”, and a label T1 including the number “001” is given to the first page corresponding to the front side. To do. The subsequent pages 3 and 4 are defined as a set of number “002”, and a label T1 including the number “002” is assigned to the third page corresponding to the surface. Hereinafter, the label T1 is similarly given to each set. Then, each label T1 of each set is read by the label reader 12, so that it is possible to identify which position (page) of the printed matter P corresponds to the set with the label T1. This serial number also corresponds to individual identification data given to each image (each page) to the image I and the reference image S described later.

  The inspected image storage unit 20 organizes the inspected image input unit 21 for inputting the image data acquired by the imaging device 11 and the image data input from the inspected image input unit 21 and stores them as the inspected image I. An inspected image storage unit 22 is provided. In the case of the present embodiment, as the inspected image input unit 21 and the inspected image storage unit 22, an image acquired by the imaging device 11A that images the surface of the printed matter P is input and stored as the inspected image IA on the surface. Inspection image input unit 21B and inspection image storage unit 22A, and inspection image input unit 21B that inputs an image acquired by the imaging device 11B that images the back side of the printed matter P and stores it as a back side inspection image IB An image storage unit 22B is provided.

  In addition, the inspected image storage unit 20 includes a marker input unit 23 that acquires and decodes the data of the marker T1 read by the marker reader 12, and an identification data storage unit 24 that stores the decoded data as identification data T. I have.

  The reference image storage unit 30 includes a reference image storage unit 31 that stores the reference image S generated from the original data D for printing, and a reference image output unit 32 that outputs the reference image S stored in the reference image storage unit 31. I have. In the case of the present embodiment, the reference image output unit 32 includes a reference image output unit 32A that outputs a reference image SA corresponding to the front surface of the printed matter P, and a reference image output unit 32B that outputs a reference image SB corresponding to the back surface. I have.

  The inspection unit 40 is a part that compares the reference image S output from the reference image storage unit 30 with the inspection image I stored in the inspection image storage unit 20 and performs inspection. The inspection unit 40 includes a reference image acquisition unit 41 that stores a reference image S output for each page from the reference image output unit 32 of the reference image storage unit 30, and an inspection image storage unit 22 of the inspection image storage unit 20. The inspection image acquisition unit 42 that reads and stores the stored inspection image I for each page, the reference image S of the reference image acquisition unit 41, and the inspection image I of the inspection image acquisition unit 42 are read for each page, An image comparison unit 43 for comparing each other is provided. The inspection unit 40 acquires the identification data T stored in the identification data storage unit 24 of the inspected image storage unit 20, and stores the identification data acquisition unit 44 that stores the identification data T and the identification data stored in the identification data acquisition unit 44. An error recording unit 45 for reading data T is provided. In the error recording unit 45, when an error is recognized as a result of comparing the inspected image I and the reference image S in the image comparison unit 43, the identification data T corresponding to the corresponding part is read from the identification data acquisition unit 44. The error data E is stored in the error data storage unit 46.

  In this embodiment, the reference image acquisition unit 41 includes a reference image acquisition unit 41A that acquires the front-side reference image SA from the reference image output unit 32A, and a reference that acquires the back-side reference image SB from the reference image output unit 32B. An image acquisition unit 41B is provided. The inspected image acquisition unit 42 includes an inspected image acquisition unit 42A that reads the inspected image IA on the front surface stored in the inspected image storage unit 22A, and a back surface inspected image stored in the inspected image storage unit 22B. An inspection image acquisition unit 42B that reads the inspection image IB is provided. The image comparison unit 43, the identification data acquisition unit 44, and the error recording unit 45 acquire the identification data T of the reference image SA of the reference image acquisition unit 41A and the inspection image IA of the inspection image acquisition unit 42A. The image comparison unit 43A, the identification data acquisition unit 44A, the error recording unit 45A, and the reference image SB of the reference image acquisition unit 41B and the inspected image acquisition unit 42B that compare each other and record the error data E in the error data storage unit 46. The image comparison unit 43B, the identification data acquisition unit 44B, and the error recording unit 45B that acquire the identification data T of the image IB to be inspected, compare the images, and record the error data E in the error data storage unit 46 are provided. .

  Here, the inspected image storage unit 20, the reference image storage unit 30, and the inspection unit 40 are illustrated as one unit, and it is assumed that each is an information processing apparatus such as a single computer, for example. However, in implementing the present invention, the configuration of the apparatus is not limited to this. For example, you may comprise as an integrated apparatus provided with the image pick-up part 10, the to-be-inspected image storage part 20, the reference | standard image storage part 30, and the test | inspection part 40. It is good as a unit. In addition, as long as a necessary function is provided, any configuration may be adopted for the printed matter inspection apparatus of the present invention.

  Next, the operation of this embodiment will be described.

