JP2019019269A - Multi-color coating composition - Google Patents

Multi-color coating composition Download PDF

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JP2019019269A
JP2019019269A JP2017140930A JP2017140930A JP2019019269A JP 2019019269 A JP2019019269 A JP 2019019269A JP 2017140930 A JP2017140930 A JP 2017140930A JP 2017140930 A JP2017140930 A JP 2017140930A JP 2019019269 A JP2019019269 A JP 2019019269A
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resin
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JP6859884B2 (en
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貴洋 本部
Takahiro Motobe
貴洋 本部
康輝 遠藤
Yasuteru Endo
康輝 遠藤
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Fujikura Kasei Co Ltd
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Abstract

To provide a multi-color coating composition from which a coated film that can keep stain resistance even when being exposed to outdoors for a long period of time is obtained.SOLUTION: A multi-color coating composition contains colored gel-like particles (A), an aqueous resin (B) and resin emulsion (C), where the aqueous resin (B) is made of constitutional units derived from a monomer (b1) having a hydrophilic group and an ethylenic unsaturated bond, a monomer (b2) having a crosslinking group and an ethylenic unsaturated bond, and a monomer (b3) having an ethylenic unsaturated bond other than the monomer (b1) and the monomer (b2) and has a weight average molecular weight of 50,000 to 150,000, a ratio of the constitutional unit derived from the monomer (b1) to the total mass of the total constitutional unit in the aqueous resin (B) is 40-95 mass%, a ratio of the constitutional unit derived from the monomer (b2) is 0.01-20 mass%, the resin emulsion (C) has a functional group that can react with a crosslinking group, and a value obtained by dividing the mass of the aqueous resin (B) by the mass of the resin emulsion (C) is 0.03 or more and less than 0.11.SELECTED DRAWING: None

Description

本発明は、多彩塗料組成物に関する。   The present invention relates to a multicolor coating composition.

従来、建築物を雨、光、熱、湿気等の外的刺激から守ることを目的として、疎水性の塗料を建築物に塗装する方法が用いられている。さらに、最近では、複数の色を有する塗膜を形成することが可能な多彩塗料組成物からなる塗料が注目されており、このような塗料として、例えば、水系の分散媒中に複数色の塗料を分散させてなるゲル状着色粒子を含む多彩模様塗料が提案されている。   Conventionally, for the purpose of protecting a building from external stimuli such as rain, light, heat, and moisture, a method of applying a hydrophobic paint to the building is used. Furthermore, recently, paints made of various paint compositions capable of forming a coating film having a plurality of colors have attracted attention. As such paints, for example, paints of a plurality of colors in an aqueous dispersion medium. A multicolored paint containing gel-like colored particles in which is dispersed is proposed.

ここで、上記のような疎水性塗料から形成された塗膜は、耐水性、耐候性等に優れている一方で、疎水性汚れが付着しやすく、また、付着した汚れを水で流れ落そうとしても容易に流れ落ちないという傾向がある。このため、疎水性の塗料を塗装した建築物においては、車の排気ガス等に由来する油性の汚れや土埃等が壁面に付着したり、それらが雨と共に移動し、雨筋として強調されたりする現象が見られ、建築物の形状によっては雨筋がより発現しやすくなる。このような現象は、建築物の価値を著しく低下させてしまうという問題がある。   Here, while the coating film formed from the hydrophobic paint as described above is excellent in water resistance, weather resistance, etc., hydrophobic dirt is likely to adhere, and the attached dirt should be washed away with water. However, there is a tendency that it does not flow down easily. For this reason, in buildings coated with hydrophobic paint, oily dirt, dirt, etc. derived from car exhaust gas, etc., adhere to the wall surface, or they move with the rain and are emphasized as rain lines. A phenomenon is seen, and rain stripes are more likely to appear depending on the shape of the building. Such a phenomenon has a problem that the value of the building is significantly reduced.

近年、省資源の観点からメンテナンスフリー塗料の重要性が増し、特に耐汚染性に優れた塗料の需要が拡大している。一般に、低汚染塗料は、形成される塗膜表面が親水性を帯びるものであることが多いが、これは、表面が親水性であれば、親和性の異なる疎水性汚れが表面に付着しにくく、また、雨が降った際に雨滴によって表面が洗い流され、汚れが容易に除去されるためである。   In recent years, the importance of maintenance-free paints has increased from the viewpoint of resource saving, and the demand for paints having particularly excellent stain resistance has increased. In general, a low-contamination paint often has a hydrophilic surface on the surface of the coating film formed. However, if the surface is hydrophilic, hydrophobic stains with different affinity are less likely to adhere to the surface. Also, when it rains, the surface is washed away by raindrops, and dirt is easily removed.

しかしながら、上記のような低汚染塗料から形成された塗膜が屋外に曝され、太陽光や降雨、気温変化等の刺激が加えられると、一般に、塗膜表面の親水性が低下してしまう。このような場合に、例えば、塗膜表面を親水化して耐汚染性を付与する方法として、コロイダルシリカやポリシロキサン水性分散体を塗料に含有させる方法が知られている。しかしながら、この方法では、長期間にわたって屋外に暴露された際に、コロイダルシリカやポリシロキサン水性分散体が雨水等により流失してしまい、親水化効果が失われてしまう。このように、塗膜表面の親水性が低下すると、耐汚染性も低下するという問題がある。   However, when a coating film formed from the low-contamination paint as described above is exposed to the outdoors and a stimulus such as sunlight, rainfall, or temperature change is applied, generally the hydrophilicity of the coating film surface decreases. In such a case, for example, as a method for imparting stain resistance by hydrophilizing the coating film surface, a method of incorporating a colloidal silica or an aqueous polysiloxane dispersion in the paint is known. However, in this method, when exposed to the outdoors for a long period of time, the colloidal silica or the polysiloxane aqueous dispersion is washed away by rainwater or the like, and the hydrophilic effect is lost. Thus, when the hydrophilic property of the coating film surface falls, there exists a problem that stain resistance also falls.

ここで、特許文献1には、コロイダルシリカを乳化安定剤として用いてモノマーを乳化重合して得られるエマルジョンを含む樹脂組成物が提案されており、この樹脂組成物を用いた塗膜は、耐汚染性が長期にわたり良好であるとされている。しかしながら、特許文献1に記載の樹脂組成物を用いた塗膜では、耐汚染性の持続性は必ずしも十分とはいえない。   Here, Patent Document 1 proposes a resin composition containing an emulsion obtained by emulsion polymerization of a monomer using colloidal silica as an emulsion stabilizer, and a coating film using this resin composition has a resistance to resistance. It is said that the contamination is good for a long time. However, in the coating film using the resin composition described in Patent Document 1, the durability of the stain resistance is not always sufficient.

また、特許文献2には、カチオン性樹脂の水性分散体又はノニオン性樹脂の水溶液若しくは水分散体と、テトラアルコキシシラン等とアミノ基を有するシラン化合物との縮合物と、酸とを含む水性塗料組成物が提案されている。特許文献2においては、この水性塗料組成物の塗膜は、耐汚染性等の物性に優れるとされている。しかしながら、特許文献2に記載の水性塗料組成物を用いた塗膜も、耐汚染性の持続性は必ずしも十分とはいえない。   Patent Document 2 discloses an aqueous paint containing an aqueous dispersion of a cationic resin or an aqueous solution or dispersion of a nonionic resin, a condensate of a tetraalkoxysilane or the like and a silane compound having an amino group, and an acid. Compositions have been proposed. In Patent Document 2, it is said that the coating film of this aqueous coating composition is excellent in physical properties such as stain resistance. However, even the coating film using the water-based coating composition described in Patent Document 2 is not necessarily sufficient in durability of stain resistance.

また、特許文献3には、アミノ基を有するエチレン性不飽和モノマー、アルコキシシリル基を有するエチレン性不飽和モノマー、カルボキシル基を有するエチレン性不飽和モノマーを特定の割合で含むモノマー混合物を共重合して得られるポリマーと、カルボジイミド基を有する水性ポリマーとを特定の割合で含む水系塗料が提案されている。特許文献3においては、この水系塗料の塗膜は、耐汚染性、耐水性に優れ、また耐汚染性が長期にわたって持続するとされている。しかしながら、特許文献3に記載の水系塗料を用いた塗膜も、耐汚染性の持続性には未だ改善の余地がある。   In Patent Document 3, a monomer mixture containing an ethylenically unsaturated monomer having an amino group, an ethylenically unsaturated monomer having an alkoxysilyl group, and an ethylenically unsaturated monomer having a carboxyl group in a specific ratio is copolymerized. Water-based paints containing a specific ratio of a polymer obtained in this manner and an aqueous polymer having a carbodiimide group have been proposed. In Patent Document 3, the water-based paint film is excellent in stain resistance and water resistance, and the stain resistance is maintained for a long time. However, the coating film using the water-based paint described in Patent Document 3 still has room for improvement in the durability of stain resistance.

特開2008−133361号公報JP 2008-133361 A 特開2008−274242号公報JP 2008-274242 A 特開2012−062413号公報JP 2012-062413 A

本発明は上記問題に鑑みてなされたものであり、長期間にわたって屋外に暴露された場合でも優れた耐汚染性を維持できる塗膜を得ることが可能な多彩塗料組成物を提供することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a multicolor coating composition capable of obtaining a coating film that can maintain excellent stain resistance even when exposed outdoors for a long period of time. And

上記課題を解決するため、本発明は、以下の態様を包含する。   In order to solve the above problems, the present invention includes the following aspects.

[1] エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)と、水性樹脂(B)と、樹脂エマルジョン(C)とを含む多彩塗料組成物であって、前記水性樹脂(B)が、親水性基及びエチレン性不飽和結合を有するモノマー(b1)由来の構成単位と、架橋基及びエチレン性不飽和結合を有するモノマー(b2)由来の構成単位と、前記モノマー(b1)及び前記モノマー(b2)以外のエチレン性不飽和結合を有するモノマー(b3)由来の構成単位からなり、前記水性樹脂(B)中の全構成単位の合計質量に対する、前記モノマー(b1)由来の構成単位の割合が40〜95質量%、前記モノマー(b2)由来の構成単位の割合が0.01〜20質量%であり、前記水性樹脂(B)の重量平均分子量が50000〜150000であり、前記樹脂エマルジョン(C)が、前記水性樹脂(B)に含まれる前記架橋基と反応し得る官能基を有し、前記水性樹脂(B)の質量を前記樹脂エマルジョン(C)の質量で除した値が0.03以上0.11未満であることを特徴とする多彩塗料組成物。
[2] 前記親水性基が、アミノ基、アミド基、水酸基、スルホン酸基、リン酸基、4級アンモニウム基、硫酸基、モルホリノ基及びポリ(オキシアルキレン)基からなる群より選ばれる少なくとも1種である上記[1]に記載の多彩塗料組成物。
[3] 前記架橋基が、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ケト基及びアルデヒド基からなる群より選ばれる少なくとも1種である上記[1]又は[2]に記載の多彩塗料組成物。
[4] 前記架橋基と反応し得る官能基が、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ヒドラジド基、カルボジイミド基、オキサゾリン基及びアジリジン基からなる群より選ばれる少なくとも1種である上記[1]〜[3]の何れかに記載の多彩塗料組成物。
[1] A multicolored coating composition comprising at least one colored gel particle (A) encapsulated with a gelled film, an aqueous resin (B), and a resin emulsion (C). The aqueous resin (B) is a structural unit derived from the monomer (b1) having a hydrophilic group and an ethylenically unsaturated bond, and a structural unit derived from the monomer (b2) having a crosslinking group and an ethylenically unsaturated bond; The monomer (b1) and the monomer (b2) other than the monomer (b3), and the monomer (b3) with respect to the total mass of all the structural units in the aqueous resin (B). The proportion of the structural unit derived from b1) is 40 to 95% by mass, the proportion of the structural unit derived from the monomer (b2) is 0.01 to 20% by mass, and the weight average molecule of the aqueous resin (B) The amount is 50,000 to 150,000, the resin emulsion (C) has a functional group capable of reacting with the crosslinking group contained in the aqueous resin (B), and the mass of the aqueous resin (B) is changed to the resin emulsion. A multicolor coating composition characterized by having a value divided by mass of (C) of 0.03 or more and less than 0.11.
[2] The hydrophilic group is at least one selected from the group consisting of an amino group, an amide group, a hydroxyl group, a sulfonic acid group, a phosphoric acid group, a quaternary ammonium group, a sulfuric acid group, a morpholino group, and a poly (oxyalkylene) group. The multicolored coating composition according to the above [1], which is a seed.
[3] The above-mentioned [1] or [2], wherein the cross-linking group is at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a keto group, and an aldehyde group. Multicolor paint composition.
[4] The functional group capable of reacting with the crosslinking group is at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a hydrazide group, a carbodiimide group, an oxazoline group, and an aziridine group. The multicolored paint composition according to any one of the above [1] to [3].

