JP2019085680A - Water-absorptive fabric - Google Patents

Water-absorptive fabric Download PDF

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JP2019085680A
JP2019085680A JP2017216608A JP2017216608A JP2019085680A JP 2019085680 A JP2019085680 A JP 2019085680A JP 2017216608 A JP2017216608 A JP 2017216608A JP 2017216608 A JP2017216608 A JP 2017216608A JP 2019085680 A JP2019085680 A JP 2019085680A
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water
polyester
absorbent
knitted fabric
fiber
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JP7040923B2 (en
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珠里 高月
Juri Takatsuki
珠里 高月
健太郎 三谷
Kentaro Mitani
健太郎 三谷
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Unitika Trading Co Ltd
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Abstract

To provide a water-absorptive fabric having excellent water-absorptive diffusibility and dryness and capable of suppressing reduction of water-absorptive diffusibility and dryness even when repeatedly washed.SOLUTION: A fabric containing a polyester-based fabric having a vinyl polymer by polymerizing a vinyl compound represented by the formula (1) attached to a surface has excellent water-absorptive diffusibility and dryness, and further can suppress reduction of water-absorptive diffusibility and dryness even when repeatedly washed. There is provided a water absorptive fabric using a polyester fiber containing a single fiber with a flat cross section as the polyester fiber for a fabric base arranged in an opposite side to a skin side, and a polyester fiber containing a single fiber with a circular cross section for a fabric base arranged in the skin side. CH=C(R)-COO-(RO)-OC(R)=CH(1), where Rand Rare each independently H or methyl; Ris a C2 to 5 alkylene group; and n is an integer of 20 to 30.SELECTED DRAWING: None

Description

本発明は、優れた吸水拡散性及び乾燥性を有し、しかも繰り返し洗濯しても吸水拡散性及び乾燥性の低下を抑制できる吸水性織編物に関する。   The present invention relates to a water-absorbent woven or knitted fabric having excellent water absorption and diffusibility and drying properties, and capable of suppressing deterioration in water absorption and diffusivity and drying properties even after repeated washing.

スポーツ用やインナー等のニットやシャツは、発汗する汗を素早く吸い取ることに加え、汗で濡れた時に汗冷えや不快感といった不具合が起こるため、乾燥性に優れたものが求められている。   Sports and knits and shirts, such as innerwear, are required to be excellent in dryness because they have problems such as coldness and discomfort when they get wet, in addition to quickly absorbing perspiration.

従来は、布帛に吸水性を備えさせる手法として、吸水剤を染色浴に投入し吸尽加工によって布帛に吸着させる方法や、パディングにより吸水加工を施す方法等が知られている。しかし、それらの手法では洗濯するたびに吸水性能が劣っていき、耐久性に乏しかった。   Heretofore, as a method of making the fabric have water absorbency, a method of putting a water absorbing agent into a dyeing bath and adsorbing the fabric by exhaust processing, a method of performing water absorption processing by padding, etc. are known. However, in these methods, the water absorption performance was inferior each time the laundry was performed, and the durability was poor.

また、特許文献1には、親水性化合物を繊維表面で重合させることにより加工されたポリエステル繊維を含む布帛であって、所定の吸湿発熱特性及び放湿冷却特性を具備させた布帛は、優れた吸湿性及び放湿性を備え得ることが開示されている。しかしながら、特許文献1に開示されている親水性化合物を繊維表面で重合した布帛では、吸水拡散性(吸水した水が布帛に広がる特性)、乾燥性(吸水した水が揮発して布帛が乾燥する特性)、及び耐久性点では、未だ満足できず更なる改善の余地がある。   Further, Patent Document 1 is a fabric including polyester fibers processed by polymerizing a hydrophilic compound on the surface of the fiber, and the fabric having predetermined heat absorption characteristics and moisture absorption and cooling characteristics is excellent. It is disclosed that it may be hygroscopic and moisture releasing. However, in the fabric in which the hydrophilic compound disclosed in Patent Document 1 is polymerized on the fiber surface, the water absorption and diffusion (the property that the absorbed water spreads in the fabric), the drying property (the absorbed water is volatilized, and the fabric is dried) In terms of properties) and durability, there is still a lack of satisfaction and there is room for further improvement.

特開2002−88653号Unexamined-Japanese-Patent No. 2002-88653

本発明の目的は、優れた吸水拡散性及び乾燥性を有し、しかも繰り返し洗濯しても吸水拡散性及び乾燥性の低下を抑制できる吸水性織編物を提供することである。   An object of the present invention is to provide a water-absorbent woven or knitted fabric which has excellent water absorption and diffusibility and drying properties, and is capable of suppressing a decrease in water absorption and diffusivity and drying even after repeated washing.

本発明者等は、前記課題を解決すべく鋭意検討を行ったところ、一般式(1)に示す特定のビニル系化合物が重合したビニル系ポリマーが表面に付着されているポリエステル系繊維を含む編物は、優れた吸水拡散性及び乾燥性を有しており、更に、繰り返し洗濯しても吸水拡散性及び乾燥性の低下を抑制できることを見出した。本発明は、これらの知見に基づいて更に検討を重ねることにより完成したものである。   The inventors of the present invention conducted intensive studies to solve the above problems, and as a result, a knitted fabric containing polyester fibers on the surface of which a vinyl polymer obtained by polymerizing a specific vinyl compound represented by the general formula (1) is attached. It has been found that it has excellent water absorption and diffusion properties and drying properties, and furthermore, it is possible to suppress the decrease in water absorption and diffusion properties and drying properties even after repeated washing. The present invention has been completed by further investigation based on these findings.

即ち、本発明は、下記に掲げる態様の発明を提供する。
項1. 下記一般式(1)に示すビニル系化合物が重合したビニル系ポリマーが表面に付着されているポリエステル系繊維を含む、吸水性編物。

Figure 2019085680
[一般式(1)中、R1及びR2は同一又は異なって水素原子又はメチル基を示し、R3は炭素数2〜5のアルキレン基を示し、nは20〜30の整数を示す。]
項2. 前記ポリエステル繊維として、扁平断面の単繊維を含むポリエステル系繊維と、円形断面の単繊維を含むポリエステル系繊維とを含む、項1に記載の吸水性編物。
項3. 前記扁平断面の単繊維を含むポリエステル系繊維が肌側に配される編地に使用され、且つ前記円形断面の単繊維を含むポリエステル系繊維が肌側とは反対側に配される編地に使用されている、項2に記載の吸水性編物。
項4. 1インチ間のウェール数と1インチ間のコース数とを掛け合わせて得られた値が1000以上である、項1〜3のいずれかに記載の吸水性編物。
項5. 編組織がワッフル組織である、項1〜4のいずれかに記載の吸水性編物。 That is, the present invention provides the invention of the aspects listed below.
Item 1. A water-absorbent knit comprising a polyester-based fiber to which a vinyl-based polymer obtained by polymerizing a vinyl-based compound represented by the following general formula (1) is attached to the surface.
Figure 2019085680
[In the general formula (1), R 1 and R 2 are the same or different and each represents a hydrogen atom or a methyl group, R 3 represents an alkylene group having 2 to 5 carbon atoms, n is an integer of 20-30. ]
Item 2. The water-absorbent knit according to item 1, comprising, as the polyester fibers, polyester-based fibers containing single fibers of flat cross section and polyester-based fibers containing single fibers of circular cross section.
Item 3. In a knitted fabric in which a polyester-based fiber containing single fibers of the flat cross section is disposed on the skin side, and in a polyester-based fiber containing single fibers of the circular cross section disposed on the opposite side to the skin side The water-absorbent knitted fabric according to Item 2, which is used.
Item 4. The water-absorbent knit according to any one of Items 1 to 3, wherein the value obtained by multiplying the number of wales between 1 inch and the number of courses between 1 inch is 1000 or more.
Item 5. The water-absorbent knitted fabric according to any one of Items 1 to 4, wherein the knitted fabric is a waffle tissue.

