JP2018187735A - Rotary feeder for centerless grinder - Google Patents

Rotary feeder for centerless grinder Download PDF

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JP2018187735A
JP2018187735A JP2017093962A JP2017093962A JP2018187735A JP 2018187735 A JP2018187735 A JP 2018187735A JP 2017093962 A JP2017093962 A JP 2017093962A JP 2017093962 A JP2017093962 A JP 2017093962A JP 2018187735 A JP2018187735 A JP 2018187735A
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workpiece
work
roller
piece
central axis
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信之 寺井
Nobuyuki Terai
信之 寺井
中村 敬
Takashi Nakamura
敬 中村
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Toshin Technical Co Ltd
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Toshin Technical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a rotary feeder which does not require adjustment in association with movement of a base line of a work-piece, and of which down-sizing is possible.SOLUTION: A rotary feeder 10 for a centerless grinder comprises a plurality of pairs of rollers 20 located on left and right sides of a lower part of a work-piece W having a circular cross section in a center axis A direction of the work-piece, and moves the work-piece in the central axis direction while rotating the work-piece around the center axis thereof by drive power of the roller. In this feeder, a rotary shaft 21 of the roller is inclined in no-parallel to a horizontal plane when viewed from the front, and is inclined at a non-right angle to the central axis of the work-piece when viewed from the side, and thereby the roller comes into contact with the work-piece at a peripheral edge part 22 of a surface thereof. In the case that an inclination angle of a flat surface of a left side roller is so made as to be coincident with an inclination angle θ of an upper end surface of a blade 103, base lines of the work-piece at a centerless grinder 100 and the rotary feeder become coincident with each other, and thus, it is not required to adjust positions of left and right rollers in accordance with movement of the base line of the work-piece.SELECTED DRAWING: Figure 2

Description

本発明は、研削加工中のワークの通り心の移動にともなう調整が不要で且つ小型化が可能な心なし研削盤用の回転送り装置に関する。   The present invention relates to a rotary feed device for a centerless grinding machine that does not require adjustment accompanying the movement of the center of a workpiece during grinding and can be reduced in size.

円柱や円筒等の断面円形のワークの外周を研削する研削盤として、ワークの中心軸方向を前後方向とした場合に、ワークの外周面を研削砥石と調整車で左右方向から支持し、ワークレストのブレードで下方から支持する心なし研削盤が知られている。
心なし研削盤へのワークの供給及び排出は回転送り装置で行なう。
一般的な回転送り装置として例えば特許文献1には、ワークを下方から支持するV字受けと、回転面をワークの中心軸に対して一定の角度で傾斜させたローラを備える回転送り装置が開示されている。ローラの円周面がワークに接触しており、ローラを回転させると、ワークはローラの駆動力の分力を受けて軸回りに回転しながら前方向(軸方向)に移動する。
また、特許文献2には、V字受けの替わりにワークの下方の左右にロールを配置した支持ロールユニットを備える回転送り装置が開示されている。ワークの回転及び前方への移動は支持ロールユニットとは別に設けた回転駆動ロールユニットで行なう。
また、特許文献3には、ワークの下部の左右に配置した複数のローラのうち一部のローラを駆動ローラとし、残りを従動ローラとする回転送り装置が開示されている。ワークは各ローラの円周面で支持されている。各ローラの回転面はワークの中心軸に対して傾斜しており、ワークの回転及び前方への移動は駆動ローラを回転させることで行なう。
As a grinding machine that grinds the outer periphery of a workpiece with a circular cross section such as a cylinder or cylinder, when the center axis direction of the workpiece is the front-rear direction, the outer periphery of the workpiece is supported from the left and right by a grinding wheel and adjustment wheel, and the workpiece rest A centerless grinding machine is known which is supported from below by a blade of this type.
The workpiece is supplied to and discharged from the centerless grinding machine using a rotary feeder.
As a general rotary feed device, for example, Patent Document 1 discloses a rotary feed device including a V-shaped receiver that supports a workpiece from below and a roller having a rotating surface inclined at a certain angle with respect to the center axis of the workpiece. Has been. The circumferential surface of the roller is in contact with the workpiece, and when the roller is rotated, the workpiece receives the component force of the driving force of the roller and moves forward (axial direction) while rotating around the axis.
Further, Patent Document 2 discloses a rotary feeding device including a support roll unit in which rolls are arranged on the left and right sides of a work instead of a V-shaped receiver. The work is rotated and moved forward by a rotary drive roll unit provided separately from the support roll unit.
Patent Document 3 discloses a rotary feeding device in which some of a plurality of rollers arranged on the left and right of the lower part of a work are driving rollers and the rest are driven rollers. The workpiece is supported on the circumferential surface of each roller. The rotating surface of each roller is inclined with respect to the center axis of the work, and the work is rotated and moved forward by rotating the driving roller.

