JP2019115875A - Clogging prevention device of strainer in separator - Google Patents

Clogging prevention device of strainer in separator Download PDF

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JP2019115875A
JP2019115875A JP2017249976A JP2017249976A JP2019115875A JP 2019115875 A JP2019115875 A JP 2019115875A JP 2017249976 A JP2017249976 A JP 2017249976A JP 2017249976 A JP2017249976 A JP 2017249976A JP 2019115875 A JP2019115875 A JP 2019115875A
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strainer
scraper
separator
disc
comb
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加藤 利夫
Toshio Kato
利夫 加藤
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Kato Works Co Ltd
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Kato Iron Works Ltd
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Abstract

To provide a clogging prevention device of a strainer in a separator, capable of preventing a disc for screen from hanging down by its weight, mating with a comb tooth-shaped scraper from becoming bad, and frictional resistance from becoming high, and preventing clogging of a carrier or the like.SOLUTION: A support shaft is inserted at a fixed interval into the inner diameter side of a ring-shaped disc 8, and discs 8 laminated in multistage are supported by the support shaft, to thereby form a screen part 3. A comb tooth-shaped scraper 12 is arranged on the outer peripheral surface of the screen part 3, and attachment is removed by the scraper 12, to thereby prevent clogging.SELECTED DRAWING: Figure 1

Description

本発明は、例えば廃液中に担体を浮遊させて廃液中の汚染物を微生物化する施設において、汚染物処理槽内に設置して前記微生物及び担体が流れによりストレーナーのスクリーンに付着し、目詰まりしたものを付着させて除去する目詰まり防止装置に関し、前記微生物が付着した担体及びその他の浮遊物を除去して経年的に分離性能が低下するのを防止するストレーナーの目詰り防止装置に関するものである。 In the present invention, for example, in a facility where the carrier is suspended in waste liquid to microbize the contaminants in the waste liquid, the microorganism and the carrier are attached to the screen of the strainer by the flow and installed in the contaminant treatment tank to cause clogging. The present invention relates to an anti-clogging device for adhering and removing substances, and relates to an anti-clogging device for a strainer which removes the carriers and other suspended matters to which the microorganisms are attached and prevents the deterioration of separation performance over time. is there.

この種の分離機の目詰り防止装置としては、環状のフィルターを用いた代表的な例として、特開2013−107075号公報(特許文献1)に記載されたものが公知である。 As a clogging prevention device of this type of separator, as a representative example using an annular filter, one described in Japanese Patent Application Laid-Open No. 2013-107705 (Patent Document 1) is known.

この内容は、廃水処理槽に設置されるスクリーン装置であって、前記スクリーン装置は、流動担体排除部と駆動機構とが本体に付設されてなり、前記本体は、前記処理槽内の処理水を取り入れる入水部と、処理水を処理槽外に排出する排水部とを備え、前記入水部は周面に濾過部が設けられた回転可能な有底円筒状のスクリーン部を有し、前記流動担体排除部は、前記スクリーン部の回転周面に近接又は当接するように配置され、前記駆動機構は、前記スクリーン部を回転駆動させることを特徴とするものである。 This content is a screen device installed in a wastewater treatment tank, and the screen device is such that a fluid carrier removal unit and a drive mechanism are attached to the main body, and the main body is treated water in the treatment tank. The water flow section includes a water intake section for taking in and a drainage section for discharging treated water to the outside of the treatment tank, and the water intake section has a rotatable bottomed cylindrical screen section provided with a filtration section on the circumferential surface, the flow The carrier removal unit is disposed to approach or abut on a rotational circumferential surface of the screen unit, and the drive mechanism is configured to rotationally drive the screen unit.

この場合、スクリーン部の各スクリーンの間隔は微少であることから、経年的に重力で担持体(リング)が変形して櫛歯状のスクレーパー、積層環板間の間隔が狭くなり過ぎて付着性能が低下したり、環板とスクレーパーの間隔が狭くなり過ぎて目詰まりが発生し、性能が低下するという問題がある。 In this case, since the distance between the screens of the screen portion is very small, the carrier (ring) is deformed by gravity with time and the distance between the comb-like scraper and the laminated ring plate becomes too narrow, resulting in adhesion performance Or the gap between the ring plate and the scraper becomes too narrow to cause clogging, which causes a problem of reduced performance.