本発明の吸水性編物は、優れた吸水拡散性及び乾燥性を有していることに加え、繰り返し洗濯しても吸水拡散性及び乾燥性の低下を抑制できるので、衣料用途に使用した場合には、発汗する汗を素早く吸い取ると共に、吸い取った汗を速やかに気化させて乾燥させることができるので、発汗時の不快感の低減を図ることができる。   The water-absorbent knitted fabric of the present invention has excellent water absorption and diffusibility and drying properties, and can suppress deterioration of water absorption and diffusivity and drying properties even after repeated washing, so it is used for clothing applications. Since it is possible to quickly absorb perspiration and to evaporate the collected perspiration quickly and dry it, it is possible to reduce discomfort at the time of perspiration.

扁平断面のポリエステル系繊維の単繊維の断面の例を示した図である。It is the figure which showed the example of the cross section of the monofilament of the polyester-type fiber of flat cross section.

本発明の吸水性編物は、一般式(1)に示すビニル系化合物が重合したビニル系ポリマーが表面に付着されているポリエステル系繊維を含むことを特徴とする。以下、本発明の吸水性編物について詳述する。   The water-absorbent knit of the present invention is characterized in that it comprises a polyester-based fiber having a vinyl-based polymer obtained by polymerizing a vinyl-based compound represented by the general formula (1) attached to the surface. Hereinafter, the water absorbing knitted fabric of the present invention will be described in detail.

[構成繊維]
本発明の吸水性編物は、構成糸としてポリエステル系繊維を含む。
[Constructed fiber]
The water absorbing knitted fabric of the present invention contains polyester fibers as constituent yarns.

ポリエステル系繊維を構成するポリエステル樹脂の種類については、特に制限されないが、例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリトリメチレンテレフタレート等の芳香族ポリエステル;カチオン染色可染性ポリエステル、ポリ乳酸等が挙げられる。これらの中でも、好ましくは芳香族ポリエステル、更に好ましくはポリエチレンテレフタレートが挙げられる。   The type of polyester resin constituting the polyester fiber is not particularly limited, and examples thereof include aromatic polyesters such as polyethylene terephthalate, polybutylene terephthalate and polytrimethylene terephthalate; cationic dyeable polyester, polylactic acid and the like . Among these, preferably aromatic polyester, more preferably polyethylene terephthalate is mentioned.

ポリエステル系繊維の単繊維繊度については、特に制限されないが、例えば、0.1〜10dtex、好ましくは0.3〜8dtex、更に好ましくは0.5〜6dtexが挙げられる。   The single fiber fineness of the polyester fiber is not particularly limited, and for example, 0.1 to 10 dtex, preferably 0.3 to 8 dtex, and more preferably 0.5 to 6 dtex can be mentioned.

また、ポリエステル系繊維の総繊度については、特に制限されないが、例えば、30〜300dtex、好ましくは50〜250dtex、更に好ましくは70〜180dtexが挙げられる。   Further, the total fineness of the polyester fiber is not particularly limited, but for example, 30 to 300 dtex, preferably 50 to 250 dtex, and more preferably 70 to 180 dtex can be mentioned.

ポリエステル系繊維の構成フィラメント数については、使用する単繊維の単繊維繊度と総繊度に応じて定まるが、例えば、1〜400本が挙げられる。   The number of constituent filaments of the polyester fiber is determined depending on the single fiber fineness and the total fineness of the single fiber to be used, and examples thereof include 1 to 400.

ポリエステル系繊維の単繊維の断面形状(長さ方向に対して垂直方向の断面の形状)については、特に制限されず、円形断面又は扁平断面のいずれであってもよい。本発明の吸水性織物によって発現される毛細管現象を向上させ、吸水拡散性及び乾燥性をより一層高めるという観点から、円形断面の単繊維を含むポリエステル系繊維(以下、「円形断面ポリエステル系繊維」と表記することがある)と扁平断面の単繊維を含むポリエステル系繊維(以下、「扁平断面ポリエステル系繊維」と表記することがある)とを組み合わせて使用することが好ましい。   The cross-sectional shape (the shape of the cross section in the direction perpendicular to the length direction) of the monofilament of the polyester fiber is not particularly limited, and may be either a circular cross section or a flat cross section. Polyester fiber comprising single fiber of circular cross section (hereinafter, “circular cross section polyester fiber”) from the viewpoint of improving the capillary phenomenon developed by the water-absorbent fabric of the present invention and further enhancing the water absorption and diffusibility and the drying property. It is preferable to use in combination the polyester fiber (It may be described as the "flat cross-section polyester-type fiber" hereafter) containing the single fiber of a flat cross-section, and may be described.

本発明において、「円形断面」とは、断面形状の扁平度が略1であることを指す。また、本発明において、「扁平断面」とは、断面形状の扁平度が1〜5、好ましくは1.2〜2.8であることを指す。扁平度の測定方法については、後述の通りである。   In the present invention, “circular cross section” indicates that the flatness of the cross-sectional shape is approximately 1. Further, in the present invention, the “flat cross section” indicates that the flatness of the cross-sectional shape is 1 to 5, preferably 1.2 to 2.8. The method of measuring the flatness is as described later.

扁平断面ポリエステル系繊維の横断面(長手方向に対して垂直方向の断面)の形状としては、特に限定されるものではないが、好適な例として、外周部(当該断面の外形)に1個以上の凸部を有するものが挙げられる。当該凸部の数については、例えば1〜6個、好ましくは1〜4個、更に好ましくは1又は2個が挙げられる。扁平断面ポリエステル系繊維の横断面の一例として、図1に示す形状が挙げられる。図1の(イ)、(ロ)、及び(ニ)は、外周部に1個の凸部を有している例であり、図1の(ハ)は、外周部に2個の凸部を有している例である。このように外周部に1個以上の凸部を有する扁平断面ポリエステル系繊維を使用することにより、繊維間に微細な間隙を形成でき、吸水拡散性及び乾燥性をより一層向上させることが可能になる。   The shape of the cross section (cross section in the direction perpendicular to the longitudinal direction) of the flat cross section polyester fiber is not particularly limited, but as a suitable example, one or more in the outer peripheral portion (outline of the cross section) And the like. The number of the convex portions is, for example, 1 to 6, preferably 1 to 4 and more preferably 1 or 2. The shape shown in FIG. 1 is mentioned as an example of the cross section of flat cross-section polyester fiber. (A), (b) and (d) of FIG. 1 are an example having one convex portion on the outer peripheral portion, and (b) of FIG. 1 has two convex portions on the outer peripheral portion Is an example having As described above, by using the flat cross-section polyester fiber having one or more convex portions in the outer peripheral portion, a fine gap can be formed between the fibers, and it is possible to further improve the water absorption and diffusivity and the drying property. Become.

本発明において、扁平度は、測定対象となる繊維の構成フィラメントの全本数について、下記式(1)に従って扁平度を求め、その平均値を算出することによって得られる値である。
扁平度=(繊維横断面の長軸方向の長さ)/(繊維横断面の短軸方向の長さ) (1)
In the present invention, the flatness is a value obtained by calculating the flatness according to the following equation (1) for the total number of constituent filaments of the fiber to be measured, and calculating the average value thereof.
Flatness = (Length in the major axis direction of the fiber cross section) / (Length in the minor axis direction of the fiber cross section) (1)

本発明の吸水性編物の構成繊維として、扁平断面ポリエステル系繊維及び円形断面ポリエステル系繊維を併用する場合、扁平断面ポリエステル系繊維によって発現される毛細管現象によって汗を効率的に吸収させるという観点から、扁平断面ポリエステル系繊維を肌側と反対側に配される編地に使用し、円形断面ポリエステル系繊維を肌側に配される編地に使用することが好ましい。   When using flat cross-section polyester fiber and circular cross-section polyester fiber together as constituent fibers of the water-absorbent knitted fabric of the present invention, from the viewpoint of efficiently absorbing sweat by capillary phenomenon developed by flat cross-section polyester fiber It is preferable to use a flat cross-section polyester-based fiber for the knitted fabric disposed on the side opposite to the skin side, and use a circular cross-sectional polyester-based fiber for the knitted fabric disposed on the skin side.

本発明の吸水性編物は、本発明の効果を損なわない範囲では、ポリエステル系繊維以外に他の繊維が構成繊維として含まれていてもよい。このような他の繊維としては、例えば、ナイロン、アクリル等の合成繊維;レーヨン等の再生繊維;アセテート等の半合成繊維;綿、羊毛等の天然繊維等が挙げられる。   In the water-absorbent knitted fabric of the present invention, other fibers may be contained as constituent fibers in addition to the polyester-based fibers, as long as the effects of the present invention are not impaired. Examples of such other fibers include synthetic fibers such as nylon and acrylic; regenerated fibers such as rayon; semi-synthetic fibers such as acetate; and natural fibers such as cotton and wool.

