JP2018071074A - Drain piping using existing pipe - Google Patents

Drain piping using existing pipe Download PDF

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JP2018071074A
JP2018071074A JP2016208696A JP2016208696A JP2018071074A JP 2018071074 A JP2018071074 A JP 2018071074A JP 2016208696 A JP2016208696 A JP 2016208696A JP 2016208696 A JP2016208696 A JP 2016208696A JP 2018071074 A JP2018071074 A JP 2018071074A
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pipe
drainage
existing
flexible joint
annular
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JP6248168B1 (en
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実 真田
Minoru Sanada
実 真田
行裕 和田
Yukihiro Wada
行裕 和田
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HFM Patenten BV
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Abstract

PROBLEM TO BE SOLVED: To provide drain piping using an existing pipe capable of attaining the life-prolongation by preventing dissimilar metal contact corrosion.SOLUTION: The damage of a cast iron flexible joint 4 due to the dissimilar metal contact corrosion is prevented by inserting an annular first insulation packing 50 between an upper end flange part 20 of a stainless steel sleeve 2 and an abutting face 41 provided at the deep end of a downward receptacle 40 of the cast iron flexible joint 4 to thereby avoid the contact of an upper face of the flange part 20 with the abutting face 41. Also, the damage of the cast iron flexible joint 4 due to the dissimilar metal contact corrosion is prevented by providing an annular second insulation packing 51 covering an outer periphery of the flange part 20 to thereby avoid the contact of the outer peripheral face of the flange part 20 with an inner peripheral face of the downward receptacle 40. Furthermore, a third insulation packing 53 insulating dissimilar metals is inserted in a fastening mechanism 45 to prevent the damage of the fastening mechanism 45 and the cast iron flexible joint 4 due to the dissimilar metal contact corrosion.SELECTED DRAWING: Figure 1

Description

本発明は既設管を活用した排水配管に係り、特に、異種金属接触腐食の防止を可能にした既設管を活用した排水配管に関する。   The present invention relates to drainage pipes that use existing pipes, and more particularly, to drainage pipes that use existing pipes that can prevent contact corrosion of different metals.

多層集合住宅(高層住宅)では、既設排水配管が屋上から各階の居住区を縦貫して、例えば、地上の排水溝にまで延びている。この既設排水配管の経年劣化に伴ってなされる更新に際して、工期を短縮し、施工費を低く抑えるために、既設排水配管から残した鋼管の切断残存部を再利用してなる既設管を活用した排水配管が提供されている(例えば、特許文献1参照)。この排水配管を図4〜図8に示す。   In a multi-story apartment house (high-rise house), existing drainage pipes extend from the roof to the residential drainage on each floor and extend to, for example, drainage grooves on the ground. In order to shorten the construction period and keep the construction costs low when renewing this aging drain pipe over time, the existing pipe made by reusing the remaining cut portion of the steel pipe left from the existing drain pipe was used. A drainage pipe is provided (see, for example, Patent Document 1). This drain pipe is shown in FIGS.

図4は既設排水配管の基本構造を示す説明図であり、この図において、各階の居住区を縦貫し、かつ、スラブSを貫通している既設排水配管100を、破線bl1,bl2で示した箇所で切断して、破線bl2より上側の鋼管101と既設継手102および破線bl1より下側の鋼管101と既設継手102とを撤去して、上端部をスラブS上側の居住区に臨ませ、下端部をスラブS下側の居住区に臨ませた既設鋼管の切断残存部材からなる短管1を確保する。なお、短管1の管壁内面に付着している水垢その他の異物は管内清掃により除去する。   FIG. 4 is an explanatory view showing the basic structure of the existing drainage pipe. In this figure, the existing drainage pipes 100 that pass through the residential areas of each floor and pass through the slab S are indicated by broken lines bl1 and bl2. The steel pipe 101 above the broken line bl2 and the existing joint 102 and the steel pipe 101 below the broken line bl1 and the existing joint 102 are removed, and the upper end faces the residential area above the slab S. The short pipe 1 which consists of the cutting | disconnection residual member of the existing steel pipe which faced the living area below the slab S is ensured. In addition, scales and other foreign matters adhering to the inner surface of the tube wall of the short tube 1 are removed by cleaning the tube.

