JP2018134590A - Smoke pipe cleaning structure of combustion equipment, smoke pipe cleaning system, combustion equipment with smoke pipe cleaning structure, smoke pipe with smoke pipe cleaning structure, smoke pipe cleaning instrument, and smoke pipe cleaning method of combustion equipment - Google Patents

Smoke pipe cleaning structure of combustion equipment, smoke pipe cleaning system, combustion equipment with smoke pipe cleaning structure, smoke pipe with smoke pipe cleaning structure, smoke pipe cleaning instrument, and smoke pipe cleaning method of combustion equipment Download PDF

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JP2018134590A
JP2018134590A JP2017030532A JP2017030532A JP2018134590A JP 2018134590 A JP2018134590 A JP 2018134590A JP 2017030532 A JP2017030532 A JP 2017030532A JP 2017030532 A JP2017030532 A JP 2017030532A JP 2018134590 A JP2018134590 A JP 2018134590A
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cleaning
smoke pipe
smoke
combustion apparatus
cleaning structure
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美佐男 工藤
Misao Kudo
美佐男 工藤
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KUDO CO Ltd
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KUDO CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a smoke pipe cleaning structure of combustion equipment capable of simply and efficiently cleaning without much labor the smoke pipe of combustion equipment that generates ash or dust.SOLUTION: A smoke pipe cleaning structure for cleaning a cylindrical smoke pipe of combustion equipment consists of a rotor 1 that converts horizontal movement into vertical movement and keeps a cleaning means 4 fixed, the cleaning means 4 consisting of a fixing part 2 fixed on the rotor 1 and a fin part that scrapes off deposits on the inner wall of the smoke inner wall, and a drive means 5 that horizontally drives the rotor 1, where an edge part in the width direction is formed in specifications of contact with the inner wall of the smoke inner wall of a cleaning object.SELECTED DRAWING: Figure 1

Description

本発明は燃焼装置の煙管清掃構造、煙管清掃システム、煙管清掃構造付燃焼装置、煙管清掃構造付煙管、煙管清掃用具、および燃焼装置の煙管清掃方法に係り、特に、灰や塵埃の発生する燃焼装置の煙管を効果的に清掃することのできる、燃焼装置の煙管清掃構造等に関するものである。   The present invention relates to a smoke tube cleaning structure of a combustion device, a smoke tube cleaning system, a combustion device with a smoke tube cleaning structure, a smoke tube with a smoke tube cleaning structure, a smoke tube cleaning tool, and a method of cleaning a smoke tube of a combustion device. The present invention relates to a smoke tube cleaning structure for a combustion device, which can effectively clean the smoke tube of the device.

出願人が開発したタイヤボイラーは、独自の燃焼方式により、従来は廃棄するだけであった使用済みタイヤを燃料とすることができる。しかもクリーンな燃焼により、可燃物のほとんどを灰とすることができる。このように灰や塵埃を生成する燃焼装置では、煙道(煙管)に付着した灰等が掃除されることにより、熱効率を良好に維持することができる。   The tire boiler developed by the applicant can use, as a fuel, a used tire that has been simply discarded by a unique combustion method. Moreover, most of the combustible materials can be converted to ash by clean combustion. Thus, in the combustion apparatus which produces | generates ash and dust, thermal efficiency can be maintained favorable by cleaning the ash etc. which adhered to the flue (smoke pipe).

さて、燃焼装置の煙管清掃技術に関連しては、従来複数の提案がなされている。たとえば後掲特許文献1には、サイクロンクリーナーの胴部、排煙管等、煙道管の内面に付着したすす、灰等の付着物を低労力かつ安全に行えるようにする装置として、焼却炉から排出される既燃ガスの流通する煙道管の端部に、既燃ガスの主流部から偏倚する収容部を設け、これに耐熱性の掻具を収容し、掻具に細長い作動体を連結するとともにこの作動体を煙道管の端部から外部に露出させ、作動体を煙道管の内方に向けて往復動させる駆動手段を設けた装置が開示されている。   Now, several proposals have been made in relation to the technology for cleaning the flue tube of a combustion apparatus. For example, in Patent Document 1 listed below, an incinerator is used as a device that makes it possible to perform deposits such as soot and ash attached to the inner surface of a flue pipe, such as a cyclone cleaner body and a flue pipe, with low labor and safety. At the end of the flue pipe through which the burned gas discharged from the circulates, a storage part that deviates from the main flow part of the burned gas is provided. There is disclosed an apparatus provided with driving means for connecting and exposing the working body to the outside from the end of the flue pipe and reciprocating the working body toward the inside of the flue pipe.

また特許文献2には、煙道内壁付着物を効率よく除去するコンパクトな装置として、外管と内管とからなる二重管構造の煙道とし、内壁に波形の凹凸部を形成した内管を、外管に対して回動自在に支持させ、内管の外壁に設けた作動片をを挟んでノッカーとストッパを対向させて組み付けた構成が開示されている。そして、ノッカーの作動で作動片を介して内管を回動させ、その際に生ずる円周方向の衝撃力で内壁付着物を落下させる、としている。   Patent Document 2 discloses a compact apparatus for efficiently removing flue inner wall deposits as a double pipe structure flue composed of an outer tube and an inner tube, and an inner tube having corrugated irregularities formed on the inner wall. Is configured to be supported so as to be rotatable with respect to the outer tube, and a knocker and a stopper are opposed to each other with an operating piece provided on the outer wall of the inner tube interposed therebetween. Then, the inner tube is rotated through the operating piece by the operation of the knocker, and the inner wall deposit is dropped by the circumferential impact force generated at that time.

特開平8−28854号公報「焼却炉の煙道管部の清掃装置」JP-A-8-28854 “Cleaning device for flue pipe part of incinerator” 特開平11−22951号公報「煙道清掃装置」Japanese Patent Application Laid-Open No. 11-22951 “Smokeway Cleaning Device”

さて、上述の通り、タイヤボイラーのように灰や塵埃を生成してそれが上方に吸い上げられる燃焼装置では、煙管に付着した灰・塵埃が除去されることで熱効率を良好に維持されるが、そのためには、これらを除去する作業、すなわち煙管の清掃が必要である。しかし清掃作業を手作業で行うことは相応の労力を要し、特に数十〜二百本もの煙管を有するタイヤボイラーなど、煙管を多く備える燃焼装置では、その労力の程はなおさらである。   Now, as described above, in a combustion device that generates ash and dust like a tire boiler and sucks it upward, the ash and dust attached to the smoke pipe are removed, so that the thermal efficiency is well maintained. For that purpose, the operation | work which removes these, ie, the cleaning of a smoke pipe, is required. However, performing the cleaning work manually requires a considerable amount of labor, especially in a combustion apparatus having many smoke tubes, such as a tire boiler having several tens to two hundreds of smoke tubes.

