JP2019013108A - Exterior body for electric wire and wire harness with the same - Google Patents

Exterior body for electric wire and wire harness with the same Download PDF

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JP2019013108A
JP2019013108A JP2017129295A JP2017129295A JP2019013108A JP 2019013108 A JP2019013108 A JP 2019013108A JP 2017129295 A JP2017129295 A JP 2017129295A JP 2017129295 A JP2017129295 A JP 2017129295A JP 2019013108 A JP2019013108 A JP 2019013108A
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exterior body
electric wire
wire harness
wire
electric
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JP6961405B2 (en
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秀司 横関
Shuji Yokozeki
秀司 横関
英行 池田
Hideyuki Ikeda
英行 池田
好一 亀井
Koichi Kamei
好一 亀井
直之 児島
Naoyuki Kojima
直之 児島
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Furukawa Electric Co Ltd
Furukawa Automotive Systems Inc
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Furukawa Electric Co Ltd
Furukawa Automotive Systems Inc
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Abstract

To provide an exterior body for an electric wire, which can prevent an end of an accommodating portion of the electric wire from damaging an electric wire coat and a conductor even if a thermoplastic resin foam sheet is used as a base material of the exterior body of the electric wire.SOLUTION: The exterior body for an electric wire to be attached to an outer periphery of the electric wire, which is formed by bending a thermoplastic resin foam sheet, includes an accommodating portion for accommodating the electric wire. An inclined portion inclined outward is formed at an inner surface end portion of the accommodating portion.SELECTED DRAWING: Figure 2

Description

本発明は、電線の外周に装着される電線用外装体及び外装体付きワイヤーハーネスに関する。   The present invention relates to an electric wire outer package and a wire harness with an outer package that are mounted on the outer periphery of an electric wire.

車両等に配索される電線の外周に装着される電線用外装体として、複数の板状部材の間に中空構造が形成された中空板材でワイヤーハーネスの外周を覆うことにより、外力からワイヤーハーネスを保護するプロテクタが知られている(特許文献1)。特許文献1では、前記中空板材の中空構造として、山部と谷部からなる凹凸構造が波状に連続する形状を有する板状部材である介在部材が用いられている。   As an electric wire exterior body mounted on the outer periphery of an electric wire routed in a vehicle or the like, the wire harness is protected from an external force by covering the outer periphery of the wire harness with a hollow plate material in which a hollow structure is formed between a plurality of plate-like members. There is known a protector that protects (Patent Document 1). In Patent Document 1, as a hollow structure of the hollow plate material, an interposition member is used which is a plate-like member having a shape in which a concavo-convex structure composed of peaks and valleys continues in a wavy shape.

しかし、前記介在部材の中空構造を有する中空板材では、機械的特性に異方性があるため、電線用外装体に対応する形状に中空板材を切り出す際に、切り出しの方向性が制約されてしまうので、設計の自由度が十分に得られない。従って、中空板材の面内に、電線用外装体の切り出し形状を最密配置することができず、低コスト化が阻害されてしまうという問題があった。また、前記中空板材では、凹凸構造の寸法が大きいので、機械的特性を均一化しつつ小さな形状に切り出すことが難しく、小型の電線用外装体の形成には適切ではないという問題があった。   However, since the hollow plate material having the hollow structure of the interposition member has anisotropy in mechanical properties, the directionality of the cut-out is restricted when the hollow plate material is cut into a shape corresponding to the outer package for electric wires. Therefore, sufficient design freedom cannot be obtained. Accordingly, there is a problem in that the cutout shape of the outer casing for the electric wire cannot be arranged in the closest manner in the plane of the hollow plate material, and the cost reduction is hindered. In addition, since the hollow plate has a large uneven structure, it is difficult to cut it into a small shape while uniforming mechanical characteristics, and there is a problem that it is not suitable for forming a small-sized outer package for electric wires.

そこで、ワイヤーハーネスの外装体の母材として、上記中空部材に代えて、機械的特性の異方性が低減されている樹脂発泡シートを用いることも検討され始めている。一方で、樹脂発泡シートの表層は、発泡層よりも固い未発泡層となっていることがある。また、未発泡層の厚さは、一般的には10μm〜100μmとなっている。   Then, it has begun to consider using a resin foam sheet with reduced anisotropy in mechanical properties as a base material of the exterior body of the wire harness instead of the hollow member. On the other hand, the surface layer of the resin foam sheet may be an unfoamed layer that is harder than the foam layer. The thickness of the unfoamed layer is generally 10 μm to 100 μm.

ワイヤーハーネスの外装体として上記樹脂発泡シートを用いると、ワイヤーハーネスの収容部の端部には、固い未発泡層からなる角部が形成される。収容部に収容されたワイヤーハーネスは、上記のような収容部の端部に当たることで、車両等の振動によりその被覆や導体が損傷を受けることが危惧される場合がある。また、ワイヤーハーネスを収容部に配置する際に、ワイヤーハーネスが収容部の端部に当たることで、その被覆や導体が損傷を受けることが危惧される場合がある。   If the said resin foam sheet is used as an exterior body of a wire harness, the corner | angular part which consists of a hard unfoamed layer will be formed in the edge part of the accommodating part of a wire harness. When the wire harness housed in the housing portion hits the end portion of the housing portion as described above, there is a possibility that the coating or the conductor may be damaged by vibration of the vehicle or the like. Moreover, when arrange | positioning a wire harness in an accommodating part, there exists a possibility that the coating | cover and conductor may be damaged by a wire harness hitting the edge part of an accommodating part.

国際公開第2015/016056号International Publication No. 2015/016056

本発明は、上記事情に鑑みてなされたものであり、電線の外装体の母材として、熱可塑性樹脂発泡シートを用いても、電線の収容部の端部にて電線の被覆や導体が損傷を受けてしまうことを防止できる電線用外装体を提供することを目的とする。   The present invention has been made in view of the above circumstances, and even if a thermoplastic resin foam sheet is used as a base material of an outer casing of an electric wire, the coating or conductor of the electric wire is damaged at the end of the electric wire housing portion. It aims at providing the exterior body for electric wires which can prevent receiving.

本発明の態様は、熱可塑性樹脂発泡シートが折り曲げられて形成された、電線の外周に装着される電線用外装体であって、前記電線の延び方向に沿って延在した、該電線を収容する収容部を備え、該収容部の内面端部に、外側方向へ傾斜させた傾斜部が形成されている電線用外装体である。   An aspect of the present invention is an electric wire outer package that is formed by bending a thermoplastic resin foam sheet and that is attached to the outer periphery of an electric wire, and accommodates the electric wire that extends along the extending direction of the electric wire. This is an electric wire exterior body in which an inclined portion that is inclined outward is formed at an inner surface end of the accommodating portion.

本発明の態様は、前記傾斜部が、断面において、曲線で表される丸面取り形状を有する電線用外装体である。   An aspect of the present invention is an electric wire outer package in which the inclined portion has a round chamfered shape represented by a curve in a cross section.

