JP2018190791A - Pressure valve and electrolytic capacitor - Google Patents

Pressure valve and electrolytic capacitor Download PDF

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JP2018190791A
JP2018190791A JP2017090332A JP2017090332A JP2018190791A JP 2018190791 A JP2018190791 A JP 2018190791A JP 2017090332 A JP2017090332 A JP 2017090332A JP 2017090332 A JP2017090332 A JP 2017090332A JP 2018190791 A JP2018190791 A JP 2018190791A
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case
predetermined value
pressure valve
opening
tapered region
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JP6757698B2 (en
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満 米田
Mitsuru Yoneda
満 米田
健太 川西
Kenta Kawanishi
健太 川西
孝也 酒井
Takaya Sakai
孝也 酒井
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Nichicon Corp
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Abstract

PROBLEM TO BE SOLVED: To prevent both abrasive failure and contamination of an electrolytic capacitor.SOLUTION: A pressure valve 10 comprises a tapered region 22 of which the shape is tapered towards a tip 10b. In an apex 22t of the tapered region 22, an actuation part 23 is provided. While a case inner pressure is lower than a first predetermined value, the actuation part 23 maintains a closed state where air-tightness within a case is kept and when the case inner pressure reaches a value equal to or higher than the first predetermined value for the first time, the actuation part takes an open state where an opening is formed and a gas inside of the case is discharged through the opening to the outside of the case. After the opening is formed, while the case inner pressure is lower than a second predetermined value (where it leads the second predetermined value≤the first predetermined value), the closed state is maintained by closing the opening with an elastic force in the tapered region 22. While the case inner pressure is equal to or higher than the second predetermined value, on the other hand, the open state where the gas inside of the case is discharged through the opening to the outside of the case is maintained.SELECTED DRAWING: Figure 4

Description

本発明は、電解コンデンサ用の圧力弁及び圧力弁を備えた電解コンデンサに関する。   The present invention relates to a pressure valve for an electrolytic capacitor and an electrolytic capacitor provided with the pressure valve.

電解コンデンサとして、コンデンサ素子が収容されるケースと、ケースを封止する封口体と、封口体に形成された貫通孔を塞ぐ圧力弁とを備えたものが知られている(特許文献1参照)。特許文献1(図2、図5)の圧力弁は、円盤状であり、ケース内圧が所定値以上に達すると、破裂する。これにより、ケース内部のガスが放出される。   2. Description of the Related Art An electrolytic capacitor includes a case in which a capacitor element is accommodated, a sealing body that seals the case, and a pressure valve that closes a through hole formed in the sealing body (see Patent Document 1). . The pressure valve of Patent Document 1 (FIGS. 2 and 5) has a disk shape, and bursts when the case internal pressure reaches a predetermined value or more. Thereby, the gas inside the case is released.

特開2005−93941号公報JP 2005-93941 A

ケースに収容されたコンデンサ素子には、電解液が含浸されている。ケース内圧が所定値以上に達する頃には、コンデンサ素子が高温となっており、ケース内部において電解液が蒸散している。この状態で圧力弁が破裂すると、破裂した圧力弁からガスと共に電解液がケース外部に蒸散し、電解コンデンサの静電容量が減少してしまう。その結果、電解コンデンサが摩耗故障に至り得る。また、破裂した圧力弁を介したケース外部からケース内部への汚染物質の侵入(コンタミネーション)も問題となり得る。   The capacitor element accommodated in the case is impregnated with an electrolytic solution. When the case internal pressure reaches a predetermined value or more, the capacitor element is at a high temperature, and the electrolytic solution is evaporated in the case. When the pressure valve ruptures in this state, the electrolytic solution evaporates from the ruptured pressure valve together with the gas to the outside of the case, and the capacitance of the electrolytic capacitor decreases. As a result, the electrolytic capacitor can lead to wear failure. Also, contamination (contamination) from the outside of the case to the inside of the case through the ruptured pressure valve can be a problem.

本発明の目的は、電解コンデンサの摩耗故障及びコンタミネーションを共に防止することができる圧力弁及び電解コンデンサを提供することである。   An object of the present invention is to provide a pressure valve and an electrolytic capacitor capable of preventing both electrolytic capacitor wear failure and contamination.

本発明に係る圧力弁は、コンデンサ素子が収容されるケースと前記ケースを封止する封口体とを備えた電解コンデンサにおいて、基端が前記ケース内部側かつ先端が前記ケース外部側に位置した状態で前記封口体に形成された貫通孔を塞ぐように配置される圧力弁であって、前記先端に近付くにつれて先細り形状となった先細り領域を有し、前記先細り領域の頂部に作動部が設けられており、前記作動部は、前記ケース内圧が第1の所定値未満では、前記ケース内部の気密性を保つ閉鎖状態を維持し、最初に前記ケース内圧が前記第1の所定値以上に達したときに、開口が形成され、前記開口を介して前記ケース内部のガスを前記ケース外部に放出する開放状態を取り、前記開口が形成された後、前記ケース内圧が前記第1の所定値以下の第2の所定値未満では、前記先細り領域の弾性力により前記開口が閉じて前記閉鎖状態を維持する一方、前記ケース内圧が前記第2の所定値以上では、前記開口を介して前記ケース内部のガスを前記ケース外部に放出する前記開放状態を維持するように構成されていることを特徴とする。   The pressure valve according to the present invention is an electrolytic capacitor including a case in which a capacitor element is accommodated and a sealing body that seals the case, in a state where a base end is located inside the case and a tip is located outside the case The pressure valve is arranged so as to close the through-hole formed in the sealing body, and has a tapered region that becomes tapered as it approaches the tip, and an operating portion is provided at the top of the tapered region. When the case internal pressure is less than a first predetermined value, the operating part maintains a closed state that maintains airtightness inside the case, and the case internal pressure first reaches the first predetermined value or more. When an opening is formed and the gas inside the case is released to the outside of the case through the opening and the opening is formed, the internal pressure of the case is less than or equal to the first predetermined value. First Less than the predetermined value, the opening is closed and maintained in the closed state by the elastic force of the tapered region, while when the case internal pressure is equal to or higher than the second predetermined value, the gas inside the case is passed through the opening. It is configured to maintain the opened state of discharging to the outside of the case.

本発明に係る電解コンデンサは、本発明に係る圧力弁と、前記圧力弁が配置される封口体と、前記封口体によって封止されるケースと、前記ケースに収容されたコンデンサ素子とを備えていることを特徴とする。   An electrolytic capacitor according to the present invention includes a pressure valve according to the present invention, a sealing body in which the pressure valve is disposed, a case sealed by the sealing body, and a capacitor element accommodated in the case. It is characterized by being.

本発明によれば、圧力弁が先細り領域を有し、先細り領域の頂部に、ケース内圧に応じて閉鎖状態と開放状態とを取り得る作動部が設けられている。作動部は、最初にケース内圧が第1の所定値以上に達したときに開口が形成され、その後ケース内圧が第2の所定値未満になると先細り領域の弾性力(以下、「緊迫力」という。)により開口が閉じて閉鎖状態を維持するように構成されている。これにより、ケース内圧が第1の所定値以上の場合は、作動部の開口を介してケース内部のガスをケース外部に放出することができる一方、ケース内圧が第2の所定値未満の場合は、緊迫力により作動部を閉鎖状態に維持することができる。その結果、圧力弁の破裂を回避して、電解コンデンサの摩耗故障を防止することができる。また、作動部は、逆止弁機能(一旦開口が形成された後にケース内圧が第2の所定値未満になると閉鎖状態を維持する機能)を有し、ケース内部からケース外部へのガスの放出のみを許可し、ケース外部からケース内部へのガスの侵入を抑止する。これにより、コンタミネーションを防止することができる。   According to the present invention, the pressure valve has a tapered region, and the operating portion capable of taking a closed state and an open state according to the internal pressure of the case is provided at the top of the tapered region. When the case internal pressure first reaches a first predetermined value or more, an opening is formed, and when the case internal pressure becomes less than a second predetermined value, the actuating portion is referred to as an elastic force in a tapered region (hereinafter referred to as “tightening force”). .), The opening is closed and the closed state is maintained. Thus, when the case internal pressure is equal to or higher than the first predetermined value, the gas inside the case can be discharged to the outside of the case through the opening of the operating portion, while when the case internal pressure is lower than the second predetermined value. The operating part can be maintained in the closed state by the tightening force. As a result, rupture of the pressure valve can be avoided and wear failure of the electrolytic capacitor can be prevented. The actuating part also has a check valve function (a function that maintains the closed state when the internal pressure of the case becomes less than the second predetermined value after the opening is formed), and releases the gas from the inside of the case to the outside of the case Permits only gas and prevents gas from entering the case from the outside. Thereby, contamination can be prevented.

