JP2018119559A - Flow channel forming device - Google Patents

Flow channel forming device Download PDF

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JP2018119559A
JP2018119559A JP2017009248A JP2017009248A JP2018119559A JP 2018119559 A JP2018119559 A JP 2018119559A JP 2017009248 A JP2017009248 A JP 2017009248A JP 2017009248 A JP2017009248 A JP 2017009248A JP 2018119559 A JP2018119559 A JP 2018119559A
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sealing material
flow path
cylindrical body
branch
housing
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JP6876446B2 (en
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星野 洋一郎
Yoichiro Hoshino
洋一郎 星野
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Cosmo Koki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a flow channel forming device capable of ensuring airtightness of a sealing material disposed between divided cases, and airtightness of an annular sealing material for sealing an outer periphery of a branch pipe when attaching and detaching the branch pipe to and from a branch opening of a case of branched structure.SOLUTION: In a flow channel forming device, a flow channel is formed by attaching and detaching a branch pipe 9 communicating with a fluid pipe 1 to and from a case that airtightly surrounds the fluid pipe 1 and includes a valve body inside in a state of an uninterrupted flow. In the flow channel forming device, the case comprises a plurality of divided cases 32 including flanges mutually connected via a sealing material 13, includes a branch opening 3a that is formed annularly by the mutually connected divided cases 32 while the branch pipe 9 is attached or detached via an annular sealing material 11, includes an outer peripheral part 10a closely in contact with the sealing material 13 and an inner peripheral part 10b closely in contact with the annular sealing material 11 in the branch opening 3a of the case, and includes a cylindrical body 10 into which the branch pipe 9 can be inserted.SELECTED DRAWING: Figure 4

Description

本発明は、流体管を密封状に取り囲み、内部に弁体を備えた筐体に、この流体管に連通する分岐管を不断流状態で着脱して流路を形成する流路形成装置に関する。   The present invention relates to a flow path forming apparatus that forms a flow path by surrounding a fluid pipe in a sealed manner and attaching and detaching a branch pipe communicating with the fluid pipe in a continuous flow state to a housing having a valve body therein.

従来の流路形成装置には、流体管の外周面に対し、分割構造であって互いの接続面間に配設した弾性を有するシール材を介し接続され分岐開口部を備える筐体を密封状に被覆し、この筐体内にて不断流状態で流体管を切除して弁体を設置し、この弁体により閉塞状態とされた分岐開口部に、弾性を有する環状シール材を介して分岐管を着脱可能に接続することで、これらシール材と環状シール材とが密接して分岐開口部が密封状態を成し、流体管と分岐管とに流通する流路を形成する装置がある(例えば、特許文献1参照)。   In a conventional flow path forming device, a casing having a branch opening that is connected to an outer peripheral surface of a fluid pipe through an elastic sealing member that is divided between the connection surfaces and is sealed. A fluid pipe is cut off in an uninterrupted state in this casing, and a valve body is installed, and a branch pipe that is closed by this valve body is connected to the branch pipe via an elastic annular sealing material. There is a device that forms a flow path that circulates between the fluid pipe and the branch pipe by connecting the seal material and the annular seal material in close contact with each other so that the branch opening is in a sealed state (for example, , See Patent Document 1).

特開2016−44793号公報(第5頁,第6頁、第3図,第10図)JP-A-2016-44793 (5th page, 6th page, FIGS. 3 and 10)

しかしながら、特許文献1にあっては、分割構造の筐体を接続して形成される分岐開口部に分岐管を着脱するに際し、これら分割筐体の間に介設されたシール材と、分岐管の外周を密封するための環状シール材とが、分岐管の着脱方向の移動に伴い互いに摺接する結果、これらシール材若しくは環状シール材が位置ずれや捻じれを生じる可能性があり、当該流路形成装置の密封性に影響を及ぼす虞が生じるという問題がある。   However, in Patent Document 1, when a branch pipe is attached to and detached from a branch opening formed by connecting a casing having a divided structure, a sealing material interposed between the split casings and the branch pipe As a result of the annular seal material for sealing the outer periphery of the pipe being in sliding contact with each other as the branch pipe is moved in the attaching / detaching direction, the seal material or the annular seal material may be displaced or twisted. There is a problem that the sealing performance of the forming apparatus may be affected.

本発明は、このような問題点に着目してなされたもので、分割構造の筐体の分岐開口部に分岐管を着脱するに際し、分割筐体の間に配設されるシール材の密封性、及び分岐管の外周を密封する環状シール材の密封性を確保できる流路形成装置を提供することを目的とする。   The present invention has been made paying attention to such a problem, and when the branch pipe is attached to and detached from the branch opening of the split structure casing, the sealing performance of the sealing material provided between the split casings is improved. Another object of the present invention is to provide a flow path forming device capable of ensuring the sealing performance of an annular sealing material that seals the outer periphery of the branch pipe.

前記課題を解決するために、本発明の流路形成装置は、
流体管を密封状に取り囲み、内部に弁体を備えた筐体に、前記流体管に連通する分岐管を不断流状態で着脱して流路を形成する流路形成装置であって、
前記筐体は、シール材を介し互いに接続されるフランジを有する複数の分割筐体からなるとともに、互いに接続された前記分割筐体によって環状に形成され環状シール材を介し前記分岐管が着脱される分岐開口部を有し、
前記筐体の前記分岐開口部に、前記シール材に密接する外周部と前記環状シール材に密接する内周部とを備え、前記分岐管を嵌挿可能な筒状体が設けられることを特徴としている。
この特徴によれば、筐体を構成する分割筐体同士を密封するシール材と、分岐管を密封する環状シール材との間に介在する位置に筒状体が設けられ、シール材及び筒状体の外周部と、環状シール材及び筒状体の内周部とが別個に独立して密封されるため、分岐管を分岐開口部に着脱するに際し、シール材及び環状シール材が互いに摺接せずに位置ずれや捻じれを生じること無く、分割筐体同士が接続されるフランジ、及び分岐管と分岐開口部との接続部からの漏洩を防止し密封状態を保ちながら流路を形成することができる。
In order to solve the above problems, the flow path forming device of the present invention is:
A flow path forming device that encloses a fluid pipe in a sealed manner and forms a flow path by attaching and detaching a branch pipe communicating with the fluid pipe in an uninterrupted flow state to a housing provided with a valve body inside,
The housing includes a plurality of divided housings having flanges connected to each other via a sealing material, and is formed in an annular shape by the divided housings connected to each other, and the branch pipe is attached and detached via the annular sealing material. Having a branch opening,
The branch opening of the housing includes an outer peripheral portion that is in close contact with the sealing material and an inner peripheral portion that is in close contact with the annular sealing material, and is provided with a cylindrical body into which the branch pipe can be inserted. It is said.
According to this feature, the cylindrical body is provided at a position interposed between the sealing material for sealing the divided casings constituting the casing and the annular sealing material for sealing the branch pipe, and the sealing material and the cylindrical shape are provided. Since the outer peripheral part of the body and the inner peripheral part of the annular sealing material and the cylindrical body are sealed separately and independently, the sealing material and the annular sealing material are in sliding contact with each other when the branch pipe is attached to or detached from the branch opening. Without causing misalignment or twisting, the flow path is formed while preventing leakage from the flange where the divided housings are connected to each other and the connection portion between the branch pipe and the branch opening and maintaining a sealed state. be able to.

前記シール材と前記環状シール材とは、前記筒状体の軸方向に互いに異なる位置に設けられることを特徴としている。
この特徴によれば、筒状体の径方向に挟圧されるシール材及び環状シール材が、筒状体の軸方向に互いに異なる位置に設けられるため、筒状体に対し径方向に不測の反力を与える虞を回避できる。
The sealing material and the annular sealing material are provided at different positions in the axial direction of the cylindrical body.
According to this feature, since the sealing material and the annular sealing material sandwiched in the radial direction of the cylindrical body are provided at different positions in the axial direction of the cylindrical body, the cylindrical body may be unexpected in the radial direction. The possibility of giving a reaction force can be avoided.

