JP2018527192A - Hydraulic system equipment of upper pressure forging press apparatus and three-dimensional arrangement method thereof - Google Patents

Hydraulic system equipment of upper pressure forging press apparatus and three-dimensional arrangement method thereof Download PDF

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JP2018527192A
JP2018527192A JP2018514904A JP2018514904A JP2018527192A JP 2018527192 A JP2018527192 A JP 2018527192A JP 2018514904 A JP2018514904 A JP 2018514904A JP 2018514904 A JP2018514904 A JP 2018514904A JP 2018527192 A JP2018527192 A JP 2018527192A
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layer
equipment
hydraulic
forging press
hydraulic system
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JP6430681B2 (en
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連華 張
連華 張
暉 張
暉 張
海軍 馬
海軍 馬
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Zhongjuxin Ocean Engineering Equipment Co ltd
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Zhongjuxin Ocean Engineering Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/10Drives for forging presses
    • B21J9/12Drives for forging presses operated by hydraulic or liquid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/16Control arrangements for fluid-driven presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

本発明は、上部圧力式鍛造プレス装置の液圧システム設備及びその立体式配置方法に関し、液圧システム設備の基礎を立体式階層に設け、鍛造プレス装置の液圧システム設備が空間中の複数層の基礎に対応することによって設備を所定の階層に配置することにより、各設備の間の液圧配管の長さを最短にし、設備の設置面積を最小にし、液圧システムの作動の応答の速度を向上させることを目的とする。本発明は上部圧力式鍛造プレス装置の液圧設備を階層に配置することにより、液圧配管の長さを最短にし、設備の設置面積を最小にし、液圧システムの作動の応答の速度を向上させることができる。本発明は、配管、電線、液体供給ポンプ、放熱排気装置などの設備を設ける必要がないので、生産のコストを低減し、生産効率を向上させ、エネルギーを節約する目的を達することができ、かつ油路が短くなることにより油路の応答の速度を向上させることができる。TECHNICAL FIELD The present invention relates to a hydraulic system equipment for an upper pressure forging press apparatus and a three-dimensional arrangement method thereof, and the foundation of the hydraulic system equipment is provided in a three-dimensional hierarchy, and the hydraulic system equipment for the forging press apparatus has a plurality of layers in space. By arranging the equipment in a predetermined hierarchy by responding to the foundation of the system, the length of the hydraulic piping between each equipment is minimized, the installation area of the equipment is minimized, and the response speed of operation of the hydraulic system It aims at improving. The present invention arranges the hydraulic equipment of the upper pressure forging press equipment in a hierarchy, minimizes the length of the hydraulic piping, minimizes the installation area of the equipment, and improves the response speed of the hydraulic system operation Can be made. The present invention eliminates the need for installing facilities such as piping, electric wires, liquid supply pumps, and heat exhausters, so that the purpose of reducing production costs, improving production efficiency, and saving energy can be achieved, and By shortening the oil passage, the response speed of the oil passage can be improved.

Description

本発明は、液圧システム中の液圧設備の配置と組立てに関し、特に上部圧力式鍛造プレス装置の液圧システム設備の階層組立て配置の立体式配置方法に関するものである。本発明は液圧伝送技術分野に属する。   The present invention relates to the arrangement and assembly of hydraulic equipment in a hydraulic system, and more particularly to a three-dimensional arrangement method of hierarchical assembly arrangement of hydraulic system equipment of an upper pressure forging press apparatus. The present invention belongs to the field of hydraulic transmission technology.

従来の鍛造プレス装置の液圧システムは、規模が大きく、液圧システムを構成する設備の数量が多く、各設備の重量が大きいので、設備の配置方法として通常地表面に設置する配置方法を採用する。それは設置面積が大きく、かつ設備の数量が多いことにより、各設備の間の液圧配管は長くなり、配管に迂回が多く形成されるので、液圧液体の流動抵抗が増加し、装置の応答が遅くなるおそれがある。また、配管の長さが長くなることにより、企業の投資が増加し、装置の故障率が増加するおそれがある。また、設備が広く配置されているので、電気エネルギー又は電気信号を伝送するため電気部品の投資を増加させなければならず、これにより企業の投資が増加する。また、配管の長さが長いことにより配管中の高温高圧液体のエネルギーが多く消耗されるので、電気エネルギーの消耗が増加する。数量が多い設備を合理的に配置しにくいので、設備の間の位置関係が合理的でなくなり、設備の修理、整備がかなり難しくなるおそれがある。そのため、液圧設備を合理的に配置することにより前記課題を解決しなければならない。   The conventional forging press hydraulic system has a large scale, a large quantity of equipment that makes up the hydraulic system, and the weight of each equipment is large. To do. Because the installation area is large and the quantity of equipment is large, the hydraulic piping between each equipment becomes long and many detours are formed in the piping, which increases the flow resistance of the hydraulic liquid and increases the response of the equipment. May be slow. In addition, the length of the pipe increases, so that the investment of the company increases and the failure rate of the apparatus may increase. In addition, since the facilities are widely arranged, the investment of electrical components must be increased to transmit electrical energy or electrical signals, thereby increasing the investment of companies. In addition, since the length of the pipe is long, the energy of the high-temperature and high-pressure liquid in the pipe is largely consumed, so that the consumption of electrical energy increases. Since it is difficult to rationally arrange a large quantity of equipment, the positional relationship between the equipment becomes unreasonable, and repair and maintenance of the equipment may be considerably difficult. Therefore, the said subject must be solved by arrange | positioning hydraulic equipment rationally.