前記第1の所定値が1.5〜15気圧であることが好ましい。この場合、作動部の機械的強度を保ちながら、開口の開閉の繰り返しを安定的に行うことができる。   The first predetermined value is preferably 1.5 to 15 atm. In this case, the opening and closing of the opening can be stably performed while maintaining the mechanical strength of the operating portion.

前記第1の所定値と前記第2の所定値の比が1.1:1〜3:1であることが好ましい。この場合、開口の開閉の繰り返しを安定的に行うことができる。さらに、最初の開口形成に伴う開放状態で放出される電解液の量を少なくできるので、電解コンデンサの摩耗故障をより確実に防止することができる。   The ratio between the first predetermined value and the second predetermined value is preferably 1.1: 1 to 3: 1. In this case, the opening and closing of the opening can be stably performed. Furthermore, since the amount of the electrolytic solution released in the open state accompanying the initial opening formation can be reduced, it is possible to more reliably prevent the electrolytic capacitor from being worn out.

前記頂部は、薄肉部と、前記薄肉部よりも厚みが大きい厚肉部とを含み、前記作動部は、前記薄肉部により構成されることが好ましい。この場合、作動部が頂部における作動部以外の部分とは別の材料(例えば、作動部以外の部分の材料よりも破断し易い材料)で構成された場合等に比べ、作動部の形成が容易であり、作動部が上記のように開放状態と閉鎖状態とを選択的に取る構成を容易に実現することができる。   Preferably, the top portion includes a thin portion and a thick portion having a thickness larger than that of the thin portion, and the operating portion is constituted by the thin portion. In this case, it is easier to form the operating portion than when the operating portion is made of a material different from the portion other than the operating portion at the top (for example, a material that is easier to break than the material other than the operating portion). Thus, it is possible to easily realize a configuration in which the operating portion selectively takes the open state and the closed state as described above.

前記頂部の厚み方向から見て、前記作動部は直線状であってよい。この場合、緊迫力が向上し、逆止弁機能を確実に得ることができる。   The operating portion may be linear as viewed from the thickness direction of the top portion. In this case, the tightening force is improved, and the check valve function can be reliably obtained.

前記頂部の厚み方向から見て、前記頂部は矩形状であり、前記作動部は前記頂部の幅方向に延びる直線状であってよい。頂部が矩形状であって、作動部が頂部の長手方向に延びる直線状の場合、ケース内圧が第1の所定値以上に達したときに作動部の周囲まで開口する問題、圧力弁又はこれを備えた電解コンデンサの運搬時における圧力変化等で作動部が破断する問題、逆止弁機能が確実に得られない問題等が生じ得る。これに対し、上記構成によれば、頂部が矩形状であって、作動部が頂部の幅方向に延びる直線状であるため、上記種々の問題を抑制可能である。   When viewed from the thickness direction of the top portion, the top portion may have a rectangular shape, and the operating portion may have a linear shape extending in the width direction of the top portion. When the top part is rectangular and the operating part is a straight line extending in the longitudinal direction of the top part, when the internal pressure of the case reaches a first predetermined value or more, the problem of opening to the periphery of the operating part, the pressure valve or this There may be a problem that the operating part is broken due to a pressure change or the like during transportation of the provided electrolytic capacitor, a problem that the check valve function cannot be reliably obtained, and the like. On the other hand, according to the said structure, since a top part is rectangular shape and an action | operation part is the linear form extended in the width direction of a top part, the said various problems can be suppressed.

前記先細り領域は、円錐台状又は多角錐台状に形成されてよい。この場合、緊迫力が向上し、逆止弁機能を確実に得ることができる。   The tapered region may be formed in a truncated cone shape or a polygonal truncated cone shape. In this case, the tightening force is improved, and the check valve function can be reliably obtained.

前記先細り領域の側部は、前記頂部よりも厚みが大きくてよい。この場合、緊迫力が向上し、逆止弁機能を確実に得ることができる。   The side of the tapered region may be thicker than the top. In this case, the tightening force is improved, and the check valve function can be reliably obtained.

本発明に係る圧力弁は、前記先端を構成し、前記先細り領域が形成された弁本体であって、少なくとも一部が前記貫通孔に配置される弁本体と、前記基端を構成し、前記弁本体の前記ケース内部側に設けられた鍔体であって、前記貫通孔よりも径が大きい鍔体とを備えてよい。この場合、圧力弁を封口体に配置するとき、弁本体の少なくとも一部を貫通孔に配置し、鍔体を封口体のケース内部側の壁に取り付けることができる。これにより、ケース内圧が上昇して圧力弁がケース外部側に押圧されても、鍔体が壁に引っ掛かり、圧力弁が封口体から外れることを防止できる。   The pressure valve according to the present invention is a valve main body that constitutes the distal end and is formed with the tapered region, at least a part of which is disposed in the through hole, and constitutes the base end, A casing provided on the inside of the case of the valve main body and having a diameter larger than that of the through hole may be provided. In this case, when the pressure valve is disposed on the sealing body, at least a part of the valve main body can be disposed in the through hole, and the housing can be attached to the wall on the case inner side of the sealing body. Thereby, even if a case internal pressure rises and a pressure valve is pressed to the case exterior side, it can prevent that a housing is caught on a wall and a pressure valve removes from a sealing body.

本発明によると、圧力弁の破裂を回避して、電解コンデンサの摩耗故障を防止することができる。また、作動部が逆止弁機能を有することから、コンタミネーションを防止することができる。   According to the present invention, the pressure valve can be prevented from rupturing, and the electrolytic capacitor can be prevented from being worn out. Moreover, since the operation part has a check valve function, contamination can be prevented.

(a)は、本発明の第1実施形態に係る電解コンデンサの平面図である。(b)は、本発明の第1実施形態に係る電解コンデンサの全体構成を示す、図1(a)のIB−IB線に沿った部分断面図である。(A) is a top view of the electrolytic capacitor which concerns on 1st Embodiment of this invention. FIG. 2B is a partial cross-sectional view taken along line IB-IB in FIG. 1A, showing the overall configuration of the electrolytic capacitor according to the first embodiment of the present invention. コンデンサ素子の分解斜視図である。It is a disassembled perspective view of a capacitor element. 本発明の第1実施形態に係る圧力弁を示す、図1(b)の領域IIIに対応する図である。It is a figure corresponding to field III of Drawing 1 (b) which shows a pressure valve concerning a 1st embodiment of the present invention. (a)は、本発明の第1実施形態に係る圧力弁の斜視図である。(b)は、本発明の第1実施形態に係る圧力弁の図4(a)のIVB-IVB線に沿った断面図である。(A) is a perspective view of a pressure valve concerning a 1st embodiment of the present invention. (B) is sectional drawing along the IVB-IVB line | wire of Fig.4 (a) of the pressure valve which concerns on 1st Embodiment of this invention. (a)は、本発明の第1実施形態に係る圧力弁の平面図であり、作動部の開口が開いた状態を示す。(b)は、本発明の第1実施形態に係る圧力弁の平面図であり、作動部の開口が閉じた状態を示す。(A) is a top view of the pressure valve which concerns on 1st Embodiment of this invention, and shows the state which the opening of the action | operation part opened. (B) is a top view of the pressure valve concerning a 1st embodiment of the present invention, and shows the state where the opening of the operation part was closed. 本発明の第2実施形態の圧力弁を示す、図1(b)の領域IIIに対応する図である。It is a figure corresponding to field III of Drawing 1 (b) showing the pressure valve of a 2nd embodiment of the present invention. (a)は、本発明の第2実施形態に係る圧力弁の斜視図である。(b)は、本発明の第2実施形態に係る圧力弁の図7(a)のVIIB‐VIIB線に沿った断面図である。(A) is a perspective view of a pressure valve concerning a 2nd embodiment of the present invention. (B) is sectional drawing along the VIIB-VIIB line | wire of Fig.7 (a) of the pressure valve which concerns on 2nd Embodiment of this invention. (a)は、本発明の第2実施形態に係る圧力弁の平面図であり、作動部の開口が開いた状態を示す。(b)は、本発明の第2実施形態に係る圧力弁の平面図であり、作動部の開口が閉じた状態を示す。(A) is a top view of the pressure valve which concerns on 2nd Embodiment of this invention, and shows the state which the opening of the action | operation part opened. (B) is a top view of the pressure valve concerning a 2nd embodiment of the present invention, and shows the state where the opening of the operation part was closed.

