JP2019105108A - Aluminum single pipe - Google Patents

Aluminum single pipe Download PDF

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JP2019105108A
JP2019105108A JP2017239336A JP2017239336A JP2019105108A JP 2019105108 A JP2019105108 A JP 2019105108A JP 2017239336 A JP2017239336 A JP 2017239336A JP 2017239336 A JP2017239336 A JP 2017239336A JP 2019105108 A JP2019105108 A JP 2019105108A
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aluminum
outer diameter
single pipe
diameter
axial direction
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JP7125081B2 (en
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隆之 森本
Takayuki Morimoto
隆之 森本
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FOR BUILD CO Ltd
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Abstract

To improve a point that a conventional single pipe easily rolls in a circumferential direction since an outer shape is a circle and that single pipes with a swollen central part in an axial direction do not have a stable packing style and be easily collapsed.SOLUTION: An aluminum single pipe 1 of this invention is made of aluminum, has a same size as a diameter specified outer diameter of a carbon steel pipe with a general structure specified in JISG3444, and includes a flat portion 2 formed by removing a wall thickness with an arc-shaped cross section specified as a chord length of 10 to 50% of an outer diameter in an axial direction in at least one position of an outer periphery.SELECTED DRAWING: Figure 1

Description

本発明は、鉄鋼製よりも軽量で、周方向への転動を防止して扱いが容易なアルミ製単管に関するものである。   The present invention relates to an aluminum single pipe which is lighter than steel and is easy to handle by preventing rolling in the circumferential direction.

建築や建築工事で用いられる資材に「単管」(又は「パイプ」)と称されるものがある。単管は、建築現場において主に足場を組むために用いられ、JISG3444による一般構造炭素鋼鋼管が採用され、その直径規格は外径48.6mmとされ、長さは360〜6000mmの範囲で多数種存在する。6000mmを超える種類が存在しない理由は、長さが長くなると直立(起立)させた際に自重で時間経過に連れて歪みが生じるからである。   Materials used in construction and construction work include those called "single pipes" (or "pipes"). A single pipe is mainly used to assemble a scaffold in a construction site, and a general structure carbon steel pipe according to JIS G 3444 is adopted, the diameter standard is set to 48.6 mm in outer diameter, and the length is in a range of 360 to 6000 mm. Exists. The reason why there is no type exceeding 6000 mm is that when the length is increased, distortion occurs with time by weight when standing up.

単管は、一般的に用いられる基本的な資材であることと、基本資材であるがゆえに他の資材のバリエーションが豊富であること、また、一定の強度も把握できていてかつ保証されていることから、大抵の現場でかなりの本数が用いられるのであるが、鉄鋼製であるため、現場への運搬等で多量の単管を移動させたり足場などを組むために扱ったりするのが作業員にとって重労働となっていた。   A single pipe is a basic material that is generally used, that the basic material is rich in variations of other materials, and that a certain strength can be grasped and guaranteed. Therefore, although a considerable number is used in most sites, it is made of steel, so it is for workers to handle to move a large number of single pipes or build a scaffold etc. by transportation to the site etc. It was hard work.

そこで、特許文献1では、長手方向の両端部において、外径が平均の外径よりも細く、かつ肉厚が平均の肉厚よりも厚く、長手方向の中央部において、外径が平均の外径よりも太く、かつ肉厚が平均の肉厚よりも薄く、さらに両端部から中央部までの外径および肉厚の変化が滑らかとされたアルミニウム製単管を提案し、強度的な性能を維持したまま、軽量で扱いやすい単管を実現している。   Therefore, in Patent Document 1, the outer diameter is smaller than the average outer diameter at both end portions in the longitudinal direction and the thickness is larger than the average thickness at the central portion in the longitudinal direction. We propose a single aluminum tube that is thicker than the diameter, thinner than the average thickness, and smooth in outer diameter and thickness variation from both ends to the center, While maintaining it, a lightweight, easy-to-use single tube is realized.

