JP2019103767A - Ultrasonic sealing method and ultrasonic sealing device - Google Patents

Ultrasonic sealing method and ultrasonic sealing device Download PDF

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Publication number
JP2019103767A
JP2019103767A JP2018012395A JP2018012395A JP2019103767A JP 2019103767 A JP2019103767 A JP 2019103767A JP 2018012395 A JP2018012395 A JP 2018012395A JP 2018012395 A JP2018012395 A JP 2018012395A JP 2019103767 A JP2019103767 A JP 2019103767A
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JP
Japan
Prior art keywords
ultrasonic
continuous web
horn
anvil
sealing method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2018012395A
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Japanese (ja)
Inventor
二宮 彰秀
Akihide Ninomiya
彰秀 二宮
山本 広喜
Koki Yamamoto
広喜 山本
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Unicharm Corp
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Unicharm Corp
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Publication date
Application filed by Unicharm Corp filed Critical Unicharm Corp
Priority to JP2018012395A priority Critical patent/JP2019103767A/en
Publication of JP2019103767A publication Critical patent/JP2019103767A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B29C65/083Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil
    • B29C65/087Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil using both a rotary sonotrode and a rotary anvil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7879Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path
    • B29C65/7882Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path said parts to be joined moving in a circular path
    • B29C65/7885Rotary turret joining machines, i.e. having several joining tools moving around an axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7888Means for handling of moving sheets or webs
    • B29C65/7894Means for handling of moving sheets or webs of continuously moving sheets or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/23Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations
    • B29C66/232Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations said joint lines being multiple and parallel, i.e. the joint being formed by several parallel joint lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/346Making joints having variable thicknesses in the joint area, e.g. by using jaws having an adapted configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/729Textile or other fibrous material made from plastics
    • B29C66/7294Non woven mats, e.g. felt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81433General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81463General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
    • B29C66/81465General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint one placed behind the other in a single row in the feed direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822Transmission mechanisms
    • B29C66/8221Scissor or lever mechanisms, i.e. involving a pivot point
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822Transmission mechanisms
    • B29C66/8226Cam mechanisms; Wedges; Eccentric mechanisms
    • B29C66/82263Follower pin or roller cooperating with a groove
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8242Pneumatic or hydraulic drives
    • B29C66/82421Pneumatic or hydraulic drives using an inflatable element positioned between the joining tool and a backing-up part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8324Joining or pressing tools pivoting around one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
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    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8351Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
    • B29C66/83511Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
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    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8351Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
    • B29C66/83511Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums
    • B29C66/83517Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums said rollers, cylinders or drums being hollow
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/92Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/924Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/9241Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
    • B29C66/92451Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power using joining tools having different pressure zones or using several joining tools with different pressures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/93Measuring or controlling the joining process by measuring or controlling the speed
    • B29C66/934Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed
    • B29C66/93451Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed by controlling or regulating the rotational speed, i.e. the speed of revolution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/94Measuring or controlling the joining process by measuring or controlling the time
    • B29C66/949Measuring or controlling the joining process by measuring or controlling the time characterised by specific time values or ranges
    • B29C66/9492Measuring or controlling the joining process by measuring or controlling the time characterised by specific time values or ranges in explicit relation to another variable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/951Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools
    • B29C66/9511Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools by measuring their vibration frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/951Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools
    • B29C66/9512Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools by controlling their vibration frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/951Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools
    • B29C66/9516Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools by controlling their vibration amplitude
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/959Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables
    • B29C66/9592Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables in explicit relation to another variable, e.g. X-Y diagrams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/433Casing-in, i.e. enclosing an element between two sheets by an outlined seam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81463General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
    • B29C66/81469General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint one placed next to the other in a single line transverse to the feed direction, e.g. shoulder to shoulder sonotrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/4871Underwear
    • B29L2031/4878Diapers, napkins

Abstract

To allow residual vibration to be damped quickly.SOLUTION: An ultrasonic sealing method comprises repeatedly performing ultrasonic sealing processing on a continuous web (30) of a conveyed absorbent article, thereby forming multiple seals spaced in the conveyance direction of the continuous web (30). The ultrasonic sealing processing involves: a clamping step in which an ultrasonic horn (8) and an anvil (14) clamp the continuous web (30); a seal forming step in which a seal (S) is formed in the continuous web (30) by the ultrasonic horn (8) vibrating upon receiving ultrasonic waves generated by an ultrasonic generator (9); and a clamping release step in which the clamping of the continuous web (30) is released after the ultrasonic generator (9) has stopped generating the ultrasonic waves and the residual vibration remaining in the ultrasonic horn (8) has stopped.SELECTED DRAWING: Figure 10

Description

本発明は、超音波シール方法及び超音波シール装置に関する。   The present invention relates to an ultrasonic sealing method and an ultrasonic sealing device.

搬送される吸収性物品に係る連続ウエブ対し、超音波シール処理を繰り返し実行することにより、連続ウエブの搬送方向に間隔をおいて複数のシール部を形成する超音波シール方法は既によく知られている。   It is already well known that an ultrasonic sealing method for forming a plurality of seals at intervals in the conveyance direction of a continuous web by repeatedly performing an ultrasonic sealing process on a continuous web related to an absorbent article to be conveyed There is.

そして、前記超音波シール処理は、超音波ホーンとアンビルが連続ウエブを挟持する挟持工程と、超音波発生器が発する超音波を受けて超音波ホーンが振動することにより連続ウエブにシール部を形成するシール部形成工程と、連続ウエブの挟持を解除する挟持解除工程と、を有している。   The ultrasonic sealing process forms a seal portion on the continuous web by vibrating the ultrasonic horn by receiving the ultrasonic wave generated by the ultrasonic wave generator and the holding process in which the ultrasonic horn and the anvil hold the continuous web. Forming a seal portion, and a pinch releasing step of releasing pinching of the continuous web.

特開2002−355270号公報JP 2002-355270 A

超音波発生器が超音波の発生を停止した後にも、超音波ホーンにはノイズとしての残留振動が残留するが、従来例においては、連続ウエブの挟持を解除するタイミングを決める際に、当該残留振動の存在が全く考慮されていなかった。したがって、超音波発生器が超音波の発生を停止した後残留振動が残っている状態で、当該解除が行われていた。   Even after the ultrasonic generator stops generating ultrasonic waves, residual vibration as noise remains in the ultrasonic horn, but in the conventional example, when the timing for releasing the continuous web is determined, the residual vibration remains. The presence of vibration was not considered at all. Therefore, the cancellation is performed in a state where residual vibration remains after the ultrasonic generator stops generating the ultrasonic waves.

そして、超音波ホーンとアンビルによる挟持が成されている場合よりも、挟持が成されていない(解除されている)場合の方が、残留振動が収まりにくいため、当該解除後に残留振動がなかなか収まらずに継続する事象が発生していた。   And since residual vibration is hard to be settled when holding is not made (released) compared with the case where holding by ultrasonic horn and anvil is made, residual vibration is settled easily after the release. An event that has not occurred has occurred.

本発明は、上記のような問題を鑑みてなされたものであって、その目的とするところは、残留振動を速やかに収束させることにある。   The present invention has been made in view of the above problems, and an object of the present invention is to cause residual vibration to rapidly converge.

上記目的を達成するための主たる発明は、
搬送される吸収性物品に係る連続ウエブに対し、超音波シール処理を繰り返し実行することにより、前記連続ウエブの搬送方向に間隔をおいて複数のシール部を形成する超音波シール方法であって、
前記超音波シール処理は、
超音波ホーンとアンビルが前記連続ウエブを挟持する挟持工程と、
超音波発生器が発生させた超音波を受けて前記超音波ホーンが振動することにより、前記連続ウエブに前記シール部を形成するシール部形成工程と、
前記超音波発生器が超音波の発生を停止して前記超音波ホーンに残留する残留振動が止まった後に、前記連続ウエブの挟持を解除する挟持解除工程と、
を有することを特徴とする超音波シール方法である。
The main invention to achieve the above object is
An ultrasonic sealing method for forming a plurality of seal portions at intervals in the conveyance direction of the continuous web by repeatedly performing ultrasonic sealing processing on the continuous web related to the absorbent article to be conveyed,
The ultrasonic sealing process is
A pinching step in which an ultrasonic horn and an anvil pinch the continuous web;
A sealing portion forming step of forming the sealing portion on the continuous web by receiving ultrasonic waves generated by an ultrasonic generator and vibrating the ultrasonic horn;
A sandwiching release step of releasing the sandwiching of the continuous web after the ultrasonic generator stops the generation of ultrasonic waves and the residual vibration remaining in the ultrasonic horn stops;
It is an ultrasonic sealing method characterized by having.

本発明の他の特徴については、本明細書及び添付図面の記載により明らかにする。   Other features of the present invention will be apparent from the description of the present specification and the accompanying drawings.

本発明によれば、残留振動を速やかに収束させることが可能となる。   According to the present invention, it is possible to quickly converge residual vibration.

図1の上図は、連続ウエブ30の展開状態を示す斜視図であり、図1の下図は、シール装置1に搬送される状態の連続ウエブ30を示す斜視図である。The upper drawing of FIG. 1 is a perspective view showing the unfolded state of the continuous web 30, and the lower drawing of FIG. 1 is a perspective view showing the continuous web 30 in a state of being conveyed to the sealing device 1. 連続ウエブ30が超音波ホーン8とアンビル14とで挟持された状態を示す断面図であり、図1の下図のIX−IX断面図である。FIG. 9 is a cross-sectional view showing a state in which the continuous web 30 is held between the ultrasonic horn 8 and the anvil 14, and is a cross-sectional view along the line IX-IX in the lower part of FIG. 連続ウエブ30が超音波ホーン8とアンビル14とで挟持された状態を示す断面図であり、図1の下図及び図2のX−X断面図である。It is sectional drawing which shows the state by which the continuous web 30 was clamped by the ultrasonic horn 8 and the anvil 14, and is the lower figure of FIG. 1, and XX sectional drawing of FIG. 本実施の形態に係るシール装置1を示した図であり、図9のI−I断面図である。It is the figure which showed the seal | sticker apparatus 1 which concerns on this Embodiment, and is II sectional drawing of FIG. シール装置1の回転ドラム5及びその内部構造を示す図である。It is a figure which shows the rotary drum 5 of the sealing apparatus 1, and its internal structure. 揺動駆動部の動作を説明するための説明図である。It is an explanatory view for explaining operation of a rocking drive part. シールユニット10が連続ウエブ30を挟持している様子を示した概略図である。It is the schematic which showed a mode that the sealing unit 10 clamped the continuous web 30. FIG. 保持部52の内部構造を示す拡大図である。It is an enlarged view which shows the internal structure of the holding | maintenance part 52. FIG. シール装置1の動作状態を示すイメージ図である。It is an image figure which shows the operation state of the seal | sticker apparatus 1. FIG. 超音波シール処理に係る超音波ホーン8の振動区間と連続ウエブ30の挟持区間の関係を示すイメージ図である。It is an image figure which shows the relationship between the vibration area of the ultrasonic horn 8 which concerns on an ultrasonic sealing process, and the clamping area of continuous web 30. FIG.

本明細書及び添付図面の記載により、少なくとも以下の事項が明らかとなる。   At least the following matters will be made clear by the present specification and the description of the accompanying drawings.

搬送される吸収性物品に係る連続ウエブに対し、超音波シール処理を繰り返し実行することにより、前記連続ウエブの搬送方向に間隔をおいて複数のシール部を形成する超音波シール方法であって、
前記超音波シール処理は、
超音波ホーンとアンビルが前記連続ウエブを挟持する挟持工程と、
超音波発生器が発生させた超音波を受けて前記超音波ホーンが振動することにより、前記連続ウエブに前記シール部を形成するシール部形成工程と、
前記超音波発生器が超音波の発生を停止して前記超音波ホーンに残留する残留振動が止まった後に、前記連続ウエブの挟持を解除する挟持解除工程と、
を有することを特徴とする超音波シール方法。
An ultrasonic sealing method for forming a plurality of seal portions at intervals in the conveyance direction of the continuous web by repeatedly performing ultrasonic sealing processing on the continuous web related to the absorbent article to be conveyed,
The ultrasonic sealing process is
A pinching step in which an ultrasonic horn and an anvil pinch the continuous web;
A sealing portion forming step of forming the sealing portion on the continuous web by receiving ultrasonic waves generated by an ultrasonic generator and vibrating the ultrasonic horn;
A sandwiching release step of releasing the sandwiching of the continuous web after the ultrasonic generator stops the generation of ultrasonic waves and the residual vibration remaining in the ultrasonic horn stops;
An ultrasonic sealing method characterized by having.

このような超音波シール方法によれば、残留振動を速やかに収束させることが可能となる。   According to such an ultrasonic sealing method, it is possible to quickly converge the residual vibration.

かかる超音波シール方法であって、
前記残留振動が止まってから前記連続ウエブの挟持を解除するまでの時間が、前記超音波発生器が超音波の発生を停止してから前記残留振動が止まるまでの時間よりも長いことが望ましい。
Such an ultrasonic sealing method
It is desirable that the time from when the residual vibration stops to when the holding of the continuous web is released is longer than the time from when the ultrasonic generator stops generating the ultrasonic wave to when the residual vibration stops.

このような超音波シール方法によれば、残留振動が止まってから連続ウエブの挟持を解除するまでの時間に余裕を持たせることが可能となり、残留振動区間の長さ(時間)にばらつきがあったとしても残留振動が収束してから挟持の解除を行うことを確実に遂行することが可能となる。   According to such an ultrasonic sealing method, it is possible to allow a time for releasing the holding of the continuous web after the residual vibration stops, and there is a variation in the length (time) of the residual vibration section. Even if the residual vibration converges, it is possible to reliably perform the release of the clamping.

かかる超音波シール方法であって、
前記残留振動が止まってから前記連続ウエブの挟持を解除するまでの時間が、前記超音波ホーンと前記アンビルが前記連続ウエブを挟持してから前記超音波発生器が超音波を発生させるまでの時間よりも長いことが望ましい。
Such an ultrasonic sealing method
The time from when the residual vibration stops to when the holding of the continuous web is released is the time from when the ultrasonic horn and the anvil hold the continuous web until when the ultrasonic generator generates ultrasonic waves. Longer than is desirable.

このような超音波シール方法によれば、残留振動が止まってから連続ウエブの挟持を解除するまでの時間に余裕を持たせることが可能となり、残留振動区間の長さ(時間)にばらつきがあったとしても残留振動が収束してから挟持の解除を行うことを確実に遂行することが可能となる。   According to such an ultrasonic sealing method, it is possible to allow a time for releasing the holding of the continuous web after the residual vibration stops, and there is a variation in the length (time) of the residual vibration section. Even if the residual vibration converges, it is possible to reliably perform the release of the clamping.

かかる超音波シール方法であって、
前記残留振動が止まってから前記連続ウエブの挟持を解除するまでの時間が、前記超音波発生器が超音波を発生させてから停止するまでの時間よりも短いことが望ましい。
Such an ultrasonic sealing method
It is preferable that the time from the stop of the residual vibration to the release of the holding of the continuous web is shorter than the time from the generation of the ultrasonic wave to the stop of the ultrasonic wave generator.

このような超音波シール方法によれば、残留振動を速やかに収束させることが可能となる。   According to such an ultrasonic sealing method, it is possible to quickly converge the residual vibration.

かかる超音波シール方法であって、
前記挟持工程においては、前記超音波ホーンが振動していない状態で前記連続ウエブを挟持することが望ましい。
Such an ultrasonic sealing method
In the holding step, it is preferable that the continuous web be held in a state where the ultrasonic horn is not vibrating.

このような超音波シール方法によれば、不用意な振動を抑制することが可能となり、速やかに超音波ホーンを振動させることが可能となる。   According to such an ultrasonic sealing method, it becomes possible to suppress careless vibration and to vibrate the ultrasonic horn promptly.

かかる超音波シール方法であって、
前記シール部形成工程においては、前記超音波発生器が超音波を発生させてから超音波振動のエネルギーが所定量に達した際に、前記超音波発生器は超音波の発生を停止することが望ましい。
Such an ultrasonic sealing method
In the sealing portion forming step, the ultrasonic wave generator may stop the generation of the ultrasonic wave when the energy of the ultrasonic vibration reaches a predetermined amount after the ultrasonic wave generator generates the ultrasonic wave. desirable.

このような超音波シール方法によれば、超音波発生器が所定量の超音波振動エネルギーを発することができ、安定してシール部を形成することが可能となる。   According to such an ultrasonic sealing method, the ultrasonic generator can emit a predetermined amount of ultrasonic vibration energy, and the seal portion can be stably formed.

かかる超音波シール方法であって、
前記挟持工程においては、前記超音波ホーンの平坦面と前記アンビルの平坦面とが前記連続ウエブを挟持することが望ましい。
Such an ultrasonic sealing method
In the holding step, it is preferable that the flat surface of the ultrasonic horn and the flat surface of the anvil hold the continuous web.

このような超音波シール方法によれば、超音波ホーンの残留振動を速やかに収束させることが可能となる。   According to such an ultrasonic sealing method, it is possible to rapidly converge the residual vibration of the ultrasonic horn.

かかる超音波シール方法であって、
前記連続ウエブは回転部材の外周面に巻き付いた状態で該回転部材が回転することにより搬送され、
前記超音波ホーン及び前記アンビルの一方の部材が、前記外周面に等間隔で複数設けられており、
他方の部材が、各々の前記一方の部材に対応して前記回転部材に複数設けられ、該一方の部材に対し前記連続ウエブを挟んで接離可能に備えられており、
前記超音波ホーン及び前記アンビルが前記回転部材の回転に伴って回転して所定の第一角度位置に至った際に前記他方の部材が前記一方の部材に当接して前記連続ウエブの挟持を行い、前記超音波ホーン及び前記アンビルが所定の第二角度位置に至った際に前記他方の部材が前記一方の部材から離れて前記挟持の解除を行い、
前記超音波ホーン及び前記アンビルが前記回転部材の回転に伴って回転して所定の第三角度位置に至った際に前記超音波発生器が超音波を発生させることが望ましい。
Such an ultrasonic sealing method
The continuous web is conveyed by rotation of the rotating member in a state of being wound around the outer peripheral surface of the rotating member,
A plurality of members of the ultrasonic horn and the anvil are provided at equal intervals on the outer peripheral surface,
A plurality of other members are provided on the rotating member corresponding to each one of the members, and are provided so as to be able to contact or separate the one member with the continuous web interposed therebetween,
When the ultrasonic horn and the anvil rotate with the rotation of the rotating member to reach a predetermined first angular position, the other member abuts on the one member to hold the continuous web. And when the ultrasonic horn and the anvil reach a predetermined second angular position, the other member separates from the one member to release the holding.
It is desirable that the ultrasonic wave generator generates an ultrasonic wave when the ultrasonic horn and the anvil rotate with the rotation of the rotating member to reach a predetermined third angular position.

このような超音波シール方法によれば、回転部材の回転速度によらず、所望のタイミングで確実に超音波を発生させることが可能となる。   According to such an ultrasonic sealing method, it becomes possible to generate an ultrasonic wave reliably at a desired timing regardless of the rotational speed of the rotating member.

