JP2019107783A - Liquid composition for mold release and wet sheet impregnated with the liquid composition - Google Patents

Liquid composition for mold release and wet sheet impregnated with the liquid composition Download PDF

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JP2019107783A
JP2019107783A JP2017240471A JP2017240471A JP2019107783A JP 2019107783 A JP2019107783 A JP 2019107783A JP 2017240471 A JP2017240471 A JP 2017240471A JP 2017240471 A JP2017240471 A JP 2017240471A JP 2019107783 A JP2019107783 A JP 2019107783A
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真也 白石
Shinya Shiraishi
真也 白石
大輔 ▲高▼野
大輔 ▲高▼野
Daisuke Takano
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Mitsubishi Materials Electronic Chemicals Co Ltd
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Abstract

To provide a liquid composition for mold release that has an excellent film forming property to a resin molding die or the like made of a metal including SUS, that has an excellent releasability with respect to the mold release of a resin molded article from the die or the like, and that can remove a mold release film transferred to a molded article with water when the mold release film is transferred to the molded article made of the die or the like.SOLUTION: The liquid composition for the mold release of the present invention comprises: polyvinyl alcohol (PVA), a fluorine compound (F compound), water, one or more alcohols having a carbon number in a range of 1 to 3 and having a weight of 40 mass% or less based on the liquid composition, and polyalkylene glycol (PAG). The liquid composition has the weight of 0.5 to 10 mass% of a total of PVA, the F compound and PAG, and a ratio between a first mass of the total of PVA and PAG and a second mass of the F compound is 80-99.9: 0.1-20 (first mass: second mas), and the ratio of PAG to (PAG+PVA) is 0.5 to 20 mass%, and the F compound is represented by a following chemical formula (1).SELECTED DRAWING: None

Description

本発明は、金型に代表される型(以下、金型等という。)に離型性を付与する離型用液組成物及びこの液組成物を含浸したウエットシートに関する。更に詳しくは樹脂成形体の金型等からの離型を容易にする離型用液組成物及びこの液組成物を含浸したウエットシートに関するものである。   The present invention relates to a liquid composition for mold release that imparts mold releasability to a mold represented by a mold (hereinafter referred to as a mold or the like), and a wet sheet impregnated with the liquid composition. More particularly, the present invention relates to a liquid composition for mold release that facilitates mold release of a resin molded product from a mold or the like, and a wet sheet impregnated with the liquid composition.

この種の離型用液組成物として、本出願人は、ポリビニルアルコール(PVA)、フッ素化合物、炭素数が1〜3の範囲にある1種又は2種以上のアルコール及び水を含有する離型用液組成物を提案した(特許文献1参照。)。この離型用液組成物は、PVAとフッ素化合物とを合計して0.5〜10質量%含み、PVAとフッ素化合物の質量比がPVA:フッ素化合物=99.9:0.1〜90:10であり、アルコールを5〜50質量%含み、フッ素化合物が下記式(44)で表される両性型含窒素フッ素系化合物である。この離型用液組成物は、樹脂成形体の金型等からの離型が容易であって、金型等で作られた成形体に離型性のある塗膜(以下、離型膜という。)が転写した場合に成形体に転写された離型膜を水で除去することができる特長がある。   As this type of mold release liquid composition, the present applicants have found that the mold contains a polyvinyl alcohol (PVA), a fluorine compound, one or more types of alcohol having 1 to 3 carbon atoms, and water. A liquid composition has been proposed (see Patent Document 1). The liquid composition for mold release contains 0.5 to 10% by mass in total of PVA and a fluorine compound, and the mass ratio of PVA and the fluorine compound is PVA: fluorine compound = 99.9: 0.1 to 90: 10, containing 5 to 50% by mass of an alcohol, and the fluorine compound being an amphoteric nitrogen-containing fluorine-based compound represented by the following formula (44). This liquid composition for mold release is easy to release the resin molded body from the mold or the like, and a coating film having releasability on the molded body made of the mold or the like (hereinafter referred to as a mold release film) ) Has a feature that the release film transferred to the molded body can be removed with water.

Figure 2019107783
Figure 2019107783

但し、式(44)中、Rf8、Rf9は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、Rf10は、炭素数1〜6であって、直鎖状又は分岐状のペルフルオロアルキレン基である。Rは、2価の有機基である連結基であり、Yは、両性型の親水性賦与基である。 However, in the formula (44), Rf 8 and Rf 9 are each the same or different, and each a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms and having 1 to 6 carbon atoms. Rf 10 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms. R is a linking group which is a divalent organic group, and Y is a amphiphilic hydrophilic group.

一方、本出願人は、 下記一般式(1)で示されるノニオン系含フッ素界面活性剤を提案した(特許文献2参照。)。このノニオン系含フッ素界面活性剤は、優れた表面張力低下能を有し、かつ、生体蓄積性が低く、環境適応性にも優れる。   On the other hand, the applicant has proposed a nonionic fluorinated surfactant represented by the following general formula (1) (see Patent Document 2). This nonionic fluorine-containing surfactant has excellent ability to reduce surface tension, has low bioaccumulation ability, and is excellent in environmental adaptability.

Figure 2019107783
Figure 2019107783

但し、式(1)中、Rf1及びRf2は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、前記Rf1及びRf2は、直接結合して環状を形成していてもよいし、酸素原子又は窒素原子を介して結合し、複素環を形成していてもよい。更に、Rf3は、炭素数1〜6であって直鎖状又は分枝状のペルフルオロアルキレン基である。
また、上記式(1)中、R1は、水素原子又はメチル基である。また、R2は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。
However, in the formula (1), Rf 1 and Rf 2 are each a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, which is the same as or different from each other. The Rf 1 and Rf 2 may be directly bonded to form a ring, or may be bonded via an oxygen atom or a nitrogen atom to form a heterocycle. Furthermore, Rf 3 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms.
Further, in the above formula (1), R 1 is a hydrogen atom or a methyl group. Further, R 2 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.

特開2017−177401号公報(要約)JP, 2017-177401, A (abstract) 特開2015−163662号公報(要約、段落[0028])JP-A-2015-163662 (abstract, paragraph [0028])

特許文献2に示される、ノニオン系含フッ素界面活性剤は、多く用途を有する中で、離型性を付与するためのコーティング添加剤や表面処理剤としての用途を有するものの、特許文献2には、このノニオン系含フッ素界面活性剤を添加する主たる成分が開示されていない。   Among the nonionic fluorine-containing surfactants shown in Patent Document 2 among many uses, Patent Application 2 has a use as a coating additive for imparting releasability and a surface treatment agent. The main components to which this nonionic fluorinated surfactant is added are not disclosed.

特許文献1に示される、溶媒以外にPVAとフッ素化合物を含む離型用液組成物では、金型等の基材がステンレス鋼(以下、SUSという。)の場合、液組成物をSUS基材表面に塗布したときに、SUS基材表面で液組成物を弾き易く、形成された塗膜に離型性が十分に付与できない未だ解決すべき問題点があった。この問題は、特許文献1に示されるフッ素化合物を特許文献2に示されるノニオン系含フッ素界面活性剤に置換しても、なお未解決であった。   In the liquid composition for release shown in Patent Document 1 which contains PVA and a fluorine compound in addition to the solvent, when the substrate such as a mold is stainless steel (hereinafter referred to as SUS), the liquid composition is a SUS substrate When applied to the surface, the liquid composition is easily repelled on the surface of the SUS base material, and there is still a problem to be solved that the formed coating film can not be sufficiently provided with releasability. This problem is still unsolved even if the fluorine compound shown in Patent Document 1 is replaced with the nonionic fluorine-containing surfactant shown in Patent Document 2.

本発明の目的は、SUSを含む金属製の樹脂成形用金型等への成膜性、金型等からの樹脂成形体の離型性に優れ、金型等で作られた成形体に離型膜が転写した場合に成形体に転写された離型膜を水で除去することができる離型用液組成物を提供することにある。また本発明の別の目的は、上記離型用液組成物を含浸したウエットシートを基材表面に沿って移動すると、基材表面に離型性の塗膜が形成されて、基材表面を離型性にするウエットシートを提供することにある。   The object of the present invention is to form a film formed on a metal mold for resin molding containing SUS, etc., to be excellent in the releasability of the resin molded body from the mold etc. It is an object of the present invention to provide a releasing liquid composition capable of removing the release film transferred to the molded body with water when the mold film is transferred. Another object of the present invention is to move the wet sheet impregnated with the above-mentioned liquid composition for mold release along the surface of the substrate to form a coating film having releasability on the substrate surface, An object of the present invention is to provide a wet sheet which is made to be releasable.

本発明の第1の観点は、ポリビニルアルコール(以下、PVAということもある。)、フッ素化合物(以下、F化合物ということもある。)及び水を含有する離型用液組成物であって、前記液組成物が更に炭素数1〜3の範囲にある1種又は2種以上のアルコールを前記液組成物100質量%に対して0質量%〜40質量%含み、かつポリアルキレングリコール(PAG)を含み、前記液組成物100質量%に対して、前記液組成物中の固形分である前記ポリビニルアルコールと前記フッ素化合物と前記ポリアルキレングリコールを合計して0.5質量%〜10質量%含み、前記ポリビニルアルコールと前記ポリアルキレングリコールを合計した第1質量と前記フッ素化合物の第2質量の比率が第1質量:第2質量=80〜99.9:0.1〜20であり、前記ポリアルキレングリコール(PAG)の質量に対する前記第1質量(PAG+PVAの質量)の割合(PAG/(PAG+PVA))が0.5質量%〜20質量%であり、前記F化合物が下記式(1)で表されるノニオン系フッ素化合物であることを特徴とする。   A first aspect of the present invention is a mold release liquid composition containing polyvinyl alcohol (hereinafter sometimes referred to as PVA), a fluorine compound (hereinafter also referred to as F compound) and water, The liquid composition further contains 0% by mass to 40% by mass, relative to 100% by mass of the liquid composition, of one or more alcohols having a carbon number in the range of 1 to 3 and a polyalkylene glycol (PAG) And containing 0.5% by mass to 10% by mass of the polyvinyl alcohol, the fluorine compound and the polyalkylene glycol which are solid components in the liquid composition, relative to 100% by mass of the liquid composition. The ratio of the first mass of the total of the polyvinyl alcohol and the polyalkylene glycol to the second mass of the fluorine compound is: first mass: second mass = 80 to 99.9: 0.1 20, the ratio (PAG / (PAG + PVA)) of the first mass (mass of PAG + PVA) to the mass of the polyalkylene glycol (PAG) is 0.5 mass% to 20 mass%, and the F compound is It is characterized by being a nonionic fluorine compound represented by Formula (1).

Figure 2019107783
Figure 2019107783

但し、式(1)中、Rf1及びRf2は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、前記Rf1及びRf2は、直接結合して環状を形成していてもよいし、酸素原子又は窒素原子を介して結合し、複素環を形成していてもよい。更に、Rf3は、炭素数1〜6であって直鎖状又は分枝状のペルフルオロアルキレン基である。
また、上記式(1)中、R1は、水素原子又はメチル基である。また、R2は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。
However, in the formula (1), Rf 1 and Rf 2 are each a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, which is the same as or different from each other. The Rf 1 and Rf 2 may be directly bonded to form a ring, or may be bonded via an oxygen atom or a nitrogen atom to form a heterocycle. Furthermore, Rf 3 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms.
Further, in the above formula (1), R 1 is a hydrogen atom or a methyl group. Further, R 2 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.

本発明の第2の観点は、第1の観点に基づく発明であって、前記式(1)で表されるノニオン系フッ素化合物が下記式(2)で表されるノニオン系フッ素化合物である離型用液組成物である。   A second aspect of the present invention is the invention based on the first aspect, wherein the nonionic fluorine compound represented by the formula (1) is a nonionic fluorine compound represented by the following formula (2) It is a liquid composition for molds.

