JP2018095298A - Beverage filling apparatus - Google Patents

Beverage filling apparatus Download PDF

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JP2018095298A
JP2018095298A JP2016243137A JP2016243137A JP2018095298A JP 2018095298 A JP2018095298 A JP 2018095298A JP 2016243137 A JP2016243137 A JP 2016243137A JP 2016243137 A JP2016243137 A JP 2016243137A JP 2018095298 A JP2018095298 A JP 2018095298A
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JP6599302B2 (en
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篤志 津尾
Atsushi Tsuo
篤志 津尾
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Mitsubishi Heavy Industries Machinery Systems Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a beverage filling apparatus which can produce a beverage in which a desired sterile condition can be secured with high energy efficiency.SOLUTION: A beverage filling apparatus 1 of the present invention composes a system which comprises an upstream positive pressure chamber 11, an upstream negative pressure chamber 21 provided downstream from the upstream positive pressure chamber 11, an irradiation chamber 31 provided downstream from the upstream negative pressure chamber, a downstream negative pressure chamber 41 provided downstream from the irradiation chamber 31, a filling chamber 61 which is provided downstream from the downstream negative pressure chamber 41 and which fills a plastic container 100 conveyed into the chamber with product liquid, and a downstream positive pressure chamber 77 provided downstream from the filling chamber 61. In the beverage filling apparatus 1 of the present invention, the pressure P3 at the irradiation chamber 31 is lower than the atmospheric pressure and is lowest in the pressures inside the system, and the pressure P6 at the filling chamber 61 is higher than the atmospheric pressure and is highest in the pressures inside the system.SELECTED DRAWING: Figure 1

Description

本発明は、飲料・食品・医薬品等が充填される容器を電子線により殺菌する装置を備えた充填装置に関する。   The present invention relates to a filling device including a device for sterilizing containers filled with beverages, foods, pharmaceuticals, and the like with an electron beam.

飲料・食品・医薬品等の製品液を容器に充填する充填装置においては、容器に製品液を充填するのに先立ち、容器の殺菌が行われる。容器を殺菌した後に、製品液を充填する過程で菌が容器の内部に侵入するのを避ける必要があるために、飲料等を充填する領域は、外部と隔てられ、かつ、殺菌がなされている。
容器の殺菌には、過酢酸・過酸化水素といった薬液や紫外線照射が多く用いられているが、例えば特許文献1〜特許文献3に記載されるように、容器に限ることなく、紫外線よりも殺菌力に勝る電子線照射による殺菌技術が注目されている。
In a filling apparatus that fills containers with product liquids such as beverages, foods, and pharmaceuticals, the containers are sterilized prior to filling the containers with the product liquids. Since it is necessary to prevent bacteria from entering the inside of the container after filling the product liquid after the container is sterilized, the area where the beverage is filled is separated from the outside and sterilized. .
For sterilization of containers, chemical solutions such as peracetic acid and hydrogen peroxide and ultraviolet irradiation are often used. However, as described in, for example, Patent Documents 1 to 3, sterilization is not limited to containers but rather than ultraviolet light. Attention has been focused on sterilization technology by electron beam irradiation, which is superior to power.

電子線照射により殺菌する場合、大気圧よりも減圧された雰囲気下で電子線を照射すると、電子の飛程が伸びるため、より低いエネルギの電子線を利用できる。この減圧下における電子線照射は、オゾンの発生を低減する効果もある。   In the case of sterilization by electron beam irradiation, if the electron beam is irradiated in an atmosphere depressurized from the atmospheric pressure, the electron range is extended, so that an electron beam with lower energy can be used. This electron beam irradiation under reduced pressure also has an effect of reducing the generation of ozone.

特開2008−230668号公報JP 2008-230668 A 特許第4365835号公報Japanese Patent No. 4365835 特開2008−237452号公報JP 2008-237452 A

一方で、電子線照射による殺菌領域を減圧環境にすると、相対的に気圧の高い外部から細菌を含むエアが殺菌領域に持ち込まれ易くなる。そこで、例えば特許文献1は、紙パックを構成するシート材料の殺菌を前提とし、殺菌領域の上流側に大気圧と同等以上の圧力とする区画を設け、殺菌領域の下流側に大気圧と同等以上の圧力とする区画を設けることを提案する。また、特許文献1は、殺菌領域の上流側に大気圧から次第に所望の負圧までの状態とする圧力調整範囲を設け、また、殺菌領域の下流側に所望の負圧から次第に大気圧までの状態とする圧力調整範囲を設けることを提案する。   On the other hand, when the sterilization region by electron beam irradiation is in a reduced pressure environment, air containing bacteria is likely to be brought into the sterilization region from the outside having a relatively high atmospheric pressure. Therefore, for example, Patent Document 1 is based on the premise of sterilization of the sheet material constituting the paper pack, and a section having a pressure equal to or higher than the atmospheric pressure is provided on the upstream side of the sterilization region, and the atmospheric pressure is equivalent to the downstream side of the sterilization region It is proposed to provide a section with the above pressure. Further, Patent Document 1 provides a pressure adjustment range for gradually increasing the pressure from the atmospheric pressure to the desired negative pressure upstream of the sterilization region, and further increasing the pressure from the desired negative pressure to the atmospheric pressure downstream of the sterilization region. It is proposed to provide a pressure adjustment range for the state.

ところが、シート材料の殺菌を前提とする特許文献1の提案だけでは、飲料等を充填する領域において菌が侵入するのを回避するのが十分とは言えない。
以上より、本発明は、高いエネルギ効率で所望される無菌状態が確保される飲料を生産できる飲料充填装置を提供することを目的とする。
However, it cannot be said that it is sufficient to avoid the invasion of bacteria in the region filled with beverages or the like only by the proposal of Patent Document 1 on the premise that the sheet material is sterilized.
In view of the above, an object of the present invention is to provide a beverage filling device capable of producing a beverage in which a desired aseptic state is ensured with high energy efficiency.

