JP2018124196A - Electronic instrument and manufacturing method thereof - Google Patents

Electronic instrument and manufacturing method thereof Download PDF

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JP2018124196A
JP2018124196A JP2017017425A JP2017017425A JP2018124196A JP 2018124196 A JP2018124196 A JP 2018124196A JP 2017017425 A JP2017017425 A JP 2017017425A JP 2017017425 A JP2017017425 A JP 2017017425A JP 2018124196 A JP2018124196 A JP 2018124196A
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base
terminal
type current
current transformer
hole
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JP6306228B1 (en
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吉澤 賢司
Kenji Yoshizawa
賢司 吉澤
渡辺 直樹
Naoki Watanabe
直樹 渡辺
有寛 中谷
Arihiro Nakatani
有寛 中谷
浩 堀野
Hiroshi Horino
浩 堀野
剛 蔵野
Takeshi Kurano
剛 蔵野
典英 川口
Norihide Kawaguchi
典英 川口
森田 哲也
Tetsuya Morita
哲也 森田
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Osaki Electric Co Ltd
Enegate Co Ltd
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Osaki Electric Co Ltd
Enegate Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To reduce the number of components by allowing an assembly of a through-type current transformer and a current terminal to a housing to be easy.SOLUTION: When through-type current transformers 18, 19 are arranged on a front surface side of a base 16, and through-holes 27, 30 of the through-type current transformers 18, 19 and terminal holes of the base 16 are put into a positional displacement state so that the through-holes 27, 30 and the terminal holes are inserted with current terminals 14, 15 to be guided to the back side of the base 16, the through-type current transformers 18, 19 are made to slide so as to be stored in the front surface side of the base 16 after inserting current terminals 14, 15 into the through holes 27, 30 of the through-type current transformers 18, 19 and the terminal holes of the base 16 in a state that the through-type current transformers 18, 19 extend beyond the base 16 due to a positioning between the through holes 27, 30 of the through-type current transformers 18, 19 and the terminal holes of the base 16, and cutaway portions 28, 31 formed on the current terminals 14, 15 are fitted to inner peripheral parts 29, 32 of the through-type current transformers 18, 19.SELECTED DRAWING: Figure 12

Description

本発明は、例えば、一般家庭などの電力需要家が使用する電力量を計測して表示する電子式電力量計に組み込まれる電子式計器及びその製造方法に関する。   The present invention relates to an electronic meter incorporated in an electronic watt-hour meter that measures and displays the amount of power used by a power consumer such as a general household, and a method for manufacturing the same.

例えば、一般家庭などの電力需要家が使用する電力量を計測して表示する低圧用電力量計として、電子式電力量計が知られている(例えば、特許文献1参照)。   For example, an electronic watt-hour meter is known as a low-voltage watt-hour meter that measures and displays the amount of power used by a power consumer such as a general household (see, for example, Patent Document 1).

この種の電子式電力量計は、通信端局ユニット、電力量計ユニットおよび開閉器ユニットが計器本体の上部に組み付けられると共に、配電線が接続される電源側端子および負荷側端子を有する端子ブロックが計器本体の下部に取り付けられた構造を具備する。   This type of electronic watt-hour meter is a terminal block having a power supply side terminal and a load side terminal to which a distribution line is connected while a communication terminal unit, a watt-hour meter unit and a switch unit are assembled on the upper part of the meter body Has a structure attached to the lower part of the instrument body.

電子式電力量計に組み込まれた電力量計ユニットには、電源から配電線を介して負荷に供給された電力量を計測する計測回路が内蔵されている。   The watt-hour meter unit incorporated in the electronic watt-hour meter incorporates a measurement circuit that measures the amount of power supplied from the power source to the load via the distribution line.

計測回路は、電源側端子に印加される電圧を検出する電圧検出部と、電源側端子と負荷側端子間に流れる電流を検出する電流検出部と、電圧検出部で検出された電圧と電流検出部で検出された電流から電力量を計測する電力演算部とで構成される。   The measurement circuit includes a voltage detection unit that detects a voltage applied to the power supply side terminal, a current detection unit that detects a current flowing between the power supply side terminal and the load side terminal, and a voltage and current detection detected by the voltage detection unit. And a power calculation unit that measures the amount of power from the current detected by the unit.

電流検出部は、例えば、コイルが装着されたコアを外装樹脂材でモールドした構造や、コイルが装着されたコアを外装ケースに格納した構造の計器用変流器で構成されている。この計器用変流器としては、円筒形状の貫通型変流器がある。   The current detection unit includes, for example, an instrument current transformer having a structure in which a core on which a coil is mounted is molded with an exterior resin material or a core on which a coil is mounted is stored in an exterior case. As this instrument current transformer, there is a cylindrical through-type current transformer.

電力量計ユニットは、筐体の前面側に電力量を表示する表示窓を有し、筐体の背面側に電圧用端子および電流用端子を導出した構造を具備する(特許文献1の図5参照)。電力量計ユニットでは、筐体に収容された貫通型変流器の貫通孔に電流用端子を挿通させることにより、電流用端子に流れる電流を貫通型変流器で検出する前述の電流検出部を構成している。   The watt-hour meter unit has a display window for displaying the amount of power on the front side of the casing, and has a structure in which a voltage terminal and a current terminal are led out on the rear side of the casing (FIG. 5 of Patent Document 1). reference). In the watt-hour meter unit, the current detection unit described above detects the current flowing through the current terminal with the through-type current transformer by inserting the current terminal through the through-hole of the through-type current transformer housed in the housing. Is configured.

特開2006−170787号公報JP 2006-170787 A

ところで、前述した電力量計ユニットは、筐体の背面側に導出された電流用端子を刃形接触子として、電子式電力量計の計器本体に設けられた刃受接触子に差し込むことにより計器本体に組み付けられる。   By the way, the above-described watt-hour meter unit uses a current terminal led to the back side of the housing as a blade-shaped contact, and inserts it into a blade-receiving contact provided on the meter body of the electronic watt-hour meter. It is assembled to the main body.

