JP2019128475A - Fixation device and heating member to be used in the same - Google Patents

Fixation device and heating member to be used in the same Download PDF

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JP2019128475A
JP2019128475A JP2018010459A JP2018010459A JP2019128475A JP 2019128475 A JP2019128475 A JP 2019128475A JP 2018010459 A JP2018010459 A JP 2018010459A JP 2018010459 A JP2018010459 A JP 2018010459A JP 2019128475 A JP2019128475 A JP 2019128475A
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fixing belt
longitudinal direction
cross
shape
straight line
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JP7062450B2 (en
Inventor
庄平 津崎
Shohei Tsuzaki
庄平 津崎
悠介 山口
Yusuke Yamaguchi
悠介 山口
昭廣 前田
Akihiro Maeda
昭廣 前田
田中 茂
Shigeru Tanaka
茂 田中
平野 茂
Shigeru Hirano
茂 平野
育生 中本
Ikuo Nakamoto
育生 中本
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Canon Inc
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Canon Inc
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Abstract

To provide a fixation device and heating member to be used in the fixation device that suppress looseness of a fixation belt on a downstream side in a revolving direction of the fixation belt, and improve separability between the fixation belt and a recording material.SOLUTION: A fixation device has: a fixation belt 301 which has a cross section orthogonal to a longitudinal direction formed into a ring shape; a heating member that, upon rotation of the fixation belt, contacts with an interior circumferential surface of the fixation belt as elastically deforming in the cross section orthogonal to the longitudinal direction, and has a base material, and a heating part for heating the fixation belt; and a facing rotor that faces the fixation belt, and forms a nip part together with the fixation belt. In the cross section orthogonal to the longitudinal direction when the fixation belt rotates, an intermediate position A between the most upstream side position of the base material and the most downstream side position thereof in the recording material conveyance direction perpendicular to the longitudinal direction is provided on an upstream side in a recording material conveyance direction with respect to a first linear line connecting a center position of the nip part in the recording material conveyance direction to a rotation center position of the facing rotor.SELECTED DRAWING: Figure 2

Description

本発明は、プリンタ、複写機等の画像形成装置に搭載可能な定着装置およびこれに用いられる加熱部材に関する。   The present invention relates to a fixing device that can be mounted on an image forming apparatus such as a printer and a copying machine, and a heating member used for the same.

定着装置としては、近年、クイックスタートや省エネルギーの観点から、無端状フィルムを用いたフィルム加熱方式の加熱装置が実用化されている。更には、特許文献1、2に記載されるように、無端状フィルムの内周面に、加熱する薄板状の加熱部材を有し、無端状フィルムに内周面から周方向に沿って接触させることで、広範囲で無端状フィルムを加熱させる、いわゆる面状発熱体構成の定着装置が知られる。   As a fixing device, in recent years, a heating device of a film heating system using an endless film has been put into practical use from the viewpoint of quick start and energy saving. Furthermore, as described in Patent Documents 1 and 2, the inner peripheral surface of the endless film has a thin plate-like heating member to be heated, and is brought into contact with the endless film along the circumferential direction from the inner peripheral surface. In this case, a fixing device having a so-called surface heating element configuration is known which heats an endless film in a wide range.

特開2015−127728号公報JP, 2015-127728, A 特開2015−79140号公報JP, 2015-79140, A

しかしながら、特許文献1、2の面状発熱体構成では、定着ベルトの周回方向で下流側における定着ベルトのたるみにより、定着ベルトから記録材が分離しにくいことが考えられる。   However, in the sheet heating element configurations of Patent Documents 1 and 2, it is conceivable that the recording material is difficult to separate from the fixing belt due to the sag of the fixing belt on the downstream side in the circumferential direction of the fixing belt.

本発明の目的は、定着ベルトの周回方向で下流側の定着ベルトのたるみを抑制して、定着ベルトと記録材の分離性を向上させる定着装置およびこれに用いられる加熱部材を提供することである。   SUMMARY OF THE INVENTION An object of the present invention is to provide a fixing device that suppresses the slack of the fixing belt on the downstream side in the circumferential direction of the fixing belt and improves the separation property between the fixing belt and the recording material, and a heating member used therefor. .

上記目的を達成するため、本発明に係る定着装置は、長手方向に長く、前記長手方向に直交する断面がリング状に形成された回転可能な定着ベルトと、前記定着ベルトの回転に際し、前記長手方向に直交する断面において弾性的に変形しながら前記定着ベルトの内周面と接触する前記長手方向に長い加熱部材であって、基材と、前記定着ベルトを加熱するための発熱部と、を有する加熱部材と、前記定着ベルトに対向し前記定着ベルトと共に未定着トナー像を担持した記録材を挟持搬送するニップ部を形成する対向回転体と、を有し、前記定着ベルトが回転するときの前記長手方向に直交する断面において、前記長手方向に直交する記録材搬送方向における、前記基材の最も上流側位置および最も下流側位置の中間位置を、前記記録材搬送方向における前記ニップ部の中心位置と前記対向回転体の回転中心位置とを結ぶ第1の直線に対し、前記記録材搬送方向の上流側に設けたことを特徴とする。   In order to achieve the above object, a fixing device according to the present invention is a rotatable fixing belt which is long in the longitudinal direction and whose cross section orthogonal to the longitudinal direction is formed in a ring shape; A heating member that is long in the longitudinal direction and is in contact with the inner peripheral surface of the fixing belt while being elastically deformed in a cross section perpendicular to the direction, and a base material and a heat generating portion for heating the fixing belt. A heating member having an opposing rotating body that forms a nip portion that sandwiches and conveys a recording material bearing an unfixed toner image together with the fixing belt and facing the fixing belt, and the fixing belt rotates. In the cross section orthogonal to the longitudinal direction, an intermediate position between the most upstream position and the most downstream position of the base material in the recording material transport direction orthogonal to the longitudinal direction is the recording material transport method. First straight line connecting the rotational center position of the opposing rotor and the center position of the nip in the hand, characterized in that provided on the upstream side of the recording material conveyance direction.

また、本発明に係る加熱部材は、長手方向に長く、前記長手方向に直交する断面がリング状に形成された回転可能な定着ベルトの回転に際し、前記長手方向に直交する断面において弾性的に変形しながら前記定着ベルトの内周面と接触する前記長手方向に長い加熱部材であって、基材と、前記定着ベルトを加熱するための発熱部と、を有し、前記長手方向に直交する断面における所定の直線を含む前記長手方向の断面により前記基材を一方側と他方側に分けるとき、前記基材の縦弾性係数は、前記一方側と前記他方側で異なることを特徴とする。   Further, the heating member according to the present invention is elastically deformed in the cross section orthogonal to the longitudinal direction upon rotation of the rotatable fixing belt which is long in the longitudinal direction and the cross section orthogonal to the longitudinal direction is formed in a ring shape. A cross section orthogonal to the longitudinal direction, the heating member being long in the longitudinal direction and in contact with the inner peripheral surface of the fixing belt, and having a base material and a heat generating portion for heating the fixing belt When the base material is divided into one side and the other side by a cross section in the longitudinal direction including a predetermined straight line, the longitudinal elastic modulus of the base material is different between the one side and the other side.

また、本発明に係る別の加熱部材は、長手方向に長く、前記長手方向に直交する断面がリング状に形成された回転可能な定着ベルトの回転に際し、前記長手方向に直交する断面において弾性的に変形しながら前記定着ベルトの内周面と接触する前記長手方向に長い加熱部材であって、基材と、前記定着ベルトを加熱するための発熱部と、を有し、前記長手方向に直交する断面における所定の直線を含む前記長手方向の断面により前記基材を一方側と他方側に分けるとき、前記長手方向に直交する断面において、前記基材の曲率半径は、前記一方側から前記他方側に向けて非線形的に増大していることを特徴とする。   Further, another heating member according to the present invention is elastic in a cross section orthogonal to the longitudinal direction when the rotatable fixing belt, which is long in the longitudinal direction and whose cross section orthogonal to the longitudinal direction is formed in a ring shape, rotates. A heating member that is long in the longitudinal direction and is in contact with the inner peripheral surface of the fixing belt while being deformed, and has a base material and a heat generating portion for heating the fixing belt, and is orthogonal to the longitudinal direction When the base material is divided into one side and the other side by a cross section in the longitudinal direction including a predetermined straight line in the cross section, the curvature radius of the base material is changed from the one side to the other side in the cross section orthogonal to the longitudinal direction. It is characterized by increasing non-linearly toward the side.

本発明によれば、定着ベルトの周回方向で下流側の定着ベルトのたるみを抑制して、定着ベルトと記録材の分離性を向上させることができる。   According to the present invention, it is possible to improve the separability of the fixing belt and the recording material by suppressing the sag of the downstream fixing belt in the circumferential direction of the fixing belt.