本発明において、上部圧力式鍛造プレス装置の液圧システム設備及びその立体式配置方法を提供し、液圧システム設備の基礎を立体状の階層に設け、数量が多い液圧システム設備を階層に配置することにより、液圧配管の長さを最短にし、設備の設置面積を低減し、液圧システムの作動の応答の速度を向上させる。   In the present invention, a hydraulic system equipment of an upper pressure forging press apparatus and a three-dimensional arrangement method thereof are provided, the foundation of the hydraulic system equipment is provided in a three-dimensional hierarchy, and a large number of hydraulic system equipment is arranged in a hierarchy By doing so, the length of the hydraulic piping is minimized, the installation area of the equipment is reduced, and the response speed of the operation of the hydraulic system is improved.

前記目的を実現するため、本発明において上部圧力式鍛造プレス装置の液圧システム設備の立体式配置方法を提供する。この方法において、液圧システム設備の基礎を階層に設け、鍛造プレス装置の液圧システム設備が空間中の複数層の異なる基礎に対応することによって設備を所定の階層に配置することにより、各設備の間の液圧配管の長さを最短にし、設置面積を最小にし、液圧システムの作動の応答の速度を向上させるという目的を実現する。具体的に、その方法のステップ1において、設備の基礎を底部から上方に向かう方向に、底層、第二層、第三層、第四層、第三層と第四層の合併層を配置する。ステップ2において、上部圧力式鍛造プレス装置の液圧システム設備を5個の部分、すなわち操作制御部分、電源及び強電制御設備部分、液圧ポンプ部分、油タンク及び冷却循環部分、アキュムレータ及び液圧分配装置部分に分類する。ステップ3において、操作制御部分を底層に配置する。ステップ4において、電源及び強電制御設備部分を第二層に配置する。ステップ5において、液圧ポンプ部分を第三層に配置する。ステップ6において、油タンク及び/又は冷却循環部分を第四層に配置する。ステップ7において、アキュムレータ及び液圧分配装置部分は第三層と第四層の合併層に配置する。   In order to achieve the above object, the present invention provides a three-dimensional arrangement method for hydraulic system equipment of an upper pressure forging press apparatus. In this method, the foundation of the hydraulic system equipment is provided in a hierarchy, and the equipment is arranged in a predetermined hierarchy by the hydraulic system equipment of the forging press device corresponding to different foundations in a plurality of layers in the space, thereby each equipment The purpose of minimizing the length of the hydraulic piping between, minimizing the installation area and improving the response speed of the hydraulic system operation. Specifically, in step 1 of the method, the bottom layer, the second layer, the third layer, the fourth layer, the combined layer of the third layer and the fourth layer are arranged in the direction from the bottom to the top of the equipment. . In Step 2, the hydraulic system equipment of the upper pressure forging press is divided into five parts, namely the operation control part, the power supply and high-voltage control equipment part, the hydraulic pump part, the oil tank and the cooling circulation part, the accumulator and the hydraulic distribution. Classify into device parts. In step 3, the operation control part is arranged in the bottom layer. In step 4, the power source and the high-voltage control equipment part are arranged on the second layer. In step 5, the hydraulic pump portion is placed in the third layer. In step 6, the oil tank and / or the cooling circulation part are arranged in the fourth layer. In step 7, the accumulator and hydraulic distributor parts are placed in the merged layer of the third and fourth layers.

好ましくは、前記ステップ1の前記第三層と第四層の合併層の設備の基礎は第四層と第三層の一部分である。   Preferably, the basis of the merged layer of the third and fourth layers in step 1 is part of the fourth and third layers.

好ましくは、前記ステップ7のアキュムレータは前記設備の基礎が第四層と第三層の一部分である箇所に配置される。   Preferably, the accumulator of step 7 is disposed at a location where the foundation of the equipment is part of the fourth and third layers.

