JP2019123033A - Acquisition component information preparation system and acquisition component information preparation method - Google Patents

Abstract

To provide an acquisition component information preparation system which makes effective utilization of the existing or stocked component possible and, thereby, prepares information for acquiring only a novel component necessary for assembly or repair.SOLUTION: An acquisition component information preparation part 9 includes a comparator 91 which compares information of a reusable component in used component information stored in an existing component information storage part 5 and storage component information, and novel necessary component information stored in a novel necessary component information storage part 7 and an output part 92. An output of the comparator 91 is outputted from the output part 92 as acquisition component information for a component of which the novel acquisition is required in order to manufacture the novel take-out head or repair the existing take-out head.SELECTED DRAWING: Figure 1

Description

  The present invention provides information for determining a part that needs to be newly acquired to newly manufacture a pickup head of a molded article pickup machine configured by assembling a plurality of parts or to repair an existing pickup head. The present invention relates to an acquired component information generation system and an acquired component information generation method for generating the acquired component information as acquired component information.

  Japanese Patent No. 4495997 discloses an assembly part ordering system and method for efficiently specifying the arrangement of the provided parts with respect to the parts necessary for assembling a desired structure. In this prior art, the user can easily design the device using the user terminal, and easily identify the parts necessary for assembling the device by catalog information, and the user terminal can It is possible to order the specified part by the order information generated by.

Patent No. 4495997

  In the prior art, new parts included in catalog data are ordered to assemble a desired structure. In the case of producing molded articles such as resin molded articles, it is necessary to prepare a dedicated ejection head conforming to the shape and size of the molded article as a ejection head used in the molded article ejection machine for each molded article. And in the molded article manufacturing plant, there are existing takeout heads which are not scheduled to be reused, those which have a long waiting period before reuse, and unused parts which are stocked due to the necessity of replacement. doing. If a new take-out head is assembled using these unused parts, there is an advantage that the existing parts can be effectively used. However, when parts necessary for assembling the take-out head are ordered using the prior art, the take-out head is assembled by the new parts, so the existing parts can not be effectively used.

  An object of the present invention is to provide an acquisition component information generation system and an acquisition component that enables effective utilization of existing or stocked components and generates information for acquiring only new components necessary for assembly or repair. It is to provide a part information generation method.

  The present invention provides information for determining a part that needs to be newly acquired to newly manufacture a pickup head of a molded article pickup machine configured by assembling a plurality of parts or to repair an existing pickup head. The acquisition component information generation system that generates as the acquisition component information is targeted. The acquired component information generation system of the present invention includes an existing component information storage unit, a newly required component information storage unit, and an acquired component information generation unit. The existing parts information storage unit divides information on in-use parts used in one or more ejection heads manufactured in the past into reusable parts and non-reusable parts, and stores them as used part information, and The information of the acquired stored part is stored as stored part information. The new necessary part information storage unit stores information on new necessary parts necessary for producing a new takeout head manufactured by the user or repairing an existing takeout head as new necessary part information. The acquired component information generation unit includes a comparator that compares information on reusable components in the used component information stored in the existing component information storage unit and stored component information with newly required component information, and the output of the comparator Are output as acquired component information on components that need to be newly acquired for producing a new ejection head or repairing an existing ejection head.

  In the present invention, the information on the reusable parts and the information on the stored parts in the used parts information and the information on the newly required parts are compared by the comparator to manufacture a new take-out head or restore an existing take-out head. In order to obtain acquired component information on a newly acquired component, it is possible to effectively utilize existing components and order only components that need to be newly acquired.

  Preferably, the used component information on the non-reusable component includes a non-reusable expiration date and an expiration date or an expiration date. In this case, the existing parts information storage unit rewrites the information of the non-reusable parts whose reuse prohibition time limit has expired as the information of the reusable parts, and the reusable parts and non-reuse parts whose consumption term or service life has expired. Information is deleted from the used part information, and when the stored part becomes an in-use part, the stored part information of the stored part is rewritten to the used part information, and when a new part is acquired based on the acquired part information, the information of the new part It is preferable to include an information rewriting unit that adds as a non-reusable part. If such an information rewriting unit is provided, the information on the parts that become non-reusable parts or parts that become reusable parts with the passage of time is appropriately updated to increase the possibility of reusing parts, and Accurate information on newly acquired parts can be obtained.