<第1実施形態>
本発明の第1実施形態に係る電解コンデンサ1は、図1(a)及び図1(b)に示すように、コンデンサ素子2、ケース3a、封口体3b、底板4、スリーブ5、固定材6、端子7a,7b及び圧力弁10を含む。
<First Embodiment>
As shown in FIGS. 1A and 1B, the electrolytic capacitor 1 according to the first embodiment of the present invention includes a capacitor element 2, a case 3a, a sealing body 3b, a bottom plate 4, a sleeve 5, and a fixing material 6. , Terminals 7a, 7b and pressure valve 10.

ケース3aは、コンデンサ素子2を収容するものであり、開口部に封口体3bが嵌合されている。封口体3bは、ケース3aを封止している。ケース3aは金属(アルミニウム等)からなり、封口体3bは絶縁材料(変性フェノール樹脂等)からなる。   The case 3a accommodates the capacitor element 2, and a sealing body 3b is fitted in the opening. The sealing body 3b seals the case 3a. The case 3a is made of metal (aluminum or the like), and the sealing body 3b is made of an insulating material (modified phenol resin or the like).

封口体3bの上部周縁には、弾性材料(ゴム等)からなるパッキン3xが設けられている。パッキン3xは、封口体3bとケース3aとの隙間からケース3a内部のガスが漏出するのを防止する機能を有する。ケース3aの上端には、パッキン3xが加締固定されている。   A packing 3x made of an elastic material (rubber or the like) is provided on the upper peripheral edge of the sealing body 3b. The packing 3x has a function of preventing gas inside the case 3a from leaking from the gap between the sealing body 3b and the case 3a. A packing 3x is fastened and fixed to the upper end of the case 3a.

底板4は、絶縁材料(難燃性ポリエステル等)からなる円形のフィルムであり、ケース3aの底部下面に重なるように配置されている。スリーブ5は、絶縁材料(ポリオレフィン等)からなる略円筒状の部材であり、ケース3aの側部周面、底板4の下部周縁及びケース3aの上部周縁を覆っている。スリーブ5の下部とケース3aの底部との間に、底板4が挟持されている。   The bottom plate 4 is a circular film made of an insulating material (such as flame retardant polyester) and is disposed so as to overlap the bottom surface of the bottom of the case 3a. The sleeve 5 is a substantially cylindrical member made of an insulating material (polyolefin or the like), and covers the side peripheral surface of the case 3a, the lower peripheral edge of the bottom plate 4, and the upper peripheral edge of the case 3a. A bottom plate 4 is sandwiched between the lower portion of the sleeve 5 and the bottom of the case 3a.

固定材6は、コンデンサ素子2をケース3a内に固定するものであり、熱可塑性樹脂(ポリプロピレン等)からなる。   The fixing material 6 fixes the capacitor element 2 in the case 3a, and is made of a thermoplastic resin (polypropylene or the like).

端子7a,7b及び圧力弁10は、封口体3bに設けられている。端子7a,7bは、封口体3bの厚み方向から見て封口体3bの中心に関して点対称となる位置に、互いに離隔して配置されている。端子7a,7bは、金属(アルミニウム等)からなる。陰極端子7aはコンデンサ素子2の陰極リード2a(図2参照)に接続され、陽極端子7bはコンデンサ素子2の陽極リード2bに接続されている。   The terminals 7a and 7b and the pressure valve 10 are provided on the sealing body 3b. The terminals 7a and 7b are spaced apart from each other at positions that are point-symmetric with respect to the center of the sealing body 3b when viewed from the thickness direction of the sealing body 3b. The terminals 7a and 7b are made of metal (aluminum or the like). The cathode terminal 7 a is connected to the cathode lead 2 a (see FIG. 2) of the capacitor element 2, and the anode terminal 7 b is connected to the anode lead 2 b of the capacitor element 2.

封口体3bには、ケース3aの内部とケース3aの外部とを連通する貫通孔30が形成されている。貫通孔30は、封口体3bの厚み方向から見て、封口体3bの中心(端子7a,7b間の中央)と封口体3bの外縁との間に設けられている。圧力弁10は、貫通孔30を塞ぐように配置されており、その上面に配置されたロックワッシャ(図示略)によって封口体3bに固定されている。圧力弁10は、例えば、非ジエン系ゴム(IIR、EPDM、シリコーンゴム、フッ素ゴム等)又はジエン系ゴム(CR等)からなる。   The sealing body 3b is formed with a through hole 30 that communicates the inside of the case 3a with the outside of the case 3a. The through hole 30 is provided between the center of the sealing body 3b (the center between the terminals 7a and 7b) and the outer edge of the sealing body 3b when viewed from the thickness direction of the sealing body 3b. The pressure valve 10 is disposed so as to close the through-hole 30, and is fixed to the sealing body 3b by a lock washer (not shown) disposed on the upper surface thereof. The pressure valve 10 is made of, for example, non-diene rubber (IIR, EPDM, silicone rubber, fluorine rubber, etc.) or diene rubber (CR, etc.).

コンデンサ素子2は、図2に示すように、陰極リード2aが取り付けられた陰極箔2yと陽極リード2bが取り付けられた陽極箔2xとを、絶縁材料からなるセパレータ(クラフト紙等)2zを介して巻回し、これにより形成された巻回体の外周を素子止めテープ2t(図1(b)参照)で固定し、その後巻回体を駆動用電解液に含浸させることにより、形成されている。陽極箔2x及び陰極箔2yはアルミニウム箔の表面を粗面化したものであり、陽極箔2xは当該表面に陽極酸化皮膜を形成したものである。   As shown in FIG. 2, the capacitor element 2 includes a cathode foil 2y to which a cathode lead 2a is attached and an anode foil 2x to which an anode lead 2b is attached via a separator (craft paper or the like) 2z made of an insulating material. The wound body is formed by winding and fixing the outer periphery of the wound body with an element stopper tape 2t (see FIG. 1B), and then impregnating the wound body with a driving electrolyte. The anode foil 2x and the cathode foil 2y are obtained by roughening the surface of an aluminum foil, and the anode foil 2x is obtained by forming an anodized film on the surface.

次いで、図3〜図5を参照し、圧力弁10について詳細に説明する。   Next, the pressure valve 10 will be described in detail with reference to FIGS.

圧力弁10は、図3に示すように、基端10aがケース3aの内部側、かつ、先端10bがケース3aの外部側に位置した状態で、貫通孔30を塞ぐように配置されている。   As shown in FIG. 3, the pressure valve 10 is disposed so as to close the through hole 30 with the base end 10a positioned on the inner side of the case 3a and the tip 10b positioned on the outer side of the case 3a.