本発明の態様は、前記傾斜部が、断面において、直線で表される角面取り形状を有する電線用外装体である。   An aspect of the present invention is an electric wire outer package in which the inclined portion has a square chamfered shape represented by a straight line in a cross section.

本発明の態様は、前記丸面取り形状が、R0.05mm以上10.0mm以下の曲部を有する電線用外装体である。   An aspect of the present invention is an electric wire outer package in which the round chamfered shape has a curved portion of R 0.05 mm or more and 10.0 mm or less.

本発明の態様は、前記角面取り形状の、前記収容部の内面に対する傾斜角度が、30°以上60°以下である電線用外装体である。   An aspect of the present invention is an electric wire outer package in which the angle of the chamfered shape with respect to the inner surface of the housing portion is 30 ° or more and 60 ° or less.

本発明の態様は、前記収容部の端部に、前記収容部の長手方向に凹凸した凹凸部が形成されている電線用外装体である。   An aspect of the present invention is an electric wire outer package in which an uneven portion that is uneven in the longitudinal direction of the housing portion is formed at an end portion of the housing portion.

本発明の態様は、前記凹凸部の、隣接する凸部の頂部間の距離が、5.0mm未満である電線用外装体である。   An aspect of the present invention is an electric wire outer package in which the distance between the tops of adjacent convex portions of the uneven portion is less than 5.0 mm.

本発明の態様は、外装体付きワイヤーハーネスであって、1本以上の電線と、上記電線用外装体と、を備え、前記電線用外装体は、前記電線の外周に装着されている外装体付きワイヤーハーネスである。   The aspect of this invention is a wire harness with an exterior body, Comprising: One or more electric wires and the said exterior body for electric wires, The said exterior body for electric wires is mounted | worn with the outer periphery of the said electric wire It is a wire harness with.

本発明の電線用外装体の態様によれば、電線が収容される収容部の内面端部に、外側方向へ傾斜させた傾斜部が形成されていることにより、電線用外装体の母材として熱可塑性樹脂発泡シートが用いられても、収容部の端部に収容部に収容された電線が当たることで電線の被覆が損傷を受けてしまうことを防止できる。また、前記傾斜部が形成されていることにより、電線を収容部に配置する際に、電線が収容部の端部に当たっても、電線の被覆や導体が損傷を受けてしまうことを防止できる。   According to the embodiment of the outer sheath for electric wires of the present invention, an inclined portion that is inclined outward is formed at the inner surface end of the housing portion in which the electric wires are accommodated. Even if the thermoplastic resin foam sheet is used, it is possible to prevent the covering of the electric wire from being damaged by the electric wire accommodated in the accommodating portion hitting the end portion of the accommodating portion. In addition, since the inclined portion is formed, it is possible to prevent the covering of the electric wire and the conductor from being damaged even when the electric wire hits the end of the accommodating portion when the electric wire is arranged in the accommodating portion.

本発明の電線用外装体の態様によれば、傾斜部が丸面取り形状を有し、丸面取り形状がR0.05mm以上10.0mm以下の曲部を有することにより、収容部の端部に電線が当たっても、電線の被覆や導体が損傷を受けてしまうことをより確実に防止できる。   According to the embodiment of the exterior body for electric wires of the present invention, the inclined portion has a round chamfered shape, and the round chamfered shape has a curved portion of R 0.05 mm or more and 10.0 mm or less. Even if it hits, it can prevent more reliably that an electric wire coating | cover and a conductor will be damaged.

本発明の電線用外装体の態様によれば、傾斜部が角面取り形状を有し、角面取り形状の、収容部内面に対する傾斜角度が30°以上60°以下であることにより、収容部の端部に電線が当たっても、電線の被覆や導体が損傷を受けてしまうことをより確実に防止できる。   According to the embodiment of the outer casing for an electric wire of the present invention, the inclined portion has a chamfered shape, and the angle of the chamfered shape with respect to the inner surface of the accommodating portion is 30 ° or more and 60 ° or less. Even if the wire hits the part, it is possible to more reliably prevent the coating of the wire and the conductor from being damaged.

本発明の電線用外装体の態様によれば、収容部の端部に、収容部の長手方向に凹凸した凹凸部が形成されていることにより、電線と収容部の端部との接触面積を低減できるので、電線を収容部内へ円滑に配置させることができる。   According to the embodiment of the exterior body for an electric wire of the present invention, the contact area between the electric wire and the end portion of the housing portion is formed by forming the uneven portion that is uneven in the longitudinal direction of the housing portion at the end portion of the housing portion. Since it can reduce, an electric wire can be smoothly arrange | positioned in an accommodating part.

本発明の第1実施形態例に係る外装体及び第1実施形態例に係る外装体付きワイヤーハーネスを示す斜視図である。It is a perspective view which shows the exterior body which concerns on the example of 1st Embodiment of this invention, and the wire harness with an exterior body which concerns on the example of 1st Embodiment. 本発明の第1実施形態例に係る外装体における、収容部の端部の一部を示す説明図である。It is explanatory drawing which shows a part of edge part of an accommodating part in the exterior body which concerns on the example of 1st Embodiment of this invention. 本発明の第1実施形態例に係る外装体を展開した状態で示す斜視図である。It is a perspective view shown in the state where the exterior object concerning the example of the 1st embodiment of the present invention was developed. 本発明の第2実施形態例に係る外装体における、収容部の端部の一部を示す説明図である。It is explanatory drawing which shows a part of edge part of an accommodating part in the exterior body which concerns on the 2nd Embodiment of this invention.

以下、本発明の実施形態例に係る電線用外装体について、図面を用いながら説明する。   Hereinafter, an electric wire outer package according to an embodiment of the present invention will be described with reference to the drawings.

まず、図1、3を用いて、本発明の第1実施形態例に係る外装体を用いた外装体付き付きワイヤーハーネスの実施形態例について説明する。本発明の実施形態例に係る外装体付きワイヤーハーネス1は、複数の電線が束ねられたワイヤーハーネス5と、ワイヤーハーネス5の外周に装着される第1実施形態例に係る外装体(電線用外装体)7と、を有する。外装体7は、ワイヤーハーネス5の延び方向(図1の長手方向x)に沿って延在する複数の壁部2を備えており、複数の壁部2に囲まれて形成され、ワイヤーハーネス5を収容する収容部3を有している。なお、図1においては、ワイヤーハーネス5を1本の円柱形状で示しているが、ワイヤーハーネス5は、1本以上の電線を備えたものである。   First, the embodiment example of the wire harness with an exterior body using the exterior body according to the first embodiment of the present invention will be described with reference to FIGS. A wire harness 1 with an exterior body according to an embodiment of the present invention includes a wire harness 5 in which a plurality of electric wires are bundled, and an exterior body according to a first embodiment attached to the outer periphery of the wire harness 5 Body) 7. The exterior body 7 includes a plurality of wall portions 2 extending along the extending direction of the wire harness 5 (longitudinal direction x in FIG. 1), and is surrounded by the plurality of wall portions 2. It has the accommodating part 3 which accommodates. In addition, in FIG. 1, although the wire harness 5 is shown by one cylindrical shape, the wire harness 5 is provided with one or more electric wires.