しかしながら、特許文献1は、従来の鉄鋼製の単管と同様に、断面が円形であるために周方向へ転動しやすいといった問題、さらには軸方向の中央部が膨出しているために例えば多数本を運搬する際の荷姿が安定せず、荷崩れしやすいといった問題があった。   However, Patent Document 1 has a problem that it is easy to roll in the circumferential direction because the cross section is circular as in the case of a conventional single steel tube, and further, for example, because the central portion in the axial direction bulges. There was a problem that the packing style when transporting a large number of books was unstable and it was easy for the cargo to collapse.

特開平9−158500号公報JP-A-9-158500

解決しようとする問題は、従来の単管では外形状が円であるために周方向へ転動しやすい、特許文献1では軸方向の中央部が膨出しているために例えば多数本を運搬する際の荷姿が安定せず、荷崩れしやすい、といった点である。   The problem to be solved is that, in the conventional single tube, the outer shape is circular, so it is easy to roll in the circumferential direction. In Patent Document 1, for example, a large number of tubes are transported because the central portion in the axial direction bulges. It is a point that the packing style at the time is unstable and it is easy to collapse.

本発明のアルミ製単管は、材質をアルミニウムとし、JISG3444に規格される一般構造炭素鋼鋼管の直径規格外径と同一寸法で、少なくとも外周の1箇所に、外径に対して10〜50%の弦長で規定される断面円弧状の肉厚を削除した平坦部を軸方向に有したことを特徴としている。   The aluminum single pipe of the present invention is made of aluminum and has the same dimensions as the diameter standard outer diameter of a general structure carbon steel pipe standardized to JIS G 3444, and at least one place on the outer periphery at 10 to 50% of the outer diameter It has the flat part which removed the thickness of a section circular arc shape specified by the chord length of a shaft in the direction of an axis.

本発明のアルミ製単管は、材質をアルミニウムとしたことで、同一外径の従来の鉄鋼製の単管と較べて軽量化が図れる。また、本発明は、外周の少なくとも1箇所に平坦部を有することで、周方向への転動が抑制される。さらには、本発明は、軸方向で断面形状が一定であることから、特許文献1のように切断する箇所で強度が異なることがないと共に、複数をまとめて運搬する際にも荷姿が安定し、荷崩れが生じにくいという利点もある。   The aluminum single pipe of the present invention can be made lighter as compared with a conventional steel single pipe of the same outer diameter by using aluminum as the material. Further, according to the present invention, rolling in the circumferential direction is suppressed by having a flat portion at at least one place on the outer periphery. Furthermore, according to the present invention, since the cross-sectional shape is constant in the axial direction, the strength does not differ at the place where it is cut as in Patent Document 1, and the package appearance is stable even when transporting a plurality of pieces together. Also has the advantage of being less likely to cause a load collapse.

本発明の実施例におけるアルミ製単管であり、(a)は端面図、(b)は斜視図、である。It is an aluminum single pipe in the Example of this invention, (a) is an end elevation, (b) is a perspective view. 本発明の他の実施例におけるアルミ製単管の端面図である。It is an end elevation of an aluminum single pipe in another example of the present invention. 本発明のさらに他の実施例におけるアルミ製単管の端面図である。It is an end elevation of the aluminum single pipe | tube in the further another Example of this invention.

本発明は、従来では外形状が円であるために周方向へ転動しやすい点と、特許文献1では軸方向の中央部が膨出しているために例えば多数本を運搬する際の荷姿が安定せず、荷崩れしやすい点を、少なくとも外周の1箇所に、外径に対して10〜50%の弦長で規定される断面円弧状の肉厚を削除した平坦部を軸方向に有することで改善した。また、従来の鉄鋼製の単管が重い点については、材質をアルミニウムとすることで軽量化した。   In the present invention, in the prior art, because the outer shape is circular, it is easy to roll in the circumferential direction, and in Patent Document 1, the central part in the axial direction is bulging. Is not stable, and the flat part where the thickness of circular arc shaped cross section defined by the chord length of 10 to 50% with respect to the outer diameter is removed in the axial direction at the point where the load collapses easily It improved by having. Moreover, about the point where the conventional steel single pipe is heavy, the weight was reduced by using aluminum as the material.