  The printed matter inspection apparatus according to the present embodiment is an apparatus that inspects the printed matter P output from the printing machine 1 based on the original data D. In order to perform a series of processes from printing to inspection, prior to printing, A reference image S is generated from the original data D and stored in the reference image storage unit 31 of the reference image storage unit 30. The reference image S may be generated in, for example, the reference image storage unit 30 that is an information processing device. However, the reference image S may be generated by another information processing device (not shown) and transferred to the reference image storage unit 31. .

  The reference image S is an image used as a reference in inspecting the print quality, and is an image for comparison with an inspected image I that is a captured image of the printed matter P acquired later by the imaging device 11. Here, the reference image S needs to be as close as possible to the individual inspected images I acquired from the printed matter P when printing is performed normally. In the present embodiment, it is assumed that each page is a unit, and the inspected image I is acquired from the printed matter P for each unit (each page). In this case, the reference image S is also one sheet for each page. Generate an image. The individual images constituting the reference image S have various settings in accordance with the aspect of the inspection image I that is predicted to be acquired when the printed matter P is captured by the imaging device 11 for each page. For example, the number of vertical and horizontal pixels of the reference image S is the same as that of the inspection image I acquired by the imaging device 11. Further, objects such as characters and images to be printed are arranged in each reference image S, and the size and position of the objects are printed matter P that is imaged in the field of view of the imaging device 11 as the inspected image I. This is matched with the size and position of the object. Further, factors such as the color tone, saturation, brightness, and white balance of each part in the inspected image I depend on the specifications and settings of the imaging apparatus 11 as well as the medium (paper), ink, and type of illumination used. In generating the image S, these elements are also taken into consideration, and an image close to the aspect of the inspected image I predicted to be obtained is generated. The image storage format is also matched between the inspected image I and the reference image S. From the viewpoint of efficiency at the time of comparison, a format without compression, for example, a bitmap format or a TIFF format is preferable, but various file formats can be adopted as long as the comparison process can be suitably executed. . For example, the reference image S may be stored as a multi-page PDF file and read one page at a time for comparison.

  Such measures are necessary for performing the comparison between the inspected image I and the reference image S as quickly as possible in a later inspection. That is, at the time of comparison, for example, when the number of pixels in the vertical and horizontal directions and the arrangement of the objects are different between the inspected image I and the reference image S, there is no need to adjust the size or align the positions for comparison. It will take time each time. The same applies to elements such as color tone, saturation, brightness, and white balance.

  However, regarding the reference image S, the printed matter P is inspected as to which of the above-described elements is selected as an element to be matched with the inspected image I and how much each element is to be matched with the predicted inspected image I. The speed may be appropriately changed depending on how much speed is required for the inspection, that is, to what extent the time required for the inspection can be allowed for the pair of reference images S and the image I to be inspected. This is because, when matching the aspect of the reference image S with the image I to be inspected, if the accuracy is high, the inspection can be performed more quickly. However, if the accuracy is increased, it takes time to generate the reference image S.

  As one criterion, it is possible to set the inspection time per unit number of sheets for inspection by the inspection unit 40 described later to be equal to or less than the printing time per unit number of sheets in the printing machine 1. In the inspection process to be described later, the inspected image I of the inspected image acquiring unit 42 and the reference image S of the reference image acquiring unit 41 are compared for each page, but the inspection is performed at a speed higher than the printing speed. If it is possible, the pages waiting for comparison that have been printed but have not been inspected will not accumulate as the printing progresses. However, when the inspected image acquisition unit 42 and the reference image acquisition unit 41 have sufficiently large capacities, the inspected image I and the reference image S that are waiting for comparison may be accumulated before a series of printing is completed. The inspection speed may be lower than the printing speed. Alternatively, the printing speed of the printing machine 1 may be lowered according to the inspection speed. In any case, the inspection speed only needs to satisfy the inspection speed actually required at the time of carrying out the present invention, and the aspect of the reference image S can be matched to the predicted image I to be inspected to the extent that the required inspection speed can be cleared. It ’s fine.

  The reference images S generated in this manner are arranged in page order and stored in the reference image storage unit 31 of the reference image storage unit 30. Here, identification data (hereinafter referred to as “individual identification data”) is given to the individual images constituting the reference image S. The individual identification data is data for identifying each reference image S generated as an individual image for each unit, and also corresponds to the identification data T given as the label T1 for each set described above. In other words, for example, in the printed matter P, for example, the odd page is the front side, the even page is the back side, the first and second pages are defined as a set of the number “001”, and the label T1 including the number “001” is given. The case where the page is defined as a set of the number “002” and the label T1 including the number “002” is given has been described, but information corresponding to the individual image of the reference image S is also given. That is, the first and second pages are defined as a group of number “001” and individual identification data including “001” is assigned, and the following third and fourth pages are defined as a group of number “002” and include “002”. Individual identification data is assigned, and so on. Further, for example, information indicating the front surface and the back surface may be given as individual identification data to the page corresponding to the front surface and the page corresponding to the back surface, respectively, so as to distinguish the pages that are opposite to each other. That is, for example, “001-F” for the first page, “001-R” for the second page, “002-F” for the third page, and “002-R” for the fourth page. Individual identification data including

  Such individual identification data may be added as, for example, EXIF information or the like to an individual image, or may be given as a file name. When the reference image S is a multi-page file, it may be embedded in each page.

