JP2019097547A - Frozen object thaw chamber - Google Patents

Frozen object thaw chamber Download PDF

Info

Publication number
JP2019097547A
JP2019097547A JP2017243217A JP2017243217A JP2019097547A JP 2019097547 A JP2019097547 A JP 2019097547A JP 2017243217 A JP2017243217 A JP 2017243217A JP 2017243217 A JP2017243217 A JP 2017243217A JP 2019097547 A JP2019097547 A JP 2019097547A
Authority
JP
Japan
Prior art keywords
thawing
air
thawing chamber
chamber
frozen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2017243217A
Other languages
Japanese (ja)
Inventor
義人 竹中
Yoshito Takenaka
義人 竹中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP2017243217A priority Critical patent/JP2019097547A/en
Publication of JP2019097547A publication Critical patent/JP2019097547A/en
Pending legal-status Critical Current

Links

Landscapes

  • Freezing, Cooling And Drying Of Foods (AREA)

Abstract

To solve problems for example, by long time low level thawing of a frozen food material by heating or by long time thawing, freshness is deteriorated, taste and flavor of a food material are lost, and sometimes there is risk of increase of pathogens and simultaneously, damage of deficiency and excess of assumed required amount advance thawing occurs, and cost for thawing equipment and overtime work is increased.SOLUTION: Freshness in freezing time is reproduced as the most important problem in thawing technique of a frozen food material, by wind power natural impulse by making a low temperature natural environment without heating, without margin of growth of each kind of bacterium adhered to a surface of a food material, the bacterium is sterilized as possible, and by quick thawing in a minute unit, reproduction of taste and flavor is achieved.SELECTED DRAWING: Figure 1

Description

冷凍食材等の解凍には、水中浸潤解凍と、気中雰囲気解凍の2種が有るが、本発明は、気中雰囲気解凍分野である。  There are two types of thawing of frozen foodstuffs, such as infiltration thawing in water and thawing in air atmosphere, but the present invention is in the field of air atmosphere thawing.

冷凍鮮魚精肉等の解凍技術で、気中で、加熱する事無く、鮮度と旨味を損なう事も無く、分単位単時間で解凍する解凍機に関すること。  It is a thawing technology such as frozen fresh fish meat, etc., and it relates to a thawing machine that thaws in a single unit of time without heating in air, without impairing the freshness and umami taste.

従来の冷凍食材の解凍方法では、冷凍魚肉等を温水浸潤解凍、自然界放置で解凍、或は大電力消費で高価な電磁波解凍等によるが、長時間解凍で解凍完了時点では鮮度劣化、翌日必要量想定での長時間解凍で余剰解凍のロス発生、解凍量不足の場合は加熱急速解凍で信用上の危険性をはらみ、特に其の冷凍食材が持つ旨味再現には程遠く、時には長解凍解凍の為に冷凍時に付着の種々雑菌類の増殖温床にもなりかねない。  In the conventional thawing method of frozen food, frozen fish meat etc. are infiltrated with warm water, thawed by leaving in the natural world, or expensive electromagnetic wave thawing due to high power consumption, etc. Excessive thawing loss occurs due to long-term thawing under assumption, and in the case of insufficient thawing amount, there is a risk of credit due to heating rapid thawing, and it is far from reproducing umami taste that frozen foods in particular have, especially for long thawing. It may also be a breeding ground for the growth of various bacteria that attach when frozen.

其の要因は、解凍雰囲気の温度と湿度、及び時間単位での長時間解凍によるのが従来の解凍法である。
The factors of chewing are the temperature and humidity of the thawing atmosphere, and the conventional thawing method by prolonged thawing in hours.

発明の表示Display of invention

発明が解決しようとする課題Problems that the Invention is to Solve

総論的に、従来の冷凍物の解凍技術は、解凍に長時間を要することから、冷凍物の芯が解凍に至るまでに外皮周囲解凍放置で、外皮を含む大半部位が酸化劣化を来たし、時には乾燥劣化も伴い、ボイラー蒸気、或は温風供給による過熱解凍等、又自然界放置解凍等々、付着菌類の増殖危険性もはらみ、本来持っている鮮度と其の食材保有の旨味が消滅している。  Generally speaking, conventional thawing techniques for frozen products require a long time for thawing, so the core of the frozen material remains around the crust until it thaws, and most parts including the crust undergo oxidative degradation, sometimes With the deterioration due to dryness, overheating and thawing due to boiler vapor or warm air supply, natural thawing, etc., the growth danger of attached fungi is also considered, and the original freshness and taste of holding of foodstuffs of persimmon disappears .

第二の問題点は、解凍するために蒸気導入、或は温風解凍等、加温による冷凍物との温度差で解凍することも行われており、鮮度劣化による品質劣化で、食材が持つ旨味の損失まで発生している。  The second problem is that thawing is also performed due to a temperature difference with the frozen product due to heating, such as steam introduction or warm air thawing to thaw, and the quality deterioration due to freshness deterioration causes the food to have The loss of umami has occurred.

冷凍物の解凍技術は種々存在しているが、解凍技術の真髄は低温で急速に新鮮解凍であり、其の食材が持つ旨味の再現と、省エネルギーで廉価な解凍技術であり、これらの全てを包括する解凍技術が見当たらない。    There are various thawing techniques for frozen products, but the essence of the thawing technique is rapid thawing at low temperature and fresh thawing, and the reproduction of the umami flavor of the persimmon food and the energy saving and inexpensive thawing technique, all of these There is no comprehensive thawing technology.

高価で大電力消費の上に、人体に危険な電磁波解凍は、凍結原理の水素結合を振動摩擦による解凍で加熱解凍にも匹敵し、現代の省エネ時代に逆行し、新鮮解凍には程遠い。  In addition to expensive and high power consumption, electromagnetic wave thawing to human body is comparable to heat thawing by thawing by hydrogen friction of the freezing principle by vibration friction, it goes against modern energy saving era, it is far from fresh thawing.

蒸気吹き込み解凍は、乾燥劣化防止にはなるが加熱温度差解凍で、鮮度劣化はゆがめられない。  Although the steam blowing and thawing can prevent the drying deterioration, the heating temperature difference thawing does not distort the freshness deterioration.

暴露放置常温解凍は、冷凍時付着菌類にと共に、気中飛散雑菌付着を含めて、害虫飛散等衛生上の危険度増大と、長時間経過解凍のため、菌類繁殖条件の湿度と温度で彼らの温床となり、鮮度劣化を含めて回避すべきである。  Exposure to normal temperature and thawing is accompanied by adhesion bacteria at the time of freezing, airborne miscellaneous bacteria adhesion including adhesion, pest risk increase hygiene hazards and long time lapse thawing, so that their humidity and temperature of fungal breeding conditions It should be a hotbed and should be avoided, including freshness deterioration.

冷凍庫から冷蔵庫に移管した低温温度差解凍は、非常に長時間解凍となり、一般家庭食事用ならいざ知らず、業務用解凍処理には適合しない。  The low-temperature temperature difference thawing transferred from the freezer to the refrigerator is thawing for a very long time, and it is not suitable for general household thawing processing and is not suitable for business thawing processing.

業務用解凍技術は、次の加工工程から、分単位解凍が必需であり、同時に、次工程移行までの経過予定時間計算で、時には完全解凍で無く、80%前後解凍の判断可能な解凍技術が見当たらない。  Commercial thawing technology requires thawing every minute from the next processing step, and at the same time, it is not complete thawing sometimes in the calculation of the estimated elapsed time to shift to the next process, and the thawing technology can judge about 80% thawing I can not find it.