本発明は、上流側から下流側に向けて搬送される容器に電子線を照射して殺菌してから、殺菌された容器に製品液を充填する飲料充填装置であって、内部の圧力が大気圧を超える陽圧である上流陽圧室と、上流陽圧室より下流側に設けられ、内部の圧力が大気圧未満の陰圧である上流陰圧室と、上流陰圧室より下流側に設けられ、内部において、電子線照射器からの電子線が容器に照射される照射室と、照射室より下流側に設けられ、内部の圧力が大気圧未満の陰圧である下流陰圧室と、下流陰圧室より下流に設けられ、内部において、搬送される容器に製品液を充填する充填室と、充填室より下流側に設けられ、内部の圧力が大気圧を超える陽圧である下流陽圧室と、を備える系を構成する。
本発明の飲料充填装置において、照射室における圧力P3は、大気圧未満であり、かつ、系の内部の圧力おいて最も低く、充填室における圧力P6は、大気圧を超え、かつ、系の内部の圧力において最も高い、ことを特徴とする。
The present invention is a beverage filling device for filling a sterilized container with a product liquid after irradiating the container conveyed from the upstream side toward the downstream side with an electron beam and sterilizing the container. An upstream positive pressure chamber that is a positive pressure that exceeds the atmospheric pressure, and an upstream negative pressure chamber that is provided downstream of the upstream positive pressure chamber and a negative pressure that is less than atmospheric pressure, and a downstream side of the upstream negative pressure chamber. An irradiation chamber in which an electron beam from an electron beam irradiator is irradiated on the container, and a downstream negative pressure chamber provided on the downstream side of the irradiation chamber and having a negative pressure less than atmospheric pressure. , Provided downstream from the downstream negative pressure chamber, and inside the filling chamber for filling the product liquid into the container to be transported, and provided downstream from the filling chamber, the downstream in which the internal pressure is a positive pressure exceeding the atmospheric pressure And a positive pressure chamber.
In the beverage filling apparatus of the present invention, the pressure P3 in the irradiation chamber is less than atmospheric pressure and is the lowest in the internal pressure of the system, and the pressure P6 in the filling chamber exceeds the atmospheric pressure and the internal pressure of the system. It is characterized by being the highest in the pressure.

本発明の飲料充填装置によれば、照射室の圧力P3が大気圧未満であるから、照射室において電子の飛程が伸びるため、低いエネルギの電子線を照射する電子線照射器を適用できる。また、本発明の飲料充填装置によれば、充填室の圧力P6が系において最も高くなるように圧力制御がなされるので、製品液の充填という最も高い清浄度が要求される領域の無菌状態を確保しやすい。さらに、系内において最も上流に位置する上流陽圧室の圧力及び最も下流に位置する下流陽圧室の圧力が陽圧になるように圧力の制御がなされるので、上流陽圧室よりも下流側及び下流陽圧室よりも上流側の系内に汚染されたエアが混入することを防止できる。
したがって、本発明の飲料充填装置によれば、安価な電子線照射器を用いて、高いエネルギ効率で所望される無菌状態が確保される飲料を生産できる。
According to the beverage filling device of the present invention, since the irradiation chamber pressure P3 is less than atmospheric pressure, the electron range is extended in the irradiation chamber, so that an electron beam irradiator that irradiates a low energy electron beam can be applied. Further, according to the beverage filling apparatus of the present invention, the pressure control is performed so that the pressure P6 in the filling chamber becomes the highest in the system, so that the aseptic condition in the region where the highest cleanliness of filling of product liquid is required is obtained. Easy to secure. Further, since the pressure is controlled so that the pressure of the upstream positive pressure chamber located at the most upstream in the system and the pressure of the downstream positive pressure chamber located at the most downstream become positive pressure, the pressure is controlled downstream of the upstream positive pressure chamber. It is possible to prevent contaminated air from entering the system upstream of the side and downstream positive pressure chambers.
Therefore, according to the beverage filling apparatus of the present invention, it is possible to produce a beverage in which a desired aseptic condition is ensured with high energy efficiency, using an inexpensive electron beam irradiator.

本発明の飲料充填装置において、上流陽圧室、上流陰圧室、照射室、下流陰圧室、充填室及び下流陽圧室において、上流側と下流側で隣接する室に設けられる、容器が通過する通路は、通過する容器の周囲に隙間が生ずる開口を有することができる。本発明の飲料充填装置は、このように通路に隙間が設けられていても、上述した圧力の制御がなされる。   In the beverage filling device of the present invention, in the upstream positive pressure chamber, the upstream negative pressure chamber, the irradiation chamber, the downstream negative pressure chamber, the filling chamber, and the downstream positive pressure chamber, a container is provided in a chamber adjacent on the upstream side and the downstream side. The passage that passes through may have an opening that creates a gap around the passing container. The beverage filling apparatus of the present invention can control the pressure described above even when the gap is provided in the passage.

本発明の飲料充填装置において、下流陰圧室の圧力が上流陰圧室の圧力よりも高い、ことが好ましい。また、本発明の飲料充填装置において、上流陽圧室の圧力をP1とし、下流陽圧室の圧力をP8とすると、圧力P6が、圧力P1及び圧力P8よりも高い、ことが好ましい。   In the beverage filling device of the present invention, it is preferable that the pressure in the downstream negative pressure chamber is higher than the pressure in the upstream negative pressure chamber. In the beverage filling device of the present invention, it is preferable that the pressure P6 is higher than the pressure P1 and the pressure P8, where P1 is the pressure in the upstream positive pressure chamber and P8 is the pressure in the downstream positive pressure chamber.

また本発明の飲料充填装置において、下流陰圧室と充填室の間に、容器を成形する成形室を備えることができる。この成形としては、例えばプリフォームと称される容器の前駆体を、製品液が充填される容器にブロー成形が適用される。この成形室の圧力をP5とすると、圧力P5は、圧力P4以上、圧力P6未満の圧力であって、かつ、大気圧を超える、ことが好ましい。
また本発明の飲料充填装置において、充填室と下流陽圧室の間に、容器の開口に蓋をする打栓室を備えることができる。この打栓室の圧力をP7とすると、圧力P7は、圧力P6以上、圧力P7未満であって、かつ、大気圧を超える、ことが好ましい。
In the beverage filling device of the present invention, a molding chamber for molding a container can be provided between the downstream negative pressure chamber and the filling chamber. As this molding, for example, a blow molding is applied to a container filled with a product liquid using a precursor of a container called a preform. When the pressure in the molding chamber is P5, it is preferable that the pressure P5 is equal to or higher than the pressure P4 and lower than the pressure P6 and exceeds the atmospheric pressure.
In the beverage filling device of the present invention, a stoppering chamber that covers the opening of the container can be provided between the filling chamber and the downstream positive pressure chamber. When the pressure in the plugging chamber is P7, it is preferable that the pressure P7 is equal to or higher than the pressure P6 and lower than the pressure P7 and exceeds the atmospheric pressure.

本発明の飲料充填装置において、上流陽圧室は、搬送される容器の内部に滞留するエアを清浄なエアで置換するエア置換装置を備える、ことが好ましい。こうすることにより、照射室を清浄度の高い領域に保つことができる。   In the beverage filling apparatus of the present invention, it is preferable that the upstream positive pressure chamber includes an air replacement device that replaces air staying inside the transported container with clean air. By doing so, the irradiation chamber can be kept in a highly clean region.

本発明の飲料充填装置によれば、安価な電子線照射器を用いて、高いエネルギ効率で所望される無菌状態が確保される飲料を生産できる。   According to the beverage filling apparatus of the present invention, it is possible to produce a beverage in which a desired aseptic condition is secured with high energy efficiency, using an inexpensive electron beam irradiator.