そこで本発明が解決しようとする課題は、かかる従来技術の問題点をなくし、灰や塵埃の発生する燃焼装置の煙管を、労力をさほどかけずに、簡単に、かつ効率的に清掃することのできる、燃焼装置の煙管清掃構造等を提供することである。   Therefore, the problem to be solved by the present invention is to eliminate the problems of the prior art and to easily and efficiently clean the smoke pipe of the combustion apparatus in which ash and dust are generated without much effort. It is possible to provide a smoke tube cleaning structure of a combustion device.

本願発明者は上記課題について検討した結果、螺旋状の帯状体からなるフィンを煙管内で上下往復動させる構造を用いることによって解決できることを見出し、これに基づいて本発明を完成するに至った。すなわち、上記課題を解決するための手段として本願で特許請求される発明、もしくは少なくとも開示される発明は、以下の通りである。   As a result of studying the above problems, the inventor of the present application has found that the problem can be solved by using a structure in which a fin made of a spiral band is reciprocated up and down in a smoke tube, and the present invention has been completed based on this. That is, the invention claimed in the present application, or at least the disclosed invention, as means for solving the above-described problems is as follows.

〔1〕 燃焼装置の円筒状の煙管を清掃する構造であって、水平運動を上下運動に変換し後記清掃手段が固定される回動子と、該回動子に固定される固定部ならびに煙管内壁の付着物を掻き落とすフィン部からなる清掃手段と、および該回動子を水平駆動する駆動手段とからなり、該フィン部は螺旋状の帯状体であることを特徴とする、燃焼装置の煙管清掃構造。
〔2〕 前記フィン部は、帯状体が長手方向を軸とする軸周りに捩じられた形態で螺旋状をなしていることを特徴とする、〔1〕に記載の燃焼装置の煙管清掃構造。
〔3〕 前記捩じれにより反復的に形成され得るひねり単位が一または複数形成されていることを特徴とする、〔2〕に記載の燃焼装置の煙管清掃構造。
〔4〕 前記ひねり単位は複数形成されており、前記フィン部の長さが下記(A)式を満たすことを特徴とする、〔3〕に記載の燃焼装置の煙管清掃構造。
(A)フィン部の長さ≦適用される煙管の清掃対象部位の長さ―ひねり単位
〔5〕 前記フィン部の幅方向縁部が、適用される煙管の内壁に接する仕様に形成されていることを特徴とする、〔1〕ないし〔4〕のいずれかに記載の燃焼装置の煙管清掃構造。
[1] A structure for cleaning a cylindrical smoke pipe of a combustion apparatus, wherein a horizontal movement is converted into a vertical movement and a cleaning means described later is fixed, a fixed part fixed to the rotary element, and a smoke pipe A combustion device characterized by comprising cleaning means comprising a fin portion for scraping off deposits on the inner wall, and drive means for horizontally driving the rotor, wherein the fin portion is a spiral belt-like body. Smoke tube cleaning structure.
[2] The smoke tube cleaning structure for a combustion apparatus according to [1], wherein the fin portion is formed in a spiral shape in which a belt-like body is twisted around an axis having a longitudinal direction as an axis. .
[3] The combustion tube smoke tube cleaning structure according to [2], wherein one or a plurality of twist units that can be repeatedly formed by the twisting are formed.
[4] The combustion tube smoke tube cleaning structure according to [3], wherein a plurality of the twist units are formed, and a length of the fin portion satisfies the following expression (A).
(A) The length of the fin portion ≦ the length of the applicable portion of the smoke tube to be cleaned—twist unit [5] The edge in the width direction of the fin portion is formed so as to be in contact with the inner wall of the applied smoke tube. The smoke tube cleaning structure for a combustion apparatus according to any one of [1] to [4].

〔6〕 前記駆動手段は少なくとも連結ロッドからなり、前記回動子は該連結ロッドに連結していて水平駆動を受ける可動部と、該可動部の水平運動により上下運動する二の腕部と、該両腕部の間の中心部とを備えて形成され、該各腕部に前記清掃手段が固定されることを特徴とする、〔1〕ないし〔5〕のいずれかに記載の燃焼装置の煙管清掃構造。
〔7〕 前記駆動手段による前記回動子の水平運動が別の一以上の回動子に伝動され、該回動子に固定された複数の前記清掃手段が同時に上下駆動されることを特徴とする、〔1〕ないし〔6〕のいずれかに記載の燃焼装置の煙管清掃構造。
〔8〕 〔1〕ないし〔7〕のいずれかに記載の煙管清掃構造が複数用いられてなる煙管清掃システムであって、前記駆動手段による前記回動子の水平運動が別の一以上の回動子に伝動され、該回動子に固定された各清掃手段が同時に上下駆動されることを特徴とする、燃焼装置の煙管清掃システム。
〔9〕 前記駆動手段が手動式、自動式、または自動制御式のいずれかであることを特徴とする、〔1〕ないし〔7〕のいずれかに記載の燃焼装置の煙管清掃構造。
〔10〕 前記駆動手段が手動式、自動式、または自動制御式のいずれかであることを特徴とする、〔8〕に記載の燃焼装置の煙管清掃システム。
[6] The driving means comprises at least a connecting rod, and the rotator is connected to the connecting rod and receives a horizontal drive, two arms that move up and down by the horizontal movement of the movable part, The fire tube cleaning of a combustion apparatus according to any one of [1] to [5], wherein the cleaning means is fixed to each of the arms. Construction.
[7] The horizontal movement of the rotator by the driving means is transmitted to one or more other rotators, and the plurality of cleaning means fixed to the rotator are simultaneously driven up and down. The smoke tube cleaning structure for a combustion apparatus according to any one of [1] to [6].
[8] A smoke tube cleaning system in which a plurality of smoke tube cleaning structures according to any one of [1] to [7] are used, wherein the horizontal movement of the rotor by the driving means is performed at least once more. A smoke pipe cleaning system for a combustion apparatus, wherein each cleaning means, which is transmitted to a moving element and fixed to the rotating element, is simultaneously driven up and down.
[9] The smoke tube cleaning structure for a combustion apparatus according to any one of [1] to [7], wherein the driving means is any one of a manual type, an automatic type, and an automatic control type.
[10] The combustion pipe smoke tube cleaning system according to [8], wherein the driving means is any one of a manual type, an automatic type, and an automatic control type.

