JP2018177992A - Water-based coating, manufacturing method of substrate with coated film, and substrate with coated film - Google Patents

Water-based coating, manufacturing method of substrate with coated film, and substrate with coated film Download PDF

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JP2018177992A
JP2018177992A JP2017080387A JP2017080387A JP2018177992A JP 2018177992 A JP2018177992 A JP 2018177992A JP 2017080387 A JP2017080387 A JP 2017080387A JP 2017080387 A JP2017080387 A JP 2017080387A JP 2018177992 A JP2018177992 A JP 2018177992A
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polymer
water
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substrate
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瑞菜 豊田
Mizuna Toyoda
瑞菜 豊田
俊 齋藤
Takashi Saito
俊 齋藤
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AGC Inc
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Asahi Glass Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a water-based coating capable of forming a coated film excellent in elongation under a low temperature condition, a manufacturing method of a substrate with a coated film having the coated film excellent in elongation under the low temperature condition, and the substrate with the coated film having the coated film on a surface.SOLUTION: There is provided a water-based coating containing a first polymer containing a unit based on fluoroolefin, a unit based on a monomer having no crosslinking group, and a unit based on a monomer having a crosslinking group, a second polymer selected from a group consisting of a fluorine-based polymer containing a unit based on vinylidene fluoride and a unit based on hexafluoropropylene, a fluorine-containing polymer containing a unit based on tetrafluoroethylene and a unit based on propylene, and a fluorine-based polymer containing a unit based on tetrafluoroethylene and a unit based on perfluoroalkylvinyl ether, an anionic surfactant, and water.SELECTED DRAWING: None

Description

本発明は、水性塗料、塗膜付き基材の製造方法および塗膜付き基材に関する。   The present invention relates to a water-based paint, a method for producing a coated substrate, and a coated substrate.

含フッ素重合体を含むフッ素系塗料から形成されてなる塗膜は優れた耐候性を有するため、メンテナンスフリーの要求が高い分野で注目されている。
フッ素系塗料としては、フルオロオレフィンに基づく単位および架橋性基を有する単量体に基づく単位を含む含フッ素重合体と水とを含む水性塗料が知られている(特許文献1)。
A coating film formed of a fluorine-based paint containing a fluorine-containing polymer has excellent weather resistance, and is therefore attracting attention in the field of high maintenance-free requirements.
As a fluorine-based paint, an aqueous paint comprising water and a fluorine-containing polymer containing a unit based on a fluoroolefin and a unit based on a monomer having a crosslinkable group is known (Patent Document 1).

特開2009−046689号公報JP, 2009-046689, A

本発明者らは、特許文献1に記載された水性塗料を基材上に塗布して塗膜を形成し、該塗膜を評価した結果、該塗膜は、低温条件(0℃以下)において、外観には優れるが、その伸びには改善の余地があるのを知見した。
本発明は、低温条件における伸びに優れた塗膜を形成できる水性塗料を提供することを課題とする。
The present inventors apply the aqueous paint described in Patent Document 1 on a substrate to form a coating film, and as a result of evaluating the coating film, the coating film has low temperature conditions (0 ° C. or less). Although it is excellent in appearance, it has been found that there is room for improvement in its growth.
An object of the present invention is to provide a water-based paint capable of forming a coating film excellent in elongation under low temperature conditions.

そこで、本発明者らは、鋭意検討した結果、以下の構成により課題を解決できることを見出した。   Therefore, as a result of intensive investigations, the present inventors have found that the problem can be solved by the following configuration.

[1] フルオロオレフィンに基づく単位、ビニルエーテル、ビニルエステル、アリルエーテル、アリルエステルおよび(メタ)アクリル酸エステルからなる群から選択される少なくとも一種であり、架橋性基を有しない単量体に基づく単位、ならびに、架橋性基を有する単量体に基づく単位を含む第一重合体と、ビニリデンフルオリドに基づく単位およびヘキサフルオロプロピレンに基づく単位を含む含フッ素重合体、テトラフルオロエチレンに基づく単位およびプロピレンに基づく単位を含む含フッ素重合体、ならびに、テトラフルオロエチレンに基づく単位およびペルフルオロアルキルビニルエーテルに基づく単位を含む含フッ素重合体からなる群から選択される第二重合体と、アニオン性界面活性剤と、水と、を含むことを特徴とする水性塗料。
[2] 水性塗料中における、第一重合体の含有量に対する、第二重合体の含有量の含有質量比が0.050〜0.25である、[1]に記載の水性塗料。
[3] 水性塗料中における、第一重合体と第二重合体の含有量の合計が、水性塗料の全固形分に対して、60質量%以上である、[1]または[2]に記載の水性塗料。
[4] 第二重合体が、テトラフルオロエチレンに基づく単位およびプロピレンに基づく単位を含む含フッ素重合体である、[1]〜[3]のいずれかに記載の水性塗料。
[5] アニオン性界面活性剤の含有量が、水性塗料の全質量に対して、0.001〜0.1質量%である、[1]〜[4]のいずれかに記載の水性塗料。
[6] 基材の表面に、[1]〜[5]のいずれかに記載の水性塗料を塗布して塗布層を形成し、該塗布層を乾燥させて塗膜を形成する、塗膜付き基材の製造方法。
[7] 基材と、前記基材の表面上に配置された[1]〜[5]のいずれかに記載の水性塗料から形成されてなる塗膜とを有する、塗膜付き基材。
[1] A unit based on a monomer having no crosslinkable group, which is at least one selected from the group consisting of units based on fluoroolefins, vinyl ethers, vinyl esters, allyl ethers, allyl esters and (meth) acrylic acid esters And a first polymer comprising a unit based on a monomer having a crosslinkable group, a fluoropolymer comprising a unit based on vinylidene fluoride and a unit based on hexafluoropropylene, a unit based on tetrafluoroethylene and propylene And a second polymer selected from the group consisting of a fluorine-containing polymer containing units based on the following, and a fluorine-containing polymer containing units based on the tetrafluoroethylene and a unit based on the perfluoroalkyl vinyl ether, and an anionic surfactant , Water, and containing Water-based paint.
[2] The water-based paint according to [1], wherein the content weight ratio of the content of the second polymer to the content of the first polymer in the water-based paint is 0.050 to 0.25.
[3] The water-based paint according to [1] or [2], wherein the total content of the first polymer and the second polymer is 60% by mass or more based on the total solid content of the water-based paint Water-based paint.
[4] The water-based paint according to any one of [1] to [3], wherein the second polymer is a fluorine-containing polymer containing a unit based on tetrafluoroethylene and a unit based on propylene.
[5] The aqueous paint according to any one of [1] to [4], wherein the content of the anionic surfactant is 0.001 to 0.1% by mass with respect to the total mass of the aqueous paint.
[6] The aqueous paint according to any one of [1] to [5] is coated on the surface of a substrate to form a coated layer, and the coated layer is dried to form a coated film. Method of producing a substrate
[7] A coated substrate having a substrate and a coating film formed of the water-based paint according to any one of [1] to [5] disposed on the surface of the substrate.

本発明によれば、低温条件における伸びに優れる塗膜を形成できる水性塗料を提供できる。また、本発明は、低温条件における伸びに優れる塗膜を有する塗膜付き基材の製造方法、および、該塗膜を基材の表面に有する塗膜付き基材も提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the water-based paint which can form the coating film which is excellent in the elongation in low temperature conditions can be provided. The present invention can also provide a method for producing a coated film base having a coated film excellent in elongation under low temperature conditions, and a coated film base having the coated film on the surface of the substrate.