第1実施形態例に係る外装体7の複数の壁部2は、1枚の熱可塑性樹脂発泡シートを折り曲げることにより一体的に形成されている。熱可塑性樹脂発泡シートは、折曲部20a〜20dを折り曲げることにより複数の壁部2が形成されている。複数の壁部2は、底壁部21と、底壁部21の端縁から折曲部20aを介して連設された側壁部22と、底壁部21の端縁から折曲部20bを介して連設された側壁部23と、側壁部22の先端から折曲部20cを介して連設された上壁部24と、側壁部23の先端から折曲部20dを介して連設された蓋壁部25とを有している。外装体7の長手方向xに対して直交方向である短手方向yの断面形状は、略四角形となっている。   The plurality of wall portions 2 of the exterior body 7 according to the first embodiment are integrally formed by bending a single thermoplastic resin foam sheet. The thermoplastic resin foam sheet has a plurality of wall portions 2 formed by bending the bent portions 20a to 20d. The plurality of wall portions 2 include a bottom wall portion 21, a side wall portion 22 provided continuously from an end edge of the bottom wall portion 21 via a bent portion 20 a, and a bent portion 20 b from an end edge of the bottom wall portion 21. A side wall portion 23 provided continuously through the bent portion 20c, an upper wall portion 24 provided continuously from the front end of the side wall portion 22 via the bent portion 20c, and a bent portion 20d provided from the front end of the side wall portion 23. And a lid wall portion 25. The cross-sectional shape in the lateral direction y, which is a direction orthogonal to the longitudinal direction x of the outer package 7, is substantially rectangular.

図3に示すように、折曲部20a〜20dのうち折曲部20cには、後述する係止片251a〜251hがそれぞれ挿入可能に、長手方向xに沿って所定の間隔毎に係止孔201a〜201hが形成されている。   As shown in FIG. 3, the locking portions 251 a to 251 h to be described later can be inserted into the bent portions 20 c of the bent portions 20 a to 20 d, respectively, so that the locking holes are provided at predetermined intervals along the longitudinal direction x. 201a to 201h are formed.

上壁部24は、側壁部23の先端から短手方向yの中央付近まで、底壁部21に対して略水平に延びている。   The upper wall portion 24 extends substantially horizontally with respect to the bottom wall portion 21 from the front end of the side wall portion 23 to the vicinity of the center in the short direction y.

蓋壁部25は、上壁部24を上から覆い重なるように配置されている。この蓋壁部25の先端は、図3に示すように、係止孔201a〜201hに挿入可能な係止片251a〜251hを有している。係止片251a〜251hは、係止孔201a〜201hに対応して所定の間隔毎に設けられている。また、係止片251a〜251hのうち、係止片251a,251c,251e,251gは、蓋壁部25から先端に向かって長手方向xにおける一側へ傾斜した略矩形状を有し、係止片251b,251d,251f,251hは、蓋壁部25から先端に向かって長手方向xにおける他側へ傾斜した略矩形状を有している。なお、係止片251a〜251hの形状は、上記態様に限らず、外装体7の形状を保持するために種々の形状を採用することができる。   The lid wall portion 25 is disposed so as to cover and overlap the upper wall portion 24 from above. As shown in FIG. 3, the tip of the lid wall portion 25 has locking pieces 251a to 251h that can be inserted into the locking holes 201a to 201h. The locking pieces 251a to 251h are provided at predetermined intervals corresponding to the locking holes 201a to 201h. Of the locking pieces 251a to 251h, the locking pieces 251a, 251c, 251e, and 251g have a substantially rectangular shape inclined toward one side in the longitudinal direction x from the lid wall portion 25 toward the tip. The pieces 251b, 251d, 251f, and 251h have a substantially rectangular shape that is inclined toward the other side in the longitudinal direction x from the lid wall portion 25 toward the tip. In addition, the shape of the locking pieces 251a to 251h is not limited to the above aspect, and various shapes can be adopted to maintain the shape of the exterior body 7.

図1に示すように、収容部3は、底壁部21、側壁部22,23、上壁部24及び蓋壁部25で囲まれた部分である。収容部3は、底壁部21、側壁部22,23、上壁部24及び蓋壁部25により長手方向xにおける一側と他側が貫通した筒状に形成されており、ワイヤーハーネス5を収容することができる。   As shown in FIG. 1, the accommodating portion 3 is a portion surrounded by a bottom wall portion 21, side wall portions 22 and 23, an upper wall portion 24, and a lid wall portion 25. The accommodating portion 3 is formed in a cylindrical shape in which one side and the other side in the longitudinal direction x are penetrated by the bottom wall portion 21, the side wall portions 22 and 23, the upper wall portion 24 and the lid wall portion 25, and accommodates the wire harness 5. can do.

図2に示すように、収容部3の長手方向xの端面部31のうち、収容部3の内面32との境界部に、傾斜部33が形成されている。傾斜部33は、外側方向、すなわち、収容部3の外面34方向且つ端面部31方向へ傾斜している。従って、収容部3の内面32端部は、収容部3の外面34端部よりも、収容部3の長手方向xの中央側に位置している。ここで、上記の「外側方向」とは、収容部3における長手方向xの中心軸から離れる方向且つ該中心軸に対し直交する方向から離れる方向を意味する。   As shown in FIG. 2, an inclined portion 33 is formed at a boundary portion between the end surface portion 31 in the longitudinal direction x of the housing portion 3 and the inner surface 32 of the housing portion 3. The inclined portion 33 is inclined in the outer direction, that is, in the direction of the outer surface 34 and the end surface portion 31 of the housing portion 3. Therefore, the end portion of the inner surface 32 of the housing portion 3 is located closer to the center in the longitudinal direction x of the housing portion 3 than the end portion of the outer surface 34 of the housing portion 3. Here, the above-mentioned “outward direction” means a direction away from the central axis in the longitudinal direction x in the accommodating portion 3 and a direction away from a direction orthogonal to the central axis.

外装体7では、底壁部21、側壁部22,23、上壁部24及び蓋壁部25で囲まれた部分全体、すなわち、端面部31の周方向全体に、傾斜部33が形成されている。端面部31は、長手方向xに対して所定の傾斜を有する傾斜部33と、長手方向xに対して略鉛直な面を有する鉛直部と、を有している。   In the exterior body 7, the inclined portion 33 is formed on the entire portion surrounded by the bottom wall portion 21, the side wall portions 22 and 23, the upper wall portion 24 and the lid wall portion 25, that is, on the entire circumferential direction of the end surface portion 31. Yes. The end surface portion 31 includes an inclined portion 33 having a predetermined inclination with respect to the longitudinal direction x, and a vertical portion having a surface substantially perpendicular to the longitudinal direction x.