課題を解決するための手段Means to solve the problem

業務用等加工工程で、常時同一の冷凍物を或る程度均一な時間で解凍するためには、外気温影響排除の為に解凍室内周囲の壁、天井、床を外気と遮断する必要が有り、解凍室内周囲を断熱材等で遮断する必要が有る。  In order to always thaw the same frozen material for a certain period of time in the professional processing process etc., it is necessary to shut off the walls, ceiling, and floor around the thawing room from the outside air in order to eliminate the influence of the outside air temperature. , It is necessary to shut off the periphery of the thawing chamber with a heat insulating material or the like.

解凍室に隣接した機器室には、解凍処理に必要な加湿器、無酸素ガスボンベ、電気制御盤等が装填され、隣接隔壁を貫通して、無酸素ガス、低温加湿蒸散水、解凍室内の空気対流ファン用電力、解凍室内照明等電力等が解凍室に供給される。  In the equipment room adjacent to the thawing chamber, a humidifier necessary for thawing treatment, an oxygen-free gas cylinder, an electric control panel, etc. are loaded, and through the adjacent partition wall, oxygen-free gas, low temperature humidified water for transpiration, air in the thawing chamber Electric power for convection fan, light for thawing indoor lighting, etc. is supplied to the thawing chamber.

解凍処理は冷凍物の外皮周囲から順次解凍促進することから、初期解凍の外皮表面部位の酸化劣化を防止する為に、解凍室内の自然空気含有の酸素割合を極限まで減少させる目的で、窒素ガス等の無酸素ガスを解凍室内に注入し、解凍室内既存空気は気圧調整弁等の通気穴から強制排出させて気中酸素量約20%を極限まで低減させ、解凍室内20%前後の酸素比率を低下させ、酸化劣化を防止して解凍する。  Since the thawing process promotes thawing sequentially from the periphery of the crust of the frozen material, nitrogen gas is used for the purpose of reducing the oxygen content of natural air contained in the thawing chamber to the extreme in order to prevent the oxidative degradation of the surface of the crust on initial thawing. Etc. is injected into the thawing chamber, and the existing air in the thawing chamber is forcedly discharged from the vent holes such as the air pressure control valve to reduce the oxygen content by about 20% to the limit, and the oxygen ratio around 20% in the thawing chamber Lower and prevent oxidative degradation and thaw.

無酸素ガスには種々あるが、安価な炭酸ガスから、少し高価な窒素ガス、或は高価なアルゴンガス等種々あるが、危険防止から引火爆発性皆無のガスが条件であり、窒素ガスは比重も空気同様で空気混合性もあり、解凍室には解凍棚が固定化されて作業員侵入不能で危険性は無いが、空気対流ファン回転と相まって瞬時に空気と混合し、扉開放時でも解凍機設置場所大氣と混合して健康被害は無いが、超大型解凍庫で作業員侵入作業の場合は、外気導入ファンによって適正な酸素混合比完了までは,警報又は音声で入室禁止を促す。  There are various types of oxygen-free gas, but there are various types such as inexpensive carbon dioxide gas, slightly expensive nitrogen gas, and expensive argon gas, but the condition of non-flammable gas is flammable and there is no flammable explosive gas. Like the air, there is also an air mixing property, and the thawing chamber is fixed in the thawing chamber so that there is no danger for workers to enter, but it mixes with the air instantaneously in combination with the air convection fan rotation, thawing even when the door is open There is no health hazard by mixing with the installation location vat, but in the case of worker intrusion work with a super large thawed storage room, an outside air introduction fan promotes entry prohibition by warning or voice until the proper oxygen mixing ratio is completed.

解凍室内温度は冷凍物挿入により温度低下し、必然的に低温化による湿度低下も併発する為に、低温加湿器による解凍室内加湿を行う。  Since the temperature in the thawing chamber decreases due to the insertion of the frozen substance and the humidity decrease due to the lowering of the temperature inevitably occurs, the thawing chamber is humidified by the low temperature humidifier.

低温加湿器は、電気的超音波加湿器、水槽水表面蒸散、或は水槽水サイフォン現象吸い上げ散気等、種々あるが、急速解凍である限り急速強制蒸散加湿で、電気超音波加湿器を使用し、ボイラー蒸気等の高温加湿方式は鮮度維持に反することから排除する。  There are various low temperature humidifiers such as electric ultrasonic humidifier, water tank water surface transpiration, or water tank water siphon phenomenon soaking up and aeration, but as long as it is quick thawing, it uses quick electric transpiration humidification and uses electric ultrasonic humidifier Also, high temperature humidification methods such as boiler steam are excluded from the contrary to maintaining freshness.

滅菌処理された冷凍物は加熱処理された冷凍物以外には皆無に等しく、時には解凍処理過程で表面付着菌の増殖が要因で健康被害もあり得る事から、低温加湿器の加湿水を滅菌水化して解凍室内に強制注入加湿して安全確保を行う。  Except for the heat-treated frozen material, the sterilized frozen material is completely the same, and sometimes it may cause health problems due to the growth of surface-adhering bacteria during the thawing process, so the humidified water of the low temperature humidifier is sterilized water To ensure safety by forcing injection humidification into the thawing chamber.

滅菌剤には種々あるが、食材の品質及び食品の香りや旨味に影響を与えない滅菌剤は数少なく、又、解凍処理都度の滅菌剤供給は、現場作業者の知識レベル差も想定され、添加量や添加忘れ等の弊害も考慮して、継続効果発揮性の観点から、加湿器水槽内に浸潤装着した金属純銅繊維による銅イオン滅菌水が最適と判断するが、適品があれば採用する。  There are various sterilizers, but few sterilizers do not affect the quality of food and the smell and taste of food, and the sterilizer supply at each thawing process is assumed to be the knowledge worker's knowledge level difference and added Considering negative effects such as quantity and forgetting to add, it is judged that copper ion sterilized water by metal pure copper fiber infiltrated and mounted in the humidifier water tank is optimum from the viewpoint of continuous effect exertion, but it will be adopted if suitable .

低温解凍による鮮度維持は、断熱遮断された解凍室内に挿入された冷凍物により温度低下はあっても上昇は無く、分単位での急速解凍時間から人工的冷却装置の必要はない。  The maintenance of freshness by low temperature thawing does not require any increase in temperature decrease due to the frozen material inserted in the adiabatic shut off chamber, and the rapid thawing time in minutes does not require an artificial cooling device.

しかし、冷凍物挿入によって温度低下した解凍室内の無酸素空間は、静止状態では冷却比重から上下温度格差が必然的に発生するため、解凍室内設置の空気対流ファンの稼動により解凍室内温度は全域で同一化される。  However, in the anoxic space in the thawing chamber where the temperature is lowered due to the insertion of the frozen material, the temperature difference between the upper and lower temperature necessarily arises from the cooling specific gravity in the static state. It is identical.