電子式電力量計では、電力量計ユニットが組み付けられる計器本体の刃受接触子の位置および大きさが規定されている。このような規定があることから、電力量計ユニットにおいて、筐体に対する電流用端子の位置および寸法(刃幅)に制約を受けることになる。   In the electronic watt-hour meter, the position and size of the blade contact of the meter body where the watt-hour unit is assembled are defined. Since there is such a regulation, the watt-hour meter unit is restricted by the position and dimensions (blade width) of the current terminal with respect to the housing.

一方、電力量計ユニットは、前述したように、筐体に収容された貫通型変流器の貫通孔に電流用端子を挿通させ、筐体に設けられた端子孔を介して電流用端子を筐体の背面側に導出した構造を備えている。   On the other hand, as described above, the watt-hour meter unit allows a current terminal to be inserted into a through hole of a through-type current transformer housed in a housing, and the current terminal to be inserted through a terminal hole provided in the housing. It has a structure derived from the back side of the housing.

前述のような制約があると、筐体に収容された貫通型変流器の貫通孔と、電流用端子が挿通される筐体の端子孔とが相対的に位置ずれする場合がある。この貫通型変流器の貫通孔と筐体の端子孔との相対的な位置ずれに起因して、貫通型変流器と電流用端子を予め組み付けた上でその組立体を筐体に組み付けたり、電流用端子を分割構造とした上で貫通型変流器および電流用端子を筐体に組み付けたりしなければならない。   If there are restrictions as described above, the through hole of the through-type current transformer housed in the housing and the terminal hole of the housing through which the current terminal is inserted may be relatively displaced. Due to the relative displacement between the through hole of this through-type current transformer and the terminal hole of the housing, the assembly is assembled to the housing after assembling the through-type current transformer and current terminal in advance. In addition, a through current transformer and a current terminal must be assembled to the housing after the current terminal has a divided structure.

その結果、筐体に対する貫通型変流器および電流用端子の組み付けが複雑となり、電流用端子の部品点数が増加する。このことから、筐体に対する貫通型変流器および電流用端子の組み付けを作業者による手動で行わなければならず、筐体に対する貫通型変流器および電流用端子の組み付け性を向上させることが困難であった。   As a result, the assembly of the through-type current transformer and the current terminal with respect to the housing becomes complicated, and the number of parts of the current terminal increases. For this reason, the through current transformer and the current terminal must be manually assembled to the housing by an operator, and the ease of assembling the through current transformer and the current terminal to the housing can be improved. It was difficult.

そこで、本発明は前述の改善点に鑑みて提案されたもので、その目的とするところは、筐体に対する貫通型変流器および電流用端子の組み付けを簡易にし部品点数を低減することで、組み付けの自動化を容易に図り得る電子式計器及びその製造方法を提供することにある。   Therefore, the present invention has been proposed in view of the above-described improvements, and the object is to simplify the assembly of the through-type current transformer and the current terminal to the housing and reduce the number of parts. It is an object of the present invention to provide an electronic instrument capable of easily assembling and a manufacturing method thereof.

本発明に係る電子式計器は、カバーとで筐体を構成するベースと、そのベースの前面側に配置された貫通型変流器と、その貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態で貫通孔および端子孔に挿通されてベースの背面側に導出された電流用端子とを備えた構造を具備する。   An electronic instrument according to the present invention includes a base that forms a casing with a cover, a through-type current transformer disposed on the front side of the base, a through-hole of the through-type current transformer, and a terminal hole of the base And a current terminal that is inserted into the through hole and the terminal hole and led out to the back side of the base.

前述の目的を達成するための技術的手段として、本発明の電子式計器における電流用端子は、貫通型変流器の貫通孔とベースの端子孔との位置合わせでベースから食み出した貫通型変流器をスライドさせることにより、貫通型変流器の内周部が嵌まり込む切り欠きを有することを特徴とする。   As a technical means for achieving the above-described object, the current terminal in the electronic instrument according to the present invention is a penetration that protrudes from the base by aligning the through-hole of the through-type current transformer and the terminal hole of the base. It has a notch into which the inner peripheral part of a penetration type current transformer fits by sliding a type current transformer.

本発明に係る電子式計器では、筐体に対する電流用端子の位置および寸法の制約により、貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態であっても、貫通型変流器の貫通孔とベースの端子孔との位置合わせでベースから食み出した貫通型変流器をスライドさせることにより、貫通型変流器の内周部が電流用端子の切り欠きに嵌まり込むことで、ベースに対する貫通型変流器および電流用端子の組み付けを容易に自動化することができる。   In the electronic instrument according to the present invention, even if the through-hole of the through-type current transformer and the terminal hole of the base are misaligned due to restrictions on the position and size of the current terminal with respect to the housing, the through-type By sliding the through-type current transformer that protrudes from the base by aligning the through-hole with the terminal hole of the base, the inner periphery of the through-type current transformer fits into the notch of the current terminal. As a result, the assembly of the feedthrough current transformer and the current terminal with respect to the base can be easily automated.

本発明の電子式計器におけるベースは、貫通型変流器のスライドにより貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態で貫通型変流器の外周部を規制することにより貫通型変流器を位置決め固定する段差部を有する構造が望ましい。   The base of the electronic instrument of the present invention regulates the outer periphery of the through-type current transformer in a state where the through-hole of the through-type current transformer and the terminal hole of the base are displaced due to the slide of the through-type current transformer. Therefore, a structure having a step portion for positioning and fixing the through-type current transformer is desirable.

このような構造を採用すれば、段差部によりベースに対する貫通型変流器の位置決めが可能となるので、ベースに対する貫通型変流器および電流用端子の組み付けを自動化することがより一層容易となる。   By adopting such a structure, the stepped portion enables positioning of the through-type current transformer with respect to the base, making it even easier to automate the assembly of the through-type current transformer and the current terminal with respect to the base. .

本発明の電流用端子は、両側に位置する刃形接触子とその刃形接触子を繋ぐ連結部とを一体的に成形したコ字状をなし、貫通型変流器の貫通孔に挿通される刃形接触子に切り欠きが形成されている構造が望ましい。   The current terminal of the present invention has a U-shape formed by integrally forming a blade-shaped contact located on both sides and a connecting portion connecting the blade-shaped contact, and is inserted into a through-hole of the through-type current transformer. A structure in which a notch is formed in the blade-shaped contact is desirable.