本発明の多彩塗料組成物によれば、上記のように、エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)、水性樹脂(B)、及び樹脂エマルジョン(C)を、それぞれ特有の範囲で最適化された組成で含むことにより、長期間にわたって屋外に暴露された場合においても優れた耐汚染性を維持可能な、複数色を有する塗膜が得られる。   According to the multicolored paint composition of the present invention, as described above, at least one or more colored gel particles (A) in which an emulsion paint is encapsulated with a gelled film, an aqueous resin (B), and a resin emulsion ( By containing C) in a composition optimized in a specific range, a coating film having a plurality of colors can be obtained that can maintain excellent stain resistance even when exposed outdoors for a long period of time.

以下、本発明に係る多彩塗料組成物について詳述する。
なお、本実施形態で説明する「水性樹脂」とは、水に分散または溶解が可能な樹脂を意味する。
Hereinafter, the multicolored paint composition according to the present invention will be described in detail.
The “aqueous resin” described in the present embodiment means a resin that can be dispersed or dissolved in water.

本発明の多彩塗料組成物は、エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)(以下、「(A)成分」と称する場合がある)と、水性樹脂(B)(以下、「(B)成分」と称する場合がある)と、樹脂エマルジョン(C)(以下、「(C)成分」と称する場合がある)とを含む。   The multicolored coating composition of the present invention comprises at least one colored gel-like particle (A) (hereinafter sometimes referred to as “component (A)”) in which an emulsion coating is encapsulated with a gelled film, and an aqueous solution. Resin (B) (hereinafter sometimes referred to as “component (B)”) and resin emulsion (C) (hereinafter sometimes referred to as “component (C)”).

そして、本発明の多彩塗料組成物は、(A)成分、(B)成分及び(C)成分が、それぞれ、以下に説明する組成を有し、さらに、(B)成分の質量を(C)成分の質量で除した値が所定の範囲とされる。
即ち、本発明の多彩塗料組成物は、上記の(B)成分が、親水性基及びエチレン性不飽和結合を有するモノマー(b1)由来の構成単位と、架橋基及びエチレン性不飽和結合を有するモノマー(b2)由来の構成単位と、モノマー(b1)及びモノマー(b2)以外のエチレン性不飽和結合を有するモノマー(b3)由来の構成単位からなり、(B)成分中の全構成単位の合計質量に対する、モノマー(b1)由来の構成単位の割合が40〜95質量%、モノマー(b2)由来の構成単位の割合が0.01〜20質量%とされ、且つ、(B)成分の重量平均分子量が50000〜150000である。
また、本発明の多彩塗料組成物は、上記の(C)成分が、(B)成分に含まれる前記架橋基と反応し得る官能基を有する。
そして、本発明の多彩塗料組成物は、(B)成分の質量を(C)成分の質量で除した値が0.03以上0.11未満である。
In the multicolor coating composition of the present invention, the component (A), the component (B) and the component (C) each have a composition described below, and the mass of the component (B) is (C). The value divided by the mass of the component is taken as the predetermined range.
That is, in the multicolor coating composition of the present invention, the component (B) has a structural unit derived from the monomer (b1) having a hydrophilic group and an ethylenically unsaturated bond, a crosslinking group and an ethylenically unsaturated bond. Consists of a structural unit derived from the monomer (b2) and a structural unit derived from the monomer (b3) having an ethylenically unsaturated bond other than the monomer (b1) and the monomer (b2), and the total of all structural units in the component (B) The proportion of the structural unit derived from the monomer (b1) to the mass is 40 to 95 mass%, the proportion of the structural unit derived from the monomer (b2) is 0.01 to 20 mass%, and the weight average of the component (B) The molecular weight is 50,000 to 150,000.
In the multicolor coating composition of the present invention, the component (C) has a functional group capable of reacting with the crosslinking group contained in the component (B).
In the multicolor coating composition of the present invention, the value obtained by dividing the mass of the component (B) by the mass of the component (C) is 0.03 or more and less than 0.11.

なお、本発明の多彩塗料組成物は、通常、水をさらに含み、典型的には、水中に(A)成分、(B)成分、及び(C)成分が分散または溶解している。   The multicolor coating composition of the present invention usually further contains water, and typically, the (A) component, the (B) component, and the (C) component are dispersed or dissolved in water.

<着色ゲル状粒子(A)>
本発明において、(A)成分(着色ゲル状粒子(A))は、エマルジョン塗料がゲル化膜でカプセル化されたものであり、少なくとも1色以上で着色されたものである。
また、(A)成分のエマルジョン塗料は、着色顔料と、樹脂エマルジョンと、親水性コロイド形成物質とを含む。
<Colored gel particles (A)>
In the present invention, the component (A) (colored gel particles (A)) is an emulsion paint encapsulated with a gelled film, and is colored with at least one color.
The emulsion paint of component (A) includes a color pigment, a resin emulsion, and a hydrophilic colloid-forming substance.

(着色顔料)
着色顔料としては、例えば、カーボンブラック、酸化チタン、酸化鉄、クロム酸鉛、カドミウムイエロー、カドミウムレッド等の無機顔料;パール顔料、マイカ顔料、マイカコーティングパール顔料、アルミニウム粉、ステンレス粉等の光輝性顔料;フタロシアニンブルー、フタロシアニングリーン、キナクリドンレッド等の有機顔料等が挙げられる。また、これらの着色顔料は、1種類を単独で用いてもよいし、2種類以上を併用してもよい。
(Color pigment)
Examples of color pigments include inorganic pigments such as carbon black, titanium oxide, iron oxide, lead chromate, cadmium yellow, and cadmium red; brilliant properties such as pearl pigments, mica pigments, mica-coated pearl pigments, aluminum powder, and stainless steel powder. Pigments; organic pigments such as phthalocyanine blue, phthalocyanine green, and quinacridone red. Moreover, these color pigments may be used individually by 1 type, and may use 2 or more types together.

なお、(A)成分のエマルジョン塗料中における着色顔料の含有量は、エマルジョン塗料中に含まれる全ての樹脂エマルジョンの固形分100質量部に対して、0.01〜50質量部が好ましく、より好ましくは0.1〜30質量部である。   The content of the color pigment in the emulsion paint of component (A) is preferably 0.01 to 50 parts by weight, more preferably 100 parts by weight of the solid content of all resin emulsions contained in the emulsion paint. Is 0.1-30 parts by mass.

(樹脂エマルジョン)
樹脂エマルジョンとしては、例えば、ポリ酢酸ビニル、アクリル樹脂、ポリスチレン、アクリロニトリル、べオパ(分岐脂肪酸ビニルエステル)、天然ゴム、合成ゴムのエマルジョン及びこれらの樹脂の共重合体のエマルジョン等が挙げられる。また、これらの樹脂エマルジョンは、1種類を単独で用いてもよいし、2種類以上を併用してもよい。
(Resin emulsion)
Examples of the resin emulsion include polyvinyl acetate, acrylic resin, polystyrene, acrylonitrile, beopa (branched fatty acid vinyl ester), natural rubber, synthetic rubber emulsion, and emulsion of copolymers of these resins. Moreover, these resin emulsions may be used individually by 1 type, and may use 2 or more types together.

なお、(A)成分のエマルジョン塗料に含まれる樹脂エマルジョンとしては、上記の中でも、特に、アクリル樹脂のエマルジョンが好ましい。
また、(A)成分のエマルジョン塗料中における樹脂エマルジョンの含有率は、特に限定されるものではないが、通常は20〜70質量%であり、好ましくは30〜50質量%である。
As the resin emulsion contained in the component (A) emulsion paint, an acrylic resin emulsion is particularly preferable among the above.
Moreover, the content rate of the resin emulsion in the emulsion paint of (A) component is although it does not specifically limit, Usually, it is 20-70 mass%, Preferably it is 30-50 mass%.

(親水性コロイド形成物質)
親水性コロイド形成物質としては、例えば、セルロース誘導体、ポリエチレンオキサイド、ポリビニルアルコール、カゼイン、デンプン、ガラクトマンノン、グアルゴム、ローカストビーンゴム等の天然高分子を含有する水溶液が挙げられる。また、これらの親水性コロイド形成物質は、1種類を単独で用いてもよいし、2種類以上を併用してもよい。
(Hydrophilic colloid-forming substance)
Examples of the hydrophilic colloid-forming substance include aqueous solutions containing natural polymers such as cellulose derivatives, polyethylene oxide, polyvinyl alcohol, casein, starch, galactomannone, guar gum, locust bean gum and the like. These hydrophilic colloid-forming substances may be used alone or in combination of two or more.

なお、(A)成分のエマルジョン塗料に含まれる親水性コロイド形成物質としては、上記の水溶液の中でも、特に、グアルゴムの水溶液が特に好ましい。
また、これら水溶液の濃度は、特に限定されるものではなく、例えば、0.5〜5.0質量%であればよい。
また、(A)成分のエマルジョン塗料中における親水性コロイド形成物質の含有量についても、特に限定されるものではないが、通常は樹脂エマルジョン100質量部に対して0.05〜5.0質量部であり、好ましくは0.1〜3.0質量部である。
The hydrophilic colloid-forming substance contained in the component (A) emulsion paint is particularly preferably an aqueous solution of guar gum among the above aqueous solutions.
Moreover, the density | concentration of these aqueous solution is not specifically limited, For example, what is necessary is just 0.5-5.0 mass%.
Further, the content of the hydrophilic colloid-forming substance in the emulsion paint of the component (A) is not particularly limited, but is usually 0.05 to 5.0 parts by mass with respect to 100 parts by mass of the resin emulsion. Preferably, it is 0.1-3.0 mass parts.

(その他の成分)
上記(A)成分のエマルジョン塗料には、必要に応じて、さらに、含水ケイ酸マグネシウム等の体質顔料、増粘剤、分散剤、消泡剤、防腐剤及びレベリング剤等の添加剤を含まれていてもよい。
(Other ingredients)
The emulsion paint of component (A) further contains additives such as extender pigments such as hydrous magnesium silicate, thickeners, dispersants, antifoaming agents, preservatives, and leveling agents as necessary. It may be.

(ゲル化膜によるカプセル化)
本発明において、上記(A)成分のエマルジョン塗料は、ゲル化膜でカプセル化されたものである。即ち、(A)成分は、エマルジョン塗料をゲル化膜によって閉じ込め、カプセル化したものである。
ゲル化膜は、例えば、親水性コロイド形成物質を含む濃色系エマルジョン塗料と、ゲル化剤を含む分散媒とを混合し、ディソルバ等の分散機で撹拌しながら塗料を分散させて上記分散媒中のゲル化剤と上記親水性コロイド形成物質とを反応させることにより得られる。
(Encapsulation with gelled membrane)
In the present invention, the emulsion paint of component (A) is encapsulated with a gelled film. That is, the component (A) is obtained by encapsulating and encapsulating an emulsion paint with a gelled film.
The gelled film is prepared by, for example, mixing a dark-colored emulsion paint containing a hydrophilic colloid-forming substance and a dispersion medium containing a gelling agent and dispersing the paint while stirring with a disperser such as a dissolver. It is obtained by reacting the gelling agent therein and the hydrophilic colloid-forming substance.

上記の分散媒としては、ゲル化剤を含む水性の分散媒が用いられる。このゲル化剤としては、例えば、マグネシウムモンモリロナイト粘土、ナトリウムペンタクロロフェノール、重ホウ酸アンモニウム等のホウ酸塩、タンニン酸、乳酸チタン、塩化カルシウム等を含有する水溶液が挙げられる。また、分散媒は1種類のゲル化剤のみを含むものであっても、2種類以上のゲル化剤を含むものであってもよい。これらの中でも、特に、重ホウ酸アンモニウム等のホウ酸塩を分散媒に用いることが好ましい。また、分散媒には、必要に応じて、さらに、含水ケイ酸マグネシウム等の体質顔料、ナトリウムカルボキシメチルセルロース等の水溶性高分子化合物が含まれてもよい。   As the dispersion medium, an aqueous dispersion medium containing a gelling agent is used. Examples of the gelling agent include aqueous solutions containing magnesium montmorillonite clay, sodium pentachlorophenol, borate salts such as ammonium biborate, tannic acid, titanium lactate, and calcium chloride. Further, the dispersion medium may contain only one type of gelling agent or may contain two or more types of gelling agent. Among these, it is particularly preferable to use a borate such as ammonium biborate as a dispersion medium. Further, the dispersion medium may further contain a extender pigment such as hydrous magnesium silicate and a water-soluble polymer compound such as sodium carboxymethyl cellulose, if necessary.

上記のような分散媒は、例えば、ゲル化剤並びに必要に応じて体質顔料の水溶液及び水溶性高分子化合物の水溶液を撹拌混合した後に、水を加えて希釈することにより得ることができる。分散媒中のゲル化剤の含有率は、特に限定されるものではなく、例えば、分散媒100質量%中0.05〜5.0質量%である。   The dispersion medium as described above can be obtained, for example, by stirring and mixing a gelling agent and, if necessary, an aqueous solution of an extender pigment and an aqueous solution of a water-soluble polymer compound, and then adding water to dilute. The content rate of the gelatinizer in a dispersion medium is not specifically limited, For example, it is 0.05-5.0 mass% in 100 mass% of dispersion media.

