JP2019039377A - Variable capacity type compressor control valve - Google Patents

Variable capacity type compressor control valve Download PDF

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Publication number
JP2019039377A
JP2019039377A JP2017162549A JP2017162549A JP2019039377A JP 2019039377 A JP2019039377 A JP 2019039377A JP 2017162549 A JP2017162549 A JP 2017162549A JP 2017162549 A JP2017162549 A JP 2017162549A JP 2019039377 A JP2019039377 A JP 2019039377A
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Japan
Prior art keywords
valve body
main valve
valve
inlet
main
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JP2017162549A
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Japanese (ja)
Inventor
慎太郎 田野
Shintaro Tano
慎太郎 田野
恒 浅野
Hisashi Asano
恒 浅野
片山 俊治
Toshiharu Katayama
俊治 片山
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2017162549A priority Critical patent/JP2019039377A/en
Priority to PCT/JP2018/022574 priority patent/WO2019039054A1/en
Publication of JP2019039377A publication Critical patent/JP2019039377A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid

Abstract

To provide a variable capacity type compressor control valve that can prevent a foreign matter from being accumulated in a slide surface gap defined between a main valve element and a guide hole, whereby such a malfunction as valve lock or desertion of the main valve element hardly occurs.SOLUTION: In a variable capacity type compressor control valve, one or more main valve element-side grooves 10g extending from a part sliding through a guide hole 19 to the outside thereof are formed at an outer periphery of a main valve element 10 fitted into the guide hole 19. The main valve element-side groove 10g is constituted of a knurl processing groove.SELECTED DRAWING: Figure 5

Description

本発明は、カーエアコン等に使用される可変容量型圧縮機用制御弁に係り、特に、弁体と案内孔との間に形成される摺動面間隙に流入する異物に起因する弁体の作動不良を生じ難くされた可変容量型圧縮機用制御弁に関する。   The present invention relates to a control valve for a variable capacity compressor used in a car air conditioner or the like, and in particular, a valve body caused by foreign matter flowing into a sliding surface gap formed between a valve body and a guide hole. The present invention relates to a control valve for a variable displacement compressor that is less likely to cause malfunction.

一般に、カーエアコン等に使用される可変容量型圧縮機用制御弁は、圧縮機の吐出室から吐出圧力Pdが導入されるとともに、その吐出圧力Pdを圧縮機の吸入圧力Psに応じて調圧することによりクランク室の圧力Pcを制御するようになっており、通常、下記特許文献1等にも見られるように、弁口が設けられた弁室及び圧縮機の吸入室に連通するPs入出口を有し、前記弁口より上流側に圧縮機の吐出室に連通するPd導入口が設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通するPc入出口が設けられた弁本体と、前記弁口を開閉するための主弁体(弁棒)と、該主弁体を弁口開閉方向に移動させるためのプランジャを有する電磁式アクチュエータと、前記圧縮機から吸入圧力Psが前記Ps入出口を介して導入される感圧室と、該感圧室の圧力に応じて前記主弁体を弁口開閉方向に付勢するベローズ装置等の感圧応動部材と、を備えている。   In general, a control valve for a variable displacement compressor used in a car air conditioner or the like introduces a discharge pressure Pd from a discharge chamber of the compressor and regulates the discharge pressure Pd according to the suction pressure Ps of the compressor. Thus, the pressure Pc of the crank chamber is controlled, and normally, as can be seen in the following Patent Document 1, etc., the Ps inlet / outlet communicates with the valve chamber provided with the valve port and the suction chamber of the compressor. And a Pd introduction port communicating with the discharge chamber of the compressor is provided upstream from the valve port, and a Pc inlet / outlet communicating with the crank chamber of the compressor is provided downstream from the valve port. A valve body, a main valve body (valve rod) for opening and closing the valve port, an electromagnetic actuator having a plunger for moving the main valve body in the valve port opening and closing direction, and a suction pressure Ps from the compressor Through the Ps entrance A pressure sensing chamber to be introduced, is provided with a sensitive 圧応 rotary members of the bellows arrangement such that urges the main valve body the valve port opening and closing directions in response to pressure sensitive chamber, a.

また、下記特許文献2等に所載の可変容量型圧縮機用制御弁は、上記構成に加えて、前記クランク室の圧力Pcを前記Ps入出口を介して前記圧縮機の吸入室に逃がすための弁内逃がし通路が設けられるとともに、該弁内逃がし通路を開閉する副弁体が設けられ、前記電磁式アクチュエータの吸引力により前記プランジャが最下降位置から上方向に連続的に移動せしめられるとき、前記プランジャと一緒に前記副弁体が前記弁内逃がし通路を閉じたまま上方向に移動するとともに、該副弁体に追従するように主弁体が上方向に移動せしめられ、前記主弁体により前記弁口が閉じられた後、さらに前記プランジャが上方向に移動せしめられると、前記副弁体が前記弁内逃がし通路を開くようにされている。   In addition to the above-described structure, the variable displacement compressor control valve described in Patent Document 2 below allows the crank chamber pressure Pc to escape to the compressor suction chamber via the Ps inlet / outlet. When the plunger is continuously moved upward from the lowest position by the suction force of the electromagnetic actuator, a sub-valve element for opening and closing the valve escape passage is provided. The sub-valve element moves together with the plunger with the valve escape passage closed, and the main valve element is moved upward so as to follow the sub-valve element. After the valve opening is closed by the body, when the plunger is further moved upward, the auxiliary valve body opens the in-valve escape passage.

特開2010−185285号公報JP 2010-185285 A 特開2013−130126号公報JP 2013-130126 A

ところで、上記特許文献1、2等に所載の従来の可変容量型圧縮機用制御弁では、弁口を開閉する主弁体は、弁本体に設けられた案内孔に摺動自在に嵌挿されており、主弁体(の外周面)と案内孔(の内壁面)との間に形成される摺動面間隙(クリアランス)に異物(加工組立時から残っている切削研磨屑、研磨材、摺動摩擦による摩耗分、外部からの塵埃等)が詰まって主弁体が動きにくくなる(弁ロック、弁体置き去り)等の作動不良が発生する可能性があった。   By the way, in the conventional variable displacement compressor control valve described in Patent Documents 1 and 2, etc., the main valve body for opening and closing the valve port is slidably inserted into the guide hole provided in the valve body. Foreign matter (cutting scraps and abrasives remaining after machining assembly) in the clearance (clearance) of the sliding surface formed between the main valve body (outer circumferential surface) and the guide hole (inner wall surface) There is a possibility that malfunctions such as wear due to sliding friction, dust from the outside, etc. may become clogged and the main valve body will be difficult to move (valve lock, valve body leaving).

本発明は、上記事情に鑑みてなされたもので、その目的とするところは、主弁体と案内孔との間に形成される摺動面間隙に異物が溜まらないようにでき、もって、弁ロック、主弁体置き去り等の作動不良を生じ難くできる可変容量型圧縮機用制御弁を提供することにある。   The present invention has been made in view of the above circumstances. The object of the present invention is to prevent foreign matter from accumulating in the sliding surface gap formed between the main valve body and the guide hole. It is an object of the present invention to provide a control valve for a variable displacement compressor that can hardly cause malfunction such as lock and main valve body leaving.

前記目的を達成すべく、本発明に係る可変容量型圧縮機用制御弁は、基本的に、主弁体部を有する主弁体と、前記主弁体が摺動自在に嵌挿される案内孔と前記主弁体部が接離する弁口が設けられた弁室と圧縮機の吸入室に連通するPs入出口とを有し、前記弁口より上流側に圧縮機の吐出室に連通するPd導入口が設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通するPc入出口が設けられた弁本体と、前記主弁体を弁口開閉方向に移動させるための電磁式アクチュエータと、前記圧縮機から吸入圧力Psが前記Ps入出口を介して導入される感圧室と、前記感圧室の圧力に応じて前記主弁体を弁口開閉方向に付勢する感圧応動部材と、を備え、前記主弁体の外周に、前記案内孔との摺動部分からその外側まで延びる1個又は複数個の主弁体側溝が形成されていることを特徴としている。   In order to achieve the above object, a control valve for a variable displacement compressor according to the present invention basically includes a main valve body having a main valve body portion, and a guide hole into which the main valve body is slidably inserted. And a valve chamber provided with a valve port for contacting and separating the main valve body and a Ps inlet / outlet communicating with the suction chamber of the compressor, and communicated with the discharge chamber of the compressor upstream of the valve port. A valve body provided with a Pd inlet and a Pc inlet / outlet communicating with the crank chamber of the compressor downstream from the valve port, and an electromagnetic for moving the main valve body in the valve opening / closing direction Actuator, a pressure sensing chamber into which suction pressure Ps is introduced from the compressor via the Ps inlet / outlet, and a feeling of urging the main valve body in the valve opening / closing direction according to the pressure in the pressure sensing chamber A pressure response member, and extends from the sliding portion with the guide hole to the outside of the outer periphery of the main valve body. It is characterized in that one or more of the main valve body groove is formed.

好ましい態様では、前記主弁体側溝は、前記主弁体の外周の一部もしくは全部に形成されたローレット加工溝で構成される。   In a preferred embodiment, the main valve body side groove is a knurled groove formed in a part or all of the outer periphery of the main valve body.

他の好ましい態様では、前記案内孔は、前記弁本体における前記Ps入出口と前記Pd導入口ないし前記Pc入出口との間に設けられ、前記主弁体側溝は、前記主弁体の外周における前記Ps入出口側にのみ形成される。   In another preferred embodiment, the guide hole is provided between the Ps inlet / outlet and the Pd introduction port or the Pc inlet / outlet of the valve body, and the main valve body side groove is formed at an outer periphery of the main valve body. It is formed only on the Ps entry / exit side.

他の好ましい態様では、前記主弁体側溝は、前記主弁体の外周に設けられた環状溝より前記Ps入出口側にのみ形成される。   In another preferred embodiment, the main valve body side groove is formed only on the Ps inlet / outlet side from an annular groove provided on the outer periphery of the main valve body.

別の好ましい態様では、前記案内孔に、少なくとも一端が開放した1個又は複数個の案内孔側溝が形成される。   In another preferred embodiment, one or a plurality of guide hole side grooves having at least one end opened are formed in the guide hole.

他の好ましい態様では、前記案内孔は、前記弁本体における前記Ps入出口と前記Pd導入口ないし前記Pc入出口との間に設けられ、前記案内孔側溝は、前記案内孔における前記Ps入出口側にのみ形成される。   In another preferred aspect, the guide hole is provided between the Ps inlet / outlet and the Pd inlet / outlet of the valve body in the valve body, and the guide hole side groove is the Ps inlet / outlet of the guide hole. Only formed on the side.

他の好ましい態様では、前記クランク室の圧力Pcを前記Ps入出口を介して前記圧縮機の吸入室に逃がすための弁内逃がし通路が前記弁本体内又は前記主弁体内に設けられるとともに、前記弁内逃がし通路を開閉する副弁体が設けられる。   In another preferred embodiment, a valve escape passage for allowing the pressure Pc of the crank chamber to escape to the suction chamber of the compressor via the Ps inlet / outlet is provided in the valve body or the main valve body, and A sub-valve element for opening and closing the in-valve escape passage is provided.

本発明によれば、主弁体と案内孔との間に形成される摺動面間隙(クリアランス)に流入した異物が、前記主弁体の外周に形成された主弁体側溝を通って排出されやすくなり、当該摺動面間隙に異物が溜まらないようにできるので、弁ロック、主弁体置き去り等の作動不良を生じ難くできる。   According to the present invention, the foreign matter flowing into the sliding surface gap (clearance) formed between the main valve body and the guide hole is discharged through the main valve body side groove formed on the outer periphery of the main valve body. This makes it easy to prevent foreign matter from accumulating in the gap between the sliding surfaces, thereby making it difficult to cause malfunctions such as valve locking and leaving the main valve body.

また、前記主弁体側溝は、前記主弁体の外周にローレット加工を施して形成されたローレット加工溝で構成され、前記主弁体に対して比較的簡単な加工で前記主弁体側溝を形成できるので、加工コストや加工工数を抑えることができる。   The main valve body side groove is constituted by a knurled groove formed by knurling the outer periphery of the main valve body, and the main valve body side groove is formed by a relatively simple process on the main valve body. Since it can form, processing cost and processing man-hours can be held down.

また、主弁体と案内孔との間に形成される摺動面間隙(クリアランス)に流入した異物が、前記案内孔に形成された案内孔側溝を通って排出されやすくなり、当該摺動面間隙に異物が溜まらないようにできるので、これによっても、弁ロック、主弁体置き去り等の作動不良を更に生じ難くできる。   In addition, foreign matters that have flowed into the sliding surface gap (clearance) formed between the main valve body and the guide hole can be easily discharged through the guide hole side groove formed in the guide hole, and the sliding surface Since foreign matter can be prevented from accumulating in the gap, this also makes it possible to further prevent malfunctions such as valve lock and main valve body leaving.