Figure 2019107783
Figure 2019107783

但し、式(2)中、Rf4及びRf5は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、Rf6は、炭素数1〜6であって直鎖状又は分枝状のペルフルオロアルキレン基である。また、Xは、酸素原子、窒素原子又はCF2基である。 また、上記式(2)中、R3は、水素原子又はメチル基である。また、R4は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。 However, in the formula (2), Rf 4 and Rf 5 are each a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, which is the same as or different from each other. Rf 6 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms. In addition, X is an oxygen atom, a nitrogen atom or a CF 2 group. Further, in the above formula (2), R 3 is a hydrogen atom or a methyl group. R 4 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.

本発明の第3の観点は、第1の観点に基づく発明であって、前記式(1)で表されるノニオン系フッ素化合物が下記式(3)で表されるノニオン系フッ素化合物である離型用液組成物である。   A third aspect of the present invention is the invention based on the first aspect, wherein the nonionic fluorine compound represented by the formula (1) is a nonionic fluorine compound represented by the following formula (3) It is a liquid composition for molds.

Figure 2019107783
Figure 2019107783

但し、式(3)中、m及びlは、それぞれ同一又は互いに異なる1〜6の整数である。また、Rf7は、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキレン基である。また、上記式(3)中、R5は、水素原子又はメチル基である。また、R6は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。 However, in Formula (3), m and l are respectively the same or mutually different integers of 1 to 6. Rf 7 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms. Further, in the above formula (3), R 5 is a hydrogen atom or a methyl group. R 6 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.

本発明の第4の観点は、第1ないし第3の観点のいずれかの観点の液組成物を含浸したウエットシートであって、シート母材が30g/m2〜100g/m2の目付と1cm3/cm2/sec〜250cm3/cm2/secの通気度を有する不織布からなり、前記不織布の単位面積当たり前記液組成物を10g/m2〜200g/m2の割合で含むことを特徴とする。 A fourth aspect of the present invention is a wet sheet impregnated with one aspect of the liquid composition of the first to third aspect, the sheet base material of 30g / m 2 ~100g / m 2 basis weight and consists 1cm 3 / cm 2 / sec~250cm 3 / cm 2 / sec nonwoven having a permeability of, to include the liquid composition per unit area of the nonwoven fabric at a rate of 10g / m 2 ~200g / m 2 It features.

本発明の第5の観点は、第4の観点に基づく発明であって、前記不織布がポリプロピレン(PP)繊維、ポリエチレンテレフタレート(PET)繊維、ナイロン繊維、レーヨン繊維、パルプ繊維及びガラス繊維からなる群より選ばれた1種又は2種以上を混合した繊維からなり、前記不織布が複数枚積層されてなるウエットシートである。   A fifth aspect of the present invention is the invention based on the fourth aspect, wherein the non-woven fabric is a group consisting of polypropylene (PP) fibers, polyethylene terephthalate (PET) fibers, nylon fibers, rayon fibers, pulp fibers and glass fibers. It is a wet sheet which consists of a fiber which mixed 1 type, or 2 or more types chosen from a plurality, and a plurality of the above-mentioned nonwoven fabrics are laminated.

本発明の第6の観点は、第1ないし第3の観点のいずれかの観点の液組成物を含浸したウエットシート又は第4もしくは第5の観点のウエットシートを基材表面に沿って移動して前記基材表面に前記液組成物を塗布し、前記塗布した液組成物を乾燥することにより、前記基材表面に離型性のある塗膜を形成する方法である。   According to a sixth aspect of the present invention, a wet sheet impregnated with a liquid composition according to any one of the first to third aspects or a wet sheet of the fourth or fifth aspect is moved along the surface of a substrate. The liquid composition is applied to the surface of the substrate, and the applied liquid composition is dried to form a coating film having releasability on the surface of the substrate.

本発明の第1ないし第3の観点の離型用液組成物は、PVAとF化合物とPAGを合計した質量割合、PVAとPAGの合計質量とF化合物の質量の比率及びF化合物の含有割合をそれぞれ所定の範囲に制御して構成され、フッ素化合物が上記式(1)ないし式(3)に示されるノニオン系フッ素化合物である。PVAは、成膜性に優れ、水に溶け易い。離型用液組成物を金型等の表面に塗工してPVAの離型膜を形成した後、金型等の表面に樹脂を塗工し硬化させて樹脂成形体を作る際に、この離型膜はアルコールに対する溶解性がないため、樹脂との結合が生じにくい。またPAGは、液組成物の粘度を上昇させて、液組成物の塗布時の弾きを防止する。また液組成物は上記式(1)ないし式(3)に示されるノニオン系フッ素化合物を所定の質量割合含むため、金型等に塗工し易くかつ樹脂成形体が金型等から容易に離脱して離型性に優れる。更に金型等から離脱した樹脂成形体表面に離型膜が転写していても、PVAが水溶性であることからこの離型膜を水で容易に除去することができる。特に本発明のフッ素化合物は、フッ素を含む官能基のフッ素含有率が高いことから離型性に優れ、更にノニオン系であることから界面活性性能を有する一方、液組成物の泡立ちが少ないため、他のフッ素化合物と異なり、成膜性が改善する効果がある。更に炭素数が1〜3の範囲にあるアルコールを所定の質量割合含む場合には、液組成物の溶液安定性により優れるとともに、フッ素化合物がより溶解し易くなる。   The liquid composition for mold release according to any one of the first to third aspects of the present invention has a mass ratio of the total of PVA, F compound and PAG, a mass ratio of the total mass of PVA and PAG to the F compound, and a content ratio of F compound Are each controlled to a predetermined range, and the fluorine compound is a nonionic fluorine compound represented by the above formulas (1) to (3). PVA is excellent in film forming property and easily soluble in water. After the liquid composition for mold release is coated on the surface of a mold or the like to form a mold release film of PVA, the resin is coated on the surface of the mold or the like and cured to form a resin molded product. Since the release film has no solubility in alcohol, bonding with the resin hardly occurs. PAG also increases the viscosity of the liquid composition to prevent repelling during application of the liquid composition. Further, since the liquid composition contains the nonionic fluorine compound represented by the above formulas (1) to (3) in a predetermined mass ratio, it is easy to apply to a mold etc. and the resin molded product is easily detached from the mold etc Excellent releasability. Furthermore, even if the mold release film is transferred to the surface of the resin molded body separated from the mold or the like, since the PVA is water-soluble, the mold release film can be easily removed with water. In particular, the fluorine compound of the present invention is excellent in releasability because of the high fluorine content of the fluorine-containing functional group, and further has surfactant properties due to being nonionic, while it has less foaming of the liquid composition, Unlike other fluorine compounds, it has the effect of improving the film forming property. Furthermore, when the alcohol having a carbon number in the range of 1 to 3 is contained in a predetermined mass ratio, the solution stability of the liquid composition is excellent, and the fluorine compound is more easily dissolved.

本発明の第4の観点のウエットシートは、シート母材の不織布が所定の目付を有するため、不織布が分厚くなり過ぎず、その取扱いを容易にする。またウエットシートを基材表面に沿って移動したときに、ウエットシートに破れ等を生じさせずに一定の強度を具備する。またシート母材の不織布が所定の通気度を有するため、不織布に液組成物を接触させると液組成物が不織布内部に確実に浸透する。水分又は水とアルコールを併せた液分を不織布に所定量含有させることにより、重力で或いはウエットシートを握ったときに液組成物が不織布から滴り落ちることがなく、ウエットシートを基材表面に沿って移動した時に基材表面に液組成物を均一な厚さで塗工できる。また不織布に保有された液組成物中には、各原料成分が所定の割合で含まれているため、液組成物は基材表面に濡れ性良く広がり、形成された塗膜は離型性を発揮する。   In the wet sheet according to the fourth aspect of the present invention, the non-woven fabric of the sheet base material has a predetermined basis weight, so that the non-woven fabric does not become too thick and facilitates its handling. In addition, when the wet sheet is moved along the surface of the substrate, the wet sheet does not tear or the like, and has a certain strength. Further, since the nonwoven fabric of the sheet base material has a predetermined air permeability, when the liquid composition is brought into contact with the nonwoven fabric, the liquid composition reliably penetrates into the nonwoven fabric. By allowing the nonwoven fabric to contain a predetermined amount of water or a combination of water and alcohol, the liquid composition does not drip from the nonwoven fabric by gravity or when the wet sheet is held, and the wet sheet extends along the substrate surface. The liquid composition can be coated with a uniform thickness on the surface of the substrate when it is moved. In addition, since each raw material component is contained in a predetermined ratio in the liquid composition held in the non-woven fabric, the liquid composition spreads on the surface of the substrate with good wettability, and the formed coating film has releasability. Demonstrate.

本発明の第5の観点のウエットシートでは、不織布がポリプロピレン(PP)繊維、ポリエチレンテレフタレート(PET)繊維、ナイロン繊維、レーヨン繊維、パルプ繊維及びガラス繊維からなる群より選ばれた1種又は2種以上を混合した繊維から構成されるため、保液性が良く、また基材表面に円滑に液組成物を塗布することができる。また不織布を積層体にすれば、液組成物の保液性がより高まり、広い面積を塗布しても、不織布の損傷が少なく耐久性に優れる。   In the wet sheet according to the fifth aspect of the present invention, the nonwoven fabric is one or two selected from the group consisting of polypropylene (PP) fiber, polyethylene terephthalate (PET) fiber, nylon fiber, rayon fiber, pulp fiber and glass fiber. Since it is comprised from the fiber which mixed the above, liquid retention property is good and a liquid composition can be apply | coated smoothly to the base-material surface. In addition, when the non-woven fabric is a laminate, the liquid retention property of the liquid composition is further enhanced, and even when a wide area is applied, the non-woven fabric is less damaged and the durability is excellent.

本発明の第6の観点の離型性のある塗膜を形成する方法では、上記ウエットシートを基材表面に沿って移動して基材表面に液組成物を塗布し、この塗布した液組成物を乾燥することにより、この塗膜が離型性を発揮する効果がある。   In the method for forming a releasable coating film according to the sixth aspect of the present invention, the wet sheet is moved along the surface of the substrate to apply the liquid composition to the surface of the substrate, and the applied liquid composition By drying the product, this coating film has the effect of exhibiting releasability.

次に本発明を実施するための形態を説明する。   Next, an embodiment of the present invention will be described.

〔離型用液組成物〕
本実施形態の離型用液組成物は、PVA、PAG、F化合物及び水を混合して調製される。この離型用液組成物は、炭素数が1〜3のアルコールを含む方が好ましいが、含まなくてもよい。以下、各原料成分について、詳述する。
[Liquid composition for mold release]
The releasing liquid composition of the present embodiment is prepared by mixing PVA, PAG, F compound and water. Although it is preferable that the liquid composition for mold release contains an alcohol having 1 to 3 carbon atoms, it may not be contained. Hereinafter, each raw material component will be described in detail.

(ポリビニルアルコール(PVA))
本実施形態のPVAは、成膜性に優れ、有機溶剤に対する溶解性がなく、水に溶け易い特徴がある。金型等の表面にPVAを含む離型膜を形成し、その離型膜上に樹脂を成形したときに、PVAは有機溶剤に対する溶解性がないため、樹脂との結合が少なく、このため離型性に優れる。また、樹脂成形体を脱型した後、PVAを含む離型膜が樹脂成形体に転写しても、水で容易に洗い落とせる利点がある。
(Polyvinyl alcohol (PVA))
The PVA of the present embodiment is excellent in film formability, has no solubility in organic solvents, and is characterized by being easily soluble in water. When a mold-releasing film containing PVA is formed on the surface of a mold or the like and a resin is molded on the mold-releasing film, PVA does not have solubility in an organic solvent, so bonding with the resin is small. Excellent in moldability. In addition, there is an advantage that even if the mold release film containing PVA is transferred to the resin molded body after the resin molded body is demolded, it can be easily washed out with water.