本発明のアルミ製単管は、材質をアルミニウムとしているが、JISG3444に規格される一般構造炭素鋼鋼管の直径規格外径と同一寸法であって、必要とする剛性を有し、かつ軽量であることを満たすならば、アルミニウム合金でも構わない。そして、アルミニウムを採用した理由は、まず、軽量化が可能で、比較的安価だからである。   The aluminum single pipe of the present invention is made of aluminum but has the same dimensions as the diameter standard outer diameter of a general structure carbon steel pipe standardized according to JIS G 3444, and has the required rigidity and is lightweight An aluminum alloy may be used if it meets the requirements. And, the reason for adopting aluminum is that it can be reduced in weight and relatively inexpensive.

また、本発明のアルミ製単管は、JISG3444に規格される一般構造炭素鋼鋼管の直径規格外径(例えば48.6mm)を基準とし、外径寸法はこれと同一(この場合48.6mm)としている。この理由は、例えばクランプ等の従来の他の資材をそのまま使うことができるからである。   The aluminum single pipe of the present invention is based on the diameter standard outer diameter (for example, 48.6 mm) of a general structure carbon steel pipe standardized according to JIS G 3444, and the outer diameter size is the same as this (in this case 48.6 mm) And The reason is that other conventional materials such as clamps can be used as they are.

そして、本発明のアルミ製単管において、平坦部は、外径に対して10%より短い弦長で規定される断面円弧状の肉厚を削除した場合は軽量効果と周方向への転動抑制効果に乏しく、一方で、外径に対して50%より長い弦長で規定される断面円弧状の肉厚を削除した場合は単管ではなく角管となってしまい、単管用の従来の他の資材を使うことができなくなる可能性がある。   And, in the aluminum single pipe of the present invention, when the flat portion has a thickness of an arc-shaped cross section defined by a chord length shorter than 10% with respect to the outer diameter, the light weight effect and rolling in the circumferential direction In the case where the thickness of the arc-shaped cross section defined by the chord length longer than 50% with respect to the outer diameter is deleted, the tube becomes a square tube instead of a single tube, and the conventional one for single tube There is a possibility that other materials can not be used.

さらに、本発明のアルミ製単管は、上記構成において、JISG3444に規格される一般構造炭素鋼鋼管の直径規格外径を基準としたときの最大曲げモーメントMmaxが、−50kN・cm以内に収まる断面積となるように、具体的には、平坦部の数(2〜4)と平坦部とする肉厚の削除量、内径(平坦部以外の肉厚)を、それぞれ調整する。   Furthermore, in the above-described configuration, the aluminum single pipe of the present invention has a maximum bending moment Mmax which falls within -50 kN · cm, based on the diameter standard outer diameter of the general structure carbon steel pipe standardized in JIS G3444. Specifically, the number of flat portions (2 to 4), the amount of deletion of the thickness of the flat portions, and the inner diameter (thickness of layers other than flat portions) are adjusted so as to obtain the area.

こうすることで、上記の軽量化、周方向への転動抑制、荷姿安定、他の資材の使用の柔軟性の効果を損なうことなく、一般構造炭素鋼鋼管と同一外径種においての最大曲げモーメントについて使用許容範囲の強度を維持することができる。   By doing this, the maximum in the same outer diameter type as the general structure carbon steel pipe is achieved without impairing the effects of the above-described weight reduction, circumferential rolling suppression, packing shape stability, and flexibility of use of other materials. Allowable strength of bending moment can be maintained.

以下、本発明の実施例について、図1〜図3を参照して説明する。本発明のアルミ製単管1は、材質をアルミニウムとし、JISG3444に規格される一般構造炭素鋼鋼管の例えばSTK500の単管の直径規格外径48.6mmと同一外径寸法で、例えば本実施例では90°離間した直径対向位置の4箇所(2対)に、外径に対して38%(図1)、10%(図2)、50%(図3)の弦長で規定される断面円弧状の肉厚を削除した平坦部2を軸方向に有している。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 to 3. The aluminum single pipe 1 of the present invention is made of aluminum, and has the same outside diameter as the diameter standard outside diameter 48.6 mm of a single pipe of STK 500, for example, a general structure carbon steel pipe standardized to JIS G3444. In the cross section defined by the chord length of 38% (Fig. 1), 10% (Fig. 2) and 50% (Fig. 3) with respect to the outer diameter at four points (two pairs) of diametrically opposed positions separated by 90 °. It has the flat part 2 which removed circular arc-like thickness in the axial direction.