また、前記案内孔側溝は、Ps入出口とPd導入口ないしPc入出口との間に設けられ案内孔におけるPs入出口側にのみ設けられ、前記摺動面間隙に流入した異物が、前記案内孔に形成された案内孔側溝を通って前記Ps入出口側に排出されるので、前記摺動面間隙に流入した異物を効率的に排出することができる。   The guide hole side groove is provided between the Ps inlet / outlet and the Pd inlet / outlet and the Ps inlet / outlet, and is provided only on the Ps inlet / outlet side of the guide hole. Since it is discharged to the Ps inlet / outlet side through the guide hole side groove formed in the hole, the foreign matter flowing into the sliding surface gap can be efficiently discharged.

本発明に係る可変容量型圧縮機用制御弁の第1実施形態の主弁:開、副弁:閉の状態(通常制御時)を示す縦断面図。BRIEF DESCRIPTION OF THE DRAWINGS The longitudinal cross-sectional view which shows the state (at the time of normal control) of the main valve of the 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention: Open and subvalve: Closed. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態の主弁:閉、副弁:閉の状態(圧縮機起動移行時(その1))を示す縦断面図。BRIEF DESCRIPTION OF THE DRAWINGS The longitudinal cross-sectional view which shows the main valve of 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention: Closed, subvalve: Closed state (at the time of compressor starting transition (the 1)). 本発明に係る可変容量型圧縮機用制御弁の第1実施形態の主弁:閉、副弁:閉の状態(圧縮機起動移行時(その2))を示す縦断面図。The longitudinal cross-sectional view which shows the main valve of the 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention: Closed, subvalve: The state (at the time of compressor starting transition (the 2)). 本発明に係る可変容量型圧縮機用制御弁の第1実施形態の主弁:閉、副弁:開の状態(圧縮機起動時)を示す縦断面図。BRIEF DESCRIPTION OF THE DRAWINGS The longitudinal cross-sectional view which shows the state (at the time of compressor starting) of the main valve of the 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention: Closed and a subvalve. 図1のA部拡大図。The A section enlarged view of FIG. 図2のB部拡大図。The B section enlarged view of FIG. 図1のU−U矢視線に従う断面図。FIG. 3 is a cross-sectional view taken along the line U-U in FIG. 1. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる副弁体を示す図であり、(A)は斜視図、(B)は正面図、(C)は左側面図、(D)は上面図、(E)は下面図、(F)は(C)のV−V矢視線に従う断面図。It is a figure which shows the subvalve used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention, (A) is a perspective view, (B) is a front view, (C) is a left view. , (D) is a top view, (E) is a bottom view, and (F) is a cross-sectional view taken along the line VV of (C). 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる弁本体の案内孔側溝の他例を示す、図1のA部に対応する拡大図。The enlarged view corresponding to the A section of FIG. 1 which shows the other example of the guide hole side groove | channel of the valve main body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる主弁体を示す正面図。The front view which shows the main valve body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる主弁体の他例を示す正面図。The front view which shows the other example of the main valve body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第2実施形態の主弁:開、副弁:閉の状態(通常制御時)を示す縦断面図。The longitudinal cross-sectional view which shows the state (at the time of normal control) of the main valve of the 2nd Embodiment of the control valve for variable displacement compressors which concerns on this invention: Open and a subvalve. 本発明に係る可変容量型圧縮機用制御弁の第2実施形態の主弁:閉、副弁:閉の状態(圧縮機起動移行時)を示す縦断面図。The longitudinal cross-sectional view which shows the state (at the time of a compressor starting transition) of the main valve of the 2nd Embodiment of the control valve for variable displacement type compressors which concerns on this invention: Closed and a subvalve. 本発明に係る可変容量型圧縮機用制御弁の第2実施形態の主弁:閉、副弁:開の状態(圧縮機起動時)を示す縦断面図。The longitudinal cross-sectional view which shows the main valve of the 2nd Embodiment of the control valve for variable displacement type compressors which concerns on this invention: Closed and a subvalve: An open state (at the time of compressor starting). 図12のC部拡大図。The C section enlarged view of FIG. 図13のD部拡大図。The D section enlarged view of FIG. 図12のX−X矢視線に従う断面図。Sectional drawing which follows the XX arrow line of FIG. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態の他例を示す、図1のA部に対応する拡大図。The enlarged view corresponding to the A section of Drawing 1 showing other examples of a 1st embodiment of a control valve for variable capacity type compressors concerning the present invention. 本発明に係る可変容量型圧縮機用制御弁の第2実施形態の他例を示す、図12のC部に対応する拡大図。The enlarged view corresponding to the C section of Drawing 12 showing other examples of a 2nd embodiment of the control valve for variable capacity type compressors concerning the present invention.

以下、本発明の実施形態を図面を参照しながら説明する。   Embodiments of the present invention will be described below with reference to the drawings.

<第1実施形態>
図1〜図4は、それぞれ本発明に係る可変容量型圧縮機用制御弁の第1実施形態を示す縦断面図であり、図1は主弁:開、副弁:閉の状態(通常制御時)、図2及び図3は主弁:閉、副弁:閉の状態(圧縮機起動移行時)、図4は主弁:閉、副弁:開の状態(圧縮機起動時)を示している。また、図5は、図1のA部拡大図、図6は、図2のB部拡大図、図7は、図1のU−U矢視線に従う断面図である。
<First Embodiment>
1 to 4 are longitudinal sectional views showing a first embodiment of a control valve for a variable displacement compressor according to the present invention. FIG. 1 is a state in which a main valve is open and a sub valve is closed (normal control). 2 and FIG. 3 show the main valve: closed, the sub valve: closed (when the compressor starts up), and FIG. 4 shows the main valve: closed, sub valve: open (when the compressor starts). ing. 5 is an enlarged view of part A in FIG. 1, FIG. 6 is an enlarged view of part B in FIG. 2, and FIG. 7 is a cross-sectional view taken along the line U-U in FIG.

なお、本明細書において、上下、左右、前後等の位置、方向を表わす記述は、説明が煩瑣になるのを避けるために図面に従って便宜上付けたものであり、実際に圧縮機に組み込まれた状態での位置、方向を指すとは限らない。   In the present specification, descriptions representing positions and directions such as up and down, left and right, and front and rear are given for convenience in accordance with the drawings in order to avoid complicated explanation, and are actually incorporated in the compressor. It does not necessarily indicate the position and direction at.

また、各図において、部材間に形成される隙間や部材間の離隔距離等は、発明の理解を容易にするため、また、作図上の便宜を図るため、各構成部材の寸法に比べて大きくあるいは小さく描かれている場合がある。   In each drawing, the gap formed between the members, the separation distance between the members, etc. are larger than the dimensions of each constituent member for easy understanding of the invention and for convenience of drawing. Or it may be drawn small.

[制御弁1の構成]
図示実施形態の制御弁1は、基本的に、弁口22が設けられた弁本体20と、弁口22を開閉するための主弁体10と、該主弁体10を弁口開閉方向(上下方向)に移動させるための電磁式アクチュエータ30と、感圧応動部材としてのベローズ装置40とを備えている。
[Configuration of Control Valve 1]
The control valve 1 of the illustrated embodiment basically includes a valve body 20 provided with a valve port 22, a main valve body 10 for opening and closing the valve port 22, and a valve valve opening / closing direction ( An electromagnetic actuator 30 for moving in the vertical direction) and a bellows device 40 as a pressure-sensitive response member are provided.

電磁式アクチュエータ30は、ボビン38、該ボビン38に外装された通電励磁用のコイル32、コイル32の内周側に配在されたステータ33及び吸引子34、ステータ33及び吸引子34の下端部外周(段差部)にその上端部が溶接により接合された案内パイプ35、吸引子34の下方で案内パイプ35の内周側に上下方向に摺動自在に配在された有底円筒状のプランジャ37、前記コイル32に外挿される円筒状のハウジング60、取付板39を介してハウジング60の上側に取り付けられたコネクタ部31、及び、ハウジング60の下端部と案内パイプ35の下端部との間に配在されてそれらを弁本体20(の本体部材20A)の上部に固定するためのホルダ29を備えている。本例においては、円筒状のステータ33の下部内周に、該ステータ33の内径より小径の挿通穴34aがその中央に(軸線Oに沿って)形成された円筒状の吸引子34が一体成形されている。ここでは、電磁式アクチュエータ30のうちの、プランジャ37を除いた、コイル32、ステータ33、及び吸引子34等からなる部分をソレノイド部30Aと称する。   The electromagnetic actuator 30 includes a bobbin 38, a coil 32 for energizing energization provided on the bobbin 38, a stator 33 and an attractor 34 disposed on the inner peripheral side of the coil 32, and lower ends of the stator 33 and the attractor 34. A guide pipe 35 whose upper end is joined to the outer periphery (step part) by welding, and a bottomed cylindrical plunger disposed below the suction element 34 and slidably in the vertical direction on the inner peripheral side of the guide pipe 35 37, a cylindrical housing 60 extrapolated to the coil 32, a connector portion 31 attached to the upper side of the housing 60 via an attachment plate 39, and a lower end portion of the housing 60 and a lower end portion of the guide pipe 35 And a holder 29 for fixing them to the upper part of the valve main body 20 (the main body member 20A). In this example, a cylindrical suction element 34 in which an insertion hole 34a having a diameter smaller than the inner diameter of the stator 33 is formed in the center (along the axis O) is formed integrally with the lower inner periphery of the cylindrical stator 33. Has been. Here, the part which consists of the coil 32, the stator 33, the attractor 34, etc. except the plunger 37 among the electromagnetic actuators 30 is called solenoid part 30A.

前記ステータ33の上部には、円筒状の保持部材64の内周に形成された雌ねじ部64aに、六角穴付きの調節ねじ65の外周に形成された雄ねじ部65aが螺合せしめられた調節部材61が設けられている。この調節部材61において、前記調節ねじ65の下半部が前記保持部材64の下半部に(間にシール材としてのOリング62を介装して)内嵌されるとともに、調節ねじ65の上部外周に設けられた雄ねじ部65aが保持部材64の上部内周に設けられた雌ねじ部64aに螺着されている。この調節部材61は、コネクタ部31の略中央に貫設された嵌挿穴31a及び取付板39の略中央に設けられた中央穴39aに挿通され、保持部材64の下部外周に突設されたフランジ部64bと上部外周(に形成された嵌合溝)に嵌め込まれたリング状の押さえ部材63とが協同して前記コネクタ部31及び取付板39に(上下動不能に)保持固定されるとともに、その(保持部材64の)下端部(フランジ部64bより下側の部分)がステータ33の上端部の内周側に配在(内挿)されている。   On the upper part of the stator 33, an adjusting member in which a male screw portion 65a formed on the outer periphery of an adjusting screw 65 with a hexagonal hole is screwed into a female screw portion 64a formed on the inner periphery of a cylindrical holding member 64. 61 is provided. In the adjustment member 61, the lower half of the adjustment screw 65 is fitted into the lower half of the holding member 64 (with an O-ring 62 as a sealant interposed therebetween) and the adjustment screw 65 A male screw portion 65 a provided on the upper outer periphery is screwed to a female screw portion 64 a provided on the upper inner periphery of the holding member 64. The adjustment member 61 is inserted through a fitting insertion hole 31 a provided substantially through the center of the connector portion 31 and a center hole 39 a provided substantially at the center of the mounting plate 39, and protrudes from the lower outer periphery of the holding member 64. The flange portion 64b and the ring-shaped pressing member 63 fitted in the upper outer periphery (a fitting groove formed in the upper portion) cooperate to be held and fixed to the connector portion 31 and the mounting plate 39 (not vertically movable). The lower end portion (the portion below the flange portion 64b) of the holding member 64 is disposed (interpolated) on the inner peripheral side of the upper end portion of the stator 33.

前記ステータ33の内周側における前記調節部材61(調節ねじ65及び保持部材64)と吸引子34との間には、圧縮機の吸入圧力Psが導入される感圧室45が形成され、この感圧室45には感圧応動部材としての、ベローズ41、逆凸字状の上ストッパ42、逆凹字状の下ストッパ43、及び圧縮コイルばね44からなるベローズ装置40が配在されている。さらに、ベローズ装置40の下側には、推力伝達部材としての段付き棒状のプッシュロッド46が軸線Oに沿って配在されている。このプッシュロッド46の略中央は大径(大径部46b)とされ、下ストッパ43の凹部内には前記プッシュロッド46の上端部46dが嵌挿されて支持され、吸引子34の挿通穴34aに前記プッシュロッド46の上部及び大径部46bが(若干の隙間38を持って)内挿されている。また、前記プッシュロッド46の下部は、後述する断面凹状の内装部材17の凹穴17bに内挿され、その下端部46aが、凹穴17bの底部中央に形成された凹状の嵌挿穴17cに嵌め込まれている。   Between the adjusting member 61 (the adjusting screw 65 and the holding member 64) and the suction element 34 on the inner peripheral side of the stator 33, a pressure sensitive chamber 45 into which the suction pressure Ps of the compressor is introduced is formed. A bellows device 40 comprising a bellows 41, a reverse convex upper stopper 42, a reverse concave lower stopper 43, and a compression coil spring 44 is disposed in the pressure sensitive chamber 45 as pressure sensitive response members. . Further, a stepped rod-like push rod 46 as a thrust transmission member is disposed along the axis O below the bellows device 40. The center of the push rod 46 has a large diameter (large diameter portion 46b), and the upper end portion 46d of the push rod 46 is fitted and supported in the recess of the lower stopper 43, and the insertion hole 34a of the suction element 34 is supported. Further, the upper part of the push rod 46 and the large diameter part 46b are inserted (with a slight gap 38). The lower portion of the push rod 46 is inserted into a concave hole 17b of the interior member 17 having a concave cross section, which will be described later, and a lower end portion 46a thereof is inserted into a concave fitting insertion hole 17c formed at the center of the bottom of the concave hole 17b. It is inserted.