特開2003−148580号公報JP 2003-148580 A 実用新案登録第3139493号公報Utility Model Registration No. 3139493 特開平8−90394号公報JP-A-8-90394

ところが、上記従来技術では以下のような問題がある。
すなわち、特許文献1及び2ではワークを回転及び前方へ移動させるための機構を、ワークを支持するための機構とは別体に設けているので装置の部品点数が多くなり、大型化するという問題がある。
また、研削加工中のワークは研削砥石、調整車及びブレードに挟まれた状態でその径が次第に小さくなっていく。これに伴いワークはブレードの上端面に沿って移動し、ワークの通り心(ワークの軸心)も移動していく。特許文献3のように複数のローラの円周面でワークの下部を左右から支持する構成の場合、ワークの通り心の移動に合わせて左右のローラの位置を調整しなければならず、工数が増加するという問題がある。
However, the prior art has the following problems.
That is, in Patent Documents 1 and 2, since the mechanism for rotating and moving the workpiece forward is provided separately from the mechanism for supporting the workpiece, there is a problem that the number of parts of the device increases and the size increases. There is.
Further, the diameter of the workpiece being ground gradually decreases in a state of being sandwiched between the grinding wheel, the adjusting wheel, and the blade. Accordingly, the workpiece moves along the upper end surface of the blade, and the center of the workpiece (the axis of the workpiece) also moves. In the case of a configuration in which the lower part of the work is supported from the left and right by the circumferential surfaces of a plurality of rollers as in Patent Document 3, the positions of the left and right rollers must be adjusted according to the movement of the center of the work. There is a problem of increasing.

本発明はこのような問題に鑑み、ワークの通り心の移動にともなう調整が不要で且つ小型化が可能な回転送り装置を提供することを課題とする。   In view of such a problem, an object of the present invention is to provide a rotary feeding device that does not require adjustment accompanying the movement of the center of a workpiece and can be miniaturized.

本発明の回転送り装置は、断面円形のワークの下部の左右に配置される一対のローラを当該ワークの中心軸方向に複数備えており、前記ローラの駆動力によって前記ワークをその中心軸回りに回転させながら中心軸方向に移動させる心なし研削盤用の回転送り装置において、前記ローラの回転軸は正面視した場合に水平面に対して非平行に傾斜しており且つ側面視した場合に前記ワークの中心軸に対して非直角に傾斜することで、前記ローラはその表面の周縁部で前記ワークに接触することを特徴とする。
また、前記周縁部が傾斜面であり、当該周縁部が前記ワークに対して面接触することを特徴とする。
The rotary feeding device of the present invention includes a plurality of rollers arranged on the left and right of the lower part of a work having a circular cross section in the direction of the central axis of the work, and the work is moved around the central axis by the driving force of the rollers. In a rotary feed device for a centerless grinding machine that moves in the direction of the central axis while rotating, the rotation shaft of the roller is inclined non-parallel to the horizontal plane when viewed from the front and the workpiece when viewed from the side. In this case, the roller contacts the workpiece at the peripheral edge of the surface thereof.
The peripheral edge is an inclined surface, and the peripheral edge is in surface contact with the workpiece.