かかる超音波シール方法であって、
第三角度と第二角度の差をθとし、前記超音波発生器が超音波を発生させてから前記残留振動が止まるまでの時間をTとしたときに、
前記回転部材をθ/T以下の角速度で回転させて前記連続ウエブの搬送を行うことが望ましい。
Such an ultrasonic sealing method
Assuming that the difference between the third angle and the second angle is θ, and the time from when the ultrasonic generator generates an ultrasonic wave to when the residual vibration stops is T,
It is desirable that the continuous web be conveyed by rotating the rotating member at an angular velocity of θ / T or less.

このような超音波シール方法によれば、超音波ホーンの残留振動を速やかに収束させることが可能となる。   According to such an ultrasonic sealing method, it is possible to rapidly converge the residual vibration of the ultrasonic horn.

かかる超音波シール方法であって、
前記回転部材を第一速度で回転させて前記連続ウエブの搬送を行う低速モードで前記複数のシール部を形成した場合には、前記回転部材を第一速度よりも大きい第二速度で回転させて前記連続ウエブの搬送を行う高速モードで前記複数のシール部を形成したときよりも、前記残留振動が止まってから前記連続ウエブの挟持を解除するまでの時間が長くなることが望ましい。
Such an ultrasonic sealing method
When the plurality of seals are formed in the low speed mode in which the rotating member is rotated at the first speed to convey the continuous web, the rotating member is rotated at the second speed higher than the first speed. It is desirable that the time from when the residual vibration stops to when the holding of the continuous web is released is longer than when the plurality of seal portions are formed in the high speed mode in which the continuous web is conveyed.

このような超音波シール方法によれば、動作モードの選択(連続ウエブの搬送速度の選択)により、残留振動が止まってから挟持を解除するまでの時間を調整することが可能となる。   According to such an ultrasonic sealing method, it is possible to adjust the time from the end of the residual vibration to the release of the clamping by the selection of the operation mode (selection of the transport speed of the continuous web).

かかる超音波シール方法であって、
前記他方の部材は、揺動することにより、前記一方の部材に対し接離することが望ましい。
Such an ultrasonic sealing method
It is desirable that the other member be in contact with or separated from the one member by swinging.

このような超音波シール方法によれば、簡単な構造で確実な挟持機構を実現することが可能となる。   According to such an ultrasonic sealing method, it is possible to realize a reliable holding mechanism with a simple structure.

かかる超音波シール方法であって、
前記超音波シール処理において前記超音波ホーンと前記アンビルが前記連続ウエブの挟持を解除してから、該超音波ホーンによる次の超音波シール処理において前記超音波発生器が該超音波ホーンに対し超音波を発生させ始めるまでの間に、前記超音波発生器が該超音波ホーンに対し発生させる超音波の周波数を調整する周波数調整処理を実行することが望ましい。
Such an ultrasonic sealing method
After the ultrasonic horn and the anvil release the sandwiching of the continuous web in the ultrasonic sealing process, the ultrasonic generator superimposes on the ultrasonic horn in the next ultrasonic sealing process by the ultrasonic horn. It is desirable to execute a frequency adjustment process to adjust the frequency of the ultrasonic wave generated by the ultrasonic wave generator to the ultrasonic horn until the generation of the sound wave is started.

このような超音波シール方法によれば、残留振動が止まった状態で周波数調整処理が実行されることとなる。したがって、適切に周波数の調整を行うことが可能となる。   According to such an ultrasonic sealing method, the frequency adjustment process is performed in the state where the residual vibration is stopped. Therefore, it is possible to adjust the frequency appropriately.

吸収性物品に係る連続ウエブを搬送する搬送装置と、
超音波を発生させる超音波発生器と、
前記超音波発生器が発生させた超音波を受けて振動することにより、前記搬送装置が搬送する連続ウエブにシール部を形成する超音波ホーンと、
前記超音波ホーンと協働して前記連続ウエブを挟持するアンビルと、を有し、
前記超音波ホーンは、前記アンビルと協働して前記連続ウエブを挟持した状態で振動し前記連続ウエブに対し前記シール部を形成する超音波シール処理を、繰り返し実行することにより、前記連続ウエブの搬送方向に間隔をおいて複数の前記シール部を形成する超音波シール装置であって、
前記超音波ホーンと前記アンビルは、前記超音波発生器が超音波の発生を停止して前記超音波ホーンに残留する残留振動が止まった後に、前記連続ウエブの挟持を解除することを特徴とする超音波シール装置。
A conveying device for conveying the continuous web relating to the absorbent article;
An ultrasonic generator that generates ultrasonic waves,
An ultrasonic horn which forms a seal portion on a continuous web conveyed by the conveyance device by receiving and vibrating the ultrasonic wave generated by the ultrasonic wave generator;
An anvil for clamping the continuous web in cooperation with the ultrasonic horn;
The ultrasonic horn vibrates in a state of sandwiching the continuous web in cooperation with the anvil, and repeatedly performs an ultrasonic sealing process for forming the seal portion on the continuous web, thereby forming the continuous web An ultrasonic seal device that forms a plurality of the seal portions at intervals in the transport direction, the ultrasonic seal device comprising:
The ultrasonic horn and the anvil release the holding of the continuous web after the ultrasonic generator stops generating ultrasonic waves and residual vibration remaining in the ultrasonic horn stops. Ultrasonic sealing device.

このような超音波シール装置によれば、前述した超音波シール方法の場合と同様の作用効果を奏する。   According to such an ultrasonic sealing device, the same operation and effect as those of the above-described ultrasonic sealing method can be obtained.

===本実施の形態に係る超音波シール方法について===
本実施の形態に係る超音波シール方法は、超音波シール装置(以下、シール装置1とする)で使用される。そして、シール装置1は、図1の下図に示すように、吸収性物品の連続生産ラインを搬送される吸収性物品に係る連続ウエブ30(吸収性物品の基材を重ねた連続ウエブ30)に対し、超音波シール処理を繰り返し実行することにより、連続ウエブ30の搬送方向に間隔をおいて複数のシール部Sを形成する装置である。
=== About the ultrasonic sealing method according to the present embodiment ===
The ultrasonic sealing method according to the present embodiment is used in an ultrasonic sealing device (hereinafter referred to as a sealing device 1). And, as shown in the lower part of FIG. 1, the sealing device 1 is applied to the continuous web 30 (continuous web 30 in which the base material of the absorbent article is overlapped) related to the absorbent article to be transported in the continuous production line of the absorbent article. On the other hand, the ultrasonic sealing process is repeatedly performed to form a plurality of seal portions S at intervals in the transport direction of the continuous web 30.

<<<吸収性物品に係る連続ウエブ30について>>>
先ず、パンツ型使い捨ておむつを例に挙げて、本実施形態の吸収性物品に係る連続ウエブ30について説明する。
<<< Continuous Web 30 Relating to Absorbent Article >>>
First, taking the pants-type disposable diaper as an example, the continuous web 30 according to the absorbent article of the present embodiment will be described.

本実施の形態に係る連続ウエブ30は、図1の下図に示すように、折り畳まれた状態でシール装置1に搬送される。図2は、超音波ホーン8とアンビル14とが連続ウエブ30を挟持して連続ウエブ30にシール部Sを形成している状態を示すもので、図1の下図のIX−IX断面を示し、図3は、図1の下図及び図2のX−X断面を示している。   The continuous web 30 which concerns on this Embodiment is conveyed by the sealing apparatus 1 in the folded state, as shown to the lower figure of FIG. FIG. 2 shows a state in which the ultrasonic horn 8 and the anvil 14 sandwich the continuous web 30 to form the seal portion S on the continuous web 30, and shows a section IX-IX in the lower view of FIG. FIG. 3 shows a lower view of FIG. 1 and an X-X cross section of FIG.

図1の下図は、連続ウエブ30にシール装置1の超音波ホーン8とアンビル14とがシール部Sを形成した状態を示している。この連続ウエブ30にシール部Sを形成した後に、隣接するシール部Sとシール部Sとの間の切断線C−Cで切断することにより、本実施形態の吸収性物品であるパンツ型の使い捨ておむつが製造される。また、図1の上図は、連続ウエブ30がシール装置1へ搬送される直前の展開された状態を示している。   The lower part of FIG. 1 shows a state in which the ultrasonic horn 8 and the anvil 14 of the seal device 1 form the seal portion S on the continuous web 30. After forming the seal portion S on the continuous web 30, by cutting along the cutting line C-C between the adjacent seal portion S and the seal portion S, a pants-type disposable which is the absorbent article of the present embodiment Diapers are manufactured. Further, the upper view of FIG. 1 shows the unfolded state immediately before the continuous web 30 is conveyed to the sealing device 1.

図1の上図に示すように、連続ウエブ30が展開された帯状体では、図示裏側に第1のシート32が位置し、その上に第2のシート31が重ねられている。第1のシート32は第2のシート31よりも幅寸法が広いものであり、図1の上図に示す一方の側30Aでは、第1のシート32の側縁32aが第2のシート31の上に重ねられるように折り畳まれている。同様に他方の側30Bでも、第1のシート32の側縁32bが、第2のシート31の上に重ねられるように折り畳まれている。この折り畳み状態は図3に示されている。   As shown in the upper view of FIG. 1, in the band-like body in which the continuous web 30 is developed, the first sheet 32 is located on the back side of the drawing, and the second sheet 31 is superimposed thereon. The first sheet 32 is wider than the second sheet 31, and the side edge 32 a of the first sheet 32 is the side of the second sheet 31 on one side 30 A shown in the upper view of FIG. 1. It is folded so that it is piled up. Similarly, on the other side 30 B, the side edge 32 b of the first sheet 32 is folded so as to be superimposed on the second sheet 31. This folded state is shown in FIG.

そして、図3のウエストサイドに示すように、帯状体の一方の側30Aでは、第1のシート32と第2のシート31との間に、複数本の第一ウエストバンド35が挟まれている。また、帯状体の他方の側30Bでは、第1のシート32と第2のシート31との間に、複数本の第二ウエストバンド36が挟まれている。第一ウエストバンド35と第二ウエストバンド36はそれぞれが平行に配置されて、帯状体の搬送方向に直線状に伸びて配置されている。   Then, as shown on the waist side of FIG. 3, on one side 30A of the strip, a plurality of first waist bands 35 are sandwiched between the first sheet 32 and the second sheet 31. . Further, on the other side 30 </ b> B of the strip, a plurality of second waist bands 36 are sandwiched between the first sheet 32 and the second sheet 31. The first waist band 35 and the second waist band 36 are disposed in parallel with each other and extend linearly in the conveyance direction of the strip.

また、図3のレッグサイドに示すように、第1のシート32と第2のシート31との間には、第一レッグバンド37と第二レッグバンド38とが、それぞれ複数本ずつ設けられている。図1の上図に示すように、第一レッグバンド37と第二レッグバンド38は、それぞれが波形状に湾曲する状態で帯状体の搬送方向に伸びている。そして、第一レッグバンド37と第二レッグバンド38とで囲まれた領域に、パンツとなったときの脚挿通部となるレッグ穴34が形成されている。   Further, as shown in the leg side of FIG. 3, a plurality of first leg bands 37 and a plurality of second leg bands 38 are provided between the first sheet 32 and the second sheet 31. There is. As shown in the upper view of FIG. 1, the first leg band 37 and the second leg band 38 extend in the conveyance direction of the strip in a state of being curved in a wave shape. Then, in a region surrounded by the first leg band 37 and the second leg band 38, a leg hole 34 which is a leg insertion portion when the pants are formed is formed.

第一ウエストバンド35、第二ウエストバンド36、第一レッグバンド37、及び第二レッグバンド38は、帯状体の搬送方向へ所定の倍率で伸ばされた状態で、第1のシート32と第2のシート31との間に挟まれている。そして、第1のシート32と第2のシート31、及びこれらに挟まれた第一ウエストバンド35、第二ウエストバンド36、第一レッグバンド37、及び第二レッグバンド38は、ホットメルト接着剤等で互いに接着されている。   The first waist band 35, the second waist band 36, the first leg band 37, and the second leg band 38 are stretched at a predetermined magnification in the conveyance direction of the strip, and the first sheet 32 and the second Between the seat 31 and the seat. Then, the first sheet 32 and the second sheet 31 and the first waist band 35, the second waist band 36, the first leg band 37, and the second leg band 38 sandwiched between them are hot melt adhesives. Etc. are bonded to each other.

前記第1のシート32と第2のシート31は、通気性で且つ液遮断性であり、且つ熱による融着が可能なものである。例えば、熱可塑性の合成繊維で形成されたスパンボンド不織布やメルトブローン不織布、または前記不織布の積層体である。または、前記第1のシート32と第2のシート31の一方が前記不織布で、他方が通気性のプラスチックフィルムであってもよい。   The first sheet 32 and the second sheet 31 are air-permeable and liquid-blocking, and can be fused by heat. For example, it is a spunbonded nonwoven fabric or a meltblown nonwoven fabric formed of thermoplastic synthetic fibers, or a laminate of the nonwoven fabric. Alternatively, one of the first sheet 32 and the second sheet 31 may be the non-woven fabric, and the other may be a breathable plastic film.

第一ウエストバンド35、第二ウエストバンド36、第一レッグバンド37、及び第二レッグバンド38は、糸状またはバンド状のゴム、合成ゴムなどの弾性伸縮部材である。   The first waist band 35, the second waist band 36, the first leg band 37, and the second leg band 38 are elastic stretchable members such as thread-like or band-like rubber, synthetic rubber, and the like.

第2のシート31の表面では、前記レッグ穴34とレッグ穴34との間に液吸収体33が設置されている。この液吸収体33は砂時計形状または長方形状であり、前記帯状体の搬送方向へ向けて一定の間隔を開けて配置されている。液吸収体33は、粉砕パルプ、粉砕パルプと吸水性ポリマー(SAP)との混合体、親水性不織布の積層体、エアーレイドパルプなどである。これら吸収材は、液透過性のトップシートで包まれている。そしてそれぞれの液吸収体33は、前記第2のシート31の表面にホットメルト型接着剤などで接着されている。   On the surface of the second sheet 31, a liquid absorber 33 is provided between the leg holes 34 and the leg holes 34. The liquid absorbent body 33 has an hourglass shape or a rectangular shape, and is disposed at a predetermined interval in the transport direction of the strip. The liquid absorber 33 is ground pulp, a mixture of ground pulp and a water-absorbing polymer (SAP), a laminate of hydrophilic non-woven fabrics, air-laid pulp, and the like. These absorbents are wrapped in a liquid-permeable top sheet. Each liquid absorbent body 33 is bonded to the surface of the second sheet 31 with a hot melt adhesive or the like.

前記トップシートは、スパンレース不織布、エアースルー不織布、液透過孔が形成されたプラスチックフィルムなどで形成されている。   The top sheet is formed of a spunlaced non-woven fabric, an air-through non-woven fabric, a plastic film having liquid permeation holes, or the like.

図1の上図に示す帯状体が長手方向に伸びる中心線O1−O1によって2枚重ねに折られたのが図1の下図に示す連続ウエブ30である。前述したとおり、連続ウエブ30は、シール装置1へ図1の下図に示す形態で搬送される。そして、シール装置1に連続ウエブ30が搬送されると、シール装置1に備えられた超音波ホーン8とアンビル14とは、隣り合う液吸収体33と液吸収体33との間の位置において、複数枚重ねられた第1のシート32と第2のシート31とを挟持しつつシールする。   It is a continuous web 30 shown in the lower part of FIG. 1 that the strip shown in the upper part of FIG. 1 is folded in two by the center line O1-O1 extending in the longitudinal direction. As described above, the continuous web 30 is conveyed to the sealing device 1 in the form shown in the lower part of FIG. Then, when the continuous web 30 is conveyed to the sealing device 1, the ultrasonic horn 8 and the anvil 14 provided in the sealing device 1 are located at positions between the adjacent liquid absorbers 33 and 33, A plurality of stacked first sheets 32 and second sheets 31 are sandwiched and sealed.

また、本実施の形態においては、図3に示すように、超音波ホーン8とアンビル14とで挟まれる連続ウエブ30の中間部分においては、それぞれ2枚の第1のシート32と第2のシート31との合計4枚のシートが重ねられており、最も厚みが小さくなっている。ウエストサイドとなる側においては、前記4枚のシートに加えて第1のシート32の両側縁の折り返しが重なり、さらに第一ウエストバンド35と第二ウエストバンド36が介在して最も厚みが大きくなっている。レッグ穴34側であるレッグサイドにおいては、前記4枚のシート及び第一レッグバンド37と第二レッグバンド38が介在しており、このレッグサイドでの厚みは、中間部分よりも大きく、かつ、ウエストサイドよりも小さくなっている。   Further, in the present embodiment, as shown in FIG. 3, in the middle portion of the continuous web 30 sandwiched between the ultrasonic horn 8 and the anvil 14, two first sheets 32 and two second sheets are provided. A total of 4 sheets with 31 are stacked, and the thickness is the smallest. On the side to be the waist side, in addition to the four sheets, the folded back of both side edges of the first sheet 32 is overlapped, and further, the first waist band 35 and the second waist band 36 intervene to make the thickness the largest. ing. On the leg side which is the leg hole 34 side, the four sheets and the first leg band 37 and the second leg band 38 intervene, and the thickness on the leg side is larger than that of the middle portion, and It is smaller than the west side.

第1のシート32と第2のシート31は、熱融着性の素材で形成され、超音波ホーン8から与えられる振動により内部発熱し、各シートがアンビル14のアンビル対向面14aに形成された微小凸パターンの形状に応じて溶着され、シール部Sが形成される。   The first sheet 32 and the second sheet 31 are formed of a heat-fusible material, generate internal heat by vibration given from the ultrasonic horn 8, and each sheet is formed on the anvil facing surface 14a of the anvil 14 It welds according to the shape of a micro convex pattern, and seal part S is formed.

図1の下図の例では、微小凸パターンで形成されたシール部Sのパターンが、細かなシール線が列を成すように形成されている。シール装置1によってシール部Sが形成された後に、隣接するシール部Sとシール部Sとの間の切断線C−Cを切断して、吸収性物品であるパンツ型の使い捨ておむつが完成する。   In the example shown in the lower part of FIG. 1, the pattern of the seal portion S formed in a minute convex pattern is formed so that fine seal lines form a row. After the seal portion S is formed by the seal device 1, a cutting line C-C between the adjacent seal portion S and the seal portion S is cut to complete a pant-type disposable diaper as an absorbent article.

なお、吸収性物品の一例としてパンツ型使い捨ておむつの製造を用いて説明したが、本発明のシール装置1により製造される吸収性物品は、生理用ナプキンやパンティライナーなどであってもよい。   In addition, although manufacture of the underpants type disposable diaper demonstrated as an example of an absorbent article, the absorbent article manufactured by the sealing apparatus 1 of this invention may be a sanitary napkin, a panty liner, etc.

<<<シール装置1について>>>
次に、シール装置1について説明する。図4は本実施の形態に係るシール装置1を示す断面図(図9のI−I線の矢視断面図)である。図5はシール装置1の回転ドラム5及びその内部構造を示す図である。
<<< About the sealing device 1 >>>
Next, the seal device 1 will be described. FIG. 4 is a cross-sectional view (a cross-sectional view along the line I-I in FIG. 9) showing the seal device 1 according to the present embodiment. FIG. 5 is a view showing the rotary drum 5 of the sealing device 1 and the internal structure thereof.

