JP2019093835A - Device for reducing leakage of injection material - Google Patents

Device for reducing leakage of injection material Download PDF

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JP2019093835A
JP2019093835A JP2017223592A JP2017223592A JP2019093835A JP 2019093835 A JP2019093835 A JP 2019093835A JP 2017223592 A JP2017223592 A JP 2017223592A JP 2017223592 A JP2017223592 A JP 2017223592A JP 2019093835 A JP2019093835 A JP 2019093835A
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injection
leakage
volume
reducing
reduction
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信一 嵯峨
Shinichi Saga
信一 嵯峨
亮 高野
Ryo Takano
亮 高野
弘顕 近藤
Hiroaki Kondo
弘顕 近藤
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Railway Technical Research Institute
TESS Co Ltd
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Railway Technical Research Institute
TESS Co Ltd
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Abstract

To provide a device for reducing leakage of injection material capable of preventing wasteful consumption of the injection material by restraining leakage of the injection material using an inexpensive and simple structure.SOLUTION: A leakage reduction part 21 reduces the leakage amount of an injection material Mleaking from a storage part 6R storing the material Minto an injection pipe 10 injecting the material Mwhen the storage part 6R oscillates. Besides, the leakage reduction part 21 reduces a volume of a storage space Sfor the material Mexisting near a suction port 10c sucking the material Minto the pipe 10 from the storage part 6R. A volume reduction part 22R is mounted detachably between the right side of an outer peripheral surface in the injection pipe 10 and the right side of a bottom face of the storage part 6R to reduce the volume of the storage space Sfor the material Mexisting therebetween. A volume reduction part 22L is mounted detachably between the left side of the outer peripheral surface of the pipe 10 and the left side of the bottom face of the storage part 6R to reduce the volume of the space Sfor the material Mexisting therebetween.SELECTED DRAWING: Figure 10

Description

この発明は、レールと車輪との間に噴射物を噴射する噴射装置が動作していないときに、この噴射装置から漏出するこの噴射物の漏出量を低減する噴射物の漏出低減装置に関する。   BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to a device for reducing the leakage of a propellant which reduces the amount of leakage of the propellant which leaks from the injector when the injector for injecting the propellant between the rail and the wheel is not operating.

鉄道車両では、セラミックス又は珪砂などの増粘着材をレールと車輪との間に毎分10〜50g程度高速で噴射する噴射装置を台車に取り付けて、高速車両の空転又は滑走を防止するとともに、ブレーキ距離を確保し機関車の砂まき量の低減を図っている。従来の噴射装置は、鉄道車両のレールと車輪との間に増粘着材を噴射する噴射ノズルと、この増粘着材を充填して加圧する圧力タンクと、圧力タンクに圧縮空気を供給する空気タンクと、圧力タンクに圧縮空気が供給されたときに圧力タンクから噴射ノズルに圧縮空気とともに増粘着材を供給する供給配管を備えている(例えば、特許文献1参照)。このような従来の噴射装置では、圧力タンク内に圧縮空気が供給されたときに、圧力タンク内の供給配管の吸込口から増粘着材を吸い込み、増粘着材を圧縮空気とともに噴射口から噴射している。   In a rail car, an injection device that injects an adhesive material such as ceramics or silica sand at a high speed of about 10 to 50 g per minute between a rail and a wheel is attached to a bogie to prevent idling or gliding of a high speed vehicle The distance is secured to reduce the amount of sanding of the locomotive. A conventional injection device comprises an injection nozzle for injecting an adhesive material between rails and wheels of a railway vehicle, a pressure tank for filling and pressurizing the adhesive material, and an air tank for supplying compressed air to the pressure tank. And, when compressed air is supplied to the pressure tank, there is provided a supply pipe for supplying the pressure-sensitive adhesive together with the compressed air from the pressure tank to the injection nozzle (see, for example, Patent Document 1). In such a conventional injection device, when compressed air is supplied into the pressure tank, the adhesive is sucked from the suction port of the supply pipe in the pressure tank, and the adhesive is injected from the injection port together with the compressed air. ing.

特開平04-310464号公報Japanese Patent Application Laid-Open No. 04-310464

従来の噴射装置では、鉄道車両が線路上を走行するとこの鉄道車両の台車とともに振動する。このため、従来の噴射装置では、空気タンクから圧力タンクに圧縮空気が供給されていない非噴射時であるにもかかわらず、鉄道車両が特定の加速度及び周波数で振動したときには、圧力タンク内の増粘着材が供給配管の吸込口から供給配管に自然漏出する現象が起きることがある。その結果、従来の噴射装置では、圧力タンクから増粘着材が自然漏出して、圧力タンク内の増粘着材が無駄に消費されてしまう問題点がある。   In a conventional injection device, when a railway vehicle travels on a track, it vibrates with the bogie of the railway vehicle. For this reason, the conventional injection device increases the pressure in the pressure tank when the railway vehicle vibrates at a specific acceleration and frequency even though the compressed air is not supplied from the air tank to the pressure tank during non-injection. The phenomenon in which the adhesive material leaks spontaneously to the supply pipe from the suction port of the supply pipe may occur. As a result, in the conventional injection device, the pressure-sensitive adhesive material naturally leaks from the pressure tank, and the pressure-sensitive adhesive material in the pressure tank is wastefully consumed.

この発明の課題は、安価で簡単な構造によって噴射物の漏出を抑制してこの噴射物が無駄に消費されるのを防ぐことができる噴射物の漏出低減装置を提供することである。   An object of the present invention is to provide an apparatus for reducing the leakage of a propellant which can suppress the leakage of the propellant and prevent waste of the propellant by an inexpensive and simple structure.

この発明は、以下に記載するような解決手段により、前記課題を解決する。
なお、この発明の実施形態に対応する符号を付して説明するが、この実施形態に限定するものではない。
請求項1の発明は、図1、図2、図5〜図10、図19、図20及び図23〜図25に示すように、レール(RR,RL)と車輪(WR,WL)との間に噴射物(M1;M2)を噴射する噴射装置(1)が動作していないときに、この噴射装置から漏出するこの噴射物の漏出量を低減する噴射物の漏出低減装置であって、前記噴射物を収容する収容部(6R,6L)が振動したときに、この噴射物を噴射する噴射管(10)にこの収容部から漏出するこの噴射物の漏出量を低減する漏出低減部(21)を備えることを特徴とする噴射物の漏出低減装置(20)である。
The present invention solves the above problems by means of solutions as described below.
In addition, although the code | symbol corresponding to embodiment of this invention is attached | subjected and demonstrated, it does not limit to this embodiment.
The invention of claim 1 includes rails (R R , R L ) and wheels (W R , W) as shown in FIGS. 1, 2, 5 to 10, 19, 20 and 23 to 25. L ) When the injection device (1) for injecting the injection material (M 1 ; M 2 ) is not in operation, the leakage of the injection material reduces the leakage amount of the injection material leaking from the injection device A reduction device, wherein when the container (6R, 6L) for containing the jetted material vibrates, the amount of leakage of the jetted material leaking from the container into the injection pipe (10) that jets the jetted material What is claimed is: 1. A leak reduction device (20) for a propellant comprising a leak reduction portion (21) to be reduced.

請求項2の発明は、請求項1に記載の噴射物の漏出低減装置において、図8、図10、図24及び図25に示すように、前記漏出低減部は、前記収容部から前記噴射管に前記噴射物を吸い込む吸込口(10c)の近くに存在するこの噴射物の収容空間(S2)の容積を低減することを特徴とする噴射物の漏出低減装置である。 According to a second aspect of the present invention, in the device for reducing leakage of the jetted material according to the first aspect, as shown in FIGS. 8, 10, 24 and 25, the leakage reduction portion includes the injection pipe from the storage portion. The apparatus for reducing the leakage of a propellant is characterized by reducing the volume of a storage space (S 2 ) of the propellant which exists near the suction port (10c) for sucking the propellant.

請求項3の発明は、請求項1又は請求項2に記載の噴射物の漏出低減装置において、図5、図6及び図23に示すように、前記漏出低減部は、分割可能な構造であり、前記収容部の開口部(7d)から分割状態で挿入されてこの収容部の底部(7b)に着脱自在に装着されることを特徴とする噴射物の漏出低減装置である。   According to a third aspect of the present invention, in the leakage reduction device for a spray material according to the first or second aspect, as shown in FIGS. 5, 6 and 23, the leakage reduction portion has a dividable structure. And a device for reducing leakage of a jetted object, which is inserted in a divided state from the opening (7d) of the housing and detachably mounted on the bottom (7b) of the housing.

請求項4の発明は、請求項1から請求項3までのいずれか1項に記載の噴射物の漏出低減装置において、図5、図7〜図10、図24及び図25に示すように、前記漏出低減部は、前記噴射管の外周面右側と前記収容部の底面右側との間に着脱自在に装着されて、これらの間に存在する前記噴射物の収容空間の容積を低減する右側容積低減部(22R)と、前記噴射管の外周面左側と前記収容部の底面左側との間に着脱自在に装着されて、これらの間に存在する前記噴射物の収容空間の容積を低減する左側容積低減部(22L)とを備えることを特徴とする噴射物の漏出低減装置である。   The invention of claim 4 is the apparatus for reducing leakage of a spray according to any one of claims 1 to 3, as shown in FIG. 5, FIG. 7 to FIG. 10, FIG. 24 and FIG. The leakage reduction portion is detachably mounted between the outer peripheral surface right side of the injection pipe and the lower right side of the bottom surface of the storage portion to reduce the volume of the storage space of the spray object existing therebetween. A left side which is detachably mounted between the reducing portion (22R), the outer peripheral surface left side of the injection pipe and the left side of the bottom surface of the storage portion to reduce the volume of the storage space of the spray object existing therebetween. And a volume reduction unit (22L).

請求項5の発明は、請求項1から請求項4までのいずれか1項に記載の噴射物の漏出低減装置において、図8及び図10(A)に示すように、前記右側容積低減部は、前記吸込口付近の前記噴射管の小径部(10c)とこの右側容積低減部との間の間隙に前記噴射物を流通させる流通部(22d)を備え、前記左側容積低減部は、前記吸込口付近の前記噴射管の小径部(10c)とこの左側容積低減部との間の隙間に前記噴射物を流通させる流通部(22d)を備えることを特徴とする噴射物の漏出低減装置である。   The invention according to claim 5 relates to the device for reducing leakage of a spray according to any one of claims 1 to 4, wherein the right side volume reduction portion is provided as shown in FIG. 8 and FIG. 10 (A). A circulation portion (22d) for circulating the injection material in a gap between the small diameter portion (10c) of the injection pipe near the suction port and the right volume reduction portion, the left volume reduction portion being the suction It is a leak reduction device of the injection thing characterized by having a distribution part (22d) which distributes the injection thing in a crevice between a small diameter part (10c) of the injection pipe near the mouth and this left side volume reduction part. .

請求項6の発明は、請求項1から請求項4までのいずれか1項に記載の噴射物の漏出低減装置において、図24及び図25に示すように、前記右側容積低減部は、前記吸込口付近の前記噴射管とこの右側容積低減との間の間隙に前記噴射物を流通させる流通部(22h)を備え、前記左側容積低減部は、前記吸込口付近の前記噴射管とこの左側容積低減との間の隙間に前記噴射物を流通させる流通部(22h)を備えることを特徴とする噴射物の漏出低減装置である。   According to the invention of claim 6, in the leakage reduction device for a projectile according to any one of claims 1 to 4, as shown in FIG. 24 and FIG. In the gap between the injection pipe in the vicinity of the mouth and the right volume reduction, there is provided a circulation portion (22h) for circulating the injection material, and the left volume reduction part is the injection pipe near the suction port and this left volume It is a leak reduction device of the injection thing characterized by providing the distribution part (22h) which distributes the injection thing in the crevice between reduction.

請求項7の発明は、請求項4から請求項6までのいずれか1項に記載の噴射物の漏出低減装置において、図5〜図7、図15、図16及び図23に示すように、前記右側容積低減部と前記左側容積低減部とを着脱自在に連結する連結部(23)を備えることを特徴とする噴射物の漏出低減装置である。   According to a seventh aspect of the invention, in the leakage reduction device for a propellant according to any one of the fourth to sixth aspects, as shown in FIG. 5 to FIG. 7, FIG. 15, FIG. It is a leak reduction device of the injection thing characterized by having a connection part (23) which connects the above-mentioned right side volume reduction part and the above-mentioned left side volume reduction part enabling free attachment and detachment.

請求項8の発明は、請求項1から請求項7までのいずれか1項に記載の噴射物の漏出低減装置において、図2に示すように、前記噴射物(M1)は、前記レールと前記車輪との間の粘着係数を向上させる増粘着材であることを特徴とする噴射物の漏出低減装置である。 According to an eighth aspect of the present invention, in the device for reducing the leakage of the propellant according to any one of the first to seventh claims, as shown in FIG. 2, the propellant (M 1 ) is the rail and It is the adhesion reducing material which improves the adhesion coefficient between the said wheels, It is a leak reduction apparatus of the injection thing characterized by the above-mentioned.

請求項8の発明は、請求項1から請求項7までのいずれか1項に記載の噴射物の漏出低減装置において、図20に示すように、前記噴射物(M2)は、前記レールと前記車輪との間の摩擦係数を緩和させる摩擦緩和材であることを特徴とする噴射物の漏出低減装置である。 According to an eighth aspect of the present invention, in the leakage reduction device for a spray according to any one of the first to seventh aspects, as shown in FIG. 20, the spray (M 2 ) and the rail It is a friction modifier for reducing the coefficient of friction with the wheel, and it is a leak reduction device of the injection thing characterized by the above-mentioned.

この発明によると、安価で簡単な構造によって噴射物の漏出を抑制してこの噴射物が無駄に消費されるのを防ぐことができる。   According to the present invention, the inexpensive and simple structure can suppress the leak of the spray and prevent the waste of the spray.