この解凍室内での空気対流ファン設置目的は、単なる室内温度均一化のみならず、解凍室内の強制蒸散加湿長微粒子水滴を、解凍室内で均一対流させると同時に、冷凍物形状の大小、重量物と軽量物の差等によって、回転翼の回転速度変化機能を持たせ、乾燥劣化防止と共に、解凍室内無酸素ガス強制対流度合いによるによる気中衝撃波、及び冷凍物表皮部位の滅菌と同時に温度変換促進を図って、解凍時間短縮にも貢献させる。  The purpose of installing the air convection fan in this thawing chamber is not only mere room temperature equalization but also forced convection of humidified long fine particle water droplets in the thawing chamber to conduct uniform convection in the thawing chamber, and at the same time By the difference of light weight etc., the rotational speed change function of the rotor blade is given, and drying deterioration is prevented, temperature shock is promoted simultaneously with sterilization of airborne shock waves by frozen oxygen gas forced convection degree and frozen material skin part. It also contributes to shortening the thawing time.

回転翼の回転速度変換は必要で、小型軽量のシラス冷凍ブロック解凍の際に、強烈対流の場合には解凍度合いによってブロック表面のシラスは飛散し、中国輸入の刺身けんの千切大根、海藻類も同様で、このような場合は解凍室内の空気対流ファンの回転速度は低速回転で商品価値を維持する。  The rotational speed conversion of the rotor is necessary, and when the small and light shirasu frozen block is thawed, the shirasu on the surface of the block is scattered depending on the degree of thawing in the case of strong convection, and the shredded radish and seaweed also imported from China. Similarly, in such a case the rotational speed of the air convection fan in the thawing chamber maintains commercial value at low speed.

空気対流ファンには種々あるが、解凍室内設置場所は、1箇所面に装着の場合は、風力度合いによって解凍時間に多少の差が出来るが大きな差は無く、左右両面、前後等2箇所等に対称的設置の場合、解凍室内挿入の冷凍物の形状がほぼ同一の場合には、均一な風速衝撃度が、平均的全量同時解凍に寄与する。  There are a variety of air convection fans, but in the thawing room installation location, in the case of mounting on one surface, the thawing time can be slightly different depending on the degree of the wind power, but there is no big difference. In the case of symmetrical installation, a uniform degree of wind speed impact contributes to the average simultaneous total thawing when the shapes of the frozen material inserted in the thawing chamber are substantially identical.

解凍槽内の空気対流ファンの気流は、可能な限り冷凍物に均一な衝撃波を与える位置を考慮して、空気対流ファンを装着枠に装着する。  The air convection fan air flow in the thawing tank mounts the air convection fan on the mounting frame in consideration of the position which gives a uniform shock wave to the frozen material as much as possible.

電気制御盤、低温加湿器、窒素ボンベ等は、解凍室に隣接した機器室に設置し、隣接の解凍室壁貫通で、無酸素ガス供給管、電力供給電線、窒素ガス供給管が装着される。  Electric control panel, low temperature humidifier, nitrogen cylinder, etc. will be installed in the equipment room adjacent to the thawing chamber, and the oxygen-free gas supply pipe, power supply electric wire, nitrogen gas supply pipe will be installed through the wall of the adjacent thawing chamber .

請求項2記載の電気的に音波発信器(24)による各種発振音波(25)を、解凍室(2)内で拡散し、壁、床、天井等での音波衝突乱反射拡散で、冷凍原理による水素結合解除促進を図る。  The various oscillating sound waves (25) electrically generated by the sound wave transmitter (24) according to claim 2 are diffused in the thawing chamber (2), and sound wave collision diffuse reflection diffusion on a wall, floor, ceiling, etc. Promote hydrogen bond release.

低周波発信音の音量は、解凍室が断熱材装填で囲われており、近隣作業者には何等影響を与えない。  The volume of the low frequency beeper does not affect the nearby workers in any way, as the thawing chamber is surrounded by the heat insulating material.

発明の効果Effect of the invention

新鮮魚肉類は、冷凍加工方法によって鮮度維持程度が異なることは周知の事実であるが、その冷凍完了時の觧度を忠実に再現可能であったこと。  It is a well-known fact that fresh fish meats have different degrees of maintaining freshness depending on the freezing processing method, but it is possible to faithfully reproduce the degree of freezing at the completion of freezing.

忠実な鮮度再現も、加熱する事無く、分単位の短時間で速やかに、解凍処理で鮮度再現することが可能であった。  It was also possible to reproduce freshness by thawing processing quickly in minutes and without heating, and faithful reproduction of freshness.

特記すべきは、冷凍物が持っている旨味の再現が可能となり、鯵鯖の寿司ネタ、鰹のたたきでは香りや旨味の再現も、甘海老の解凍後の甘さも従来の解凍では出ない程増大した。  It should be noted that the umami of the frozen material can be reproduced, and reproduction of the aroma and umami of the sushi sushi neta of the cocoon and the cocoon of the cocoons, and sweetness after thawing of the sweet prawn can not be obtained by conventional thawing. Increased.

分単位短時間解凍で、必用当日の解凍量処理着手が可能で、前日からの翌日必要想定量の一括解凍処理で解凍量の過不足によるロス、及び人件費等の種々リスクが解消された。  It is possible to start thawing amount processing start on the day of use on a daily basis by thawing every minute for a short time, and various risks such as loss due to excess and deficiency of thawing amount and labor cost are solved by batch thawing processing of the required amount on the next day from the previous day.

解凍機の初期購入投資額も安価で、菌類による健康被害回避も可能となり、安全な直流24V空気対流ファンと、強制加湿の低温加湿蒸気、僅かな窒素ガス量で酸化劣化防止も加わり、家庭用から業務用まで幅広く寄与した。  The initial purchase investment value of the thawing machine is low, and health damage caused by fungi can be avoided, and a safe DC 24V air convection fan, forced humidification low temperature humidified steam, and a small amount of nitrogen gas are added to prevent oxidation deterioration, and for home use Contributed to a wide range from business use.

船舶食材搭載、或は食品加工企業等で冷凍食材の一定量ロット購入の場合、冷凍物自体の容姿形状観察では絶対的に其の鮮度品質判断は不可能であり、ロット購入後の解凍処理後に鮮度劣化品が判明しても遅く、販売商社等にクレーム提示も、解凍時の品質劣化、と逃げる事例があり、これらのリスク回避で、分単位鮮度維持解凍が可能な本発明で、冷凍食品購入前にサンプル又はピックアップ解凍検査による冷凍物鮮度判断にも応用可能であった。  In the case of fixed amount of frozen food purchased by ship food loading company or food processing company etc., it is absolutely impossible to judge the freshness and quality of the rattan by appearance shape observation of frozen food itself, and after thawing processing after lot purchase Even if a product with degraded freshness is found, there are cases in which a seller or a trader etc. presents a complaint with a quality deterioration at the time of thawing, and escapes with these risks. It was applicable also to frozen goods freshness judgment by a sample or a pick-up thawing test before purchasing.

冷凍物(1)は、解凍室(2)の解凍棚(3)に装填されるが、解凍棚(3)の構成形状はステンレス製で、積層解凍棚のピッチは50mm間隔で、可能な限り冷凍物(1)が多く挿入可能とし、解凍室(2)の空間が少なく、冷凍物(1)挿入で解凍室(2)内の温度低下で、自然的低温解凍による鮮度維持解凍は図る。  The frozen material (1) is loaded into the thawing rack (3) of the thawing chamber (2), but the configuration of the thawing rack (3) is stainless steel, and the pitch of the stacked thawing racks is 50 mm apart, as much as possible A large amount of frozen material (1) can be inserted, the space in the thawing chamber (2) is small, and the temperature decrease in the thawing chamber (2) due to the frozen material (1) insertion enables to maintain freshness by natural low temperature thawing.