また、組み立て時に製作誤差が発生しやすく、そのため組み立てには熟練と手数を要し、経年的には定期的なメンテナンスが必要であった。 In addition, manufacturing errors are likely to occur at the time of assembly, which requires skill and effort for assembly, and requires regular maintenance over time.

特開2013−107075号公報JP, 2013-107075, A

本発明は、前記特許文献1に記載の分離装置において、例えばスクリーンの円盤間に付着したゲル付着担持体等を効率よく除去するための分離機であって、経年的に円盤が変形したり、熟練者でなくても組み立てが容易な分離装置を提供することを目的とする。 The present invention is a separator for efficiently removing, for example, a gel-adhering support or the like adhering to the disks of a screen in the separation device described in Patent Document 1, wherein the disks are deformed over time. An object of the present invention is to provide a separation device that is easy to assemble even if it is not an expert.

上記目的を達成するため、請求項1に記載の発明は、分離機におけるストレーナーの目詰まり防止装置において、平面視リング状に形成した円盤の内径側に一定の間隔で軸体噛合部を形成したこと、前記円盤の内径側に外周面に断面櫛歯状の係合溝を形成した軸体を設け、この軸体を前記円盤の歯合部に係合させてストレーナーを形成したこと、前記ストレーナーの上部に流体通過穴を形成した上蓋を配設し、下面に底蓋を配設すると共に、上蓋と底蓋間を前記軸体で固定することにより円筒状のフィルター部を形成したこと、前記ストレーナーの上蓋と底蓋の中心に回転軸を挿入し、この回転軸を前記上蓋上のモータにより回転自在に形成したこと、前記ストレーナーの外周面であって円盤間の溝内に櫛歯の先端が少し食い込んだ状態で櫛歯状のスクレーパーを配置したことを特徴とするものである。 In order to achieve the above object, the invention according to claim 1 is characterized in that in the device for preventing clogging of a strainer in a separator, shaft meshing portions are formed at regular intervals on the inner diameter side of a disk formed in a ring shape in plan view. A shaft is formed on the inner diameter side of the disk with an engagement groove having a cross-sectional comb-like shape formed on the outer peripheral surface, and this shaft is engaged with the toothed portion of the disk to form a strainer. An upper lid having a fluid passage hole formed in the upper part thereof, a bottom lid on the lower surface, and a cylindrical filter portion formed by fixing the upper lid and the bottom lid by the shaft, A rotating shaft is inserted into the center of the upper lid and the lower lid of the strainer, and this rotating shaft is rotatably formed by a motor on the upper lid, and an outer peripheral surface of the strainer is a tip of a comb tooth in a groove between disks. Comb with a bit bite In which it characterized in that a Jo scraper.

本発明は、主として廃液中の汚染物質を微生物化する処理施設において、担持体分離用円盤の間隔を櫛歯状の支持軸により強制的に支持して円盤の間隔を確実に固定することができるため、経年的に円盤の間隔がその重力で垂れ下がったりするのを防ぐことができる。 According to the present invention, in a treatment facility mainly producing contaminants in waste liquid, the distance between the carrier separating disks can be forcibly supported by the comb-like support shaft to reliably fix the disk intervals. Therefore, it is possible to prevent the disc interval from hanging down due to gravity over time.

また、製作時に円盤の間隔設定がしやすく、円盤は円周(内径)上において支持軸により一定の間隔をあけて支持されているため、経年的に円盤が垂れ下がって目詰まり等により変形し、分離性能が低下したりしない。 In addition, it is easy to set the spacing of the disc at the time of manufacture, and the disc is supported on the circumference (inner diameter) by the support shaft with a constant spacing, so the disc sags over time and deforms due to clogging, etc. Separation performance does not decrease.

また、このような変形による性能の低下もないことからメンテナンスも殆ど不要となる。 Also, since there is no reduction in performance due to such deformation, maintenance is almost unnecessary.

