JP2019111648A5 - - Google Patents

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JP2019111648A5
JP2019111648A5 JP2019082287A JP2019082287A JP2019111648A5 JP 2019111648 A5 JP2019111648 A5 JP 2019111648A5 JP 2019082287 A JP2019082287 A JP 2019082287A JP 2019082287 A JP2019082287 A JP 2019082287A JP 2019111648 A5 JP2019111648 A5 JP 2019111648A5
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measurement data
thermal displacement
data group
calculation formula
machine
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熱膨張する機械要素を有する工作機械の前記機械要素とその周辺の温度データ及び/又は前記機械要素の動作状態データを含む計測データ群に基づいて前記機械要素の熱変位量を推定する計算式を機械学習によって最適化する機械学習装置であって、
前記計測データ群を取得する計測データ取得部と、
前記機械要素の熱変位量の実測値を取得する熱変位量取得部と、
前記計測データ取得部によって取得された前記計測データ群を入力データとし、前記熱変位量取得部によって取得された前記機械要素の熱変位量の実測値をラベルとして互いに関連付けて教師データとして記憶する記憶部と、
前記計測データ群と、前記機械要素の熱変位量の実測値と、に基づいて機械学習を行うことで、前記機械要素の熱変位量を前記計測データ群に基づいて算出する熱変位量予測計算式を設定する計算式学習部と、を備え、
前記計算式学習部は、前記熱変位量予測計算式に前記記憶部に教師データとして記憶された所定期間内における前記計測データ群を代入して算出される前記機械要素の熱変位量の推定値と、前記記憶部にラベルとして記憶された前記所定期間内における前記機械要素の熱変位量の実測値との差異に基づいて、前記熱変位量予測計算式を設定し、
前記熱変位量予測計算式は、前記計測データ群に含まれる温度データの複数の時間シフト要素を使用する機械学習装置。
A calculation formula for estimating the amount of thermal displacement of the machine element based on a measurement data group including temperature data of the machine element and its surroundings and / or operation state data of the machine element of a machine tool having a thermally expanding machine element. A machine learning device that is optimized by machine learning.
A measurement data acquisition unit that acquires the measurement data group,
A thermal displacement amount acquisition unit that acquires an actually measured value of the thermal displacement amount of the machine element,
A storage in which the measurement data group acquired by the measurement data acquisition unit is used as input data, and the measured value of the thermal displacement of the machine element acquired by the thermal displacement acquisition unit is associated with each other as a label and stored as teacher data. Department and
Thermal displacement prediction calculation that calculates the thermal displacement of the machine element based on the measurement data group by performing machine learning based on the measurement data group and the measured value of the thermal displacement of the machine element. It is equipped with a calculation formula learning unit that sets formulas.
The calculation formula learning unit is an estimated value of the thermal displacement amount of the mechanical element calculated by substituting the measurement data group within a predetermined period stored in the storage unit as teacher data into the thermal displacement amount prediction calculation formula. And, based on the difference from the measured value of the thermal displacement amount of the mechanical element within the predetermined period stored as a label in the storage unit, the thermal displacement amount prediction calculation formula is set .
The thermal displacement amount prediction calculation formula is a machine learning device that uses a plurality of time shift elements of temperature data included in the measurement data group .
前記熱変位量予測計算式は、前記温度データの複数の時間シフト要素から導き出される温度変化の傾向に係る情報を使用する、請求項1に記載の機械学習装置。The machine learning apparatus according to claim 1, wherein the thermal displacement amount prediction calculation formula uses information related to a tendency of temperature change derived from a plurality of time shift elements of the temperature data. 計測データ取得部は、さらに、
前記計測データ群に計測データの追加、及び/又は前記計測データ群から計測データを除外することで第2の計測データ群を取得し、
前記記憶部に、前記第2の計測データ群を入力データとして記憶し、
前記計算式学習部は、さらに、
前記第2の計測データ群に基づいて前記機械要素の熱変位量を算出する第2熱変位量予測計算式を設定する、請求項1又は請求項2に記載の機械学習装置。
The measurement data acquisition unit further
A second measurement data group is acquired by adding measurement data to the measurement data group and / or excluding the measurement data from the measurement data group.
The second measurement data group is stored as input data in the storage unit.
The calculation formula learning unit further
The machine learning device according to claim 1 or 2 , wherein a second thermal displacement amount prediction calculation formula for calculating the thermal displacement amount of the machine element is set based on the second measurement data group.
前記計測データ群に含まれる計測データの熱変位量の予測に対する寄与度を判定する寄与度判定部をさらに備え、
前記寄与度判定部は、
寄与度算出対象の計測データを含む計測データ群に基づいて設定された第1熱変位量予測計算式により算出される第1熱変位量予測値と熱変位量実測値との誤差である第1誤差と、前記寄与度算出対象の計測データを除く前記第2の計測データ群に基づいて設定される第2熱変位量予測計算式により算出される第2熱変位量予測値と熱変位量実測値との誤差である第2誤差と、の差異に基づいて、前記寄与度算出対象の計測データの寄与度を判定する請求項に記載の機械学習装置。
Further, a contribution determination unit for determining the contribution of the measurement data included in the measurement data group to the prediction of the amount of thermal displacement is provided.
