JP2018171661A - Auxiliary jig - Google Patents

Auxiliary jig Download PDF

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JP2018171661A
JP2018171661A JP2017069659A JP2017069659A JP2018171661A JP 2018171661 A JP2018171661 A JP 2018171661A JP 2017069659 A JP2017069659 A JP 2017069659A JP 2017069659 A JP2017069659 A JP 2017069659A JP 2018171661 A JP2018171661 A JP 2018171661A
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main body
movable
cutting machine
skirt
auxiliary jig
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三太 幸
Santa Yuki
三太 幸
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Nakanoshima Service Kk
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Nakanoshima Service Kk
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Abstract

PROBLEM TO BE SOLVED: To enable cutting of pipe material of various diameters at an angle orthogonal to the axial direction even if an operator is not skilled, with a simple and inexpensive configuration.SOLUTION: A disclosed auxiliary jig 1 comprises a body part 11 which is formed by successive connection of a first skirt part 11a, a first erection part 11b, a peak part 11c, a second erection part 11d and a second skirt part 11e and in which adjacent parts are integrally structured at a substantially right angle, a movable part 12 which is formed by successive connection of a skirt part 12a, an erection part 12b and a peak part 12c and in which adjacent parts are integrally structured at a substantially right angle, an adjustment part 13 for allowing an upper surface of the skirt part 12a to abut on an undersurface of the first skirt part 11a, allowing an upper surface of the peak part 12c to abut on an undersurface of the peak part 11c and fixing the movable part 12 to the body part 11 so that a distance between an inner surface of the erection part 12b and an inner surface of the second erection part 11d can be adjusted, and a plurality of holes (fixing parts) for fixing a cutter to the peak part 11c.SELECTED DRAWING: Figure 1

Description

本発明は、金属製又は合成樹脂製の管材を軸線方向と直交する角度で切断機で切断する際に用いて好適な補助治具に関する。   The present invention relates to an auxiliary jig suitable for use in cutting a metal or synthetic resin tube material with a cutting machine at an angle orthogonal to the axial direction.

従来、管材を軸線方向と直交する角度で切断する切断機には、例えば、以下に示すものがあった。第1の従来例は、管材の軸線方向と直交して切断を行う回転刃を取り付けた電動ディスクカッタの回転軸に、クランク部材の一端に設けられる第1の軸受を連結軸支させた切断機である。この切断機では、クランク部材の他端に第1の軸受と平行に設けられた第2の軸受に、把持グリップにより管材の径方向外周面に当接される断面山形の位置決め部材を軸支させている(例えば、特許文献1参照。)。   Conventionally, cutting machines that cut a pipe material at an angle orthogonal to the axial direction include, for example, the following. A first conventional example is a cutting machine in which a first bearing provided at one end of a crank member is connected to a rotating shaft of an electric disk cutter, to which a rotating blade for cutting perpendicular to the axial direction of a pipe is attached. It is. In this cutting machine, a positioning member having a mountain-shaped cross section that is brought into contact with the outer circumferential surface of the pipe material by a gripping grip is pivotally supported by a second bearing provided at the other end of the crank member in parallel with the first bearing. (For example, refer to Patent Document 1).

第2の従来例は、ベース上に電動機を有する本体部を備え、この電動機に回転刃を連結し、この回転刃の一部をベースの下部へ露出させる構造を有した切断機である。この切断機では、ベースは、回転刃軸心付近で前部ベースと後部ベースとに分割されている。前部ベースは、本体部と一体にされる一方、分割部分で後部ベースと軸着されている。後部ベースは、くの字状に折れ曲がり揺動可能であり、任意の姿勢で本体部に固定可能に構成されている。ベースの前後両端それぞれには、2個のローラーが配設され、前方のローラにトーインが形成されている(例えば、特許文献2参照。)。   The second conventional example is a cutting machine that includes a main body having an electric motor on a base, connects a rotary blade to the electric motor, and exposes a part of the rotary blade to the lower portion of the base. In this cutting machine, the base is divided into a front base and a rear base in the vicinity of the rotary blade axis. The front base is integrated with the main body portion, and is pivotally attached to the rear base at the divided portion. The rear base can be bent and swung in a dogleg shape, and can be fixed to the main body in an arbitrary posture. Two rollers are disposed on each of the front and rear ends of the base, and a toe-in is formed on the front roller (see, for example, Patent Document 2).

第3の従来例は、丸鋸切断部と、管材周面のほぼ全体を包み込むとともに、ローラにより管材周方向に移動可能に取り付けられるパイプクランプとが一体に構成されている(例えば、非特許文献1及び2参照。)。   In the third conventional example, a circular saw cutting portion and a pipe clamp that wraps substantially the entire pipe material peripheral surface and is movably attached by a roller in the pipe material circumferential direction are integrally configured (for example, non-patent document). 1 and 2).

特許第4646588号公報(特許請求の範囲請求項1)Japanese Patent No. 4646588 (Claim 1) 実公平3−33384号公報(実用新案登録請求の範囲)Japanese Utility Model Publication 3-33384 (Scope of Claim for Utility Model Registration) "アサダ総合カタログ2016"、"ビーバーSAWシリーズ"、p30-p32、2016年4月作成、[online]、アサダ株式会社HP、[平成29年3月21日検索]、インターネット〈http://www.asada.co.jp/e_catalog_2016/index_h5.html〉“Asada General Catalog 2016”, “Beaver SAW Series”, p30-p32, April 2016, [online], Asada Corporation HP, [Search on March 21, 2017], Internet <http: // www .asada.co.jp / e_catalog_2016 / index_h5.html> "丸のこ式パイプ切断機ビーバーSAW280E・PE取扱説明書"、[online]、アサダ株式会社HP、[平成29年3月21日検索]、インターネット〈http://www.asada.co.jp/support/manuals/item/saw280pe.pdf〉"Owner's manual for round saw pipe cutting machine Beaver SAW280E / PE", [online], Asada Corporation HP, [March 21, 2017 search], Internet <http://www.asada.co.jp /support/manuals/item/saw280pe.pdf>

第1の従来例では、電動ディスクカッタを市販のディスクグラインダと互換できる(特許文献1の段落0019参照)。しかし、そのためには、ディスクグラインダの回転軸の先端に形成される螺軸部を連結軸の雌ねじ部に螺着させる必要がある。ところが、螺軸部と雌ねじ部との螺着が不十分である場合、作業中に位置決め部材がディスクグラインダの回転に伴って振動し、管材を高い寸法制度で切断できないばかりか、ディスクグラインダの回転軸から位置決め部材が外れた場合には作業者が怪我をする虞がある。   In the first conventional example, the electric disk cutter can be compatible with a commercially available disk grinder (see paragraph 0019 of Patent Document 1). However, for that purpose, it is necessary to screw the screw shaft portion formed at the tip of the rotating shaft of the disc grinder to the female screw portion of the connecting shaft. However, if the screw shaft and female screw are not sufficiently screwed together, the positioning member will vibrate with the rotation of the disk grinder during operation, and the tube material cannot be cut with a high dimensional system. If the positioning member is detached from the shaft, the operator may be injured.

また、第1の従来例では、位置決め部材の山形傾斜面を管材の径方向外周面に当接させている。しかし、回転刃が管材を切断する際には、管材及び切断機がいずれも振動するため、作業者は、この振動に耐えつつ、回転刃を管材の軸線方向と直交関係を維持させる必要がある。   In the first conventional example, the angled inclined surface of the positioning member is brought into contact with the radially outer peripheral surface of the pipe material. However, when the rotary blade cuts the pipe material, both the pipe material and the cutting machine vibrate. Therefore, the operator needs to maintain the orthogonal relationship between the rotary blade and the axial direction of the pipe material while withstanding the vibration. .