分離機全体の説明図である。It is explanatory drawing of the whole separator. スクリーン用円盤の平面図である。It is a top view of the disk for screens. スクリーン部を組み立てた状態の平面図である。It is a top view of the state which assembled the screen part. スクリーン部を組み立てた状態の円盤と支持軸を示す平面図である。It is a top view which shows the disc and the support shaft of the state which assembled the screen part. 櫛歯状支持軸の側面図である。It is a side view of a comb-tooth shaped support shaft. 櫛歯状支持軸の平面図である。It is a top view of a comb-tooth shaped support shaft. スクレーパーと円盤との係合関係を示す側面図である。It is a side view which shows the engagement relation of a scraper and a disk. スクレーパーと円盤との係合関係を示す平面図である。It is a top view which shows the engagement relation of a scraper and a disk. スクレーパーの側面図である。It is a side view of a scraper. スクレーパーの平面図である。It is a top view of a scraper.

次に、本発明の実施形態を図面を基に詳細に説明する。 Next, an embodiment of the present invention will be described in detail based on the drawings.

図1は、本発明に係る分離機を担体処理槽に設置した形態であって、符号の1は分離機を示し、この分離機1は処理槽2内においてスクリーン部3を処理槽2内に沈下させて設置されている。 FIG. 1 shows an embodiment in which the separator according to the present invention is installed in a carrier treatment tank, and the numeral 1 indicates a separator, and this separator 1 has a screen unit 3 in the treatment tank 2 in the treatment tank 2. It sinks and is installed.

この状態において、分離機1の上部に設置したモータ5を回転させると、回転軸5aを介してスクリーン部3が回転し、この回転により処理槽2内の処理液4aは、スクリーン部3のリング状の円盤8の周面から内部に侵入し、この侵入時に廃液4a中に浮遊している担体9も円盤8の隙間から侵入するが、固形の担体9は円盤8に付着し、廃液4aのみがスクリーン部3の中心から天蓋10の透孔10aを経て排出口4側に排出される。 In this state, when the motor 5 installed at the upper part of the separator 1 is rotated, the screen unit 3 is rotated via the rotating shaft 5a, and the rotation of the processing liquid 4a in the processing tank 2 is caused by the rotation of the screen unit 3 The carrier 9 intrudes into the inside from the circumferential surface of the disk 8 and floats in the waste liquid 4a at the time of this intrusion also from the gap of the disk 8, but the solid carrier 9 adheres to the disc 8 and only the waste liquid 4a Are discharged from the center of the screen 3 through the through hole 10 a of the canopy 10 to the discharge port 4 side.

この作用において、スクリーン部3(円盤8)の外には図7、8に示すように櫛歯状スクレーパー12が軸12bにより取り付けられており、このスクレーパー12の櫛12aの先端は図8に示すように円盤8の周囲の隙間に少し挿入されているため、円盤8に付着した担体9はこの櫛歯状のスクレーパー12の先12aで掻き落とされて処理槽2内に戻され、次の処理に利用される。 In this operation, a comb-like scraper 12 is attached by a shaft 12b to the screen portion 3 (disk 8) as shown in FIGS. 7 and 8, and the tip of the comb 12a of the scraper 12 is shown in FIG. The carrier 9 attached to the disk 8 is scraped off by the tip 12a of the comb-like scraper 12 and returned to the inside of the processing tank 2 because the carrier 9 is slightly inserted in the gap around the disk 8 as described above. Used for

円盤8には、担体9に併せてゴミ類も混入しており、このゴミ類もスクレーパー12により掻き落とされる。 In the disk 8, dust is also mixed in with the carrier 9, and the dust is also scraped off by the scraper 12.

このような作用により、円盤8は担体9及びゴミ類での目詰まりが阻止されて、性能は永く維持される。 By such an action, the disc 8 is prevented from clogging with the carrier 9 and dust and the performance is maintained for a long time.

上記構成と作用において、スクリーン部3は図1に示すように円盤8が多段に積層された内径8a内において支持軸15のリングリブ15aにより一体に形成されている。 In the above-described configuration and operation, as shown in FIG. 1, the screen portion 3 is integrally formed by the ring rib 15a of the support shaft 15 within the inner diameter 8a in which the disks 8 are stacked in multiple stages.