好ましくは、前記底層と第二層は第一層に合併され、前記第三層は第二層になり、前記第四層は第三層になり、第三層と第四層の合併層は第二層と第三層の合併層になり、前記操作制御部分、電源及び強電制御設備部分は合併された第一層に配置され、前記液圧ポンプ部分は第二層に配置され、油タンク及び/又は冷却循環部分は第三層に配置され、アキュムレータ及び液圧分配装置部分は第二層と第三層の合併層に配置される。   Preferably, the bottom layer and the second layer are merged into the first layer, the third layer is the second layer, the fourth layer is the third layer, and the merged layer of the third layer and the fourth layer is It becomes a merged layer of the second layer and the third layer, the operation control part, the power source and the high voltage control equipment part are arranged in the merged first layer, the hydraulic pump part is arranged in the second layer, an oil tank And / or the cooling circulation portion is disposed in the third layer, and the accumulator and hydraulic distribution device portions are disposed in the merged layer of the second layer and the third layer.

好ましくは、第五層及び/又は第六層を更に含み、前記油タンク及び/又は冷却循環部分及び/又は他の部分は第五層及び/又は第六層に配置される。   Preferably, it further includes a fifth layer and / or a sixth layer, and the oil tank and / or the cooling circulation portion and / or the other portion are disposed in the fifth layer and / or the sixth layer.

好ましくは、前記操作制御部分は、プログラマブルロジックコントローラ、制御部、管理室、部品倉庫を含み、電源及び強電制御設備部分は、変圧器、電器制御ボックスを含み、液圧ポンプ部分は、複数個のメイン液圧ポンプ、制御ポンプを含み、油タンク及び冷却循環部分は、油タンク、液圧分配装置、バッファタンク、流出保護フィルタ、冷却装置を含み、アキュムレータ及び液圧分配装置部分は、中圧アキュムレータ、高圧アキュムレータを含む。   Preferably, the operation control part includes a programmable logic controller, a control unit, a management room, and a parts warehouse, the power source and the high power control equipment part include a transformer and an electric control box, and the hydraulic pump part includes a plurality of hydraulic pump parts. The main hydraulic pressure pump and the control pump are included, the oil tank and the cooling circulation portion include an oil tank, a hydraulic pressure distribution device, a buffer tank, an outflow protection filter, and a cooling device, and the accumulator and the hydraulic pressure distribution device portion are an intermediate pressure accumulator. Including high pressure accumulator.

上部圧力式鍛造プレス装置の液圧システム設備であって、底層に位置する操作制御部分と、第二層に位置する電源及び強電制御設備部分と、第三層に位置する液圧ポンプ部分と、第四層に位置する油タンク及び冷却循環部分と、第三層と第四層の合併層に位置するアキュムレータ及び液圧分配装置部分とを含むことを特徴とする。   The hydraulic system equipment of the upper pressure type forging press device, the operation control part located in the bottom layer, the power supply and high power control equipment part located in the second layer, the hydraulic pump part located in the third layer, It includes an oil tank and a cooling circulation portion located in the fourth layer, and an accumulator and a hydraulic pressure distribution device portion located in the merged layer of the third layer and the fourth layer.

前記上部圧力式鍛造プレス装置の液圧システム設備の操作制御部分は、プログラマブルロジックコントローラ、制御部、管理室、部品倉庫を含み、電源及び強電制御設備部分は、変圧器、電器制御ボックスを含み、液圧ポンプ部分は、複数個のメイン液圧ポンプ、制御ポンプを含み、油タンク及び冷却循環部分は、油タンク、液圧分配装置、バッファタンク、流出保護フィルタ、冷却装置を含み、アキュムレータ及び液圧分配装置部分は、中圧アキュムレータ、高圧アキュムレータを含む。   The operation control part of the hydraulic system equipment of the upper pressure type forging press device includes a programmable logic controller, a control unit, a management room, and a parts warehouse, and the power source and the high-power control equipment part include a transformer and an electrical control box, The hydraulic pump part includes a plurality of main hydraulic pumps and a control pump, and the oil tank and the cooling circulation part include an oil tank, a hydraulic pressure distribution device, a buffer tank, an outflow protection filter, a cooling device, an accumulator and a liquid The pressure distributor portion includes an intermediate pressure accumulator and a high pressure accumulator.

好ましくは、前記底層と第二層は第一層に合併され、前記第三層は第二層になり、前記第四層は第三層になり、第三層と第四層の合併層は第二層と第三層の合併層になり、前記操作制御部分、電源及び強電制御設備部分は合併された第一層に配置され、前記液圧ポンプ部分は第二層に配置され、油タンク及び/又は冷却循環部分は第三層に配置され、アキュムレータ及び液圧分配装置部分は第二層と第三層の合併層に配置される。   Preferably, the bottom layer and the second layer are merged into the first layer, the third layer is the second layer, the fourth layer is the third layer, and the merged layer of the third layer and the fourth layer is It becomes a merged layer of the second layer and the third layer, the operation control part, the power source and the high voltage control equipment part are arranged in the merged first layer, the hydraulic pump part is arranged in the second layer, an oil tank And / or the cooling circulation portion is disposed in the third layer, and the accumulator and hydraulic distribution device portions are disposed in the merged layer of the second layer and the third layer.