この発明の第1実施形態に係る噴射物の漏出低減装置を備える噴射装置を模式的に示す斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a perspective view which shows typically the injection apparatus provided with the leakage reduction apparatus of the injection thing which concerns on 1st Embodiment of this invention. この発明の第1実施形態に係る噴射物の漏出低減装置を備える噴射装置を模式的に示す概略図である。BRIEF DESCRIPTION OF THE DRAWINGS It is the schematic which shows typically the injection apparatus provided with the leakage reduction apparatus of the injection thing which concerns on 1st Embodiment of this invention. この発明の第1実施形態に係る噴射物の漏出低減装置が使用される収容部を概略的に示す縦断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a longitudinal cross-sectional view which shows roughly the accommodating part where the leakage reduction apparatus of the injection thing concerning 1st Embodiment of this invention is used. 図3のIV部分を拡大して示す縦断面図である。It is a longitudinal cross-sectional view which expands and shows IV part of FIG. この発明の第1実施形態に係る噴射物の漏出低減装置を収容部に装着した状態を概略的に示す平面図である。It is a top view which shows roughly the state equipped with the storage part with the leakage reduction device of the injection thing concerning a 1st embodiment of this invention. 図5のVI-VI線で切断した状態を示す断面図である。FIG. 6 is a cross-sectional view showing a state of being cut along a VI-VI line of FIG. 5; 図5のVII-VII線で切断した状態を示す断面図である。FIG. 7 is a cross-sectional view showing a state of being cut along a line VII-VII in FIG. 5; 図5のVIII-VIII線で切断した状態を示す断面図である。It is sectional drawing which shows the state cut | disconnected by the VIII-VIII line of FIG. 図6のIX-IX線で切断した状態を示す断面図である。It is sectional drawing which shows the state cut | disconnected by the IX-IX line of FIG. この発明の第1実施形態に係る噴射物の漏出低減装置の作用を説明するための縦断面図であり、(A)は漏出低減装置を収容部に装着した状態を示す縦断面図であり、(B)は漏出低減装置を収容部に装着していない状態を示す縦断面図である。It is a longitudinal cross-sectional view for demonstrating an effect | action of the leakage reduction apparatus of the injection thing which concerns on 1st Embodiment of this invention, (A) is a longitudinal cross-sectional view which shows the state which mounted the leakage reduction apparatus to the accommodating part, (B) is a longitudinal cross-sectional view which shows the state which has not mounted | worn the leakage reduction apparatus in the accommodating part. この発明の第1実施形態に係る噴射物の漏出低減装置の右側の容積低減部の斜視図である。It is a perspective view of the volume reduction part of the right side of the leakage reduction device of the injection thing concerning a 1st embodiment of this invention. この発明の第1実施形態に係る噴射物の漏出低減装置の右側の容積低減部の外観図であり、(A)は平面図であり、(B)は正面図であり、(C)は右側面図であり、(D)は左側面図であり、(E)は底面図である。It is an external view of the volume reduction part of the right side of the leakage reduction device of the injection thing concerning a 1st embodiment of this invention, (A) is a top view, (B) is a front view, (C) is a right side. It is a top view, (D) is a left side view, (E) is a bottom view. この発明の第1実施形態に係る噴射物の漏出低減装置の左側の容積低減部の斜視図である。It is a perspective view of the volume reduction part of the left side of the leakage reduction device of the injection thing concerning a 1st embodiment of this invention. この発明の第1実施形態に係る噴射物の漏出低減装置の左側の容積低減部の外観図であり、(A)は平面図であり、(B)は正面図であり、(C)は右側面図であり、(D)は左側面図であり、(E)は底面図である。It is an external view of the volume reduction part of the left side of the leakage reduction device of the injection thing concerning a 1st embodiment of this invention, (A) is a top view, (B) is a front view, (C) is a right side. It is a top view, (D) is a left side view, (E) is a bottom view. この発明の第1実施形態に係る噴射物の漏出低減装置の連結部の斜視図である。It is a perspective view of the connection part of the leakage reduction device of the injection thing concerning a 1st embodiment of this invention. この発明の第1実施形態に係る噴射物の漏出低減装置の連結部の外観図であり、(A)は平面図であり、(B)は正面図であり、(C)は右側面図であり、(D)は左側面図であり、(E)は底面図である。It is an external view of the connection part of the leak reduction apparatus of the injection thing which concerns on 1st Embodiment of this invention, (A) is a top view, (B) is a front view, (C) is a right side view. (D) is a left side view, (E) is a bottom view. この発明の第1実施形態に係る噴射物の漏出低減装置を備える噴射装置の噴射時の噴射量の変化を示すグラフである。It is a graph which shows the change of the injection quantity at the time of injection of an injection apparatus provided with the leakage reduction apparatus of the injection thing which concerns on 1st Embodiment of this invention. この発明の第1実施形態に係る噴射物の漏出低減装置を備える噴射装置の加振試験時の漏出量の比較を示すグラフである。It is a graph which shows the comparison of the amount of leakage at the time of a vibration examination of the injection device provided with the leakage reduction device of the injection thing concerning a 1st embodiment of this invention. この発明の第2実施形態に係る噴射物の漏出低減装置を備える噴射装置を模式的に示す斜視図である。It is a perspective view showing typically the injection device provided with the leakage reduction device of the injection thing concerning a 2nd embodiment of this invention. この発明の第2実施形態に係る噴射物の漏出低減装置を備える噴射装置を模式的に示す概略図である。It is the schematic which shows typically the injection apparatus provided with the leakage reduction apparatus of the injection thing which concerns on 2nd Embodiment of this invention. この発明の第2実施形態に係る噴射物の漏出低減装置が使用される収容部を概略的に示す縦断面図である。It is a longitudinal cross-sectional view which shows roughly the accommodating part in which the leakage reduction apparatus of the injection thing concerning 2nd Embodiment of this invention is used. 図21のXXII部分を拡大して示す縦断面図である。It is a longitudinal cross-sectional view which expands and shows the XXII part of FIG. この発明の第2実施形態に係る噴射物の漏出低減装置を収容部に装着した状態を概略的に示す縦断面図である。It is a longitudinal cross-sectional view which shows roughly the state which mounted | wore the accommodating part with the leakage reduction apparatus of the injection thing which concerns on 2nd Embodiment of this invention. 図23のXXIV-XXIV線で切断した状態を示す断面図である。FIG. 24 is a cross-sectional view showing a state of being cut along a line XXIV-XXIV of FIG. 23; この発明の第2実施形態に係る噴射物の漏出低減装置の作用を説明するための縦断面図である。It is a longitudinal cross-sectional view for demonstrating an effect | action of the leakage reduction apparatus of the injection thing which concerns on 2nd Embodiment of this invention. この発明の第2実施形態に係る噴射物の漏出低減装置の右側の容積低減部の斜視図である。It is a perspective view of the volume reduction part of the right side of the leakage reduction device of the injection thing concerning a 2nd embodiment of this invention. この発明の第2実施形態に係る噴射物の漏出低減装置の左側の容積低減部の斜視図である。It is a perspective view of the volume reduction part of the left side of the leakage reduction apparatus of the injection thing which concerns on 2nd Embodiment of this invention.

(第1実施形態)
以下、図面を参照して、この発明の第1実施形態について詳しく説明する。
図1及び図2に示す線路Rは、鉄道車両が走行する通路(軌道)である。線路Rは、図1に示すように車輪WR,WLを案内する一対のレールRR,RLなどを備えている。レールRR,RLは、車輪WR,WLを直接支持する頭頂面(頭部上面)R1と、この頭頂面R1と連続する内側頭側面R2とを備えている。図2に示すように、レールRR,RLと車輪WR,WLとの接触点Sには垂直力W及び接線力Fが作用し、垂直力Wに対する接線力Fの比例係数(接線力係数(トラクション係数))F/Wが摩擦係数であり、この摩擦係数の最大値が粘着係数である。
First Embodiment
Hereinafter, the first embodiment of the present invention will be described in detail with reference to the drawings.
The track R shown in FIGS. 1 and 2 is a passage (track) along which a railway vehicle travels. The track R includes a pair of rails R R , R L, etc. for guiding the wheels W R , W L as shown in FIG. The rails R R and R L include a crown surface (upper surface of the head) R 1 directly supporting the wheels W R and W L , and a medial lateral surface R 2 continuous with the crown surface R 1 . As shown in FIG. 2, the vertical force W and the tangential force F act on the contact point S between the rails R R and R L and the wheels W R and W L, and the proportional coefficient of the tangential force F to the vertical force W Force coefficient (traction coefficient) F / W is a friction coefficient, and the maximum value of this friction coefficient is an adhesion coefficient.

図1及び図2に示す車輪WR,WLは、左右のレールRR,RLとそれぞれ回転接触する部材である。車輪WR,WLは、図1に示すように、レールRR,RLの頭頂面R1と接触して摩擦抵抗を受ける車輪踏面W1と、鉄道車両が急曲線を通過するときに、外軌側のレールRR,RLの内側頭側面R2と接触して摩擦抵抗を受けるフランジ面W2とを備えている。 The wheels W R and W L shown in FIG. 1 and FIG. 2 are members that make rotational contact with the left and right rails R R and R L respectively. Wheel W R, W L, as shown in FIG. 1, the rail R R, the wheel tread W 1 being contacted to frictional resistance and top surface R 1 of R L, when the railway vehicle passes through the sudden curve , rail R R of the outer rail side, and a flange surface W 2 for receiving the contact with friction with the inner head side R 2 of R L.

図1及び図2に示す噴射装置1は、レールRR,RLと車輪WR,WLとの間に噴射物M1を噴射する装置である。噴射装置1は、線路R上を走行する鉄道車両側から噴射物M1を噴射する車上式噴射装置であり、この鉄道車両に搭載された状態でこの鉄道車両とともに移動する。ここで、噴射物M1は、レールRR,RLと車輪WR,WLとの間の粘着係数を向上させる増粘着材である。噴射物M1は、例えば、粘着係数(摩擦係数)を増加させる機能を有するセラミックス粒子又は珪砂などの粉状物又は粒状物である。噴射装置1は、鉄道車両の進行方向前側からレールRR,RLと車輪WR,WLとの間に噴射物M1を噴射する。噴射装置1は、図1に示す矢印方向とは反対方向に鉄道車両が走行するときにはこの噴射装置1と同一構造の噴射装置によって図1に示す矢印方向とは反対方向からレールRR,RLと車輪WR,WLとの間に噴射物M1を噴射する。噴射装置1は、図1及び図2に示すように、気体噴射部2と、流路3と、開閉部4R,4Lと、流路5R,5Lと、収容部6R,6Lと、流路17R,17Lと、噴射部18R,18Lと、制御装置19などを備えている。 Injection device 1 shown in FIGS. 1 and 2 is an apparatus for injecting an injection material M 1 between the rails R R, R L and the wheel W R, W L. Injector 1, line a car above formula ejecting apparatus that ejects a jet product M 1 from the train vehicle traveling on R, moves with the railway vehicle in a state where this is mounted on the railway vehicle. Here, the sprayed material M 1 is a pressure-sensitive adhesive that improves the adhesion coefficient between the rails R R and R L and the wheels W R and W L. The propellant M 1 is, for example, a ceramic particle or a powder or granules such as silica sand having a function of increasing the coefficient of adhesion (coefficient of friction). The injection device 1 injects the injection material M 1 between the rails R R and R L and the wheels W R and W L from the front side in the traveling direction of the rail vehicle. When the railway vehicle travels in the direction opposite to the arrow direction shown in FIG. 1, the injector 1 has the same structure as that of the injector 1 and the rails R R and R L from the direction opposite to the arrow direction shown in FIG. The jet M 1 is injected between the wheel W R and the wheel W L. As shown in FIGS. 1 and 2, the injection device 1 includes the gas injection unit 2, the flow passage 3, the opening / closing portions 4R and 4L, the flow passages 5R and 5L, the accommodation portions 6R and 6L, and the flow passage 17R. , 17L, injection units 18R, 18L, a control device 19 and the like.

図1及び図2に示す気体噴射部2は、圧縮気体を噴射する手段である。気体噴射部2は、例えば、圧縮空気のような圧縮気体を収容するエアタンクを備えており、このエアタンク内にコンプレッサによって気体が供給される。流路3は、圧縮気体が流れる管路である。流路3は、上流側が気体噴射部2に接続されており、下流側が二つに分岐して開閉部4R,4Lにそれぞれ接続されている。   The gas injection part 2 shown to FIG.1 and FIG.2 is a means to inject compressed gas. The gas injection unit 2 includes, for example, an air tank that contains compressed gas such as compressed air, and a gas is supplied into the air tank by a compressor. The flow path 3 is a conduit through which compressed gas flows. The upstream side of the flow path 3 is connected to the gas injection unit 2, and the downstream side is branched into two and connected to the open / close units 4R and 4L.

開閉部4R,4Lは、流路5R,5Lを開閉する手段である。開閉部4R,4Lは、例えば、電流が流れたときに磁力を発生して流路5R,5Lを開閉する電磁弁のような開閉弁である。開閉部4R,4Lは、流路5R,5Lの上流側にそれぞれ設置されており、制御装置19が出力する開閉信号に基づいて流路5R,5Lを開閉する。   The opening and closing parts 4R and 4L are means for opening and closing the flow paths 5R and 5L. The opening and closing parts 4R and 4L are, for example, on-off valves such as solenoid valves that generate a magnetic force when an electric current flows and open and close the flow paths 5R and 5L. The opening and closing parts 4R and 4L are respectively installed on the upstream side of the flow paths 5R and 5L, and open and close the flow paths 5R and 5L based on the opening and closing signal output from the control device 19.

流路5R,5Lは、開閉部4R,4Lを通過した圧縮気体が流れる管路である。流路5Rは、上流側が開閉部4Rに接続されており、下流側が収容部6Rに接続されている。流路5Lは、上流側が開閉部4Lに接続されており、下流側が収容部6Lに接続されている。流路5R,5Lは、この流路5R,5L内を流れる圧縮気体の流量が同一になるようにいずれも断面積が同一である。   The flow paths 5R and 5L are pipes through which the compressed gas which has passed through the opening / closing parts 4R and 4L flows. The upstream side of the flow path 5R is connected to the opening / closing part 4R, and the downstream side is connected to the housing part 6R. The upstream side of the flow path 5L is connected to the opening / closing part 4L, and the downstream side is connected to the housing part 6L. The flow channels 5R and 5L have the same cross-sectional area so that the flow rate of the compressed gas flowing in the flow channels 5R and 5L is the same.

図1及び図2に示す収容部6R,6Lは、噴射物M1を収容する手段である。収容部6Rは、進行方向右側のレールRRと進行方向右側の車輪WRとの間に噴射する噴射物M1を収容し、収容部6Lは進行方向左側のレールRLと進行方向左側の車輪WLとの間に噴射する噴射物M1を収容する。収容部6R,6Lは、例えば、噴射物M1を収容するタンクなどである。収容部6R,6Lは、開閉部4R,4Lを通過した圧縮気体が流入すると、噴射物M1を圧縮気体とともに流路17R,17Lに排出する。収容部6R,6Lは、図3に示すフィルタ部15の下側までの噴射物M1が充填される。図1及び図2に示す収容部6R,6Lは、いずれも同一構造であり、以下では一方の収容部6Rを中心に説明し、他方の収容部6Lについては詳細な説明を省略する。収容部6Rは、図1〜図3に示す本体部7と、図1及び図3に示す蓋部8と、図3に示す取付部9と、図3及び図4に示す噴射管10と、点検口11と、塞ぎ部12と、図3に示す吸引管13と、ニードル弁14と、フィルタ部15と、排気管16などを備えている。 Accommodating portion 6R, 6L shown in FIGS. 1 and 2 is a means for accommodating the injection material M 1. Accommodating portion 6R houses the injection material M 1 for injecting between the wheel W R of the right side in the traveling direction and the rails R R of the right side in the traveling direction, receiving portions 6L and rail R L in the traveling direction left traveling direction left housing the injection material M 1 for injecting between the wheel W L. Accommodating portion 6R, 6L are, for example, a tank containing the injection material M 1. Accommodating portion 6R, 6L is open portion 4R, the compressed gas which has passed through the 4L flows to discharge the injection material M 1 passage 17R with the compressed gas, the 17L. Accommodating portion 6R, 6L are injected material M 1 to the lower side of the filter unit 15 shown in FIG. 3 is filled. The housings 6R and 6L shown in FIGS. 1 and 2 have the same structure, and in the following, the explanation will be made focusing on one housing 6R, and the detailed description of the other housing 6L will be omitted. The housing 6R includes the main body 7 shown in FIGS. 1 to 3, the lid 8 shown in FIGS. 1 and 3, the attachment 9 shown in FIG. 3, and the injection pipe 10 shown in FIGS. 3 and 4. The inspection port 11, the closing part 12, the suction pipe 13 shown in FIG. 3, the needle valve 14, the filter part 15, the exhaust pipe 16, etc. are provided.