圧力弁10は、先端10bを構成する弁本体11と、基端10aを構成する鍔体12とを有する。弁本体11は、ケース内部側の半分以上の部分(貫通孔30の軸方向に沿った全長の3/5程度)が貫通孔30に配置されている。鍔体12は、弁本体11のケース内部側に設けられており、貫通孔30よりも径が大きく、封口体3bのケース内部側の壁3bwに取り付けられている。   The pressure valve 10 includes a valve main body 11 constituting the distal end 10b and a housing 12 constituting the proximal end 10a. In the valve main body 11, more than half of the case inner side (about 3/5 of the total length along the axial direction of the through hole 30) is disposed in the through hole 30. The casing 12 is provided on the case inner side of the valve body 11, has a diameter larger than that of the through hole 30, and is attached to the wall 3bw on the case inner side of the sealing body 3b.

弁本体11は、図4(a)及び図4(b)に示すように、円筒状の筒領域21と、筒領域21のケース外部側に設けられた先細り領域22とを有する。筒領域21は、径が一定の領域である。先細り領域22は、先端10bに近付くにつれて(即ち、ケース外部側に向かって)先細り形状となっている。   As shown in FIGS. 4A and 4B, the valve main body 11 includes a cylindrical tube region 21 and a tapered region 22 provided outside the case in the tube region 21. The cylinder region 21 is a region having a constant diameter. The tapered region 22 has a tapered shape as it approaches the tip 10b (that is, toward the outside of the case).

先細り領域22の頂部22tは、図4(a)に示すように、平面視において(頂部22tの厚み方向から見て)矩形状である。頂部22tには、平面視において頂部22tの幅方向に延びる直線状の作動部23が形成されている。作動部23は、ケース3aの内圧の上昇時に圧力弁10の他の部分よりも先に破断する部分である。頂部22tは、図4(b)に示すように、作動部23を構成する薄肉部と、薄肉部よりも厚みが大きい厚肉部24とを含む。   As shown in FIG. 4A, the top portion 22t of the tapered region 22 has a rectangular shape in plan view (as viewed from the thickness direction of the top portion 22t). The top portion 22t is formed with a linear actuating portion 23 extending in the width direction of the top portion 22t in plan view. The operating part 23 is a part that breaks before the other part of the pressure valve 10 when the internal pressure of the case 3a increases. As shown in FIG. 4B, the top portion 22t includes a thin portion constituting the operating portion 23 and a thick portion 24 having a thickness larger than that of the thin portion.

厚肉部24の厚みは、先細り領域22の一対の側部22sの各々の厚みと同じであり、薄肉部(作動部23)の厚みよりも大きい。一対の側部22sは、頂部22tを挟んで対向し、先端10bに近付くにつれて互いに漸進的に近づくように傾斜している。   The thickness of the thick portion 24 is the same as the thickness of each of the pair of side portions 22s of the tapered region 22, and is larger than the thickness of the thin portion (actuating portion 23). The pair of side portions 22s face each other across the top portion 22t, and are inclined so as to gradually approach each other as they approach the tip 10b.

圧力弁10は、図4(b)に示すように、基端10a側が開口した中空の部材である。   As shown in FIG. 4B, the pressure valve 10 is a hollow member opened on the base end 10a side.

作動部23は、ケース3aの内圧が第1の所定値(本実施形態では、1.5〜15気圧)未満の場合は、ケース3a内部の気密性を保つ閉鎖状態を維持する。   When the internal pressure of the case 3a is less than a first predetermined value (1.5 to 15 atm in the present embodiment), the operating unit 23 maintains a closed state that maintains airtightness inside the case 3a.

ケース3aの内圧が第1の所定値以上に達するのは、例えば、逆電圧によって陰極箔2yに陽極酸化皮膜が形成されたとき、過電圧や過電流によって陽極箔2xの陽極酸化皮膜が損傷し、電解液によって損傷した皮膜の修復が行われる際に水素ガスが発生したとき等である。上記皮膜の形成や修復中は、コンデンサ素子2が発熱するのでケース3a内部の温度が上昇し、ケース3a内部において電解液が蒸散する。   The internal pressure of the case 3a reaches the first predetermined value or more, for example, when an anodic oxide film is formed on the cathode foil 2y by a reverse voltage, the anodic oxide film of the anode foil 2x is damaged by overvoltage or overcurrent, For example, when hydrogen gas is generated when the film damaged by the electrolytic solution is repaired. During the formation or repair of the film, the capacitor element 2 generates heat, so that the temperature inside the case 3a rises and the electrolyte solution evaporates inside the case 3a.

最初にケース3aの内圧が第1の所定値以上に達したときに、作動部23が破断し、図5(a)に示すように、作動部23に開口23xが形成される。開口23xが形成された後、ケース3aの内圧が第2の所定値(ここで、第2の所定値≦第1の所定値。本実施形態において、第1の所定値と第2の所定値の比は1.1:1〜3:1)以上であれば、開口23xが開いた状態が維持され、作動部23は、開口23xを介してケース3a内部のガスをケース3a外部に放出する開放状態を維持する。   When the internal pressure of the case 3a first reaches a first predetermined value or more, the operating portion 23 is broken, and an opening 23x is formed in the operating portion 23 as shown in FIG. After the opening 23x is formed, the internal pressure of the case 3a is a second predetermined value (here, second predetermined value ≦ first predetermined value. In the present embodiment, the first predetermined value and the second predetermined value). If the ratio is 1.1: 1 to 3: 1) or more, the open state of the opening 23x is maintained, and the operating unit 23 releases the gas inside the case 3a to the outside of the case 3a through the opening 23x. Keep open.

ここで、開口23xは、特許文献1(図2、図5)の圧力弁が破裂して形成される開口よりも遥かに小さい。このため、開口23xが開いた状態のときにケース3a内部において電解液が蒸散していても、ケース3a内部の電解液は開口23xから殆ど放出されない。   Here, the opening 23x is much smaller than the opening formed by rupturing the pressure valve of Patent Document 1 (FIGS. 2 and 5). For this reason, even if the electrolytic solution evaporates inside the case 3a when the opening 23x is open, the electrolytic solution inside the case 3a is hardly discharged from the opening 23x.

その後、ケース3aの内圧が第2の所定値未満になると、図5(b)に示すように、先細り領域22の弾性力(緊迫力)により開口23xが閉じて、作動部23は上記閉鎖状態(ケース3a内部の気密性を保つ状態)を維持する。   Thereafter, when the internal pressure of the case 3a becomes less than the second predetermined value, the opening 23x is closed by the elastic force (tightening force) of the tapered region 22 as shown in FIG. (A state in which the airtightness inside the case 3a is maintained) is maintained.

さらにその後、ケース3aの内圧が第2の所定値以上に達すると、図5(a)に示すように開口23xが開いた状態となり、開口23xを介してケース3a内部のガスがケース3a外部に放出される。その後、ケース3aの内圧が再び第2の所定値未満になると、図5(b)に示すように開口23xが閉じた状態となり、ケース3a内部の気密性が保たれる。このように、開口23xの開閉が繰り返される。   After that, when the internal pressure of the case 3a reaches a second predetermined value or more, the opening 23x is opened as shown in FIG. 5A, and the gas inside the case 3a is brought out of the case 3a through the opening 23x. Released. Thereafter, when the internal pressure of the case 3a again becomes less than the second predetermined value, the opening 23x is closed as shown in FIG. 5B, and the airtightness inside the case 3a is maintained. Thus, opening and closing of the opening 23x is repeated.