本明細書における用語の意味は以下の通りである。
「単位」とは、単量体の重合により直接形成される原子団と、単量体の重合によって形成される原子団の一部を化学変換して得られる原子団との総称である。重合体が含む全単位に対する、それぞれの単位の含有量(モル%)は、重合体を核磁気共鳴スペクトル法により分析して求められ、また、重合体の製造におけるそれぞれの単量体の仕込量からも決定できる。
「〜」を用いて表される数値範囲は、「〜」の前後に記載される数値を下限値および上限値として含む範囲を意味する。
「(メタ)アクリル」とは、「アクリル」および「メタクリル」の総称である。
「粒子の平均粒子径」は、レーザー回折法を測定原理とした公知の粒度分布測定装置(Sympatec社製、商品名「Helos−Rodos」等。)を用いて測定される粒度分布より体積平均を算出して求められる値である。
「数平均分子量」は、ポリスチレンを標準物質としてゲルパーミエーションクロマトグラフィーで測定される値である。「数平均分子量」は「Mn」ともいう。
「酸価」および「水酸基価」は、それぞれ、JIS K 0070−3(1992)の方法に準じて測定される値である。
The meanings of the terms in the present specification are as follows.
The “unit” is a generic name of an atomic group directly formed by polymerization of a monomer and an atomic group obtained by chemical conversion of part of the atomic group formed by polymerization of a monomer. The content (mol%) of each unit relative to the total units contained in the polymer is determined by analyzing the polymer by nuclear magnetic resonance spectroscopy, and the charge of each monomer in the production of the polymer It can also be determined from
The numerical range represented using "-" means the range which includes the numerical value described before and after "-" as a lower limit and an upper limit.
"(Meth) acrylic" is a generic term for "acrylic" and "methacrylic".
The “average particle size of particles” is a volume average from a particle size distribution measured using a known particle size distribution measuring apparatus (Sympatec Co., Ltd., trade name “Helos-Rodos”, etc.) using a laser diffraction method as a measurement principle. It is a value obtained by calculation.
The "number average molecular weight" is a value measured by gel permeation chromatography using polystyrene as a standard substance. The "number average molecular weight" is also referred to as "Mn".
"Acid value" and "hydroxy value" are values measured according to the method of JIS K 0070-3 (1992), respectively.

本発明の水性塗料は、第一重合体と、第二重合体と、アニオン界面活性剤と、水とを含む。
第一重合体は、フルオロオレフィン(以下、「単量体F」ともいう。)に基づく単位(以下、「単位F」ともいう。)、ビニルエーテル、ビニルエステル、アリルエーテル、アリルエステルおよび(メタ)アクリル酸エステルからなる群から選択される少なくとも一種であり、架橋性基を有しない単量体(以下、「単量体1」ともいう。)に基づく単位(以下、「単位1」ともいう。)、ならびに、架橋性基を有する単量体(以下、「単量体2」ともいう。)に基づく単位(以下、「単位2」ともいう。)を含む、含フッ素重合体である。
第二重合体は、ビニリデンフルオリドに基づく単位(以下、「単位V」ともいう。)およびヘキサフルオロプロピレンに基づく単位(以下、「単位H」ともいう。)を含む含フッ素重合体、テトラフルオロエチレンに基づく単位(以下、「単位T」ともいう。)およびプロピレンに基づく単位(以下、「単位P」ともいう。)を含む含フッ素重合体、ならびに、単位Tおよびペルフルオロアルキルビニルエーテルに基づく単位(以下、「単位PF」ともいう。)を含む含フッ素重合体からなる群から選択される、含フッ素重合体である。
なお、本発明の水性塗料から形成されてなる塗膜を、以下「本塗膜」ともいう。
The water-based paint of the present invention comprises a first polymer, a second polymer, an anionic surfactant, and water.
The first polymer is a unit based on fluoroolefin (hereinafter also referred to as “monomer F”) (hereinafter also referred to as “unit F”), vinyl ether, vinyl ester, allyl ether, allyl ester and (meth) It is at least one selected from the group consisting of acrylic esters, and is also referred to as a unit (hereinafter referred to as “unit 1”) based on a monomer having no crosslinkable group (hereinafter also referred to as “monomer 1”). And a fluorine-containing polymer containing a unit based on a monomer having a crosslinkable group (hereinafter also referred to as “monomer 2”) (hereinafter also referred to as “unit 2”).
The second polymer is a fluoropolymer including a unit based on vinylidene fluoride (hereinafter also referred to as “unit V”) and a unit based on hexafluoropropylene (hereinafter also referred to as “unit H”), tetrafluoro A fluoropolymer containing a unit based on ethylene (hereinafter also referred to as “unit T”) and a unit based on propylene (hereinafter also referred to as “unit P”), and a unit based on unit T and perfluoroalkylvinylether ( Hereinafter, it is a fluorine-containing polymer selected from the group which consists of a fluorine-containing polymer containing "the unit PF."
In addition, the coating film formed from the water-based coating material of this invention is also called "this coating film" hereafter.

本発明の水性塗料は、低温条件において伸びに優れた塗膜を形成できる。この理由は、必ずしも明確ではないが、次のように考えられる。
本発明の水性塗料中には、塗膜の耐候性や基材密着性に寄与する第一重合体と、低温条件における塗膜の伸びに寄与する第二重合体とが、粒子状に分散しており、本塗膜は第一重合体の粒子と第二重合体の粒子のパッキングにより形成されると考えられる。
本発明における第一重合体と第二重合体の組み合わせと、含まれるアニオン界面活性剤による粒子の分散効果とにより、本発明の水性塗料中において、第一重合体の粒子と第二重合体の粒子が高度に均一分散していると考えられる。その結果、それぞれの粒子のパッキングが密に進行し、第一重合体と第二重合体の分布の均一性が高い塗膜が得られる。したがって、本塗膜は、低温条件における伸びに優れる。
The water-based paint of the present invention can form a coating excellent in elongation under low temperature conditions. The reason for this is not necessarily clear, but can be considered as follows.
In the water-based paint of the present invention, the first polymer which contributes to the weather resistance of the coating film and the adhesion to the substrate and the second polymer which contributes to the elongation of the film under low temperature conditions are dispersed in the form of particles. It is believed that the present coating is formed by the packing of the particles of the first polymer and the particles of the second polymer.
Due to the combination of the first polymer and the second polymer in the present invention and the dispersing effect of the particles by the contained anionic surfactant, the particles of the first polymer and the second polymer in the water-based paint of the present invention It is believed that the particles are highly uniformly dispersed. As a result, the packing of each particle proceeds densely, and a coating film with high uniformity of the distribution of the first polymer and the second polymer can be obtained. Therefore, the present coating film is excellent in elongation under low temperature conditions.

単量体Fは、水素原子の1個以上がフッ素原子で置換されたオレフィンである。フルオロオレフィンは、フッ素原子で置換されていない水素原子の1個以上が塩素原子で置換されていてもよい。
フルオロオレフィンの具体例としては、テトラフルオロエチレン、ヘキサフルオロプロピレン、クロロトリフルオロエチレン、ビニリデンフルオリドが挙げられる。フルオロオレフィンは、1種を単独使用してもよく、2種以上を併用してもよい。
単位Fの含有量は、本塗膜の耐候性の観点から、第一重合体が含む全単位に対して、20〜70モル%が好ましく、40〜60モル%がより好ましい。
The monomer F is an olefin in which at least one hydrogen atom is substituted by a fluorine atom. In the fluoroolefin, one or more hydrogen atoms which are not substituted by a fluorine atom may be substituted by a chlorine atom.
Specific examples of fluoroolefins include tetrafluoroethylene, hexafluoropropylene, chlorotrifluoroethylene and vinylidene fluoride. The fluoroolefins may be used alone or in combination of two or more.
The content of the unit F is preferably 20 to 70 mol%, and more preferably 40 to 60 mol% with respect to all units contained in the first polymer, from the viewpoint of the weather resistance of the present coating film.