シール装置1は、回転部材駆動部と、回転部材(搬送装置に相当)と、シールユニット10と、超音波発生器9と、揺動支持部材50と、揺動駆動部と、を有する。   The seal device 1 includes a rotary member drive unit, a rotary member (corresponding to a transport device), a seal unit 10, an ultrasonic wave generator 9, a swing support member 50, and a swing drive unit.

回転部材駆動部は、図4に示すように、回転軸3aと、軸受部3と、ボールベアリング3bと、タイミングホイール2と、不図示の歯付きベルトと、不図示のモータと、を備えている。そして、固定部である固定テーブル4に軸受部3が設けられており、該軸受部3に保持されたボールベアリング3bによって回転軸3aが回転自在に支持されている。図4においては、回転軸3aの中心線を回転中心線O−Oで示している。   As shown in FIG. 4, the rotation member drive unit includes a rotation shaft 3a, a bearing 3, a ball bearing 3b, a timing wheel 2, a toothed belt (not shown), and a motor (not shown). There is. A bearing unit 3 is provided on a fixed table 4 which is a fixed unit, and a rotary shaft 3 a is rotatably supported by a ball bearing 3 b held by the bearing unit 3. In FIG. 4, the center line of the rotation axis 3 a is indicated by a rotation center line OO.

回転軸3aの図4右側の基端部に、外周に歯を有するタイミングホイール2が固定されており、タイミングホイール2の外周に沿って歯付きベルトが掛けられている。そして、モータを有する駆動源からの動力が歯付きベルトからタイミングホイール2に与えられて、回転軸3aは図4の左側から見て反時計回りに連続回転する。   The timing wheel 2 having teeth on its outer periphery is fixed to the base end on the right side of FIG. 4 of the rotation shaft 3a, and a toothed belt is hung along the outer periphery of the timing wheel 2. Then, power from a drive source having a motor is applied from the toothed belt to the timing wheel 2, and the rotation shaft 3a continuously rotates counterclockwise as viewed from the left side of FIG.

回転部材は、連続ウエブ30を搬送するためのものであり、図4に示すように、回転ベース6と回転ドラム5とを備えている。回転部材は、回転軸3aに固定されて回転部材駆動部により回転する。詳しくは、回転軸3aに回転ベース6が固定されて、回転ベース6に回転ドラム5が固定されており、回転軸3aと共に回転する。そして、回転ベース6は、揺動支持部材50及び揺動駆動部の設置部分を確保するために間隔を開けて固定テーブル4と平行な状態で対向している。   The rotating member is for conveying the continuous web 30, and includes a rotating base 6 and a rotating drum 5, as shown in FIG. The rotating member is fixed to the rotating shaft 3a and is rotated by the rotating member drive unit. Specifically, the rotary base 6 is fixed to the rotary shaft 3a, and the rotary drum 5 is fixed to the rotary base 6, and rotates with the rotary shaft 3a. The rotary base 6 is opposed in parallel to the fixed table 4 with an interval in order to secure the installation portions of the rocking support member 50 and the rocking drive unit.

図4及び図5に示すように、回転ドラム5の外周面5Aには、前記回転中心線O−Oと平行に延びる長方形状の窓5aが複数形成されている。各窓5aは回転ドラム5の円周方向へ等ピッチで形成されており、本実施の形態においては、各窓5aが回転中心線O−Oに対して60度の配置角度で6カ所設けられている。   As shown in FIGS. 4 and 5, a plurality of rectangular windows 5a extending in parallel with the rotation center line OO are formed on the outer peripheral surface 5A of the rotary drum 5. The windows 5a are formed at equal pitches in the circumferential direction of the rotary drum 5, and in the present embodiment, the windows 5a are provided at six positions at an arrangement angle of 60 degrees with respect to the rotation center line O-O. ing.

シールユニット10は、超音波ホーン8と、ブースター7bと、コンバーター7aと、アンビル14と、を有しており、回転部材に設けられている。   The seal unit 10 includes an ultrasonic horn 8, a booster 7b, a converter 7a, and an anvil 14, and is provided on a rotating member.

したがって、シールユニット10は、回転ベース6及び回転ドラム5と共に回転する。そして、本実施の形態においては、図5に示すように、シールユニット10が前記回転部材の周方向に沿って等間隔に60度の配置角度で複数(6個)設けられている。以下、これらのシールユニット10を、周方向に沿った順番に、シールユニットS1、シールユニットS2、シールユニットS3、シールユニットS4、シールユニットS5、シールユニットS6と呼ぶ。   Accordingly, the seal unit 10 rotates with the rotary base 6 and the rotary drum 5. In the present embodiment, as shown in FIG. 5, a plurality of (six) seal units 10 are provided at an arrangement angle of 60 degrees at equal intervals along the circumferential direction of the rotating member. Hereinafter, these seal units 10 will be referred to as a seal unit S1, a seal unit S2, a seal unit S3, a seal unit S4, a seal unit S5, and a seal unit S6 in order along the circumferential direction.

超音波ホーン8は、図4に示すように、回転ドラム5の内側において回転ベース6に固定されている。そして、超音波ホーン8と超音波ホーン8に接続された各機器とは、それぞれが回転中心線O−Oを中心として放射線状に配置されており、その配置角度は窓5aの配置角度と一致している。そして、図5に示すように、それぞれの超音波ホーン8は、回転ドラム5の窓5aから外側へ突出高さhで突出しており、超音波ホーン8の先端のホーン対向面8aは、回転中心線O−Oからの法線方向(半径方向)の外側へ向けられ、またホーン対向面8aは、回転中心線O−Oと平行に位置している。   The ultrasonic horn 8 is fixed to the rotary base 6 inside the rotary drum 5 as shown in FIG. The ultrasonic horn 8 and the devices connected to the ultrasonic horn 8 are arranged radially around the rotation center line O-O, and the arrangement angle is equal to the arrangement angle of the window 5a. I do. Then, as shown in FIG. 5, each ultrasonic horn 8 protrudes outward from the window 5a of the rotary drum 5 with a height h, and the horn opposing surface 8a at the tip of the ultrasonic horn 8 has a rotation center It is directed outward in the normal direction (radial direction) from the line OO, and the horn opposing surface 8a is located parallel to the rotation center line OO.

アンビル14は、揺動支持部材50の保持部52が備える支持部70に固定されており、揺動支持部材50の揺動に伴って、ホーン対向面8aに対し接離するように移動する。すなわち、アンビル14は、超音波ホーン8と接した位置と約90度回転して離れた位置とを移動する。   The anvil 14 is fixed to the support portion 70 provided in the holding portion 52 of the rocking support member 50, and moves so as to be in contact with and separated from the horn facing surface 8a as the rocking support member 50 is rocked. That is, the anvil 14 moves between a position in contact with the ultrasonic horn 8 and a position rotated about 90 degrees away.

なお、シールユニット10については、後に、さらに詳しく説明する。   The seal unit 10 will be described in more detail later.

揺動支持部材50は、図4に示すように、揺動部51と保持部52とから構成され、揺動部51と保持部52は固定されている。そして、アンビル14は、保持部52に設けられた支持部70に固定されている。また、揺動支持部材50は、回転部材に設けられている。したがって、揺動支持部材50は、回転ベース6及び回転ドラム5と共に回転する。なお、保持部52については、後に、さらに詳しく説明する。   As shown in FIG. 4, the swing support member 50 includes a swing portion 51 and a holding portion 52, and the swing portion 51 and the holding portion 52 are fixed. And the anvil 14 is being fixed to the support part 70 provided in the holding part 52. As shown in FIG. The swing support member 50 is provided on the rotation member. Accordingly, the swing support member 50 rotates with the rotary base 6 and the rotary drum 5. The holding unit 52 will be described in more detail later.

図6は、揺動支持部材50の揺動動作を説明するための説明図である。図6に示すように、回転ベース6は正面形状が正六角形である。そして、6個の揺動支持部材50が正六角形の各辺の中心部に60度間隔で設けられており、揺動支持部材50の配置角度は超音波ホーン8の配置角度と一致する。   FIG. 6 is an explanatory view for explaining the swing operation of the swing support member 50. As shown in FIG. As shown in FIG. 6, the rotary base 6 has a regular hexagonal shape in front view. The six rocking support members 50 are provided at the center of each side of the regular hexagon at an interval of 60 degrees, and the arrangement angle of the rocking support members 50 matches the arrangement angle of the ultrasonic horn 8.

図4に示すように、それぞれの揺動部51は、揺動軸51Aによって回転ベース6の正六角形の各辺に揺動自在に支持されており、揺動軸51Aは、回転中心線O−Oと直交する向きである。したがって、揺動支持部材50(保持部52)は、揺動軸51Aを中心としてアンビル14を回転中心線O−Oを中心とする放射方向へ揺動することが可能となっている。   As shown in FIG. 4, each rocking portion 51 is rockably supported on each side of the regular hexagon of the rotary base 6 by a rocking shaft 51A, and the rocking shaft 51A has a rotation center line O-. This direction is orthogonal to O. Therefore, the swing support member 50 (the holding portion 52) can swing the anvil 14 in the radial direction centering on the rotation center line O-O about the swing shaft 51A.

揺動駆動部においては、図4に示すように、回転ベース6と対向する固定テーブル4の表面に揺動駆動部を構成するカム部材60が固定されている。このカム部材60は、所定の厚み寸法を有する平板形状であり、図6に示すように、その正面にカム軌跡となるカム溝61が形成されている。このカム溝61は、回転中心線O−Oの周囲で連続している。そして、カム溝61の凹部の深さ方向は、回転中心線O−Oと平行な向きである。   In the rocking drive unit, as shown in FIG. 4, a cam member 60 constituting the rocking drive unit is fixed to the surface of the fixed table 4 opposed to the rotary base 6. The cam member 60 is a flat plate having a predetermined thickness dimension, and as shown in FIG. 6, a cam groove 61 serving as a cam locus is formed on the front surface. The cam groove 61 is continuous around the rotation center line OO. The depth direction of the concave portion of the cam groove 61 is parallel to the rotation center line OO.

図4及び図6に示すように、それぞれの揺動部51とカム部材60との間にはリンク機構が設けられている。このリンク機構においては、揺動部51に回転中心線O−Oと直交する向きに設けられた第一連結軸51Bを介して駆動リンク53が回動自在に支持されている。   As shown in FIGS. 4 and 6, link mechanisms are provided between the respective swinging portions 51 and the cam members 60. In this link mechanism, the drive link 53 is rotatably supported via the first connecting shaft 51B provided in the swinging portion 51 in a direction orthogonal to the rotation center line OO.

回転ベース6の裏面には、回動リンク54の基部54Aが支持軸54aによって回動自在に支持されている。支持軸54aの軸方向は、回転中心線O−Oと平行な向きである。駆動リンク53の先端部は、回動リンク54の腕部54Bの先端部に、第二連結軸55を介して回動自在に連結されている。この第二連結軸55の軸方向は、回転中心線O−Oと平行である。   On the back surface of the rotation base 6, a base 54A of a rotation link 54 is rotatably supported by a support shaft 54a. The axial direction of the support shaft 54a is parallel to the rotation center line OO. The distal end of the drive link 53 is rotatably coupled to the distal end of the arm 54 B of the pivot link 54 via the second connection shaft 55. The axial direction of the second connection shaft 55 is parallel to the rotation center line OO.

回動リンク54には駆動部材56が取り付けられている。この駆動部材56は、回動リンク54の中腹部に回動しないように固定された駆動支持体56aと、この駆動支持体56aに設けられたフォロワー56bを有している。そして、このフォロワー56bが、カム溝61内を移動できるようになっている。フォロワー56bは前記カム溝61内を転動するもの、あるいは転動することなく摺動するものである。   A drive member 56 is attached to the pivot link 54. The drive member 56 includes a drive support 56a fixed so as not to rotate on the middle portion of the rotation link 54, and a follower 56b provided on the drive support 56a. Then, the follower 56 b can move in the cam groove 61. The follower 56 b rolls in the cam groove 61 or slides without rolling.

なお、図6においては、駆動支持体56aを省略しており、回動リンク54とフォロワー56b、及び駆動リンク53の相対位置関係を示している。   In addition, in FIG. 6, the drive support body 56a is abbreviate | omitted and the relative positional relationship of the rotation link 54, the follower 56b, and the drive link 53 is shown.

図6に示すように、回転ベース6が回転するとフォロワー56bがカム溝61に沿って移動する。このとき、カム溝61の形状に応じてフォロワー56bと回転中心線O−Oとの距離が変化する。この変化に応じて回動リンク54が回動させられ、更に駆動リンク53を介して揺動支持部材50が回動させられる。   As shown in FIG. 6, when the rotary base 6 rotates, the follower 56 b moves along the cam groove 61. At this time, the distance between the follower 56 b and the rotation center line OO changes in accordance with the shape of the cam groove 61. In accordance with this change, the pivoting link 54 is pivoted, and the pivoting support member 50 is further pivoted through the drive link 53.

前述のとおり、カム溝61により揺動支持部材50は回動させられるが、図6に示す角度位置A2から角度位置A3をシールユニット10が移動する間は、図4の上部のシールユニット10に示すように、揺動支持部材50が回転ドラム5の外周面5Aへ向けて回動して接触位置に至る。また、図6に示す角度位置A0から角度位置A1を移動する間は、図4の下部のシールユニット10に示されるように、揺動支持部材50が固定テーブル4の方向へ向けてほぼ90度回動させられて退避位置となる(図9参照)。   As described above, the swing support member 50 is rotated by the cam groove 61, but while the seal unit 10 moves from the angular position A2 to the angular position A3 shown in FIG. As shown, the swing support member 50 pivots toward the outer peripheral surface 5A of the rotary drum 5 and reaches the contact position. Also, while moving from the angular position A0 to the angular position A1 shown in FIG. 6, the swing support member 50 is directed approximately 90 degrees toward the fixed table 4 as shown by the seal unit 10 in the lower part of FIG. It is pivoted to the retracted position (see FIG. 9).

<<<シールユニット10及び超音波発生器9について>>>
図7はシールユニット10が連続ウエブ30を挟持している様子を示した概略図である。
<<< About the seal unit 10 and the ultrasonic wave generator 9 >>>
FIG. 7 is a schematic view showing the seal unit 10 holding the continuous web 30. As shown in FIG.

シールユニット10においては、搬送される連続ウエブ30を超音波ホーン8とアンビル14が挟持した状態で、超音波発生器9が発する(発生させた)超音波信号をコンバーター7aが機械的超音波振動に変換し、ブースター7bを介して超音波ホーン8が受ける。そして、機械的超音波振動を受けた超音波ホーン8が振動することにより、連続ウエブ30にシール部Sを形成する。   In the seal unit 10, the converter 7a performs mechanical ultrasonic vibration on the ultrasonic signal generated (generated) by the ultrasonic generator 9 in a state in which the ultrasonic horn 8 and the anvil 14 sandwich the continuous web 30 being conveyed. , And received by the ultrasonic horn 8 via the booster 7b. And the seal part S is formed in the continuous web 30 by vibrating the ultrasonic horn 8 which received mechanical ultrasonic vibration.

本実施の形態においては、6つのシールユニット10の各々に対して超音波を発する超音波発生器9は互いに異なる。すなわち、複数のシールユニット10には、それぞれに一つの超音波発生器9が配されている。したがって、一つのシールユニット10は、図7に示すように、超音波ホーン8と、ブースター7bと、コンバーター7aと、アンビル14とを一つずつ有し、一つの超音波発生器9と接続している。なお、超音波発生器9は、不図示の集電管を介して回転部材外に設けられている。また、超音波ホーン8とアンビル14の一方の部材(本実施の形態においては、超音波ホーン8)が、外周面5Aに等間隔で6つ設けられており、他方の部材(本実施の形態においては、アンビル14)が、各々の一方の部材(超音波ホーン8)に対応して回転部材に6つ設けられ、該一方の部材(超音波ホーン8)に対し連続ウエブ30を挟んで接離可能に備えられている。そして、他方の部材(アンビル14)は、揺動することにより、一方の部材(超音波ホーン8)に対し接離する。   In the present embodiment, the ultrasonic generators 9 that emit ultrasonic waves to each of the six sealing units 10 are different from one another. That is, one ultrasonic wave generator 9 is disposed in each of the plurality of seal units 10. Therefore, as shown in FIG. 7, one seal unit 10 has one ultrasonic horn 8, one booster 7b, one converter 7a and one anvil 14 and is connected to one ultrasonic wave generator 9. ing. The ultrasonic wave generator 9 is provided outside the rotating member via a current collection tube (not shown). Further, six members (one ultrasonic horn 8 in the present embodiment) of the ultrasonic horn 8 and the anvil 14 are provided at equal intervals on the outer peripheral surface 5A, and the other member (this embodiment) , Six anvils 14) are provided on the rotating member corresponding to each one member (the ultrasonic horn 8), and the continuous web 30 is held in contact with the one member (the ultrasonic horn 8). It is provided releasably. Then, the other member (anvil 14) comes in contact with and separates from one member (the ultrasonic horn 8) by swinging.

超音波発生器9は、超音波(超音波電気信号)を発する装置である。当該超音波発生器9が発する超音波の周波数(以下、超音波周波数とも呼ぶ)は、超音波ホーン8の固有振動数(共振周波数。厳密に言えば、コンバーター7a、ブースター7bも含めた超音波スタックの固有振動数であるが、ここでは超音波ホーン8の固有振動数として説明している)と等しい。換言すれば、当該超音波発生器9が発する超音波周波数(本実施の形態においては、20kHz)が超音波ホーン8の固有振動数と等しくなるように、超音波ホーン8の寸法(長さ)が設計されている。   The ultrasonic generator 9 is a device that emits ultrasonic waves (ultrasonic electric signals). The frequency of ultrasonic waves emitted by the ultrasonic generator 9 (hereinafter also referred to as ultrasonic frequency) is the natural frequency of the ultrasonic horn 8 (resonance frequency. Strictly speaking, ultrasonic waves including the converter 7a and the booster 7b. The natural frequency of the stack, which is herein described as the natural frequency of the ultrasonic horn 8). In other words, the size (length) of the ultrasonic horn 8 so that the ultrasonic frequency (in the present embodiment, 20 kHz) emitted by the ultrasonic generator 9 becomes equal to the natural frequency of the ultrasonic horn 8 Is designed.

コンバーター7aは、超音波発生器9に接続されており、超音波発生器9が発した超音波電気信号を機械的な振動へ変換する。このコンバーター7aには、圧電素子が備えられており、この圧電素子により当該変換が成される。   The converter 7a is connected to the ultrasonic generator 9 and converts the ultrasonic electric signal generated by the ultrasonic generator 9 into mechanical vibration. The converter 7a is provided with a piezoelectric element, and the conversion is performed by the piezoelectric element.

ブースター7bは、コンバーター7aに接続されており、コンバーター7aから伝達された振動を増幅させる。   The booster 7b is connected to the converter 7a and amplifies the vibration transmitted from the converter 7a.