本発明は上部圧力式鍛造プレス装置の液圧システム中の設備の配置及び組立てに適している。上部圧力式鍛造プレス装置のメインシリンダーはプレス装置の上部に設けられ、メインシリンダーの高さは高いので、液圧配管の高さはメインシリンダーの高さに達する必要がある。本発明において、液圧ポンプ及びその従属設備はメインシリンダーに最も近い位置に設けられ、かつ各設備の間は適切に配置されることにより、液圧配管と制御電線の長さを短縮し、配管と電線に迂回が形成されることを避け、鍛造プレス装置の応答の速度を向上させることができる。油タンクは液圧ポンプの上層に配置されているので、液体供給ポンプを設ける必要がない。液圧設備は階層に設けられているので、各層の設備の数量は少なくなり、設備は空気中に放熱することができるので、放熱排気装置を設ける必要がない。これにより設置面積を低減し、ハードウェアの積層を実現することができる。   The present invention is suitable for the placement and assembly of equipment in the hydraulic system of an upper pressure forging press. The main cylinder of the upper pressure forging press device is provided at the upper portion of the press device, and the height of the main cylinder is high. Therefore, the height of the hydraulic pipe needs to reach the height of the main cylinder. In the present invention, the hydraulic pump and its subordinate equipment are provided at a position closest to the main cylinder, and are appropriately disposed between the equipment, thereby reducing the length of the hydraulic pipe and the control electric wire. It is possible to avoid the formation of a detour in the electric wire and to improve the response speed of the forging press apparatus. Since the oil tank is disposed in the upper layer of the hydraulic pump, there is no need to provide a liquid supply pump. Since the hydraulic equipment is provided in a hierarchy, the number of equipment in each layer is reduced, and the equipment can radiate heat into the air, so there is no need to provide a heat radiating exhaust device. Thereby, an installation area can be reduced and the lamination of hardware can be realized.

電線の長さが短くなるとともに設備の数量が少なくなることにより、製造コストを低減し、生産効率を向上させ、エネルギーを節約することができる。   By reducing the length of the wire and the number of facilities, the manufacturing cost can be reduced, production efficiency can be improved, and energy can be saved.

本発明の前記上部圧力式鍛造プレス装置の液圧システム設備が四層に配置されることを示す正面構造図である。FIG. 3 is a front structural view showing that the hydraulic system equipment of the upper pressure forging press device of the present invention is arranged in four layers. 本発明の前記上部圧力式鍛造プレス装置の液圧システム設備が四層に配置されることを示す平面階層図である。It is a plane hierarchy figure which shows that the hydraulic system equipment of the said upper pressure type forging press apparatus of this invention is arrange | positioned at four layers.