<水性樹脂(B)>
本発明において、(B)成分(水性樹脂(B))は、親水性基及びエチレン性不飽和結合を有するモノマー(b1)由来の構成単位と、架橋基及びエチレン性不飽和結合を有するモノマー(b2)由来の構成単位と、前記モノマー(b1)及び前記モノマー(b2)以外のエチレン性不飽和結合を有するモノマー(b3)由来の構成単位とからなる共重合体である。
<Water-based resin (B)>
In the present invention, the component (B) (aqueous resin (B)) comprises a structural unit derived from the monomer (b1) having a hydrophilic group and an ethylenically unsaturated bond, a monomer having a crosslinking group and an ethylenically unsaturated bond ( It is a copolymer composed of a structural unit derived from b2) and a structural unit derived from a monomer (b3) having an ethylenically unsaturated bond other than the monomer (b1) and the monomer (b2).

モノマー(b1)における親水性基としては、アミノ基、アミド基、水酸基、スルホン酸基、リン酸基、4級アンモニウム基、硫酸基、モルホリノ基及びポリ(オキシアルキレン)基からなる群より選ばれる少なくとも1種が好ましい。
アミノ基としては、1級アミノ基、2級アミノ基、3級アミノ基等が挙げられ、−NR(ここで、R及びRはそれぞれ独立に水素原子またはアルキル基を示す。)が好ましい。
ポリ(オキシアルキレン)基としては、ポリ(オキシエチレン)基が好ましい。
The hydrophilic group in the monomer (b1) is selected from the group consisting of an amino group, an amide group, a hydroxyl group, a sulfonic acid group, a phosphoric acid group, a quaternary ammonium group, a sulfuric acid group, a morpholino group, and a poly (oxyalkylene) group. At least one is preferred.
Examples of the amino group include a primary amino group, a secondary amino group, a tertiary amino group, and the like, and —NR 1 R 2 (wherein R 1 and R 2 each independently represents a hydrogen atom or an alkyl group). ) Is preferred.
The poly (oxyalkylene) group is preferably a poly (oxyethylene) group.

モノマー(b1)の具体例としては、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノメチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、(メタ)アクリルアミド、N,N−ジメチル(メタ)アクリルアミド、N,N−ジエチル(メタ)アクリルアミド、N−ヒドロキシエチル(メタ)アクリルアミド、N−イソプロピル(メタ)アクリルアミド、N,N−ジメチルアミノプロピル(メタ)アクリルアミド、メトキシポリエチレングリコール(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、N−(メタ)アクリロイルモルホリン、N−ビニルピロリドン、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、2−アクリルアミド−2−メチルプロパンスルホン酸、スチレンスルホン酸、アルキルアリルスルホコハク酸ナトリウム、アリルスルホン酸、スルホエトキシ(メタ)アクリレート、スチレンスルホン酸ナトリウム、2−(メタ)アクリロイルオキシエチルアシッドホスフェート、N,N−ジメチルアミノエチル(メタ)アクリレートメチルクロライド塩、N,N−ジメチルアミノプロピル(メタ)アクリルアミドメチルクロライド塩、N,N−ジメチルアミノエチル(メタ)アクリレートベンジルクロライド塩等が挙げられる。
「(メタ)アクリレート」はアクリレート及びメタクリレートの総称であり、「(メタ)アクリル」はアクリル及びメタクリルの総称であり、「(メタ)アクリロイル」はアクリロイル及びメタクリロイルの総称である。
Specific examples of the monomer (b1) include dimethylaminoethyl (meth) acrylate, diethylaminomethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N -Diethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, methoxypolyethylene glycol (meth) acrylate, polyethylene glycol mono (meth) Acrylate, N- (meth) acryloylmorpholine, N-vinylpyrrolidone, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (Meth) acrylate, 2-acrylamido-2-methylpropanesulfonic acid, styrenesulfonic acid, sodium alkylallylsulfosuccinate, allylsulfonic acid, sulfoethoxy (meth) acrylate, sodium styrenesulfonate, 2- (meth) acryloyloxyethyl acid Examples include phosphate, N, N-dimethylaminoethyl (meth) acrylate methyl chloride salt, N, N-dimethylaminopropyl (meth) acrylamide methyl chloride salt, N, N-dimethylaminoethyl (meth) acrylate benzyl chloride salt, and the like. .
“(Meth) acrylate” is a generic term for acrylate and methacrylate, “(meth) acryl” is a generic term for acrylic and methacrylic, and “(meth) acryloyl” is a generic term for acryloyl and methacryloyl.

モノマー(b2)における架橋基としては、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ケト基及びアルデヒド基からなる群より選ばれる少なくとも1種が好ましい。   The crosslinking group in the monomer (b2) is preferably at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a keto group, and an aldehyde group.

モノマー(b2)の具体例としては、(メタ)アクリル酸グリシジル、(メタ)アクリル酸、マレイン酸、無水マレイン酸、クロトン酸、イタコン酸、3−(メタ)アクリロキシプロピルトリメトキシシラン、3−(メタ)アクリロキシプロピルトリエトキシシラン、3−(メタ)アクリロキシプロピルメチルジメトキシシラン、3−(メタ)アクリロキシプロピルメチルジエトキシシラン、3−(メタ)アクリロキシプロピルトリプロポキシシラン、3−(メタ)アクリロキシプロピルメチルジプロポキシシラン、アクロレイン、クロトンアルデヒド、2−アセトアセトキシエチル(メタ)アクリレート、ジアセトンアクリルアミド、ビニルメチルケトン、ビニルエチルケトン、ビニルブチルケトンが挙げられる。
なお、ジアセトンアクリルアミドのケト基は架橋基として機能するが、アミド基は親水性基として機能しない。そのため、ジアセトンアクリルアミドはモノマー(b2)に該当する。
Specific examples of the monomer (b2) include glycidyl (meth) acrylate, (meth) acrylic acid, maleic acid, maleic anhydride, crotonic acid, itaconic acid, 3- (meth) acryloxypropyltrimethoxysilane, 3- (Meth) acryloxypropyltriethoxysilane, 3- (meth) acryloxypropylmethyldimethoxysilane, 3- (meth) acryloxypropylmethyldiethoxysilane, 3- (meth) acryloxypropyltripropoxysilane, 3- ( Examples include meth) acryloxypropylmethyl dipropoxysilane, acrolein, crotonaldehyde, 2-acetoacetoxyethyl (meth) acrylate, diacetone acrylamide, vinyl methyl ketone, vinyl ethyl ketone, and vinyl butyl ketone.
The keto group of diacetone acrylamide functions as a crosslinking group, but the amide group does not function as a hydrophilic group. Therefore, diacetone acrylamide corresponds to the monomer (b2).

モノマー(b3)としては、例えば、以下のモノマーが挙げられる。
メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、sec−ブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、n−ペンチル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、2−エチルn−ヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、n−ノニル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、イソボルニル(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、等の(メタ)アクリル酸エステル類;
スチレン、α−メチルスチレン、ビニルトルエン、クロロスチレン、ビニルナフタレン、ビニルピリジン、等の芳香族ビニル化合物;
ジビニルベンゼン、ジビニルエーテル、アリル(メタ)アクリレート、フタル酸ジアリル、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、等の多官能重合性モノマー;
その他、(メタ)アクリロニトリル等のビニル化合物;等。
Examples of the monomer (b3) include the following monomers.
Methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, tert- Butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, 2-ethyl n-hexyl (meth) acrylate, n-octyl (meth) acrylate, n-nonyl (meth) acrylate, lauryl (Meth) acrylate, stearyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, phenoxyethyl (meth) acrylate, isobornyl (meth ) Acrylate, methoxy polyethylene glycol (meth) acrylate, (meth) acrylic acid esters and the like;
Aromatic vinyl compounds such as styrene, α-methylstyrene, vinyltoluene, chlorostyrene, vinylnaphthalene, vinylpyridine;
Divinylbenzene, divinyl ether, allyl (meth) acrylate, diallyl phthalate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, etc. Polyfunctional polymerizable monomer;
Other vinyl compounds such as (meth) acrylonitrile;

(B)成分中のモノマー(b1)由来の構成単位、モノマー(b2)由来の構成単位、モノマー(a3)由来の構成単位は、それぞれ1種でもよく2種以上でもよい。   In the component (B), the structural unit derived from the monomer (b1), the structural unit derived from the monomer (b2), and the structural unit derived from the monomer (a3) may each be one kind or two or more kinds.

(B)成分中の全構成単位の合計質量(100質量%)に対するモノマー(b1)由来の構成単位の割合は、40〜95質量%であり、50〜90質量%が好ましい。モノマー(b1)由来の構成単位の割合が前記範囲の下限値以上であると、親水化効果が充分に発揮され、塗膜の耐汚染性に優れ、また、多彩塗料組成物の貯蔵安定性にも優れる。モノマー(b1)由来の構成単位の割合が前記範囲の上限値以下であると、塗膜の耐水性、耐候性に優れる。   (B) The ratio of the structural unit derived from the monomer (b1) to the total mass (100% by mass) of all the structural units in the component is 40 to 95% by mass, and preferably 50 to 90% by mass. When the proportion of the structural unit derived from the monomer (b1) is not less than the lower limit of the above range, the hydrophilic effect is sufficiently exhibited, the coating film is excellent in stain resistance, and the storage stability of the various coating compositions is improved. Also excellent. When the proportion of the structural unit derived from the monomer (b1) is not more than the upper limit of the above range, the coating film is excellent in water resistance and weather resistance.

(B)成分中の全構成単位の合計質量に対するモノマー(b2)由来の構成単位の割合は、0.01〜20質量%であり、0.1〜10質量%が好ましい。モノマー(b2)由来の構成単位の割合が前記範囲の下限値以上であると、屋外暴露下において塗膜表面の親水性が経時で低下しにくく、耐汚染性が長期間にわたって維持される。モノマー(b2)由来の構成単位の割合が前記範囲の上限値以下であると、塗膜の造膜性に優れ、平滑な塗膜が得られやすい。   The ratio of the structural unit derived from the monomer (b2) to the total mass of all structural units in the component (B) is 0.01 to 20% by mass, and preferably 0.1 to 10% by mass. When the proportion of the structural unit derived from the monomer (b2) is not less than the lower limit of the above range, the hydrophilicity of the coating film surface hardly deteriorates with time under outdoor exposure, and stain resistance is maintained over a long period of time. When the proportion of the structural unit derived from the monomer (b2) is less than or equal to the upper limit of the above range, the coating film has excellent film forming properties and a smooth coating film can be easily obtained.

(B)成分中の全構成単位の合計質量に対するモノマー(b3)由来の構成単位の割合は、5.0〜59.99質量%が好ましく、5.0〜49.9質量%がより好ましい。
なお、(B)成分中の全構成単位の合計質量に対する、モノマー(b1)由来の構成単位とモノマー(b3)由来の構成単位とモノマー(b3)由来の構成単位との合計質量の割合は100質量%である。
The ratio of the structural unit derived from the monomer (b3) to the total mass of all structural units in the component (B) is preferably 5.0 to 59.99% by mass, and more preferably 5.0 to 49.9% by mass.
In addition, the ratio of the total mass of the structural unit derived from the monomer (b1), the structural unit derived from the monomer (b3), and the structural unit derived from the monomer (b3) with respect to the total mass of all the structural units in the component (B) is 100. % By mass.

(B)成分の重量平均分子量は、50000〜150000であり、80000〜120000が好ましい。(B)成分の重量平均分子量が前記範囲の下限値以上であると、屋外暴露下において塗膜表面の親水性が経時で低下しにくく、耐汚染性が長期間にわたって維持される。(B)成分の重量平均分子量が前記範囲の上限値を超えると、(B)成分を溶剤重合により製造する際に粘度が上がり過ぎて合成が難しくなる。
なお、本実施形態で説明する(B)成分の重量平均分子量とは、ゲルパーミエーションクロマトグラフィー(GPC)によって測定される標準ポリスチレン換算の値である。
(B) The weight average molecular weights of a component are 50000-150,000, and 80000-120000 are preferable. When the weight average molecular weight of the component (B) is not less than the lower limit of the above range, the hydrophilicity of the coating film surface is unlikely to deteriorate with time under outdoor exposure, and the stain resistance is maintained over a long period of time. When the weight average molecular weight of (B) component exceeds the upper limit of the said range, when manufacturing (B) component by solvent polymerization, a viscosity will rise too much and a synthesis | combination will become difficult.
In addition, the weight average molecular weight of (B) component demonstrated by this embodiment is the value of standard polystyrene conversion measured by gel permeation chromatography (GPC).

(B)成分は、典型的には、水分散体又は水溶液の状態で多彩塗料組成物に配合される。
(B)成分の水分散体又は水溶液の固形分(水分散体又は水溶液の総質量に対する(B)成分の固形分換算の含有量)は、水分散体又は水溶液の総質量に対し、5〜15質量%が好ましい。固形分が前記範囲の下限値未満の場合には、塗料化した際の塗料の粘度が低すぎて塗装作業性が低下するおそれがある。また、固形分が前記範囲の上限値を超えると、水分散体が不安定になってゲル化するおそれがある。
(B) A component is typically mix | blended with a various coating composition in the state of an aqueous dispersion or aqueous solution.
The solid content of the aqueous dispersion of component (B) or the aqueous solution (content in terms of solid content of component (B) relative to the total mass of the aqueous dispersion or aqueous solution) is 5 to 5 with respect to the total mass of the aqueous dispersion or aqueous solution. 15 mass% is preferable. If the solid content is less than the lower limit of the above range, the viscosity of the paint when converted into a paint is too low, and the coating workability may be reduced. Moreover, when solid content exceeds the upper limit of the said range, there exists a possibility that an aqueous dispersion may become unstable and gelatinize.