図1〜図3に示す本体部7は、収容部6Rの本体を構成する部分である。本体部7は、図3に示すように、この本体部7の側面を構成する円筒状の側部7aと、この本体部7の底面を構成する円板状の底部7bと、側部7aと底部7bとを繋ぐ平坦な傾斜部7cと、この本体部7の上側に形成された開口部7dなどを備えている。図1及び図3に示す蓋部8は、本体部7を開閉する部分である。蓋部8は、本体部7の開口部7dを開閉するようにこの本体部7に着脱自在に装着されており、本体部7内に噴射物M1を充填するときに開閉される。図3に示す取付部9は、本体部7を着脱自在に取り付ける部分である。取付部9は、本体部7の背面にこの本体部7と一体に固定された板状部材であり、鉄道車両の台車の台車枠に着脱自在に取り付けられる。 The main body portion 7 shown in FIGS. 1 to 3 is a portion that constitutes the main body of the housing portion 6R. As shown in FIG. 3, the main body 7 has a cylindrical side 7 a forming the side of the main body 7, a disc-like bottom 7 b forming the bottom of the main body 7, and the side 7 a. A flat inclined portion 7c connecting the bottom portion 7b and an opening 7d formed on the upper side of the main body 7 are provided. The lid 8 shown in FIGS. 1 and 3 is a portion that opens and closes the main body 7. The lid portion 8 is detachably mounted on the main body portion 7 so as to open and close the opening 7 d of the main body portion 7 and is opened and closed when the injection material M 1 is filled in the main body portion 7. The attaching part 9 shown in FIG. 3 is a part which detachably attaches the main body part 7. The mounting portion 9 is a plate-like member integrally fixed to the back surface of the main body portion 7 with the main body portion 7, and is detachably mounted on a bogie frame of a bogie of a railway vehicle.

図3及び図4に示す噴射管10は、噴射物M1を噴射する管路である。噴射管10は、図1及び図2に示す流路5Rから流入する圧縮気体と噴射物M1とを混合してこれらの混合物を流路17Rに流出させる。噴射管10は、図3に示すように、上流側が流路5Rに接続されており、下流側が流路17Rに接続されている。噴射管10は、本体部7の中心を通過するように側部7aを貫通している。噴射管10は、図4に示すオリフィス10aと、図3及び図4に示す小径部10bと、図4に示す吸込口10cなどを備えている。 Injection pipe 10 shown in FIGS. 3 and 4 is a pipe line for injecting the injection material M 1. Injection pipe 10, to flow out of these mixtures in the flow path 17R by mixing with compressed gas flowing from the flow path 5R shown in FIGS. 1 and 2 and the injection material M 1. As shown in FIG. 3, the upstream side of the injection pipe 10 is connected to the flow path 5R, and the downstream side is connected to the flow path 17R. The injection pipe 10 penetrates the side portion 7 a so as to pass through the center of the main body 7. The injection pipe 10 is provided with the orifice 10a shown in FIG. 4, the small diameter portion 10b shown in FIGS. 3 and 4, the suction port 10c shown in FIG.

図4に示すオリフィス10aは、噴射管10内を流れる圧縮気体を上流側から下流側に向かって噴出させる部材である。オリフィス10aは、貫通孔を有する板状部材であり、下流側の圧力が低下するように、上流側と下流側との間に圧力差を生じさせる絞り部である。オリフィス10aは、圧縮気体の流れを絞ることによってこの圧縮気体の流速を増加させて、噴射管10の内部を低圧にする。   The orifice 10 a shown in FIG. 4 is a member that jets the compressed gas flowing in the injection pipe 10 from the upstream side toward the downstream side. The orifice 10a is a plate-like member having a through hole, and is a throttling portion that generates a pressure difference between the upstream side and the downstream side so that the pressure on the downstream side is reduced. The orifice 10a increases the flow rate of the compressed gas by throttling the flow of the compressed gas to make the inside of the injection pipe 10 a low pressure.

図3及び図4に示す小径部10bは、噴射管10の外径を小さくした部分である。小径部10bは、噴射管10の全周に形成された凹部である。小径部10bは、オリフィス10aの下流側に形成されており、圧縮気体と噴射物M1とを混合する混合管として機能する部分である。 The small diameter portion 10 b shown in FIGS. 3 and 4 is a portion where the outer diameter of the injection pipe 10 is reduced. The small diameter portion 10 b is a recess formed on the entire circumference of the injection pipe 10. The small diameter portion 10b is formed on the downstream side of the orifice 10a, a portion functioning as a mixing tube for mixing the compressed gas and the injection material M 1.

図4に示す吸込口10cは、収容部6Rから噴射管10に噴射物M1を吸い込む部分である。吸込口10cは、噴射管10の小径部10bに形成されており、この噴射管10を貫通する貫通孔である。吸込口10cは、小径部10bの下部に形成されており、本体部7内の噴射物M1が噴射管10内に吸い込まれるように、内径が2.5mm程度に形成されている。 Inlet 10c shown in FIG. 4 is a partial sucking jet was M 1 to the injection pipe 10 from the accommodating portion 6R. The suction port 10 c is formed in the small diameter portion 10 b of the injection pipe 10, and is a through hole penetrating the injection pipe 10. Inlet 10c is formed in the lower portion of the small diameter portion 10b, as the injection material M 1 in the main body portion 7 is sucked into the injection tube 10, the inner diameter is formed to approximately 2.5 mm.

図3及び図4に示す点検口11は、吸込口10cの状態を点検するときに使用される部分である。点検口11は、本体部7の底部7bを貫通する貫通孔であり、図4に示すように吸込口10cの直下に形成されている。点検口11は、吸込口10cが噴射物M1によって詰まったときにこの吸込口10cから噴射物M1を除去するために使用されるとともに、本体部7内から噴射物M1を抜き取るときにも使用される。塞ぎ部12は、点検口11を塞ぐ部材である。塞ぎ部12は、点検口11の内周面に形成された雌ねじ部と噛み合う雄ねじ部を有するプラグである。 The inspection port 11 shown in FIGS. 3 and 4 is a portion used when inspecting the state of the suction port 10c. The inspection port 11 is a through hole which penetrates the bottom 7 b of the main body 7 and is formed immediately below the suction port 10 c as shown in FIG. 4. Inspection port 11, together with the suction port 10c is used to remove the injection material M 1 from the suction port 10c when clogged by injected material M 1, when extracting the injection material M 1 from the main body portion 7 Is also used. The closing unit 12 is a member that closes the inspection opening 11. The closing portion 12 is a plug having a male screw portion that engages with a female screw portion formed on the inner peripheral surface of the inspection opening 11.

図3に示す吸引管13は、収容部6R内に圧縮気体を流入させて収容部6R内の内圧を上昇させる管路である。吸引管13は、オリフィス10aの上流側の噴射管10から上方に分岐している。ニードル弁14は、噴射物M1の噴射量を可変する弁である。ニードル弁14 は、吸引管13を流れる圧縮気体の流量を調整することによって、噴射物M1の噴射量を可変する噴射量可変部として機能する。ニードル弁14は、吸引管13の開度を可変して流量調整後の圧縮気体を収容部6Rに排出する。ニードル弁14は、手動操作によって吸引管13の開度を調整して吸引管13を流れる圧縮気体の流量を調整する。ニードル弁14は、吸引管13の開度が大きく設定されたときには噴射物M1の噴射量を増加させ、吸引管13の開度が小さく設定されたときには噴射物M1の噴射量を低下させる。 The suction pipe 13 shown in FIG. 3 is a conduit which allows the compressed gas to flow into the storage portion 6R to raise the internal pressure in the storage portion 6R. The suction pipe 13 branches upward from the injection pipe 10 on the upstream side of the orifice 10a. Needle valve 14 is a valve for varying the injection amount of the injection material M 1. The needle valve 14 functions as an injection amount variable unit that changes the injection amount of the injection material M 1 by adjusting the flow rate of the compressed gas flowing through the suction pipe 13. The needle valve 14 varies the opening degree of the suction pipe 13 and discharges the compressed gas after the flow rate adjustment to the storage portion 6R. The needle valve 14 manually adjusts the opening degree of the suction pipe 13 to adjust the flow rate of the compressed gas flowing through the suction pipe 13. The needle valve 14, when the opening of the suction pipe 13 is set large to increase the injection quantity of injection material M 1, reducing the injection amount of the injection material M 1 when the degree of opening of the suction pipe 13 is set smaller .

フィルタ部15は、収容部6R内の噴射物M1が吸引管13内に流入するのを防止する部分である。フィルタ部15は、吸引管13の開口端部に着脱自在に装着されており、噴射物M1がニードル弁14に流入するのを防止する。排気管16は、収容部6R内に圧縮気体を流入させて収容部6R内の内圧を減少せる管路である。排気管16は、小径部10bの下流側の噴射管10から上方に分岐している。排気管16は、通常時には開口端部が閉塞されている。 Filter unit 15, the injection material M 1 in the housing portion 6R is a portion for preventing the flow into the suction tube 13. The filter unit 15 is detachably attached to the open end of the suction pipe 13 and prevents the injection material M 1 from flowing into the needle valve 14. The exhaust pipe 16 is a pipeline that allows compressed gas to flow into the housing portion 6R to reduce the internal pressure in the housing portion 6R. The exhaust pipe 16 branches upward from the injection pipe 10 on the downstream side of the small diameter portion 10 b. The exhaust pipe 16 is normally closed at its open end.

図1及び図2に示す流路17R,17Lは、圧縮気体及び噴射物M1が流れる管路である。流路17R,17Lは、レールRR,RLと車輪WR,WLとの間に噴射物M1を供給するために、収容部6R,6Lから噴射部18R,18Lに向かって噴射物M1を送出する。流路17R,17Lは、図3に示すように上流側が収容部6R,6Lの噴射管10に接続されており、図1及び図2に示すように下流側が噴射部18R,18Lに接続されている。 Flow path 17R shown in FIGS. 1 and 2, 17L is compressed gas and the injection material M 1 is a conduit flowing. Passage 17R, 17L is rail R R, R L and the wheel W R, in order to supply the injection material M 1 between the W L, housing portion 6R, injection unit 18R, the injection was toward the 18L from 6L Send M 1 The flow paths 17R and 17L are connected on the upstream side to the injection pipe 10 of the housing portions 6R and 6L as shown in FIG. 3, and the downstream sides are connected to the injection portions 18R and 18L as shown in FIGS. There is.

噴射部18R,18Lは、圧縮気体とともに噴射物M1を噴射する部分である。噴射部18Rは、車輪WRとレールRRとの間に噴射物M1を噴射し、噴射部18Lは車輪WLとレールRLとの間に噴射物M1を噴射する。噴射部18R,18Lは、図2に示す接触点Sに向けて噴射物M1を噴射する噴射ノズルなどである。 Injector 18R, 18L is a portion for injecting an injection material M 1 with compressed gas. Injection unit 18R injects injection was M 1 between the wheel W R and the rail R R, the injection unit 18L injects injection was M 1 between the wheel W L and the rail R L. Injection unit 18R, 18L are such injection nozzle for injecting the injection material M 1 toward the contact point S shown in FIG.

図1及び図2に示す制御装置19は、噴射装置1の動作を制御する装置である。制御装置19は、例えば、レールRR,RLと車輪WR,WLとの間の巨視的な滑りである空転を検知する空転検知装置が出力する空転検知信号が入力したとき、又は非常ブレーキ装置の作動を検知する非常ブレーキ動作検知装置が出力する非常ブレーキ動作検知信号が入力したときに、開閉部4R,4Lを開閉する開閉信号を出力する。 The control device 19 shown in FIGS. 1 and 2 is a device that controls the operation of the injection device 1. The control device 19 receives, for example, an idling detection signal output from an idling detection device that detects idling, which is macroscopic slippage between the rails R R and R L and the wheels W R and W L , or When an emergency brake operation detection signal output from an emergency brake operation detection device for detecting the operation of the brake device is input, an open / close signal for opening / closing the opening / closing portions 4R, 4L is output.

図5〜図9に示す漏出低減装置20は、噴射装置1が動作していないときに、この噴射装置1から漏出する噴射物M1の噴射量を低減する装置である。漏出低減装置20は、鉄道車両が線路R上を走行したときに発生する振動によって、噴射装置1から噴射物M1が漏出するのを抑制する。漏出低減装置20は、図5及び図7〜図9に示す漏出低減部21と、図5〜図7に示す連結部23と、固定部24などを備えている。 5-9 the leakage reduction device 20 shown, when the injector 1 is not operating, a device for reducing the injection quantity of injection material M 1 which leaks from the injection device 1. The leakage reduction device 20 suppresses the leakage of the injection material M 1 from the injection device 1 by the vibration generated when the railway vehicle travels on the track R. The leakage reduction device 20 includes the leakage reduction part 21 shown in FIG. 5 and FIG. 7 to FIG. 9, the connection part 23 shown in FIG.

図5〜図9に示す漏出低減部21は、収容部6Rが振動したときに、この収容部6Rから噴射管10に漏出する噴射物M1の漏出量を低減する手段である。漏出低減部21は、図3に示す既存の噴射装置1の収容部6R及び噴射管10などの基本構造を変更せずに、図5〜図9に示すように収容部6R内に着脱自在に装着されて噴射物M1の漏出を抑制する。漏出低減部21は、図8及び図9に示す吸込口10cの近くに存在する噴射物M1の収容空間S2の容積を低減する。漏出低減部21は、収容部6R内に装着されたときに噴射物M1の収容空間S2の容積を小さくし、噴射管10の下部に滞留する噴射物M1の体積を減らして、収容部6Rが振動しても噴射物M1が加振されにくい状態にする。漏出低減部21は、分割可能な構造であり、収容部6Rの開口部7dから分割状態で挿入されてこの収容部6Rの底部7bに着脱自在に装着される。漏出低減部21は、図5及び図7〜図9に示すように、容積低減部22R,22Lなどを備えている。 Leakage reduction portion 21 shown in FIGS. 5-9, when the housing portions 6R vibrates, a means for reducing the leakage amount of the injection material M 1 which leaks to the injection pipe 10 from the accommodating portion 6R. The leakage reduction unit 21 can be detachably attached to the inside of the housing portion 6R as shown in FIGS. 5 to 9 without changing the basic structure of the housing portion 6R and the injection pipe 10 of the existing injection device 1 shown in FIG. mounted to suppress the leakage of injection thereof M 1. Leakage reduction portion 21 reduces the volume of the accommodation space S 2 of the injection material M 1 present in the vicinity of the suction port 10c shown in FIGS. Leakage reduction portion 21, housing portion to reduce the volume of the accommodation space S 2 of the injection material M 1 when mounted on the 6R, reducing the volume of the injection was M 1 staying in the lower portion of the injection tube 10, housing Even if the portion 6R vibrates, the injected material M 1 is hardly vibrated. The leakage reduction portion 21 has a dividable structure, and is inserted in a divided state from the opening 7d of the accommodation portion 6R and detachably mounted on the bottom portion 7b of the accommodation portion 6R. The leakage reduction part 21 is provided with volume reduction part 22R, 22L etc., as shown in FIG.5 and FIG.7-FIG.