図1、図2に示すとおり、本発明が公開する上部圧力式鍛造プレス装置の液圧システム設備において、設備を設置する基礎は四層と第三層及び第四層の合併層に設けられ、底部から上方に向かう方向に配置される底層A、第二層B、第三層C、第四層D、第三層と第四層の合併層Eである。上部圧力式鍛造プレス装置の液圧システム設備は、5個の部分、すなわち操作制御部分、電源及び強電制御設備部分、液圧ポンプ部分、油タンク及び冷却循環部分、アキュムレータ及び液圧分配装置部分を含む。操作制御部分は、PLC1、制御部2、管理室3、部品倉庫4を含み、電源及び強電制御設備部分は、変圧器5、電器制御ボックス6を含み、液圧ポンプ部分は、メイン液圧ポンプ8、9、10、制御ポンプ11を含み、油タンク及び冷却循環部分は、油タンク12、液圧分配装置13、バッファタンク15、流出保護フィルタ16、冷却装置17を含み、アキュムレータ及び液圧分配装置部分は、中圧アキュムレータ7、高圧アキュムレータ14を含む。PLC1、制御部2、管理室3、部品倉庫4は底層に配置され、変圧器5、電器制御ボックス6は第二層に配置され、メイン液圧ポンプ8、9、10、制御ポンプ11は第三層に配置され、油タンク12、液圧分配装置13、バッファタンク15、流出保護フィルタ16、冷却装置17は第四層に配置され、中圧アキュムレータ7、高圧アキュムレータ14は第三層及び第四層の合併層に配置される。本発明は第五層及び/又は第六層を更に含み、前記油タンク及び/又は冷却循環部分及び/又は他の部分は第五層及び/又は第六層に配置されることができる。   As shown in FIGS. 1 and 2, in the hydraulic system equipment of the upper pressure forging press apparatus disclosed by the present invention, the foundation for installing the equipment is provided in the combined layer of the fourth layer, the third layer, and the fourth layer, The bottom layer A, the second layer B, the third layer C, the fourth layer D, and the merged layer E of the third layer and the fourth layer are arranged in the direction from the bottom upward. The hydraulic system equipment of the upper pressure forging press machine has five parts: operation control part, power supply and high-voltage control equipment part, hydraulic pump part, oil tank and cooling circulation part, accumulator and hydraulic distribution part part. Including. The operation control part includes a PLC 1, a control unit 2, a management room 3, a parts warehouse 4, a power supply and high-voltage control equipment part includes a transformer 5 and an electric control box 6, and a hydraulic pump part is a main hydraulic pump 8, 9, 10, including the control pump 11, the oil tank and the cooling circulation part include the oil tank 12, the hydraulic pressure distribution device 13, the buffer tank 15, the outflow protection filter 16, and the cooling device 17, and the accumulator and the hydraulic pressure distribution The apparatus portion includes an intermediate pressure accumulator 7 and a high pressure accumulator 14. The PLC 1, the control unit 2, the management room 3, and the parts warehouse 4 are arranged in the bottom layer, the transformer 5, the electric control box 6 are arranged in the second layer, and the main hydraulic pumps 8, 9, 10, and the control pump 11 are the first ones. The oil tank 12, the hydraulic pressure distribution device 13, the buffer tank 15, the outflow protection filter 16, and the cooling device 17 are arranged in the fourth layer, and the medium pressure accumulator 7 and the high pressure accumulator 14 are arranged in the third layer and the third layer. Arranged in four layers of merged layers. The present invention may further include a fifth layer and / or a sixth layer, and the oil tank and / or the cooling circulation portion and / or the other portion may be disposed in the fifth layer and / or the sixth layer.

好ましくは、前記底層と第二層は第一層に合併され、前記第三層は第二層になり、前記第四層は第三層になり、第三層と第四層の合併層は第二層と第三層の合併層になる。前記操作制御部分、電源及び強電制御設備部分は合併された第一層に配置され、前記液圧ポンプ部分は第二層に配置され、油タンク及び/又は冷却循環部分は第三層に配置され、アキュムレータ及び液圧分配装置部分は第二層と第三層の合併層に配置される。   Preferably, the bottom layer and the second layer are merged into the first layer, the third layer is the second layer, the fourth layer is the third layer, and the merged layer of the third layer and the fourth layer is It becomes a merged layer of the second and third layers. The operation control part, the power source and the high power control equipment part are arranged in the first layer, the hydraulic pump part is arranged in the second layer, and the oil tank and / or the cooling circulation part is arranged in the third layer. The accumulator and hydraulic distributor parts are arranged in the merged layer of the second and third layers.

好ましくは、本発明は第五層及び/又は第六層を更に含み、前記油タンク及び/又は冷却循環部分及び/又は他の部分は第五層及び/又は第六層に配置される。   Preferably, the present invention further includes a fifth layer and / or a sixth layer, and the oil tank and / or the cooling circulation portion and / or the other portion are disposed in the fifth layer and / or the sixth layer.

上部圧力式鍛造プレス装置の液圧システム設備は、底層に位置する操作制御部分と、第二層に位置する電源及び強電制御設備部分と、第三層に位置する液圧ポンプ部分と、第四層に位置する油タンク及び冷却循環部分と、第三層と第四層の合併層に位置するアキュムレータ及び液圧分配装置部分とを含む。   The hydraulic system equipment of the upper pressure type forging press apparatus includes an operation control part located in the bottom layer, a power source and high power control equipment part located in the second layer, a hydraulic pump part located in the third layer, An oil tank and cooling circulation part located in the layer, and an accumulator and hydraulic distribution part part located in the merged layer of the third and fourth layers.

前記操作制御部分は、プログラマブルロジックコントローラ、制御部、管理室、部品倉庫を含み、前記電源及び強電制御設備部分は、変圧器、電器制御ボックスを含み、前記液圧ポンプ部分は、複数個のメイン液圧ポンプ、制御ポンプを含み、油タンク及び冷却循環部分は、油タンク、液圧分配装置、バッファタンク、流出保護フィルタ、冷却装置を含み、アキュムレータ及び液圧分配装置部分は、中圧アキュムレータ、高圧アキュムレータを含む。   The operation control part includes a programmable logic controller, a control unit, a management room, and a parts warehouse. The power supply and high-voltage control equipment part includes a transformer and an electric control box. The hydraulic pump part includes a plurality of main pumps. The oil tank and the cooling circulation part include a hydraulic pump, a control pump, an oil tank, a hydraulic pressure distribution device, a buffer tank, an outflow protection filter, a cooling device, and the accumulator and the hydraulic pressure distribution device part are an intermediate pressure accumulator, Includes high pressure accumulator.