春夏秋冬、或は設置場所の大気温度変化に影響されず、常に同一解凍時間を保持して、加工工程に影響を与えない様にする為に、解凍室周囲を断熱材(4)による壁(5)、天井(6)、床(7)で隔離され、冷凍物挿入で低下した解凍室(2)内温度を保持して、自然的低温解凍による鮮度維持を図る。  In order to maintain the same thawing time without being affected by the temperature change of the spring or summer or winter, or the installation location, to prevent the processing process from affecting, the wall of the thawing chamber by the thermal insulation (4) (5) The ceiling (6) and the floor (7) are separated, and the temperature in the thawing chamber (2) which is lowered by the insertion of the frozen material is maintained to maintain freshness by natural low temperature thawing.

解凍室(2)に隣接して設けた機器室(8)内には、減圧弁付き無酸素高圧の窒素ガスボンベ(10)が装填され、解凍開始時点に、手動又は自動で一定量の窒素ガス等の無酸素ガス(11)が、解凍室(2)内に供給され、解凍処理行程での酸化劣化を防ぎ、鮮度維持解凍を図る。  In the equipment room (8) provided adjacent to the thawing room (2), an oxygen-free high-pressure nitrogen gas cylinder (10) with a pressure reducing valve is loaded, and at the start of thawing a certain amount of nitrogen gas manually or automatically. Etc. are supplied into the thawing chamber (2) to prevent oxidative degradation in the thawing process and to maintain and maintain freshness.

解凍室(2)内への無酸素ガス(11)供給は、解凍室(2)内酸素絶対ゼロの必要はなく、例えば窒素ガスの場合は大氣と同じ比重であり、無酸素ガスも供給目的は解凍室(2)内の既存空気含有酸素約20%の低減である事から、無酸素ガス(11)強制注入は、壁(5)の下部から注入し、解凍室(2)内の既存空気排出は解凍室(2)の壁(5)上部の通気穴(12)から大氣放散として、可能な限り強制注入の無酸素ガス(11)の大氣放散を避けて、解凍時の酸化劣化を極限まで防止する。  The oxygen-free gas (11) supply into the thawing chamber (2) does not have to be absolutely zero oxygen in the thawing chamber (2). For example, in the case of nitrogen gas, it has the same specific gravity as vat, and the oxygen-free gas is also supplied Since the reduction of about 20% of the existing air-containing oxygen in the thawing chamber (2), oxygen-free gas (11) forced injection is injected from the lower part of the wall (5), the existing in the thawing chamber (2) The air discharge is as a large-scale discharge from the ventilation hole (12) at the top of the wall (5) of the thawing chamber (2), avoiding as much as possible the large-scale dissipation of forced oxygen free gas (11) to prevent oxidative degradation during thawing. Prevent to the limit.

小型の解凍室(2)の場合は、解凍完了時に解凍室(2)扉開放でも何等健康被害は全く無く、空気と比重が同様な窒素ガスは急激流出する事無く、仮に急激気中流出しても、酸素含有度10%酸素空気が、既存空気含有酸素と混合で健康被害は皆無である。  In the case of a small thawing chamber (2), there is no health damage even if the thawing chamber (2) is opened at the completion of thawing, and nitrogen gas with the same specific gravity as air does not rapidly flow out, but it suddenly flows out into air temporarily Even if the oxygen content is 10% oxygen air is mixed with the existing air-containing oxygen, there is no health hazard.

しかし、解凍室(2)内に作業員侵入作業するほどの大規模広大な解凍室(2)の場合は、外気導入ファン(13)によって解凍室(2)内に外気強制導入して、外気と均一化をさせる必要が有る。  However, in the case of a large-scale thawing chamber (2) large enough to allow workers to enter the thawing chamber (2), the outside air introduction fan (13) forcibly introduces the outside air into the thawing chamber (2) It is necessary to make it uniform.

この場合には、電気的酸素検知器により、解凍室(2)扉装着のセンサーにより、扉開放時点で解凍室(2)内酸素10%の場合は音声又は警報により、解凍室(2)内侵入を阻止する。  In this case, by the sensor of the thawing chamber (2) with a door attached by an electric oxygen detector, when the door is opened, if the oxygen in the thawing chamber (2) is 10%, the voice or alarm is generated in the thawing chamber (2) Stop the invasion.

酸欠の大型の解凍室(2)内への侵入防止困難な場合は、無酸素ガス(11)の窒素ガス強制注入量を少し減じても良く、解凍時間が短時間である事から解凍後品質の大勢に影響は無く、コスト的にも窒素ガスの注入量を減じることも一案である。  If it is difficult to prevent the oxygen deficiency from entering the large thawing chamber (2), the nitrogen gas forced injection amount of the oxygen-free gas (11) may be reduced a little, and the thawing time is short. There is no impact on the quality of many, and it is also an idea to reduce the amount of nitrogen gas injected in terms of cost.

解凍室(2)内は、冷凍物(1)挿入により、大昔の氷装填冷蔵庫と同様な現象により自然的温度低下を起こし、低温環境による気中湿度は必然的に低下し、低温解凍処理過程で乾燥劣化現象が発生するものもあるため、低温気中湿度低下の解凍室(2)を、温度上昇させること無く強制的低温加湿することによって乾燥劣化解凍を防止する。  In the thawing chamber (2), due to the insertion of the frozen material (1), a natural temperature drop occurs due to the same phenomenon as an ice-loading refrigerator of old times, and the air humidity due to the low temperature environment inevitably decreases. In some cases, the drying deterioration phenomenon occurs, so that the drying deterioration thawing is prevented by forcibly low temperature humidifying the thawing chamber (2) with low temperature and humidity decrease without raising the temperature.

そのためには、機器室(8)に超音波発振加湿器等の低温加湿器(14)を設置し、隣接の解凍室(2)壁(5)を貫通して、低温蒸散加湿蒸気を解凍室(2)内に供給することにより、低温鮮度維持解凍を達成する。  To do this, install a low temperature humidifier (14) such as an ultrasonic oscillation humidifier in the equipment room (8), penetrate the adjacent thawing room (2) wall (5), and thaw the low temperature transpiration humidified steam (2) Achieve low temperature freshness maintenance thawing by feeding into the inside.

低温加湿法では、居住区加湿器で使用される物理的サイフォン現象によって、樹脂クロス等で加湿器水槽(15)内の貯水を吸い上げ、表面積拡大してファンで蒸散させる方法もあるが、時には分単位単時間解凍では加湿機能薄弱なこともあり、超音波強制蒸散加湿が好ましい場合もある。、  In the low temperature humidification method, there is a method to absorb the stored water in the humidifier water tank (15) with resin cloth etc. by physical siphon phenomenon used in the residential area humidifier, expand the surface area, and transpire with a fan. In unit time thawing, the humidification function may be weak, and ultrasonic forced transpiration humidification may be preferable. ,

低温加湿器(14)のもう一つの機能性は、高温加工済みの滅菌食材以外で、表面付着各種雑菌類を滅菌した冷凍物は世界中で皆無であり、特に輸入魚肉類には病原菌付着の危険性もあり、又、解凍室(2)内各種棚類を含めて解凍回数ごとに全機器類滅菌洗浄浄化は不可能であり、これ等全てを常に滅菌処理することがベターである事は言うまでもない。  Another function of the low temperature humidifier (14) is that there is no frozen material in the world except various high temperature processed sterilized foodstuffs, and various surface germs have been sterilized. There is also a danger, and it is impossible to clean and clean all the equipment at every thawing frequency including various shelves in the thawing chamber (2), and it is better to always sterilize all of them. Needless to say.