図5及び図7〜図9に示す容積低減部22Rは、噴射管10の外周面右側と収容部6Rの底面右側との間に着脱自在に装着されて、これらの間に存在する噴射物M1の収容空間S2の容積を低減する手段である。一方、図5〜図9に示す容積低減部22Lは、噴射管10の外周面左側と収容部6Lの底面左側との間に着脱自在に装着されて、これらの間に存在する噴射物M1の収容空間S2の容積を低減する手段である。図7及び図8に示すように、容積低減部22Rは噴射管10の上流側から見たときにこの噴射管10の右下方に配置され、容積低減部22Lは噴射管10の上流側から見たときに、この噴射管10の左下方に配置される。容積低減部22R,22Lは、図10(A)に示すように、噴射管10の上方に存在する噴射物M1の収容空間S1と、この噴射管10の下方に存在する噴射物M1の収容空間S2とに区画している。容積低減部22R,22Lは、例えば、金属製又は合成樹脂製のブロック状の柱状部材であり、切削、鋳造、射出成型又はプレス加工などの機械加工によって所定の形状に形成されている。容積低減部22R,22Lは、図7〜図9に示すように、いずれも略同一構造であり、収容部6Rに装着されたときに噴射管10の中心線を中心として対称な形状に形成されている。容積低減部22Rは、図11及び図12に示すように、装着部22aと、嵌合部22bと、接合部22cと、流通部22dと、逃げ部22eと、嵌合部22fなどを備えている。一方、容積低減部22Lは、図13及び図14に示すように、装着部22aと、嵌合部22bと、接合部22cと、流通部22dと、逃げ部22eと、雌ねじ部22gなどを備えている。 The volume reduction portion 22R shown in FIG. 5 and FIG. 7 to FIG. 9 is detachably mounted between the outer peripheral surface right side of the injection pipe 10 and the bottom right side of the housing portion 6R. a means for reducing the first accommodation space S 2 volumes. On the other hand, the volume reduction unit 22L shown in FIGS. 5-9 is detachably mounted between the bottom left of the outer peripheral surface left the accommodation portion 6L of the injection tube 10, the injection material M 1 which is present between these volume of the accommodation space S 2 which is a means for reducing. As shown in FIGS. 7 and 8, the volume reducing portion 22R is disposed to the lower right of the injection tube 10 when viewed from the upstream side of the injection tube 10, and the volume reducing portion 22L is viewed from the upstream side of the injection tube 10. When it does, it is arranged at the lower left of this injection pipe 10. Volume reduction unit 22R, is 22L, 10 (A), the a housing space S 1 of the injection material M 1 that are present above the injection pipes 10, injected material M 1 which is present below the injection pipe 10 And a storage space S 2 of The volume reducing parts 22R and 22L are, for example, block-shaped columnar members made of metal or synthetic resin, and are formed in a predetermined shape by machining such as cutting, casting, injection molding, or pressing. The volume reduction parts 22R and 22L, as shown in FIGS. 7 to 9, have substantially the same structure, and are formed symmetrically about the center line of the injection pipe 10 when mounted in the storage part 6R. ing. As shown in FIGS. 11 and 12, the volume reducing unit 22R includes a mounting unit 22a, a fitting unit 22b, a joint unit 22c, a circulation unit 22d, a relief unit 22e, and a fitting unit 22f. There is. On the other hand, as shown in FIGS. 13 and 14, the volume reducing portion 22L includes a mounting portion 22a, a fitting portion 22b, a joint portion 22c, a flow portion 22d, a relief portion 22e, a female screw portion 22g and the like. ing.

図11〜図14に示す装着部22aは、容積低減部22R,22Lを収容部6Rに装着する部分である。装着部22aは、図7〜図9に示すように、収容部6Rの底部上面と接触する平坦面である。図11〜図14に示す嵌合部22bは、容積低減部22R,22Lが収容部6Rと嵌合する部分である。嵌合部22bは、図9に示すように、容積低減部22R,22Lの底面の長さ方向における外側縁部の両端角部を平坦な傾斜面状に切り欠くように形成されており、図7及び図8に示すように収容部6Rの傾斜部7cと同じ傾斜角度で形成されている。嵌合部22bは、図5に示すように、収容部6R側の傾斜部7cと嵌合することによって容積低減部22R,22Lを収容部6Rの底部7bの所定の位置に位置決めする位置決め部として機能する。   The mounting portion 22a shown in FIGS. 11 to 14 is a portion for mounting the volume reduction portions 22R and 22L to the housing portion 6R. The mounting portion 22a is a flat surface that comes in contact with the upper surface of the bottom portion of the housing portion 6R, as shown in FIGS. The fitting portion 22b shown in FIGS. 11 to 14 is a portion in which the volume reducing portions 22R and 22L fit with the housing portion 6R. As shown in FIG. 9, the fitting portion 22b is formed so as to cut out both end corners of the outer edge in the length direction of the bottom surface of the volume reducing portions 22R and 22L in a flat inclined surface shape, As shown in FIGS. 7 and 8, it is formed at the same inclination angle as the inclined portion 7c of the housing portion 6R. As shown in FIG. 5, the fitting portion 22b is a positioning portion that positions the volume reducing portions 22R and 22L at a predetermined position of the bottom portion 7b of the housing portion 6R by fitting with the inclined portion 7c on the housing portion 6R side. Function.

図11〜図14に示す接合部22cは、容積低減部22R,22Lが噴射管10と接合する部分である。接合部22cは、図7及び図8に示すように、噴射管10の下側外周面と接触する湾曲面である。接合部22cは、図11及び図13に示すように、容積低減部22R,22Lの長さ方向の両端の上面を切り欠くように形成されており、図7及び図8に示すように噴射管10の外周面の半径と同じ半径で円弧状に形成されている。接合部22cは、噴射管10の外周面と接合することによって容積低減部22R,22Lを収容部6Rの底部7bの所定の位置に位置決めする位置決め部として機能する。   The joint 22 c shown in FIGS. 11 to 14 is a portion where the volume reduction parts 22 </ b> R and 22 </ b> L join with the injection pipe 10. The joint portion 22c is a curved surface in contact with the lower outer peripheral surface of the injection pipe 10 as shown in FIGS. 7 and 8. The joint portion 22c is formed so as to cut out the upper surfaces of both ends in the longitudinal direction of the volume reduction portions 22R and 22L as shown in FIGS. 11 and 13, and as shown in FIG. 7 and FIG. It is formed in the shape of a circular arc with the same radius as the radius of the outer peripheral surface 10. The joint portion 22c functions as a positioning portion for positioning the volume reduction portions 22R and 22L at a predetermined position of the bottom portion 7b of the housing portion 6R by joining with the outer peripheral surface of the injection pipe 10.

図11〜図14に示す流通部22dは、噴射物M1を流通させる部分である。流通部22dは、図8に示すように、噴射管10と対向する側の表面に形成された平坦面である。流通部22dは、図10(A)に示すように、吸込口10c付近の噴射管10の小径部10bと容積低減部22R,22Lとの間の隙間に噴射物M1を流通させる。流通部22dは、収容部6Rが振動したときに、図10(A)に二点鎖線で示す矢印方向に収容空間S1と収容空間S2との間で噴射物M1の移動を許容することによって、収容空間S2から吸込口10cを通じて噴射管10に噴射物M1が漏出するのを抑制する。 Distribution unit 22d shown in FIGS. 11 to 14 is a portion for circulating a jet material M 1. The flow-through portion 22 d is a flat surface formed on the surface facing the injection pipe 10 as shown in FIG. 8. Circulation portion 22d, as shown in FIG. 10 (A), the small diameter portion 10b and the volume reduction unit 22R of the injection pipe 10 near the suction opening 10c, distributing the injected material M 1 into the gap between the 22L. Distribution unit 22d, when the housing portions 6R vibrates, allowing the movement of the injection material M 1 between the accommodation space S 2 and the housing space S 1 in the arrow direction indicated by the two-dot chain line in FIG. 10 (A) Thus, it is possible to suppress the leakage of the injection material M 1 from the accommodation space S 2 to the injection pipe 10 through the suction port 10 c.

図11〜図14に示す逃げ部22eは、容積低減部22R,22Lと収容部6Rの点検口11とが干渉するのを防止する部分である。逃げ部22eは、図8及び図9に示すように、点検口11から吸込口10cを点検するときに容積低減部22R,22Lがこの点検口11を塞ぎ、作業性及び視認性が阻害されないように形成されている。逃げ部22eは、図11及び図13に示すように、容積低減部22R,22Lの内側側面を凹状に切り欠くように、図8及び図9に示す点検口11の半径よりもわずかに大きい半径で円弧状に形成されている。   Relief part 22e shown in Drawing 11-Drawing 14 is a part which prevents that capacity reduction parts 22R and 22L and inspection opening 11 of seat part 6R interfere. As shown in FIG. 8 and FIG. 9, when inspecting the suction port 10c from the inspection port 11, the relief portions 22e close the inspection port 11 by the volume reducing portions 22R and 22L, so that the workability and the visibility are not impeded. Is formed. The relief 22e has a radius slightly larger than the radius of the inspection opening 11 shown in FIGS. 8 and 9 so that the inner side surfaces of the volume reduction portions 22R and 22L are cut out in a concave manner as shown in FIGS. 11 and 13. Is formed in an arc shape.

図11及び図12に示す嵌合部22fは、連結部23側の嵌合部23bと嵌合する部分である。嵌合部22fは、図11に示すように、容積低減部22Lの上面の外側縁部の中央部を切り欠くように凹状に形成されており、図7及び図12に示すように、容積低減部22Lの高さ方向に同一幅及び深さで所定の長さ形成された溝部である。   The fitting portion 22 f shown in FIGS. 11 and 12 is a portion that fits with the fitting portion 23 b on the side of the connecting portion 23. The fitting portion 22f is formed in a concave shape so as to cut out the central portion of the outer edge of the upper surface of the volume reducing portion 22L as shown in FIG. 11, and as shown in FIGS. 7 and 12, the volume reducing It is a groove formed with a predetermined length and the same width and depth in the height direction of the portion 22L.

図13及び図14に示す雌ねじ部22gは、固定部24の雄ねじ部24aと噛み合う部分である。雌ねじ部22gは、図7及び図13に示すように、容積低減部22Rの上面の長さ方向の中央部に所定の深さで形成されている。   The female screw 22g shown in FIGS. 13 and 14 is a portion that engages with the male screw 24a of the fixed portion 24. As shown in FIGS. 7 and 13, the female screw portion 22g is formed at a predetermined depth in the central portion in the longitudinal direction of the upper surface of the volume reducing portion 22R.

図5〜図7に示す連結部23は、容積低減部22Rと容積低減部22Lとを着脱自在に連結する手段である。連結部23は、図5及び図7に示すように、容積低減部22Rと容積低減部22Lとを連結することによって、これらの容積低減部22R,22Lとこの連結部23との間に噴射管10を挟み込む。連結部23は、収容部6R内の所定の位置に漏出低減装置20を位置決めし固定する位置固定用治具として機能する。連結部23は、例えば、金属製又は合成樹脂製のアーチ状の梁状部材であり、切削、鋳造、射出成型又はプレス加工などの機械加工によって外観が逆U字状に形成されている。連結部23は、噴射管10を跨ぐように容積低減部22Rと容積低減部22Lとを結合しており、線路R上を鉄道車両が走行したときに発生する振動によって、収容部6R内で漏出低減装置20が位置ずれするのを防ぐ。連結部23は、図15及び図16に示すように、接合部23aと、嵌合部23bと、接合部23c,23dと、装着部23eと、挿入部23fなどを備えている。   The connection part 23 shown in FIGS. 5-7 is a means to connect the volume reduction part 22R and the volume reduction part 22L detachably. As shown in FIG. 5 and FIG. 7, the connecting portion 23 connects the volume reducing portion 22R and the volume reducing portion 22L to form an injection pipe between the volume reducing portions 22R and 22L and the connecting portion 23. 10 sandwiches. The connection portion 23 functions as a position fixing jig for positioning and fixing the leakage reduction device 20 at a predetermined position in the housing portion 6R. The connecting portion 23 is, for example, an arched beam-like member made of metal or synthetic resin, and is formed in an inverted U-like appearance by machining such as cutting, casting, injection molding, or pressing. The connecting portion 23 couples the volume reducing portion 22R and the volume reducing portion 22L to straddle the injection pipe 10, and leaks in the housing portion 6R due to the vibration generated when the railway vehicle travels on the track R. The reduction device 20 is prevented from being displaced. The connection part 23 is provided with the junction part 23a, the fitting part 23b, junction part 23c, 23d, the mounting part 23e, the insertion part 23f etc., as shown in FIG.15 and FIG.16.

図15及び図16に示す接合部23aは、連結部23が噴射管10と接合する部分である。接合部23aは、図7及び図16に示すように、噴射管10の外周面上側と接触する凹部である。接合部23aは、噴射管10外周面の上側半分と接触可能なように、この噴射管10の外周面の半径と略同じ半径で湾曲面に形成されている。接合部23aは、図7に示すように、噴射管10の外周面と接合することによって、容積低減部22R,22Lを収容部6Rの底部7bの所定の位置に位置決めする位置決め部として機能する。   The joint 23 a shown in FIG. 15 and FIG. 16 is a portion where the joint 23 joins with the injection pipe 10. As shown in FIGS. 7 and 16, the joint portion 23 a is a concave portion in contact with the upper side of the outer peripheral surface of the injection pipe 10. The joint portion 23a is formed in a curved surface with a radius substantially the same as the radius of the outer peripheral surface of the injection pipe 10 so as to be in contact with the upper half of the outer peripheral surface of the injection pipe 10. The joint portion 23a functions as a positioning portion for positioning the volume reducing portions 22R and 22L at a predetermined position of the bottom portion 7b of the housing portion 6R by joining with the outer peripheral surface of the injection pipe 10 as shown in FIG.

図15及び図16に示す嵌合部23bは、容積低減部22L側の嵌合部22fと嵌合する部分である。嵌合部23bは、図7、図15及び図16に示すように、連結部23の一方の下端部に形成された段部であり、この連結部23の接合部23cから所定の長さ突出して形成された薄板部である。嵌合部23bは、図7に示すように、容積低減部22R側の嵌合部23bと嵌合することによって、この容積低減部22Rと連結部23との間で噴射管10の外周面を挟み込む。   The fitting portion 23b shown in FIGS. 15 and 16 is a portion to be fitted with the fitting portion 22f on the volume reducing portion 22L side. The fitting portion 23 b is a step portion formed at one lower end portion of the connecting portion 23 as shown in FIGS. 7, 15 and 16, and protrudes a predetermined length from the joint portion 23 c of the connecting portion 23. It is a thin plate part formed. As shown in FIG. 7, the fitting portion 23 b is fitted to the fitting portion 23 b on the volume reducing portion 22 R side to form an outer peripheral surface of the injection pipe 10 between the volume reducing portion 22 R and the connecting portion 23. Pinch.