本発明の実施形態に係る飲料充填装置の概略構成を示す平面図である。It is a top view which shows schematic structure of the drink filling apparatus which concerns on embodiment of this invention. 図1の飲料充填装置の概略構成を示す側面図である。It is a side view which shows schematic structure of the drink filling apparatus of FIG. 本実施形態に係る充填装置の運転中の圧力分布を示すグラフである。It is a graph which shows the pressure distribution during operation | movement of the filling apparatus which concerns on this embodiment. 本実施形態の変形例を示し、(a)は概略構成を示す側面図、(b)は運転中の圧力分布を示すグラフである。The modification of this embodiment is shown, (a) is a side view which shows schematic structure, (b) is a graph which shows the pressure distribution during driving | operation.

以下、添付図面を参照しながら、本発明の実施形態について説明する。
本実施形態に係る飲料充填装置1は、例えばPET(ポリエチレンテレフタレート)製のプラスチック容器100に飲料を充填する一連の工程を実現する。この一連の工程は、容器の前駆体であるプリフォーム103を電子線により殺菌する工程と、殺菌されたプリフォーム103をブロー成形することによりプラスチック容器100を作製する工程と、を備える。また、この一連の工程は、プラスチック容器100に飲料を充填する工程と、飲料が充填されたプラスチック容器100に蓋をする工程と、を備える。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
The beverage filling apparatus 1 according to the present embodiment realizes a series of steps for filling a beverage in a plastic container 100 made of, for example, PET (polyethylene terephthalate). This series of steps includes a step of sterilizing the preform 103, which is a precursor of the container, with an electron beam, and a step of producing the plastic container 100 by blow-molding the sterilized preform 103. The series of steps includes a step of filling the plastic container 100 with a beverage and a step of covering the plastic container 100 filled with the beverage.

飲料充填装置1は、上記各工程を実現するために、図1及び図2に示すように、上流側から搬送されるプリフォーム103を殺菌する殺菌部10と、殺菌されたプリフォーム103をプラスチック容器100にブロー成形する成形部50と、成形部50で得られたプラスチック容器100に飲料等を充填する充填部60と、充填部60で飲料等が充填されたプラスチック容器100の開口に蓋をする打栓部70と、を備える。飲料充填装置1は、殺菌部10への菌の侵入を防ぐとともに、充填部60における無菌充填を担保するために、殺菌部10から打栓部70までの圧力を制御する。この圧力の制御については後述する。
なお、飲料充填装置1において、プリフォーム103が殺菌部10に搬入される側を上流と、また、打栓部70で蓋が取り付けられたプラスチック容器100が排出される側を下流と定義する。ただし、上流及び下流は相対的な定義であり、充填部60よりも成形部50は上流側に配置され、成形部50よりも充填部60が下流側に配置される。
As shown in FIGS. 1 and 2, the beverage filling apparatus 1 is a plasticizer that sterilizes the preform 103 conveyed from the upstream side and the sterilized preform 103 in order to realize the above-described steps. A lid is placed on the opening of the plastic container 100 filled with a beverage or the like in the molding unit 50 for blow molding the container 100, the filling unit 60 for filling the plastic container 100 obtained by the molding unit 50 with a beverage or the like. And a plugging portion 70 to be provided. The beverage filling device 1 controls the pressure from the sterilization unit 10 to the plugging unit 70 in order to prevent bacteria from entering the sterilization unit 10 and to ensure aseptic filling in the filling unit 60. This pressure control will be described later.
In the beverage filling apparatus 1, the side on which the preform 103 is carried into the sterilizing unit 10 is defined as upstream, and the side on which the plastic container 100 with the lid attached by the stopper 70 is discharged is defined as downstream. However, upstream and downstream are relative definitions, and the molding part 50 is arranged on the upstream side of the filling part 60, and the filling part 60 is arranged on the downstream side of the molding part 50.

以下、殺菌部10、成形部50、充填部60及び打栓部70の順にその構成を説明する。
[殺菌部10]
殺菌部10は、上流側から搬送されるプリフォーム103を殺菌してから下流に向けて搬送する。
殺菌部10は、図1及び図2に示すように、上流陽圧室11、上流陰圧室21、照射室31及び下流陰圧室41が上流側から下流側に向けてこの順に配置されている。上流陽圧室11、上流陰圧室21と、照射室31及び下流陰圧室41の隣接する室において、プリフォーム103が通過する通路を除いて、外部に対して閉じられている。また、この通路は、通過するプリフォーム103の周囲に隙間が生ずるように余裕のある開口を有するように形成されている。以下説明する成形室51と充填室61の間の通路、充填室61と打栓室71の間の通路、打栓室71と下流陽圧室77の間の通路についても同様である。
Hereinafter, the structure is demonstrated in order of the sterilization part 10, the shaping | molding part 50, the filling part 60, and the stopper part 70. FIG.
[Sterilization part 10]
The sterilizing unit 10 sterilizes the preform 103 conveyed from the upstream side, and then conveys it downstream.
As shown in FIGS. 1 and 2, the sterilization unit 10 includes an upstream positive pressure chamber 11, an upstream negative pressure chamber 21, an irradiation chamber 31, and a downstream negative pressure chamber 41 arranged in this order from the upstream side to the downstream side. Yes. In the chambers adjacent to the upstream positive pressure chamber 11, the upstream negative pressure chamber 21, and the irradiation chamber 31 and the downstream negative pressure chamber 41, they are closed to the outside except for the passage through which the preform 103 passes. In addition, this passage is formed so as to have a marginal opening so that a gap is formed around the preform 103 passing therethrough. The same applies to the passage between the molding chamber 51 and the filling chamber 61, the passage between the filling chamber 61 and the stoppering chamber 71, and the passage between the stoppering chamber 71 and the downstream positive pressure chamber 77, which will be described below.

上流陽圧室11は大気圧P0を超える圧力P1に維持され、その中を上流側から受け取ったプリフォーム103を、図2に示すように、ロータリー型の搬送装置であるスターホイールSW1、SW2で搬送しながら、プリフォーム103の内部のエアを清浄なエアに置換する。   The upstream positive pressure chamber 11 is maintained at a pressure P1 exceeding the atmospheric pressure P0, and the preform 103 received from the upstream side as shown in FIG. 2 is rotated by star wheels SW1 and SW2 which are rotary type conveying devices as shown in FIG. While transporting, the air inside the preform 103 is replaced with clean air.

上流陽圧室11は、室内を圧力P1に維持するために、図2に示すように、高捕集率のフィルタ13を有する吸気ブロア12を備える。上流陽圧室11は、吸気ブロア12を駆動することにより、室内の圧力が清浄度の高いエアで圧力P1に維持される。なお、フィルタ13としては、HEPAフィルタ(High Efficiency Particulate Air Filter)を用いることが好ましい。   As shown in FIG. 2, the upstream positive pressure chamber 11 includes an intake blower 12 having a high collection rate filter 13 in order to maintain the chamber at a pressure P1. The upstream positive pressure chamber 11 is driven by the intake blower 12 so that the pressure in the chamber is maintained at the pressure P1 with air having a high cleanliness. In addition, as the filter 13, it is preferable to use a HEPA filter (High Efficiency Particulate Air Filter).