そのためには、各種加湿機器の加湿器水槽(15)内に、種々薬剤又は電気的オゾン発生装置装着も一案だが、薬剤添加量の厳正な保持は作業者知識レベルで危険であり、オゾンはO3強制酸化剤でオゾン発生量によっては健康被害もある事から要注意とした。  In order to do so, it is suggested that various medicines or electrical ozone generators be installed in the humidifier tank (15) of various humidification equipment, but strict maintenance of the amount of medicine addition is dangerous at the operator knowledge level and ozone It was noted that O3 forced oxidants cause health problems depending on the amount of ozone generated.

滅菌処理解凍を行う場合の滅菌処理方法は、継続性と安全性から、自然的金属銅イオン滅菌処理法を採用した。  In the case of carrying out sterilization and thawing, the natural metal copper ion sterilization method was adopted from the viewpoint of continuity and safety.

滅菌剤(16)として金属銅を利用する根拠は、銅製容器と鉄製容器に同量の清水を注入し、一定期間放置したときの清水腐敗度に大きな差が有り、種々調査した結果、友人である故江口操による超極細銅繊維による各種病原菌殺菌力実験実証から有効性が判明、又故江口操殿と国立鳥取大学農学部付属鳥由来人獣共通感染症疫学研究センター教授伊藤壽啓殿におけるウィールス滅菌効果も実証されており、超極細銅繊維の採用を決定した。  The reason for using metallic copper as a sterilizing agent (16) is that the same amount of fresh water is injected into a copper container and an iron container, and there is a large difference in fresh water rot when left for a fixed period. Efficacy has been proved by experiments with various microbes that kill microbes by ultra-fine copper fiber by a late Eguchi, and effectiveness is proved, and also late Eguchi Otomu and the virus at the Tottori University Faculty of Agriculture attached bird-derived zoonotic epidemiological research center professor Ito Keisuke Sterilization effects have also been demonstrated, and the adoption of ultra-fine copper fibers has been decided.

滅菌剤(16)によって解凍室(2)内部の冷凍物(1)を始め、解凍室(2)内設置の機器類を含めて全般を滅菌する場合は、低温加湿器(14)の加湿器水槽(15)内の水中に、30ミクロン純銅の超極細純銅繊維(17)を、貯水量に応じて一定量浸潤装填させることで銅イオン滅菌水(18)化し、強制蒸散によって解凍室(2)に吹き込み、解凍室(2)内部全域に充満し、空気対流ファン(19)全ての付着菌の滅菌効果を発揮する。  When sterilizing agent (16) starts the frozen material (1) inside the thawing chamber (2) and sterilizes the whole including the equipment installed in the thawing chamber (2), the humidifier of the low temperature humidifier (14) A 30 micron pure copper ultra-fine pure copper fiber (17) is infiltrated into the water in the water tank (15) in a fixed amount according to the amount of water storage to convert it into copper ion sterile water (18) and forced transpiration to thawing chamber (2) B) to fill the entire inside of the thawing chamber (2), and exerts a sterilizing effect on all attached bacteria of the air convection fan (19).

しかし、冷凍物が酢酸加工品、例えば魚介類の酢物冷凍等で、各種菌類付着が無い場合は滅菌剤(15)の使用を排除することも可能である。  However, it is also possible to exclude the use of the sterilizing agent (15) when the frozen product is an acetic acid-processed product such as frozen vinegar of fish and shellfish and there is no adhesion of various fungi.

冷凍物(1)が解凍処理で挿入された解凍室(2)内の静止気中空間は、冷凍物(1)による空気冷却で上下の温度差が発生し、空気比重同様の窒素ガス充填も瞬時で完了し、低温加湿器(14)からの加湿蒸散供給圧力も弱く、必然的に解凍室(2)空間は上下で出来る温度差の解消が必要となり、解凍室(2)内に設置される風速調整可能な空気対流ファン(19)によって解消される。  In the stationary air space in the thawing chamber (2) into which the frozen material (1) is inserted in the thawing process, a temperature difference between the upper and lower is generated by air cooling with the frozen material (1). Completed in an instant, the humidified transpiration supply pressure from the low temperature humidifier (14) is also weak, and the thawing chamber (2) necessarily needs the elimination of the temperature difference that can be made up and down, and it is installed in the thawing chamber (2) The wind speed is adjustable by the adjustable air convection fan (19).

この解凍室(2)内の空気対流ファン(19)の主たる目的は、低温周囲環境下の解凍室(2)内で、冷凍物(1)の品種によって回転翼(20)の回転速度調整で、冷凍物(1)にほぼ均一に加湿空気衝撃波(21)を与え、冷凍物(1)の解凍過程時の自然熱伝導を促進させ、芯温度と外部温度差の縮小で、分単位での新鮮解凍を達成させ、当然ながら解凍室(2)内の全域で均等温度による均等解凍を可能とした。  The main purpose of the air convection fan (19) in the thawing chamber (2) is to adjust the rotational speed of the rotor (20) according to the type of the frozen material (1) in the thawing chamber (2) under a low temperature ambient environment. The shock wave (21) humidified air is applied almost uniformly to the frozen material (1) to promote natural heat conduction during the thawing process of the frozen material (1), and the difference between the core temperature and the external temperature is reduced. Fresh thawing was achieved and, of course, uniform thawing with equal temperature was possible throughout the thawing chamber (2).

解凍室(2)挿入の冷凍物(1)に、加湿空気衝撃波(21)を与えるには、例えば、鯖開き身冷凍とシラス一夜干し冷凍ブロックのように、解凍目的の冷凍物(1)の容積形状と質量等によって風量変化の必用が有り、空気対流ファン(19)の回転翼(20)の回転速度変化で風量及び風速の変化を可能とし、解凍機能増進を図った。  In order to apply the humidified air shock wave (21) to the frozen material (1) inserted into the thawing chamber (2), for example, a frozen material (1) for thawing purpose such as a salmon opener frozen and shirasu overnight dried frozen block There is a need to change the air volume depending on the volume shape and mass etc. The change of the air volume and the wind speed is made possible by the change of the rotational speed of the rotor blade (20) of the air convection fan (19), and the thawing function is enhanced.

この空気対流ファン(19)の機能は、冷凍物(1)への直接的な加湿空気衝撃波(21)と共に、解凍室(2)内の空間における空気対流ファン(19)による壁(5)、天井(6)、床(7)との衝突衝撃波や、気中空気衝突による空気微弱振動波(22)も、低温急速解凍に寄与する。  The function of this air convection fan (19) is the wall (5) by the air convection fan (19) in the space in the thawing chamber (2), together with the direct humidified air shock wave (21) to the frozen material (1) Impact shock waves with the ceiling (6) and the floor (7) and air weak vibration waves (22) due to air-air collisions also contribute to low temperature rapid thawing.

空気対流ファン(19)の種類は、正方形又波円形の軸流ファン、長尺形状のシロッコファン、又、一方向直進性のターボファン等種々あるが、、其のいずれの機種も、装着された対流ファン装着枠(23)は、冷凍物(1)の種類によって冷凍物(1)との距離は遠近等移動可能で、同時に回転翼(20)の回転速度変換と相まって、最善の解凍処理が可能となる。  There are various types of air convection fan (19), such as square or wave-shaped axial flow fan, long-shaped sirocco fan, one-way straight-forward turbo fan, etc. The convective fan mounting frame (23) can be moved at a fixed distance from the frozen material (1) depending on the type of frozen material (1), and at the same time combined with the rotational speed conversion of the rotor (20), the best thawing process Is possible.