図15及び図16に示す接合部23cは、連結部23が容積低減部22Rと接合する部分である。接合部23cは、図7、図15及び図16に示すように、連結部23の一方の下端部に形成されており、容積低減部22Rの上面と接触する平坦面である。図15及び図16に示す接合部23dは、連結部23が容積低減部22Lと接合する部分である。接合部23dは、図7、図15及び図16に示すように、連結部23の他方の下端端に形成されており、容積低減部22Lの上面と接触する平坦面である。接合部23c,23dは、図7及び図16(B)に示すように、同じ高さに形成されている。   The joint portion 23c shown in FIGS. 15 and 16 is a portion where the connection portion 23 joins with the volume reduction portion 22R. As shown in FIGS. 7, 15 and 16, the joint portion 23 c is formed at one lower end portion of the connection portion 23 and is a flat surface that contacts the upper surface of the volume reduction portion 22 </ b> R. The joint portion 23d shown in FIGS. 15 and 16 is a portion where the connecting portion 23 joins with the volume reduction portion 22L. As shown in FIGS. 7, 15 and 16, the joint portion 23 d is formed at the other lower end of the joint portion 23, and is a flat surface that contacts the upper surface of the volume reduction portion 22 </ b> L. The junctions 23c and 23d are formed at the same height as shown in FIGS. 7 and 16B.

図15及び図16に示す装着部23eは、固定部24を装着する部分である。装着部23eは、図7、図15及び図16に示すように、連結部23の上面に形成された平坦面であり、接合部23c,23dと平行に形成されている。図15及び図16に示す挿入部23fは、固定部24を挿入する部分である。挿入部23fは、図7、図15及び図16に示すように、連結部23の装着部23eから接合部23dまでこの連結部23を貫通する貫通孔である。   The mounting portion 23 e shown in FIGS. 15 and 16 is a portion to which the fixing portion 24 is mounted. The mounting portion 23e is a flat surface formed on the top surface of the connecting portion 23, as shown in FIGS. 7, 15 and 16, and is formed in parallel with the joint portions 23c and 23d. The insertion portion 23f shown in FIGS. 15 and 16 is a portion into which the fixing portion 24 is inserted. The insertion part 23f is a through-hole which penetrates this connection part 23 from the mounting part 23e of the connection part 23 to the junction part 23d, as shown in FIG. 7, FIG. 15 and FIG.

図5〜図7に示す固定部24は、容積低減部22Lと連結部23とを固定する部分である。固定部24は、図7に示すように、容積低減部22Lの雌ねじ部22gと噛み合う雄ねじ部24aを備えている。固定部24は、容積低減部22Lと連結部23とを着脱自在に締結する締結部材である。固定部24は、例えば、円筒形の頭部に六角形の穴を有する六角穴付きボルトであり、六角レンチを頭部の穴に差し込み締結する。   The fixing portion 24 illustrated in FIGS. 5 to 7 is a portion that fixes the volume reducing portion 22L and the connecting portion 23. As shown in FIG. 7, the fixing portion 24 is provided with an external thread portion 24a that engages with the internal thread portion 22g of the volume reducing portion 22L. The fixing portion 24 is a fastening member that detachably fastens the volume reducing portion 22L and the connecting portion 23. The fixing portion 24 is, for example, a hexagonal hole bolt having a hexagonal hole in a cylindrical head, and inserts and fastens a hexagonal wrench into the hole in the head.

次に、この発明の第1実施形態に係る噴射物の漏出低減装置の組立方法について説明する。
図5及び図6に示すように、漏出低減装置20を収容部6Rに取り付けるときには、図6に示すように収容部6Rの開口部7dから蓋部8を作業者が取り外す。図11及び図13に示すように、容積低減部22Rと容積低減部22Lとが分離した状態で、容積低減部22R,22Lをこの開口部7dから収容部6R内に作業者が挿入する。図7に示すように、収容部6Rの底部7bと噴射管10との間に容積低減部22Rを作業者が挿入して、容積低減部22Rの嵌合部22bを収容部6Rの傾斜部7cに作業者が嵌合させる。同様に、収容部6Rの底部7bと噴射管10との間に容積低減部22Lを作業者が挿入して、容積低減部22Lの嵌合部22bを収容部6Rの傾斜部7cに嵌合させる。その結果、図8に示すように、収容部6Rの底部7bの上面に容積低減部22R,22Lの装着部22aが装着されて、容積低減部22R,22Lの接合部22cが噴射管10の外周面と接合し、図5及び図8に示すように収容部6Rの傾斜部7cと噴射管10の外周面との間に容積低減部22R,22Lが位置決めされる。
Next, a method of assembling the device for reducing the leakage of the spray according to the first embodiment of the present invention will be described.
As shown in FIGS. 5 and 6, when attaching the leakage reduction device 20 to the housing 6R, the operator removes the lid 8 from the opening 7d of the housing 6R as shown in FIG. As shown in FIGS. 11 and 13, in a state where the volume reducing portion 22R and the volume reducing portion 22L are separated, the worker inserts the volume reducing portions 22R and 22L into the housing portion 6R from the opening 7d. As shown in FIG. 7, the operator inserts the volume reducing portion 22R between the bottom portion 7b of the housing portion 6R and the injection pipe 10, and the fitting portion 22b of the volume reducing portion 22R is the inclined portion 7c of the housing portion 6R. The operator fits in the Similarly, the operator inserts the volume reduction portion 22L between the bottom 7b of the storage portion 6R and the injection pipe 10, and fits the fitting portion 22b of the volume reduction portion 22L to the inclined portion 7c of the storage portion 6R. . As a result, as shown in FIG. 8, the mounting portions 22a of the volume reducing portions 22R and 22L are mounted on the upper surface of the bottom 7b of the housing portion 6R, and the joint 22c of the volume reducing portions 22R and 22L is the outer periphery of the injection pipe 10. The volume reducing portions 22R and 22L are positioned between the inclined portion 7c of the housing portion 6R and the outer peripheral surface of the injection pipe 10, as shown in FIGS.

次に、容積低減部22R,22Lから連結部23が分離した状態で、連結部23を収容部6Rの開口部7dから収容部6R内に作業者が挿入して、連結部23が噴射管10を跨ぐように、連結部23の接合部23aを噴射管10の外周面に作業者が接合する。このとき、図7に示すように、連結部23の接合部23cを容積低減部22Rの上面に作業者が接合させるとともに、連結部23の嵌合部23bを容積低減部22Lの嵌合部22fに作業者が嵌合させて、連結部23の接合部23dを容積低減部22Lの上面に作業者が接合させる。   Next, in a state where the connecting portion 23 is separated from the volume reducing portions 22R and 22L, the operator inserts the connecting portion 23 into the receiving portion 6R from the opening 7d of the receiving portion 6R, and the connecting portion 23 The operator joins the joint portion 23 a of the connection portion 23 to the outer peripheral surface of the injection pipe 10 so as to straddle the above. At this time, as shown in FIG. 7, the operator joins the joint portion 23c of the connection portion 23 to the upper surface of the volume reduction portion 22R, and the fitting portion 23b of the connection portion 23 is a fitting portion 22f of the volume reduction portion 22L. The worker fits the joint portion 23d of the connection portion 23 on the upper surface of the volume reduction portion 22L.

次に、容積低減部22L及び連結部23から固定部24が分離した状態で、固定部24を収容部6Rの開口部7dから収容部6R内に作業者が挿入する。固定部24の先端部を連結部23の挿入部23fに作業者が挿入して、この固定部24の頭部の六角穴に六角レンチを作業者が差し込み回転させて、固定部24の雄ねじ部24aと容積低減部22Lの雌ねじ部22gとを噛み合わせて、容積低減部22Lと連結部23とが締結される。容積低減部22R側の嵌合部22fと連結部23側の嵌合部23bとが嵌合した状態で、固定部24によって容積低減部22Lと連結部23とが締結されるため、容積低減部22Lと容積低減部22Rとが連結部23によって固定される。その結果、収容部6Rに漏出低減装置20が装着される。図6に示す収容部6Rの開口部7dから噴射物M1を作業者が充填して、フィルタ部15の下まで噴射物M1が充填された後に、収容部6Rの開口部7dを作業者が蓋部8によって塞ぎ、蓋部8と収容部6Rとを手回しナットによって作業者が締結する。 Next, in a state where the fixing portion 24 is separated from the volume reducing portion 22L and the connecting portion 23, the operator inserts the fixing portion 24 into the receiving portion 6R from the opening 7d of the receiving portion 6R. The operator inserts the tip of the fixing portion 24 into the insertion portion 23f of the connecting portion 23, and the operator inserts a hexagonal wrench into the hexagonal hole of the head of the fixing portion 24 and rotates it. The volume reduction portion 22L and the connection portion 23 are fastened by meshing the internal thread portion 24g of the volume reduction portion 22L with the internal thread portion 24a. In the state where the fitting portion 22f on the volume reducing portion 22R side and the fitting portion 23b on the connecting portion 23 side are fitted, the fixing portion 24 fastens the volume reducing portion 22L and the connecting portion 23, so that the volume reducing portion 22L and the volume reduction part 22R are fixed by the connection part 23. As a result, the leakage reduction device 20 is attached to the housing portion 6R. After the operator charges the jetted material M 1 from the opening 7 d of the accommodation portion 6R shown in FIG. 6 and the injection object M 1 is filled below the filter portion 15, the worker operates the opening 7d of the accommodation portion 6R Is closed by the lid 8 and the operator fastens the lid 8 and the housing 6R with the hand-held nut.

漏出低減装置20を収容部6Rから取り外すときには、六角レンチを使用して作業者が固定部24を緩めて、固定部24を収容部6R外に作業者が取り出す。次に、容積低減部22R,22Lから連結部23を作業者が取り外して、収容部6R外に連結部23を作業者が取り出すとともに、容積低減部22R,22Lを収容部6R外に作業者が取り出す。   When removing the leakage reduction device 20 from the accommodating portion 6R, the operator loosens the fixing portion 24 using a hexagonal wrench, and the operator takes out the fixing portion 24 out of the accommodating portion 6R. Next, the operator removes the connecting portion 23 from the volume reducing portions 22R and 22L, and the operator takes out the connecting portion 23 out of the accommodation portion 6R, and the operator removes the volume reducing portions 22R and 22L outside the accommodation portion 6R. Take out.

次に、この発明の第1実施形態に係る噴射物の漏出低減装置の作用について説明する。
図1及び図2に示すレールRR,RLと車輪WR,WLとの間に発生する空転が検出されたり、非常ブレーキ装置の作動が検出されたりすると、制御装置19が開閉部4R,4Lを動作させて気体噴射部2から流路3,5R,5Lを通じて図4に示す噴射管10に圧縮気体が流入する。圧縮気体がオリフィス10aを通過すると、収容部6R,6L内の噴射物M1が吸込口10cから噴射管10内に吸い上げられて、圧縮気体とともに噴射物M1が流路17R,17Lを通じて噴射部18R,18LからレールRR,RLと車輪WR,WLとの間に噴射される。その結果、レールRR,RLと車輪WR,WLとの間の粘着係数が増加して、空転が防止されるとともにブレーキ性能が向上する。線路R上を鉄道車両が走行すると、この鉄道車両の台車が振動して、この台車に装着された収容部6R,6Lも振動する。
Next, the operation of the device for reducing the leakage of the projectile according to the first embodiment of the present invention will be described.
The control device 19 controls the opening / closing unit 4R when the idle rotation occurring between the rails R R and R L and the wheels W R and W L shown in FIGS. 1 and 2 is detected or the operation of the emergency brake device is detected. , 4L are operated, and compressed gas flows from the gas injection part 2 into the injection pipe 10 shown in FIG. 4 through the flow paths 3, 5R, 5L. When compressed gas passes through the orifice 10a, housing portion 6R, injection material M 1 in 6L is sucked up from the suction port 10c into the injection tube 10, the injection unit through the injection material M 1 is the passage 17R, 17L together with the compressed gas The fuel is injected between the rails R R and R L and the wheels W R and W L from 18R and 18L. As a result, the adhesion coefficient between the rails R R and R L and the wheels W R and W L is increased, so that idling is prevented and the brake performance is improved. When the railway vehicle travels on the track R, the carriage of the railway vehicle vibrates, and the accommodation portions 6R and 6L mounted on the carriage also vibrate.

図10(B)に示すように、図10(A)に示す漏出低減装置20を収容部6R,6Lが備えていない場合には、噴射管10の吸込口10cの下方に存在する噴射物M1の収容空間S3が広いため、この収容空間S3内の噴射物M1の総体積が大きくなる。このため、週呼ぶ6R,6Lが振動して収容空間S3内の噴射物M1が振動したときには、図1及び図2に示す噴射装置1が動作しておらず噴射管10内に圧縮気体が流れていないにもかかわらず、図10(B)に示す吸込口10cから噴射物M1が噴射管10内に漏れ出す。 As shown in FIG. 10 (B), when the housings 6R and 6L do not have the leakage reduction device 20 shown in FIG. 10 (A), the jetted material M present below the suction port 10c of the jet pipe 10 since the first accommodation space S 3 wide, the total volume of the injection was M 1 in the housing space S 3 is increased. Therefore, week referred 6R, when 6L is the injection was M 1 in the housing space S 3 vibrates and vibration, compressed gas in Figure 1 and the injection device 1 is injection pipe 10 not in operation shown in FIG. 2 Although the air does not flow, the injection material M 1 leaks into the injection pipe 10 from the suction port 10 c shown in FIG. 10 (B).

一方、図10(A)に示すように、漏出低減装置20を収容部6R,6Lが備えている場合には、噴射管10の吸込口10cの下方に存在する噴射物M1の収容空間S2(S2<S3)が狭くなるため、この収容空間S2内の噴射物M1の総体積が小さくなる。このため、収容部6R,6Lが振動して収容空間S2内の噴射物M1が振動したときには、図1及び図2に示す噴射装置1が動作しておらず噴射管10内に圧縮気体が流れていなくても、図10(A)に示す吸込口10cから噴射物M1が噴射管10内に漏れ出すのを容積低減部22R,22Lが抑制する。 On the other hand, as shown in FIG. 10 (A), accommodating unit 6R leakage reduction device 20, when the 6L is provided, the housing space S of the injection material M 1 which is present below the suction port 10c of the injection pipe 10 2 (S 2 <S 3) for becomes narrow, the total volume of the injection was M 1 in the accommodating space S 2 is decreased. Thus, housing portion 6R, when 6L is the injection was M 1 in the accommodation space S 2 vibrates the vibration, compressed gas in Figure 1 and the injection device 1 is injection pipe 10 not in operation shown in FIG. 2 even if no flow, FIG. 10 (a) to indicate inlet 10c from injection material M 1 is the volume reduction unit 22R from leaking into the injection tube 10, 22L suppresses.