円盤8内の内径8aと支持軸15との関係は本実施例においては等間隔で6ヶ所であるが、この数以上又は以下であっても実用的には問題ないが、円盤8がその重量で下方に垂れ下がらない範囲であれば数は限定されないが、好ましくは6ヶ所乃至8ヶ所が最良である。 Although the relationship between the inner diameter 8a in the disk 8 and the support shaft 15 is six at equal intervals in this embodiment, there is no problem in practice if it is more or less than this number, but the weight of the disk 8 is The number is not limited as long as it does not sag downward, but preferably 6 to 8 are the best.

本実施例において、円盤8の板厚は2.0mmから成り、ピッチ間隔は4.5mm、溝の間隔は2.5mmである。 In the present embodiment, the thickness of the disk 8 is 2.0 mm, the pitch distance is 4.5 mm, and the groove distance is 2.5 mm.

この円盤8を6ヶ所で支持する櫛歯状の支持軸15の周囲にはリングリブ15aが多段に形成してあり、このリングリブ15aの間隔は2.0mm、厚みは2.5mm、高さ(深さ)は3.5mmである。 Ring ribs 15a are formed in multiple stages around a comb-like support shaft 15 for supporting the disc 8 at six locations, and the distance between the ring ribs 15a is 2.0 mm, the thickness is 2.5 mm, and the height ) Is 3.5 mm.

この櫛歯状の支持軸15は、図5,6に示すように、各リブ15aで円盤8を内径側から支持し、間隔を設定して垂れ下がりを防止すると共に、下端側は底蓋11に固定されていて、この上蓋10と底蓋11は支持軸15に固定されてスクリーン部3を形成し、スクリーン部3はモータ5により回転される。 As shown in FIGS. 5 and 6, the comb-tooth shaped support shaft 15 supports the disk 8 from the inner diameter side by the ribs 15 a, sets a distance to prevent drooping, and the lower end side is the bottom cover 11. The upper cover 10 and the lower cover 11 are fixed to the support shaft 15 to form the screen portion 3, and the screen portion 3 is rotated by the motor 5.

スクレーパー12は、図7、8に示すように固定枠1aに取付板を介して固定されていて、このスクレーパー12の板先は図8に示すように円盤8の先端間の溝内に約5mm食い込ませてあり、この食い込みで担体9とごみ類を掻き落とし、目詰まりを解消する。 The scraper 12 is fixed to the fixed frame 1a through a mounting plate as shown in FIGS. 7 and 8, and the tip of the scraper 12 is about 5 mm in the groove between the tips of the disks 8 as shown in FIG. It bites in and scrapes off the carrier 9 and dusts by this biting to eliminate clogging.

なお、経年的にメンテナンスが必要となった場合には、スクレーパー12を固定枠1aから取り外し、更に支持軸15を円盤8から取り外して分解し、水又は油で洗浄する。 When maintenance becomes necessary over time, the scraper 12 is removed from the fixed frame 1a, and the support shaft 15 is further removed from the disk 8, disassembled, and washed with water or oil.

本実施例の分離機は、以上の如き構成と作用から成り、その用途は廃液中の汚染物を担体で微生物化して除去する形態以外にその他の混合不純物の除去用分離機に適用が可能である。 The separator of this embodiment has the above-described configuration and operation, and its application can be applied to a separator for removing other mixed impurities besides the form in which the contaminants in the waste liquid are microbized by the carrier and removed. is there.

また、実施例において、本案分離機1は、処理槽2内において縦型に設置されているが、当然のこととして横型としての設置例もあり、この設置例は現場の状況に応じて決定される。 In the embodiment, the separator 1 of the present invention is installed vertically in the processing tank 2, but naturally, there is also an example of installation as a horizontal type, and this installation example is determined according to the situation of the site Ru.

