JP2018170513A - Bulk component supply device, component mounting device, and bulk component supply method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To perform good pickup of multiple components in a loose state.SOLUTION: In a bulk component supply device, in accordance with the upward surface acquired on the basis of captured image data, a component holder for picking up a component is changed. In a case where components intersect at right angles to each other and have a plurality of surfaces having different shapes from each other, the shapes of the upward surfaces may be different from each other when the postures of the component are different. On the other hand, when the component holder is changed in accordance with the upward surface acquired on the basis of the captured image data for each of the plurality of components, more components can be picked up.SELECTED DRAWING: Figure 19

Description

  The present invention relates to a bulk component supply device that supplies a plurality of discrete components and a component mounting device that picks up the discrete components and mounts them on a circuit board.

  In the loose component supply device described in Patent Document 1, a plurality of loose components supported on a component support surface by an imaging device are imaged to obtain image data. Based on the image data, pick-up target parts that can be picked up from a plurality of parts are extracted, and the position of the pick-up target part is acquired. The robot is moved to that position, and the part to be picked up is picked up.

Japanese Patent Laid-Open No. 10-202569

  An object of the present invention is to make it possible to satisfactorily pick up each of a plurality of parts in a loose state.

Means and effects for solving the problem

The present invention changes a component holder that pips up a component based on an upward surface acquired based on captured image data obtained by imaging a plurality of components in the same type of loose state. is there. When a part has a plurality of surfaces that intersect at right angles with each other and have different shapes, the shape of the upward surface may be different from each other if the posture of the component is different. On the other hand, if the component holder is changed based on the upward surface acquired based on the captured image data for each of the plurality of components, more components can be picked up.
The loose state means a state in which each posture is arbitrary, and the plurality of parts of the same type means a plurality of parts having the same shape, size, mass, structure and the like. . Each of the plurality of parts includes a plurality of surfaces having different shapes, but even if the shapes of all of the plurality of surfaces are different from each other, the shapes of some of the plurality of surfaces are the same. It may be.

It is a perspective view which shows the component mounting apparatus which concerns on Example 1 of this invention. The component mounting apparatus includes the bulk component supply apparatus according to the first embodiment of the present invention. It is a perspective view which shows the component mounting apparatus of the said component mounting apparatus. It is a perspective view which shows the said bulk component supply apparatus. It is a perspective view which shows the component supply unit of the said bulk component supply apparatus. It is side surface sectional drawing which shows the component feeder of the said component supply unit. It is a perspective view which shows the state which has a component support member in a back end position in the said component supply unit. It is a perspective view which shows the feeder vibration apparatus of the component scattered state implementation | achievement apparatus of the said component supply unit. It is a perspective view which shows the said component feeder vibration apparatus and the components return apparatus of the said components supply unit. It is a side view explaining the action | operation of the said feeder vibration apparatus. (a)-(c) It is a figure explaining the action | operation in the case of returning a component to a component feeder by the said component return apparatus. It is a perspective view which shows the state which the components collection container of the said components return apparatus returns components to a components supplier. It is a perspective view which shows the component holding head and component holding head moving apparatus of the said component delivery apparatus. (a) It is a perspective view of the said component holding head in case a suction nozzle exists in a non-rotation position. (b) It is a perspective view of the said component holding head in case a suction nozzle exists in a turning position. (c) It is a figure which shows notionally the nozzle attachment apparatus contained in the said component holding head. It is a perspective view which shows the components carrier of the shuttle apparatus of the said components delivery apparatus. (a) It is front sectional drawing which shows the component receiving member of the said component carrier. (b) It is front sectional drawing which shows the state in which the lead component was accommodated in the said component carrier. It is a perspective view which shows an example of the components supplied by the said bulk component supply apparatus. (a) It is a perspective view of components in which the front is in an upward posture. (b) It is a perspective view of the components in which the back is in an upward posture. It is a block diagram which shows notionally the control apparatus of the said component mounting apparatus. (a)-(f) It is a figure which shows the shape in planar view of the component in the separated state supported by the said component support part. It is a figure which shows notionally the part data memorize | stored in the memory | storage part of the said control apparatus. It is a figure which shows captured image data notionally. It is a flowchart showing the image processing program memorize | stored in the memory | storage part of the said control apparatus. It is a flowchart showing a control program such as a pickup stored in the storage unit of the control device. It is a side view which shows the relationship between the component return apparatus at the time of the component return in one of 5 sets of component supply units, and the component holding head of the component delivery apparatus of another component supply unit. (a) It is a front view which shows the chuck | zipper which can be attached or detached to the holder holding member of the component holding head of the bulk component supply apparatus which concerns on Example 2 of this invention. (b) It is a figure which shows notionally the part data memorize | stored in the memory | storage part of the control apparatus of the component mounting apparatus which concerns on Example 2 of this invention. It is a perspective view which shows a part of bulk component supply apparatus which concerns on Example 3 of this invention.

  Hereinafter, examples as one embodiment of the present invention will be described with reference to the drawings.

  FIG. 1 shows a component mounting apparatus (an example of an electronic circuit assembly apparatus) according to Embodiment 1 of the present invention. The component mounting apparatus includes an apparatus main body 10, a circuit board 12 as a circuit base material (hereinafter abbreviated as a board 12), a board conveyance holding apparatus 14, a component supply apparatus 16, and a first embodiment of the present invention. It includes a bulk component supply device 18, a component mounting device 20, imaging devices 22, 24, a control device 26 (see FIG. 17), and the like. The circuit base material includes a printed wiring board, a printed circuit board, a base material having a three-dimensional shape, and the like. The circuit board is a general term for a printed wiring board and a printed circuit board. This component mounting apparatus is configured in the same manner as the electronic circuit assembly apparatus described in Japanese Patent Application Laid-Open No. 2011-253869 except for the part related to the present invention, and the same part will be described briefly.

  The substrate transport and holding device 14 is located at the center in the front-rear direction of the component mounting device, and includes a transport device 30 that transports the substrate 12, a clamp device 32 as a holding device that holds the substrate 12, and the like. The substrate transport and holding device 14 transports the substrate 12 horizontally in a horizontal posture and holds the substrate 12 at a predetermined position. In this embodiment, the transport direction of the substrate 12 (hereinafter abbreviated as the substrate transport direction) is the X direction, the width direction of the substrate 12 is the Y direction, and the vertical direction or the vertical direction is the Z direction. The X direction, the Y direction, and the Z direction are orthogonal to each other. Further, the width direction or lateral direction of the component mounting apparatus is the X direction, and the front-rear direction is the Y direction.

  The component supply device 16 is provided in front of the substrate transport and holding device 14, and supplies components by a tray-type component supply device 42 that supplies electronic circuit components (hereinafter abbreviated as components) by a tray 40 and a tape feeder (not shown). A feeder-type component supply device is included. The bulk component supply device 18 is provided behind the substrate carrying and holding device 14 and will be described later in detail. The components supplied by the component supply device 16 and the bulk component supply device 18 include electronic circuit components, solar cell components, power module components, and the like. Electronic circuit components include those having leads and those not having leads.

The component mounting apparatus 20 includes work heads 50 and 52 and a work head moving device 54. The work head moving device 54 includes an X-direction moving device 60 (see FIG. 2), a Y-direction moving device 62, and Z-direction moving devices 64 and 66. The work heads 50 and 52 are integrally moved to an arbitrary position in the horizontal plane by the X-direction moving device 60 and the Y-direction moving device 62, and are individually and independently Z-axis by the Z-direction moving devices 64 and 66, respectively. Moved in the direction. The work head moving device 54 is configured to be able to move the work heads 50 and 52 within a region from the tray 40 or the like of the component supply device 16 to the component delivery position of the loose component supply device 18. Each of the working heads 50 and 52 includes a component holder 70 (see FIG. 2) such as a chuck and a suction nozzle, and is a mounting head that picks up components and mounts them on the substrate 12.
The imaging device 22 is moved in the X direction, the Y direction, and the Z direction together with a work head (hereinafter referred to as a mounting head) 50. The imaging device 24 is fixedly provided at a portion of the apparatus main body 10 between the substrate transport holding device 14 and the component supply unit of the component supply device 16.

  The bulk component supply device 18 is in a state in which a plurality of components in a separated state, in other words, an arbitrary posture are aligned in a predetermined posture and can be delivered to the component mounting device 20, in other words, the component mounting device 20. Is in a state where it can be received. As shown in FIG. 1, a part or the whole of the bulk component supply device 18 is detachably provided at the rear portion of the apparatus main body 10 behind the substrate transfer holding device 14. As shown in FIG. 3, the bulk component supply device 18 includes a main body 80, a component supply device 82, a component scattered state realization device 84, a component delivery device 86, a component return device 88, and an imaging device 90. The component supplier 82, the component scattered state realizing device 84, and the component returning device 88 are assembled to a common frame 94 to form a set. Hereinafter, this set is referred to as a component supply unit 96. A plurality of component supply units 96 (five in this embodiment) are provided, and are provided in the main body 80 in a line in the horizontal direction (X direction).

