JP2019045086A - cooling tower - Google Patents

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JP2019045086A
JP2019045086A JP2017169740A JP2017169740A JP2019045086A JP 2019045086 A JP2019045086 A JP 2019045086A JP 2017169740 A JP2017169740 A JP 2017169740A JP 2017169740 A JP2017169740 A JP 2017169740A JP 2019045086 A JP2019045086 A JP 2019045086A
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water spray
cooling tower
cooling
tank
water
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貴博 中川
Takahiro Nakagawa
貴博 中川
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JFE Steel Corp
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Abstract

To provide a structure of a water spray tank which inhibits deterioration of cooling ability by reduction of clogging of water spray holes of the water spray tank and enables easy cleaning of a water spray tank bottom part.SOLUTION: A cooling tower includes: a water spray tank which stores a coolant; and a filler which is arranged in a downward flow passage of the coolant dropped from the water spray tank. The water spray tank has a bottom part formed by a wave plate in which recessed parts and protruding parts, formed into a wave form, extend in parallel to each other. Multiple water spray holes are provided at the protruding parts.SELECTED DRAWING: Figure 2

Description

本発明は、循環使用される冷却水の再循環に先立って温度上昇した冷却水を冷却するための冷却塔に関するものである。   The present invention relates to a cooling tower for cooling cooling water whose temperature has risen prior to recirculation of cooling water used in circulation.

例えば、製鉄所では、様々な製造工程において冷却処理が行われ、その冷却処理に用いる冷却水は循環使用されるのが通例である。冷却水は冷却処理に供されると(当然)温度が上昇するため、再循環前に冷却する必要がある。そこで、冷却水の循環経路に、冷却水の冷却をはかる冷却塔を配置している。この種の冷却塔としては、例えば特許文献1に記載された構造のものが良く知られている。   For example, in a steelworks, cooling processing is performed in various manufacturing processes, and cooling water used for the cooling processing is usually circulated. When the cooling water is subjected to a cooling process, the temperature rises (naturally), so it is necessary to cool it before recirculation. Therefore, a cooling tower for cooling the cooling water is disposed in the cooling water circulation path. As this type of cooling tower, for example, one having a structure described in Patent Document 1 is well known.

すなわち、特許文献1の第1図に示されるように、冷却塔構造の上部に、冷却処理工程で使用された冷却水を一旦溜めておく上部散水槽と、この散水槽の下方に配置した充填材と、この充填材の下方に配置した下部水槽と、を有するものである。上部散水槽に溜めた冷却水を該槽底部に設けた散水孔から充填材に向けて落下させて冷却水を充填材内部にて流下させる。充填材には例えばインペラーを介して外気が導入されているため、この充填材内を流下する過程において冷却水は外気と接触して冷却されることになる。   That is, as shown in FIG. 1 of Patent Document 1, the upper watering tank for temporarily storing the cooling water used in the cooling process at the upper part of the cooling tower structure, and the filling disposed below the watering tank And a lower water tank disposed below the filler. The cooling water stored in the upper watering tank is dropped from the watering holes provided at the bottom of the tank toward the filler, and the cooling water flows down inside the filler. Since the outside air is introduced into the filler via, for example, an impeller, the cooling water is cooled in contact with the outside air in the process of flowing down the inside of the filler.

冷却塔の散水槽は平底であるのが一般的であり、上記した特許文献1では、平底に設けた散水孔の一部に散水槽内で起立する短管部を付加して、散水槽からの冷却水の落下流量を制御することが記載されている。   In general, the water spray tank of the cooling tower has a flat bottom. In the above-mentioned Patent Document 1, a short pipe portion standing in the water spray tank is added to a part of the water spray hole provided in the flat bottom, and the water spray tank is It is described that the falling flow rate of the cooling water is controlled.