本発明の実施形態に係る定着装置を搭載した画像形成装置の概略構成を示す模式的断面図である。FIG. 1 is a schematic cross-sectional view showing a schematic configuration of an image forming apparatus equipped with a fixing device according to an embodiment of the present invention. 第1の実施形態に係る定着装置の概略構成を示す模式的断面図である。FIG. 1 is a schematic cross-sectional view showing a schematic configuration of a fixing device according to a first embodiment. 加熱部材における発熱部を含む長手方向の模式的断面図である。It is a schematic cross section of the longitudinal direction containing the exothermic part in a heating member. 加熱部材における発熱部の概略構成を示す模式的上面図である。It is a typical top view which shows schematic structure of the heat-emitting part in a heating member. 第1の実施形態に係る定着装置の定着ベルトが無い状態での加熱部材の形状を表した模式的断面図である。FIG. 3 is a schematic cross-sectional view illustrating a shape of a heating member in a state where there is no fixing belt of the fixing device according to the first embodiment. 上流側張り形状とは異なる比較例としての、従来構成に係る定着装置の概略構成を示す模式的断面図である。FIG. 10 is a schematic cross-sectional view showing a schematic configuration of a fixing device according to a conventional configuration as a comparative example different from the upstream tension shape. 第1の実施形態に係る定着装置の効果を示す図である。It is a figure which shows the effect of the fixing device which concerns on 1st Embodiment. 加熱部材と定着ベルトの接触領域の広範囲な確保に関する比較例としての、従来構成に係る定着装置の概略構成を示す模式的断面図である。FIG. 10 is a schematic cross-sectional view showing a schematic configuration of a fixing device according to a conventional configuration as a comparative example regarding a wide range of contact areas between a heating member and a fixing belt. 第1の実施形態に係る定着装置の効果を示す図である。It is a figure which shows the effect of the fixing device which concerns on 1st Embodiment. 第2の実施形態に係る定着装置の定着ベルトが無い状態での加熱部材形状を表した模式的断面図である。FIG. 6 is a schematic cross-sectional view showing a heating member shape in a state where there is no fixing belt of a fixing device according to a second embodiment. 第2の実施形態の加熱部材の基材の曲率半径分布を示す図である。It is a figure which shows curvature-radius distribution of the base material of the heating member of 2nd Embodiment.

以下、本発明の好ましい実施形態を添付の図面を用いて説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.

(第1の実施形態)
(画像形成装置)
図1は、本発明の実施形態に係る定着装置を搭載した画像形成装置を好適に示す一例として、電子写真プロセスを利用したレーザプリンタ100(以下、プリンタ100)の概略構成を示す模式的断面図である。プリンタ100は、プリンタ100の本体外部に設けられたホストコンピュータ等の出力装置(図示せず)からの提供情報に応じた画像を記録材(記録媒体、記録紙)Pに記録する形態の画像形成装置である。潜像担持体としての感光ドラム101は、その表面が有機感光体を主成分とする光導電層であって、プリンタ100本体に設けられた駆動機構(図示せず)により、矢印Aの時計方向に回転駆動される。
First Embodiment
(Image forming device)
FIG. 1 is a schematic cross-sectional view showing a schematic configuration of a laser printer 100 (hereinafter referred to as a printer 100) using an electrophotographic process as an example of an image forming apparatus equipped with a fixing device according to an embodiment of the present invention. It is. The printer 100 forms an image in a form in which an image corresponding to information provided from an output device (not shown) such as a host computer provided outside the main body of the printer 100 is recorded on a recording material (recording medium, recording paper) P. Device. The surface of the photosensitive drum 101 as a latent image carrier is a photoconductive layer whose main component is an organic photosensitive member, and a clockwise direction indicated by an arrow A by a drive mechanism (not shown) provided in the printer 100 main body. Is driven to rotate.

感光ドラム101は、帯電ローラ102によって所定電位に一様均一に帯電された後、出力装置からの提供情報に応じて露光装置115から露光される露光光としてのレーザー光103により、その外周面に前記提供情報に応じた静電潜像が形成される。この静電潜像は、現像装置104の現像剤としてのトナーTを担持した現像スリーブ106によりトナー像として可視像化される。   The photosensitive drum 101 is uniformly charged at a predetermined potential by the charging roller 102, and then the outer surface of the photosensitive drum 101 is exposed by laser light 103 as exposure light exposed from the exposure device 115 in accordance with information provided from the output device. An electrostatic latent image corresponding to the provided information is formed. This electrostatic latent image is visualized as a toner image by the developing sleeve 106 carrying the toner T as a developer of the developing device 104.

ここで、記録材Pは、給紙カセット107より給紙ローラ112によって1枚ずつ取り出され、経路Bを通り、記録材P先端と、感光ドラム101の外周面にトナーTにより可視像化された画像形成部先端とが同期するように導入(搬入)される。すなわち、レジストローラ対113によって所定のタイミングで、転写手段である転写ローラ108と感光ドラム101の転写ニップ部に導入され、電気的作用により、感光ドラム101上のトナー像が記録材P上に転写される。   Here, the recording material P is taken out one by one from the paper supply cassette 107 by the paper supply roller 112, passes through the path B, and is visualized by the toner T on the front end of the recording material P and the outer peripheral surface of the photosensitive drum 101. It is introduced (carried in) in synchronization with the tip of the image forming unit. In other words, the registration roller pair 113 introduces the toner image on the photosensitive drum 101 onto the recording material P by electrical action at a predetermined timing and is introduced into the transfer nip portion between the transfer roller 108 serving as transfer means and the photosensitive drum 101. Be done.

転写工程を終えた感光ドラム101上の転写残トナーは、クリーニングブレード109により感光ドラム101上から取り除かれて、クリーニング装置110に回収される。クリーニング工程を終えた感光ドラム101は、再び画像形成プロセス(帯電→露光→現像→転写→クリーニング)を繰り返して、記録材P上に未定着トナー画像が形成される。一方、未定着トナー像を担持した記録材Pは定着装置111に導入され、加圧・加熱されて、トナー像が記録材P上に定着される。   The transfer residual toner on the photosensitive drum 101 after the transfer process is removed from the photosensitive drum 101 by the cleaning blade 109 and collected by the cleaning device 110. After the cleaning process, the photosensitive drum 101 repeats the image forming process (charging → exposure → development → transfer → cleaning) to form an unfixed toner image on the recording material P. On the other hand, the recording material P carrying the unfixed toner image is introduced into the fixing device 111 and is pressed and heated to fix the toner image on the recording material P.

記録材Pの定着装置111からの排出に関し、経路Cを通り印字面が上になってプリンタ100から排出されるフェイスアップ(FU)排紙と、経路Dを通り印字面が下になってプリンタ100から排出されるフェイスダウン(FD)排紙とが選択可能である。このようにして、記録材Pはプリンタ100から排出される。   Regarding discharge of the recording material P from the fixing device 111, face-up (FU) discharge that is discharged from the printer 100 through the path C with the print surface up, and printer with the print surface down through the path D It is possible to select face-down (FD) paper discharge from 100. In this way, the recording material P is discharged from the printer 100.

また、プリンタ100は、本実施形態にあっては、プリンタ100本体に設けられたエンジンコントローラ114により、感光ドラム101や現像装置104等の各装置が統括的に制御されるようになっている。   In the printer 100 according to the present embodiment, each device such as the photosensitive drum 101 and the developing device 104 is comprehensively controlled by an engine controller 114 provided in the printer 100 main body.

(定着装置)
次に、定着装置111について説明する。図2は、本実施形態に係る定着装置111の概略断面図である。ここで、記録材Pの搬送方向および記録材Pの厚さ方向に直交する方向(図2の紙面垂直方向)を長手方向とする。なお、記録材Pの搬送方向は定着ニップ部を通過する記録材の搬送方向およびこれに平行な方向を示すものとする。
(Fixing device)
Next, the fixing device 111 will be described. FIG. 2 is a schematic cross-sectional view of the fixing device 111 according to the present embodiment. Here, a direction perpendicular to the conveyance direction of the recording material P and the thickness direction of the recording material P (vertical direction in FIG. 2) is taken as the longitudinal direction. Note that the conveyance direction of the recording material P indicates the conveyance direction of the recording material passing through the fixing nip portion and a direction parallel to the conveyance direction.

図2に示すように、長手方向に長く、長手方向に直交する断面がリング状に形成され回転可能な定着ベルト301と、定着ベルト301に対向する対向回転体としての加圧ローラ401とで、未定着トナー像を担持した記録材Pを挟持搬送するニップ部を形成する。即ち、図2は、定着ベルト301と加圧ローラ401が、定着処理するためのニップ部を形成している状態を示しており、定着ベルト301の内側には、加熱部材302が設けられている状態である。   As shown in FIG. 2, a fixing belt 301 that is long in the longitudinal direction and has a cross section perpendicular to the longitudinal direction formed in a ring shape and is rotatable, and a pressure roller 401 as an opposing rotating body facing the fixing belt 301, A nip portion for nipping and conveying the recording material P carrying an unfixed toner image is formed. That is, FIG. 2 shows a state where the fixing belt 301 and the pressure roller 401 form a nip portion for fixing processing, and a heating member 302 is provided inside the fixing belt 301. State.

加圧ローラ401が定着ベルト301の外周面と接触するように配置される一方、バックアップ部材(ニップ部材)303が定着ベルト301の内周面に当接するように配置される。これにより、定着ベルト301を、加圧ローラ401と対向する位置に配置されたバックアップ部材303と、加圧ローラ401との間で挟み込む。   The pressure roller 401 is disposed so as to contact the outer peripheral surface of the fixing belt 301, while the backup member (nip member) 303 is disposed so as to contact the inner peripheral surface of the fixing belt 301. As a result, the fixing belt 301 is sandwiched between the pressure roller 401 and the backup member 303 disposed at a position facing the pressure roller 401.