本発明の吸水性編物において、ポリエステル系繊維の混用率としては、所望の吸水拡散性及び乾燥性を発現できることを限度として特に制限されないが、例えば、50質量%以上、好ましくは80質量%以上、更に好ましくは100質量%が挙げられる。   In the water-absorbent knitted fabric of the present invention, the mixing ratio of polyester fiber is not particularly limited as long as desired water absorption and diffusibility and drying property can be exhibited, but for example, 50 mass% or more, preferably 80 mass% or more More preferably, 100 mass% is mentioned.

また、本発明の吸水性編物の構成繊維として、扁平断面ポリエステル系繊維及び円形断面ポリエステル系繊維を併用する場合、これらの混用率については、特に制限されないが、例えば、扁平断面ポリエステル系繊維/円形断面ポリエステル系繊維(質量比)=5/95〜50/50、好ましくは10/90〜50/50、更に好ましくは15/85〜50/50が挙げられる。このような混用率で扁平断面ポリエステル系繊維及び円形断面ポリエステル系繊維を含むことにより、発現される毛細管現象を更に向上させ、吸水拡散性及び乾燥性をより一層高めることが可能になる。   Moreover, when using flat cross-section polyester-based fiber and circular cross-section polyester-based fiber together as constituent fibers of the water-absorbent knitted fabric of the present invention, the mixing ratio thereof is not particularly limited. Cross-section polyester fiber (mass ratio) = 5/95 to 50/50, preferably 10/90 to 50/50, more preferably 15/85 to 50/50. By including the flat cross-section polyester fiber and the circular cross-section polyester fiber at such a mixing ratio, it is possible to further improve the capillary phenomenon to be developed and to further enhance the water absorption and diffusivity and the drying property.

[編特性]
本発明の吸水性編物の編組織については、当該吸水性編物の用途等に応じて適宜設定すればよいが、例えば、ワッフル、天竺、スムース、フライス、裏毛組織、鹿の子、ピケ、メッシュ、ブリスター、リバーシブル組織等が挙げられる。これらの編組織の中でも、ワッフル組織は、毛細管現象を発現易く、吸水拡散性及び乾燥性をより一層向上させ得るため、好適である。
[Characteristics of knitting]
The knitting structure of the water-absorbent knitted fabric of the present invention may be appropriately set according to the application of the water-absorbent knitted fabric etc. For example, waffle, pomace, smooth, milling, fleece, kanko, picket, mesh, blister , Reversible organization, etc. Among these knitted structures, waffle tissue is suitable because it tends to exhibit capillary action and can further improve water absorption and diffusivity and dryness.

特に、本発明の編組織をワッフル組織にすると、つなぎ糸を有する組織であるため、汗が編物表面により拡散し易くなり、更に凹凸によって表面積が大きくなるため、乾燥性をより一層向上させることが可能になる。また、本発明の編組織をワッフル組織にする場合、肌面側に配される繊維、及びつなぎ糸として配される繊維は、毛細管現象による移水効果をもたらすので、肌側と反対側に配される繊維よりも、細い単繊維繊度のものが好ましい。かかる態様のワッフル組織として、具体的には、肌面側に配される繊維の単繊維繊度:肌側と反対側に配される繊維の単繊維繊度として、例えば、1:8〜1:4が挙げられる。   In particular, when the knitted fabric of the present invention is a waffle structure, sweat is more likely to be diffused by the surface of the knitted fabric because it is a tissue having a binding thread, and the surface area is further increased by irregularities, further improving the drying property. It will be possible. In addition, when the knitted fabric of the present invention is formed into a waffle structure, the fibers disposed on the skin surface side and the fibers disposed as a binding thread exert a water transfer effect by capillary action, and therefore, are disposed on the opposite side to the skin side. Thin fibers having a fine fiber fineness are preferable to the fibers to be treated. As the waffle structure of this aspect, specifically, the single fiber fineness of the fibers disposed on the skin side: the single fiber fineness of the fibers disposed on the opposite side of the skin side, for example, 1: 8 to 1: 4. Can be mentioned.

本発明の吸水性編物の編密度については、特に制限されず、当該吸水性編物の用途等に応じて適宜設定すればよい。例えば、1インチ間のウェール数(個)と1インチ間のコース数(個)を掛け合わせることによって算出される値が、1000以上、好ましくは1500〜4000、更に1800〜3800が挙げられる。このような編密度を具備することによって、吸水拡散性及び乾燥性をより一層向上させることが可能になる。とりわけ、編組織がワッフル組織であり、且つ前記編密度を具備する場合には、吸水拡散性及び乾燥性を格段効果的に向上させることができる。   The knitting density of the water-absorbent knitted fabric of the present invention is not particularly limited, and may be appropriately set according to the application of the water-absorbent knitted fabric and the like. For example, the value calculated by multiplying the number of wales in one inch (number) and the number of courses in one inch (number) may be 1000 or more, preferably 1500 to 4000, and further preferably 1800 to 3800. By providing such a knitting density, it is possible to further improve the water absorption and diffusibility and the drying property. In particular, when the knitted structure is a waffle structure and has the above-mentioned knitted density, it is possible to significantly improve the water absorption and diffusibility and the drying property.

本発明の吸水性編物において、1インチ間のウェール数と1インチ間のコース数については、前述する編密度を目安として適宜設定すればよいが、例えば、40〜100コース/インチ、好ましくは50〜80コース/インチ、;且つ、30〜80ウェール/インチ、好ましくは40〜60ウェール/インチが挙げられる。   In the water-absorbent fabric of the present invention, the number of wales per inch and the number of courses per inch may be appropriately set using the above-mentioned knitting density as a standard, for example, 40 to 100 courses / inch, preferably 50. And 80 courses / inch, and 30-80 wales / inch, preferably 40-60 wales / inch.

本発明の吸水性編物の目付については、特に制限されないが、例えば、100〜300g/m2、好ましくは150〜300g/m2が挙げられる。 The basis weight of the water-absorbent knitted fabric of the present invention is not particularly limited, and for example, 100 to 300 g / m 2 , preferably 150 to 300 g / m 2 can be mentioned.

本発明の吸水性編物の厚みについては、特に制限されず、適用される衣料の種類等に応じて適宜設定すればよいが、例えば、0.5〜1.5mmが挙げられる。特に、本発明の吸水性編物は薄くても、優れた吸水拡散性を備えつつ、乾燥性も具備できるという特性がある。このような本発明の吸水性編物の特性を鑑みれば、本発明の吸水性編物の好適な一態様として、厚みが薄いものが挙げられ、具体的には、厚みとして、好ましくは0.6〜1.0mmが挙げられる。   The thickness of the water-absorbent knitted fabric of the present invention is not particularly limited and may be appropriately set according to the type of the applied garment and the like, but, for example, 0.5 to 1.5 mm can be mentioned. In particular, the water-absorbent knitted fabric of the present invention is characterized in that although it is thin, it can be provided with drying properties while having excellent water absorption and diffusion properties. In view of the characteristics of the water-absorbent knitted fabric of the present invention, one preferred embodiment of the water-absorbent knitted fabric of the present invention is one having a small thickness, and specifically, the thickness is preferably 0.6 to 1.0 mm can be mentioned.

[構成繊維の表面修飾]
本発明の吸水性編物は、構成繊維であるポリエステル系繊維の表面には、下記一般式(1)に示すビニル系化合物がラジカル重合したビニル系ポリマーが付着している。このように、特定構造のビニル系ポリマーでポリエステル系繊維が被覆されていることによって、優れた吸水拡散性及び乾燥性を備えさせつつ、繰り返し洗濯しても吸水拡散性及び乾燥性の低下を抑制することが可能になる。

Figure 2019085680
[Surface modification of constituent fibers]
In the water-absorbent knit of the present invention, a vinyl-based polymer obtained by radical polymerization of a vinyl-based compound represented by the following general formula (1) is attached to the surface of the polyester-based fiber which is a constituent fiber. As described above, the polyester fiber is coated with a vinyl polymer having a specific structure, thereby providing excellent water absorption and diffusibility and drying properties, and suppressing deterioration in water absorption and diffusivity and drying properties even after repeated washing. It will be possible to
Figure 2019085680

一般式(1)において、R1及びR2は同一又は異なって水素原子又はメチル基である。R1及びR2として、好ましくはメチル基が挙げられる。 In the general formula (1), R 1 and R 2 are the same or different and are a hydrogen atom or a methyl group. As R 1 and R 2 , preferably, a methyl group is mentioned.