図5に示すステンレス製で円筒状のスリーブ2は、第1の環状隙間3(図6参照)を有して短管1に上側から挿通される。このスリーブ2は、その上端部に短管1の外径と略等径に拡径されたフランジ部20が備わっており、このフランジ部20の直下に連続して、はめあいで短管1に挿入されるストレート部21と、ストレート部21の直下に連続する上向き拡径のテーパからなるガイド部22およびガイド部22の直下に連続し、かつ、短管1の内面とで前記第1の環状隙間3を形成する長寸の主部23とを有し、フランジ部20が合成ゴム製で環状の保持パッキン24を介して短管1の上端に懸垂保持されるとともに、主部23の下端部とその上側近傍が短管1よりも下方に延出部23aとして突出している。   A stainless steel cylindrical sleeve 2 shown in FIG. 5 has a first annular gap 3 (see FIG. 6) and is inserted into the short tube 1 from above. The sleeve 2 is provided with a flange portion 20 having an enlarged diameter substantially equal to the outer diameter of the short tube 1 at the upper end thereof, and is inserted into the short tube 1 with a fit continuously immediately below the flange portion 20. The first annular gap between the straight portion 21 that is formed, the guide portion 22 that is an upward-diameter taper that is continuous immediately below the straight portion 21, and the inner surface of the short tube 1 that is continuous immediately below the guide portion 22. 3, and a flange portion 20 is suspended from the upper end of the short pipe 1 via an annular holding packing 24 made of synthetic rubber, and a lower end portion of the main portion 23. The vicinity of the upper side protrudes below the short tube 1 as an extension 23a.

各短管1の上側では、図6に示すように、スリーブ2のフランジ部20および環状の保持パッキン24を含む短管1の上端部が、鋳鉄製可撓継手4の下向き受け口40に第2の環状隙間5を有して挿入され、かつ、下向き受け口40の奥端に設けた突き合わせ面41にスリーブ2のフランジ部20上面を当接させた状態で各短管1に可撓継手4が接続されている。   On the upper side of each short pipe 1, as shown in FIG. 6, the upper end portion of the short pipe 1 including the flange portion 20 of the sleeve 2 and the annular holding packing 24 is secondly connected to the downward receiving port 40 of the cast iron flexible joint 4. The flexible joint 4 is inserted into each short pipe 1 in a state where the upper surface of the flange portion 20 of the sleeve 2 is brought into contact with the butting surface 41 provided at the back end of the downward receiving port 40. It is connected.

各短管1の下側では、図7に示すように、前記鋳鉄製可撓継手4と同じ鋳鉄製可撓継手4Aが用いられ、短管1の下端部が可撓継手4Aの上向き受け口40Aに第3の環状隙間5Aを有して挿入され、かつ、上向き受け口40Aの奥端に設けた突き合わせ面41Aに短管1の下端を当接させて、各短管1に可撓継手4Aが接続されている。   Below each short pipe 1, as shown in FIG. 7, the cast iron flexible joint 4A similar to the cast iron flexible joint 4 is used, and the lower end portion of the short pipe 1 is the upward receiving port 40A of the flexible joint 4A. Is inserted with a third annular gap 5A, and the lower end of the short pipe 1 is brought into contact with the butting surface 41A provided at the back end of the upward receiving port 40A. It is connected.

図8のように、各短管1の上側では、可撓継手4の上向き受け口40A(図6参照)に、新設の立管7の下端部が挿入接続されているとともに、各短管1の下側では、可撓継手4Aの下向き受け口40(図7参照)に、新設の立管7の上端部が挿入接続される。すなわち、各階の居住区内でスリーブ2,2が挿入された天井側の短管1と床側の短管1とを可撓継手4,4Aを介して新設の立管7に接続することにより、各スリーブ2,2が連通接続されて、既設管を活用した排水配管10が構成される。なお、この排水配管10に、浴場や洗面所などの排水源からの排水を導く配水管の図示は省略する。   As shown in FIG. 8, on the upper side of each short pipe 1, the lower end portion of the newly installed standpipe 7 is inserted and connected to the upward receiving port 40 </ b> A (see FIG. 6) of the flexible joint 4. On the lower side, the upper end portion of the newly installed standpipe 7 is inserted and connected to the downward receiving port 40 (see FIG. 7) of the flexible joint 4A. That is, by connecting the short pipe 1 on the ceiling side in which the sleeves 2 and 2 are inserted in the residential area of each floor and the short pipe 1 on the floor side to the new stand pipe 7 through the flexible joints 4 and 4A. Each of the sleeves 2 and 2 is connected to each other to constitute a drainage pipe 10 utilizing an existing pipe. In addition, the illustration of the water distribution pipe which guides the waste_water | drain from drainage sources, such as a bathhouse and a washroom, to this drain piping 10 is abbreviate | omitted.