<Parts supplier 82>
As shown in FIG. 4, the component supplier 82 includes a component storage unit 100 and a component supply unit 102. The component accommodating part 100 is provided in the upper part of the component feeder 82, comprises the container shape opened upward, The bottom face is comprised by a pair of inclined surface 104,106. As shown in FIG. 5, the inclined surfaces 104 and 106 are inclined so as to approach each other downward, and an opening 108 extending in the vertical direction and extending in the horizontal direction is provided between the lower ends thereof. Of the inclined surfaces 104, 106, the inclined surface 104 provided on the front side of the component supplier 82 is inclined more gently than the inclined surface 106, and the opening 108 is located at the rear of the component accommodating portion 100. The component supply unit 102 includes a component supply surface 110 provided below the component storage unit 100. The component supply surface 110 is an inclined surface that is inclined in a downward direction toward the front, and a front end portion that is a front end portion of the component supply surface 110 constitutes a component discharge portion 112. The inclination of the component supply surface 110 is gentler than that of the inclined surface 104. A plate-like scraping member 114 extending downward from the component supply surface 110 is provided at the front end of the component supply surface 110. The dimension of the opening 108 in the front-rear direction is slightly larger than the part to be accommodated.

  As shown in FIG. 4, the component supplier 82 includes a pair of hooks 120 provided at both ends in the lateral direction at the rear upper end of the component storage unit 100 (one hook 120 is shown in FIG. 4). Is supported from above by a support shaft 122 provided at the upper end of the rear portion of the frame 94, and is supported so as to be rotatable and detachable about a horizontal axis parallel to the horizontal direction (X direction). As shown in FIG. 6, the component supplier 82 is also provided with a plate-like supported portion 124 that protrudes horizontally at the lower part of each front portion of a pair of outer surfaces parallel to the front-rear direction. It is mounted on the horizontal plate-like support portion 126 so as to be relatively movable in the vertical direction and is supported from below. In a state where the component supplier 82 is supported by the frame 94, the inclined surface 104 and the component supply surface 110 are respectively inclined at a preset angle with respect to the horizontal plane, in this embodiment, approximately 15 degrees and approximately 10 degrees. Thus, the scraping member 114 is positioned in the vertical plane. There are a plurality of types of component feeders 82 in which at least one of the inclined surfaces 104 and 106 and the component supply surface 110 is different from at least one of the dimensions of the opening 108. The type of component supplied by the component supply unit 96 can be changed simply by replacement.

<Parts scattered state realization device 84>
As shown in FIG. 4, the component scattered state realization device 84 includes a component support member 150, a component support member moving device 152 that is a relative movement device that relatively moves the component support member 150 and the component feeder 82, and a feeder. And a vibration device 154.
The component support member 150 includes a component support portion 156 having a longitudinal plate shape and a pair of legs 158. The leg portion 158 has a plate shape, and is protruded on both upper and lower sides from the one-plane upper surface 160 of the component support portion 156. The component support member moving device 152 includes a slide 164 and a slide drive device 166 (see FIG. 17). The slide drive device 166 is configured by a rodless cylinder in the present embodiment.

  The component support member 150 is fixed to the slide 164 at the pair of legs 158, and the slide 164 is guided to the pair of guide rails 168 by the slide driving device 166, and slightly above the lower end of the scraping member 114, the upper surface 160. In parallel, that is, horizontally, in the front-rear direction. Further, the component support member 150 has a component supply position in which the entire upper surface 160 is positioned in front of the component supply unit 82 as shown in FIG. 4 and a front portion thereof below the component supply unit 82 as shown in FIG. And the front end of the upper surface 160 is moved between the retracted position located at the front end of the component feeder 82.

  As shown in FIG. 7, the feeder vibration device 154 of this embodiment includes a cam member 180, a cam follower 182, and a stopper 184 that is a rotation limit defining member. The cam member 180 has a plate shape and is fixed to one outer surface of the pair of leg portions 158 in parallel in the front-rear direction. The cam member 180 is provided with a large number of teeth 190 at equal intervals in a direction parallel to the front-rear direction. Each of the plurality of teeth 190 is defined by an inclined surface 192 that is inclined upward toward the rear and a vertical surface 194 that extends downward from the upper end of the inclined surface 192 in the vertical direction. The vertical surface 194 constitutes a cam surface 196 in which a large number of irregularities are arranged along a straight line parallel to the front-rear direction. In the present embodiment, as shown in FIG. 4, the cam member 180 is provided in a part of the component support member 150 in the front-rear direction, and a portion of the upper surface 160 corresponding to the cam member 180 in the front-rear direction is the component support surface 198. Function as.

  As shown in FIG. 8, the cam follower 182 includes a lever 202 attached to the outer surface of the component supplier 82 by a bracket 200 so as to be rotatable about an axis parallel to the horizontal direction, and a free end portion of the lever 202 in the horizontal direction. And a roller 204 rotatably mounted about an axis parallel to the axis. The lever 202 is biased in a direction in which the roller 204 is directed forward by a torsion coil spring 206 (see FIG. 9) which is a spring member which is a kind of biasing means. The stopper 184 is provided on the bracket 200, has a protruding shape, and defines the rotation limit of the lever 202 by the bias of the torsion coil spring 206. In a state in which the rotation limit is defined, the cam follower 182 has a posture protruding downward from the component supplier 82 in the vertical direction as shown in FIG.

<Part return device 88>
As shown in FIG. 11, the component returning device 88 includes the scraping member 114, the component recovery container 220, the component recovery container lifting device 222 as a relative lifting device, and a motion conversion mechanism 224. The parts collection container lifting device 222 includes a lifting member 226 as a movable member and an air cylinder 228 as a lifting member driving device. The air cylinder 228 is disposed upward at a position between the pair of guide rails 168, and the elevating member 226 is moved up and down relative to the component feeder 82 by the expansion and contraction of the piston rod 230. The air cylinder 228 is fixed to the front end portion of the slide 164, and the elevating member 226 is moved in the front-rear direction together with the component support member 150.

  The component collection container 220 is attached to the elevating member 226 by a shaft 232 so as to be rotatable about a horizontal rotation axis parallel to the horizontal direction (X direction), and is provided at the front end portion of the component support member 150 so as to be elevable. It has been. As shown in FIG. 10 (a), the parts collection container 220 is moved upward and downward from the upper surface 160 of the parts support member 150, and above the parts feeder 82 as shown in FIG. Is raised and lowered to the raised end position.

  Further, the parts collection container 220 has a part receiving position where the bottom surface of the elevating member 226 is opened in the horizontal position and a part discharging position in which the parts are discharged in the vertical position to the parts feeder 82. And rotated. The component collection container 220 is urged in a direction to rotate toward the component receiving position by a torsion coil spring (not shown) as an urging means. The rotation limit of the component collection container 220 due to this urging is defined by the pair of stoppers 234, and the component collection container 220 is always positioned at the component receiving position. In addition, the rear wall 236 of the component collection container 220 is inclined so as to have a downward posture toward the rear at the component discharge position.

  As shown in FIG. 11, the motion conversion mechanism 224 includes a pair of rollers 240 provided in the component collection container 220 and constituting an engaged portion, and a pair of engagements provided in the frame 94 and constituting an engaging portion. Surface 242. FIG. 11 shows one roller 240 and the engaging surface 242. As shown in FIG. 8, the roller 240 is rotatably attached to a protruding end portion of a support member 244 that is fixed to protrude rearward from the component collection container 220 in the component receiving position, around an axis parallel to the lateral direction. Yes. The engaging surface 242 is provided in a portion corresponding to the upper end portion of the component housing portion 100 of the frame 94 and is a downward horizontal surface.

A shutter 250 is disposed at the front end, which is the front end of the component support member 150, between the component recovery container 220 and the shutter 250. The shutter 250 is moved up and down as the component collection container 220 is moved up and down. The shutter 250 is moved up and down in a pair of long holes 252 at the tip of the slide 164 as shown in FIG. The protruding portion 254 is guided by being fitted so as to be relatively movable. The shutter 250 is also urged upward by a compression coil spring 255 as urging means fitted to a pair of rods 253 erected on the slide 164.
As shown in FIG. 10 (a), a projecting engagement portion 256 provided at the rear end of the elevating member 226 at the lower end position of the component collection container 220 has a projecting shape provided at the lower end of the shutter 250. The engaged portion 258 is engaged from above. Accordingly, the shutter 250 is prevented from rising due to the urging force of the compression coil spring 255, and the shutter 250 is held at a non-shielding position below the upper surface 160 of the component support member 150.
As shown in FIG. 10 (b), the upward movement of the shutter 250 is allowed in accordance with the upward movement of the component collection container 220. The shutter 250 is also moved upward as the component collection container 220 is moved upward. The upper limit of the shutter 250 is defined by the lower end of the long hole 252 coming into contact with the protrusion 254. The shutter 250 protrudes upward from the component supply surface 110 of the component supply unit 96 and is in a shielding position that prevents the component from dropping from the component supply surface 110.