〔11〕 〔1〕ないし〔7〕のいずれかに記載の煙管清掃構造、または〔8〕ないし〔10〕のいずれかに記載の煙管清掃システムを備えていることを特徴とする、煙管清掃構造付燃焼装置。
〔12〕 下記(B)のいずれかであることを特徴とする、〔11〕に記載の煙管清掃構造付燃焼装置。
(B)タイヤボイラー、焼却炉、灰や塵埃を生成する燃焼装置
〔13〕 〔1〕ないし〔7〕のいずれかに記載の煙管清掃構造、または〔8〕ないし〔10〕のいずれかに記載の煙管清掃システムを備えていることを特徴とする、煙管清掃構造付煙管。
〔14〕 〔1〕ないし〔7〕のいずれかに記載の煙管清掃構造、または〔8〕ないし〔10〕のいずれかに記載の煙管清掃システムを用いて行うことを特徴とする、燃焼装置の煙管清掃方法。
〔15〕 前記清掃手段を1ひねり単位分(「1ピッチ」ともいう)作動させることで煙管の清掃がなされることを特徴とする、〔14〕に記載の燃焼装置の煙管清掃方法。
〔16〕 燃焼装置の円筒状の煙管を清掃する用具であって、煙管内を移動せしめる駆動を受ける受動部と、該受動部と一体に設けられていて煙管内壁の付着物を掻き落とすフィン部からなり、該フィン部は螺旋状の帯状体であることを特徴とする、燃焼装置の煙管清掃用具。
[11] A smoke tube cleaning structure comprising the smoke tube cleaning structure according to any one of [1] to [7] or the smoke tube cleaning system according to any one of [8] to [10]. Combustion device.
[12] The combustion apparatus with a smoke tube cleaning structure according to [11], which is any of the following (B).
(B) Tire boiler, incinerator, combustion apparatus for generating ash and dust [13] The smoke tube cleaning structure according to any one of [1] to [7], or any one of [8] to [10] A smoke tube with a smoke tube cleaning structure, characterized by comprising the above-mentioned smoke tube cleaning system.
[14] A combustion apparatus comprising: a smoke pipe cleaning structure according to any one of [1] to [7]; or a smoke pipe cleaning system according to any one of [8] to [10]. How to clean a smoke tube.
[15] The method of cleaning a smoke pipe of a combustion apparatus according to [14], wherein the smoke pipe is cleaned by operating the cleaning means by one twist unit (also referred to as "1 pitch").
[16] A tool for cleaning a cylindrical smoke pipe of a combustion apparatus, a passive part that is driven to move inside the smoke pipe, and a fin part that is provided integrally with the passive part and scrapes off deposits on the inner wall of the smoke pipe Combustion device smoke tube cleaning tool, wherein the fin portion is a spiral strip.

本発明の燃焼装置の煙管清掃構造、煙管清掃システム、煙管清掃構造付燃焼装置、煙管清掃構造付煙管、煙管清掃用具、および燃焼装置の煙管清掃方法は上述のように構成されるため、これらによれば、灰や塵埃の発生する燃焼装置の煙管を、労力をさほどかけずに、簡単に、かつ効率的に清掃することができる。また、それにより、熱効率を向上させることができ、燃焼装置の熱効率を良好な状態に容易に保持することができる。また、煙管を多数備える燃焼装置においては、必要な清掃を同時に、かつ短時間で行うことができる。   Since the smoke tube cleaning structure, the smoke tube cleaning system, the combustion device with the smoke tube cleaning structure, the smoke tube with the smoke tube cleaning structure, the smoke tube cleaning tool, and the smoke tube cleaning method of the combustion device according to the present invention are configured as described above, According to this, the smoke pipe of the combustion apparatus in which ash or dust is generated can be easily and efficiently cleaned without much effort. Moreover, thereby, thermal efficiency can be improved and the thermal efficiency of a combustion apparatus can be easily hold | maintained in a favorable state. Moreover, in the combustion apparatus provided with many smoke pipes, necessary cleaning can be performed simultaneously and in a short time.

また、本発明の燃焼装置の煙管清掃構造等における駆動手段が自動式の場合は、特に簡単な操作によって迅速な煙管清掃を行うことができる。一方、駆動手段が手動式の場合は、装置構造をより簡素にすることができる。また、本発明の鉛管清掃構造等は、その清掃手段を1ひねり単位(1ピッチ)分だけ上下動させるだけで煙管全体の清掃、すなわち灰や塵埃の除去を行うことができ、極めて小さな作動、作動範囲しか要さないため、装置の耐久性にも優れる。   Moreover, when the drive means in the smoke pipe cleaning structure of the combustion apparatus of this invention is an automatic type, quick smoke pipe cleaning can be performed by especially easy operation. On the other hand, when the driving means is a manual type, the device structure can be further simplified. In addition, the lead pipe cleaning structure of the present invention can clean the entire smoke pipe, that is, remove ash and dust, by moving the cleaning means up and down by one twist unit (1 pitch), and has extremely small operation. Since only the operating range is required, the durability of the device is also excellent.