  The reference image S is necessary as a comparison target in inspecting the printed matter P. However, if such a reference image S is generated based on the original data D, for example, the reference image S is converted into another article such as the existing printed matter P. The reference image S can be obtained without relying on it. However, the data or article that is the basis of the reference image S is not limited to the original data D. When the printed matter P that has been normally printed already exists, and another new printed matter P is additionally printed, each page of the existing printed matter P is imaged, and the reference image S is generated from the obtained image. It is also possible to do.

  When the reference image S is generated and stored in the reference image storage unit 30, printing is performed by the printing machine 1 based on the original data D. At this time, the printed matter P is sequentially printed for each page, and a label T1 is attached in the middle thereof as shown in FIG. 2A, and it is determined where the printed position of the marker T1 is on the printed matter P. Keep it available. This label T1 may be included in the original data D, for example, and printed on the end of the printed matter P when each page is printed by the printing machine 1.

  In the example shown here, printing is performed on both surfaces of a medium (roll paper) constituting the printed matter P, and a label T1 for specifying the position on the printed matter P is attached to the page corresponding to the surface. As described above, each label T1 is assigned a number. For example, in a printed matter P made up of a plurality of sheets, it is possible to identify the number of sheets with a certain label T1. The label T1 is removed along with the cutting after the printing and inspection steps, and is not included in the printed matter P as the final product.

  The printed matter P discharged from the printing machine 1 flows downstream in the discharge path 2 sequentially from the printed page. And the printed matter P is imaged for every page by the imaging device 11 of the imaging part 10 installed in the middle of the discharge path 2. In the imaging device 11A, pages corresponding to the front surface of the printed matter P are sequentially imaged, and in the imaging device 11B, pages corresponding to the back surface of the printed matter P are sequentially imaged.

  The image captured by the imaging device 11 is sent to the inspected image input unit 21 of the inspected image storage unit 20, organized as the inspected image I, and stored in the inspected image storage unit 22. Images of the surface of the printed matter P imaged for each page by the imaging device 11A are stored in the inspected image storage unit 22A in order from the first sheet. Similarly, images on the back side of the printed matter P imaged for each page by the imaging device 11B are stored in the inspected image storage unit 22B in order from the first sheet.

  Here, as in the case of the reference image S, individual identification data is assigned to each individual image constituting the inspection image I. That is, similarly to the reference image S, the individual identification data including the number “001” is assigned to the first and second pages, and the individual identification data including the number “002” is assigned to the subsequent three and four pages. In addition, character information such as “F” representing the front surface is attached to the first and third pages corresponding to the front surface, and “R” representing the rear surface is attached to the second and fourth pages corresponding to the rear surface.

  In parallel, in the imaging unit 10, the marker T <b> 1 attached to each page on the surface of the printed matter P is read by the marker reader 12, and the data is sent to the marker input unit 23 of the inspection image storage unit 20. In the sign input unit 23, the data of the sign T <b> 1 is decoded and stored as identification data T in the identification data storage unit 24.

  Subsequently, the inspection unit 40 compares the inspection image I stored in the inspection image storage unit 20 with the reference image S stored in the reference image storage unit 30.

  The inspected image acquisition units 42A and 42B of the inspection unit 40 read the inspected images IA and IB one by one from the inspected image storage units 22A and 22B of the inspected image storage unit 20, respectively. In parallel, in the reference image storage unit 30, the reference image output unit 32 reads the reference images S one by one from the reference image storage unit 31 and outputs them to the reference image acquisition unit 41 of the inspection unit 40. At that time, the reference image output unit 32A outputs the reference image SA corresponding to the surface of the reference images S stored in the reference image storage unit 31 to the reference image acquisition unit 41A for each page. Further, the reference image output unit 32B outputs the reference image SB corresponding to the back surface to the reference image acquisition unit 41B for each page.