一般式(1)において、R3は炭素数2〜5のアルキレン基である。R3として、好ましくは炭素数2又は3のアルキレン基(即ち、メチレン基又はプロピレン基)、更に好ましくは炭素数2アルキレン基(即ち、メチレン基)が挙げられる。R3のアルキレン基は、炭素数が3〜5の場合には、直鎖状又は分岐状のいずれであってもよい。 In general formula (1), R 3 is an alkylene group having 2 to 5 carbon atoms. R 3 preferably includes an alkylene group having 2 or 3 carbon atoms (ie, a methylene group or a propylene group), and more preferably an alkylene group having 2 carbon atoms (ie, a methylene group). When the carbon number is 3 to 5, the alkylene group of R 3 may be linear or branched.

一般式(1)において、nは20〜30の整数である。このように、アルキレンオキサイドの付加モル数が大きいビニル系化合物がラジカル重合したビニル系ポリマーを使用することによって、優れた吸水拡散性及び乾燥性を備えさせつつ、繰り返し洗濯しても吸水拡散性及び乾燥性の低下を抑制することが可能になる。一般式(1)においてnが20よりも小さいビニル系化合物がラジカル重合したビニル系ポリマーを使用すると、吸水拡散性及び乾燥性が低下し、繰り返し洗濯すると吸水拡散性及び乾燥性が低下する傾向が現れる。吸水拡散性及び乾燥性を更に向上させつつ、洗濯後の吸水拡散性及び乾燥性の低下をより一層効果的に抑制させるという観点から、一般式(1)において、nは好ましくは20〜25、特に好ましくは23が挙げられる。   In general formula (1), n is an integer of 20-30. As described above, by using a vinyl polymer in which a vinyl compound having a large addition mole number of alkylene oxide is radically polymerized, the water absorption and diffusivity even when repeated washing while having excellent water absorption and diffusibility and drying property It becomes possible to suppress the decrease in dryness. When a vinyl-based polymer in which a vinyl-based compound in which n is smaller than 20 in the general formula (1) is radically polymerized is used, the water absorption and diffusibility and the drying property tend to be reduced, and when repeated washing, the water absorption and diffusivity and the drying property tend to be reduced appear. In the general formula (1), n is preferably 20 to 25, from the viewpoint of further effectively suppressing the decrease in water absorption / diffusion after drying and drying while further improving the water absorption / diffusion and drying. Particularly preferably, 23 is mentioned.

ポリエステル系繊維の表面に対する前記ビニル系ポリマーの付着は、後述するように、ポリエステル系繊維を含む編物に対して、一般式(1)に示すビニル系化合物を付着させてラジカル重合させることにより行われる。そのため、本発明の吸水性編物において、ポリエステル系繊維の表面に対する前記ビニル系ポリマーの付着態様としては、(i)ポリエステル系繊維の表面に前記ビニル系ポリマーが化学的に結合している態様、(ii)ポリエステル系繊維の表面で化学的結合を介することなく前記ビニル系ポリマーが付着している態様の内、いずれか一方の態様又は双方の態様の組みあわせが想定される。   The adhesion of the vinyl-based polymer to the surface of the polyester-based fiber is carried out by attaching a vinyl-based compound represented by the general formula (1) to a knitted fabric containing the polyester-based fiber and radically polymerizing it as described later. . Therefore, in the water-absorbent knitted fabric of the present invention, as the adhesion mode of the vinyl polymer to the surface of the polyester fiber, (i) an embodiment in which the vinyl polymer is chemically bonded to the surface of the polyester fiber ii) Of the embodiments in which the vinyl polymer is attached to the surface of the polyester fiber without chemical bonding, a combination of either one or both of the embodiments is envisioned.

本発明の吸水性編物において、ビニル系ポリマーの付着量については、付与すべき吸水拡散性及び乾燥性等に応じて適宜設定すればよいが、例えば、0.5〜12質量%、好ましくは1〜10質量%が挙げられる。ここで、ビニル系ポリマーの付着量は、ビニル系ポリマー付着前の編地100質量%に対して付着しているビニル系ポリマーの割合であり、下記式に従って求められる値である。
ビニル系ポリマーの付着量(質量%)={(W1−W0)/W0}×100
W0:吸水性編物の製造に使用した編物の単位面積当たりの重量
W1:吸水性編物の単位面積当たりの重量
In the water-absorbent knitted fabric of the present invention, the adhesion amount of the vinyl-based polymer may be appropriately set according to the water absorption and diffusibility to be imparted and the drying property, etc., for example, 0.5 to 12 mass%, preferably 1 -10 mass% is mentioned. Here, the adhesion amount of the vinyl-based polymer is a ratio of the vinyl-based polymer adhering to 100% by mass of the knitted fabric before the adhesion of the vinyl-based polymer, and is a value obtained according to the following equation.
Adhesion amount of vinyl polymer (% by mass) = {(W1−W0) / W0} × 100
W0: Weight per unit area of the knit used for producing the water-absorbent knit fabric W1: Weight per unit area of the water-absorbent knit fabric

本発明の吸水性編物において、付着しているビニル系ポリマーの膜厚としては、特に限定されるものではないが、例えば、50〜200nm、好ましくは70〜180nmが挙げられる。本発明において、ビニル系ポリマーの膜厚は、電界放射型走査電子顕微鏡を用いて測定される値である。   In the water-absorbent knit of the present invention, the film thickness of the adhering vinyl-based polymer is not particularly limited, but may be, for example, 50 to 200 nm, preferably 70 to 180 nm. In the present invention, the film thickness of the vinyl-based polymer is a value measured using a field emission scanning electron microscope.

また、本発明の吸水性編物において、構成繊維であるポリエステル系繊維の表面には、必要に応じて、前記ビニル系ポリマー以外の樹脂や架橋剤が付着していてもよい。このような樹脂や架橋剤としては、例えば、メラミン系樹脂、グリオキサール系樹脂、エポキシ系樹脂等の反応性官能基を有する樹脂;イミン系架橋剤等の架橋剤が挙げられる。   In the water-absorbent knit of the present invention, a resin other than the vinyl polymer and a crosslinking agent may be attached to the surface of the polyester fiber which is a component fiber, as needed. Examples of such resins and crosslinking agents include resins having reactive functional groups such as melamine resins, glyoxal resins and epoxy resins; and crosslinking agents such as imine crosslinking agents.

[吸水性編物の特性]
本発明の吸水性編物は、繰り返し洗濯しても、優れた吸水拡散性を維持できる特性を有している。本発明の吸水性編物が有する吸水拡散性(洗濯後)の好適な態様として、JIS L 0001 140法に準拠する洗濯を100回行った後に、下記試験方法で測定される吸水拡散面積が500mm2以上、好ましくは500〜1000mm2、更に好ましくは700〜1000mm2が挙げられる。
<吸水拡散面積の測定方法>
測定対象となる吸水性編物から、縦20cm×横20cmの試験片を作成する。試験片に、JIS L−1907:2010の「7.1 吸水速度法」の「7.1.1 滴下法」に規定されている操作を行って、試験片の肌面側に水を40μL滴下する。水を滴下してから60秒後に試験片で水が拡散している領域の面積を測定し、これを吸水拡散面積とする。
[Characteristics of water-absorbent knitted fabric]
The water-absorbent knit of the present invention has the property of being able to maintain excellent water absorption and diffusion even after repeated washing. As a preferred embodiment of the water absorption and diffusion (after washing) of the water absorbent knitted fabric of the present invention, after washing 100 times in accordance with JIS L 0001 140 method, the water absorption and diffusion area measured by the following test method is 500 mm 2 Or more, preferably 500 to 1000 mm 2 , more preferably 700 to 1000 mm 2 .
<Measuring method of water absorption diffusion area>
From the water absorbent knitted fabric to be measured, a test piece of 20 cm long x 20 cm wide is prepared. Perform the operation specified in “7.1.1 Drop method” of “7.1 Water absorption rate method” of JIS L-1907: 2010 on the test piece to drop 40 μL of water on the skin surface side of the test piece Do. 60 seconds after water is dropped, the area of the area where the water is diffused is measured with a test piece, and this is taken as a water absorption and diffusion area.