  The acquired component information generation unit outputs, as acquired component information, information for newly acquiring a component whose expiration date or lifetime expires before the information rewriting unit executes rewriting due to expiration of the expiration date or lifetime. Preferably, In this way, information for replenishing consumable parts or stock parts whose useful life has expired is output, which facilitates storage management of the parts.

  It is preferable to further include an order execution unit that, when the acquired part information is output, executes an order for the necessary parts. If there is an order execution unit, it is possible to place an order automatically.

  An information change input unit that changes information stored in the existing component information storage unit and the new required component information storage unit or inputs new information to the existing component information storage unit and the new required component information storage unit, acquired component information It is preferable to further include a final confirmation unit that confirms that the component included in the acquired component information generated by the generation unit is not stored in the existing component information storage unit and the new necessary component information storage unit. If there is an information change input unit, it is possible to record that a reusable part or a storage part has been used, when a part in the currently used takeout head needs to be replaced. In addition, if such a process is performed after the acquired part information is generated, there is also a possibility that no reusable part or storage part exists. Final check is possible.

  If at least the existing part information storage unit exists in the cloud server, it is convenient to update and use the existing information.

  The acquired component information generation system may be constructed in the user computer terminal used by the user.

  The present invention provides information for determining a part that needs to be newly acquired to newly manufacture a pickup head of a molded article pickup machine configured by assembling a plurality of parts or to repair an existing pickup head. Can be specified as an acquired component information generation method that generates the acquired component information as acquired component information. According to the method of the present invention, first, information on in-use parts used in one or more takeout heads manufactured in the past is divided into reusable parts and non-reusable parts and used as existing part information storage unit Remember. In addition, the information of the storage part acquired and stored in the past is stored in the existing part information storage unit as storage part information. Then, information on newly required parts necessary to manufacture a new takeout head manufactured by the user or to repair an existing takeout head is stored as new necessary part information in the newly required part information storage unit. Next, the information on reusable parts in the used part information stored in the existing part information storage unit and the stored part information and the new necessary parts information are compared, and the comparison result is for the production of a new take-out head or Output as acquired component information on a component that needs to be newly acquired to repair an existing ejection head.

It is a block diagram showing composition of an example of an embodiment of an acquisition parts information generation system of the present invention. (A) is a block diagram of extraction head I manufactured in the past, (B) is a figure which shows the part number attached | subjected to the component used for extraction head I. FIG. It is a table | surface which shows the components information of the extraction head I memorize | stored in the use components information storage part. (A) is a block diagram of extraction head II memorized by used parts information storage part. It is a table | surface which shows the components information of extraction head II of FIG. (A) is a block diagram of extraction head III memorized by used parts information storage part. It is a table | surface which shows the components information of extraction head III of FIG. It is a table | surface which shows the information of the preservation | save part acquired in the past and preserve | saved being recorded on the preservation | save part information storage part. (A) is a block diagram of extraction head I 'which is newly assembled, (B) is a figure which attached | subjected part number to the newly added part to extraction head I'. It is a table | surface which shows the result of having searched the used parts and storage parts in extraction head I which can be utilized for assembling extraction head I 'with a comparator. FIG. 7 is a table showing parts other than used parts in the pick head I that can be used to assemble the pick head I ′. It is a table | surface which shows the state after an information rewriting part performed rewriting. It is a flowchart which shows an example of the algorithm of the software used when implement | achieving this Embodiment using a computer.

  Hereinafter, embodiments of the acquired component information generation system and method of the present invention will be described in detail with reference to the drawings. FIG. 1 shows information for determining a part that needs to be newly acquired in order to newly manufacture a pickup head of a molded product pickup machine configured by assembling a plurality of parts or to repair an existing pickup head. It is a block diagram which shows the structure of an example of embodiment of the acquisition components information generation system of this invention which produces | generates as acquisition components information. The main part of the acquired component information generation system of the present embodiment is realized by installing software in a computer, and both the input unit 1 and the information change input unit 3 are a keyboard, a screen input device, and an optical system. It is comprised by well-known input devices, such as a formula reader.