(B)成分の水分散体中、(B)成分の粒子径は、0.01〜0.10μmが好ましい。(B)成分の粒子径が上記範囲であれば、塗膜の耐水性が良好となる。
なお、本実施形態で説明する(B)成分の粒子径とは、走査型電子顕微鏡により測定される平均粒子径である。
In the aqueous dispersion of component (B), the particle size of component (B) is preferably 0.01 to 0.10 μm. When the particle diameter of the component (B) is in the above range, the water resistance of the coating film is good.
In addition, the particle diameter of (B) component demonstrated by this embodiment is an average particle diameter measured with a scanning electron microscope.

((B)成分の製造方法)
(B)成分は、モノマー(b1)と、モノマー(b2)と、モノマー(b3)とからなるモノマー混合物を重合して得られる。
モノマー混合物の総質量に対する各モノマーの割合(質量%)は、(B)成分を構成する全構成単位の合計質量に対する各モノマー由来の構成単位の割合と同様である。
また、重合方法は特に限定されず、溶液重合、乳化重合、懸濁重合等の公知の重合法を用いることができる。
(Production method of component (B))
(B) A component is obtained by superposing | polymerizing the monomer mixture which consists of a monomer (b1), a monomer (b2), and a monomer (b3).
The ratio (mass%) of each monomer with respect to the total mass of the monomer mixture is the same as the ratio of the structural unit derived from each monomer to the total mass of all the structural units constituting the component (B).
The polymerization method is not particularly limited, and a known polymerization method such as solution polymerization, emulsion polymerization, suspension polymerization, or the like can be used.

(B)成分の製造方法の一例として、モノマー(b1)と、モノマー(b2)と、モノマー(b3)とからなるモノマー混合物を有機溶媒に溶解して加熱し、重合開始剤を用いて反応(重合反応)させ、冷却し、必要に応じて中和し、水を加え、前記有機溶媒を除く方法が挙げられる。これにより、微細な(B)成分の粒子が水に均一分散した半透明液体状の水分散体が得られる。この水分散体は、そのまま多彩塗料組成物の調製に用いることができる。
前記モノマー混合物を反応させる際の温度は、例えば60〜90℃とすることができる。また、反応させる時間は、例えば、3〜10時間とすることができる。
(B) As an example of the manufacturing method of a component, the monomer mixture which consists of a monomer (b1), a monomer (b2), and a monomer (b3) is melt | dissolved in an organic solvent, it heats, and it reacts using a polymerization initiator ( Polymerization reaction), cooling, neutralizing as necessary, adding water, and removing the organic solvent. As a result, a translucent liquid aqueous dispersion in which fine (B) component particles are uniformly dispersed in water is obtained. This aqueous dispersion can be used as it is for the preparation of various coating compositions.
The temperature at the time of making the said monomer mixture react can be 60-90 degreeC, for example. Moreover, the time to make it react can be 3 to 10 hours, for example.

有機溶媒としては、水溶性の有機溶媒が望ましい。具体例としては、メタノール、エタノール、1−プロパノール、2−プロパノール、1−ブタノール、2−メチル−1−プロパノール、2−ブタノール、2−メチル−2−プロパノール、エチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、2−メトキシエタノール、2−エトキシエタノール、2−ブトキシエタノール、等が挙げられる。(B)成分の製造においては、上記の有機溶媒を、1種単独で用いてもよいし、2種以上を併用してもよい。なお、有機溶媒としては、重合安定性、溶媒の水置換性、溶媒除去性の点から、1−プロパノール又は2−プロパノールが好ましい。   As the organic solvent, a water-soluble organic solvent is desirable. Specific examples include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-methyl-1-propanol, 2-butanol, 2-methyl-2-propanol, ethylene glycol, diethylene glycol, propylene glycol, di- Examples include propylene glycol, 2-methoxyethanol, 2-ethoxyethanol, and 2-butoxyethanol. (B) In manufacture of a component, said organic solvent may be used individually by 1 type, and may use 2 or more types together. In addition, as an organic solvent, 1-propanol or 2-propanol is preferable from the point of superposition | polymerization stability, the water substitution property of a solvent, and solvent removability.

重合開始剤としては、2,2’−アゾビスイソブチロニトリル、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)等のアゾ化合物、ベンゾイルパーオキシド、ラウロイルパーオキシド、tert−ブチルヒドロパーオキシド、tert−ブチル−α−クミルパーオキシド等の有機過酸化物、過酸化水素、過硫酸アンモニウム、過硫酸カリウム、過硫酸ナトリウム等の無機過酸化物等が挙げられる。(B)成分の製造においては、上記の重合開始剤を、1種単独で用いてもよいし、2種以上を併用してもよい。また、上記重合開始剤と還元剤とを組み合わせることで、反応を速めることもできる。   As polymerization initiators, 2,2′-azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (4-methoxy-2,4-dimethyl) Azo compounds such as valeronitrile), organic peroxides such as benzoyl peroxide, lauroyl peroxide, tert-butyl hydroperoxide, tert-butyl-α-cumyl peroxide, hydrogen peroxide, ammonium persulfate, potassium persulfate, Examples include inorganic peroxides such as sodium persulfate. (B) In manufacture of a component, said polymerization initiator may be used individually by 1 type, and may use 2 or more types together. Moreover, reaction can also be accelerated | stimulated by combining the said polymerization initiator and a reducing agent.

中和剤としては、アンモニア、水酸化ナトリウム、水酸化カリウム、トリエチルアミン、トリエタノールアミン、アミノメチルプロパノール等が挙げられる。なお、中和剤としては、塗膜の耐水性、耐汚染性の点から、アンモニアが好ましい。   Examples of the neutralizing agent include ammonia, sodium hydroxide, potassium hydroxide, triethylamine, triethanolamine, aminomethylpropanol, and the like. The neutralizing agent is preferably ammonia from the viewpoint of the water resistance and stain resistance of the coating film.

<樹脂エマルジョン(C)>
本発明において、(C)成分(樹脂エマルジョン(C))は、上記の(B)成分が有する構成単位(b2)の架橋基と反応し得る官能基を有する。
このような官能基としては、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ヒドラジド基、カルボジイミド基、オキサゾリン基及びアジリジン基からなる群より選ばれる少なくとも1種が好ましい。
<Resin emulsion (C)>
In this invention, (C) component (resin emulsion (C)) has a functional group which can react with the crosslinking group of the structural unit (b2) which said (B) component has.
Such a functional group is preferably at least one selected from the group consisting of glycidyl group, carboxyl group, acid anhydride group, alkoxysilyl group, hydrazide group, carbodiimide group, oxazoline group and aziridine group.

(C)成分が有する官能基は、(B)成分が有する架橋基に応じて適宜選択される。
(B)成分が有する架橋基がグリシジル基の場合、(C)成分が有する官能基は、カルボキシル基及び酸無水物基の何れか一方又は両方が好ましい。
(B)成分が有する架橋基がカルボキシル基及び酸無水物基の何れか一方、又は両方の場合、(C)成分が有する官能基は、グリシジル基、カルボジイミド基、オキサゾリン基及びアジリジン基からなる群より選ばれる少なくとも1種が好ましい。
(B)成分が有する架橋基がアルコキシシリル基の場合、(C)成分が有する官能基は、アルコキシシリル基が好ましい。
(B)成分が有する架橋基がケト基及びアルデヒド基の何れか一方、又は両方の場合、(C)成分が有する官能基は、ヒドラジド基が好ましい。
The functional group which (C) component has is suitably selected according to the crosslinking group which (B) component has.
When the crosslinking group which (B) component has is a glycidyl group, the functional group which (C) component has has any one or both of a carboxyl group and an acid anhydride group.
(B) When the crosslinking group which component has is either one or both of carboxyl group and acid anhydride group, the functional group which component (C) has is a group consisting of glycidyl group, carbodiimide group, oxazoline group and aziridine group At least one selected from the above is preferred.
When the crosslinking group which (B) component has is an alkoxysilyl group, the functional group which (C) component has is preferably an alkoxysilyl group.
When the crosslinking group which (B) component has is either one or both of keto group and aldehyde group, the functional group which (C) component has is preferably a hydrazide group.

(C)成分としては、前記官能基を有していればよく、種々の樹脂骨格組成を有する水性樹脂を用いることができる。
(C)成分の具体例としては、例えば、水性アクリル共重合樹脂、水性ウレタン共重合樹脂、水性アクリルシリコン共重合樹脂、水性アクリルウレタン共重合樹脂、水性フッ素アクリル共重合樹脂、水性フッ素ビニル共重合樹脂等が挙げられる。(C)成分としては、上記のうちの何れか1種を単独で用いてもよく、2種以上を併用しても構わない。
なお、(C)成分中の前記官能基の含有量は、官能基の構造によって適宜規定される。
(C) As a component, what is necessary is just to have the said functional group, and the aqueous resin which has various resin frame | skeleton composition can be used.
Specific examples of the component (C) include, for example, an aqueous acrylic copolymer resin, an aqueous urethane copolymer resin, an aqueous acrylic silicone copolymer resin, an aqueous acrylic urethane copolymer resin, an aqueous fluoroacrylic copolymer resin, and an aqueous fluorovinyl copolymer. Examples thereof include resins. As the component (C), any one of the above may be used alone, or two or more may be used in combination.
In addition, content of the said functional group in (C) component is prescribed | regulated suitably by the structure of a functional group.

(C)成分のガラス転移温度(Tg)は、0〜50℃が好ましく、20〜30℃がより好ましい。(C)成分のTgが上記温度範囲であれば、耐雨筋汚染性が良好となる。
なお、本実施形態で説明するガラス転移温度(Tg)は、示差走査熱量計により測定される。
(C) 0-50 degreeC is preferable and the glass transition temperature (Tg) of a component has more preferable 20-30 degreeC. If Tg of (C) component is the said temperature range, rain-stain stain | pollution | contamination resistance will become favorable.
In addition, the glass transition temperature (Tg) demonstrated by this embodiment is measured with a differential scanning calorimeter.

(C)成分が粒状である場合、(C)成分の粒子径は、多彩塗料組成物の安定性、塗膜の耐水性及び促進耐候性の観点から0.1〜0.25μmが好ましい。
なお、本実施形態で説明する(C)成分の粒子径は、例えば、大塚電子社製・濃厚系粒径アナライザーにより測定される平均粒子径である。
When the component (C) is granular, the particle size of the component (C) is preferably 0.1 to 0.25 μm from the viewpoints of the stability of the multicolor coating composition, the water resistance of the coating film and the accelerated weather resistance.
In addition, the particle diameter of (C) component demonstrated by this embodiment is an average particle diameter measured by the Otsuka Electronics Co., Ltd. make and a thick type particle size analyzer, for example.

((C)成分の製造方法)
(C)成分の製造方法としては、例えば、前記官能基を有するモノマーを含むモノマー成分を重合する方法が挙げられる。なお、ヒドラジド基を導入するに当たっては、通常、まずヒドラジド基と反応し得るケト基を有するモノマーを重合し、これにヒドラジド基を有する化合物を反応させる、という工程を経る。ケト基を有するモノマーとしては、例えば、ジアセトンアクリルアミドが挙げられ、ヒドラジド基を有する化合物としては、例えば、アジピン酸ジヒドラジドが挙げられる。
(Production method of component (C))
(C) As a manufacturing method of a component, the method of superposing | polymerizing the monomer component containing the monomer which has the said functional group is mentioned, for example. In order to introduce a hydrazide group, usually, a step of polymerizing a monomer having a keto group capable of reacting with a hydrazide group and reacting with this a compound having a hydrazide group is performed. Examples of the monomer having a keto group include diacetone acrylamide, and examples of the compound having a hydrazide group include adipic acid dihydrazide.

前記官能基を有するモノマーとしては、例えば、前記モノマー(b2)のうち、前記官能基を有するモノマー等の、前記官能基及びエチレン性不飽和結合を有するモノマーが挙げられる。
この際、モノマー成分は、前記官能基を有するモノマー以外の他のモノマーをさらに含んでもよい。他のモノマーとしては、前記官能基を有するモノマーと共重合可能なモノマーであればよく、塗料用樹脂に用いられるモノマーとして公知のモノマーのなかから(C)成分の所望の樹脂骨格組成に応じて適宜選択できる。
また、モノマー成分の重合方法は、特に限定されず、溶液重合、乳化重合、懸濁重合等の公知の重合法を用いることができる。
As a monomer which has the said functional group, the monomer which has the said functional group and an ethylenically unsaturated bond, such as the monomer which has the said functional group among the said monomers (b2), is mentioned, for example.
At this time, the monomer component may further include a monomer other than the monomer having the functional group. The other monomer may be any monomer that can be copolymerized with the monomer having the functional group, and is selected from monomers known in the art for use in paint resins, depending on the desired resin skeleton composition of component (C). It can be selected as appropriate.
Moreover, the polymerization method of a monomer component is not specifically limited, Well-known polymerization methods, such as solution polymerization, emulsion polymerization, and suspension polymerization, can be used.