また、上流陽圧室11は、プリフォーム103の内部のエアを清浄なエアに積極的に置換するために、エア置換装置15を備える。エア置換装置15は、エア供給源16と、エア供給源16から上流陽圧室11の内部に無菌エアを導く配管17と、配管17に連なる複数の供給ノズル18と、を備える。プリフォーム103は、スターホイールSW2で搬送される過程で、供給ノズル18から吐出される清浄なエアで内部に滞留するエアが置換される。   Further, the upstream positive pressure chamber 11 includes an air replacement device 15 in order to positively replace the air inside the preform 103 with clean air. The air replacement device 15 includes an air supply source 16, a pipe 17 that leads aseptic air from the air supply source 16 to the inside of the upstream positive pressure chamber 11, and a plurality of supply nozzles 18 connected to the pipe 17. The preform 103 is replaced with clean air discharged from the supply nozzle 18 in the course of being transported by the star wheel SW2.

上流陽圧室11は、大気圧P0を超える圧力P1に維持されるので、上流陰圧室21及び上流陰圧室21よりも下流の領域に雑菌が侵入するのを防止できる。また、上流陽圧室11は、内部が清浄なエアで置換されるので、照射室31が汚染されるのを防止できる。   Since the upstream positive pressure chamber 11 is maintained at a pressure P1 exceeding the atmospheric pressure P0, it is possible to prevent germs from entering the upstream negative pressure chamber 21 and a region downstream of the upstream negative pressure chamber 21. Further, since the upstream positive pressure chamber 11 is replaced with clean air, the irradiation chamber 31 can be prevented from being contaminated.

次に、図2に示すように、上流陰圧室21は搬送装置25を備え、搬送装置25は上流陽圧室11から受け取ったプリフォーム103を下流に設けられる照射室31まで搬送する。
上流陰圧室21は、大気圧P0よりも低い圧力P2に維持される。ただし、上流陰圧室21の圧力P2は、照射室31の圧力P3よりも高い。上流陰圧室21は、図1に示すように、室内を圧力P2に維持するために排気ブロア23を備えており、排気ブロア23の運転を制御することにより、上流陰圧室21を圧力P2に維持する。
Next, as shown in FIG. 2, the upstream negative pressure chamber 21 includes a transfer device 25, and the transfer device 25 transfers the preform 103 received from the upstream positive pressure chamber 11 to the irradiation chamber 31 provided downstream.
The upstream negative pressure chamber 21 is maintained at a pressure P2 lower than the atmospheric pressure P0. However, the pressure P2 in the upstream negative pressure chamber 21 is higher than the pressure P3 in the irradiation chamber 31. As shown in FIG. 1, the upstream negative pressure chamber 21 includes an exhaust blower 23 for maintaining the interior of the chamber at a pressure P2. By controlling the operation of the exhaust blower 23, the upstream negative pressure chamber 21 is controlled to a pressure P2. To maintain.

搬送装置25は、図2に示すように、上流陰圧室21、照射室31及び下流陰圧室41に亘って設けられており、プリフォーム103を上流陰圧室21、照射室31及び下流陰圧室41の順に搬送する。搬送装置25は、一対のスプロケット26,27と、スプロケット26,27に掛け回される無端状のチェーンベルト28と、を備える。   As shown in FIG. 2, the transfer device 25 is provided across the upstream negative pressure chamber 21, the irradiation chamber 31, and the downstream negative pressure chamber 41, and the preform 103 is connected to the upstream negative pressure chamber 21, the irradiation chamber 31, and the downstream side. The negative pressure chamber 41 is conveyed in this order. The transport device 25 includes a pair of sprockets 26 and 27 and an endless chain belt 28 that is hung around the sprockets 26 and 27.

搬送装置25は、一方のスプロケット26が上流陰圧室21に設けられ、他方のスプロケット27が下流陰圧室41に設けられ、スプロケット26,27の一方、例えばスプロケット26が図示を省略する駆動源により回転駆動される。
搬送装置25は、図示を省略する複数のグリッパがチェーンベルト28に間隔を空けて設けられる。プリフォーム103は、グリッパで把持されながら搬送される。プリフォーム103は、開口が上向きの姿勢で搬送される。
In the transport device 25, one sprocket 26 is provided in the upstream negative pressure chamber 21, the other sprocket 27 is provided in the downstream negative pressure chamber 41, and one of the sprockets 26, 27, for example, the sprocket 26 is not shown in the drawing. It is rotationally driven by.
In the transport device 25, a plurality of grippers (not shown) are provided on the chain belt 28 at intervals. The preform 103 is conveyed while being gripped by a gripper. The preform 103 is conveyed with the opening facing upward.

搬送装置25は、上流陰圧室21から下流陰圧室41に向けた往路25Aと、その逆に下流陰圧室41から上流陰圧室21に向けた復路25Bと、を備える。上流陽圧室11から受け取ったプリフォーム103は、上流陰圧室21から下流陰圧室41に向けて往路25Aを搬送されてから、下流陰圧室41に受け渡される。   The transfer device 25 includes an outward path 25A from the upstream negative pressure chamber 21 toward the downstream negative pressure chamber 41, and conversely, a return path 25B from the downstream negative pressure chamber 41 toward the upstream negative pressure chamber 21. The preform 103 received from the upstream positive pressure chamber 11 is transferred to the downstream negative pressure chamber 41 after being transported from the upstream negative pressure chamber 21 toward the downstream negative pressure chamber 41 through the forward path 25A.

次に、照射室31は、大気圧P0よりも低い圧力P3の減圧環境に維持しながら、プリフォーム103に電子線を照射して殺菌する。圧力P3は、上流陰圧室21の圧力P2よりも低く、飲料充填装置1の殺菌部10、成形部50、充填部60及び打栓部70で構成される系の中で最も圧力が低い。   Next, the irradiation chamber 31 is sterilized by irradiating the preform 103 with an electron beam while maintaining a reduced pressure environment at a pressure P3 lower than the atmospheric pressure P0. The pressure P3 is lower than the pressure P2 in the upstream negative pressure chamber 21, and is the lowest pressure in the system constituted by the sterilization unit 10, the molding unit 50, the filling unit 60, and the plugging unit 70 of the beverage filling device 1.

照射室31は、プリフォーム103に電子線を照射する電子線照射器33を備える。電子線照射器33は、照射室31が大気圧P0よりも低く減圧されているので、低エネルギの電子線を照射する安価なものを使用できる。電子線照射器33は、搬送装置25の往路25Aを搬送されるプリフォーム103に向けて電子線EBを照射する。   The irradiation chamber 31 includes an electron beam irradiator 33 that irradiates the preform 103 with an electron beam. Since the irradiation chamber 31 is depressurized lower than the atmospheric pressure P0, an inexpensive electron beam irradiator 33 that irradiates a low energy electron beam can be used. The electron beam irradiator 33 irradiates the electron beam EB toward the preform 103 conveyed on the forward path 25 </ b> A of the conveyance device 25.