前記筒状体は、該筒状体の前記外周部から前記内周部に架けて拡径する段部を有することを特徴としている。
この特徴によれば、筒状体が径方向の段部を有するため、構造強度を増大できるばかりか、筒状体の外周部にシール材が配され、また当該外周部よりも拡径された内周部に環状シール材が配されるため、これらシール材、筒状体そして環状シール材の径方向の厚みを全体に均一化できる。
The cylindrical body has a step portion that expands from the outer peripheral portion of the cylindrical body to the inner peripheral portion.
According to this feature, since the cylindrical body has a stepped portion in the radial direction, not only the structural strength can be increased, but also the sealing material is arranged on the outer peripheral portion of the cylindrical body, and the diameter is larger than that of the outer peripheral portion. Since the annular sealing material is disposed on the inner peripheral portion, the radial thicknesses of the sealing material, the cylindrical body, and the annular sealing material can be made uniform throughout.

前記筐体は、前記筒状体の軸方向の移動を規制する移動規制部を有することを特徴としている。
この特徴によれば、筒状体が移動規制部により軸方向に移動規制されるため、分岐管を筒状体に嵌挿するに際し、筒状体が軸方向に位置ずれを生じることなく、シール材や環状シール材と筒状体との軸方向の摺接を抑制できる。
The housing includes a movement restricting portion that restricts movement of the cylindrical body in the axial direction.
According to this feature, since the cylindrical body is restricted in movement in the axial direction by the movement restricting portion, the cylindrical body is not displaced in the axial direction when the branch pipe is fitted into the cylindrical body. The sliding contact in the axial direction between the material or the annular sealing material and the cylindrical body can be suppressed.

前記筐体は、前記筒状体の周方向の回動を規制する回動規制部を有することを特徴としている。
この特徴によれば、筒状体が回動規制部により周方向に回動規制されるため、分岐管を筒状体に嵌挿するに際し、筒状体が周方向に位置ずれを生じることなく、シール材や環状シール材と筒状体との周方向の摺接を抑制できる。
The housing includes a rotation restricting portion that restricts rotation of the cylindrical body in the circumferential direction.
According to this feature, since the cylindrical body is rotationally restricted in the circumferential direction by the rotation restricting portion, the cylindrical body is not displaced in the circumferential direction when the branch pipe is inserted into the cylindrical body. Further, the sliding contact in the circumferential direction between the sealing material or the annular sealing material and the cylindrical body can be suppressed.

実施例における流路形成装置を用いた配管図である。It is a piping diagram using the flow-path formation apparatus in an Example. (a)は流路形成工程後の流路形成装置を示す平面断面図であり、(b)は同じく正面図である。(A) is a top sectional view showing a channel formation device after a channel formation process, and (b) is a front view similarly. 流路形成装置を流体管に組み付ける状況を示す図である。It is a figure which shows the condition which attaches a flow-path formation apparatus to a fluid pipe | tube. 流路形成装置に分岐管を接続する状況を示す平面断面図である。It is a plane sectional view showing the situation where a branch pipe is connected to a flow path forming device. (a)は第2分割筐体に設けられるシール材の平面図であり、(b)は同じく側面図である。(A) is a top view of the sealing material provided in a 2nd division | segmentation housing | casing, (b) is a side view similarly. (a)は第1分割筐体に設けられるシール材の底面図であり、(b)は同じく側面図である。(A) is a bottom view of the sealing material provided in a 1st division | segmentation housing | casing, (b) is a side view similarly. (a)は流体管切断装置を取付けた流路形成装置の正面断面図であり、(b)は同じく一部断面側面図である。(A) is front sectional drawing of the flow-path formation apparatus which attached the fluid pipe cutting device, (b) is a partial cross section side view similarly. 弁部材を設置した流路形成装置の正面断面図である。It is front sectional drawing of the flow-path formation apparatus which installed the valve member. 弁部材を筐体に固定する状況を示す正面断面図である。It is front sectional drawing which shows the condition which fixes a valve member to a housing | casing. (a)は流路形成装置を示す平面図であり、(b)は同じく正面図である。(A) is a top view which shows a flow-path formation apparatus, (b) is a front view similarly. (a)は変形例における流路形成装置を示す一部断面側面図であり、(b)は別の変形例における流路形成装置を示す平面断面図である。(A) is a partial cross section side view which shows the flow-path formation apparatus in a modification, (b) is a plane sectional view which shows the flow-path formation apparatus in another modification.

本発明に係る流路形成装置を実施するための形態を実施例に基づいて以下に説明する。尚、説明の便宜上、図1の紙面左側を既設流体管の上流側、右側を下流側とする。   EMBODIMENT OF THE INVENTION The form for implementing the flow-path formation apparatus which concerns on this invention is demonstrated below based on an Example. For convenience of explanation, the left side of FIG. 1 is the upstream side of the existing fluid pipe, and the right side is the downstream side.

実施例に係る流路形成装置につき、図1から図11を参照して説明する。まず、図1及び図2を参照して流路形成装置を用いて流路を形成する方法を説明し、続いて図1〜図11を参照して流路形成装置の各部の構造及び各工程の詳細について説明を行う。   A flow path forming apparatus according to an embodiment will be described with reference to FIGS. First, a method for forming a flow path using a flow path forming apparatus will be described with reference to FIGS. 1 and 2, and subsequently, a structure and each process of each part of the flow path forming apparatus with reference to FIGS. 1 to 11. Details will be described.

図1に示されるように、上水道として使用される既設流体管1(以下、単に「流体管1」と称する)が地中に埋設されており、流体管1には図示しない複数の支管がそれぞれ接続されて、これらの支管は各家庭・施設等に敷設されている。   As shown in FIG. 1, an existing fluid pipe 1 (hereinafter simply referred to as “fluid pipe 1”) used as a water supply is buried in the ground, and a plurality of branch pipes (not shown) are provided in the fluid pipe 1 respectively. These branch pipes are laid in each home / facility.

流体管1は、ダクタイル鋳鉄製であって、断面視略円形状に形成され、内周面がエポキシ樹脂層で被覆されている。尚、本発明に係る流体管は、その他鋳鉄、鋼等の金属製、あるいはコンクリート製、塩化ビニール製、ポリエチレン製若しくはポリオレフィン製等であってもよい。更に尚、流体管の内周面はエポキシ樹脂層に限らず、例えばモルタル等により被覆されてもよく、若しくは適宜の材料を粉体塗装により流体管の内周面に被覆してもよい。また、後述する筐体3、弁部材5、分岐管9等の材質も上記に適合するものとしてよい。   The fluid pipe 1 is made of ductile cast iron, is formed in a substantially circular shape in cross section, and has an inner peripheral surface covered with an epoxy resin layer. The fluid pipe according to the present invention may be made of metal such as cast iron or steel, concrete, vinyl chloride, polyethylene, or polyolefin. Furthermore, the inner peripheral surface of the fluid pipe is not limited to the epoxy resin layer, and may be coated with, for example, mortar or the like, or an appropriate material may be coated on the inner peripheral surface of the fluid pipe with powder coating. Moreover, the materials of the casing 3, the valve member 5, the branch pipe 9, and the like, which will be described later, may be adapted to the above.