定着ベルト301は、耐熱性樹脂ポリイミドからなる基層と、基層上に積層されたフッ素系樹脂PFAからなる表層とを有するフィルム状の部材で、表層を外側にして無端状に形成されたものである。基層の厚みは70μmで、表層の厚みは15μmとしている。この定着ベルト301は、外力がかからない自由状態では、長手方向に直交する断面がほぼ真円の筒形状(リング形状)となるものである。外力がかからない自由状態とは、定着ベルト301単体の状態である。すなわち、定着ベルト301の内側に加熱部材302やバックアップ部材303が設けられておらず、加圧ローラ401と接触していない状態である。本実施形態では、外径は25mm、長手方向340mmの寸法になっている。   The fixing belt 301 is a film-like member having a base layer made of a heat-resistant resin polyimide and a surface layer made of a fluororesin PFA laminated on the base layer, and is formed endlessly with the surface layer facing outside. . The thickness of the base layer is 70 μm, and the thickness of the surface layer is 15 μm. In a free state where no external force is applied, the fixing belt 301 has a cylindrical shape (ring shape) whose cross section perpendicular to the longitudinal direction is substantially a perfect circle. The free state in which no external force is applied is the state of the fixing belt 301 alone. That is, the heating member 302 and the backup member 303 are not provided inside the fixing belt 301 and are not in contact with the pressure roller 401. In the present embodiment, the outer diameter is 25 mm, and the longitudinal direction is 340 mm.

加圧ローラ401は、アルミニウム金属からなる芯金401cの外周面に弾性層401b、弾性層401bの外周面をフッ素系樹脂PFAチューブからなる表層401aで覆っている。弾性層401bはシリコーンゴムからなる弾性部材であり、厚み10mmほどで芯金401cの外周面に形成されている。また、表層401aは厚み10μmとしており、加圧ローラ401としての外径は25mmとしている。   The pressure roller 401 covers the outer peripheral surface of a core metal 401c made of aluminum metal with an elastic layer 401b and the outer peripheral surface of the elastic layer 401b with a surface layer 401a made of a fluorine resin PFA tube. The elastic layer 401b is an elastic member made of silicone rubber and has a thickness of about 10 mm and is formed on the outer peripheral surface of the core metal 401c. The surface layer 401a has a thickness of 10 μm, and the outer diameter of the pressure roller 401 is 25 mm.

ここで、加圧ローラ401は、駆動源としてのモータと接続しており、回転駆動される。定着ベルト301は、その周面がニップ部にて回転している加圧ローラ401と接触することにより、従動回転する。すなわち、定着ベルト301は、加圧ローラ401は、定着ベルト301を回転させる回転体として機能する。   Here, the pressure roller 401 is connected to a motor as a drive source, and is rotationally driven. The fixing belt 301 is driven to rotate by contacting the pressure roller 401 whose peripheral surface is rotating at the nip portion. That is, in the fixing belt 301, the pressure roller 401 functions as a rotating body that rotates the fixing belt 301.

バックアップ部材303は、定着ベルト301の内周面から加圧ローラ401へ向けて支持部304にっよって押し付けられることでニップ部を形成する長手方向に長い長軸状の部材であり、シリコーンゴムで形成された耐熱性を有する弾性材料を使用している。   The backup member 303 is a long-axis-shaped member that is long in the longitudinal direction forming a nip portion by being pressed by the support portion 304 from the inner peripheral surface of the fixing belt 301 toward the pressure roller 401, and is made of silicone rubber. The formed elastic material having heat resistance is used.

また、支持部304は、金属板を断面形状がほぼL字状となるように曲げ加工された部材を組み合わせて長手方向に長い長軸状の棒状としたものであり、長手方向(軸線方向)でバックアップ部材303を支持するように、定着ベルト301の内側に位置する。そして、長手方向の両端部で支持されて、バックアップ部材303が加圧ローラ401側に押し付けられるように押圧力が付与される。本実施形態では、押圧力は片側150Nで両側合計300Nとしている。   In addition, the support portion 304 is a long rod-like rod shape that is long in the longitudinal direction by combining members obtained by bending a metal plate so that the cross-sectional shape is substantially L-shaped. The longitudinal direction (axial direction) To position the fixing belt 301 so as to support the backup member 303. A pressing force is applied so that the backup member 303 is pressed against the pressure roller 401 by being supported at both ends in the longitudinal direction. In this embodiment, the pressing force is 150 N on one side and 300 N on both sides in total.

なお、バックアップ部材303は、支持部304のL字先端部と、支持部304にビス締めされることで固定された板金304bによって、記録材搬送方向の両端部を支持されることで、位置を固定している。   The backup member 303 is supported at both ends in the recording material conveyance direction by the L-shaped tip end of the support portion 304 and the sheet metal 304 b fixed by being screwed to the support portion 304, thereby providing a position. It is fixed.

(加熱部材)
そして、本実施形態においては、定着ベルト301の回転に際し、長手方向に直交する断面において弾性的に変形しながら定着ベルト301の内周面と接触することで、定着ベルト301を加熱させる薄板状の加熱部材302が設けられる。加熱部材302は、図3に関し後に詳述するように、基材302aと、定着ベルト301を加熱するための発熱部としての発熱層302bと、を有する。基材302aは、薄板状板金で構成され、長手方向に長く、長手方向に直交する断面がリング状となっている。
(Heating member)
In the present exemplary embodiment, when the fixing belt 301 is rotated, the fixing belt 301 is heated by contacting the inner peripheral surface of the fixing belt 301 while elastically deforming in a cross section orthogonal to the longitudinal direction. A heating member 302 is provided. The heating member 302 has a base 302a and a heat generating layer 302b as a heat generating portion for heating the fixing belt 301, as described in detail later with reference to FIG. The base material 302a is formed of a thin sheet metal and is long in the longitudinal direction, and a cross section orthogonal to the longitudinal direction has a ring shape.

このような構成で、加圧ローラ401が回転駆動することで、定着ベルト301は従動回転し、トナー像Tが転写された記録材Pはトナー像Tが載った面を定着ベルト301側に向けた状態で加圧ローラ401と定着ベルト301との間のニップ部に送られる。そして、記録材P上のトナー像Tは、加熱部材302によって加熱された定着ベルト301で加熱され、加圧ローラ401側から加圧されることで、記録材Pに圧着される。その後、記録材Pは分離領域Z(図2)で定着ベルト301から分離されて排出される。   With such a configuration, when the pressure roller 401 is rotationally driven, the fixing belt 301 is driven to rotate, and the recording material P onto which the toner image T has been transferred has the surface on which the toner image T is placed facing the fixing belt 301 side. In this state, it is sent to the nip portion between the pressure roller 401 and the fixing belt 301. The toner image T on the recording material P is heated by the fixing belt 301 heated by the heating member 302 and is pressed from the pressure roller 401 side, so that the toner image T is pressed against the recording material P. Thereafter, the recording material P is separated from the fixing belt 301 in the separation area Z (FIG. 2) and discharged.

基材302aを含む加熱部材302の長手断面形状を図3に、また位置V(図2)を含む加熱部材302(基材302aを含む)を上方から見たものを図4に示す。基材302aは、無負荷状態で、長手方向に直交する断面における所定の直線を含む長手方向の断面により基材を一方側と他方側に分けるとき、後に詳述するように、基材の縦弾性係数は、一方側と他方側で異なる構成となっている。   FIG. 3 shows the longitudinal sectional shape of the heating member 302 including the base material 302a, and FIG. 4 shows the heating member 302 (including the base material 302a) including the position V (FIG. 2) as viewed from above. When the base material 302a divides the base material into one side and the other side by a longitudinal cross section including a predetermined straight line in a cross section orthogonal to the longitudinal direction in an unloaded state, as described in detail later, The modulus of elasticity is configured differently on one side and the other side.

加熱部材302は、基材302aが弾性的に変形可能な薄板状の部材であり、本実施形態では材料として金属材料、例えばステンレスを使用している。基材302a上に絶縁層302cが発熱層302bを挟み込むように形成されている。   The heating member 302 is a thin plate-like member in which the base material 302a can be elastically deformed. In this embodiment, a metal material such as stainless steel is used as the material. An insulating layer 302c is formed on the base 302a so as to sandwich the heat generating layer 302b.

そして、図4に示すように、発熱層302bは予め定められたパターンを描く発熱部の一例として機能する。なお、図4では絶縁層302cは図示しておらず、基材302aは長手方向で320mm、短手方向(記録材搬送方向)で55mmの寸法になっている。   As shown in FIG. 4, the heat generating layer 302b functions as an example of a heat generating portion that draws a predetermined pattern. In FIG. 4, the insulating layer 302c is not shown, and the base material 302a has a size of 320 mm in the longitudinal direction and a size of 55 mm in the short direction (recording material conveyance direction).