プランジャ37には、前記吸引子34の挿通穴34aと略同径の縦長の凹穴17bを有する断面凹状の内装部材17が圧入等により内挿固定されている。この内装部材17は、その上端部がプランジャ37の上端部と位置合わせされ(言い換えれば、その上端部がプランジャ37の上端部内周に位置決めされ)、その下端部がプランジャ37の底部と隙間を持った状態で(後で詳述するが、主弁体10の鍔状係止部10kが若干の上下動可能に配置される隙間を持った状態で)、前記プランジャ37に内嵌されている。内装部材17の凹穴17bの底部中央には、前記プッシュロッド46の下端部46aが嵌挿される凹状の嵌挿穴17cが形成されている。   An inner member 17 having a concave cross section having a vertically long concave hole 17b having substantially the same diameter as the insertion hole 34a of the suction element 34 is inserted and fixed to the plunger 37 by press fitting or the like. The interior member 17 has its upper end aligned with the upper end of the plunger 37 (in other words, its upper end is positioned on the inner periphery of the upper end of the plunger 37), and its lower end has a gap with the bottom of the plunger 37. In this state (as will be described in detail later), the flange-shaped locking portion 10k of the main valve body 10 is fitted in the plunger 37 in a state where there is a gap in which the main valve body 10 can be slightly moved up and down. A concave fitting insertion hole 17c into which the lower end 46a of the push rod 46 is fitted is formed in the center of the bottom of the concave hole 17b of the interior member 17.

プッシュロッド46の大径部46bの上部に形成される段差部(下向きの環状の段丘面)46cとプランジャ37に内嵌された内装部材17の凹穴17bの底部(における嵌挿穴17c周りの上向きの面)との間には、円筒状の圧縮コイルばねからなるプランジャばね(開弁ばね)47が縮装されている。このプランジャばね47(の圧縮力)により、内装部材17を介してプランジャ37が下方(開弁方向)に付勢されるとともに、プッシュロッド46を介して前記ベローズ装置40が感圧室45内で保持されている。   A stepped portion (downward-facing annular terrace surface) 46c formed on the upper portion of the large-diameter portion 46b of the push rod 46 and the bottom portion of the recessed hole 17b of the interior member 17 fitted in the plunger 37 (around the fitting insertion hole 17c) A plunger spring (valve opening spring) 47 formed of a cylindrical compression coil spring is mounted between the upper surface and the upper surface. The plunger spring 47 (compressive force) urges the plunger 37 downward (in the valve opening direction) via the interior member 17, and the bellows device 40 is moved inside the pressure sensitive chamber 45 via the push rod 46. Is retained.

また、プランジャ37の底部には、その外周から中央(軸線O上)まで直線状に延びるスリット37sが形成されるとともに、プランジャ37の側部における前記スリット37sに対応する部分には、前記スリット37sより幅広の切欠き37tが設けられている。前記切欠き37tの(上下方向の)高さは、主弁体10の鍔状係止部10kの高さより若干大きくされており、前記スリット37sの(上下方向の)高さ(つまり、プランジャ37の底部の厚さ(上下方向の高さ))は、主弁体10の上部小径部10dの高さより若干小さくされており、主弁体10は、プランジャ37に対して上下動可能となっている(後で詳述)。また、前記切欠き37tの(周方向の)幅は、主弁体10の鍔状係止部10kの外径より若干大きくされており、前記スリット37sの(横方向の)幅は、組立性等を考慮して、主弁体10の上部小径部10dの外径より若干大きくされるとともに、主弁体10の鍔状係止部10kの外径より小さくされており、前記プランジャ37の底部上面における前記スリット37sの外周部分が、主弁体10の鍔状係止部10kを掛止するための内鍔状掛止部37kとされている。   In addition, a slit 37 s extending linearly from the outer periphery to the center (on the axis O) is formed at the bottom of the plunger 37, and the slit 37 s is formed at a portion corresponding to the slit 37 s on the side of the plunger 37. A wider notch 37t is provided. The height (in the vertical direction) of the notch 37t is slightly larger than the height of the hook-shaped locking portion 10k of the main valve body 10, and the height (in the vertical direction) of the slit 37s (that is, the plunger 37). The thickness of the bottom part (height in the vertical direction) is slightly smaller than the height of the upper small diameter part 10 d of the main valve body 10, and the main valve body 10 can move up and down with respect to the plunger 37. (Details later). Further, the width (in the circumferential direction) of the notch 37t is slightly larger than the outer diameter of the hook-shaped locking portion 10k of the main valve body 10, and the width (in the lateral direction) of the slit 37s is assemblability. In consideration of the above, the outer diameter of the upper small diameter portion 10d of the main valve body 10 is slightly larger than the outer diameter of the hook-shaped locking portion 10k of the main valve body 10, and the bottom of the plunger 37 An outer peripheral portion of the slit 37s on the upper surface is an inner hook-shaped hooking portion 37k for hooking the hook-shaped locking portion 10k of the main valve body 10.

さらに、前記プランジャ37の下面には、前記スリット37sに対応する部分が切り欠かれた(具体的には、主弁体10の中間嵌挿部10cの外径より幅広の部分が切り欠かれた)平面視で略C字状の筒状脚部37aが(下向きに)突設されている。この筒状脚部37aは、主弁体10の中間嵌挿部10c(の上端部分)に(若干の隙間を持って)外挿されるとともに、その下端部に、後述する副弁体15の鍔状係止部15jを掛止するための外鍔状掛止部37jが(外向きに)突設されている。   Further, a portion corresponding to the slit 37s was cut out on the lower surface of the plunger 37 (specifically, a portion wider than the outer diameter of the intermediate fitting portion 10c of the main valve body 10 was cut out). ) A substantially C-shaped cylindrical leg portion 37a is projected (downward) in plan view. The cylindrical leg portion 37a is extrapolated (with a slight gap) to the intermediate fitting insertion portion 10c (the upper end portion thereof) of the main valve body 10, and the lower end portion of the sub-valve body 15 to be described later is disposed on the lower end portion thereof. An outer hook-shaped hooking portion 37j for hooking the hook-like locking portion 15j is projected (outwardly).

また、本例では、プランジャ37の外周の所定位置(図示例では、切欠き37t及びスリット37sが形成された部分)に、Dカット面37dが形成されており、プランジャ37(のDカット面37d)の外周と案内パイプ35との間に隙間36が形成されている。なお、プランジャ37のDカット面37dに代えて、1つもしくは複数の縦溝を形成して、プランジャ37の外周と案内パイプ35との間に隙間36を形成しても良い。   In this example, a D-cut surface 37d is formed at a predetermined position on the outer periphery of the plunger 37 (in the illustrated example, a portion where the notch 37t and the slit 37s are formed), and the plunger 37 (the D-cut surface 37d thereof) is formed. ) And the guide pipe 35 are formed with a gap 36. Instead of the D-cut surface 37 d of the plunger 37, one or a plurality of vertical grooves may be formed, and the gap 36 may be formed between the outer periphery of the plunger 37 and the guide pipe 35.

主弁体10は、例えば金属製とされ、軸線Oに沿って配置された段付き軸状の中実部材から形成されている。この主弁体10は、下から順に、比較的大径の主弁体部10a、下部小径部10b、上下方向に長い中間嵌挿部10c、上部小径部10d、及び鍔状係止部10kからなっており、中間嵌挿部10cの下部外周に環状溝10Aが上下二段で設けられている。この環状溝10Aに、制御弁1内を流れる冷媒に含まれるオイル(圧縮機等を潤滑させるためのオイル)が溜まることにより、例えば摺動性や液密状態の確保・向上を図ることができる。   The main valve body 10 is made of, for example, metal and is formed of a stepped shaft-shaped solid member disposed along the axis O. The main valve body 10 includes, in order from the bottom, a main valve body portion 10a having a relatively large diameter, a lower small diameter portion 10b, an intermediate insertion portion 10c that is long in the vertical direction, an upper small diameter portion 10d, and a hook-shaped locking portion 10k. The annular groove 10A is provided in two stages, upper and lower, on the outer periphery of the lower part of the intermediate fitting portion 10c. The oil contained in the refrigerant flowing in the control valve 1 (oil for lubricating the compressor or the like) accumulates in the annular groove 10A, so that, for example, slidability and liquid tightness can be ensured and improved. .

前記のように、主弁体10の中間嵌挿部10c(の案内孔19から上側に突出した上端部分)は、プランジャ37の下面に設けられた筒状脚部37aに内挿され、上部小径部10dは、前記スリット37sに緩く内嵌され、鍔状係止部10kは、前記プランジャ37の内側における内装部材17より下側(言い換えれば、プランジャ37の底部と内装部材17の下端部との間の空間)に緩く内嵌される。前記鍔状係止部10kは前記スリット37sの幅より大径とされており、プランジャ37が主弁体10に対して上方向に移動せしめられるとき、前記スリット37sの外周部分からなる内鍔状掛止部37kが鍔状係止部10kに引っ掛けられて抜け止め係止されるようになっている。また、前記中間嵌挿部10cも前記スリット37sの幅より大径とされており、前記プランジャ37の下面における前記スリット37sの外周部分が主弁体10における中間嵌挿部10cと上部小径部10dとの段差部に対接せしめられるようになっている。   As described above, the intermediate fitting insertion portion 10c of the main valve body 10 (the upper end portion protruding upward from the guide hole 19) is inserted into the cylindrical leg portion 37a provided on the lower surface of the plunger 37, and has an upper small diameter. The portion 10d is loosely fitted into the slit 37s, and the hook-like locking portion 10k is located below the interior member 17 inside the plunger 37 (in other words, between the bottom of the plunger 37 and the lower end of the interior member 17). The inner space is loosely fitted. The hook-shaped locking portion 10k has a larger diameter than the width of the slit 37s, and when the plunger 37 is moved upward with respect to the main valve body 10, an inner hook-like shape formed by the outer peripheral portion of the slit 37s. The latching portion 37k is hooked on the hook-shaped latching portion 10k to be latched and latched. The intermediate insertion portion 10c has a larger diameter than the width of the slit 37s, and the outer peripheral portion of the slit 37s on the lower surface of the plunger 37 is the intermediate insertion portion 10c and the upper small diameter portion 10d of the main valve body 10. It can come into contact with the stepped part.

一方、弁本体20は、上部中央に嵌合用の凹穴20Cが設けられるとともに下部中央に前記凹穴20Cに連なる若干小径の収容穴18が設けられた段付き円筒状の本体部材20Aと、前記凹穴20Cに圧入等により内挿固定される円筒状のシート部材20Bとの二分割構成とされている。   On the other hand, the valve body 20 has a stepped cylindrical body member 20A in which a concave hole 20C for fitting is provided in the center of the upper portion and a small-diameter receiving hole 18 connected to the concave hole 20C is provided in the lower center. It has a two-part configuration with a cylindrical sheet member 20B that is inserted and fixed in the recessed hole 20C by press fitting or the like.

シート部材20Bは、ステンレス(SUS)、高硬度真鍮材(鉛の含有量を少なくするなどして硬度を高めた黄銅)等から作製され、前記凹穴20Cに嵌挿される嵌挿部24の上側に(言い換えれば、嵌挿部24からPs入出室28側へ向けて突出するように)、プランジャ37の最下降位置を規定するためのストッパ部24Aが突設されている。シート部材20B(の嵌挿部24)の下端部は、本体部材20Aの凹穴20Cと収容穴18との間の段差部(段丘部)に当接せしめられている。また、シート部材20Bの中央部には、縦方向に貫通するように(つまり、軸線Oに沿って)前記主弁体10の中間嵌挿部10cが摺動自在に嵌挿される案内孔19が形成され、この案内孔19の下端部が前記主弁体10の主弁体部10aにより開閉される弁口22(弁シート部)となっている。ここでは、主弁体部10aと弁口22とで主弁部11が構成される。   The sheet member 20B is made of stainless steel (SUS), high-hardness brass material (brass whose hardness has been increased by reducing the lead content, etc.), and the like, and above the insertion portion 24 that is inserted into the concave hole 20C. In other words (in other words, so as to protrude from the insertion portion 24 toward the Ps entry / exit chamber 28), a stopper portion 24A for defining the lowest lowered position of the plunger 37 is provided. The lower end portion of the sheet member 20B (the fitting insertion portion 24) is brought into contact with a step portion (stepped portion) between the recessed hole 20C and the accommodation hole 18 of the main body member 20A. In addition, a guide hole 19 into which the intermediate fitting insertion portion 10c of the main valve body 10 is slidably fitted is inserted in the central portion of the seat member 20B so as to penetrate in the vertical direction (that is, along the axis O). The lower end portion of the guide hole 19 is a valve port 22 (valve seat portion) that is opened and closed by the main valve body portion 10 a of the main valve body 10. Here, the main valve part 11 is comprised by the main valve body part 10a and the valve port 22. FIG.