超音波ホーン8は、ブースター7bに接続されており、超音波発生器9が発する超音波を受けて(コンバーター7aにより機械的振動に変換済のため機械的振動の形態で超音波を受ける)振動することにより(振動による機械的エネルギーを連続ウエブ30に付与することにより)、連続ウエブ30の重なっている基材の接合面に摩擦熱を発生させる。このことにより、基材を溶解し連続ウエブ30にシール部Sを形成する。   The ultrasonic horn 8 is connected to the booster 7b, and receives the ultrasonic wave emitted by the ultrasonic generator 9 (the converter 7a receives the ultrasonic wave in the form of mechanical vibration because it has been converted to mechanical vibration) (By applying mechanical energy by vibration to the continuous web 30) to generate frictional heat at the bonding surface of the overlapping substrates of the continuous web 30. As a result, the base material is dissolved, and the seal portion S is formed on the continuous web 30.

アンビル14は、超音波ホーン8と協働して連続ウエブ30を挟持してシールする部材である。アンビル14の表面には、凸部14Bが形成されており(図8参照)、該凸部14Bの表面が超音波ホーン8に対向するアンビル対向面14aである。そして、該アンビル対向面14aが連続ウエブ30に形成されるシールのパターン形状を設定するパターン面となっている。アンビル14は、保持部52の内部に備えられた、後述する第一弾性部材71及び第二弾性部材72の支持部70に、パターン面が保持部52の外側へ向くように固定されている。   The anvil 14 is a member that clamps and seals the continuous web 30 in cooperation with the ultrasonic horn 8. A convex portion 14B is formed on the surface of the anvil 14 (see FIG. 8), and the surface of the convex portion 14B is an anvil facing surface 14a facing the ultrasonic horn 8. The anvil facing surface 14 a is a pattern surface for setting the pattern shape of the seal formed on the continuous web 30. The anvil 14 is fixed to a support portion 70 of a first elastic member 71 and a second elastic member 72, which will be described later, provided inside the holding portion 52 so that the pattern surface faces the outside of the holding portion 52.

<超音波発生器9の周波数調整(チューニング)機能について>
ところで、超音波ホーン8のサイズ(長さ)は、経年的な摩耗や温度変化による伸縮によって、変わり得る。そして、超音波ホーン8の長さが変化してしまうと、その固有振動数も変化することになる。そして、固有振動数が変化してしまうと、超音波発生器9が発する超音波周波数が、当該固有振動数と合わなくなる不都合が生じ、連続ウエブ30のシール不良等の問題が生じ得ることとなる。
<About the frequency adjustment (tuning) function of the ultrasonic wave generator 9>
By the way, the size (length) of the ultrasonic horn 8 may change due to wear and tear due to aging and temperature change. Then, when the length of the ultrasonic horn 8 changes, its natural frequency also changes. Then, if the natural frequency changes, the ultrasonic frequency generated by the ultrasonic generator 9 will not be matched with the natural frequency, and problems such as seal failure of the continuous web 30 may occur. .

かかる不都合の発生を抑制するため、超音波発生器9は、超音波発生器9が超音波ホーン8に対し発する超音波の周波数を調整する周波数調整(チューニング)機能を標準機能として有している。周波数調整の際に、超音波発生器9は、周波数調整用の超音波を実際に発して、超音波ホーン8の固有振動数に対応した超音波周波数を検知する。そして、検知された超音波周波数は、該超音波ホーン8による次回のシール部形成処理の際に用いられる。   In order to suppress the occurrence of such inconveniences, the ultrasonic generator 9 has a frequency adjustment (tuning) function as a standard function to adjust the frequency of ultrasonic waves emitted from the ultrasonic generator 9 to the ultrasonic horn 8 . At the time of frequency adjustment, the ultrasonic generator 9 actually emits an ultrasonic wave for frequency adjustment to detect an ultrasonic frequency corresponding to the natural frequency of the ultrasonic horn 8. Then, the detected ultrasonic frequency is used in the next sealing portion forming process by the ultrasonic horn 8.

本実施の形態においては、調整された(検知された)周波数が、超音波発生器9内に設けられたメモリなどの記憶部に一旦記憶される。そして、次回のシール部形成処理の際に、当該周波数が記憶部から呼び出され、超音波発生器9は、該超音波周有数で超音波を発し始める。   In the present embodiment, the adjusted (detected) frequency is temporarily stored in a storage unit such as a memory provided in the ultrasonic wave generator 9. Then, at the next sealing portion forming process, the frequency is called from the storage portion, and the ultrasonic generator 9 starts emitting ultrasonic waves at the ultrasonic wave number.

なお、本実施の形態に係る超音波発生器9は、シール部形成処理を実行する際に、超音波ホーン8とアンビル14が連続ウエブ30を挟持した状態で振動することによる超音波周波数の変化に追随し調整しながらシール部Sを形成する機能(チューニング機能とは異なる)を標準機能として有している。すなわち、シール部形成処理の際にも、時々刻々と固有振動数が変わり得るが、かかる固有振動数の変化に追随して超音波発生器9は超音波周波数を変化させる。したがって、本実施の形態においては、周波数調整機能により取得された超音波周波数が用いられるのは、超音波の発し始めのみである。   In addition, when the ultrasonic wave generator 9 which concerns on this Embodiment performs a seal | sticker part formation process, the change of the ultrasonic wave frequency by vibrating in the state which the ultrasonic horn 8 and the anvil 14 pinched | continuousd the continuous web 30. Has a function (different from the tuning function) of forming the seal portion S while following and adjusting as a standard function. That is, even in the sealing portion forming process, the natural frequency may change momentarily, but the ultrasonic generator 9 changes the ultrasonic frequency following the change of the natural frequency. Therefore, in the present embodiment, the ultrasonic frequency acquired by the frequency adjustment function is used only at the beginning of the ultrasonic wave.

また、本実施の形態においては、周波数調整において超音波発生器9が発する超音波の振幅は、シール部Sを形成する際に超音波発生器9が発する超音波の振幅よりも小さくなっている。周波数調整において超音波発生器9が発する超音波には、連続ウエブ30を溶融させる程の振幅は必要なく、超音波ホーン8の固有振動数に対応した超音波周波数を検知できればよい。したがって、本実施の形態においては、周波数調整において超音波発生器9が発する超音波の振幅は、シール部Sを形成する際に超音波発生器9が発する超音波の振幅の約5%となっている。そのため、超音波発生器9が周波数を調整する際に消費する電力を抑制することが可能となる。   Further, in the present embodiment, the amplitude of the ultrasonic wave emitted by the ultrasonic wave generator 9 in the frequency adjustment is smaller than the amplitude of the ultrasonic wave emitted by the ultrasonic wave generator 9 when forming the seal portion S. . The ultrasonic wave generated by the ultrasonic wave generator 9 in the frequency adjustment does not need to have an amplitude sufficient to melt the continuous web 30, as long as the ultrasonic wave frequency corresponding to the natural frequency of the ultrasonic wave horn 8 can be detected. Therefore, in the present embodiment, the amplitude of the ultrasonic wave emitted by the ultrasonic wave generator 9 in the frequency adjustment is about 5% of the amplitude of the ultrasonic wave emitted by the ultrasonic wave generator 9 when forming the sealing portion S. ing. Therefore, it becomes possible to suppress the power consumed when the ultrasonic wave generator 9 adjusts the frequency.

<<<保持部52について>>>
図8は、保持部52の内部構造を示す拡大図である。保持部52は、内部に第一弾性部材71と第二弾性部材72を備えており、第一弾性部材71及び第二弾性部材72の支持部70にアンビル14が固定されている。第一弾性部材71及び第二弾性部材72は、回転ドラム5の幅方向、すなわち、回転中心線O−Oに沿う向きに並んでいる。そして、保持部52は、揺動駆動部により揺動してアンビル14を超音波ホーン8に対し接離するように移動させ、アンビル14と超音波ホーン8とが接触する接触位置においてアンビル14と超音波ホーン8が連続ウエブ30を挟持する。
<<< Regarding holding unit 52 >>>
FIG. 8 is an enlarged view showing the internal structure of the holder 52. As shown in FIG. The holding portion 52 internally includes a first elastic member 71 and a second elastic member 72, and the anvil 14 is fixed to the support portion 70 of the first elastic member 71 and the second elastic member 72. The first elastic member 71 and the second elastic member 72 are aligned in the width direction of the rotary drum 5, that is, in the direction along the rotation center line OO. Then, the holding portion 52 causes the anvil 14 to move so as to be moved toward and away from the ultrasonic horn 8 by the rocking drive portion, and at the contact position where the anvil 14 and the ultrasonic horn 8 contact each other. The ultrasonic horn 8 clamps the continuous web 30.

第一弾性部材71及び第二弾性部材72は、ゴムなどの弾性変形が可能な素材、又は、ゴムに補強材が組み込まれた素材で柔軟に変形可能であり、かつ、弾性変形可能な袋体(ケーシング)を有しており、袋体の中空部に流体としてエアーが供給されているエアダンパー又はエアスプリングであり、エアー圧により内部が所定の圧力に設定される。   The first elastic member 71 and the second elastic member 72 are softly deformable and elastically deformable bags made of a material such as rubber or the like which can be elastically deformed, or a material in which a reinforcing material is incorporated in the rubber. The air damper or the air spring has a (casing) and air is supplied as a fluid to the hollow portion of the bag body, and the inside is set to a predetermined pressure by the air pressure.

図8に示すように、第一弾性部材71と第二弾性部材72は、それぞれ取付側が第一固定板71Aと第二固定板71Bを介して、保持部52の取付面52Bに固定されている。そして、第一弾性部材71と第二弾性部材72の加圧側には支持部70が固定されており、この支持部70にアンビル14が固定されている。アンビル14が超音波ホーン8に接触していない状態では、第一弾性部材71と第二弾性部材72の内部の流体圧力により、支持部70が枠部52aの内面52cに押し付けられている。   As shown in FIG. 8, the first elastic member 71 and the second elastic member 72 are fixed to the mounting surface 52B of the holding portion 52 via the first fixing plate 71A and the second fixing plate 71B on the mounting side, respectively. . A support 70 is fixed to the pressing side of the first elastic member 71 and the second elastic member 72, and the anvil 14 is fixed to the support 70. In a state in which the anvil 14 is not in contact with the ultrasonic horn 8, the fluid pressure inside the first elastic member 71 and the second elastic member 72 presses the support portion 70 against the inner surface 52 c of the frame 52 a.

第一固定板71Aと第二固定板71Bには、それぞれ第一ノズル73と第二ノズル74が設けられており、第一ノズル73と第二ノズル74には、それぞれ第一エアーパイプ75と第二エアーパイプ76が接続されている。すなわち、第一弾性部材71と第二弾性部材72は、それぞれにエアー供給部を有しており、内部圧力を個別に設定できるようになっている。   A first nozzle 73 and a second nozzle 74 are provided on the first fixing plate 71A and the second fixing plate 71B, respectively, and a first air pipe 75 and a second nozzle 74 are provided on the first nozzle 73 and the second nozzle 74, respectively. Two air pipes 76 are connected. That is, each of the first elastic member 71 and the second elastic member 72 has an air supply portion so that the internal pressure can be set individually.

前述したように、本実施の形態に係る連続ウエブ30は、前述したパンツ型使い捨ておむつの連続体であり、図3に示すように、超音波ホーン8とアンビル14とでシール部Sを形成する部分の連続ウエブ30が平坦でない。すなわち、ウエストサイドで最も厚みが大きく、中間で厚みが薄く、更にレッグサイドで厚みが大きくなっている。したがって、シールしようとする連続ウエブ30は、部分的に厚みが相違し、またその表面が凸凹形状である。   As described above, the continuous web 30 according to the present embodiment is a continuum of the above-described pants-type disposable diaper, and as shown in FIG. 3, the ultrasonic horn 8 and the anvil 14 form the seal portion S. The continuous web 30 of the part is not flat. That is, the thickness is largest at the waist side, thinner at the middle, and larger at the leg side. Therefore, the continuous webs 30 to be sealed are partially different in thickness, and their surfaces are uneven.

そして、パンツ型使い捨ておむつのようなシール部Sを形成する箇所が均一な厚さではなく、局部的に厚さが変化した場合においても、アンビル14は、袋状の弾性体の内部にエアー(流体)が封入されたエアダンパーにより超音波ホーン8へ向けて加圧されるため、アンビル対向面14aが連続ウエブ30の厚みの変化に対して柔軟に対応できる。つまり、第一弾性部材71及び第二弾性部材72の内部の圧力により、超音波ホーン8とアンビル14とが連続ウエブ30のシール部Sの各場所において、ほぼ均一に加圧することが可能となる。したがって、シール部Sの各場所におけるシール品質を均一にすることが可能となる。   And, even when the portion where the seal portion S is formed is not uniform in thickness as in the pants-type disposable diaper, and the thickness locally changes, the anvil 14 has air inside the bag-like elastic body ( Since the fluid damper is pressurized toward the ultrasonic horn 8 by the air damper in which the fluid is enclosed, the anvil facing surface 14 a can flexibly cope with the change in thickness of the continuous web 30. That is, by the pressure inside the first elastic member 71 and the second elastic member 72, the ultrasonic horn 8 and the anvil 14 can be substantially uniformly pressurized at each location of the seal portion S of the continuous web 30. . Therefore, it is possible to make the seal quality in each place of the seal portion S uniform.

また、第一弾性部材71及び第二弾性部材72の袋体内の内圧は、第一ノズル73及び第二ノズル74からのエアー圧の供給により制御できる。よって、シールしようとする連続ウエブ30の素材や構造に応じて、前記袋体内の内圧を変更する制御が容易である。したがって、連続ウエブ30の構造が変更されて、それに伴いアンビル対向面14aのシールパターンを変更するような場合であっても、前記袋体内の内圧を変化させるだけで、その段取りの設定を完了でき、常に最適な条件でシール作業を行うことができる。   Further, the internal pressure inside the bag of the first elastic member 71 and the second elastic member 72 can be controlled by the supply of air pressure from the first nozzle 73 and the second nozzle 74. Therefore, control to change the internal pressure in the bag is easy according to the material and structure of the continuous web 30 to be sealed. Therefore, even when the structure of the continuous web 30 is changed and the seal pattern of the anvil facing surface 14a is changed accordingly, the setting of the setup can be completed only by changing the internal pressure in the bag. The sealing work can always be performed under the optimum conditions.

<<<シール装置1の動作について>>>
次に、シール装置1の動作について、図1〜図6、図9を用いて説明する。図9は、シール装置1の動作状態を示すイメージ図である。
<<< Operation of Seal Device 1 >>>
Next, the operation of the seal device 1 will be described using FIGS. 1 to 6 and 9. FIG. 9 is an image diagram showing an operating state of the seal device 1.

連続ウエブ30は、図5に示すように、供給搬送ロール21に巻き掛けられて、回転ドラム5の外周面5Aに搬送される。連続ウエブ30は、回転ドラム5の外周面5A(さらに詳しくは外周面5Aから突出する超音波ホーン8のホーン対向面8a)に対し、約180度の角度で巻き付けられ、排出部(ii)において回転ドラム5から離れ、排出搬送ロール22に巻き掛けられて外部へ引き出される。   As shown in FIG. 5, the continuous web 30 is wound around the supply conveyance roll 21 and conveyed to the outer peripheral surface 5 </ b> A of the rotating drum 5. The continuous web 30 is wound at an angle of about 180 degrees around the outer peripheral surface 5A of the rotary drum 5 (more specifically, the horn opposing surface 8a of the ultrasonic horn 8 protruding from the outer peripheral surface 5A) at the discharge portion (ii) It is separated from the rotary drum 5, wound around the discharge conveyance roll 22, and pulled out to the outside.

連続ウエブ30は、供給部(i)へ一定の速度で連続して送り込まれ、シール装置1においては、タイミングホイール2に回転動力が伝達されて、回転軸3a及び回転部材である回転ドラム5及び回転ベース6が一定の角速度で、図5と図9において反時計回りに回転する。   The continuous web 30 is continuously fed into the supply portion (i) at a constant speed, and in the sealing device 1, the rotational power is transmitted to the timing wheel 2, and the rotating shaft 3a and the rotating drum 5 as a rotating member The rotation base 6 rotates counterclockwise in FIGS. 5 and 9 at a constant angular velocity.

ここで、連続ウエブ30は、回転ドラム5の外周面5Aから突出している超音波ホーン8のホーン対向面8aに接触し、この状態で回転ドラム5が回転する。本実施の形態においては、ホーン対向面8aの回転周速度が連続ウエブ30の供給速度と一致するように、回転部材の角速度が設定されている。したがって、回転ドラム5の外周面5Aでは、超音波ホーン8のホーン対向面8aと連続ウエブ30とが互いに滑ることなく、一緒に周回するようになっている。このように、連続ウエブ30は、回転部材(回転ドラム5)の外周面5Aに巻き付いた状態で該回転部材(回転ドラム5)が回転することにより搬送される。   Here, the continuous web 30 contacts the horn opposing surface 8 a of the ultrasonic horn 8 protruding from the outer peripheral surface 5 A of the rotating drum 5, and the rotating drum 5 rotates in this state. In the present embodiment, the angular velocity of the rotating member is set such that the rotational peripheral velocity of the horn opposing surface 8 a matches the supply velocity of the continuous web 30. Therefore, on the outer peripheral surface 5A of the rotary drum 5, the horn opposing surface 8a of the ultrasonic horn 8 and the continuous web 30 rotate together without slipping. Thus, the continuous web 30 is conveyed by the rotation of the rotating member (rotary drum 5) in a state of being wound around the outer peripheral surface 5A of the rotating member (rotary drum 5).

また、回転ドラム5の外周面5Aに突出する超音波ホーン8の周方向の配列ピッチは、図1の下図に示す連続ウエブ30の液吸収体33の配列ピッチ及びレッグ穴34の配列ピッチに一致している。したがって、回転ドラム5の外周面5Aに連続ウエブ30が搬送されると、図2に示すように、液吸収体33が、互いに隣り合う超音波ホーン8と超音波ホーン8との間に位置し、超音波ホーン8のホーン対向面8aには、液吸収体33が存在していない部分が設置される。   The arrangement pitch of the ultrasonic horns 8 in the circumferential direction projecting on the outer peripheral surface 5A of the rotary drum 5 is one of the arrangement pitch of the liquid absorbers 33 of the continuous web 30 and the arrangement pitch of the leg holes 34 shown in the lower part of FIG. I do. Therefore, when the continuous web 30 is conveyed to the outer peripheral surface 5A of the rotary drum 5, as shown in FIG. 2, the liquid absorber 33 is positioned between the ultrasonic horn 8 and the ultrasonic horn 8 adjacent to each other. On the horn facing surface 8a of the ultrasonic horn 8, a portion where the liquid absorber 33 is not present is installed.

回転ベース6及び回転ドラム5が反時計回りに回転する間、揺動駆動部に設けられたフォロワー56bが、固定テーブル4に設けられたカム部材60のカム溝61に沿って移動する。   While the rotary base 6 and the rotary drum 5 rotate counterclockwise, the follower 56 b provided on the rocking drive moves along the cam groove 61 of the cam member 60 provided on the fixed table 4.