  The acquired component information generation system includes an existing component information storage unit 5, a newly required component information storage unit 7, and an acquired component information generation unit 9. The existing component information storage unit 5 stores used component information by dividing information on in-use components used in one or more ejection heads manufactured in the past into reusable components and non-reusable components. A storage unit 51, a storage component information storage unit 52 for storing information of storage components obtained and stored in the past as storage component information, and an information rewriting unit 53 are provided. The new necessary part information storage unit 7 stores information on new necessary parts necessary for producing a new takeout head manufactured by the user or repairing an existing takeout head as new necessary part information. The acquired component information generation unit 9 is information on reusable components in the used component information stored in the existing component information storage unit 5 and stored component information, and a new necessary component stored in the new necessary component information storage unit 7. A comparator 91 for comparing information and an output unit 92 are provided. The acquired component information generation unit 9 outputs the output of the comparator 91 as acquired component information on a component that needs to be newly acquired for producing a new ejection head or repairing an existing ejection head. Output from Further, in the present embodiment, the final confirmation unit 11 and the order execution unit 13 which will be described in detail later are provided.

  For example, it is a block diagram of the extraction head I which the extraction head shown to FIG. 2 (A) produced in the past, and is an example of the reusable extraction head which does not plan use in the future. The part numbers assigned to the parts used in the takeout head I are as shown in FIG. 2 (B). FIG. 3 shows, as a table, part information of the takeout head I stored in the used part information storage unit 51. As shown in FIG. The parts information includes "part number", "part name", "registration number", "part size", "purchase date", "reuse date", "part life" and "reuse judgment" There is. For convenience of explanation, the table in FIG. 3 is a table as of August 31, 2012. The part number corresponds to the part number in FIG. 2B, and the “reuse date and time” is the date and time when the product is purchased, assembled once and then used again. In this example, since the takeout head I is not reused, there is no description in “reuse date and time”. The "part life" is the life recommended by the part manufacturer, and the starting date is the date of purchase or date of manufacture. The “o” indication in the “reuse judgment” column indicates that this part is a reusable part. Parts having an “x” indication (see FIGS. 5 and 7) in the “reuse judgment” column indicate that they are non-reuse parts. Note that FIG. 3 is an example, and other component information may be stored in the used component information storage unit 51 according to the purpose, and unnecessary component information may not be stored according to the purpose. Of course.

  FIG. 4 and FIG. 5 show the configuration diagram and the part information of the ejection head II stored in the used part information storage unit 51 as a table. Although the column of part information in FIG. 5 is the same as the column of part information in FIG. 3, since the ejection head II is in use, the column of “reuse judgment” indicates that the part is a reuse prohibited part. The "x" display is shown. The "use date" described in the margin of the table in FIG. 5 means the time limit for using the takeout head II, and when this date comes, the table in the "reuse judgment" column is "o". Become.

  FIG. 6 and FIG. 7 show the configuration diagram and the part information of the takeout head III stored in the used part information storage unit 51 as a table. The column of part information in FIG. 7 is the same as the column of part information in FIG. 3, but since the ejection head III is in use in the same manner as the ejection head II, reuse is prohibited in the column of “reuse judgment”. An "x" indication is shown to indicate that it is a part. The "use date" described in the margin of the table in FIG. 5 means the time limit for using the takeout head III, and when this date arrives, the table of the "reuse judgment" column is "o". Become.

  FIG. 8 is a table showing information on stored parts acquired and stored in the past, which are recorded in the stored part information storage unit 52 shown in FIG. This table is a table as of August 31, 2012 for convenience of explanation. As part information recorded in the storage part information storage unit 52, "part number", "part name", "registration number", "part size", "purchase date", "reuse date", "part life" And “reuse judgment” are included. Here, the parts for which “o” is shown in the “reuse judgment” column are parts that can be reused, and other parts are not marked because they need to be stored as maintenance parts. In addition, when the unmarked storage part is used, it is deleted from the table by the operation of the information change input unit 3.

  When information on new necessary parts required to manufacture a new takeout head manufactured by the user from the input unit 1 or to repair an existing takeout head is stored as new necessary part information in the new necessary part information storage unit 7, acquired parts The information generation unit 9 compares the information of reusable parts and stored part information in the used part information stored in the existing part information storage unit 5 with the newly necessary parts information by the comparator 91, and the comparator 91 The result of comparison is output as acquired component information on a component that needs to be newly acquired for producing a new ejection head or repairing an existing ejection head. FIG. 9A is a block diagram of a takeout head I ′ to be newly assembled. The new take-out head I ′ is a modification or modification of the above-described take-out head I, and the part having part numbers 114 to 117 shown in FIG. 9B is a part different from the take-out head I.