1 分離機
3 スクリーン部(円筒型)
5 モータ
5a 回転軸
8 円盤
10 上蓋
11 底蓋
12 スクレーパー
15 支持軸
1 Separator 3 Screen (Cylindrical)
5 motor 5a rotary shaft 8 disc 10 upper lid
11 bottom lid 12 scraper 15 support shaft

Claims (1)

平面視リング状に形成した円盤の内径側に一定の間隔で軸体噛合部を形成したこと、
前記円盤の内径側に外周面に断面櫛歯状の係合溝を形成した軸体を設け、この軸体を前記円盤の歯合部に係合させてストレーナーを形成したこと、
前記ストレーナーの上部に流体通過穴を形成した上蓋を配設し、下面に底蓋を配設すると共に、上蓋と底蓋間を前記軸体で固定することにより円筒状のフィルター部を形成したこと、
前記ストレーナーの上蓋と底蓋の中心に回転軸を挿入し、この回転軸を前記上蓋上のモータにより回転自在に形成したこと、
前記ストレーナーの外周面であって円盤間の溝内に櫛歯の先端が少し食い込んだ状態で櫛歯状のスクレーパーを配置したこと、
を特徴とする分離機におけるストレーナーの目詰まり防止装置。



The shaft meshing portion is formed at a constant interval on the inner diameter side of the disk formed in a ring shape in plan view,
A shaft body is formed on the inner diameter side of the disc with an engaging groove having a cross-sectional comb-like shape formed on the outer peripheral surface, and this shaft body is engaged with the toothed portion of the disc to form a strainer.
An upper lid having a fluid passage hole formed at the top of the strainer is disposed, a bottom lid is disposed at the lower surface, and a cylindrical filter portion is formed by fixing the upper lid and the bottom lid with the shaft. ,
A rotating shaft is inserted in the center of the upper lid and the lower lid of the strainer, and the rotating shaft is formed rotatably by a motor on the upper lid,
A comb-like scraper is disposed on the outer peripheral surface of the strainer and in the groove between the disks, with the tips of the comb teeth slightly biting in;
An apparatus for preventing clogging of a strainer in a separator characterized by



JP2017249976A 2017-12-26 2017-12-26 Clogging prevention device of strainer in separator Pending JP2019115875A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113018930A (en) * 2019-12-24 2021-06-25 合肥欣畅源光电科技有限公司 Water circulation anti-blocking device
CN114618223A (en) * 2021-04-06 2022-06-14 浙江金通纸业有限公司 High-efficient filter equipment is used in papermaking

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1948125A (en) * 1932-04-11 1934-02-20 Carl H Nordell Screen
JPS52131258A (en) * 1976-04-27 1977-11-04 Sanki Tetsukou Kk Process of screen
JPS56126416A (en) * 1980-02-06 1981-10-03 Noell Gmbh Mechanical water cleaning device
JP2000317693A (en) * 1999-05-13 2000-11-21 Izumi Products Co Solid-liquid separator
JP2001321613A (en) * 2000-05-16 2001-11-20 Izumi Products Co Solid-liquid separator
JP2013107075A (en) * 2011-10-28 2013-06-06 Kankyo System Kaihatsu:Kk Screen device for wastewater treatment tank, and wastewater treatment method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1948125A (en) * 1932-04-11 1934-02-20 Carl H Nordell Screen
JPS52131258A (en) * 1976-04-27 1977-11-04 Sanki Tetsukou Kk Process of screen
JPS56126416A (en) * 1980-02-06 1981-10-03 Noell Gmbh Mechanical water cleaning device
JP2000317693A (en) * 1999-05-13 2000-11-21 Izumi Products Co Solid-liquid separator
JP2001321613A (en) * 2000-05-16 2001-11-20 Izumi Products Co Solid-liquid separator
JP2013107075A (en) * 2011-10-28 2013-06-06 Kankyo System Kaihatsu:Kk Screen device for wastewater treatment tank, and wastewater treatment method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113018930A (en) * 2019-12-24 2021-06-25 合肥欣畅源光电科技有限公司 Water circulation anti-blocking device
CN114618223A (en) * 2021-04-06 2022-06-14 浙江金通纸业有限公司 High-efficient filter equipment is used in papermaking

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