さらに、基材302aの定着ベルト周回方向と直交する長手方向の両側領域の上には、発熱層302bと電気的に接続された給電部302d、302eが形成されている。画像形成装置の交流電源ユニットから、給電部302dを介して発熱層302b、給電部302eと導通することで、発熱層302bに電力が供給され、加熱部材302が発熱する。そして、定着ベルト301と加熱部材302が内周面で接触することで、定着ベルト301を加熱している。   Furthermore, power supply portions 302d and 302e electrically connected to the heat generating layer 302b are formed on both side regions in the longitudinal direction orthogonal to the fixing belt circumferential direction of the base material 302a. The AC power supply unit of the image forming apparatus is electrically connected to the heat generation layer 302b and the power supply unit 302e via the power supply unit 302d, whereby electric power is supplied to the heat generation layer 302b and the heating member 302 generates heat. The fixing belt 301 is heated by the fixing belt 301 and the heating member 302 coming into contact with each other on the inner peripheral surface.

本実施形態では、発熱層302bは厚さ30μmのステンレス箔からなる。例えばSUS430やSUS330等を用いることができ、予め定められたパターンを描くことでより均一に発熱を行うようにしている。ここで、予め定められたパターンは、図4に示すように、円弧上の箇所と直線状の箇所からなるU字形状の基本パターンから連続して接続することにより形成されている。   In the present embodiment, the heat generating layer 302b is made of a stainless steel foil having a thickness of 30 μm. For example, SUS430, SUS330, or the like can be used, and heat is generated more uniformly by drawing a predetermined pattern. Here, as shown in FIG. 4, the predetermined pattern is formed by continuously connecting from a U-shaped basic pattern consisting of a location on an arc and a linear location.

また、絶縁層302cは、発熱層301bを絶縁するとともに発熱層301bに折り曲りが生じないように保護するための層でもある。本実施形態では、発熱層301bを挟む形で二層の構造を採る。また、このとき、発熱層301bの上側の層と下側の層で、発熱層301bを挟み込み、熱圧着を行うことで、絶縁層302c内部に発熱層301bを内包させる構造としている。   The insulating layer 302c is also a layer for insulating the heat generating layer 301b and protecting the heat generating layer 301b from being bent. In the present embodiment, a two-layer structure is employed with the heat generating layer 301b interposed therebetween. At this time, the heat generation layer 301b is sandwiched between the upper layer and the lower layer of the heat generation layer 301b and thermocompression bonding is performed, so that the heat generation layer 301b is included in the insulating layer 302c.

また、図2に示すように、加熱部材302は、定着ベルト301の周回方向における位置Vを基準としたときの下流側端部の領域が、ビスXを介して支持部304に固定支持されている。すなわち、加熱部材302は、定着ベルト301の周回方向における位置Vを基準としたときの下流側端部の領域が、L字型板金304aとI字型板金304cとに固定される関係となる。そして、長手方向における固定箇所は、少なくとも3箇所(中央部、両端部にそれぞれ1箇所)である。   In addition, as shown in FIG. 2, the heating member 302 has a downstream end region fixed to and supported by the support unit 304 via a screw X with respect to the position V in the circumferential direction of the fixing belt 301. There is. That is, the heating member 302 has a relationship in which the area of the downstream end with respect to the position V in the circumferential direction of the fixing belt 301 is fixed to the L-shaped sheet metal 304 a and the I-shaped sheet metal 304 c. And the fixed places in the longitudinal direction are at least three places (one each at the center part and both ends).

一方、加熱部材302は、定着ベルト301の周回方向における位置Vを基準としたときの上流側端部は自由端となっており、加熱部材302の基材302aの弾性反発力により、定着ベルト301の内周面に沿って接触するものとなっている。つまり、図5に示すように、この加熱部材302は、定着ベルト301が無く、定着ベルト301周回方向における下流側端部が固定支持部により支持されている状態では記録材搬送方向の下流側方向に張り出す形状となる。   On the other hand, the heating member 302 has a free end at the upstream end when the position V in the circumferential direction of the fixing belt 301 is a reference, and the fixing belt 301 is caused by the elastic repulsive force of the base member 302 a of the heating member 302. The contact is made along the inner surface of the That is, as shown in FIG. 5, the heating member 302 does not have the fixing belt 301, and in the state where the downstream end in the fixing belt 301 circumferential direction is supported by the fixing support portion, the downstream direction of the recording material conveyance direction. It has a shape that overhangs.

本実施形態では、基材302aの縦弾性係数(以下、ヤング率)を、図4における領域U(位置Vを基準としたときの定着ベルト周回方向の上流側)と、領域D(位置Vを基準としたときの定着ベルト周回方向の下流側)で変更している。領域Uと領域Dの境目位置は、図2に関して上述したVの位置である。   In the present embodiment, the longitudinal elastic modulus (hereinafter referred to as Young's modulus) of the base material 302a is expressed by the region U in FIG. 4 (upstream side in the rotation direction of the fixing belt with respect to the position V) and the region D (position V). It is changed on the downstream side in the fixing belt rotation direction when used as a reference. The boundary position between the region U and the region D is the position of V described above with reference to FIG.

基材302aを示す図4で、領域Uは定着ベルト周回方向に関し、上流側端部から10mmの位置から35mmの間の20mmを示している。また、領域Dは定着ベルト周回方向に関し、下流側端部から10mmの位置から35mmの間の20mmの領域を示している。   In FIG. 4 showing the base material 302a, the region U indicates 20 mm between the position of 10 mm from the upstream end and 35 mm with respect to the circumferential direction of the fixing belt. A region D indicates a 20 mm region between a position 10 mm from the downstream end and 35 mm in the circumferential direction of the fixing belt.

なお、本実施形態では、領域Uのヤング率を250GPa、領域Dのヤング率を200GPaとしているが、本発明はこの数値に限定されるものではなく、領域Uのヤング率 > 領域Dのヤング率の関係性であることが重要となっている。この関係性が満たされる場合、定着ベルトの周回方向における上流側で定着ベルト301に拘束されることで発生する基材302aの弾性反発力が、下流側で定着ベルト301に拘束されることで発生する基材302aの弾性反発力よりも大きくなる。これにより、定着ベルト302は記録材搬送方向の上流側寄りに張られた形状となる。   In this embodiment, the Young's modulus of the region U is 250 GPa and the Young's modulus of the region D is 200 GPa. However, the present invention is not limited to this value. The Young's modulus of the region U> the Young's modulus of the region D It is important to have a relationship. When this relationship is satisfied, the elastic repulsive force of the base material 302a generated by being restrained by the fixing belt 301 on the upstream side in the circumferential direction of the fixing belt is generated by being restrained by the fixing belt 301 on the downstream side. And the elastic repulsive force of the base material 302a. As a result, the fixing belt 302 has a shape stretched toward the upstream side in the recording material conveyance direction.

すなわち、図2において、基材302aの記録材搬送方向で上流側に最も突き出ている点(最も上流側位置)をRとし、下流側に最も突き出ている点(最も下流側位置)をLとし、RとLを結ぶ直線の中心点(中間位置)をAとする。このとき、加圧ローラ401の回転中心位置Bと、ニップ部の記録材搬送方向における中心位置Cと、を結ぶ直線(第1の直線)よりも、中心点(中間位置)Aが記録材搬送方向の上流側に位置することになり、定着ベルト301もこの形状にならうことになる。   That is, in FIG. 2, the point that protrudes most upstream in the recording material conveyance direction of the base material 302a (most upstream position) is R, and the point that protrudes most downstream (most downstream position) is L. , A and a central point (intermediate position) of a straight line connecting R and L. At this time, the center point (intermediate position) A is transported by the recording material rather than the straight line (first straight line) connecting the rotation center position B of the pressure roller 401 and the center position C in the recording material transport direction of the nip portion. Therefore, the fixing belt 301 also follows this shape.

図2において、領域Uと領域Dの境目としての位置Vと中心点(中間位置)Aとを結ぶ直線(第2の直線)は、加圧ローラ401の回転中心点Bと、ニップ部の記録材搬送方向における中心点Cと、を結ぶ直線(第1の直線)と平行である。なお、位置Vは中心点(中間位置)Aに対しニップ部と反対側にある。   In FIG. 2, a straight line (second straight line) connecting the position V as the boundary between the area U and the area D and the center point (intermediate position) A is the rotation center point B of the pressure roller 401 and the recording of the nip portion. It is parallel to a straight line (first straight line) connecting the center point C in the material transport direction. The position V is on the side opposite to the nip portion with respect to the center point (intermediate position) A.

ここで、定着ベルトの仮想的な形状として第1の直線に関して対称な形状を基準形状とし、第2の直線に関して定着ベルトを定着ベルトの回転方向における上流側形状と下流側形状に分けると、以下のようになる。すなわち、上流側形状と下流側形状は共に、基準形状における対応する上流側形状と下流側形状に対し記録材搬送方向において上流側に設けられる。   Here, as a virtual shape of the fixing belt, a symmetrical shape with respect to the first straight line is used as a reference shape, and the fixing belt is divided into an upstream shape and a downstream shape in the rotation direction of the fixing belt with respect to the second straight line. become that way. That is, both the upstream shape and the downstream shape are provided upstream in the recording material conveyance direction with respect to the corresponding upstream shape and downstream shape in the reference shape.