本発明の流路形成装置は、例えば経年劣化等の不具合により、既設流体管の所定区間を一時的または恒久的に撤去するような場合に、供給地域の利便性を考慮し不断流状態にて以下の工程に沿って適用される。尚、本実施例では流体管内の流体は上水であるが、本実施例の上水に限らず、例えば工業用水や農業用水、下水の他、ガスやガスと液体との気液混合体であっても構わない。   The flow path forming device of the present invention is in a continuous flow state in consideration of the convenience of the supply area, for example, when a predetermined section of an existing fluid pipe is temporarily or permanently removed due to problems such as aging deterioration. It is applied along the following steps. In this embodiment, the fluid in the fluid pipe is clean water. However, the fluid is not limited to clean water in this embodiment. For example, industrial water, agricultural water, sewage, or a gas-liquid mixture of gas, gas, and liquid. It does not matter.

まず、流路形成装置を用いた流路を形成する工程について説明する。図1に示すように、流路F1、流路F2及び流路F3・・により既設流路を構成している流体管1について、撤去作業の対象となる流路F2の区間を挟む所定位置に、分岐開口部3a及び開口部3b、3bを有する筐体3A,3Bが流体管1に対して密封状に外嵌され、それぞれの分岐開口部3a,3aから連通するように分岐管9A,9Bが接続される。次に、筐体3A,3Bの内部の流体管1の一部が切断されると共に、流路を切換え可能な弁体7と弁箱6とから成る弁部材5が該管切断部に不断流状態にて各々配置される。尚、不断流状態での作業の詳細については後述する。   First, the process of forming a flow path using the flow path forming device will be described. As shown in FIG. 1, the fluid pipe 1 constituting the existing flow path by the flow path F1, the flow path F2, and the flow path F3... Is located at a predetermined position across the section of the flow path F2 to be removed. The casings 3A and 3B having the branch openings 3a and the openings 3b and 3b are externally fitted to the fluid pipe 1 in a sealing manner, and communicate with the branch openings 3a and 3a. Is connected. Next, a part of the fluid pipe 1 inside the housings 3A and 3B is cut, and a valve member 5 comprising a valve body 7 and a valve box 6 capable of switching the flow path flows to the pipe cutting portion without interruption. Each is arranged in a state. The details of the work in the uninterrupted flow state will be described later.

この時、弁箱6内の弁体7は筐体3内の分岐開口部3aを遮蔽する位置に配置されている。そのためこの状態において、流体は依然、既設流路である流路F1、流路F2及び流路F3・・の順に流下している。   At this time, the valve body 7 in the valve box 6 is disposed at a position where the branch opening 3 a in the housing 3 is shielded. Therefore, in this state, the fluid still flows down in the order of the existing flow paths F1, F2, and F3.

次に、既設の流路F2と併設して、分岐管9A,9Bの間にバイパス管8を接続することで新たな流路を設ける。すなわち、分岐管9A,バイパス管8及び分岐管9Bは、仮設の流路F2’を構成する。   Next, a new flow path is provided by connecting the bypass pipe 8 between the branch pipes 9A and 9B in parallel with the existing flow path F2. That is, the branch pipe 9A, the bypass pipe 8, and the branch pipe 9B constitute a temporary flow path F2 '.

次に、図1に示すように、筐体3A及び3Bの弁部材5について、弁体7,7が流路F2を遮蔽するとともに仮設の流路F2’を開放するように各々回動操作する。この操作により、上流である流路F1から流下してくる流体が、分岐管9A、バイパス管8及び分岐管9B、すなわち仮設の流路F2’を経て、流路F3に流下する。   Next, as shown in FIG. 1, the valve members 5 of the housings 3A and 3B are respectively rotated so that the valve bodies 7 and 7 shield the flow path F2 and open the temporary flow path F2 ′. . By this operation, the fluid flowing down from the upstream flow path F1 flows down to the flow path F3 via the branch pipe 9A, the bypass pipe 8 and the branch pipe 9B, that is, the temporary flow path F2 '.

その後、本実施例では流路F2の区間の流体管1は所定の位置で切断され、管切断部に例えば図示しない新設の流体管を接続することで、新たな流路F2を構成する。尚、管切断部に閉塞部材として例えば図示しない管帽・管栓等を取り付けることで、既設の流路F2を構成していた流体管1を撤去してもよい。すなわち流路F2’を新設の流路として、流路F1から流路F2’及び流路F3に流路を切換えるようにしてもよい。   Thereafter, in the present embodiment, the fluid pipe 1 in the section of the flow path F2 is cut at a predetermined position, and a new fluid pipe (not shown) is connected to the pipe cutting portion to form a new flow path F2. In addition, you may remove the fluid pipe | tube 1 which comprised the existing flow path F2 by attaching a pipe cap, a pipe stopper, etc. which are not shown in figure as a closure member to a pipe cutting part. That is, the flow path F2 'may be a new flow path, and the flow path may be switched from the flow path F1 to the flow path F2' and the flow path F3.

次に、筐体3A及び3Bの弁部材5について、弁体7,7が新設の流路F2を開放するとともに架設の流路F2’を遮蔽するように各々回動操作する。さらに、図2に示すように、分岐管9A,9B及びバイパス管8を撤去し、分岐管9A,9Bが撤去された筐体3A及び3Bの分岐開口部3aに管栓18を密封状に取り付ける。   Next, the valve members 5 of the casings 3A and 3B are respectively rotated so that the valve bodies 7 and 7 open the newly installed flow path F2 and shield the installed flow path F2 '. Further, as shown in FIG. 2, the branch pipes 9A and 9B and the bypass pipe 8 are removed, and a pipe plug 18 is attached in a sealed manner to the branch openings 3a of the housings 3A and 3B from which the branch pipes 9A and 9B have been removed. .

以上の工程を行うことで、不断流状態を維持したまま、既設の流路F2の一時的な代替流路として、分岐管9A,9B及びバイパス管8で構成される架設流路F2’を形成し、既設の流路F2を新設の流路F2とすることで、本実施例では管敷設替え工事が可能となっている。   By performing the above steps, an erected flow path F2 ′ composed of the branch pipes 9A and 9B and the bypass pipe 8 is formed as a temporary alternative flow path for the existing flow path F2 while maintaining the uninterrupted flow state. However, by replacing the existing flow path F2 with the new flow path F2, the pipe laying replacement work is possible in this embodiment.

続いて本発明に係る流路形成装置について説明する。流路形成装置は、分割構造を有しシール材13,14を介し接続される筐体3と、この筐体3内に配設される弁部材5と、筐体3の分岐開口部3aに配設される後述する筒状体10と、この筒状体10内に設けられる環状シール材11と、から主として構成される。   Next, the flow path forming apparatus according to the present invention will be described. The flow path forming device includes a housing 3 having a divided structure and connected via seal members 13, 14, a valve member 5 disposed in the housing 3, and a branch opening 3 a of the housing 3. It is mainly comprised from the cylindrical body 10 mentioned later arrange | positioned, and the cyclic | annular sealing material 11 provided in this cylindrical body 10. FIG.

図2に示されるように、筐体3はいわゆる割T字管であって、本実施例では流体管1の径方向に第1分割筐体31及び第2分割筐体32からなる2分割された構造となっており、これら分割筐体31,32を互いに接続することで、流体管1の外周に沿う開口部3b、3b及び分岐管9の外周に沿う分岐開口部3aを形成するように構成されている。   As shown in FIG. 2, the housing 3 is a so-called split T-shaped tube, and in this embodiment, the housing 3 is divided into two parts including a first divided housing 31 and a second divided housing 32 in the radial direction of the fluid pipe 1. By connecting these divided casings 31 and 32 to each other, the openings 3b and 3b along the outer periphery of the fluid pipe 1 and the branch opening 3a along the outer periphery of the branch pipe 9 are formed. It is configured.