このような構造を採用すれば、貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態であっても、貫通型変流器の貫通孔に挿通される刃形接触子に切り欠きを形成することで、両側に位置する刃形接触子を別体で構成し、それぞれの刃形接触子をねじ止めで連結する構造とする必要がない。その結果、部品点数の削減および組立性の向上が図れる。   If such a structure is adopted, even if the through hole of the through-type current transformer and the terminal hole of the base are displaced, the blade-shaped contactor inserted into the through-hole of the through-type current transformer By forming the notches, it is not necessary to configure the blade-shaped contacts located on both sides separately and connect the blade-shaped contacts with screws. As a result, the number of parts can be reduced and the assemblability can be improved.

また、本発明に係る電子式計器の製造方法は、カバーとで筐体を構成するベースの前面側に貫通型変流器を配置し、貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態で貫通孔および端子孔に電流用端子を挿通させてベースの背面側に導出させる組み付け方法である。   The electronic instrument manufacturing method according to the present invention includes a through-type current transformer disposed on the front side of a base that forms a casing with a cover, and a through-hole of the through-type current transformer and a terminal hole of the base, This is an assembling method in which a current terminal is inserted into the through hole and the terminal hole in a state where the position is displaced and led out to the back side of the base.

前述の目的を達成するための技術的手段として、本発明に係る電子式計器の製造方法は、貫通型変流器の貫通孔とベースの端子孔との位置合わせにより貫通型変流器がベースから食み出した状態で、電流用端子を貫通型変流器の貫通孔およびベースの端子孔に挿通した後、貫通型変流器をスライドさせてベースの前面側に収容すると共に、電流用端子に形成された切り欠きに貫通型変流器の内周部を嵌め込むことにより、ベースに対して貫通型変流器および電流用端子を組み付けることを特徴とする。   As a technical means for achieving the above-mentioned object, the method of manufacturing an electronic instrument according to the present invention is based on the alignment of the through hole of the through type current transformer and the terminal hole of the base. The current terminal is inserted into the through-hole of the through-type current transformer and the terminal hole of the base while protruding from the base, and then the through-type current transformer is slid to be housed on the front side of the base and for current. The through-type current transformer and the current terminal are assembled to the base by fitting the inner periphery of the through-type current transformer into the notch formed in the terminal.

本発明に係る電子式計器の製造方法では、筐体に対する電流用端子の位置および寸法の制約により、貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態であっても、貫通型変流器の貫通孔とベースの端子孔との位置合わせにより貫通型変流器がベースから食み出した状態で、電流用端子を貫通型変流器の貫通孔およびベースの端子孔に挿通した後、貫通型変流器をスライドさせてベースの前面側に収容すると共に、電流用端子に形成された切り欠きに貫通型変流器の内周部を嵌め込むことにより、ベースに対する貫通型変流器および電流用端子の組み付けを容易に自動化することができる。   In the method of manufacturing an electronic instrument according to the present invention, even if the through hole of the through-type current transformer and the terminal hole of the base are misaligned due to restrictions on the position and size of the current terminal with respect to the housing, With the through current transformer protruding from the base due to the alignment of the through hole of the through current transformer and the terminal hole of the base, the current terminal is connected to the through hole of the through current transformer and the terminal hole of the base. Then, the through-type current transformer is slid to be accommodated on the front surface side of the base, and the inner periphery of the through-type current transformer is fitted into the notch formed in the current terminal, so that the The assembly of the feedthrough current transformer and the current terminal can be easily automated.

本発明に係る電子式計器の製造方法において、貫通型変流器のスライド後、ベースに形成された段差部でもって、貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態で貫通型変流器の外周部を規制することにより貫通型変流器を位置決め固定することが望ましい。   In the method of manufacturing an electronic instrument according to the present invention, after the through-type current transformer is slid, the through-hole of the through-type current transformer and the terminal hole of the base are displaced due to the stepped portion formed in the base. It is desirable to position and fix the through-type current transformer by regulating the outer periphery of the through-type current transformer.

このような方法を採用すれば、段差部によりベースに対する貫通型変流器の位置決めが可能となるので、ベースに対する貫通型変流器および電流用端子の組み付けを自動化することがより一層容易となる。   If such a method is adopted, the through-type current transformer can be positioned with respect to the base by the step portion, so that it is even easier to automate the assembly of the through-type current transformer and the current terminal with respect to the base. .

本発明によれば、筐体に対する電流用端子の位置および寸法の制約により、貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態であっても、貫通型変流器の貫通孔とベースの端子孔との位置合わせ状態から貫通型変流器をスライドさせること、およびその貫通型変流器のスライドにより電流用端子の切り欠きに貫通型変流器の内周部を嵌め込むことにより、ベースに対する貫通型変流器および電流用端子の組み付けを容易に自動化することができる。その結果、ベースに対する貫通型変流器および電流用端子の組み付け性を向上させることができる。   According to the present invention, even if the through-hole of the through-type current transformer and the terminal hole of the base are misaligned due to restrictions on the position and size of the current terminal with respect to the casing, The through current transformer is slid from the alignment state of the through hole and the terminal hole of the base, and the inner periphery of the through current transformer is inserted into the notch of the current terminal by sliding the through current transformer. By fitting, the assembly of the through-type current transformer and the current terminal to the base can be easily automated. As a result, the assembling property of the feedthrough current transformer and the current terminal with respect to the base can be improved.