また、前記シート部材20B(並びに、後述する副弁体15の筒状部15b)(の外径)は、前記プランジャ37より小径とされている。   Further, the seat member 20 </ b> B (and a cylindrical portion 15 b of the sub-valve body 15 to be described later) (the outer diameter thereof) has a smaller diameter than the plunger 37.

本体部材20Aは、例えばアルミニウムや真鍮、あるいは樹脂等から作製され、本体部材20Aの凹穴20Cにシート部材20B(の嵌挿部24)が内挿された状態で、前記ストッパ部24Aの外周(言い換えれば、本体部材20Aにおけるシート部材20Bの上端側)には、圧縮機の吸入圧力PsのPs入出室28が形成されるとともに、そのPs入出室28の外周側に複数個(図示例では、2個)のPs入出口27が形成されている。このPs入出口27からPs入出室28に導入された吸入圧力Psは、プランジャ37の外周と案内パイプ35との間に形成される隙間36(本例では、Dカット面37dにより形成される隙間)、プッシュロッド46の外周と吸引子34との間に形成される隙間38等を介して前記感圧室45に導入される。   The main body member 20A is made of, for example, aluminum, brass, resin, or the like, and the outer periphery of the stopper portion 24A (with the seating insertion portion 24) inserted into the concave hole 20C of the main body member 20A ( In other words, the Ps inlet / outlet chamber 28 for the suction pressure Ps of the compressor is formed on the upper end side of the sheet member 20B in the main body member 20A, and a plurality of Ps inlet / outlet chambers 28 (in the illustrated example, in the illustrated example). Two) Ps inlets / outlets 27 are formed. The suction pressure Ps introduced into the Ps inlet / outlet chamber 28 from the Ps inlet / outlet 27 is a gap 36 formed between the outer periphery of the plunger 37 and the guide pipe 35 (in this example, a gap formed by the D cut surface 37d). ), And is introduced into the pressure-sensitive chamber 45 through a gap 38 formed between the outer periphery of the push rod 46 and the suction element 34.

また、本体部材20Aの凹穴20Cの底部中央に、主弁体10の主弁体部10aを収容するための、案内孔19及び主弁体部10aより大径の前記収容穴18が連設されている。収容穴18の底部外周角部と主弁体10の主弁体部10aの下部外周に設けられた段差部(段丘部)10eとの間には、円錐状の圧縮コイルばねからなる閉弁ばね50が縮装され、この閉弁ばね50の付勢力により主弁体10(の中間嵌挿部10cと上部小径部10dとの段差部)がプランジャ37(の下面)に押し付けられる。ここでは、前記収容穴18内(シート部材20Bの弁口22より下側部分)が、弁室21となっている。   In addition, in the center of the bottom portion of the recessed hole 20C of the main body member 20A, the guide hole 19 and the accommodation hole 18 larger in diameter than the main valve body portion 10a are provided continuously for accommodating the main valve body portion 10a of the main valve body 10. Has been. A valve closing spring comprising a conical compression coil spring between the bottom outer peripheral corner of the receiving hole 18 and a stepped portion (stepped portion) 10e provided on the lower outer periphery of the main valve body 10a of the main valve body 10. 50 is contracted, and the main valve body 10 (the stepped portion between the intermediate insertion portion 10c and the upper small diameter portion 10d) is pressed against the plunger 37 (the lower surface thereof) by the urging force of the valve closing spring 50. Here, the inside of the accommodation hole 18 (the lower part from the valve port 22 of the seat member 20 </ b> B) serves as the valve chamber 21.

前記凹穴20Cには、圧縮機の吐出室に連通するPd導入口25が複数個開口せしめられ、そのPd導入口25の外周に、リング状のフィルタ部材25Aが配在されるとともに、前記凹穴20Cに内挿されたシート部材20Bの嵌挿部24(特に、主弁体10の中間嵌挿部10cが内挿される部分より下側の部分)に、前記Pd導入口25に連通するとともに前記案内孔19に連なる複数個の横孔25sが設けられている。   A plurality of Pd inlets 25 communicating with the discharge chamber of the compressor are opened in the concave hole 20C, and a ring-shaped filter member 25A is disposed on the outer periphery of the Pd inlet 25, and the concave The seat member 20B inserted into the hole 20C communicates with the Pd introduction port 25 through the fitting portion 24 (particularly, the portion below the portion where the intermediate fitting portion 10c of the main valve body 10 is inserted). A plurality of lateral holes 25 s that are continuous with the guide hole 19 are provided.

また、本体部材20Aの下端部には、フィルタとして機能する蓋状部材48が係合・圧入等により固定されており、この蓋状部材48より上側で収容穴18より下側(言い換えれば、本体部材20Aにおけるシート部材20Bの下端側)が、圧縮機のクランク室に連通するPc入出室(入出口)26となっている。このPc入出室(入出口)26は、弁室21→弁口22と主弁体部10aとの間の隙間→案内孔19の下部と下部小径部10bとの間の隙間→嵌挿部24の横孔25sを介して前記Pd導入口25に連通する。   Further, a lid-like member 48 functioning as a filter is fixed to the lower end portion of the main body member 20A by engagement, press-fitting or the like, and above the lid-like member 48 and below the accommodation hole 18 (in other words, the main body The lower end side of the sheet member 20B in the member 20A is a Pc entrance / exit chamber (entrance / exit) 26 that communicates with the crank chamber of the compressor. This Pc entrance / exit chamber (entrance / exit) 26 is configured such that the clearance between the valve chamber 21 → the valve port 22 and the main valve body 10a → the clearance between the lower portion of the guide hole 19 and the lower small diameter portion 10b → the insertion portion 24. The Pd inlet 25 communicates with the horizontal hole 25s.

さらに、本実施形態では、前記弁本体20における本体部材20Aとシート部材20Bとの間に、Pc入出室26とPs入出室28とを連通するための弁本体内連通路16Aが設けられている。   Further, in the present embodiment, a valve body communication passage 16A for communicating the Pc inlet / outlet chamber 26 and the Ps inlet / outlet chamber 28 is provided between the body member 20A and the seat member 20B in the valve body 20. .

詳しくは、図5〜図7を参照すればよく分かるように、前記弁本体20におけるシート部材20Bの嵌挿部24の外周に、下端が弁室21(及びPc入出室26)に開放する縦溝16bが形成されるとともに、本体部材20Aの上部内周(言い換えれば、凹穴20Cの上端部分)に、前記縦溝16bに連なる環状凹部16aが形成されており、この(上下方向に延びる)縦溝16bと(円周状の)環状凹部16aとによって、Pc入出室26とPs入出室28とを連通する弁本体内連通路16Aが形成されている。この弁本体内連通路16Aは、弁内逃がし通路16の一部を構成するとともに、この弁本体内連通路16Aの上端部(環状凹部16Cの上端部)が、副弁体15の下端部(副弁体部)15aが接離する副弁シート部23となっている(後で詳述)。   In detail, as can be understood by referring to FIGS. 5 to 7, the valve body 20 has a vertical opening with the lower end opened to the valve chamber 21 (and the Pc inlet / outlet chamber 26) on the outer periphery of the insertion portion 24 of the seat member 20 </ b> B. A groove 16b is formed, and an annular recess 16a continuous with the vertical groove 16b is formed in the upper inner periphery of the main body member 20A (in other words, the upper end portion of the recess hole 20C), and this (extends in the vertical direction). The longitudinal groove 16b and the (circumferential) annular recess 16a form a valve main body communication passage 16A that allows the Pc inlet / outlet chamber 26 and the Ps inlet / outlet chamber 28 to communicate with each other. The valve body internal communication passage 16A constitutes a part of the valve escape passage 16, and the upper end portion of the valve main body communication passage 16A (the upper end portion of the annular recess 16C) is the lower end portion of the sub valve body 15 ( The auxiliary valve body portion) 15a is an auxiliary valve seat portion 23 that contacts and separates (details will be described later).

一方、前記シート部材20BにおけるPs入出室28側に突出したストッパ部24Aの外周には、前記弁内逃がし通路16(弁本体内連通路16A)を開閉するための副弁体15が上下方向に摺動自在に配在されている。   On the other hand, on the outer periphery of the stopper portion 24A protruding to the Ps inlet / outlet chamber 28 side of the seat member 20B, a sub-valve body 15 for opening and closing the valve relief passage 16 (valve body communication passage 16A) is vertically arranged. It is slidably distributed.

前記副弁体15は、例えば金属製とされ、前記ストッパ部24Aに摺動自在に外挿される、ストッパ部24A(の外径)と略同径の筒状部15bを有し、この筒状部15bの下端部が、前記弁本体内連通路16Aの上端縁部である副弁シート部23に接離して前記弁内逃がし通路16を開閉する副弁体部15aとなっている。ここでは、副弁シート部23と副弁体部15aとで副弁部12が構成される。   The sub-valve body 15 is made of, for example, metal, and has a cylindrical portion 15b having a diameter substantially the same as that of the stopper portion 24A (the outer diameter thereof) that is slidably inserted into the stopper portion 24A. A lower end portion of the portion 15b is a sub-valve body portion 15a that opens and closes the in-valve escape passage 16 by making contact with and separating from the sub-valve seat portion 23, which is the upper end edge of the valve body communication passage 16A. Here, the auxiliary valve seat portion 23 is constituted by the auxiliary valve seat portion 23 and the auxiliary valve body portion 15a.

また、前記筒状部15aの下端部には鍔状の下側ばね受け部15cが(外向きに)突設されるとともに、弁本体20(の本体部材20A)の上端部(内周)には鍔状の上側ばね受け部20cが突設されており、下側ばね受け部15cと上側ばね受け部20cとの間に、副弁体15を下方(弁内逃がし通路16(弁本体内連通路16A)を閉じる閉弁方向)に付勢する逆立円錐状の圧縮コイルばねからなる閉弁ばね51が縮装されている。   A flange-like lower spring receiving portion 15c is projected (outward) at the lower end portion of the cylindrical portion 15a, and at the upper end portion (inner circumference) of the valve body 20 (the body member 20A). A flange-shaped upper spring receiving portion 20c is projected, and the sub-valve body 15 is moved downward (intra-valve escape passage 16 (valve in the valve body) between the lower spring receiving portion 15c and the upper spring receiving portion 20c. A valve closing spring 51 comprising an inverted conical compression coil spring urging in the valve closing direction (closing the passage 16A) is retracted.

前記副弁体15(の筒状部15b)の上端は、前記ストッパ部24A(の上端)より所定寸法だけ上側に位置せしめられており、図8を参照すればよく分かるように、その副弁体15(の筒状部15b)の上端開口(副弁体部15aとは反対側の上端部)に、当該副弁体15をプランジャ37と連動して移動させるための鍔状係止部15jが内向きに突設されている。ここでは、前記上端開口の半周強の部分に、前記鍔状係止部15jが設けられている。この鍔状係止部15jは、前記筒状部15bの上端開口から、主弁体10の中間嵌挿部10cに外挿されるプランジャ37の筒状脚部37a側へ向けて突出しており、プランジャ37が副弁体15に対して上方向に移動せしめられるとき、前記プランジャ37(の筒状脚部37a)の外鍔状掛止部37jにより前記鍔状係止部15jが引っ掛けられて掛止されるようになっている。   The upper end of the sub-valve body 15 (the cylindrical portion 15b) is positioned above the stopper portion 24A (the upper end) by a predetermined dimension. As can be understood with reference to FIG. A hook-like locking portion 15j for moving the auxiliary valve body 15 in conjunction with the plunger 37 into the upper end opening (the upper end portion on the side opposite to the auxiliary valve body portion 15a) of the body 15 (the cylindrical portion 15b). Projecting inward. Here, the hook-shaped locking portion 15j is provided at a portion of the upper end opening that is slightly semicircular. The hook-like locking portion 15j protrudes from the upper end opening of the cylindrical portion 15b toward the cylindrical leg portion 37a side of the plunger 37 that is externally inserted into the intermediate fitting insertion portion 10c of the main valve body 10. When 37 is moved upward with respect to the sub-valve body 15, the hook-like locking portion 15 j is hooked by the outer hook-like hooking portion 37 j of the plunger 37 (the cylindrical leg portion 37 a). It has come to be.

本実施形態では、前記のように、Pc入出室26、弁室21、前記弁本体20に設けられた弁本体内連通路16A、Ps入出室28などで、クランク室の圧力PcをPs入出口27を介して圧縮機の吸入室に逃がすための弁内逃がし通路16が構成され、弁本体内連通路16Aの上端縁部である副弁シート部23に副弁体15の副弁体部(下端部)15aが離接することにより、前記弁内逃がし通路16が開閉されるようになっている。   In this embodiment, as described above, the Pc inlet / outlet chamber 26, the valve chamber 21, the valve body internal passage 16 </ b> A provided in the valve body 20, the Ps inlet / outlet chamber 28, etc. An in-valve escape passage 16 is formed to escape to the suction chamber of the compressor through the auxiliary valve body portion 27, and the auxiliary valve body portion of the auxiliary valve body 15 is connected to the auxiliary valve seat portion 23, which is the upper edge of the communication passage 16A in the valve body. The in-valve escape passage 16 is opened and closed when the lower end portion 15a is separated.