尚、少なくとも上述の関係を満たしていれば、以下の効果を得ることができるが、より好ましい構成は、次の構成である。すなわち、加圧ローラ401の回転中心位置Bと、ニップ部の記録材搬送方向における中心位置Cと、を結ぶ直線(第1の直線)に対して、中心点(中間位置)Aが記録材の搬送方向上流側に5.0mm以上オフセットしている構成にするとより良い。図7に示すように記録材の分離位置での定着ベルト301の曲率半径が25mmを超えると分離不良が発生する。本実施例では初期の記録材分離位置での定着ベルト301の曲率半径は20mmであり、本実施例の構成を有しない場合、その曲率半径が10mm増え、30mmまで大きくなる可能性がある。そこで、予め(すなわち初期の定着装置111においてニップ部を形成させた状態において)、中心点(中間位置)Aを第1の直線に対して少なくとも記録材の搬送方向上流側に5.0mm以上オフセットさせておく。これにより、10mm-5.0mm=5.0mm以上定着ベルト301がたるまず、定着ベルト301の曲率半径が25mmを超える可能性は低いと考えられる。   The following effects can be obtained as long as at least the above-described relationship is satisfied, but a more preferable configuration is the following configuration. That is, the center point (intermediate position) A of the recording material is a straight line (first straight line) connecting the rotation center position B of the pressure roller 401 and the center position C of the nip portion in the recording material conveyance direction. It is more preferable to set it as the structure which offsets 5.0 mm or more to the upstream in the conveyance direction. As shown in FIG. 7, when the radius of curvature of the fixing belt 301 at the recording material separation position exceeds 25 mm, separation failure occurs. In the present embodiment, the radius of curvature of the fixing belt 301 at the initial recording material separation position is 20 mm, and without the configuration of the present embodiment, the radius of curvature may be increased by 10 mm and may be increased to 30 mm. Therefore, the center point (intermediate position) A is offset by 5.0 mm or more at least upstream in the conveyance direction of the recording material with respect to the first straight line in advance (that is, in a state where the nip portion is formed in the initial fixing device 111). Keep it. Accordingly, it is considered that the possibility that the fixing belt 301 does not sag more than 10 mm−5.0 mm = 5.0 mm or more and that the radius of curvature of the fixing belt 301 exceeds 25 mm is low.

このような基材302aの上流側張り形状により得られる効果を、以下、従来例と比較することで示す。図6に、従来構成における定着ベルト周回方向の下流側でのベルトの軌道を示す。従来構成では、基材302aに関し、記録材搬送方向の上流側に最も突き出ている点と、下流側に最も突き出ている点と、を結ぶ直線の中心点が、以下のようになる。すなわち、加圧ローラ401の回転中心点と、ニップ部の記録材搬送方向における中心点と、を結ぶ直線(第1の直線)上に存在している構成となっている。   The effect obtained by the upstream side stretch shape of the base material 302a will be described below by comparing with the conventional example. FIG. 6 shows the path of the belt on the downstream side in the fixing belt circumferential direction in the conventional configuration. In the conventional configuration, with respect to the base material 302a, the center point of a straight line connecting the most protruding point on the upstream side in the recording material conveyance direction and the most protruding point on the downstream side is as follows. That is, it is configured to exist on a straight line (first straight line) connecting the rotation center point of the pressure roller 401 and the center point of the nip portion in the recording material conveyance direction.

この従来構成では、定着ベルトは記録材通紙枚数が少ない入荷初期は、図6において実線で示すような形状を示している。しかし、定着ベルトは、ニップ部領域と、加熱部材と定着ベルトの接触領域と、を除く領域では自由状態となっている。つまり、駆動状態から停止の動作が複数回行われると、定着ベルトは定着ベルト周回方向の下流側端部側に引き込まれ、定着ベルト周回方向の下流側端部でたるんだような状態(図6の点線で示すような状態)になる。この定着ベルトたるみ状態で記録材が通紙されると、定着ベルトと記録材の分離が困難になり、分離不良となる。   In this conventional configuration, the fixing belt has a shape indicated by a solid line in FIG. However, the fixing belt is in a free state in a region excluding the nip portion region and the contact region between the heating member and the fixing belt. That is, when the operation from the drive state to the stop operation is performed a plurality of times, the fixing belt is drawn to the downstream end side in the fixing belt circumferential direction, and is slackened at the downstream end in the fixing belt circumferential direction (FIG. 6). As shown by the dotted line). When the recording material is passed in the state where the fixing belt is slack, it becomes difficult to separate the fixing belt and the recording material, resulting in poor separation.

具体的には、記録材には定着ベルトと接触する側の面にトナー像が載っており、このトナー像が定着ベルトと記録材の接着材のような働きをしてしまう。そして、定着ベルトに接着したまま巻きつくような挙動を示して、出口ガイド305(図6)と定着ベルトの隙間に記録材が入り込み、紙詰まりを起こしてしまう。   Specifically, a toner image is placed on the surface of the recording material in contact with the fixing belt, and this toner image functions like an adhesive between the fixing belt and the recording material. Then, a behavior of winding around the fixing belt is shown, and the recording material enters the gap between the exit guide 305 (FIG. 6) and the fixing belt, and a paper jam occurs.

対策として、搬送方向下流側におけるニップ部出口の定着ベルトの曲率半径を小さくすることで、記録材の自重によって定着ベルトから記録材を無理やり剥がすことが知られている。この作用により、記録材分離位置をニップ部に近付け、出口ガイド305と定着ベルトの隙間へ入り込むことを防止することができる。   As a countermeasure, it is known that the recording material is forcibly separated from the fixing belt by its own weight by reducing the radius of curvature of the fixing belt at the nip exit at the downstream side in the conveyance direction. By this action, the recording material separation position can be brought close to the nip portion and prevented from entering the gap between the exit guide 305 and the fixing belt.

本実施形態はこの作用に鑑み、上述したような基材302aの構成にすることによって、定着ベルトを記録材搬送方向で上流側張り形状にする。すなわち、定着ベルトのニップ部領域と、加熱部材と定着ベルトの接触領域と、を除く領域の定着ベルトの自由状態部でのたるみを抑制し、結果としてニップ部の下流側と接続される定着ベルト周回方向の下流側端部での定着ベルトの曲率半径を小さくしている。   In the present embodiment, in view of this effect, the fixing belt is formed in an upstream-side stretch shape in the recording material conveyance direction by adopting the configuration of the base material 302a as described above. That is, the fixing belt in the free state area of the fixing belt in the area excluding the nip area of the fixing belt and the contact area of the heating member and the fixing belt is suppressed, and as a result, the fixing belt connected with the downstream side of the nip The radius of curvature of the fixing belt at the downstream end in the circumferential direction is reduced.

(記録材の定着ベルトからの分離)
記録材の定着ベルトからの分離に関し、図6に示す従来構成と本実施形態の構成とで比較実験を行った。具体的には、複数回加圧ローラの回転駆動と回転停止を繰り返した後に記録材を通紙したときの、ニップ部下流側と接続される分離領域Z(図6)における定着ベルトの曲率半径(mm)を、駆動と停止の繰り返し回数ごとに比較した。
(Separation of recording material from fixing belt)
With regard to the separation of the recording material from the fixing belt, comparative experiments were conducted between the conventional configuration shown in FIG. 6 and the configuration of the present embodiment. Specifically, the radius of curvature of the fixing belt in the separation region Z (FIG. 6) connected to the downstream side of the nip portion when the recording material is passed after repeating the rotation driving and rotation stop of the pressure roller a plurality of times. (Mm) was compared at each repetition of driving and stopping.

なお、分離が発生する箇所の曲率半径は、定着ベルトの外周面から記録材が離れ始めた点を中心に、定着ベルトの周回方向に沿って±5mmの範囲の曲率半径としている。また、上述したように定着ベルトは従来構成、本実施形態ともに径25mm、外力がかかっていない自由状態で断面がほぼ真円の筒形状で、ポリイミドを基材としている。加熱部材の基材の構成以外は、すべて従来構成と本実施形態の構成とで同じである。   Note that the radius of curvature of the portion where separation occurs is a radius of curvature within a range of ± 5 mm along the circumferential direction of the fixing belt, centering on the point where the recording material starts to separate from the outer peripheral surface of the fixing belt. Further, as described above, the fixing belt has a diameter of 25 mm in both the conventional configuration and the present embodiment, has a cylindrical shape with a substantially circular cross section in a free state where no external force is applied, and uses polyimide as a base material. Except for the configuration of the base material of the heating member, all are the same in the conventional configuration and the configuration of the present embodiment.