ところが、第1の従来例では、作業者は、位置決め部材1に取り付けられている把持グリップ7を左手で把持するとともに、電動ディスクカッタ2を右手で把持する必要がある(特許文献1の段落0021参照)ため、振動しないように管材を完全に固定するか、管材を他の作業者に押さえてもらわなければならない。さらに、第1の従来例では、管材の上面側の切断完了後、管材を回転させて切断されていない部位を上側に配置させ、切断操作を行う必要がある(特許文献1の段落0024参照)。   However, in the first conventional example, the operator needs to hold the grip grip 7 attached to the positioning member 1 with the left hand and the electric disc cutter 2 with the right hand (paragraph 0021 of Patent Document 1). Therefore, it is necessary to fix the pipe material completely so that it does not vibrate or to have other workers hold the pipe material. Furthermore, in the first conventional example, after completion of the cutting of the upper surface side of the tube material, it is necessary to rotate the tube material so as to place the uncut portion on the upper side and perform a cutting operation (see paragraph 0024 of Patent Document 1). .

したがって、第1の従来例では、作業効率が良くないとともに、作業者が2人の場合、2人の息が合わないと管材を軸線方向と直交する角度で切断することが難しい。さらに、第1の従来例は、作業者は切断機を常に浮かせたまま作業しなければならないため、面倒であるとともに、疲れてしまう。   Therefore, in the first conventional example, work efficiency is not good, and when there are two workers, it is difficult to cut the tube material at an angle orthogonal to the axial direction unless the two people can breathe. Furthermore, the first conventional example is troublesome and tired because the operator must always work with the cutting machine floating.

一方、第2の従来例では、後部ベースの後部側に設けられた固定アームが蝶ボルトでカバーと一体に固定可能に構成されている。しかし、回転刃が管材を切断する際には、管材及び切断機がいずれも振動するため、蝶ボルトの締め付けが不完全な場合、振動に伴って蝶ボルトが緩んでしまい、管材に対するベースの姿勢が変化し、管材を軸線方向と直交する角度で切断することができなくなる虞がある。さらに、固定アームと後部ベースの後部側との接続部には、回転刃が管材を切断する際に常に負荷がかかっているが、固定アームと後部ベース後部側との接続が不十分な場合、固定アームが後部ベースの後部側から外れてしまう虞がある。この場合、管材を軸線方向と直交する角度で切断することができなくなるだけでなく、突然本体部の支えがなくなるため、作業者が動揺してハンドルから手をはなすなど危険な状態となる。   On the other hand, in the second conventional example, a fixed arm provided on the rear side of the rear base is configured to be fixed integrally with the cover with a butterfly bolt. However, when the rotary blade cuts the pipe material, both the pipe material and the cutting machine vibrate. Therefore, if the butterfly bolts are not fully tightened, the butterfly bolts loosen due to vibration, and the attitude of the base relative to the pipe material May change, and the pipe material may not be cut at an angle orthogonal to the axial direction. Furthermore, the connection between the fixed arm and the rear side of the rear base is always loaded when the rotary blade cuts the pipe, but if the connection between the fixed arm and the rear base rear side is insufficient, There is a possibility that the fixed arm may come off from the rear side of the rear base. In this case, not only can the tube material not be cut at an angle orthogonal to the axial direction, but the support of the main body is suddenly lost, and the operator is in a dangerous state such as swinging and releasing his hand from the handle.

さらに、第3の従来例では、パイプクランプが管材周面のほぼ全体を包み込む構造のため、1台で切断可能な管材の直径範囲が限られてしまう。したがって、様々な直径を備えた管材を切断するためには複数台の切断機を用意する必要があるが、切断機の値段は最も安いもので1台10万円を超えるので、複数台購入するには経費がかかってしまう。   Furthermore, in the third conventional example, since the pipe clamp wraps almost the entire circumference of the pipe material, the diameter range of the pipe material that can be cut by one unit is limited. Therefore, in order to cut pipes with various diameters, it is necessary to prepare multiple cutting machines. However, the price of the cutting machine is the cheapest and exceeds 100,000 yen, so purchase multiple units. Costs money.

また、第3の従来例は、非特許文献2に記載されているように、作業者は、左足で管材を押さえるとともに、右手で切断機を管材の周方向前方に押しつつ管材の直径の約1/6分だけ切断した後、左足を緩めて右手で切断機を管材の頂上に戻すとともに左手で管材を手間側に回転させる作業を繰り返す必要がある。パイプクランプにローラーが取り付けられているとはいえ、切断機本体の重量は約10kgもあり、このような複雑な作業をするには作業者の負担が大きすぎる。   In addition, as described in Non-Patent Document 2, in the third conventional example, the operator presses the pipe with the left foot and presses the cutting machine with the right hand forward in the circumferential direction of the pipe while reducing the diameter of the pipe. After cutting for 1/6 minute, it is necessary to loosen the left foot, return the cutting machine to the top of the pipe with the right hand, and repeat the work of rotating the pipe to the labor side with the left hand. Although the roller is attached to the pipe clamp, the weight of the main body of the cutting machine is about 10 kg, and the burden on the operator is too large for such a complicated work.

本発明は、上述した事情に鑑みてなされたものであり、上述のような問題を解決することを課題の一例とするものであり、これらの課題を解決することができる補助治具を提供することを目的とする。   This invention is made | formed in view of the situation mentioned above, makes an example of a subject to solve the above problems, and provides the auxiliary jig which can solve these subjects. For the purpose.

上記課題を解決するために、請求項1に記載の発明は、管材を軸線方向と直交する角度で切断機で切断する際に用いる補助治具であって、第1裾部、第1立設部、頂上部、第2立設部及び第2裾部が順次接続されてなり、隣接する部位同士が略直角をなして一体に構成された本体部と、裾部、立設部及び頂上部が順次接続されてなり、隣接する部位同士が互いに略直角をなして一体に構成された可動部と、前記可動部の前記裾部上面が前記本体部の前記第1裾部下面に当接し、前記可動部の前記頂上部上面が前記本体部の前記頂上部下面に当接し、前記可動部の前記立設部内側面と前記本体部の前記第2立設部内側面との距離を調整可能に前記本体部に前記可動部を固定する調整部と、前記本体部の前記頂上部に前記切断機を固定するための固定部とを備えていることを特徴としている。   In order to solve the above-mentioned problem, the invention described in claim 1 is an auxiliary jig used when a pipe is cut by a cutting machine at an angle orthogonal to the axial direction, and includes a first skirt and a first standing Body part, top part, second standing part and second hem part are connected in sequence, and the body part, the skirt part, the standing part and the top part, which are integrally configured with adjacent parts forming a substantially right angle Are sequentially connected, and adjacent portions are integrally formed substantially at right angles to each other, and the upper surface of the bottom portion of the movable portion is in contact with the lower surface of the first bottom portion of the main body portion, The top top surface of the movable part is in contact with the top bottom bottom surface of the main body part, and the distance between the inner side surface of the standing part of the movable part and the inner side surface of the second standing part of the main body part is adjustable. An adjustment part for fixing the movable part to the main body part, and for fixing the cutting machine to the top of the main body part. It is characterized in that it comprises a tough.

また、請求項2に記載の発明に係る切断機は、請求項1に記載の補助治具において、前記可動部の前記頂上部には、前記固定部との干渉を避けるための逃げ部が形成されていることを特徴としている。   According to a second aspect of the present invention, there is provided the cutting machine according to the first aspect, wherein a relief portion for avoiding interference with the fixed portion is formed at the top of the movable portion. It is characterized by being.

また、請求項3に記載の発明に係る切断機は、請求項1又は2に記載の補助治具において、前記本体部の前記第1裾部と前記第1立設部との境界内側、前記本体部の前記第2立設部と前記第2裾部との境界内側及び前記可動部の前記裾部と前記立設部との境界内側には、面取りが施されていることを特徴としている。   Moreover, the cutting machine which concerns on invention of Claim 3 WHEREIN: The auxiliary | assistant jig | tool of Claim 1 or 2 WHEREIN: The boundary inner side of the said 1st skirt part and the said 1st standing part of the said main-body part, The said Chamfering is performed on the inner side of the boundary between the second standing part and the second skirt part of the main body part and the inner side of the boundary between the hem part and the standing part of the movable part. .