本発明の燃焼装置の煙管清掃構造実施例の要部説明図である。It is principal part explanatory drawing of the smoke pipe cleaning structure Example of the combustion apparatus of this invention. 図1に示す実施例の動作説明図である。It is operation | movement explanatory drawing of the Example shown in FIG. 図1に係る清掃手段の正六面図および斜視図である。It is the regular hexagonal view and perspective view of the cleaning means which concern on FIG. 図1に係る清掃手段の正六面図および斜視図である。It is the regular hexagonal view and perspective view of the cleaning means which concern on FIG. 図1に係る清掃手段の正六面図および斜視図である。It is the regular hexagonal view and perspective view of the cleaning means which concern on FIG. 図1に係る清掃手段の正六面図および斜視図である。It is the regular hexagonal view and perspective view of the cleaning means which concern on FIG. 図1に係る清掃手段の正六面図および斜視図である。It is the regular hexagonal view and perspective view of the cleaning means which concern on FIG. 図1に係る清掃手段の正六面図および斜視図である。It is the regular hexagonal view and perspective view of the cleaning means which concern on FIG. 図1に係る清掃手段の正六面図および斜視図である。It is the regular hexagonal view and perspective view of the cleaning means which concern on FIG. 本実施例の作動による煙管内における清掃作用を示す説明図である。It is explanatory drawing which shows the cleaning effect | action in the smoke pipe by the action | operation of a present Example.

以下、図面により本発明を詳細に説明する。なお図示するのは本発明の実施例であるが、本発明がかかる実施例に限定されるものではない。
図1は、本発明の燃焼装置の煙管清掃構造実施例の要部説明図である。また、図2は図1に示す実施例の動作説明図、図3a〜3gは、図1に係る清掃手段の正六面図および斜視図、図4は本実施例の作動による煙管内における清掃作用を示す説明図である。これらに例示するように本煙管清掃構造は、燃焼装置の円筒状の煙管80(図4)を清掃するための構造であって、水平運動を上下運動に変換し後記清掃手段4が固定される回動子1と、回動子1に固定される、固定部2ならびに煙管内壁の付着物を掻き落とすフィン部3からなる清掃手段4と、および回動子1を水平往復駆動する駆動手段5とからなり、フィン部3は螺旋状の帯状体であることを、主たる構成とする。なお、フィン部3の幅方向縁部は、本煙管清掃構造が適用される煙管80の内壁に接する(「内接」、当接」ともいう)仕様に形成されていることとする。
Hereinafter, the present invention will be described in detail with reference to the drawings. In addition, although what is shown in figure is an Example of this invention, this invention is not limited to this Example.
FIG. 1 is an explanatory view of a main part of an embodiment of a smoke pipe cleaning structure for a combustion apparatus according to the present invention. 2 is an operation explanatory view of the embodiment shown in FIG. 1, FIGS. 3a to 3g are front views and perspective views of the cleaning means according to FIG. 1, and FIG. 4 is a cleaning action in the smoke pipe by the operation of this embodiment. It is explanatory drawing which shows. As exemplified in these, the present smoke tube cleaning structure is a structure for cleaning the cylindrical smoke tube 80 (FIG. 4) of the combustion apparatus, and the horizontal movement is converted into the vertical movement, and the cleaning means 4 described later is fixed. Rotating element 1, cleaning means 4 consisting of a fixing part 2 fixed to the rotator 1 and a fin part 3 for scraping off deposits on the inner wall of the smoke pipe, and a driving means 5 for driving the rotator 1 to reciprocate horizontally. The fin portion 3 is a spiral belt-like body. In addition, the edge part of the width direction of the fin part 3 shall be formed in the specification which touches the inner wall of the smoke pipe 80 to which this smoke pipe cleaning structure is applied (it is also called "inscribed" and contact | abutting).

駆動手段5は少なくとも連結ロッド51から構成される。つまり、連結ロッド51のみが駆動手段5そのものであってもよいし、一方、駆動手段5は連結ロッド51とその他の要素からなる構成であってもよい。前者の場合は、人力(手動)で連結ロッド51を水平運動させる方式とすることができる。一方、後者の場合は、連結ロッド51を水平運動させるための装置(モータ等)を用いた駆動方式とすることができ、これはさらに、コンピュータ等の制御手段を用いた自動制御方式としてもよい。   The drive means 5 is composed of at least a connecting rod 51. That is, only the connecting rod 51 may be the driving means 5 itself, while the driving means 5 may be configured by the connecting rod 51 and other elements. In the former case, the connecting rod 51 can be moved horizontally by human power (manual). On the other hand, in the latter case, a driving method using a device (motor or the like) for horizontally moving the connecting rod 51 can be used, and this can be an automatic control method using a control means such as a computer. .

また、図1に示すように本発明煙管清掃構造に係る回動子1は、駆動手段5の連結ロッド51に連結していて水平駆動を受ける可動部11と、可動部11の水平運動により上下運動する二の腕部12、12と、両腕部12、12の間の中心部13とを備えて形成される。そして、各腕部12、12に清掃手段4がその固定部において固定される。図では、右側の腕部12に清掃手段4が固定されることを示しているが、もちろん、左側の腕部12にも固定され得る。基本的には両腕部12、12にそれぞれ清掃手段4を固定して用いることができる。   Further, as shown in FIG. 1, the rotator 1 according to the smoke pipe cleaning structure of the present invention is connected to the connecting rod 51 of the driving means 5 and receives the horizontal drive, and the vertical movement by the horizontal movement of the movable part 11 It is formed with two arms 12 and 12 that move, and a central portion 13 between both arms 12 and 12. And the cleaning means 4 is fixed to each arm part 12 and 12 in the fixing | fixed part. Although the drawing shows that the cleaning means 4 is fixed to the right arm 12, it can of course be fixed to the left arm 12. Basically, the cleaning means 4 can be fixed to both the arm portions 12 and 12, respectively.