  Therefore, the comparator 91 has to newly place an order by comparing the necessary new part information necessary for the new takeout head I ′ with the used part information and the stored part information stored in the existing part information storage unit 5 The part is determined and output from the output unit 92. FIG. 10 shows the result of the comparator 91 searching for used parts in the ejection head I that can be used to assemble the ejection head I ′. In FIG. 10, the parts marked with “o” in the “reuse judgment” column are the parts used for the takeout head I and indicate the parts that can be used to assemble the takeout head I ′. . Further, in FIG. 10, the parts marked with “●” in the “reuse judgment” column are the parts used for the takeout head I, which can be reused among the storage parts shown in FIG. It is a part (article number 114, 115) that was determined to be. In FIG. 10, the parts for which the differences are found as a result of comparison by the comparator 91 are suction pads of part numbers 116 and 117 described as "new purchase" in the "note" column. The output unit 92 of the acquisition component information generation unit 9 outputs the suction pads of the component numbers 116 and 117 described as “new purchase” in the table of FIG. 10 as an acquisition component.

  As a result of outputting the above output, the parts list of the takeout head I is as shown in FIG. 11, and the reusable parts are greatly reduced. In this embodiment, the takeout head I is not Rewriting information is deleted from the used part information storage unit 51, and the remaining parts (part numbers 21 to 24) of the takeout head I are recorded as stored parts stored in the stored part information storage unit 52 as shown in FIG. Is automatically executed by the information rewriting unit 53. In the present embodiment, the used parts information for the non-reusable parts has a reuse prohibition time limit (corresponding to the usage time limit in FIGS. 5 and 7) and a wear-out time limit or a service life time (time limit determined from parts life). include. In this case, the information rewriting unit 53 of the existing component information storage unit 5 rewrites the information on the non-reusable components whose reuse prohibition period has expired as the information on the reusable components, and reuse is possible when the consumption or expiration date has expired. When information on parts and non-reusable parts is deleted from used part information, and when a stored part becomes an in-use part, the stored part information of the stored part is rewritten to used part information, and a new part is acquired based on acquired part information The information on the new part is added as a non-reusable part. If such an information rewrite unit 53 is provided, the information on the parts to be reuse prohibited parts or the parts to be reusable parts is appropriately updated with the passage of time, and the possibility of reuse of parts is enhanced. And accurate information on newly acquired parts can be obtained.

  In the present embodiment, acquired component information generation unit 9 is for acquiring a new part whose expiration date or expiration date expires before information rewriting unit 53 executes rewriting due to expiration date or expiration of expiration date. Output the information as acquisition part information. In this way, information for replenishing consumable parts or stock parts whose useful life has expired is output, which facilitates storage management of the parts. In addition to the rewriting scheduled by the information rewriting unit 53, when it is necessary to rewrite or change the information, the information change input unit 3 can manually change the information.

  In the present embodiment, in addition to the information change input unit 3, the components included in the acquired component information generated by the acquired component information generation unit 9 are stored in the existing component information storage unit 5 and the new required component information storage unit 7. It further comprises a final confirmation unit 11 for confirming that the device is not in operation. If the information change input unit 3 is provided, it is possible to record that a reusable part or a storage part has been used, when it is necessary to replace the part in the currently used take-out head. If such a process is performed after the acquired part information is generated, there is also a possibility that no reusable part or storage part exists. Final check is possible.

  Further, in the present embodiment, when the acquired component information is output from the output unit 92, the order execution unit 13 is configured to execute the ordering of necessary parts. If there is the order execution unit 13, it is possible to place an order automatically.

  In the present embodiment, an acquisition component information generation system is built in a user computer terminal used by a user. However, at least the existing component information storage unit 5 may exist in the cloud server, and in this case, the newly required component information storage unit 7 and the acquired component information generation unit 9 may be constructed in the user computer terminal. Note that it is optional how to construct the present embodiment. An example of software algorithm used when the present embodiment is realized using a computer is as shown in FIG. First, information on in-use parts used in one or more ejection heads manufactured in the past is divided into reusable parts and non-reusable parts and stored in the existing part information storage unit as used part information (step S1) . In addition, the information of the storage part acquired and stored in the past is stored in the existing part information storage unit as storage part information (step S2). Then, information on newly required parts necessary for producing a new take-out head manufactured by the user or repairing an existing take-out head is stored as new necessary part information in the newly required part information storage unit (step S3). Next, the information on reusable parts in the used part information stored in the existing part information storage unit and the stored part information are compared with the newly required parts information (step S4). Then, the comparison result is output as acquired component information on a component that needs to be newly acquired for producing a new ejection head or repairing an existing ejection head (step S5).