上部圧力式鍛造プレス装置のメインシリンダーはプレス装置の上部に設けられ、メインシリンダーの高さは高いので、液圧配管の高さはメインシリンダーの高さに達する必要がある。本発明において、液圧ポンプ8、9、10及びその従属設備はメインシリンダーに最も近い位置に設けられ、かつ各設備の間は適切に配置されることにより、液圧配管と制御電線の長さを短縮し、配管と電線に迂回が形成されることを避け、鍛造プレス装置の応答の速度を向上させることができる。油タンク12は液圧ポンプ8、9、10の上層に配置されているので、液体供給ポンプを設ける必要がない。液圧設備は階層に設けられているので、各層の設備の数量は少なくなり、設備は空気中に放熱することができるので、放熱排気装置を設ける必要がなく、設置面積を低減することができる。   The main cylinder of the upper pressure forging press device is provided at the upper portion of the press device, and the height of the main cylinder is high. Therefore, the height of the hydraulic pipe needs to reach the height of the main cylinder. In the present invention, the hydraulic pumps 8, 9, 10 and their subordinate equipments are provided at positions closest to the main cylinder, and the lengths of the hydraulic pipes and control wires are appropriately arranged between the equipments. And avoiding the formation of a detour between the pipe and the electric wire, thereby improving the response speed of the forging press apparatus. Since the oil tank 12 is arranged in the upper layer of the hydraulic pumps 8, 9, 10, it is not necessary to provide a liquid supply pump. Since the hydraulic equipment is provided in a hierarchy, the number of equipment in each layer is reduced, and the equipment can radiate heat into the air, so there is no need to provide a heat radiating exhaust device, and the installation area can be reduced. .

本発明の上部圧力式鍛造プレス装置の液圧システム設備において、前記底層と第二層は第一層に合併され、前記第三層は第二層になり、前記第四層は第三層になり、第三層と第四層の合併層は第二層と第三層の合併層になる。前記操作制御部分、電源及び強電制御設備部分は合併された第一層に配置され、前記液圧ポンプ部分は第二層に配置され、油タンク及び/又は冷却循環部分は第三層に配置され、アキュムレータ及び液圧分配装置部分は第二層と第三層の合併層に配置される。このように各階層に適切に配置することにより、設置面積を低減し、ユーザーの要求を満たすことができる。   In the hydraulic system equipment of the upper pressure forging press device of the present invention, the bottom layer and the second layer are merged with the first layer, the third layer becomes the second layer, and the fourth layer becomes the third layer. Thus, the merged layer of the third layer and the fourth layer becomes a merged layer of the second layer and the third layer. The operation control part, the power source and the high power control equipment part are arranged in the first layer, the hydraulic pump part is arranged in the second layer, and the oil tank and / or the cooling circulation part is arranged in the third layer. The accumulator and hydraulic distributor parts are arranged in the merged layer of the second and third layers. Thus, by arranging appropriately in each hierarchy, an installation area can be reduced and a user's request | requirement can be satisfy | filled.

電線の長さが短くなるとともに設備の数量が少なくなることにより、製造コストを低減し、生産効率を向上させ、エネルギーを節約することができる。   By reducing the length of the wire and the number of facilities, the manufacturing cost can be reduced, production efficiency can be improved, and energy can be saved.

1 PLC
2 制御部
3 管理室
4 部品倉庫
5 変圧器
6 電器制御ボックス
7 中圧アキュムレータ
8、9、10 メイン液圧ポンプ
11 制御ポンプ
12 油タンク
13 液圧分配装置
14 高圧アキュムレータ
15 バッファタンク
16 流出保護フィルタ
17 冷却装置
A 底層
B 第二層
C 第三層
D 第四層
E 第三層と第四層の合併層
1 PLC
DESCRIPTION OF SYMBOLS 2 Control part 3 Management room 4 Parts warehouse 5 Transformer 6 Electric control box 7 Medium pressure accumulator 8, 9, 10 Main hydraulic pressure pump 11 Control pump 12 Oil tank 13 Hydraulic distribution device 14 High pressure accumulator 15 Buffer tank 16 Outflow protection filter 17 Cooling device A Bottom layer B Second layer C Third layer D Fourth layer E Merged layer of third and fourth layers

Claims (9)