照射室31は、図1に示すように、室内を圧力P3に維持するために排気ブロア35を備えており、排気ブロア35の運転を制御することにより、照射室31は圧力P3に維持される。   As shown in FIG. 1, the irradiation chamber 31 includes an exhaust blower 35 for maintaining the chamber at a pressure P3. By controlling the operation of the exhaust blower 35, the irradiation chamber 31 is maintained at the pressure P3. .

次に、下流陰圧室41は、照射室31から受け取ったプリフォーム103が搬送装置25で搬送され、プリフォーム103は下流に設けられる成形部50に受け渡される。
下流陰圧室41は、大気圧P0よりも低い圧力P4に維持される。ただし、下流陰圧室41の圧力P4は、照射室31の圧力P3よりも高い。下流陰圧室41は、室内を圧力P4に維持するために排気ブロア43を備えており、排気ブロア43の運転を制御することにより、下流陰圧室41は圧力P4に維持される。
Next, in the downstream negative pressure chamber 41, the preform 103 received from the irradiation chamber 31 is transported by the transport device 25, and the preform 103 is delivered to the molding unit 50 provided downstream.
The downstream negative pressure chamber 41 is maintained at a pressure P4 lower than the atmospheric pressure P0. However, the pressure P4 in the downstream negative pressure chamber 41 is higher than the pressure P3 in the irradiation chamber 31. The downstream negative pressure chamber 41 includes an exhaust blower 43 for maintaining the interior of the chamber at the pressure P4. By controlling the operation of the exhaust blower 43, the downstream negative pressure chamber 41 is maintained at the pressure P4.

成形部50は、上流の殺菌部10で殺菌処理され、連続的に搬送されるプリフォーム103を延伸ブロー成形してプラスチック容器100を作製する。作製されたプラスチック容器100は、充填部60に搬送される。なお、図1においてプリフォーム103とプラスチック容器100を同じ形状、寸法に示している。また、図2に示すように、成形部50から打栓部70に亘り、プリフォーム103、プラスチック容器100を搬送するスターホイールSW3,SW4,SW5,SW6及びSW7が設けられている。   The molding unit 50 is sterilized by the upstream sterilization unit 10 and stretch blow-molds the preform 103 that is continuously conveyed to produce the plastic container 100. The produced plastic container 100 is conveyed to the filling unit 60. In FIG. 1, the preform 103 and the plastic container 100 are shown in the same shape and size. Further, as shown in FIG. 2, star wheels SW 3, SW 4, SW 5, SW 6 and SW 7 for conveying the preform 103 and the plastic container 100 are provided from the molding unit 50 to the plugging unit 70.

成形部50は、成形室51と、成形室51の内部に設けられる成形機53と、を備える。また、成形部50は、図2に示すように、成形室51の内部を圧力P5に維持するために排気ブロア55を備えており、排気ブロア55の運転を制御することにより、照射室31は室内が圧力P5に維持される。
照射室31の圧力P5は、上流の下流陰圧室41の圧力P4よりも高い。
The molding unit 50 includes a molding chamber 51 and a molding machine 53 provided inside the molding chamber 51. Further, as shown in FIG. 2, the molding unit 50 includes an exhaust blower 55 for maintaining the inside of the molding chamber 51 at a pressure P5. By controlling the operation of the exhaust blower 55, the irradiation chamber 31 is The room is maintained at pressure P5.
The pressure P5 in the irradiation chamber 31 is higher than the pressure P4 in the upstream downstream negative pressure chamber 41.

成形機53は、例えばプリフォーム103を円周方向に均等間隔で配置される成形用金型に挿入し、プリフォーム103の内方にブロー成形用の気体を吹き付けて延伸ブロー成形する。本実施形態は、成形部50の具体的な構成を問うものでなく、従来の回転式の延伸ブロー成形装置を用いることができる。   For example, the molding machine 53 inserts the preform 103 into a molding die arranged at equal intervals in the circumferential direction, and blows a blow molding gas into the preform 103 to perform stretch blow molding. This embodiment does not ask the specific structure of the shaping | molding part 50, The conventional rotary type stretch blow molding apparatus can be used.

次に、充填部60は、上流の成形部50から受け取ったプラスチック容器100に製品液を充填する。
充填部60は、充填室61と、充填室61の内部に設けられる充填機63と、を備える。また、充填部60は、充填室61の内部を圧力P6に維持するために排気ブロア65を備えており、排気ブロア65の運転を制御することにより、充填室61は室内が圧力P6に維持される。
充填室61の圧力P6は、上流の下流陰圧室41の圧力P4よりも高い。
Next, the filling unit 60 fills the plastic container 100 received from the upstream molding unit 50 with the product liquid.
The filling unit 60 includes a filling chamber 61 and a filling machine 63 provided inside the filling chamber 61. The filling unit 60 includes an exhaust blower 65 for maintaining the inside of the filling chamber 61 at the pressure P6. By controlling the operation of the exhaust blower 65, the interior of the filling chamber 61 is maintained at the pressure P6. The
The pressure P6 in the filling chamber 61 is higher than the pressure P4 in the upstream downstream negative pressure chamber 41.

充填機63は、回転体としてのスターホイールを備えており、スターホイールの周縁には、周方向に沿って等間隔に、図示を省略する複数の充填バルブと複数のグリッパとが対になって配置されている。グリッパに把持されたプラスチック容器100は、スターホイールの回転に伴って円周上を搬送されながら、充填バルブから製品液が充填される。   The filling machine 63 includes a star wheel as a rotating body, and a plurality of filling valves and a plurality of grippers (not shown) are paired on the periphery of the star wheel at equal intervals along the circumferential direction. Has been placed. The plastic container 100 held by the gripper is filled with the product liquid from the filling valve while being conveyed on the circumference along with the rotation of the star wheel.

次に、打栓部70は、製品液が充填されたプラスチック容器100にキャップを装着する。
打栓部70は、打栓室71と、打栓室71の内部に設けられるキャッパ73と、を備える。
また、打栓部70は、図2に示すように、打栓室71の内部を圧力P7に維持するために排気ブロア75を備えており、排気ブロア75の運転を制御することにより、打栓室71は室内が圧力P7に維持される。
打栓室71の圧力P7は、上流の充填室61の圧力P6よりも低い。
Next, the stopper part 70 attaches a cap to the plastic container 100 filled with the product liquid.
The plugging unit 70 includes a plugging chamber 71 and a capper 73 provided inside the plugging chamber 71.
Further, as shown in FIG. 2, the plugging unit 70 includes an exhaust blower 75 for maintaining the inside of the plugging chamber 71 at the pressure P <b> 7, and by controlling the operation of the exhaust blower 75, the plugging unit 70 is plugged. The chamber 71 is maintained at the pressure P7.
The pressure P7 in the stoppering chamber 71 is lower than the pressure P6 in the upstream filling chamber 61.