図6及び図9に示すように、回転ベース6の回転により、シールユニット10(アンビル14及び超音波ホーン8)が所定の角度位置A0から所定の角度位置A1の間を移動する際、前記カム溝61によって、フォロワー56bが回転中心線O−Oに接近する方向へ移動させられている。したがって、この間は、図4の下部のシールユニット10に示すように、揺動支持部材50は、揺動軸51Aを中心として放射方向の外側に向けて回動させられ、揺動支持部材50に保持されているアンビル14は、回転中心線O−Oに対してほぼ90度の角度で外側へ向けられる。   As shown in FIGS. 6 and 9, when the seal unit 10 (the anvil 14 and the ultrasonic horn 8) moves between the predetermined angular position A0 and the predetermined angular position A1 by the rotation of the rotary base 6, the cam By the groove 61, the follower 56b is moved in a direction approaching the rotation center line OO. Therefore, during this time, as shown in the lower seal unit 10 in FIG. 4, the swing support member 50 is pivoted outward in the radial direction about the swing shaft 51 A, and the swing support member 50 The anvil 14 being held is directed outwardly at an angle of approximately 90 degrees with respect to the center of rotation line O-O.

シールユニット10(アンビル14及び超音波ホーン8)が角度位置A1から所定の角度位置A2(所定の第一角度位置に相当)へ移動する間、フォロワー56bはカム溝61に案内されて外周方向へ移動させられる。したがって、揺動支持部材50が回転ドラム5の外周面5Aに向けて回動させられ、角度位置A2に至ると、アンビル14及び超音波ホーン8が連続ウエブ30を挟持する。つまり、超音波ホーン8及びアンビル14が回転部材の回転に伴って回転して角度位置A2に至った際にアンビル14が超音波ホーン8に当接して前記連続ウエブの挟持を行う(挟持工程に相当)。   While the seal unit 10 (the anvil 14 and the ultrasonic horn 8) moves from the angular position A1 to a predetermined angular position A2 (corresponding to a predetermined first angular position), the follower 56b is guided by the cam groove 61 and moves outward It is moved. Therefore, the swing support member 50 is rotated toward the outer peripheral surface 5A of the rotary drum 5, and when reaching the angular position A2, the anvil 14 and the ultrasonic horn 8 clamp the continuous web 30. That is, when the ultrasonic horn 8 and the anvil 14 rotate with the rotation of the rotation member and reach the angular position A2, the anvil 14 abuts on the ultrasonic horn 8 to hold the continuous web (in the holding step) Equivalent).

そして、図2に示すように、連続ウエブ30の液吸収体33が設けられていない領域において、図3に示す第1のシート32、第2のシート31、第一ウエストバンド35、第二ウエストバンド36、第一レッグバンド37、第二レッグバンド38の積層体が、超音波ホーン8のホーン対向面8aとアンビル14のアンビル対向面14aとで挟圧される。 このとき、ホーン対向面8aとアンビル対向面14aは、共に平坦な面であり、該平坦な面どうしで連続ウエブ30を挟持する。つまり、挟持工程においては、超音波ホーン8の平坦面とアンビル14の平坦面とが連続ウエブ30を挟持する。また、挟持工程においては、超音波ホーン8が振動していない状態で連続ウエブ30が挟持される。   And as shown in FIG. 2, in the area | region in which the liquid absorber 33 of the continuous web 30 is not provided, the 1st sheet | seat 32, the 2nd sheet | seat 31, the 1st waistband 35, the 2nd waist shown in FIG. The laminate of the band 36, the first leg band 37 and the second leg band 38 is pressed by the horn facing surface 8 a of the ultrasonic horn 8 and the anvil facing surface 14 a of the anvil 14. At this time, the horn facing surface 8a and the anvil facing surface 14a are both flat surfaces, and the flat surfaces sandwich the continuous web 30 with each other. That is, in the sandwiching process, the flat surface of the ultrasonic horn 8 and the flat surface of the anvil 14 sandwich the continuous web 30. In the holding step, the continuous web 30 is held in a state where the ultrasonic horn 8 is not vibrating.

なお、図9に示すように、シールユニット10(アンビル14及び超音波ホーン8)が角度位置A1から角度位置A2へ向かう途中の所定の角度位置C1に至った際に、超音波ホーン8は連続ウエブ30と離間する離間状態から連続ウエブ30と接触する接触状態へと移行する。   As shown in FIG. 9, when the seal unit 10 (the anvil 14 and the ultrasonic horn 8) reaches a predetermined angular position C1 on the way from the angular position A1 to the angular position A2, the ultrasonic horn 8 is continuous. The state of separation from the web 30 is shifted to the state of contact with the continuous web 30.

そして、この挟持状態が所定の角度位置A3(所定の第二角度位置に相当)に至るまで継続し、この間(つまり、角度位置A2から角度位置A3までの連続ウエブ30がアンビル14及び超音波ホーン8により挟持されている間)にシール部Sが形成される。すなわち、シール部Sを形成する超音波シール処理は、超音波ホーン8とアンビル14が連続ウエブ30を挟持し、超音波発生器9が発する超音波を受けて超音波ホーン8が振動することにより連続ウエブ30にシール部Sを形成し、連続ウエブ30の挟持を解除する処理であり、角度位置A2から角度位置A3までの間に実行される。   Then, the holding state continues until reaching the predetermined angular position A3 (corresponding to the predetermined second angular position), and during this time (that is, the continuous web 30 from the angular position A2 to the angular position A3 is the anvil 14 and the ultrasonic horn The seal portion S is formed while being held between the two. That is, in the ultrasonic sealing process for forming the sealing portion S, the ultrasonic horn 8 and the anvil 14 sandwich the continuous web 30, and the ultrasonic horn 8 vibrates in response to the ultrasonic wave emitted by the ultrasonic generator 9. The seal portion S is formed on the continuous web 30, and the process of releasing the sandwiching of the continuous web 30 is performed, which is performed between the angular position A2 and the angular position A3.

シールユニット10(アンビル14及び超音波ホーン8)が所定の角度位置B1(所定の第三角度位置に相当)に至ると、超音波発生器9は超音波ホーン8に対し超音波を発し始める。すなわち、超音波ホーン8及びアンビル14が回転部材の回転に伴って回転して角度位置B1に至った際に超音波発生器9が超音波を発生させる。なお、本実施の形態においては、シールユニット10の角度位置がエンコーダーにより検出可能となっており、シールユニット10(アンビル14及び超音波ホーン8)が角度位置B1に至ったことが超音波発生器9に電気信号により通知されるようになっている。超音波発生器9から超音波を受けた超音波ホーン8は振動して連続ウエブ30にシール部Sを形成する(シール部形成工程に相当)。   When the seal unit 10 (the anvil 14 and the ultrasonic horn 8) reaches a predetermined angular position B1 (corresponding to a predetermined third angular position), the ultrasonic generator 9 starts emitting ultrasonic waves to the ultrasonic horn 8. That is, the ultrasonic wave generator 9 generates an ultrasonic wave when the ultrasonic horn 8 and the anvil 14 rotate in accordance with the rotation of the rotary member and reach the angular position B1. In the present embodiment, the angular position of the seal unit 10 can be detected by the encoder, and the fact that the seal unit 10 (the anvil 14 and the ultrasonic horn 8) has reached the angular position B1 is an ultrasonic wave generator. 9 is notified by an electric signal. The ultrasonic horn 8 receiving the ultrasonic wave from the ultrasonic wave generator 9 vibrates to form the seal portion S on the continuous web 30 (corresponding to the seal portion forming step).

そして、超音波発生器9が超音波を発してから超音波振動のエネルギー(超音波発生器9の電力量に相当するものである)が所定量に達すると、超音波発生器9は超音波を(超音波の発生を)停止する(発し終える)。つまり、シール部形成工程においては、超音波発生器9が超音波を発生してから超音波振動のエネルギーが所定量に達した際に、超音波発生器9は超音波の発生を停止する。当該所定量については、シール部Sの形成が適切に行われることを考慮して、予め定められている。また、シールユニット10(アンビル14及び超音波ホーン8)が角度位置A3に至る前に、超音波が停止されるように、所定量が決められている(本実施の形態においては、図9に示すように、角度位置B2で、超音波発生器9が超音波を停止している)。   Then, when the energy of the ultrasonic vibration (corresponding to the electric energy of the ultrasonic generator 9) reaches a predetermined amount after the ultrasonic generator 9 emits ultrasonic waves, the ultrasonic generator 9 generates the ultrasonic waves. To stop the generation of ultrasound. That is, in the sealing portion forming step, when the energy of the ultrasonic vibration reaches a predetermined amount after the ultrasonic wave generator 9 generates the ultrasonic wave, the ultrasonic wave generator 9 stops the generation of the ultrasonic wave. The predetermined amount is determined in advance in consideration of the proper formation of the seal portion S. Further, a predetermined amount is determined so that the ultrasonic wave is stopped before the seal unit 10 (the anvil 14 and the ultrasonic horn 8) reaches the angular position A3 (in the present embodiment, as shown in FIG. 9). As shown, at angular position B2, the ultrasound generator 9 has stopped the ultrasound).

シールユニット10(アンビル14及び超音波ホーン8)が角度位置A3に至ると、アンビル14及び超音波ホーン8は連続ウエブ30の挟持を解除する。つまり、超音波ホーン8及びアンビル14が角度位置A3に至った際にアンビル14が超音波ホーン8から離れて挟持の解除を行う(挟持解除工程に相当)。そして、シールユニット10(アンビル14及び超音波ホーン8)が角度位置A3から角度位置A0へ至る間に、カム溝61によってフォロワー56bが回転中心線O−O側へ案内され、アンビル14が超音波ホーン8及び連続ウエブ30から離れる方向へ回動する。そして、角度位置A0に至ると、再び図4の下部のシールユニット10に示すように、アンビル14は回転中心線O−Oに対してほぼ90度の角度まで回動して退避位置となる。   When the seal unit 10 (the anvil 14 and the ultrasonic horn 8) reaches the angular position A3, the anvil 14 and the ultrasonic horn 8 release the holding of the continuous web 30. That is, when the ultrasonic horn 8 and the anvil 14 reach the angular position A3, the anvil 14 is separated from the ultrasonic horn 8 to release the holding (corresponding to the holding releasing step). Then, while the seal unit 10 (the anvil 14 and the ultrasonic horn 8) reaches from the angular position A3 to the angular position A0, the follower 56b is guided by the cam groove 61 toward the rotation center line OO, and the anvil 14 is an ultrasonic wave. It is pivoted away from the horn 8 and the continuous web 30. Then, when the angular position A0 is reached, as shown in the seal unit 10 in the lower part of FIG. 4 again, the anvil 14 turns to an angle of approximately 90 degrees with respect to the rotation center line OO and becomes the retracted position.

なお、図9に示すように、シールユニット10(アンビル14及び超音波ホーン8)が角度位置A3から角度位置A0へ向かう途中の所定の角度位置C2に至った際に、超音波ホーン8は連続ウエブ30と接触する接触状態から連続ウエブ30と離間する離間状態へと移行する。超音波ホーン8から離間した連続ウエブ30は、排出搬送ロール22によりシール装置1の外部へ搬送され、図1の下図に示す切断線C−Cで切断されて、個々のパンツ型おむつとして製造される。   As shown in FIG. 9, when the seal unit 10 (the anvil 14 and the ultrasonic horn 8) reaches a predetermined angular position C2 on the way from the angular position A3 to the angular position A0, the ultrasonic horn 8 is continuous. The contact state in contact with the web 30 is shifted to the separated state separated from the continuous web 30. The continuous web 30 separated from the ultrasonic horn 8 is conveyed to the outside of the sealing device 1 by the discharge conveyance roll 22 and cut along a cutting line C-C shown in the lower part of FIG. 1 to produce individual pant diapers. Ru.

<周波数調整(チューニング)機能の動作タイミングについて>
超音波発生器9に周波数調整(チューニング)機能が備えられていることについては既に述べたが、かかる周波数調整はシール装置1の動作中に実行される。周波数調整が実行されるタイミングについては、図9において、角度位置BTで示している。
<About the operation timing of the frequency adjustment (tuning) function>
It has already been mentioned that the ultrasonic generator 9 is provided with a frequency adjustment (tuning) function, but such frequency adjustment is carried out during operation of the sealing device 1. The timing at which the frequency adjustment is performed is indicated by the angular position BT in FIG.

すなわち、前記超音波シール処理において超音波ホーン8とアンビル14が連続ウエブ30の挟持を解除してから(角度位置A3)、該超音波ホーン8による次の超音波シール処理において超音波発生器9が該超音波ホーン8に対し超音波を発生させ始めるまで(角度位置B1)の間に、前記超音波発生器9が該超音波ホーン8に対し発生させる超音波の周波数を調整する(周波数調整処理を実行する)。   That is, after the ultrasonic horn 8 and the anvil 14 release the holding of the continuous web 30 in the ultrasonic sealing process (angular position A3), the ultrasonic generator 9 is used in the next ultrasonic sealing process by the ultrasonic horn 8. The frequency of the ultrasonic wave generated by the ultrasonic wave generator 9 is adjusted (frequency adjustment) until the ultrasonic wave generator 8 starts generating the ultrasonic wave to the ultrasonic wave horn 8 (angular position B1) Execute the process).

本実施の形態においては、シールユニット10(アンビル14及び超音波ホーン8)が回転部材に回転に伴って回転して角度位置A3から角度位置B1へ向かう途中の所定の角度位置BTに至った際に、周波数調整工程が実施されるようになっている。つまり、超音波ホーン8とアンビル14が、予め定められた角度位置に至ったときに、周波数調整工程が実施される。本実施の形態においては、シールユニット10(アンビル14及び超音波ホーン8)が角度位置BTに至ったことが超音波発生器9に電気信号により通知され、かかる通知を受けて超音波発生器9が該超音波ホーン8に対し発する超音波の周波数を調整する。   In the present embodiment, when the seal unit 10 (the anvil 14 and the ultrasonic horn 8) is rotated by the rotating member as it rotates and reaches the predetermined angular position BT on the way from the angular position A3 to the angular position B1. The frequency adjustment process is to be implemented. That is, when the ultrasonic horn 8 and the anvil 14 reach the predetermined angular position, the frequency adjustment process is performed. In the present embodiment, the ultrasonic generator 9 is notified by an electrical signal that the seal unit 10 (the anvil 14 and the ultrasonic horn 8) has reached the angular position BT, and the ultrasonic generator 9 is notified of such notification. Adjusts the frequency of ultrasonic waves emitted to the ultrasonic horn 8.

<シールユニット10の繰り返し動作について>
上記においては、シールユニット10が回転部材を一回転する間の動作(角度位置A0から再度角度位置A0に至るまで)について説明したが、ここでは回転部材が連続で回転して一のシールユニット10(以下、シールユニットS1を例に挙げて説明する)が同じ角度位置に繰り返し至ることにより繰り返される動作のうち、超音波シール処理の繰り返し動作について説明する。
<Repeat Operation of Seal Unit 10>
In the above, the operation (from the angular position A0 to the angular position A0 again) while the seal unit 10 makes one rotation of the rotary member has been described, but here the rotary member rotates continuously to form one seal unit 10 Among the operations repeated by repeatedly reaching the same angular position (hereinafter described by taking the seal unit S1 as an example), the repeated operation of the ultrasonic sealing process will be described.

シールユニットS1(超音波ホーン8とアンビル14)は、角度位置A2、B1、B2、A3の順にそれぞれの角度位置に至ると、それぞれの角度位置に応じた動作を行い、超音波シール処理を実行する。そして、回転部材が一回転してシールユニットS1が再び同じ順に角度位置A2、B1、B2、A3に至った際には、シールユニットS1が再び同じ角度位置に応じた動作を行い、超音波シール処理を実行する。すなわち、シールユニットS1は超音波シール処理を回転部材一回転につき一回の間隔で実行し、回転部材の回転に応じて繰り返して実行する。   When the seal units S1 (the ultrasonic horn 8 and the anvil 14) reach the respective angular positions in the order of the angular positions A2, B1, B2 and A3, the sealing unit S1 performs an operation according to the respective angular positions and performs ultrasonic sealing processing Do. Then, when the rotary member makes one rotation and the seal unit S1 reaches the angular positions A2, B1, B2 and A3 again in the same order, the seal unit S1 performs an operation according to the same angular position again, and the ultrasonic seal is performed. Execute the process That is, the sealing unit S1 executes the ultrasonic sealing process at one interval per one rotation of the rotating member, and repeatedly executes the same according to the rotation of the rotating member.

<<<超音波ホーン8の振動と挟持の動作の関係について>>>
次に、本実施の形態に係る超音波ホーン8の振動の開始から停止までと、超音波ホーン8とアンビル14とが連続ウエブ30の挟持を行ってから解除するまでの動作の関係について、図10を用いて詳しく説明する。図10は、超音波シール処理に係る超音波ホーン8の振動区間と連続ウエブ30の挟持区間との関係を示すイメージ図である。横軸を時間(mSec=1000分の1秒)とし、「連続ウエブ挟持」、「超音波ホーン」、「パワー」の各項目の時間経過に伴う状態の変化を示している。
<<< Relationship between the vibration of ultrasonic horn 8 and the operation of pinching >>>
Next, the relationship between the start and stop of the vibration of the ultrasonic horn 8 according to the present embodiment and the operation from when the ultrasonic horn 8 and the anvil 14 hold the continuous web 30 until when it is released will be illustrated in FIG. This will be described in detail using 10. FIG. 10 is an image diagram showing the relationship between the vibration section of the ultrasonic horn 8 involved in the ultrasonic sealing process and the holding section of the continuous web 30. As shown in FIG. The horizontal axis represents time (msec = one thousandth of a second), and shows changes in the state with time of each item of “continuous web pinching”, “ultrasonic horn”, and “power”.

図10の最上部には、「連続ウエブ挟持」として、超音波ホーン8とアンビル14とが連続ウエブ30の挟持を行ってから解除するまで区間を示している。すなわち、角度位置A2から角度位置A3までの区間を示している。   At the top of FIG. 10, a section from the ultrasonic horn 8 and the anvil 14 to holding the continuous web 30 until release is performed as “continuous web holding”. That is, the section from the angular position A2 to the angular position A3 is shown.

図10の「連続ウエブ挟持」の下には、「超音波ホーン」として、超音波ホーン8が振動を開始してから停止するまでの区間を振動する波形を振幅の大きさで示している。つまり、角度位置B1に至ると超音波発生器9が発生させた超音波を受けて超音波ホーン8が振動を開始し、該振動の振幅は、振動振幅が無い静止状態から振動立上り区間(振動振幅の増加区間)を経て、所定の振幅(図10に示す100%の振幅)に達する。そして、超音波ホーン8は、角度位置B2に至るまで、所定の振幅で振動する。   Under “Continuous web pinching” in FIG. 10, as an “ultrasonic horn”, a waveform that vibrates a section from when the ultrasonic horn 8 starts vibrating until it stops is shown by the magnitude of amplitude. That is, when the angular position B1 is reached, the ultrasonic horn 8 starts to vibrate in response to the ultrasonic wave generated by the ultrasonic generator 9, and the amplitude of the vibration starts from the stationary state where there is no vibration amplitude. After the increase section of the amplitude), a predetermined amplitude (100% amplitude shown in FIG. 10) is reached. Then, the ultrasonic horn 8 vibrates at a predetermined amplitude until reaching the angular position B2.