実開平5−12637号公報Japanese Utility Model Publication No. 5-12637

ここで、冷却水は冷却処理工程および循環過程等において、多種多様の異物(以下、ダストと総称する)の混入が不可避である。混入したダストは、使用後の冷却水を一旦溜めておく散水槽の底に堆積し、散水孔を徐々に閉塞してゆく。すると、散水孔からの落下総水量も徐々に減少し、冷却塔から再循環される冷却水の冷却能が低下してしまう。やがてダストは底面全体に堆積し、散水孔の全てが閉塞する結果、冷却水の循環が途絶えることになるため、かような事態になる前に散水槽の全面清掃を行う必要がある。   Here, it is inevitable that the cooling water is mixed with various foreign substances (hereinafter collectively referred to as dust) in the cooling process and the circulation process. The mixed dust accumulates on the bottom of the watering tank where the used cooling water is temporarily stored, and gradually closes the watering holes. Then, the total amount of water falling from the sprinkling holes also gradually decreases, and the cooling capacity of the cooling water recirculated from the cooling tower is lowered. Eventually, dust accumulates on the entire bottom surface, and as a result of the clogging of all the sprinkling holes, the circulation of the cooling water is interrupted. Therefore, it is necessary to clean the whole sprinkling tank before such a situation occurs.

この点、上記した短管部を付加した散水孔は、短管部を介して上方にあるため、ダストによる閉塞は回避できる。しかしながら、散水槽底面の短管部周りにダストが付着し易くなり、付着量の増加に伴って散水槽底部の清掃を行う必要がある。その際、短管部周りはダストが堆積して固着する場合があり、散水槽底面の清掃を困難にしている。   In this respect, the water sprinkling hole to which the above-described short pipe portion is added is located above the short pipe portion, so that blockage by dust can be avoided. However, dust tends to adhere around the short pipe portion on the bottom surface of the sprinkler tank, and it is necessary to clean the bottom of the sprinkler tank as the amount of adhesion increases. At that time, there is a case where dust accumulates around the short pipe portion and adheres, which makes it difficult to clean the bottom surface of the water sprinkling tank.

以上述べたとおり、ダストによる散水孔の閉塞が発生すると、充填材への注水が減少し、さらには注水が途絶えることになり、冷却塔における冷却能は低下または停止することになる。この事態を避けて冷却塔の運転を復旧するには、散水槽の全面清掃の実施が必要になるところ、その清掃は困難を極めていた。
そこで、本発明は、散水槽の散水孔の詰まりによる冷却能力の低下を抑制し、かつ散水槽底部の清掃を簡便に行うことのできる、散水槽の構造について提供することを目的とする。
As described above, when the water spray hole is blocked by dust, the water injection into the filler is reduced, and further, the water injection is interrupted, and the cooling capacity in the cooling tower is reduced or stopped. In order to avoid this situation and restore the operation of the cooling tower, it is necessary to clean the entire surface of the sprinkler tank, which is extremely difficult to clean.
Then, an object of this invention is to provide the structure of the watering tank which can suppress the fall of the cooling capability by clogging of the watering hole of a watering tank, and can clean a watering tank bottom easily.

本発明は、前記課題を解決するためになされたものであり、その要旨構成は次のとおりである。
1.冷却水を貯留する散水槽と、前記散水槽から落下させる冷却水の流下経路に配置する充填材と、を備える冷却塔において、
前記散水槽は、波状に形成される凹部および凸部が並行して延びる、波板の底部を有し、前記凸部に複数の散水孔を設けてなる冷却塔。
The present invention has been made to solve the above problems, and the gist of the present invention is as follows.
1. In a cooling tower comprising a watering tank for storing cooling water, and a filler disposed in a flow path for cooling water dropped from the watering tank,
The said watering tank is a cooling tower which has the bottom part of a corrugated sheet in which the recessed part and convex part which are formed in a wave shape extend in parallel, and provide a some watering hole in the said convex part.

2.前記凸部に複数の散水孔を等間隔で設けてなる前記1に記載の冷却塔。 2. 2. The cooling tower according to 1 above, wherein a plurality of water spray holes are provided at equal intervals in the convex portion.

3.前記波板における波の振幅が30mm以上50mm以下である前記1または2に記載の冷却塔。 3. 3. The cooling tower as described in 1 or 2 above, wherein the wave amplitude in the corrugated plate is 30 mm or more and 50 mm or less.

4.前記波板における波の周期が前記振幅の4倍以上7倍以下である前記1から3のいずれかに記載の冷却塔。 4). 4. The cooling tower according to any one of 1 to 3, wherein a wave period in the corrugated plate is not less than 4 times and not more than 7 times the amplitude.