筐体3の上部に位置するフランジ部34には、後述する流体管切断装置50や弁部材挿入装置70等を取り付けることが出来る。一方、図7に示されるように、筐体3の下部は、すり鉢状の筐体底部を有し、筐体底部の中央には排出孔35が形成されている。該排出孔35はプラグ37又はバルブ36等を接続可能となっており、一連の作業を通して筐体3の内部に充満した流体及び流体に含まれる夾雑物等を排出可能となっている。   A fluid pipe cutting device 50, a valve member insertion device 70, and the like, which will be described later, can be attached to the flange portion 34 positioned at the upper portion of the housing 3. On the other hand, as shown in FIG. 7, the lower portion of the housing 3 has a mortar-shaped housing bottom, and a discharge hole 35 is formed at the center of the housing bottom. The discharge hole 35 can be connected to a plug 37, a valve 36, or the like, and can discharge the fluid filled in the housing 3 and impurities contained in the fluid through a series of operations.

尚、本実施例では筐体3の上部を構成する第1分割筐体31、下部を構成する第2分割筐体32と称して説明するが、筐体の分割方向は上下に限らず、例えば水平方向や所定角度の傾斜方向であってもよい。また、分割数は3つ以上であってもよい。同じく、流体管1の配管方向も水平に限らず、例えば垂直方向であってもよい。さらに、後述するカッターの切断方向も上下に限らず、例えば水平方向であってもよい。   In the present embodiment, the first divided casing 31 that constitutes the upper part of the casing 3 and the second divided casing 32 that constitutes the lower part will be described. However, the dividing direction of the casing is not limited to top and bottom, It may be a horizontal direction or a predetermined angle of inclination. Further, the number of divisions may be three or more. Similarly, the piping direction of the fluid pipe 1 is not limited to the horizontal direction, and may be, for example, the vertical direction. Furthermore, the cutting direction of the cutter, which will be described later, is not limited to the vertical direction, and may be, for example, a horizontal direction.

図2及び図10を用いて、弁部材5について説明する。弁部材5は、筐体3のフランジ部34に対して上蓋5rを介してボルト・ナット5qで締結固定されている。弁部材5は、上蓋5rの上部に弁操作軸5sを備えており、操作メモリ5tを目視確認しながら弁操作軸5sを回動することで、内部の弁体7を回動し、それによって内部の流路を切換えることが出来る。なお、弁部材5の弁体7を回動するときのトルクが大きい場合には、上蓋5rを介して図示しない減速機を取付けることによって、弁部材5の弁体7を小さなトルクで操作することもできる。   The valve member 5 will be described with reference to FIGS. 2 and 10. The valve member 5 is fastened and fixed to the flange portion 34 of the housing 3 by bolts and nuts 5q via the upper lid 5r. The valve member 5 includes a valve operating shaft 5s on the upper portion of the upper lid 5r. By rotating the valve operating shaft 5s while visually checking the operation memory 5t, the internal valve body 7 is rotated. The internal flow path can be switched. In addition, when the torque when rotating the valve body 7 of the valve member 5 is large, the valve body 7 of the valve member 5 is operated with a small torque by attaching a speed reducer (not shown) via the upper lid 5r. You can also.

次に、弁部材5が備える弁体7について説明する。弁体7は中央に回転軸7sを有し、略90°の扇形を有する弁部7tを備えた構造を有している。回転軸7sの回動に伴い弁部7tも回動し、弁箱6の上流側、下流側及び分岐側にそれぞれ設けられた開口部3b、3b及び3aの開閉を切換えることが出来る。更に、各開口部同士のそれぞれの間、及び弁箱6と筐体3との間には、密封部材が介設されており、弁体7により開放された開口部以外を流体が流下することを防ぐように密封している。   Next, the valve body 7 provided in the valve member 5 will be described. The valve body 7 has a structure including a rotating shaft 7s in the center and a valve portion 7t having a sector shape of approximately 90 °. As the rotary shaft 7s rotates, the valve portion 7t also rotates, and the opening and closing of the openings 3b, 3b, and 3a provided on the upstream side, the downstream side, and the branch side of the valve box 6 can be switched. Further, a sealing member is interposed between each opening and between the valve box 6 and the housing 3, and fluid flows down except for the opening opened by the valve body 7. Sealed to prevent.

次に、本実施例における流路形成装置の設置工程について詳述する。最初に、図2及び図3に示されるように、流体管1及び後述する筒状体10に第1分割筐体31及び第2分割筐体32を上下から外嵌し、これら分割筐体31,32の互いに対向するフランジ31c,32cを複数のボルト・ナット19により緊締する。第1分割筐体31及び第2分割筐体32の互いの接続部には、それぞれシール材14,13が設けられており、これらの分割筐体31,32で構成される筺体3は、流体管1及び筒状体10に対し密封状に取付けられる(図5及び図6参照)。   Next, the installation process of the flow path forming apparatus in the present embodiment will be described in detail. First, as shown in FIGS. 2 and 3, a first divided housing 31 and a second divided housing 32 are externally fitted from above and below to the fluid pipe 1 and a cylindrical body 10 to be described later. , 32 are tightened with a plurality of bolts and nuts 19. Sealing members 14 and 13 are provided at the connecting portions of the first divided casing 31 and the second divided casing 32, respectively, and the casing 3 constituted by these divided casings 31 and 32 is a fluid. Attached in a sealed manner to the tube 1 and the tubular body 10 (see FIGS. 5 and 6).

詳述すると、図5に示されるように、第2分割筐体32に設けられるシール材13は、弾性材から成り、略半円状に形成され第2分割筐体32の分岐開口部32aの内周面に沿って配置される円弧部13aと、円弧部13aの両端に連続して、第2分割筐体32の開口部32b,32bの内周面に沿って配置される円弧部13b、13bと、第2分割筐体32のフランジ32cの対向面に沿って配置される延設部13cとが、一体且つ無端状に形成されている。   More specifically, as shown in FIG. 5, the sealing material 13 provided in the second divided housing 32 is made of an elastic material, is formed in a substantially semicircular shape, and has a branch opening 32 a of the second divided housing 32. An arc portion 13a arranged along the inner peripheral surface, and an arc portion 13b arranged along the inner peripheral surface of the openings 32b, 32b of the second divided casing 32, continuously from both ends of the arc portion 13a. 13b and the extending portion 13c disposed along the facing surface of the flange 32c of the second divided housing 32 are formed integrally and endlessly.

また、図6に示されるように、第1分割筐体31に設けられるシール材14は、弾性材から成り、略半円状に形成された有端状の円弧部材であって、第1分割筐体31の分岐開口部31aの内周面、及び第1分割筐体31の開口部31a、31aの内周面に沿ってそれぞれ配置される。   As shown in FIG. 6, the sealing material 14 provided in the first divided housing 31 is an end-like arc member made of an elastic material and formed in a substantially semicircular shape, It arrange | positions along the internal peripheral surface of the branch opening part 31a of the housing | casing 31, and the internal peripheral surface of the opening parts 31a and 31a of the 1st division | segmentation housing | casing 31, respectively.

これらのシール材13,14は、第1分割筐体31及び第2分割筐体32の互いのフランジ31c,32cを接合させることで、シール材13の円弧部13aの各端とシール材14の各端とが密接して分岐開口部3aに沿って環状に形成され、同様にシール材13の円弧部13bの各端とシール材14の各端とが密接して開口部3bに沿って環状に形成される。   These sealing materials 13 and 14 are formed by joining the flanges 31c and 32c of the first divided housing 31 and the second divided housing 32 to each end of the arc portion 13a of the sealing material 13 and the sealing material 14. Each end is closely ring-shaped along the branch opening 3a, and similarly, each end of the arc portion 13b of the sealing material 13 and each end of the sealing material 14 is closely ring-shaped along the opening 3b. Formed.