比較実験の結果を、図7に示す。結果として、従来構成は、回転駆動と停止の繰り返し回数1回目、10回目までは大きなベルトのたるみは発生せず、分離不良は発生しない。しかし、100回目を超えると、定着ベルトの自由状態部(周方向に関し、ニップ部以外の領域)でたるみが発生していき、分離領域Zでの定着ベルトの曲率半径が大きくなり、分離不良が起こる。定着ベルトは加圧ローラの周面に従動回転する構成であるため、駆動中には、記録材の搬送方向に関しニップ部よりも上流側の定着ベルトの領域では定着ベルトがニップ部に引き込まれるような力が働き、ニップ部よりも下流側の定着ベルトの領域では定着ベルトがニップ部から引き出されるような力が働く。これにより、加圧ローラの回転駆動が繰り返されるにつれて、定着ベルトのニップ部よりも下流側の領域にて生じる弛みが大きくなっていく。   The results of the comparative experiment are shown in FIG. As a result, in the conventional configuration, a large belt slack does not occur until the first and tenth repetitions of rotation driving and stopping, and no poor separation occurs. However, when the number of times exceeds 100, sagging occurs in the free state portion of the fixing belt (region other than the nip portion in the circumferential direction), the radius of curvature of the fixing belt in the separation region Z increases, and separation failure occurs. Occur. Since the fixing belt is configured to be driven to rotate along the circumferential surface of the pressure roller, the fixing belt is pulled into the nip portion in the area of the fixing belt upstream of the nip portion in the recording material conveyance direction during driving. Force acts so that the fixing belt is pulled out from the nip portion in the region of the fixing belt downstream of the nip portion. As a result, as rotation of the pressure roller is repeated, the slack produced in the region downstream of the nip portion of the fixing belt increases.

一方、本実施形態では、上述した基材302aの構成(図2)により、定着ベルトを記録材搬送方向で上流側張り形状とすることで、自由状態部の定着ベルトを初期状態からたるませずに維持することができる。これは、定着ベルトの自由状態部(周方向において、ニップ部以外の部分)が記録材搬送方向で上流側に引っ張られる(実質、自由状態とならない)ように、基板302aの定着ベルト周回方向上流側によって、周回方向下流側の定着ベルトの形状が形成されることになるためである。   On the other hand, in the present embodiment, the fixing belt in the free state portion is not slackened from the initial state by forming the fixing belt in the upstream tension shape in the recording material conveyance direction by the configuration of the base material 302a described above (FIG. 2). Can be maintained. This is because the free state portion (the portion other than the nip portion in the circumferential direction) of the fixing belt is pulled upstream (substantially not in the free state) in the recording material conveyance direction (upstream in the fixing belt circumferential direction of the substrate 302a). This is because the shape of the fixing belt on the downstream side in the circumferential direction is formed by the side.

これにより、駆動停止の繰り返し回数を増やしても、すなわち定着装置に画像形成部からトナー像の載った記録材を通紙し続けても、定着ベルト形状を維持することが可能となり、分離領域Zにおける記録材の分離不良を抑制(防止)できる。   This makes it possible to maintain the shape of the fixing belt even if the number of repetitions of driving stop is increased, that is, even if the recording material on which the toner image is placed is continuously fed from the image forming unit to the fixing device. It is possible to suppress (prevent) separation failure of the recording material in

また、本実施形態では、分離不良の抑制に加え、加熱部材302と定着ベルト301の接触領域を広範囲に確保することが可能となる。比較例として、図8に示す従来構成を説明する。図8の構成では、定着ベルト61の軌道を安定させるためにZ方向に向けて薄板状の加熱部材80を押し当てるような構成としている。その他の構成としての加圧ローラやニップ部材、支持部材等は、本実施形態とほぼ同様の構成としている。例えば、定着ベルトは、本実施形態と同様の材料を使用し、外力がかからない自由状態では断面がほぼ真円の筒形状となるもので、外径25mmとしている。   Further, in the present embodiment, in addition to suppressing the separation failure, it is possible to secure a wide contact area between the heating member 302 and the fixing belt 301. The conventional configuration shown in FIG. 8 will be described as a comparative example. In the configuration of FIG. 8, the thin plate-shaped heating member 80 is pressed toward the Z direction in order to stabilize the trajectory of the fixing belt 61. The pressure roller, the nip member, the support member, and the like as other configurations are substantially the same as those in the present embodiment. For example, the fixing belt uses the same material as that of the present embodiment, and has a cylindrical shape with a substantially round cross section in a free state where no external force is applied, and has an outer diameter of 25 mm.

このような従来構成では、定着ベルトをZ方向に押し当てることで、定着ベルトの自由状態領域(定着ベルトと加熱部材の接触領域と、ニップ部領域を除く)でのたわみを上流側、下流側ともに抑制(防止)できる。しかし、Z方向に向けて押し当てる構成のため、Z方向と直交する方向(記録材搬送方向)の上流方向、下流方向に向けてのテンションが不足するため、記録材搬送方向の上流方向側、下流方向側での定着ベルトと加熱部材の接触領域が小さくなってしまっている。   In such a conventional configuration, by pressing the fixing belt in the Z direction, the deflection in the free state region of the fixing belt (excluding the contact region between the fixing belt and the heating member and the nip portion region) is caused to be upstream and downstream. Both can be suppressed (prevented). However, since the structure is pressed toward the Z direction, the upstream direction in the direction orthogonal to the Z direction (recording material transport direction) and the tension toward the downstream direction are insufficient, so the upstream side in the recording material transport direction, The contact area between the fixing belt and the heating member on the downstream side has become smaller.

加圧ローラ駆動によって定着ベルトが従動回転しているとき、従来構成では接触領域を約12mm確保できているのに対して、本実施形態では約17mm確保することが可能となる。すなわち、ニップ部に搬送されるトナー像の載った記録材のトナーを定着させるのに必要な加熱部材の単位面積当たりの発熱量を、本実施形態では軽減することができる。   When the fixing belt is driven to rotate by driving the pressure roller, the contact area can be secured about 12 mm in the conventional configuration, whereas the present embodiment can secure about 17 mm. That is, the heat generation amount per unit area of the heating member necessary for fixing the toner of the recording material on which the toner image conveyed to the nip portion is fixed can be reduced in this embodiment.

記録材状のトナー像の定着強度を所定量確保するために必要な加熱部材の単位面積当たりの必要温度(加熱部材温調温度)を、本実施形態と従来構成(図8)で比較した結果を図9に示す。なお、図9におけるトナーの定着強度(%)は、トナー像の載った画像部を200gの重りで荷重をかけながら5往復擦ったときの、((擦り前の画像濃度)―(擦り後の画像濃度))/(擦り前の画像濃度)×100の計算式から算出している。   The result of comparing the required temperature per unit area of the heating member (heating member temperature control temperature) necessary for securing a predetermined amount of fixing strength of the recording material-like toner image between this embodiment and the conventional configuration (FIG. 8). Is shown in FIG. The toner fixing strength (%) in FIG. 9 is ((image density before rubbing) − (after rubbing) when the image portion on which the toner image is placed is rubbed 5 times while applying a load with a 200 g weight. Image density)) / (image density before rubbing) × 100.

従来構成では、例えば20%の定着強度を確保するためには200℃の温調温度が必要だったが、本実施形態では191℃まで下げることが可能になる。つまり、省エネにもつながり、かつ小サイズ記録材の連続通紙時の加熱部材の非通紙部昇温の抑制も可能になる。そして、非通紙部昇温時の加熱部材の最も高い到達温度を約9℃削減することが可能となるため、部品の熱劣化等の抑制(防止)も可能である。   In the conventional configuration, for example, a temperature adjustment temperature of 200 ° C. is necessary to secure a fixing strength of 20%, but in this embodiment, it can be lowered to 191 ° C. That is, it leads to energy saving and it is also possible to suppress the temperature rise of the non-sheet passing portion of the heating member during continuous feeding of small size recording materials. And since it becomes possible to reduce the highest reached temperature of the heating member at the time of temperature rise of a non-sheet passing part by about 9 ° C., it is possible to suppress (prevent) thermal deterioration of components.

なお、本実施形態は、基材302aの領域Uのヤング率>領域Dのヤング率としているが、その手段としては、基材302aの領域Uの厚みを領域Dの厚みより厚くする(領域Uと領域Dは同じ材質)。または、基材302aの領域Uのヤング率>領域Dのヤング率とするように、領域Dと領域Uの材質を変更してもよい。   In the present embodiment, Young's modulus of region U of base material 302a> Young's modulus of region D, but as a means for this, the thickness of region U of base material 302a is made thicker than the thickness of region D (region U And region D are the same material). Alternatively, the material of the region D and the region U may be changed so that the Young's modulus of the region U of the base material 302a> the Young's modulus of the region D.

(第2の実施形態)
第1の実施形態では、加熱部材における基材302aの領域Uのヤング率>領域Dのヤング率とした。本実施形態では、基材302aのヤング率は全領域で同じ値(例えば200GPa)とし、基材302aの曲率半径を領域ごとに規定した。すなわち、上述した中間位置を含み第1の直線と平行な第2の直線に関して、基材302aの曲率半径を定着ベルトの回転方向における上流側から下流側に向けて非線形的に増大させる。
Second Embodiment
In the first embodiment, the Young's modulus of the region U of the base material 302 a in the heating member is the Young's modulus of the region D. In the present embodiment, the Young's modulus of the base material 302a is the same value (for example, 200 GPa) in the entire area, and the radius of curvature of the base material 302a is defined for each area. That is, with respect to the second straight line including the above-described intermediate position and parallel to the first straight line, the curvature radius of the base material 302a is increased nonlinearly from the upstream side to the downstream side in the rotation direction of the fixing belt.