  Then, the image comparison unit 43 of the inspection unit 40 sequentially compares the reference image S of the reference image acquisition unit 41 and the inspection image I of the inspection image acquisition unit 42 for each page. The image comparison unit 43A sequentially reads the surface inspection image IA from the inspection image acquisition unit 42A for each page, and reads the reference image SA of the corresponding page from the reference image acquisition unit 41A for comparison. At the time of reading, the individual identification data given to the reference image SA and the individual identification data given to the inspected image IA are collated with each other, and if the individual identification data matches, the reference image SA and the inspected image IA are mutually compared. Compare. In this way, the individual identification data given to the individual reference image SA and the inspected image IA are collated, and comparison is performed when they match, thereby comparing the individual inspected image IA with the reference image SA. Thus, it is possible to avoid the situation where the comparison is made with the reference image SA that does not correspond, and to reliably compare each image I to be inspected with the corresponding reference image S.

  At the same time, the identification data acquisition unit 44A converts the identification data T stored in the identification data storage unit 24 of the inspected image storage unit 20 into the pages of the reference image SA and the inspected image IA that are compared by the image comparison unit 43. The corresponding identification data T is read out. As a result of comparing the inspected image IA with the reference image SA in the image comparison unit 43A, if a discrepancy of a certain level or more is recognized, it is determined that the print quality of the corresponding page does not reach the reference, and the error recording unit 45A. The corresponding identification data T is recorded in the error data storage unit 46 as error data E.

  Similarly, the image comparison unit 43B sequentially reads the back-side inspection image IB from the inspection image acquisition unit 42B for each page, and reads the reference image SB of the corresponding page from the reference image acquisition unit 41B for comparison. The individual identification data are collated with each other, and if the individual identification data match, the reference image SB and the inspected image IB are compared with each other. At the same time, the identification data acquisition unit 44B reads the corresponding identification data T, and if the image comparison unit 43B compares the inspected image IB with the reference image SB, if it is determined that the print quality does not reach the reference, an error record is recorded. The corresponding identification data T is recorded in the error data storage unit 46 as error data E by the unit 45B.

  The print quality is determined by comparing a predetermined range of the reference image S and the image I to be inspected (for example, a portion that is finally left on the printed material P without being cut off in a subsequent cutting process) and is inconsistent with each other. Depending on whether or not For example, the position and shape of each object in the reference image S and the position and shape of each object in the inspected image I are different from each other by a certain amount, or lines and figures that are not in the reference image S are recognized in the inspected image I. When the object in the reference image S is missing from the inspected image I, it is determined that the print quality has not reached the reference. If the color of each object in the reference image S and the color of each object in the inspected image I are different from each other by a certain level, it is determined that the print quality has not reached the standard. In such a comparison process executed in the image comparison units 43A and 43B, the time required per page is very short. This is because, as described above, the aspect of the reference image S is close to the predicted image I to be inspected, and it is not necessary to correct or process the image I to be inspected for comparison.

  In this way, the inspection unit 40 can immediately inspect the print quality of the printed part of the printed matter P discharged from the printing press 1 in parallel with the printing of the remaining part. By preparing a reference image S that matches the predicted form of the image I to be inspected before printing is started, the images can be simply compared with each other at the inspection stage. The time required for the inspection is shortened by reducing the labor of correction. In other words, the inspection process is simplified by performing in advance the correction work that was performed during the inspection process in the form of the reference image S in the prior art. Then, by sequentially acquiring the inspected image I from the unit where printing is completed, comparing it with the corresponding unit of the reference image S, and performing the inspection, the process from printing to inspection can be performed at a high speed as a series of flows. In addition, the time required from the start of printing to the end of inspection is greatly reduced.

  Note that in order to sequentially obtain the inspected image I from the printed matter P to be output and compare it with the reference image S, it is necessary to generate the reference image S before acquiring the inspected image I. However, regarding the series of printed materials P, it is not necessary that the reference images S corresponding to all the portions of the printed material P are generated before the first inspected image I is acquired. It is sufficient if the corresponding individual reference image S is generated at the stage before obtaining the individual inspection image I. That is, for example, regarding the printed matter P composed of 100 pages, in principle, the reference image S of the first page may be generated before the inspected image I of the first page of the printed matter P is acquired. Need not be generated up to the 100th page. That is, it is sufficient if the generation of the reference image S for the nth page is completed before the image I for the nth page is acquired.

  If an error is recognized for some or all of the pages constituting the printed matter P, error data E corresponding to the portion where the error is found is stored in the error data storage unit 46. By referring to the recorded error data E, it is possible to grasp whether or not an error has occurred in printing the printed matter P, and if an error has occurred, the position can be specified. When an error occurs, the corresponding portion may be reprinted after a series of printing is completed, or printing may be interrupted if printing is being executed.

  Here, the description has been made assuming that the printed matter P is inspected for each page or for each pair of pages constituting the front and back, but the unit for inspecting is not limited to a page. For example, the image picked up by the image pickup apparatus 11 is not for each page, but a plurality of pages (for example, three pages) are set as one image, and the inspection image I is also set as three images as one image to be inspected image storage unit. 20 may be stored. In this case, the reference image S is also generated with 3 pages as one unit, and the inspection unit 40 also performs inspection with 3 pages as one unit.