以上に述べたように、本実施形態によれば、図4(a)に示すように、圧力弁10が先細り領域22を有し、先細り領域22の頂部22tに、ケース3a(図1(b)参照)の内圧に応じて閉鎖状態と開放状態とを取り得る作動部23が設けられている。作動部23は、最初にケース3aの内圧が第1の所定値以上に達したときに開口23x(図5(a)参照)が形成され、その後ケース3aの内圧が第2の所定値未満になると先細り領域22の弾性力(緊迫力)により開口23xが閉じて閉鎖状態を維持する(図5(b)参照)ように構成されている。これにより、ケース3aの内圧が第1の所定値以上の場合(即ち、最初にケース3aの内圧が第1の所定値以上に達したとき、及び、開口23xの形成後にケース3aの内圧が第2の所定値以上になったとき)は、作動部23の開口23xを介してケース3aの内部のガスをケース3aの外部に放出することができる一方、ケース3aの内圧が第2の所定値未満の場合は、緊迫力により作動部23を閉鎖状態に維持することができる。その結果、圧力弁10の破裂を回避して、電解コンデンサ1の摩耗故障を防止することができる。また、作動部23は、逆止弁機能(一旦開口23xが形成された後にケース3aの内圧が第2の所定値未満になると閉鎖状態を維持する機能)を有し、ケース3aの内部からケース3aの外部へのガスの放出のみを許可し、ケース3aの外部からケース3aの内部へのガスの侵入を抑止する。これにより、コンタミネーションを防止することができる。   As described above, according to the present embodiment, as shown in FIG. 4A, the pressure valve 10 has the tapered region 22, and the case 3 a (FIG. 1B) is formed on the top 22 t of the tapered region 22. )) Is provided with an actuating portion 23 that can take a closed state and an open state in accordance with the internal pressure. The operating portion 23 is formed with an opening 23x (see FIG. 5A) when the internal pressure of the case 3a first reaches or exceeds the first predetermined value, and then the internal pressure of the case 3a is less than the second predetermined value. In this case, the opening 23x is closed by the elastic force (tight force) of the tapered region 22 to maintain the closed state (see FIG. 5B). Accordingly, when the internal pressure of the case 3a is equal to or higher than the first predetermined value (that is, when the internal pressure of the case 3a first reaches the first predetermined value or higher, and after the opening 23x is formed, the internal pressure of the case 3a is 2), the gas inside the case 3a can be released to the outside of the case 3a through the opening 23x of the operating portion 23, while the internal pressure of the case 3a is set to the second predetermined value. In the case of less than this, the operation part 23 can be maintained in the closed state by the tightening force. As a result, rupture of the pressure valve 10 can be avoided and wear failure of the electrolytic capacitor 1 can be prevented. Further, the actuating part 23 has a check valve function (a function of maintaining a closed state when the internal pressure of the case 3a becomes less than a second predetermined value after the opening 23x is once formed), and the case 3a is opened from the inside of the case 3a. Only the release of the gas to the outside of 3a is permitted, and the invasion of the gas from the outside of the case 3a to the inside of the case 3a is suppressed. Thereby, contamination can be prevented.

本実施形態において、第1の所定値は1.5〜15気圧である。この場合、作動部23の機械的強度を保ちながら、開口23xの開閉の繰り返しを安定的に行うことができる。   In the present embodiment, the first predetermined value is 1.5 to 15 atmospheres. In this case, the opening and closing of the opening 23x can be stably repeated while maintaining the mechanical strength of the operating portion 23.

本実施形態において、第1の所定値と第2の所定値の比は1.1:1〜3:1である。この場合、開口23xの開閉の繰り返しを安定的に行うことができる。しかも、最初の開口23x形成に伴う開放状態で放出される電解液の量を少なくできるので、電解コンデンサ1の摩耗故障をより確実に防止することができる。   In the present embodiment, the ratio between the first predetermined value and the second predetermined value is 1.1: 1 to 3: 1. In this case, the opening / closing of the opening 23x can be stably performed. In addition, since the amount of the electrolytic solution released in the open state accompanying the first opening 23x formation can be reduced, wear failure of the electrolytic capacitor 1 can be more reliably prevented.

頂部22tは、図4(b)に示すように、作動部23を構成する薄肉部と、薄肉部よりも厚みが大きい厚肉部24とを含む。この場合、作動部23が頂部22tにおける作動部23以外の部分とは別の材料(例えば、作動部23以外の部分の材料よりも破断し易い材料)で構成される場合等に比べ、作動部23の形成が容易であり、作動部23が上記のように開放状態と閉鎖状態とを選択的に取る構成を容易に実現することができる。   As shown in FIG. 4B, the top portion 22t includes a thin portion constituting the operating portion 23 and a thick portion 24 having a thickness larger than that of the thin portion. In this case, compared with the case where the action | operation part 23 is comprised with a material different from parts other than the action part 23 in the top part 22t (for example, material which is easy to fracture | rupture rather than the material of parts other than the action | operation part 23) etc. 23 can be easily formed, and the configuration in which the operating portion 23 selectively takes the open state and the closed state as described above can be easily realized.

頂部22tの厚み方向から見て、図4(a)に示すように、作動部23は直線状である。この場合、緊迫力が向上し、逆止弁機能を確実に得ることができる。   As shown in FIG. 4A, the operating portion 23 is linear as seen from the thickness direction of the top portion 22t. In this case, the tightening force is improved, and the check valve function can be reliably obtained.

頂部22tの厚み方向から見て、図4(a)に示すように、頂部22tは矩形状であり、作動部23は頂部22tの幅方向に延びる直線状である。頂部22tが矩形状であって、作動部23が頂部22tの長手方向に延びる直線状の場合、ケース3aの内圧が第1の所定値以上に達したときに作動部23の周囲まで開口する問題、圧力弁10又はこれを備えた電解コンデンサ1の運搬時における圧力変化等で作動部が破断する問題、逆止弁機能が確実に得られない問題等が生じ得る。これに対し、上記構成によれば、頂部22tが矩形状であって、作動部23が頂部22tの幅方向に延びる直線状であるため、上記種々の問題を抑制可能である。   As seen from the thickness direction of the top portion 22t, as shown in FIG. 4A, the top portion 22t has a rectangular shape, and the operating portion 23 has a linear shape extending in the width direction of the top portion 22t. When the top portion 22t is rectangular and the operating portion 23 is a straight line extending in the longitudinal direction of the top portion 22t, there is a problem of opening to the periphery of the operating portion 23 when the internal pressure of the case 3a reaches a first predetermined value or more. In addition, there may be a problem that the operating part is broken due to a pressure change during transportation of the pressure valve 10 or the electrolytic capacitor 1 having the same, a problem that the check valve function cannot be obtained reliably, and the like. On the other hand, according to the said structure, since the top part 22t is rectangular shape and the action | operation part 23 is the linear form extended in the width direction of the top part 22t, the said various problems can be suppressed.

圧力弁10は、図3に示すように、先端10bを構成し、先細り領域22(図4(a)参照)が形成された弁本体11であって、少なくとも一部が貫通孔30に配置される弁本体11と、基端10aを構成し、弁本体11のケース内部側に設けられ貫通孔30よりも径が大きい鍔体12とを備えている。この場合、圧力弁10を封口体3bに配置するとき、弁本体11の少なくとも一部を貫通孔30に配置し、鍔体12を封口体3bのケース内部側の壁3bwに取り付けることができる。これにより、ケース内圧が上昇して圧力弁10がケース外部側に押圧されても、鍔体12が壁3bwに引っ掛かり、圧力弁10が封口体3bから外れることを防止できる。   As shown in FIG. 3, the pressure valve 10 is a valve body 11 that forms a tip 10 b and is formed with a tapered region 22 (see FIG. 4A). At least a part of the pressure valve 10 is disposed in the through hole 30. The valve main body 11 and the base end 10a are provided, and the housing 12 is provided on the inside of the case of the valve main body 11 and has a diameter larger than that of the through hole 30. In this case, when the pressure valve 10 is disposed on the sealing body 3b, at least a part of the valve body 11 can be disposed in the through hole 30, and the housing 12 can be attached to the wall 3bw on the case inner side of the sealing body 3b. Thereby, even if the case internal pressure rises and the pressure valve 10 is pressed to the outside of the case, it is possible to prevent the casing 12 from being caught by the wall 3bw and the pressure valve 10 from coming off the sealing body 3b.

<第2実施形態>
本発明の第2実施形態に係る圧力弁210は、図6に示すように、基端210aがケースの内部側、かつ、先端210bがケースの外部側に位置した状態で、貫通孔30を塞ぐように配置されている。
Second Embodiment
As shown in FIG. 6, the pressure valve 210 according to the second embodiment of the present invention closes the through hole 30 with the base end 210a located on the inner side of the case and the distal end 210b located on the outer side of the case. Are arranged as follows.