本発明によれば、簡単かつ安価な構成で、作業者が熟練していなくても、様々な直径の管材を軸線方向と直交する角度で切断すること、つまり、直進性を保ったまま切断することができ、切り始めと切り終わりを一致させることができる。また、本発明によれば、作業者は、疲れることなく快適かつ安全に作業をすることができ、作業効率が良い。   According to the present invention, a pipe material having various diameters is cut at an angle orthogonal to the axial direction, that is, while maintaining straightness, even if an operator is not skilled in a simple and inexpensive configuration. The cutting start and cutting end can be matched. According to the present invention, the worker can work comfortably and safely without getting tired, and the work efficiency is good.

本発明の実施の形態1に係る補助治具の構造を示す正面図である。It is a front view which shows the structure of the auxiliary jig which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る補助治具の構造を示す平面図である。It is a top view which shows the structure of the auxiliary jig which concerns on Embodiment 1 of this invention. 図1に示す補助治具を構成する可動部の構造を示す正面図である。It is a front view which shows the structure of the movable part which comprises the auxiliary jig | tool shown in FIG. 図1に示す補助治具を構成する可動部の構造を示す平面図である。It is a top view which shows the structure of the movable part which comprises the auxiliary | assistant jig | tool shown in FIG. 図1に示す補助治具を構成する可動部の構造を示す右側面図である。It is a right view which shows the structure of the movable part which comprises the auxiliary jig | tool shown in FIG. 図1に示す補助治具の可動部を移動させた状態を示す正面図である。It is a front view which shows the state which moved the movable part of the auxiliary jig shown in FIG. 市販の切断機の構造の一例を示す正面図である。It is a front view which shows an example of the structure of a commercially available cutting machine. 図1に示す補助治具が取り付けられた切断機の構造を示す正面図である。It is a front view which shows the structure of the cutting machine to which the auxiliary jig shown in FIG. 1 was attached. 図8に示す切断機の使用状態を示す正面図である。It is a front view which shows the use condition of the cutting machine shown in FIG. 図6に示す可動部を移動させた状態の補助治具が取り付けられた切断機の使用状態を示す正面図である。It is a front view which shows the use condition of the cutting machine with which the auxiliary jig of the state which moved the movable part shown in FIG. 6 was attached. 本発明の実施の形態2に係る補助治具の構造を示す部分拡大斜視図であり、(a)は可動部の部分拡大斜視図、(b)は本体部の部分拡大斜視図である。It is a partial expansion perspective view which shows the structure of the auxiliary jig which concerns on Embodiment 2 of this invention, (a) is a partial expansion perspective view of a movable part, (b) is a partial expansion perspective view of a main-body part.

以下、図面を参照して本発明を実施するための形態について説明する。
実施の形態1.
図1は本発明の実施の形態1に係る補助治具1の構造を示す正面図である。また、図2は図1に示す補助治具1の構造を示す平面図である。
Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
Embodiment 1 FIG.
FIG. 1 is a front view showing the structure of an auxiliary jig 1 according to Embodiment 1 of the present invention. FIG. 2 is a plan view showing the structure of the auxiliary jig 1 shown in FIG.

本実施の形態1に係る補助治具1は、本体部11と、可動部12と、調整部13とから構成されている。本体部11は、正面視でほぼ鞍形状を呈している。すなわち、本体部11は、第1裾部11aと、第1立設部11bと、頂上部11cと、第2立設部11dと、第2裾部11eとが一体に構成されている。本体部11は、例えば、平面形状が略長方形状を呈する金属板材を、隣接する部位同士(例えば、第1裾部11aと第1立設部11b)がなす角度がいずれも略直角になるように順次折り曲げて作製されている。   The auxiliary jig 1 according to the first embodiment includes a main body part 11, a movable part 12, and an adjustment part 13. The main body 11 has a substantially bowl shape when viewed from the front. That is, the main body 11 includes a first skirt 11a, a first erected portion 11b, a top portion 11c, a second erected portion 11d, and a second skirt 11e. For example, the main body 11 is configured such that the angles formed by adjacent portions (for example, the first hem portion 11a and the first standing portion 11b) of the metal plate material having a substantially rectangular planar shape are substantially perpendicular. It is produced by sequentially bending.

第1裾部11aには、図2に示すように、短手方向の両端近傍に、一対の長孔11f及び11gが短手方向に略平行にそれぞれ穿設されている。このうち、長孔11fには、ボルト21aの軸部21aa(図1参照)がワッシャ22aとともに挿通され、可動部12及びワッシャ23aが順次挿通された軸部21aaにナット24a(図1参照)が螺合することにより可動部12が固定されている。一方、長孔11gには、ボルト21bの軸部21ba(図示略)がワッシャ22b(図2参照)とともに挿通され、可動部12及びワッシャ23bが順次挿通された軸部21baにナット24b(いずれも図示略)が螺合することにより可動部12が固定されている。   As shown in FIG. 2, a pair of long holes 11 f and 11 g are formed in the first skirt 11 a in the vicinity of both ends in the short direction, approximately parallel to the short direction. Among these, the shaft portion 21aa (see FIG. 1) of the bolt 21a is inserted into the elongated hole 11f together with the washer 22a, and the nut 24a (see FIG. 1) is inserted into the shaft portion 21aa into which the movable portion 12 and the washer 23a are sequentially inserted. The movable part 12 is fixed by screwing. On the other hand, the shaft portion 21ba (not shown) of the bolt 21b is inserted into the elongated hole 11g together with the washer 22b (see FIG. 2), and the nut 24b is inserted into the shaft portion 21ba into which the movable portion 12 and the washer 23b are sequentially inserted. The movable portion 12 is fixed by screwing (not shown).

以上説明したボルト21a及び21b、ワッシャ22a、22b、23a及び23b並びに、ナット24a及び24bは、調整部13を構成している。調整部13は、可動部12の裾部12a上面が本体部11の第1裾部11a下面に当接し、可動部12の頂上部12c上面が本体部11の頂上部11c下面に当接し、可動部12の立設部12b内側面と本体部11の第2立設部11d内側面との距離を調整可能に本体部11に可動部12を固定している。   The bolts 21a and 21b, the washers 22a, 22b, 23a and 23b, and the nuts 24a and 24b described above constitute the adjustment unit 13. The adjustment unit 13 is movable with the upper surface of the bottom portion 12a of the movable portion 12 in contact with the lower surface of the first bottom portion 11a of the main body portion 11, and the upper surface of the top portion 12c of the movable portion 12 in contact with the lower surface of the top portion 11c of the main body portion 11. The movable part 12 is fixed to the main body part 11 so that the distance between the inner side surface of the standing part 12b of the part 12 and the inner side surface of the second standing part 11d of the main body part 11 can be adjusted.

頂上部11cには、図2に示すように、長手方向の両端近傍に、複数の孔11hが長手方向に所定間隔でそれぞれ穿設されている。これらの孔11hは、図7に示すような市販の切断機2を補助治具1に固定する際に用いられる。すなわち、市販の切断機2を構成する本体部31の底面には通常ベース32が取り付けられているが、本体部31もベース32も形状や構造が規格などにより統一されていないため、切断機2の作動に支障のない箇所に補助治具1を固定するために、複数の孔11hが穿設されている。   As shown in FIG. 2, a plurality of holes 11h are formed in the apex portion 11c at predetermined intervals in the longitudinal direction near both ends in the longitudinal direction. These holes 11h are used when a commercially available cutting machine 2 as shown in FIG. In other words, the base 32 is usually attached to the bottom surface of the main body 31 constituting the commercially available cutting machine 2, but the shape and structure of the main body 31 and the base 32 are not standardized due to the standards. In order to fix the auxiliary jig 1 at a place where there is no hindrance to the operation of the plurality of holes 11h, a plurality of holes 11h are formed.