ところが、既設管を活用した排水配管10では、図6に示すように、ステンレス製スリーブ2上端のフランジ部20の上面が鋳鉄製可撓継手4における下向き受け口40の奥端に設けた突き合わせ面41に当接しているので、異種金属接触腐食により鋳鉄製可撓継手4が損傷する。また、地震や経年劣化などによりスリーブ2を含む短管1の軸線と可撓継手4の軸線とに微小な相対偏心が生じたり、撓みにより前記各軸線に相対傾斜が生じると、スリーブ2上端のフランジ部20の外周面が鋳鉄製可撓継手4の下向き受け口40の内面に接触し、異種金属接触腐食により鋳鉄製可撓継手4が損傷する。さらに、既設管を活用した排水配管10内を流下する排水(汚水)が、図7に示す第4の環状隙間3Aと第1の環状隙間3を通って、はめあい構造を呈している短管1の内周とスリーブ2におけるストレート部21外周の間に達すると、短管1とストレート部21とが電解質中 (排水中)で接触することとなり、異種金属接触腐食が促進されて短管1の上端部が損傷する。   However, in the drainage pipe 10 using the existing pipe, as shown in FIG. 6, the upper surface of the flange portion 20 at the upper end of the stainless steel sleeve 2 is a butting surface 41 provided at the far end of the downward receiving port 40 in the cast iron flexible joint 4. Therefore, the cast iron flexible joint 4 is damaged by the contact corrosion of different metals. Further, if a minute relative eccentricity occurs between the axis of the short pipe 1 including the sleeve 2 and the axis of the flexible joint 4 due to an earthquake or aged deterioration, or a relative inclination occurs in each axis due to the bending, The outer peripheral surface of the flange portion 20 comes into contact with the inner surface of the downward receiving port 40 of the cast iron flexible joint 4, and the cast iron flexible joint 4 is damaged by the dissimilar metal contact corrosion. Further, the drainage pipe (sewage) flowing down the drainage pipe 10 utilizing the existing pipe passes through the fourth annular gap 3A and the first annular gap 3 shown in FIG. When the distance between the inner circumference of the sleeve 2 and the outer circumference of the straight portion 21 of the sleeve 2 is reached, the short tube 1 and the straight portion 21 come into contact with each other in the electrolyte (in the drainage). The upper end is damaged.

一方、従来より周知の既設管を活用した排水配管として、図9〜図12に示す既設管を活用した排水配管10が存在する。この排水配管10の説明を、前記特許文献1の既設管を活用した排水配管10と同一または相当部分に、同一符号を付して行う。   On the other hand, there is a drainage pipe 10 that utilizes existing pipes shown in FIGS. 9 to 12 as a drainage pipe that utilizes existing pipes that are conventionally known. The drain pipe 10 will be described with the same reference numerals assigned to the same or corresponding parts as the drain pipe 10 utilizing the existing pipe of Patent Document 1.

図9に示す既設管を活用した排水配管10は、住宅の居住区を各階毎に仕切る各スラブSを貫通し上下両端部を各スラブSの近くに位置決めして設けた既設鋼管の切断残存部材からなる短管1と、図10,図11に示すように、短管1の外径と略等径に拡径されて上端部に備わるフランジ部20が、外径を短管1およびフランジ部20よりも少し小さくした合成ゴム製で環状の保持パッキン24を介して各短管1の上端に懸垂保持され、かつ、第1の環状隙間3を有して各短管1に上側から挿通されるとともに、各短管1の下方に延出部23aを延在させてなるステンレス製のスリーブ2と、を有している。このスリーブ2は、前記特許文献1のスリーブ2と同様に、フランジ部20の直下に連続して、はめあい構造で短管1に挿入されるストレート部21と、ストレート部21の直下に連続する上向き拡径のテーパからなるガイド部22およびガイド部22の直下に連続し、かつ、短管1の内面とで第1の環状隙間3を形成する長寸の主部23とを有している。   The drainage pipe 10 utilizing the existing pipe shown in FIG. 9 is a cut remaining member of the existing steel pipe provided through the slabs S partitioning the residential area of each floor and positioning the upper and lower ends near each slab S. As shown in FIGS. 10 and 11, the short pipe 1 and the flange portion 20 provided at the upper end portion and having a diameter approximately equal to the outer diameter of the short pipe 1 have an outer diameter of the short pipe 1 and the flange portion. It is made of synthetic rubber slightly smaller than 20 and is suspended and held at the upper end of each short pipe 1 via an annular holding packing 24 and is inserted into each short pipe 1 from above with a first annular gap 3. And a stainless steel sleeve 2 in which an extending portion 23a is extended below each short tube 1. As with the sleeve 2 of the above-mentioned Patent Document 1, the sleeve 2 has a straight portion 21 inserted into the short pipe 1 with a fitting structure that is continuous immediately below the flange portion 20, and an upward direction that is directly below the straight portion 21. The guide portion 22 is formed of a taper having an enlarged diameter, and has a long main portion 23 that is continuous immediately below the guide portion 22 and that forms the first annular gap 3 with the inner surface of the short tube 1.