また、本発明の吸水性編物は、繰り返し洗濯しても、優れた乾燥性を維持できる特性を有している。本発明の吸水性編物が有する乾燥性(洗濯後)の好適な態様として、JIS L 0001 140法に準拠する洗濯を100回行った後に、下記試験方法で測定される乾燥時間が70分以下、好ましくは40〜70分、更に好ましくは40〜55分が挙げられる。
<乾燥時間の測定方法>
測定対象となる吸水性編物から、縦10cm×横10cmの試験片を作成する。20℃、60%RHの環境下で、重量測定装置の上に、肌面側が上になるように試験片を載置する。次に、0.6mlの水を試験片に滴下し、重量を経時的に測定し、水が5.4g気化する(試験片中での水の残存量が0.6gになる)のに要する時間を求め、これを乾燥時間とする。
In addition, the water-absorbent knitted fabric of the present invention has the property of being able to maintain excellent drying properties even after repeated washing. As a preferred embodiment of the drying property (after washing) of the water-absorbent knitted fabric of the present invention, the drying time measured by the following test method is 70 minutes or less after performing washing according to the JIS L 0001 140 method 100 times, Preferably 40 to 70 minutes, more preferably 40 to 55 minutes can be mentioned.
<Method of measuring drying time>
From the water-absorbent knitted fabric to be measured, a test piece of 10 cm long × 10 cm wide is prepared. The test piece is placed on the weight measuring device under the environment of 20 ° C. and 60% RH so that the skin side is on the top. Next, 0.6 ml of water is dropped onto the test piece, and the weight is measured over time, and it takes 5.4 g of water to evaporate (the remaining amount of water in the test piece becomes 0.6 g). Determine the time, and let this be the drying time.

[吸水性編物の用途]
本発明の吸水性編物は、汗を効率的に吸収すると共に、吸収した汗を効率的に気化させることができるので、スポーツウェア、インナー、ユニフォーム等の各種衣料の素材として好適に使用される。
[Uses of water-absorbent knitted fabric]
The water absorbing knitted fabric of the present invention can efficiently absorb sweat and efficiently evaporate the absorbed sweat, and therefore, is suitably used as a material of various clothes such as sportswear, innerwear, uniforms and the like.

[吸水性編物の製造方法]
本発明の吸水性編物は、ポリエステル系繊維を含む編物に、前記一般式(1)に示すビニル系化合物を接触させて、当該ビニル系化合物をラジカル重合させることにより製造することができる。
[Method of producing water-absorbent knitted fabric]
The water-absorbent knitted fabric of the present invention can be produced by contacting a vinyl-based compound represented by the general formula (1) with a knitted fabric containing polyester-based fibers, and radically polymerizing the vinyl-based compound.

ポリエステル系繊維を含む編物は、公知の編機を用いて、製編することにより得ることができる。また、ポリエステル系繊維を含む編物は、一般式(1)に示すビニル系化合物と接触させる前に、公知の精練処理や染色処理等の加工に供していてもよい。   The knitted fabric containing polyester fibers can be obtained by knitting using a known knitting machine. In addition, the knitted fabric containing polyester fibers may be subjected to processing such as known scouring treatment and dyeing treatment before being brought into contact with the vinyl compound shown in the general formula (1).

ポリエステル系繊維を含む編物に、前記一般式(1)に示すビニル系化合物を接触させるには、当該編物に対して、前記一般式(1)に示すビニル系化合物を含む処理液を含浸させればよい。   In order to bring the vinyl compound represented by the general formula (1) into contact with the knitted fabric containing polyester fiber, the knitted fabric is impregnated with a treatment liquid containing the vinyl compound represented by the general formula (1). Just do it.

前記処理液としては、前記一般式(1)に示すビニル系化合物を分散又は溶解させた
水溶液が挙げられる。前記処理液における前記一般式(1)に示すビニル系化合物の濃度については、付着させるビニル系ポリマーの量、ラジカル重合の条件等に応じて適宜設定すればよいが、例えば、5〜100g/L、好ましくは8〜90g/Lが挙げられる。
Examples of the treatment liquid include an aqueous solution in which the vinyl compound represented by the general formula (1) is dispersed or dissolved. The concentration of the vinyl-based compound represented by the general formula (1) in the treatment liquid may be appropriately set according to the amount of vinyl-based polymer to be attached, the conditions of radical polymerization, etc., for example, 5 to 100 g / L , Preferably 8 to 90 g / L.

また、前記処理液には、前記一般式(1)に示すビニル系化合物のラジカル重合を促進させるために、重合開始剤が含まれていてもよい。重合開始剤としては、例えば、過硫酸アンモニウム、過酸化カリウム、過酸化水素、ベンゾイルパーオキシド、アゾビスイソブチロニトリル、t−ブチルパーオキシド等が挙げられる。これらの重合開始剤は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。前記処理液における重合開始剤の濃度については、特に制限されず、使用する重合開始剤の種類等に応じて適宜設定すればよいが、例えば、0.2〜5g/L、好ましくは0.3〜4g/Lが挙げられる。   Moreover, in order to accelerate | stimulate the radical polymerization of the vinyl-type compound shown to the said General formula (1), the said processing liquid may contain the polymerization initiator. Examples of the polymerization initiator include ammonium persulfate, potassium peroxide, hydrogen peroxide, benzoyl peroxide, azobisisobutyronitrile, t-butyl peroxide and the like. One of these polymerization initiators may be used alone, or two or more thereof may be used in combination. The concentration of the polymerization initiator in the treatment liquid is not particularly limited and may be appropriately set according to the type of the polymerization initiator to be used, for example, 0.2 to 5 g / L, preferably 0.3 -4 g / L are mentioned.

ポリエステル系繊維を含む編物に対して前記処理液を含浸させる量については、処理液中の前記一般式(1)に示すビニル系化合物の濃度、付着させるビニル系ポリマーの量、ラジカル重合の条件等に応じて適宜設定すればよいが、例えば、ポリエステル系繊維を含む編物100質量部当たり、前記処理液が1〜20質量部、好ましくは3〜10質量部、更に好ましくは5〜7質量部が挙げられる。   With respect to the amount of impregnation of the treatment liquid with respect to the knitted fabric containing polyester fibers, the concentration of the vinyl compound represented by the general formula (1) in the treatment liquid, the amount of vinyl polymer to be attached, the conditions of radical polymerization, etc. However, for example, 1 to 20 parts by mass, preferably 3 to 10 parts by mass, and more preferably 5 to 7 parts by mass of the treatment solution per 100 parts by mass of a knitted fabric containing polyester fibers. It can be mentioned.

ポリエステル系繊維を含む編物に前記処理液を含浸させた後に、前記一般式(1)に示すビニル系化合物をラジカル重合させることによって、本発明の吸水性編物が得られる。   The water-absorbent fabric of the present invention can be obtained by impregnating a knitted fabric containing polyester-based fibers with the treatment liquid and then radically polymerizing the vinyl-based compound represented by the general formula (1).

前記一般式(1)に示すビニル系化合物をラジカル重合させるには、例えば、湿熱処理、吸尽処理、電子線処理、紫外線処理、マイクロ波処理等を行えばよい。ラジカル重合の条件については、採用する処理の種類、処理液中の前記一般式(1)に示すビニル系化合物の濃度、付着させるビニル系ポリマーの量等に応じて適宜選定すればよいが、例えば、湿熱処理の場合であれば、80〜180℃のスチームの存在下で1〜30分間処理すればよい。   In order to radically polymerize the vinyl compound represented by the general formula (1), for example, a wet heat treatment, an exhaustion treatment, an electron beam treatment, an ultraviolet ray treatment, a microwave treatment or the like may be performed. The conditions of the radical polymerization may be appropriately selected according to the type of treatment to be employed, the concentration of the vinyl compound shown in the general formula (1) in the treatment liquid, the amount of the vinyl polymer to be attached, etc. In the case of wet heat treatment, treatment may be performed in the presence of steam at 80 to 180 ° C. for 1 to 30 minutes.