そして、本実施例では、直径対向位置で4箇所(2対)の平坦部2を有した状態での断面積を、STK500を基準としたときの最大曲げモーメントMmaxが−50kN・cm以内に収まるように、内径を例えば39.0mmに固定した。   In the present embodiment, the maximum bending moment Mmax with respect to STK 500 falls within -50 kN cm when the cross-sectional area in the state of having four flat portions 2 (two pairs) at diametrically opposed positions is used as a reference. Thus, the inner diameter was fixed to, for example, 39.0 mm.

以下、STK500と、本発明のアルミ製単管1の仕様と重量と最大曲げモーメントMmaxを比較した結果について説明する。以下の比較で用いた本発明のアルミ製単管1はJISH4080に規格される6061から作成した。   Hereafter, the result of having compared STK500 and the specification of aluminum single pipe 1 of this invention, a weight, and the largest bending moment Mmax is demonstrated. The aluminum single pipe 1 of the present invention used in the following comparison was prepared from 6061 standardized by JISH 4080.

(STK500)
外径:48.6mm
平坦部:無し
基準強度:350N/mm2
断面積:348.3mm2
断面係数:3830mm3
重量:2.74kg/m
最大曲げモーメント(Mmax):134.0kN・cm
(STK500)
Outer diameter: 48.6 mm
Flat part: None Reference strength: 350 N / mm 2
Cross-sectional area: 348.3 mm 2
Section modulus: 3830 mm 3
Weight: 2.74 kg / m
Maximum bending moment (Mmax): 134.0 kN cm

(図1:平坦部2が外径に対して38%の弦長)
外径:48.6mm
平坦部:有り(4箇所)
基準強度:230N/mm2
断面積:572.7mm2
断面係数:6026.1mm3
重量:1.56kg/m
最大曲げモーメント(Mmax):138.6kN・cm
・STK500とのMmax差:+4.6kN.cm
・STK500との重量差:−1.18kg/m
(Figure 1: The flat part 2 has a chord length of 38% of the outer diameter)
Outer diameter: 48.6 mm
Flat part: With (4 places)
Reference strength: 230 N / mm 2
Cross-sectional area: 572.7 mm 2
Section modulus: 6026.1 mm 3
Weight: 1.56 kg / m
Maximum bending moment (Mmax): 138.6 kN cm
Mmax difference with STK 500: +4.6 kN. cm
・ Weight difference with STK 500: -1.18 kg / m

(図2:平坦部2が外径に対して10%の弦長)
外径:48.6mm
平坦部:有り(4箇所)
基準強度:230N/mm2
断面積:320.0mm2
断面係数:3800mm3
重量:0.86kg/m
最大曲げモーメント(Mmax):87.4kN・cm
・STK500とのMmax差:−46.6kN・cm
・STK500との重量差:−1.88kg/m
(Figure 2: Flat portion 2 has a chord length of 10% of the outer diameter)
Outer diameter: 48.6 mm
Flat part: With (4 places)
Reference strength: 230 N / mm 2
Cross-sectional area: 320.0 mm 2
Section modulus: 3800 mm 3
Weight: 0.86 kg / m
Maximum bending moment (Mmax): 87.4 kN cm
· Mmax difference with STK 500: -46.6 kN · cm
・ Weight difference with STK 500: -1.88 kg / m

(図3:平坦部2が外径に対して50%の弦長)
外径:48.6mm
平坦部:有り(4箇所)
基準強度:230N/mm2
断面積:820.0mm2
断面係数:8300mm3
重量:2.21kg/m
最大曲げモーメント(Mmax):190.9kN・cm
・STK500とのMmax差:+56.8kN・cm
・STK500との重量差:−0.53kg/m
(Figure 3: The flat part 2 has a chord length of 50% of the outer diameter)
Outer diameter: 48.6 mm
Flat part: With (4 places)
Reference strength: 230 N / mm 2
Cross sectional area: 820.0 mm 2
Section modulus: 8300 mm 3
Weight: 2.21 kg / m
Maximum bending moment (Mmax): 190.9 kN cm
・ Mmax difference with STK500: +56.8 kN · cm
-Weight difference with STK 500: -0.53 kg / m