単量体1は、式X12−Z12で表される単量体が好ましい。
12は、CH=CHO−、CH=CHCHO−、CH=CHOC(O)−、または、CH=CHCHOC(O)−であり、本塗膜の耐候性の観点から、CH=CHO−またはCH=CHOC(O)−が好ましい。
The monomer 1 is preferably a monomer represented by the formula X 12 -Z 12 .
X 12 is, CH 2 = CHO-, CH 2 = CHCH 2 O-, CH 2 = CHOC (O) -, or, CH 2 = CHCH 2 OC ( O) - and is, in view of weather resistance of the coating film From the above, CH 2 CHOCHO— or CH 2 CHOCHOC (O) — is preferable.

12は炭素数1〜24のアルキル基であり、中でも、炭素数1〜12のアルキル基、炭素数6〜10のシクロアルキル基、炭素数6〜10のアリール基、または、炭素数7〜12のアラルキル基が好ましい。
炭素数1〜12のアルキル基は、直鎖状のアルキル基であってもよく、分岐状のアルキル基であってもよい。また、炭素数1〜12のアルキル基は、環構造を含んでいてもよい。
Z 12 is an alkyl group having 1 to 24 carbon atoms, and among them, an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 6 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or 7 to 7 carbon atoms 12 aralkyl groups are preferred.
The alkyl group having 1 to 12 carbon atoms may be a linear alkyl group or a branched alkyl group. Moreover, a C1-C12 alkyl group may contain ring structure.

炭素数1〜12のアルキル基としては、メチル基、エチル基、tert−ブチル基、2−エチルヘキシル基、ネオノニル基、またはネオデカニル基が好ましい。
炭素数6〜10のシクロアルキル基としては、シクロヘキシル基が好ましい。
炭素数6〜10のシクロアルキルアルキル基としては、シクロヘキシルメチル基が好ましい。
炭素数7〜12のアラルキル基としては、ベンジル基が好ましい。
炭素数6〜10のアリール基としては、フェニル基またはナフチル基が好ましく、フェニル基がより好ましい。
なお、シクロアルキル基、シクロアルキルアルキル基、アリール基、またはアラルキル基の水素原子は、アルキル基で置換されていてもよい。この場合、置換基としてのアルキル基の炭素数は、シクロアルキル基またはアリール基の炭素数には含めない。
単量体1の具体例としては、エチルビニルエーテル、tert−ブチルビニルエーテル、2−エチルヘキシルビニルエーテル、シクロヘキシルビニルエーテル、酢酸ビニル、ピバル酸ビニルエステル、ネオノナン酸ビニルエステル(HEXION社製、商品名「ベオバ9」)、ネオデカン酸ビニルエステル(HEXION社製、商品名「ベオバ10」)、安息香酸ビニルエステル、tert−ブチル(メタ)アクリレートが挙げられる。
単量体1は、1種を単独使用してもよく、2種以上を併用してもよい。
As a C1-C12 alkyl group, a methyl group, an ethyl group, a tert- butyl group, 2-ethylhexyl group, neononyl group, or a neodecanyl group is preferable.
As a C6-C10 cycloalkyl group, a cyclohexyl group is preferable.
As a C6-C10 cycloalkyl alkyl group, a cyclohexylmethyl group is preferable.
As a C7-C12 aralkyl group, a benzyl group is preferable.
As a C6-C10 aryl group, a phenyl group or a naphthyl group is preferable, and a phenyl group is more preferable.
The hydrogen atom of the cycloalkyl group, cycloalkylalkyl group, aryl group or aralkyl group may be substituted by an alkyl group. In this case, the carbon number of the alkyl group as a substituent is not included in the carbon number of the cycloalkyl group or the aryl group.
Specific examples of monomer 1 include ethyl vinyl ether, tert-butyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexyl vinyl ether, vinyl acetate, vinyl pivalate, vinyl vinyl neononanoic acid (trade name "Beova 9" manufactured by HEXION) And neodecanoic acid vinyl ester (manufactured by HEXION, trade name “Beova 10”), benzoic acid vinyl ester, and tert-butyl (meth) acrylate.
The monomer 1 may be used alone or in combination of two or more.

単位1の含有量は、第一重合体が含む全単位に対して、1〜50モル%が好ましく、25〜40モル%がより好ましい。   1-50 mol% is preferable with respect to all the units which a 1st polymer contains, and, as for content of the unit 1, 25-40 mol% is more preferable.

単量体2における架橋性基は、架橋点として本塗膜の塗膜強度が向上する観点から、ヒドロキシ基またはカルボキシ基が好ましい。
つまり、第一重合体が架橋性基としてヒドロキシ基を有する単量体(以下、「単量体21」ともいう。)に基づく単位を含む場合、硬化剤としてイソシアネート系硬化剤を水性塗料に含ませれば、本塗膜の塗膜強度がさらに向上する。
また、第一重合体が架橋性基としてカルボキシ基を有する単量体(以下、「単量体22」ともいう。)に基づく単位を含む場合、カルボジイミド系硬化剤、アミン系硬化剤、オキサゾリン系硬化剤またはエポキシ系硬化剤を水性塗料に含ませれば、本塗膜の塗膜強度がさらに向上する。特に、上記単位を含む場合に使用する硬化剤は、イソシアネート系硬化剤を使用する場合と比較して、低温条件における本塗膜の塗膜強度を向上できる。
The crosslinkable group in the monomer 2 is preferably a hydroxy group or a carboxy group from the viewpoint of improving the coating strength of the present coating film as a crosslinking point.
That is, when the first polymer contains a unit based on a monomer having a hydroxy group as a crosslinkable group (hereinafter, also referred to as "monomer 21"), an isocyanate-based curing agent is included in the aqueous coating as a curing agent. If this is done, the coating strength of the present coating is further improved.
Moreover, when the first polymer contains a unit based on a monomer having a carboxy group as a crosslinkable group (hereinafter, also referred to as “monomer 22”), a carbodiimide curing agent, an amine curing agent, an oxazoline curing agent When the curing agent or the epoxy curing agent is included in the aqueous coating, the coating strength of the present coating is further improved. In particular, the curing agent used in the case of containing the above unit can improve the coating strength of the present coating film under low temperature conditions as compared with the case of using an isocyanate-based curing agent.