<(B)成分と(C)成分との固形分比率>
本発明の多彩塗料組成物においては、(B)成分の質量を(C)成分の質量で除した値、即ち、固形分比率(B)/(C)が0.03以上0.11未満である。
多彩塗料組成物中における固形分比率(B)/(C)が上記範囲の下限値以上であれば、(B)成分による親水化効果が充分に発揮され、得られる塗膜の耐汚染性に優れる。また、固形分比率(B)/(C)が上記範囲の上限値以下であることで、得られる塗膜の耐汚染性、耐水性、耐候性に優れる。
また、上記効果を得る観点から、上記の固形分比率(B)/(C)は、0.04以上0.1以下がより好ましく、0.06以上0.1以下が最も好ましい。
<Solid content ratio of (B) component and (C) component>
In the multicolor coating composition of the present invention, the value obtained by dividing the mass of the component (B) by the mass of the component (C), that is, the solid content ratio (B) / (C) is 0.03 or more and less than 0.11. is there.
If the solid content ratio (B) / (C) in the multicolored paint composition is equal to or higher than the lower limit of the above range, the hydrophilizing effect by the component (B) is sufficiently exerted, and the resulting coating film is resistant to contamination. Excellent. Moreover, it is excellent in the stain resistance of the coating film obtained, water resistance, and a weather resistance because solid content ratio (B) / (C) is below the upper limit of the said range.
Further, from the viewpoint of obtaining the above effect, the solid content ratio (B) / (C) is more preferably 0.04 or more and 0.1 or less, and most preferably 0.06 or more and 0.1 or less.

<多彩塗料組成物中の任意成分>
本発明の多彩塗料組成物は、上記の成分に加えて、必要に応じて、本発明の効果を損なわない範囲で、さらに、上記以外の樹脂エマルジョン、並びに、含水ケイ酸マグネシウム等の体質顔料、増粘剤、分散剤、消泡剤、防腐剤及びレベリング剤等の添加剤を含んでいてもよい。これらの成分としては、それぞれ、公知のものを用いることができる。
<Optional components in various paint compositions>
In addition to the above-mentioned components, the multi-color paint composition of the present invention is, as necessary, a range that does not impair the effects of the present invention, and further, resin emulsions other than those described above, and extender pigments such as hydrous magnesium silicate, Additives such as thickeners, dispersants, antifoaming agents, preservatives and leveling agents may be included. As these components, known components can be used, respectively.

<多彩塗料組成物の製造方法>
本発明の多彩塗料組成物は、上記のような(A)成分(着色ゲル状粒子(A))と、(B)成分(水性樹脂(B))と、(C)成分(樹脂エマルジョン(C))とを、例えば、ディソルバ等の分散機を用いて撹拌することによって調整することができる。この際、上記の(A)成分、(B)成分及び(C)成分に加え、さらに、必要に応じて、上述したその他の任意成分を混合することができる。この際、多彩塗料組成物中の(A)成分、(B)成分及び(C)成分の合計の含有量は、当該多彩塗料組成物の用途によって適宜規定される。
<Manufacturing method of multicolored paint composition>
The multicolor coating composition of the present invention comprises the above component (A) (colored gel particles (A)), component (B) (aqueous resin (B)), component (C) (resin emulsion (C) )) Can be adjusted, for example, by stirring using a disperser such as a dissolver. Under the present circumstances, in addition to said (A) component, (B) component, and (C) component, the other arbitrary component mentioned above can further be mixed as needed. At this time, the total content of the component (A), the component (B) and the component (C) in the multicolored paint composition is appropriately determined depending on the use of the multicolored paint composition.

なお、上記各成分の混合方法は、各材料を均一に混合できる方法であれば、特に制限されない。また、上記各成分を混合する際の混合順序についても、特に限定されない。   In addition, the mixing method of each said component will not be restrict | limited especially if each material can be mixed uniformly. Also, the mixing order when mixing the above components is not particularly limited.

<多彩塗料組成物の塗膜>
本発明の多彩塗料組成物から得られる塗膜は、多彩塗料組成物を被塗装物に塗布し、乾燥させることによって形成できる。
本発明の多彩塗料組成物の被塗装物としては、特に限定されず、例えば、サイディングボードやフレキシブル板等が挙げられる。また、これらの被塗装物には、多彩塗料組成物の塗布される前に、予め、下塗塗膜が形成されていてもよい。この下塗塗膜は、公知の下塗塗料を用いて形成できる。
<Various paint composition coatings>
The coating film obtained from the multi-color coating composition of the present invention can be formed by applying the multi-color coating composition to an object to be coated and drying it.
The material to be coated with the multicolored paint composition of the present invention is not particularly limited, and examples thereof include siding boards and flexible boards. In addition, an undercoat coating film may be formed in advance on these objects before the multicolor coating composition is applied. This undercoat coating film can be formed using a known undercoat paint.

多彩塗料組成物の塗布方法としても、特に限定されず、例えば、刷毛、ローラー、ガン等を用いた方法が挙げられる。
また、塗布後の多彩塗料組成物の乾燥条件としては、例えば、23℃で14日間放置する条件が挙げられる。
また、多彩塗料組成物の塗膜の厚さは、特に限定されないが、例えば、乾燥後の厚さを50〜500μmとすることができる。
The application method of the multicolor coating composition is not particularly limited, and examples thereof include a method using a brush, a roller, a gun, and the like.
Moreover, as a drying condition of the various coating composition after application | coating, the conditions left to stand at 23 degreeC for 14 days are mentioned, for example.
Moreover, the thickness of the coating film of a multicolor coating composition is not specifically limited, For example, the thickness after drying can be 50-500 micrometers.

<作用効果>
以上説明したように、本発明の多彩塗料組成物によれば、エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)((A)成分)、水性樹脂(B)((B)成分)、及び樹脂エマルジョン(C)((C)成分)を、それぞれ特有の範囲で最適化された組成で含むものである。本発明においては、特に、多彩塗料組成物中における、(B)成分の質量を(C)成分の質量で除した固形分比率(B)/(C)が0.03以上0.11未満であることで、長期間にわたって屋外に暴露された場合であっても汚染されにくい塗膜を形成することが可能になる。
<Effect>
As described above, according to the multicolored paint composition of the present invention, at least one or more colored gel particles (A) (component (A)) in which an emulsion paint is encapsulated with a gelled film, an aqueous resin ( B) (component (B)) and resin emulsion (C) (component (C)) are included with compositions optimized within specific ranges. In the present invention, in particular, the solid content ratio (B) / (C) obtained by dividing the mass of the component (B) by the mass of the component (C) in the multicolored paint composition is 0.03 or more and less than 0.11. As a result, it is possible to form a coating film that is not easily contaminated even when exposed outdoors for a long period of time.

また、(B)成分は、モノマー(b1)由来の構成単位及びモノマー(b2)由来の構成単位を有するため、親水性基及び架橋基を有する。(B)成分が親水性基を有することで、塗膜表面が親水性を有し、得られる塗膜の耐汚染性に優れる。また、(B)成分が架橋基を有し、(C)成分が、前記架橋基と反応し得る官能基を有することで、塗膜中で(B)成分と(C)成分とが反応し強固に化学結合するため、塗膜表面の親水性が失われにくく、塗膜の耐汚染性が長期間持続する。   Moreover, since the component (B) has a structural unit derived from the monomer (b1) and a structural unit derived from the monomer (b2), it has a hydrophilic group and a crosslinking group. When the component (B) has a hydrophilic group, the surface of the coating film has hydrophilicity, and the resulting coating film has excellent stain resistance. Moreover, (B) component has a crosslinking group, (C) component has a functional group which can react with the said crosslinking group, (B) component and (C) component react in a coating film. Due to the strong chemical bond, the hydrophilicity of the coating film surface is not easily lost, and the stain resistance of the coating film lasts for a long time.

従って、本発明の多彩塗料組成物によれば、長期間にわたって屋外に暴露された場合においても優れた耐汚染性を維持可能な、複数色を有する塗膜が得られる。
また、本発明の多彩塗料組成物から形成される塗膜は、耐水性、耐候性にも優れる。
Therefore, according to the multicolor coating composition of the present invention, a coating film having a plurality of colors can be obtained which can maintain excellent stain resistance even when exposed outdoors for a long period of time.
Moreover, the coating film formed from the multicolored coating composition of this invention is excellent also in water resistance and a weather resistance.

以下、実施例により本発明の多彩塗料組成物をさらに詳しく説明するが、本発明はこれらに限定されるものではない。なお、以下の説明においては、特に説明の無い限り、「部」及び「%」は、「質量部」及び「質量%」を意味する。   EXAMPLES Hereinafter, the multicolor coating composition of the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto. In the following description, “part” and “%” mean “part by mass” and “% by mass” unless otherwise specified.

<水性樹脂(B)の製造>
以下に、製造例B1〜B13における水性樹脂(B)の合成例を示す。
<Production of water-based resin (B)>
Below, the synthesis example of aqueous resin (B) in manufacture example B1-B13 is shown.

[製造例B1]
攪拌機を備えた内容量3Lの丸底フラスコに、2−プロパノール500g、メチルメタクリレート30g、ジメチルアミノエチルメタクリレート150g、メタクリル酸4g、ジアセトンアクリルアミド16gを仕込み、攪拌しながら昇温し、75℃にて2,2’−アゾビスイソブチロニトリル2gを仕込み、反応を開始した。内温75℃にて5時間反応させ冷却し、40℃以下にて25%−アンモニア水15g、水1800gを仕込み、均一になるまで攪拌し、固形分8%の液体を得た。そして、ロータリーエバポレーターを用いて、この液体から2−プロパノールを留去し、固形分10%、重量平均分子量11万の水性樹脂(B1)を得た。
[Production Example B1]
A 3-L round bottom flask equipped with a stirrer was charged with 500 g of 2-propanol, 30 g of methyl methacrylate, 150 g of dimethylaminoethyl methacrylate, 4 g of methacrylic acid, and 16 g of diacetone acrylamide. 2,2′-Azobisisobutyronitrile (2 g) was charged and the reaction was started. The mixture was reacted at an internal temperature of 75 ° C. for 5 hours and cooled, and at 40 ° C. or lower, 15% ammonia water 15 g and water 1800 g were charged and stirred until uniform to obtain a liquid having a solid content of 8%. And 2-propanol was distilled off from this liquid using the rotary evaporator, and solid content 10% and the weight average molecular weight 110,000 aqueous resin (B1) were obtained.

[製造例B2〜B13]
製造例B1と同様の方法により、使用する原料の仕込み量(g)を下記表1〜3に示すように変更した点以外は、製造例B1と同様の方法で水性樹脂(B2)〜(B13)を得た。各製造例B1〜B13における固形分、粒子径、重量平均分子量について、下記表1〜3に示す。
[Production Examples B2 to B13]
Aqueous resins (B2) to (B13) were produced in the same manner as in Production Example B1, except that the amount (g) of the raw material used was changed as shown in Tables 1 to 3 by the same method as in Production Example B1. ) It shows to following Tables 1-3 about solid content in each manufacture example B1-B13, a particle diameter, and a weight average molecular weight.

Figure 2019019269
Figure 2019019269

Figure 2019019269
Figure 2019019269

Figure 2019019269
Figure 2019019269

なお、製造例B11(※)で得られた水性樹脂(B11)については、共重合体がアンモニア水添加時に均一化されず、高粘度の状態であったため、固形分、粒子径は測定できなかった。但し、重量平均分子量については、アンモニア水添加前の未中和時に測定できた。   In addition, about water-based resin (B11) obtained by manufacture example B11 (*), since the copolymer was not homogenized at the time of ammonia water addition and it was in the state of high viscosity, solid content and particle diameter cannot be measured. It was. However, the weight average molecular weight could be measured at the time of non-neutralization before adding ammonia water.

<樹脂エマルジョン(C)の製造>
以下に製造例C1からC5の樹脂エマルジョン(C)の合成例を示す。
<Manufacture of resin emulsion (C)>
The synthesis example of the resin emulsion (C) of manufacture example C1 to C5 is shown below.