各短管1の上側では、スリーブ2のフランジ部20および環状の保持パッキン24を含む短管1の上端部が、鋳鉄製可撓継手4の下向き受け口40に第2の環状隙間5を有して挿入され、かつ、この下向き受け口40の奥端に設けた突き合わせ面41にスリーブ2のフランジ部20の上面を当接させて各短管1に可撓継手4が接続されている。この接続状態は、短管1の上端部近傍に外嵌されている合成ゴム製で環状のロックパッキン6を、可撓継手4側に設けた締結機構45の締結により弾性変形させて短管1の外周に強く圧接させることで保持される。   On the upper side of each short pipe 1, the upper end portion of the short pipe 1 including the flange portion 20 of the sleeve 2 and the annular holding packing 24 has the second annular gap 5 in the downward receiving port 40 of the cast iron flexible joint 4. The flexible joint 4 is connected to each short pipe 1 by bringing the upper surface of the flange portion 20 of the sleeve 2 into contact with the butting surface 41 provided at the back end of the downward receiving port 40. This connection state is obtained by elastically deforming the annular lock packing 6 made of synthetic rubber fitted near the upper end portion of the short tube 1 by fastening of the fastening mechanism 45 provided on the flexible joint 4 side. It is held by pressing it strongly against the outer periphery.

詳しくは、前記締結機構45が、下向き受け口40の下端部で径外方向に張り出す下側フランジ部42と、軸方向の移動を自在に短管1に外嵌されて下側フランジ部42に下側で互いに対向するルーズフランジ43およびこれら下側フランジ部42とルーズフランジ43の双方を連繋する鋼製またはステンレス製のボルト・ナットからなる締め付け部材44とで構成されている。よって、締め付け部材44の締結によりロックパッキン6を軸方向に圧縮して、その内周を短管1の外周に強く弾性圧接させることで、下向き受け口40と短管1との軸方向の相対移動を不能とし、かつ、スリーブ2を含む短管1の軸線と可撓継手4の軸線との微小な相対偏心や微小な相対傾斜を許容し得る状態で、各短管1の上端部に可撓継手4が接続される。   Specifically, the fastening mechanism 45 includes a lower flange portion 42 projecting radially outward at a lower end portion of the downward receiving port 40, and a lower flange portion 42 that is externally fitted to the short pipe 1 to freely move in the axial direction. The lower flange 43 is opposed to each other on the lower side, and the lower flange portion 42 and the loose flange 43 are connected to each other, and a fastening member 44 made of steel or stainless steel bolts and nuts. Therefore, the lock packing 6 is compressed in the axial direction by fastening of the fastening member 44, and the inner periphery thereof is strongly elastically pressed against the outer periphery of the short tube 1, so that the relative movement in the axial direction between the downward receiving port 40 and the short tube 1 is achieved. The upper end of each short tube 1 is flexible in a state in which a minute relative eccentricity and a minute relative inclination between the axis of the short tube 1 including the sleeve 2 and the axis of the flexible joint 4 can be allowed. A joint 4 is connected.