  Further, the format of the label T1, the grouping of the group to which the label T1 and the individual identification data are assigned, and the like are not limited to the example described above, and can be selected as appropriate. For example, the case where the sign T1 is attached only to the front surface has been described above, but the sign T1 may be attached to both the front and back pages (in this case, the sign reading device 12 is also required on each of the front and back surfaces). . For example, when the reference image S and the image I to be inspected are compared with 3 pages as a unit, the label T1 has, for example, 3 pages on the front and back sides, a total of 6 pages, and 3 pages for the pages constituting the surface. You should attach it every time. In addition, the label T1 can take various forms as long as it can be determined which part of the printed matter P corresponds to the individual inspected images I acquired sequentially.

  The procedure of the inspection as described above can be summarized in flowcharts as shown in FIGS.

FIG. 3 shows a procedure for generating the reference image S (see FIG. 1). First, as step S1, the original data D is input to a processing device (for example, the reference image storage unit 30 that is an information processing device or other information processing device). As the number of reference images S, 1 is set as an initial setting (i ₁ = 1, step S2). In subsequent steps S3 to S6, the reference image S is generated for each fixed unit (here, for each page). In step S3, it determines the count of the number i ₁ of the reference image S, or has reached the total number (projected number) of images scheduled to this count is generated as the reference image S. If the number i ₁ of the reference images S has not reached the predetermined number, the process proceeds to step S4, where the reference image S is appropriately processed and corrected, and the reference image S for one unit according to the predicted form of the image I to be inspected. Create In step S 5, individual identification data is assigned to the individual reference image S created in step S 4 and stored in the reference image storage unit 31 of the reference image storage unit 30. The increased one count of the reference image number _{i 1} (step S6), and returns to step S3.

Step S3~S6 repeated, if the count of the number i ₁ is determined to have reached the expected number in step S3, the process moves to step S7 to terminate the generation of the reference image S. In step S7, the reference image S stored in the reference image storage unit 31 is sent to the inspection unit 40 for each unit (for each page). In the case of the present embodiment, the reference image S is divided into a front-side image and a back-side image and sent as reference images SA and SB from the reference image output units 32A and 32B to the reference image acquisition units 41A and 41B, respectively.

FIG. 4 shows a procedure for obtaining the inspected image I (see FIG. 1). In step S11, the printing press 1 is operated and printing is started. As the number of the inspected images I, 1 is set as an initial setting (i ₂ = 1, step S12), and in the subsequent steps S13 to S18, the inspected images are in units of the same constant as the reference image S (here, for each page). I is generated. In step S13, it determines the count of the number i ₂ of the inspection image I, whether the count has reached the total number of images that will be obtained as the inspection image I (projected number). Proceeds to step S14 if not number _{i 2} of the inspection image I reaches the projected number, the imaging apparatus 11A of the imaging unit 10, for each unit at 11B (one page) imaging the printed material P, the inspection image IA, Get IB. In step S15, individual identification data is assigned to the individual images to be inspected IA and IB, and stored in the image to be inspected storage units 22A and 22B.

  In step S16, the sign T1 (see FIG. 2) corresponding to the acquired inspected images IA and IB is read by the sign reading device 12, the data is decoded by the sign input unit 23, and the identification data storage unit is used as the identification data T. 24.

The inspected images IA and IB stored together with the individual identification data in the inspected image storage units 22A and 22B are sent to the inspected image acquisition units 42A and 42B of the inspecting unit 40 in units (pages) in the next step S17. It is done. The count of the number i ₂ is increased by 1 (step S18), and the process returns to step S13.

Step S13~S18 repetition, the judgment of those count number _{i 2} is reached the expected number in step S13, and ends the acquisition of the inspection image I.

  FIG. 5 shows a procedure for comparing the reference image S and the inspected image I in the inspection unit 40. Here, first, inspection of a page corresponding to the front surface will be described.

  After the generation of the reference image S is completed and stored in the reference image storage unit 30, printing is started by the printing machine 1 and acquisition of the inspection image I is started in the inspection image storage unit 20 (see FIG. 1). In the unit 40, acquisition of the reference image SA and the inspected image IA is started (steps S21 and S22). In step S21, the reference image SA corresponding to the surface of the printed matter P is output for each page from the reference image output unit 32A of the reference image storage unit 30 (see step S7 in FIG. 3), and is acquired and stored in the reference image acquisition unit 41A. The In step S22, the inspected image IA corresponding to the surface of the printed matter P is read from the inspected image storage unit 22A of the inspected image storage unit 20 for each page (see step S17 in FIG. 4), and is sent to the inspected image acquisition unit 42A. Acquired and stored. After the start of steps S21 and S22, the reference image acquisition unit 41A and the image to be inspected until the series of reference images SA and the image to be inspected IA are completely acquired or until the inspection process itself is interrupted. Acquisition of the reference image SA and the inspected image IA in the acquisition unit 42A is continued.