単量体21は、式X21−Z21で表される単量体またはアリルアルコールが好ましい。
21は、CH=CHO−、またはCH=CHCHO−である。
21は、ヒドロキシ基を有する炭素数2〜42の1価の有機基である。該基は、直鎖状でもよく、分岐状でもよい。また、該基は、環構造からなっていてもよく、環構造を含んでいてもよい。
該基としては、ヒドロキシ基を有する、炭素数2〜6のアルキル基、炭素数6〜8のシクロアルキレン基を含むアルキル基、またはポリオキシアルキレン基が好ましい。
単量体21の具体例としては、CH=CHO−CH−cycloC10−CHOH、CH=CHCHO−CH−cycloC10−CHOH、CH=CHOCHCHOH、CH=CHCHOCHCHOH、CH=CHOCHCHCHCHOH、CH=CHCHOCHCHCHCHOH、CH=CHOCH−cycloC10−CHO(CHCHO)15Hが挙げられる。なお、「−cycloC10−」はシクロへキシレン基を表し、(−cycloC10−)の結合部位は、特に限定されず、通常1,4−である。
単量体21は、1種を単独使用してもよく、2種以上を併用してもよい。
The monomer 21 is preferably a monomer represented by the formula X 21 -Z 21 or allyl alcohol.
X 21 is CH 2 CHOCHO— or CH 2 CHCHCH 2 O—.
Z 21 is a C 2 -C 42 monovalent organic group having a hydroxy group. The group may be linear or branched. Also, the group may consist of a ring structure or may contain a ring structure.
As the group, an alkyl group having 2 to 6 carbon atoms, an alkyl group containing a cycloalkylene group having 6 to 8 carbon atoms, or a polyoxyalkylene group having a hydroxy group is preferable.
Specific examples of the monomer 21, CH 2 = CHOCH 2 -cycloC 6 H 10 -CH 2 OH, CH 2 = CHCH 2 O-CH 2 -cycloC 6 H 10 -CH 2 OH, CH 2 = CHOCH 2 CH 2 OH, CH 2 CHCHCH 2 OCH 2 CH 2 OH, CH 2 CHO CHOCH 2 CH 2 CH 2 CH 2 OH, CH 2 CHCHCH 2 OCH 2 CH 2 CH 2 CH 2 OH, CH 2 CHO CHOCH 2 cycloC 6 H 10 -CH 2 O ( CH 2 CH 2 O) 15 H , and the like. Incidentally, "- cycloC 6 H 10 -" represents cyclohexylene, (- cycloC 6 H 10 - ) binding site is not particularly limited, is usually 1,4.
The monomers 21 may be used alone or in combination of two or more.

単量体22は、式X22−Z22で表される単量体が好ましい。
22は、CH=CH−、CH(CH)=CH−、または、CH=C(CH)−であり、CH=CH−、または、CH(CH)=CH−が好ましい。
22は、カルボキシ基、またはカルボキシ基を有する炭素数1〜12の1価の飽和炭化水素基であり、カルボキシ基、または炭素数1〜10のカルボキシアルキル基が好ましい。
単量体22の具体例としては、CH=CHCOOH、CH(CH)=CHCOOH、CH=C(CH)COOH、式CH=CH(CHn2COOHで表される化合物(ただし、n2は1〜10の整数を示す。)が挙げられる。
単量体22は、1種を単独使用してもよく、2種以上を併用してもよい。
The monomer 22 is preferably a monomer represented by the formula X 22 -Z 22 .
X 22 is, CH 2 = CH-, CH ( CH 3) = CH-, or, CH 2 = C (CH 3 ) - and is, CH 2 = CH-, or, CH (CH 3) = CH- is preferable.
Z 22 is a carboxy group or a monovalent C 1 to C 12 saturated hydrocarbon group having a carboxy group, preferably a carboxy group or a C 1 to C 10 carboxyalkyl group.
Specific examples of the monomer 22 include compounds represented by CH 2 CHCHCOOH, CH (CH 3 ) = CHCOOH, CH 2 CC (CH 3 ) COOH, and a formula CH 2 CHCH (CH 2 ) n 2 COOH ( However, n2 shows the integer of 1-10.) Is mentioned.
The monomers 22 may be used alone or in combination of two or more.

単量体2は、単量体21および単量体22の一方のみを用いてもよく、両方を用いてもよい。
単位2の含有量は、第一重合体が含む全単位に対して、1〜20モル%が好ましく、5〜15モル%がより好ましい。
As the monomer 2, only one of the monomer 21 and the monomer 22 may be used, or both may be used.
The content of the unit 2 is preferably 1 to 20 mol%, more preferably 5 to 15 mol%, based on all units contained in the first polymer.

第一重合体のMnは、本塗膜の柔軟性に優れる観点から、30000〜200000が好ましく、50000〜180000がより好ましい。   From a viewpoint which is excellent in the softness | flexibility of this coating film, 30000-200000 are preferable and, as for Mn of a 1st polymer, 50000-180000 are more preferable.

第一重合体は、本塗膜の造膜性の観点から、単位Fの含有量、単位1の含有量、単位2の含有量が、第一重合体が含む全単位に対して、この順に、20〜70モル%、1〜50モル%、1〜20モル%であるのが好ましい。   From the viewpoint of the film forming property of the present coating film, the content of the unit F, the content of the unit 1, and the content of the unit 2 of the first polymer are in this order relative to all units contained in the first polymer. 20 to 70 mol%, 1 to 50 mol%, and 1 to 20 mol% are preferable.

第二重合体は、単位Vおよび単位Hを含む含フッ素重合体(以下、「重合体21」ともいう)、単位Tおよび単位Pを含む含フッ素重合体(以下、「重合体22」ともいう。)、ならびに、単位Tおよび単位PFを含む含フッ素重合体(以下、「重合体23」ともいう。)からなる群から選択される、含フッ素重合体である。
なお、本明細書において、重合体21、重合体22、および重合体23はそれぞれ第二重合体に該当し、第一重合体には該当しない。
The second polymer includes a fluorine-containing polymer containing unit V and unit H (hereinafter also referred to as “polymer 21”), a fluorine-containing polymer containing unit T and unit P (hereinafter also referred to as “polymer 22”) And a fluorine-containing polymer selected from the group consisting of a fluorine-containing polymer (hereinafter also referred to as "polymer 23") containing unit T and unit PF.
In the present specification, the polymer 21, the polymer 22, and the polymer 23 correspond to the second polymer, respectively, and do not correspond to the first polymer.

第二重合体のMnは、本塗膜の柔軟性の観点から、10000〜1000000が好ましく、20000〜500000がより好ましく、50000〜300000が特に好ましい。   From the viewpoint of flexibility of the present coating film, Mn of the second polymer is preferably 10000 to 1000000, more preferably 20000 to 500,000 and particularly preferably 50000 to 300,000.

重合体21は、単位Vおよび単位Hの含有量が、重合体21が含む全単位に対して、この順に、1〜95モル%、5〜99モル%であるのが好ましく、20〜80モル%、20〜80モル%であるのがより好ましい。
重合体22は、単位Tおよび単位Pの含有量が、重合体22が含む全単位に対して、この順に、30〜80モル%、20〜70モル%であるのが好ましく、40〜70モル%、60〜30モル%であるのがより好ましい。
重合体23は、単位Tおよび単位PFの含有量が、重合体23が含む全単位に対して、この順に、30〜70モル%、70〜30モル%であるのが好ましく、40〜60モル%、70〜30モル%であるのがより好ましい。
単量体3の具体例としては、ペルフルオロメチルビニルエーテル、ペルフルオロエチルビニルエーテル、ペルフルオロプロピルビニルエーテルが挙げられる。
なお、第二重合体は、水中における分散安定性の観点から、重合体22が好ましい。
In the polymer 21, the content of the unit V and the unit H is preferably 1 to 95 mol% and 5 to 99 mol% in this order with respect to all units contained in the polymer 21, and 20 to 80 mol %, 20 to 80 mol% is more preferable.
The content of the unit T and the unit P in the polymer 22 is preferably 30 to 80 mol% and 20 to 70 mol% in this order with respect to all units contained in the polymer 22, and is preferably 40 to 70 mol. %, 60 to 30 mol% is more preferable.
In the polymer 23, the content of the unit T and the unit PF is preferably 30 to 70 mol% and 70 to 30 mol% in this order with respect to all units contained in the polymer 23, and 40 to 60 mol %, 70 to 30 mol% is more preferable.
Specific examples of the monomer 3 include perfluoromethyl vinyl ether, perfluoroethyl vinyl ether and perfluoropropyl vinyl ether.
In addition, as for the second polymer, the polymer 22 is preferable from the viewpoint of dispersion stability in water.