以上のように、本発明のアルミ製単管1は、材質をアルミニウムとし、外径側の一部肉厚を削除していることで軽量化が図られ、また、平坦部2を有することで周方向への転動を防止できる。また、平坦部2は軸方向に一様に連続しているので、複数本をまとめて運搬する場合の荷姿が安定し、荷崩れが生じることが抑制される。   As described above, the aluminum single pipe 1 according to the present invention is made of aluminum and the partial thickness on the outer diameter side is removed, so that weight reduction is achieved, and the flat portion 2 is provided. It can prevent rolling in the circumferential direction. In addition, since the flat portion 2 is uniformly continuous in the axial direction, the package shape in the case of collectively carrying a plurality of pieces is stabilized, and the occurrence of a load collapse is suppressed.

さらに、本発明のアルミ製単管1は、JISG3444に規格される一般構造炭素鋼鋼管の直径規格外径を基準としたときの最大曲げモーメントMmaxの差が−50kN・cm以上に収まる断面積となるように、平坦部2の数や弦長、さらには内径を調整することで、上記効果と共に強度を鉄鋼製の単管並に維持することができる。   Furthermore, the single-tube aluminum tube 1 of the present invention has a cross-sectional area in which the difference in maximum bending moment Mmax is within −50 kN · cm or more based on the diameter standard outer diameter of the general structure carbon steel pipe standardized in JIS G3444. Thus, by adjusting the number of flat portions 2, the chord length, and the inner diameter, it is possible to maintain the strength as well as the above-mentioned effects similar to a single steel pipe.

1 アルミ製単管
2 平坦部
1 Aluminum single pipe 2 Flat part

Claims (2)

建築・建設現場で用いる単管であって、材質をアルミニウムとし、JISG3444に規格される一般構造炭素鋼鋼管の直径規格外径と同一寸法で、少なくとも外周の1箇所に、外径に対して10〜50%の弦長で規定される断面円弧状の肉厚を削除した平坦部を軸方向に有したことを特徴とするアルミ製単管。   A single pipe used in construction and construction sites, made of aluminum and of the same size as the diameter standard outer diameter of a general structure carbon steel pipe standardized according to JIS G 3444, at least at one location on the outer periphery, 10 against the outer diameter An aluminum single pipe characterized by having a flat portion in the axial direction from which a thickness of a cross-sectional arc shape defined by a chord length of -50% is removed in the axial direction. JISG3444に規格される一般構造炭素鋼鋼管の直径規格外径を基準としたときの最大曲げモーメントMmaxの差が−50kN・cm以上に収まる断面積であることを特徴とする請求項1記載のアルミ製単管。   The aluminum according to claim 1, characterized in that the difference in maximum bending moment Mmax based on the diameter standard outer diameter of the general structure carbon steel pipe standardized in JIS G3444 is within -50 kN · cm or more. Single tube made.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5553140U (en) * 1978-10-05 1980-04-09
JP2001214570A (en) * 2000-02-03 2001-08-10 Nippon Light Metal Co Ltd Aluminum alloy extruded structural angle for structural body and its manufacturing method
JP2004360318A (en) * 2003-06-05 2004-12-24 Nikkeikin Aluminium Core Technology Co Ltd Scaffold for detached house
JP2007154523A (en) * 2005-12-06 2007-06-21 Shin Sanko Kokan:Kk Small diameter steel pipe made of checkered steel plate
JP2015030021A (en) * 2013-08-05 2015-02-16 株式会社神戸製鋼所 Aluminum alloy extruded pipe for structural member, and car body structural member

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5553140U (en) * 1978-10-05 1980-04-09
JP2001214570A (en) * 2000-02-03 2001-08-10 Nippon Light Metal Co Ltd Aluminum alloy extruded structural angle for structural body and its manufacturing method
JP2004360318A (en) * 2003-06-05 2004-12-24 Nikkeikin Aluminium Core Technology Co Ltd Scaffold for detached house
JP2007154523A (en) * 2005-12-06 2007-06-21 Shin Sanko Kokan:Kk Small diameter steel pipe made of checkered steel plate
JP2015030021A (en) * 2013-08-05 2015-02-16 株式会社神戸製鋼所 Aluminum alloy extruded pipe for structural member, and car body structural member

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