なお、ベース32に複数の孔が穿設されているが、複数の孔11hのいずれかにも対応していない場合には、ベース32の当該複数の孔に対応した頂上部11cの位置に複数の孔を予め穿設しておく必要がある。一方、ベース32に本体部31に固定する孔以外に何らの孔も穿設されていない場合には、いずれかの孔11hに対応したベース32の位置に孔を予め穿設しておく必要がある。   A plurality of holes are formed in the base 32, but when the holes do not correspond to any of the plurality of holes 11h, a plurality of holes are formed at the positions of the top portions 11c corresponding to the plurality of holes of the base 32. It is necessary to make holes in advance. On the other hand, in the case where no holes other than the holes fixed to the main body 31 are formed in the base 32, it is necessary to previously form holes in the position of the base 32 corresponding to any of the holes 11h. is there.

図3は可動部12の構造を示す正面図、図4は可動部12の構造を示す平面図、図5は可動部12の構造を示す右側面図である。可動部12は、裾部12aと、立設部12bと、頂上部12cとが一体に構成されている。可動部12は、例えば、平面形状が略長方形状を呈する金属板材を、隣接する部位同士(例えば、裾部12aと立設部12b)がなす角度がいずれも略直角になるように順次折り曲げて作製されている。   FIG. 3 is a front view showing the structure of the movable part 12, FIG. 4 is a plan view showing the structure of the movable part 12, and FIG. 5 is a right side view showing the structure of the movable part 12. As for the movable part 12, the skirt part 12a, the standing part 12b, and the top part 12c are comprised integrally. For example, the movable portion 12 is formed by sequentially bending a metal plate having a substantially rectangular planar shape so that the angles formed by the adjacent portions (for example, the skirt portion 12a and the standing portion 12b) are substantially perpendicular. Have been made.

裾部12aには、図4に示すように、短手方向の両端近傍であって、図2に示す一対の長孔11f及び11gに対応する位置に、一対の長孔12d及び12eが短手方向に略平行にそれぞれ穿設されている。頂上部12cには、図4及び図5に示すように、短手方向の両端近傍であって、図2に示す複数の孔11hに対応する位置に、一対の逃げ孔12f及び12gがそれぞれ穿設されている。これらの逃げ孔12f及び12gは、図5に示すように、立設部12bの上部に右側面視で略U字状となるように穿設されている。   As shown in FIG. 4, the skirt 12a has a pair of long holes 12d and 12e in the vicinity of both ends in the short direction and corresponding to the pair of long holes 11f and 11g shown in FIG. Each is drilled substantially parallel to the direction. As shown in FIGS. 4 and 5, a pair of escape holes 12f and 12g are formed in the apex portion 12c near the both ends in the short direction and corresponding to the plurality of holes 11h shown in FIG. It is installed. As shown in FIG. 5, these escape holes 12f and 12g are formed in the upper part of the standing portion 12b so as to be substantially U-shaped when viewed from the right side.

逃げ孔12f及び12gは、補助治具1を市販の切断機2に固定したボルト及びナット等と、可動部12との干渉を避けるためである。したがって、市販の切断機2の構造によっては複数の孔11hのいずれを用いても補助治具1に取り付けられない場合には、本体部11の頂上部11cに新たな孔を穿設する必要があり、可動部12にも新たな孔に対応した逃げ孔を穿設する必要がある。   The escape holes 12f and 12g are for avoiding interference between the movable part 12 and bolts, nuts, and the like that fix the auxiliary jig 1 to the commercially available cutting machine 2. Therefore, depending on the structure of the commercially available cutting machine 2, when any of the plurality of holes 11 h is used and the auxiliary jig 1 cannot be attached, it is necessary to drill a new hole in the top 11 c of the main body 11. In addition, it is necessary to make a clearance hole corresponding to a new hole in the movable portion 12 as well.

図6は、図1に示す補助治具1の可動部12を移動させた状態を示す正面図である。切断すべき管材の直径が第1立設部11bと第2立設部11dとの間隔より小さい(遊びがある)場合には、管材が頂上部11cの下面に当接してしまう。この場合、市販の切断機2(図7参照)が固定された補助治具1を管材上に安定して載せることができないため、管材が切断しにくくなる。そこで、可動部12を第2立設部11d側に移動させることにより、可動部12と第2立設部11dとの間隔を切断すべき管材の直径より狭くするのである。すなわち、可動部12は、図6のx−x'方向に摺動可能に構成されている。   FIG. 6 is a front view showing a state where the movable portion 12 of the auxiliary jig 1 shown in FIG. 1 is moved. When the diameter of the pipe material to be cut is smaller than the distance between the first standing part 11b and the second standing part 11d (there is play), the pipe material comes into contact with the lower surface of the top part 11c. In this case, since the auxiliary jig 1 to which the commercially available cutting machine 2 (see FIG. 7) is fixed cannot be stably placed on the pipe material, the pipe material is difficult to cut. Therefore, by moving the movable part 12 to the second standing part 11d side, the distance between the movable part 12 and the second standing part 11d is made smaller than the diameter of the pipe material to be cut. That is, the movable part 12 is configured to be slidable in the xx ′ direction of FIG.

可動部12の最大移動範囲は、頂上部11cの中心より若干第1立設部11b側であることが好ましい。何故なら、可動部12の最大移動範囲が頂上部11cの中心より第2立設部11d側まで及んだ場合には、切断機2と補助治具1とを合わせた装置全体の重心が第2立設部11d側に偏るため、装置全体を管材上に安定して載せることができないからである。   The maximum moving range of the movable portion 12 is preferably slightly closer to the first standing portion 11b side than the center of the top portion 11c. This is because when the maximum moving range of the movable portion 12 extends from the center of the top portion 11c to the second standing portion 11d side, the center of gravity of the entire apparatus including the cutting machine 2 and the auxiliary jig 1 is the first. This is because the entire apparatus cannot be stably placed on the pipe material because it is biased toward the two standing portions 11d.

なお、切断すべき管材の直径が第1立設部11bと第2立設部11dとの間隔より大きい場合には、可動部12を取り外し、本体部11のみを切断機2に取り付けて使用しても良い。   When the diameter of the pipe material to be cut is larger than the distance between the first standing portion 11b and the second standing portion 11d, the movable portion 12 is removed and only the main body portion 11 is attached to the cutting machine 2 for use. May be.

本体部11において、第1裾部11aと第1立設部11bとの境界内側11j及び、第2立設部11dと第2裾部11eとの境界内側11kには、図1等には明確には示していないが、面取りが施されている。同様に、可動部12において、裾部12aと立設部12bとの境界内側12hには、図1等には明確には示していないが、面取りが施されている。このように境界内側11j、境界内側11k及び境界内側12hに面取りが施されているのは、これらが管材と接触する部分であり、管材の切断作業を円滑に行うためである。   In the main body 11, the boundary inner side 11j between the first skirt 11a and the first standing part 11b and the boundary inner side 11k between the second standing part 11d and the second skirt 11e are clearly shown in FIG. Although not shown in Fig. 1, it is chamfered. Similarly, in the movable portion 12, the boundary inner side 12h between the skirt portion 12a and the standing portion 12b is chamfered although not clearly shown in FIG. The chamfering is performed on the boundary inner side 11j, the boundary inner side 11k, and the boundary inner side 12h in this way because they are in contact with the pipe material, and the pipe material is cut smoothly.

補助治具1を構成する本体部11及び可動部12の材質は、鉄、銅、アルミニウム等の金属でも良く、これらの金属と他の金属等との合金(例えば、炭素鋼、ステンレス、真鍮、ジュラルミン等)でも良い。   The material of the main body part 11 and the movable part 12 constituting the auxiliary jig 1 may be a metal such as iron, copper, or aluminum, and an alloy of these metals with other metals (for example, carbon steel, stainless steel, brass, Duralumin etc.) may also be used.