このPVAは、ビニルエステルの重合体を完全又は部分ケン化したものである。ケン化方法としては、公知のアルカリケン化法や酸ケン化法を用いることができる。中でも、メタノール中で水酸化アルカリを使用してアルコール分解する方法が好ましい。このPVAとしては、一般に離型用液組成物で使用されているものであれば特に限定されず、各種ケン化度や重合度を有する未変性のポリビニルアルコールや、カルボキシル基、スルホ基等のアニオンで変性されたアニオン変性ポリビニルアルコール、アミノ基、アンモニウム基等のカチオンで変性されたカチオン変性ポリビニルアルコール、シラノール変性ポリビニルアルコール、アルコキシル変性ポリビニルアルコール、エポキシ変性ポリビニルアルコール、チオール変性ポリビニルアルコール等のランダム共重合体;アニオン変性、カチオン変性、チオール変性、シラノール変性、アルコキシル変性及びエポキシ変性等変性が末端基のみに行われているポリビニルアルコール、アクリルアミド、アクリル酸等の水溶性モノマーを導入したブロック共重合ポリビニルアルコール、シラノール基等をグラフトさせたグラフト共重合ポリビニルアルコール等を使用することができる。例えば、完全ケン化型のPVAとしては、クラレ社製PVA103、PVA117,PVA124、日本合成化学社製NH−20、NH−18等が挙げられる。カルボキシ変性PVAとしては、日本合成化学社製T−330H、スルホ基変性PVAとしては、日本合成化学社製L−823等が挙げられる。   The PVA is a completely or partially saponified vinyl ester polymer. As a saponification method, a known alkali saponification method or acid saponification method can be used. Among them, the method of alcoholysis using alkali hydroxide in methanol is preferable. The PVA is not particularly limited as long as it is generally used in a liquid composition for mold release, and is an unmodified polyvinyl alcohol having various saponification degrees and polymerization degrees, and anions such as a carboxyl group and a sulfo group. Of anionically modified polyvinyl alcohol, cationically modified polyvinyl alcohol modified with a cation such as amino group and ammonium group, silanol modified polyvinyl alcohol, alkoxyl modified polyvinyl alcohol, epoxy modified polyvinyl alcohol, thiol modified polyvinyl alcohol etc. Incorporation of a water-soluble monomer such as polyvinyl alcohol, acrylamide, acrylic acid or the like in which modification such as anion modification, cation modification, thiol modification, silanol modification, alkoxyl modification and epoxy modification is performed only on the terminal group Block copolymers of polyvinyl alcohol, a graft copolymer of polyvinyl alcohol obtained by grafting a silanol group, and the like can be used. For example, as complete saponification type PVA, Kuraray PVA103, PVA117, PVA124, Nippon Synthetic Chemical Co., Ltd. NH-20, NH-18 etc. are mentioned. Examples of carboxy-modified PVA include T-330H manufactured by Japan Synthetic Chemical Co., Ltd., and examples of sulfo-group-modified PVA include L-823 manufactured by Japan Synthetic Chemical Co., Ltd.

(ポリアルキレングリコール(PAG))
本実施形態のPAGは、水に溶解し易く、かつ熱可塑性である特徴がある。このPAGは、液組成物の成分がPVAとF化合物の組合せだけでは、金型等の基材がSUSである場合、液組成物をSUS基材表面に塗布したときに、SUS基材表面で液組成物が弾き易く、液組成物が均一にSUS基材に塗布できないため、これを防止するための機能を有する。このPAGとしては、エチレンオキサイドの重合体、プロピレンオキサイドの重合体、エチレンオキサイドとプロピレンオキサイドの共重合体(例えば、明成化学工業社製、アルコックスシリーズ等)が挙げられる。
(Polyalkylene glycol (PAG))
The PAG of this embodiment is characterized by being easily soluble in water and being thermoplastic. When the liquid composition is applied to the surface of the SUS base material, the PAG is applied to the surface of the SUS base material only when the component of the liquid composition is a combination of PVA and the F compound and the base material such as a mold is SUS. Since the liquid composition is easily repelled and the liquid composition can not be uniformly applied to the SUS substrate, it has a function to prevent this. Examples of this PAG include polymers of ethylene oxide, polymers of propylene oxide, and copolymers of ethylene oxide and propylene oxide (for example, Alcox series manufactured by Meisei Chemical Co., Ltd.).

(フッ素化合物(F化合物))
本実施形態のフッ素化合物(F化合物)は、水に溶解し易い特徴がある。本実施形態の離型用液組成物を金型等の基材表面に塗布して離型膜を形成し、この離型膜上に樹脂を成形した後、樹脂成形体を脱型し、この離型膜が樹脂成形体に転写した場合にも、この離型膜を水で容易に除去することができる。このフッ素化合物(F化合物)は、下記式(1)で示されるノニオン系フッ素化合物であって、他のシリコーン系、フッ素系の化合物とは異なる。
(Fluorine compound (F compound))
The fluorine compound (F compound) of the present embodiment is characterized by being easily soluble in water. The liquid composition for mold release according to the present embodiment is applied to the surface of a substrate such as a mold to form a mold release film, and a resin is molded on the mold release film, and then the resin compact is removed. Even when the release film is transferred to the resin molded product, the release film can be easily removed with water. The fluorine compound (F compound) is a nonionic fluorine compound represented by the following formula (1), which is different from other silicone compounds and fluorine compounds.

Figure 2019107783
Figure 2019107783

上記式(1)中、Rf1及びRf2は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、前記Rf1及びRf2は、直接結合して環状を形成していてもよいし、酸素原子又は窒素原子を介して結合し、複素環を形成していてもよい。更に、Rf3は、炭素数1〜6であって直鎖状又は分枝状のペルフルオロアルキレン基である。 In the above formula (1), Rf 1 and Rf 2 are each a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, which is the same as or different from each other. The Rf 1 and Rf 2 may be directly bonded to form a ring, or may be bonded via an oxygen atom or a nitrogen atom to form a heterocycle. Furthermore, Rf 3 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms.

また、上記式(1)中、R1は、水素原子又はメチル基である。また、R2は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数であり、4〜30の範囲とすることが好ましい。ここで、nを大きな値とすることにより、上記式(1)で示されるノニオン系フッ素化合物の一分子中に、より多くのポリエーテル構造を付加することができるため(即ち、親水性のエチレンオキシド基をより多く付加することができるため)、水系の溶剤への溶解性を高めることができる。一方、nを大きな値とすると、上記式(1)で示されるノニオン系フッ素化合物の分子量が大きくなり、単位量当たりのフッ素含有率が低下するため、表面張力低下能が低下してしまう。従って、使用の目的に応じてnの値を適宜選択することが好ましい。 Further, in the above formula (1), R 1 is a hydrogen atom or a methyl group. Further, R 2 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50, and preferably in the range of 4 to 30. Here, by setting n to a large value, more polyether structures can be added in one molecule of the nonionic fluorine compound represented by the above formula (1) (ie, hydrophilic ethylene oxide Because more groups can be added), the solubility of the aqueous system in solvents can be increased. On the other hand, when n is a large value, the molecular weight of the nonionic fluorine compound represented by the above formula (1) increases, and the fluorine content per unit amount decreases, so the surface tension reducing ability decreases. Therefore, it is preferable to appropriately select the value of n according to the purpose of use.

上記式(1)で表されるノニオン系フッ素化合物の例として、下記一般式(2)で表されるペルフルオロ複素環を有するものと、下記式(3)で表されるペルフルオロアミン構造を有するものと、が挙げられる。   As an example of the nonionic fluorine compound represented by the above formula (1), one having a perfluoroheterocycle represented by the following general formula (2) and one having a perfluoroamine structure represented by the following formula (3) And.

Figure 2019107783
Figure 2019107783

但し、式(2)中、Rf4及びRf5は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、Rf6は、炭素数1〜6であって直鎖状又は分枝状のペルフルオロアルキレン基である。また、Xは、酸素原子、窒素原子又はCF2基である。 また、上記式(2)中、R3は、水素原子又はメチル基である。また、R4は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。 However, in the formula (2), Rf 4 and Rf 5 are each a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, which is the same as or different from each other. Rf 6 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms. In addition, X is an oxygen atom, a nitrogen atom or a CF 2 group. Further, in the above formula (2), R 3 is a hydrogen atom or a methyl group. R 4 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.

Figure 2019107783
Figure 2019107783

但し、式(3)中、m及びlは、それぞれ同一又は互いに異なる1〜6の整数である。また、Rf7は、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキレン基である。また、上記式(3)中、R5は、水素原子又はメチル基である。また、R6は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。 However, in Formula (3), m and l are respectively the same or mutually different integers of 1 to 6. Rf 7 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms. Further, in the above formula (3), R 5 is a hydrogen atom or a methyl group. R 6 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.

上記式(2)で表されるノニオン系フッ素化合物の具体例としては、ペルフルオロ複素環として、ペルフルオロピペリジン、ペルフルオロピロリジン、ペルフルオロピペラジン、ペルフルオロモルホリン、ペルフルオロヘキサメチレンイミンを有するものが例示できる。より具体的には、例えば、下記式(4)〜(11)で表される構造(但し、「−CO−」部分までを含む構造)が挙げられる。   As a specific example of the nonionic fluorine compound represented by the said Formula (2), what has a perfluoro piperidine, perfluoro pyrrolidine, perfluoro piperazine, perfluoro morpholine, and perfluoro hexamethylene imine can be illustrated as a perfluoro heterocyclic ring. More specifically, for example, structures represented by the following formulas (4) to (11) (however, structures including up to a “-CO-” portion) can be mentioned.

Figure 2019107783
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また、上記式(3)で表されるノニオン系フッ素化合物の具体例としては、例えば、下記式(12)〜(21)で表される構造(但し、「−CO−」部分までを含む構造)が挙げられる。   In addition, as a specific example of the nonionic fluorine compound represented by the above formula (3), for example, a structure represented by the following formulas (12) to (21) (however, a structure including up to "-CO-" part) Can be mentioned.

Figure 2019107783
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Figure 2019107783

また、上記式(1)〜(3)で表されるノニオン系フッ素化合物の、「−CO−」部分以降の構造としては、具体的には、例えば、下記式(22)〜(36)で表される構造が挙げられる。   Moreover, as a structure after the "-CO-" part of the nonionic fluorine compound represented by said Formula (1)-(3), specifically, following formula (22)-(36), for example The structure represented is mentioned.

Figure 2019107783
Figure 2019107783
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(炭素数が1〜3の範囲にあるアルコールと水)
本実施形態で、好ましい原料として用いられる、炭素数が1〜3の範囲にあるアルコールとしては、例えば、メタノール、エタノール、プロパノール(1−プロパノール、2−プロパノール)が挙げられる。炭素数4以上のアルコール、例えば1−ブタノール(BuOH)を原料として用いると、液組成物中でフッ素化合物が析出し易く、溶液安定性が悪化し易い。またBuOHは臭気が強く、後述するウエットシートの使用者等に不快感を与える不具合がある。本実施形態の水としては、イオン交換水、蒸留水などの純水、又は超純水が挙げられる。
(Alcohol and water with carbon number in the range of 1 to 3)
Examples of the alcohol having a carbon number in the range of 1 to 3 used as a preferable raw material in the present embodiment include methanol, ethanol and propanol (1-propanol, 2-propanol). When an alcohol having 4 or more carbon atoms, for example, 1-butanol (BuOH) is used as a raw material, the fluorine compound tends to precipitate in the liquid composition, and the solution stability tends to deteriorate. In addition, BuOH has a strong odor and has a problem of giving discomfort to the user of the wet sheet described later. As water of this embodiment, pure water such as ion exchange water, distilled water, or ultrapure water may be mentioned.

(離型用液組成物の組成)
本実施形態の離型用液組成物におけるその固形分であるPVAとF化合物とPAGを合計した質量割合は液組成物100質量%に対して0.5質量%〜10質量%、好ましくは1.5質量%〜5質量%である。合計した質量割合が下限値未満では、薄過ぎる塗膜となるため、離型性能の発現が不十分である。また上限値を超えると、液組成物の粘度が高過ぎて、成膜時に、膜表面に凹凸が生じて離型性に劣る。
(Composition of liquid composition for mold release)
The mass ratio of the solid content of PVA and F compound and PAG in the liquid composition for mold release of the present embodiment is 0.5% by mass to 10% by mass, preferably 1% with respect to 100% by mass of the liquid composition. .5 mass% to 5 mass%. If the total mass ratio is less than the lower limit value, the film becomes too thin, so that the expression of mold release performance is insufficient. If the upper limit is exceeded, the viscosity of the liquid composition is too high, and as a result, irregularities are formed on the film surface during film formation, resulting in poor releasability.