本発明の回転送り装置では、従来技術のように左右のローラの円周面でワークを支持するのではなく、左右のローラの表面の周縁部でワークを支持する。したがって、左右一対のローラのうち左側のローラの表面の傾斜角を、心なし研削盤のブレードの上端面の傾斜角(例えば鉛直面に対して60°)と一致させておけば、心なし研削盤と回転送り装置とでワークの通り心が一致することになる。これにより従来技術のように研削加工に伴うワークの通り心の移動に合わせて左右のローラの位置を調節する必要がなくなる。
また、ローラの表面の周縁部を傾斜面にしてワークに対して面接触させることにすれば、ワークから周縁部に対して作用する圧力(面圧)が低下するので、周縁部の摩耗を抑制でき、ローラの交換頻度を減らすことができる。
なお、ローラをモータの回転軸に直結することにすれば、ベルトやギヤを介してモータの回転駆動力をローラに伝達する構成と比較して回転送り装置を小型化でき、且つ製造コストを抑えることができる。
また、ローラをモータの回転軸に直結することで前後方向に連続する一対のローラ同士の間隔を狭くすることができる。一般的に径が小さいワークは自重による撓み量が大きくなるが、一対のローラ同士の間隔を狭くしてワークの支持ピッチを狭くすれば小径のワークの自重による撓み量を減らすことができる。
一方、ローラを、軸受等を介してモータの回転軸に連結することにすれば重量ワークにも対応できる。
In the rotary feeding device of the present invention, the work is supported not by the circumferential surfaces of the left and right rollers as in the prior art, but by the peripheral edge portions of the surfaces of the left and right rollers. Therefore, if the inclination angle of the surface of the left roller of the pair of left and right rollers coincides with the inclination angle of the upper end surface of the blade of the centerless grinding machine (for example, 60 ° with respect to the vertical surface), centerless grinding The center of the workpiece matches between the board and the rotary feeder. This eliminates the need to adjust the positions of the left and right rollers in accordance with the movement of the center of the work accompanying grinding as in the prior art.
In addition, if the peripheral edge of the roller surface is inclined and brought into surface contact with the workpiece, the pressure acting on the peripheral edge from the workpiece (surface pressure) is reduced, so the wear on the peripheral edge is suppressed. This can reduce the frequency of roller replacement.
If the roller is directly connected to the rotation shaft of the motor, the rotation feeding device can be reduced in size and the manufacturing cost can be reduced as compared with the configuration in which the rotation driving force of the motor is transmitted to the roller via a belt or gear. be able to.
Further, by directly connecting the rollers to the rotation shaft of the motor, the distance between the pair of rollers that are continuous in the front-rear direction can be reduced. In general, a workpiece having a small diameter has a large amount of bending due to its own weight. However, if the support pitch of the workpiece is narrowed by narrowing the distance between the pair of rollers, the amount of bending due to the weight of the small diameter workpiece can be reduced.
On the other hand, if the roller is connected to the rotating shaft of the motor via a bearing or the like, it can cope with heavy workpieces.

心なし研削盤において研削砥石、調整車及びブレードでワークを支持した状態を示す正面図Front view showing a state where a workpiece is supported by a grinding wheel, adjustment wheel and blade in a centerless grinding machine 回転送り装置を示す平面図(a)、正面図(b)、ローラ表面の周縁部とワークの接触状態を模式的に示した図(c)及び図(c)の部分拡大図(d)A plan view (a), a front view (b) showing a rotary feed device, a diagram (c) and a partially enlarged view (d) schematically showing the contact state between the peripheral portion of the roller surface and the workpiece. ローラからワークに作用する駆動力を示す平面図Plan view showing driving force acting on workpiece from roller ローラをモータの回転軸に直結せずに、別途設けた軸受等を介してモータの回転軸に繋いだ構成を示す正面図Front view showing a configuration in which the roller is not directly connected to the rotation shaft of the motor, but is connected to the rotation shaft of the motor via a separately provided bearing or the like.

本発明の回転送り装置の実施の形態について説明する。回転送り装置は心なし研削盤へのワークの供給及び心なし研削盤からのワークの排出に用いる。
図1に示すように、ワークWは円柱や円筒等の断面円形である。心なし研削盤100はワークWの外周面を研削砥石101と調整車102で左右方向から支持し、ブレード103で下方から支持しながらワークWの外周面を研削砥石101で研削する。以下の説明においてはワークWの中心軸Aの方向を「前後方向」とする。
研削加工によってワークWは破線で表した状態から実線で表した状態へと径が次第に小さくなっていく。これに伴いワークWはブレード103の上端面に沿って移動し、ワークWの中心軸A(通り心)も移動していく。
An embodiment of the rotary feeding device of the present invention will be described. The rotary feeding device is used for supplying the workpiece to the centerless grinder and discharging the workpiece from the centerless grinder.
As shown in FIG. 1, the workpiece W has a circular cross section such as a column or cylinder. The centerless grinding machine 100 supports the outer peripheral surface of the workpiece W from the left and right directions with the grinding wheel 101 and the adjusting wheel 102 and grinds the outer peripheral surface of the workpiece W with the grinding wheel 101 while supporting the outer surface with the blade 103 from below. In the following description, the direction of the central axis A of the workpiece W is referred to as “front-rear direction”.
The diameter of the workpiece W gradually decreases from the state indicated by the broken line to the state indicated by the solid line by grinding. Accordingly, the workpiece W moves along the upper end surface of the blade 103, and the central axis A (passage center) of the workpiece W also moves.