主に図2により、本発明煙管清掃構造の作用を説明する。
駆動手段5が駆動されると、回動子1の可動部11に連結されている連結ロッド51の水平運動Hを受けてこれに連結されている回動子1の可動部11が水平運動し、可動部11の水平運動は回動Rを介して、二の腕部12、12の上下運動Vに変換される。両腕部12、12は互いに逆向きに上下動する。それにより、固定部2によって各腕部12に固定されている清掃手段4は、互いに逆向きに上下動し、各フィン部3は煙管80内を上下動する。螺旋状の帯状体であるフィン部3は、その上下動によって、煙管80内壁に当接する幅方向縁部が内壁の付着物(灰や塵埃)を掻き落とし、除去する。すなわち、煙管80の清掃がなされる。
The operation of the smoke pipe cleaning structure of the present invention will be described mainly with reference to FIG.
When the driving means 5 is driven, the movable part 11 of the rotator 1 connected to the horizontal movement H of the connecting rod 51 connected to the movable part 11 of the rotator 1 moves horizontally. The horizontal motion of the movable portion 11 is converted into the vertical motion V of the second arm portions 12 and 12 via the rotation R. Both arms 12 and 12 move up and down in opposite directions. Thereby, the cleaning means 4 fixed to each arm part 12 by the fixing part 2 moves up and down in opposite directions, and each fin part 3 moves up and down in the smoke pipe 80. The fin portion 3 that is a spiral belt-like body is moved up and down to scrape and remove deposits (ash and dust) on the inner wall at the edge in the width direction contacting the inner wall of the smoke tube 80. That is, the smoke pipe 80 is cleaned.

本発明煙管清掃構造のフィン部3は、図3a〜3gに示すように特徴的な形態を有する。すなわち、帯状体が長手方向を軸とする軸周りに捩じられた形態で螺旋状をなしている形態である。フィン部3が、煙管内壁に内接した状態での上下動や、煙管内の熱によって変形しない材質・仕様により形成されていることはいうまでもない。また、フィン部3には、前記捩じれにより反復的に形成され得るひねり単位33が一または複数形成されているものとする。ひねり単位33は、図3a等に図示するように一のみではなく複数形成されていることが望ましい。   The fin part 3 of the present smoke pipe cleaning structure has a characteristic form as shown in FIGS. That is, it is a form in which the belt-like body is spirally formed in a form twisted around an axis having the longitudinal direction as an axis. Needless to say, the fin portion 3 is formed of a material and specifications that are not deformed by the vertical movement in the state inscribed in the inner wall of the smoke tube and the heat in the smoke tube. Further, it is assumed that one or a plurality of twist units 33 that can be repeatedly formed by the twisting are formed on the fin portion 3. It is desirable that a plurality of twist units 33 are formed instead of only one as shown in FIG.

フィン部3のひねり単位33は、その両側方向縁部でもって煙管80内壁の全周(360°)に亘る内接がなされる。したがって、清掃手段4を下か上に1ひねり単位分移動させると、1ひねり単位分の長さに亘って、煙管80内壁全周における掻き落とし作用がなされる。ひねり単位33がn個設けられることで、1ひねり単位分の上下動により、ひねり単位n個分の長さに亘る掻き落とし作用がなされることになる。   The twist unit 33 of the fin portion 3 is inscribed over the entire circumference (360 °) of the inner wall of the smoke pipe 80 with its both-side edges. Therefore, when the cleaning means 4 is moved downward or upward by one twist unit, a scraping action on the entire inner wall of the smoke pipe 80 is performed over the length of one twist unit. By providing n twist units 33, the vertical movement of one twist unit performs a scraping action over the length of n twist units.

なお、1ひねり単位の長さは、図示する例に限定されず適宜に設計可能である。たとえば、1ひねり単位(1ピッチ)を90〜100mmとしてもよい。かかる仕様は、たとえば出願人により従来から提供されているタイヤボイラーの煙管清掃用として適する仕様である。清掃手段4を1ひねり単位(1ピッチ)分=90〜100mmだけ上か下に移動させるだけで煙管全体の清掃、すなわち灰や塵埃の除去を行うことができ、極めて小さな作動、作動範囲しか要さない。   The length of one twist unit is not limited to the illustrated example, and can be designed as appropriate. For example, one twist unit (one pitch) may be 90 to 100 mm. Such a specification is, for example, a specification suitable for cleaning a fire tube of a tire boiler conventionally provided by the applicant. By simply moving the cleaning means 4 up or down by one twist unit (1 pitch) = 90 to 100 mm, the entire smoke tube can be cleaned, that is, ash and dust can be removed, and only a very small operation and operating range are required. No.

図4により、本実施例煙管清掃構造の作動による煙管内における清掃作用を説明する。(a)を清掃手段4の標準位置(高さ)であるとすると、これを上に移動させれば(b)、下に移動させれば(d)となる。(a)から上行して(b)、そこから下行して(c)、(d)、そして上行して標準位置(a)に戻る、というサイクルで、清掃手段4を上下動させてもよい。しかし、(b)の上行が冗長であれば、(a)(または(c)、(e))と(d)との間を往復するサイクルで駆動することとしても、もちろんよい。   With reference to FIG. 4, the cleaning action in the smoke pipe by the operation of the smoke pipe cleaning structure of this embodiment will be described. If (a) is the standard position (height) of the cleaning means 4, it will be (b) if it is moved up and (d) if it is moved down. The cleaning means 4 may be moved up and down in a cycle of going up from (a) (b), going down from there (c), (d), and going up to return to the standard position (a). . However, if the upper row of (b) is redundant, it is of course possible to drive in a cycle that reciprocates between (a) (or (c), (e)) and (d).

また、ひねり単位33との関係で、フィン部3の長さを(A)式のように規定するものとすることもできる。

(A)フィン部の長さ≦適用される煙管の清掃対象部位の長さ―ひねり単位

すなわち、フィン部33の長さを、煙管80中の清掃対象部位長さから1ひねり単位分減算した長さとした場合に、1ひねり単位分の上下動のみによって清掃対象領域全てを処理することができる。フィン部33はそれより短くてもよいが、その場合には清掃対象部位の一部が清掃されないこととなる。もっともその場合は、上下動駆動する範囲を1ひねり単位より長い長さにすればよい。なお上式(a)の規定は必要的ではなく、任意であり、当該式を外れる範囲が本発明の範囲外となるものではない。
Moreover, the length of the fin part 3 can also be prescribed | regulated like (A) Formula in relation to the twist unit 33. FIG.

(A) Fin section length ≤ Length of applicable smoke tube cleaning object-Twist unit

That is, when the length of the fin portion 33 is set to a length obtained by subtracting one twist unit from the length of the cleaning target portion in the smoke pipe 80, the entire cleaning target region can be processed only by the vertical movement of one twist unit. it can. Although the fin part 33 may be shorter than that, a part of cleaning object site | part will not be cleaned in that case. However, in that case, the range of the vertical movement drive may be made longer than one twist unit. The definition of the above formula (a) is not necessary and is arbitrary, and the range outside the formula does not fall outside the scope of the present invention.