例えば、図10(A)に示す容積低減部22R又は容積低減部22Lの一方のみに流通部22dを形成した場合や、容積低減部22R,22Lの双方に流通部22dを形成しなかった場合には、収容部6R,6Lが振動して収容空間S2内の噴射物M1が振動すると、収容空間S1と収容空間S2との間で噴射物M1の移動が規制され噴射物M1の移動が滞る。このため、収容部6R,6Lが振動して収容空間S3内の噴射物M1が振動したときには、噴射装置1が動作しておらず噴射管10内に圧縮気体が流れていないにもかかわらず、吸込口10cから噴射物M1が噴射管10内に漏れ出す可能性がある。 For example, when the circulation part 22d is formed only in one of the volume reduction part 22R or the volume reduction part 22L shown in FIG. 10A, or when the circulation part 22d is not formed in both of the volume reduction parts 22R and 22L. is accommodating portion 6R, the 6L is the injection was M 1 in the accommodation space S 2 vibrates vibrates, the housing space movement of the injection material M 1 between S 1 and the accommodation space S 2 is regulated injection matter M Movement of 1 is delayed. Thus, housing portion 6R, when 6L vibrates the injection material M 1 in the housing space S 3 vibrates, even though the compressed gas to the injection device 1 is in the injection pipe 10 not in operation is not flowing There is a possibility that the injection material M 1 may leak into the injection pipe 10 from the suction port 10 c.

図10(A)に示すように、容積低減部22R,22Lと噴射管10との間には、この噴射管10を中心として左右に流通部22dが形成されている。このため、収容部6R,6Lが振動して収容空間S2内の噴射物M1が振動すると、収容空間S1と収容空間S2との間で流通部22dを通じて噴射物M1が図中二点鎖線で示す矢印方向に自由に移動する。その結果、収容空間S2から収容空間S1に噴射物M1が容易に移動して、収容空間S2から吸込口10cに移動してこの吸込口10cから噴射管10に漏出する噴射物M1の漏出量が低減される。噴射装置1が動作して噴射物M1が吸込口10cから噴射管10に吸い込まれて消費されると、収容空間S1から収容空間S2に流通部22dを通じて図中二点鎖線で示す矢印方向に噴射物M1が容易に移動して、収容空間S1から収容空間S2に噴射物M1が供給される。 As shown in FIG. 10A, between the volume reduction parts 22R and 22L and the injection pipe 10, circulation parts 22d are formed on the left and right with the injection pipe 10 at the center. Thus, housing portion 6R, the 6L is the injection was M 1 in the accommodation space S 2 vibrates to vibrate, the injection material M 1 is in the figure through the circulation portion 22d between the housing space S 1 and the accommodation space S 2 It moves freely in the arrow direction shown by the two-dot chain line. As a result, the injected material M 1 easily moves from the accommodation space S 2 to the accommodation space S 1 , moves from the accommodation space S 2 to the suction port 10 c and leaks from the suction port 10 c to the injection pipe 10 1 leakage is reduced. The injection device 1 is operated the injection material M 1 is consumed is sucked from the suction port 10c to the injection pipe 10, an arrow shown in the drawing the two-dot chain line through the circulation portion 22d from the storage space S 1 in the accommodating space S 2 The projectile M 1 is easily moved in the direction, and the projectile M 1 is supplied from the accommodation space S 1 to the accommodation space S 2 .

図17は、図6〜図9に示す漏出低減装置20が収容部6Rに取り付けられている場合(以下、本装置取付という)と、この漏出低減装置20が収容部6Rに取り付けられていない場合(以下、本装置なしという)とにおける増粘着材の噴射量と図6に示すニードル弁14の開度との関係を示すグラフである。図17に示す縦軸は、噴射量(g/30s)であり、横軸はニードル弁14の開度である。図17に示すように、増粘着材の噴射圧力が500kPaであるときにニードル弁14の開度を5/8に調整すると、本装置取付の場合と本装置なしの場合とではいずれも噴射量が略同じになった。また、増粘着材の噴射圧力が700kPaであるときには、ニードル弁14の開度を1/2に調整すると、本装置取付の場合と本装置なしの場合とではいずれも噴射量が略同じになった。このため、本装置取付の場合であっても本装置なしの場合と同様に、圧縮空気を送出する噴射時の噴射量が規定値を満足することが確認された。その結果、漏出低減装置20を収容部6R,6Lに取り付けた場合には、ニードル弁14の開度を調整することによって、従来の噴射装置と同様に増粘着材を噴射可能であることが確認された。   FIG. 17 shows the case where the leakage reduction device 20 shown in FIGS. 6 to 9 is attached to the accommodation portion 6R (hereinafter referred to as the present device attachment) and the leakage reduction device 20 is not attached to the accommodation portion 6R. FIG. 7 is a graph showing the relationship between the injection amount of the adhesive and the opening degree of the needle valve 14 shown in FIG. The vertical axis shown in FIG. 17 is the injection amount (g / 30 s), and the horizontal axis is the opening degree of the needle valve 14. As shown in FIG. 17, if the opening degree of the needle valve 14 is adjusted to 5/8 when the injection pressure of the adhesive is 500 kPa, the injection amount in both the case of the present device attachment and the case without the present device Became almost the same. In addition, when the injection pressure of the adhesive material is 700 kPa, if the opening degree of the needle valve 14 is adjusted to 1/2, the injection amount becomes substantially the same in both of the case where the device is attached and the case without the device. The For this reason, it was confirmed that the injection amount at the time of the injection which sends out compressed air satisfies a specified value similarly to the case without this device even in the case of this device attachment. As a result, when the leakage reduction device 20 is attached to the housing portions 6R and 6L, it is confirmed that the adhesion-promoting material can be injected as in the conventional injection device by adjusting the opening degree of the needle valve 14 It was done.

図18は、本装置取付の場合と本装置なしの場合とにおける加振試験時の増粘着材の漏出量を示すグラフである。図18に示す縦軸は、漏出量(g/30s)であり、横軸は漏出量の最大値、最小値及び平均値である。本装置取付の場合と本装置なしの場合とについて収容部6Rに加振試験を実施した。加振試験は、加振試験装置(エミック社F-40000BDH/LA-TS)を使用して、振動加速度1Gで振動周波数5,10,20Hzに変化させた加振条件の場合と、振動加速度2Gで振動周波数5,10,20,30,60,90Hzに変化させた加振条件の場合とについて実施した。図18に示すグラフは、本装置なしの場合に最も漏出量が多かった振動加速度2Gで振動周波数10Hzの加振条件で加振したときの測定結果である。その結果、本装置取付の場合に収容部6Rを加振した場合と、本装置なしの場合に収容部6Rを加振した場合とで漏出量を比較すると、本装置なしの場合に比べて本装置取付の場合には、増粘着材の漏出量を低減可能であることが確認された。   FIG. 18 is a graph showing the amount of leakage of the adhesion-promoting material at the time of the excitation test in the case of the present device attachment and in the case of the present device absence. The vertical axis shown in FIG. 18 is the amount of leak (g / 30 s), and the horizontal axis is the maximum value, the minimum value, and the average value of the amount of leak. A vibration test was performed on the housing 6R in the case of the present device attachment and in the case of the present device absence. The vibration test is performed under vibration conditions where vibration frequency is changed to 5, 10 and 20 Hz with vibration acceleration 1 G and vibration acceleration 2 G using a vibration test apparatus (Emic Co., Ltd. F-40000 BDH / LA-TS). The vibration frequency was changed to 5, 10, 20, 30, 60, 90 Hz. The graph shown in FIG. 18 is a measurement result when vibration is generated under vibration conditions of a vibration frequency of 10 Hz with a vibration acceleration 2G in which the amount of leakage is the largest without the present apparatus. As a result, when the leakage amount is compared between the case where the storage section 6R is vibrated in the case of the present device attachment and the case where the storage portion 6R is vibrated in the absence of the present device, compared with the case where the present device is not present In the case of the installation of the device, it was confirmed that the leakage amount of the pressure-sensitive adhesive could be reduced.

この発明の第1実施形態に係る噴射物の漏出低減装置には、以下に記載するような効果がある。
(1) この第1実施形態では、噴射物M1を収容する収容部6Rが振動したときに、この噴射物M1を噴射する噴射管10 にこの収容部6Rから漏出するこの噴射物M1の漏出量を漏出低減部21が低減する。このため、例えば、在来線の機関車、電車、気動車又は新幹線(登録商標)の電車などに噴射装置1を搭載したときに、走行中の車両の振動によって噴射物M1が漏出して、噴射物M1が無駄に消費されてしまうのを抑制することができる。
The injection material leakage reduction device according to the first embodiment of the present invention has the following effects.
(1) In the first embodiment, the injection material when the housing portion 6R for accommodating the M 1 is vibrated, the injection material M 1 to the injection pipe 10 for injecting the injection material M 1 leaks from the housing portion 6R The leakage reduction unit 21 reduces the amount of leakage of Therefore, for example, when the injection device 1 is mounted on a conventional locomotive, a train, a diesel train or a Shinkansen (registered trademark) train, the injection material M 1 leaks due to the vibration of the running vehicle, injection was M 1 can be prevented from being consumed wastefully.

(2) この第1実施形態では、収容部6Rから噴射管10に噴射物M1を吸い込む吸込口10cの近くに存在するこの噴射物M1の収容空間S2の容積を漏出低減部21が低減する。このため、吸込口10cの近傍に滞留する噴射物M1の体積を減らすことによって、噴射物M1を加振されにくい状態にすることができ、噴射物M1の漏出量を低減することができる。また、噴射管10の構造を改変しないため、噴射装置1の作動時の噴射量が規定値通りになり、噴射装置1の本体の機能を維持することができる。 (2) In the first embodiment, housing part accommodating space S 2 volumes leakage reduction portion 21 of the injection material M 1 present in the vicinity of the suction port 10c for sucking the injection was M 1 to the injection pipe 10 from 6R is Reduce. Therefore, by reducing the volume of the injection was M 1 staying in the vicinity of the suction port 10c, the injection material M 1 can be hard state is vibrated, it is possible to reduce the leakage amount of the injection material M 1 it can. Further, since the structure of the injection pipe 10 is not modified, the injection amount at the time of operation of the injection device 1 becomes as specified, and the function of the main body of the injection device 1 can be maintained.

(3) この第1実施形態では、漏出低減部21が分割可能な構造であり、この漏出低減部21が収容部6Rの開口部7dから分割状態で挿入されてこの収容部6Rの底部7bに着脱自在に装着される。このため、例えば、既存の収容部6Rや噴射管10などの基本構造を変更したりこれらを分解したりする必要がなく、漏出低減部21を収容部6R内に簡単に取り付けることができる。 (3) In the first embodiment, the leakage reduction portion 21 has a dividable structure, and the leakage reduction portion 21 is inserted in a divided state from the opening 7d of the accommodation portion 6R and is inserted into the bottom 7b of the accommodation portion 6R. It is detachably attached. For this reason, for example, it is not necessary to change the basic structure of the existing accommodating part 6R, the injection pipe 10, etc. or to disassemble them, and the leak reduction part 21 can be easily attached in the accommodating part 6R.

(4) この第1実施形態では、噴射管10の外周面右側と収容部6Rの底面右側との間に容積低減部22Rが着脱自在に装着されて、これらの間に存在する噴射物M1の収容空間S2の容積をこの容積低減部22Rが低減する。また、この第1実施形態では、噴射管10の外周面左側と収容部6Rの底面左側との間に容積低減部22Lが着脱自在に装着されて、これらの間に存在する噴射物M1の収容空間S2の容積をこの容積低減部22Lが低減する。このため、簡単かつ安価な構造の容積低減部22R,22Lによって噴射物M1の漏出量を低減することができる。 (4) In the first embodiment, the volume reducing portion 22R is detachably mounted between the outer peripheral surface right side of the injection pipe 10 and the bottom right side of the housing portion 6R, and the injected material M 1 existing therebetween is the volume of the accommodation space S 2 of the volume reduction unit 22R is reduced. Further, in the first embodiment, the volume reducing portion 22L is detachably mounted between the outer peripheral surface left side of the injection pipe 10 and the bottom left side of the housing portion 6R, and the injected material M 1 existing therebetween is the volume of the accommodation space S 2 is the volume reduction unit 22L reduces. Therefore, simple and inexpensive structure of the volume reduction unit 22R, it is possible to reduce the leakage amount of the injection material M 1 by 22L.

(5) この第1実施形態では、吸込口10c付近の噴射管10の小径部10bと容積低減部22R,22Lとの間の間隙に流通部22d が噴射物M1を流通させる。このため、収容部6Rが振動して収容空間S2内の噴射物M1が振動したときに、収容空間S1と収容空間S2との間で噴射物M1を拘束せずに、これらの間を噴射物M1が流通部22dを通じて自由に移動させることができる。その結果、収容空間S2から収容空間S1に噴射物M1が容易に移動することができるため、収容空間S2から吸込口10cに噴射物M1が移動してこの吸込口10cから噴射管10に噴射物M1が漏出するのを抑制することができる。 (5) In the first embodiment, the small diameter portion 10b and the volume reduction unit 22R of the injection pipe 10 near the suction port 10c, circulation portion 22d into the gap between the 22L is circulating the injected material M 1. Therefore, when the housing portion 6R is the injection was M 1 in the accommodation space S 2 vibrates vibrates, the injection material M 1 between the housing space S 1 and the accommodation space S 2 without restraint, these between the injection material M 1 can be moved freely through the circulation unit 22d. As a result, since the injection material M 1 from the accommodation space S 2 to the housing space S 1 is able to easily move from the housing space S 2 to move the injection was M 1 to the suction port 10c from the suction port 10c injection Leak of the propellant M 1 into the pipe 10 can be suppressed.

(6) この第1実施形態では、容積低減部22Rと容積低減部22Lとを連結部23が着脱自在に連結する。このため、収容部6Rが振動したときに収容部6R内の所定の位置から容積低減部22R,22Lが位置ずれするのを防止することができる。また、漏出低減装置20を収容部6Rに着脱するときに、容積低減部22Rと容積低減部22Lとを短時間で簡単に連結及び分離することができる。その結果、漏出低減装置20の着脱作業を短時間で簡単に実施することができる。 (6) In the first embodiment, the connecting portion 23 detachably connects the volume reducing portion 22R and the volume reducing portion 22L. For this reason, it is possible to prevent the displacement of the volume reduction parts 22R and 22L from a predetermined position in the accommodation part 6R when the accommodation part 6R vibrates. In addition, when the leakage reduction device 20 is attached to and detached from the housing portion 6R, the volume reduction portion 22R and the volume reduction portion 22L can be easily connected and separated in a short time. As a result, the attachment / detachment operation of the leakage reduction device 20 can be easily performed in a short time.

(6) この第1実施形態では、噴射物M1がレールRR,RLと車輪WR,WLとの間の粘着係数を向上させる増粘着材である。このため、収容部6R内から噴射物M1が漏出して噴射物M1が無駄に消費されてしまうのを防ぐことができる。 (6) In the first embodiment, the sprayed material M 1 is a pressure-sensitive adhesive material that improves the adhesion coefficient between the rails R R and R L and the wheels W R and W L. Thus, injection was M 1 from the accommodation portion 6R can be prevented from that to the injection material M 1 leak wastefully consumed.