The contribution determination unit
The first is the error between the first thermal displacement predicted value calculated by the first thermal displacement prediction formula set based on the measurement data group including the measurement data for which the contribution is to be calculated and the measured thermal displacement value. The error and the second thermal displacement predicted value and the thermal displacement measured by the second thermal displacement prediction formula set based on the second measurement data group excluding the measurement data for which the contribution is calculated. The machine learning device according to claim 3 , wherein the contribution degree of the measurement data of the contribution degree calculation target is determined based on the difference between the second error and the value.
現在取得している計測データ群のうち、予め設定された数の計測データを使用して最良の精度となる計測データの組み合わせからなる最適化計測データ群を選択する最適化計測データ選定部をさらに備え、
前記最適化計測データ選定部は、
現在取得している計測データ群から、前記寄与度判定部により判定される寄与度の一番少ない計測データを外した計測データ群を、第1番目の計測データ群として選択し、
第i(1≦i)番目の計測データ群から、前記寄与度判定部により判定される寄与度の一番少ない計測データを外した計測データ群を、第(i+1)番目の計測データ群として選択することを繰り返し行うことで、予め設定された数の計測データからなる最適化計測データ群を選択する、請求項に記載の機械学習装置。
Among the currently acquired measurement data groups, the optimization measurement data selection unit that selects the optimization measurement data group consisting of the combination of measurement data with the highest accuracy using a preset number of measurement data is further added. Prepare,
The optimized measurement data selection unit
From the currently acquired measurement data group, the measurement data group obtained by removing the measurement data having the smallest contribution determined by the contribution determination unit is selected as the first measurement data group.
The measurement data group obtained by removing the measurement data having the smallest contribution determined by the contribution determination unit from the i (1 ≦ i) th measurement data group is selected as the (i + 1) th measurement data group. The machine learning device according to claim 4 , wherein an optimized measurement data group composed of a preset number of measurement data is selected by repeatedly performing the above.
前記熱変位量予測計算式は、前記計測データ群に含まれる計測データの1次遅れ要素を使用する、請求項1から請求項のいずれか1項に記載の機械学習装置。 The machine learning device according to any one of claims 1 to 5 , wherein the thermal displacement amount prediction calculation formula uses a first-order lag element of measurement data included in the measurement data group. 前記熱変位量予測計算式は、ニューラルネットワークによる機械学習に基づいて設定される、請求項1から請求項6のいずれか1項に記載の機械学習装置。 The machine learning device according to any one of claims 1 to 6, wherein the thermal displacement amount prediction calculation formula is set based on machine learning by a neural network. 前記計算式学習部は、L2正則化項を考慮した重回帰分析を用いる機械学習に基づいて、前記熱変位量の予測計算式を設定する、請求項1から請求項6のいずれか1項に記載の機械学習装置。 The calculation formula learning unit sets a prediction calculation formula for the amount of thermal displacement based on machine learning using multiple regression analysis in consideration of the L2 regularization term, according to any one of claims 1 to 6. The machine learning device described. 前記計算式学習部は、スパース正則化学習を用いて、前記熱変位量の予測計算式を設定する、請求項1から請求項6のいずれか1項に記載の機械学習装置。 The machine learning device according to any one of claims 1 to 6, wherein the calculation formula learning unit sets a prediction calculation formula for the amount of thermal displacement by using sparse regularization learning. 前記計測データ群に含まれる、熱変位量予測の精度向上に貢献しない計測データを検出する検出部をさらに備え、
前記検出部は、
スパース正則化学習により設定される前記熱変位量の予測計算式に基づいて検出する請求項9に記載の機械学習装置。
It is further equipped with a detection unit that detects measurement data included in the measurement data group that does not contribute to improving the accuracy of thermal displacement prediction.
The detection unit
The machine learning device according to claim 9, wherein the machine learning device detects based on the prediction calculation formula of the thermal displacement amount set by the sparse regularization learning.
前記機械学習装置は、前記工作機械の制御装置に含まれる請求項1から請求項10のいずれか1項に記載の機械学習装置。 The machine learning device according to any one of claims 1 to 10, which is included in the control device of the machine tool. 請求項1から請求項11のいずれか1項に記載の機械学習装置により設定された熱変位量予測計算式に基づいて、前記計測データ群から算出される前記機械要素の熱変位量に対応する補正量を算出する補正量算出部と、
前記補正量算出部によって算出された前記機械要素の補正量に基づき、前記機械要素の機械位置を補正する補正部と、
を備えている工作機械の熱変位補正装置。
Corresponds to the thermal displacement amount of the machine element calculated from the measurement data group based on the thermal displacement amount prediction calculation formula set by the machine learning device according to any one of claims 1 to 11. A correction amount calculation unit that calculates the correction amount, and
A correction unit that corrects the machine position of the machine element based on the correction amount of the machine element calculated by the correction amount calculation unit.
Machine tool thermal displacement compensator equipped with.
前記熱変位補正装置は、前記工作機械の制御装置に含まれる請求項12に記載の熱変位補正装置。 The thermal displacement correction device according to claim 12, wherein the thermal displacement correction device is included in the control device of the machine tool.
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