次に、図4に示されるように、筐体3の分岐開口部3a内には、シール材13の円弧部13a、シール材14及び後述する環状シール材11に密接する円筒状の金属材からなる筒状体10が配設される。詳述すると筒状体10は、分岐開口部3a内にて環状に形成されるシール材13の円弧部13a及びシール材14に密接される外周部10aと、当該外周部10aよりも分岐開口部3aの軸方向に開口端側に配置され、後述する環状シール材11を嵌合する凹部10cを備えた内周部10bと、から構成されている。   Next, as shown in FIG. 4, in the branch opening 3 a of the housing 3, from the circular arc portion 13 a of the sealing material 13, the sealing material 14, and a cylindrical metal material in close contact with the annular sealing material 11 described later. A cylindrical body 10 is provided. More specifically, the cylindrical body 10 includes a circular arc portion 13a of the sealing material 13 formed in an annular shape in the branch opening 3a, an outer peripheral portion 10a in close contact with the sealing material 14, and a branch opening portion that is more than the outer peripheral portion 10a. The inner peripheral part 10b provided with the recessed part 10c which is arrange | positioned in the axial direction of 3a at the opening end side, and fits the cyclic | annular sealing material 11 mentioned later is comprised.

更に筒状体10は、外周部10aから内周部10bに架けて拡径する段部10dが形成されており、筒状体10の内周部10bは、外周部10aよりも大径の外径を有し、分岐開口部3aの内周面に周方向に形成された環状凹部3eに嵌合されることで、筒状体10は、筐体3の分岐開口部3a内に、分岐方向の移動が規制された状態で配置される。ここで筐体3の環状凹部3eは、本発明の移動規制部を構成している。   Further, the cylindrical body 10 is formed with a stepped portion 10d that extends from the outer peripheral portion 10a to the inner peripheral portion 10b, and the inner peripheral portion 10b of the cylindrical body 10 has an outer diameter larger than that of the outer peripheral portion 10a. The cylindrical body 10 has a diameter and is fitted in an annular recess 3e formed in the circumferential direction on the inner peripheral surface of the branch opening 3a. It is arranged in a state where the movement of is restricted. Here, the annular recess 3e of the housing 3 constitutes a movement restricting portion of the present invention.

なお筒状体10は、金属材からなるものに限らず、樹脂材等からなるものでもよいが、シール材13,14及び環状シール材11よりも剛性が高く、且つこれらシール材よりも摩擦係数が低い材料であることが好ましい。   The cylindrical body 10 is not limited to a metal material but may be a resin material or the like, but has a higher rigidity than the sealing materials 13 and 14 and the annular sealing material 11 and a coefficient of friction than these sealing materials. Is preferably a low material.

また、筒状体10の内周部10bに設けられる環状シール材11は、断面視で球状に膨出したバルブ部11aと、このバルブ部11aに連続して外径方向に鉤状に形成され内周部10bの凹部10cに嵌合する嵌合部11bと、から構成されている。   Further, the annular sealing material 11 provided on the inner peripheral portion 10b of the cylindrical body 10 is formed in a bulb shape in the outer diameter direction continuously with the valve portion 11a bulging in a spherical shape in a sectional view. And a fitting portion 11b that fits into the concave portion 10c of the inner peripheral portion 10b.

以下、図3に示されるように、筺体3を流体管1に対し密封状に取付ける工程について詳述する。先ず第1分割筐体31の開口部31b,31bを流体管1の上部に覆うとともに、第2分割筐体32の開口部32b,32bを流体管1の下部に覆い、更にこれら第1分割筐体31及び第2分割筐体32によって環状に形成される分岐開口部3aの環状凹部3eに、環状シール材11を備えた筒状体10を介設させる。   Hereinafter, as shown in FIG. 3, the process of attaching the housing 3 to the fluid pipe 1 in a sealed manner will be described in detail. First, the openings 31b and 31b of the first divided casing 31 are covered with the upper part of the fluid pipe 1, and the openings 32b and 32b of the second divided casing 32 are covered with the lower part of the fluid pipe 1, and further these first divided casings are covered. The cylindrical body 10 provided with the annular sealing material 11 is interposed in the annular recess 3e of the branch opening 3a formed in an annular shape by the body 31 and the second divided housing 32.

次に、第1分割筐体31のフランジ31c及び第2分割筐体32のフランジ32cを接近させ、該フランジ31c,32cに形成されたボルト孔に挿通した複数のボルト・ナット19を締結することで、筐体3が構築される。またボルト・ナット19の締結により、シール材13,14が挟圧される結果、分岐開口部3aは筒状体10の外周で密封され、また開口部3b,3bは流体管1の外周で密封される。   Next, the flange 31c of the 1st division | segmentation housing | casing 31 and the flange 32c of the 2nd division | segmentation housing | casing 32 are made to approach, and the some volt | bolt nut 19 inserted through the bolt hole formed in this flange 31c, 32c is fastened. Thus, the housing 3 is constructed. Further, as a result of the bolts and nuts 19 being fastened, the sealing materials 13 and 14 are clamped, so that the branch opening 3 a is sealed at the outer periphery of the cylindrical body 10, and the openings 3 b and 3 b are sealed at the outer periphery of the fluid pipe 1. Is done.

次に、図4に示されるように、筐体3の分岐開口部3aに、分岐管9を挿入する。分岐管9は、より詳しくはその軸方向の一端側に形成された挿口部9aと、挿口部9aよりも挿入方向の後方側で外径方向に張出す鍔部9bと、軸方向の他端側に形成された接続部9cと、から構成されている。また挿口部9aは、その外径が接続部9cよりも小径に形成され、更に挿口先端に向けてテーパ状に形成されている。   Next, as shown in FIG. 4, the branch pipe 9 is inserted into the branch opening 3 a of the housing 3. More specifically, the branch tube 9 includes an insertion port 9a formed on one end side in the axial direction, a flange 9b projecting in the outer diameter direction on the rear side in the insertion direction from the insertion port 9a, and an axial direction And a connecting portion 9c formed on the other end side. Further, the insertion portion 9a has an outer diameter smaller than that of the connection portion 9c, and further has a taper shape toward the insertion tip.

上記した分岐管9の挿口部9aを分岐開口部3aに設けた筒状体10の内部に挿入することにより、筒状体10内に備えられた環状シール材11が挟圧される結果、分岐開口部3aは分岐管9の外周において密封される。分岐管9は、鍔部9bが分岐開口部3aの先端面に当接する所定位置まで挿入され、当該先端面により分岐管9の過挿入が規制される。   As a result of inserting the insertion port 9a of the branch pipe 9 into the cylindrical body 10 provided in the branch opening 3a, the annular sealing material 11 provided in the cylindrical body 10 is pinched, The branch opening 3 a is sealed at the outer periphery of the branch pipe 9. The branch tube 9 is inserted to a predetermined position where the flange portion 9b abuts on the distal end surface of the branch opening 3a, and over-insertion of the branch tube 9 is restricted by the distal end surface.