<Imaging device 90>
As shown in FIG. 3, the imaging device 90 includes, for example, a CCD camera or a CMOS camera as an imaging device. The imaging device moving device 270 that moves the imaging device 90 includes a slide 272 and a slide driving device 274 (see FIG. 17). The slide drive device 274 includes an electric motor (not shown) and a feed screw mechanism 278. The feed screw mechanism 278 includes a nut 280 and a feed screw 282. When the feed screw 282 is rotated by an electric motor, the slide 272 is guided to the guide rail 284 and moved to an arbitrary position in the lateral direction. The slide drive device 274 is provided on the main body 80 such that the imaging device 90 provided on the slide 272 is located above the component support surface 198 of the component support member 150 at the component supply position. In addition, the imaging device 90 has a posture in which the lens faces downward and faces the component support surface 198.
The imaging device 90 is moved by the imaging device moving device 270 and selectively opposed to each of the component support surfaces 198 of the five sets of component supply units 96, and on each component support surface 198 at each of the five imaging positions. A plurality of parts are imaged.
The imaging area of the imaging device 90 is determined by the characteristics of the lens, the distance to the imaging object, and the like, but in this embodiment, it is set to an area that includes the entire component support surface 198. Therefore, captured image data of the entire component support surface 198 is obtained by one imaging of the imaging device 90.
Note that it is not essential that the imaging region includes the entire component support surface 198, and can be a part of the component support surface 198. Further, when the imaging region is a part of the component support surface 198, if image data for the entire component support surface 198 is required, the component support surface 198 is imaged in multiple steps. In this case, it is desirable that the imaging device moving device 270 be a device that can move the imaging device 90 in the front-rear direction.

<Parts delivery device>
As shown in FIG. 12, the component delivery device 86 includes a component holding head 300, a component holding head moving device 302, and a plurality (two in the present embodiment) of shuttle devices 304 and 306 (see FIG. 3). Including.

{Part holding head moving device}
The component holding head moving device 302 includes an X direction moving device 320, a Y direction moving device 322, and a Z direction moving device 324, and moves the component holding head 300 in each of the X, Y, and Z directions. The Y-direction moving device 322 is provided in the main body 80 and includes a Y slide 326 and a Y slide driving device 328. The Y slide drive device 328 includes an electric motor 330y and a feed screw mechanism 336y including a feed screw 332y and a nut 334y, and a Y slide 326 provided so as to be movable integrally with the nut 334y is attached to a pair of guide rails 338y. The guide is moved to an arbitrary position in the Y-axis direction while being guided.
The X-direction moving device 320 is provided on the Y slide 326 and includes an X slide 340 and an X slide driving device 342. The Z-direction moving device 324 is provided on the X slide 340 and includes a Z slide 344 and a Z slide driving device 346. The X slide drive unit 342 and the Z slide drive unit 346 are configured in the same manner as the Y slide drive unit 328, and components having the same action are given the same reference numerals with suffixes x and z to indicate the corresponding relationship. The description is omitted.

{Part holding head}
The component holding head 300 is provided on the Z-axis slide 344. The component holding head 300 is moved in a height region between the imaging device 90 and the component support surface 198 by the component holding head moving device 302 together with the Z direction moving device 324. Within this height region, the component holding head 300 is moved to any position in the horizontal and vertical directions. Therefore, the imaging device 90 and the component holding head 300 can be simultaneously positioned on the component support surface 198 of the same component supply unit 96, and the component holding head 300 can be moved in at least one of the X direction and the Y direction. Thus, by moving in the horizontal direction, it is moved to a functional position that is located above the component support surface 198 and can hold the component on the component support surface 198, and a retreat position that is retracted from the functional position. As shown in FIGS. 13A, 13B, and 13C, the component holding head 300 includes (1) a head body 360 provided integrally with the Z slide 344, and (2) a suction nozzle that is a component holder. 362, (3) a nozzle rotating device 364 as a holder rotating device, (4) a nozzle rotating device 366 as a holder rotating device, and (5) a nozzle mounting device 368 as a holder mounting device.

  The nozzle turning device 366 is a device for turning the suction nozzle 362 around an axis extending in the horizontal direction, and includes a link mechanism 370 and a link mechanism driving device 372. The link mechanism driving device 372 includes a lifting member 374 as a driving member and a lifting member driving device 376. The elevating member driving device 376 includes an electric motor 378 and a feed screw mechanism 384 including a feed screw 380 and a nut 382, and the rotation of the electric motor 378 is transmitted to the feed screw 380 by the timing pulleys 386 and 388 and the timing belt 390. The elevating member 374 is raised and lowered. A spline shaft 392 is attached to the elevating member 374 so as to extend vertically downward. One end of a lever 394 is attached to the lower end of the spline shaft 392 so as to be rotatable around a horizontal axis by a shaft 395, and the suction nozzle 362 is attached and detached by a nozzle holding member 396 which is a component holder holding member provided on the lever 394. Held possible.

  The lever 394 is provided with an arm 400 projecting in a direction perpendicularly intersecting the rotation axis of the lever 394 at a right angle, and a pair of rollers 402 (only one roller is described) is provided on the projecting end portion of the lever 394. The cam follower is configured so as to be rotatable about an axis parallel to the rotation axis. Each of the pair of rollers 402 is fitted in a pair of horizontal long holes 406 (only one long hole 406 is shown) of a cam member 404 provided in the head main body 360 so as not to move in the vertical direction. As shown in FIG. 13A, in a state where the elevating member 374 is at the ascending end position, the suction nozzle 362 is in a non-rotating position where its axis is concentric with the spline shaft 392. When the elevating member 374 is lowered, the lowering of the roller 402 is blocked by the cam member 404, whereby the lever 394 is rotated, and the suction nozzle 362 is rotated around the horizontal rotation axis. In a state where the elevating member 374 is lowered to the lower end position, as shown in FIG. 13B, the suction nozzle 362 is turned 90 degrees and its axis is horizontal. The non-turning position and the 90-degree turning position are determined by position control of the elevating member 374 controlled by the electric motor 378. The suction nozzle 362 can be held at any turning position between the non-turning position and the 90-degree turning position.

  The nozzle rotation device 364 includes an electric motor 410 and a rotation transmission device 412 that are attached to the head main body 360 via an attachment member (not shown). The rotation transmission device 412 includes a gear 414 attached to the output shaft of the electric motor 410, and a gear 418 fixed to a spline member 416 fitted to the spline shaft 392 so as not to be relatively rotatable and relatively movable in the axial direction. The spline shaft 392 is rotated by an arbitrary angle around the vertical axis in both forward and reverse directions. Rotation is transmitted to the spline shaft 392 at any position in the vertical direction, and the suction nozzle 362 can be rotated at any angle around a vertical axis that is an axis perpendicular to the horizontal component support surface 198. The cam member 404 is fixed to the spline member 416, and is rotated together with the spline shaft 392 and the suction nozzle 362, and the suction nozzle 362 can be swung in any rotational position.

  The nozzle attachment device 368 attaches the suction nozzle 362 to the nozzle holding member 396 in a detachable manner. As shown in FIG. 13 (c), the nozzle mounting device 368 includes (1) a recess 420 provided on the contact surface of the nozzle holding member 396 with the suction nozzle 362, (2) a negative pressure source 422v and a positive pressure source. 422p, (3) including electromagnetic valves (electromagnetic on / off valves in this embodiment) 424c, d, etc. provided between the recess 420 and the negative pressure source 422v, and between the recess 420 and the positive pressure source 422p, respectively. A negative pressure and a positive pressure are selectively supplied to the recess 420 by the control of the electromagnetic valves 424c, d. When the suction nozzle 362 comes into contact with the contact surface of the nozzle holding member 396 and the negative pressure is supplied in a state where the opening of the concave portion 420 is closed, a negative pressure chamber is formed by the concave portion 420 and the like. The suction nozzle 362 is attached to the nozzle holding member 396 while the negative pressure chamber is maintained at a negative pressure, and the suction nozzle 362 is removed by supplying positive pressure to the recess 420.

The suction nozzle 362 picks up and holds a component with a negative pressure, and the suction nozzle 362 can be represented by the size of the suction surface of the suction tube (for example, the nozzle diameter which is the diameter of the suction tube). ) Are different types. Since the strength of the negative pressure supplied to the suction nozzle 362 is substantially constant, the larger the nozzle diameter, the larger the component can be held (hereinafter, referred to as holding force).
On the other hand, as shown in FIG. 3, the main body 80 is provided with a nozzle accommodating device 430 in which a plurality of types of suction nozzles 362 having different nozzle diameters are accommodated. The nozzle accommodating device 430 moves a nozzle holding member 432 having a plurality of recesses that can accommodate the suction nozzle 362, and a shutter (not shown) disposed on the upper surface of the nozzle holding member 432 between the separation preventing position and the take-out allowable position. A shutter moving device 434 (see FIG. 17) and the like are included. The component holding head 300 is moved to the nozzle accommodating device 430 as necessary, and the suction nozzle 362 is automatically replaced.