本発明の実施形態で、電力量計ユニットを示す斜視図である。It is a perspective view which shows a watt-hour meter unit in embodiment of this invention. 図1の電力量計ユニットでカバーを取り外した状態を示す斜視図である。It is a perspective view which shows the state which removed the cover by the watt-hour meter unit of FIG. 図1の電力量計ユニットを反対側から見た斜視図である。It is the perspective view which looked at the watt-hour meter unit of FIG. 1 from the other side. 図2の電力量計ユニットを反対側から見た斜視図である。It is the perspective view which looked at the watt-hour meter unit of FIG. 2 from the opposite side. 電力量計ユニットの構成部品である貫通型変流器を示す斜視図である。It is a perspective view which shows the penetration type current transformer which is a component of the watt-hour meter unit. 電力量計ユニットの構成部品である電流用端子を示す斜視図である。It is a perspective view which shows the terminal for electric current which is a component of the watt-hour meter unit. 電力量計ユニットの構成部品であるベースを示す斜視図である。It is a perspective view which shows the base which is a component of the watt-hour meter unit. 電力量計ユニットのベースに貫通型変流器を配置した状態を示す平面図である。It is a top view which shows the state which has arrange | positioned the penetration type current transformer in the base of a watt-hour meter unit. 電力量計ユニットの組立要領で、ベースに貫通型変流器を組み付ける状態を示す斜視図である。It is a perspective view which shows the state which attaches a penetration type current transformer to a base in the assembly procedure of a watt-hour meter unit. (A)はベースに貫通型変流器を仮置きした状態を示す一部断面の斜視図、(B)は(A)の平面図である。(A) is a perspective view of a partial cross section showing a state in which a through-type current transformer is temporarily placed on a base, and (B) is a plan view of (A). 電力量計ユニットの組立要領で、ベースに電流用端子を組み付ける状態を示す斜視図である。It is a perspective view which shows the state which assembles | attaches the terminal for electric current to a base in the assembly point of an watt-hour meter unit. (A)はベースに電流用端子を組み付けた後の状態を示す一部断面の斜視図、(B)は(A)の平面図である。(A) is a perspective view of a partial cross section showing a state after the current terminal is assembled to the base, and (B) is a plan view of (A). 電力量計ユニットの組立要領で、ベースに対して貫通型変流器を位置決め配置した状態を示す斜視図である。It is a perspective view which shows the state which has arrange | positioned and arrange | positioned the penetration type current transformer with respect to the base in the assembly point of a watt-hour meter unit. (A)はベースに対して貫通型変流器をスライドさせた後の状態を示す一部断面の斜視図、(B)は(A)の平面図である。(A) is the perspective view of the partial cross section which shows the state after sliding a penetration type current transformer with respect to a base, (B) is a top view of (A).

本発明に係る電子式計器およびその製造方法の実施形態を、図面に基づいて以下に詳述する。以下の実施形態では、一般家庭などの電力需要家が使用する電力量を計測して表示する低圧用電力量計としての電子式電力量計に適用した場合を例示する。   Embodiments of an electronic instrument and a manufacturing method thereof according to the present invention will be described below in detail with reference to the drawings. In the following embodiment, the case where it applies to the electronic watt-hour meter as a low voltage | pressure watt-hour meter which measures and displays the electric energy which electric power consumers, such as a general household, measure is displayed.

この種の電子式電力量計は、通信端局ユニット、電力量計ユニットおよび開閉器ユニットが計器本体の上部に組み付けられると共に、配電線が接続される電源側端子および負荷側端子を有する端子ブロックが計器本体の下部に取り付けられた構造を具備する。   This type of electronic watt-hour meter is a terminal block having a power supply side terminal and a load side terminal to which a distribution line is connected while a communication terminal unit, a watt-hour meter unit and a switch unit are assembled on the upper part of the meter body Has a structure attached to the lower part of the instrument body.

この電子式電力量計に組み込まれた電子式計器である電力量計ユニットには、電源から配電線を介して負荷に供給された電力量を計測する計測回路が内蔵されている。   A watt-hour meter unit, which is an electronic meter incorporated in the electronic watt-hour meter, has a built-in measuring circuit that measures the amount of power supplied from a power source to a load via a distribution line.

計測回路は、電源側端子に印加される電圧を検出する電圧検出部と、電源側端子と負荷側端子間に流れる電流を検出する電流検出部と、電圧検出部で検出された電圧と電流検出部で検出された電流から電力量を計測する電力演算部とで構成される。   The measurement circuit includes a voltage detection unit that detects a voltage applied to the power supply side terminal, a current detection unit that detects a current flowing between the power supply side terminal and the load side terminal, and a voltage and current detection detected by the voltage detection unit. And a power calculation unit that measures the amount of power from the current detected by the unit.

電流検出部は、例えば、コイルが装着されたコアを外装ケースに格納した構造を有する円筒形状の貫通型変流器(CT)で構成されている。   The current detection unit includes, for example, a cylindrical through-type current transformer (CT) having a structure in which a core on which a coil is mounted is stored in an exterior case.

以下の実施形態では、電子式電力量計に組み込まれる単相あるいは三相3線式の電力量計ユニットに適用した場合について説明するが、本発明はこれに限定されることなく、電流を検出する貫通型変流器を備えた電流検出部を持つ他の電子式計器にも適用可能である。   In the following embodiment, a case where the present invention is applied to a single-phase or three-phase three-wire watt-hour meter unit incorporated in an electronic watt-hour meter will be described, but the present invention is not limited to this, and a current is detected. The present invention can also be applied to other electronic instruments having a current detection unit equipped with a through-type current transformer.

この実施形態の電力量計ユニットは、図1〜図4に示すように、筐体11の前面側に電力量を表示する表示窓12を有し、筐体11の背面側に電圧用端子13および電流用端子14,15を導出した構造を具備する。筐体11は、樹脂製の矩形板状ベース16と、ベース16の前面側に取り付けられた樹脂製の矩形箱状カバー17とで構成される。   As shown in FIGS. 1 to 4, the watt-hour unit of this embodiment has a display window 12 for displaying the amount of power on the front side of the housing 11, and a voltage terminal 13 on the back side of the housing 11. And a structure in which the current terminals 14 and 15 are derived. The housing 11 includes a resin-made rectangular plate base 16 and a resin-made rectangular box-shaped cover 17 attached to the front side of the base 16.

ベース16には、電力量計ユニットの構成部品である3個の電圧用端子13、2種の電流用端子14,15および貫通型変流器18,19が組み付けられる。電圧用端子13の一部、電流用端子14,15の一部および貫通型変流器18,19は、カバー17をベース16に装着することにより筐体11の内部に収容される。   The base 16 is assembled with three voltage terminals 13, two types of current terminals 14 and 15, and through-type current transformers 18 and 19 which are components of the watt-hour meter unit. A part of the voltage terminal 13, a part of the current terminals 14 and 15, and the through-type current transformers 18 and 19 are accommodated in the housing 11 by attaching the cover 17 to the base 16.