空気対流ファン(19)の解凍処理に与える機能性は大きく、其の為には解凍室(2)内の空気対流ファン(19)の装着位置が重要で、対流ファン装着枠(23)に装着された空気対流ファン(19)は解凍室(2)内全域で均等風量発生の為に複数で、仮に、軸流ファン(24)を左右の壁(5)側の両サイドの対流ファン装着枠(23)に装着の場合は、左右の高さを交互段差をつけて装着し、左右両側の風向風力の解凍室(2)内での衝突を避けて、可能な限り冷凍物(1)に加湿空気衝撃波(21)の平均的接触を図る。  The functionality given to the thawing process of the air convection fan (19) is large, and the mounting position of the air convection fan (19) in the thawing chamber (2) is important for chewing, and it is attached to the convection fan mounting frame (23) The number of the air convection fan (19) is equal in order to generate the uniform air volume in the whole area of the thawing chamber (2). In the case of mounting on (23), mount the height on the left and right with alternating steps and avoid collision in the thawing chamber (2) of the wind direction wind power on both left and right sides, as much as possible to frozen products (1) Make an average contact of the humidified air shock wave (21).

請求項2は、電気回路による音波気発信器(25)による各種発振音波(26)を解凍室(2)内に装着し、かいとう(2)室内内の空気振動により、水素結合の解除促進も効果があった。In the second aspect, various oscillation sound waves (26) by the sound wave transmitter (25) by the electric circuit are mounted in the thawing chamber (2), and the release of hydrogen bond is promoted by the air vibration in the chamber (2). Was also effective.

時には、曲種の選定が必要だが、音楽による空気振動も各種発振音波(26)に匹敵する。  Sometimes it is necessary to select the kind of music, but the air vibration by music is comparable to various oscillation sound waves (26).

上記のごとく、各機器と共に、加熱すること無く、低温加湿で乾燥防止、無酸素状態で酸化劣化を防止し、自然環境で、分単位での鮮度再現による旨味の再現解凍を行う解凍機である。  As described above, it is a thawing machine that performs drying prevention with low temperature humidification, prevents oxidative degradation in anoxic state without heating with each device, and reproduces thawing umami taste by minute freshness reproduction in a natural environment. .

請求項3は、解凍や冷凍等の食材加工処理で、目視確認不能な場合で職種確認以外に方法が無いと思われる場合に、従来のような搬入扉開放等での確認は、解凍室内部環境の変化が大きく、時には品質変化の危険性もあり、これらの弊害を防止して新鮮解凍を追及する必要が有る。  The third aspect is food processing processing such as thawing or freezing, and in the case where visual confirmation is not possible and there is no method other than job type confirmation, confirmation with the conventional delivery door opening etc. is in the thawing room There is a large change in the environment and sometimes there is a risk of quality change, and it is necessary to prevent these problems and pursue fresh thawing.

其の目的から、解凍室(2)の壁(5)や搬入の扉等の目視容易な目線レベルで、腕が入る程度の食指可能な面積で、開閉除き窓(27)を装着し、二重ガラス等で曇り防止機能を備えることも可能である。  For the purpose of eyebrows, attach an open / close window (27) with an easy-to-see area such as the wall (5) of the thawing chamber (2) or the door for loading etc. It is also possible to provide an anti-fogging function with heavy glass or the like.

特に本発明の、無酸素ガス(11)導入で、可能な限りの酸化劣化防止機構保持では、重要な気候でも有り得る。  In particular, with the introduction of the oxygen-free gas (11) of the present invention, it is also possible to have an important climate in maintaining the oxidation deterioration prevention mechanism as much as possible.

本発明の、全機能構成の透視正面図である。  FIG. 1 is a perspective front view of the full functional configuration of the present invention. 機器室内装置の側面図である。  It is a side view of an apparatus indoor apparatus. 機器室内装置の上視図である。  It is a top view of an apparatus indoor apparatus. 解凍室(2)内装填の解凍棚(3)と左右から囲む空気対流ファン(19)装着の対流ファン装着枠(23)の斜視図である。  It is a perspective view of a convective fan mounting frame (23) equipped with an air convective fan (19) surrounding a thawing chamber (3) with a thawing chamber (2) and an interior filling. 対流ファン装着枠(23)に、左右交互装着の空気対流ファン(19)の斜視図である。  It is a perspective view of the air convection fan (19) alternately mounted on the left and right of the convection fan mounting frame (23). スライド挿入、引き出しの、解凍棚(3)基本斜視図である。  It is a thawing shelf (3) basic perspective view of slide insertion and drawer. 解凍棚(3)の組立て構成斜視図である。  It is an assembly structure perspective view of a thawing shelf (3). 解凍機本体の外部正面図である。  It is an external front view of a thawing machine main part. 解凍機本体の左側機器室(8)の外部側面図である。  It is an external side view of the left apparatus room (8) of a thawing machine main body.

1 冷凍物
2 解凍室
3 解凍棚
4 断熱材
5 壁
6 天井
7 床
8 機器室
9 冷却空間
10 窒素ガスボンベ等
11 無酸素ガス
12 通気穴
13 外気導入ファン
14 低温加湿器
15 加湿器水槽
16 滅菌剤
17 極細純銅繊維
18 銅イオン滅菌水
19 空気対流ファン
20 回転翼
21 加湿空気衝撃波
22 空気微弱振動波
23 対流ファン装着枠
24 軸流ファン
25 音波発振器
26 各種発振音波
27 開閉覗き窓
DESCRIPTION OF SYMBOLS 1 Frozen material 2 Thawing chamber 3 Thawing shelf 4 Thermal insulation material 5 Wall 6 Ceiling 7 Floor 8 Equipment room 9 Cooling space 10 Nitrogen gas cylinder etc 11 Nitrogen gas 12 Air vent 13 Outside air introduction fan 14 Low temperature humidifier 15 Humidifier water tank 16 Sterilizing agent 17 very thin pure copper fiber 18 copper ion sterile water 19 air convection fan 20 rotor blade 21 humidified air shock wave 22 air weak vibration wave 23 air convective fan mounting frame 24 axial flow fan 25 acoustic oscillator 26 various oscillation sound waves 27 opening and closing window

Claims (3)