図7は、市販されている切断機2の構造の一例を示す正面図である。切断機2は、本体部31にベース(定盤)32が固定されて構成されている。本体部31は、図示しないモータを備え、このモータの回転軸に丸鋸33が回転自在に取り付けられている。また、本体部31は、モータを作動、停止させるためのスイッチ35を備えた把持部34を有している。ベース32には丸鋸33のほぼ半分を底面より下方に突出させる開口部(図示略)が形成されている。なお、本体部31には、ベース32の底面より下方に突出した丸鋸33の刃先の一部を覆うカバーが本来取り付けられているが、本発明と直接関係しないので、図示していない。   FIG. 7 is a front view showing an example of the structure of a commercially available cutting machine 2. The cutting machine 2 is configured by fixing a base (surface plate) 32 to a main body 31. The main body 31 includes a motor (not shown), and a circular saw 33 is rotatably attached to a rotation shaft of the motor. Further, the main body 31 has a grip part 34 provided with a switch 35 for operating and stopping the motor. The base 32 is formed with an opening (not shown) for projecting substantially half of the circular saw 33 downward from the bottom surface. In addition, although the cover which covers a part of blade edge of the circular saw 33 which protruded below from the bottom face of the base 32 is attached to the main-body part 31 originally, since it is not directly related to this invention, it is not illustrated.

(1) 次に、上記構造を備えた補助治具1の使用方法の一例について、図8及び図9を参照して説明する。まず、作業者は、管材の肉厚及び切断機2のベース32底面から管材までの距離に応じて、丸鋸33のベース32底面からの突出量(切込深さ)を調整する。次に、作業者は、図8に示すように、切断機2に補助治具1を固定する。すなわち、補助治具1の頂上部11cに切断機2を載せた後、頂上部11cに穿設された複数の孔11hのうち、ベース32に予め穿設されている2〜3個の孔と位置が一致している2〜3個の孔に、いずれも図示しない、ボルトの軸部をワッシャとともに挿通し、ワッシャが挿通された軸部にナットを螺合させる。さらに、作業者は、図9に示す管材41の切断すべき周面の位置に墨線を描いておく。 (1) Next, an example of how to use the auxiliary jig 1 having the above structure will be described with reference to FIGS. First, the operator adjusts the protruding amount (cut depth) of the circular saw 33 from the bottom surface of the base 32 according to the thickness of the tubular material and the distance from the bottom surface of the base 32 of the cutting machine 2 to the tubular material. Next, the worker fixes the auxiliary jig 1 to the cutting machine 2 as shown in FIG. That is, after mounting the cutting machine 2 on the top 11c of the auxiliary jig 1, among the plurality of holes 11h drilled in the top 11c, two or three holes drilled in the base 32 in advance A shaft portion of a bolt (not shown) is inserted into the two or three holes whose positions are the same together with a washer, and a nut is screwed into the shaft portion through which the washer is inserted. Furthermore, the operator draws a black line at the position of the peripheral surface to be cut of the pipe material 41 shown in FIG.

次に、作業者は、図9に示すように、切断機2が固定された補助治具1を、管材41の切断すべき周面左側(図9の奥側)に、本体部11の第2立設部11dと第2裾部11eとの境界内側11kと、可動部12の裾部12aと立設部12bとの境界内側12hを当接させて載せる。   Next, as shown in FIG. 9, the operator places the auxiliary jig 1 to which the cutting machine 2 is fixed on the left side of the peripheral surface to be cut of the pipe material 41 (the back side in FIG. 9). (2) A boundary inner side 11k between the standing part 11d and the second bottom part 11e and a boundary inner side 12h between the bottom part 12a and the standing part 12b of the movable part 12 are placed in contact with each other.

次に、作業者は、丸鋸33が管材41に触れていないことを確認してスイッチ35を入れ、丸鋸33の回転が上昇して安定するまで待つ。次に、作業者は、右手で把持部34を把持して切断機2を前方に傾け、ベース32の前部に設けられている目印(例えば、切欠)が墨線をなぞるようにゆっくり前方に進めるとともに、管材41を左手で手前に回転させる。   Next, the operator confirms that the circular saw 33 is not touching the pipe material 41, turns on the switch 35, and waits until the rotation of the circular saw 33 rises and stabilizes. Next, the operator grips the grip portion 34 with the right hand, tilts the cutting machine 2 forward, and slowly advances forward so that the mark (for example, notch) provided on the front portion of the base 32 traces the black line. At the same time, the tube 41 is rotated forward with the left hand.

この際、切断機2が固定された補助治具1は、本体部11の境界内側11kと可動部12の境界内側12hとが補助治具1の短手方向全体にわたって管材41の軸線方向と平行に管材41に当接しつつ、切断方向、すなわち、管材41の軸線方向と直交する方向に移動する。したがって、作業者は、切断機2を一定の速さで前方に押すだけで、管材41をその軸線方向と直交する方向に容易に切断することができる。さらに、本体部11の境界内側11kと、可動部12の境界内側12hとには、面取りが施されているので、作業者は、管材41の切断作業を円滑に行うことができる。この結果、作業者は、切断作業に熟練していなくても、管材41の切り始めと切り終わりとを一致させることができる。   At this time, in the auxiliary jig 1 to which the cutting machine 2 is fixed, the boundary inner side 11k of the main body part 11 and the boundary inner side 12h of the movable part 12 are parallel to the axial direction of the tube 41 over the entire short direction of the auxiliary jig 1. While moving in contact with the tube material 41, it moves in the cutting direction, that is, in the direction orthogonal to the axial direction of the tube material 41. Therefore, the operator can easily cut the tube material 41 in a direction perpendicular to the axial direction by simply pushing the cutting machine 2 forward at a constant speed. Furthermore, since the chamfering is performed on the boundary inner side 11k of the main body part 11 and the boundary inner side 12h of the movable part 12, the operator can smoothly cut the pipe material 41. As a result, even if the operator is not skilled in the cutting work, the cutting start and the cutting end of the pipe material 41 can be matched.

(2) 次に、補助治具1及び切断機2を用いて、図9に示す管材41よりも直径が小さい管材42(図10参照)を切断する例について、図1、図6及び図10を参照して説明する。まず、作業者は、補助治具1を図1に示す状態から図6に示す状態に変更する。すなわち、作業者は、図1に示す補助治具1において、ナット24a及び24bを緩めた後、可動部12を図6に示す位置まで移動させ、ナット24a及び24bを締める。 (2) Next, with respect to an example of cutting the pipe material 42 (see FIG. 10) having a diameter smaller than that of the pipe material 41 shown in FIG. 9 using the auxiliary jig 1 and the cutting machine 2, FIGS. Will be described with reference to FIG. First, the worker changes the auxiliary jig 1 from the state shown in FIG. 1 to the state shown in FIG. That is, the operator loosens the nuts 24a and 24b in the auxiliary jig 1 shown in FIG. 1, then moves the movable part 12 to the position shown in FIG. 6, and tightens the nuts 24a and 24b.

次に、作業者は、管材42の肉厚及び切断機2のベース32底面から管材42までの距離に応じて、丸鋸33のベース32底面からの突出量(切込深さ)を調整する。次に、作業者は、(1)で説明した方法と同様の方法で切断機2に補助治具1を固定する。さらに、作業者は、図10に示す管材42の切断すべき周面の位置に墨線を描いておく。   Next, the operator adjusts the protruding amount (cut depth) of the circular saw 33 from the bottom surface of the base 32 according to the thickness of the tubular material 42 and the distance from the bottom surface of the base 32 of the cutting machine 2 to the tubular material 42. . Next, the worker fixes the auxiliary jig 1 to the cutting machine 2 by the same method as described in (1). Furthermore, the operator draws a black line at the position of the peripheral surface to be cut of the tube material 42 shown in FIG.