第二重合体は、単位V、単位H、単位T、単位P、単位PF以外の単位を含んでもよい。該単位の具体例としては、エチレンに基づく単位、1,2−ジフルオロエチレンに基づく単位、3,3,3−トリフルオロ−1−プロペンに基づく単位、1,1,2−トリフルオロエチレンに基づく単位、1,3,3,3−テトラフルオロプロペンに基づく単位、フッ化ビニルに基づく単位が挙げられる。   The second polymer may contain units other than unit V, unit H, unit T, unit P, and unit PF. Specific examples of the unit include units based on ethylene, units based on 1,2-difluoroethylene, units based on 3,3,3-trifluoro-1-propene, based on 1,1,2-trifluoroethylene The unit includes a unit based on 1,3,3,3-tetrafluoropropene and a unit based on vinyl fluoride.

第一重合体および第二重合体の製造方法としては、溶媒とラジカル重合開始剤の存在下、各単量体を共重合させる方法が挙げられる。第一重合体および第二重合体の製造方法における重合法の具体例としては、乳化重合法、溶液重合法、懸濁重合法、塊状重合法が挙げられ、乳化重合法が好ましい。   Examples of the method for producing the first polymer and the second polymer include a method of copolymerizing each monomer in the presence of a solvent and a radical polymerization initiator. Specific examples of the polymerization method in the method of producing the first polymer and the second polymer include an emulsion polymerization method, a solution polymerization method, a suspension polymerization method, and a bulk polymerization method, and the emulsion polymerization method is preferable.

なお、第一重合体および第二重合体は、水中において粒子状に分散しているのが好ましい。重合体が水中に分散している溶液を、重合体の水性分散液ともいう。   The first polymer and the second polymer are preferably dispersed in water in the form of particles. The solution in which the polymer is dispersed in water is also referred to as an aqueous dispersion of the polymer.

本発明の水性塗料は、アニオン性界面活性剤を含む。アニオン性界面活性剤は、水性塗料の貯蔵安定性および本塗膜の耐水性の観点から、非フッ素系アニオン性界面活性剤が好ましい。
なお、本明細書において、非フッ素系アニオン性界面活性剤とは、親水基(部位)と親油基(部位)とを一分子内に含む両親媒性の界面活性作用を有する、フッ素原子を含まない化合物であり、水中で解離して陰イオンを形成する化合物を意味する。
非フッ素系アニオン性界面活性剤の具体例としては、脂肪酸系アニオン性界面活性剤、直鎖アルキルベンゼン系アニオン性界面活性剤、高級アルコール系アニオン性界面活性剤、α−オレフィン系アニオン性界面活性剤、ノルマルパラフィン系アニオン性界面活性剤が挙げられる。より具体例には、ラウリル硫酸ナトリウム、ドデシルベンゼンスルホン酸ナトリウム、アルキルスルホン酸ナトリウム、アルキルベンゼンスルホン酸ナトリウム、コハク酸ジアルキルエステルスルホン酸ナトリウム、アルキルジフェニルエーテルジスルホン酸ナトリウムが挙げられる。
The water-based paint of the present invention contains an anionic surfactant. The anionic surfactant is preferably a non-fluorinated anionic surfactant from the viewpoint of the storage stability of the aqueous coating and the water resistance of the present coating film.
In the present specification, the non-fluorinated anionic surfactant is a fluorine atom having an amphiphilic surfactant activity that contains a hydrophilic group (site) and an lipophilic group (site) in one molecule. It is a compound which is not contained and means a compound which dissociates in water to form an anion.
Specific examples of non-fluorinated anionic surfactants include fatty acid based anionic surfactants, linear alkylbenzene based anionic surfactants, higher alcohol based anionic surfactants, α-olefin based anionic surfactants And normal paraffinic anionic surfactants. More specific examples include sodium lauryl sulfate, sodium dodecyl benzene sulfonate, sodium alkyl sulfonate, sodium alkyl benzene sulfonate, sodium succinic acid dialkyl ester sulfonate, and sodium alkyl diphenyl ether disulfonate.

本発明の水性塗料におけるアニオン性界面活性剤の含有量は、第一重合体および第二重合体の水中における分散安定性の観点から、第一重合体の全質量に対して、0.01〜15質量%が好ましく、0.1〜10質量%がより好ましい。
アニオン性界面活性剤は、第一重合体を製造する際に添加してもよく、第二重合体を製造する際に添加してもよく、第一重合体および第二重合体を混合する際に添加してもよいが、第一重合体の重合性の観点から、第一重合体を製造する際に添加するのが好ましい。
From the viewpoint of dispersion stability of the first polymer and the second polymer in water, the content of the anionic surfactant in the water-based paint of the present invention is 0.01 to the total mass of the first polymer. 15 mass% is preferable, and 0.1-10 mass% is more preferable.
An anionic surfactant may be added when producing the first polymer, or may be added when producing the second polymer, and when mixing the first polymer and the second polymer. However, from the viewpoint of the polymerizability of the first polymer, it is preferable to add it when producing the first polymer.

本発明における水は、第一重合体および第二重合体を水性塗料中に分散させる分散媒である。なお、分散媒は、水のみからなるか、水と水溶性有機溶媒とからなる混合溶媒からなる。後者の場合、水溶性有機溶媒の含有量は、水の全質量に対して、5質量%以下が好ましく、1質量%以下がより好ましく、0.5質量%以下が特に好ましい。水溶性有機溶媒の具体例としては、メタノール、エタノール、ブタノール、アセトン、メチルエチルケトンが挙げられる。   Water in the present invention is a dispersion medium for dispersing the first polymer and the second polymer in an aqueous paint. The dispersion medium is made of only water or a mixed solvent of water and a water-soluble organic solvent. In the latter case, the content of the water-soluble organic solvent is preferably 5% by mass or less, more preferably 1% by mass or less, and particularly preferably 0.5% by mass or less, based on the total mass of water. Specific examples of the water-soluble organic solvent include methanol, ethanol, butanol, acetone and methyl ethyl ketone.