[製造例C1]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水520部、アデカリアソープ(登録商標)SR10(ADEKA社製)10部を仕込み、撹拌しつつ60℃に昇温した。
次に、内容量2Lのビーカーに水210部を仕込み、これに、アデカリアソープSR10(ADEKA社製)10部を加え溶解させ、撹拌しつつ、メチルメタクリレート520部、2−エチルヘキシルアクリレート400部、ジアセトンアクリルアミド30部、メタクリル酸50部を仕込み、乳化させてモノマー乳化液を得た。次いで、内容量100mLのビーカーに水50部を仕込み、これに、過硫酸カリウム3部を溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液及び前記開始剤水溶液のそれぞれの全量のうちの10%を加え、さらに、水30部に溶解させた亜硫酸水素ナトリウム1部を添加した。次いで、発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に、前記モノマー乳化液及び前記開始剤水溶液のそれぞれの残りを4時間かけて滴下した。この際の反応温度は65℃を維持した。次いで、滴下終了後、2時間反応させて冷却し、40℃以下にて、アンモニア60部、アジピン酸ジヒドラジド20部を水150部に添加した水分散液と、防腐剤5部とを加え、蒸発残分50%のアクリルポリマーエマルジョンを得た。そして、このエマルジョンに、テキサノール100部と水100部を添加し、蒸発残分50%、Tg20℃、最低造膜温度0℃、粒子径0.10μm、pH8の樹脂エマルジョン(C1)を得た。
なお、アデカリアソープSR10(ADEKA社製)は、下記化学式で表される化合物であり、下記式中、Rはアルキル基を示す。
[Production Example C1]
In a 3 L separable round bottom flask equipped with a stirrer, 520 parts of water and 10 parts of ADEKA rear soap (registered trademark) SR10 (manufactured by ADEKA) were charged, and the temperature was raised to 60 ° C. while stirring.
Next, 210 parts of water was charged into a beaker having an internal volume of 2 L, and 10 parts of ADEKA rear soap SR10 (manufactured by ADEKA) was added and dissolved, and while stirring, 520 parts of methyl methacrylate, 400 parts of 2-ethylhexyl acrylate, 30 parts of diacetone acrylamide and 50 parts of methacrylic acid were charged and emulsified to obtain a monomer emulsion. Next, 50 parts of water was placed in a beaker having an internal volume of 100 mL, and 3 parts of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 10% of the total amount of each of the monomer emulsion and the initiator aqueous solution is added to the separable round bottom flask at 60 ° C., and further 1 part of sodium bisulfite dissolved in 30 parts of water Was added. Next, after confirming heat generation and color tone change (blue-white), each of the monomer emulsion and the initiator aqueous solution was dropped into the separable round bottom flask over 4 hours. The reaction temperature at this time was maintained at 65 ° C. Next, after completion of the dropwise addition, the mixture was reacted for 2 hours, cooled, and at 40 ° C. or lower, an aqueous dispersion obtained by adding 60 parts of ammonia and 20 parts of adipic acid dihydrazide to 150 parts of water and 5 parts of preservative were added and evaporated. A residual 50% acrylic polymer emulsion was obtained. Then, 100 parts of texanol and 100 parts of water were added to this emulsion to obtain a resin emulsion (C1) having an evaporation residue of 50%, Tg of 20 ° C., minimum film forming temperature of 0 ° C., particle size of 0.10 μm, and pH of 8.
In addition, ADEKA rear soap SR10 (made by ADEKA) is a compound represented by the following chemical formula, and R shows an alkyl group in the following formula.

Figure 2019019269
Figure 2019019269

[製造例C2]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水670g、アデカリアソープSR10(ADEKA社製)10gを仕込み、撹拌しつつ60℃に昇温した。
次に、内容量1Lのビーカーに水105gを仕込み、これにアデカリアソープSR10(ADEKA社製)5gを加えて溶解させ、撹拌しつつ、メチルメタクリレート270g、2−エチルヘキシルアクリレート205g、グリシジルメタクリレート25gを仕込み、乳化させてモノマー乳化液Iを得た。次いで、内容量100mLのビーカーに水50gを仕込み、これに過硫酸カリウム3gを溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液Iの全量のうちの20%と、前記開始剤水溶液の全量のうちの10%とを加え、さらに、水30gに溶解させた亜硫酸水素ナトリウム1gを添加した。次いで、発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に前記モノマー乳化液Iの残り全量と、前記開始剤水溶液の残りのうちの45%とを2時間かけて滴下した。この際の反応温度は65℃を維持した。そして、滴下終了後、1時間反応させた。
次に、内容量1Lのビーカーに水105gを仕込み、これに、アデカリアソープSR10(ADEKA社製)5gを加えて溶解させ、撹拌しつつ、メチルメタクリレート270g、2−エチルヘキシルアクリレート205g、メタクリル酸25gを仕込み、乳化させてモノマー乳化液IIを得た。次いで、このモノマー乳化液IIの全量と、前記開始剤水溶液の残りのうちの45%とを、前記1時間反応させた後のセパラブル丸底フラスコ中に2時間かけて滴下した。この際の反応温度は65℃を維持した。滴下終了後、2時間反応させて冷却し、40℃以下にてアンモニア30g、防腐剤5gを加え、蒸発残分50%のアクリルポリマーエマルジョンを得た。このエマルジョンにテキサノール100gと水100gを添加し、蒸発残分50%、Tg20℃、最低造膜温度0℃、粒子径0.20μm、pH8の樹脂エマルジョン(C2)を得た。
[Production Example C2]
Into a 3 L separable round bottom flask equipped with a stirrer, 670 g of water and 10 g of Adeka Soap SR10 (manufactured by ADEKA) were charged, and the temperature was raised to 60 ° C. while stirring.
Next, 105 g of water is charged into a beaker having an internal volume of 1 L, and 5 g of ADEKA rear soap SR10 (manufactured by ADEKA) is added and dissolved, and 270 g of methyl methacrylate, 205 g of 2-ethylhexyl acrylate, and 25 g of glycidyl methacrylate are stirred. The monomer emulsion I was obtained by charging and emulsifying. Next, 50 g of water was charged in a beaker having an internal volume of 100 mL, and 3 g of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 20% of the total amount of the monomer emulsion I and 10% of the total amount of the aqueous initiator solution are added to the separable round bottom flask at 60 ° C., and further dissolved in 30 g of water. 1 g of sodium bisulfite was added. Next, after confirming heat generation and color change (blue white), the remaining total amount of the monomer emulsion I and 45% of the remaining initiator aqueous solution were dropped into the separable round bottom flask over 2 hours. did. The reaction temperature at this time was maintained at 65 ° C. And it was made to react for 1 hour after completion | finish of dripping.
Next, 105 g of water was charged into a beaker having an internal volume of 1 L, and 5 g of ADEKA rear soap SR10 (manufactured by ADEKA) was added and dissolved, and while stirring, methyl methacrylate 270 g, 2-ethylhexyl acrylate 205 g, methacrylic acid 25 g And emulsified to obtain monomer emulsion II. Next, the total amount of the monomer emulsion II and 45% of the remaining aqueous initiator solution were dropped into the separable round bottom flask after the reaction for 1 hour over 2 hours. The reaction temperature at this time was maintained at 65 ° C. After completion of the dropwise addition, the mixture was reacted for 2 hours and cooled, and 30 g of ammonia and 5 g of an antiseptic were added at 40 ° C. or lower to obtain an acrylic polymer emulsion having an evaporation residue of 50%. 100 g of texanol and 100 g of water were added to this emulsion to obtain a resin emulsion (C2) having an evaporation residue of 50%, Tg of 20 ° C., minimum film forming temperature of 0 ° C., particle size of 0.20 μm, and pH of 8.

[製造例C3]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水670g、アデカリアソープSR10(ADEKA社製)5gを仕込み、撹拌しつつ60℃に昇温した。
次に、内容量2Lのビーカーに水210gを仕込み、これに、アデカリアソープSR10(ADEKA社製)15gを加えて溶解させ、撹拌しつつ、メチルメタクリレート580g、2−エチルヘキシルアクリレート360g、Z6030(東レダウコーニング社製)10g、メタクリル酸50gを仕込み、乳化させてモノマー乳化液を得た。次いで、内容量200mLのビーカーに水100gを仕込み、これに過硫酸カリウム3gを溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液及び前記開始剤水溶液のそれぞれの全量のうち10%を加え、さらに、水60gに溶解させた亜硫酸水素ナトリウム1gを添加した。発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に前記モノマー乳化液及び前記開始剤水溶液の残りを3時間かけて滴下した。この際の反応温度は65℃を維持した。滴下終了後、2時間反応させて冷却し、40℃以下にてアンモニア60g、防腐剤5gを加え、蒸発残分50%のアクリルシリコンポリマーエマルジョンを得た。これにテキサノール120gと水180gを添加し、蒸発残分50%、Tg30℃、最低造膜温度0℃、粒子径0.15μm、pH8の樹脂エマルジョン(C3)を得た。
なお、Z6030(東レダウコーニング社製)は、下記化学式で表される化合物である。
[Production Example C3]
Into a 3 L separable round bottom flask equipped with a stirrer, 670 g of water and 5 g of Adekaria soap SR10 (manufactured by ADEKA) were charged, and the temperature was raised to 60 ° C. while stirring.
Next, 210 g of water was charged into a 2 L beaker, and 15 g of ADEKA rear soap SR10 (manufactured by ADEKA) was added and dissolved, and while stirring, methyl methacrylate 580 g, 2-ethylhexyl acrylate 360 g, Z6030 (Toray Industries, Inc.) 10 g of Dow Corning) and 50 g of methacrylic acid were charged and emulsified to obtain a monomer emulsion. Next, 100 g of water was charged into a 200 mL beaker, and 3 g of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 10% of the total amount of each of the monomer emulsion and the initiator aqueous solution was added to the separable round bottom flask at 60 ° C., and 1 g of sodium bisulfite dissolved in 60 g of water was further added. . After confirming heat generation and color change (blue white), the monomer emulsion and the remaining initiator aqueous solution were dropped into the separable round bottom flask over 3 hours. The reaction temperature at this time was maintained at 65 ° C. After completion of the dropwise addition, the mixture was reacted for 2 hours and cooled, and 60 g of ammonia and 5 g of an antiseptic were added at 40 ° C. or lower to obtain an acrylic silicon polymer emulsion having an evaporation residue of 50%. To this was added 120 g of texanol and 180 g of water to obtain a resin emulsion (C3) having an evaporation residue of 50%, Tg of 30 ° C., minimum film-forming temperature of 0 ° C., particle size of 0.15 μm and pH of 8.
Z6030 (manufactured by Toray Dow Corning) is a compound represented by the following chemical formula.

Figure 2019019269
Figure 2019019269

[製造例C4]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水670g、アデカリアソープSR10(ADEKA社製)5gを仕込み、撹拌しつつ60℃に昇温した。
次に、内容量2Lのビーカーに水210gを仕込み、これにアデカリアソープSR10(ADEKA社製)15gを加え溶解させ、撹拌しつつ、メチルメタクリレート540g、2−エチルヘキシルアクリレート410g、メタクリル酸50gを仕込み乳化させてモノマー乳化液を得た。そして、内容量100mLのビーカーに水50gを仕込み、これに過硫酸カリウム3gを溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液及び前記開始剤水溶液それぞれの全量のうちの10%を加え、さらに、水30gに溶解させた亜硫酸水素ナトリウム1gを添加した。次いで、発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に前記モノマー乳化液及び前記開始剤水溶液の残りを4時間かけて滴下した。この際の反応温度は65℃を維持した。滴下終了後、2時間反応させて冷却し、40℃以下にてアンモニア60g、防腐剤5gを加え、蒸発残分50%のアクリルポリマーエマルジョンを得た。これにテキサノール100gと水100gを添加し、蒸発残分50%、Tg20℃、最低造膜温度0℃、粒子径0.20μm、pH8の樹脂エマルジョン(C4)を得た。
[Production Example C4]
Into a 3 L separable round bottom flask equipped with a stirrer, 670 g of water and 5 g of Adekaria soap SR10 (manufactured by ADEKA) were charged, and the temperature was raised to 60 ° C. while stirring.
Next, 210 g of water is charged into a 2 L beaker, and 15 g of Adeka Soap SR10 (made by ADEKA) is added and dissolved, and 540 g of methyl methacrylate, 410 g of 2-ethylhexyl acrylate, and 50 g of methacrylic acid are charged while stirring. Emulsified to obtain a monomer emulsion. Then, 50 g of water was charged into a beaker having an internal volume of 100 mL, and 3 g of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 10% of the total amount of each of the monomer emulsion and the initiator aqueous solution was added to the separable round bottom flask at 60 ° C., and 1 g of sodium bisulfite dissolved in 30 g of water was further added. . Subsequently, after confirming heat generation and color tone change (blue white), the monomer emulsion and the remainder of the initiator aqueous solution were dropped into the separable round bottom flask over 4 hours. The reaction temperature at this time was maintained at 65 ° C. After completion of the dropwise addition, the reaction was allowed to proceed for 2 hours, and the mixture was cooled. At 40 ° C. or lower, 60 g of ammonia and 5 g of preservative were added to obtain an acrylic polymer emulsion having an evaporation residue of 50%. To this was added 100 g of texanol and 100 g of water to obtain a resin emulsion (C4) having an evaporation residue of 50%, Tg of 20 ° C., minimum film forming temperature of 0 ° C., particle size of 0.20 μm and pH of 8.