以下、電力量計ユニットの構成部品のうち、貫通型変流器18,19、電流用端子14,15およびベース16の個々について詳述する。   Hereinafter, among the components of the watt-hour meter unit, the through current transformers 18 and 19, the current terminals 14 and 15, and the base 16 will be described in detail.

貫通型変流器18,19は、図5に示すように、コイルが装着されたコアを外装ケース20に格納した構造の円筒形状をなし、2組のコイルおよびコアからなる貫通型変流器18,19を外装ケース20により一体化したものである。このように、2組の貫通型変流器18,19を外装ケース20により一体化したことにより、貫通型変流器18,19をベース16に簡易に組み付けることが可能となる。   As shown in FIG. 5, the through-type current transformers 18 and 19 have a cylindrical shape in which a core on which a coil is mounted is stored in an outer case 20, and the through-type current transformer includes two sets of coils and a core. 18 and 19 are integrated by an outer case 20. Thus, by integrating the two sets of through-type current transformers 18 and 19 with the exterior case 20, the through-type current transformers 18 and 19 can be easily assembled to the base 16.

電流用端子14,15は、図6に示すように、幅広コ字状の電流用端子14と幅狭コ字状の電流用端子15の2種である。一方の電流用端子14は、両側に位置する刃形接触子21,22とその刃形接触子21,22を繋ぐ連結部23とを一体的に成形した導電性部材である。また、他方の電流用端子15は、両側に位置する刃形接触子24,25とその刃形接触子24,25を繋ぐ連結部26とを一体的に成形した導電性部材である。   As shown in FIG. 6, there are two types of current terminals 14 and 15, a wide U-shaped current terminal 14 and a narrow U-shaped current terminal 15. One current terminal 14 is a conductive member in which blade-shaped contacts 21 and 22 located on both sides and a connecting portion 23 that connects the blade-shaped contacts 21 and 22 are integrally formed. The other current terminal 15 is a conductive member formed integrally with blade-shaped contacts 24 and 25 located on both sides and a connecting portion 26 that connects the blade-shaped contacts 24 and 25.

一方の電流用端子14では、貫通型変流器18の貫通孔27に挿通される刃形接触子21(図示右側)に切り欠き28が形成されている。電流用端子14のベース16への組み付け時、この切り欠き28に貫通型変流器18の内周部29(図5参照)を嵌め込むことにより、貫通型変流器18の組み付けを可能にしている。   In one current terminal 14, a notch 28 is formed in a blade-shaped contact 21 (on the right side in the drawing) inserted through the through hole 27 of the through-type current transformer 18. When the current terminal 14 is assembled to the base 16, the through-type current transformer 18 can be assembled by fitting the inner peripheral portion 29 (see FIG. 5) of the through-type current transformer 18 into the notch 28. ing.

また、他方の電流用端子15では、貫通型変流器19の貫通孔30に挿通される刃形接触子25(図示左側)に切り欠き31が形成されている。電流用端子15のベース16への組み付け時、この切り欠き31に貫通型変流器19の内周部32(図5参照)を嵌め込むことにより、貫通型変流器19の組み付けを可能にしている。   In the other current terminal 15, a notch 31 is formed in the blade-shaped contact 25 (left side in the drawing) inserted through the through hole 30 of the through-type current transformer 19. When the current terminal 15 is assembled to the base 16, the through-type current transformer 19 can be assembled by fitting the inner peripheral portion 32 (see FIG. 5) of the through-type current transformer 19 into the notch 31. ing.

このように、貫通型変流器18,19の組み付けを可能にするため、電流用端子14,15は、両側に位置する刃形接触子21,22,24,25とその刃形接触子21,22,24,25を繋ぐ連結部23,26とを一体的に成形したコ字状をなし、貫通型変流器18,19の貫通孔27,30に挿通される一方の刃形接触子21,25に切り欠き28,31が形成されている。   Thus, in order to enable assembly of the through-type current transformers 18 and 19, the current terminals 14 and 15 include the blade-shaped contacts 21, 22, 24 and 25 located on both sides and the blade-shaped contacts 21. , 22, 24, 25 are integrally formed with connecting portions 23, 26 to form a U-shape, and one blade-shaped contactor inserted into the through holes 27, 30 of the through-type current transformers 18, 19. Cutouts 28 and 31 are formed in 21 and 25.

これにより、電流用端子14,15は、両側に位置する刃形接触子を別体で構成し、それぞれの刃形接触子をねじ止めで連結するような構造とする必要がない。この実施形態のように、両側に位置する刃形接触子21,22,24,25が一体化された電流用端子14,15を使用することで、二部材とならないので部品点数の削減が図れ、ねじ止めが不要となるので組立性の向上が図れる。   As a result, the current terminals 14 and 15 do not need to have a structure in which the blade-shaped contacts located on both sides are formed separately and the blade-shaped contacts are connected by screws. By using the current terminals 14 and 15 in which the blade contacts 21, 22, 24, and 25 located on both sides are integrated as in this embodiment, the number of parts can be reduced because there are no two members. Since screwing is not necessary, the assemblability can be improved.

ベース16には、図7に示すように、電流用端子14の刃形接触子21,22と電流用端子15の刃形接触子24,25が挿通される4個の端子孔33〜36が配設されている。電流用端子14の刃形接触子21が挿通される端子孔33と、電流用端子15の刃形接触子25が挿通される端子孔35とを含む領域に、貫通型変流器18,19の略全体形状に合わせた区画壁37が設けられている。区画壁37の両端部には、貫通型変流器18,19の組み付け途中で貫通型変流器18,19を仮置きするための段差部38が設けられている。   As shown in FIG. 7, the base 16 has four terminal holes 33 to 36 through which the blade contacts 21 and 22 of the current terminal 14 and the blade contacts 24 and 25 of the current terminal 15 are inserted. It is arranged. The through-type current transformers 18 and 19 are provided in a region including a terminal hole 33 through which the blade contact 21 of the current terminal 14 is inserted and a terminal hole 35 through which the blade contact 25 of the current terminal 15 is inserted. A partition wall 37 is provided in accordance with the substantially whole shape of At both ends of the partition wall 37, stepped portions 38 are provided for temporarily placing the through-type current transformers 18 and 19 during the assembly of the through-type current transformers 18 and 19.