{Shuttle device}
As shown in FIG. 3, the shuttle devices 304 and 306 include component carriers 450 and 452 and component carrier moving devices 454 and 456, respectively, and are arranged side by side in front of the component supply unit 96 of the main body 80. . In this embodiment, each of the component carriers 450 and 452 holds a plurality of component receiving members 460 (five in this embodiment) that are detachably held in a row in the horizontal direction. As shown in FIG. 14, the component receiving member 460 is fitted into the recesses 462 of the component carriers 450 and 452, and is positioned in the front-rear direction and the lateral direction by the protrusions 464 and 466, respectively.

  In this embodiment, an electronic circuit component (hereinafter abbreviated as a lead component) 480 having leads shown in FIGS. 16A and 16B is supplied by the bulk component supply device 18. The lead component 480 is composed of a block-shaped component main body 482 and two leads 484 protruding from the bottom surface of the component main body 482.

The component receiving member 460 is provided with a component receiving recess 500 as shown in FIG. The component receiving recess 500 is provided according to the shape and size of the component to be received, and the component receiving recess 500 of the component receiving member 460 into which the lead component is inserted has, for example, a stepped shape as shown in FIG. And a body receiving recess 502 that opens to the upper surface of the component receiving member 460 and a lead receiving recess 504 that opens to the bottom of the body receiving recess 502. The opening end of the main body receiving recess 502 is chamfered to form a guide surface 506 that guides the fitting of components, thereby constituting a guide portion. As shown in FIG. 15B, the lead component 480 is received by the component receiving member 460 in the lead receiving recess 504 with the lead 484 facing downward, and the component main body 482 is fitted in the main body receiving recess 502 so as to be horizontal. And is supported from below by an upward component support surface 508 constituted by the bottom surface of the main body receiving recess 502, and is received in a state of being positioned in the vertical direction.
As illustrated in FIG. 14, there are a plurality of types of component receiving members 460 having different sizes and shapes of the component receiving recesses 500, which are exchanged by an operator. The component carriers 450 and 452 can also hold component receiving members having dimensions corresponding to a plurality of component receiving members 460.

As shown in FIG. 3, the component carrier moving devices 454 and 456 are configured in the same manner, and one will be described, and for the other, the same reference numerals are assigned to the corresponding components and the description will be omitted.
The moving device main body 520 of the component carrier moving device 454 is provided in the main body 80 in parallel in the front-rear direction, and is provided with an endless belt 522 and a belt circulating device 524 (see FIG. 17). The belt 522 is wound around a plurality of pulleys (not shown) provided on the moving device main body 520 so as to be rotatable about an axis parallel to the lateral direction, and is also locked to the component carrier 450. The belt 522 is rotated by rotating a pulley by an electric motor (not shown), and the component carrier 450 is guided to a pair of guide rails 530 (one guide rail 530 is shown in FIG. 3). While moving in the front-rear direction. The component carrier 450 is located at the front of the movement region of the component holding head 300, close to the component holding head moving device 302, adjacent to the component supply unit 96, and the movement region of the mounting heads 50 and 52. Are moved independently from each other between the component delivery position close to the component mounting device 20. The component carrier 450 is positioned at a component receiving position and a component delivery position by a stopper (not shown) provided on the moving device body 520.

<Control device>
As shown in FIG. 17, the control device 26 is provided in each of (a) the overall control device 26a, (b) the board transport holding device 14, the component supply device 16, the bulk component supply device 18, the component mounting device 20, and the like. Individual control devices (only the individual control device 550 of the bulk component supply device 18 is described), and (c) an image processing device 552 as a captured image data processing device. The overall control device 26a, the individual control device 550, the image processing device 552, and the like are each configured mainly by a computer, and are connected to be communicable with each other. The overall control device 26a performs overall control of the substrate transfer holding device 14, the component supply device 16, the bulk component supply device 18, the component mounting device 20, and the like via the individual control device 550 and the like.
In the bulk component supply device 18, the individual control device 550 includes an execution unit 550 c, an input / output unit 550 i, and a storage unit 550 m, and the individual control device 550 includes the imaging device moving device 270 and the component holding head 300 of the component delivery device 86. A component holding head moving device 302, a nozzle accommodating device 430, shuttle devices 304 and 306, an image processing device 552, and the like are connected.
The configuration of the control device 26 is not limited to this embodiment. For example, without providing the overall control device 26a, the devices 14, 16, 18, 20 and the like are controlled by the individual control devices 550 and the like (desirably, the individual control devices are connected in a communicable state). It is possible to control the devices 14, 16, 18, 20, etc. by the overall control device 26a without providing the individual control device 550 or the like. The image processing device 552 can also be configured as a part of the individual control device 550 or a part of the overall control device 26a.

<Operation>
The board 12 is carried into the component mounting apparatus by the board carrying / holding device 14, stopped at a predetermined position, and clamped. Then, the mounting heads 50 and 52 are moved, and the components supplied by the component supply device 16 and the bulk component supply device 18 are assembled to the substrate 12.
In the bulk component supply device 18, the lead component 480 is supplied by five sets of component supply units 96. Since the component supply operation by the five component supply units 96 is the same, the operation in one of the five component supply units 96 will be described.
A plurality of lead components 480 of the same type are put into the component housing portion 100 of the component supplier 82 by the operator. At the time of component insertion, the component support member 150 is located at the retracted position as shown in FIG. A part of the input component falls through the opening 108 onto the component supply surface 110, moves to the component discharger 112 side due to the inclination of the component supply surface 110, and spreads on the component supply surface 110. When the lead component 480 is clogged and the opening 108 is blocked, the component stops dropping onto the component supply surface 110, and a plurality of lead components 480 are stacked in an arbitrary posture in the component housing portion 100. It is in a housed state. Even if the lead component 480 that has fallen on the component supply surface 110 moves beyond the component discharge unit 112, it is accommodated in the component recovery container 220. The component collection container 220 is in the retracted position together with the component support member 150, and is in the descending end position, in other words, in the component receiving position.

  After the parts are put in, the part support member 150 is moved forward and pulled out from the bottom of the part feeder 82. When the cam member 180 reaches the cam follower 182, the roller 204 rises along the inclined surface 192 of the tooth 190, and when the cam member 180 reaches the vertical surface 194, the roller 204 descends and gets over the tooth 190. The cam follower 182 is urged in a direction to engage with the teeth 190 by a torsion coil spring, and a rotation limit is defined by a stopper 184. When the component support member 150 moves forward, the roller 204 is kept in engagement with the teeth 190. As shown in FIG. 7, the lever 202 is not rotated, and the cam follower 182 rides over the teeth 190 together with the component feeder 82. The cam follower 182 gets over the plurality of teeth 190 one by one and repeats raising and lowering, whereby the front part of the component feeder 82 is raised and lowered, and is vibrated in the vertical direction. At this time, the lifting of the component supplier 82 from the support shaft 122 is avoided by its own weight.

  The component on the component supply surface 110 moves forward due to the vibration and the inclination of the component supply surface 110 and is discharged from the component discharge portion 112 onto the component support surface 198 as shown in FIG. At this time, the lead component 480 is prevented from dropping by the pair of legs 158 protruding upward from the upper surface 160. In addition, the lead component 480 that closes the opening 108 is separated by the vibration of the component supplier 82 and falls onto the component supply surface 110, and the lead component 480 in the component housing portion 100 passes through the opening 108 and passes through the component supply surface 110. It falls down and is discharged. As the component support member 150 moves forward, different portions of the component support surface 198 are made to correspond to the component discharge portion 112 in sequence, and the area of the component support surface 198 increases to support the lead components 480 sequentially. The forward direction of the component support member 150 is the forward direction and the reverse direction is the reverse direction. During the forward movement of the component support member 160, the component feeder 82 is vibrated only when the cam follower 204 gets over the cam member 180, and the component discharge is performed. The lead component 480 is discharged from the portion 112. The cam member 180 is disengaged from the cam follower 182 before the component support member 150 reaches the component supply position, and the component support member 150 is advanced, but the component feeder 82 is not vibrated and the components are not discharged. Therefore, when the component support member 150 reaches the component supply position, a plurality of the same type lead components 480 are scattered on the component support surface 198 of the upper surface 160.

  After stopping the component support member 150, the imaging device 90 is moved to image a plurality of lead components 480 on the component support surface 198. The plurality of lead parts 480 are of the same type as each other and are in a loose state. In the present embodiment, a pickup target component is determined based on captured image data that is image data obtained by imaging by the imaging device 90 described above. Further, these pickup target components are picked up and held by the suction nozzle 362 according to the parameters (conditions) acquired based on the captured image data, and the component holding head 300 is moved by the holding head moving device 302, thereby leading the lead component. 480 is held by the component receiving members 460 of the component carriers 450 and 452. A plurality of lead components 480 that have been separated from the component support surface 198 are aligned in the component carriers 450 and 452.