なお、前記主弁体10及び副弁体15とプランジャ37との組み付けに際しては、例えば、予め弁本体20の案内孔19に主弁体10を(下側から)組み付けるとともにストッパ部24Aに副弁体15を(上側から)組み付けた後、プランジャ37の切欠き37t及びスリット37sに前記主弁体10の鍔状係止部10k及び上部小径部10dがそれぞれ挿入されるとともに、平面視で略C字状の筒状脚部37aの開放部分から主弁体10の中間嵌挿部10cが当該筒状脚部37aの内側に配置され、副弁体15の上端の開放部分(鍔状係止部15jが設けられていない部分)を介して前記筒状脚部37aが前記副弁体15の筒状部15bの上端及び鍔状係止部15jの内側に配置されるように、当該主弁体10及び副弁体10に対してプランジャ37を横移動させ、主弁体10の上部小径部10dをプランジャ37のスリット37sの奥側(つまり、プランジャ37の中心軸線O上)に嵌挿すればよい。その後、当該プランジャ37を軸線(中心線)O回りで(主弁体10及び副弁体15等に対して)略180°回転させて、プランジャ37の外鍔状掛止部37jを副弁体15の鍔状係止部15jに係合させ得る状態(図1等に示される状態)とすればよい。   When assembling the main valve body 10 and the sub-valve body 15 and the plunger 37, for example, the main valve body 10 is assembled in advance in the guide hole 19 of the valve body 20 (from the lower side) and the sub-valve is installed in the stopper portion 24A. After the body 15 is assembled (from the upper side), the hook-shaped locking portion 10k and the upper small-diameter portion 10d of the main valve body 10 are inserted into the notch 37t and the slit 37s of the plunger 37, respectively. An intermediate fitting insertion portion 10c of the main valve body 10 is disposed inside the cylindrical leg portion 37a from an open portion of the letter-shaped cylindrical leg portion 37a, and an open portion (a hook-like locking portion) of the upper end of the sub-valve body 15 The main valve body so that the cylindrical leg portion 37a is disposed on the upper end of the cylindrical portion 15b of the sub-valve body 15 and on the inner side of the hook-shaped locking portion 15j. 10 and sub valve body 10 The manager 37 is the lateral movement, the rear side of the slit 37s of the plunger 37 the upper small diameter portion 10d of the main valve body 10 (i.e., centered on axis O of the plunger 37) may be insert fitted into. Thereafter, the plunger 37 is rotated about 180 ° around the axis (center line) O (relative to the main valve body 10 and the sub-valve body 15 and the like), so that the outer hook-shaped hooking portion 37j of the plunger 37 is sub-valve. What is necessary is just to set it as the state (state shown by FIG. 1 etc.) which can be engaged with 15 hook-shaped latching | locking parts 15j.

ここで、本実施形態の制御弁1では、図1及び図5に示される如くに、プランジャ37、主弁体10、及び副弁体15が最下降位置にある状態(プランジャ37の最下端面(つまり、プランジャ37の筒状脚部37aの外鍔状掛止部37jの下端面)がストッパ部24A(の上面)に当接、主弁部11は全開、副弁部12は全閉)において、主弁体10の主弁体部10aと弁口22(弁シート部)との間の上下方向の離隔距離が第1リフト量Laとされ、プランジャ37の外鍔状掛止部37jと副弁体15の鍔状係止部15jとの離隔距離が第2リフト量Lb(>La)とされ、プランジャ37の内鍔状掛止部37kと主弁体10の鍔状係止部10kとの離隔距離は所定量Lxとされ、前記プランジャ37の最大リフト量(第3リフト量)Lc(>Lb)(プランジャ37の最下降位置から最上昇位置までのリフト量)は、第1リフト量La+所定量Lxとなっている。すなわち、Lx>Lb−Laの関係となるように各離隔距離が設定されている。   Here, in the control valve 1 of the present embodiment, as shown in FIGS. 1 and 5, the plunger 37, the main valve body 10, and the auxiliary valve body 15 are in the lowest lowered position (the lowermost end surface of the plunger 37. (That is, the lower end surface of the outer hook-shaped hooking portion 37j of the cylindrical leg portion 37a of the plunger 37 is in contact with the stopper portion 24A (the upper surface thereof), the main valve portion 11 is fully opened, and the subvalve portion 12 is fully closed.) , The vertical separation distance between the main valve body portion 10a of the main valve body 10 and the valve port 22 (valve seat portion) is defined as the first lift amount La, and the outer flange-like hooking portion 37j of the plunger 37 The separation distance between the auxiliary valve body 15 and the hook-shaped locking portion 15j is the second lift amount Lb (> La), and the inner hook-shaped hooking portion 37k of the plunger 37 and the hook-shaped locking portion 10k of the main valve body 10 are set. Is a predetermined amount Lx, and the maximum lift amount (third lift amount) L of the plunger 37 is (> Lb) (lift from the lowest position of the plunger 37 to the uppermost position) is set to the first lift amount La + predetermined amount Lx. That is, each separation distance is set so as to satisfy the relationship of Lx> Lb−La.

さらに上記構成に加えて、本実施形態の制御弁1では、主弁体10の中間嵌挿部10c(の外周)と案内孔19(の内壁)との間に形成される摺動面間隙(クリアランス)に異物(加工組立時から残っている切削研磨屑、研磨材、摺動摩擦による摩耗分、外部からの塵埃等)が詰まって主弁体10が動かなくなる(弁ロック、弁体置き去り)等の作動不良を回避すべく、次のような方策が講じられている。   Further, in addition to the above configuration, in the control valve 1 of the present embodiment, a sliding surface gap (between the intermediate fitting insertion portion 10c (outer periphery) of the main valve body 10 and the guide hole 19 (inner wall thereof) ( Clearance) is clogged with foreign matter (cutting scraps, abrasives, wear due to sliding friction, dust from the outside, etc.) remaining at the time of processing and assembly, etc., causing the main valve body 10 to stop moving (valve lock, valve body left behind), etc. The following measures have been taken in order to avoid malfunctions.

すなわち、図5〜図7を参照すればよく分かるように、前記弁本体20(のシート部材20B)の案内孔19(の内壁)の上半部分に、上端(Ps入出室28ないしPs入出口27側の端部)が開放した縦溝からなる案内孔側溝19gが形成されている。図示例では、案内孔側溝19gの下端は、主弁体10が最上昇位置までリフトされたとき(図2〜図4に示される主弁:閉の状態)、主弁体10の下部外周に設けられた環状溝10A(図示例では、上側の環状溝)がラップして当該環状溝10Aに連通せしめられる位置まで延設されている(特に、図6参照)。また、図示例では、案内孔側溝19gは、軸線O周り(つまり、主弁体10の周囲)に等角度間隔で4個設けられている(特に、図7参照)。   That is, as can be understood by referring to FIGS. 5 to 7, the upper end (Ps inlet / outlet chamber 28 to Ps inlet / outlet) is formed in the upper half portion of the guide hole 19 (inner wall) of the valve main body 20 (the seat member 20B). A guide hole side groove 19g formed of a vertical groove whose end on the 27 side is open is formed. In the illustrated example, the lower end of the guide hole side groove 19g is located on the outer periphery of the lower portion of the main valve body 10 when the main valve body 10 is lifted to the highest position (main valve shown in FIGS. 2 to 4: closed state). The provided annular groove 10A (in the illustrated example, the upper annular groove) extends to a position where the annular groove 10A wraps and communicates with the annular groove 10A (see particularly FIG. 6). In the illustrated example, four guide hole side grooves 19g are provided at equiangular intervals around the axis O (that is, around the main valve body 10) (see particularly FIG. 7).

なお、案内孔側溝19gの個数は、1個でもよいし、4個以外の複数個でもよい。また、案内孔側溝19gは、案内孔19の軸線O方向(言い換えれば、主弁体10の移動方向)に延びる縦溝以外に、例えば、案内孔19の軸線O方向に対して傾斜する方向に形成された傾斜溝もしくは螺旋溝で構成してもよいし、ノッチ加工(塑性加工)により形成された例えば横断面三角形状等のノッチ(図9参照)で構成してもよい。また、本例では、案内孔19の横孔25s(Pd側)からその上端(Ps側)に亘る範囲の上側(Ps入出口27側)にのみ前記案内孔側溝19gが形成されているが、例えば、案内孔側溝19gは、横孔25s(Pd側)からその上端(Ps側)に亘る範囲全体に形成してもよい。前記範囲の上側にのみ案内孔側溝19gを形成する場合には、案内孔19の入口側(Pd側)のクリアランスは小さいままなので、異物侵入の効果的な防止を図ることが可能である。また、案内孔側溝19gが形成される位置や大きさ等は、適宜に変更できることは詳述するまでも無い。   The number of guide hole side grooves 19g may be one, or a plurality other than four. Further, the guide hole side groove 19g is, for example, in a direction inclined with respect to the axis O direction of the guide hole 19 in addition to the vertical groove extending in the axis O direction of the guide hole 19 (in other words, the moving direction of the main valve body 10). You may comprise by the formed inclined groove | channel or a helical groove | channel, and you may comprise by notches (refer FIG. 9), such as a cross-sectional triangle shape formed by notch processing (plastic processing). In this example, the guide hole side groove 19g is formed only on the upper side (Ps inlet / outlet 27 side) of the guide hole 19 from the horizontal hole 25s (Pd side) to the upper end (Ps side). For example, the guide hole side groove 19g may be formed over the entire range from the horizontal hole 25s (Pd side) to the upper end (Ps side). In the case where the guide hole side groove 19g is formed only on the upper side of the range, the clearance on the inlet side (Pd side) of the guide hole 19 remains small, so that it is possible to effectively prevent foreign matter from entering. Needless to say, the position and size of the guide hole side groove 19g can be changed as appropriate.

一方、図1〜図7と併せて図10を参照すればよく分かるように、前記主弁体10の中間嵌挿部10cの外周、特に、そのうちの下部外周に設けられた環状溝10Aより上側の部分には、アヤ目からなるローレット加工溝(ローレット加工により形成される溝)で構成される主弁体側溝10gが形成されている。つまり、この主弁体側溝10gは、前記主弁体10の中間嵌挿部10cにおいて案内孔19との摺動部分からその外側(上側)まで延びるように形成されている。   On the other hand, as can be understood by referring to FIG. 10 together with FIGS. 1 to 7, the outer periphery of the intermediate fitting insertion portion 10 c of the main valve body 10, particularly above the annular groove 10 </ b> A provided on the lower outer periphery thereof. In this portion, a main valve body side groove 10g composed of knurled grooves (grooves formed by knurling) made of an eyelet is formed. That is, the main valve body side groove 10g is formed so as to extend from the sliding portion with the guide hole 19 to the outer side (upper side) of the intermediate fitting insertion portion 10c of the main valve body 10.

なお、主弁体側溝10gは、アヤ目からなるローレット加工溝に代えて、周方向で複数の(微小な)縦溝を持つヒラ目からなるローレット加工溝で構成してもよい(図11参照)。また、主弁体側溝10gは、ローレット加工溝に代えて、例えば、主弁体10の軸線O方向(言い換えれば、主弁体10の移動方向)に延びる1つ又は複数の縦溝、主弁体10の軸線O方向に対して傾斜する方向に延びる1つ又は複数の傾斜溝もしくは螺旋溝、ノッチ加工(塑性加工)により形成されたノッチ等で構成してもよい。また、本例では、主弁体10の中間嵌挿部10cの外周における上側(Ps入出口27側)にのみ前記主弁体側溝10gが形成されているが、例えば、主弁体側溝10gは、主弁体10の中間嵌挿部10cの外周における下側(Pd導入口25ないしPc入出口26側)にのみ形成してもよいし、主弁体10の中間嵌挿部10cの外周の(上下方向の)全長にわたって形成してもよい。また、主弁体側溝10gが形成される位置や大きさ、範囲等は、適宜に変更できることは詳述するまでも無い。   The main valve body-side groove 10g may be constituted by a knurled groove made of a spiral having a plurality of (fine) longitudinal grooves in the circumferential direction instead of the knurled groove made of an eyelet (see FIG. 11). ). The main valve body side groove 10g is replaced with a knurled groove, for example, one or a plurality of vertical grooves extending in the direction of the axis O of the main valve body 10 (in other words, the moving direction of the main valve body 10), the main valve One or a plurality of inclined grooves or spiral grooves extending in a direction inclined with respect to the direction of the axis O of the body 10, a notch formed by notching (plastic processing), or the like may be used. Further, in this example, the main valve body side groove 10g is formed only on the upper side (Ps inlet / outlet 27 side) of the outer periphery of the intermediate fitting portion 10c of the main valve body 10, but for example, the main valve body side groove 10g In addition, it may be formed only on the lower side (Pd introduction port 25 or Pc inlet / outlet 26 side) of the outer periphery of the intermediate fitting part 10c of the main valve body 10, or the outer periphery of the intermediate fitting part 10c of the main valve body 10 It may be formed over the entire length (in the vertical direction). Needless to say, the position, size, range, and the like at which the main valve body side groove 10g is formed can be changed as appropriate.

[制御弁1の動作]
次に、上記構成とされた制御弁1の動作を概説する。
[Operation of control valve 1]
Next, the operation of the control valve 1 configured as described above will be outlined.