The number of inspected inspected images IA is set to 1 as an initial setting (i ₃ = 1, step S23), and in the subsequent steps S24 to S30, the corresponding reference image SA and inspected image IA are unit by unit (per page). ). In step S24, it determines whether the count of the number i ₃ of inspected inspection image IA, has reached the total number (projected number) of the inspection image IA scheduled to this count is compared with the reference image SA. If the number i ₃ of the inspected images IA that have already been inspected has not reached the predetermined number, the process proceeds to the next step S25.

  In step S25, the reference image SA and the inspected image IA are read by the image comparison unit 43A for each unit (each page). More specifically, among the reference images SA stored for each page in the reference image acquisition unit 41A, the image that has not yet been used for comparison with the image to be inspected IA and has been acquired first is read. The most recently acquired image can be identified as the image with the smallest number assigned as the individual identification data. Further, among the inspected images IA stored for each page in the inspected image acquisition unit 42A, an image that has not been compared with the reference image SA and has the smallest number assigned as individual identification data is read out.

  The individual identification data of the reference image SA and the inspected image IA read for each unit (each page) are collated in the next step S26. If the image comparison unit 43A has the reference image SA and the inspected image IA whose individual identification data match each other, a step of comparing the image contents of the reference image SA and the inspected image IA (step S27) is executed.

  In step S26, if there is no reference image SA and inspected image IA that have the same individual identification data, it can be considered that acquisition of the inspected image IA is delayed with respect to acquisition of the reference image SA, for example. That is, the reference image S can be prepared in advance for the entire printed matter P and stored in the reference image storage unit 31, but the inspected image I is acquired for each unit by the imaging device 11 after printing starts. And sequentially stored in the inspected image storage unit 22A. Therefore, the speed at which the inspected image IA is acquired by the inspected image acquisition unit 42A does not exceed the printing speed of the printing press 1, and depending on the timing, the individual reference image SA in the image comparison unit 43A is used as the reference image. At the time of reading from the acquisition unit 41A, the corresponding image IA to be inspected may not be acquired by the image acquisition unit 42A. Therefore, if there is no reference image SA and inspected image IA in which the individual identification data match in step S26, the process returns to step S25 and the reference image SA and inspected image IA are read again. If there is an inspected image IA newly acquired in the inspected image acquisition unit 42A from the time when the individual identification data was determined to be inconsistent last time until the next reading in step S25, the reference image SA and the inspected image The individual identification data matches between IAs. Thus, the collation is repeated until the individual identification data match.

In step S27, the reference image SA having the same individual identification data is compared with the inspected image IA. If a certain degree of discrepancy is recognized between the compared reference image SA and the inspected image IA, it is determined in step S28 that an error has occurred in printing the corresponding portion, and the corresponding reference image SA and the inspected image IA are detected. The process proceeds to step S29 in which error data E is recorded. In step S29, identification data T corresponding to the individual identification data of the reference image SA in which the error has occurred and the inspected image IA is read from the identification data acquisition unit 44A by the error recording unit 45A and recorded in the error data storage unit 46. . The count of the number i ₃ is increased by 1 (step S30), and the process returns to step S24.

If there is no discrepancy of a certain level or more between the reference image SA and the image to be inspected IA, it is determined in step S28 that the printing of the corresponding part is normal. Step S29 is not executed, the count of the number i ₃ is incremented by 1 (step S30), and the process returns to step S24. Thus Repeat steps S24～S30, When the count of the number _{i 3} is determined to have reached the expected number in step S24, and terminates the test. When the series of inspections is completed, the printing of the printed matter P is also completed.

In parallel, the page corresponding to the back side of the printed matter P is also inspected by the same procedure as shown in FIG. When printing is started and acquisition of the inspection image I is started in the inspection image storage unit 20, acquisition of the reference image SB and the inspection image IB is started in the inspection unit 40 (steps S21 and S22). In step S21, the reference image SB corresponding to the back surface of the printed matter P is output from the reference image output unit 32B for each page and stored in the reference image acquisition unit 41B. In step S22, the inspection image IB corresponding to the back surface of the printed material P is read from the inspection image storage unit 22B for each page, and is acquired and stored in the inspection image acquisition unit 42B. Steps S24 to S30 are repeated, and the corresponding reference image SB and the inspected image IB are compared for each page by the image comparison unit 43B. For an image in which a discrepancy of a certain level or more is found, it is determined that an error has occurred in printing, and the corresponding identification data T is read from the identification data acquisition unit 44B by the error recording unit 45B and recorded in the error data storage unit 46. When the count of the number i ₃ is determined to have reached the expected number in step S24, and terminates the test.