回動子1は要するに、駆動手段5による水平駆動を媒介して清掃手段4における上下運動に変換する機能を果たせばよいのであり、そうである限り、ここまで説明した形態・仕様には限定されない。   In short, the rotator 1 is only required to perform the function of converting the vertical movement of the cleaning means 4 through the horizontal drive by the drive means 5, and as long as that is the case, it is not limited to the forms and specifications described so far. .

また、清掃手段4中、特に固定部2には強度が求められる。そこで、固定部2とフィン部3の厚さを変え、前者をより厚く、後者をより薄くする仕様とすることが望ましい。たとえば、鉄鋼製で固定部2を25mm厚、フィン部3を0.8〜1.0mm厚とする、等である。しかしながら、固定部2、フィン部3を同じ厚さにすることも、本発明からは排除されない。また、固定部2とフィン部3は最初から一体に形成してもよいし、各部材を後から接続して形成してもよい。   Further, the strength is required in the cleaning means 4, particularly in the fixed portion 2. Therefore, it is desirable to change the thicknesses of the fixed portion 2 and the fin portion 3 so that the former is thicker and the latter is thinner. For example, the fixed part 2 is made of steel and the thickness is 25 mm, the fin part 3 is 0.8 to 1.0 mm thick, and the like. However, it is not excluded from the present invention that the fixing portion 2 and the fin portion 3 have the same thickness. Moreover, the fixing | fixed part 2 and the fin part 3 may be integrally formed from the beginning, and may connect and form each member later.

本発明煙管清掃構造は、その清掃手段4のフィン部3が清掃対象であるところの煙管80に挿入された状態でセットされ、煙管80外にある駆動手段5により駆動されて用いられる。上述の通り、手動式の場合は連結ロッド51自体が駆動手段5であり、人力でこれが水平駆動される。一方、モータ等の駆動装置を用いた自動式の場合は、駆動装置の運転により連結ロッド51が水平駆動される。さらにコンピュータ等の制御手段を用いた自動運転制御方式とすることができることも、上述の通りである。また、水平駆動の回数は1回、または2回以上であり、限定されない。   The smoke pipe cleaning structure of the present invention is set in a state where the fin portion 3 of the cleaning means 4 is inserted into the smoke pipe 80 to be cleaned, and is used by being driven by the driving means 5 outside the smoke pipe 80. As described above, in the case of the manual type, the connecting rod 51 itself is the driving means 5 and is driven horizontally by human power. On the other hand, in the case of an automatic type using a driving device such as a motor, the connecting rod 51 is horizontally driven by the operation of the driving device. Further, as described above, an automatic operation control system using a control means such as a computer can be adopted. Further, the number of times of horizontal driving is one time or two times or more, and is not limited.

なお、特に図示はしないが、 駆動手段5による回動子1の水平運動が、別の一以上の回動子1、1、・・・に伝動され、別の回動子1、1、・・・にそれぞれ固定された清掃手段4、4、・・・が同時に上下駆動される構成の、燃焼装置の煙管清掃構造もまた、本発明の範囲内である。この場合、単一の駆動手段5を駆動することによって、複数の清掃手段4、4、・・・を同時に上下駆動することができ、複数の煙管清掃作業を同時に行うことができる。   Although not shown in particular, the horizontal movement of the rotator 1 by the driving means 5 is transmitted to one or more other rotators 1, 1,. A structure for cleaning the smoke pipe of the combustion apparatus, in which the cleaning means 4, 4,. In this case, by driving the single drive means 5, the plurality of cleaning means 4, 4,... Can be simultaneously driven up and down, and a plurality of smoke tube cleaning operations can be performed simultaneously.

各図で説明した本発明煙管清掃構造実施例では、一つの回動子1に二つの清掃手段4、4を固定することが可能であるため、同時に二本の煙管80、80を清掃することができる。したがって、同時駆動される回動子1がn個あれば、2n本の煙管80を処理できる。なお、同時清掃対象の煙管80が奇数本の場合は、清掃手段4を一つのみ固定した回動子1が生じる。なお、出願人が提供するタイヤボイラーでは50〜200本の煙管を備えた仕様があり得るが、200本程度であっても、同時駆動は全く問題なく可能である。   In the embodiment of the present invention for cleaning a smoke pipe, the two cleaning means 4 and 4 can be fixed to a single rotor 1, so that the two smoke pipes 80 and 80 are simultaneously cleaned. Can do. Therefore, if there are n rotors 1 that are driven simultaneously, 2n smoke tubes 80 can be processed. When the number of smoke pipes 80 to be simultaneously cleaned is an odd number, the rotator 1 in which only one cleaning means 4 is fixed is generated. The tire boiler provided by the applicant may have a specification having 50 to 200 smoke pipes, but simultaneous driving is possible without any problem even if the number is about 200.

また、図示しないが、駆動手段を備えたものであるところの煙管清掃構造を複数用いてなる煙管清掃システムも、本発明の範囲内である。同システムを構成する各煙管清掃構造には駆動手段があるが、各回動子間が連結されていることにより、いずれか一の駆動手段を作用させることによって、全清掃手段が同時に上下駆動される構成とすることができる。駆動手段は、手動式、駆動装置を用いた自動式、あるいはまたコンピュータ等の制御手段を用いた自動制御式のいずれであってもよい。   Further, although not shown, a smoke tube cleaning system using a plurality of smoke tube cleaning structures provided with driving means is also within the scope of the present invention. Each smoke pipe cleaning structure that constitutes the system has a driving means. By connecting the respective rotors, all the cleaning means are simultaneously driven up and down by operating any one of the driving means. It can be configured. The driving means may be any of a manual type, an automatic type using a driving device, or an automatic control type using a control means such as a computer.