冷凍食材、特に冷凍生鮮魚肉の解凍で重要なことは、冷凍完了時の鮮度を忠実に再現する事で、最も注意すべき事は、熱を加える事無く、乾燥劣化や酸化劣化を防止し、冷凍時付着菌類の解凍時増殖を防ぎ、芯部解凍完了温度は−2℃前後で、外部位温度は冷蔵温度の7℃前後を目的に、分単位の急速解凍で、食材のうま味を損なわずに解凍する総合的機能を発揮する事が必須条件である。
その為には、冷凍物(1)は解凍室(2)の解凍棚(3)に挿入され、解凍室(2)内と外気とを、或る程度の温度遮断性を持たせた断熱材(4)による壁(5)天井(6)、床(7)で囲われ、解凍室(2)内に冷凍物(1)を挿入すれば、解凍室(2)内は自然的に冷却空間(9)と成るスペース構成とする。
機器室(8)に装着された窒素ガスボンベ(10)等の無酸素ガス(11)の解凍室(2)内に強制注入によって、通気穴(12)から既存空気は大気中に強制排出され、冷凍物(1)の酸化劣化を極力防止する。
大型の解凍室(2)で、作業員の入室作業を要する場合には、解凍室(2)壁に外気導入ファン(13)を装着して、解凍完了で解凍室(2)内に外気を導入し、初めて入室可能とする機構を有する。
解凍室(2)内温度は冷凍物(1)挿入で背全に低温化されるが、低温による相対湿度低下による乾燥劣化を防止の為に、機器室(8)に設置された超音波加湿器或は貯水槽に立体蛇腹クロス等投入でサイフォン現象で吸引水を強制蒸散等による低温加湿器(14)によって解凍室(2)内吹き込みで強制加湿し、解凍完了までの乾燥弊害を防止する。
又、低温加湿器(14)の加湿器水槽(15)内には、公的水道飲料水等に混入のジ亜塩素酸系滅菌剤、或はオゾン系滅菌剤等で滅菌水化も可能だが、量的取扱いで危険度が大きい為に要注意で、安全な滅菌剤(16)として、極細純銅繊維(17)を加湿器水槽(15)内に浸潤沈下挿入して銅イオン滅菌水(18)化し、解凍室(2)内に強制蒸散注入で、冷凍物(1)の本体周囲を始め、解凍室(2)内全域での滅菌効果を発揮する。
解凍室(2)内の空間温度は冷凍物(1)挿入によって自然低温化されるが、解凍室(2)内空間が静止状態では、必然的に冷気は沈下して解凍室(2)内上下空間で温度差を生じる為に、解凍室(2)内に装着の空気対流ファン(19)が回転稼動して、上下空間温度差を瞬時に解消する。
この空気対流ファン(19)の最も重要な機能性は、上記の室内均一温度化と同時に、解凍室(2)内に強制注入された低温滅菌加湿空気を、空気対流ファン(19)の回転翼(20)回転により、解凍室(2)内均一に空気攪拌対流を行う。
冷凍物(1)には、冷凍植物葉のような軽量物体から、各種魚肉等の重量物体まで、全てに対応する為に、空気対流ファン(19)の回転翼(20)の回転速度は、電気的制御適正回転数で制御コントロールされ、如何なる対応も可能な風力風量をも有する。
同時に、空気対流ファン(19)の最も重要な効力は、冷凍物(1)に均一に接触通過する加湿空気衝撃波(21)による冷凍物(1)自体の熱伝導率向上促進、及び周囲壁や床、天井への衝突波や空気微弱振動波(22)等が冷凍物(1)表皮に与える影響から、冷凍原理の水素結合解除で解凍時間短縮に供与する。
その為には、解凍室(2)内装着の対流ファン装着枠(23)に装着される空気対流ファン(19)の装着位置は、左右壁両サイド設置の対流ファン装着枠(23)が効果的であり、それぞれ左右相手方の空気対流ファン(19)の直進性風力風向の衝突を避けて、段違い位置で装着され、解凍室(2)内の加湿滅菌無酸素ガス対流を滑らかにする。
当然ながら、左右ファン設置位置が同レベル設置でも、又、左右どちらかのみ設置、或は上部位、又は奥壁位置等の一方向からの風速でも、多少の解凍時間差があっても、従来とは異なる急速解凍には差し支えは無い。
空気対流ファン(19)の種類は、軸流ファン(24)のほかに、シロッコファン、ターボファン等々種々あるが、左右或は前後等にそれぞれ対面設置して解凍室中心線に向かって吹きつける場合と、上下前後左右の一面に設置して吹きつける場合もあり、これらも風力や風向、或は空気対流ファン(19)の種類によって、多少の解凍時間に差が出ることもあるが、急速解凍には類する。
これらの総合的機能性によって、冷凍物(1)の解凍が、加熱する事なく、急速な分単位解凍で、魚肉等のうま味を損なわずに、衛生的な解凍処理が可能な解凍機。
The important thing in thawing frozen foods, especially frozen fresh fish meat, is to faithfully reproduce the freshness at the completion of freezing, and the most important thing is to prevent drying deterioration and oxidation deterioration without adding heat, Prevents the growth at the time of thawing of adherent fungi at the time of freezing, the core thawing completion temperature is around -2 ° C, and the external temperature is around 7 ° C of the refrigerated temperature. It is an essential condition to exert a comprehensive function of thawing.
For this purpose, the frozen material (1) is inserted into the thawing rack (3) of the thawing chamber (2), and a heat insulating material having a certain degree of temperature barrier between the inside of the thawing chamber (2) and the outside air. (4) Ceiling (6), floor (7) by the wall (5), if the frozen material (1) is inserted into the thawing chamber (2), the thawing chamber (2) will naturally be cooled space The space configuration will be (9).
By forced injection into the thawing chamber (2) of the oxygen-free gas (11) such as the nitrogen gas cylinder (10) mounted in the equipment chamber (8), the existing air is forcedly discharged from the vent hole (12) to the atmosphere, Oxidative deterioration of the frozen product (1) is prevented as much as possible.
In the large thawing chamber (2), when it is necessary to enter the work of the workers, the outside air introduction fan (13) is attached to the wall of the thawing chamber (2) It has a mechanism that makes it possible to introduce it for the first time.
The temperature inside the thawing chamber (2) is lowered to the entire temperature by inserting the frozen material (1), but ultrasonic humidification installed in the equipment room (8) is to prevent drying deterioration due to the relative humidity decrease due to low temperature The suction water is forced into the thawing chamber (2) by low-temperature humidifier (14) by forced transpiration etc. by forced transpiration etc. by forced transpiration etc. by forced transpiration etc. of the suction water in the container or reservoir tank by siphon phenomenon etc. .
In the humidifier tank (15) of the low temperature humidifier (14), it is also possible to sterilize water with a dichlorous acid sterilizer mixed in public tap drinking water etc. or an ozone sterilizer etc. As a safe sterilizing agent (16), be careful to measure the amount of risk by quantitative handling, and insert ultrafine pure copper fiber (17) into the humidifier water tank (15) by infiltration and settling, and then use copper ion sterilized water (18). ) The forced transpiration injection into the thawing chamber (2) starts the surroundings of the main body of the frozen material (1) and exerts a sterilizing effect in the entire region of the thawing chamber (2).
The space temperature in the thawing chamber (2) is naturally cooled by inserting the frozen material (1), but when the space in the thawing chamber (2) is stationary, the cold air necessarily sinks and the inside of the thawing chamber (2) In order to generate a temperature difference between the upper and lower spaces, the air convection fan (19) mounted in the thawing chamber (2) is rotationally operated to instantly eliminate the upper and lower space temperature difference.
The most important function of this air convection fan (19) is the low-temperature sterilized humidified air forced into the thawing chamber (2) and the rotor blade of the air convection fan (19) simultaneously with the above-mentioned uniform temperature in the room (20) The air stirring convection is uniformly performed in the thawing chamber (2) by rotation.
In order to handle everything from light weight objects such as frozen plant leaves to heavy weight objects such as various fish meats, the rotational speed of the rotary wing (20) of the air convection fan (19) is as follows: Electrically controlled It is controlled and controlled at the proper rotation speed, and has any wind volume that can be handled.
At the same time, the most important effect of the air convection fan (19) is the improvement of the thermal conductivity of the frozen material (1) itself by the humidified air shock wave (21) passing through the frozen material (1) uniformly and Since the impact waves to the floor and ceiling and the weak air vibrational waves (22), etc. give to the frozen product (1) skin, it is provided to shorten the thawing time by releasing the hydrogen bond of the freezing principle.
Therefore, the mounting position of the air convection fan (19) mounted on the convection fan mounting frame (23) mounted in the thawing chamber (2) is effective by the convection fan mounting frame (23) installed on both sides It is mounted in a stagger position, avoiding collision of straight air wind direction of the air convection fan (19) of the left and right counterparts respectively, and makes the humidified sterile oxygen free gas convection in the thawing chamber (2) smooth.
As a matter of course, even if the left and right fan installation positions are at the same level, or only one of the left and right sides is installed, or the wind speed from one direction such as the upper part or the back wall position, there is a difference in thawing time. There is no harm to different rapid thawing.
There are various types of air convection fan (19) in addition to the axial flow fan (24), but there are various types such as sirocco fan, turbo fan, etc. installed facing each other left and right or front and back etc. and blowing toward the thawing chamber center line In some cases, it may be installed on the top, bottom, front, back, left, or right side, and depending on the type of wind, wind direction, or air convection fan (19), there may be a difference in the thawing time. It is similar to thawing.
Due to these comprehensive functionality, the frozen product (1) thawing machine can perform hygienic thawing process without heating, with quick heating per minute, and without losing umami taste of fish meat etc.
解凍室(2)内に、電気回路による音波発信器(25)を設置し、各種の冷凍物(1)に空気振動波を与えて、冷凍原理の水素結合による凍結の解除促進を図った、請求項1記載の解凍機。
隣接家屋での音楽鑑賞と思われる一種の騒音の回避目的で、音波遮断壁施工したが、タンバリン等の高周波音波は遮断可能であったが、ベース等低周波音波遮断が困難で、腹の底に響くような低周波浸透性、また海生動物の鳴き声が瞬時にKm単位にまで到達する現象、其の他多くの事例を参考に、解凍室(2)内で電気的な各種発振音波(26)によって、冷凍物(1)の水素結合による凍結現象の解除による解凍に効果があった。
解凍室(2)内の冷凍物(1)の種類によっても有効音波振動波超の差が有ると思われるが、一定範囲の低周波域と高周波域での分離発振も有効と成る事も判明した。
In the thawing chamber (2), a sound wave transmitter (25) by an electric circuit was installed, and air vibration waves were applied to various frozen materials (1) to promote the release of freezing by hydrogen bonding of the freezing principle. A defroster according to claim 1.
A sound blocking wall was constructed for the purpose of avoiding a kind of noise that seems to be music appreciation in an adjacent house, but high frequency sound waves such as tambourine could be cut off, but low frequency sound wave blocking with bases etc was difficult, bottom of belly Low-frequency penetration that resonates in the sea, the phenomenon that the crying of marine animals reaches Km units instantaneously, and various other cases of electrical oscillation in the thawing chamber (2) According to 26), it was effective in thawing | decompression by cancellation of the freezing phenomenon by the hydrogen bond of frozen thing (1).
It seems that there is a difference between the effective sonic vibration and the excess depending on the type of frozen material (1) in the thawing chamber (2), but it was also found that separation oscillation in a low frequency range and high frequency range of a certain range is also effective. did.
解凍室(2)の開閉扉には、解凍室(2)内の照明や覗き窓は常識であるが、本発明の解凍機を含めて冷凍機等においても、開閉除き窓(27)を沿う隠した請求項1記載の解凍機。
冷凍物(1)の芯部位までの解凍完了容姿は目視判断では不可能であり、解凍度確認での扉開閉は、解凍室内の温度、低酸素度、外気侵入等々、種々解凍周囲環境の変化による種々問題点、特に無酸素ガス(11)の流出もあり、これらの弊害を極限まで防止するために、扉等の解凍室前面の目線位置に、冷凍物(1)に接触可能な位置で、腕が挿入可能な透明ガラス等の開閉窓を設置するものである。
It is common sense that the light and window in the thawing chamber (2) is common to the opening and closing door of the thawing chamber (2), but the refrigerator and the like including the thawing machine of the present invention follow the window (27) except opening and closing The thawing machine according to claim 1 hidden.
The thawing completion appearance to the core part of frozen material (1) is impossible by visual judgment, and the door opening and closing in thawing degree confirmation changes temperature of the thawing room temperature, low oxygen degree, outside air invasion etc., various thawing ambient environment In order to prevent these problems as much as possible, there is also a problem of various problems, especially the outflow of oxygen-free gas (11), at a position where it is possible to contact frozen material (1) , And an open / close window of transparent glass or the like into which an arm can be inserted.
JP2017243217A 2017-12-01 2017-12-01 Frozen object thaw chamber Pending JP2019097547A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2017243217A JP2019097547A (en) 2017-12-01 2017-12-01 Frozen object thaw chamber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2017243217A JP2019097547A (en) 2017-12-01 2017-12-01 Frozen object thaw chamber