[製造例C5]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水670gを仕込み、撹拌しつつ60℃に昇温した。
また、内容量2Lのビーカーに水210gを仕込み、これにアデカリアソープSR10(ADEKA社製)20gを仕込み、溶解させ、撹拌しつつメチルメタクリレート520g、2−エチルヘキシルアクリレート380g、ブレンマー(登録商標)PE350(日油社製)100gを仕込み乳化させてモノマー乳化液を得た。
次に、内容量200mLのビーカーに水100gを仕込み、これに過硫酸カリウム3gを溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液及び前記開始剤水溶液それぞれの全量のうち10%を加え、さらに水60gに溶解させた亜硫酸水素ナトリウム1gを添加した。次いで、発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に前記モノマー乳化液及び前記開始剤水溶液の残りを3時間滴下した。この際の反応温度は65℃を維持した。滴下終了後、2時間反応させて冷却し、40℃以下にてアンモニア20g、防腐剤5gを加え、蒸発残分50%のアクリルポリマーエマルジョンを得た。これにテキサノール120gと水180gを添加し、蒸発残分50%、Tg20℃、最低造膜温度0℃、粒子径0.25μm、pH8の樹脂エマルジョン(C5)を得た。
なお、ブレンマーPE350(日油社製)は、下記化学式で表される化合物である。
[Production Example C5]
670 g of water was charged into a 3 L separable round bottom flask equipped with a stirrer, and the temperature was raised to 60 ° C. while stirring.
In addition, 210 g of water is charged into a beaker having an internal volume of 2 L, 20 g of ADEKA rear soap SR10 (manufactured by ADEKA) is charged into the beaker, dissolved, stirred and stirred with methyl methacrylate 520 g, 2-ethylhexyl acrylate 380 g, and BLEMMER (registered trademark) PE350. 100 g (manufactured by NOF Corporation) was charged and emulsified to obtain a monomer emulsion.
Next, 100 g of water was charged into a 200 mL beaker, and 3 g of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 10% of the total amount of each of the monomer emulsion and the initiator aqueous solution was added to the separable round bottom flask at 60 ° C., and 1 g of sodium bisulfite dissolved in 60 g of water was further added. Subsequently, after confirming heat generation and color tone change (blue white), the monomer emulsion and the remainder of the initiator aqueous solution were dropped into the separable round bottom flask for 3 hours. The reaction temperature at this time was maintained at 65 ° C. After completion of the dropwise addition, the mixture was reacted for 2 hours and cooled, and 20 g of ammonia and 5 g of an antiseptic were added at 40 ° C. or lower to obtain an acrylic polymer emulsion having an evaporation residue of 50%. 120 g of texanol and 180 g of water were added thereto to obtain a resin emulsion (C5) having an evaporation residue of 50%, Tg of 20 ° C., minimum film-forming temperature of 0 ° C., particle size of 0.25 μm and pH of 8.
Blemmer PE350 (manufactured by NOF Corporation) is a compound represented by the following chemical formula.

Figure 2019019269
Figure 2019019269

下記表4に、樹脂エマルジョン(C1)〜(C5)の樹脂骨格組成、蒸発残分、ガラス転移温度(Tg)、最低像膜温度、粒子径、pH、官能基の種類を示す。   Table 4 below shows the resin skeleton composition, evaporation residue, glass transition temperature (Tg), minimum image film temperature, particle diameter, pH, and functional group types of the resin emulsions (C1) to (C5).

Figure 2019019269
Figure 2019019269

<エマルジョン塗料(E)の調整>
下記に示すアクリル樹脂エマルジョン、及び、親水性コロイド形成物質を、下記表5に示す配合割合で配合し、攪拌混合することにより、混合溶液(a)を得た。一方、下記(D−1)〜(D−5)の着色顔料、下記に示す分散剤及び水を、下記表5に示す配合割合で配合し、攪拌混合することにより、混合溶液(b)を得た。そして、混合溶液(a)に混合溶液(b)を加えて攪拌混合することにより、下記表5に示すような、単色エマルジョン塗料(E−1)〜(E−5)を得た。なお、下記表5において、各成分の配合割合の単位は質量部である。
<Adjustment of emulsion paint (E)>
The following acrylic resin emulsion and hydrophilic colloid-forming substance were blended at the blending ratios shown in Table 5 below, and mixed by stirring to obtain a mixed solution (a). On the other hand, the colorant of the following (D-1)-(D-5), the dispersing agent shown below, and water are mix | blended in the mixing | blending ratio shown in following Table 5, and mixing solution (b) is mixed by stirring. Obtained. Then, the mixed solution (b) was added to the mixed solution (a) and mixed by stirring to obtain monochromatic emulsion paints (E-1) to (E-5) as shown in Table 5 below. In addition, in the following Table 5, the unit of the mixture ratio of each component is a mass part.

[アクリル樹脂エマルジョン]
アニオン性高分子アクリル樹脂エマルジョン(「プライマルAC−38(登録商標)」日本アクリル化学社製)
[親水性コロイド形成物質]
非イオン性グアルゴム誘導体の1.5%水溶液
[着色顔料]
(D−1)ブラック(「三菱カーボンブラックMA−100」、三菱化学社製、カーボンブラック)
(D−2)ブラウン(「T−10」、チタン工業社製、鉄−亜鉛複合酸化物)
(D−3)イエロー(「LLXLO」、チタン工業社製、酸化鉄)
(D−4)ホワイト(「R−930」、石原産業社製、酸化チタン)
[分散剤]
アニオン性高分子分散液(「オロタン731(登録商標)」、日本アクリル化学社製)
[Acrylic resin emulsion]
Anionic polymer acrylic resin emulsion ("Primal AC-38 (registered trademark)" manufactured by Nippon Acrylic Chemical Co., Ltd.)
[Hydrophilic colloid-forming substance]
1.5% aqueous solution of nonionic guar gum derivative [coloring pigment]
(D-1) Black ("Mitsubishi Carbon Black MA-100", manufactured by Mitsubishi Chemical Corporation, carbon black)
(D-2) Brown ("T-10", manufactured by Titanium Industry Co., Ltd., iron-zinc composite oxide)
(D-3) Yellow (“LLXLO”, manufactured by Titanium Industry Co., Ltd., iron oxide)
(D-4) White (“R-930”, manufactured by Ishihara Sangyo Co., Ltd., titanium oxide)
[Dispersant]
Anionic polymer dispersion ("Orotan 731 (registered trademark)", manufactured by Nippon Acrylic Chemical Co., Ltd.)

Figure 2019019269
Figure 2019019269

そして、得られた単色エマルジョン塗料(E−1)〜(E−4)を、下記表6に示す配合割合で配合し、攪拌混合することにより、下記表6に示すような、エマルジョン塗料(F−1)〜(F−5)を得た。なお、下記表6において、単色エマルジョン塗料の配合割合の単位は質量部である。   Then, the obtained monochromatic emulsion paints (E-1) to (E-4) were blended at the blending ratios shown in Table 6 below, and stirred and mixed, whereby emulsion paints (F -1) to (F-5) were obtained. In Table 6 below, the unit of the blending ratio of the monochromatic emulsion paint is parts by mass.

Figure 2019019269
Figure 2019019269

<ゲル状粒子の作製>
含水ケイ酸マグネシウムの4質量%水中分散液からなる体質顔料25質量部に、重ホウ酸アンモニウムの5質量%水溶液からなるゲル化剤5質量部と、ナトリウムカルボキシメチルセルロースの1質量%水溶液からなる水溶性高分子化合物25質量部を加えて攪拌混合した後、水45質量部を加えて希釈し、分散媒を得た。次に、この分散媒40質量部に、上記エマルジョン塗料(F−1)〜(F−5)60質量部を加え、ディゾルバで攪拌し、粒径が10mmになるまでエマルジョン塗料を分散させて、下記表7中に示すようなゲル状粒子(G−1)〜(G−5)を得た。ここで、(G−X)は、エマルジョン塗料として(F−X)を用いたゲル状粒子(X:通し番号)である。また、下記表7において、エマルジョン塗料の配合割合の単位は質量部である。
<Preparation of gel particles>
An aqueous solution composed of 5 parts by mass of a gelling agent consisting of a 5% by mass aqueous solution of ammonium biborate and 25% by mass of an extender pigment consisting of a dispersion of 4% by mass hydrous magnesium silicate in water, and a 1% by mass aqueous solution of sodium carboxymethylcellulose. After adding 25 parts by mass of the conductive polymer compound and stirring and mixing, 45 parts by mass of water was added and diluted to obtain a dispersion medium. Next, 60 parts by mass of the emulsion paints (F-1) to (F-5) are added to 40 parts by mass of the dispersion medium, stirred with a dissolver, and the emulsion paint is dispersed until the particle size becomes 10 mm. Gel-like particles (G-1) to (G-5) as shown in Table 7 below were obtained. Here, (GX) is gel particles (X: serial number) using (FX) as an emulsion paint. In Table 7 below, the unit of the blending ratio of the emulsion paint is parts by mass.

Figure 2019019269
Figure 2019019269

<多彩模様塗料の調整:実施例1〜5>
樹脂エマルジョンC−1を18.5質量部、下記表8に示す配合割合で上記ゲル状粒子(G−1)〜(G−5)を配合してなるゲル状粒子を70質量部、アルカリ増粘剤(「SNシックナー636(登録商標)」サンノプコ社製)からなる増粘剤を1質量部、25質量%アンモニア水を0.1質量部、水性樹脂B−1を6.5質量部、及び水3.9質量部をディゾルバで攪拌することにより、実施例1〜5の多彩模様塗料を得た。
<Adjustment of multicolored paint: Examples 1 to 5>
18.5 parts by mass of resin emulsion C-1 and 70 parts by mass of gel particles obtained by blending the gel particles (G-1) to (G-5) at a blending ratio shown in Table 8 below, increase in alkali. 1 part by weight of a thickener ("SN thickener 636 (registered trademark)" manufactured by San Nopco), 0.1 part by weight of 25% by weight ammonia water, 6.5 parts by weight of aqueous resin B-1, And 3.9 mass parts of water was stirred with the dissolver, and the multicolored paint of Examples 1-5 was obtained.

<性能評価>
上記で得られた各実施例の多彩模様塗料について、以下に説明する評価を行った。これらの評価結果を下記表8に示す。なお、下記表8において、ゲル状粒子の配合割合の単位は質量部である。
<Performance evaluation>
The multicolor pattern paints of the respective examples obtained above were evaluated as described below. The evaluation results are shown in Table 8 below. In Table 8 below, the unit of the blending ratio of the gel-like particles is part by mass.

[耐候性評価]
まず、多彩模様塗料をスレート板に塗装し、評価用試験体を作製した。
上記の試験体を、紫外線照射機(「アイスーパーUVテスターW−151(登録商標)」岩崎電気社製)の試験槽内に設置し、ブラックパネル温度が63℃、湿度が50%RH、塗面の照射強度が1000mW/cmとなるように紫外線を4時間にわたって照射した。その後、試験槽内の温度を約30℃、湿度を98%RH以上に設定して、試験槽内を結露させ、この状態で4時間にわたって保持した。そして、この照射と結露を1サイクルとし、1000時間後、即ち125サイクル終了後に試験体を取り出し、評価用試験体の表面を目視で観察して、評価用試験体において不均一な劣化が抑制されているかどうかを評価した。この際の評価基準は以下の通りとした。
○:変色がほとんどなく且つ艶が消えていない
×:変色が大きく艶が消えている
耐候性評価試験においては、上記評価基準のうち、○のものを合格とし、×のものを不合格とした。
[Weather resistance evaluation]
First, a colorful pattern paint was applied to a slate plate to prepare a test specimen for evaluation.
The above test specimen is placed in a test tank of an ultraviolet irradiation machine (“I Super UV Tester W-151 (registered trademark)” manufactured by Iwasaki Electric Co., Ltd.), the black panel temperature is 63 ° C., the humidity is 50% RH, and the coating is performed. Ultraviolet rays were irradiated over 4 hours so that the irradiation intensity of the surface was 1000 mW / cm 2 . Thereafter, the temperature in the test tank was set to about 30 ° C. and the humidity was set to 98% RH or more, the inside of the test tank was condensed, and this state was maintained for 4 hours. Then, this irradiation and condensation are defined as one cycle, and after 1000 hours, that is, after 125 cycles, the test specimen is taken out, and the surface of the evaluation test specimen is visually observed to suppress uneven degradation in the evaluation test specimen. Evaluated whether or not. The evaluation criteria at this time were as follows.
○: Almost no discoloration and gloss has not disappeared ×: Large discoloration and gloss has disappeared In the weather resistance evaluation test, among the above evaluation criteria, ○ was acceptable and x was rejected. .

[耐雨筋汚染性]
アルミ板(大きさ225×100×1mm)を、長辺方向の一端から3分の1の位置で、短辺方向に沿って内角135°に折り曲げ、凸面に溶剤型ウレタン系下塗塗料(二液)を塗布し、室温下で1日間乾燥し、次いで、水系下塗塗料(一液)を塗布し、室温下で4時間乾燥して下塗塗膜を形成した。この下塗塗膜上に、上記の多彩模様塗料を0.5mmの厚さとなるように塗布し、室温下で1週間乾燥させたものを試験体とした。この試験体を、埼玉県久喜市桜田の藤倉化成(株)敷地内(屋外)で南面に垂直暴露した。そして、1年後の試験体における雨筋汚れを目視観察し、以下の基準で塗膜の耐雨筋汚染性を評価した。
○:雨筋汚れ小
△:雨筋汚れ中
×:雨筋汚れ大
耐雨筋汚染性評価試験においては、上記評価基準のうち、○のものを合格とし、△、×のものを不合格とした。
[Rain-stain stain resistance]
An aluminum plate (size: 225 × 100 × 1 mm) is bent at an inner angle of 135 ° along the short side direction at one third of the long side direction, and a solvent-type urethane base coat (two-component) is formed on the convex surface. ) And dried at room temperature for 1 day, and then an aqueous base coating (one liquid) was applied and dried at room temperature for 4 hours to form a base coating film. On this undercoat coating film, the above-mentioned multicolor pattern paint was applied to a thickness of 0.5 mm and dried at room temperature for 1 week to obtain a test specimen. This test specimen was vertically exposed on the south surface within the premises (outdoor) of Fujikura Kasei Co., Ltd. in Sakurada, Kuki City, Saitama Prefecture. And the rain-stain stain | pollution | contamination in the test body after one year was observed visually, and the rain-resistant stain | pollution | contamination resistance of the coating film was evaluated on the following references | standards.
○: Small rain-stain stain △: Rain-stain stain is large ×: Rain-stain stain is large In the rain-stain stain evaluation test, among the above evaluation criteria, ○ is acceptable and △, × is unacceptable. .