図2に示すように、回転送り装置10はワークWをその中心軸A回りに回転させながら前後方向に移動させるものであり、ローラ20とモータ30から概略構成される。
ローラ20は円盤状の部材であり、ワークWの下部の左側と右側に配置されることで一対を成している。図示は省略するが一対のローラ20は前後方向に複数配置される。
図2(b)に示すように正面視した場合にローラ20の回転軸21は水平面に対して非平行に角度αで傾斜している。角度αは0°<α<90°の範囲内であればよいが、特にローラ20の表面の傾斜角がブレード103の上端面の傾斜角θ(図1参照)と一致するように角度αを設定するのが好ましい。例えば、ブレード103の上端面の傾斜角が60°の場合、ローラ20の表面の傾斜角を60°にするべく角度α=60°にするのが好ましい。これにより心なし研削盤100と回転送り装置10とでワークWの通り心を一致させることができる。
また、図2(c)に示すように側面視した場合にローラ20の回転軸21はワークWの中心軸Aに対して非直角に角度β(0°<β<90°)で傾斜している。角度βは0°<β<90°の範囲内であればよいが、角度βが大きすぎるとモータ30を含む前後方向の長さが大きくなるので0°<β≦10°程度が好ましい。
図2(d)に示すようにローラ20の表面の周縁部22は傾斜面で構成されている。換言すると周縁部22は径方向外側に向かうにつれてその厚さが小さく(薄く)なっている。図2(a)に示すように各ローラ20がその表面の周縁部22でワークWの下部に接触することでワークWを面接触で支持する。周縁部22だけをウレタン等の弾性を有する材料で構成したり、或いはローラ20全体を弾性を有する材料で構成したりしてもよい。
As shown in FIG. 2, the rotary feeding device 10 moves the workpiece W in the front-rear direction while rotating around the central axis A, and is roughly composed of a roller 20 and a motor 30.
The roller 20 is a disk-shaped member and is disposed on the left side and the right side of the lower part of the work W to form a pair. Although not shown, a plurality of pairs of rollers 20 are arranged in the front-rear direction.
As shown in FIG. 2B, when viewed from the front, the rotating shaft 21 of the roller 20 is inclined at an angle α non-parallel to the horizontal plane. The angle α may be in the range of 0 ° <α <90 °, but in particular, the angle α is set so that the inclination angle of the surface of the roller 20 coincides with the inclination angle θ (see FIG. 1) of the upper end surface of the blade 103. It is preferable to set. For example, when the inclination angle of the upper end surface of the blade 103 is 60 °, it is preferable to set the angle α = 60 ° so that the inclination angle of the surface of the roller 20 is 60 °. As a result, the center of the workpiece W can be matched between the centerless grinding machine 100 and the rotary feeder 10.
In addition, when viewed from the side as shown in FIG. 2 (c), the rotating shaft 21 of the roller 20 is inclined at an angle β (0 ° <β <90 °) non-perpendicular to the central axis A of the workpiece W. Yes. The angle β may be in the range of 0 ° <β <90 °, but if the angle β is too large, the length in the front-rear direction including the motor 30 becomes large, and therefore preferably about 0 ° <β ≦ 10 °.
As shown in FIG. 2 (d), the peripheral edge 22 of the surface of the roller 20 is formed of an inclined surface. In other words, the peripheral edge portion 22 becomes thinner (thinner) as it goes radially outward. As shown in FIG. 2 (a), each roller 20 comes into contact with the lower portion of the workpiece W at the peripheral edge 22 on the surface thereof, thereby supporting the workpiece W in surface contact. Only the peripheral portion 22 may be made of an elastic material such as urethane, or the entire roller 20 may be made of an elastic material.