次に、作業者は、図10に示すように、切断機2が固定された補助治具1を、管材42の切断すべき周面左側(図10の奥側)に、本体部11の第2立設部11dと第2裾部11eとの境界内側11kと、可動部12の裾部12aと立設部12bとの境界内側12hを当接させて載せる。この後の作業については、(1)の場合と同様であるので、その説明を省略する。   Next, as shown in FIG. 10, the operator places the auxiliary jig 1 to which the cutting machine 2 is fixed on the left side of the circumferential surface of the pipe 42 (the back side in FIG. 10). (2) A boundary inner side 11k between the standing part 11d and the second bottom part 11e and a boundary inner side 12h between the bottom part 12a and the standing part 12b of the movable part 12 are placed in contact with each other. Since the subsequent work is the same as in the case of (1), the description thereof is omitted.

以上説明した本実施の形態1によれば、市販の切断機2を補助治具1に固定するだけで良い。したがって、第1の従来例のように、市販のディスクグラインダの回転軸を位置決め部材の連結軸に取り付ける必要がないので、管材を高い寸法制度で切断できるとともに、ディスクグラインダへの位置決め部材の取り付けに起因した作業者の怪我を防止することができる。   According to the first embodiment described above, it is only necessary to fix the commercially available cutting machine 2 to the auxiliary jig 1. Therefore, unlike the first conventional example, since it is not necessary to attach the rotating shaft of a commercially available disc grinder to the connecting shaft of the positioning member, the pipe can be cut with a high dimensional system, and the positioning member can be attached to the disc grinder. The resulting injury to the operator can be prevented.

また、本実施の形態1によれば、作業者は、右手で把持部34を把持して切断機2を前方に傾けゆっくり前方に進めるとともに、管材41を左手で手前に回転させるだけで良い。したがって、第1の従来例のように、管材を完全に固定したり、管材を他の作業者に押さえてもらったりする必要がないし、管材の上面側の切断完了後に管材を回転させて切断されていない部位を上側に配置させてから切断操作を行う必要もない。   Further, according to the first embodiment, the operator only needs to hold the grip portion 34 with the right hand, tilt the cutting machine 2 forward and slowly advance forward, and rotate the tube 41 forward with the left hand. Therefore, unlike the first conventional example, there is no need to completely fix the tube material or to have the operator hold the tube material, and the tube material is rotated and cut after completion of the cutting of the upper surface side of the tube material. It is not necessary to perform the cutting operation after placing the unoccupied part on the upper side.

このため、本実施の形態1によれば、第1の従来例に比べて作業効率が良いとともに、熟練していなくても、管材を軸線方向と直交する角度で切断する、つまり、直進性を保ったまま切断でき、切り始めと切り終わりを一致させることができる。また、本実施の形態1によれば、切断機2は管材41に載せられているので、作業者は、第1の従来例のように切断機を常に浮かせたまま作業する必要がなく、疲れることなく快適に作業をすることができる。   For this reason, according to the first embodiment, the working efficiency is better than that of the first conventional example, and the pipe material is cut at an angle orthogonal to the axial direction, even if not skilled, that is, straightness is improved. It can be cut while keeping, and the cutting start and cutting end can be matched. Further, according to the first embodiment, since the cutting machine 2 is mounted on the pipe material 41, the operator does not have to work with the cutting machine kept floating as in the first conventional example, and is tired. You can work comfortably without.

また、本実施の形態1によれば、補助治具1は、本体部11の第2立設部11dと第2裾部11eとが略直角をなすことにより形成された境界内側11k及び、可動部12の立設部12bと頂上部12cとが略直角をなすことにより形成された境界内側12hだけが、補助治具1の短手方向全体にわたって管材41の軸線方向と平行に管材41に当接している。つまり、補助治具1及び切断機2の重さは、境界内側11k及び境界内側12hだけを介して管材41に加えられる。   Further, according to the first embodiment, the auxiliary jig 1 includes the boundary inner side 11k formed by the second standing portion 11d and the second skirt portion 11e of the main body portion 11 being substantially perpendicular, and movable. Only the boundary inner side 12h formed by making the standing portion 12b of the portion 12 and the top portion 12c form a substantially right angle hits the pipe material 41 in parallel with the axial direction of the pipe material 41 over the entire short direction of the auxiliary jig 1. It touches. That is, the weights of the auxiliary jig 1 and the cutting machine 2 are added to the pipe material 41 only through the boundary inner side 11k and the boundary inner side 12h.

したがって、管材41の切断中に管材41が振動しても、境界内側11kと境界内側12hとの間、すなわち、管材41の軸線方向と平行な方向でのみ振動するだけで、管材41の軸線方向と斜め方向への移動は、境界内側11k及び境界内側12h並びに、補助治具1及び切断機2の重さによって規制される。   Therefore, even if the pipe material 41 vibrates during cutting of the pipe material 41, it vibrates only between the boundary inner side 11 k and the boundary inner side 12 h, that is, in a direction parallel to the axial direction of the pipe material 41. The movement in the oblique direction is regulated by the weights of the boundary inner side 11k and the boundary inner side 12h, and the auxiliary jig 1 and the cutting machine 2.

これに対し、第1の従来例では、位置決め部材が断面山形状を呈しているので、位置決め部材と管材との接触面積は本実施の形態1と比較して広いだけでなく、接触方向も分散している。つまり、切断機の重さは、位置決め部材との接触部分に分散して管材に加えられる。したがって、第1の従来例では、管材の切断中に管材が振動すると、本実施の形態1と比較して、管材の軸線方向と斜め方向への移動が規制されにくいため、管材を軸線方向と直交する角度で切断するには熟練を要することになる。   On the other hand, in the first conventional example, since the positioning member has a cross-sectional mountain shape, the contact area between the positioning member and the pipe is not only wider than that of the first embodiment, but also the contact direction is dispersed. doing. That is, the weight of the cutting machine is distributed to the contact portion with the positioning member and added to the pipe material. Therefore, in the first conventional example, when the pipe material vibrates during the cutting of the pipe material, the movement of the pipe material in the axial direction and the oblique direction is less likely to be regulated as compared with the first embodiment. Skill is required to cut at an orthogonal angle.

また、本実施の形態1によれば、市販の切断機2に簡単な構造の補助治具1を固定するだけで良い。したがって、第2の従来例のように、管材や切断機が振動して蝶ボルトが緩み管材に対するベースの姿勢が変化したり、固定アームが後部ベースの後部側から外れたりすることにより、管材を軸線方向と直交する角度で切断できなくなる虞はない。   Further, according to the first embodiment, it is only necessary to fix the auxiliary jig 1 having a simple structure to the commercially available cutting machine 2. Therefore, as in the second conventional example, the tube material or the cutting machine vibrates and the butterfly bolt loosens, the base posture with respect to the tube material changes, or the fixed arm is detached from the rear side of the rear base. There is no possibility of being unable to cut at an angle orthogonal to the axial direction.

また、本実施の形態1によれば、切断機2が固定された補助治具1は、本体部11の境界内側11kと可動部12の境界内側12hとが補助治具1の短手方向全体にわたって管材41の軸線方向と平行に管材41に当接しつつ、管材41の軸線方向と直交する方向に移動する。すなわち、切断機2の直進性が良好なため、第2の従来例のように、切断機前部に設けられたローラーにトーインを形成することなく、作業者は、容易に管材41を切断することができる。   In addition, according to the first embodiment, the auxiliary jig 1 to which the cutting machine 2 is fixed is such that the boundary inner side 11k of the main body 11 and the boundary inner side 12h of the movable part 12 are the entire short direction of the auxiliary jig 1. It moves in a direction perpendicular to the axial direction of the pipe 41 while contacting the pipe 41 in parallel with the axial direction of the pipe 41. That is, since the straightness of the cutting machine 2 is good, the operator easily cuts the tube material 41 without forming a toe-in on the roller provided in the front part of the cutting machine as in the second conventional example. be able to.