本発明の水性塗料における第一重合体の含有量は、本塗膜の基材密着性の観点から、水性塗料の全固形分に対して30〜80質量%が好ましく、50〜80質量%がより好ましい。
本発明の水性塗料における第二重合体の含有量は、本塗膜の柔軟性の観点から、水性塗料の全固形分に対して0質量%超20質量%以下が好ましく、2〜10質量%がより好ましい。
本発明の水性塗料における第一重合体と第二重合体の含有量の合計は、水性塗料の全固形分に対して40質量%以上が好ましく、50質量%以上がより好ましく、55質量%以上が更に好ましく、60質量%以上が特に好ましい。
本発明の水性塗料におけるアニオン性界面活性剤の含有量は、第一重合体および第二重合体の水中における分散安定性の観点から、水性塗料の全質量に対して0.001〜0.1質量%が好ましく、0.01〜0.5質量%がより好ましい。
本発明の水性塗料における水の含有量は、水性塗料の貯蔵安定性および塗布効率の観点から、水性塗料の全質量に対して10〜90質量%が好ましく、40〜60質量%がより好ましい。
水性塗料中における第一重合体の含有量に対する第二重合体の含有量の含有質量比は、本塗膜の柔軟性の観点から、0.050以上が好ましく、本塗膜の表面平滑性の観点から、0.25以下が好ましく、0.17以下がより好ましい。
The content of the first polymer in the water-based paint of the present invention is preferably 30 to 80% by mass, more preferably 50 to 80% by mass, based on the total solid content of the water-based paint from the viewpoint of substrate adhesion of the coating film. More preferable.
From the viewpoint of the flexibility of the present coating, the content of the second polymer in the water-based paint of the present invention is preferably more than 0% by mass and 20% by mass or less, and 2-10% by mass with respect to the total solid content of the water-based paint. Is more preferred.
The total content of the first polymer and the second polymer in the water-based paint of the present invention is preferably 40% by mass or more, more preferably 50% by mass or more, and more preferably 55% by mass or more based on the total solid content of the water-based paint. Is more preferable, and 60% by mass or more is particularly preferable.
The content of the anionic surfactant in the water-based paint of the present invention is 0.001 to 0.1 based on the total weight of the water-based paint from the viewpoint of the dispersion stability of the first polymer and the second polymer in water. % By mass is preferable, and 0.01 to 0.5% by mass is more preferable.
The content of water in the water-based paint of the present invention is preferably 10 to 90% by mass, more preferably 40 to 60% by mass, with respect to the total mass of the water-based paint, from the viewpoint of storage stability and application efficiency of the water-based paint.
The content weight ratio of the content of the second polymer to the content of the first polymer in the water-based paint is preferably 0.050 or more from the viewpoint of the flexibility of the present coating, and the surface smoothness of the present coating From the viewpoint, 0.25 or less is preferable, and 0.17 or less is more preferable.

本発明の水性塗料は、必要に応じて、第一重合体、第二重合体、アニオン性界面活性剤、および水以外の成分(以下、「添加剤」ともいう。)を含んでもよい。添加剤の具体例としては、第一重合体および第二重合体以外の重合体、アニオン性界面活性剤以外の界面活性剤、硬化剤、顔料、分散剤、消泡剤、造膜助剤、レベリング剤、増粘剤、硬化助剤、光安定剤、紫外線吸収剤、表面調整剤が挙げられる。   The water-based paint of the present invention may optionally contain a first polymer, a second polymer, an anionic surfactant, and a component other than water (hereinafter, also referred to as an "additive"). Specific examples of the additive include polymers other than the first polymer and the second polymer, surfactants other than anionic surfactants, curing agents, pigments, dispersants, antifoaming agents, film-forming assistants, These include leveling agents, thickeners, curing aids, light stabilizers, ultraviolet light absorbers, and surface conditioners.

本発明の水性塗料は、基材の表面に直接塗布してもよく、表面処理(下地処理等)された基材の表面に塗布してもよく、表面に樹脂層(ポリエステル樹脂層、アクリル樹脂層、エポキシ樹脂層、ウレタン樹脂層等)が形成された基材の表面に塗布してもよい。
本塗膜の膜厚は、本塗膜の耐久性の観点から、20〜1000μmが好ましく、20〜500μmがより好ましく、25〜150μmが特に好ましい。
基材の材料の具体例としては、非金属材料(樹脂、ゴム、接着剤、木材等の有機質材料、コンクリート、ガラス、セラミックス、および石材等の無機質材料等)、金属材料(鉄、鉄合金、アルミニウム、アルミニウム合金、銅、真鍮、チタン等)が挙げられる。
本発明の水性塗料の、塗布方法の具体例としては、刷毛、ローラー、ディッピング、スプレー、ロールコーター、ダイコーター、アプリケーター、スピンコーター等の塗布装置を使用する方法が挙げられる。
The water-based paint of the present invention may be applied directly to the surface of a substrate, or may be applied to the surface of a surface-treated (pretreated, etc.) substrate, or a resin layer (polyester resin layer, acrylic resin) on the surface You may apply | coat to the surface of the base material in which the layer, the epoxy resin layer, the urethane resin layer etc. were formed.
20-1000 micrometers is preferable, as for the film thickness of this coating film, from a durable viewpoint of this coating film, 20-500 micrometers is more preferable, and 25-150 micrometers is especially preferable.
Specific examples of the base material include non-metallic materials (resin, rubber, adhesive, organic materials such as wood, concrete, glass, ceramics, inorganic materials such as stone, etc.), metal materials (iron, iron alloys, etc.) Aluminum, aluminum alloy, copper, brass, titanium and the like can be mentioned.
As a specific example of the coating method of the water-based paint of this invention, the method of using coating apparatuses, such as a brush, a roller, dipping, a spray, a roll coater, a die coater, an applicator, a spin coater, is mentioned.

本塗膜は、本発明の水性塗料を塗布して塗布層を形成し、該塗布層を乾燥させて塗膜を形成して得るのが好ましい。塗布後の乾燥の際は、加熱するのが好ましく、加熱温度は、25℃〜200℃が好ましい。
つまり、本発明によれば、基材の表面に、本発明の水性塗料を塗布して塗布層を形成し、該塗布層を乾燥させて塗膜を形成する、塗膜付き基材の製造方法が提供される。
本塗膜付き基材は、基材と、基材の表面上に配置された本塗膜とを有し、塗膜が低温条件下での曲げ加工時にも割れにくく、かつ柔軟性に優れるため、塗膜の伸びを求められる用途に好適に使用できる。
The present coating film is preferably obtained by applying the aqueous paint of the present invention to form a coated layer, and drying the coated layer to form a coated film. It is preferable to heat at the time of drying after application, and a heating temperature is preferably 25 ° C to 200 ° C.
That is, according to the present invention, the method of producing a coated film-coated substrate, wherein the aqueous paint of the present invention is applied on the surface of a substrate to form a coated layer, and the coated layer is dried to form a coated film. Is provided.
The coated substrate has the substrate and the coated film disposed on the surface of the substrate, and the coated film is hard to be broken even during bending under low temperature conditions and is excellent in flexibility. And can be suitably used in applications where elongation of the coating is required.

以下、例を挙げて本発明を詳細に説明する。ただし本発明はこれらの例に限定されない。なお、後述する表中における各成分の配合量は、質量基準を示す。   Hereinafter, the present invention will be described in detail by way of examples. However, the present invention is not limited to these examples. In addition, the compounding quantity of each component in the table | surface mentioned later shows a mass reference | standard.

〔第一重合体を含む水性分散液の成分〕
単位F:クロロトリフルオロエチレン(CTFE)
単位1:シクロヘキシルビニルエーテル(CHVE)、2−エチルヘキシルビニルエーテル(2−EHVE)
単位2:シクロヘキサンジメタノールモノビニルエーテル(CHMVE)、CH=CHOCH−cycloC10−CHO(CHCHO)15H(CM−15EOVE)
アニオン性界面活性剤1:ラウリル硫酸ナトリウム(SLS)
ノニオン性界面活性剤1:ポリオキシエチレンアルキルエーテル(DKS NL−100(商品名)、第一工業製薬社製)
[Component of aqueous dispersion containing first polymer]
Unit F: chlorotrifluoroethylene (CTFE)
Unit 1: Cyclohexyl vinyl ether (CHVE), 2-ethylhexyl vinyl ether (2-EHVE)
Unit 2: cyclohexanedimethanol monovinyl ether (CHMVE), CH 2 = CHOCH 2 -cycloC 6 H 10 -CH 2 O (CH 2 CH 2 O) 15 H (CM-15EOVE)
Anionic surfactant 1: Sodium lauryl sulfate (SLS)
Nonionic surfactant 1: Polyoxyethylene alkyl ether (DKS NL-100 (trade name), manufactured by Daiichi Kogyo Seiyaku Co., Ltd.)