キャッパ73は、回転体としてのスターホイールを備えており、グリッパに把持されたプラスチック容器100は、スターホイールの回転に伴って円周上を搬送されながら、キャップが取り付けられる。   The capper 73 includes a star wheel as a rotating body, and the cap is attached to the plastic container 100 held by the gripper while being conveyed on the circumference along with the rotation of the star wheel.

打栓部70は最も下流側に下流陽圧室77を備えている。
下流陽圧室77は大気圧P0を超える圧力P8に維持され、その中を上流側から受け取ったプラスチック容器100をロータリー型の搬送装置であるスターホイールSW5、SW6及びSW7で搬送する。
The stopper part 70 includes a downstream positive pressure chamber 77 on the most downstream side.
The downstream positive pressure chamber 77 is maintained at the pressure P8 exceeding the atmospheric pressure P0, and the plastic container 100 received from the upstream side is conveyed by the star wheels SW5, SW6 and SW7 which are rotary type conveying devices.

下流陽圧室77は、室内を圧力P8に維持するために、図2に示すように、高捕集率のフィルタ79を有する吸気ブロア78を備える。下流陽圧室77は、吸気ブロア78を駆動することにより、室内の圧力が清浄度の高いエアで大気圧P0を超える圧力P8に維持される。
下流陽圧室77よりも下流は大気に開放されており、大気圧P0である。
The downstream positive pressure chamber 77 includes an intake blower 78 having a high collection rate filter 79 as shown in FIG. 2 in order to maintain the chamber at a pressure P8. By driving the intake blower 78, the downstream positive pressure chamber 77 is maintained at a pressure P8 that exceeds the atmospheric pressure P0 with air having a high cleanliness.
The downstream side of the downstream positive pressure chamber 77 is open to the atmosphere and is at the atmospheric pressure P0.

[圧力制御]
飲料充填装置1における、殺菌部10から打栓部70までの各室内の圧力の制御について、図3を参照して説明する。なお、図3は、横軸が飲料充填装置1における位置を示し、縦軸が圧力(ゼロが大気圧)を示している。
はじめに、飲料充填装置1は、照射室31の圧力P3が大気圧P0未満であり、かつ、系内において最も低く、充填部60の圧力P6が大気圧を超え、かつ、系内において最も高くなるように圧力が制御される。
また、飲料充填装置1は、最も上流に位置する上流陽圧室11の圧力P1及び最も下流の下流陽圧室77の圧力P8が陽圧になるように圧力の制御がなされる。しかも、飲料充填装置は、充填部60の圧力P6が圧力P1及び圧力P8よりも高くなるように制御される。
また、飲料充填装置1は、照射室31の前の上流陰圧室21の圧力P2よりも、照射室31の後の下流陰圧室41の圧力P4が高い。
また、成形室51の圧力P5は、圧力P4と圧力P6の中間の圧力、つまり圧力P4以上、圧力P6未満であって、かつ、大気圧を超えるように制御される。また、打栓室の圧力P7は、圧力P6と圧力P7の中間の圧力、つまり圧力P6以上であって、圧力P7未満であって、かつ、大気圧を超えるように制御される。つまり、飲料充填装置1は、照射室31から充填室61に向けて圧力が順に高くなり、充填室61をピークとして下流陽圧室77に向けて圧力が順に低くなる。
飲料充填装置1は、通路が、通過するプラスチック容器100、プリフォーム103に対して隙間が設けられているにもかかわらず、上述した圧力制御がなされるところに特徴がある。
[Pressure control]
Control of the pressure in each room from the sterilization unit 10 to the plugging unit 70 in the beverage filling device 1 will be described with reference to FIG. In FIG. 3, the horizontal axis indicates the position in the beverage filling device 1, and the vertical axis indicates the pressure (zero is atmospheric pressure).
First, in the beverage filling device 1, the pressure P3 of the irradiation chamber 31 is less than the atmospheric pressure P0 and is the lowest in the system, and the pressure P6 of the filling unit 60 exceeds the atmospheric pressure and becomes the highest in the system. So that the pressure is controlled.
Further, the beverage filling device 1 is controlled in pressure so that the pressure P1 in the upstream positive pressure chamber 11 located at the most upstream and the pressure P8 in the downstream downstream positive pressure chamber 77 become positive. Moreover, the beverage filling device is controlled such that the pressure P6 of the filling unit 60 is higher than the pressure P1 and the pressure P8.
Also, the beverage filling device 1 has a pressure P4 in the downstream negative pressure chamber 41 after the irradiation chamber 31 higher than the pressure P2 in the upstream negative pressure chamber 21 in front of the irradiation chamber 31.
Further, the pressure P5 in the molding chamber 51 is controlled so as to be an intermediate pressure between the pressure P4 and the pressure P6, that is, the pressure P4 or more and less than the pressure P6 and exceeding the atmospheric pressure. Further, the pressure P7 in the stoppering chamber is controlled so as to be an intermediate pressure between the pressure P6 and the pressure P7, that is, the pressure P6 or higher, less than the pressure P7, and higher than the atmospheric pressure. That is, in the beverage filling apparatus 1, the pressure increases sequentially from the irradiation chamber 31 toward the filling chamber 61, and the pressure decreases sequentially toward the downstream positive pressure chamber 77 with the filling chamber 61 as a peak.
The beverage filling apparatus 1 is characterized in that the pressure control described above is performed even though the passage is provided with a gap with respect to the plastic container 100 and the preform 103 that pass therethrough.

[飲料充填装置1の動作]
飲料充填装置1は以下のようにして飲料製品を生産する。
飲料充填装置1よりも上流側から殺菌部10に搬送されたプリフォーム103は、上流陽圧室11、上流陰圧室21を順に通過して照射室31に達する。プリフォーム103は、照射室31を通過する過程で、電子線照射器33から電子線EBが照射されることで、殺菌される。
殺菌されたプリフォーム103は、下流陰圧室41を通過して成形部50に搬入され、順次、延伸ブロー成形によりプラスチック容器100になる。
[Operation of beverage filling device 1]
The beverage filling device 1 produces a beverage product as follows.
The preform 103 conveyed to the sterilization unit 10 from the upstream side of the beverage filling device 1 passes through the upstream positive pressure chamber 11 and the upstream negative pressure chamber 21 in order, and reaches the irradiation chamber 31. The preform 103 is sterilized by being irradiated with the electron beam EB from the electron beam irradiator 33 in the process of passing through the irradiation chamber 31.
The sterilized preform 103 passes through the downstream negative pressure chamber 41 and is carried into the molding unit 50, and sequentially becomes a plastic container 100 by stretch blow molding.