このように、筐体3を構成する分割筐体31,32同士を密封するシール材13,14と、分岐管9を密封する環状シール材11との間に介在する位置に筒状体10が設けられ、シール材13,14及び筒状体10の外周部10aと、環状シール材11及び筒状体10の内周部10bとが別個に独立して密封されるため、分岐管9を分岐開口部3aに着脱するに際し、シール材13,14及び環状シール材11が互いに摺接せずに位置ずれや捻じれを生じること無く、分割筐体31,32同士が接続されるフランジ31c,32c、及び分岐管9と分岐開口部3aとの接続部からの漏洩を防止し密封状態を保ちながら流路を形成することができる。   Thus, the cylindrical body 10 is located at a position interposed between the sealing materials 13 and 14 that seal the divided housings 31 and 32 constituting the housing 3 and the annular sealing material 11 that seals the branch pipe 9. Since the sealing members 13 and 14 and the outer peripheral portion 10a of the cylindrical body 10 and the annular sealing material 11 and the inner peripheral portion 10b of the cylindrical body 10 are separately and independently sealed, the branch pipe 9 is branched. The flanges 31c and 32c to which the divided casings 31 and 32 are connected to each other without causing positional displacement and twisting without causing the seal materials 13 and 14 and the annular seal material 11 to be in sliding contact with each other when being attached to and detached from the opening 3a. And the flow path can be formed while preventing leakage from the connecting portion between the branch pipe 9 and the branch opening 3a and maintaining a sealed state.

また、筒状体10の径方向に挟圧されるシール材13,14及び環状シール材11が、筒状体10の軸方向に互いに異なる位置に設けられるため、筒状体10に対し径方向に不測の反力を与える虞を回避できる。   Further, since the sealing materials 13 and 14 and the annular sealing material 11 that are sandwiched in the radial direction of the cylindrical body 10 are provided at different positions in the axial direction of the cylindrical body 10, the radial direction with respect to the cylindrical body 10 It is possible to avoid the possibility of giving unexpected reaction force.

また、筒状体10が径方向の段部10dを有するため、構造強度を増大できるばかりか、筒状体10の外周部10aにシール材13,14が配され、また外周部10aよりも拡径された内周部10bに環状シール材11が配されるため、これらシール材13,14、筒状体10そして環状シール材11の径方向の厚みを全体に均一化できる。   Further, since the cylindrical body 10 has the radial step portion 10d, not only the structural strength can be increased, but also the sealing materials 13 and 14 are arranged on the outer peripheral portion 10a of the cylindrical body 10 and are further expanded than the outer peripheral portion 10a. Since the annular sealing material 11 is arranged on the inner peripheral portion 10b having a diameter, the radial thicknesses of the sealing materials 13, 14, the cylindrical body 10, and the annular sealing material 11 can be uniformized as a whole.

更に、筒状体10が移動規制部としての環状凹部3eにより軸方向に移動規制されるため、分岐管9を筒状体10に嵌挿するに際し、筒状体10が軸方向に位置ずれを生じることなく、シール材13,14や環状シール材11と筒状体10との軸方向の摺接を抑制できる。   Furthermore, since the cylindrical body 10 is restricted in movement in the axial direction by the annular recess 3e as a movement restricting portion, the cylindrical body 10 is displaced in the axial direction when the branch pipe 9 is inserted into the cylindrical body 10. The sliding contact in the axial direction between the sealing members 13 and 14 or the annular sealing member 11 and the cylindrical body 10 can be suppressed without occurring.

上記したように分岐管9を分岐開口部3aに挿入した後、分岐管9の外周面に分割構造の固定リング15を嵌合させる。固定リング15は、その内周面に係止凹部15aを備えており、この係止凹部15aが分岐管9の鍔部9bと分岐開口部3aの端部3dとに架けて収容するように、分割構造の固定リング15を構成する円弧状の分割部材同士を図示しない締結部材で締結することで、当該係止凹部15aにより分岐管9の筐体3からの抜け出しが規制される。   After the branch pipe 9 is inserted into the branch opening 3 a as described above, the split ring fixing ring 15 is fitted to the outer peripheral surface of the branch pipe 9. The fixing ring 15 is provided with a locking recess 15a on the inner peripheral surface thereof, and the locking recess 15a is housed so as to be bridged between the flange 9b of the branch pipe 9 and the end 3d of the branch opening 3a. By fastening the arc-shaped split members constituting the fixed ring 15 of the split structure with a fastening member (not shown), the retaining recess 15a restricts the branch pipe 9 from coming out of the housing 3.

なお、図2を用いて上述した管栓18は、分岐管9と略同様に形成された挿口部18a及び鍔部18bと、分岐開口部3aを閉塞する閉塞部18cとを備え、固定リング15によって分岐開口部3aに固定される。   The tube plug 18 described with reference to FIG. 2 includes an insertion portion 18a and a flange portion 18b that are formed in substantially the same manner as the branch tube 9, and a closing portion 18c that closes the branch opening portion 3a. 15 is fixed to the branch opening 3a.

図7(b)に示されるように、分岐管9の他端側である接続部9cには、該接続部9cの開口を閉塞する管帽16、及びこの管帽16にボルト・ナット17aで締結される固定リング17が設けられる。固定リング17は、特に図示しないが、その内周面に係止爪が配設されており、押しボルト17bで押圧された前記係止爪の先端が分岐管9の外周面に食込むことで、管帽16の分岐管9からの脱嵌が規制される。   As shown in FIG. 7B, the connection portion 9c, which is the other end of the branch pipe 9, has a tube cap 16 that closes the opening of the connection portion 9c, and a bolt and nut 17a attached to the tube cap 16. A fastening ring 17 to be fastened is provided. Although not shown in particular, the fixing ring 17 is provided with a locking claw on its inner peripheral surface, and the tip of the locking claw pressed by the push bolt 17 b bites into the outer peripheral surface of the branch pipe 9. The detachment of the tube cap 16 from the branch tube 9 is restricted.

また図7(a)に示されるように、流体管1が接続される開口部3b,3bの端部にも、分割構造の固定部材33が周方向に亘り外嵌される。固定部材33は、その内周面に係止爪33aが配設されており、係止爪33aの先端が流体管1の外周面に食込むことで、流体管1の筐体3からの抜け出しが規制される。   Further, as shown in FIG. 7A, the fixed member 33 having a divided structure is also fitted over the ends of the openings 3 b and 3 b to which the fluid pipe 1 is connected in the circumferential direction. The fixing member 33 is provided with a locking claw 33 a on its inner peripheral surface, and the tip of the locking claw 33 a bites into the outer peripheral surface of the fluid pipe 1, so that the fluid pipe 1 comes out of the housing 3. Is regulated.

つぎに、第1分割筐体31のフランジ部34の上部に固定フランジ本体20、作業弁本体40及び流体管切断装置50を取付ける。ここで、固定フランジ本体20の固定フランジ部21とフランジ部34との接合面には、シール部材が介挿され、図示しないボルト・ナットによって緊締されることによって、固定フランジ部21とフランジ部34とは密封される。固定フランジ部21の径方向には、周方向に所定の間隔を隔てて、複数の押えネジ22が密封状に取付けられており、後述するように、分割筺体3に弁部材5を挿入した際に、弁部材5を一時的に固定できるようになっている。   Next, the fixed flange main body 20, the work valve main body 40, and the fluid pipe cutting device 50 are attached to the upper portion of the flange portion 34 of the first divided housing 31. Here, a sealing member is inserted into a joint surface between the fixed flange portion 21 and the flange portion 34 of the fixed flange main body 20, and is fastened by a bolt and a nut (not shown), whereby the fixed flange portion 21 and the flange portion 34. And is sealed. In the radial direction of the fixed flange portion 21, a plurality of presser screws 22 are hermetically attached at a predetermined interval in the circumferential direction, and when the valve member 5 is inserted into the divided housing 3 as will be described later. In addition, the valve member 5 can be temporarily fixed.

作業弁本体40の作業弁筺体41と固定フランジ本体20との接合面は、シール部材が介挿され、ボルトによって緊締され、作業弁本体40と固定フランジ本体20とは密封される。作業弁本体40の作業弁筺体41には、水平方向にスライド移動することで筐体3と流体管切断装置50との間を開閉自在とする作業弁42が密封状に取り付けられている。   The joint surface of the work valve body 41 and the fixed flange main body 20 of the work valve main body 40 is inserted with a seal member and tightened with a bolt, so that the work valve main body 40 and the fixed flange main body 20 are sealed. A work valve 42 that can be opened and closed between the housing 3 and the fluid pipe cutting device 50 by being slid horizontally is attached to the work valve housing 41 of the work valve main body 40 in a sealed manner.