通常制御時(Pd→Pc制御時)には、プランジャ37のリフト量は、最大でも前記第1リフト量La強とされ、圧縮機起動時(Pc→Ps制御時)には、プランジャ37のリフト量は、前記第3リフト量Lcとされる。   At the time of normal control (Pd → Pc control), the lift amount of the plunger 37 is set to be the first lift amount La slightly at the maximum, and at the time of starting the compressor (Pc → Ps control), the lift amount of the plunger 37 is increased. The amount is the third lift amount Lc.

すなわち、通常制御時(Pd→Pc制御時)には、コイル32、ステータ33及び吸引子34等からなるソレノイド部30Aが通電励磁されると、吸引子34にプランジャ37が引き寄せられ、この動きに追従して、閉弁ばね50の付勢力により主弁体10が上方(閉弁方向)に移動せしめられる。一方、圧縮機からPs入出口27に導入された吸入圧力Psは、Ps入出室28からプランジャ37の外周と案内パイプ35との間の隙間36等を介して感圧室45に導入され、ベローズ装置40(内部は真空圧)は感圧室45の圧力(吸入圧力Ps)に応じて伸縮変位(吸入圧力Psが高いと収縮、低いと伸張)し、該変位がプッシュロッド46や内装部材17、プランジャ37を介して主弁体10に伝達され、それによって、弁開度(弁口22と主弁体部10aとの離隔距離)が調整され、その弁開度に応じて、クランク室の圧力Pcが調整される。   That is, during normal control (Pd → Pc control), when the solenoid portion 30A including the coil 32, the stator 33, the attractor 34, etc. is energized, the plunger 37 is attracted to the attractor 34, and this movement is caused. Following this, the main valve body 10 is moved upward (in the valve closing direction) by the urging force of the valve closing spring 50. On the other hand, the suction pressure Ps introduced from the compressor to the Ps inlet / outlet 27 is introduced from the Ps inlet / outlet chamber 28 into the pressure sensitive chamber 45 through the gap 36 between the outer periphery of the plunger 37 and the guide pipe 35, and the bellows. The device 40 (inside the vacuum pressure) expands and contracts (contracts when the suction pressure Ps is high and contracts when the pressure is low, and expands when the suction pressure Ps is low) in accordance with the pressure in the pressure sensing chamber 45 (suction pressure Ps). The valve opening (the separation distance between the valve port 22 and the main valve body 10a) is adjusted through the plunger 37, and the crank chamber is adjusted according to the valve opening. The pressure Pc is adjusted.

この場合、主弁体10は閉弁ばね50の付勢力により常に上向きに付勢されているとともに、プランジャ37の外鍔状掛止部37jに副弁体15の鍔状係止部15jは掛止されておらず(Lb>Laであるため)、副弁体15は閉弁ばね51の付勢力により常に下向きに付勢されているので、副弁体部15aは副弁シート部23に押し付けられた状態(副弁部12が閉弁)となり、弁内逃がし通路16は弁本体20内で遮断されている。そのため、弁内逃がし通路16を通じてクランク室の圧力Pcが吸入室に逃がされることはない。   In this case, the main valve body 10 is always urged upward by the urging force of the valve closing spring 50, and the hook-like locking portion 15j of the sub-valve body 15 is hooked on the outer hook-like hooking portion 37j of the plunger 37. Since the auxiliary valve body 15 is not always stopped (because Lb> La) and the auxiliary valve body 15 is always urged downward by the urging force of the valve closing spring 51, the auxiliary valve body part 15a is pressed against the auxiliary valve seat part 23. Thus, the in-valve escape passage 16 is blocked in the valve main body 20. Therefore, the crank chamber pressure Pc is not released to the suction chamber through the in-valve escape passage 16.

それに対し、圧縮機起動時には、ソレノイド部30Aが通電励磁されて、吸引子34にプランジャ37が引き寄せられ、この上方向移動に追従して主弁体10が上方向に移動せしめられ、主弁体10の主弁体部10aにより弁口22が閉じられた後、さらにプランジャ37が上方向に移動せしめられ、これによって副弁体15が弁内逃がし通路16を開くようにされ、クランク室の圧力Pcが弁内逃がし通路16を通じて吸入室に逃がされる。   On the other hand, when the compressor is started, the solenoid portion 30A is energized and energized, and the plunger 37 is attracted to the attractor 34. The main valve body 10 is moved upward following this upward movement, and the main valve body is moved. After the valve opening 22 is closed by the main valve body portion 10a, the plunger 37 is further moved upward, so that the sub-valve body 15 opens the valve escape passage 16, and the pressure in the crank chamber is increased. Pc is released to the suction chamber through the in-valve escape passage 16.

詳細には、プランジャ37の上方向移動量が第1リフト量Laに達するまでは、主弁体10が閉弁ばね50の付勢力によりプランジャ37の上方向移動に追従するように閉弁方向に移動し、前記上方向移動量が前記第1リフト量Laに達すると、主弁体10の主弁体部10aにより弁口22が閉じられる(図2に示される状態)。圧縮機起動時には、この主弁部11の閉弁状態から(主弁体10は閉弁状態のまま不動から)さらにプランジャ37が上方向に移動せしめられる。プランジャ37の上方向移動量が第2リフト量Lbに達するまでは、副弁体15は閉弁ばね51の付勢力により閉弁状態のまま(副弁体部15aが副弁シート部23に押し付けられたまま)不動である。前記上方向移動量が前記第2リフト量Lbに達すると、プランジャ37の外鍔状掛止部37jが副弁体15の鍔状係止部15jに係止される(図3に示される状態)。そして、この状態から、プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されるまで、つまり、Lx−(Lb−La)分だけプランジャ37がさらに上方向に移動せしめられる(図4に示される状態)。言い換えれば、プランジャ37の上方向移動量が前記第1リフト量Laに達した後、プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されるまでのLx−(Lb−La)分だけ副弁体15が(弁本体20から)引き上げられる。この場合、主弁体10は閉弁状態のまま不動である一方で、副弁体15の副弁体部15aは副弁シート部23から前記Lx−(Lb−La)分リフトせしめられ、これによって弁内逃がし通路16が開かれる。プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されると、ソレノイド部30Aが吸引力を発生しても、プランジャ37及び副弁体15はそれ以上引き上げられない。   Specifically, until the upward movement amount of the plunger 37 reaches the first lift amount La, the main valve body 10 moves in the valve closing direction so as to follow the upward movement of the plunger 37 by the biasing force of the valve closing spring 50. When it moves and the upward movement amount reaches the first lift amount La, the valve port 22 is closed by the main valve body portion 10a of the main valve body 10 (the state shown in FIG. 2). When the compressor is activated, the plunger 37 is further moved upward from the closed state of the main valve portion 11 (because the main valve body 10 remains stationary). Until the upward movement amount of the plunger 37 reaches the second lift amount Lb, the auxiliary valve body 15 remains in the closed state by the urging force of the valve closing spring 51 (the auxiliary valve body portion 15a is pressed against the auxiliary valve seat portion 23). It remains immobile. When the upward movement amount reaches the second lift amount Lb, the outer hook-shaped hooking portion 37j of the plunger 37 is locked to the hook-shaped locking portion 15j of the sub-valve body 15 (the state shown in FIG. 3). ). From this state, the plunger 37 is further moved by the amount corresponding to Lx− (Lb−La) until the inner hook-shaped hooking portion 37k of the plunger 37 is locked to the hook-shaped locking portion 10k of the main valve body 10. It is moved upward (state shown in FIG. 4). In other words, after the upward movement amount of the plunger 37 reaches the first lift amount La, the inner hook-shaped hooking portion 37k of the plunger 37 is locked to the hook-shaped locking portion 10k of the main valve body 10. The auxiliary valve body 15 is pulled up (from the valve body 20) by the amount of Lx− (Lb−La). In this case, while the main valve body 10 remains stationary, the sub-valve body portion 15a of the sub-valve body 15 is lifted from the sub-valve seat portion 23 by Lx- (Lb-La). Opens the relief passage 16 in the valve. When the inner hook-shaped latching portion 37k of the plunger 37 is locked to the hook-shaped locking portion 10k of the main valve body 10, even if the solenoid portion 30A generates a suction force, the plunger 37 and the sub-valve body 15 It cannot be raised any more.

このように、本実施形態の制御弁1においては、圧縮機起動時に、クランク室の圧力Pcは弁内逃がし通路16を通じて吸入室に逃がされることになるため、圧縮機起動時において吐出容量が大きくなるまでに要する時間を大幅に短縮することができる。また、通常制御時(Pd→Pc制御時)には、弁内逃がし通路16は副弁体15により閉じられているため、圧縮機の運転効率が低下することはない。   Thus, in the control valve 1 of the present embodiment, when the compressor is started, the crank chamber pressure Pc is released to the suction chamber through the in-valve escape passage 16, so that the discharge capacity is large when the compressor is started. The time required to become can be greatly reduced. Further, during normal control (Pd → Pc control), the valve relief passage 16 is closed by the sub-valve body 15, so that the operating efficiency of the compressor does not decrease.

また、本実施形態の制御弁1においては、主弁体10(の中間嵌挿部10c)と案内孔19との間に形成される摺動面間隙(クリアランス)に流入した異物が、前記主弁体10(の中間嵌挿部10c)の外周に形成された主弁体側溝10gを通って排出されやすくなり、当該摺動面間隙に異物が溜まらないようにできるので、弁ロック、主弁体置き去り等の作動不良を生じ難くできる。   Further, in the control valve 1 of the present embodiment, the foreign matter flowing into the sliding surface gap (clearance) formed between the main valve element 10 (the intermediate fitting portion 10c thereof) and the guide hole 19 is Since it becomes easy to be discharged through the main valve body side groove 10g formed on the outer periphery of the valve body 10 (intermediate insertion portion 10c thereof) and foreign matter does not accumulate in the sliding surface gap, the valve lock, the main valve It is difficult to cause malfunction such as leaving the body.

また、前記主弁体側溝10gは、前記主弁体10(の中間嵌挿部10c)の外周にローレット加工を施して形成されたローレット加工溝で構成され、前記主弁体10に対して比較的簡単な加工で前記主弁体側溝10gを形成できるので、加工コストや加工工数を抑えることができる。   Further, the main valve element side groove 10g is constituted by a knurled groove formed by knurling the outer periphery of the main valve element 10 (the intermediate fitting portion 10c thereof), and is compared with the main valve element 10. Since the main valve body side groove 10g can be formed by simple and easy processing, the processing cost and the number of processing steps can be reduced.

また、本実施形態の制御弁1においては、主弁体10(の中間嵌挿部10c)と案内孔19との間に形成される摺動面間隙(クリアランス)に流入した異物が、前記案内孔19に形成された案内孔側溝19gを通って排出されやすくなり、当該摺動面間隙に異物が溜まらないようにできるので、これによっても、弁ロック、主弁体置き去り等の作動不良を更に生じ難くできる。   Further, in the control valve 1 of the present embodiment, the foreign matter flowing into the sliding surface gap (clearance) formed between the main valve body 10 (the intermediate fitting portion 10c thereof) and the guide hole 19 is guided by the guide. This facilitates discharge through the guide hole side groove 19g formed in the hole 19 and prevents foreign matter from accumulating in the gap between the sliding surfaces. It can be made difficult to occur.

また、前記案内孔側溝19gは、Ps入出口27とPd導入口25ないしPc入出口26との間に設けられ案内孔19におけるPs入出口27側にのみ設けられ、前記摺動面間隙に流入した異物が、前記案内孔19に形成された案内孔側溝19gを通って前記Ps入出口27側に排出されるので、前記摺動面間隙に流入した異物を効率的に排出することができる。   Further, the guide hole side groove 19g is provided between the Ps inlet / outlet 27 and the Pd inlet / outlet 25 or Pc inlet / outlet 26, and is provided only on the Ps inlet / outlet 27 side of the guide hole 19, and flows into the sliding surface gap. Since the foreign matter is discharged to the Ps inlet / outlet 27 side through the guide hole side groove 19g formed in the guide hole 19, the foreign matter flowing into the sliding surface gap can be efficiently discharged.

なお、上記実施形態では、弁本体20を本体部材20Aとシート部材20Bとの二部品構成とし、弁本体20におけるシート部材20Bの外周に形成した縦溝16bと本体部材20の内周に形成した環状凹部16aとによって、弁内逃がし通路16の一部を構成する弁本体内連通路16Aを形成しているが、例えば、前記弁本体内連通路16Aは、シート部材20B側又は本体部材20A側のいずれかにのみ設けても良いし、前記弁本体内連通路16Aの形状は上記形状のみに限定されないことは勿論である。また、例えば、前記弁本体20を(本体部材20Aとシート部材20Bとの二部品ではなく)一部品で形成し、その弁本体に貫通孔等からなる弁本体内連通路を形成しても良い。   In the above embodiment, the valve body 20 has a two-part configuration of the main body member 20A and the seat member 20B, and is formed on the inner periphery of the main body member 20 and the vertical groove 16b formed on the outer periphery of the seat member 20B in the valve body 20. The annular recess 16a forms a valve body communication passage 16A that constitutes a part of the valve escape passage 16. For example, the valve body communication passage 16A is formed on the seat member 20B side or the body member 20A side. Of course, the shape of the in-valve communication passage 16A is not limited to the above shape. Further, for example, the valve main body 20 may be formed as one part (not two parts of the main body member 20A and the seat member 20B), and a communication passage in the valve main body including a through hole or the like may be formed in the valve main body. .