モータ30は基台40に固定されている。そして、モータ30の回転軸31にローラ20を直結することでローラ20の回転軸21とモータ30の回転軸31とを一致させている。
図3に示すように、ワークWは各ローラ20との接触箇所においてローラ20の回転により生じる駆動力Fを受ける。ワークWはこの駆動力のうち円周方向の分力F1によりその中心軸回りに回転しながら、軸方向の分力F2により前方に移動する。ローラ20を逆方向に回転させることでワークWを後方に移動させることもできる。
The motor 30 is fixed to the base 40. Then, by directly connecting the roller 20 to the rotating shaft 31 of the motor 30, the rotating shaft 21 of the roller 20 and the rotating shaft 31 of the motor 30 are matched.
As shown in FIG. 3, the workpiece W receives a driving force F generated by the rotation of the roller 20 at a contact point with each roller 20. The workpiece W moves forward by the axial component force F2 while rotating around the central axis by the circumferential component force F1 of the driving force. The workpiece W can be moved backward by rotating the roller 20 in the reverse direction.

本実施の形態ではローラ20の周縁部22を傾斜面で構成したが、傾斜面ではなく平面、すなわちローラ20の厚さを一定にしてもよい。
また、ローラ20をモータ30の回転軸31に直結するものとしたが、これに限らず図4に示すようにモータ30の回転駆動力を軸受50、ベルト51等を介してローラ20の回転軸21に伝達する構成にしてもよい。
In the present embodiment, the peripheral edge portion 22 of the roller 20 is configured as an inclined surface, but a flat surface, that is, the thickness of the roller 20 may be constant instead of the inclined surface.
In addition, the roller 20 is directly connected to the rotating shaft 31 of the motor 30. However, the present invention is not limited to this, and the rotating driving force of the motor 30 is applied to the rotating shaft of the roller 20 via the bearing 50, the belt 51, etc. as shown in FIG. It may be configured to transmit to 21.

本発明は、ワークの通り心の移動にともなう調整が不要で且つ小型化が可能な回転送り装置であり、産業上の利用可能性を有する。   The present invention is a rotary feeding device that does not require adjustment accompanying the movement of the center of a workpiece and can be miniaturized, and has industrial applicability.

A 中心軸
F 駆動力
F1 円周方向の分力
F2 軸方向の分力
W ワーク
10 回転送り装置
20 ローラ
21 ローラの回転軸
22 周縁部
30 モータ
31 モータの回転軸
40 基台
50 軸受
51 ベルト
100 心なし研削盤
101 研削砥石
102 調整車
103 ブレード
A Center axis
F Driving force
F1 Circumferential force
F2 Axial component force
W Work
10 Rotating feeder
20 Laura
21 Roller axis
22 Edge
30 motor
31 Motor rotating shaft
40 base
50 Bearing
51 belt
100 centerless grinding machine
101 grinding wheel
102 Adjustment car
103 blade

Claims (2)

断面円形のワークの下部の左右に配置される一対のローラを当該ワークの中心軸方向に複数備えており、前記ローラの駆動力によって前記ワークをその中心軸回りに回転させながら中心軸方向に移動させる心なし研削盤用の回転送り装置において、
前記ローラの回転軸は正面視した場合に水平面に対して非平行に傾斜しており且つ側面視した場合に前記ワークの中心軸に対して非直角に傾斜することで、前記ローラはその表面の周縁部で前記ワークに接触することを特徴とする回転送り装置。
A plurality of rollers arranged on the left and right of the lower part of the workpiece having a circular cross section are provided in the central axis direction of the workpiece, and the workpiece is moved in the central axis direction while rotating the workpiece around the central axis by the driving force of the rollers. In a rotary feed device for a centerless grinding machine,
The rotation axis of the roller is inclined non-parallel to the horizontal plane when viewed from the front, and is inclined non-perpendicular to the central axis of the workpiece when viewed from the side, so that the roller A rotary feeding device that contacts the workpiece at a peripheral edge.
前記周縁部が傾斜面であり、当該周縁部が前記ワークに対して面接触することを特徴とする請求項1に記載の回転送り装置。

2. The rotary feeding device according to claim 1, wherein the peripheral edge is an inclined surface, and the peripheral edge is in surface contact with the workpiece.

JP2017093962A 2017-05-10 2017-05-10 Rotary feeder for centerless grinder Pending JP2018187735A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113832820A (en) * 2021-09-22 2021-12-24 济南金宇公路产业发展有限公司 Ground marking line repairing device and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113832820A (en) * 2021-09-22 2021-12-24 济南金宇公路产业发展有限公司 Ground marking line repairing device and method
CN113832820B (en) * 2021-09-22 2022-10-11 山东金宇信息科技集团有限公司 Ground marking line repairing device and method

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