斯くして、ラジカル重合を行った後に、必要に応じて、洗浄処理及び乾燥処理を行えばよい。   Thus, after radical polymerization is carried out, washing treatment and drying treatment may be carried out, if necessary.

以下、実施例によって本発明を詳しく説明する。但し、本発明は以下の実施例によって限定されるものではない。   Hereinafter, the present invention will be described in detail by way of examples. However, the present invention is not limited by the following examples.

1.測定・試験方法
以下の実施例及び比較例における測定及び評価は下記の方法に従って行った。
(1)吸水拡散面積の測定
JIS L 0001 140法に準拠する洗濯を100回行った後の吸水性編物について、以下の方法で吸水拡散面積を測定した。
1. Measurement / Test Method Measurement and evaluation in the following Examples and Comparative Examples were performed according to the following methods.
(1) Measurement of water absorption and diffusion area The water absorption and diffusion area of the water absorbent knitted fabric after washing 100 times according to the JIS L 0001 140 method was measured by the following method.

測定対象となる吸水性編物から、縦20cm×横20cmの試験片を作成した。試験片に、JIS L−1907:2010の「7.1 吸水速度法」の「7.1.1 滴下法」に規定されている操作を行って、試験片の肌面側に水を40μL滴下した。水を滴下してから60秒後に試験片で水が拡散している領域の面積を測定し、これを吸水拡散面積として求めた。   From the water-absorbent fabric to be measured, a test piece of 20 cm long x 20 cm wide was prepared. Perform the operation specified in “7.1.1 Drop method” of “7.1 Water absorption rate method” of JIS L-1907: 2010 on the test piece to drop 40 μL of water on the skin surface side of the test piece did. 60 seconds after water was dropped, the area of the area where water was diffused was measured with a test piece, and this was determined as the water absorption and diffusion area.

(2)乾燥時間の測定
JIS L 0001 140法に準拠する洗濯を100回行った後の吸水性編物について、以下の方法で乾燥時間を測定した。
(2) Measurement of drying time The drying time of the water absorbent knitted fabric after washing 100 times according to JIS L 0001 140 method was measured by the following method.

測定対象となる吸水性編物から、縦10cm×横10cmの試験片を作成した。20℃、60%RHの環境下で、重量測定装置の上に、肌面側が上になるように試験片を載置した。次に、0.6mlの水を試験片に滴下し、重量を経時的に測定し、水が5.4g気化する(試験片中での水の残存量が0.6gになる)のに要する時間を求め、これを乾燥時間とした。   A test piece of 10 cm long × 10 cm wide was prepared from the water absorbent knitted fabric to be measured. The test piece was placed on the weight measuring device in an environment of 20 ° C. and 60% RH so that the skin surface side was on the upper side. Next, 0.6 ml of water is dropped onto the test piece, and the weight is measured over time, and it takes 5.4 g of water to evaporate (the remaining amount of water in the test piece becomes 0.6 g). The time was determined and this was taken as the drying time.

(3)表面処理剤の付着量
製造後の吸水性編物について、以下の式に従って、表面処理剤の付加量(質量%)を求めた。
表面処理剤の付着量(質量%)={(W1−W0)/W0}×100
W0:吸水性編物の製造に使用した編物の単位面積当たりの重量
W1:吸水性編物の単位面積当たりの重量
(3) Adhesion amount of surface treatment agent The addition amount (% by mass) of the surface treatment agent was determined according to the following equation for the water-absorbent knitted fabric after production.
Attached amount of surface treatment agent (mass%) = {(W1−W0) / W0} × 100
W0: Weight per unit area of the knit used for producing the water-absorbent knit fabric W1: Weight per unit area of the water-absorbent knit fabric

(4)編物の厚み
吸水性編物の厚みを、JIS L1096 8.4 厚さ A法に準拠して測定した。
(4) Thickness of knitted fabric The thickness of the water-absorbent knitted fabric was measured according to JIS L1096 8.4 Thickness A method.

(5)扁平度および凸部の数
扁平断面の単繊維を切断し、光学顕微鏡(株式会社キーエンス製「マイクロスコープVHX−900」)を使用して、断面を100倍で観察し、凸部の数を求めた。また、当該光学顕微鏡によって観察された像を解析し、繊維の構成フィラメントの全本数について、下記式(1)に従って扁平度を求め、その平均値を算出した。
扁平度=(繊維横断面の長軸方向の長さ)/(繊維横断面の短軸方向の長さ) (1)
(5) Flatness and Number of Convex Portions A flat fiber with a flat cross section is cut, and the cross section is observed at a magnification of 100 times using an optical microscope ("Microscope VHX-900" manufactured by Keyence Corporation). I asked for the number. Moreover, the image observed with the said optical microscope was analyzed, flatness was calculated | required according to following formula (1) about the total number of the component filaments of a fiber, and the average value was computed.
Flatness = (Length in the major axis direction of the fiber cross section) / (Length in the minor axis direction of the fiber cross section) (1)

(6)表面処理剤の膜厚
吸水性編物に含まれる繊維断面を、電解放射型走査電子顕微鏡(「SU8020」、株式会社日立ハイテクノロジーズ製)にて20000倍で撮影し、5本の繊維断面について、表面処理剤で形成されている膜厚を測定し、平均値を算出した。
(6) Film thickness of surface treatment agent The fiber cross section contained in the water absorbing knitted fabric was photographed at 20000 magnification with an electrolytic radiation scanning electron microscope ("SU 8020", manufactured by Hitachi High-Technologies Corporation), and five fiber cross sections The film thickness formed of the surface treatment agent was measured, and the average value was calculated.

2.吸水性編物の製造
(実施例1)
表面(肌側面とは反対側の面)に扁平断面の単繊維を含むポリエステル系繊維(商品名「ルミエース」、ユニチカトレーディング株式会社製、84dtex48フィラメント、凸部の数は1個、扁平度は1.6、混用率17質量%)、裏面(肌側面)に円形断面の単繊維を含むポリエステル系繊維(167dtex72フィラメント、混用率57.8質量%、扁平度は略1)、つなぎ糸に円形断面の単繊維を含むポリエステル系繊維(84dtex72フィラメント、混用率25.2質量%、扁平度は略1)を使用し、福原精機製丸編機(LPJ33”28G)を用いて製編し、ワッフル組織の編物を得た。得られた編物に対し、サーキュラーMF(株式会社日坂製作所製)で温度80℃、時間20分の条件下でサンモールFL(日華化学株式会社製)1g/lで精練し、テンター(株式会社市金工業社製)にて190℃で30秒間プレセットを行い、下記染色処方で液流染色機サーキュラーMF(株式会社日坂製作所製)にて温度130℃、時間30分の条件で染色した。
<染色処方>
・Dianix Blue UN−SE(ダイスター社製) 1%o.m.f
・ニッカサンソルトSN−130(日華化学株式会社製の分散剤) 0.5g/l
・酢酸(48%) 0.2cc/l
・水 残部
2. Production of water-absorbent knitted fabric (Example 1)
Polyester fiber (trade name "Lumiace", manufactured by Unitika Trading Co., Ltd., 84 dtex 48 filaments, the number of projections is one, flatness is one, and the surface (surface opposite to the skin side) contains single fiber of flat cross section .6, mixing ratio 17 mass%), polyester fiber (167 dtex 72 filaments, mixing ratio 57.8 mass%, flatness is approximately 1) containing single fiber of circular cross section on the back surface (skin side), circular cross section to tie yarn Using a polyester fiber (84 dtex 72 filaments, a mixing ratio of 25.2% by mass, a flatness of approximately 1) containing monofilaments, and using a Fukuhara Seiki circular knitting machine (LPJ33 ′ ′ 28 G) The obtained knitted fabric was treated with Circular MF (manufactured by Hisaka Seisakusho Co., Ltd.) at a temperature of 80 ° C. for 20 minutes under the conditions of Sanmall FL (Nikka Chemical Co., Ltd.). Made by company) 1g / l scoured, pre-set for 30 seconds at 190 ° C with a tenter (made by Ichigane Kogyo Co., Ltd.), flow dyeing machine Circular MF (made by Nisaka Seisakusho Co., Ltd.) with the following staining prescription At a temperature of 130.degree. C. for 30 minutes.
<Staining prescription>
-Dianix Blue UN-SE (manufactured by Dystar) 1% o. m. f
・ Nikka sun salt SN-130 (dispersant made by Nikka Chemical Co., Ltd.) 0.5 g / l
Acetic acid (48%) 0.2 cc / l
・ Water remaining part