収容部3の内面32端部に、外面34方向へ傾斜させた傾斜部33が形成されていることにより、外装体7の母材として熱可塑性樹脂発泡シートを用いても、収容部3の端部に収容部3に収容されたワイヤーハーネス5が当たることでワイヤーハーネス5の被覆が損傷を受けてしまうことを防止できる。また、傾斜部33が形成されていることにより、ワイヤーハーネス5を収容部3に配置する際に、ワイヤーハーネス5が収容部3の端部に当たっても、ワイヤーハーネス5の被覆や導体が損傷を受けてしまうことを防止できる。   Since the inclined portion 33 inclined toward the outer surface 34 is formed at the end portion of the inner surface 32 of the accommodating portion 3, the end of the accommodating portion 3 can be used even if a thermoplastic resin foam sheet is used as the base material of the exterior body 7. It can prevent that the coating | cover of the wire harness 5 will be damaged by the wire harness 5 accommodated in the accommodating part 3 hitting a part. Further, since the inclined portion 33 is formed, even when the wire harness 5 hits the end of the housing portion 3 when the wire harness 5 is disposed in the housing portion 3, the coating or conductor of the wire harness 5 is damaged. Can be prevented.

外装体7では、傾斜部33は、長手方向xからの側面断面視において、曲線で表される丸面取り形状となっている。曲線の形状には、例えば、略円弧状、略楕円弧状等の湾曲形状を挙げることができる。従って、傾斜部33は、収容部3の内面32端部の角部を、略円弧状、略楕円弧状等の湾曲形状に落とした形状である。   In the exterior body 7, the inclined portion 33 has a round chamfered shape represented by a curve in a side sectional view from the longitudinal direction x. Examples of the curved shape include curved shapes such as a substantially arc shape and a substantially elliptic arc shape. Therefore, the inclined portion 33 has a shape in which the corner of the end portion of the inner surface 32 of the accommodating portion 3 is dropped into a curved shape such as a substantially arc shape or a substantially elliptic arc shape.

丸面取り形状の曲線の曲率半径は、特に限定されないが、収容部3の端部にワイヤーハーネス5が当たっても、ワイヤーハーネス5の被覆や導体が損傷を受けてしまうことをより確実に防止する点から、R0.05mm以上10.0mm以下の範囲の曲部となっていることが好ましく、R0.1mm以上5.0mm以下の範囲の曲部が特に好ましい。なお、丸面取り形状の曲線は、図2に示すように、単一の曲率半径の曲部によって形成されていてもよく、これに代えて、複数の曲率半径の曲部の組み合わせによって形成されていてもよい。   The radius of curvature of the round chamfered curve is not particularly limited, but even if the wire harness 5 hits the end of the housing portion 3, the wire harness 5 coating or conductor is more reliably prevented from being damaged. From this point, it is preferable that the curved portion has a range of R 0.05 mm to 10.0 mm, and a curved portion of R 0.1 mm to 5.0 mm is particularly preferable. In addition, as shown in FIG. 2, the round chamfered shape curve may be formed by a curved portion having a single radius of curvature, or may be formed by a combination of curved portions having a plurality of curvature radii. May be.

傾斜部33の範囲は、特に限定されないが、ワイヤーハーネス5の被覆や導体が損傷を受けてしまうことをより確実に防止する点から、端面部31における熱可塑性樹脂発泡シートの肉厚の30%以上の範囲が好ましく、50%以上の範囲が特に好ましい。なお、外装体7では、端面部31における熱可塑性樹脂発泡シートの肉厚の約50%が傾斜部33となっている。   Although the range of the inclined part 33 is not specifically limited, 30% of the thickness of the thermoplastic resin foam sheet in the end surface part 31 from the point which prevents more reliably that the coating | cover and conductor of the wire harness 5 are damaged. The above range is preferable, and a range of 50% or more is particularly preferable. In the exterior body 7, about 50% of the thickness of the thermoplastic resin foam sheet in the end surface portion 31 is the inclined portion 33.

図1、2に示すように、外装体7では、端面部31に、さらに、長手方向xに凹凸した凹凸部35が形成されている。図1では、底壁部21、側壁部22,23、上壁部24及び蓋壁部25で囲まれた部分全体、すなわち、端面部31全体に、凹凸部35が形成されている。また、外装体7では、凹凸部35は、凹部350と凸部351が略規則的に配置された波形状となっている。   As shown in FIGS. 1 and 2, in the exterior body 7, an uneven portion 35 that is uneven in the longitudinal direction x is further formed on the end surface portion 31. In FIG. 1, an uneven portion 35 is formed on the entire portion surrounded by the bottom wall portion 21, the side wall portions 22 and 23, the upper wall portion 24 and the lid wall portion 25, that is, the entire end surface portion 31. Moreover, in the exterior body 7, the uneven | corrugated | grooved part 35 becomes a wave shape by which the recessed part 350 and the convex part 351 are arrange | positioned substantially regularly.

端面部31に凹凸部35が形成されていることにより、ワイヤーハーネス5と収容部3の端部との接触面積が低減されてワイヤーハーネス5と収容部3の端部間の摩擦を抑制できるので、ワイヤーハーネス5を収容部3内へ円滑に配置させることができる。   By forming the concavo-convex portion 35 on the end surface portion 31, the contact area between the wire harness 5 and the end portion of the housing portion 3 is reduced, and friction between the wire harness 5 and the end portion of the housing portion 3 can be suppressed. The wire harness 5 can be smoothly arranged in the housing part 3.

図2に示すように、傾斜部33のうち、凹凸部35の凹部350の深さよりも浅い部位に相当する領域331に凹凸部35が形成され、凹凸部35の凹部350の深さよりも深い部位に相当する領域330には凹凸部35は形成されていない。   As shown in FIG. 2, in the inclined portion 33, the uneven portion 35 is formed in a region 331 corresponding to a portion shallower than the depth of the recessed portion 350 of the uneven portion 35, and a portion deeper than the depth of the recessed portion 350 of the uneven portion 35. The uneven portion 35 is not formed in the region 330 corresponding to.

隣接する凸部351の頂部間の距離は、特に限定されないが、ワイヤーハーネス5を構成する電線が凹部350に入り込むことで収容部3内への円滑な配置が阻害されることを確実に防止する点から5.0mm未満が好ましく、4.0mm未満が特に好ましい。隣接する凸部351の頂部間の距離の下限値は、特に限定されないが、例えば、1.0mmが好ましい。   The distance between the tops of the adjacent convex portions 351 is not particularly limited, but it is surely prevented that the electric wire constituting the wire harness 5 enters the concave portion 350 and the smooth arrangement in the housing portion 3 is hindered. From the point, it is preferably less than 5.0 mm, particularly preferably less than 4.0 mm. The lower limit value of the distance between the apexes of the adjacent convex portions 351 is not particularly limited, but is preferably, for example, 1.0 mm.