圧力弁210は、先端210bを構成する弁本体211と、基端210aを構成する鍔体212とを有する。弁本体211は、貫通孔30に配置されている。鍔体212は、弁本体211のケース内部側に設けられており、貫通孔30よりも径が大きく、封口体3bのケース内部側の壁3bwに取り付けられている。   The pressure valve 210 includes a valve main body 211 that constitutes a distal end 210b and a housing 212 that constitutes a proximal end 210a. The valve body 211 is disposed in the through hole 30. The casing 212 is provided on the case inner side of the valve body 211, has a diameter larger than that of the through hole 30, and is attached to the wall 3bw on the case inner side of the sealing body 3b.

弁本体211は、図7(a)及び図7(b)に示すように、略円筒状の筒領域221と、筒領域221のケース外部側に設けられた先細り領域222とを有する。筒領域221は、内径が略一定の領域である。先細り領域222は、先端210bに近付くにつれて(即ち、ケース外部側に向かって)先細り形状となっており、円錐台状である。   As shown in FIGS. 7A and 7B, the valve main body 211 includes a substantially cylindrical tube region 221 and a tapered region 222 provided on the case outside of the tube region 221. The cylinder region 221 is a region having a substantially constant inner diameter. The tapered region 222 has a tapered shape as it approaches the tip 210b (that is, toward the outside of the case) and has a truncated cone shape.

筒領域221の外側面には、図6に示すように、リブ221a,221bが形成されている。筒領域221においてリブ221a,221bが形成された部分の外径は、貫通孔30の径よりもやや大きい。そのため、弁本体211を貫通孔30に配置すると、リブ221a,221bにより筒領域221と封口体3bとの間が密封される。   As shown in FIG. 6, ribs 221 a and 221 b are formed on the outer surface of the cylindrical region 221. The outer diameter of the portion where the ribs 221 a and 221 b are formed in the cylindrical region 221 is slightly larger than the diameter of the through hole 30. Therefore, when the valve body 211 is disposed in the through hole 30, the space between the cylindrical region 221 and the sealing body 3b is sealed by the ribs 221a and 221b.

先細り領域222の頂部222tは、図7(a)に示すように、平面視において(頂部222tの厚み方向から見て)円形状である。頂部222tには、平面視において直線状の作動部223が形成されている。作動部223は、ケース3a(図1(b)参照)の内圧の上昇時に圧力弁210の他の部分よりも先に破断する部分である。頂部222tは、図7(b)に示すように、作動部223を構成する薄肉部と、薄肉部よりも厚みが大きい厚肉部224とを含む。   As shown in FIG. 7A, the top portion 222t of the tapered region 222 has a circular shape in plan view (viewed from the thickness direction of the top portion 222t). The top portion 222t is formed with a linear actuating portion 223 in plan view. The operating part 223 is a part that breaks before the other part of the pressure valve 210 when the internal pressure of the case 3a (see FIG. 1B) increases. As shown in FIG. 7B, the top portion 222t includes a thin portion constituting the operating portion 223 and a thick portion 224 having a thickness larger than that of the thin portion.

厚肉部224の厚みは、先細り領域222の側部222sの厚みよりも小さく、薄肉部(作動部223)の厚みよりも大きい。側部222sは、頂部222tよりも厚みが大きい。   The thickness of the thick part 224 is smaller than the thickness of the side part 222s of the tapered region 222 and larger than the thickness of the thin part (actuating part 223). The side part 222s is thicker than the top part 222t.

圧力弁210は、図7(b)に示すように、基端210a側が開口した中空の部材である。   As shown in FIG. 7B, the pressure valve 210 is a hollow member opened on the base end 210a side.

作動部223は、第1実施形態の作動部23と同様、ケース3aの内圧が第1の所定値未満の場合は、ケース3a内部の気密性を保つ閉鎖状態を維持する。   Similarly to the operation unit 23 of the first embodiment, the operation unit 223 maintains a closed state in which the airtightness inside the case 3a is maintained when the internal pressure of the case 3a is less than the first predetermined value.

最初にケース3aの内圧が第1の所定値以上に達したときに、作動部223が破断し、図8(a)に示すように、作動部223に開口223xが形成される。開口23xが形成された後、ケース3aの内圧が第2の所定値以上であれば、開口223xが開いた状態が維持され、作動部223は、開口223xを介してケース3a内部のガスをケース3a外部に放出する開放状態を維持する。   When the internal pressure of the case 3a first reaches or exceeds the first predetermined value, the operating part 223 is broken, and an opening 223x is formed in the operating part 223 as shown in FIG. After the opening 23x is formed, if the internal pressure of the case 3a is equal to or higher than the second predetermined value, the state where the opening 223x is opened is maintained, and the operating unit 223 causes the gas inside the case 3a to pass through the opening 223x. 3a Maintains the open state of releasing to the outside.

その後、ケース3aの内圧が第2の所定値未満になると、図8(b)に示すように、先細り領域222の弾性力(緊迫力)により開口223xが閉じて、作動部223は上記閉鎖状態(ケース3a内部の気密性を保つ状態)を維持する。   Thereafter, when the internal pressure of the case 3a becomes less than the second predetermined value, as shown in FIG. 8B, the opening 223x is closed by the elastic force (tightening force) of the tapered region 222, and the operating portion 223 is in the closed state. (A state in which the airtightness inside the case 3a is maintained) is maintained.

さらにその後、ケース3aの内圧が第2の所定値以上に達すると、図8(a)に示すように開口223xが開いた状態となり、開口223xを介してケース3a内部のガスがケース3a外部に放出される。その後、ケース3aの内圧が再び第2の所定値未満になると、図8(b)に示すように開口223xが閉じた状態となり、ケース3a内部の気密性が保たれる。このように、開口223xの開閉が繰り返される。   Thereafter, when the internal pressure of the case 3a reaches a second predetermined value or more, the opening 223x is opened as shown in FIG. 8A, and the gas inside the case 3a is brought out of the case 3a through the opening 223x. Released. Thereafter, when the internal pressure of the case 3a again becomes less than the second predetermined value, the opening 223x is closed as shown in FIG. 8B, and the airtightness inside the case 3a is maintained. Thus, opening and closing of the opening 223x is repeated.

以上に述べたように、本実施形態によれば、第1実施形態と同様の構成に基づく同様の効果の他、以下のような効果が得られる。   As described above, according to the present embodiment, the following effects can be obtained in addition to the same effects based on the same configuration as that of the first embodiment.

先細り領域222は、図7(a)に示すように、円錐台状に形成されている。この場合、頂部222tにおいて、開口223xの周囲の領域が頂部222tに中心に向かう力が作用し、この力が開口223xに集中し、開口223xを閉じようとする。したがって、緊迫力が向上し、逆止弁機能を確実に得ることができる。   The tapered region 222 is formed in a truncated cone shape as shown in FIG. In this case, in the top part 222t, a force is applied to the area around the opening 223x toward the center of the top part 222t, and this force concentrates on the opening 223x and tries to close the opening 223x. Therefore, the tightening force is improved and the check valve function can be obtained with certainty.

先細り領域222の側部222sは、図7(b)に示すように、頂部222tよりも厚みが大きい。この場合、上記のような開口223xを閉じようとする力をより大きくすることができる。したがって、緊迫力が向上し、逆止弁機能を確実に得ることができる。   As shown in FIG. 7B, the side portion 222s of the tapered region 222 is thicker than the top portion 222t. In this case, the force for closing the opening 223x as described above can be further increased. Therefore, the tightening force is improved and the check valve function can be obtained with certainty.

以下、実施例により、本発明をさらに具体的に説明する。   Hereinafter, the present invention will be described more specifically with reference to examples.