また、前記弁内逃がし通路16を開閉する副弁体15の配置箇所や形状、プランジャ37との連結機構等は、適宜に変更できることは詳述するまでも無い。   Needless to say, the location and shape of the sub-valve body 15 that opens and closes the in-valve escape passage 16, the coupling mechanism with the plunger 37, and the like can be changed as appropriate.

<第2実施形態>
図12〜図14は、それぞれ本発明に係る可変容量型圧縮機用制御弁の第2実施形態を示す縦断面図であり、図12は主弁:開、副弁:閉の状態(通常制御時)、図13は主弁:閉、副弁:閉の状態(圧縮機起動移行時)、図14は主弁:閉、副弁:開の状態(圧縮機起動時)を示している。また、図15は、図12のC部拡大図、図16は、図13のD部拡大図、図17は、図12のX−X矢視線に従う断面図である。
Second Embodiment
FIGS. 12 to 14 are longitudinal sectional views showing a second embodiment of the control valve for a variable displacement compressor according to the present invention. FIG. 12 shows a state where the main valve is open and the sub valve is closed (normal control). 13 shows the main valve: closed, sub valve: closed state (at the time of starting the compressor), and FIG. 14 shows the main valve: closed, sub valve: open (at the time of the compressor starting). 15 is an enlarged view of a portion C in FIG. 12, FIG. 16 is an enlarged view of a portion D in FIG. 13, and FIG. 17 is a sectional view taken along the line XX in FIG.

本第2実施形態の制御弁2は、前述した第1実施形態の制御弁1に対し、主に、クランク室の圧力PcをPs入出口27を介して圧縮機の吸入室に逃がすための弁内逃がし通路16が(弁本体20内ではなく)主弁体10内に設けられている点が相違しており、その他の構成は略同じである。したがって、第1実施形態の制御弁1の各部と同様の構成及び作用効果を有する部分には共通の符号を付して重複説明を省略し、以下においては、相違点を重点的に説明する。   The control valve 2 of the second embodiment is mainly a valve for releasing the pressure Pc of the crank chamber to the suction chamber of the compressor via the Ps inlet / outlet 27 with respect to the control valve 1 of the first embodiment described above. The difference is that the inner escape passage 16 is provided in the main valve body 10 (not in the valve main body 20), and other configurations are substantially the same. Therefore, the same reference numerals are given to portions having the same configurations and operational effects as the respective portions of the control valve 1 of the first embodiment, and the duplicate description will be omitted, and in the following, differences will be mainly described.

[制御弁2の構成]
図示実施形態の制御弁2では、上記第1実施形態の制御弁1におけるプランジャ37の下面に設けられた筒状脚部37a、弁本体20の弁本体内連通路16A、弁本体20のシート部材20B(のストッパ部24A)に外挿される筒状部15bを持つ副弁体15等が省略され、プランジャ37に内挿固定された内装部材17が副弁体17Bとされ、プッシュロッド46の大径部46bの形成される段差部46cとの間に縮装されたプランジャばね47により副弁体(内装部材)17Bが下方に付勢された状態で当該副弁体17Bとプランジャ37とが一緒に上下動するようになっている。このプランジャばね47(の圧縮力)により、副弁体17Bが後述する弁内逃がし通路16を閉じる方向に付勢されるとともに、プッシュロッド46を介して前記ベローズ装置40が感圧室45内で保持されている。
[Configuration of Control Valve 2]
In the control valve 2 of the illustrated embodiment, the cylindrical leg 37a provided on the lower surface of the plunger 37 in the control valve 1 of the first embodiment, the valve body communication passage 16A of the valve body 20, and the seat member of the valve body 20 The sub-valve body 15 having the cylindrical portion 15b that is externally inserted into the 20B (the stopper portion 24A) is omitted, and the interior member 17 that is inserted and fixed to the plunger 37 is used as the sub-valve body 17B. The sub-valve body 17B and the plunger 37 are together in a state where the sub-valve body (interior member) 17B is urged downward by the plunger spring 47 that is compressed between the stepped portion 46c in which the diameter portion 46b is formed. It is designed to move up and down. By this plunger spring 47 (compressive force thereof), the sub-valve element 17B is urged in a direction to close an in-valve escape passage 16 which will be described later, and the bellows device 40 is moved in the pressure sensitive chamber 45 via the push rod 46. Is retained.

また、本実施形態では、前記副弁体17Bの下側に配置された主弁体10は、例えば非磁性材で作製され、その内部中央に、縦方向(軸線O方向)に貫通するように弁内逃がし通路16の一部を構成する貫通逃がし孔16Bが設けられている。   Further, in the present embodiment, the main valve element 10 disposed on the lower side of the sub-valve element 17B is made of, for example, a non-magnetic material, and penetrates in the longitudinal direction (axis O direction) in the center of the inside. A through relief hole 16B that constitutes a part of the in-valve escape passage 16 is provided.

副弁体17Bは、前述のように、前記主弁体10の上側で前記プランジャ37に内挿固定されており、その外径(=プランジャ37の内径)は、前記主弁体10の鍔状係止部10kの外径より大きくされており、その下端部(平坦面)が、貫通逃がし孔16Bの上端縁部である副弁シート部(逆立円錐台面部)23に接離して弁内逃がし通路16を開閉する副弁体部17aとされている。   As described above, the sub-valve body 17B is inserted and fixed to the plunger 37 on the upper side of the main valve body 10, and its outer diameter (= inner diameter of the plunger 37) is a bowl-like shape of the main valve body 10. The lower end portion (flat surface) of the locking portion 10k is larger than the outer diameter of the locking portion 10k, and is brought into contact with and separated from the auxiliary valve seat portion (inverted truncated cone surface portion) 23 which is the upper end edge portion of the through escape hole 16B. The auxiliary valve body portion 17 a that opens and closes the escape passage 16 is provided.

前記のように、本第2実施形態では、Pc入出室26、弁室21、主弁体10に形成された貫通逃がし孔16B、プランジャ37内、Ps入出室28などで、クランク室の圧力PcをPs入出口27を介して圧縮機の吸入室に逃がすための弁内逃がし通路16が構成され、主弁体10の貫通逃がし孔16Bの上端縁部である副弁シート部23に副弁体17Bの副弁体部(下端部)17aが接離することにより、前記弁内逃がし通路16が開閉されるようになっている。   As described above, in the second embodiment, the Pc inlet / outlet chamber 26, the valve chamber 21, the through relief hole 16 </ b> B formed in the main valve body 10, the plunger 37, the Ps inlet / outlet chamber 28, etc. Is formed in the valve relief passage 16 through the Ps inlet / outlet 27 to the suction chamber of the compressor, and the sub-valve member is connected to the sub-valve seat portion 23 which is the upper edge of the through-relief hole 16B of the main valve member 10. The in-valve escape passage 16 is opened and closed by contacting and separating the sub-valve body portion (lower end portion) 17a of 17B.

ここで、本実施形態の制御弁2では、図12に示される如くに、プランジャ37、主弁体10、及び副弁体17Bが最下降位置にある状態(プランジャ37の最下端面がストッパ部24Aに当接、主弁部11は全開、副弁部12は全閉)において、主弁体10の主弁体部10aと弁口22(弁シート部)との間の上下方向の離隔距離が第1リフト量Ldとされ、プランジャ37の内鍔状掛止部37kと主弁体10の鍔状係止部10kとの離隔距離は所定量Lyとされ、前記プランジャ37の最大リフト量(第2リフト量)Le(プランジャ37の最下降位置から最上昇位置までのリフト量)は、第1リフト量Ld+所定量Lyとなっている。   Here, in the control valve 2 of the present embodiment, as shown in FIG. 12, the plunger 37, the main valve body 10, and the sub-valve body 17B are in the lowest lowered position (the lowermost end surface of the plunger 37 is the stopper portion. 24A, the main valve portion 11 is fully open, and the sub-valve portion 12 is fully closed.) The vertical separation between the main valve body portion 10a of the main valve body 10 and the valve port 22 (valve seat portion). Is the first lift amount Ld, the separation distance between the inner hook-shaped hooking portion 37k of the plunger 37 and the hook-shaped locking portion 10k of the main valve body 10 is a predetermined amount Ly, and the maximum lift amount of the plunger 37 ( The second lift amount Le (the lift amount from the lowest position of the plunger 37 to the highest position) is the first lift amount Ld + the predetermined amount Ly.

さらに、本第2実施形態の制御弁2においても、前述した第1実施形態の制御弁1と同様、主弁体10の中間嵌挿部10c(の外周)と案内孔19(の内壁)との間に形成される摺動面間隙(クリアランス)に異物(加工組立時から残っている切削研磨屑、研磨材、摺動摩擦による摩耗分、外部からの塵埃等)が詰まって主弁体10が動かなくなる(弁ロック、弁体置き去り)等の作動不良を回避すべく、案内孔19(の上側部分)に縦溝からなる案内孔側溝19gが形成され、主弁体10の中間嵌挿部10c(の上側部分)(図示例では、下部外周に設けられた環状溝10Aより上側の部分)にローレット加工溝からなる主弁体側溝10gが形成されている(特に、図15〜図17参照)。   Furthermore, also in the control valve 2 of the second embodiment, as in the control valve 1 of the first embodiment described above, the intermediate fitting insertion portion 10c (outer periphery) of the main valve body 10 and the guide hole 19 (inner wall thereof) The main valve element 10 is clogged with foreign matter (cutting scraps, abrasives, wear due to sliding friction, dust from the outside, etc.) remaining in the clearance (clearance) formed between In order to avoid malfunction such as stoppage (valve lock, valve body leaving) and the like, a guide hole side groove 19g formed of a vertical groove is formed in the guide hole 19 (the upper portion thereof), and the intermediate fitting insertion portion 10c of the main valve body 10 is formed. (In the illustrated example) (in the illustrated example, a main valve body side groove 10g made of a knurled groove is formed in the upper part of the annular groove 10A provided on the outer periphery of the lower part (see particularly FIGS. 15 to 17). .

[制御弁2の動作]
次に、上記構成とされた制御弁2の動作を概説する。
[Operation of control valve 2]
Next, the operation of the control valve 2 configured as described above will be outlined.

通常制御時(Pd→Pc制御時)には、プランジャ37(及び副弁体17B)のリフト量は、最大でも前記第1リフト量Ld強とされ、圧縮機起動時(Pc→Ps制御時)には、プランジャ37(及び副弁体17B)のリフト量は、前記第2リフト量Leとされる。   At the time of normal control (Pd → Pc control), the lift amount of the plunger 37 (and the sub-valve body 17B) is set to be a little higher than the first lift amount Ld at the maximum, and when the compressor is started (Pc → Ps control) The lift amount of the plunger 37 (and the auxiliary valve body 17B) is set to the second lift amount Le.

すなわち、通常制御時(Pd→Pc制御時)には、コイル32、ステータ33及び吸引子34等からなるソレノイド部30Aが通電励磁されると、吸引子34にプランジャ37及び副弁体17Bが共に(上方向に)引き寄せられ、この動きに追従して、閉弁ばね50の付勢力により主弁体10が上方(閉弁方向)に移動せしめられる。一方、圧縮機からPs入出口27に導入された吸入圧力Psは、Ps入出室28からプランジャ37の外周と案内パイプ35との間の隙間36等を介して感圧室45に導入され、ベローズ装置40(内部は真空圧)は感圧室45の圧力(吸入圧力Ps)に応じて伸縮変位(吸入圧力Psが高いと収縮、低いと伸張)し、該変位がプッシュロッド46や副弁体17B等を介して主弁体10に伝達され、それによって、弁開度(弁口22と主弁体部15aとの離隔距離)が調整され、その弁開度に応じて、クランク室の圧力Pcが調整される。   That is, during normal control (Pd → Pc control), when the solenoid portion 30A including the coil 32, the stator 33, the attractor 34, and the like is energized and excited, both the plunger 37 and the sub-valve element 17B are attracted to the attractor 34. The main valve body 10 is moved upward (in the valve closing direction) by the urging force of the valve closing spring 50 following this movement. On the other hand, the suction pressure Ps introduced from the compressor to the Ps inlet / outlet 27 is introduced from the Ps inlet / outlet chamber 28 into the pressure sensitive chamber 45 through the gap 36 between the outer periphery of the plunger 37 and the guide pipe 35, and the bellows. The device 40 (inside the vacuum pressure) expands and contracts (contracts when the suction pressure Ps is high and expands when the suction pressure Ps is low) according to the pressure of the pressure sensing chamber 45 (suction pressure Ps). 17B or the like is transmitted to the main valve body 10, thereby adjusting the valve opening (separation distance between the valve port 22 and the main valve body 15 a), and the crank chamber pressure is adjusted according to the valve opening. Pc is adjusted.

この場合、主弁体10は閉弁ばね50の付勢力により常に上向きに付勢されているとともに、副弁体17Bは開弁ばね47の付勢力により常に下向きに付勢されているので、副弁体部17aは副弁シート部23に押し付けられた状態(副弁部12が閉弁)となり、弁内逃がし通路16は主弁体10内で遮断されている。そのため、弁内逃がし通路16を通じてクランク室の圧力Pcが吸入室に逃がされることはない。   In this case, the main valve body 10 is always urged upward by the urging force of the valve closing spring 50, and the sub valve body 17B is always urged downward by the urging force of the valve opening spring 47. The valve body portion 17a is pressed against the sub valve seat portion 23 (the sub valve portion 12 is closed), and the in-valve escape passage 16 is blocked in the main valve body 10. Therefore, the crank chamber pressure Pc is not released to the suction chamber through the in-valve escape passage 16.