Publications (1)

Publication Number Publication Date
JP2019097547A true JP2019097547A (en) 2019-06-24

Family

ID=66973392

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2017243217A Pending JP2019097547A (en) 2017-12-01 2017-12-01 Frozen object thaw chamber

Country Status (1)

Country Link
JP (1) JP2019097547A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2021010120A1 (en) * 2019-07-12 2021-01-21
CN115812767A (en) * 2022-12-14 2023-03-21 烟台喜旺肉类食品有限公司 Meat product thawing apparatus capable of reducing water loss rate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2021010120A1 (en) * 2019-07-12 2021-01-21
JP7260204B2 (en) 2019-07-12 2023-04-18 株式会社サンテツ技研 Thawing equipment and defrosting systems
CN115812767A (en) * 2022-12-14 2023-03-21 烟台喜旺肉类食品有限公司 Meat product thawing apparatus capable of reducing water loss rate

Similar Documents

Publication Publication Date Title
CN201156965Y (en) Foods refrigeration fresh-keeping cabinet
CN212902152U (en) Meat and fish ripening and fresh-keeping equipment
WO1998041115A1 (en) Method and equipment for treating electrostatic field and electrode used therein
JP2020080838A (en) Atmospheric thawing method of various refrigerated articles
JP2007006820A (en) Aging refrigerator and method for producing aged meat
CN208487861U (en) A kind of freezing food materials efficiently thaw cabinet
JP2019097547A (en) Frozen object thaw chamber
WO2018040857A1 (en) Intelligent freshness-preserving cabinet for supermarket
JP2020094717A (en) refrigerator
JP2007222135A (en) High humidity cold reserving storage
US11751580B2 (en) Ingredient freezing system and method for producing frozen ingredient
WO2014041590A1 (en) Refrigerator and refrigeration method
JP2017104041A (en) Food product drying method, and drying apparatus
CN2757057Y (en) Wet preserving sterilizing refrigerator
JP4549272B2 (en) refrigerator
CN112352900A (en) Food showcase providing sterilizing cold air curtain and working method
CN105066550B (en) A kind of hanging special acid discharge meat refrigerating and fresh-keeping cupboard
CN212815217U (en) Air-dry embryo cabinet that dries in air
CN210708781U (en) Edible mushroom fresh-keeping device
JP2017101909A (en) Air fly cooking device with compound function
JPH09229527A (en) Fast freezing device
JP2020018281A (en) Rapid thawing chamber by thawing shelf rotation and natural wave motion in air
CN212650339U (en) Low-temperature thawing machine
JP2005192448A (en) Freshness-retaining apparatus
JP5540410B2 (en) Draw-out type frozen food defroster with far infrared rays and negative ions