次に、プラスチック容器100は成形部50から充填部60に送られる。充填部60にて製品液が充填されたプラスチック容器100は打栓部70に送られ、打栓部70によりキャップが取り付けられる。キャップが取り付けられたプラスチック容器100は、飲料充填装置1よりも下流の工程に向けて搬送される。   Next, the plastic container 100 is sent from the molding unit 50 to the filling unit 60. The plastic container 100 filled with the product liquid in the filling unit 60 is sent to the plugging unit 70, and a cap is attached by the plugging unit 70. The plastic container 100 to which the cap is attached is conveyed toward a process downstream of the beverage filling device 1.

[効 果]
以上のように圧力制御がなされる飲料充填装置1は、以下の効果を奏する。
飲料充填装置1は、照射室31の圧力P3が大気圧P0未満であるから、電子線照射器33から照射される電子の飛程が伸びるため、低いエネルギの電子線を照射する電子線照射器33を適用できる。また、飲料充填装置1は、充填部60の圧力P6が最も高くなるように圧力制御がなされるので、製品液の充填という最も高い清浄度が要求される領域の無菌状態を確保しやすい。したがって、飲料充填装置1によれば、簡素化が図られる電子線照射器33を用いて、高いエネルギ効率で所望される無菌状態が確保される飲料を生産できる。
[Effect]
The beverage filling device 1 that is pressure-controlled as described above has the following effects.
In the beverage filling device 1, since the pressure P3 of the irradiation chamber 31 is less than the atmospheric pressure P0, the range of electrons irradiated from the electron beam irradiator 33 is extended, and therefore, an electron beam irradiator that irradiates a low energy electron beam. 33 can be applied. In addition, since the beverage filling device 1 is pressure-controlled so that the pressure P6 of the filling unit 60 becomes the highest, it is easy to ensure aseptic conditions in an area where the highest degree of cleanliness is required, that is, product liquid filling. Therefore, according to the beverage filling apparatus 1, it is possible to produce a beverage in which a desired aseptic condition is ensured with high energy efficiency, using the electron beam irradiator 33 that is simplified.

また、飲料充填装置1は、最も上流に位置する上流陽圧室11の圧力P1及び最も下流に位置する下流陽圧室77の圧力P8が陽圧になるように圧力の制御がなされるので、上流陽圧室11よりも下流側及び下流陽圧室77よりも上流側の系内に汚染されたエアが混入することを防止できる。   In addition, the beverage filling device 1 is controlled so that the pressure P1 of the upstream positive pressure chamber 11 located at the most upstream and the pressure P8 of the downstream positive pressure chamber 77 located at the most downstream are positive. It is possible to prevent contaminated air from being mixed into the system downstream of the upstream positive pressure chamber 11 and upstream of the downstream positive pressure chamber 77.

また、照射室31と上流陽圧室11の間に、両者の中間の圧力でかつ大気圧よりも低い圧力P2に制御される上流陰圧室21を設けることで、照射室31と上流陽圧室11が相互に圧力が影響し合うのを抑える。つまり、仮に照射室31と上流陽圧室11が隣接しているものとすると、両者の圧力差が大きいと照射室31の圧力が高い方向に変動しやすく、また、上流陽圧室11の圧力が低い方向に変動しやすいが、両者の間に中間の圧力の上流陰圧室21を設けることにより、相互に圧力が影響し合うのを抑えることができる。
加えて、飲料充填装置1は、照射室31と成形部50の間に、両者の中間の圧力でかつ大気圧よりも低い圧力P4に制御される下流陰圧室41を設けることで、照射室31と成形部50が相互に圧力が影響し合うのを抑えることができる。
したがって、飲料充填装置1によれば、照射室31を減圧された圧力P3であって、清浄度の高い領域に保つのが容易である。
Further, by providing an upstream negative pressure chamber 21 between the irradiation chamber 31 and the upstream positive pressure chamber 11 that is controlled to a pressure P2 that is an intermediate pressure between them and lower than the atmospheric pressure, the irradiation chamber 31 and the upstream positive pressure are provided. The chamber 11 suppresses the pressure from affecting each other. In other words, assuming that the irradiation chamber 31 and the upstream positive pressure chamber 11 are adjacent to each other, if the pressure difference between the two is large, the pressure of the irradiation chamber 31 is likely to fluctuate in a higher direction. However, by providing the upstream negative pressure chamber 21 having an intermediate pressure between the two, it is possible to prevent the pressures from affecting each other.
In addition, the beverage filling apparatus 1 is provided with a downstream negative pressure chamber 41 that is controlled between the irradiation chamber 31 and the molding unit 50 at a pressure P4 that is an intermediate pressure between them and lower than the atmospheric pressure. 31 and the molding part 50 can suppress mutual influence of pressure.
Therefore, according to the beverage filling device 1, it is easy to keep the irradiation chamber 31 in the decompressed pressure P3 and in a region with high cleanliness.

また、飲料充填装置1は、上流陽圧室11にプリフォーム103の内部のエアを清浄なエアに置換するエア置換装置15を備えるので、照射室31の清浄度を確実に維持できる。   Moreover, since the drink filling apparatus 1 is equipped with the air replacement device 15 that replaces the air inside the preform 103 with clean air in the upstream positive pressure chamber 11, the cleanliness of the irradiation chamber 31 can be reliably maintained.

以上、本発明の好ましい実施形態を説明したが、上記以外にも、本発明の主旨を逸脱しない限り、上記実施形態で挙げた構成を取捨選択したり、他の構成に適宜変更したりすることが可能である。   The preferred embodiments of the present invention have been described above. In addition to the above, the configurations described in the above embodiments may be selected or changed to other configurations as appropriate without departing from the spirit of the present invention. Is possible.

飲料充填装置1は、プリフォーム103をプラスチック容器100に成形してから製品液を充填する生産ラインについて説明したが、別の生産ラインで成形されたプラスチック容器100を搬入して製品液の充填までを行う生産ラインに本発明を適用できる。この飲料充填装置2は、図4(a)に示すように、飲料充填装置1から成形部50を除いた構成を有するが、上述した第一圧力制御、第二圧力制御及び第三圧力制御を踏襲する。また、照射室31における電子線EBの照射対象は、プラスチック容器100である。この飲料充填装置2における圧力の分布は、図4(b)に示す通りである。   The beverage filling apparatus 1 has been described with respect to the production line in which the preform 103 is molded into the plastic container 100 and then filled with the product liquid, but the plastic container 100 molded in another production line is carried in until the product liquid is filled. The present invention can be applied to a production line that performs the above. As shown in FIG. 4A, the beverage filling device 2 has a configuration in which the molding unit 50 is removed from the beverage filling device 1, and the first pressure control, the second pressure control, and the third pressure control described above are performed. Follow. The irradiation target of the electron beam EB in the irradiation chamber 31 is the plastic container 100. The pressure distribution in the beverage filling device 2 is as shown in FIG.