上部圧力式鍛造プレス装置の液圧システム設備の立体式配置方法であって、液圧システム設備の基礎を階層に設け、鍛造プレス装置の液圧システム設備が空間中の複数層の基礎に対応することによって設備を所定の階層に配置することにより、各設備の間の液圧配管の長さを最短にし、設置面積を最小にし、液圧システムの作動の応答の速度を向上させる目的を実現し、
ステップ1において、設備の基礎を底部から上方に向かう方向に、底層、第二層、第三層、第四層、第三層と第四層の合併層を配置し、
ステップ2において、上部圧力式鍛造プレス装置の液圧システム設備を5個の部分、すなわち操作制御部分、電源及び強電制御設備部分、液圧ポンプ部分、油タンク及び冷却循環部分、アキュムレータ及び液圧分配装置部分に分類し、
ステップ3において、操作制御部分を底層に配置し、
ステップ4において、電源及び強電制御設備部分を第二層に配置し、
ステップ5において、液圧ポンプ部分を第三層に配置し、
ステップ6において、油タンク及び/又は冷却循環部分を第四層に配置し、
ステップ7において、アキュムレータ及び液圧分配装置部分を第三層と第四層の合併層に配置することを特徴とする上部圧力式鍛造プレス装置の液圧システム設備の立体式配置方法。
It is a three-dimensional arrangement method of hydraulic system equipment of upper pressure forging press equipment, and the foundation of hydraulic system equipment is provided in a hierarchy, and the hydraulic system equipment of forging press equipment corresponds to the foundation of multiple layers in the space By arranging the equipment in a predetermined hierarchy, the purpose of minimizing the hydraulic piping length between each equipment, minimizing the installation area, and improving the response speed of the hydraulic system operation is realized. ,
In step 1, the bottom layer, the second layer, the third layer, the fourth layer, the merged layer of the third layer and the fourth layer are arranged in the direction from the bottom to the top of the equipment,
In Step 2, the hydraulic system equipment of the upper pressure forging press is divided into five parts, namely the operation control part, the power supply and high-voltage control equipment part, the hydraulic pump part, the oil tank and the cooling circulation part, the accumulator and the hydraulic distribution. Classify into equipment parts,
In step 3, the operation control part is arranged in the bottom layer,
In step 4, the power source and the high-voltage control equipment part are arranged in the second layer,
In step 5, place the hydraulic pump part in the third layer,
In step 6, the oil tank and / or the cooling circulation part are arranged in the fourth layer,
In step 7, the three-dimensional arrangement method of the hydraulic system equipment of the upper pressure forging press apparatus, wherein the accumulator and the hydraulic distribution device portion are arranged in the combined layer of the third layer and the fourth layer.
前記ステップ1の前記第三層と第四層の合併層の設備の基礎は第四層と第三層の一部分であることを特徴とする請求項1に記載の上部圧力式鍛造プレス装置の液圧システム設備の立体式配置方法。   The liquid of the upper pressure type forging press apparatus according to claim 1, wherein the base of the equipment of the third layer and the fourth layer in the step 1 is a part of the fourth layer and the third layer. Three-dimensional arrangement method of pressure system equipment. 前記ステップ7のアキュムレータは前記設備の基礎が第四層と第三層の一部分である箇所に配置されることを特徴とする請求項1又は2に記載の上部圧力式鍛造プレス装置の液圧システム設備の立体式配置方法。   The hydraulic system of the upper pressure forging press apparatus according to claim 1 or 2, wherein the accumulator of the step 7 is disposed at a place where the foundation of the equipment is a part of the fourth layer and the third layer. Three-dimensional arrangement method of equipment. 前記底層と第二層は第一層に合併され、前記第三層は第二層になり、前記第四層は第三層になり、第三層と第四層の合併層は第二層と第三層の合併層になり、前記操作制御部分、電源及び強電制御設備部分は合併された第一層に配置され、前記液圧ポンプ部分は第二層に配置され、油タンク及び/又は冷却循環部分は第三層に配置され、アキュムレータ及び液圧分配装置部分は第二層と第三層の合併層に配置されることを特徴とする請求項1に記載の上部圧力式鍛造プレス装置の液圧システム設備の立体式配置方法。   The bottom layer and the second layer are merged into the first layer, the third layer is the second layer, the fourth layer is the third layer, and the merged layer of the third layer and the fourth layer is the second layer. And the third control layer, the operation control part, the power source and the high power control equipment part are arranged in the first layer, the hydraulic pump part is arranged in the second layer, the oil tank and / or The upper pressure forging press device according to claim 1, wherein the cooling circulation portion is disposed in the third layer, and the accumulator and the hydraulic pressure distribution device portion are disposed in the combined layer of the second layer and the third layer. Three-dimensional arrangement method of the hydraulic system equipment. 