5.前記散水孔の径が10mm以下である前記1から4のいずれかに記載の冷却塔。 5. 5. The cooling tower according to any one of 1 to 4, wherein the watering hole has a diameter of 10 mm or less.

6.前記凸部の長手方向における前記散水孔の相互間隔が10mm以下である前記1から5のいずれかに記載の冷却塔。 6). 6. The cooling tower according to any one of 1 to 5, wherein an interval between the water spray holes in the longitudinal direction of the convex portion is 10 mm or less.

本発明によれば、冷却塔の散水槽の底部を波板にし、その凸部に散水孔を設けることによって、小さいダストが小量で含まれる冷却水の上澄みだけを散水孔から流す一方、散水孔を閉塞する大きく重いダストやヘドロを波板の凹部に堆積させることにより、散水孔の閉塞が回避されるため、冷却塔の冷却能力を長期にわたり維持することができる。また、ダストは波板の凹部に堆積されるため、当該部分に限定して清掃を行うことができ、しかも、凹部は曲面が連続する条溝であるため、簡便な清掃で事足りることになる。   According to the present invention, the bottom of the water spray tank of the cooling tower is made into a corrugated plate, and the water spray holes are provided in the convex portions, so that only the supernatant of the cooling water containing a small amount of small dust flows from the water spray holes. By depositing large and heavy dust or sludge that closes the hole in the concave portion of the corrugated plate, the watering hole is prevented from being blocked, so that the cooling capacity of the cooling tower can be maintained for a long time. Further, since dust is deposited in the concave portion of the corrugated plate, cleaning can be performed only in the portion, and since the concave portion is a groove having a continuous curved surface, simple cleaning is sufficient.

本発明の冷却塔を示す断面図である。It is sectional drawing which shows the cooling tower of this invention. 本発明に従う散水槽を示す断面図である。It is sectional drawing which shows the watering tank according to this invention. 散水槽の底部の形状を示す図である。It is a figure which shows the shape of the bottom part of a watering tank.

以下、本発明の冷却塔について、図面を参照して詳しく説明する。
図1に示すように、冷却塔1は、冷却処理工程で使用された冷却水2を一旦溜めておく散水槽3と、この散水槽3の下方に配置した、例えば波形充填板や密封型熱交換器などの充填材4と、この充填材4の下方に配置した受水槽5と、冷却塔1の外側面から充填材4の内部に外気を取り込むための気流を発生させるインペラー6と、該気流を整えるための整流板7を備える。
Hereinafter, the cooling tower of the present invention will be described in detail with reference to the drawings.
As shown in FIG. 1, the cooling tower 1 includes a watering tank 3 that temporarily stores the cooling water 2 used in the cooling process, and a corrugated packing plate or a sealed-type heat disposed below the watering tank 3. A filler 4 such as an exchanger, a water receiving tank 5 disposed below the filler 4, an impeller 6 that generates an air flow for taking outside air into the filler 4 from the outer surface of the cooling tower 1, A rectifying plate 7 for adjusting the airflow is provided.

さて、冷却処理工程で使用されて温水となった冷却水2は、散水槽3から一定量を充填材4に向けて落下させて充填材4に一定流量で満遍なく供給して充填材4において冷却水2を冷却する。ここで、散水槽3から一定量を充填材4に向けて落下させるために、散水槽3の底部に散水孔を多数設ける必要がある。   Now, the cooling water 2 that has been used in the cooling treatment process and becomes hot water is dropped from the water spray tank 3 toward the filler 4 and supplied uniformly to the filler 4 at a constant flow rate and cooled in the filler 4. Water 2 is cooled. Here, in order to drop a certain amount from the water spray tank 3 toward the filler 4, it is necessary to provide many water spray holes at the bottom of the water spray tank 3.

すなわち、本発明に従う散水槽3を図2に示すように、散水槽3は、波状に形成される凹部30aおよび凸部30bが並行して延びる、波板の底部30を備えている。この底部30の凸部30bの各々には、複数の散水孔31を設けてある。これら散水孔31を介して一定量の冷却水2を充填材4に向けて落下させて充填材4に一定流量での供給を実現する。   That is, as shown in FIG. 2 for the sprinkler tank 3 according to the present invention, the sprinkler tank 3 includes a corrugated plate bottom portion 30 in which a concave portion 30a and a convex portion 30b formed in a wave shape extend in parallel. A plurality of water spray holes 31 are provided in each of the convex portions 30 b of the bottom portion 30. A fixed amount of cooling water 2 is dropped toward the filler 4 through the water spray holes 31 to supply the filler 4 at a constant flow rate.