それに対し、圧縮機起動時には、ソレノイド部30Aが通電励磁されて、吸引子34にプランジャ37及び副弁体17Bが共に(上方向に)引き寄せられ、この上方向移動に追従して主弁体10が上方向に移動せしめられ、主弁体10の主弁体部10aにより弁口22が閉じられた後、さらにプランジャ37及び副弁体17Bが上方向に移動せしめられ、これによって副弁体17Bが弁内逃がし通路16を開くようにされ、クランク室の圧力Pcが弁内逃がし通路16を通じて吸入室に逃がされる。   On the other hand, at the time of starting the compressor, the solenoid portion 30A is energized and energized, and the plunger 37 and the subvalve body 17B are attracted (upward) to the attractor 34, and the main valve body 10 follows this upward movement. Is moved upward, and the valve port 22 is closed by the main valve body portion 10a of the main valve body 10, and then the plunger 37 and the sub-valve body 17B are further moved upward, whereby the sub-valve body 17B. Is opened in the valve relief passage 16, and the pressure Pc in the crank chamber is released to the suction chamber through the valve relief passage 16.

詳細には、プランジャ37(及び副弁体17B)の上方向移動量が第1リフト量Ldに達するまでは、主弁体10が閉弁ばね50の付勢力によりプランジャ37及び副弁体17Bの上方向移動に追従するように閉弁方向に移動し、前記上方向移動量が前記第1リフト量Ldに達すると、主弁体10の主弁体部10aにより弁口22が閉じられ(図13に示す状態)、この主弁部11の閉弁状態からさらにプランジャ37及び副弁体17Bが前記所定量Ly分上方向に移動せしめられる(図14に示す状態)。言い換えれば、プランジャ37及び副弁体17Bの上方向移動量が前記第1リフト量Ldに達した後、プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されるまでの所定量Ly分だけ副弁体17Bがプランジャ37と共に吸引子34側に引き寄せられる(第1リフト量Ld+所定量Ly=第2リフト量Le)。この場合、主弁体10は閉弁状態のまま不動であるので、副弁体17Bの副弁体部17aは、副弁シート部23から所定量Ly分リフトせしめられ、これによって弁内逃がし通路16が開かれる。プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されると、ソレノイド部30Aが吸引力を発生しても、プランジャ37及び副弁体17Bはそれ以上引き上げられない。   In detail, until the upward movement amount of the plunger 37 (and the sub-valve body 17B) reaches the first lift amount Ld, the main valve body 10 is moved by the biasing force of the valve-closing spring 50 to move the plunger 37 and the sub-valve body 17B. When the valve travels in the valve closing direction so as to follow the upward movement and the upward movement amount reaches the first lift amount Ld, the valve port 22 is closed by the main valve body portion 10a of the main valve body 10 (FIG. 13), the plunger 37 and the auxiliary valve body 17B are further moved upward by the predetermined amount Ly from the closed state of the main valve portion 11 (the state shown in FIG. 14). In other words, after the upward movement amount of the plunger 37 and the sub-valve body 17B reaches the first lift amount Ld, the inner hook-shaped hooking portion 37k of the plunger 37 becomes the hook-shaped locking portion 10k of the main valve body 10. The sub-valve body 17B is pulled toward the suction element 34 side together with the plunger 37 by the predetermined amount Ly until it is locked (first lift amount Ld + predetermined amount Ly = second lift amount Le). In this case, since the main valve body 10 remains stationary while being closed, the sub-valve body portion 17a of the sub-valve body 17B is lifted by a predetermined amount Ly from the sub-valve seat portion 23, and thereby the in-valve escape passage. 16 is opened. When the inner hook-shaped latching portion 37k of the plunger 37 is locked to the hook-shaped locking portion 10k of the main valve body 10, even if the solenoid portion 30A generates a suction force, the plunger 37 and the sub-valve body 17B It cannot be raised any more.

このような構成とされた本実施形態の制御弁2においても、前述した第1実施形態の制御弁1と同様の作用効果が得られることは勿論である。なお、本第2実施形態の制御弁2の詳細構造について、必要であれば、本発明者等による特願2016−127978号等を併せて参照されたい。   Of course, in the control valve 2 of the present embodiment having such a configuration, the same operational effects as those of the control valve 1 of the first embodiment described above can be obtained. For the detailed structure of the control valve 2 of the second embodiment, refer to Japanese Patent Application No. 2006-127978 by the present inventors, if necessary.

なお、上記第1及び第2実施形態では、案内孔19に案内孔側溝19gを形成するとともに、主弁体10の中間嵌挿部10cに主弁体側溝10gを形成したが、図18及び図19に示される如くに、主弁体10の中間嵌挿部10cにのみ主弁体側溝10gを形成してもよいことは勿論である。   In the first and second embodiments, the guide hole side groove 19g is formed in the guide hole 19, and the main valve body side groove 10g is formed in the intermediate fitting insertion portion 10c of the main valve body 10, but FIG. Of course, as shown in FIG. 19, the main valve body side groove 10g may be formed only in the intermediate insertion portion 10c of the main valve body 10.

1 可変容量型圧縮機用制御弁(第1実施形態)
2 可変容量型圧縮機用制御弁(第2実施形態)
10 主弁体
10a 主弁体部
10b 下部小径部
10c 中間嵌挿部
10d 上部小径部
10k 鍔状係止部
10g 主弁体側溝
10A 環状溝
11 主弁部
12 副弁部
15 副弁体
15a 副弁体部
15b 筒状部
15j 鍔状係止部
16 弁内逃がし通路
16a 環状凹部
16b 縦溝
16A 弁本体内連通路
16B 貫通逃がし孔(第2実施形態)
17 内装部材
17B 副弁体(第2実施形態)
18 収容穴
19 案内孔
19g 案内孔側溝
20 弁本体
20A 本体部材
20B シート部材
20C 凹穴
21 弁室
22 弁口
23 副弁シート部
24 嵌挿部
24A ストッパ部
25 Pd導入口
25s 横孔
26 Pc入出室(入出口)
27 Ps入出口
28 Ps入出室
30 電磁式アクチュエータ
30A ソレノイド部
32 コイル
33 ステータ
34 吸引子
37 プランジャ
37a 筒状脚部
37j 外鍔状掛止部
37k 内鍔状掛止部
37s スリット
37t 切欠き
40 ベローズ装置(感圧応動部材)
45 感圧室
46 プッシュロッド
50 閉弁ばね
51 閉弁ばね
1 Control valve for variable displacement compressor (first embodiment)
2 Control valve for variable displacement compressor (second embodiment)
DESCRIPTION OF SYMBOLS 10 Main valve body 10a Main valve body part 10b Lower small diameter part 10c Intermediate fitting insertion part 10d Upper small diameter part 10k Hook-shaped latching | locking part 10g Main valve body side groove | channel 10A Annular groove 11 Main valve part 12 Sub valve part 15 Sub valve body 15a Sub Valve body portion 15b Tubular portion 15j Hook-like locking portion 16 In-valve escape passage 16a Annular recess 16b Vertical groove 16A In-valve communication passage 16B Through escape hole (second embodiment)
17 Interior member 17B Sub-valve (second embodiment)
18 receiving hole 19 guide hole 19g guide hole side groove 20 valve main body 20A main body member 20B seat member 20C concave hole 21 valve chamber 22 valve port 23 sub valve seat part 24 fitting part 24A stopper part 25 Pd introduction port 25s side hole 26 Pc in / out Room (entrance / exit)
27 Ps inlet / outlet 28 Ps inlet / outlet chamber 30 Electromagnetic actuator 30A Solenoid part 32 Coil 33 Stator 34 Suction element 37 Plunger 37a Cylindrical leg part 37j Outer hook-like hook part 37k Inner hook-like hook part 37s Slit 37t Notch 40 Bellows Device (Pressure-sensitive response member)
45 Pressure sensing chamber 46 Push rod 50 Valve closing spring 51 Valve closing spring

Claims (7)

主弁体部を有する主弁体と、
前記主弁体が摺動自在に嵌挿される案内孔と前記主弁体部が接離する弁口が設けられた弁室と圧縮機の吸入室に連通するPs入出口とを有し、前記弁口より上流側に圧縮機の吐出室に連通するPd導入口が設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通するPc入出口が設けられた弁本体と、
前記主弁体を弁口開閉方向に移動させるための電磁式アクチュエータと、
前記圧縮機から吸入圧力Psが前記Ps入出口を介して導入される感圧室と、
前記感圧室の圧力に応じて前記主弁体を弁口開閉方向に付勢する感圧応動部材と、を備え、
前記主弁体の外周に、前記案内孔との摺動部分からその外側まで延びる1個又は複数個の主弁体側溝が形成されていることを特徴とする可変容量型圧縮機用制御弁。
A main valve body having a main valve body portion;
A guide hole into which the main valve body is slidably inserted, a valve chamber provided with a valve port for contacting and separating the main valve body portion, and a Ps inlet / outlet communicating with a suction chamber of the compressor, A valve main body provided with a Pd introduction port communicating with the discharge chamber of the compressor upstream from the valve port, and provided with a Pc inlet / outlet communicating with the crank chamber of the compressor downstream from the valve port;
An electromagnetic actuator for moving the main valve body in a valve opening / closing direction;
A pressure sensitive chamber into which suction pressure Ps is introduced from the compressor through the Ps inlet / outlet;
A pressure-sensitive response member that urges the main valve body in a valve opening / closing direction according to the pressure in the pressure-sensitive chamber,
A control valve for a variable displacement compressor, wherein one or a plurality of main valve body side grooves extending from a sliding portion with the guide hole to the outside thereof are formed on an outer periphery of the main valve body.
前記主弁体側溝は、前記主弁体の外周の一部もしくは全部に形成されたローレット加工溝で構成されることを特徴とする請求項1に記載の可変容量型圧縮機用制御弁。   2. The control valve for a variable displacement compressor according to claim 1, wherein the main valve body side groove is a knurled groove formed in a part or all of the outer periphery of the main valve body. 前記案内孔は、前記弁本体における前記Ps入出口と前記Pd導入口ないし前記Pc入出口との間に設けられ、前記主弁体側溝は、前記主弁体の外周における前記Ps入出口側にのみ形成されていることを特徴とする請求項1又は2に記載の可変容量型圧縮機用制御弁。   The guide hole is provided between the Ps inlet / outlet and the Pd introduction port or the Pc inlet / outlet in the valve body, and the main valve body side groove is formed on the Ps inlet / outlet side of the outer periphery of the main valve body. The control valve for a variable capacity compressor according to claim 1 or 2, wherein only the control valve is formed. 前記主弁体側溝は、前記主弁体の外周に設けられた環状溝より前記Ps入出口側にのみ形成されていることを特徴とする請求項3に記載の可変容量型圧縮機用制御弁。   The control valve for a variable displacement compressor according to claim 3, wherein the main valve body side groove is formed only on the Ps inlet / outlet side from an annular groove provided on an outer periphery of the main valve body. . 前記案内孔に、少なくとも一端が開放した1個又は複数個の案内孔側溝が形成されていることを特徴とする請求項1から4のいずれか一項に記載の可変容量型圧縮機用制御弁。   The control valve for a variable displacement compressor according to any one of claims 1 to 4, wherein the guide hole is formed with one or a plurality of guide hole side grooves having at least one open end. . 前記案内孔は、前記弁本体における前記Ps入出口と前記Pd導入口ないし前記Pc入出口との間に設けられ、前記案内孔側溝は、前記案内孔における前記Ps入出口側にのみ形成されていることを特徴とする請求項5に記載の可変容量型圧縮機用制御弁。   The guide hole is provided between the Ps inlet / outlet and the Pd inlet / Pc inlet / outlet of the valve body, and the guide hole side groove is formed only on the Ps inlet / outlet side of the guide hole. The control valve for a variable displacement compressor according to claim 5, wherein 前記クランク室の圧力Pcを前記Ps入出口を介して前記圧縮機の吸入室に逃がすための弁内逃がし通路が前記弁本体内又は前記主弁体内に設けられるとともに、前記弁内逃がし通路を開閉する副弁体が設けられていることを特徴とする請求項1から6のいずれか一項に記載の可変容量型圧縮機用制御弁。   An in-valve escape passage is provided in the valve body or the main valve body for allowing the pressure Pc of the crank chamber to escape to the suction chamber of the compressor through the Ps inlet / outlet, and the in-valve relief passage is opened and closed. A control valve for a variable displacement compressor according to any one of claims 1 to 6, wherein a sub-valve element is provided.
JP2017162549A 2017-08-25 2017-08-25 Variable capacity type compressor control valve Pending JP2019039377A (en)

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JP2755193B2 (en) * 1994-12-28 1998-05-20 株式会社豊田自動織機製作所 Piston in compressor
JP2002005010A (en) * 2000-06-19 2002-01-09 Toyota Industries Corp Variable displacement compressor
JP4473441B2 (en) * 2000-11-06 2010-06-02 克巳 浅野 Knurling method
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