第五層及び/又は第六層を更に含み、前記油タンク及び/又は冷却循環部分及び/又は他の部分は第五層及び/又は第六層に配置されることを特徴とする請求項1に記載の上部圧力式鍛造プレス装置の液圧システム設備の立体式配置方法。   The oil tank and / or the cooling circulation part and / or the other part are further arranged in the fifth layer and / or the sixth layer, further comprising a fifth layer and / or a sixth layer. The three-dimensional arrangement | positioning method of the hydraulic-system equipment of the upper pressure type forging press apparatus described in 2. 操作制御部分は、プログラマブルロジックコントローラ、制御部、管理室、部品倉庫を含み、電源及び強電制御設備部分は、変圧器、電器制御ボックスを含み、液圧ポンプ部分は、複数個のメイン液圧ポンプ、制御ポンプを含み、油タンク及び冷却循環部分は、油タンク、液圧分配装置、バッファタンク、流出保護フィルタ、冷却装置を含み、アキュムレータ及び液圧分配装置部分は、中圧アキュムレータ、高圧アキュムレータを含むことを特徴とする請求項1に記載の上部圧力式鍛造プレス装置の液圧システム設備の立体式配置方法。   The operation control part includes a programmable logic controller, a control unit, a management room, and a parts warehouse. The power supply and high-voltage control equipment part includes a transformer and an electric control box. The hydraulic pump part includes a plurality of main hydraulic pumps. Control tank, oil tank and cooling circulation part include oil tank, hydraulic pressure distribution device, buffer tank, spill protection filter, cooling device, accumulator and hydraulic pressure distribution device part include medium pressure accumulator, high pressure accumulator The three-dimensional arrangement method of the hydraulic system equipment of the upper pressure type forging press device according to claim 1, comprising: 底層に位置する操作制御部分と、第二層に位置する電源及び強電制御設備部分と、第三層に位置する液圧ポンプ部分と、第四層に位置する油タンク及び冷却循環部分と、第三層と第四層の合併層に位置するアキュムレータ及び液圧分配装置部分とを含むことを特徴とする上部圧力式鍛造プレス装置の液圧システム設備。   An operation control part located in the bottom layer, a power supply and high power control equipment part located in the second layer, a hydraulic pump part located in the third layer, an oil tank and cooling circulation part located in the fourth layer, A hydraulic system facility for an upper pressure forging press apparatus, comprising an accumulator and a hydraulic distribution device portion located in the combined layer of the third layer and the fourth layer. 操作制御部分は、プログラマブルロジックコントローラ、制御部、管理室、部品倉庫を含み、電源及び強電制御設備部分は、変圧器、電器制御ボックスを含み、液圧ポンプ部分は、複数個のメイン液圧ポンプ、制御ポンプを含み、油タンク及び冷却循環部分は、油タンク、液圧分配装置、バッファタンク、流出保護フィルタ、冷却装置を含み、アキュムレータ及び液圧分配装置部分は、中圧アキュムレータ、高圧アキュムレータを含むことを特徴とする請求項7に記載の上部圧力式鍛造プレス装置の液圧システム設備。   The operation control part includes a programmable logic controller, a control unit, a management room, and a parts warehouse. The power supply and high-voltage control equipment part includes a transformer and an electric control box. The hydraulic pump part includes a plurality of main hydraulic pumps. Control tank, oil tank and cooling circulation part include oil tank, hydraulic pressure distribution device, buffer tank, spill protection filter, cooling device, accumulator and hydraulic pressure distribution device part include medium pressure accumulator, high pressure accumulator The hydraulic system equipment of the upper pressure type forging press device according to claim 7, comprising: 前記底層と第二層は第一層に合併され、前記第三層は第二層になり、前記第四層は第三層になり、第三層と第四層の合併層は第二層と第三層の合併層になり、前記操作制御部分、電源及び強電制御設備部分は合併された第一層に配置され、前記液圧ポンプ部分は第二層に配置され、油タンク及び/又は冷却循環部分は第三層に配置され、アキュムレータ及び液圧分配装置部分は第二層と第三層の合併層に配置されることを特徴とする請求項7に記載の上部圧力式鍛造プレス装置の液圧システム設備。   The bottom layer and the second layer are merged into the first layer, the third layer is the second layer, the fourth layer is the third layer, and the merged layer of the third layer and the fourth layer is the second layer. And the third control layer, the operation control part, the power source and the high power control equipment part are arranged in the first layer, the hydraulic pump part is arranged in the second layer, the oil tank and / or 8. The upper pressure forging press device according to claim 7, wherein the cooling circulation portion is disposed in the third layer, and the accumulator and the hydraulic pressure distribution device portion are disposed in the combined layer of the second layer and the third layer. Hydraulic system equipment.
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