〔第二重合体を含む水性分散液の成分〕
単位T:テトラフルオロエチレン
単位H:ヘキサフルオロプロピレン
単位V:ビニリデンフルオリド
単位P:プロピレン
[Component of aqueous dispersion containing a second polymer]
Unit T: tetrafluoroethylene unit H: hexafluoropropylene unit V: vinylidene fluoride unit P: propylene

[水性分散液の製造例1]
真空脱気した攪拌機付きオートクレーブ内に、CTFE(406g)、CHVE(291g)、2−EHVE(161g)、CHMVE(24.8g)、CM−15EOVE(14.5g)、イオン交換水(896g)、炭酸カリウム(1.4g)、ノニオン性界面活性剤1(44.8g)、およびアニオン性界面活性剤1(0.89g)を導入して昇温し、50℃に保持した。
続いて、オートクレーブ内に、過硫酸アンモニウムの0.4質量%水溶液(50mL)を連続的に添加しながら24時間重合した後、オートクレーブ内溶液をろ過し、第一重合体である含フッ素重合体1を含む水性分散液1(含フッ素重合体濃度52質量%)を得た。
なお、含フッ素重合体1は、CTFEに基づく単位、CHVEに基づく単位、2−EHVEに基づく単位、CHMVEに基づく単位、CM−EOVEに基づく単位を、この順に50モル%、33モル%、14.75モル%、2モル%、0.25モル%含む重合体であった。
[Production Example 1 of Aqueous Dispersion]
CTFE (406 g), CHVE (291 g), 2-EHVE (161 g), CHMVE (24.8 g), CM-15 EOVE (14.5 g), ion-exchanged water (896 g), in a vacuum degassed autoclave equipped with a stirrer Potassium carbonate (1.4 g), nonionic surfactant 1 (44.8 g), and anionic surfactant 1 (0.89 g) were introduced and the temperature was raised and maintained at 50 ° C.
Subsequently, polymerization is carried out for 24 hours while continuously adding a 0.4% by mass aqueous solution of ammonium persulfate (50 mL) into the autoclave, and then the solution in the autoclave is filtered to obtain a fluoropolymer 1 as a first polymer. To obtain an aqueous dispersion 1 (fluorine-containing polymer concentration 52% by mass).
In addition, the fluoropolymer 1 is a unit based on CTFE, a unit based on CHVE, a unit based on 2-EHVE, a unit based on CHMVE, a unit based on CM-EOVE in this order 50 mol%, 33 mol%, 14 It was a polymer containing .75 mol%, 2 mol%, and 0.25 mol%.

[水性分散液の製造例2]
アニオン性界面活性剤を2.7gに変更した以外は、合成例1と同様にして、含フッ素重合体1を含む水性分散液2(含フッ素重合体濃度50質量%)を得た。
[Production Example 2 of Aqueous Dispersion]
An aqueous dispersion 2 (fluorine-containing polymer concentration: 50% by mass) containing fluoropolymer 1 was obtained in the same manner as in Synthesis Example 1 except that the anionic surfactant was changed to 2.7 g.

[水性分散液の製造例3]
アニオン性界面活性剤を0.010gに変更した以外は、合成例1と同様にして、含フッ素重合体1を含む水性分散液3(含フッ素重合体濃度47質量%)を得た。
[Production example 3 of aqueous dispersion]
An aqueous dispersion 3 containing fluoropolymer 1 (fluorine-containing polymer concentration: 47% by mass) was obtained in the same manner as in Synthesis Example 1 except that the anionic surfactant was changed to 0.010 g.

[例1]
水性分散液1(85g)に、単位Tおよび単位Pをこの順に56モル%および44モル%含む、第二重合体である含フッ素重合体2を含む水性分散液4(含フッ素重合体濃度34質量%)(15g)、および造膜助剤(CS−12、Aldrich社製)(7.5g)を加えて混合し、水性塗料1を得た。水性塗料1を、ガラス板の表面にアプリケーターにて乾燥膜厚が40μmになるように塗布し、25℃で2週間乾燥させて、水性塗料1から形成されてなる塗膜付きガラス板を得た。該塗膜付きガラス板から塗膜を剥がし取り、70mm×10mmに切断し、塗膜片1を得て、後述の評価に供した。
[Example 1]
Aqueous dispersion liquid 4 (fluorinated polymer concentration 34 containing the second polymer fluoropolymer 2 containing 56 mol% and 44 mol% unit T and unit P in this order in aqueous dispersion 1 (85 g) % By mass) (15 g) and a coalescent (CS-12, manufactured by Aldrich) (7.5 g) were added and mixed to obtain an aqueous paint 1. The water-based paint 1 was applied to the surface of the glass plate by an applicator so as to have a dry film thickness of 40 μm and dried at 25 ° C. for 2 weeks to obtain a coated glass plate formed from the water-based paint 1 . The coated film was peeled off from the coated glass plate and cut into 70 mm × 10 mm to obtain a coated film piece 1 which was subjected to the evaluation described later.

[例2、例3および例7]
水性分散液1および4の質量を、表1に示すように変更する以外は、例1と同様にして、水性塗料および塗膜片をそれぞれ得て、後述の評価に供した。
[Example 2, Example 3 and Example 7]
An aqueous paint and a coated film piece were obtained in the same manner as in Example 1 except that the mass of the aqueous dispersions 1 and 4 were changed as shown in Table 1, and subjected to the evaluation described later.

[例4]
水性分散液1(85g)に、単位Vおよび単位Hを、この順に55モル%および45モル%含む、第二重合体である含フッ素重合体3を含む水性分散液5(含フッ素重合体濃度35質量%)(15g)、ならびに造膜助剤(7.5g)を加えて混合し、水性塗料4を得た以外は、例1と同様にして塗膜片4を得て、後述の評価に供した。
[Example 4]
An aqueous dispersion 5 (fluorinated polymer concentration containing a fluoropolymer 2 which is a second polymer, containing 55 mol% and 45 mol% of a unit V and a unit H in this order in the aqueous dispersion 1 (85 g) Coating piece 4 was obtained in the same manner as Example 1 except that 35% by mass) (15 g) and a film forming aid (7.5 g) were added and mixed to obtain an aqueous paint 4 and evaluations described later Provided for.

[例5および例6]
水性分散液1を、表1に示すように、水性分散液2または3に変更する以外は、例1と同様にして、水性塗料および塗膜片をそれぞれ得て、後述の評価に供した。
[Example 5 and Example 6]
An aqueous paint and a coated film piece were obtained in the same manner as in Example 1 except that the aqueous dispersion 1 was changed to the aqueous dispersion 2 or 3 as shown in Table 1, and subjected to the evaluation described later.