さらに、本実施の形態1によれば、可動部12を移動させて固定することにより、様々な直径の管材を切断することができる。したがって、第3の従来例のように複数台の切断機を用意する必要がないので、最小限の経費負担で済む。   Furthermore, according to the first embodiment, pipes having various diameters can be cut by moving and fixing the movable portion 12. Therefore, since it is not necessary to prepare a plurality of cutting machines as in the third conventional example, the minimum cost burden is sufficient.

また、本実施の形態1によれば、作業者は、切断機2を一定の速さで前方に押すだけで、管材41をその軸線方向と直交する方向に容易に切断することができる。したがって、作業者は、第3の従来例のように、約10kgの切断機を用いて複雑な動作を繰り返す必要がないので、負担が少ない。   Moreover, according to this Embodiment 1, the operator can cut | disconnect the pipe material 41 in the direction orthogonal to the axial direction only by pushing the cutting machine 2 ahead with fixed speed. Therefore, the operator does not need to repeat a complicated operation using a cutting machine of about 10 kg as in the third conventional example, so the burden is small.

以上説明したように、本発明の実施の形態1による補助治具1は、上記第1〜第3の従来例並びにこれらを寄せ集めた構成からは容易に想到できない図1〜図5に示す構成を有している。したがって、本発明の実施の形態1による補助治具1は、上記寄せ集めの構成からは得られない既述の効果が得られる。   As described above, the auxiliary jig 1 according to the first embodiment of the present invention has the configuration shown in FIGS. 1 to 5 that cannot be easily conceived from the first to third conventional examples and the configuration in which these are assembled. have. Therefore, the auxiliary jig 1 according to the first embodiment of the present invention can obtain the above-described effects that cannot be obtained from the gathering configuration.

実施の形態2.
上述の実施の形態1では、本体部11の第1裾部11aと第1立設部11bとの境界内側11j及び、第2立設部11dと第2裾部11eとの境界内側11k並びに、可動部12の裾部12aと立設部12bとの境界内側12hに面取りを施す例を示したが、これに限定されない。
Embodiment 2. FIG.
In the above-described first embodiment, the boundary inner side 11j between the first skirt portion 11a and the first standing portion 11b of the main body 11, the boundary inner side 11k between the second standing portion 11d and the second skirt portion 11e, and Although the example which chamfers the boundary inner side 12h of the skirt part 12a and the standing part 12b of the movable part 12 was shown, it is not limited to this.

例えば、境界内側11j、境界内側11k及び境界内側12hに潤滑剤を塗布したり、図11に示すように、可動部12にローラ51及び52を取り付けるとともに、本体部11にローラ53及び54を取り付けたりしても良い。ローラの本数は、図11に示すように、2本でも良く、1本又は3本以上でも良い。この場合、ローラは、境界内側11j、境界内側11k及び境界内側12hより可能な限り突出しないような構造にした方が良い。このように構成すれば、上記実施の形態1と同様の特有の効果が得られるとともに、より滑らかに切断作業を行うことができ、作業効率が向上する。   For example, the lubricant is applied to the boundary inner side 11j, the boundary inner side 11k, and the boundary inner side 12h, or the rollers 51 and 52 are attached to the movable part 12 and the rollers 53 and 54 are attached to the main body part 11 as shown in FIG. You may do it. As shown in FIG. 11, the number of rollers may be two, or may be one or three or more. In this case, the roller should be structured so as not to protrude as much as possible from the boundary inner side 11j, the boundary inner side 11k, and the boundary inner side 12h. If comprised in this way, while the specific effect similar to the said Embodiment 1 is acquired, a cutting | disconnection operation | work can be performed more smoothly and work efficiency improves.

実施の形態3.
上述の実施の形態1では、補助治具1を構成する頂上部11cの長手方向の長さは、図8〜図10に示すように、切断機2を構成するベース32の長手方向の長さにほぼ等しい例を示したが、これに限定されない。例えば、丸鋸33のベース32底面からの突出量(切込深さ)を最大に調整しても、丸鋸33の先端が管材に届かないような大きい直径を有する管材を切断する場合には、頂上部の長手方向の長さがベース32の長手方向の長さよりも長い補助治具を別途用意しても良い。このように構成すれば、上記実施の形態1と同様の特有の効果が得られるとともに、第3の従来例のように、大きい直径を有する管材を切断可能な切断機そのものを別途購入するよりも費用をかけることなく、直径100mm程度のポリエチレン製の管材から直径600mmの鋼鉄製のドラム缶まで切断することができる。
Embodiment 3 FIG.
In the above-described first embodiment, the length in the longitudinal direction of the top portion 11c constituting the auxiliary jig 1 is the length in the longitudinal direction of the base 32 constituting the cutting machine 2 as shown in FIGS. However, the present invention is not limited to this. For example, when cutting a pipe material having a large diameter so that the tip of the circular saw 33 does not reach the pipe material even if the protrusion amount (cutting depth) of the circular saw 33 from the bottom surface of the base 32 is adjusted to the maximum. Further, an auxiliary jig whose longitudinal length at the top is longer than the longitudinal length of the base 32 may be separately prepared. If comprised in this way, while obtaining the peculiar effect similar to the said Embodiment 1, rather than purchasing separately the cutting machine itself which can cut | disconnect the pipe material which has a large diameter like a 3rd prior art example. Without cost, it is possible to cut from a polyethylene pipe having a diameter of about 100 mm to a steel drum having a diameter of 600 mm.

以上、本発明の各実施の形態について図面を参照して詳述してきたが、具体的な構成はこれらの実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計の変更等があっても本発明に含まれる。   As mentioned above, although each embodiment of the present invention has been described in detail with reference to the drawings, the specific configuration is not limited to these embodiments, and the design can be changed without departing from the gist of the present invention. And the like are included in the present invention.

例えば、上述の各実施の形態では、可動部12は単に調整部13で本体部11に固定する例を示したが、これに限定されない。例えば、本体部11の第1裾部11aと可動部12の裾部12aの短手方向に平行に、一方に一対の凸部を他方に一対の溝部を設けて各凸部を対応する溝部に挿入し、可動部12を本体部11に対して図6のx−x'方向に摺動可能に構成する。この場合、可動部12が本体部11から離脱しないように凸部が溝部の挿入側の面とは反対の面から突出させた後、折り返したり、抜け止め部材を取り付けて遊嵌させる。また、本体部11の第1立設部11b内側と可動部12の立設部12bとの間に、コイルバネ等の付勢手段を設ける。このように構成すれば、調整部13を設けることなく、切断する管材の直径に応じて、可動部12の境界内側12hと本体部11の境界内側11kとの距離を調整することができる。   For example, in each of the embodiments described above, an example in which the movable portion 12 is simply fixed to the main body portion 11 by the adjusting portion 13 is shown, but the present invention is not limited to this. For example, a pair of convex portions are provided on one side and a pair of groove portions on the other side in parallel to the lateral direction of the first hem portion 11a of the main body portion 11 and the skirt portion 12a of the movable portion 12, and each convex portion is formed into a corresponding groove portion. The movable portion 12 is inserted and configured to be slidable in the xx ′ direction of FIG. In this case, after the convex portion protrudes from the surface opposite to the insertion side surface of the groove portion so that the movable portion 12 does not separate from the main body portion 11, it is folded back or attached with a retaining member. Further, a biasing means such as a coil spring is provided between the inside of the first standing part 11 b of the main body part 11 and the standing part 12 b of the movable part 12. According to this configuration, the distance between the boundary inner side 12h of the movable part 12 and the boundary inner side 11k of the main body part 11 can be adjusted according to the diameter of the pipe material to be cut without providing the adjustment part 13.