また本実施形態の離型用液組成物におけるPVAとPAGを合計した第1質量とフッ素化合物(F化合物)の第2質量の比率は第1質量:第2質量=80〜99.9:0.1〜20であって、好ましくは90〜99.5:0.5〜10である。PVAとPAGの合計質量である第1質量が99.9を超えかつフッ素化合物の第2質量が0.1未満である場合、上記効果がなく、離型性付与が不十分になる。また第1質量が80未満でかつ第2質量が20を超えると、フッ素化合物の表面張力が強く発現し、塗膜の弾きが生じて、塗工性が悪化し成膜できずかつ液組成物の溶液安定性が悪化する。一方、フッ素化合物を上記範囲内で添加することで、界面活性性能が発現され、成膜性を悪化させることなく、離型性能を発現することができる。   Moreover, the ratio of the 1st mass which totaled PVA and PAG in the liquid composition for mold release of this embodiment, and the 2nd mass of a fluorine compound (F compound) is 1st mass: 2nd mass = 80-99: 0 1 to 20, preferably 90 to 99.5: 0.5 to 10. If the first mass, which is the total mass of PVA and PAG, exceeds 99.9 and the second mass of the fluorine compound is less than 0.1, the above effect is not obtained, and the provision of releasability becomes insufficient. When the first mass is less than 80 and the second mass exceeds 20, the surface tension of the fluorine compound is strongly expressed, the coating film is repelled, the coatability is deteriorated, and the film can not be formed, and the liquid composition Solution stability of the On the other hand, by adding the fluorine compound in the above range, the surface active performance can be expressed, and the mold release performance can be expressed without deteriorating the film forming property.

また本実施形態の離型用液組成物におけるPAGの質量に対すると第1質量(PAG+PVAの質量)の割合(PAG/(PAG+PVA))が0.5質量%〜20質量%であって、1質量%〜15質量%であることが好ましい。この割合が上記下限値未満では、成膜時に塗膜が弾く場合が多く、離型性能が発現しにくく、上記上限値を超えると、PAGが特定の有機溶剤に対して溶解するため離型性能に不具合が生じる。   In addition, the ratio (PAG / (PAG + PVA)) of the first mass (mass of PAG + PVA) to the mass of PAG in the liquid composition for mold release of the present embodiment is 0.5 mass% to 20 mass%, and 1 mass It is preferable that it is%-15 mass%. If this ratio is less than the above lower limit, the coating film may be repelled during film formation in many cases, and the releasability is difficult to be expressed. If the above upper limit is exceeded, the PAG dissolves in a specific organic solvent, Problems occur.

更に本実施形態の離型用液組成物が、炭素数1〜3のアルコールを含む場合には、アルコールの質量割合は液組成物100質量%に対して0.1質量%〜40質量%であることが好ましい。1質量%〜20質量%が更に好ましい。アルコールの質量割合が下限値未満では、液組成物中でフッ素化合物が析出し易く、溶液安定性が悪化することがある。上限値を超えると、水の割合が減少し、これによりPVAが析出し、液組成物の溶液安定性が悪化する。   Furthermore, when the liquid composition for mold release of this embodiment contains an alcohol having 1 to 3 carbon atoms, the mass ratio of the alcohol is 0.1 mass% to 40 mass% with respect to 100 mass% of the liquid composition. Is preferred. 1% by mass to 20% by mass is more preferable. If the mass ratio of the alcohol is less than the lower limit value, the fluorine compound tends to precipitate in the liquid composition, and the solution stability may be deteriorated. If the upper limit is exceeded, the proportion of water decreases, whereby PVA is deposited and the solution stability of the liquid composition is degraded.

以上述べたように、本実施形態では、PVA、F化合物、PAG及び水を所定の割合が含むことにより、本発明の目的及び効果を発揮する離型用液組成物になる。本実施形態の離型用液組成物は、PVAとPAGを主体としているため、成膜性に優れ、かつ、水洗により容易に塗膜を除去できる、また本発明のフッ素化合物を含むため、基材表面で液組成物が弾かず、基材表面に対して、濡れ性、密着性に優れ、かつ、離型性能が発現する。   As described above, in the present embodiment, when the predetermined proportions of PVA, F compound, PAG, and water are included, the liquid composition for mold release that exhibits the objects and effects of the present invention can be obtained. The liquid composition for mold release according to the present embodiment is mainly composed of PVA and PAG, so it is excellent in film forming property and can easily remove a coating film by washing with water, and contains the fluorine compound of the present invention. The liquid composition does not bounce on the surface of the material, and the substrate surface is excellent in wettability and adhesion, and exhibits mold release performance.

〔離型用液組成物の製造方法〕
本実施形態の離型用液組成物の製造方法は、PVA、PAG、F化合物及び水を混合して、必要により炭素数が1〜3の範囲にあるアルコールを混合して、調製される。先ずPVAを水に溶解しPVA水溶液を調製する。一方、PAGを水に溶解しPAG水溶液を調製する。このPVA水溶液とPAG水溶液とを、PAGの質量に対するPVAとPAGを合計した第1質量の割合(PAG/(PAG+PVA))が0.5質量%〜20質量%になるように、混合して第1混合液を調製する。次にこの第1混合液に水と、必要により炭素数が1〜3の範囲にあるアルコールとを混合して第2混合液を調製する。更にこの第2混合液に上記フッ素化合物(F化合物)を、液組成物の固形分であるPVA、PAG、F化合物の合計量が液組成物100質量%に対して0.5質量%〜10質量%になるように、また上記固形分中、F化合物が0.1質量%〜20質量%になるように、更にPVAとPAGを合計した第1質量とF化合物の第2質量の比率が第1質量:第2質量=80〜99.9:0.1〜20になるように、混合して本実施形態の離型用液組成物を製造する。
[Method of producing liquid composition for mold release]
The method for producing a releasing liquid composition of the present embodiment is prepared by mixing PVA, PAG, F compound and water, and, if necessary, an alcohol having a carbon number in the range of 1 to 3. First, PVA is dissolved in water to prepare a PVA aqueous solution. Meanwhile, PAG is dissolved in water to prepare a PAG aqueous solution. The PVA aqueous solution and the PAG aqueous solution are mixed so that the first mass ratio (PAG / (PAG + PVA)) of the total of PVA and PAG with respect to the mass of PAG becomes 0.5 mass% to 20 mass%. 1 Prepare a mixture. Next, water and, if necessary, an alcohol having a carbon number in the range of 1 to 3 are mixed with the first mixed solution to prepare a second mixed solution. Furthermore, the total amount of the above-mentioned fluorine compound (F compound) in the second liquid mixture is 0.5% by mass to 100% by mass of the liquid composition, the total amount of PVA, PAG, and F compound being solid content of the liquid composition. The ratio of the first mass of the total of PVA and PAG to the second mass of the F compound so as to be 0.1 mass% to 20 mass% of the F compound in the above solid content so as to be mass% It mixes so that it may become 1st mass: 2nd mass = 80-99.9: 0.1-20, and the liquid composition for mold release of this embodiment is manufactured.

〔ウエットシートの構成〕
本実施形態の上記離型用液組成物を含浸するウエットシートは、シート母材である不織布に上記液組成物を含浸して構成される。このシート母材は30g/m2〜100g/m2の目付を有し、1cm3/cm2/sec〜250cm3/cm2/secの通気度を有する不織布からなる。好ましい目付は、40g/m2〜80g/m2であり、好ましい通気度は、10cm3/cm2/sec〜180cm3/cm2/secである。この不織布の目付が30g/m2未満では強度が不足し、ウエットシートを基材表面に沿って移動したときに、不織布が破れ易くなる。この目付が100g/m2を超えると、不織布が分厚過ぎ、取扱いにくくなる。不織布の目付は、不織布を100mm×100mmのサイズに裁断し、裁断した不織布の温度25℃及び湿度50%における水分平衡状態(以下、単に水分平衡状態という。)の質量を測定し、1m2当たりの目付質量に換算して求める。
[Composition of wet sheet]
The wet sheet impregnated with the above-mentioned liquid composition for mold release of this embodiment is constituted by impregnating the above-mentioned liquid composition in nonwoven fabric which is a sheet base material. The seat member has a basis weight of 30g / m 2 ~100g / m 2 , made of 1cm 3 / cm 2 / sec~250cm 3 / cm 2 / sec nonwoven having a air permeability of. Preferred mass per unit area is a 40g / m 2 ~80g / m 2 , preferably the air permeability is 10cm 3 / cm 2 / sec~180cm 3 / cm 2 / sec. If the basis weight of this nonwoven fabric is less than 30 g / m 2 , the strength is insufficient, and when the wet sheet is moved along the surface of the substrate, the nonwoven fabric is easily torn. If the fabric weight exceeds 100 g / m 2 , the nonwoven fabric is too thick and difficult to handle. Basis weight of the nonwoven fabric, the nonwoven fabric was cut to a size of 100 mm × 100 mm, moisture equilibrium at a temperature 25 ° C. and a humidity of 50% cut nonwoven (hereinafter, simply referred to as. Water equilibrium) measuring the mass of, 1 m 2 per Converted to the basis weight of to determine.

また不織布の通気度が1cm3/cm2/sec未満では、不織布に液組成物を接触させたときに、液組成物が不織布内部に浸透しにくく、所定量の液組成物を含浸しにくい。通気度が250cm3/cm2/secを超えると、液組成物を不織布に所定量含有させた後で、重力で或いはウエットシートを握ったときに液組成物が不織布から滴り落ち易い。不織布の通気度は、不織布を100mm×100mmのサイズに裁断し、裁断した不織布を水分平衡状態にして、JIS L 1096「一般織物試験方法」の「通気性A法(フラジール形法)」に準拠し、フラジール形試験機を用いて測定する。 When the air permeability of the non-woven fabric is less than 1 cm 3 / cm 2 / sec, the liquid composition is less likely to permeate into the non-woven fabric when it is brought into contact with the non-woven fabric, and it is difficult to impregnate the liquid composition in a predetermined amount. When the air permeability exceeds 250 cm 3 / cm 2 / sec, after the liquid composition is contained in a predetermined amount in the nonwoven fabric, the liquid composition tends to drip from the nonwoven fabric by gravity or when the wet sheet is held. Permeability of non-woven fabric is cut into non-woven fabric 100 mm × 100 mm size, and the cut non-woven fabric is in moisture equilibrium, and conforms to “Air Permeability A method (Frazil type method)” of JIS L 1096 “General Textile Testing Method”. And measure with a Frazier type tester.

またウエットシートに含まれる水又は水とアルコールを併せた液分は、液垂れを防ぎ、塗工ムラを防止する観点で、水分平衡状態の不織布100質量%に対して10g/m2〜200g/m2、好ましくは30g/m2〜160g/m2の割合である。不織布が上記範囲の目付と通気度を有しかつ水分又は水とアルコールを併せた液分を上記範囲で含有することにより、ウエットシートにおいて液組成物が不織布から滴り落ちることなく、ウエットシートを基材表面に沿って移動すれば、基材表面に液組成物を均一な厚さで塗工できる。また不織布には、上述したPVA、PAG、F化合物の各原料成分が所定の割合で含まれる。これにより液組成物は基材表面に濡れ性良く広がり、かつ形成された塗膜は離型性を発揮する。 In addition, water or a combination of water and alcohol contained in the wet sheet prevents dripping and prevents coating unevenness, 10 g / m 2 to 200 g per 100 mass% of the non-woven fabric in a water equilibrium state. m 2, preferably a rate of 30g / m 2 ~160g / m 2 . The nonwoven fabric has a basis weight and air permeability in the above range, and contains a liquid or a combination of water and alcohol in the above range, so that the liquid composition does not drip from the non-woven fabric in the wet sheet. By moving along the surface of the material, the liquid composition can be applied to the surface of the substrate with a uniform thickness. Moreover, each raw material component of PVA, PAG, and F compound mentioned above is contained in a predetermined ratio in the nonwoven fabric. As a result, the liquid composition spreads on the surface of the substrate with good wettability, and the formed coating film exhibits releasability.