  FIGS. 3, 5, 7, 8, 10, 11 and 12 are shown in the form of a table in order to facilitate understanding of the storage contents in the storage component information storage unit 5, Of course, the data stored in the storage component information storage unit 5 is not shown as it is.

  According to the present invention, the information on the reusable part and the stored part information in the used part information is compared with the new necessary part information in the comparator to prepare a new take-out head or restore the existing take-out head In order to obtain acquired component information on a component to be newly acquired, it is possible to effectively utilize existing components and order only components that need to be newly acquired.

Reference Signs List 1 input unit 3 information change input unit 5 existing component information storage unit 51 used component information storage unit 52 stored component information storage unit 53 information rewrite unit 7 new necessary component information storage unit 9 acquired component information generation unit 91 comparator 92 output unit 11 Final confirmation unit 13 Order execution unit

Claims (8)

Acquisition of information to determine the parts that need to be acquired in order to newly manufacture the ejection head of a molded article ejection machine configured by assembling a plurality of parts or to repair an existing ejection head Acquisition component information generation system to generate as
Information on in-use parts used in one or more ejection heads manufactured in the past is divided into reusable parts and non-reusable parts, stored as used part information, and obtained and stored in the past An existing part information storage unit that stores information of a storage part as storage part information;
A new required parts information storage unit for storing information on newly required parts necessary for producing a new taking out head manufactured by a user or repairing the existing taking out head as new necessary part information;
A comparator for comparing the information of the reusable part in the used part information stored in the existing part information storage unit and the stored part information with the newly required part information; An acquired component information generating unit is provided that outputs as the acquired component information about a component that needs to be newly acquired for manufacturing a new ejection head or repairing the existing ejection head. Acquired parts information generation system. The used component information on the non-reusable component includes a non-reusable expiration date and a consumption expiration date or an expiration date.
The existing parts information storage unit rewrites the information of the non-reusable parts for which the non-reuse prohibition period has expired as the information of the reusable parts, and the reusable parts and the recyclable parts for which the wear or expiration date has expired. The information of the reuse prohibited parts is deleted from the used parts information, and when the stored parts become the in-use parts, the stored parts information of the stored parts is rewritten to the used parts information, and new parts are obtained based on the acquired parts information The acquired component information generation system according to claim 1, further comprising an information rewriting unit that adds information of the new component as a non-reusable component upon acquiring.   The acquired component information generation unit acquires information for newly acquiring a part whose expiring expiration date or the expiration date expires before the information rewriting unit executes rewriting due to the expiration of the expiration date or the expiration date. The acquired component information generation system according to claim 2, wherein the acquired component information is output as component information.   The acquired parts information generation system according to claim 1, further comprising an order execution unit that, when the acquired parts information is output, executes an order for the necessary parts. An information change input unit for changing information stored in the existing component information storage unit and the new required component information storage unit or inputting new information in the existing component information storage unit and the new required component information storage unit ,
The system further includes a final confirmation unit that confirms that the component included in the acquired component information generated by the acquired component information generation unit is not stored in the existing component information storage unit and the new required component information storage unit. The acquired component information generation system according to any one of claims 1 to 4.   The acquired parts information generation system according to claim 1, wherein at least the existing parts information storage unit is present in a cloud server.   The acquired parts information generation system according to claim 1, wherein the acquired parts information generation system is constructed in a user computer terminal used by the user. Acquisition of information to determine the parts that need to be acquired in order to newly manufacture the ejection head of a molded article ejection machine configured by assembling a plurality of parts or to repair an existing ejection head Acquisition component information generation method to generate as
The information of in-use parts used in one or more ejection heads manufactured in the past is divided into reusable parts and non-reusable parts and stored in the existing part information storage unit as used part information,
Storing the information of the stored part obtained and stored in the past in the existing part information storage unit as the stored part information,
Storing information of newly required parts necessary for producing a new taking out head manufactured by a user or repairing the existing taking out head as new necessary parts information in a newly required parts information storage unit,
Comparing the information of the reusable part in the used part information stored in the existing part information storage unit and the stored part information with the newly required part information;
Acquisition part information generation characterized in that a comparison result is output as the acquisition part information about a part that needs to be newly acquired for manufacturing the new extraction head or repairing the existing extraction head Method.

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