各短管1の下側では、図10,図12に示すように、新設立管7の上端部は、第4の環状隙間3Aを有してスリーブ2の延出部23aを挿入しており、短管1の下端と立管7の上端とが互いの近接対向状態で鋳鉄製ユニオン継手9に挿入接続されている。これにより、第1の環状隙間3と第4の環状隙間3Aは互いに連通する。新設立管7は、内面に樹脂ライニング層7aを形成した鋼管7bとからなる。なお、短管1の外径と新設立管7の外径は等しく設定され、新設立管7の肉厚は短管1の肉厚よりもごく僅かに大きく設定されている。   Below each short pipe 1, as shown in FIGS. 10 and 12, the upper end of the newly established pipe 7 has a fourth annular gap 3 </ b> A and an extension 23 a of the sleeve 2 is inserted. The lower end of the short pipe 1 and the upper end of the vertical pipe 7 are inserted and connected to the cast iron union joint 9 in a state of being opposed to each other. As a result, the first annular gap 3 and the fourth annular gap 3A communicate with each other. The newly established pipe 7 is composed of a steel pipe 7b having a resin lining layer 7a formed on the inner surface. The outer diameter of the short pipe 1 and the outer diameter of the newly established pipe 7 are set to be equal, and the thickness of the newly established pipe 7 is set to be slightly larger than the thickness of the short pipe 1.

各短管1の上側では、新設立管7の下端部は図10に示すように、可撓継手4の上向き受け口40Aに第3の環状隙間5Aを有して挿入され、かつ、上向き受け口40Aの奥端に設けた突き合わせ面41Aに立管7の下端を当接させて、各立管7に可撓継手4が接続されている。この接続状態は、立管7の下端部近傍に外嵌されている合成ゴム製で環状のロックパッキン6を、可撓継手4側に設けた締結機構45Aの締結により弾性変形させて立管7の外周に強く圧接させることで保持される。締結機構45Aは、上向き受け口40Aの上端部で径外方向に張り出す上側フランジ部42Aと、軸方向の移動を自在に立管7に外嵌されて上側フランジ部42Aに上側で互いに対向するルーズフランジ43Aおよびこれら上側フランジ部42Aルーズフランジ43Aの双方を連繋する鋼製またはステンレス製のボルト・ナットからなる締め付け部材44Aとで構成されている。よって、締め付け部材44Aの締結によりロックパッキン6を軸方向に圧縮して、その内周を立管7の外周に強く弾性圧接させることで、上向き受け口40Aと立管7との軸方向の相対移動を不能とし、かつ、立管7の軸線と可撓継手4の軸線との微小な相対偏心や微小な相対傾斜を許容し得る状態で、各立管7の上端部に可撓継手4が接続される。   On the upper side of each short pipe 1, the lower end portion of the newly established pipe 7 is inserted into the upward receiving port 40A of the flexible joint 4 with the third annular gap 5A and the upward receiving port 40A as shown in FIG. The flexible joint 4 is connected to each vertical pipe 7 by bringing the lower end of the vertical pipe 7 into contact with the butting surface 41A provided at the back end of the vertical pipe 7. This connection state is obtained by elastically deforming the annular lock packing 6 made of synthetic rubber fitted near the lower end portion of the vertical pipe 7 by fastening of a fastening mechanism 45A provided on the flexible joint 4 side. It is held by pressing it strongly against the outer periphery. The fastening mechanism 45A includes an upper flange portion 42A that projects radially outward at the upper end of the upward receiving port 40A, and a loosely-fitted outer tube 7 that is axially movable and faces the upper flange portion 42A on the upper side. The flange 43A and the upper flange portion 42A are composed of a fastening member 44A made of steel or stainless steel bolts and nuts that connect the loose flange 43A. Accordingly, the lock packing 6 is compressed in the axial direction by fastening the fastening member 44A, and the inner periphery thereof is strongly elastically pressed against the outer periphery of the upright tube 7, whereby the upward movement of the upward receiving port 40A and the upright tube 7 in the axial direction. And the flexible joint 4 is connected to the upper end of each vertical pipe 7 in a state where a slight relative eccentricity and a slight relative inclination between the axis of the vertical pipe 7 and the axis of the flexible joint 4 can be allowed. Is done.

図10,図12に示すように、鋳鉄製ユニオン継手9は、円筒状本体部90と、この円筒状本体部90の上下両端部(軸方向の両端部)外周側に設けた締結機構92,93と、締結機構92,93の締結により弾性変形して縮径し、かつ、締結機構92,93の締結解除により自然状態に弾性復帰して拡径する合成ゴム製で環状のロックパッキン94,95と、を備えている。   As shown in FIGS. 10 and 12, the cast iron union joint 9 includes a cylindrical main body 90 and a fastening mechanism 92 provided on the outer peripheral side of the upper and lower ends (both ends in the axial direction) of the cylindrical main body 90. 93 and an elastic lock packing 94 made of a synthetic rubber that is elastically deformed and reduced in diameter by fastening of the fastening mechanisms 92 and 93, and is elastically restored to a natural state and released in diameter by releasing the fastening of the fastening mechanisms 92 and 93. 95.