実施例のNo.1〜No.3では、第1実施形態の圧力弁10(図3〜図5参照)と同様の構成の圧力弁を用いた。当該圧力弁は、鍔体12の厚み1mm、弁本体11の高さ10mm(筒領域21の高さ5mm、先細り領域22の高さ5mm)、鍔体12の外径7mm、鍔体12の内径3.8mm(鍔体12の開口3.2mm)、筒領域21の外径4.8mm、筒領域21の内径3.8mm(筒領域21の厚み1mm)、先細り領域22の一対の側部22sの厚み0.2mm、頂部22tの厚肉部24の厚み0.2mm、薄肉部(作動部23)の厚み0.1mm、頂部22tの長辺3.8mm、頂部22tの短辺0.4mm、作動部23の長辺0.2mm、作動部23の短辺(幅方向の長さ)0.1mmである。   In Examples No. 1 to No. 3, a pressure valve having the same configuration as that of the pressure valve 10 of the first embodiment (see FIGS. 3 to 5) was used. The pressure valve includes a housing 12 having a thickness of 1 mm, a valve body 11 having a height of 10 mm (a cylinder region 21 having a height of 5 mm, a tapered region 22 having a height of 5 mm), a housing 12 having an outer diameter of 7 mm, and a housing 12 having an inner diameter. 3.8 mm (the opening of the housing 12 is 3.2 mm), the outer diameter of the cylindrical region 21 is 4.8 mm, the inner diameter of the cylindrical region 21 is 3.8 mm (the thickness of the cylindrical region 21 is 1 mm), and the pair of side portions 22 s of the tapered region 22 Thickness 0.2mm, thickness 22mm of the thick portion 24 of the top portion 22t, thickness 0.1mm of the thin portion (actuating portion 23), long side 3.8mm of the top portion 22t, short side 0.4mm of the top portion 22t, The long side of the operation part 23 is 0.2 mm, and the short side (length in the width direction) of the operation part 23 is 0.1 mm.

従来例のNo.4〜No.6では、円盤状の圧力弁を用いた。当該圧力弁は、直径8mm、厚み0.45mmである。   In the conventional examples No. 4 to No. 6, a disk-shaped pressure valve was used. The pressure valve has a diameter of 8 mm and a thickness of 0.45 mm.

実施例のNo.1〜No.3及び従来例のNo.4〜No.6では、第1実施形態の電解コンデンサ1(図1参照)と同様の構成の電解コンデンサを用いた。当該電解コンデンサは、直径76.2mm、高さ90mm、封口体に形成された貫通孔の直径4mm、定格電圧400V、静電容量4700μF(5000時間保証品)である。当該電解コンデンサを周囲温度105℃で定格電圧(400V)を印加放置し、信頼性試験を行った。試験前(初期)と8000時間後とにおける各パラメータを表1に示す。表1の「外観」は、目視により判断した。   In No. 1 to No. 3 of the example and No. 4 to No. 6 of the conventional example, an electrolytic capacitor having the same configuration as the electrolytic capacitor 1 of the first embodiment (see FIG. 1) was used. The electrolytic capacitor has a diameter of 76.2 mm, a height of 90 mm, a diameter of a through-hole formed in the sealing body of 4 mm, a rated voltage of 400 V, and a capacitance of 4700 μF (a product with a guarantee of 5000 hours). The electrolytic capacitor was left to apply a rated voltage (400 V) at an ambient temperature of 105 ° C., and a reliability test was performed. Table 1 shows the parameters before the test (initial stage) and after 8000 hours. “Appearance” in Table 1 was judged by visual observation.

Figure 2018190791
Figure 2018190791

実施例のNo.1〜No.3では、8000時間が経過しても、(作動部が破断して開口は形成されているが)圧力弁は破裂しておらず、電解コンデンサに摩耗故障が生じなかった。また、8000時間を経過しても、静電容量Cap、損失角の正接tanδ及び濡れ電流LCがあまり変化していなかった。これは、最初にケース内圧が第1の所定値以上に達したときに作動部に開口が形成されること、又は、開口が形成された後にケース内圧が第2の所定値以上に達して開口が開いた状態となることによって、開口を介してケース内部のガスがケース外部に放出されても、ケース内圧が第2の所定値未満になると、開口が閉じた状態となり、ケース内部の気密性が保たれることから、電解液の放出が抑制され、静電容量Cap及び損失角の正接tanδが殆ど変化しなかったためと考えられる。また、8000時間を経過しても、圧力弁が破裂することなく、圧力弁を継続して使用できた。   In Examples No. 1 to No. 3, even when 8000 hours passed, the pressure valve was not ruptured (although the working part was broken and an opening was formed), and the electrolytic capacitor was worn out. Did not occur. Even after 8000 hours, the capacitance Cap, the loss angle tangent tan δ, and the wetting current LC did not change much. This is because an opening is formed in the operating portion when the case internal pressure firstly reaches a first predetermined value or more, or after the opening is formed, the case internal pressure reaches a second predetermined value or more to open the opening. Even if the gas inside the case is released to the outside of the case through the opening due to the open state, the opening is closed when the internal pressure of the case becomes less than the second predetermined value, and the airtightness inside the case Therefore, it is considered that the release of the electrolytic solution is suppressed and the capacitance Cap and the tangent tan δ of the loss angle hardly change. Moreover, even if 8000 hours passed, the pressure valve could continue to be used without rupturing.

なお、第1の所定値は7気圧、第2の所定値は6気圧であった。ここで、第1の所定値は1.5〜15気圧であることが好ましい。第1の所定値を1.5〜15気圧とすることで、作動部の機械的強度を保ちながら、開口の開閉の繰り返しを安定的に行うことができる。   The first predetermined value was 7 atm, and the second predetermined value was 6 atm. Here, the first predetermined value is preferably 1.5 to 15 atm. By setting the first predetermined value to 1.5 to 15 atmospheres, the opening and closing of the opening can be stably performed while maintaining the mechanical strength of the operating portion.

また、第1の所定値と第2の所定値の比は、1.1:1〜3:1であることが好ましい。所定値の比を1.1〜3とすることで、開口の開閉の繰り返しを安定的に行うことができる。さらに、最初の開口形成に伴う開放状態で放出される電解液の量を少なくできるので、電解コンデンサの摩耗故障をより確実に防止することができる。   The ratio between the first predetermined value and the second predetermined value is preferably 1.1: 1 to 3: 1. By setting the ratio of the predetermined values to 1.1 to 3, the opening and closing of the opening can be stably performed. Furthermore, since the amount of the electrolytic solution released in the open state accompanying the initial opening formation can be reduced, it is possible to more reliably prevent the electrolytic capacitor from being worn out.

一方、従来例のNo.4〜No.6では、8000時間が経過した時点で、圧力弁が破裂しており、電解コンデンサに摩耗故障が生じた。これは、圧力弁に形成された破裂孔からガスと共に電解液が放出され、静電容量Capが半分程度に低下すると共に損失角の正接tanδが10倍近く上昇したためと考えられる。   On the other hand, in No. 4 to No. 6 of the conventional example, when 8000 hours passed, the pressure valve was ruptured, and wear failure occurred in the electrolytic capacitor. This is presumably because the electrolyte was discharged together with the gas from the rupture hole formed in the pressure valve, the capacitance Cap decreased to about half, and the loss angle tangent tan δ increased nearly 10 times.

以上、本発明の好適な実施形態について説明したが、本発明は上述の実施形態に限られるものではなく、特許請求の範囲に記載した限りにおいて様々な設計変更が可能なものである。   The preferred embodiments of the present invention have been described above, but the present invention is not limited to the above-described embodiments, and various design changes can be made as long as they are described in the claims.

作動部は、第1実施形態では、矩形状の頂部の幅方向に延びる直線状であるが、矩形状の頂部の長手方向に延びる直線状であってもよい。また、頂部の厚み方向から見て、作動部の形状は、直線状であることに限定されず、例えば円形、楕円形、波形であってもよい。   In the first embodiment, the operating portion has a linear shape extending in the width direction of the rectangular top portion, but may be a linear shape extending in the longitudinal direction of the rectangular top portion. Further, when viewed from the thickness direction of the top portion, the shape of the operating portion is not limited to a linear shape, and may be, for example, a circle, an ellipse, or a waveform.