また不織布は、ポリプロピレン(PP)繊維、ポリエチレンテレフタレート(PET)繊維、ナイロン繊維、レーヨン繊維、パルプ繊維及びガラス繊維からなる群より選ばれた1種又は2種以上を混合した繊維から構成されることが好ましい。上記繊維から不織布を構成することで、保液性が良く、また基材表面に円滑に液組成物を塗布することができる。また複数枚の不織布を重ね合わせて縫合し積層体にすれば、液組成物の保液性がより高まり、広い面積を塗布しても、不織布の損傷が少なく耐久性に優れる。   In addition, the non-woven fabric is composed of fibers mixed with one or more selected from the group consisting of polypropylene (PP) fibers, polyethylene terephthalate (PET) fibers, nylon fibers, rayon fibers, pulp fibers and glass fibers. Is preferred. By forming a non-woven fabric from the above-mentioned fibers, the liquid retention property is good, and the liquid composition can be smoothly applied to the surface of the substrate. When a plurality of non-woven fabrics are stacked and stitched to form a laminate, the liquid retention of the liquid composition is further enhanced, and even if a wide area is applied, the non-woven fabric is less damaged and the durability is excellent.

〔ウエットシートの製造方法〕
シート母材である不織布を所定のサイズに裁断する。次いで液組成物を不織布に接触させる。第一の方法は、一枚の不織布又は複数枚を重ね合わせた不織布積層体(以下、不織布等という。)をパッド又は広口の容器に貯えた上記液組成物中に所定時間浸漬した後、液組成物から引上げ、脱液する。第二の方法は、不織布等に上記液組成物を所定量スプレーノズルから噴霧する。
[Method of producing wet sheet]
The non-woven fabric as the sheet base material is cut into a predetermined size. The liquid composition is then contacted with the nonwoven. The first method is to immerse a non-woven fabric sheet or a non-woven fabric laminate (hereinafter referred to as non-woven fabric etc.) obtained by overlapping a plurality of sheets in a liquid composition above stored in a pad or wide-mouthed container for a predetermined time Pull up from the composition and drain. In the second method, the liquid composition is sprayed onto a non-woven fabric or the like by a predetermined amount from a spray nozzle.

脱液後の不織布等又は噴霧後の不織布等の液組成物の液分を水分平衡状態の不織布等100質量%に対して10g/m2〜200g/m2の割合で不織布に含浸させる。また別の方法として、液組成物の液分を水分平衡状態の不織布等に対して10g/m2〜200g/m2の割合で不織布に含むように、脱液後の不織布等又は噴霧後の不織布等を上プレスと下プレスの間に挟持した状態で加圧し、含液率を調整する。不織布が不織布積層体である場合、加圧することにより、下層の不織布から上層の不織布まで均一に液分を含浸させることができる。液組成物を不織布等に含浸させたウエットシートを直ぐに使用に供しない場合には、水の蒸発とアルコールの揮発を防ぐために、一枚又は複数枚のウエットシートをアルミ蒸着を施した保湿容器又は保湿ケースに収納しておくことが好ましい。 The liquid portion of the non-woven fabric or a liquid composition such as a nonwoven fabric after spray after draining is impregnated into the nonwoven fabric at a rate of 10g / m 2 ~200g / m 2 with respect to non-woven fabric 100 mass% moisture equilibrium. As another method, the liquid component of the liquid composition to include a nonwoven respect nonwoven fabric moisture equilibrium at a rate of 10g / m 2 ~200g / m 2 , after nonwoven fabric or sprayed after draining Pressurize the non-woven fabric or the like while holding it between the upper press and the lower press to adjust the liquid content. When the non-woven fabric is a non-woven fabric laminate, by applying pressure, the liquid can be uniformly impregnated from the lower-layer non-woven fabric to the upper-layer non-woven fabric. When a wet sheet obtained by impregnating a liquid composition with a non-woven fabric etc. is not immediately used, a moisturizing container or an aluminum-deposited one or a plurality of wet sheets may be used to prevent evaporation of water and volatilization of alcohol. It is preferable to store it in a moisturizing case.

〔離型膜の形成方法〕
本実施形態の離型膜は、後述する樹脂成形体の接触面となる金型等の表面に上記液組成物を含浸したウエットシートを基材表面に沿って移動して、基材表面に塗布して室温で乾燥することにより形成される。離型膜の厚さは、金型等の表面形状に依存するが、0.5μm〜5μmが好ましい。0.5μm未満では離型効果に乏しく、5μmを超えると塗膜が不均一になることで膜表面に凹凸が発生し、離型効果に劣る。金型等の基材としては、アルミニウム(Al)、ステンレス鋼(SUS)等の金属製基材の他、ポリ塩化ビニル(PVC)、繊維強化プラスチック(FRP)等の樹脂製基材、木材からなる木製基材等が挙げられる。塗工後の乾燥は、大気雰囲気下、室温で10〜60分間放置して行われる。特に加熱を必要としない。乾燥した塗膜は離型性に優れる。
[Method of forming release film]
The release film of this embodiment is applied to the surface of a substrate by moving a wet sheet impregnated with the liquid composition on the surface of a mold or the like to be a contact surface of a resin molded body described later. And formed by drying at room temperature. The thickness of the release film depends on the surface shape of the mold or the like, but is preferably 0.5 μm to 5 μm. If the thickness is less than 0.5 μm, the mold release effect is poor, and if it exceeds 5 μm, the coating film becomes nonuniform to cause unevenness on the film surface, resulting in a poor mold release effect. As substrates for molds and the like, metal substrates such as aluminum (Al) and stainless steel (SUS), resin substrates such as polyvinyl chloride (PVC) and fiber reinforced plastic (FRP), wood And the like. Drying after coating is performed by leaving it to stand at room temperature for 10 to 60 minutes in an air atmosphere. In particular, no heating is required. The dried coating film is excellent in releasability.

〔金型等による樹脂成形体の作製方法〕
本実施形態の金型等で成形される樹脂としては、アクリル樹脂、エポキシ樹脂、ポリエステル樹脂などが挙げられる。上記樹脂に硬化剤を添加し、溶液状態で離型膜を介して金型等の外面又は内面に積層又は注入した後、上記樹脂を硬化させて樹脂成形体を作製する。この硬化した樹脂成形体は、金型等の表面に上述した離型膜が形成されているため、金型等の表面に成形体の一部が付着せずに、所望の形状で円滑かつ容易に金型等から離型することができる。また樹脂成形体を金型等から離型した後で、樹脂成形体の表面に離型膜が残存しても、PVA、PAG及びF化合物が水に溶解し易いために、水で残存した離型膜を除去することができる。
[Production Method of Resin Molded Product by Mold etc.]
Examples of the resin molded by the mold of the present embodiment include acrylic resin, epoxy resin, polyester resin and the like. A curing agent is added to the above-mentioned resin, and after laminating or injecting in a solution state on the outer surface or the inner surface of a mold or the like via a release film, the above-mentioned resin is cured to produce a resin molded body. The cured resin molded product has the above-described release film formed on the surface of a mold or the like, so that a part of the molded product does not adhere to the surface of the mold or the like, and is smooth and easy in a desired shape. Can be released from a mold or the like. In addition, even if the mold release film remains on the surface of the resin molded body after the resin molded body is released from the mold or the like, the PVA, PAG, and F compound are easily dissolved in water, so the release from the water remains. The mold membrane can be removed.

次に本発明の実施例を比較例とともに詳しく説明する。   Next, an example of the present invention will be described in detail along with a comparative example.

<実施例1>
クラレ社製PVA117を12質量%の濃度で蒸留水に溶解したPVA水溶液を調製した。一方明成化学工業社製アルコックスを4質量%の濃度で蒸留水に溶解したPAG水溶液を調製した。このPVA水溶液1.96gと、PAG水溶液0.31gと、蒸留水45.68gとを混合し、この溶液に、下記式(37)に示されるF化合物濃度が5質量%のF化合物水溶液0.05gを添加し、更に混合した。最後に、エタノール(EtOH)2.0gを添加し、十分に撹拌混合することにより、離型用液組成物を得た。
Example 1
A PVA aqueous solution was prepared by dissolving Kuraray PVA 117 at a concentration of 12% by mass in distilled water. On the other hand, a PAG aqueous solution was prepared by dissolving Alcox manufactured by Meisei Chemical Industry Co., Ltd. in distilled water at a concentration of 4% by mass. 1.96 g of this PVA aqueous solution, 0.31 g of PAG aqueous solution, and 45.68 g of distilled water are mixed, and to this solution, an F compound aqueous solution having a concentration of F compound represented by the following formula (37) is 5 mass%. 05g was added and mixed further. Finally, 2.0 g of ethanol (EtOH) was added and sufficiently mixed by stirring to obtain a liquid composition for release.

Figure 2019107783
Figure 2019107783

実施例1の離型用液組成物には、液組成物100質量%に対して、PVAが0.47質量%、F化合物が0.005質量%、PAGが0.025質量%、EtOHが4質量%、蒸留水が95.50質量%それぞれ含まれていた。またこの液組成物の固形分の割合は0.5質量%であって、固形分中、PAGとPVAの合計割合及びF化合物の質量比は99:1であった。更にPAGの質量に対する第1質量(PAG+PVAの質量)の割合(PAG/(PAG+PVA))は5.0質量%であった。実施例1で得られた液組成物中の各原料成分の配合割合、F化合物の種類、アルコールの種類及び固形分の割合を表1に示す。また固形分中のPAGとPVAの合計量とF化合物量の質量比、PAG/(PAG+PVA)の質量%並びに各原料成分の秤量値を表2に示す。   In the liquid composition for mold release of Example 1, 0.47% by mass of PVA, 0.005% by mass of F compound, 0.025% by mass of PAG, and EtOH are based on 100% by mass of the liquid composition. 4 mass% and 95.50 mass% of distilled water were contained, respectively. The solid content of this liquid composition was 0.5% by mass, and the total content of PAG and PVA and the mass ratio of the F compound in the solid content were 99: 1. Furthermore, the ratio (PAG / (PAG + PVA)) of the first mass (mass of PAG + PVA) to the mass of PAG was 5.0 mass%. The blend ratio of each raw material component in the liquid composition obtained in Example 1, the type of the compound F, the type of alcohol and the ratio of the solid content are shown in Table 1. Further, the mass ratio of the total amount of PAG and PVA in the solid content to the amount of the F compound, the mass% of PAG / (PAG + PVA) and the weighed values of the respective raw material components are shown in Table 2.

Figure 2019107783
Figure 2019107783

Figure 2019107783
Figure 2019107783

<実施例2〜9及び比較例1〜8>
実施例2〜9及び比較例1〜8では、表2に示すように各原料成分を秤量し、表1に示すようにアルコール及びF化合物を選定した。それ以外は、実施例1と同様にして、離型用液組成物を得た。実施例2〜9及び比較例1〜8で得られた液組成物中の各原料成分の配合割合、F化合物の種類、アルコールの種類及び固形分の割合を表1に示す。また固形分中のPAGとPVAの合計量とF化合物量の質量比、PAG/(PAG+PVA)の質量%並びに各原料成分の秤量値を表2に示す。表1における、「MeOH」はメタノールを、「BuOH」は1−ブタノールを、「混合アルコール」はエタノール85質量%、1−プロパノール10質量%及び2−プロパノール5質量%を混合した工業用アルコールをそれぞれ意味する。更に表1における、実施例2のF化合物は下記式(38)で、実施例3のF化合物は下記式(39)で、実施例4のF化合物は下記式(40)で、実施例5のF化合物は下記式(41)で、実施例6のF化合物は下記式(42)でそれぞれ示される。また実施例7〜9及び比較例1〜8のF化合物は下記式(43)で示される。実施例9の液組成物には、アルコールを含ませなかった。
<Examples 2 to 9 and Comparative Examples 1 to 8>
In Examples 2 to 9 and Comparative Examples 1 to 8, as shown in Table 2, each raw material component was weighed, and as shown in Table 1, the alcohol and the F compound were selected. A release composition was obtained in the same manner as in Example 1 except the above. The blending proportions of the respective raw material components in the liquid compositions obtained in Examples 2 to 9 and Comparative Examples 1 to 8, the kind of the compound F, the kind of alcohol and the proportion of the solid content are shown in Table 1. Further, the mass ratio of the total amount of PAG and PVA in the solid content to the amount of the F compound, the mass% of PAG / (PAG + PVA) and the weighed values of the respective raw material components are shown in Table 2. In Table 1, “MeOH” is methanol, “BuOH” is 1-butanol, “mixed alcohol” is industrial alcohol mixed with 85% by mass of ethanol, 10% by mass of 1-propanol and 5% by mass of 2-propanol Each means. Furthermore, in Table 1, the F compound of Example 2 is the following formula (38), the F compound of Example 3 is the following formula (39), and the F compound of Example 4 is the following formula (40); The F compound of is represented by the following formula (41), and the F compound of Example 6 is represented by the following formula (42). Moreover, F compound of Examples 7-9 and Comparative Examples 1-8 is shown by following formula (43). The liquid composition of Example 9 did not contain alcohol.