なお、以上説明した、上記凸部、上記溝部及び上記付勢手段は、可動部12の裾部12a上面が本体部11の第1裾部11a下面に当接し、可動部12の頂上部12c上面が本体部11の頂上部11c下面に当接し、可動部12の立設部12b内側面と本体部11の第2立設部11d内側面との距離を調整可能に本体部11に可動部12を固定している点では、請求項1における調整部に含まれる。   Note that the convex portion, the groove portion, and the biasing means described above have the upper surface of the bottom portion 12a of the movable portion 12 in contact with the lower surface of the first bottom portion 11a of the main body portion 11, and the upper surface of the top portion 12c of the movable portion 12. Comes into contact with the lower surface of the top 11c of the main body 11, and the movable portion 12 can be adjusted to the main body 11 so that the distance between the inner surface of the standing portion 12b of the movable portion 12 and the inner surface of the second standing portion 11d of the main body 11 can be adjusted. In the point which is fixing, it is contained in the adjustment part in Claim 1.

また、上述の各実施の形態では、本体部11の頂上部11cに切断機2を取り付けるための複数の孔11hを穿設する例を示したが、これに限定されない。例えば、頂上部11cの長手方向両端に切断機2のベース32の長手方向両端を係止する係止部を設けたり、ベース32が磁性体で構成されている場合には頂上部11cの長手方向両端に磁石を取り付けたりしても良い。あるいは、頂上部11cとベース32にベルトを巻回しても良い。なお、以上説明した、係止部、磁石及びベルトは、本体部11の頂上部11cに切断機2を固定している点では、請求項1における固定部に含まれる。   Moreover, in each above-mentioned embodiment, although the example which drills the several hole 11h for attaching the cutting machine 2 to the top 11c of the main-body part 11 was shown, it is not limited to this. For example, when the longitudinal direction both ends of the top part 11c provide the latching | locking part which latches the longitudinal direction both ends of the base 32 of the cutting machine 2, or when the base 32 is comprised with the magnetic body, the longitudinal direction of the top part 11c You may attach a magnet to both ends. Alternatively, a belt may be wound around the top 11c and the base 32. In addition, the latch part, the magnet, and the belt which were demonstrated above are contained in the fixing | fixed part in Claim 1 in the point which has fixed the cutting machine 2 to the top part 11c of the main-body part 11. FIG.

また、上述の各実施の形態では、可動部12の頂上部12cに一対の逃げ孔12f及び12gを穿設する例を示したが、これに限定されない。上記した係止部、磁石及びベルト等の固定部と可動部12との干渉を避けなければならないので、可動部12の頂上部12cに施す逃げ部の形状も固定部の形状に対応させる必要がある。したがって、請求項2における逃げ部には、逃げ孔12f及び12gだけでなく、上記した係止部、磁石及びベルト等の固定部との干渉を避けるために可動部12に形成される様々な加工も含まれる。   Further, in each of the above-described embodiments, an example in which the pair of escape holes 12f and 12g are formed in the top portion 12c of the movable portion 12 is shown, but the present invention is not limited to this. Since it is necessary to avoid interference between the locking portion, the fixed portion such as the magnet and the belt, and the movable portion 12, the shape of the relief portion applied to the top portion 12c of the movable portion 12 needs to correspond to the shape of the fixed portion. is there. Therefore, in the escape portion in claim 2, not only the escape holes 12f and 12g but also various processes formed on the movable portion 12 to avoid interference with the above-described locking portions, fixed portions such as magnets and belts. Is also included.

また、上述の各実施の形態は、その目的及び構成等に特に矛盾や問題がない限り、互いの技術を流用することができる。   In addition, each of the above-described embodiments can divert each other's technology as long as there is no particular contradiction or problem in its purpose and configuration.

1…補助治具、2…切断機、11…本体部、11a…第1裾部、11b…第1立設部、11c…頂上部、11d…第2立設部、11e…第2裾部、11f…長孔(固定部)、11g…長孔、11h…孔、11j,11k…境界内側、12…可動部、12a…裾部、12b…立設部、12c…頂上部、12d,12e…長孔、12f,12g…逃げ孔(逃げ部)、12h…境界内側、13…調整部、21a,21b…ボルト、21aa,21ba…軸部、22a,22b,23a,23b…ワッシャ、24a,24b…ナット、31…本体部、32…ベース、33…丸鋸、34…把持部、35…スイッチ、41,42…管材、51〜54…ローラ   DESCRIPTION OF SYMBOLS 1 ... Auxiliary jig, 2 ... Cutting machine, 11 ... Main-body part, 11a ... 1st skirt part, 11b ... 1st standing part, 11c ... Top part, 11d ... 2nd standing part, 11e ... 2nd skirt part , 11f ... long hole (fixed part), 11g ... long hole, 11h ... hole, 11j, 11k ... boundary inside, 12 ... movable part, 12a ... skirt part, 12b ... standing part, 12c ... top part, 12d, 12e ... long holes, 12f, 12g ... escape holes (relief parts), 12h ... inside the boundary, 13 ... adjusting parts, 21a, 21b ... bolts, 21aa, 21ba ... shaft parts, 22a, 22b, 23a, 23b ... washers, 24a, 24b ... Nut, 31 ... Body, 32 ... Base, 33 ... Circular saw, 34 ... Gripping part, 35 ... Switch, 41,42 ... Pipe material, 51-54 ... Roller

Claims (3)

管材を軸線方向と直交する角度で切断機で切断する際に用いる補助治具であって、
第1裾部、第1立設部、頂上部、第2立設部及び第2裾部が順次接続されてなり、隣接する部位同士が略直角をなして一体に構成された本体部と、
裾部、立設部及び頂上部が順次接続されてなり、隣接する部位同士が互いに略直角をなして一体に構成された可動部と、
前記可動部の前記裾部上面が前記本体部の前記第1裾部下面に当接し、前記可動部の前記頂上部上面が前記本体部の前記頂上部下面に当接し、前記可動部の前記立設部内側面と前記本体部の前記第2立設部内側面との距離を調整可能に前記本体部に前記可動部を固定する調整部と、
前記本体部の前記頂上部に前記切断機を固定するための固定部と
を備えていることを特徴とする補助治具。
Auxiliary jig used when cutting the pipe with a cutting machine at an angle orthogonal to the axial direction,
A first skirt, a first erection part, a top, a second erection part, and a second skirt part are sequentially connected, and adjacent parts form a substantially right angle and are configured integrally;
A skirt part, a standing part and a top part are sequentially connected, and adjacent parts form a substantially right angle with each other, and a movable part configured integrally.
The upper surface of the movable portion is in contact with the lower surface of the first hem portion of the main body portion, the upper surface of the top portion of the movable portion is in contact with the lower surface of the top portion of the main body portion, and the standing portion of the movable portion is An adjustment unit that fixes the movable unit to the main body so that the distance between the inner surface of the installation part and the inner surface of the second standing part of the main body can be adjusted;
An auxiliary jig, comprising: a fixing portion for fixing the cutting machine to the top of the main body portion.
前記可動部の前記頂上部には、前記固定部との干渉を避けるための逃げ部が形成されている
ことを特徴とする請求項1に記載の補助治具。
The auxiliary jig according to claim 1, wherein an escape portion for avoiding interference with the fixed portion is formed at the top of the movable portion.
前記本体部の前記第1裾部と前記第1立設部との境界内側、前記本体部の前記第2立設部と前記第2裾部との境界内側及び前記可動部の前記裾部と前記立設部との境界内側には、面取りが施されている
ことを特徴とする請求項1又は2に記載の補助治具。
The boundary inner side between the first skirt part and the first standing part of the main body part, the boundary inner side between the second standing part and the second skirt part of the main body part, and the skirt part of the movable part The auxiliary jig according to claim 1, wherein chamfering is performed on the inner side of the boundary with the standing part.
JP2017069659A 2017-03-31 2017-03-31 Auxiliary jig Pending JP2018171661A (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
JP2018171661A true JP2018171661A (en) 2018-11-08

Family

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022057515A (en) * 2020-09-30 2022-04-11 オムロン株式会社 Cutting jig and cutting tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022057515A (en) * 2020-09-30 2022-04-11 オムロン株式会社 Cutting jig and cutting tool
JP7081637B2 (en) 2020-09-30 2022-06-07 オムロン株式会社 Cutting jigs and cutting tools

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