また、流体管切断装置50と作業弁本体40との間の接合面は、シール部材が介挿され、図示しないボルト・ナットによって緊締され、流体管切断装置50と作業弁本体40との間は密封される。さらに、カッター軸54に取付けられたカッター52が、切断装置筐体51に密封状に、上下移動可能かつ回転可能に取付けられている。カッター52及びカッター軸54は流体管切断装置50の外部から図示しない駆動装置により回転駆動できるようになっている。   Further, the joint surface between the fluid pipe cutting device 50 and the work valve main body 40 is inserted with a seal member and tightened by bolts and nuts (not shown). Sealed. Further, a cutter 52 attached to the cutter shaft 54 is attached to the cutting device casing 51 in a sealing manner so as to be movable up and down and rotatable. The cutter 52 and the cutter shaft 54 can be rotationally driven from the outside of the fluid pipe cutting device 50 by a driving device (not shown).

第1分割筐体31のフランジ部34に固定フランジ本体20、作業弁本体40及び流体管切断装置50の取付けを完了すると、作業弁42を開放した状態でカッター52により、流体管1を不断流状態で切断する。カッター52は円筒形状をしているので、図1に示されるように、流体管1の管切断部は、カッター52の円筒軸方向から見ると円筒形状のカッターに沿った円弧状に形成される。図7に示されるように、既設流体管1を切断する際に発生する切粉は、分割筐体下部32の中央に設けられた排出孔35に取付けられたバルブ36を操作して、流体とともに排出される。   When the mounting of the fixed flange main body 20, the work valve main body 40, and the fluid pipe cutting device 50 to the flange portion 34 of the first divided housing 31 is completed, the fluid pipe 1 is continuously flowed by the cutter 52 with the work valve 42 opened. Disconnect in state. Since the cutter 52 has a cylindrical shape, as shown in FIG. 1, the tube cutting portion of the fluid pipe 1 is formed in an arc shape along the cylindrical cutter when viewed from the cylindrical axis direction of the cutter 52. . As shown in FIG. 7, the chips generated when cutting the existing fluid pipe 1 are operated together with the fluid by operating the valve 36 attached to the discharge hole 35 provided in the center of the divided housing lower part 32. Discharged.

次に、流体管1を切断した後は、カッター52を上昇させ、作業弁筺体41を作業弁42により閉塞することで、流体管1は切断された状態で筐体3内に密封される。その後、作業弁本体40から流体管切断装置50を取り外して、流体管1の切断作業を終了する。   Next, after cutting the fluid pipe 1, the cutter 52 is raised and the work valve housing 41 is closed by the work valve 42, so that the fluid pipe 1 is sealed in the housing 3 in a cut state. Thereafter, the fluid pipe cutting device 50 is removed from the work valve main body 40, and the cutting work of the fluid pipe 1 is finished.

なお特に図示しないが、流体管1の切断作業の後に、作業弁本体40の上部に防錆部材挿入装置を密封状に取り付け、当該防錆部材挿入装置により流体管1の管切断部に沿う湾曲形状の防錆部材を取り付けるようにしてもよい。   Although not shown in particular, after the cutting operation of the fluid pipe 1, a rust preventive member inserting device is hermetically attached to the upper portion of the work valve body 40, and the rust preventive member inserting device is bent along the pipe cutting portion of the fluid pipe 1. You may make it attach a shape antirust member.

次に、図8に示されるように、作業弁本体40の上部に弁部材挿入装置70が密封状に取り付けられる。この弁部材挿入装置70は、挿入装置筐体74、挿入軸75、該挿入軸75の一端には弁部材5を保持する保持部71、挿入軸75の他端には螺入されるネジ部(図示略)、該ネジ部を回動操作するハンドル(図示略)を備え、該ハンドルを回動操作して挿入軸75を昇降させ、弁部材5を筐体3に対し挿入及び取出しすることができる。   Next, as shown in FIG. 8, the valve member insertion device 70 is attached to the upper portion of the work valve main body 40 in a sealed manner. The valve member insertion device 70 includes an insertion device housing 74, an insertion shaft 75, a holding portion 71 that holds the valve member 5 at one end of the insertion shaft 75, and a screw portion that is screwed into the other end of the insertion shaft 75. (Not shown), provided with a handle (not shown) for rotating the screw portion, rotating the handle to raise and lower the insertion shaft 75, and inserting and removing the valve member 5 from the housing 3 Can do.

そして、弁部材挿入装置70によって弁部材5を筐体3内へ設置すると、固定フランジ本体20に設けられた押えネジ22を内側方にねじ込み、弁部材5を仮固定する。この状態で、筐体3と弁部材5とは、密封部材38によって密封される。   And if the valve member 5 is installed in the housing | casing 3 by the valve member insertion apparatus 70, the presser screw 22 provided in the fixed flange main body 20 will be screwed inward, and the valve member 5 will be temporarily fixed. In this state, the housing 3 and the valve member 5 are sealed by the sealing member 38.

その後、弁部材挿入装置70内の流体を排出し、挿入装置蓋72を取外し、作業用孔73から保持部71と挿入軸75との固定を解除し、弁部材挿入装置70を作業弁本体40から取外す。   Thereafter, the fluid in the valve member insertion device 70 is discharged, the insertion device lid 72 is removed, the fixing of the holding portion 71 and the insertion shaft 75 is released from the work hole 73, and the valve member insertion device 70 is moved to the work valve main body 40. Remove from.

そして図9に示すように、作業弁本体40の上方から挿入した所定の治具44を用い、弁蓋の上面にスライド可能に設けられた固定部材39を外側方にスライドさせ、第1分割筐体31の内側面に設けられた凹部に嵌合させることで、固定部材39で弁部材5を第1分割筐体31に固定する。次に、押えネジ22を解除し、固定フランジ本体20と作業弁本体40を撤去し、弁部材挿入装置70の保持部71を弁部材5から取外す。なお、押えネジ22の解除の際には、内部流体の圧力による部材同士のかじり防止のため、例えば、作業弁筐体41を被覆するフランジ45を用いて、保持部71を介し弁部材5を下方に押しつけながら当該解除を行うことが好ましい。   Then, as shown in FIG. 9, a predetermined jig 44 inserted from above the work valve main body 40 is used to slide a fixing member 39 slidably provided on the upper surface of the valve lid to the outer side, so that the first divided housing is provided. The valve member 5 is fixed to the first divided housing 31 by the fixing member 39 by being fitted into a recess provided on the inner surface of the body 31. Next, the presser screw 22 is released, the fixed flange main body 20 and the work valve main body 40 are removed, and the holding portion 71 of the valve member insertion device 70 is removed from the valve member 5. When the presser screw 22 is released, for example, a flange 45 that covers the work valve housing 41 is used to prevent the members from being galvanized by the pressure of the internal fluid. It is preferable to perform the release while pressing downward.