以下、貫通型変流器18,19および電流用端子14,15のベース16への組み付け状態について、図2および図4を参照しながら詳述する。   Hereinafter, the assembled state of the through-type current transformers 18 and 19 and the current terminals 14 and 15 to the base 16 will be described in detail with reference to FIGS. 2 and 4.

貫通型変流器18,19は、図2および図4に示すように、ベース16の区画壁37(図7参照)で囲まれた領域に位置決め配置されている。   As shown in FIGS. 2 and 4, the through-type current transformers 18 and 19 are positioned and arranged in a region surrounded by the partition wall 37 (see FIG. 7) of the base 16.

電流用端子14の刃形接触子21は、貫通型変流器18の貫通孔27およびベース16の端子孔33(図7参照)に挿通されてベース16の背面側に導出されている。この時、貫通型変流器18の内周部29(図5参照)は、刃形接触子21の切り欠き28(図6参照)に嵌まり込んでいる。電流用端子14の刃形接触子22は、ベース16の端子孔36(図7参照)に挿通されてベース16の背面側に導出されている。   The blade-shaped contact 21 of the current terminal 14 is inserted into the through hole 27 of the through-type current transformer 18 and the terminal hole 33 (see FIG. 7) of the base 16 and led out to the back side of the base 16. At this time, the inner peripheral portion 29 (see FIG. 5) of the through-type current transformer 18 is fitted into the notch 28 (see FIG. 6) of the blade-shaped contact 21. The blade contact 22 of the current terminal 14 is inserted into the terminal hole 36 (see FIG. 7) of the base 16 and led out to the back side of the base 16.

電流用端子15の刃形接触子24は、ベース16の端子孔34(図7参照)に挿通されてベース16の背面側に導出されている。電流用端子15の刃形接触子25は、貫通型変流器19の貫通孔30およびベース16の端子孔35(図7参照)に挿通されてベース16の背面側に導出されている。この時、貫通型変流器19の内周部32(図5参照)は、刃形接触子25の切り欠き31(図6参照)に嵌まり込んでいる。   The blade contact 24 of the current terminal 15 is inserted into the terminal hole 34 (see FIG. 7) of the base 16 and led out to the back side of the base 16. The blade-shaped contact 25 of the current terminal 15 is inserted into the through hole 30 of the through-type current transformer 19 and the terminal hole 35 (see FIG. 7) of the base 16 and led out to the back side of the base 16. At this time, the inner peripheral portion 32 (see FIG. 5) of the through-type current transformer 19 is fitted into the notch 31 (see FIG. 6) of the blade-shaped contact 25.

このようにして、2つの貫通型変流器18,19の貫通孔27,30に電流用端子14,15の刃形接触子21,25を挿通させることにより、その電流用端子14,15の刃形接触子21,25に流れる電流を貫通型変流器18,19で検出する2回路の電流検出部を構成している。   In this manner, by inserting the blade-shaped contacts 21 and 25 of the current terminals 14 and 15 into the through holes 27 and 30 of the two through-type current transformers 18 and 19, the current terminals 14 and 15 are connected to each other. A two-circuit current detection unit is configured to detect the current flowing through the blade-shaped contacts 21 and 25 with the through-type current transformers 18 and 19.

ところで、ベース16の背面側に導出された電流用端子14の刃形接触子21,22および電流用端子15の刃形接触子24,25は、電子式電力量計の計器本体に設けられた刃受接触子に差し込まれる。一方、電子式電力量計では、電力量計ユニットが組み付けられる計器本体の刃受接触子の位置および大きさが規定されている。   By the way, the blade-shaped contacts 21 and 22 of the current terminal 14 and the blade-shaped contacts 24 and 25 of the current terminal 15 led out to the back side of the base 16 are provided in the instrument body of the electronic watt-hour meter. Inserted into the blade contact. On the other hand, in the electronic watt-hour meter, the position and size of the blade receiving contact of the meter body to which the watt-hour unit is assembled are defined.

このような規定があることから、電力量計ユニットにおいて、筐体11に対する電流用端子14の刃形接触子21,22および電流用端子15の刃形接触子24,25の位置および寸法(刃幅)に制約を受けることになる。   Since there is such a regulation, in the watt hour unit, the positions and dimensions of the blade-shaped contacts 21 and 22 of the current terminal 14 and the blade-shaped contacts 24 and 25 of the current terminal 15 with respect to the housing 11 (blade) Width).

このような制約があると、図8に示すように、筐体11に収容された貫通型変流器18,19の貫通孔27,30と、電流用端子14,15の刃形接触子21,25が挿通されるベース16の端子孔33,35とが相対的に位置ずれする場合がある。   If there is such a restriction, as shown in FIG. 8, the through holes 27 and 30 of the through-type current transformers 18 and 19 accommodated in the housing 11 and the blade-shaped contacts 21 of the current terminals 14 and 15. , 25 may be displaced relative to the terminal holes 33, 35 of the base 16 through which the holes are inserted.

つまり、ベース16の区画壁37で囲まれた領域に貫通型変流器18,19を位置決め配置した状態では、貫通型変流器18,19の貫通孔27,30からベース16の端子孔33,35の一部(図中破線部分)が食み出すことになる。   That is, in the state where the through-type current transformers 18 and 19 are positioned and arranged in the region surrounded by the partition wall 37 of the base 16, the through-holes 27 and 30 of the through-type current transformers 18 and 19 to the terminal holes 33 of the base 16. , 35 (a broken line portion in the figure) protrudes.

このような状態では、電流用端子14,15の刃形接触子21,25を貫通型変流器18,19の貫通孔27,30およびベース16の端子孔33,35にそのまま挿通することができない。   In such a state, the blade-shaped contacts 21 and 25 of the current terminals 14 and 15 can be directly inserted into the through holes 27 and 30 of the through-type current transformers 18 and 19 and the terminal holes 33 and 35 of the base 16. Can not.