このように、本実施形態の基材302aは、長手方向に直交する断面における所定の直線を含む長手方向の断面により基材302aを一方側と他方側に分けるとき、以下のような構成を採る。すなわち、長手方向に直交する断面において、基材302aの曲率半径は、一方側から他方側に向けて非線形的に増大している。   Thus, the base 302a of the present embodiment adopts the following configuration when the base 302a is divided into one side and the other side by a cross section in the longitudinal direction including a predetermined straight line in a cross section orthogonal to the longitudinal direction. . That is, in the cross section orthogonal to the longitudinal direction, the radius of curvature of the base material 302a increases nonlinearly from one side to the other side.

なお、ここでの曲率半径は、図10に示すように定着ベルト301が無く、定着ベルト301の周回方向における下流側端部が固定支持部により支持されている状態での曲率半径としている。図10では、加熱部材の形状を、本実施形態では点線(基材の曲率半径を非線形的に増大)、従来構成では実線(基材の曲率半径を線形的に増大)で示している。   The radius of curvature here is the radius of curvature in the state where the fixing belt 301 is not present as shown in FIG. 10 and the downstream end in the circumferential direction of the fixing belt 301 is supported by the fixed support portion. In FIG. 10, the shape of the heating member is indicated by a dotted line (the radius of curvature of the substrate is nonlinearly increased) in the present embodiment, and a solid line (the radius of curvature of the substrate linearly increases) in the conventional configuration.

ここで、定着ベルトの仮想的な形状として第1の直線に関して対称な形状を基準形状とし、第2の直線に関して定着ベルトを定着ベルトの回転方向における上流側形状と下流側形状に分けると、以下のようになる。すなわち、上流側形状のみが、基準形状における対応する上流側形状に対し記録材搬送方向において上流側に設けられる。   Here, as a virtual shape of the fixing belt, a symmetrical shape with respect to the first straight line is used as a reference shape, and the fixing belt is divided into an upstream shape and a downstream shape in the rotation direction of the fixing belt with respect to the second straight line. become that way. That is, only the upstream side shape is provided on the upstream side in the recording material conveyance direction with respect to the corresponding upstream side shape in the reference shape.

図11に、図10に示した本実施形態と従来構成の、定着ベルト周回方向(y方向)の基材302aの曲率半径分布を示している。定着ベルト周回方向の基準位置(y方向がゼロの位置)は、図2の位置Vに相当する。従来構成では、y方向で線形的に曲率半径を増大させることで、定着ベルト周回方向における加熱部材と定着ベルトの接触領域を確保している。一方、本実施形態では、y方向で非線形的(二次曲線的)に曲率半径を増大させている。   FIG. 11 shows a curvature radius distribution of the base material 302a in the fixing belt circumferential direction (y direction) of the present embodiment shown in FIG. 10 and the conventional configuration. The reference position in the fixing belt circumferential direction (the position in which the y direction is zero) corresponds to the position V in FIG. In the conventional configuration, by increasing the radius of curvature linearly in the y direction, a contact area between the heating member and the fixing belt in the rotation direction of the fixing belt is secured. On the other hand, in this embodiment, the radius of curvature is increased nonlinearly (in a quadratic curve) in the y direction.

ここで、従来構成では、定着ベルト周回方向で上流側における基材302aの弾性反発力と、定着ベルト周回方向で下流側における基材302aの弾性反発力が同等となる。一方、本実施形態では、位置V(図2)を基準としたとき、定着ベルト周回方向で上流側における基材302aの弾性反発力が、定着ベルト周回方向で下流側における基材302aの弾性反発力よりも大きくなっている。   Here, in the conventional configuration, the elastic repulsion force of the base material 302a on the upstream side in the fixing belt rotation direction is equal to the elastic repulsion force of the base material 302a on the downstream side in the fixing belt rotation direction. On the other hand, in this embodiment, when the position V (FIG. 2) is used as a reference, the elastic repulsion force of the base material 302a on the upstream side in the fixing belt rotation direction is the elastic repulsion force of the base material 302a on the downstream side in the fixing belt rotation direction. It is bigger than power.

この定着ベルト周回方向で上流側における基材302aの弾性反発力により、定着ベルトを記録材搬送方向で上流側張り形状にし、定着ベルトの自由状態部でのたるみを抑制(防止)し、分離領域Z(図2)での定着ベルトの曲率半径を小さくすることができる。また、加圧ローラの駆動回転と停止の繰り返しによる定着ベルトのたるみも、第1の実施形態と同様に抑制(防止)することが可能である。   Due to the elastic repulsive force of the base material 302a on the upstream side in the fixing belt rotation direction, the fixing belt is stretched in the upstream direction in the recording material conveyance direction, and the sag in the free state portion of the fixing belt is suppressed (prevented), and the separation region The radius of curvature of the fixing belt at Z (FIG. 2) can be reduced. In addition, it is possible to suppress (prevent) the sag of the fixing belt due to repeated driving rotation and stoppage of the pressure roller, as in the first embodiment.

(変形例)
以上、本発明の好ましい実施形態について説明したが、本発明はこれらの実施形態に限定されず、その要旨の範囲内で種々の変形及び変更が可能である。
(Modification)
As mentioned above, although preferable embodiment of this invention was described, this invention is not limited to these embodiment, A various deformation | transformation and change are possible within the range of the summary.

(変形例1)
上述した本実施形態では、定着ベルトに対向し定着ベルトと共に未定着トナー像を担持した記録材を挟持搬送するニップ部を形成する対向回転体として加圧ローラを示したが、本発明はこれに限られない。例えば、対向回転体として複数のローラに懸架された無端ベルトを用いることもできる。そして、この無端ベルトが定着ベルトを加圧する構成としても良いし、あるいはこの無端ベルトが定着ベルトで加圧される構成としても良い。
(Modification 1)
In the present embodiment described above, the pressure roller is shown as the counter rotating member that forms the nip portion that faces the fixing belt and sandwiches and conveys the recording material carrying the unfixed toner image together with the fixing belt. Not limited. For example, an endless belt suspended by a plurality of rollers can be used as the opposing rotating body. The endless belt may press the fixing belt, or the endless belt may be pressed by the fixing belt.

(変形例2)
上述した実施形態では、記録材であるシートとして記録紙を説明したが、本発明におけるシートは紙に限定されるものではない。一般に、記録材とは、画像形成装置によってトナー像が形成されるシート状の部材であり、例えば、定型或いは不定型の普通紙、厚紙、薄紙、封筒、葉書、シール、樹脂シート、OHPシート、光沢紙等が含まれる。なお、上述した実施形態では、便宜上、記録材(シート)Pの扱いを給紙、通紙などの用語を用いて説明したが、これによって本発明におけるシートが紙に限定されるものではない。
(Modification 2)
In the embodiment described above, the recording paper has been described as a sheet that is a recording material. However, the sheet in the present invention is not limited to paper. Generally, a recording material is a sheet-like member on which a toner image is formed by an image forming apparatus. For example, regular or irregular plain paper, cardboard, thin paper, envelope, postcard, seal, resin sheet, OHP sheet, Includes glossy paper. In the embodiment described above, for the sake of convenience, the handling of the recording material (sheet) P has been described using terms such as paper feeding and paper feeding. However, the sheet in the present invention is not limited to paper.

(変形例5)
上述した実施形態では、未定着トナー像をシートに定着する定着装置を例に説明したが、本発明は、これに限らず、画像の光沢を向上させるべく、シートに仮定着されたトナー像を加熱加圧する装置(この場合も定着装置と呼ぶ)にも同様に適用可能である。
(Modification 5)
In the above-described embodiment, the fixing device that fixes an unfixed toner image to a sheet has been described as an example. However, the present invention is not limited to this, and the toner image that is supposedly attached to the sheet is used to improve the gloss of the image. The present invention is similarly applicable to a heating and pressing device (also referred to as a fixing device in this case).

301・・定着ベルト、302・・薄板状加熱部材、302a・・基材、302b・・発熱層、401・・加圧ローラ 301 .. Fixing belt 302.. Thin plate heating member 302 a. Base material 302 b Heat generation layer 401 Pressure roller

Claims (12)