1 飲料充填装置
10 殺菌部
11 上流陽圧室
12 吸気ブロア
13 フィルタ
15 エア置換装置
16 エア供給源
17 配管
18 供給ノズル
21 上流陰圧室
23 排気ブロア
25 搬送装置
25A 往路
25B 復路
26 スプロケット
27 スプロケット
28 チェーンベルト
31 照射室
33 電子線照射器
35 排気ブロア
41 下流陰圧室
43 排気ブロア
50 成形部
51 成形室
53 成形機
55 排気ブロア
60 充填部
61 充填室
63 充填機
65 排気ブロア
70 打栓部
71 打栓室
73 キャッパ
75 排気ブロア
77 下流陽圧室
78 吸気ブロア
79 フィルタ
100 プラスチック容器
103 プリフォーム
DESCRIPTION OF SYMBOLS 1 Beverage filling apparatus 10 Sterilization part 11 Upstream positive pressure chamber 12 Intake blower 13 Filter 15 Air replacement device 16 Air supply source 17 Pipe 18 Supply nozzle 21 Upstream negative pressure chamber 23 Exhaust blower 25 Conveyance device 25A Outbound path 25B Return path 26 Sprocket 27 Sprocket 28 Chain belt 31 Irradiation chamber 33 Electron beam irradiator 35 Exhaust blower 41 Downstream negative pressure chamber 43 Exhaust blower 50 Molding part 51 Molding chamber 53 Molding machine 55 Exhaust blower 60 Filling part 61 Filling chamber 63 Filling machine 65 Exhaust blower 70 Plug part 71 Blowing chamber 73 Capper 75 Exhaust blower 77 Downstream positive pressure chamber 78 Intake blower 79 Filter 100 Plastic container 103 Preform

Claims (7)

上流側から下流側に向けて搬送される容器に電子線を照射して殺菌してから、殺菌された前記容器に製品液を充填する飲料充填装置であって、
内部の圧力が大気圧を超える陽圧である上流陽圧室と、
前記上流陽圧室より下流側に設けられ、内部の圧力が大気圧未満の陰圧である上流陰圧室と、
前記上流陰圧室より下流側に設けられ、内部において、電子線照射器からの前記電子線が前記容器に照射される照射室と、
前記照射室より下流側に設けられ、内部の圧力が大気圧未満の陰圧である下流陰圧室と、
前記下流陰圧室より下流側に設けられ、内部において、搬送される前記容器に前記製品液を充填する充填室と、
前記充填室より下流側に設けられ、内部の圧力が大気圧を超える陽圧である下流陽圧室と、を備える系を構成し、
前記照射室における圧力P3は、大気圧未満であり、かつ、前記系の内部の圧力において最も低く、
前記充填室における圧力P6は、大気圧を超え、かつ、前記系の内部の圧力において最も高い、
ことを特徴とする飲料充填装置。
A beverage filling device that fills the sterilized container with a product liquid after sterilizing the container transported from the upstream side toward the downstream side with an electron beam,
An upstream positive pressure chamber in which the internal pressure exceeds the atmospheric pressure, and
An upstream negative pressure chamber provided downstream from the upstream positive pressure chamber, the internal pressure being a negative pressure less than atmospheric pressure;
Provided on the downstream side of the upstream negative pressure chamber, and inside, an irradiation chamber in which the electron beam from the electron beam irradiator is irradiated to the container;
A downstream negative pressure chamber that is provided downstream from the irradiation chamber, and whose internal pressure is a negative pressure less than atmospheric pressure;
A filling chamber which is provided downstream from the downstream negative pressure chamber and fills the product liquid in the container to be conveyed;
A downstream positive pressure chamber provided downstream from the filling chamber and having a positive pressure in which the internal pressure exceeds atmospheric pressure, and a system comprising:
The pressure P3 in the irradiation chamber is less than atmospheric pressure and is the lowest in the pressure inside the system,
The pressure P6 in the filling chamber exceeds atmospheric pressure and is the highest in the pressure inside the system.
A beverage filling apparatus characterized by the above.
前記上流陽圧室、前記上流陰圧室、前記照射室、前記下流陰圧室、前記充填室及び前記下流陽圧室において、上流側と下流側で隣接する室に設けられる、前記容器が通過する通路は、通過する前記容器の周囲に隙間が生ずる開口を有する、
請求項1に記載の飲料充填装置。
In the upstream positive pressure chamber, the upstream negative pressure chamber, the irradiation chamber, the downstream negative pressure chamber, the filling chamber, and the downstream positive pressure chamber, the container is provided in a chamber adjacent on the upstream side and the downstream side. The passageway has an opening that creates a gap around the vessel through which it passes,
The beverage filling apparatus according to claim 1.
前記下流陰圧室の圧力が前記上流陰圧室の圧力よりも高い、
請求項1又は請求項2に記載の飲料充填装置。
The pressure in the downstream negative pressure chamber is higher than the pressure in the upstream negative pressure chamber,
The beverage filling apparatus according to claim 1 or 2.
前記上流陽圧室の圧力をP1とし、前記下流陽圧室の圧力をP8とすると、
前記圧力P6が、前記圧力P1及び前記圧力P8よりも高い、
請求項3に記載の飲料充填装置。
When the pressure of the upstream positive pressure chamber is P1, and the pressure of the downstream positive pressure chamber is P8,
The pressure P6 is higher than the pressure P1 and the pressure P8;
The beverage filling apparatus according to claim 3.
前記下流陰圧室と前記充填室の間に、前記容器を成形する成形室(51)を備え、
前記成形室の圧力をP5とすると、
圧力P5は、前記圧力P4以上、前記圧力P6未満であって、かつ、大気圧を超える、
請求項1〜請求項4のいずれか一項に記載の飲料充填装置。
A molding chamber (51) for molding the container is provided between the downstream negative pressure chamber and the filling chamber,
When the pressure in the molding chamber is P5,
The pressure P5 is equal to or higher than the pressure P4 and lower than the pressure P6 and exceeds atmospheric pressure.
The beverage filling device according to any one of claims 1 to 4.
前記充填室と前記下流陽圧室の間に、前記容器の開口に蓋をする打栓室を備え、
前記打栓室の圧力をP7とすると、
圧力P7は、前記圧力P6以上、前記圧力P7未満のであって、かつ、大気圧を超える、
請求項1〜請求項5のいずれか一項に記載の飲料充填装置。
Between the filling chamber and the downstream positive pressure chamber, a stoppering chamber that covers the opening of the container is provided,
When the pressure in the stopper chamber is P7,
The pressure P7 is equal to or higher than the pressure P6 and lower than the pressure P7 and exceeds atmospheric pressure.
The beverage filling device according to any one of claims 1 to 5.
前記上流陽圧室は、
搬送される前記容器の内部に滞留するエアを清浄なエアで置換するエア置換装置を備える、
請求項1〜請求項6のいずれか一項に記載の飲料充填装置。
The upstream positive pressure chamber is:
An air replacement device that replaces the air staying inside the container to be transported with clean air;
The beverage filling device according to any one of claims 1 to 6.
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