そこで、この実施形態では、以下の要領でもって、ベース16に貫通型変流器18,19および電流用端子14,15を組み付けるようにしている。貫通型変流器18,19および電流用端子14,15のベース16への組み付け要領について、図9〜図14を参照しながら以下に詳述する。   Therefore, in this embodiment, the through-type current transformers 18 and 19 and the current terminals 14 and 15 are assembled to the base 16 in the following manner. The procedure for assembling the through-type current transformers 18 and 19 and the current terminals 14 and 15 to the base 16 will be described in detail below with reference to FIGS.

まず、図9に示すように、貫通型変流器18,19をベース16に載置する。この時、ベース16の区画壁37で囲まれた領域の段差部38に貫通型変流器18,19を仮置きする。   First, as shown in FIG. 9, the through-type current transformers 18 and 19 are placed on the base 16. At this time, the through-type current transformers 18 and 19 are temporarily placed in a stepped portion 38 in a region surrounded by the partition wall 37 of the base 16.

これにより、図10(A)(B)に示すように、貫通型変流器18,19の一部がベース16から食み出すが、貫通型変流器18,19の貫通孔27,30とベース16の端子孔33,35とは位置ずれせずに一致した状態となる。この状態では、電流用端子14,15の刃形接触子21,25が貫通型変流器18,19の貫通孔27,30およびベース16の端子孔33,35にそのまま挿入可能である。   As a result, as shown in FIGS. 10A and 10B, a part of the through-type current transformers 18 and 19 protrudes from the base 16, but the through-holes 27 and 30 of the through-type current transformers 18 and 19. And the terminal holes 33 and 35 of the base 16 are aligned with each other without being displaced. In this state, the blade-shaped contacts 21 and 25 of the current terminals 14 and 15 can be directly inserted into the through holes 27 and 30 of the through-type current transformers 18 and 19 and the terminal holes 33 and 35 of the base 16.

この貫通型変流器18,19のベース16への仮置き後、図11に示すように、電流用端子14,15の刃形接触子21,25を貫通型変流器18,19の貫通孔27,30およびベース16の端子孔33,35に挿入する。なお、電流用端子14,15の刃形接触子22,24は、ベース16の端子孔36,34に挿入される。   After temporarily placing the through-type current transformers 18 and 19 on the base 16, as shown in FIG. 11, the blade-shaped contacts 21 and 25 of the current terminals 14 and 15 are passed through the through-type current transformers 18 and 19. The holes 27 and 30 and the terminal holes 33 and 35 of the base 16 are inserted. The blade contacts 22 and 24 of the current terminals 14 and 15 are inserted into the terminal holes 36 and 34 of the base 16.

この時、図12(A)(B)に示すように、貫通型変流器18,19の一部がベース16から食み出すが、貫通型変流器18,19の貫通孔27,30とベース16の端子孔33,35とは位置ずれせずに一致した状態となっていることから、電流用端子14,15の刃形接触子21,25が貫通型変流器18,19の貫通孔27,30およびベース16の端子孔33,35にスムーズに挿入される。   At this time, as shown in FIGS. 12A and 12B, a part of the through-type current transformers 18 and 19 protrudes from the base 16, but the through-holes 27 and 30 of the through-type current transformers 18 and 19. And the terminal holes 33 and 35 of the base 16 are aligned with each other without being displaced, so that the blade-shaped contacts 21 and 25 of the current terminals 14 and 15 are connected to the through-type current transformers 18 and 19. It is smoothly inserted into the through holes 27 and 30 and the terminal holes 33 and 35 of the base 16.

この電流用端子14,15の挿入後、図12(A)(B)の白抜き矢印で示すように、ベース16に対して貫通型変流器18,19を食み出し方向と反対側へ押し込む。これにより、図13に示すように、貫通型変流器18,19をベース16の段差部38から区画壁37で囲まれた正規の領域に落とし込んで位置決め配置する。   After the insertion of the current terminals 14 and 15, as shown by the white arrows in FIGS. 12A and 12B, the through-type current transformers 18 and 19 are moved to the opposite side to the protruding direction with respect to the base 16. Push in. As a result, as shown in FIG. 13, the through-type current transformers 18 and 19 are positioned and arranged by dropping from the stepped portion 38 of the base 16 into a normal region surrounded by the partition wall 37.

この時、図14(A)(B)に示すように、電流用端子14,15の刃形接触子21,25の切り欠き28,31に貫通型変流器18,19の内周部29,32が嵌まり込むことにより、貫通型変流器18,19をベース16の区画壁37で囲まれた正規の領域に位置決め配置することが可能となる。   At this time, as shown in FIGS. 14A and 14B, the inner peripheral portions 29 of the through-type current transformers 18 and 19 are formed in the notches 28 and 31 of the blade-shaped contacts 21 and 25 of the current terminals 14 and 15. , 32 can be positioned and positioned in the normal region surrounded by the partition wall 37 of the base 16.

前述したように、ベース16に対する電流用端子14,15の刃形接触子21,25の位置および寸法(刃幅)に制約を受けることにより、貫通型変流器18,19の貫通孔27,30とベース16の端子孔33,35とが相対的に位置ずれした状態であっても、以下の点で、ベース16に対する貫通型変流器18,19および電流用端子14,15の組み付け性を向上させることができる。   As described above, through the restriction of the position and dimensions (blade width) of the blade-shaped contacts 21 and 25 of the current terminals 14 and 15 with respect to the base 16, the through-holes 27 and 30 and the terminal holes 33 and 35 of the base 16 are relatively displaced, the assembling property of the through-type current transformers 18 and 19 and the current terminals 14 and 15 with respect to the base 16 is as follows. Can be improved.

つまり、貫通型変流器18,19の貫通孔27,30とベース16の端子孔33,35との位置合わせ状態から貫通型変流器18,19をスライドさせること、および貫通型変流器18,19のスライドにより電流用端子14,15の切り欠き28,31に貫通型変流器18,19の内周部29,32を嵌め込むことにより、ベース16に対する貫通型変流器18,19および電流用端子14,15の組み付けを簡易にし部品点数を低減することで、組み付けの自動化を容易に実現できる。   That is, sliding the through-type current transformers 18 and 19 from the alignment state of the through-holes 27 and 30 of the through-type current transformers 18 and 19 and the terminal holes 33 and 35 of the base 16, and the through-type current transformers By inserting the inner peripheral portions 29 and 32 of the through-type current transformers 18 and 19 into the notches 28 and 31 of the current terminals 14 and 15 by the slides 18 and 19, the through-type current transformer 18 and the base 16 are inserted. 19 and current terminals 14 and 15 can be easily assembled and the number of parts can be reduced, so that the assembly can be easily automated.