次いで、編物を下記処方1の処理液に浸漬した後、マングルにて絞り率80%で絞った。その後、100℃の常圧スチーム内で7分間滞留させ、ビニル系化合物のラジカル重合を行った。その後、オープンソーパーを用いて拡布状態で洗浄した後、60℃で5分液流洗浄を行った。次に、乾燥機にて120℃で40秒乾燥を行い、更にテンターにて140℃で1分の熱処理を行い、吸水性編物(53コース/インチ、46ウェール/インチ)を得た。   Then, the knitted fabric was dipped in the treatment liquid of the following formulation 1, and squeezed with a mangle at a reduction ratio of 80%. Then, it was made to stay for 7 minutes in 100 degreeC normal pressure steam, and radical polymerization of the vinyl compound was performed. Then, after washing in an expanded state using an open soaper, 5 minutes liquid flow washing was performed at 60 ° C. Next, drying was performed at 120 ° C. for 40 seconds with a drier, and heat treatment was further performed at 140 ° C. for 1 minute with a tenter to obtain a water-absorbent knit (53 courses / inch, 46 wales / inch).

<処方1>
・表面処理剤A 30g/L
・過硫酸アンモニウム 1.5g/L
・水 残部
なお、前記表面処理剤Aとして、ビニル系化合物(一般式(1)において、R1及びR2がメチル基、R3がエチレン基、nが23であるビニル系化合物;「NKエステル23G」、新中村化学工業株式会社)を使用した。
<Prescription 1>
-Surface treatment agent A 30 g / L
・ Ammonium persulfate 1.5 g / L
Water Residue As the surface treatment agent A, a vinyl compound (a vinyl compound in which R 1 and R 2 are a methyl group, R 3 is an ethylene group, and n is 23 in the general formula (1); “NK ester” 23G ", Shin-Nakamura Chemical Co., Ltd.) was used.

(実施例2)
処方1の処理液に代えて、下記処方2の処理液を使用したこと以外は、実施例1と同条件で吸水性編物を得た。
<処方2>
・表面処理剤A 70g/L
・過硫酸アンモニウム 3.5g/L
・水 残部
なお、前記表面処理剤Aは、前記処方2で使用したものと同様である。
(Example 2)
A water-absorbent knit was obtained under the same conditions as in Example 1 except that the treatment liquid of the following formulation 2 was used instead of the treatment liquid of formulation 1.
<Prescription 2>
・ Surface treating agent A 70 g / L
・ Ammonium persulfate 3.5 g / L
Water Residue The surface treatment agent A is the same as that used in the formulation 2.

(実施例3)
円形断面の単繊維を含むポリエステル系繊維(84dtex36フィラメント、扁平度は略1)を使用し、福原精機製丸編機(LPJ33”28G)を用いて製編し、ポンチ組織の編物を得た。
(Example 3)
A polyester-based fiber (84 dtex 36 filaments, flatness is approximately 1) containing a single fiber of circular cross section was used to make a knitted fabric of punch structure by using Fukuhara Seiki's circular knitting machine (LPJ33 "28G).

得られた編物に対して、前記実施例1と同条件で、精練加工、染色加加工、処方1の処理液による処理を行い、吸水性編物(76コース/インチ、49ウェール/インチ)を得た。   The obtained knitted fabric is subjected to scouring, dyeing and processing, and treatment with the treatment liquid of Formulation 1 under the same conditions as in Example 1 to obtain a water-absorbent knitted fabric (76 courses / inch, 49 wales / inch). The

(実施例4)
前記実施例3で調製したポンチ組織の編物に対して、前記実施例2と同条件で、精練加工、染色加加工、処方2の処理液による処理を行い、吸水性編物を得た。
(Example 4)
The knit fabric of punch tissue prepared in Example 3 was subjected to scouring, dyeing and processing, and treatment with formulation 2 under the same conditions as in Example 2 to obtain a water-absorbent knit.

(実施例5)
円形断面の単繊維を含むポリエステル系繊維(84dtex36フィラメント、扁平度は略1)を使用し、福原精機製丸編機(LPJ33”28G)を用いて製編し、スムース組織の編物を得た。
(Example 5)
A polyester-based fiber (84 dtex 36 filaments, flatness is about 1) containing a single fiber of circular cross section was used to make a knitted fabric having a smooth structure by using Fukuhara Seiki's circular knitting machine (LPJ33 "28G).

得られた編物に対して、前記実施例1と同条件で、精練加工、染色加加工、処方1の処理液による処理を行い、吸水性編物(60コース/インチ、43ウェール/インチ)を得た。   The obtained knitted fabric is subjected to scouring, dyeing and processing, and treatment with the treatment liquid of Formulation 1 under the same conditions as in Example 1 to obtain a water-absorbent knitted fabric (60 courses / inch, 43 wales / inch). The

(実施例6)
前記実施例5で調製したスムース組織の編物に対して、前記実施例2 と同条件で、精練加工、染色加加工、処方2の処理液による処理を行い、吸水性編物を得た。
(Example 6)
The smooth knitted fabric prepared in Example 5 was subjected to scouring, dyeing and processing, and treatment with formulation 2 under the same conditions as in Example 2 to obtain a water-absorbent knit.

(比較例1)
処方1の処理液に代えて、下記処方3の処理液を使用したこと以外は、実施例1と同条件で吸水性編物を得た。
<処方3>
・表面処理剤B 30g/L
・過硫酸アンモニウム 1.5g/L
・水 残部
なお、前記表面処理剤Bとして、ビニル系化合物(一般式(1)において、R1及びR2がメチル基、R3がエチレン基、nが14であるビニル系化合物;「NKエステル14G」、新中村化学工業株式会社)を使用した。
(Comparative example 1)
A water-absorbent knit was obtained under the same conditions as in Example 1 except that the treatment liquid of the following formulation 3 was used instead of the treatment liquid of formulation 1.
<Prescription 3>
・ Surface treating agent B 30 g / L
・ Ammonium persulfate 1.5 g / L
Water Residue As the surface treatment agent B, a vinyl compound (a vinyl compound in which R 1 and R 2 are a methyl group, R 3 is an ethylene group, and n is 14 in the general formula (1); “NK ester” 14G, Shin-Nakamura Chemical Co., Ltd.) was used.

(比較例2)
処方1の処理液に代えて、下記処方4の処理液を使用したこと以外は、実施例1と同条件で吸水性編物を得た。
<処方4>
・表面処理剤B 70g/L
・過硫酸アンモニウム 3.5g/L
・水 残部
なお、前記表面処理剤Bは、前記処方3で使用したものと同様である。
(Comparative example 2)
A water-absorbent knit was obtained under the same conditions as in Example 1 except that the treatment liquid of the following formulation 4 was used instead of the treatment liquid of formulation 1.
<Prescription 4>
· Surface treatment agent B 70 g / L
・ Ammonium persulfate 3.5 g / L
Water Residue The surface treatment agent B is the same as that used in the formulation 3.

(比較例3)
前記実施例1と同条件で、ワッフル組織の編物を製織して、精練加工及び染色加工を行った。次いで、編物を下記処方5の処理液に浸漬し、マングルにて絞り率80%で絞った。次に、乾燥機にて120℃で2分の乾燥を行い、更にテンターにて170℃で1分の熱処理を行い、吸水性編物を得た。
<処方5>
・表面処理剤C 20g/L
・金属塩系触媒A 7g/L
・水 残部
なお、表面処理剤Cとして、ポリエステル系吸水剤(「SR6200」、高松油脂株式会社製)を使用した。また、金属塩系触媒Aとして、(「SR−CA−1」、高松油脂株式会社製)を使用した。
(Comparative example 3)
Under the same conditions as in Example 1 above, a knitted fabric of waffle structure was woven and subjected to scouring and dyeing. Then, the knitted fabric was immersed in the processing solution of the following formulation 5 and squeezed with a mangle at a squeezing rate of 80%. Next, drying was carried out at 120 ° C. for 2 minutes with a drier, and heat treatment was further carried out at 170 ° C. for 1 minute with a tenter to obtain a water-absorbent knit.
<Prescription 5>
・ Surface treating agent C 20 g / L
・ Metal salt catalyst A 7 g / L
Water Residue As the surface treatment agent C, a polyester-based water absorbent (“SR6200” manufactured by Takamatsu Yushi Co., Ltd.) was used. Moreover, ("SR-CA-1", Takamatsu Yushi Co., Ltd. make) was used as the metal salt type catalyst A.