<Determination of parts to be picked up and picking and conveying conditions>
{Determination of parts to be picked up}
In the lead component 480, as shown in FIGS. 16A and 16B, the four side surfaces 486 constituting the component main body 482 intersect each other at right angles. Therefore, when the lead component 480 is placed on the component support surface 198 at one of the four side surfaces 486, the upward surface facing the side surface is parallel to the component support surface 198 and the lead 484. Is parallel to the component support surface 198. Further, three of the four side surfaces 486 (486a, b, c) constitute an adsorbed surface having an area capable of adsorbing by blocking the opening of the adsorption tube of the adsorption nozzle 362 and preventing leakage of negative pressure. To do. However, since one side surface (486d) is provided with a recess 488 as shown in FIG. 16B, it is difficult to perform suction even when a suction nozzle having a small nozzle diameter is used.
From the above, the side surfaces 486c and b 486c, b that are isolated from the other lead components 480 in a posture in which the leads 484 extend parallel to the component support surface 198 and can be sucked as shown in FIGS. , A in a posture in which a is facing upward, is a pickup target component 480t (hereinafter, the pickup target component of the lead component 480 is represented by a subscript t). On the other hand, as shown in FIGS. 18D to 18F, the lead component 480 or the lead 484 in an inclined posture is parallel to the component support surface 198, but the side surface 486d that is difficult to attract faces upward. The lead component 480 in the posture is a non-pickup target component 480s (the non-pickup target component of the lead component 480 is represented by a subscript s). Hereinafter, the side surface 486a may be referred to as a front surface, and the side surface 486d may be referred to as a back surface.

{Selection of suction nozzle}
For example, the area of the portion that can be sucked by the suction nozzle 362 differs for each of the suctionable side surfaces 486a to 486c. The area of the side surface (front surface) 486a that can be adsorbed is large, and the area of the side surfaces 486b and c that can be adsorbed is small. Therefore, as shown in FIG. 18C, the suction nozzle 362 having a large nozzle diameter is selected for the pickup target component 480t whose posture is the side surface (front surface) 486a as shown in FIG. 18C, and FIGS. ), The suction nozzle 362 having a small nozzle diameter is selected for the pickup target component 480t in the posture in which the upward surface is the side surfaces 486b and c.

{Pickup height}
Even for the same lead component 480, the height {the height from the component support surface 198 to the upward surface (held surface), hereinafter abbreviated as height} differs depending on the posture. The height of the opening which is the lower end portion of the suction pipe of the suction nozzle 362 is determined. As shown in FIG. 16A and FIG. 19, the height of the lead component 480 in the posture in which the front surface 486a is an upward surface is Lb, and the height of the lead component 480 in the posture in which the side surfaces 486b and c are upward surfaces. Will be La. For the lead component 480, La is larger than Lb (La> Lb).

{Maximum acceleration}
As described above, when the nozzle diameter is large, the holding force of the lead component 480 by the suction nozzle 362 is larger than when the nozzle diameter is small. Also, when the mass of the lead component 480 held by the suction nozzle 362 is the same, the lead component 480 is sucked even if the holding force is large, that is, the inertia force, in other words, the acceleration is large, compared with the case where the mass is small. It becomes difficult to shift with respect to the nozzle 362. Therefore, when the nozzle diameter is large, the conveyance acceleration of the component holding head 300 can be made larger than when the nozzle diameter is small. From the above, when a suction nozzle with a large nozzle diameter is selected, the maximum value of the transport acceleration that can be output (allowed) is made larger than when a suction nozzle with a small nozzle diameter is selected.

<Parts data>
The part data 570 (n) {n = 1, 2, 3} is determined for each of the pickup target parts 480t shown in FIGS. 18A to 18C, which are a part of the plurality of lead parts 480. Data, which is determined based on the attitude of the lead component 480. These parts data 570 (n) are stored in the storage unit 550m of the individual control device 550.
The part data 570 (1) is represented by a subscript (1) attached to the pickup target part 480t (1) {in correspondence with the part data, with the front 486a facing upward. The same applies to the following pickup target parts}. Parts data 570 (2), (3) are pick-up target parts 480t (2), (3) in which the side surfaces 486b, c are facing upward, respectively. ).
As shown in FIG. 19, each of the part data 570 (n) includes [1] shape data 572 (n) representing the shape in plan view (including the shape of the upward surface), and [2] pickup of the pickup target component 480t. , Including data representing conditions (parameters) related to the conveyance of the component holding head 300. The data representing the parameters of [2] (hereinafter abbreviated as parameters relating to pick-up of the component 480t for pip-up, etc.) include Nozzle diameter data (an example of holder type defining data) 574 (n), (ii) the component holding head 300 in the state of holding the lead component is moved from the component receiving member 460 in the component receiving position. Maximum acceleration data 576 (n) representing the maximum value (limit value) of acceleration (including the absolute value of deceleration) at the time of transporting to the position [iii] pickup height at which the suction nozzle 362 picks up the pickup target component 480t One or more of pickup height data 578 (n) indicating the height (the height of the opening which is the lower end surface of the suction pipe of the suction nozzle 362) It is included.

<Captured image data>
An example of the captured image data is conceptually shown in FIG. As illustrated in FIG. 20, the captured image data 580 includes individual image data 582 (k) {k = 1, 2, 3...} That is a plurality of image data corresponding to each of the plurality of lead components 480. Is included. The individual image data 582 (k) is image data representing the shape of each lead component 480 in plan view. Based on the individual image data 582 (k), it can be determined whether or not the corresponding lead component is a pickup target component.

<Image processing>
[I] The captured image data 580 is processed based on the part data 570 (1). The shape data 572 (1) of the part data 570 (1) and the individual image data 582 (k) {k = 1, 2, 3...} Are respectively compared, and the individual image data 582 (k). Data that matches the shape data 572 (1) of the part data 570 (1) is extracted. The lead component 480 corresponding to the matching individual image data 582 (k) is set as the pickup target component 480t (1). In the comparison, at least one of the shape data 572 (1) and the individual image data 582 (1) is rotated. Then, the posture (inclination θ) of the pickup target component 480t (1) is obtained based on at least one rotation angle in the case of matching. The inclination θ is a reference line A (for example, a line parallel to the X direction or the Y direction) on the XY coordinates and a reference line B (for example, parallel to the lead wire 484) of the individual image data 572 (k). (For example, the clockwise direction can be defined as a positive angle). The position of the individual image data 572 (k) on the XY coordinates is based on image data or the like corresponding to a predetermined reference position mark (for example, it can be formed on the component support surface 198). The position on the XY coordinate of the pickup target component 480t (1) corresponding to the individual image data 572 (k) is acquired. The data representing the position on the XY coordinate of the pickup target component 480t and the data representing the inclination θ (hereinafter collectively referred to as position / inclination data) acquired as described above are stored.
Further, the parameter regarding the pickup of the part 480t (1) to be picked up is the nozzle diameter data 574 (1), the pickup height data 578 (1), the maximum acceleration data 576 (1), etc. in the part data 570 (1). Determined.

[II] The captured image data 580 is processed based on the part data 570 (2). The shape data 572 (2) and the individual image data 582 (k) {of the part data 570 (2) {or the individual image data 582 (k) excluding those determined as the pickup target component 480t (1). Are compared with each other, and the one that matches the shape data 572 (2) is extracted. The lead component 480 corresponding to the extracted individual image data 582 (k) is set as the pickup target component 480t (2), and the position and inclination θ of each pickup target component 480t (2) on the XY coordinates are acquired. Position / tilt data is stored. Further, the parameter regarding the pickup or the like of the pickup target part 480t (2) is determined by the nozzle diameter data 574 (2), the pickup height data 578 (2), the maximum acceleration data 576 (2), etc. of the part data 570 (2).
[III] The captured image data 580 is processed based on the part data 570 (3). Similarly, the part corresponding to the individual image data 582 (k) that matches the shape data 572 (3) of the part data 570 (3) is the pickup target part 480t (3), and the position / tilt data is acquired. And memorized. Further, the parameter regarding the pickup of the part 480t (3) to be picked up is determined based on the part data 570 (3).

  As described above, the image processing is performed a plurality of times. In the present embodiment, the shape data 572 (n) of the part data 570 (n) and each of the individual image data 582 (k) are compared and individually processed. The process of acquiring the lead component attitude corresponding to the image data 582 (k) and determining the pickup target component 480t (n) is one image process. The image processing can include acquisition and storage of position / tilt data of the pickup target component 480t (n). The number of times of image processing is determined by the number of part data 570 (n), and is determined by the shape of the lead component 480.