次に、外装体7に用いられる熱可塑性樹脂発泡シートについて説明する。熱可塑性樹脂発泡シートの樹脂種については、熱可塑性樹脂であれば、特に限定されず、例えば、ポリエチレン樹脂、ポリプロピレン樹脂、ポリカーボネート樹脂、ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリアミド樹脂、ポリフェニレンスルファイド樹脂、ポリスチレン樹脂、ポリ塩化ビニル樹脂、ポリ酢酸ビニル樹脂、ポリテトラフルオロエチレン樹脂、アクリル樹脂等を挙げることができる。   Next, the thermoplastic resin foam sheet used for the exterior body 7 will be described. The resin type of the thermoplastic resin foam sheet is not particularly limited as long as it is a thermoplastic resin. For example, polyethylene resin, polypropylene resin, polycarbonate resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyamide resin, polyphenylene sulfide resin. , Polystyrene resin, polyvinyl chloride resin, polyvinyl acetate resin, polytetrafluoroethylene resin, acrylic resin, and the like.

外装体7に用いられる熱可塑性樹脂発泡シートの密度は、特に限定されないが、例えば、機械的特性の異方性が防止されて、外装体7の設計の自由度が向上する点から、200Kg/m以上1000Kg/m以下が好ましく、軽量性と機械的強度とのバランスをより向上させる点から、300Kg/m以上600Kg/m以下がより好ましく、350Kg/m以上550Kg/m以下が特に好ましい。所定の密度を有する熱可塑性樹脂発泡シートが折り曲げられることで、外装体7が形成される。 The density of the thermoplastic resin foam sheet used for the exterior body 7 is not particularly limited, but for example, 200 Kg / in, from the point that anisotropy of mechanical properties is prevented and the design freedom of the exterior body 7 is improved. m 3 or more 1000 Kg / m 3 or less, from the viewpoint of further improving the balance between light weight and mechanical strength, and more preferably from 300 Kg / m 3 or more 600 Kg / m 3 or less, 350 Kg / m 3 or more 550 kg / m 3 The following are particularly preferred: The exterior body 7 is formed by bending a thermoplastic resin foam sheet having a predetermined density.

熱可塑性樹脂発泡シートの厚さは、特に限定されないが、例えば、折り曲げ容易性と機械的強度とのバランスをより向上させる点から、0.80mm以上5.0mm以下が好ましく、1.0mm以上2.5mm以下が特に好ましい。   Although the thickness of a thermoplastic resin foam sheet is not specifically limited, For example, 0.80 mm or more and 5.0 mm or less are preferable, and 1.0 mm or more and 2 or less from the point which improves the balance of bending ease and mechanical strength more. .5 mm or less is particularly preferable.

また、外装体7では、上記の通り、傾斜部33を有するので、熱可塑性樹脂発泡シートの両面または片面が非発泡層を有していても、ワイヤーハーネス5の被覆や導体が損傷を受けてしまうことを防止できる。熱可塑性樹脂発泡シートの表面に非発泡層が形成されていることにより、外装体7の曲げ弾性が向上して、収容されるワイヤーハーネス5の保護性能がより向上する。なお、外装体7の曲げ弾性をより向上させる点から、熱可塑性樹脂発泡シートの両面に非発泡層を有する3層構造の構成が好ましい。   Moreover, since the exterior body 7 has the inclined portion 33 as described above, even if both surfaces or one surface of the thermoplastic resin foam sheet has a non-foamed layer, the coating or conductor of the wire harness 5 is damaged. Can be prevented. By forming the non-foamed layer on the surface of the thermoplastic resin foam sheet, the bending elasticity of the outer package 7 is improved, and the protection performance of the housed wire harness 5 is further improved. In addition, from the point which improves the bending elasticity of the exterior body 7, the structure of the 3 layer structure which has a non-foamed layer on both surfaces of a thermoplastic resin foam sheet is preferable.

非発泡層の厚さは、特に限定されないが、例えば、10μm以上100μm以下が挙げられる。   Although the thickness of a non-foaming layer is not specifically limited, For example, 10 micrometers or more and 100 micrometers or less are mentioned.

また、熱可塑性樹脂発泡シートの発泡層の気泡数密度は、特に限定されないが、例えば、その下限値は、機械的特性の異方性をより確実に防止する点から、800個/mm以上が好ましく、1000個/mm以上が特に好ましい。一方で、上記気泡数密度の上限値は、例えば、優れた機械的強度を得る点から、1010個/mm以下を挙げることができる。 Further, the cell number density of the foam layer of the thermoplastic resin foam sheet is not particularly limited. For example, the lower limit value is 800 / mm 3 or more from the viewpoint of more surely preventing the anisotropy of mechanical properties. Is more preferable, and 1000 / mm 3 or more is particularly preferable. On the other hand, the upper limit value of the bubble number density is, for example, 10 10 pieces / mm 3 or less from the viewpoint of obtaining excellent mechanical strength.

熱可塑性樹脂発泡シート面上における任意の第1の基準直線方向の引張強さに対する、該第1の基準直線に対し直交する第2の基準直線方向の引張強さの割合は、特に限定されないが、例えば、50%以上200%以下、より好ましくは60%以上180%以下、さらに好ましくは80%以上120%以下である。熱可塑性樹脂発泡シートが上記引張強さの割合の範囲を有することにより、機械的特性の等方性をより向上させることができる。   The ratio of the tensile strength in the second reference linear direction perpendicular to the first reference straight line to the tensile strength in the arbitrary first reference linear direction on the surface of the thermoplastic resin foam sheet is not particularly limited. For example, it is 50% or more and 200% or less, more preferably 60% or more and 180% or less, and still more preferably 80% or more and 120% or less. When the thermoplastic resin foam sheet has a range of the ratio of the tensile strength, the isotropy of mechanical properties can be further improved.

また、熱可塑性樹脂発泡シートの引張強さは、特に限定されないが、その下限値は、収容されるワイヤーハーネス5の保護性能がより向上する点から3MPa以上が好ましく、4MPa以上がより好ましく、6MPa以上が特に好ましい。一方で、上記引張強さの上限値は、外装体7の成形性の点から10MPa以下が好ましい。   In addition, the tensile strength of the thermoplastic resin foam sheet is not particularly limited, but the lower limit is preferably 3 MPa or more, more preferably 4 MPa or more, more preferably 6 MPa from the viewpoint that the protective performance of the housed wire harness 5 is further improved. The above is particularly preferable. On the other hand, the upper limit value of the tensile strength is preferably 10 MPa or less from the viewpoint of the moldability of the outer package 7.