得られた水性塗料および塗膜片の評価方法を以下に示す。
(水性塗料の分散安定性)
水性塗料1〜7について、貯蔵時に生じる沈殿物の量から分散安定性を評価した。水性塗料50mLをそれぞれ遠沈管に入れ、25℃で2週間静置し、該遠沈管の底部に沈んだ沈殿物の量を目盛から読みとった。
○:沈殿物の量が、0〜0.1mLである。
△:沈殿物の量が、0.1mL超0.5mL未満である。
×:沈殿物の量が、0.5mL以上である。
The evaluation method of the obtained water-based paint and a coating piece is shown below.
(Dispersion stability of water-based paint)
The dispersion stability of the water-based paints 1 to 7 was evaluated from the amount of precipitates generated during storage. Each 50 mL of the aqueous paint was placed in a centrifuge tube, allowed to stand at 25 ° C. for 2 weeks, and the amount of sediment settled at the bottom of the centrifuge tube was read from the scale.
○: The amount of precipitate is 0 to 0.1 mL.
Δ: The amount of precipitate is more than 0.1 mL and less than 0.5 mL.
X: The amount of precipitate is 0.5 mL or more.

(塗膜の外観)
塗膜片1〜7の表面の外観を目視で評価した。
○:塗膜片の塗膜表面が滑らかであった。
△:塗膜片の塗膜表面がわずかにゆず肌であった。
×:塗膜片の塗膜表面がゆず肌であった。
(Appearance of coating film)
The appearance of the surface of the coated pieces 1 to 7 was visually evaluated.
○: The coated film surface of the coated piece was smooth.
Δ: The surface of the coated film was slightly wrinkled.
X: The surface of the coated film of the coated piece was wrinkled.

(塗膜の伸び)
塗膜片1〜7について、塗膜片が有する2つの短辺の端から中心方向へそれぞれ10mmの地点を固定した。続いて、それぞれの地点から、−20℃において、50mm/分で塗膜片に引張荷重を加えた際の、破断伸び(%)を測定した。測定には、ORIENTEC TENSILON RTC−1310A(オリエンテック社製)を使用した。
○:塗膜片の破断伸びが60%以上であった。
△:塗膜片の破断伸びが20%以上60%未満であった。
×:塗膜片の破断伸びが20%未満であった。
それぞれの例で使用した水性塗料の種類および評価結果を表1に示す。
なお、表1の水性塗料の配合量における括弧内の数字は、それぞれの水性分散液に含まれる含フッ素重合体の質量を意味する。
また、表1の重合体2/重合体1(質量基準)とは、水性塗料中の重合体1の含有量に対する重合体2の含有量の含有質量比を表す。
(Elongation of coating film)
About the coating film pieces 1-7, the point of 10 mm was each fixed in the center direction from the end of the two short sides which a coating film piece has. Then, the breaking elongation (%) at the time of applying a tensile load to a coating piece at 50 mm / min at -20 ° C from each point was measured. For measurement, ORIENTEC TENSILON RTC-1310A (manufactured by Orientec Co., Ltd.) was used.
○: Elongation at break of coating film pieces was 60% or more.
B: Elongation at break of the coated film piece was 20% or more and less than 60%.
X: Elongation at break of coating film piece was less than 20%.
The type of water-based paint used in each example and the evaluation results are shown in Table 1.
In addition, the number in the parenthesis in the compounding quantity of the water-based paint of Table 1 means the mass of the fluoropolymer contained in each water-based dispersion liquid.
Moreover, the polymer 2 / polymer 1 (mass reference | standard) of Table 1 represents content mass ratio of content of the polymer 2 with respect to content of the polymer 1 in water-based coating material.

Figure 2018177992
Figure 2018177992

表1に示すように、重合体1を含む水性分散液1〜3、および重合体2を含む水性分散液4〜5を含む水性塗料の塗膜は、低温でも伸びに優れる。   As shown in Table 1, the coating film of the aqueous coating containing the aqueous dispersions 1 to 3 containing the polymer 1 and the aqueous dispersions 4 to 5 containing the polymer 2 is excellent in elongation even at a low temperature.

Claims (7)

フルオロオレフィンに基づく単位、ビニルエーテル、ビニルエステル、アリルエーテル、アリルエステルおよび(メタ)アクリル酸エステルからなる群から選択される少なくとも一種であり、架橋性基を有しない単量体に基づく単位、ならびに、架橋性基を有する単量体に基づく単位を含む第一重合体と、
ビニリデンフルオリドに基づく単位およびヘキサフルオロプロピレンに基づく単位を含む含フッ素重合体、テトラフルオロエチレンに基づく単位およびプロピレンに基づく単位を含む含フッ素重合体、ならびに、テトラフルオロエチレンに基づく単位およびペルフルオロアルキルビニルエーテルに基づく単位を含む含フッ素重合体からなる群から選択される第二重合体と、
アニオン性界面活性剤と、水と、を含むことを特徴とする水性塗料。
A unit based on a fluoroolefin-based unit, at least one member selected from the group consisting of vinyl ethers, vinyl esters, allyl ethers, allyl esters and (meth) acrylic acid esters and having no crosslinkable group, and A first polymer comprising units based on a monomer having a crosslinkable group,
Fluoropolymers comprising units based on vinylidene fluoride and units based on hexafluoropropylene, fluoropolymers comprising units based on tetrafluoroethylene and units based on propylene, and units based on tetrafluoroethylene and perfluoroalkylvinylethers A second polymer selected from the group consisting of fluorine-containing polymers containing units based on
An aqueous paint comprising an anionic surfactant and water.
前記水性塗料中における、前記第一重合体の含有量に対する、前記第二重合体の含有量の含有質量比が0.050〜0.25である、請求項1に記載の水性塗料。   The water-based paint according to claim 1, wherein the content weight ratio of the content of the second polymer to the content of the first polymer in the water-based paint is 0.050 to 0.25. 前記水性塗料中における、前記第一重合体と前記第二重合体の含有量の合計が、前記水性塗料の全固形分に対して、60質量%以上である、請求項1または2に記載の水性塗料。   The total content of the first polymer and the second polymer in the water-based paint is 60% by mass or more based on the total solid content of the water-based paint. Water-based paint. 前記第二重合体が、テトラフルオロエチレンに基づく単位およびプロピレンに基づく単位を含む含フッ素重合体である、請求項1〜3のいずれか一項に記載の水性塗料。   The water-based paint according to any one of claims 1 to 3, wherein the second polymer is a fluorine-containing polymer containing a tetrafluoroethylene-based unit and a propylene-based unit. 前記アニオン性界面活性剤の含有量が、前記水性塗料の全質量に対して、0.001〜0.1質量%である、請求項1〜4のいずれか一項に記載の水性塗料。   The water-based paint as described in any one of Claims 1-4 whose content of the said anionic surfactant is 0.001-0.1 mass% with respect to the total mass of the said water-based paint. 基材の表面に、請求項1〜5のいずれか一項に記載の水性塗料を塗布して塗布層を形成し、該塗布層を乾燥させて塗膜を形成する、塗膜付き基材の製造方法。   A coated substrate, wherein the aqueous paint according to any one of claims 1 to 5 is applied to the surface of a substrate to form a coated layer, and the coated layer is dried to form a coated film. Production method. 基材と、前記基材の表面上に配置された請求項1〜5のいずれか一項に記載の水性塗料から形成されてなる塗膜とを有する、塗膜付き基材。   A coated substrate comprising: a substrate; and a coating formed of the water-based paint according to any one of claims 1 to 5 disposed on the surface of the substrate.
JP2017080387A 2017-04-14 2017-04-14 Water-based coating, manufacturing method of substrate with coated film, and substrate with coated film Pending JP2018177992A (en)

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