そして、角度位置B2で超音波発生器9が超音波を停止するが、該停止は所謂超音波発生器9のスイッチをOFFにすることであり、超音波発生器9が発する超音波を電気的な入り切り(回路の入り切り)で切り状態としただけである。すなわち、超音波ホーン8に対しては、駆動源である超音波発生器9が発する超音波の供給を停止したにすぎない。そのため、物理的な共振体である超音波ホーン8には機械的な振動が残留する(残留振動)。   Then, the ultrasonic wave generator 9 stops the ultrasonic wave at the angular position B2, but the stop is to turn off the switch of the so-called ultrasonic wave generator 9, and the ultrasonic wave generated by the ultrasonic wave generator 9 is electrically It is only in the cut-off state when the circuit is turned on and off. That is, the supply of the ultrasonic waves generated by the ultrasonic wave generator 9 as the drive source is merely stopped for the ultrasonic horn 8. Therefore, mechanical vibration remains in the ultrasonic horn 8 which is a physical resonator (residual vibration).

超音波ホーン8の機械的な振動を止めるためには、駆動源からの超音波の供給を停止することに加えて、所定の振幅で機械的に振動している状態から振幅が無い静止状態まで振動を抑え込む必要がある。すなわち、所定の振幅から振幅が無い静止状態にするための手段と該手段により静止状態にするまでの時間が必要である。例えば、空気中に放置して自然に(減衰振動により)振動を止める場合は、空気抵抗や摩擦力等の抵抗力が手段として使われ、該手段により静止状態になるまでの時間を必要とする。   In order to stop the mechanical vibration of the ultrasonic horn 8, in addition to stopping the supply of the ultrasonic wave from the drive source, from the state of mechanically vibrating at a predetermined amplitude to the state of rest without amplitude It is necessary to suppress the vibration. That is, it is necessary to have a means for achieving a stationary state where there is no amplitude from a predetermined amplitude, and a time for the means to achieve a stationary state. For example, in the case where the vibration is naturally stopped (by damped vibration) by leaving it in the air, a resisting force such as air resistance or frictional force is used as a means, and it takes time until it becomes stationary. .

したがって、超音波発生器9が超音波を停止しても超音波ホーン8には残留振動として機械的振動が残留する。つまり、超音波ホーン8の振動区間は、図10に示すように、角度位置B1から角度位置B2を超えて前記残留振動が止まるまでの区間となる。   Therefore, even if the ultrasonic generator 9 stops the ultrasonic waves, mechanical vibration remains in the ultrasonic horn 8 as residual vibration. That is, as shown in FIG. 10, the vibration section of the ultrasonic horn 8 is a section from the angular position B1 to the position beyond the angular position B2 until the residual vibration stops.

図10の「超音波ホーン」の下には、「パワー」として、超音波発生器9が超音波を発し始めてから発し終わるまでのパワー(電力(ワット)に相当)の変動を示している。本実施の形態においては、超音波発生器9が超音波を発生させてから超音波振動のエネルギー(電力量(ワット時)に相当)が所定量に達した際に、超音波発生器9は超音波の発生を停止する。つまり、角度位置B1で超音波発生器9が超音波を発生させてから、パワーのグラフの積分値(超音波振動エネルギー)が所定値に達する角度位置B2において超音波発生器9は超音波を停止する。   Under the “ultrasonic horn” in FIG. 10, “power” indicates the fluctuation of the power (corresponding to the power (watt)) from when the ultrasonic generator 9 starts emitting the ultrasonic wave until the emitting is completed. In the present embodiment, when the energy of ultrasonic vibration (corresponding to the amount of electric power (watt hour)) reaches a predetermined amount after the ultrasonic generator 9 generates ultrasonic waves, the ultrasonic generator 9 generates Stop the generation of ultrasound. That is, after the ultrasonic wave generator 9 generates an ultrasonic wave at the angular position B1, the ultrasonic wave generator 9 transmits the ultrasonic wave at an angular position B2 at which the integrated value (ultrasonic vibration energy) of the power graph reaches a predetermined value. Stop.

次に、図10に示す超音波ホーン8の振動区間と連続ウエブ30の挟持区間を連続した一の区間とし、該一の区間について区間分け(図10のグラフ枠外の下に記載)を行って、各々の区間を用いながら本実施の形態に係る超音波シール処理について説明する。   Next, with the vibration section of the ultrasonic horn 8 and the sandwiching section of the continuous web 30 shown in FIG. 10 as one continuous section, the section is divided (described under the outside of the graph frame in FIG. 10). The ultrasonic sealing process according to the present embodiment will be described using each section.

先ず、角度位置A2から角度位置B1までの間は、超音波ホーン8とアンビル14が連続ウエブ30を挟持してから超音波ホーン8の振動が開始されるまでの区間である。この区間を振動開始前区間D1とする。   First, a section from the angular position A2 to the angular position B1 is a section from when the ultrasonic horn 8 and the anvil 14 sandwich the continuous web 30 to when the vibration of the ultrasonic horn 8 is started. This section is referred to as a section D1 before the start of vibration.

次に、角度位置B1から角度位置B2までの間は、振動を開始した超音波ホーン8が超音波発生器9から発せられる超音波電気信号を受けて該振動を継続している区間である。この区間を電気的振動区間D2とする。   Next, from the angular position B1 to the angular position B2, the section in which the ultrasonic horn 8 which has started to vibrate continues the vibration upon receiving the ultrasonic electric signal emitted from the ultrasonic generator 9. This section is referred to as an electrical vibration section D2.

そして、前述したとおり、超音波ホーン8が角度位置B2に至ると、超音波発生器9が超音波を停止し、該停止後の超音波ホーン8には残留振動として機械的振動が残留する。そして、超音波の停止とは時間差をおいて該残留振動が停止する。つまり、角度位置B2から残留振動が止まるまでの間は、駆動源が無い状態で超音波ホーン8が機械的な振動をしている区間である。この区間を残留振動区間D3とする。   Then, as described above, when the ultrasonic horn 8 reaches the angular position B2, the ultrasonic generator 9 stops the ultrasonic wave, and mechanical vibration remains as residual vibration in the ultrasonic horn 8 after the stop. Then, the residual vibration is stopped with a time difference from the stop of the ultrasonic wave. That is, from the angular position B2 until the residual vibration stops, it is a section in which the ultrasonic horn 8 is mechanically vibrating without a drive source. This section is referred to as a residual vibration section D3.

最後に、残留振動が止まってから連続ウエブ30の挟持を解除する角度位置A3までの間は、超音波ホーン8が振動していない区間である。この区間を振動停止後区間D4とする。   Finally, the ultrasonic horn 8 is not vibrating between the residual vibration stop and the angular position A3 at which the continuous web 30 is released from the clamping. This section is referred to as a post-vibration stop section D4.

つまり、本実施の形態に係る超音波シール処理は、振動開始前区間D1乃至振動停止後区間D4の4つの区間に区間分けすることができる。   That is, the ultrasonic sealing process according to the present embodiment can be divided into four sections of the section D1 before the start of vibration to the section D4 after vibration stop.

ここで、一般的な超音波シール処理に対して、上記区間分けと同じ要領で区間分けを行う。そうして区間分けされた一般的な超音波シール処理の区間と、本実施の形態に係る超音波シール処理の区間の相違について説明することにより、本実施の形態に係る超音波シール処理について説明する。一般的な超音波シール処理は、超音波ホーン8とアンビル14が連続ウエブ30を挟持する挟持工程と、超音波発生器9が発する超音波を受けて超音波ホーン8が振動することにより連続ウエブ30にシール部Sを形成するシール部形成工程と、連続ウエブ30の挟持を解除する挟持解除工程と、を有している。つまり、一般的な超音波シール処理とは、超音波ホーン8とアンビル14が連続ウエブ30を挟持してから、シール部Sを形成し、該挟持を解除するまでの処理のことである。   Here, division is performed in the same manner as the above division with respect to general ultrasonic sealing processing. The ultrasonic sealing process according to the present embodiment is described by describing the difference between the section of the general ultrasonic sealing process divided into sections and the section of the ultrasonic sealing process according to the present embodiment. Do. In a general ultrasonic sealing process, a continuous web is obtained by the ultrasonic horn 8 vibrating in response to the ultrasonic wave generated by the ultrasonic generator 9 and the holding step in which the ultrasonic horn 8 and the anvil 14 hold the continuous web 30. A seal portion forming step of forming the seal portion S at 30 and a pinch releasing step of releasing the pinching of the continuous web 30 are included. That is, a general ultrasonic sealing process is a process from the ultrasonic horn 8 and the anvil 14 sandwiching the continuous web 30 to the formation of the sealing portion S and releasing the sandwiching.

先ず、超音波ホーン8とアンビル14が連続ウエブ30を挟持してからシール部Sを形成するまでの処理を一の区間とする。該区間は本実施の形態に係る振動開始前区間D1及び電気的振動区間D2と一致する。   First, a process from the ultrasonic horn 8 and the anvil 14 sandwiching the continuous web 30 to the formation of the seal portion S is defined as one section. The section corresponds to the section D1 before the start of vibration and the electrical vibration section D2 according to the present embodiment.

そして、シール部Sの形成後から連続ウエブ30の挟持を解除するまでの処理を一の区間とする。そうすると、当該一の区間には、本実施の形態に係る区間と一致する区間が無い。   And processing after releasing formation of seal part S until release of pinching of continuous web 30 is made into one section. Then, there is no section in the one section that matches the section according to the present embodiment.

当該一の区間の代わりに、本実施の形態においては、残留振動区間D3と振動停止後区間D4とを合わせた区間があるが、これらの区間では残留振動を止めてから連続ウエブ30の挟持を解除する処理が実行されるため、当該一の区間とは一致しない。言い換えれば、当該一の区間の処理においては、残留振動が止まる前に(あるいは超音波振動が継続したまま)連続ウエブ30の挟持を解除する処理が実行される。つまり、本実施の形態に係る超音波シール処理は、一般的な超音波シール処理とは異なり、シール部Sの形成後に超音波ホーン8の残留振動が止まるまでの区間を設けており、さらに、該残留振動が止まった後に連続ウエブ30の挟持を解除するまでの区間を設けている。   In this embodiment, there is a section combining the residual vibration section D3 and the post-vibration stop section D4 instead of the one section, but in these sections, the residual vibration is stopped and then the continuous web 30 is held. Since the process to cancel is performed, it does not coincide with the one section. In other words, in the process of the one section, the process of releasing the holding of the continuous web 30 is executed before the residual vibration stops (or while the ultrasonic vibration continues). That is, unlike the general ultrasonic sealing process, the ultrasonic sealing process according to the present embodiment is provided with a section until the residual vibration of the ultrasonic horn 8 stops after the formation of the sealing portion S. A section is provided until the clamping of the continuous web 30 is released after the residual vibration has stopped.

すなわち、本実施の形態に係る超音波シール処理は、超音波ホーン8とアンビル14が連続ウエブ30を挟持する挟持工程と、超音波発生器9が発生させた超音波を受けて超音波ホーン8が振動することにより、連続ウエブ30にシール部Sを形成するシール部形成工程と、超音波発生器9が超音波の発生を停止して超音波ホーン8に残留する残留振動が止まった後に、連続ウエブ30の挟持を解除する挟持解除工程と、を有する。   That is, in the ultrasonic sealing process according to the present embodiment, the ultrasonic horn 8 receives the ultrasonic wave generated by the ultrasonic generator 9 and the holding process in which the ultrasonic horn 8 and the anvil 14 hold the continuous web 30. Vibration causes the seal portion forming step of forming the seal portion S on the continuous web 30, and after the residual vibration remaining in the ultrasonic horn 8 is stopped after the ultrasonic generator 9 stops generating the ultrasonic wave, And n) releasing the nipping of the continuous web 30.

次に、前述で区間分けした振動停止後区間D4と、振動開始前区間D1乃至残留振動区間D3のそれぞれの区間の長さ(時間の長さ)の関係について説明する。図10に示すそれぞれの区間の長さは、おおよその時間の長さをイメージとして表している。   Next, the relationship between the post-vibration stop section D4 sectioned before and the lengths (time lengths) of the sections before the start of vibration D1 to the residual vibration section D3 will be described. The length of each section shown in FIG. 10 represents an approximate length of time as an image.

振動停止後区間D4と振動開始前区間D1の区間の長さを比較すると、振動停止後区間D4が振動開始前区間D1よりも長くなるように超音波シール処理が実行されている。すなわち、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間が、超音波ホーン8とアンビル14が連続ウエブ30を挟持してから超音波発生器9が超音波を発生させるまでの時間よりも長い。本実施の形態においては、振動停止後区間D4が40〜50mSec程度、振動開始前区間D1が約30mSec程度である。   When the lengths of the section after vibration stop D4 and the section before vibration start D1 are compared, the ultrasonic sealing process is performed so that the section D4 after vibration stop is longer than the section D1 before vibration start. That is, the time from when the residual vibration stops to when the holding of the continuous web 30 is released is from when the ultrasonic horn 8 and the anvil 14 hold the continuous web 30 to when the ultrasonic generator 9 generates ultrasonic waves. Longer than time. In the present embodiment, the section D4 after vibration stoppage is about 40 to 50 mSec, and the section D1 before vibration start is about 30 mSec.

振動停止後区間D4と電気的振動区間D2の区間の長さを比較すると、本実施の形態においては、振動停止後区間D4が電気的振動区間D2よりも短くなるように超音波シール処理が実行されている。すなわち、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間が、超音波発生器9が超音波を発生させてから停止するまでの時間よりも短い。本実施の形態においては、振動停止後区間D4が40〜50mSec程度、電気的振動区間D2が85〜90mSec程度である。   Comparing the lengths of the post-vibration stop section D4 and the electrical vibration section D2, in the present embodiment, the ultrasonic seal processing is performed so that the post-vibration stop section D4 is shorter than the electrical vibration section D2. It is done. That is, the time from when the residual vibration stops to when the holding of the continuous web 30 is released is shorter than the time from when the ultrasonic generator 9 generates ultrasonic waves to when it stops. In the present embodiment, the section D4 after vibration stoppage is about 40 to 50 mSec, and the electric vibration section D2 is about 85 to 90 mSec.

振動停止後区間D4と残留振動区間D3との区間の長さを比較すると、本実施の形態においては、振動停止後区間D4が残留振動区間D3よりも長くなるように超音波シール処理が実行されている。すなわち、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間が、超音波発生器9が超音波の発生を停止してから残留振動が止まるまでの時間よりも長い。本実施の形態においては、振動停止後区間D4が40〜50mSec程度、残留振動区間D3が約30mSecである。   Comparing the lengths of the post-vibration stop section D4 and the residual vibration section D3, in the present embodiment, the ultrasonic seal processing is performed such that the post-vibration stop section D4 is longer than the remaining vibration section D3. ing. That is, the time from the stop of the residual vibration to the release of the holding of the continuous web 30 is longer than the time from the stop of the generation of the ultrasonic wave by the ultrasonic generator 9 to the stop of the residual vibration. In the present embodiment, the section D4 after vibration stoppage is about 40 to 50 mSec, and the residual vibration section D3 is about 30 mSec.

<<<回転部材の回転速度と動作の関係について>>>
次に、回転部材(回転ドラム5)の回転速度とそれぞれの動作の関係について詳しく説明する。先ずは、回転部材の回転速度と超音波発生器9が超音波を発し始めるタイミングについて説明する。前述したとおり、本実施の形態においては、超音波ホーン8及びアンビル14が回転部材の回転に伴って回転して角度位置B1に至った際に超音波発生器9が超音波を発生させる。つまり、回転部材の回転速度によらず、所定の角度位置B1にシールユニット10が至ると、超音波発生器9が超音波を発し始める。
<<< Relationship between rotational speed and operation of rotating member >>>
Next, the relationship between the rotational speed of the rotary member (rotary drum 5) and the operation thereof will be described in detail. First, the rotational speed of the rotating member and the timing at which the ultrasonic generator 9 starts emitting ultrasonic waves will be described. As described above, in the present embodiment, the ultrasonic wave generator 9 generates an ultrasonic wave when the ultrasonic horn 8 and the anvil 14 rotate as the rotation member rotates and reach the angular position B1. That is, regardless of the rotational speed of the rotating member, when the seal unit 10 reaches the predetermined angular position B1, the ultrasonic generator 9 starts to emit ultrasonic waves.

次に、回転部材の回転速度により超音波ホーン8の振動と挟持の動作がどのように変化するのかを、前述の区間の長さ(時間の長さ)の変化に着目して説明し、本実施の形態に係る回転部材の回転速度について説明する。   Next, how the vibration of the ultrasonic horn 8 and the holding operation change due to the rotational speed of the rotating member will be described focusing on the change in the length of the section (length of time) described above. The rotational speed of the rotating member according to the embodiment will be described.

前述したとおり、角度位置A2、A3、B1は、所定の角度位置(第一角度位置乃至第三角度位置)である。そのため、これらの角度位置の間の区間は、回転部材の回転速度により図10に示す区間の長さに変化が生じる。   As described above, the angular positions A2, A3 and B1 are predetermined angular positions (first to third angular positions). Therefore, in the section between these angular positions, the length of the section shown in FIG. 10 changes due to the rotational speed of the rotating member.

つまり、角度位置A2と角度位置A3の間の角度と、角度位置A2と角度位置B1の間の角度と、角度位置B1と角度位置A3の間の角度と、は、所定の大きさの角度であるため、これらを通過する時間は、回転速度(角速度)が大きい(速い)ほど短時間となる。すなわち、D1+D2+D3+D4の区間の長さと、D1の区間の長さと、D2+D3+D4の区間の長さは、回転部材の回転速度が大きいほど短くなる。   That is, the angle between the angular position A2 and the angular position A3, the angle between the angular position A2 and the angular position B1, and the angle between the angular position B1 and the angular position A3 are at predetermined angles. Because there are some, the time to pass through them becomes shorter as the rotational speed (angular velocity) is larger (faster). That is, the length of the section of D1 + D2 + D3 + D4, the length of the section of D1, and the length of the section of D2 + D3 + D4 become shorter as the rotational speed of the rotary member increases.

これに対し、電気的振動区間D2の区間の長さは、超音波発生器9が発する超音波振動のエネルギーが所定量に達するまでの時間であるため、回転部材の回転速度により変化が生じない。前述したとおり、本実施の形態においては、電気的振動区間D2の85〜90mSec程の時間である(なお、この長さ(時間)は若干のばらつきはあるものの経験上このような時間となることが分かっている)。   On the other hand, since the length of the section of the electrical vibration section D2 is the time until the energy of the ultrasonic vibration emitted by the ultrasonic generator 9 reaches a predetermined amount, no change occurs due to the rotational speed of the rotating member . As described above, in the present embodiment, it is a time of about 85 to 90 mSec of the electrical vibration section D2 (note that this length (time) has such variation from experience, though there is some variation). I know).