次に、本発明の第2実施形態例に係る外装体17について、図面を用いながら説明する。なお、第1実施形態例に係る外装体7と同じ構成要素については、同じ符号を用いて説明する。   Next, the exterior body 17 according to the second embodiment of the present invention will be described with reference to the drawings. In addition, about the same component as the exterior body 7 which concerns on 1st Embodiment, it demonstrates using the same code | symbol.

第1実施形態例に係る外装体7では、傾斜部33は、長手方向xからの側面断面視において、曲線で表される丸面取り形状となっていたが、これに代えて、図4に示すように、第2実施形態例に係る外装体17では、傾斜部43が、長手方向xからの側面断面視において、略直線で表される角面取り形状となっている。従って、傾斜部43は、収容部3の内面32端部の角部を、直線的に落とした形状である。   In the exterior body 7 according to the first embodiment, the inclined portion 33 has a round chamfered shape represented by a curve in a side sectional view from the longitudinal direction x. Instead, this is shown in FIG. As described above, in the exterior body 17 according to the second embodiment, the inclined portion 43 has a chamfered shape represented by a substantially straight line in a side sectional view from the longitudinal direction x. Therefore, the inclined portion 43 has a shape in which the corner portion of the end portion of the inner surface 32 of the accommodating portion 3 is linearly dropped.

傾斜部43が角面取り形状であっても、丸面取り形状と同様、外装体17の母材として熱可塑性樹脂発泡シートを用いても、収容部3の端部に収容部3に収容されたワイヤーハーネスが当たることでワイヤーハーネスの被覆が損傷を受けてしまうことを防止できる。また、傾斜部43が形成されていることにより、ワイヤーハーネスを収容部3に配置する際に、ワイヤーハーネスが収容部3の端部に当たっても、ワイヤーハーネスの被覆や導体が損傷を受けてしまうことを防止できる。   Even if the inclined portion 43 has a square chamfered shape, a wire accommodated in the accommodating portion 3 at the end portion of the accommodating portion 3 even if a thermoplastic resin foam sheet is used as the base material of the exterior body 17 as in the round chamfered shape. It is possible to prevent the sheath of the wire harness from being damaged by hitting the harness. Further, since the inclined portion 43 is formed, even when the wire harness hits the end portion of the housing portion 3 when the wire harness is disposed in the housing portion 3, the wire harness covering or conductor is damaged. Can be prevented.

角面取り形状の、収容部3の内面32に対する傾斜角度αは、特に限定されないが、収容部3の端部にワイヤーハーネス(図4では、図示せず)が当たっても、ワイヤーハーネスの被覆や導体が損傷を受けてしまうことをより確実に防止する点から、30°以上60°以下の範囲が好ましく、40°以上50°以下の範囲が特に好ましい。すなわち、収容部3の内面32と傾斜部43とがなす角度は、120°以上150°以下が好ましく、130°以上140°以下が特に好ましい。なお、角面取り形状の直線は、図4に示すように、傾斜角度αが一定の単一の直線によって形成されていてもよく、これに代えて、傾斜角度αが異なる複数の直線部の組み合わせによって形成されていてもよい。   The inclination angle α of the chamfered shape with respect to the inner surface 32 of the housing portion 3 is not particularly limited, but even if a wire harness (not shown in FIG. 4) hits the end of the housing portion 3, The range of 30 ° or more and 60 ° or less is preferable, and the range of 40 ° or more and 50 ° or less is particularly preferable from the viewpoint of more reliably preventing the conductor from being damaged. That is, the angle formed by the inner surface 32 of the housing portion 3 and the inclined portion 43 is preferably 120 ° or more and 150 ° or less, and particularly preferably 130 ° or more and 140 ° or less. As shown in FIG. 4, the chamfered straight line may be formed by a single straight line having a constant inclination angle α, and instead of this, a combination of a plurality of straight line portions having different inclination angles α. May be formed.

外装体17の傾斜部43の範囲は、特に限定されないが、第1実施形態例に係る外装体7と同様、ワイヤーハーネスの被覆や導体が損傷を受けてしまうことをより確実に防止する点から、端面部31における熱可塑性樹脂発泡シートの肉厚の30%以上の範囲が好ましく、50%以上の範囲が特に好ましい。なお、外装体17でも、第1実施形態例に係る外装体7と同様、端面部31における熱可塑性樹脂発泡シートの肉厚の約50%が傾斜部43となっている。   Although the range of the inclined part 43 of the exterior body 17 is not specifically limited, From the point which prevents more reliably that the coating | cover and conductor of a wire harness will be damaged like the exterior body 7 which concerns on the example of 1st Embodiment. The range of 30% or more of the thickness of the thermoplastic resin foam sheet in the end face portion 31 is preferable, and the range of 50% or more is particularly preferable. In addition, also in the exterior body 17, as in the exterior body 7 according to the first embodiment, about 50% of the thickness of the thermoplastic resin foam sheet in the end surface portion 31 is the inclined portion 43.

図4に示すように、外装体17でも、第1実施形態例に係る外装体7と同様、端面部31に、さらに、長手方向xに凹凸した凹凸部35が形成されている。従って、外装体17でも、ワイヤーハーネスを収容部3内へ円滑に配置させることができる。   As shown in FIG. 4, in the exterior body 17, similarly to the exterior body 7 according to the first embodiment, the end surface portion 31 is further provided with an uneven portion 35 that is uneven in the longitudinal direction x. Therefore, even in the exterior body 17, the wire harness can be smoothly arranged in the housing portion 3.

次に、本発明の実施形態例に係る外装体の形成方法、及び外装体へワイヤーハーネスを装着して外装体付きワイヤーハーネスを形成する方法について、それぞれ説明する。ここでは、第1実施形態例に係る外装体7の形成方法、及び第1実施形態例に係る外装体7へワイヤーハーネス5を装着して外装体付きワイヤーハーネス1を形成する方法を例にとって説明する。   Next, a method for forming an exterior body according to an embodiment of the present invention and a method for forming a wire harness with an exterior body by mounting the wire harness on the exterior body will be described. Here, a method for forming the exterior body 7 according to the first embodiment example and a method for forming the wire harness 1 with the exterior body by attaching the wire harness 5 to the exterior body 7 according to the first embodiment example will be described as examples. To do.