Figure 2019107783
Figure 2019107783
Figure 2019107783
Figure 2019107783
Figure 2019107783
Figure 2019107783
Figure 2019107783
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Figure 2019107783

<比較試験及び評価その1>
実施例1〜9及び比較例1〜8で得られた17種類の離型用液組成物について、次に述べる方法で、(1) 液組成物の異常の有無と、(2) 液組成物の成膜性と、(3) 金型からの離型膜の剥離性(離型性)と、(4) 金型からの樹脂層の剥離性(離型性)と、(5) 離型膜の易洗浄性を調べた。これらの結果を表3に示す。
<Comparison test and evaluation part 1>
About the 17 types of releasing liquid compositions obtained in Examples 1 to 9 and Comparative Examples 1 to 8, (1) presence or absence of abnormality of the liquid composition, and (2) liquid composition Film-forming properties of (3) releasability of mold release film from mold (removal property), (4) releasability of resin layer from mold (removal property), (5) mold release The ease of washing of the membrane was investigated. The results are shown in Table 3.

(1) 液組成物の異常の有無
上記17種類の離型用液組成物について、液組成物を調製したときに析出物が発生するか否かにより、その異常の有無を調べた。液組成物を調製したときに析出物が無かった場合を「異常無し」と判定し、液組成物を調製したときに析出物が有った場合を「異常有り」と判定した。
(1) Presence or absence of abnormality of liquid composition The presence or absence of abnormality was examined depending on whether or not precipitates were generated when the liquid composition was prepared for the above 17 types of liquid compositions for release. When the liquid composition was prepared, the case where there was no precipitate was judged as "abnormal", and when the liquid composition was prepared, the case where there was a precipitate was judged as "abnormal".

(2) 液組成物の成膜性
上記液組成物の成膜性を調べるために、上記17種類の離型用液組成物を厚さ3mm、たて150mm、よこ75mmの板状のSUS基材(金型)表面に刷毛で塗布し、大気雰囲気下、室温で1時間放置し乾燥することにより離型膜を形成した。この離型膜の平均厚さはマイクロメーターにより測定したところ1μmであった。SUS基板の表面に形成された離型膜を目視により、離型膜にひび割れや凹凸が見られたり、離型膜が均一に形成されずにまだら模様を呈する場合を「不良」と判定し、離型膜にひび割れや凹凸もなく、離型膜が均一に形成されている場合を「良好」と判定した。
(2) Film-Forming Properties of Liquid Composition In order to investigate the film-forming properties of the above liquid composition, the above 17 types of liquid composition for mold release have a plate-like SUS group with a thickness of 3 mm, 150 mm, and 75 mm flat. The surface of the material (mold) was coated with a brush and left in an air atmosphere at room temperature for 1 hour for drying to form a release film. The average thickness of the release film was 1 μm when measured by a micrometer. When the mold release film formed on the surface of the SUS substrate is visually observed to have cracks or irregularities in the mold release film or to exhibit a mottled pattern without uniformly forming the mold release film, it is determined as "defective". The case where the mold release film was uniformly formed without cracks or irregularities in the mold release film was judged as “good”.

(3) 金型からの離型膜の剥離性(離型性その1)
上記液組成物の金型からの離型膜の剥離性、即ち離型性を調べるために、JISZ0237「粘着テープ試験方法」の「テープをステンレス試験板に対して180°に引きはがす試験方法」に準拠して、上記SUS基板の表面に形成された離型膜上に幅19mmの粘着テープ(日東電工社製No.31B)を貼着し、この粘着テープをSUS基板に対して、離型膜付きの粘着テープを180度に引き剥がすときの引張強さ(N)を測定した。引張強さ2N未満が、離型膜の剥離性が良好である基準である。
(3) Peelability of mold release film from mold (mold release property 1)
In order to investigate the releasability of the release film from the mold of the above liquid composition, that is, the releasability, JIS Z 0237 “Adhesive tape test method” “Test method for peeling tape at 180 ° to stainless steel test plate” Based on the above, a pressure sensitive adhesive tape (No. 31B made by Nitto Denko Corporation) is pasted on the mold release film formed on the surface of the above SUS substrate, and this pressure sensitive adhesive tape is released from the SUS substrate. The tensile strength (N) when peeling off the adhesive tape with a film at 180 degrees was measured. The tensile strength of less than 2 N is a standard for good releasability of the release film.

(4) 金型からの樹脂層の剥離性(離型性その2)
上記液組成物の金型からの樹脂層の剥離性、即ち離型性を調べるために、SUS基材表面に形成された離型膜上に、アクリル樹脂(日本合成化学製コーボニールN-7520)とポリイソシアネート(東ソー社製コロネートL-55E)と希釈用溶媒である酢酸ブチルを質量比で100:0.2:100の割合で混合した樹脂液を刷毛を用いて積層塗布した。樹脂液により形成された樹脂層上にポリエチレンテレフタレート(PET)のフィルムを置き、PET表面をウレタン製ローラを転がして荷重を加えた。この状態で大気雰囲気下、室温で18時間放置することにより樹脂層を乾燥し、アクリル樹脂を硬化させて厚さ1mmの樹脂層(樹脂成形体)を得た。PETフィルムを樹脂層から静かに剥がした後、SUS基材(金型)からの樹脂層の剥離性(離型性)を目視により調べた。SUS基材(金型)から樹脂層が完全に剥離した場合を「良好」とし、樹脂層が一部でもSUS基材(金型)の表面に付着残存した場合を「不良」と評価した。
(4) Peelability of resin layer from mold (mold releasability 2)
In order to investigate the releasability of the resin layer from the mold of the liquid composition, that is, the releasability, an acrylic resin (Corbonyl N-7520 made by Nippon Gohsei Co., Ltd.) is formed on the release film formed on the SUS substrate surface. Then, a resin solution prepared by mixing a polyisocyanate (Coronate L-55E manufactured by Tosoh Corp.) and butyl acetate as a dilution solvent in a mass ratio of 100: 0.2: 100 was laminated and applied using a brush. A film of polyethylene terephthalate (PET) was placed on the resin layer formed of the resin solution, and a urethane roller was rolled on the PET surface to apply a load. In this state, the resin layer was dried by leaving it to stand at room temperature for 18 hours in the air atmosphere, and the acrylic resin was cured to obtain a resin layer (resin molded body) having a thickness of 1 mm. After the PET film was gently peeled off from the resin layer, the releasability (removal property) of the resin layer from the SUS base material (mold) was examined visually. The case where the resin layer was completely peeled off from the SUS base material (mold) was regarded as “good”, and the case where even a part of the resin layer adhered and remained on the surface of the SUS base material (mold) was evaluated as “defect”.

(5) 離型膜の易洗浄性
上記SUS基材(金型)から剥離した樹脂層を14℃の水道水で洗浄した。水洗乾燥後、走査型電子顕微鏡−エネルギー分散型X線分析装置(SEM−EDS)(SEM:株式会社日立ハイテクノロジーズ社製S-3500N、EDS:堀場製作所製EMAX モデル7021-H)を用いて、樹脂層の表面に離型膜成分のフッ素が存在しているか調べた。フッ素が全く存在しなかった場合を離型膜の易洗浄性が「良好」であると評価し、フッ素が少しでも存在した場合を離型膜の易洗浄性が「不良」であると評価した。
(5) Easy-to-clean property of release film The resin layer peeled off from the above-mentioned SUS base material (mold) was washed with tap water at 14 ° C. After washing with water, using a scanning electron microscope-energy dispersive X-ray analyzer (SEM-EDS) (SEM: S-3500N manufactured by Hitachi High-Technologies Corporation, EDS: EMAX model 7021-H manufactured by Horiba, Ltd.), It was examined whether fluorine of the release film component was present on the surface of the resin layer. When the fluorine was not present at all, the ease of cleaning of the release film was evaluated as "good", and when any of the fluorine was present, the ease of cleaning of the release film was evaluated as "poor". .

Figure 2019107783
Figure 2019107783

表1から明らかなように、比較例1では、液組成物中の固形分の割合が0.4質量%と低過ぎたため、表3に示すように、液組成物の異常は無く、成膜性は良好であったが、粘着テープの引張強さが5.0Nと高く離型膜の剥離性が良くなかった。また樹脂層が離型膜から剥離せずに不良であった。   As is clear from Table 1, in Comparative Example 1, the proportion of the solid content in the liquid composition was too low at 0.4% by mass, and therefore, as shown in Table 3, there was no abnormality in the liquid composition, and film formation Although the property was good, the tensile strength of the adhesive tape was as high as 5.0 N, and the releasability of the release film was not good. In addition, the resin layer was defective without peeling from the release film.

比較例2では、液組成物中の固形分の割合が10.3質量%と高過ぎたため、液組成物の異常は無かったが、成膜性が不良で、かつ粘着テープの引張強さが2.0Nと高く離型膜の剥離性が良くなかった。また樹脂層が離型膜から剥離せずに不良であった。   In Comparative Example 2, the ratio of the solid content in the liquid composition was too high at 10.3% by mass, so there was no abnormality in the liquid composition, but the film forming property was poor and the tensile strength of the adhesive tape was The releasability of the release film was as high as 2.0 N and not good. In addition, the resin layer was defective without peeling from the release film.

比較例3では、液組成物中のF化合物の割合が0.001質量%と低過ぎたため、PAGとPVAの合計量とF化合物量の質量比が99.95:0.05となった。このため、液組成物の異常は無く、成膜性は良好であったが、粘着テープの引張強さが5.5Nと高く離型膜の剥離性が良くなかった。また樹脂層が離型膜から剥離せずに不良であった。   In Comparative Example 3, since the proportion of the F compound in the liquid composition was too low at 0.001% by mass, the mass ratio of the total amount of PAG and PVA to the amount of the F compound was 99.95: 0.05. Therefore, there was no abnormality in the liquid composition, and the film forming property was good, but the tensile strength of the pressure-sensitive adhesive tape was as high as 5.5 N, and the peeling property of the release film was not good. In addition, the resin layer was defective without peeling from the release film.

比較例4では、液組成物中のF化合物の割合が0.525質量%と高過ぎたため、PAGとPVAの合計量とF化合物量の質量比が79:21となった。このため、液組成物の異常は無かったが、成膜性が不良で、かつ粘着テープの引張強さが3.2Nと高く離型膜の剥離性が良くなかった。また樹脂層が離型膜から剥離せずに不良であった。   In Comparative Example 4, the ratio of the F compound in the liquid composition was too high at 0.525 mass%, so the mass ratio of the total amount of PAG and PVA to the amount of the F compound was 79:21. Therefore, although there was no abnormality in the liquid composition, the film forming property was poor, and the tensile strength of the adhesive tape was as high as 3.2 N, and the releasability of the release film was not good. In addition, the resin layer was defective without peeling from the release film.

比較例5では、液組成物がPAGを含んでいないため、PAGの質量に対するPAGとPVAの合計質量の割合(PAG/(PAG+PVA))が0質量%となった。このため、液組成物の異常は無かったが、成膜性が不良で、かつ粘着テープの引張強さが2.4Nと高く離型膜の剥離性が良くなかった。また樹脂層が離型膜から剥離せずに不良であった。   In Comparative Example 5, since the liquid composition did not contain PAG, the ratio of the total mass of PAG and PVA to the mass of PAG (PAG / (PAG + PVA)) was 0 mass%. Therefore, although there was no abnormality in the liquid composition, the film forming property was poor, and the tensile strength of the adhesive tape was as high as 2.4 N, and the releasability of the release film was not good. In addition, the resin layer was defective without peeling from the release film.