かように、散水槽3の底部30は、波の山に当たる凸部30bに散水孔31を設けてあるため、散水槽3に溜めた冷却水2の異物が小さくかつ量の少ない上澄みを受け入れて通すことができる。一方、散水孔を閉塞する大きく重いダストは、波の谷に当たる凹部30aに堆積させることにより、散水孔31側へ大きく重いダストが拡散するのを防ぐことができる。従って、散水孔31に大きく重い異物を導入することがないため、ダストによる早期の閉塞は未然に回避される。   Thus, since the bottom part 30 of the water spray tank 3 has the water spray hole 31 in the convex part 30b which hits a wave peak, the foreign material of the cooling water 2 collected in the water spray tank 3 is small and accepts a small amount of supernatant. Can pass through. On the other hand, the large and heavy dust that closes the sprinkling holes is deposited in the concave portion 30a that hits the wave trough, so that the heavy dust can be prevented from diffusing to the sprinkling hole 31 side. Therefore, since a large and heavy foreign substance is not introduced into the sprinkling hole 31, early blockage due to dust is avoided in advance.

また、凹部30aは円弧に近い形状で延びる条溝であるため、ここに堆積したダストは、条溝(凹部30a)に沿って底部30の端部まで一気に運べば、ダストを凹部30a毎の塊として運搬そして除去することが可能であり、散水槽3の底部30の簡便な清掃が実現される。   Moreover, since the recessed part 30a is a groove extending in a shape close to an arc, if the dust accumulated here is carried along the groove (recessed part 30a) to the end of the bottom part 30 at once, the dust is a lump for each recessed part 30a. It is possible to carry and remove as a simple cleaning of the bottom 30 of the water sprinkling tank 3 is realized.

ここで、図3(a)に示す、底部3における波の振幅α、すなわち凹部30aと凸部30bとの最短距離αは30mm以上50mm以下であることが好ましい。すなわち、振幅αが30mm未満であると、凹部30aに堆積するダストの量が短時間で凹部30aの容積を超える虞れがある。一方、振幅αが50mmを超えると、散水槽3へ使用後冷却水2を供給する放水口(例えば、図1における符号20)近くにダストが集中して堆積し易くなり、散水槽3全体への冷却水2の均等拡散を阻害する虞れがある。すると、散水孔31相互間で冷却水2の流量差が生じて充填材2への給水が不均等になり、冷却効率が低下することになる虞れがある。さらに、振幅αが50mmを超えると、散水槽に常時蓄えている水量が多くなって冷却水の循環効率が低下することからも、αを50mm以下とすることが好ましい。   Here, it is preferable that the wave amplitude α at the bottom 3 shown in FIG. 3A, that is, the shortest distance α between the concave portion 30a and the convex portion 30b is not less than 30 mm and not more than 50 mm. That is, if the amplitude α is less than 30 mm, the amount of dust accumulated in the recess 30a may exceed the volume of the recess 30a in a short time. On the other hand, when the amplitude α exceeds 50 mm, dust tends to concentrate and accumulate near the water outlet (for example, reference numeral 20 in FIG. 1) for supplying the cooling water 2 after use to the water tank 3, and to the entire water tank 3. There is a possibility that the uniform diffusion of the cooling water 2 may be hindered. Then, the flow rate difference of the cooling water 2 occurs between the water spray holes 31, and the water supply to the filler 2 becomes uneven, and there is a possibility that the cooling efficiency is lowered. Furthermore, if the amplitude α exceeds 50 mm, the amount of water that is always stored in the watering tank increases and the circulation efficiency of the cooling water decreases, so α is preferably set to 50 mm or less.