長手方向に長く、前記長手方向に直交する断面がリング状に形成された回転可能な定着ベルトと、
前記定着ベルトの回転に際し、前記長手方向に直交する断面において弾性的に変形しながら前記定着ベルトの内周面と接触する前記長手方向に長い加熱部材であって、基材と、前記定着ベルトを加熱するための発熱部と、を有する加熱部材と、
前記定着ベルトに対向し前記定着ベルトと共に未定着トナー像を担持した記録材を挟持搬送するニップ部を形成する対向回転体と、
を有し、
前記定着ベルトが回転するときの前記長手方向に直交する断面において、
前記長手方向に直交する記録材搬送方向における、前記基材の最も上流側位置および最も下流側位置の中間位置を、前記記録材搬送方向における前記ニップ部の中心位置と前記対向回転体の回転中心位置とを結ぶ第1の直線に対し、前記記録材搬送方向の上流側に設けたことを特徴とする定着装置。
A rotatable fixing belt that is long in the longitudinal direction and in which a cross section perpendicular to the longitudinal direction is formed in a ring shape;
A heating member long in the longitudinal direction that contacts the inner peripheral surface of the fixing belt while being elastically deformed in a cross section orthogonal to the longitudinal direction when the fixing belt rotates, and the fixing belt A heating member having a heating portion for heating;
A counter-rotating member that forms a nip portion that sandwiches and conveys a recording material bearing an unfixed toner image together with the fixing belt, facing the fixing belt;
Have
In a cross section orthogonal to the longitudinal direction when the fixing belt rotates,
An intermediate position between the most upstream position and the most downstream position of the base material in the recording material conveyance direction orthogonal to the longitudinal direction, the center position of the nip portion in the recording material conveyance direction, and the rotation center of the opposite rotating member A fixing device, wherein the fixing device is provided upstream of the first straight line connecting the positions in the recording material conveyance direction.
前記基材の縦弾性係数は、前記長手方向に直交する断面において、前記中間位置を含み前記第1の直線と平行な第2の直線に対し、前記定着ベルトの回転方向における上流側の領域の方が下流側の領域よりも大きいことを特徴とする請求項1に記載の定着装置。   The longitudinal elastic modulus of the base material in the cross section perpendicular to the longitudinal direction is that of the upstream region in the rotation direction of the fixing belt with respect to the second straight line including the intermediate position and parallel to the first straight line. The fixing device according to claim 1, wherein the fixing device is larger than the downstream region. 前記基材の厚みは、前記長手方向に直交する断面において、前記中間位置を含み前記第1の直線と平行な第2の直線に対し、前記定着ベルトの回転方向における上流側の領域の方が下流側の領域よりも大きいことを特徴とする請求項2に記載の定着装置。   The thickness of the base material is greater in the upstream region in the rotation direction of the fixing belt than the second straight line including the intermediate position and parallel to the first straight line in a cross section perpendicular to the longitudinal direction. The fixing device according to claim 2, wherein the fixing device is larger than a downstream area. 前記長手方向に直交する断面において、前記定着ベルトの仮想的な形状として前記第1の直線に関して対称な形状を基準形状とし、前記第2の直線に関して前記定着ベルトを前記定着ベルトの回転方向における上流側形状と下流側形状に分けるとき、前記上流側形状と前記下流側形状は共に、前記基準形状における対応する上流側形状と下流側形状に対し前記記録材搬送方向において上流側に設けられることを特徴とする請求項2または3に記載の定着装置。   In the cross section orthogonal to the longitudinal direction, the virtual shape of the fixing belt is a symmetrical shape with respect to the first straight line as a reference shape, and the fixing belt is upstream in the rotation direction of the fixing belt with respect to the second straight line. When divided into the side shape and the downstream shape, both the upstream shape and the downstream shape are provided upstream in the recording material conveyance direction with respect to the corresponding upstream shape and downstream shape in the reference shape. The fixing device according to claim 2 or 3, characterized in that: 前記定着ベルトが回転するときの前記長手方向に直交する断面において、
前記基材の曲率半径は、前記中間位置を含み前記第1の直線と平行な第2の直線に関して前記定着ベルトの回転方向における上流側から下流側に向けて非線形的に増大していることを特徴とする請求項1に記載の定着装置。
In a cross section orthogonal to the longitudinal direction when the fixing belt rotates,
The radius of curvature of the base material increases non-linearly from the upstream side to the downstream side in the rotation direction of the fixing belt with respect to a second straight line including the intermediate position and parallel to the first straight line. The fixing device according to claim 1.
前記長手方向に直交する断面において、前記定着ベルトの仮想的な形状として前記第1の直線に関して対称な形状を基準形状とし、前記中間位置を含み前記第1の直線と平行な第2の直線に関して前記定着ベルトを前記定着ベルトの回転方向における上流側形状と下流側形状に分けるとき、前記上流側形状のみが、前記基準形状における対応する上流側形状に対し前記記録材搬送方向において上流側に設けられることを特徴とする請求項5に記載の定着装置。   In a cross section orthogonal to the longitudinal direction, a symmetric shape with respect to the first straight line as a virtual shape of the fixing belt is used as a reference shape, and a second straight line including the intermediate position and parallel to the first straight line is used. When the fixing belt is divided into an upstream shape and a downstream shape in the rotation direction of the fixing belt, only the upstream shape is provided upstream in the recording material conveyance direction with respect to the corresponding upstream shape in the reference shape. The fixing device according to claim 5, wherein the fixing device is provided. 前記発熱部は、前記長手方向に直交する断面で、前記中間位置に対し前記ニップ部と反対側にあって、前記中間位置を含み前記第1の直線と平行な第2の直線と重なる領域に設けられることを特徴とする請求項1乃至6のいずれか1項に記載の定着装置。   The heat generating portion is a cross section orthogonal to the longitudinal direction, and is on a side opposite to the nip portion with respect to the intermediate position and overlaps with a second straight line including the intermediate position and parallel to the first straight line. The fixing device according to claim 1, wherein the fixing device is provided. 前記加熱部材は、前記長手方向に直交する断面において、前記発熱部を前記基材の上に設け、前記発熱部の上に絶縁層を有することを特徴とする請求項1乃至7のいずれか1項に記載の定着装置。   8. The heating member according to claim 1, wherein the heating member is provided with the heat generating portion on the base material and has an insulating layer on the heat generating portion in a cross section orthogonal to the longitudinal direction. The fixing device according to Item. 前記基材は金属材料で形成された板金であることを特徴とする請求項1乃至8のいずれか1項に記載の定着装置。   The fixing device according to claim 1, wherein the base material is a sheet metal formed of a metal material. 前記長手方向に直交する断面で、前記ニップ部における前記定着ベルトの内周面に当接するバックアップ部材を有し、前記対向回転体は前記バックアップ部材に対し加圧する加圧ローラであることを特徴とする請求項1乃至9のいずれか1項に記載の定着装置。   A cross-section perpendicular to the longitudinal direction has a backup member that contacts the inner peripheral surface of the fixing belt in the nip portion, and the counter-rotating body is a pressure roller that pressurizes the backup member. The fixing device according to any one of claims 1 to 9. 長手方向に長く、前記長手方向に直交する断面がリング状に形成された回転可能な定着ベルトの回転に際し、前記長手方向に直交する断面において弾性的に変形しながら前記定着ベルトの内周面と接触する前記長手方向に長い加熱部材であって、
基材と、前記定着ベルトを加熱するための発熱部と、を有し、
前記長手方向に直交する断面における所定の直線を含む前記長手方向の断面により前記基材を一方側と他方側に分けるとき、
前記基材の縦弾性係数は、前記一方側と前記他方側で異なることを特徴とする加熱部材。
When the rotatable fixing belt which is long in the longitudinal direction and whose cross section perpendicular to the longitudinal direction is formed in a ring shape is rotated, the inner peripheral surface of the fixing belt is elastically deformed in the cross section perpendicular to the longitudinal direction. Said longitudinally elongated heating member in contact, wherein
A substrate, and a heat generating portion for heating the fixing belt;
When the base material is divided into one side and the other side by the longitudinal cross section including a predetermined straight line in the cross section orthogonal to the longitudinal direction,
The heating member, wherein the longitudinal elastic modulus of the substrate is different on the one side and the other side.
長手方向に長く、前記長手方向に直交する断面がリング状に形成された回転可能な定着ベルトの回転に際し、前記長手方向に直交する断面において弾性的に変形しながら前記定着ベルトの内周面と接触する前記長手方向に長い加熱部材であって、
基材と、前記定着ベルトを加熱するための発熱部と、を有し、
前記長手方向に直交する断面における所定の直線を含む前記長手方向の断面により前記基材を一方側と他方側に分けるとき、前記長手方向に直交する断面において、前記基材の曲率半径は、前記一方側から前記他方側に向けて非線形的に増大していることを特徴とする加熱部材。
When the rotatable fixing belt which is long in the longitudinal direction and whose cross section perpendicular to the longitudinal direction is formed in a ring shape is rotated, the inner peripheral surface of the fixing belt is elastically deformed in the cross section perpendicular to the longitudinal direction. Said longitudinally elongated heating member in contact, wherein
A substrate, and a heat generating portion for heating the fixing belt;
When dividing the base material into one side and the other side by a cross section in the longitudinal direction including a predetermined straight line in a cross section perpendicular to the longitudinal direction, in the cross section perpendicular to the longitudinal direction, the radius of curvature of the base material is A heating member characterized by nonlinearly increasing from one side to the other side.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011197183A (en) * 2010-03-18 2011-10-06 Ricoh Co Ltd Fixing device and image forming apparatus
JP2015135528A (en) * 2015-04-30 2015-07-27 富士ゼロックス株式会社 Fixing apparatus and image forming apparatus
US9250584B1 (en) * 2015-02-18 2016-02-02 Kabushiki Kaisha Toshiba Fixer that forms a nip with an induction-heated belt and an image forming apparatus having the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011197183A (en) * 2010-03-18 2011-10-06 Ricoh Co Ltd Fixing device and image forming apparatus
US9250584B1 (en) * 2015-02-18 2016-02-02 Kabushiki Kaisha Toshiba Fixer that forms a nip with an induction-heated belt and an image forming apparatus having the same
JP2015135528A (en) * 2015-04-30 2015-07-27 富士ゼロックス株式会社 Fixing apparatus and image forming apparatus

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