また、残留振動区間D3の区間の長さは、振動が収まるまでの長さなので、電気的振動区間D2と同様に、回転部材の回転速度により変化が生じない。つまり、残留振動区間D3の区間の長さ(時間)は、前述したとおり、約30mSecとなる(なお、この長さ(時間)は若干のばらつきはあるものの経験上このような時間となることが分かっている)。   Further, since the length of the section of the residual vibration section D3 is a length until the vibration is settled, no change occurs due to the rotational speed of the rotating member as in the case of the electrical vibration section D2. That is, as described above, the length (time) of the residual vibration section D3 is about 30 mSec (this length (time) may be such a time from experience, though there is some variation) I know).

そして、本実施の形態においては、次のような回転速度(角速度)で回転部材を回転させて連続ウエブ30の搬送を行う。   In the present embodiment, the continuous web 30 is conveyed by rotating the rotating member at the following rotational speed (angular velocity).

第三角度(角度位置B1)と第二角度(角度位置A3)の差を振動後挟持角度θ(B1〜A3の角度)とし、超音波発生器9が超音波を発生させてから残留振動が止まるまでの時間を振動時間T(電気的振動区間D2と残留振動区間D3を加算した時間)としたときに、回転部材を振動後挟持角度θ/振動時間T以下の角速度で回転させて前記連続ウエブの搬送を行う。本実施の形態においては、振動後挟持角度θが約110度であり、振動時間Tが約120mSecとなるため、回転部材の回転速度(角速度)は約0.9度/mSec(約150rpm)以下の回転速度となる。   The difference between the third angle (angular position B1) and the second angle (angular position A3) is the post-oscillation holding angle θ (angles B1 to A3), and the ultrasonic generator 9 generates an ultrasonic wave and then residual vibration is generated. The rotation member is rotated at an angular velocity equal to or less than the post-vibration pinching angle θ / vibration time T when the time until stopping is the vibration time T (the time obtained by adding the electrical vibration section D2 and the residual vibration section D3) Transport the web. In the present embodiment, since the post-vibration pinching angle θ is about 110 degrees and the vibration time T is about 120 mSec, the rotational speed (angular velocity) of the rotating member is about 0.9 degrees / mSec (about 150 rpm) or less The rotation speed of

次に、連続ウエブ30の搬送速度(回転部材の回転速度(回転周速度)に相当)として異なる2つの動作モード(低速モードと高速モード)を用いて、動作モードの違いによる前記区間の長さの変化を説明する。   Next, using two different operation modes (a low speed mode and a high speed mode) as the conveyance speed of the continuous web 30 (corresponding to the rotational speed of the rotating member (rotational peripheral speed)), the length of the section according to the difference in the operation mode Explain the change of

この2つの動作モードは、連続ウエブ30の搬送速度(供給速度)の切り替えに使用される。すなわち、超音波シール処理の処理速度の切り替えに使用され、主に超音波シール処理の処理数の調整に使用される。本実施の形態においては、低速モードを第一速度のモードとし、高速モードを第一速度よりも大きい第二速度のモードとして使用する。   These two operation modes are used to switch the transport speed (feed speed) of the continuous web 30. That is, it is used to switch the processing speed of the ultrasonic sealing process, and is mainly used to adjust the number of ultrasonic sealing processes. In the present embodiment, the low speed mode is used as the first speed mode, and the high speed mode is used as the second speed mode larger than the first speed.

前述したとおり、D2+D3+D4の区間の長さは、連続ウエブ30の搬送速度が速いほど短くなるため、低速モードに比べて高速モードの方が短い。そして、電気的振動区間D2と残留振動区間D3の区間の長さは、連続ウエブ30の搬送速度によらないため、低速モードでも高速モードでも同じである。したがって、電気的振動区間D2乃至振動停止後区間D4の区間のうち、低速モードと高速モードとで違いが生じるのは、振動停止後区間D4のみである。   As described above, the length of the section D2 + D3 + D4 is shorter as the transport speed of the continuous web 30 is faster, so the high speed mode is shorter than the low speed mode. And since the length of the section of electric vibration section D2 and residual vibration section D3 does not depend on the conveyance speed of continuous web 30, it is the same in low speed mode and high speed mode. Therefore, among the sections from the electrical vibration section D2 to the post-vibration stop section D4, a difference occurs between the low speed mode and the high speed mode only in the post-vibration stop section D4.

つまり、回転部材を第一速度で回転させて連続ウエブ30の搬送を行う低速モードで前記複数のシール部Sを形成した場合には、回転部材を第一速度よりも大きい第二速度で回転させて連続ウエブ30の搬送を行う高速モードで前記複数のシール部Sを形成したときよりも、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間が長くなる。振動停止後区間D4の長さ(時間)は、連続ウエブ30の搬送速度(回転部材の回転速度)により違いが生じ、低速モードの方が高速モードよりも長くなる。   That is, when the plurality of seal portions S are formed in the low speed mode in which the continuous web 30 is conveyed by rotating the rotating member at the first speed, the rotating member is rotated at the second speed larger than the first speed. The time from when the residual vibration stops to when the holding of the continuous web 30 is released is longer than when the plurality of seal portions S are formed in the high speed mode in which the continuous web 30 is conveyed. The length (time) of the post-vibration stop section D4 differs depending on the transport speed of the continuous web 30 (rotational speed of the rotating member), and the low speed mode is longer than the high speed mode.

<<<本実施の形態に係る超音波シール方法の有効性について>>>
前述したとおり、本実施の形態に係る超音波シール方法においては、超音波シール処理は、超音波ホーン8とアンビル14が連続ウエブ30を挟持する挟持工程と、超音波発生器9が発生させる超音波を受けて超音波ホーン8が振動することにより、連続ウエブ30にシール部Sを形成するシール部形成工程と、超音波発生器9が超音波の発生を停止して超音波ホーン8に残留する残留振動が止まった後に、連続ウエブ30の挟持を解除する挟持解除工程と、を有することとした。そのため、超音波ホーン8の残留振動を速やかに収束させることが可能となる。
<<< About the effectiveness of the ultrasonic sealing method according to the present embodiment >>>
As described above, in the ultrasonic sealing method according to the present embodiment, the ultrasonic sealing process includes the pinching step in which the ultrasonic horn 8 and the anvil 14 pinch the continuous web 30, and the ultrasonic wave generated by the ultrasonic wave generator 9. The ultrasonic horn 8 is vibrated by receiving the sound wave, and the seal portion forming step of forming the seal portion S on the continuous web 30 and the ultrasonic generator 9 stop the generation of the ultrasonic wave and remain in the ultrasonic horn 8 After the residual vibration has stopped, the clamping release step of releasing the clamping of the continuous web 30 is provided. Therefore, it is possible to rapidly converge the residual vibration of the ultrasonic horn 8.

従来例においては、連続ウエブ30の挟持を解除するタイミングを決める際に、ノイズとしての残留振動の存在が全く考慮されていなかった。したがって、超音波発生器9が超音波の発生を停止した後残留振動が残っている状態で、当該解除が行われていた。   In the conventional example, when deciding the timing for releasing the holding of the continuous web 30, the presence of residual vibration as noise was not considered at all. Therefore, the cancellation is performed in a state where the residual vibration remains after the ultrasonic generator 9 stops the generation of the ultrasonic wave.

そして、超音波ホーン8とアンビル14による挟持が成されている場合よりも、挟持が成されていない(解除されている)場合の方が、残留振動が収まりにくいため、当該解除後に残留振動がなかなか収まらずに継続する事象が発生していた。   And since residual vibration is more difficult to be settled in the case where the holding is not made (released) than when the holding by the ultrasonic horn 8 and the anvil 14 is made, the residual vibration is made after the release. There was an event that continued without getting settled.

これに対し、本実施の形態に係る超音波シール処理おいては、超音波発生器9が超音波の発生を停止して超音波ホーン8に残留する残留振動が止まった後に、連続ウエブ30の挟持を解除することとした。つまり、残留振動が収束してから挟持の解除を行うこととし、残留振動がより収まりやすい挟持状態を、残留振動が止まるまで、維持することとした。そのため、本実施の形態によれば、残留振動を速やかに収束させることが可能となる。   On the other hand, in the ultrasonic sealing process according to the present embodiment, after the ultrasonic generator 9 stops the generation of the ultrasonic wave and the residual vibration remaining in the ultrasonic horn 8 stops, It was decided to release the pinch. That is, after the residual vibration converges, the clamping is released, and the clamping state in which the residual vibration is more likely to be settled is maintained until the residual vibration stops. Therefore, according to the present embodiment, it is possible to rapidly converge the residual vibration.

また、本実施の形態においては、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間が、超音波発生器9が超音波の発生を停止してから残留振動が止まるまでの時間よりも長いこととした。   Further, in the present embodiment, the time from when the residual vibration stops to when the holding of the continuous web 30 is released is the time from when the ultrasonic generator 9 stops the generation of ultrasonic waves until when the residual vibration stops. It was longer than that.

すなわち、図10に示す振動停止後区間D4が残留振動区間D3よりも長くなる。このようにすれば、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間に余裕を持たせることが可能となり、残留振動区間D3の長さ(時間)にばらつきがあったとしても残留振動が収束してから挟持の解除を行うことを確実に遂行することが可能となる。   That is, the post-vibration stop section D4 shown in FIG. 10 is longer than the residual vibration section D3. In this way, it is possible to allow time for the residual vibration to stop before releasing the holding of the continuous web 30, and even if the length (time) of the residual vibration section D3 varies. It is possible to reliably carry out the release of the clamping after the residual vibration converges.

また、本実施の形態においては、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間が、超音波ホーン8とアンビル14が連続ウエブ30を挟持してから超音波発生器9が超音波を発生させるまでの時間よりも長いこととした。   In the present embodiment, the ultrasonic horn 8 and the anvil 14 sandwich the continuous web 30 after the residual vibration stops and the time to release the sandwich of the continuous web 30 is the ultrasonic generator 9. It was determined to be longer than the time to generate ultrasonic waves.

すなわち、図10に示す振動停止後区間D4が振動開始前区間D1よりも長くなる。振動開始前区間D1においては、連続ウエブ30を挟持してから超音波ホーン8の振動が開始する順番が重要であり、その区間の長さ(時間)は短くても構わない。これに対し、振動停止後区間D4を長くすれば、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間に余裕を持たせることが可能となり、残留振動区間D3の長さ(時間)にばらつきがあったとしても残留振動が収束してから挟持の解除を行うことを確実に遂行することが可能となる。   That is, the section D4 after vibration stop shown in FIG. 10 is longer than the section D1 before the start of vibration. In the section D1 before the start of vibration, the order in which the vibration of the ultrasonic horn 8 starts after holding the continuous web 30 is important, and the length (time) of the section may be short. On the other hand, if the section D4 after vibration stoppage is lengthened, it is possible to allow a time from the residual vibration stop to the release of the holding of the continuous web 30, and the length of the residual vibration section D3 (time Even if there is a variation, it is possible to reliably carry out the release of the clamping after the residual vibration converges.

また、本実施の形態に係る挟持工程においては、超音波ホーン8が振動していない状態で連続ウエブ30を挟持することとした。   Further, in the holding process according to the present embodiment, the continuous web 30 is held in a state in which the ultrasonic horn 8 is not vibrating.

そのため、超音波ホーン8が振動していない状態で連続ウエブ30を挟持することが可能となる。つまり、不用意な振動を抑制することが可能となり、速やかに超音波ホーン8を振動させることが可能となる。   Therefore, it becomes possible to hold the continuous web 30 in a state in which the ultrasonic horn 8 is not vibrating. That is, it becomes possible to suppress careless vibration and it is possible to vibrate the ultrasonic horn 8 promptly.

また、本実施の形態に係る挟持工程においては、超音波ホーン8の平坦面とアンビル14の平坦面とが連続ウエブ30を挟持することとした。   Further, in the holding process according to the present embodiment, the flat surface of the ultrasonic horn 8 and the flat surface of the anvil 14 hold the continuous web 30.

すなわち、ホーン対向面8aとアンビル対向面14aの平坦面どうしで挟持することにより、超音波ホーン8の残留振動を速やかに収束させることが可能となる。   That is, by sandwiching the flat surfaces of the horn facing surface 8a and the anvil facing surface 14a to each other, the residual vibration of the ultrasonic horn 8 can be rapidly converged.

また、本実施の形態においては、超音波ホーン8及びアンビル14が回転部材の回転に伴って回転して角度位置B1に至った際に超音波発生器9が超音波を発生させることとした。   In the present embodiment, the ultrasonic wave generator 9 generates ultrasonic waves when the ultrasonic horn 8 and the anvil 14 are rotated with the rotation of the rotary member to reach the angular position B1.

そのため、回転部材の回転が速い場合であっても遅い場合であっても、所定の角度位置B1に超音波ホーン8及びアンビル14が至ると、超音波発生器9が超音波を発生させることとなる。したがって、回転部材の回転速度によらず、所望のタイミングで確実に(例えば、角度位置A2で挟持が行われた後に挟持状態で確実に)、超音波を発生させることが可能となる。   Therefore, the ultrasonic wave generator 9 generates an ultrasonic wave when the ultrasonic horn 8 and the anvil 14 reach the predetermined angular position B1 regardless of whether the rotation of the rotation member is fast or slow. Become. Therefore, it becomes possible to generate an ultrasonic wave reliably at a desired timing (for example, in the holding state after holding at the angular position A2) regardless of the rotational speed of the rotating member.

また、本実施の形態においては、第三角度と第二角度の差をθとし、超音波発生器9が超音波を発生させてから残留振動が止まるまでの時間をTとしたときに、回転部材をθ/T以下の角速度で回転させて前記連続ウエブの搬送を行うこととした。   Further, in the present embodiment, when the difference between the third angle and the second angle is θ, and the time from when the ultrasonic generator 9 generates an ultrasonic wave to when the residual vibration stops is T, the rotation is The continuous web is conveyed by rotating the member at an angular velocity of θ / T or less.

回転部材の角速度(回転速度)をAとすれば、θ/T≧Aの関係となり、両辺にTを掛けて、θ≧A×Tの関係が成り立つ。すなわち、回転部材の角速度A(度/秒)×振動時間T(秒)の値である「振動時間Tの間に回転部材が回転して進む角度(度)」が振動後挟持角度θ(度)よりも小さくなる。換言すれば、超音波ホーン8が振動を開始してから(第三角度位置から)、振動時間Tが経過する前に、連続ウエブ30の該挟持が解除されない(第二角度位置まで至らない)。つまり、超音波ホーン8の振動(残留振動)が停止してから(振動時間Tが経過してから)、連続ウエブ30の挟持が解除されるため(第二角度位置に至るため)、超音波ホーン8の残留振動を速やかに収束させることが可能となる。   Assuming that the angular velocity (rotational velocity) of the rotating member is A, the relationship of θ / T ≧ A is obtained, and by multiplying both sides by T, the relationship of θ ≧ A × T is established. In other words, “the angle (degree) at which the rotary member rotates and advances during the vibration time T” which is the value of the angular velocity A (degree / second) × the vibration time T (second) of the rotary member Less than). In other words, after the ultrasonic horn 8 starts to vibrate (from the third angular position), the sandwiching of the continuous web 30 is not released before the vibration time T elapses (does not reach to the second angular position) . That is, since the holding of the continuous web 30 is released (after reaching the second angular position) after the vibration (residual vibration) of the ultrasonic horn 8 stops (after the vibration time T elapses), the ultrasonic wave is generated. It is possible to quickly converge the residual vibration of the horn 8.

また、本実施の形態においては、回転部材を第一速度で回転させて連続ウエブ30の搬送を行う低速モードで複数のシール部Sを形成した場合には、回転部材を第一速度よりも大きい第二速度で回転させて連続ウエブ30の搬送を行う高速モードで複数のシール部Sを形成したときよりも、残留振動が止まってから連続ウエブ30の挟持を解除するまでの時間が長くなることとした。   Further, in the present embodiment, when the plurality of seal portions S are formed in the low speed mode in which the continuous web 30 is transported by rotating the rotating member at the first speed, the rotating member is larger than the first speed. The time from when the residual vibration stops to when the continuous web 30 is released is longer than when the multiple seal portions S are formed in the high speed mode in which the continuous web 30 is conveyed by rotating at the second speed. And

そのため、動作モードの選択(連続ウエブ30の搬送速度の選択)により、残留振動が止まってから挟持を解除するまでの時間(つまり、余裕度)を調整することが可能となる。   Therefore, by selecting the operation mode (selecting the transport speed of the continuous web 30), it is possible to adjust the time (that is, the margin) until the clamping is released after the residual vibration stops.

また、本実施の形態においては、アンビル14は、揺動することにより、超音波ホーン8に対し接離することとした。   Further, in the present embodiment, the anvil 14 comes in contact with and separates from the ultrasonic horn 8 by swinging.

そのため、アンビル14を揺動させる機構を設けるだけで接離を実現することができるすなわち、簡単な構造で確実な挟持機構を実現することが可能となる。   Therefore, contact / separation can be realized only by providing a mechanism for swinging the anvil 14, that is, a reliable holding mechanism can be realized with a simple structure.

また、本実施の形態に係る超音波シール処理において超音波ホーン8とアンビル14が連続ウエブ30の挟持を解除してから、該超音波ホーン8による次の超音波シール処理において超音波発生器9が該超音波ホーン8に対し超音波を発生させ始めるまでの間に、超音波発生器9が該超音波ホーン8に対し発生させる超音波の周波数を調整する周波数調整処理を実行することとした。   Also, after the ultrasonic horn 8 and the anvil 14 release the holding of the continuous web 30 in the ultrasonic sealing process according to the present embodiment, the ultrasonic generator 9 is used in the next ultrasonic sealing process by the ultrasonic horn 8. It is decided to execute a frequency adjustment process for adjusting the frequency of the ultrasonic wave generated by the ultrasonic wave generator 9 to the ultrasonic wave horn 8 until it starts generating the ultrasonic wave to the ultrasonic wave horn 8 .

そのため、残留振動が止まった状態で周波数調整処理が実行されることとなる。したがって、適切に周波数の調整を行うことが可能となる。   Therefore, the frequency adjustment process is performed in the state where the residual vibration has stopped. Therefore, it is possible to adjust the frequency appropriately.

===その他の実施形態===
上記の実施形態は、本発明の理解を容易にするためのものであり、本発明を限定して解釈するためのものではない。本発明は、その趣旨を逸脱することなく、変更・改良され得ると共に、本発明には、その等価物が含まれることは言うまでもない。
=== Other Embodiments ===
The above embodiments are for the purpose of facilitating the understanding of the present invention, and are not for the purpose of limiting the present invention. It goes without saying that the present invention can be modified and improved without departing from the gist thereof, and that the present invention includes equivalents thereof.

また、上記実施の形態においては、複数のシールユニット10の各々に対して超音波を発する超音波発生器9は互いに異なることとした。すなわち、個々のシールユニット10に一つずつ超音波発生器9を配することとしたが、これに限定されるものではない。例えば、一つの超音波発生器9を一つのシールユニット10に一対一で対応させて配するのではなく、一つの超音波発生器9を複数のシールユニット10に対応させて配することとしてもよい。   Further, in the above embodiment, the ultrasonic wave generators 9 that emit ultrasonic waves to each of the plurality of seal units 10 are different from each other. That is, although the ultrasonic wave generator 9 is arranged in each of the seal units 10 one by one, it is not limited to this. For example, instead of arranging one ultrasonic wave generator 9 in one-to-one correspondence with one seal unit 10, it is possible to arrange one ultrasonic wave generator 9 in correspondence with a plurality of seal units 10. Good.