同様に、図3(a)に示す、底部3における波の周期β、すなわち凸部30b(凹部30a)の頂点相互間隔βは、上記した振幅αに対して4倍以上7倍以下であることが好ましい。すなわち、周期βが振幅αの4倍未満であると、凹部に堆積したダストやヘドロを清掃しにくくなる。一方、周期βが振幅αの7倍を超えると、凹部に堆積したダストが散水孔に入りやすくなる。   Similarly, as shown in FIG. 3A, the wave period β at the bottom 3, that is, the inter-vertex distance β of the convex portion 30b (the concave portion 30a) is not less than 4 times and not more than 7 times the amplitude α described above. Is preferred. That is, when the period β is less than four times the amplitude α, it becomes difficult to clean the dust and sludge accumulated in the recesses. On the other hand, when the period β exceeds 7 times the amplitude α, the dust accumulated in the recesses easily enters the water spray holes.

また、散水孔31は、各凸部30bに等間隔で設けることが好ましい。なぜなら、冷却水を均等に充填材に供給することができ、これにより熱交換効率が最適な状態になるためである。特に、図3(b)に示す、凸部30bの長手方向における散水孔31の相互間隔dは、10mm以下であることが好ましい。なぜなら、間隔dが10mmを超えると、充填材に冷却水が供給されない部分が生じて、熱交換効率が低下するからである。   Moreover, it is preferable to provide the water spray holes 31 at equal intervals on each convex portion 30b. This is because the cooling water can be evenly supplied to the filler, which results in an optimal state of heat exchange efficiency. In particular, the mutual distance d between the water spray holes 31 in the longitudinal direction of the convex portion 30b shown in FIG. 3B is preferably 10 mm or less. This is because when the distance d exceeds 10 mm, a portion where the cooling water is not supplied to the filler is generated, and the heat exchange efficiency is lowered.

さらに、図3(a)に示す、散水孔31の径γが10mm以下であることが望ましい。なぜなら、径γが10mmを超えると、比較的大きなダストが散水孔を通過し、充填材に付着して熱交換効率を低下させるからである。   Furthermore, it is desirable that the diameter γ of the watering hole 31 shown in FIG. This is because, when the diameter γ exceeds 10 mm, relatively large dust passes through the water sprinkling holes and adheres to the filler to reduce the heat exchange efficiency.

1 冷却塔
2 冷却水
3 散水槽
4 充填材
5 受水槽
6 インペラー
7 整流板
30 底部
30a 凹部
30b 凸部
31 散水孔
DESCRIPTION OF SYMBOLS 1 Cooling tower 2 Cooling water 3 Sprinkling tank 4 Filler 5 Water receiving tank 6 Impeller 7 Current plate 30 Bottom part 30a Concave part 30b Convex part 31 Sprinkling hole

Claims (6)

冷却水を貯留する散水槽と、前記散水槽から落下させる冷却水の流下経路に配置する充填材と、を備える冷却塔において、
前記散水槽は、波状に形成される凹部および凸部が並行して延びる、波板の底部を有し、前記凸部に複数の散水孔を設けてなる冷却塔。
In a cooling tower comprising a watering tank for storing cooling water, and a filler disposed in a flow path for cooling water dropped from the watering tank,
The said watering tank is a cooling tower which has the bottom part of a corrugated sheet in which the recessed part and convex part which are formed in a wave shape extend in parallel, and provide a some watering hole in the said convex part.
前記凸部に複数の散水孔を等間隔で設けてなる請求項1に記載の冷却塔。   The cooling tower according to claim 1, wherein a plurality of water spray holes are provided at equal intervals in the convex portion. 前記波板における波の振幅が30mm以上50mm以下である請求項1または2に記載の冷却塔。   The cooling tower according to claim 1 or 2, wherein a wave amplitude in the corrugated plate is 30 mm or more and 50 mm or less. 前記波板における波の周期が前記振幅の4倍以上7倍以下である請求項1から3のいずれかに記載の冷却塔。   The cooling tower according to any one of claims 1 to 3, wherein a wave period in the corrugated plate is not less than 4 times and not more than 7 times the amplitude. 前記散水孔の径が10mm以下である請求項1から4のいずれかに記載の冷却塔。   The cooling tower according to any one of claims 1 to 4, wherein a diameter of the watering hole is 10 mm or less. 前記凸部の長手方向における前記散水孔の相互間隔が10mm以下である請求項1から5のいずれかに記載の冷却塔。   The cooling tower according to any one of claims 1 to 5, wherein an interval between the watering holes in the longitudinal direction of the convex portion is 10 mm or less.
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