The image processing is performed by executing an image processing program represented by the flowchart of FIG.
In step 1 (hereinafter abbreviated as S1. The same applies to other steps), the imaging device 90 images a plurality of lead components 480 that are supported by the component support surface 198 and performs imaging. Image data is obtained. In S2, the count value n of the counter that counts the number of times of image processing is set to the initial value 1, and in S3, the part data 570 (1) used in the first image processing is read. In S4, the shape data 572 (1) and the individual image data 582 (k) are compared one by one to determine whether or not they match. If it is determined that they match, the position and inclination θ of the individual image data 582 (k) on the XY coordinates are acquired. Then, the lead component corresponding to the individual image data 582 (k) is set as the pickup target component 480t (1), and the position / tilt data is stored.

In S6, it is determined whether or not all the individual image data 582 (k) included in the captured image data 580 have been compared with the shape data 572 (1). If the determination is NO, S4 to S6 are repeatedly executed to determine whether or not each of the individual image data 582 (k) and the shape data 572 (1) match, and when it is determined that they match. The position and inclination of the individual image data 582 (k) are acquired.
For example, in FIG. 20, since it is determined that the individual image data 582 (1) matches the shape data 572 (1), the position on the XY coordinate and the inclination θ1 of the individual image data 582 (1) are acquired. The lead component 480 corresponding to the individual image data 582 (1) is the pickup target component 480t (1), and the position / tilt of the pickup target component 480t (1) is acquired and stored. Since the individual image data 582 (2) does not coincide with the shape data 572 (1), the determination in S4 is NO and the position / tilt is not acquired. The individual image data 582 (3) also does not match. When all the individual image data 582 (k) are matched with the shape data 572 (1), acquisition of the position and inclination in the case of matching, storage, and the like are completed, the determination of S6 becomes YES. Then, the first image processing is completed.

Next, in S7, the count value is incremented by one. In S8, the count value n is a predetermined number Nc (a preset number of times of image processing, corresponding to the number of part data 570 (n). In this embodiment, Nc = 3). It is determined whether it is larger. If Nc or less, the count value 2, that is, the part data 570 (2) used in the second image processing is read in S3. Similarly, in S4-6, the shape data 572 (2) is read. And individual image data 582 (k) are determined whether or not {can be excluded from those determined to match the shape data 572 (1)}. The position and inclination of the pickup target component 480t (2) corresponding to are acquired and stored.
For example, it is determined that the individual image data 582 (2) matches the shape data 572 (2), and the lead component corresponding to the individual image data 582 (2) is set as the pickup target component 480t (2). Further, the position / tilt θ2 is acquired and the position / tilt data is stored. It is determined that the individual image data 582 (3) and 582 (4) do not match. When the processing for all the individual image data 582 (k) ends, the determination in S6 is YES, and the second image processing ends.
Next, after the execution of S7 and 8, the third image processing is performed in the same manner, and the part data 570 (3) used for the third image processing is read, and the shape data 572 (3) and It is determined whether or not each of the individual image data 582 (k) matches. If it is determined that they match, the position and inclination are acquired and stored. For example, since it is determined that the individual image data 582 (5) matches the shape data 572 (3), the lead component corresponding to the individual image data 582 (5) is set as the pickup target component 480t (3), and the pickup target component. The position / inclination θ5 of 480t (3) is acquired and stored. In S7, when the count value n is incremented by 1 and becomes 4, the determination in S8 is YES, and this program is terminated, so that the three times of image processing are terminated.
Of the individual image data 582 (k) included in the captured image data 580, the lead component 480 corresponding to the individual image data 582 (k) that does not match any of the shape data 572 (1) to (3) is The non-pickup target part 480s.

Next, for each of the pickup target parts 480t (1) to (3), the suction nozzle 362 is replaced, the pickup target part 480t is picked up and transported under the conditions determined by the part data 570 (1) to (3). Therefore, the component holding head 300, the holding head moving device 302, and the like are controlled by executing a control program such as a pickup shown in the flowchart of FIG.
In S21, the count value m of the counter that counts the part data 570 (n) is set to the initial value 1, and in S22, the nozzle diameter data 574 (1) and the pickup height data 578 (1) of the part data 570 (1). The maximum acceleration data 576 (1) is read, and the position / tilt data of each pickup target component 480t (1) stored by the execution of S5 of the image processing program is read.
In S23, it is determined whether or not the suction nozzle 362 needs to be replaced based on the nozzle diameter data 574 (1). If it is necessary to replace it, the determination is YES, and the nozzle is replaced in S24. The component holding head 300 is moved to a predetermined position of the nozzle accommodating device 430, the suction nozzle 362 attached at that time is removed, and the suction nozzle determined by the nozzle diameter data 574 (1) is attached. In the nozzle accommodating device 430, the shutter is moved to the take-out allowable position by the shutter moving device 434, and in the component holding head 300, the suction nozzle 362 is attached and detached by controlling the electromagnetic valves 424c and d. If it is not necessary to replace the suction nozzle 362, step S24 is not executed.
In this embodiment, since there is one suction nozzle as a component holder held by the component holding head 300, if the determination in S23 is YES, the replaced suction nozzle corresponds to the specific component holder. If the determination in S23 is NO, the suction nozzle held at that time corresponds to the specific component holder.

In S25, the component holding head 300 is moved to a position determined by the position / tilt data, and the pickup target component 480t (1) is picked up at a height determined by the pickup height data 578 (1). When the suction nozzle 362 is moved to the pickup height and a negative pressure is supplied, the pickup target component 480t (1) is sucked and held.
Further, at the time of picking up the parts, the suction nozzle 362 is located at the non-turning position and is turned to the turning position by 90 degrees during the movement to the part carrier, and the lead 484 is directed downward. However, since the turning direction is determined in one direction, the suction nozzle 362 is rotated around its own axis while being positioned at the non-turning position by an angle determined based on the inclination θ prior to the pickup. The vertical swivel plane is parallel to the vertical plane parallel to the longitudinal direction of the lead 484 of the component 480 placed on the component support surface 198, and the revolving is rotated to a phase in which the lead 484 is directed downward.
The suction nozzle 362 is also rotated around the axis of the spline shaft 392 after picking up the pickup target component 480t (1), and the rotational phase around the vertical line of the component main body 482 is matched with the rotational phase of the main body receiving recess 502. .

  After picking up and holding the component to be picked up, the suction nozzle 362 (component holding head 300) is conveyed to the component receiving member 460 at the component receiving position in S26. The component holding head 300 is accelerated and then moved at a constant speed and then decelerated. However, the magnitude of acceleration and deceleration is limited, and is represented by maximum acceleration data 576 (1). Transported so as not to exceed acceleration (deceleration). Thereby, the inertial force acting on the lead component 480 held by the suction nozzle 362 is limited, and the lead component 480 can be made difficult to shift. When the component holding head 300 is lowered at the component receiving position, the lead component 480 is received by the component receiving recess 500 while being guided by the guide surface 506. Thereafter, the supply of negative pressure to the suction nozzle 362 is cut off, the lead component 480 is released, the component holding head 300 is raised, and the suction nozzle 362 is turned back to the non-turning position.

In S27, it is determined whether or not all of the pickup target parts 480t (1) corresponding to the part data 570 (1) have been received by the part receiving members 460 of the part carriers 450 and 452. If the determination is NO, S25-27 are repeatedly executed. The component holding head 300 is moved to the position of the next pickup target component 480t (1) determined by the position / tilt data, picked up the pickup target component 480 (1), and then conveyed to the component receiving member 460. When there are a plurality of parts to be picked up 480t (1), they are picked up one by one according to a preset order.
If all of the pickup target components 480t (1) are moved to the component receiving member 460, the determination in S27 is YES, the count value m is incremented by 1 in S28, and the count value is increased in S29. It is determined whether or not (Nd = 3). If the movement to all the component receiving members 460 is not completed, the determination in S29 is NO, and the process returns to S22, where the part data 570 (2 ) And the position / tilt data of each pickup target component 480t (2).

  Thereafter, S23 to S27 are executed similarly. Since the nozzle diameter data 574 (2) is different from the nozzle diameter data 574 (1), the determination in S23 is YES, and the suction nozzle 362 is replaced in S24. In S25 and 26, the pickup target component 480t (2) is moved to the component receiving member 460. When S25 to 27 are repeatedly executed and all the pickup target components 480t (2) are moved to the component receiving member 460, the determination in S27 is YES, and the count value m is incremented by 1 in S28. When the same execution is performed on the part data 570 (3) and all the pickup target parts 480t (3) are moved to the part receiving member 460, the determinations in S27 and S29 are YES, and this program ends. Be made. The pickup target components 480t (1) to (3) supported on the component support surface 198 are moved to and held by the component receiving member 460, so that the components carriers 450 and 452 have the same predetermined posture. Be aligned.

  When the lead component 480 is held by all the component receiving members 460 of the component carrier positioned at the component receiving position, the component carrier is moved to the component delivery position. The mounting heads 50 and 52 of the component mounting apparatus 20 are moved to the component carrier located at the component delivery position, and the component holder 70 picks up the lead component 480 held by the component receiving member 460. The lead components 480 are all housed in the component receiving member 460 in the same posture, in other words, with the lead 484 facing downward and the top surface facing the bottom surface to which the lead 484 is connected facing upward. 70 (eg, chuck) can pick up all the lead components 480 well.