外装体7の形成方法では、先ず、外装体7を形成するための母材となる熱可塑性樹脂発泡シートから、外装体7に相当する部分を切り出す、切り出し加工を行う。切り出し加工としては、例えば、トムソン刃金型での打ち抜きが挙げられる。トムソン刃金型での打ち抜きをする際、刃の形状を適宜設定することで熱可塑性樹脂発泡シートの裁断面に、傾斜部33に対応する丸面取り形状(例えば、R0.05mm以上10.0mm以下の曲部)と凹凸部35とを形成することができる。また、切り出し加工とは別に、切り出し加工後に、熱可塑性樹脂発泡シートの裁断面に、丸面取り形状を形成するための面取り加工を行ってもよく、さらに凹凸部35を形成する場合には、熱可塑性樹脂発泡シートの裁断面に、凹凸加工を行ってもよい。凹凸加工の手段としては、例えば、切削加工、研削加工等を挙げることができる。   In the method of forming the exterior body 7, first, a cutting process is performed in which a portion corresponding to the exterior body 7 is cut out from a thermoplastic resin foam sheet that is a base material for forming the exterior body 7. Examples of the cutting process include punching with a Thomson blade mold. When punching with a Thomson blade mold, a round chamfered shape corresponding to the inclined portion 33 (for example, R 0.05 mm or more and 10.0 mm or less) is formed on the cut surface of the thermoplastic resin foam sheet by appropriately setting the shape of the blade. And the concavo-convex portion 35 can be formed. In addition to the cutting process, after the cutting process, a chamfering process for forming a round chamfered shape may be performed on the cut surface of the thermoplastic resin foam sheet. Concave and convex processing may be performed on the cut surface of the plastic resin foam sheet. Examples of the uneven processing means include cutting and grinding.

上記のように形成された外装体7をワイヤーハーネス5へ装着する方法では、先ず、底壁部21に対して側壁部22,23が略垂直となるように、折曲部20a,20bで折り曲げる。折曲部20a,20bで折り曲げると、側壁部22の先端と側壁部23の先端との間が長手方向xに沿って上方に開口した形状となる。   In the method of mounting the exterior body 7 formed as described above to the wire harness 5, first, the bent portions 20 a and 20 b are bent so that the side wall portions 22 and 23 are substantially perpendicular to the bottom wall portion 21. . When bent at the bent portions 20a and 20b, a shape is formed in which the space between the front end of the side wall portion 22 and the front end of the side wall portion 23 opens upward along the longitudinal direction x.

折曲部20a,20bを折り曲げた後、底壁部21に対して上壁部24が略平行となるように、折曲部20cで折り曲げる。次に、底壁部21に対して蓋壁部25が略平行となるように、折曲部20dで折り曲げる。折曲部20dで蓋壁部25を折り曲げると、側壁部22,23の先端部の間の開口が塞がれて収容部3が形成される。次に、係止片251a〜251hを、それぞれ係止孔201a〜201hに挿入して嵌め込むことにより、側壁部22,23の先端部の間の開口が塞がれた状態が固定されて、外装体7が組み上げられる。   After bending the bent portions 20a and 20b, the bent portion 20c is bent so that the upper wall portion 24 is substantially parallel to the bottom wall portion 21. Next, the bent portion 20 d is bent so that the lid wall portion 25 is substantially parallel to the bottom wall portion 21. When the lid wall portion 25 is bent by the bent portion 20d, the opening between the end portions of the side wall portions 22 and 23 is closed to form the accommodating portion 3. Next, by inserting the locking pieces 251a to 251h into the locking holes 201a to 201h, respectively, and fitting the locking pieces 251a to 251h, the state where the opening between the end portions of the side walls 22 and 23 is closed is fixed. The exterior body 7 is assembled.

次に、組み上げられた外装体7の収容部3の一側の端面31からワイヤーハーネス5を収容部3内へ挿通し、収容することで、外装体7がワイヤーハーネス5の外周に装着される。   Next, the exterior body 7 is attached to the outer periphery of the wire harness 5 by inserting the wire harness 5 from the end surface 31 on one side of the housing portion 3 of the assembled exterior body 7 into the housing portion 3 and housing it. .

また、組み上げられた外装体7にワイヤーハーネス5を挿通することに代えて、折曲部20a,20bを折り曲げた後、底壁部21にワイヤーハーネス5を載置してから、底壁部21に対して上壁部24が略平行となるように折曲部20cで折り曲げ、底壁部21に対して蓋壁部25が略平行となるように折曲部20dで折り曲げることで、収容部3を形成するとともに、収容部3内にワイヤーハーネス5が挿通された状態としてもよい。   Further, instead of inserting the wire harness 5 into the assembled exterior body 7, after bending the bent portions 20 a and 20 b, the wire harness 5 is placed on the bottom wall portion 21 and then the bottom wall portion 21. The upper wall portion 24 is bent at the bent portion 20c so as to be substantially parallel to the bottom wall portion 21 and is bent at the bent portion 20d so that the lid wall portion 25 is substantially parallel to the bottom wall portion 21. 3, and the wire harness 5 may be inserted into the housing 3.

なお、外装体7は、ワイヤーハーネス5を構成する複数の電線を分散しないように固定するための固定用テープの外周に装着されていてもよく、固定用テープを使用していない複数の電線の外周に装着されていてもよい。また、外装体7は、1本の電線の外周に装着されていてもよい。   In addition, the exterior body 7 may be attached to the outer periphery of a fixing tape for fixing the plurality of wires constituting the wire harness 5 so as not to be dispersed, and the plurality of wires not using the fixing tape. It may be attached to the outer periphery. Moreover, the exterior body 7 may be attached to the outer periphery of one electric wire.

また、第2実施形態例に係る外装体17では、外装体17の切り出し加工後に、熱可塑性樹脂発泡シートの裁断面に、角面取り形状を形成するための面取り加工を行うことで、傾斜部43を形成する。   In the exterior body 17 according to the second embodiment, after the exterior body 17 is cut out, the inclined portion 43 is formed by chamfering the cut surface of the thermoplastic resin foam sheet to form a chamfered shape. Form.

次に、本発明の外装体の他の実施形態例について説明する。上記各実施形態例では、収容部の端面部全体に長手方向xに凹凸した凹凸部が形成されていたが、凹凸部は形成されていなくてもよく、端面部の一部にのみ、凹凸部が形成されていてもよい。また、上記各実施形態例では、傾斜部は丸面取り形状または角面取り形状であったが、これに代えて、丸面取り形状と角面取り形状を組み合わせた形状としてもよい。   Next, another embodiment of the exterior body of the present invention will be described. In each of the above exemplary embodiments, the uneven portion that is uneven in the longitudinal direction x is formed on the entire end surface portion of the housing portion, but the uneven portion may not be formed, and the uneven portion is only formed on a part of the end surface portion. May be formed. Moreover, in each said embodiment, although the inclination part was a round chamfering shape or a square chamfering shape, it is good also as a shape which replaced with this and combined a round chamfering shape and a square chamfering shape.

上記各実施形態例では、収容部の端面部の周方向全体に傾斜部が形成されていたが、これに代えて、周方向の一部にのみ傾斜部が形成されていてもよい。   In each of the above embodiments, the inclined portion is formed in the entire circumferential direction of the end surface portion of the housing portion, but instead, the inclined portion may be formed only in a part of the circumferential direction.