(比較例4)
処方5の処理液に代えて、下記処方6の処理液を使用したこと以外は、比較例3と同条件で吸水性編物を得た。
<処方6>
・表面処理剤D 20g/L
・水 残部
なお、表面処理剤Dとして、ポリエステル系吸水剤(「クラミカルRX100」、京浜化成製)を使用した。
(Comparative example 4)
A water-absorbent knit was obtained under the same conditions as in Comparative Example 3 except that the treatment liquid of the following formulation 6 was used instead of the treatment liquid of formulation 5.
<Prescription 6>
・ Surface treating agent D 20 g / L
Water Residue As the surface treatment agent D, a polyester-based water-absorbing agent ("Chlamical RX 100" manufactured by Keihin Kasei Co., Ltd.) was used.

3.結果
結果を表1に示す。この結果、表面処理剤として従来の吸水剤を使用している比較例3及び4の吸水性編物では、100回の洗濯後に吸水拡散面積及び乾燥時間が大幅に低下し、耐久性が不十分であった。また、表面処理剤として一般式(1)においてnが14のビニル系化合物を使用してラジカル重合させた比較例1及び2と比較すると、表面処理剤として一般式(1)においてnが23のビニル系化合物を使用してラジカル重合させた実施例1及び2では、製造直後の吸水拡散面積が広く、しかも乾燥時間も短縮されており、更に100回の洗濯後でも、吸水拡散面積及び乾燥時間が安定に保持されていた。また、実施例3〜6においては、編地組織としてワッフル組織を採用しなかったが、吸水拡散面積及び乾燥時間が安定に保持されていた。また、編組織として、ワッフル組織を採用した実施例1および2は、その他の組織を採用した実施例3〜6と対比すると、吸水拡散性および乾燥性により一層優れていた。
3. Results The results are shown in Table 1. As a result, in the water absorbing knitted fabrics of Comparative Examples 3 and 4 using the conventional water absorbing agent as the surface treatment agent, the water absorption and diffusion area and the drying time are significantly reduced after 100 washings, and the durability is insufficient. there were. Also, in comparison with Comparative Examples 1 and 2 in which radical polymerization was carried out using a vinyl compound in which n is 14 in General Formula (1) as the surface treatment agent, n is 23 in General Formula (1) as the surface treatment agent. In Examples 1 and 2 in which radical polymerization was carried out using a vinyl compound, the water absorption and diffusion area immediately after production was wide, and the drying time was shortened, and even after 100 times of washing, the water absorption and diffusion area and drying time were Was kept stable. Moreover, in Examples 3-6, although the waffle structure | tissue was not employ | adopted as a knitted fabric structure | tissue, the water absorption diffusion area and the drying time were hold | maintained stably. Moreover, Example 1 and 2 which employ | adopted the waffle structure | tissue as knitting structure was further excellent by water absorption diffusivity and dryness compared with Examples 3-6 which employ | adopted the other structure | tissue.

限定的な解釈を望むものではないが、実施例1〜6において、製造直後及び100回洗濯後に優れた吸水拡散性及び乾燥性が認められた理由については、一般式(1)においてnが23のビニル系化合物は、エチレノキサイドの付加モル数が大きく親水性が高いが、グラフト重合されていることにより、膨潤し過ぎることが抑制されており、ポリエステル繊維に密着性よく膜形成したからと推測される。   Although it is not desired to have a limited interpretation, in Examples 1 to 6, n is 23 in the general formula (1) for the reason that excellent water absorption and diffusibility and drying property are recognized immediately after production and after 100 times washing. The vinyl compound of this group has a large added mole number of ethylene oxide and high hydrophilicity, but by being graft-polymerized, excessive swelling is suppressed and a film is formed with good adhesion to polyester fibers. It is guessed.

Figure 2019085680
Figure 2019085680

Claims (5)

下記一般式(1)に示すビニル系化合物が重合したビニル系ポリマーが表面に付着されているポリエステル系繊維を含む、吸水性編物。
Figure 2019085680
[一般式(1)中、R1及びR2は同一又は異なって水素原子又はメチル基を示し、R3は炭素数2〜5のアルキレン基を示し、nは20〜30の整数を示す。]
A water-absorbent knit comprising a polyester-based fiber to which a vinyl-based polymer obtained by polymerizing a vinyl-based compound represented by the following general formula (1) is attached to the surface.
Figure 2019085680
[In the general formula (1), R 1 and R 2 are the same or different and each represents a hydrogen atom or a methyl group, R 3 represents an alkylene group having 2 to 5 carbon atoms, n is an integer of 20-30. ]
前記ポリエステル繊維として、扁平断面の単繊維を含むポリエステル系繊維と、円形断面の単繊維を含むポリエステル系繊維とを含む、請求項1に記載の吸水性編物。   The water-absorbent knit according to claim 1, wherein the polyester fiber comprises a polyester-based fiber containing a single fiber of flat cross section and a polyester-based fiber containing a single fiber of circular cross section. 前記扁平断面の単繊維を含むポリエステル系繊維が肌側とは反対側に配される編地に使用され、且つ前記円形断面の単繊維を含むポリエステル系繊維が肌側に配される編地に使用されている、請求項2に記載の吸水性編物。   In a knitted fabric in which a polyester-based fiber containing single fibers of the flat cross section is disposed on the opposite side to the skin side, and in a polyester-based fiber containing single fibers of the circular cross section is disposed on the skin side The water-absorbent knit according to claim 2, which is used. 1インチ間のウェール数と1インチ間のコース数とを掛け合わせて得られた値が1000以上である、請求項1〜3のいずれかに記載の吸水性編物。   The water-absorbent fabric according to any one of claims 1 to 3, wherein the value obtained by multiplying the number of wales between 1 inch and the number of courses between 1 inch is 1000 or more. 編組織がワッフル組織である、請求項1〜4のいずれかに記載の吸水性編物。   The water-absorbent fabric according to any one of claims 1 to 4, wherein the knitted fabric is a waffle tissue.
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JPS4857000A (en) * 1971-11-26 1973-08-10
JP2001279561A (en) * 2000-03-30 2001-10-10 Unitica Fibers Ltd Comfortable knitted fabric
JP2005146485A (en) * 2003-11-19 2005-06-09 Mizuno Corp Fabric for clothing, sport-clothing and underwear
JP2007146313A (en) * 2005-11-25 2007-06-14 Toray Ind Inc Fiber structure
WO2011048888A1 (en) * 2009-10-20 2011-04-28 帝人ファイバー株式会社 Polyester fibers, process for production of the polyester fibers, cloth, fiber product, and polyester molded article
JP2014065993A (en) * 2012-09-27 2014-04-17 Toray Ind Inc Polyester fiber structure
JP2015166502A (en) * 2014-03-03 2015-09-24 東レ株式会社 polyester fiber structure
JP2016108675A (en) * 2014-12-02 2016-06-20 ユニチカトレーディング株式会社 Antifouling polyester fabric

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4857000A (en) * 1971-11-26 1973-08-10
JP2001279561A (en) * 2000-03-30 2001-10-10 Unitica Fibers Ltd Comfortable knitted fabric
JP2005146485A (en) * 2003-11-19 2005-06-09 Mizuno Corp Fabric for clothing, sport-clothing and underwear
JP2007146313A (en) * 2005-11-25 2007-06-14 Toray Ind Inc Fiber structure
WO2011048888A1 (en) * 2009-10-20 2011-04-28 帝人ファイバー株式会社 Polyester fibers, process for production of the polyester fibers, cloth, fiber product, and polyester molded article
JP2014065993A (en) * 2012-09-27 2014-04-17 Toray Ind Inc Polyester fiber structure
JP2015166502A (en) * 2014-03-03 2015-09-24 東レ株式会社 polyester fiber structure
JP2016108675A (en) * 2014-12-02 2016-06-20 ユニチカトレーディング株式会社 Antifouling polyester fabric

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