本発明は前述した実施形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The present invention is not limited to the above-described embodiments, and can of course be implemented in various forms without departing from the gist of the present invention. It includes the equivalent meanings recited in the claims and the equivalents recited in the claims, and all modifications within the scope.

14,15 電流用端子
16 ベース
17 カバー
18,19 貫通型変流器
27,30 貫通孔
28,31 切り欠き
29,32 内周部
33,35 端子孔
38 段差部
14, 15 Current terminal 16 Base 17 Cover 18, 19 Through-type current transformer 27, 30 Through hole 28, 31 Notch 29, 32 Inner peripheral portion 33, 35 Terminal hole 38 Step portion

Claims (5)

カバーとで筐体を構成するベースと、前記ベースの前面側に配置された貫通型変流器と、前記貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態で貫通孔および端子孔に挿通されてベースの背面側に導出された電流用端子とを備えた電子式計器であって、
前記電流用端子は、貫通型変流器の貫通孔とベースの端子孔との位置合わせでベースから食み出した貫通型変流器をスライドさせることにより、貫通型変流器の内周部が嵌まり込む切り欠きを有することを特徴とする電子式計器。
A base that forms a housing with a cover, a through-type current transformer disposed on the front side of the base, and a through-hole in a state where the through-hole of the through-type current transformer and the terminal hole of the base are displaced And an electronic instrument provided with a current terminal inserted into the terminal hole and led to the back side of the base,
The current terminal is formed by sliding the through-type current transformer that protrudes from the base by aligning the through-hole of the through-type current transformer and the terminal hole of the base. An electronic instrument characterized by having a notch into which is fitted.
前記ベースは、前記貫通型変流器のスライドにより貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態で貫通型変流器の外周部を規制することにより貫通型変流器を位置決め固定する段差部を有する請求項1に記載の電子式計器。   The base has a through-type current transformer by regulating the outer periphery of the through-type current transformer in a state where the through-hole of the through-type current transformer and the terminal hole of the base are displaced by the slide of the through-type current transformer. The electronic instrument according to claim 1, further comprising a step portion for positioning and fixing the instrument. 前記電流用端子は、両側に位置する刃形接触子と前記刃形接触子を繋ぐ連結部とを一体的に成形したコ字状をなし、前記貫通型変流器の貫通孔に挿通される刃形接触子に切り欠きが形成されている請求項1又は2に記載の電子式計器。   The current terminal has a U-shape formed integrally with a blade contact located on both sides and a connecting portion connecting the blade contact, and is inserted into a through hole of the through-type current transformer. The electronic instrument according to claim 1 or 2, wherein a notch is formed in the blade-shaped contact. カバーとで筐体を構成するベースの前面側に貫通型変流器を配置し、前記貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態で貫通孔および端子孔に電流用端子を挿通させてベースの背面側に導出させる電子式計器の製造方法であって、
前記貫通型変流器の貫通孔とベースの端子孔との位置合わせにより貫通型変流器がベースから食み出した状態で、電流用端子を貫通型変流器の貫通孔およびベースの端子孔に挿通した後、貫通型変流器をスライドさせてベースの前面側に収容すると共に、電流用端子に形成された切り欠きに貫通型変流器の内周部を嵌め込むことにより、ベースに対して貫通型変流器および電流用端子を組み付けることを特徴とする電子式計器の製造方法。
A through-type current transformer is arranged on the front side of the base that forms the housing with the cover, and the through-hole and the terminal hole have a current misaligned with the through-hole of the through-type current transformer and the terminal hole of the base being displaced. A method of manufacturing an electronic instrument that allows a terminal for insertion to be led out to the back side of the base,
With the through-type current transformer protruding from the base by the alignment of the through-hole of the through-type current transformer and the terminal hole of the base, the current terminal is connected to the through-hole of the through-type current transformer and the base terminal. After passing through the hole, the through-type current transformer is slid and accommodated on the front side of the base, and the inner periphery of the through-type current transformer is fitted into the notch formed in the current terminal. A method of manufacturing an electronic instrument, comprising assembling a through-type current transformer and a current terminal.
前記貫通型変流器のスライド後、ベースに形成された段差部でもって、貫通型変流器の貫通孔とベースの端子孔とが位置ずれした状態で貫通型変流器の外周部を規制することにより貫通型変流器を位置決め固定する請求項4の記載の電子式計器の製造方法。   After sliding the through-type current transformer, the outer periphery of the through-type current transformer is regulated with the stepped part formed in the base in a state where the through-hole of the through-type current transformer and the terminal hole of the base are displaced. 5. The method of manufacturing an electronic instrument according to claim 4, wherein the through-type current transformer is positioned and fixed by doing so.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000223212A (en) * 1999-01-27 2000-08-11 Toyota Autom Loom Works Ltd Connector
JP2001108717A (en) * 1999-10-07 2001-04-20 Osaki Electric Co Ltd Electronic wattmeter
JP2005274203A (en) * 2004-03-23 2005-10-06 Mitsubishi Electric Corp Watt-hour meter
JP2006170787A (en) * 2004-12-15 2006-06-29 Kansai Electric Power Co Inc:The Unit type watthour meter
JP2007041088A (en) * 2005-08-01 2007-02-15 Tempearl Ind Co Ltd Learning material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000223212A (en) * 1999-01-27 2000-08-11 Toyota Autom Loom Works Ltd Connector
JP2001108717A (en) * 1999-10-07 2001-04-20 Osaki Electric Co Ltd Electronic wattmeter
JP2005274203A (en) * 2004-03-23 2005-10-06 Mitsubishi Electric Corp Watt-hour meter
JP2006170787A (en) * 2004-12-15 2006-06-29 Kansai Electric Power Co Inc:The Unit type watthour meter
JP2007041088A (en) * 2005-08-01 2007-02-15 Tempearl Ind Co Ltd Learning material

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