As described above, in the present embodiment, by the processing based on the part data 570 (n) of the captured image data 300, the postures of the plurality of lead parts 480 in the separated state are distinguished and acquired, and the pickup target part 480t ( While n) is determined, the nozzle diameter, the pickup height, the maximum value of the conveyance acceleration, and the like are acquired. As a result, a plurality of lead components 480 in a separated state can be well picked up and moved to the component receiving member 460.
For example, the suction nozzle 362 has a nozzle diameter that is suitable for the shape of the upward surface of the pickup target component 480t. If suction nozzles 362 having a large nozzle diameter are used for all pickup target parts 480t, the lead parts 480 having the postures shown in FIGS. Since the area is small, it is regarded as a non-pickup target part. In other words, the pickup target component is only the lead component 480 in the posture of FIG. On the other hand, if a suction nozzle having a nozzle diameter suitable for the shape of the upward surface or the like is selected, the lead component 480 in the posture shown in FIGS. 18A and 18B is also a pickup target component. As a result, it is possible to increase the number of lead components 480 that can be picked up by supplying a single loose component, and it is possible to reduce the number of lead components 480 that are returned (the number of non-pickup target components 480s).

  In addition, when the suction nozzle 362 having a small nozzle diameter is used for all the pickup target components 480t (1) to (3), the replacement time of the suction nozzle 362 becomes unnecessary, but the transport time becomes longer. . In particular, when the pickup height is high, the posture at the time of parts transportation or the like is unstable, so the maximum acceleration is normally set to a small value, and as a result, the transportation time becomes long. On the other hand, if a pickup nozzle having a large nozzle diameter is used for the pickup target component 480t (1), the maximum acceleration when the pickup target component 480t (1) is conveyed can be increased. Minutes and transport time can be shortened.

  The part support surface 198 remains as a non-pickup target part 480 s, but the non-pickup target part 480 s is returned to the part feeder 82 by the part return device 88. As shown in FIG. 8, the non-pickup target component 480 s is prevented from moving backward by the scraping member 114, moved forward with respect to the component support member 150, and scraped into the component collection container 220. When the component support member 150 is retracted, a force in the same direction as the retract direction of the component support member 150 acts on the cam follower 182 from the cam member 180, but the stopper 234 allows the cam follower 182 to freely rotate in this direction. As a result, as shown in FIGS. 8 and 9, the cam follower 182 rotates against the component feeder 82 against the biasing force of the torsion coil spring 206 to get over the tooth 190 and vibrate the component feeder 82. The component support member 150 is retracted without being moved. Therefore, the component does not fall from the component housing unit 100 onto the component supply surface 110 and is not discharged to the component support surface 198.

  After the component support member 150 is moved to the retracted position as shown in FIG. 10A, the component collection container 220 is raised relative to the component feeder 82 as shown in FIG. As the component collection container 220 is raised, the shutter 250 is raised by the urging force of the compression coil spring 255 and closes the component discharge portion 112 at the shielding position as shown in FIG. The roller 240 is raised along with the component collection container 220 along the outer surface of the component feeder 82. The component collection container 220 is further lifted after the shutter 250 is moved to the shielding position, and at the end of the up-and-down movement in which the component collection container 220 is raised to the vicinity of the rising end position, the roller 240 is engaged with the engagement surface 242 as shown in FIG. Is prevented from rising. As a result, the component collection container 220 is rotated to the component discharge position against the biasing force of the torsion coil spring while the component collection container 220 is further raised to the rising end position, and the collected component 480 is moved to the component storage portion 100. It is discharged inside. In a state where the component collection container 220 is rotated to the component discharge position, the bottom surface is vertical and the rear wall 236 is directed toward the component accommodating portion 100 as it is lower, and the lead component 480 is guided to the rear wall 236. The remaining parts are discharged to the component housing part 100.

Even during the return of the component to the component supplier 82 in any of the five component supply units 96, the imaging device 90 and the component holding head 300 capture and pick up the component 480 for another component supply unit 96. Etc. can be performed. As shown in FIG. 23, the parts are returned in a state in which the parts support member 150 is returned to the retracted position, whereas the parts support surface 198 is provided on the front side of the parts support member 150, and the parts are collected. The imaging and holding of the component 480 on the component support surface 198 is performed without interfering with the container 220.
Further, the parts other than the shuttle devices 304 and 306 of the bulk component supply device 18 are removed from the apparatus main body 10 so that the bulk component supply device 18 can be easily maintained.

Before picking up the pickup target component 480t, the position of the pickup target component 480t can be confirmed based on the captured image data obtained by imaging the component support surface 198 of the imaging device 90. Thereby, the pickup target component 480t can be picked up more accurately.
Imaging by the imaging device 90 is performed prior to the pickup of the lead component 480 by the component holding head 300, and the suction nozzle 362 (component holding head 300) holds the lead component 480 on the component support surface 198. Thereafter, it is performed in parallel with the conveyance to the component receiving member 460. Since the component holding head 300 can be moved in a height region between the imaging device 90 and the component support surface 198, the imaging device 90 and the component holding head 300 do not interfere with each other. Therefore, the imaging device 90 remains on the component support surface 198, and performs imaging after the component holding head 300 holding the lead component 480 is retracted. Accordingly, for example, even if the position and orientation of the pickup target component 480t to be picked up next due to the pickup operation of the previous lead component 480 in one component supply unit 96 changes, the change is acquired. The

The component holding head 300 is not limited to that in the above embodiment. For example, various types of heads such as a head capable of holding a plurality of suction nozzles having different nozzle diameters in a ring shape, or a head capable of holding the plurality of suction nozzles in a straight line with a predetermined interval are used. be able to. Furthermore, the component holding head 300 can be automatically or manually changed to the above-described heads. When the component holding head 300 is a head capable of holding a plurality of suction nozzles, the suction nozzle determined according to the nozzle diameter data 574 is positioned at a predetermined pickup position, thereby The suction nozzle for picking up the parts to be picked up is changed. In the present embodiment, the positioned suction nozzle corresponds to the specific component holder.
Furthermore, a component supported on the component support surface 198 by the suction nozzle 362 can be picked up and directly supplied to the substrate 12. In this case, the movement range of the component holding head 300 by the component holding head moving device 302 is a range including the substrate 12 on which the component holding head 300 is held.

  In this embodiment, (1) the bulk component support portion is constituted by the component support surface 198 and the like. (2) The component delivery unit is composed of component carriers 450, 452, and the like. (3) The holder changing device is considered to be configured by the nozzle mounting device 368 or the like, or stores S24 of the control program such as the pickup shown in the flowchart of FIG. 22 of the nozzle mounting device 368 and the control device 26. It can be considered to be composed of a part, a part to be executed, and the like. The holder changing device is also a holder changing part. (4) The changing moving unit is configured by a portion of the holding head moving device 302 that moves the component holding head 300 between the component support surface 198 and the nozzle accommodating device 430. (5) The pickup moving unit is configured by a portion of the holding head moving device 302 that moves the suction nozzle 362 up and down to the pickup height. (6) The acceleration limiting moving unit is configured by a part that moves the component holding head 300 without exceeding the acceleration determined by the maximum acceleration data of the holding head moving device 302. (7) The part data storage unit includes the storage unit 550m of the control device 26, and the like. The parts data storage unit may be provided in the overall control device 26a. (8) The bulk component supply device control device is configured by a portion of the control device 26 that stores a control program such as a pickup, a portion that executes the control program, a part data storage portion, and the like. Further, the pickup height acquisition unit is configured as a part data storage unit, a part that stores S22, a part that executes, etc. of the bulk component supply device control device, and a part that the pickup height control unit stores S25, It consists of parts to be executed. (9) The next step is a “step of mounting a component on the substrate 12” performed in the component mounting apparatus 20, or performed on the component mounted on the substrate 12 or the substrate 12 on which the component is mounted. "Processing process" (for example, a cut and clinching process for cutting and bending the lead, a soldering process for soldering the lead component, a process for performing heat treatment on the substrate 12, a process for carrying out the component mounting apparatus, etc.) You can do it.

A chuck 580 shown in FIG. 24A can be attached to the holder holding member of the component holding head. The chuck 580 includes a pair of claw portions 582p, q held by the chuck body, a slide type driving device 584 that moves the pair of claw portions 582p, q close to and away from each other. The width of the pickup target part that can be gripped by the chuck 580 is determined in advance.
In this embodiment, since the component holder is the chuck 580, as shown in FIG. 18 (d), the lead component 480 having a posture in which the side surface 486d difficult to be attracted is an upward surface is also the pickup target component 480t (4). It is said. Even when the upward surface is a difficultly shaped surface, the opposing side surfaces 486b, c can be gripped by the pair of claw portions 582p, q. For example, the lead component 480 corresponding to the individual image data 582 (4) included in the captured image data 580 shown in FIG. 20 is set as the pickup target component 480t (4).