作動部は、頂部における作動部以外の部分と同じ厚みであって、頂部における作動部以外の部分とは別の材料(例えば、作動部以外の部分の材料よりも破断し易い材料)で構成されてもよい。   The operating part has the same thickness as the part other than the operating part at the top, and is made of a material different from the part other than the operating part at the top (for example, a material that breaks more easily than the material of the part other than the operating part). May be.

頂部の厚み方向から見て、頂部の形状は、矩形(図5)や円形(図8)であることに限定されず、例えば楕円形であってもよい。   When viewed from the thickness direction of the top, the shape of the top is not limited to a rectangle (FIG. 5) or a circle (FIG. 8), and may be an ellipse, for example.

先細り領域は、第2実施形態では円錐台状であるが、多角錐台状(三角錘状、四角錐状、五角錘状等)であってもよい。   The tapered region has a truncated cone shape in the second embodiment, but may have a polygonal frustum shape (triangular pyramid shape, quadrangular pyramid shape, pentagonal pyramid shape, etc.).

圧力弁は、弁本体及び鍔体を含むことに限定されない。圧力弁は、例えば、鍔体を含まずに弁本体のみで構成されてもよい。また、弁本体は、筒領域を含まずに先細り領域のみで構成されてもよい。   The pressure valve is not limited to including a valve body and a housing. For example, the pressure valve may include only a valve body without including a housing. Further, the valve body may be configured only by the tapered region without including the tube region.

1 電解コンデンサ
2 コンデンサ素子
3a ケース
3b 封口体
30 貫通孔
10;210 圧力弁
10a;210a 基端
10b;210b 先端
11;211 弁本体
12;212 鍔体
22;222 先細り領域
22s;222s 側部
22t;222t 頂部
23;223 作動部(薄肉部)
23x;223x 開口
24;224 厚肉部
DESCRIPTION OF SYMBOLS 1 Electrolytic capacitor 2 Capacitor element 3a Case 3b Sealing body 30 Through-hole 10; 210 Pressure valve 10a; 210a Base end 10b; 210b Tip 11; 211 Valve main body 12; 212 Housing 22; 222t Top 23; 223 Actuator (thin part)
23x; 223x Opening 24; 224 Thick part

Claims (10)

コンデンサ素子が収容されるケースと前記ケースを封止する封口体とを備えた電解コンデンサにおいて、基端が前記ケース内部側かつ先端が前記ケース外部側に位置した状態で前記封口体に形成された貫通孔を塞ぐように配置される圧力弁であって、
前記先端に近付くにつれて先細り形状となった先細り領域を有し、前記先細り領域の頂部に作動部が設けられており、
前記作動部は、
前記ケース内圧が第1の所定値未満では、前記ケース内部の気密性を保つ閉鎖状態を維持し、最初に前記ケース内圧が前記第1の所定値以上に達したときに、開口が形成され、前記開口を介して前記ケース内部のガスを前記ケース外部に放出する開放状態を取り、
前記開口が形成された後、前記ケース内圧が前記第1の所定値以下の第2の所定値未満では、前記先細り領域の弾性力により前記開口が閉じて前記閉鎖状態を維持する一方、前記ケース内圧が前記第2の所定値以上では、前記開口を介して前記ケース内部のガスを前記ケース外部に放出する前記開放状態を維持するように構成されていることを特徴とする圧力弁。
In an electrolytic capacitor including a case in which a capacitor element is accommodated and a sealing body that seals the case, the base end is formed on the sealing body in a state where the base end is located on the inner side of the case and the distal end is located on the outer side of the case. A pressure valve arranged to close the through-hole,
It has a tapered region that becomes a tapered shape as it approaches the tip, and an operating part is provided at the top of the tapered region,
The operating part is
When the case internal pressure is less than a first predetermined value, a closed state that maintains airtightness inside the case is maintained, and when the case internal pressure first reaches the first predetermined value or more, an opening is formed, Taking an open state in which the gas inside the case is released to the outside of the case through the opening,
After the opening is formed, when the internal pressure of the case is less than a second predetermined value that is equal to or less than the first predetermined value, the opening is closed by the elastic force of the tapered region, and the closed state is maintained. When the internal pressure is equal to or higher than the second predetermined value, the pressure valve is configured to maintain the open state in which the gas inside the case is released to the outside of the case through the opening.
前記第1の所定値が1.5〜15気圧であることを特徴とする請求項1に記載の圧力弁。   The pressure valve according to claim 1, wherein the first predetermined value is 1.5 to 15 atm. 前記第1の所定値と前記第2の所定値の比が1.1:1〜3:1であることを特徴とする請求項1又は2に記載の圧力弁。   The pressure valve according to claim 1 or 2, wherein a ratio between the first predetermined value and the second predetermined value is 1.1: 1 to 3: 1. 前記頂部は、薄肉部と、前記薄肉部よりも厚みが大きい厚肉部とを含み、
前記作動部は、前記薄肉部により構成されていることを特徴とする請求項1〜3のいずれか1項に記載の圧力弁。
The top part includes a thin part and a thick part having a thickness larger than the thin part,
The pressure valve according to any one of claims 1 to 3, wherein the operating part is constituted by the thin part.
前記頂部の厚み方向から見て、前記作動部は直線状であることを特徴とする請求項1〜4のいずれか1項に記載の圧力弁。   The pressure valve according to any one of claims 1 to 4, wherein the operating portion is linear when viewed from the thickness direction of the top portion. 前記頂部の厚み方向から見て、前記頂部は矩形状であり、前記作動部は前記頂部の幅方向に延びる直線状であることを特徴とする請求項5に記載の圧力弁。   6. The pressure valve according to claim 5, wherein the top portion has a rectangular shape when viewed from the thickness direction of the top portion, and the operating portion has a linear shape extending in a width direction of the top portion. 前記先細り領域は、円錐台状又は多角錐台状に形成されていることを特徴とする請求項1〜6のいずれか1項に記載の圧力弁。   The pressure valve according to claim 1, wherein the tapered region is formed in a truncated cone shape or a polygonal truncated cone shape. 前記先細り領域の側部は、前記頂部よりも厚みが大きいことを特徴とする請求項1〜7のいずれか1項に記載の圧力弁。   The pressure valve according to any one of claims 1 to 7, wherein a side portion of the tapered region is thicker than the top portion. 前記先端を構成し、前記先細り領域が形成された弁本体であって、少なくとも一部が前記貫通孔に配置される弁本体と、
前記基端を構成し、前記弁本体の前記ケース内部側に設けられた鍔体であって、前記貫通孔よりも径が大きい鍔体とを備えていることを特徴とする請求項1〜8のいずれか1項に記載の圧力弁。
A valve body that constitutes the tip and has the tapered region formed therein, at least a part of which is disposed in the through hole; and
9. A casing that constitutes the base end and is provided on the inside of the case of the valve body, the casing having a diameter larger than that of the through hole. The pressure valve according to any one of the above.
請求項1〜9のいずれか1項に記載の圧力弁と、
前記圧力弁が配置される封口体と、
前記封口体によって封止されるケースと、
前記ケースに収容されたコンデンサ素子とを備えていることを特徴とする電解コンデンサ。
The pressure valve according to any one of claims 1 to 9,
A sealing body in which the pressure valve is disposed;
A case sealed by the sealing body;
An electrolytic capacitor comprising a capacitor element housed in the case.
JP2017090332A 2017-04-28 2017-04-28 Pressure valve and electrolytic capacitor Active JP6757698B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11551876B2 (en) 2020-07-14 2023-01-10 Dongguan Hec Tech R&D Co., Ltd. Pressure relief valve and an electrolytic capacitor therewith

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11551876B2 (en) 2020-07-14 2023-01-10 Dongguan Hec Tech R&D Co., Ltd. Pressure relief valve and an electrolytic capacitor therewith

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