比較例6では、液組成物がPAGをPVAに対して多く含んでいたため、PAGの質量に対するPAGとPVAの合計質量の割合(PAG/(PAG+PVA))が21質量%となった。このため、液組成物の異常は無く、成膜性は良好であり、粘着テープの引張強さが0.8Nと低く粘着テープの剥離性に関しては良好であったが、樹脂層が離型膜から剥離せずに不良であった。これはPAGが多過ぎると、樹脂層を溶解している有機溶媒にPAGがに溶け込むため、樹脂層に離型膜の粘着力が増加すると考えられる。比較例1〜6では、樹脂層が剥離できなかったため、離型膜の易洗浄性の評価は行わなかった。   In Comparative Example 6, since the liquid composition contained a large amount of PAG relative to PVA, the ratio of the total mass of PAG and PVA to the mass of PAG (PAG / (PAG + PVA)) was 21% by mass. Therefore, there is no abnormality in the liquid composition, the film forming property is good, the tensile strength of the pressure-sensitive adhesive tape is as low as 0.8 N, and the peelability of the pressure-sensitive adhesive tape is good. It was defective without peeling from the It is considered that when the amount of PAG is too large, the PAG dissolves in the organic solvent in which the resin layer is dissolved, and thus the adhesion of the release film to the resin layer is increased. In Comparative Examples 1 to 6, since the resin layer could not be peeled off, the evaluation of the ease of cleaning of the release film was not performed.

比較例7では、液組成物中のアルコール(EtOH)の割合が42.0質量%と多過ぎたため、液組成物中にF化合物が析出した。また比較例8では、炭素数4のBuOHをアルコールとして用いたため、液組成物中にF化合物が析出した。このため、比較例7及び8では、液組成物による成膜は行わず、離型膜の評価も行わなかった。   In Comparative Example 7, the proportion of alcohol (EtOH) in the liquid composition was too high, 42.0% by mass, and therefore, the F compound was precipitated in the liquid composition. Further, in Comparative Example 8, since BuOH having 4 carbon atoms was used as the alcohol, the F compound was precipitated in the liquid composition. Therefore, in Comparative Examples 7 and 8, the film formation using the liquid composition was not performed, and the evaluation of the release film was not performed.

これに対して、表1〜表3から明らかなように、実施例1〜9では、炭素数1〜3のアルコールの含有量と、液組成物中の固形分の含有割合と、PAGとPVAの合計量とF化合物量の質量比と、PAG/(PAG+PVA)の質量%とが本発明第1の観点の要件を満たしており、かつフッ素化合物が式(37)〜式(43)で表されるノニオン系フッ素化合物が本発明第1の観点における式(1)に基づいていることから、すべての液組成物の異常は無く、成膜性は良好であった。またすべての粘着テープの引張強さが1.5N以下であり離型膜の剥離性が良好であった。更にすべての樹脂層が離型膜から剥離し良好であった。   On the other hand, as is clear from Tables 1 to 3, in Examples 1 to 9, the content of the alcohol having 1 to 3 carbon atoms, the content ratio of the solid content in the liquid composition, and PAG and PVA And the mass ratio of the amount of F compound to the mass ratio of PAG / (PAG + PVA) satisfy the requirements of the first aspect of the present invention, and the fluorine compound is a table of formulas (37) to (43) Since the nonionic fluorine compound to be made was based on Formula (1) in the 1st viewpoint of the present invention, there was no abnormality of all the liquid compositions, and the film-forming property was favorable. Moreover, the tensile strength of all the adhesive tapes was 1.5 N or less, and the peelability of the release film was favorable. Furthermore, all the resin layers peeled from the release film and were good.

〔試験例1〜9、比較試験例1〜8の17種類のウエットシート〕
<試験例1>
A4サイズ(たて297mm、よこ210mm)に裁断した目付60g/m2、厚さ0.3mm、通気度150cm3/cm2/secのPET繊維とパルプ繊維を混合した不織布を用意した。不織布を天秤の上に水平におき、実施例3の液組成物をスプレーにより、不織布に均一に噴霧して、所定の質量になるまで、不織布に吸収させることにより含浸して、試験例1のウエットシートを作製した。液組成物の含浸量は160g/m2であった。
[17 types of wet sheets of Test Examples 1 to 9 and Comparative Test Examples 1 to 8]
<Test Example 1>
A nonwoven fabric was prepared by mixing PET fibers and pulp fibers, each having a basis weight of 60 g / m 2 , a thickness of 0.3 mm, and an air permeability of 150 cm 3 / cm 2 / sec, which was cut into A4 size (297 mm, 210 mm). The non-woven fabric is placed horizontally on a balance, the liquid composition of Example 3 is uniformly sprayed onto the non-woven fabric by spraying, and the non-woven fabric is impregnated by absorption into the non-woven fabric until reaching a predetermined mass. A wet sheet was produced. The impregnated amount of the liquid composition was 160 g / m 2 .

<比較試験例1>
A4サイズ(たて297mm、よこ210mm)に裁断した目付60g/m2、厚さ0.3mm、通気度150cm3/cm2/secのPET繊維とパルプ繊維を混合した不織布を用意した。不織布を天秤の上に水平におき、実施例4の液組成物をスプレーにより、不織布に均一に噴霧して、所定の質量になるまで、不織布に吸収させることにより含浸して、比較試験例1のウエットシートを作製した。液組成物の含浸量は8g/m2であった。
Comparative Test Example 1
A nonwoven fabric was prepared by mixing PET fibers and pulp fibers, each having a basis weight of 60 g / m 2 , a thickness of 0.3 mm, and an air permeability of 150 cm 3 / cm 2 / sec, which was cut into A4 size (297 mm, 210 mm). The non-woven fabric is placed horizontally on a balance, the liquid composition of Example 4 is uniformly sprayed onto the non-woven fabric by spraying, and the non-woven fabric is impregnated by absorption into a non-woven fabric until reaching a predetermined mass. The wet sheet of was produced. The impregnation amount of the liquid composition was 8 g / m 2 .

試験例1及び比較試験例1のウエットシートを構成する液組成物の種類、母材シートである不織布の目付、通気度、材質及び不織布に液組成物を吸収させた後の離型用液組成物の含有量を表4に示す。   Type of liquid composition constituting wet sheets of Test Example 1 and Comparative Test Example 1, weight of nonwoven fabric as base material sheet, air permeability, material and liquid composition for release after absorption of liquid composition by nonwoven fabric The content of the substance is shown in Table 4.

Figure 2019107783
Figure 2019107783

<試験例2〜9、比較試験例2〜8>
表4に示すように液組成物の種類を変え、母材シートである不織布の目付、通気度、材質を変え、試験例1、比較試験例1と同様にして不織布に液組成物を吸収させ、表4に示すように離型用液組成物の含有量、液分含有量を変えた。それ以外は、試験例1又は比較試験例1と同様にして、試験例2〜9、比較試験例2〜8のウエットシートを作製した。
<Test Examples 2 to 9, Comparative Test Examples 2 to 8>
As shown in Table 4, the type of liquid composition is changed, the basis weight, air permeability, and material of the non-woven fabric sheet are changed, and the liquid composition is absorbed by the non-woven fabric in the same manner as in Test Example 1 and Comparative Test Example 1. As shown in Table 4, the content and liquid content of the liquid composition for mold release were changed. Wet sheets of Test Examples 2 to 9 and Comparative Test Examples 2 to 8 were produced in the same manner as Test Example 1 or Comparative Test Example 1 except for the above.

<比較試験及び評価その2>
試験例1〜9、比較試験例1〜8の17種類の液組成物を含浸したウエットシートをそれぞれ手に持って、予めアセトンで脱脂した厚さ1mm、たて150mm、よこ70mmのSUS基板を水平に置いた状態にしてから、ウエットシートをSUS基板の表面全体に沿って移動し、温度25℃で18時間乾燥して基板表面に離型膜を形成した。次に述べる方法で、(6) 上記17種類の作製直後のウエットシートの異常の有無と、(7) 上記17種類のウエットシートによる液組成物の成膜性と、(8) 成膜後の樹脂層の剥離性(離型性)を調べた。これらの結果を表5に示す。
<Comparative test and evaluation part 2>
Each of the wet sheets impregnated with the 17 types of liquid compositions of Test Examples 1 to 9 and Comparative Test Examples 1 to 8 is hand-held, and is degreased with acetone in advance, and a SUS substrate of 1 mm in thickness, 150 mm in height and 70 mm in width was degreased in advance. After being placed horizontally, the wet sheet was moved along the entire surface of the SUS substrate and dried at 25 ° C. for 18 hours to form a release film on the substrate surface. In the method described next, (6) presence or absence of abnormality of the wet sheet immediately after the above 17 types of preparation, (7) film formability of the liquid composition by the above 17 types of wet sheets, and (8) after film formation The releasability (mold releasability) of the resin layer was examined. These results are shown in Table 5.

(6) ウエットシートの異常の有無
試験例1〜9、比較試験例1〜8の17種類の作製直後のウエットシートを、10秒間垂直にしてウエットシートから液が滴り落ちるか否かを調べた。作製直後のウエットシートから液が滴り落ちなかった場合を[異常無し」と判定し、作製直後のウエットシートから液が滴り落ちた場合を「異常有り」と判定した。
(6) Existence of Abnormality of Wet Sheet The wet sheets immediately after preparation of 17 types of Test Examples 1 to 9 and Comparative Test Examples 1 to 8 were vertically made for 10 seconds to check whether the liquid drips from the wet sheet or not. . The case where the liquid did not drip from the wet sheet immediately after preparation was judged as "abnormal", and the case where the liquid dripped from the wet sheet immediately after preparation was judged as "abnormal".

(7) ウエットシートによる液組成物の成膜性
上記<比較試験及び評価その1>の「(2) 液組成物の成膜性」と同様にして、成膜性を判定した。
(7) Film Formability of Liquid Composition by Wet Sheet The film formability was determined in the same manner as “(2) Film formability of liquid composition” in the above <Comparison Test and Evaluation 1>.

(8) ウエットシートによる成膜後の樹脂層の剥離性(離型性)
上記<比較試験及び評価その1>の「(4) 金型からの樹脂層の剥離性」と同様にして、剥離性を判定した。
(8) Peelability (releasability) of resin layer after film formation by wet sheet
The releasability was determined in the same manner as "(4) Releasability of the resin layer from the mold" in the above <Comparison Test and Evaluation 1>.

Figure 2019107783
Figure 2019107783

表5から明らかなように、比較試験例1では、不織布の目付が20g/m2と小さ過ぎ、通気度が300cm3/cm2/secと高過ぎ、かつ液組成物の液分含有量が5g/cm2と少過ぎたことから、ウエットシートをSUS基板表面に沿って移動したときにシートが破れるともに、塗膜が薄過ぎた。このため、成膜性は良好であったが、樹脂層の剥離性は不良であった。 As apparent from Table 5, in Comparative Test Example 1, the basis weight of the non-woven fabric is too small at 20 g / m 2 , the air permeability is too high at 300 cm 3 / cm 2 / sec, and the liquid content of the liquid composition is Since the amount was as small as 5 g / cm 2 , when the wet sheet was moved along the surface of the SUS substrate, the sheet was torn and the coating film was too thin. For this reason, although the film formability was favorable, the peelability of the resin layer was inferior.