また、以上説明した煙管清掃構造、もしくは煙管清掃システムを備えているタイヤボイラー、焼却炉、その他灰や塵埃を生成する燃焼装置、さらには煙管清掃構造付煙管も、本発明の範囲内である。さらに、本発明煙管清掃構造または煙管清掃システムを用いて行う煙管清掃方法も、本発明の範囲内である。本煙管清掃方法では特に、清掃手段を1ひねり単位分(1ピッチ)作動させることで、煙管の清掃を行うことができる。   Further, the above-described smoke tube cleaning structure or a tire boiler equipped with a smoke tube cleaning system, an incinerator, a combustion apparatus that generates ash and dust, and a smoke tube with a smoke tube cleaning structure are also within the scope of the present invention. Furthermore, a smoke tube cleaning method performed using the smoke tube cleaning structure or the smoke tube cleaning system of the present invention is also within the scope of the present invention. In the present smoke tube cleaning method, in particular, the smoke tube can be cleaned by operating the cleaning means by one twist unit (one pitch).

加えて、以上説明した煙管清掃構造等の構成要素であるところの清掃手段4自体もまた、独立して本発明の範囲内である。すなわち清掃手段4は、燃焼装置の円筒状の煙管を清掃する用具であって、煙管内を移動せしめる駆動を受ける受動部(固定部)と、受動部と一体に設けられていて煙管内壁の付着物を掻き落とすフィン部からなり、フィン部は螺旋状の帯状体である煙管清掃用具として、駆動手段や回動子の有無に関わらず、これを独立して煙管清掃用として用いるものとすることも可能である。   In addition, the cleaning means 4 itself, which is a component such as the smoke tube cleaning structure described above, is also independently within the scope of the present invention. That is, the cleaning means 4 is a tool for cleaning the cylindrical smoke pipe of the combustion apparatus, and is provided with a passive part (fixed part) that receives a drive for moving the inside of the smoke pipe, and an attachment of the inner wall of the smoke pipe. It consists of a fin part that scrapes off the kimono, and the fin part is used as a smoke tube cleaning tool that is a spiral belt-like body, regardless of the presence or absence of drive means and a rotor Is also possible.

本発明の燃焼装置の煙管清掃構造、煙管清掃システム、煙管清掃構造付燃焼装置、煙管清掃構造付煙管、煙管清掃用具、および燃焼装置の煙管清掃方法によれば、灰や塵埃の発生する燃焼装置の煙管を、労力をさほどかけずに、簡単に、かつ効率的に清掃することができる。また、それにより、燃焼装置の熱効率を良好な状態に容易に保持することができる。したがって、燃焼装置製造、使用分野、および関連する全分野において、産業上利用性が高い発明である。   INDUSTRIAL APPLICABILITY According to the present invention, there is provided a combustion apparatus for generating ash and dust, according to the present invention, a smoke tube cleaning structure, a smoke tube cleaning system, a combustion device with a smoke tube cleaning structure, a smoke tube with a smoke tube cleaning structure, The smoke pipe can be easily and efficiently cleaned without much effort. Thereby, the thermal efficiency of the combustion device can be easily maintained in a good state. Therefore, it is an invention with high industrial applicability in the combustion device manufacturing, field of use, and all related fields.

1…回動子
2…固定部(受動部)
3…フィン部
4…清掃手段(煙管清掃用具)
5…駆動手段
33…ひねり単位
51…連結ロッド
80…煙管
H…水平運動
R…回動
V…上下運動
1 ... rotor 2 ... fixed part (passive part)
3 ... Fin part 4 ... Cleaning means (smoke tube cleaning tool)
5 ... Driving means 33 ... Twist unit 51 ... Connecting rod 80 ... Smoke tube H ... Horizontal motion R ... Rotation V ... Vertical motion

Claims (16)