  As described above, in the printed matter inspection method of the present embodiment, the printed matter P discharged from the printing machine 1 is imaged, and the inspection image I is acquired (step S14), and the inspection image I is acquired. Before, the process (step S4) which produces | generates the reference | standard image S for comparing with the to-be-inspected image I, the process (step S25) which reads the reference | standard image S and the to-be-inspected image I for every unit, and read for every unit As a result of the step of comparing the reference image S and the image I to be inspected (Step S27) and the step of comparing the reference image S and the image I to be inspected (Step S27), an error has occurred in printing. Determining (step S28).

  In addition, the printed matter inspection apparatus according to the present embodiment acquires an image pickup unit 10 that picks up an image of the printed matter P discharged from the printing machine 1, acquires an image picked up by the image pickup unit 10, and stores it as an inspection image I. Inspection image storage unit 20, reference image storage unit 30 that stores reference image S for comparison with image I to be inspected, reference image S read out from the reference image storage unit 30 for each unit, and inspection image storage unit And an inspection unit 40 that compares the inspected image I read from the unit 20 with respect to each unit. By doing so, the inspected image I can be acquired sequentially from the unit for which printing has been completed, and compared with the corresponding unit of the reference image S for inspection.

  In the printed matter inspection method according to the present embodiment, the step (step S5) of assigning individual identification data to the individual images constituting the reference image S and the reference image S are formed on the individual images constituting the inspection image I. Including a step of providing individual identification data corresponding to the individual image to be performed (step S15) and a step of collating the individual identification data of the reference image S and the image I to be inspected read for each unit (step S26). In the step of comparing the reference image S and the image I to be inspected (Step S27), the reference image S and the image I to be inspected with matching individual identification data are compared.

  In the printed image inspection apparatus according to the present embodiment, the reference image storage unit 30 stores the individual images constituting the reference image S with individual identification data, and the inspected image storage unit 20 stores the target image. Individual identification data corresponding to the individual images constituting the reference image S is assigned to and stored in the individual images constituting the inspection image I, and the inspection unit 40 reads the reference image S and the object to be inspected for each unit. The individual identification data of the image I is collated, and the reference image S and the image I to be inspected with the same individual identification data are compared. In this way, when inspecting the printed matter P by comparing the individual inspected image I with the reference image S, the situation in which the inspected image I is compared with the reference image S that does not correspond is avoided. The reference image S can be reliably compared.

  In the printed matter inspection method of the present embodiment, the printed matter P printed by the printing machine 1 is provided with a label T1 that codes the identification data T for each set according to the position, and is discharged from the printing press 1. If a mismatch is found as a result of the step of reading the label T1 of the printed matter P (step S16) and the step of comparing the reference image S read for each unit with the image I to be inspected (step S27), the corresponding reference A step (step S29) of recording identification data T corresponding to the image S and the image I to be inspected as error data E.

  Further, the printed matter inspection apparatus of the present embodiment includes a sign reading device 12 that reads the sign T1 attached to each set on the printed matter P printed by the printing machine 1 according to the position. Among the identification data T read from the sign T1 and the image comparison unit 43 that compares the image S and the image I to be inspected, the identification data T of the reference image S and the image I to be inspected that are inconsistent in the inspection unit 40 And an error recording unit 45 that records the data as error data E. In this way, by referring to the recorded error data E, it is possible to grasp whether or not an error has occurred in printing the printed matter P, and if an error has occurred, the position can be specified. .

  In the printed material inspection method and apparatus of the present embodiment, the reference image S can be generated from the original data D for printing. In this way, it is necessary as a comparison target when inspecting the newly printed material P. A standard image S can be generated without relying on the printed matter P.

  In the printed matter inspection method and apparatus of the present embodiment, the reference image S matches the predicted inspection image I with at least one of the number of pixels, the size and position of the object, the color tone, the saturation, the brightness, and the white balance. Can be generated. In this way, the comparison between the image to be inspected I and the reference image S can be performed more quickly.

  Therefore, according to the present embodiment, printing to inspection can be executed at a high speed as a series of steps.

  It should be noted that the printed matter inspection method and apparatus of the present invention are not limited to the above-described embodiments, and various modifications may be made without departing from the scope of the present invention.