個々のシールユニット10に一つずつ超音波発生器9を配する場合には、一つの超音波発生器9が複数のシールユニット10に超音波を発さなくてよい。つまり、超音波発生器9が複数のシールユニット10の各々に対応する毎に(対応するシールユニット10を変える毎に)メモリの読み書き切り換えを行う必要がなくなる。また、当該読み書き切り換えに時間を要することなく、また、超音波発生器9が一つのシールユニット10に対してのみ超音波発生を行えばいいので、前述した動作モードが高速モードの場合であっても、問題なく(余裕を持って)超音波発生を実行することができる。かかる点で、上記実施の形態の方が望ましい。   When one ultrasonic wave generator 9 is provided for each seal unit 10, one ultrasonic wave generator 9 does not have to emit ultrasonic waves to a plurality of seal units 10. That is, it is not necessary to perform reading and writing switching of the memory (every time the corresponding seal unit 10 is changed) each time the ultrasonic wave generator 9 corresponds to each of the plurality of seal units 10. In addition, since the ultrasonic generator 9 only needs to generate ultrasonic waves for one seal unit 10 without requiring time for the read / write switching, the above-mentioned operation mode is a high speed mode. Even ultrasonic generation can be performed without problems (with a margin). From this point of view, the above embodiment is preferable.

また、上記の実施形態では、シール部Sを形成する超音波シール処理を実行する際には、超音波発生器9が超音波を発してから超音波振動のエネルギー(電力量)が所定量に達した際に、超音波発生器9は超音波を停止することとしたが、これに限らない。例えば、超音波発生器9が超音波を発してから一定時間経過後や、超音波発生器9が超音波を発した後に超音波振動のエネルギーの瞬時値(超音波発生器9の電力に相当するものである)が所定の閾値を超えた場合に、超音波を停止することとしてもよい。   In the above embodiment, when the ultrasonic sealing process for forming the sealing portion S is performed, the energy (electric energy) of the ultrasonic vibration is set to a predetermined amount after the ultrasonic generator 9 generates the ultrasonic wave. When reached, the ultrasonic generator 9 decides to stop the ultrasonic wave, but this is not restrictive. For example, after a predetermined time has elapsed since the ultrasonic generator 9 emits ultrasonic waves, or after the ultrasonic generator 9 emits ultrasonic waves, the instantaneous value of the energy of ultrasonic vibration (equivalent to the power of the ultrasonic generator 9) The ultrasonic wave may be stopped when the predetermined threshold is exceeded.

また、上記実施の形態においては、超音波ホーン8及びアンビルの14の一方の部材が、外周面5Aに等間隔で複数設けられており、他方の部材が、各々の前記一方の部材に対応して前記回転部材に複数設けられ、該一方の部材に対し前記連続ウエブを挟んで接離可能に備えられており、一方の部材が超音波ホーン8で他方の部材がアンビル14とした。しかしながら、これに限定されるものではない。一方の部材がアンビル14で他方の部材が超音波ホーン8であってもよい。   In the above embodiment, a plurality of members of ultrasonic horn 8 and anvil 14 are provided at equal intervals on outer peripheral surface 5A, and the other members correspond to the respective members. A plurality of the members are provided on the rotating member so as to be capable of coming into and coming out of contact with the one member with the continuous web interposed therebetween. One member is the ultrasonic horn 8 and the other member is the anvil 14. However, it is not limited to this. One member may be the anvil 14 and the other member may be the ultrasonic horn 8.

また、上記の実施形態においては、シール装置1に6個のシールユニット10を設けたが、これに限らない。シール装置1に設けるシールユニット10の数量は、7個以上でも5個以下でも構わない。   Moreover, in said embodiment, although the six seal | sticker units 10 were provided in the seal | sticker apparatus 1, it does not restrict to this. The number of seal units 10 provided in the seal device 1 may be seven or more or five or less.

また、上記の実施形態に係る揺動駆動部としては、カムを用いたリンク機構を用いていたが、これに限らない。カムを用いたリンク機構の代わりにシリンダ機構等を用いて、上記実施形態に係る超音波ホーン8とアンビル14の動作を実現してもよい。   Moreover, although the link mechanism which used the cam was used as a rocking drive part which concerns on said embodiment, it does not restrict to this. The operations of the ultrasonic horn 8 and the anvil 14 according to the above embodiment may be realized by using a cylinder mechanism or the like instead of the link mechanism using a cam.

また、上記の実施形態においては、第一弾性部材71及び第二弾性部材72にエアダンパーを用いたが、これに限らない。エアダンパーの代わりにコイルスプリング等を用いてもよい。   Moreover, in said embodiment, although the air damper was used for the 1st elastic member 71 and the 2nd elastic member 72, it does not restrict to this. A coil spring or the like may be used instead of the air damper.

1 シール装置、2 タイミングホイール、3 軸受部、3a 回転軸
3b ボールベアリング、4 固定テーブル、5 回転ドラム、5A 外周面
5a 回転ドラムの窓、6 回転ベース、7a コンバーター、7b ブースター
8 超音波ホーン、8a ホーン対向面、9 超音波発生器、10 シールユニット
14 アンビル、14B アンビルの凸部、14a アンビル対向面
21 供給搬送ロール、22 排出搬送ロール、30 連続ウエブ
30A 連続ウエブの一方側、30B 連続ウエブの他方側、31 第2のシート
32 第1のシート、32a 第1のシート一方側の側縁
32b 第1のシート他方側の側縁、33 液吸収体、34 レッグ穴
35 第一ウエストバンド、36 第二ウエストバンド、37 第一レッグバンド
38 第二レッグバンド、50 揺動支持部材、51 揺動部、51A 揺動軸
51B 第一連結軸、52 保持部、52B 取付面、52a 枠部、52c 内面
53 駆動リンク、54 回動リンク、54A 回動リンクの基部
54B 回動リンクの腕部、54a 支持軸、55 第二連結軸、56 駆動部材
56a 駆動支持体、56b フォロワー、60 カム部材、61 カム溝
70 支持部、71 第一弾性部材、71A 第一固定板、71B 第二固定板
72 第二弾性部材、73 第一ノズル、74 第二ノズル、75 第一エアーパイプ
76 第二エアーパイプ、S シール部、D1 振動開始前区間、D2 電気的振動区間
D3 残留振動区間、D4 振動停止後区間
DESCRIPTION OF SYMBOLS 1 seal device, 2 timing wheel, 3 bearing portion, 3a rotary shaft 3b ball bearing, 4 fixed table, 5 rotary drum, 5A outer peripheral surface 5a rotary drum window, 6 rotary base, 7a converter, 7b booster 8 ultrasonic horn, DESCRIPTION OF SYMBOLS 8a Horn opposing surface, 9 ultrasonic wave generator, 10 seal unit 14 anvil, 14B anvil convex part, 14a anvil opposing surface 21 supply conveyance roll, 22 discharge conveyance roll, 30 continuous web 30A continuous web one side, 30B continuous web 31 second sheet 32 first sheet 32a first sheet side edge 32b first sheet second side edge 33 liquid absorbent 34 leg holes 35 first waist band 36 second waist band 37 first leg band 38 second leg band 50 rocking support member Reference Signs List 51 rocking portion 51A rocking shaft 51B first connecting shaft 52 holding portion 52B mounting surface 52a frame portion 52c inner surface 53 drive link 54 rotation link 54A rotation link base 54B rotation link arm , 54a support shaft, 55 second connection shaft, 56 drive member 56a drive support, 56b follower, 60 cam member, 61 cam groove 70 support portion, 71 first elastic member, 71A first fixing plate, 71B second fixing Plate 72 second elastic member, 73 first nozzle, 74 second nozzle, 75 first air pipe 76 second air pipe, S seal portion, D1 section before start of vibration, D2 electrical vibration section D3 residual vibration section, D4 vibration Section after stop

Claims (13)

搬送される吸収性物品に係る連続ウエブに対し、超音波シール処理を繰り返し実行することにより、前記連続ウエブの搬送方向に間隔をおいて複数のシール部を形成する超音波シール方法であって、
前記超音波シール処理は、
超音波ホーンとアンビルが前記連続ウエブを挟持する挟持工程と、
超音波発生器が発生させた超音波を受けて前記超音波ホーンが振動することにより、前記連続ウエブに前記シール部を形成するシール部形成工程と、
前記超音波発生器が超音波の発生を停止して前記超音波ホーンに残留する残留振動が止まった後に、前記連続ウエブの挟持を解除する挟持解除工程と、
を有することを特徴とする超音波シール方法。
An ultrasonic sealing method for forming a plurality of seal portions at intervals in the conveyance direction of the continuous web by repeatedly performing ultrasonic sealing processing on the continuous web related to the absorbent article to be conveyed,
The ultrasonic sealing process is
A pinching step in which an ultrasonic horn and an anvil pinch the continuous web;
A sealing portion forming step of forming the sealing portion on the continuous web by receiving ultrasonic waves generated by an ultrasonic generator and vibrating the ultrasonic horn;
A sandwiching release step of releasing the sandwiching of the continuous web after the ultrasonic generator stops the generation of ultrasonic waves and the residual vibration remaining in the ultrasonic horn stops;
An ultrasonic sealing method characterized by having.
請求項1に記載の超音波シール方法であって、
前記残留振動が止まってから前記連続ウエブの挟持を解除するまでの時間が、前記超音波発生器が超音波の発生を停止してから前記残留振動が止まるまでの時間よりも長いことを特徴とする超音波シール方法。
The ultrasonic sealing method according to claim 1, wherein
The time from when the residual vibration stops to when the holding of the continuous web is released is longer than the time from when the ultrasonic generator stops generating the ultrasonic wave until when the residual vibration stops. Ultrasonic sealing method.
請求項1又は請求項2に記載の超音波シール方法であって、
前記残留振動が止まってから前記連続ウエブの挟持を解除するまでの時間が、前記超音波ホーンと前記アンビルが前記連続ウエブを挟持してから前記超音波発生器が超音波を発生させるまでの時間よりも長いことを特徴とする超音波シール方法。
The ultrasonic sealing method according to claim 1 or 2, wherein
The time from when the residual vibration stops to when the holding of the continuous web is released is the time from when the ultrasonic horn and the anvil hold the continuous web until when the ultrasonic generator generates ultrasonic waves. Ultrasonic sealing method characterized by longer than.
請求項1乃至請求項3のいずれかに記載の超音波シール方法であって、
前記残留振動が止まってから前記連続ウエブの挟持を解除するまでの時間が、前記超音波発生器が超音波を発生させてから停止するまでの時間よりも短いことを特徴とする超音波シール方法。
The ultrasonic sealing method according to any one of claims 1 to 3, wherein
Ultrasonic sealing method characterized in that the time from the stop of the residual vibration to the release of the holding of the continuous web is shorter than the time from the generation of ultrasonic waves to the stop of the ultrasonic wave generator. .
請求項1乃至請求項4のいずれかに記載の超音波シール方法であって、
前記挟持工程においては、前記超音波ホーンが振動していない状態で前記連続ウエブを挟持することを特徴とする超音波シール方法。
The ultrasonic sealing method according to any one of claims 1 to 4, wherein
In the holding step, the continuous web is held while the ultrasonic horn is not vibrating.
請求項1乃至請求項5のいずれかに記載の超音波シール方法であって、
前記シール部形成工程においては、前記超音波発生器が超音波を発生させてから超音波振動のエネルギーが所定量に達した際に、前記超音波発生器は超音波の発生を停止することを特徴とする超音波シール方法。
The ultrasonic sealing method according to any one of claims 1 to 5, wherein
In the sealing portion forming step, when the energy of the ultrasonic vibration reaches a predetermined amount after the ultrasonic generator generates the ultrasonic wave, the ultrasonic generator stops the generation of the ultrasonic wave. Characteristic ultrasonic sealing method.
請求項1乃至請求項6のいずれかに記載の超音波シール方法であって、
前記挟持工程においては、前記超音波ホーンの平坦面と前記アンビルの平坦面とが前記連続ウエブを挟持することを特徴とする超音波シール方法。
The ultrasonic sealing method according to any one of claims 1 to 6, wherein
The ultrasonic sealing method according to claim 1, wherein, in the holding step, the flat surface of the ultrasonic horn and the flat surface of the anvil hold the continuous web.
請求項1乃至請求項7のいずれかに記載の超音波シール方法であって、
前記連続ウエブは回転部材の外周面に巻き付いた状態で該回転部材が回転することにより搬送され、
前記超音波ホーン及び前記アンビルの一方の部材が、前記外周面に等間隔で複数設けられており、
他方の部材が、各々の前記一方の部材に対応して前記回転部材に複数設けられ、該一方の部材に対し前記連続ウエブを挟んで接離可能に備えられており、
前記超音波ホーン及び前記アンビルが前記回転部材の回転に伴って回転して所定の第一角度位置に至った際に前記他方の部材が前記一方の部材に当接して前記連続ウエブの挟持を行い、前記超音波ホーン及び前記アンビルが所定の第二角度位置に至った際に前記他方の部材が前記一方の部材から離れて前記挟持の解除を行い、
前記超音波ホーン及び前記アンビルが前記回転部材の回転に伴って回転して所定の第三角度位置に至った際に前記超音波発生器が超音波を発生させることを特徴とする超音波シール方法。
The ultrasonic sealing method according to any one of claims 1 to 7, wherein
The continuous web is conveyed by rotation of the rotating member in a state of being wound around the outer peripheral surface of the rotating member,
A plurality of members of the ultrasonic horn and the anvil are provided at equal intervals on the outer peripheral surface,
A plurality of other members are provided on the rotating member corresponding to each one of the members, and are provided so as to be able to contact or separate the one member with the continuous web interposed therebetween,
When the ultrasonic horn and the anvil rotate with the rotation of the rotating member to reach a predetermined first angular position, the other member abuts on the one member to hold the continuous web. And when the ultrasonic horn and the anvil reach a predetermined second angular position, the other member separates from the one member to release the holding.
The ultrasonic sealing method characterized in that the ultrasonic wave generator generates ultrasonic waves when the ultrasonic horn and the anvil rotate with the rotation of the rotating member and reach a predetermined third angular position. .
請求項8に記載の超音波シール方法であって、
第三角度と第二角度の差をθとし、前記超音波発生器が超音波を発生させてから前記残留振動が止まるまでの時間をTとしたときに、
前記回転部材をθ/T以下の角速度で回転させて前記連続ウエブの搬送を行うことを特徴とする超音波シール方法。
The ultrasonic sealing method according to claim 8, wherein
Assuming that the difference between the third angle and the second angle is θ, and the time from when the ultrasonic generator generates an ultrasonic wave to when the residual vibration stops is T,
The ultrasonic sealing method, wherein the continuous web is conveyed by rotating the rotating member at an angular velocity of θ / T or less.
請求項9に記載の超音波シール方法であって、
前記回転部材を第一速度で回転させて前記連続ウエブの搬送を行う低速モードで前記複数のシール部を形成した場合には、前記回転部材を第一速度よりも大きい第二速度で回転させて前記連続ウエブの搬送を行う高速モードで前記複数のシール部を形成したときよりも、前記残留振動が止まってから前記連続ウエブの挟持を解除するまでの時間が長くなることを特徴とする超音波シール方法。
The ultrasonic sealing method according to claim 9, wherein
When the plurality of seals are formed in the low speed mode in which the rotating member is rotated at the first speed to convey the continuous web, the rotating member is rotated at the second speed higher than the first speed. An ultrasonic wave characterized in that the time from when the residual vibration is stopped to when the holding of the continuous web is released is longer than when the plurality of seal portions are formed in the high speed mode for carrying the continuous web. How to seal.
請求項8乃至請求項10のいずれかに記載の超音波シール方法であって、
前記他方の部材は、揺動することにより、前記一方の部材に対し接離することを特徴とする超音波シール方法。
The ultrasonic sealing method according to any one of claims 8 to 10, wherein
The ultrasonic sealing method characterized in that the other member is brought into contact with or separated from the one member by swinging.
請求項1乃至請求項11のいずれかに記載の超音波シール方法であって、
前記超音波シール処理において前記超音波ホーンと前記アンビルが前記連続ウエブの挟持を解除してから、該超音波ホーンによる次の超音波シール処理において前記超音波発生器が該超音波ホーンに対し超音波を発生させ始めるまでの間に、前記超音波発生器が該超音波ホーンに対し発生させる超音波の周波数を調整する周波数調整処理を実行することを特徴とする超音波シール方法。
The ultrasonic sealing method according to any one of claims 1 to 11, wherein
After the ultrasonic horn and the anvil release the sandwiching of the continuous web in the ultrasonic sealing process, the ultrasonic generator superimposes on the ultrasonic horn in the next ultrasonic sealing process by the ultrasonic horn. An ultrasonic sealing method characterized in that a frequency adjustment process is performed to adjust the frequency of the ultrasonic wave generated by the ultrasonic wave generator to the ultrasonic horn until the generation of the sound wave is started.
吸収性物品に係る連続ウエブを搬送する搬送装置と、
超音波を発生させる超音波発生器と、
前記超音波発生器が発生させた超音波を受けて振動することにより、前記搬送装置が搬送する連続ウエブに対し、シール部を形成する超音波ホーンと、
前記超音波ホーンと協働して前記連続ウエブを挟持するアンビルと、を有し、
前記超音波ホーンは、前記アンビルと協働して前記連続ウエブを挟持した状態で振動し前記連続ウエブに対し前記シール部を形成する超音波シール処理を、繰り返し実行することにより、前記連続ウエブの搬送方向に間隔をおいて複数の前記シール部を形成する超音波シール装置であって、
前記超音波ホーンと前記アンビルは、前記超音波発生器が超音波の発生を停止して前記超音波ホーンに残留する残留振動が止まった後に、前記連続ウエブの挟持を解除することを特徴とする超音波シール装置。
A conveying device for conveying the continuous web relating to the absorbent article;
An ultrasonic generator that generates ultrasonic waves,
An ultrasonic horn that forms a seal portion for the continuous web transported by the transport device by receiving and vibrating the ultrasonic wave generated by the ultrasonic generator;
An anvil for clamping the continuous web in cooperation with the ultrasonic horn;
The ultrasonic horn vibrates in a state of sandwiching the continuous web in cooperation with the anvil, and repeatedly performs an ultrasonic sealing process for forming the seal portion on the continuous web, thereby forming the continuous web An ultrasonic seal device that forms a plurality of the seal portions at intervals in the transport direction, the ultrasonic seal device comprising:
The ultrasonic horn and the anvil release the holding of the continuous web after the ultrasonic generator stops generating ultrasonic waves and residual vibration remaining in the ultrasonic horn stops. Ultrasonic sealing device.
JP2018012395A 2018-01-29 2018-01-29 Ultrasonic sealing method and ultrasonic sealing device Pending JP2019103767A (en)

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