燃焼装置の円筒状の煙管を清掃する構造であって、水平運動を上下運動に変換し後記清掃手段が固定される回動子と、該回動子に固定される固定部ならびに煙管内壁の付着物を掻き落とすフィン部からなる清掃手段と、および該回動子を水平駆動する駆動手段とからなり、該フィン部は螺旋状の帯状体であることを特徴とする、燃焼装置の煙管清掃構造。 A structure for cleaning a cylindrical smoke tube of a combustion apparatus, wherein a horizontal movement is converted into a vertical movement and a cleaning means described later is fixed, a fixed portion fixed to the rotary element, and an inner wall of the smoke pipe Combustion device smoke tube cleaning structure comprising: cleaning means comprising fin portions for scraping off the kimono; and drive means for horizontally driving the rotor, wherein the fin portions are spiral strips. . 前記フィン部は、帯状体が長手方向を軸とする軸周りに捩じられた形態で螺旋状をなしていることを特徴とする、請求項1に記載の燃焼装置の煙管清掃構造。 2. The flue tube cleaning structure for a combustion apparatus according to claim 1, wherein the fin portion has a spiral shape in which a belt-like body is twisted around an axis having a longitudinal direction as an axis. 3. 前記捩じれにより反復的に形成され得るひねり単位が一または複数形成されていることを特徴とする、請求項2に記載の燃焼装置の煙管清掃構造。 The smoke pipe cleaning structure for a combustion apparatus according to claim 2, wherein one or a plurality of twist units that can be repeatedly formed by the twisting are formed. 前記ひねり単位は複数形成されており、前記フィン部の長さが下記(A)式を満たすことを特徴とする、請求項3に記載の燃焼装置の煙管清掃構造。
(A)フィン部の長さ≦適用される煙管の清掃対象部位の長さ―ひねり単位
The said twist unit is formed in multiple numbers, The length of the said fin part satisfy | fills following (A) Formula, The smoke pipe cleaning structure of the combustion apparatus of Claim 3 characterized by the above-mentioned.
(A) Fin section length ≤ Length of applicable smoke tube cleaning object-Twist unit
前記フィン部の幅方向縁部が、適用される煙管の内壁に接する仕様に形成されていることを特徴とする、請求項1ないし4のいずれかに記載の燃焼装置の煙管清掃構造。 The smoke tube cleaning structure for a combustion apparatus according to any one of claims 1 to 4, wherein the edge portion in the width direction of the fin portion is formed so as to be in contact with an inner wall of the applied smoke tube. 前記駆動手段は少なくとも連結ロッドからなり、前記回動子は該連結ロッドに連結していて水平駆動を受ける可動部と、該可動部の水平運動により上下運動する二の腕部と、該両腕部の間の中心部とを備えて形成され、該各腕部に前記清掃手段が固定されることを特徴とする、請求項1ないし5のいずれかに記載の燃焼装置の煙管清掃構造。 The driving means comprises at least a connecting rod, and the rotator is connected to the connecting rod and receives a horizontal drive, two arm parts that move up and down by horizontal movement of the movable part, and both arm parts The combustion tube smoke tube cleaning structure according to any one of claims 1 to 5, wherein the cleaning means is fixed to each arm portion. 前記駆動手段による前記回動子の水平運動が別の一以上の回動子に伝動され、該回動子に固定された複数の前記清掃手段が同時に上下駆動されることを特徴とする、請求項1ないし6のいずれかに記載の燃焼装置の煙管清掃構造。 The horizontal movement of the rotator by the driving means is transmitted to one or more other rotators, and the plurality of cleaning means fixed to the rotator are simultaneously driven up and down. Item 7. A smoke tube cleaning structure for a combustion apparatus according to any one of Items 1 to 6. 請求項1ないし7のいずれかに記載の煙管清掃構造が複数用いられてなる煙管清掃システムであって、前記駆動手段による前記回動子の水平運動が別の一以上の回動子に伝動され、該回動子に固定された各清掃手段が同時に上下駆動されることを特徴とする、燃焼装置の煙管清掃システム。 A smoke pipe cleaning system in which a plurality of smoke pipe cleaning structures according to any one of claims 1 to 7 are used, wherein the horizontal movement of the rotor by the driving means is transmitted to one or more other rotors. The smoke pipe cleaning system for a combustion apparatus, wherein the cleaning means fixed to the rotor are simultaneously driven up and down. 前記駆動手段が手動式、自動式、または自動制御式のいずれかであることを特徴とする、請求項1ないし7のいずれかに記載の燃焼装置の煙管清掃構造。 The smoke tube cleaning structure for a combustion apparatus according to any one of claims 1 to 7, wherein the driving means is any one of a manual type, an automatic type and an automatic control type. 前記駆動手段が手動式、自動式、または自動制御式のいずれかであることを特徴とする、請求項8に記載の燃焼装置の煙管清掃システム。 9. The smoke pipe cleaning system for a combustion apparatus according to claim 8, wherein the driving means is any one of a manual type, an automatic type, and an automatic control type. 請求項1ないし7のいずれかに記載の煙管清掃構造、または請求項8ないし10のいずれかに記載の煙管清掃システムを備えていることを特徴とする、煙管清掃構造付燃焼装置。 A combustion apparatus with a smoke tube cleaning structure, comprising the smoke tube cleaning structure according to any one of claims 1 to 7, or the smoke tube cleaning system according to any one of claims 8 to 10. 下記(B)のいずれかであることを特徴とする、請求項11に記載の煙管清掃構造付燃焼装置。
(B)タイヤボイラー、焼却炉、灰や塵埃を生成する燃焼装置
It is either of the following (B), The combustion apparatus with a smoke pipe cleaning structure of Claim 11 characterized by the above-mentioned.
(B) Tire boiler, incinerator, combustion device that generates ash and dust
請求項1ないし7のいずれかに記載の煙管清掃構造、または請求項8ないし10のいずれかに記載の煙管清掃システムを備えていることを特徴とする、煙管清掃構造付煙管。 A smoke pipe cleaning structure with a smoke pipe cleaning structure, comprising the smoke pipe cleaning structure according to any one of claims 1 to 7, or the smoke pipe cleaning system according to any one of claims 8 to 10. 請求項1ないし7のいずれかに記載の煙管清掃構造、または請求項8ないし10のいずれかに記載の煙管清掃システムを用いて行うことを特徴とする、燃焼装置の煙管清掃方法。 A smoke tube cleaning method for a combustion apparatus, which is performed using the smoke tube cleaning structure according to any one of claims 1 to 7 or the smoke tube cleaning system according to any one of claims 8 to 10. 前記清掃手段を1ひねり単位分(「1ピッチ」ともいう)作動させることで煙管の清掃がなされることを特徴とする、請求項14に記載の燃焼装置の煙管清掃方法。 The method for cleaning a smoke pipe of a combustion apparatus according to claim 14, wherein the smoke pipe is cleaned by operating the cleaning means by one twist unit (also referred to as "1 pitch"). 燃焼装置の円筒状の煙管を清掃する用具であって、煙管内を移動せしめる駆動を受ける受動部と、該受動部と一体に設けられていて煙管内壁の付着物を掻き落とすフィン部からなり、該フィン部は螺旋状の帯状体であることを特徴とする、燃焼装置の煙管清掃用具。
A tool for cleaning a cylindrical smoke pipe of a combustion device, comprising a passive part that is driven to move inside the smoke pipe, and a fin part that is provided integrally with the passive part and scrapes off the deposits on the inner wall of the smoke pipe, The fin part is a spiral belt-like body, and the flue tube cleaning tool of the combustion apparatus is characterized in that:
JP2017030532A 2017-02-21 2017-02-21 Smoke pipe cleaning structure of combustion equipment, smoke pipe cleaning system, combustion equipment with smoke pipe cleaning structure, smoke pipe with smoke pipe cleaning structure, smoke pipe cleaning instrument, and smoke pipe cleaning method of combustion equipment Pending JP2018134590A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020094700A (en) * 2018-12-10 2020-06-18 株式会社神鋼環境ソリューション Smoke pipe cleaning device
JP2020094745A (en) * 2018-12-13 2020-06-18 株式会社神鋼環境ソリューション Smoke pipe cleaning device
CN113028432A (en) * 2021-03-31 2021-06-25 成渝钒钛科技有限公司 Cleaning device for secondary steelmaking converter flue and using method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020094700A (en) * 2018-12-10 2020-06-18 株式会社神鋼環境ソリューション Smoke pipe cleaning device
JP7099944B2 (en) 2018-12-10 2022-07-12 株式会社神鋼環境ソリューション Smoke tube cleaning device
JP2020094745A (en) * 2018-12-13 2020-06-18 株式会社神鋼環境ソリューション Smoke pipe cleaning device
JP7068998B2 (en) 2018-12-13 2022-05-17 株式会社神鋼環境ソリューション Smoke tube cleaning device
CN113028432A (en) * 2021-03-31 2021-06-25 成渝钒钛科技有限公司 Cleaning device for secondary steelmaking converter flue and using method thereof

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