[耐水性]
スレート板(大きさ40×75×3mm)の片面に溶剤型ウレタン系下塗塗料(二液)を塗布し、室温下で1日間乾燥し、次いで、水系下塗塗料(一液)を塗布し、室温下で4時間乾燥して下塗塗膜を形成した。次いで、この下塗塗膜上に、多彩模様塗料を、乾燥後の厚さが0.5mmとなるように塗布し、室温下で1週間乾燥して塗膜を形成した。その後、塗膜を形成したスレート板の裏面と側面にエポキシ系塗料(二液)を塗布し、1日乾燥した後、さらに、エポキシ系塗料の上にフッ素系塗料(二液)を塗布し、3日間乾燥して試験体とした。
この試験体を40℃純水に1週間浸漬した後、試験体の塗膜の状態を目視で観察し、以下の基準で塗膜の耐水性を評価した。
○:異常なし
△:わずかにフクレあり
×:フクレあり
耐水性評価試験においては、上記評価基準のうち、○のものを合格とし、△、×のものを不合格とした。
[water resistant]
Apply a solvent-type urethane base coat (two liquids) on one side of a slate plate (size 40 x 75 x 3 mm), dry at room temperature for 1 day, and then apply a water base coat (one liquid). Undercoat was dried for 4 hours to form an undercoat film. Next, a multicolor paint was applied onto the undercoat coating film so that the thickness after drying was 0.5 mm, and dried at room temperature for 1 week to form a coating film. Then, after applying an epoxy paint (two liquids) to the back and sides of the slate plate on which the coating film was formed and drying for one day, further applying a fluorine paint (two liquids) on the epoxy paint, A test specimen was dried for 3 days.
After immersing this test body in 40 degreeC pure water for 1 week, the state of the coating film of the test body was observed visually, and the water resistance of the coating film was evaluated on the following reference | standard.
○: No abnormality Δ: Slightly swelled ×: Swelled In the water resistance evaluation test, among the above evaluation criteria, ◯ was accepted and △, x was rejected.

Figure 2019019269
Figure 2019019269

<多彩模様塗料の調整:実施例6〜13、比較例1〜10>
各組成を下記表9〜12に示すような組成に変更した点を除き、上記の実施例1と同様の方法により、多彩模様塗料を調整した。この際、多彩模様の調整を行なう際に用いた水性樹脂B−1及び樹脂エマルジョンC−1を、下記表9〜12に示すような水性樹脂に変更するとともに、添加部数も変更した。
<Adjustment of multicolored paint: Examples 6-13, Comparative Examples 1-10>
A multicolor paint was prepared in the same manner as in Example 1 except that each composition was changed to the composition shown in Tables 9 to 12 below. At this time, the water-based resin B-1 and the resin emulsion C-1 used when adjusting the colorful pattern were changed to water-based resins as shown in Tables 9 to 12 below, and the number of added parts was also changed.

そして、実施例6〜13、比較例1〜10についても、上記同様の評価試験を行い、結果を下記表9〜12に示した。   And about Examples 6-13 and Comparative Examples 1-10, the above-mentioned evaluation test was done and the result was shown to the following Tables 9-12.

Figure 2019019269
Figure 2019019269

Figure 2019019269
Figure 2019019269

Figure 2019019269
Figure 2019019269

Figure 2019019269
Figure 2019019269

<評価結果>
表1〜10に示す結果のように、着色ゲル状粒子(A)、水性樹脂(B)、及び樹脂エマルジョン(C)を、それぞれ本発明で規定する組成とした多彩塗料組成物を調整し、この組成物を用いて塗膜を形成した実施例1〜13においては、耐候性、耐雨筋汚染性及び耐水性の評価が全て「○」(合格:良好)の結果となった。
<Evaluation results>
As in the results shown in Tables 1 to 10, the colored gel particles (A), the aqueous resin (B), and the resin emulsion (C) were each adjusted to have a composition defined in the present invention, and the various coating compositions were prepared. In Examples 1 to 13 in which a coating film was formed using this composition, the weather resistance, rain-stain stain resistance, and water resistance were all evaluated as “◯” (pass: good).

これに対して、比較例1〜10は、水性樹脂(B)又は樹脂エマルジョン(C)の少なくとも何れかの組成が、本発明で規定する組成の範囲外となっているか、あるいは、これらの固形分比率(B)/(C)が、本発明の規定範囲外となっている例である。   On the other hand, in Comparative Examples 1 to 10, the composition of at least one of the aqueous resin (B) or the resin emulsion (C) is out of the range defined by the present invention, or these solids This is an example in which the fraction ratio (B) / (C) is outside the specified range of the present invention.

比較例1は、上記の固形分比率(B)/(C)が本発明で規定する上限を超えていることから、特に、耐候性及び耐水性が劣っている。
比較例2は、上記の固形分比率(B)/(C)が本発明で規定する下限未満であることから、耐雨筋汚染性が劣っている。
比較例3は、樹脂エマルジョン(C)に官能基が無いことから、水性樹脂(B)と樹脂エマルジョン(C)とが架橋せず、特に、耐雨筋汚染性が劣っている。
比較例4は、親水成分であるモノマー(b1)が少なすぎることから、耐雨筋汚染性が劣っている。
比較例5は、水性樹脂(B)の重量平均分子量が、本発明で規定する下限を下回っていることから、耐雨筋汚染性が劣っている。
Comparative Example 1 is particularly inferior in weather resistance and water resistance because the solid content ratio (B) / (C) exceeds the upper limit defined in the present invention.
In Comparative Example 2, the solid content ratio (B) / (C) is less than the lower limit defined in the present invention, and therefore the rain-stain stain resistance is inferior.
In Comparative Example 3, since the resin emulsion (C) has no functional group, the aqueous resin (B) and the resin emulsion (C) are not cross-linked, and in particular, the rain-stain stain resistance is inferior.
Since the comparative example 4 has too little monomer (b1) which is a hydrophilic component, it has inferior rain-strip stain resistance.
Since the weight average molecular weight of the aqueous resin (B) is less than the lower limit prescribed | regulated by this invention, the comparative example 5 is inferior in rain-stain stain resistance.

比較例6は、水性樹脂(B)を含んでいないため、特に、耐雨筋汚染性が劣っている。
比較例7は、水性樹脂(B)が有する官能基と、樹脂エマルジョン(C)が有する官能基とが、互いに架橋するものではないことから、これらが架橋せず、特に、耐雨筋汚染性が劣っている。
比較例8は、塗膜形成時に割れが入り、評価不可能だった例だが、これは、水性樹脂(B)の架橋官能基が多すぎたために造膜不良が生じたものと考えられる。
比較例9は、水性樹脂(B)及び樹脂エマルジョン(C)の何れもが官能基を有していないため、これらが架橋せず、特に、耐雨筋汚染性が劣っている。
比較例10は、水性樹脂(B)の重量平均分子量が本発明で規定する上限を超えている例であり、重合体自体は得られ、また、重量平均分子量の測定も可能であったものの、アンモニア水の添加時に重合体が均一化されず、高粘度の状態のため、塗料組成物として用いることができなかった。
Since Comparative Example 6 does not contain the aqueous resin (B), the rain-stain stain resistance is particularly inferior.
In Comparative Example 7, since the functional group of the aqueous resin (B) and the functional group of the resin emulsion (C) are not cross-linked with each other, they are not cross-linked. Inferior.
Comparative Example 8 is an example in which cracks occurred during the formation of the coating film and the evaluation was impossible, but this is considered to be caused by poor film formation because the aqueous resin (B) had too many cross-linking functional groups.
In Comparative Example 9, since neither the water-based resin (B) nor the resin emulsion (C) has a functional group, they are not crosslinked, and in particular, the rain-stain stain resistance is inferior.
Comparative Example 10 is an example in which the weight average molecular weight of the aqueous resin (B) exceeds the upper limit specified in the present invention, and the polymer itself was obtained, and the weight average molecular weight could be measured. When the ammonia water was added, the polymer was not homogenized and could not be used as a coating composition because of its high viscosity state.

以上説明した実施例の結果より、本発明の多彩塗料組成物は、塗膜形成後の耐候性、耐雨筋汚染性及び耐水性に優れており、長期間にわたって屋外に暴露された場合においても優れた耐汚染性を維持可能な、複数色を有する塗膜が得られることが明らかである。   From the results of the examples described above, the multicolored coating composition of the present invention is excellent in weather resistance after film formation, rain-stain stain resistance and water resistance, and is excellent even when exposed outdoors for a long period of time. It is clear that a coating film having a plurality of colors can be obtained, which can maintain the stain resistance.

本発明の多彩塗料組成物は、長期間にわたって屋外に暴露された場合においても優れた耐汚染性を維持可能な、複数色を有する塗膜が得られ、さらに、この塗膜は、耐水性及び耐候性にも優れるものである。従って、本発明の多彩塗料組成物は、建築物等の各種の被塗装物に、複数色を有する塗膜を形成する用途において非常に好適である。   The multi-color coating composition of the present invention provides a coating film having a plurality of colors that can maintain excellent stain resistance even when exposed outdoors for a long period of time. It also has excellent weather resistance. Therefore, the multi-color coating composition of the present invention is very suitable for use in forming a coating film having a plurality of colors on various objects to be coated such as buildings.

Claims (4)

エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)と、水性樹脂(B)と、樹脂エマルジョン(C)とを含む多彩塗料組成物であって、
前記水性樹脂(B)が、親水性基及びエチレン性不飽和結合を有するモノマー(b1)由来の構成単位と、架橋基及びエチレン性不飽和結合を有するモノマー(b2)由来の構成単位と、前記モノマー(b1)及び前記モノマー(b2)以外のエチレン性不飽和結合を有するモノマー(b3)由来の構成単位からなり、
前記水性樹脂(B)中の全構成単位の合計質量に対する、前記モノマー(b1)由来の構成単位の割合が40〜95質量%、前記モノマー(b2)由来の構成単位の割合が0.01〜20質量%であり、
前記水性樹脂(B)の重量平均分子量が50000〜150000であり、
前記樹脂エマルジョン(C)が、前記水性樹脂(B)に含まれる前記架橋基と反応し得る官能基を有し、
前記水性樹脂(B)の質量を前記樹脂エマルジョン(C)の質量で除した値が0.03以上0.11未満であることを特徴とする多彩塗料組成物。
A multicolored coating composition comprising at least one colored gel particle (A) encapsulated with a gelled film, an aqueous resin (B), and a resin emulsion (C),
The aqueous resin (B) is a structural unit derived from the monomer (b1) having a hydrophilic group and an ethylenically unsaturated bond, a structural unit derived from the monomer (b2) having a crosslinking group and an ethylenically unsaturated bond, and Consists of a structural unit derived from the monomer (b3) having an ethylenically unsaturated bond other than the monomer (b1) and the monomer (b2),
The proportion of the structural unit derived from the monomer (b1) is 40 to 95% by mass, and the proportion of the structural unit derived from the monomer (b2) is 0.01 to the total mass of all the structural units in the aqueous resin (B). 20% by weight,
The aqueous resin (B) has a weight average molecular weight of 50,000 to 150,000,
The resin emulsion (C) has a functional group capable of reacting with the cross-linking group contained in the aqueous resin (B),
A multi-color paint composition, wherein a value obtained by dividing the mass of the aqueous resin (B) by the mass of the resin emulsion (C) is 0.03 or more and less than 0.11.
前記親水性基が、アミノ基、アミド基、水酸基、スルホン酸基、リン酸基、4級アンモニウム基、硫酸基、モルホリノ基及びポリ(オキシアルキレン)基からなる群より選ばれる少なくとも1種である請求項1に記載の多彩塗料組成物。   The hydrophilic group is at least one selected from the group consisting of an amino group, an amide group, a hydroxyl group, a sulfonic acid group, a phosphoric acid group, a quaternary ammonium group, a sulfuric acid group, a morpholino group, and a poly (oxyalkylene) group. The multicolored paint composition according to claim 1. 前記架橋基が、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ケト基及びアルデヒド基からなる群より選ばれる少なくとも1種である請求項1又は請求項2に記載の多彩塗料組成物。   The multi-color paint composition according to claim 1 or 2, wherein the cross-linking group is at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a keto group, and an aldehyde group. . 前記架橋基と反応し得る官能基が、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ヒドラジド基、カルボジイミド基、オキサゾリン基及びアジリジン基からなる群より選ばれる少なくとも1種である請求項1〜請求項3の何れか一項に記載の多彩塗料組成物。   The functional group capable of reacting with the crosslinking group is at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a hydrazide group, a carbodiimide group, an oxazoline group, and an aziridine group. The multi-colored paint composition according to any one of claims 1 to 3.
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