DESCRIPTION OF SYMBOLS 1 Printing machine 10 Image pick-up part 12 Marking reader 20 Inspection image storage part 30 Reference | standard image storage part 40 Inspection part 43 Image comparison part 45 Error recording part D Original data E Error data I Image to be inspected P Printed matter S Reference image T Identification data T1 sign

The present invention captures a printed matter discharged from a printing press and obtains an inspected image, generates a reference image for comparison with the inspected image prior to printing, the reference image, As a result of the step of reading the image to be inspected for each unit, the step of comparing the reference image read for each unit with the image to be inspected, and the step of comparing the reference image with the image to be inspected, inconsistencies are recognized. In this case, the printed matter inspection method includes a step of determining that an error has occurred in printing.

The present invention also provides an imaging unit that images a printed matter discharged from a printing press, an image storage unit that acquires an image captured by the imaging unit and stores the image as an inspection image, and the inspection image. A reference image storage unit for storing a reference image for comparison prior to printing, the reference image read out from the reference image storage unit for each unit, and the inspection target read out from the inspection image storage unit for each unit The present invention relates to a printed matter inspection apparatus including an inspection unit that compares images.

The present invention captures a printed matter discharged from a printing press and acquires an inspected image, and prior to the step related to printing , a reference according to the aspect of the inspected image is provided for comparison with the inspected image. a step of initiating the generation of the image, a step of reading the inspection image and the reference image for each unit, the each unit being generated prior to the inspection image, the reference image is read out for each unit, A step of comparing the image to be inspected read for each unit , and a step of determining that an error has occurred in printing when a mismatch is found as a result of the step of comparing the reference image and the image to be inspected. The method for inspecting printed matter including

The present invention also provides an imaging unit that images a printed matter discharged from a printing press, an image storage unit that acquires an image captured by the imaging unit and stores the image as an inspection image, and the inspection image. for comparison, the reference image that has been started the production prior to the step of the printing in accordance with the embodiment of the obtaining step image, the reference image storage unit that stores prior to printing, prior to the inspection image for each unit The printed image inspection apparatus includes: an inspection unit that reads the reference image generated for each unit from the reference image storage unit and compares the read image with the inspection image read unit by unit from the inspected image storage unit Is.

Claims (10)

Imaging the printed matter discharged from the printing press and obtaining an inspected image;
Generating a reference image for comparison with the inspected image before obtaining the inspected image;
Reading the reference image and the inspection image for each unit;
Comparing the reference image read for each unit with the image to be inspected;
And a step of determining that an error has occurred in printing when a mismatch is recognized as a result of the step of comparing the reference image with the image to be inspected. Providing individual identification data to individual images constituting the reference image;
Providing individual identification data corresponding to individual images constituting the reference image to individual images constituting the inspection image;
Including a step of collating the individual identification data of the reference image read out for each unit and the image to be inspected,
The printed matter inspection method according to claim 1, wherein in the step of comparing the reference image read for each unit and the inspection image, the reference image that matches the individual identification data is compared with the inspection image. . The printed matter printed by the printing machine is provided with a sign that codes identification data for each set according to the position,
Reading the sign of the printed matter discharged from the printing press;
When a mismatch is recognized as a result of the step of comparing the reference image read for each unit and the inspection image, the identification data corresponding to the reference image and the inspection image is recorded as error data. The printed matter inspection method according to claim 1, comprising a step.   The printed matter inspection method according to claim 1, wherein the reference image is generated from original data for printing.   The reference image is generated by combining the predicted image to be inspected with at least one of the number of pixels, the size and position of an object, tone, saturation, brightness, and white balance. A method for inspecting printed matter according to claim 1. An imaging unit for imaging printed matter discharged from the printing press;
An inspected image storage unit that acquires an image captured by the imaging unit and stores the acquired image as an inspected image;
A reference image storage unit that stores a reference image for comparison with the inspection image;
An inspection apparatus for printed matter, comprising: an inspection unit that compares the reference image read out from the reference image storage unit for each unit with the inspection image read out from the inspection image storage unit for each unit. In the reference image storage unit, individual identification data is assigned and stored in individual images constituting the reference image,
In the inspected image storage unit, individual identification data corresponding to the individual image constituting the reference image is assigned to and stored in the individual image constituting the inspected image,
The inspection unit compares the reference image read for each unit with the individual identification data of the image to be inspected, and compares the reference image with the same individual identification data with the image to be inspected. Inspection device for printed matter described in 1. A marker reading device that reads a marker attached to each set according to a position on a printed matter to be printed by the printer;
The inspection unit includes an image comparison unit that compares the reference image and the inspection image;
The identification data read from the sign comprises the reference image in which a mismatch is recognized in the inspection unit and an error recording unit that records identification data corresponding to the image to be inspected as error data. The printed matter inspection apparatus according to claim 7.   The printed matter inspection apparatus according to claim 6, wherein the reference image is an image generated from printing original data.   The reference image is an image generated by combining the predicted image to be inspected with at least one of the number of pixels, the size and position of an object, tone, saturation, brightness, and white balance. The printed material inspection apparatus according to claim 9.

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