(第2実施形態)
以下では、図1〜図16に示す部分と同一の部分については、同一の符号を付して詳細な説明を省略する。
図19及び図20に示すレールRRは急曲線の外軌(曲線の外側のレール)であり、レールRLは、急曲線の内軌(曲線の内側のレール)である。噴射装置1は、レールRR,RLと車輪WR,WLとの間に噴射物M2を噴射する装置である。ここで、噴射物M2は、レールRR,RLと車輪WR,WLとの間の摩擦係数を緩和させる摩擦緩和材である。噴射物M2は、例えば、粘着係数(摩擦係数)を略一定範囲内に低減させる機能を有するカーボン系材料、このカーボン系材料を主成分として酸化鉄(マグネタイト)及び/又は黒鉛(グラファイト)を含む材料、カーボン系材料を主成分とする基材をニッケルメッキなどの硬質めっき層からなる被覆層によって被覆した材料、コークス粒子と黒鉛粒子とを混合した材料などの粉状物又は粒状物である。噴射装置1は、鉄道車両の進行方向前側からレールRR,RLと車輪WR,WLとの間に噴射物M2を噴射する。噴射装置1は、図19及び図20に示すように、可変絞り25L,25Rなどを備えている。
Second Embodiment
Below, about the part same as the part shown to FIGS. 1-16, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.
The rail R R shown in FIGS. 19 and 20 is a steep curve outer track (rail outside the curve), and the rail R L is a sharp curve inner track (rail inside the curve). Injection device 1 is a device for injecting an injection material M 2 between the rails R R, R L and the wheel W R, W L. Here, the injection material M 2 are rails R R, a friction material to relax the friction coefficient between the R L and the wheel W R, W L. The projectile M 2 is, for example, a carbon-based material having a function of reducing the adhesion coefficient (friction coefficient) within a substantially constant range, iron oxide (magnetite) and / or graphite (graphite) mainly composed of this carbon-based material. A powdery material or a granular material such as a material including a material containing a carbon-based material as a main component and a material coated with a coating layer comprising a hard plating layer such as nickel plating, a material obtained by mixing coke particles and graphite particles; . Injector 1, the rail R R from the traveling direction front side of the railway car, R L and the wheel W R, injects an injection material M 2 between the W L. As shown in FIGS. 19 and 20, the injection device 1 includes variable throttles 25L, 25R and the like.

可変絞り25R,25Lは、絞り開度を所定値に調整可能な絞りである。可変絞り25Rは、開閉部4Rから収容部6Rに向かって流路5Rを流れる圧縮気体の流量を調整し、可変絞り25Lは開閉部4Lから収容部6Lに向かって流路5Lを流れる圧縮気体の流量を調整する。可変絞り11R,11Lは、例えば、回転操作部を手動で回転操作することによって、圧縮気体が流れる流路5R,5Lの断面積を変化させ、流路5R,5Lの絞り開度(絞り量)を調整可能な可変絞り弁などである。可変絞り25R,25Lは、予め所定の絞り開度に調整され設定されており、収容部6R,6Lから排出される圧縮気体と噴射物M2との混合比を調整する。 The variable stops 25R and 25L are stops that can adjust the opening degree to a predetermined value. The variable throttle 25R adjusts the flow rate of the compressed gas flowing in the flow path 5R from the opening / closing portion 4R toward the housing portion 6R, and the variable throttle 25L flows from the opening / closing portion 4L toward the housing portion 6L into the flow path 5L. Adjust the flow rate. The variable throttles 11R and 11L change the cross-sectional areas of the flow channels 5R and 5L in which the compressed gas flows by, for example, manually rotating the rotation operation unit, and the throttle opening degree (throttling amount) of the flow channels 5R and 5L. Is a variable throttle valve etc. which can be adjusted. Variable aperture 25R, 25L is set is adjusted in advance a predetermined aperture size, accommodating portion 6R, adjusts the mixing ratio of the compressed gas and the injected material M 2 discharged from 6L.

図19及び図20に示す収容部6R,6Lは、噴射物M2を収容する手段である。収容部6R,6Lは、図3及び図6に示す吸引管13、ニードル弁14及び排気管16を備えておらず、図21〜図22に示す吸排気管26を備えている。 Accommodating portion 6R, 6L shown in FIGS. 19 and 20 is a means for accommodating an injection material M 2. The housing portions 6R and 6L do not include the suction pipe 13, the needle valve 14 and the exhaust pipe 16 shown in FIGS. 3 and 6, but include the intake and exhaust pipes 26 shown in FIGS.

図22及び図23に示す噴射管10は、噴射物M2を噴射する管路である。噴射管10は、図19及び図20に示す流路5Rから流入する圧縮気体と噴射物M2とを混合してこれらの混合物を流路17Rに流出させる。噴射管10は、図21〜図25に示すように、図3〜図10に示す噴射管10とは異なり小径部10bを備えていない。噴射管10は、図21〜図23に示すように流路5Rとの接続部から流路17Rの接続部まで外径が一定である。噴射管10は、図22に示すように、収容部6Rからこの噴射管10に噴射物M2を吸い込む吸込口10cがこの噴射管10の下部に形成されている。 Injection pipe 10 shown in FIGS. 22 and 23 is a pipe line for injecting the injection material M 2. Injection pipe 10, to flow out of these mixtures in the flow path 17R by mixing with compressed gas flowing from the flow path 5R shown in FIGS. 19 and 20 and the injection material M 2. Unlike the injection pipe 10 shown in FIGS. 3-10, the injection pipe 10 is not equipped with the small diameter part 10b, as shown in FIGS. 21-25. The outer diameter of the injection pipe 10 is constant from the connection with the flow passage 5R to the connection with the flow passage 17R, as shown in FIGS. Injection pipe 10, as shown in FIG. 22, the suction port 10c for sucking the injection material M 2 from the accommodating portion 6R in the injection pipe 10 is formed in the lower portion of the injection pipe 10.

図22及び図23に示すフィルタ部15は、収容部6R内の噴射物M2が吸排気管26内に流入するのを防止する部分である。フィルタ部15は、吸排気管26の開口端部に着脱自在に装着されており、噴射物M2が吸排気管26に流入するのを防止する。図19及び図20に示す噴射部18R,18Lは、圧縮気体とともに噴射物M2を噴射する部分である。噴射部18Rは、車輪WRとレールRRとの間に噴射物M2を噴射し、噴射部18Lは車輪WLとレールRLとの間に噴射物M2を噴射する。噴射部18R,18Lは、図20に示す接触点Sの直前のレールRR,RLの内側頭側面R2に向けて噴射物M2を噴射する噴射ノズルなどである。 Filter unit 15 shown in FIGS. 22 and 23, housing portion injected material M 2 in 6R is a portion for preventing the flow into the breather 26. The filter unit 15 is detachably attached to the open end of the intake and exhaust pipe 26 and prevents the injection material M 2 from flowing into the intake and exhaust pipe 26. Injector 18R, 18L shown in FIGS. 19 and 20 is a part for injecting the injection material M 2 together with the compressed gas. Injection unit 18R injects an injection material M 2 between the wheel W R and the rail R R, the injection unit 18L injects injection was M 2 between the wheel W L and the rail R L. Injection unit 18R, 18L are like rail R R, an injection nozzle for injecting the injection material M 2 toward the inside the head side R 2 of R L immediately before the contact point S shown in FIG. 20.

図19及び図20に示す制御装置19は、噴射装置1の動作を制御する装置である。制御装置19は、例えば、鉄道車両の曲線進入を検知する曲線検知装置が出力する曲線検知信号が入力したとき、レールRR,RLと車輪WR,WLとの間に発生する横圧を検知する横圧検知装置が出力する横圧検知信号が入力したとき、又は鉄道車両の曲線区間進入時に発生するきしり音を検知するきしり音検知部が出力するきしり音検知信号が入力したときに、開閉部4R,4Lを開閉する開閉信号を出力する。 The control device 19 shown in FIGS. 19 and 20 is a device that controls the operation of the injection device 1. The control device 19 receives, for example, a curve detection signal output from a curve detection device that detects a curve entry of a railway vehicle, the lateral pressure generated between the rails R R and R L and the wheels W R and W L When a lateral pressure detection signal output by a lateral pressure detection device that detects a noise is input, or when a screeching sound detection signal output by a screeching sound detection unit that detects a screeching noise generated when entering a curved section of a railway vehicle is input And output an open / close signal for opening / closing the opening / closing parts 4R, 4L.

図24〜図26に示す容積低減部22Rは、噴射管10の外周面右側と収容部6Rの底面右側との間に着脱自在に装着されて、これらの間に存在する噴射物M2の収容空間S2の容積を低減する手段である。一方、図24、図25及び図27に示す容積低減部22Lは、噴射管10の外周面左側と収容部6Lの底面左側との間に着脱自在に装着されて、これらの間に存在する噴射物M2の収容空間S2の容積を低減する手段である。容積低減部22Rは、図8及び図11〜図14に示す流通部22dを備えておらず、図24〜図27に示す流通部22hを備えている。 The volume reduction portion 22R shown in FIGS. 24 to 26 is detachably mounted between the outer peripheral surface right side of the injection pipe 10 and the bottom right side of the storage portion 6R, and contains the injection material M 2 existing therebetween. a means for reducing the volume of the space S 2. On the other hand, the volume reducing portion 22L shown in FIG. 24, FIG. 25 and FIG. 27 is detachably mounted between the outer peripheral surface left side of the injection pipe 10 and the bottom left side of the accommodation portion 6L a means for reducing the volume of the accommodation space S 2 of the object M 2. The volume reduction unit 22R does not include the circulation unit 22d illustrated in FIGS. 8 and 11 to 14, and includes the circulation unit 22h illustrated in FIGS. 24 to 27.

図24〜図27に示す流通部22hは、噴射物M2を流通させる部分である。流通部22hは、図24に示すように、噴射管10と対向する側の表面に形成された平坦な傾斜面である。流通部22hは、図26及び図27に示すように、逃げ部22eの上端部と連続して形成された凹部であり、容積低減部22R,22Lの内側側面を切り欠くように円弧状に形成されている。流通部22hは、図25に示すように、吸込口10c付近の噴射管10と容積低減部22R,22Lとの間の隙間に噴射物M2を流通させる。流通部22hは、収容部6Rが振動したときに、図中二点鎖線で示す矢印方向に収容空間S1と収容空間S2との間で噴射物M2の移動を許容することによって、収容空間S2から吸込口10cを通じて噴射管10に噴射物M2が漏出するのを抑制する。 Distribution unit 22h shown in FIGS. 24 to 27 are part of distributing injection material M 2. The flow-through portion 22h is a flat inclined surface formed on the surface facing the injection pipe 10, as shown in FIG. As shown in FIGS. 26 and 27, the flow-through portion 22h is a concave portion formed continuously with the upper end portion of the relief portion 22e, and formed in an arc shape so as to cut out the inner side surfaces of the volume reduction portions 22R and 22L. It is done. Distribution unit 22h, as shown in FIG. 25, the injection tube 10 and the volume reduction unit 22R near the suction port 10c, to distribute the injected material M 2 in the gap between the 22L. Distribution unit 22h, when the housing portions 6R is vibrated, by allowing the movement of the injection material M 2 between the accommodating space S 1 in the arrow direction indicated by the two-dot chain line and the accommodation space S 2, housing suppressing from the space S 2 is injection was M 2 to the injection tube 10 from leaking through the suction port 10c.

図21及び図22に示す吸排気管26は、収容部6R内に圧縮気体を流入させるとともにこの収容部6R内から圧縮気体を排出させて、この収容部6R内の内圧のバランスを取る管路である。吸排気管26は、オリフィス10aの上流側の噴射管10から上方に分岐している。   The intake and exhaust pipes 26 shown in FIGS. 21 and 22 allow the compressed gas to flow into the storage portion 6R and discharge the compressed gas from the storage portion 6R to balance the internal pressure in the storage portion 6R. is there. The intake and exhaust pipe 26 branches upward from the injection pipe 10 on the upstream side of the orifice 10 a.

次に、この発明の第2実施形態に係る噴射物の漏出低減装置の作用について説明する。
図19及び図20に示す線路Rが曲線区間であるときに、この曲線区間に鉄道車両が進入すると、鉄道車両の曲線進入が検知されたり、レールRR,RLと車輪WR,WLとの間に発生する横圧が検知されたり、曲線区間進入時に発生するきしり音が検知されたりする。例えば、図19及び図20に示す線路Rが曲線区間でありレールRLが内軌側であるときには、制御装置19が開閉部4Lを動作させてレールRLと車輪WLとの間に噴射装置1が噴射物M2を噴射する。その結果、内側頭側面R2とフランジ面W2との間に生じる過度の摩擦抵抗が緩和されて、曲線区間におけるレールRR,RLの摩耗が防止される。
Next, the operation of the device for reducing the leakage of the projectile according to the second embodiment of the present invention will be described.
When a railway vehicle enters a curved section when the track R shown in FIGS. 19 and 20 is a curved section, the curved approach of the railway vehicle is detected, and the rails R R and R L and the wheels W R and W L The lateral pressure generated between them is detected, and the squeak noise generated when entering a curved section is detected. For example, when the line R shown in FIGS. 19 and 20 is a curved section and the rail R L is on the inner track side, the control device 19 operates the opening / closing portion 4L to inject between the rail R L and the wheel W L device 1 injects injection material M 2. As a result, are relaxed excessive frictional resistance generated between the inner head side R 2 and flange surface W 2, the rail R R in the curve section, the wear of R L can be prevented.

図3〜図10に示す噴射管10には小径部10bが形成されているため、図8に示すようにこの小径部10bの外周面と容積低減部22R,22Lの内側傾斜面との間には隙間が形成される。一方、図21〜図22に示す噴射管10には図3〜図10に示す小径部10bが形成されていないため、噴射管10の外周面と容積低減部22R,22Lの内側傾斜面とが密着してこれらの間には隙間が形成されない。図24〜図27に示すように、容積低減部22R,22Lの内側傾斜面には流通部22hが形成されている。このため、収容部6R,6Lが振動して収容空間S2内の噴射物M2が振動すると、図25に示すように収容空間S1と収容空間S2との間で流通部22hを通じて噴射物M2が図中二点鎖線で示す矢印方向に自由に移動する。その結果、収容空間S2から収容空間S1に噴射物M2が容易に移動して、収容空間S2から吸込口10cに移動してこの吸込口10cから噴射管10に漏出する噴射物M2の漏出量が低減される。噴射装置1が動作して噴射物M2が吸込口10cから噴射管10に吸い込まれて消費されると、収容空間S1から収容空間S2に流通部22hを通じて図中二点鎖線で示す矢印方向に噴射物M2が容易に移動して、収容空間S1から収容空間S2に噴射物M2が供給される。 Since the small diameter portion 10b is formed in the injection pipe 10 shown in FIGS. 3 to 10, as shown in FIG. 8, it is between the outer peripheral surface of the small diameter portion 10b and the inner inclined surfaces of the volume reduction portions 22R and 22L. A gap is formed. On the other hand, since the small diameter portion 10b shown in FIGS. 3 to 10 is not formed in the injection pipe 10 shown in FIGS. 21 to 22, the outer peripheral surface of the injection pipe 10 and the inner inclined surfaces of the volume reduction portions 22R and 22L In close contact, no gap is formed between them. As shown in FIG. 24 to FIG. 27, the flow-through portion 22 h is formed on the inner inclined surfaces of the volume reduction portions 22 R and 22 L. Thus, housing portion 6R, the 6L is the injection was M 2 in the accommodation space S 2 vibrates to vibrate, injected through circulation portion 22h between the housing space S 1 and the accommodation space S 2, as shown in FIG. 25 object M 2 is free to move in the direction of the arrow indicated by the two-dot chain line in FIG. As a result, the injected material M 2 easily moves from the accommodation space S 2 to the accommodation space S 1 , moves from the accommodation space S 2 to the suction port 10 c and leaks from the suction port 10 c to the injection pipe 10 The amount of leakage of 2 is reduced. The injection device 1 is operated the injection material M 2 is consumed is sucked from the suction port 10c to the injection pipe 10, an arrow shown in the drawing the two-dot chain line through the circulation portion 22h from the housing space S 1 in the accommodating space S 2 and move easily injected material M 2 in a direction, the injection material M 2 is supplied from the accommodating space S 1 in the housing space S 2.