円筒状本体部90は、短管1および立管7の外径よりも僅かに大きい一様な内径で上下に貫通する差込み通路91を備え、締結機構92は、円筒状本体部90の上端部で径外方向に張り出す上側フランジ部92aと、上側フランジ部92aの上側で互いに対向するルーズフランジ92bおよびこれら上側フランジ部92aとルーズフランジ92bの双方を連繋する鋼製またはステンレス製のボルト・ナットからなる締め付け部材92cとで構成されており、締結機構93は、円筒状本体部90の下端部で径外方向に張り出す下側フランジ部93aと、下側フランジ部93aの下側で互いに対向するルーズフランジ93bおよびこれら下側フランジ部93aとルーズフランジ93bの双方を連繋する鋼製またはステンレス製のボルト・ナットからなる締め付け部材93cとで構成されている。   The cylindrical main body 90 includes an insertion passage 91 that vertically penetrates with a uniform inner diameter slightly larger than the outer diameter of the short pipe 1 and the standpipe 7, and the fastening mechanism 92 is an upper end portion of the cylindrical main body 90. The upper flange portion 92a projecting radially outward, the loose flange 92b facing each other on the upper side of the upper flange portion 92a, and the bolts and nuts made of steel or stainless steel connecting both the upper flange portion 92a and the loose flange 92b. The fastening mechanism 93 is composed of a lower flange portion 93a projecting radially outward at the lower end portion of the cylindrical main body portion 90 and a lower side of the lower flange portion 93a. Loose flange 93b to be connected, and a bolt or nut made of steel or stainless steel that connects both the lower flange portion 93a and the loose flange 93b. It is composed of a composed clamping member 93c.

環状のロックパッキン94は、円筒状本体部90における差込み通路91の上端開口部に形成した上向き拡径のテーパ面と、ルーズフランジ92bの下面との間に介装された状態で短管1に外嵌され、環状のロックパッキン95は、円筒状本体部90における差込み通路91の下端開口部に形成した下向き拡径のテーパ面と、ルーズフランジ93bの下面との間に介装された状態で立管7に外嵌されており、ロックパッキン94,95の内径は、締結機構92,93の締結解除時における自然状態で短管1および立管7の外周面に緩接触して軸方向の進退を可能にする大きさに設定されている。   The annular lock packing 94 is attached to the short pipe 1 in a state of being interposed between an upward-diameter tapered surface formed at the upper end opening of the insertion passage 91 in the cylindrical main body 90 and the lower surface of the loose flange 92b. The externally fitted annular lock packing 95 is interposed between a downwardly enlarged taper surface formed at the lower end opening of the insertion passage 91 in the cylindrical main body 90 and the lower surface of the loose flange 93b. The lock packings 94 and 95 are fitted into the vertical pipe 7 so that the inner diameters of the lock packings 94 and 95 are in a natural state when the fastening mechanisms 92 and 93 are released from the loose state, and come into gentle contact with the outer peripheral surfaces of the short pipe 1 and the vertical pipe 7. The size is set to allow advancement and retreat.

したがって、各階の居住区内では、まず、ユニオン継手9の差込み通路91に短管1の下端部および立管7の上端部をそれぞれ挿入して、短管1の下端と立管7の上端とを互いに近接対向させる。   Therefore, in the residential area of each floor, first, the lower end portion of the short pipe 1 and the upper end portion of the vertical pipe 7 are respectively inserted into the insertion passage 91 of the union joint 9, and the lower end of the short pipe 1 and the upper end of the vertical pipe 7 are Are placed close to each other.