比較試験例2では、不織布の目付が150g/m2と大き過ぎ、通気度が0.5cm3/cm2/secと低過ぎ、かつ液組成物の液分含有量が300g/cm2と多過ぎたことから、作製直後のウエットシートを手に持った状態で、ウエットシートから液組成物が滴り落ち、ウエットシートが異常であった。また樹脂層の剥離性は不良であった。更にウエットシートも硬く、湾曲した基材表面への均一な厚さの塗膜を形成できなかった。 In Comparative Test Example 2, the basis weight of the non-woven fabric is too large at 150 g / m 2 , the air permeability is too low at 0.5 cm 3 / cm 2 / sec, and the liquid content of the liquid composition is as large as 300 g / cm 2. Since it passed, in the state which held the wet sheet immediately after preparation, the liquid composition dripped from the wet sheet, and the wet sheet was abnormal. Moreover, the peelability of the resin layer was unsatisfactory. Furthermore, the wet sheet was also hard and could not form a coating film of uniform thickness on the curved substrate surface.

比較試験例3では、液組成物中の固形分の割合が0.4質量%の比較例1の液組成物を用いたため、作製直後のウエットシートの異常は無く、成膜性も良好であったが。樹脂層の剥離性は不良であった。   In Comparative Test Example 3, since the liquid composition of Comparative Example 1 in which the ratio of solid content in the liquid composition was 0.4% by mass was used, there was no abnormality in the wet sheet immediately after preparation, and the film forming property was also good. Hmm. The removability of the resin layer was poor.

比較試験例4では、液組成物中の固形分の割合が10.3質量%の比較例2の液組成物を用いたため、作製直後のウエットシートの異常は無かったが、液組成物の粘度が高過ぎて、ウエットシートが硬くかつ均一な塗膜を形成できず成膜性が不良であった。また樹脂層の剥離性も不良であった。   In Comparative Test Example 4, since the liquid composition of Comparative Example 2 in which the ratio of solid content in the liquid composition was 10.3% by mass was used, there was no abnormality in the wet sheet immediately after preparation, but the viscosity of the liquid composition Is too high, the wet sheet can not form a hard and uniform coating film, and the film forming property is poor. In addition, the removability of the resin layer was also poor.

比較試験例5では、液組成物中のF化合物の割合が0.001質量%の比較例3の液組成物を用いたため、作製直後のウエットシートの異常は無く、成膜性は良好であったが、樹脂層の剥離性が不良であった。   In Comparative Test Example 5, since the liquid composition of Comparative Example 3 in which the proportion of the F compound in the liquid composition is 0.001% by mass was used, there was no abnormality in the wet sheet immediately after preparation, and the film forming property was good. However, the removability of the resin layer was poor.

比較試験例6では、液組成物中のF化合物の割合が0.525質量%の比較例4の液組成物を用いたため、作製直後のウエットシートの異常は無かったが、液組成物中のF化合物の割合が高過ぎて、均一な塗膜を形成できず成膜性が不良であった。また樹脂層の剥離性も不良であった。   In Comparative Test Example 6, since the liquid composition of Comparative Example 4 in which the ratio of the F compound in the liquid composition was 0.525 mass% was used, there was no abnormality in the wet sheet immediately after preparation, but in the liquid composition The ratio of the F compound was too high to form a uniform coating film, and the film forming property was poor. In addition, the removability of the resin layer was also poor.

比較試験例7では、液組成物にPAGを含んでいない比較例5の液組成物を用いたため、作製直後のウエットシートの異常は無かったが、液組成物がSUS基板上で弾いて、均一な塗膜を形成できず成膜性が不良であった。また樹脂層の剥離性も不良であった。   In Comparative Test Example 7, since the liquid composition of Comparative Example 5 not containing PAG was used as the liquid composition, there was no abnormality in the wet sheet immediately after the preparation, but the liquid composition bounces on the SUS substrate and becomes uniform. Film could not be formed, and the film forming property was poor. In addition, the removability of the resin layer was also poor.

比較試験例8では、液組成物にPAGをPVAに対して多く含んでいる比較例6の液組成物を用いたため、作製直後のウエットシートの異常は無く、成膜性は良好であったが、PAGが溶媒に溶け込んだため、樹脂層の剥離性が不良であった。   In Comparative Test Example 8, since the liquid composition of Comparative Example 6 containing a large amount of PAG relative to PVA was used as the liquid composition, there was no abnormality in the wet sheet immediately after preparation, and the film forming property was good. Since the PAG was dissolved in the solvent, the removability of the resin layer was poor.

これに対して、試験例1〜9では、液組成物中の各原料成分の含有量が本発明第1の観点の液組成物の要件を満たし、かつ不織布の目付量、通気度、不織布に対して液組成物の液分の含有割合が本発明第4の観点のウエットシートの要件を満たしているため、作製直後のすべてのウエットシートに異常は無く、かつSUS基板における液組成物の成膜性及び樹脂層の剥離性がすべて良好であった。   On the other hand, in Test Examples 1 to 9, the contents of the respective raw material components in the liquid composition satisfy the requirements of the liquid composition according to the first aspect of the present invention, and the basis weight of the non-woven fabric, the air permeability, the non-woven fabric On the other hand, since the content ratio of the liquid component of the liquid composition satisfies the requirements of the wet sheet according to the fourth aspect of the present invention, there is no abnormality in all wet sheets immediately after preparation, and the formation of the liquid composition in the SUS substrate The film properties and the removability of the resin layer were all good.

本発明の離型用液組成物及びこの液組成物を含浸したウエットシートは、プレス成形法、FRP成形法等により樹脂成形体を作る場合に、樹脂成形体を金型等から容易に離型させる分野に用いられる。   The liquid composition for mold release according to the present invention and the wet sheet impregnated with the liquid composition can be easily molded from the resin molded product from a mold or the like when the resin molded product is produced by a press molding method, FRP molding method or the like. Used in the field of

Claims (6)

ポリビニルアルコール(PVA)、フッ素化合物(F化合物)及び水を含有する離型用液組成物であって、
前記液組成物が更に炭素数1〜3の範囲にある1種又は2種以上のアルコールを前記液組成物100質量%に対して0質量%〜40質量%含み、かつポリアルキレングリコール(PAG)を含み、
前記液組成物100質量%に対して、前記液組成物中の固形分である前記ポリビニルアルコールと前記フッ素化合物と前記ポリアルキレングリコールを合計して0.5質量%〜10質量%含み、
前記ポリビニルアルコールと前記ポリアルキレングリコールを合計した第1質量と前記フッ素化合物の第2質量の比率が第1質量:第2質量=80〜99.9:0.1〜20であり、
前記ポリアルキレングリコール(PAG)の質量に対する前記第1質量(PAG+PVAの質量)の割合(PAG/(PAG+PVA))が0.5質量%〜20質量%であり、
前記フッ素化合物が下記式(1)で表されるノニオン系フッ素化合物であることを特徴とする離型用液組成物。
Figure 2019107783
但し、式(1)中、Rf1及びRf2は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、前記Rf1及びRf2は、直接結合して環状を形成していてもよいし、酸素原子又は窒素原子を介して結合し、複素環を形成していてもよい。更に、Rf3は、炭素数1〜6であって直鎖状又は分枝状のペルフルオロアルキレン基である。
また、上記式(1)中、R1は、水素原子又はメチル基である。また、R2は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。
It is a liquid composition for mold release containing polyvinyl alcohol (PVA), a fluorine compound (F compound) and water,
The liquid composition further contains 0% by mass to 40% by mass, relative to 100% by mass of the liquid composition, of one or more alcohols having a carbon number in the range of 1 to 3 and a polyalkylene glycol (PAG) Including
The total content of the polyvinyl alcohol, the fluorine compound, and the polyalkylene glycol, which are solid components in the liquid composition, is 0.5% by mass to 10% by mass with respect to 100% by mass of the liquid composition.
The ratio of the first mass of the total of the polyvinyl alcohol and the polyalkylene glycol to the second mass of the fluorine compound is first mass: second mass = 80 to 99.9: 0.1 to 20,
The ratio (PAG / (PAG + PVA)) of the first mass (mass of PAG + PVA) to the mass of the polyalkylene glycol (PAG) is 0.5 mass% to 20 mass%.
The liquid composition for mold release, wherein the fluorine compound is a nonionic fluorine compound represented by the following formula (1).
Figure 2019107783
However, in the formula (1), Rf 1 and Rf 2 are each a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, which is the same as or different from each other. The Rf 1 and Rf 2 may be directly bonded to form a ring, or may be bonded via an oxygen atom or a nitrogen atom to form a heterocycle. Furthermore, Rf 3 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms.
Further, in the above formula (1), R 1 is a hydrogen atom or a methyl group. Further, R 2 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.
前記式(1)で表されるノニオン系フッ素化合物が下記式(2)で表されるノニオン系フッ素化合物である請求項1記載の離型用液組成物。
Figure 2019107783
但し、式(2)中、Rf4及びRf5は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、Rf6は、炭素数1〜6であって直鎖状又は分枝状のペルフルオロアルキレン基である。また、Xは、酸素原子、窒素原子又はCF2基である。 また、上記式(2)中、R3は、水素原子又はメチル基である。また、R4は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。
The liquid composition for mold release according to claim 1, wherein the nonionic fluorine compound represented by the formula (1) is a nonionic fluorine compound represented by the following formula (2).
Figure 2019107783
However, in the formula (2), Rf 4 and Rf 5 are each a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, which is the same as or different from each other. Rf 6 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms. In addition, X is an oxygen atom, a nitrogen atom or a CF 2 group. Further, in the above formula (2), R 3 is a hydrogen atom or a methyl group. R 4 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.
前記式(1)で表されるノニオン系フッ素化合物が下記式(3)で表されるノニオン系フッ素化合物である請求項1記載の離型用液組成物。
Figure 2019107783
但し、式(3)中、m及びlは、それぞれ同一又は互いに異なる1〜6の整数である。また、Rf7は、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキレン基である。また、上記式(3)中、R5は、水素原子又はメチル基である。また、R6は、炭素数1〜8の直鎖状又は分枝鎖状のアルキル基である。更に、nは、3〜50の整数である。
The liquid composition for mold release according to claim 1, wherein the nonionic fluorine compound represented by the formula (1) is a nonionic fluorine compound represented by the following formula (3).
Figure 2019107783
However, in Formula (3), m and l are respectively the same or mutually different integers of 1 to 6. Rf 7 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms. Further, in the above formula (3), R 5 is a hydrogen atom or a methyl group. R 6 is a linear or branched alkyl group having 1 to 8 carbon atoms. Furthermore, n is an integer of 3 to 50.
請求項1ないし3いずれか1項に記載の液組成物を含浸したウエットシートであって、
シート母材が30g/m2〜100g/m2の目付と1cm3/cm2/sec〜250cm3/cm2/secの通気度を有する不織布からなり、前記不織布の単位面積当たり前記液組成物を10g/m2〜200g/m2の割合で含むことを特徴とするウエットシート。
A wet sheet impregnated with the liquid composition according to any one of claims 1 to 3;
Seat member is made of a nonwoven fabric having air permeability of 30g / m 2 ~100g / m 2 of basis weight and 1cm 3 / cm 2 / sec~250cm 3 / cm 2 / sec, the liquid composition per unit area of the nonwoven fabric wet sheet characterized by comprising at a rate of 10g / m 2 ~200g / m 2 .
前記不織布がポリプロピレン(PP)繊維、ポリエチレンテレフタレート(PET)繊維、ナイロン繊維、レーヨン繊維、パルプ繊維及びガラス繊維からなる群より選ばれた1種又は2種以上を混合した繊維からなり、前記不織布が複数枚積層されてなる請求項4記載のウエットシート。   The non-woven fabric is composed of fibers obtained by mixing one or more selected from the group consisting of polypropylene (PP) fibers, polyethylene terephthalate (PET) fibers, nylon fibers, rayon fibers, pulp fibers and glass fibers, and the non-woven fabric is The wet sheet according to claim 4, wherein a plurality of sheets are laminated. 請求項1ないし3いずれか1項に記載の液組成物を含浸したウエットシート又は請求項4もしくは5記載のウエットシートを基材表面に沿って移動して前記基材表面に前記液組成物を塗布し、前記塗布した液組成物を乾燥することにより、前記基材表面に離型性のある塗膜を形成する方法。   A wet sheet impregnated with the liquid composition according to any one of claims 1 to 3 or a wet sheet according to claim 4 or 5 is moved along the surface of a substrate to bring the liquid composition onto the surface of the substrate A method of forming a coating film having releasability on the surface of the substrate by applying and drying the applied liquid composition.
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