この発明の第2実施形態に係る噴射物の漏出低減装置には、第1実施形態の効果に加えて、以下に記載するような効果がある。
(1) この第2実施形態では、吸込口10c付近の噴射管10と容積低減部22R,22Lとの間の間隙に流通部22hが噴射物M2を流通させる。このため、例えば、噴射管10に小径部10bが形成されていないときには、容積低減部22R,22L側に流通部22hを形成することによって、噴射管10と容積低減部22R,22Lとの間に噴射物M2を流通させることができる。このため、収容部6Rが振動して収容空間S2内の噴射物M2が振動したときに、収容空間S1と収容空間S2との間を噴射物M2が流通部22hを通じて自由に移動させることができる。その結果、収容空間S2から収容空間S1に噴射物M2が容易に移動することができるため、収容空間S2から吸込口10cに噴射物M2が移動してこの吸込口10cから噴射管10に噴射物M2が漏出するのを抑制することができる。
In addition to the effects of the first embodiment, the device for reducing the leakage of the projectile according to the second embodiment of the present invention has the effects described below.
(1) In the second embodiment, the injection tube 10 and the volume reduction unit 22R near the suction port 10c, the distribution unit 22h is circulating the injected material M 2 in the gap between the 22L. For this reason, for example, when the small diameter portion 10b is not formed in the injection pipe 10, by forming the circulating portion 22h on the volume reduction portions 22R, 22L side, the space between the injection pipe 10 and the volume reduction portions 22R, 22L the injection was M 2 can be distributed. Therefore, when the housing portions 6R vibrates the injection material M 2 in the accommodation space S 2 vibrates, between the housing space S 1 and the accommodation space S 2 is injected product M 2 freely through circulation section 22h It can be moved. As a result, since the injection material M 2 from the housing space S 2 in the housing space S 1 it can be easily moved from the accommodation space S 2 to move the injection was M 2 to the suction port 10c from the suction port 10c injection Leak of the propellant M 2 into the pipe 10 can be suppressed.

(2) この第2実施形態では、噴射物M2がレールRR,RLと車輪WR,WLとの間の摩擦係数を緩和させる摩擦緩和材である。このため、収容部6R内から噴射物M2が漏出して噴射物M2が無駄に消費されてしまうのを防ぐことができる。 (2) In the second embodiment, the injection material M 2 rail R R, R L and the wheel W R, is a friction material to relax the friction coefficient between the W L. Thus, injection was M 2 from the housing section 6R can be prevented from that to the injection material M 2 leak wastefully consumed.

(他の実施形態)
この発明は、以上説明した実施形態に限定するものではなく、以下に記載するように種々の変形又は変更が可能であり、これらもこの発明の範囲内である。
(1) この実施形態では、噴射物M1,M2が増粘着材又は摩擦緩和材である場合を例に挙げて説明したが、これらの噴射物M1,M2以外の噴射物を噴射する場合についてもこの発明を適用することができる。また、この実施形態では、圧縮気体として圧縮空気を噴射する場合を例に挙げて説明したが、圧縮空気以外の気体を噴射する場合についてもこの発明を適用することができる。さらに、この実施形態では、噴射装置1が鉄道車両側から噴射物M1,M2を噴射する車上式噴射装置である場合を例に挙げて説明したが、噴射装置1が線路R側から噴射物M1,M2を噴射する地上式噴射装置である場合についても、この発明を適用することができる。この場合には、鉄道車両の走行によって振動を受ける収容部6R,6Lから噴射物M1,M2が漏出するのを抑制することができる。
(Other embodiments)
The present invention is not limited to the embodiments described above, and various modifications or changes may be made as described below, which are also within the scope of the present invention.
(1) In this embodiment, although the case where the injections M 1 and M 2 are the pressure-sensitive adhesive or the friction modifier is described as an example, the injections other than the injections M 1 and M 2 are injected. The present invention can be applied to the case of In this embodiment, although the case where compressed air was injected as compressed gas was mentioned as an example and explained, the present invention is applicable also to the case where gas other than compressed air is injected. Furthermore, in this embodiment, although the case where the injection device 1 is an on-vehicle type injection device which injects the injections M 1 and M 2 from the railcar side is described as an example, the injection device 1 is The present invention can also be applied to the case of a ground-type injection device that injects the injections M 1 and M 2 . In this case, it is possible to suppress the leakage of the jets M 1 and M 2 from the housing portions 6R and 6L that receive vibration as the railcar travels.

(2) この実施形態では、容積低減部22R,22Lを収容部6Rの底部7b上に自重によって搭載する場合を例に挙げて説明したが、容積低減部22R,22Lを収容部6Rの底部7b上に磁力によって吸着させる場合についても、この発明を適用することができる。また、この実施形態では、噴射管10の上流側から見て、容積低減部22Rを右側に配置し、容積低減部22Lを左側に配置する場合を例に挙げて説明したが、噴射管10の上流側から見て、容積低減部22Rを左側に配置し、容積低減部22Lを右側に配置する場合についても、この発明を適用することができる。 (2) In this embodiment, the case where the volume reduction parts 22R and 22L are mounted by their own weight on the bottom 7b of the storage part 6R is described as an example, but the volume reduction parts 22R and 22L are the bottom 7b of the storage part 6R. The present invention can also be applied to the case where the magnetic force is adsorbed on the upper side. In this embodiment, the volume reducing portion 22R is disposed on the right side and the volume reducing portion 22L is disposed on the left side, as viewed from the upstream side of the injection pipe 10. The present invention can also be applied to the case where the volume reduction portion 22R is disposed on the left side and the volume reduction portion 22L is disposed on the right side as viewed from the upstream side.

(3) この第1実施形態では、非常ブレーキ動作検知信号が制御装置19に入力する場合を例に挙げて説明したが、このような場合に限定するものではない。例えば、常用ブレーキの動作を検知する常用ブレーキ動作検知部が出力する常用ブレーキ動作検知信号が制御装置19に入力したときや、非常ブレーキ装置に異常が発生したときに鉄道車両を停止させる保安ブレーキ装置の動作を検知する保安ブレーキ動作検知部が出力する保安ブレーキ動作検知信号が制御装置19に入力したときにも、この発明を適用することができる。また、この第2実施形態では、噴射物M2を線路Rの内軌側のレールRLのみに噴射する場合を例に挙げて説明したが、線路Rの外軌側又は内軌側のレールRR,RLのいずれか一方又は双方に噴射物M2を噴射する場合についても、この発明を適用することができる。 (3) In the first embodiment, the case where the emergency braking operation detection signal is input to the control device 19 has been described as an example, but the present invention is not limited to such a case. For example, a security brake device for stopping a railway vehicle when a service brake operation detection signal output from a service brake operation detection unit for detecting a service of a service brake is input to the control device 19 or when an abnormality occurs in an emergency brake device The present invention can also be applied when the security brake operation detection signal output from the security brake operation detection unit that detects the operation of the control device 19 is input. Further, this second embodiment has been described as an example a case of injecting the injection material M 2 only the rails R L of the curve inside of the line R, the curve outside or inner rail side of the rail line R The present invention can also be applied to the case where the propellant M 2 is injected to one or both of R R and R L.

1 噴射装置
6R,6L 収容部
10 噴射管
10b 小径部
10c 吸込口
11 点検口
20 漏出低減装置
21 漏出低減部
22R 容積低減部(右側容積低減部)
22L 容積低減部(左側容積低減部)
22a 装着部
22b 嵌合部
22c 接合部
22d 流通部
22e 逃げ部
22f 嵌合部
22g 雌ねじ部
22h 流通部
23 連結部
23a 接合部
23b 嵌合部
23c,23d 接合部
23e 装着部
23f 挿入部
24 固定部
24a 雄ねじ部
R 線路
R,RL レール
R,WL 車輪
1,M2 噴射物
1,S2,S3 収容空間
Reference Signs List 1 injection device 6R, 6L housing portion 10 injection pipe 10b small diameter portion 10c suction port 11 inspection port 20 leakage reduction device 21 leakage reduction portion 22R volume reduction portion (right volume reduction portion)
22 L volume reduction section (left volume reduction section)
22a mounting portion 22b fitting portion 22c joining portion 22d flowing portion 22e relief portion 22f fitting portion 22g internal thread portion 22h circulating portion 23 connecting portion 23a joining portion 23b fitting portion 23c, 23d joining portion 23e attachment portion 23f inserting portion 24 fixing portion 24a male screw portion R line R R, R L rail W R, W L wheel M 1, M 2 injection material S 1, S 2, S 3 accommodating space

Claims (9)

レールと車輪との間に噴射物を噴射する噴射装置が動作していないときに、この噴射装置から漏出するこの噴射物の漏出量を低減する噴射物の漏出低減装置であって、
前記噴射物を収容する収容部が振動したときに、この噴射物を噴射する噴射管にこの収容部から漏出するこの噴射物の漏出量を低減する漏出低減部を備えること、
を特徴とする噴射物の漏出低減装置。
What is claimed is: 1. An injection leak reduction device for reducing the amount of leak of the injection leaked from the injector when the injector for jetting the injection between the rail and the wheel is not operating,
The injection pipe for injecting the jetted object is provided with a leakage reduction unit for reducing the amount of leakage of the jetted substance leaking from the container when the container for containing the jetted material vibrates.
Leakage reduction device for sprays characterized by
請求項1に記載の噴射物の漏出低減装置において、
前記漏出低減部は、前記収容部から前記噴射管に前記噴射物を吸い込む吸込口の近くに存在するこの噴射物の収容空間の容積を低減すること、
を特徴とする噴射物の漏出低減装置。
In the device for reducing leakage of a spray according to claim 1,
The leakage reduction unit reduces a volume of a storage space of the jetted material present near a suction port for sucking the jetted material from the housing unit to the jet pipe.
Leakage reduction device for sprays characterized by
請求項1又は請求項2に記載の噴射物の漏出低減装置において、
前記漏出低減部は、分割可能な構造であり、前記収容部の開口部から分割状態で挿入されてこの収容部の底部に着脱自在に装着されること、
を特徴とする噴射物の漏出低減装置。
In the device for reducing leakage of the propellant according to claim 1 or 2,
The leakage reduction portion has a dividable structure, and is inserted in a divided state from the opening of the accommodation portion and detachably mounted on the bottom of the accommodation portion.
Leakage reduction device for sprays characterized by
請求項1から請求項3までのいずれか1項に記載の噴射物の漏出低減装置において、
前記漏出低減部は、
前記噴射管の外周面右側と前記収容部の底面右側との間に着脱自在に装着されて、これらの間に存在する前記噴射物の収容空間の容積を低減する右側容積低減部と、
前記噴射管の外周面左側と前記収容部の底面左側との間に着脱自在に装着されて、これらの間に存在する前記噴射物の収容空間の容積を低減する左側容積低減部とを備えること、
を特徴とする噴射物の漏出低減装置。
In the device for reducing leakage of the propellant according to any one of claims 1 to 3,
The leakage reduction unit
A right side volume reduction unit detachably mounted between the outer peripheral surface right side of the injection pipe and the right side bottom surface of the housing portion to reduce the volume of the housing space of the jetted object existing therebetween;
And a left volume reduction unit detachably mounted between the outer peripheral surface left side of the injection pipe and the left side of the bottom surface of the storage unit to reduce the volume of the storage space of the spray object existing therebetween. ,
Leakage reduction device for sprays characterized by
請求項1から請求項4までのいずれか1項に記載の噴射物の漏出低減装置において、
前記右側容積低減部は、前記吸込口付近の前記噴射管の小径部とこの右側容積低減部との間の間隙に前記噴射物を流通させる流通部を備え、
前記左側容積低減部は、前記吸込口付近の前記噴射管の小径部とこの左側容積低減部との間の隙間に前記噴射物を流通させる流通部を備えること、
を特徴とする噴射物の漏出低減装置。
In the device for reducing leakage of the propellant according to any one of claims 1 to 4,
The right side volume reduction unit includes a circulation unit that causes the injection material to flow in a gap between the small diameter portion of the injection pipe near the suction port and the right side volume reduction unit.
The left side volume reduction unit includes a circulation unit that distributes the injection material in a gap between the small diameter portion of the injection pipe near the suction port and the left side volume reduction unit.
Leakage reduction device for sprays characterized by
請求項1から請求項4までのいずれか1項に記載の噴射物の漏出低減装置において、
前記右側容積低減部は、前記吸込口付近の前記噴射管とこの右側容積低減との間の間隙に前記噴射物を流通させる流通部を備え、
前記左側容積低減部は、前記吸込口付近の前記噴射管とこの左側容積低減との間の隙間に前記噴射物を流通させる流通部を備えること、
を特徴とする噴射物の漏出低減装置。
In the device for reducing leakage of the propellant according to any one of claims 1 to 4,
The right side volume reduction unit includes a circulation unit that distributes the jetted material in a gap between the injection pipe near the suction port and the right side volume reduction.
The left side volume reduction unit includes a circulation unit that causes the injection material to flow in a gap between the injection pipe near the suction port and the left side volume reduction.
Leakage reduction device for sprays characterized by
請求項4から請求項6までのいずれか1項に記載の噴射物の漏出低減装置において、
前記右側容積低減部と前記左側容積低減部とを着脱自在に連結する連結部を備えること、
を特徴とする噴射物の漏出低減装置。
In the device for reducing leakage of the propellant according to any one of claims 4 to 6,
Providing a connecting portion for detachably connecting the right side volume reducing portion and the left side volume reducing portion;
Leakage reduction device for sprays characterized by
請求項1から請求項7までのいずれか1項に記載の噴射物の漏出低減装置において、
前記噴射物は、前記レールと前記車輪との間の粘着係数を向上させる増粘着材であること、
を特徴とする噴射物の漏出低減装置。
In the device for reducing leakage of the propellant according to any one of claims 1 to 7,
The jet is a pressure-sensitive adhesive that improves the coefficient of adhesion between the rail and the wheel;
Leakage reduction device for sprays characterized by
請求項1から請求項7までのいずれか1項に記載の噴射物の漏出低減装置において、
前記噴射物は、前記レールと前記車輪との間の摩擦係数を緩和させる摩擦緩和材であること、
を特徴とする噴射物の漏出低減装置。
In the device for reducing leakage of the propellant according to any one of claims 1 to 7,
The injection material is a friction modifier that reduces the coefficient of friction between the rail and the wheel,
Leakage reduction device for sprays characterized by
JP2017223592A 2017-11-21 2017-11-21 Device for reducing leakage of injection material Pending JP2019093835A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2017223592A JP2019093835A (en) 2017-11-21 2017-11-21 Device for reducing leakage of injection material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2017223592A JP2019093835A (en) 2017-11-21 2017-11-21 Device for reducing leakage of injection material

Publications (1)

Publication Number Publication Date
JP2019093835A true JP2019093835A (en) 2019-06-20

Family

ID=66970717

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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