ここで、締結機構92における締め付け部材92cの締結によりロックパッキン94を軸方向に圧縮して、その内周を短管1の外周に強く弾性圧接させることで、ユニオン継手9と短管1との軸方向の相対移動を不能とし、かつ、短管1の軸線とユニオン継手9の軸線との微小な相対偏心や微小な相対傾斜を許容し得る状態で、各短管1の下端部にユニオン継手9を接続する。同時に、締結機構93における締め付け部材93cの締結によりロックパッキン95を軸方向に圧縮して、その内周を立管7の外周に強く弾性圧接させることで、ユニオン継手9と立管7との軸方向の相対移動を不能とし、かつ、立管7の軸線とユニオン継手9の軸線との微小な相対偏心や微小な相対傾斜を許容し得る状態で、各立管7の上端部にユニオン継手9を接続する。   Here, the lock packing 94 is compressed in the axial direction by fastening of the fastening member 92 c in the fastening mechanism 92, and the inner periphery thereof is strongly elastically pressed against the outer periphery of the short tube 1, whereby the union joint 9 and the short tube 1 are connected. A union joint at the lower end of each short pipe 1 in a state in which relative movement in the axial direction is impossible and a minute relative eccentricity and a minute relative inclination between the axis of the short pipe 1 and the union joint 9 can be allowed. 9 is connected. At the same time, the lock packing 95 is compressed in the axial direction by fastening of the fastening member 93c in the fastening mechanism 93, and the inner circumference thereof is strongly elastically pressed against the outer circumference of the vertical pipe 7, whereby the shaft of the union joint 9 and the vertical pipe 7 is The union joints 9 are connected to the upper ends of the vertical pipes 7 in a state in which the relative movement in the directions is impossible and a minute relative eccentricity and a slight relative inclination between the axis of the vertical pipes 7 and the axis of the union joints 9 can be allowed. Connect.

一方、可撓継手4の締め付け部材44Aをねじ戻し除去するとともに、ルーズフランジ43Aおよびロックパッキン6を立管7の下端部近傍にそれぞれ外嵌した状態で、当該可撓継手4の上向き受け口40Aを開放しておく、この状態で、立管7を適宜弾性撓曲させながら下端部を可撓継手4の上向き受け口40Aに挿入して、その下端を突き合わせ面41Aに当接させる。ついで、ロックパッキン6およびルーズフランジ43Aを下降し、かつ、締め付け部材44Aを組み付けて締結機構45Aを復活させ、締め付け部材44Aを締結することにより、図9に示す既設管を活用した排水配管10が構成される。また、各階の居住区内では、可撓継手4に設けた排水流入ポート46に、浴場や洗面所などの排水源(図示省略)からの排水を導く配水管Pの下流端部が接続される。   On the other hand, the fastening member 44A of the flexible joint 4 is unscrewed and the upward receiving port 40A of the flexible joint 4 is opened in a state in which the loose flange 43A and the lock packing 6 are respectively fitted in the vicinity of the lower end portion of the vertical pipe 7. In this state, the lower end portion is inserted into the upward receiving port 40A of the flexible joint 4 while the standing tube 7 is appropriately elastically bent, and the lower end thereof is brought into contact with the butting surface 41A. Subsequently, the lock piping 6 and the loose flange 43A are lowered, the fastening member 44A is assembled, the fastening mechanism 45A is restored, and the fastening member 44A is fastened, whereby the drain pipe 10 utilizing the existing pipe shown in FIG. Composed. Moreover, in the residential area of each floor, the downstream end part of the distribution pipe P which guides the waste_water | drain from drainage sources (illustration omitted), such as a bathhouse and a washroom, is connected to the waste_water | drain inflow port 46 provided in the flexible joint 4. FIG. .

ところが、この既設管を活用した排水配管10でも、図11に示すように、ステンレス製スリーブ2上端のフランジ部20の上面が鋳鉄製可撓継手4における下向き受け口40の奥端に設けた突き合わせ面41に当接しているので、異種金属接触腐食により鋳鉄製可撓継手4が損傷する。また、地震や経年劣化などによりスリーブ2を含む短管1の軸線と可撓継手4の軸線とに微小な相対偏心が生じたり、撓みにより前記各軸線に相対傾斜が生じると、スリーブ2上端のフランジ部20の外周面が鋳鉄製可撓継手4の下向き受け口40の内面に接触し、異種金属接触腐食により鋳鉄製可撓継手4が損傷する。さらに、排水配管10内を流下する排水(汚水)が、図12に示す第4の環状隙間3Aと第1の環状隙間3を通って、図11に示すはめあい構造を呈している短管1の内周とスリーブ2におけるストレート部21外周の間に達すると、短管1とストレート部21とが電解質中(排水中)で接触することとなり、異種金属接触腐食が促進されて短管1の上端部が損傷する。   However, even in the drainage pipe 10 using the existing pipe, as shown in FIG. 11, the upper surface of the flange portion 20 at the upper end of the stainless steel sleeve 2 is provided at the back end of the downward receiving port 40 in the cast iron flexible joint 4. Therefore, the cast iron flexible joint 4 is damaged by the different metal contact corrosion. Further, if a minute relative eccentricity occurs between the axis of the short pipe 1 including the sleeve 2 and the axis of the flexible joint 4 due to an earthquake or aged deterioration, or a relative inclination occurs in each axis due to the bending, The outer peripheral surface of the flange portion 20 comes into contact with the inner surface of the downward receiving port 40 of the cast iron flexible joint 4, and the cast iron flexible joint 4 is damaged by the dissimilar metal contact corrosion. Further, the waste water (sewage) flowing down the drain pipe 10 passes through the fourth annular gap 3A and the first annular gap 3 shown in FIG. 12, and the short pipe 1 having the fitting structure shown in FIG. When it reaches between the inner periphery and the outer periphery of the straight portion 21 in the sleeve 2, the short tube 1 and the straight portion 21 come into contact with each other in the electrolyte (in the drainage), and the dissimilar metal contact corrosion is promoted, and the upper end of the short tube 1 is reached. The part is damaged.