上記各実施形態例に係る外装体では、ワイヤーハーネスが略直線状に延在していることに対応して、複数の壁部は、ワイヤーハーネスの延び方向(長手方向x)に沿って直線状に形成されていたが、これに代えて、複数の壁部は、延在方向の途中で、ワイヤーハーネスの形状に沿うように分岐されていてもよく、また、ワイヤーハーネスの形状に沿うように曲げられていてもよい。また、収容部は、ワイヤーハーネスの形状に沿うように、拡径、縮径されていてもよい。   In the exterior body according to each of the above embodiments, the plurality of wall portions are linear along the extending direction (longitudinal direction x) of the wire harness, corresponding to the fact that the wire harness extends substantially linearly. However, instead of this, the plurality of wall portions may be branched along the shape of the wire harness in the middle of the extending direction, and so as to follow the shape of the wire harness. It may be bent. Moreover, the accommodating part may be diameter-expanded and diameter-reduced so that the shape of a wire harness may be followed.

また、上記各実施形態例に係る外装体では、外装体の短手方向yの断面形状は、略四角形であったが、該断面形状は、特に限定されず、例えば、三角形、五角形等の多角形でもよい。さらに、上記各実施形態例に係る外装体では、係止片を係止孔に嵌め込むことにより、側壁部の先端部の間の開口が塞がれた状態を固定していたが、固定手段は特に限定されず、蓋壁部が上壁部と接着されて固定されていてもよく、蓋壁部と上壁部とを接続する別部品により固定されていてもよい。   Further, in the exterior body according to each of the above-described embodiments, the cross-sectional shape in the short direction y of the exterior body is a substantially square shape, but the cross-sectional shape is not particularly limited, and for example, there are many triangles, pentagons, and the like. It may be square. Further, in the exterior body according to each of the above embodiments, the state in which the opening between the front end portions of the side wall portions is closed is fixed by fitting the locking pieces into the locking holes. Is not particularly limited, and the lid wall portion may be bonded and fixed to the upper wall portion, or may be fixed by another component that connects the lid wall portion and the upper wall portion.

本発明の電線用外装体では、母材として熱可塑性樹脂発泡シートを用いても、収容部の端部によって電線の被覆や導体が損傷を受けてしまうことを防止できるので、例えば、振動等に対する耐久性が要求される自動車に配索されるワイヤーハーネスの外装体の分野で利用価値が高い。   In the outer casing for electric wires of the present invention, even if a thermoplastic resin foam sheet is used as a base material, it is possible to prevent the covering of the electric wires and the conductor from being damaged by the end of the accommodating portion. The utility value is high in the field of the exterior body of a wire harness that is routed in an automobile requiring durability.

1 外装体付きワイヤーハーネス
2 壁部
3 収容部
5 ワイヤーハーネス
7、17 外装体(電線用外装体)
20a 折曲部
20b 折曲部
20c 折曲部
20d 折曲部
21 底壁部
22,23 側壁部
24 上壁部
25 蓋壁部
33、43 傾斜部
35 凹凸部
DESCRIPTION OF SYMBOLS 1 Wire harness with an exterior body 2 Wall part 3 Storage part 5 Wire harness 7, 17 Exterior body (exterior body for electric wires)
20a bent part 20b bent part 20c bent part 20d bent part 21 bottom wall part 22, 23 side wall part 24 upper wall part 25 lid wall part 33, 43 inclined part 35 uneven part

Claims (8)

熱可塑性樹脂発泡シートが折り曲げられて形成された、電線の外周に装着される電線用外装体であって、
前記電線の延び方向に沿って延在した、該電線を収容する収容部を備え、該収容部の内面端部に、外側方向へ傾斜させた傾斜部が形成されている電線用外装体。
A thermoplastic resin foam sheet is formed by bending, and is an electric wire outer package attached to the outer periphery of an electric wire,
An exterior body for electric wires, comprising an accommodating portion that accommodates the electric wire and extending along an extending direction of the electric wire, and an inclined portion that is inclined outward is formed at an inner surface end of the accommodating portion.
前記傾斜部が、断面において、曲線で表される丸面取り形状を有する請求項1に記載の電線用外装体。   The electric wire exterior body according to claim 1, wherein the inclined portion has a round chamfered shape represented by a curve in a cross section. 前記傾斜部が、断面において、直線で表される角面取り形状を有する請求項1に記載の電線用外装体。   The electric wire exterior body according to claim 1, wherein the inclined portion has a square chamfered shape represented by a straight line in a cross section. 前記丸面取り形状が、R0.05mm以上10.0mm以下の曲部を有する請求項2に記載の電線用外装体。   The exterior body for electric wires according to claim 2, wherein the round chamfered shape has a curved portion of R 0.05 mm or more and 10.0 mm or less. 前記角面取り形状の、前記収容部の内面に対する傾斜角度が、30°以上60°以下である請求項3に記載の電線用外装体。   The wire outer package according to claim 3, wherein an inclination angle of the chamfered shape with respect to an inner surface of the housing portion is 30 ° or more and 60 ° or less. 前記収容部の端部に、前記収容部の長手方向に凹凸した凹凸部が形成されている請求項1乃至5のいずれか1項に記載の電線用外装体。   The exterior body for electric wires according to any one of claims 1 to 5, wherein an uneven portion that is uneven in the longitudinal direction of the housing portion is formed at an end portion of the housing portion. 前記凹凸部の、隣接する凸部の頂部間の距離が、5.0mm未満である請求項6に記載の電線用外装体。   The exterior body for electric wires according to claim 6 whose distance between the peak parts of the convex part which adjoins said uneven part is less than 5.0 mm. 外装体付きワイヤーハーネスであって、
1本以上の電線と、
請求項1乃至7のいずれか1項に記載の電線用外装体と、を備え、
前記電線用外装体は、前記電線の外周に装着されている外装体付きワイヤーハーネス。
A wire harness with an outer body,
One or more wires,
An electric wire outer package according to any one of claims 1 to 7,
The said exterior body for electric wires is a wire harness with an exterior body with which the outer periphery of the said electric wire is mounted | worn.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10998703B1 (en) 2020-02-26 2021-05-04 International Business Machines Corporation Cable routing and bend radius defining tool

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007174852A (en) * 2005-12-26 2007-07-05 Yazaki Corp Harness protector and routing structure of hard coated wire employing it
JP2015082955A (en) * 2013-10-24 2015-04-27 株式会社オートネットワーク技術研究所 Protector for wiring harness
JP2016201240A (en) * 2015-04-09 2016-12-01 三和レジン工業株式会社 Covering material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007174852A (en) * 2005-12-26 2007-07-05 Yazaki Corp Harness protector and routing structure of hard coated wire employing it
JP2015082955A (en) * 2013-10-24 2015-04-27 株式会社オートネットワーク技術研究所 Protector for wiring harness
JP2016201240A (en) * 2015-04-09 2016-12-01 三和レジン工業株式会社 Covering material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10998703B1 (en) 2020-02-26 2021-05-04 International Business Machines Corporation Cable routing and bend radius defining tool

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