An example of part data 590 (n) of the lead component 480 in this embodiment is conceptually shown in FIG. The part data 590 (n) {n = 1,2,3,4} includes data representing parameters related to [1] shape data 592 (n) and [2] pickup of the pip-up target part 480t, respectively. The data representing the parameter includes (i) chuck width data 594 (n), (ii) representing the chuck width of the chuck for gripping the pickup target component (the width of the component that can be gripped by the pair of claws 582p, q). ) One or more of the pickup height data 596 (n) and the like are included. A chuck with a large chuck width is selected for the parts to be picked up 480t (1) and (4), and a chuck with a small chuck width is selected for the parts to be picked up 480t (2) and (3). .
On the other hand, when the holding force of the lead component 480 by the chuck 580 is substantially the same even when the width of the pickup target component 480t is different, the maximum acceleration can be the same even if the posture of the pickup target component 480t is changed. . In that case, it is not always necessary to include the maximum acceleration data in the data representing the parameters related to the pickup and the like of the pip-up target part 480t.
In the present embodiment, image processing is performed four times by comparing each of the shape data 592 (1) to (4) with the captured image data 580, and the pickup target components 480t (1) to (4) are determined. . Further, these pickup target components 480t (1) to (4) are picked up by the chuck 580 and moved to the component receiving member 460, thereby being aligned with the component carriers 450 and 452.

As shown in FIG. 25, instead of the component supply unit 96, a manually placed component tray 600 that is a manually placed component supporting member may be detachably provided. The hand-placed component tray 600 includes a flat component support surface 602, and a plurality of discrete components 604 are supported on the component support surface 602.
The hand-placed parts tray 600 is placed with the parts 604 by an operator after being attached to the main body 80 or outside of the bulk parts supplying apparatus prior to the mounting. The supply of parts using such a hand-placed parts tray is suitable for supplying parts that easily bend the lead, parts that do not want to be brought into contact with each other, parts that are not desired to be subjected to vibration, large parts, etc. .
Note that the size of the hand-placed component tray 600 is not limited. The width of the component supply unit 96 may be substantially the same as the width of the component supply unit 96, or may be greater than the width of the component supply unit 96.

Other examples

The present invention can be implemented in various forms in addition to the above-described embodiments, various modifications and improvements based on the knowledge of those skilled in the art. Moreover, the above-described plurality of embodiments can be implemented in a form combined with each other.
For example, when the component support member 150 or the hand-placed component tray 600 is disposed within the movement range of the mounting heads 50 and 52 of the work head moving device 54, the mounting heads 50 and 52 are in a separated state. The components 480 and 604 can be picked up directly and mounted directly on the substrate 12. In that case, a plurality of loose components 480 and 604 supported by the component support member 150 or the hand-placed component tray 600 are imaged by the imaging device 22 provided in the mounting head 50. be able to.
The parts 480 and 604 in a loose state supported by the parts support member 150 or the hand-placed parts tray 600 are held by the mounting heads 50 and 52 so that the part holder 70 can turn around the horizontal axis. And can be held by a component holder 70 that can pivot about the horizontal axis. As in the case of the first embodiment, the postures of the parts 480 and 604 in the separated state are acquired based on the captured image data, and the parts holder 70 is exchanged accordingly, or the height determined by the posture of the pickup target part. It is picked up or transported so as not to exceed the maximum acceleration determined by the posture.

On the other hand, these component support members 150 or components 480 and 604 supported by the hand-placed component tray 600 are held by the component holder 70 (component holder that cannot turn) of the mounting heads 50 and 52. It can also be. In the present embodiment, a component that is held by the mounting heads 50 and 52 and can be mounted is set as a pickup target component based on the captured image data, and the pickup height and the like are acquired. The mounting heads 50 and 52 are moved to the position of the pickup target component, and the pickup target component is picked up at the acquired height. This embodiment is suitable for mounting a component that does not include a lead.
Note that at least one of the mounting heads 50 and 52 can be a head capable of holding a plurality of component holders provided in a ring or in a straight line.
In this embodiment, the hand-placed component tray 600 or the like corresponds to the mounting loose component support portion, the imaging device 22 corresponds to the mounting imaging device, the component holder 70 corresponds to the mounting component holder, and is mounted. The heads 50 and 52 correspond to the mounting component holding head, and the work head moving device 54 corresponds to the mounting holding head moving device. Further, the mounting holding head movement control device is configured by a part that controls the work head movement device 54 of the control device 26 (including the individual control device of the mounting device 20). Of the mounting holding head movement control device, a pickup height acquisition unit is configured by a part that acquires the pickup height based on captured image data, and the like, and the part that controls the work head moving device 54 based on the pickup height. Thus, a pickup height movement control unit is configured.

  18: Bulk component supply device 20: Component mounting device 26: Control device 82: Component supply device 84: Component scattered state realization device 86: Component delivery device 88 Component return device 90: Imaging device 198: Component support surface 220: Component collection container 364: Nozzle rotating device 366: Nozzle turning device 368: Nozzle mounting device 450, 452: Component carrier 550: Individual control device 550m: Storage unit 552: Image processing device 570, 590: Parts data

Claims (9)

A bulk component support unit that supports a plurality of components of the same type in a scattered state in an arbitrary posture,
An imaging device for imaging the plurality of parts in the bulk state supported by the bulk parts support;
A component holding head provided with one or more component holders capable of picking up and holding each of the plurality of components in the bulk state supported by the loose component support portion;
A holding part moving device for moving the parts holding head, and a bulk part supplying apparatus that picks up each of the plurality of parts supported by the bulk part support part and supplies the picked up parts to the part delivery part,
The component has a plurality of surfaces that intersect at right angles to each other and have different shapes from each other,
The bulk component supply device has an upward surface that is one of the plurality of surfaces of each of the plurality of components acquired based on captured image data that is image data obtained by imaging of the imaging device. A bulk component supply device, comprising: a holder changing device that changes one of the one or more component holders based on the holder.   The loose component supply device according to claim 1, wherein the holder changing device includes a device that automatically changes one of the one or more component holders provided in the component holding head.   The holding device changing device has the plurality of data based on a plurality of data including shape data representing the shape of each of the plurality of surfaces of the component and the shape of the upward surface determined based on the captured image data. The loose component supply apparatus according to claim 1, further comprising an acquisition unit that acquires the posture of each component.   Pickup that is a part that can be picked up based on the upward surface of each of the plurality of parts obtained from the plurality of parts in the separated state based on the captured image data. The bulk component supply apparatus according to any one of claims 1 to 3, further comprising a selection unit that selects a target component.   5. The bulk component supply apparatus according to claim 1, further comprising a plurality of the bulk component support portions that support each of a plurality of different types of each of the plurality of types in the bulk state for each type. The bulk parts supply apparatus as described in one.   The loose component supply device according to any one of claims 1 to 5, wherein the one or more component holders include at least one suction nozzle that picks up and holds the component with a negative pressure. The plurality of surfaces include a first surface and a second surface having different shapes,
A change in which the holder changing device changes one of the one or more component holders depending on whether the upward surface of the component is the first surface or the second surface. The loose part supply apparatus according to any one of claims 1 to 6, including a section. A loose component support part for mounting that supports a plurality of parts of the same type in a loose state in an arbitrary posture,
A mounting imaging device that images the plurality of components in the bulk state supported by the mounting bulk component support;
A mounting component holding head provided with one or more mounting component holders for picking up and holding each of the plurality of components in the separated state supported by the mounting loose component support portion;
A mounting holding head moving device for moving the mounting component holding head at least between the mounting loose component support part and the circuit board;
A mounting device including a mounting holding head movement control device that controls the mounting holding head moving device based on captured image data that is image data obtained by imaging of the mounting imaging device;
The component has a plurality of surfaces that intersect at right angles to each other and have different shapes from each other,
The component mounting apparatus processes the captured image data, and acquires at least an upward surface of each of the plurality of components;
A component holder changing device that changes one of the one or more component holders based on an upward surface of each of the plurality of components acquired by the captured image data processing device. A component mounting device. A bulk component support unit that supports a plurality of components of the same type in a scattered state in an arbitrary posture,
An imaging device for imaging the plurality of parts in the bulk state supported by the bulk parts support;
A component holding head provided with one or more component holders capable of picking up and holding each of the plurality of components in the bulk state supported by the loose component support portion;
A component that is executed in a bulk component supply device that includes a holding head moving device that moves the component holding head and picks up each of the plurality of components supported by the bulk component support unit and supplies the picked up component to the component delivery unit A supply method,
The component has a plurality of surfaces that intersect at right angles to each other and have different shapes from each other,
Acquiring an upward surface of each of the plurality of components based on captured image data that is image data obtained by imaging of the imaging device;
A step of automatically changing one of the one or more component holders based on the upward surface acquired in the step.

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