更に、図10に示されるように、分割筐体上部31のフランジ部34に上蓋5rを取り付け、ボルト・ナット5qで締結する。以上の工程により、本発明に係る流路形成装置が構成される。   Further, as shown in FIG. 10, the upper lid 5r is attached to the flange portion 34 of the divided casing upper portion 31, and is fastened with bolts and nuts 5q. The flow path forming apparatus according to the present invention is configured by the above steps.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、本発明の変形例として、図11(a)に示されるように、筒状体10の外周面に、外径方向に膨出する凸部10gが周方向に1箇所または所定の複数個所に突設されるとともに、この筒状体10の凸部10gに対向する筐体3の分岐開口部3aの内周面に、外径方向に拡径する凹部3gが周方向に凸部10gに対応する所定数形成されており、筒状体10の凸部10gが筐体3の凹部3gに嵌合するように構成してもよい。このような構成によれば、筒状体10の凸部10gが筐体3の凹部3gに周方向に係合することで、筒状体10の筐体3に対する周方向の回動が規制される。ここで筐体3の凹部3gは、本発明に係る回動規制部を構成している。   For example, as a modification of the present invention, as shown in FIG. 11 (a), a convex portion 10g that bulges in the outer diameter direction is provided on the outer peripheral surface of the cylindrical body 10 in one or a plurality of predetermined locations in the circumferential direction. And a concave portion 3g that expands in the outer diameter direction is formed on the convex portion 10g in the circumferential direction on the inner peripheral surface of the branch opening 3a of the casing 3 that faces the convex portion 10g of the cylindrical body 10. A corresponding predetermined number is formed, and the convex portion 10 g of the cylindrical body 10 may be configured to fit into the concave portion 3 g of the housing 3. According to such a configuration, the convex portion 10g of the cylindrical body 10 is engaged with the concave portion 3g of the casing 3 in the circumferential direction, whereby the circumferential rotation of the cylindrical body 10 with respect to the casing 3 is restricted. The Here, the recess 3g of the housing 3 constitutes a rotation restricting portion according to the present invention.

このように、筒状体10が回動規制部としての筐体の凹部3gにより周方向に回動規制されるため、分岐管9を筒状体10に嵌挿するに際し、筒状体10が軸方向に位置ずれを生じることなく、シール材や環状シール材と筒状体との軸方向の摺接を抑制できる。   Thus, since the cylindrical body 10 is rotationally restricted in the circumferential direction by the concave portion 3g of the casing as the rotational restricting portion, when the branch pipe 9 is inserted into the cylindrical body 10, the cylindrical body 10 is A sliding contact in the axial direction between the sealing material or the annular sealing material and the cylindrical body can be suppressed without causing a positional shift in the axial direction.

また例えば、本発明の別の変形例として、図11(b)に示されるように、管栓18の外径方向に膨出する鍔部18bに、管栓18の挿入方向に突出する凸部18hが周方向に1箇所または所定の複数個所に突設されるとともに、この管栓18の凸部18hに対向する筐体3の分岐開口部3aの開口端面に、凹部3hが周方向に凸部18hに対応する所定数形成されており、管栓18の凸部18hが筐体3の凹部3hに嵌合するように構成してもよい。このような構成によれば、管栓18の凸部18hが筐体3の凹部3hに周方向に係合することで、管栓18の筐体3に対する周方向の回動が規制される。   Further, for example, as another modification of the present invention, as shown in FIG. 11 (b), a protrusion protruding in the insertion direction of the tube plug 18 on the flange portion 18 b bulging in the outer diameter direction of the tube plug 18. 18h projects in one or a plurality of predetermined locations in the circumferential direction, and a recess 3h projects in the circumferential direction on the opening end surface of the branch opening 3a of the housing 3 that faces the projection 18h of the tube plug 18. A predetermined number corresponding to the portion 18 h may be formed, and the convex portion 18 h of the tube plug 18 may be configured to fit into the concave portion 3 h of the housing 3. According to such a configuration, the convex portion 18 h of the tube plug 18 is engaged with the concave portion 3 h of the housing 3 in the circumferential direction, whereby the circumferential rotation of the tube plug 18 with respect to the housing 3 is restricted.

1 既設流体管
3 筐体
3a 分岐開口部
3e 環状凹部(移動規制部)
3g 凹部(回動規制部)
5 弁部材
7 弁体
8 バイパス管
9 分岐管
10 筒状体
10a 外周部
10b 内周部
10c 凹部
10d 段部
10g 凸部
11 環状シール材
13 シール材
14 シール材
16 管帽
18 管栓
20 固定フランジ本体
31 第1分割筐体
32 第2分割筐体
31a,32a 分岐開口部
31b,32b 開口部
31c,32c フランジ
40 作業弁本体
50 流体管切断装置
70 弁部材挿入装置
DESCRIPTION OF SYMBOLS 1 Existing fluid pipe 3 Case 3a Branch opening 3e Annular recessed part (movement control part)
3g Concave part (rotation restricting part)
5 Valve member 7 Valve body 8 Bypass pipe 9 Branch pipe 10 Cylindrical body 10a Outer peripheral part 10b Inner peripheral part 10c Concave part 10d Step part 10g Convex part 11 Annular sealing material 13 Sealing material 14 Sealing material 16 Pipe cap 18 Tub plug 20 Fixing flange Main body 31 First divided housing 32 Second divided housing 31a, 32a Branch opening 31b, 32b Opening 31c, 32c Flange 40 Work valve body 50 Fluid pipe cutting device 70 Valve member insertion device

Claims (5)

流体管を密封状に取り囲み、内部に弁体を備えた筐体に、前記流体管に連通する分岐管を不断流状態で着脱して流路を形成する流路形成装置であって、
前記筐体は、シール材を介し互いに接続されるフランジを有する複数の分割筐体からなるとともに、互いに接続された前記分割筐体によって環状に形成され環状シール材を介し前記分岐管が着脱される分岐開口部を有し、
前記筐体の前記分岐開口部に、前記シール材に密接する外周部と前記環状シール材に密接する内周部とを備え、前記分岐管を嵌挿可能な筒状体が設けられることを特徴とする流路形成装置。
A flow path forming device that encloses a fluid pipe in a sealed manner and forms a flow path by attaching and detaching a branch pipe communicating with the fluid pipe in an uninterrupted flow state to a housing provided with a valve body inside,
The housing includes a plurality of divided housings having flanges connected to each other via a sealing material, and is formed in an annular shape by the divided housings connected to each other, and the branch pipe is attached and detached via the annular sealing material. Having a branch opening,
The branch opening of the housing includes an outer peripheral portion that is in close contact with the sealing material and an inner peripheral portion that is in close contact with the annular sealing material, and is provided with a cylindrical body into which the branch pipe can be inserted. A flow path forming apparatus.
前記シール材と前記環状シール材とは、前記筒状体の軸方向に互いに異なる位置に設けられることを特徴とする請求項1に記載の流路形成装置。   The flow path forming device according to claim 1, wherein the sealing material and the annular sealing material are provided at different positions in the axial direction of the cylindrical body. 前記筒状体は、該筒状体の前記外周部から前記内周部に架けて拡径する段部を有することを特徴とする請求項2に記載の流路形成装置。   The flow path forming device according to claim 2, wherein the cylindrical body has a stepped portion that expands from the outer peripheral portion of the cylindrical body to the inner peripheral portion. 前記筐体は、前記筒状体の軸方向の移動を規制する移動規制部を有することを特徴とする請求項1ないし3のいずれかに記載の流路形成装置。   The flow path forming device according to any one of claims 1 to 3, wherein the casing includes a movement restricting portion that restricts movement of the cylindrical body in the axial direction. 前記筐体は、前記筒状体の周方向の回動を規制する回動規制部を有することを特徴とする請求項1ないし4のいずれかに記載の流路形成装置。   The flow path forming device according to claim 1, wherein the casing includes a rotation restricting portion that restricts rotation of the cylindrical body in a circumferential direction.
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JP7197126B2 (en) 2018-12-11 2022-12-27 株式会社水道技術開発機構 Branch pipe device
JP2021173361A (en) * 2020-04-28 2021-11-01 株式会社水道技術開発機構 Branch pipe forming device and branch pipe forming method

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