さらに、図11におけるルーズフランジ43の内周面と短管1の外周面との間には、ルーズフランジ43本来の軸方向進退の自在性を許容する第5の環状隙間5Bが形成されている。しかし、地震や経年劣化などにより短管1の軸線と可撓継手4の軸線とに微小な相対偏心が生じたり、撓みにより前記各軸線に相対傾斜が生じると、短管1の外周面がルーズフランジ43の内面に接触する。これにより、電解質(排水)→可撓性継手4→下向き受け口40→下側フランジ部42→締め付け部材44→ルーズフランジ43→短管1→スリーブ2→電解質(排水)の経路であって、締結機構45を経路に含む電気的閉回路が形成され、電流は可撓性継手4からスリーブ2に流れ、電子は可撓性継手4→下向き受け口40→下側フランジ部42→締め付け部材44→ルーズフランジ43→短管1→スリーブ2の順路で流れる。その結果、可撓性継手4はイオン化され、電解質(排水)中に溶解して腐食が促進される状態が起こる。つまり、スリーブ2と可撓性継手4との間で異種金属接触腐食が発生する。   Further, a fifth annular gap 5B is formed between the inner peripheral surface of the loose flange 43 and the outer peripheral surface of the short pipe 1 in FIG. . However, if a minute relative eccentricity occurs between the axis of the short pipe 1 and the axis of the flexible joint 4 due to an earthquake or aged deterioration, or a relative inclination occurs in each axis due to bending, the outer peripheral surface of the short pipe 1 becomes loose. It contacts the inner surface of the flange 43. This is the path of electrolyte (drainage) → flexible joint 4 → downward receiving port 40 → lower flange portion 42 → clamping member 44 → loose flange 43 → short pipe 1 → sleeve 2 → electrolyte (drainage). An electric closed circuit including the mechanism 45 in the path is formed, current flows from the flexible joint 4 to the sleeve 2, and electrons flow from the flexible joint 4 → the downward receiving port 40 → the lower flange portion 42 → the clamping member 44 → loose. It flows along the route of flange 43 → short pipe 1 → sleeve 2. As a result, the flexible joint 4 is ionized and dissolved in the electrolyte (drainage) to cause a state where corrosion is accelerated. That is, dissimilar metal contact corrosion occurs between the sleeve 2 and the flexible joint 4.

特許第3677481号公報Japanese Patent No. 3677481

本発明は、上記の実情に鑑みてなされたもので、異種金属接触腐食の防止により、延命を達成する既設管を活用した排水配管の提供を目的としている。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a drainage pipe using an existing pipe that achieves a life extension by preventing the contact corrosion of dissimilar metals.

前記目的を達成するために、本発明に係る既設管を活用した排水配管は、住宅の居住区を各階毎に仕切る各スラブを貫通して、上下両端部を各スラブの近くに位置決めして設けた既設鋼管の切断残存部からなる短管と、第1の環状隙間を有して各短管に上側から挿通されるとともに、上端部に備わるフランジ部が環状の保持パッキンを介して前記各短管の上端に懸垂保持されるステンレス製のスリーブと、を有し、
各短管の上側では、スリーブのフランジ部および環状の保持パッキンを含む短管の上端部がスリーブと異種の金属からなる可撓継手の下向き受け口に第2の環状隙間を有して挿入され、かつ、この下向き受け口の奥端に設けた突き合わせ面にフランジ部を当接させて締結機構により各短管に可撓継手が締結接続されており、
各短管の下側では、短管の下端と新設立管の上端とが互いの対向状態でユニオン継手に挿入接続されていて、
前記立管の下端部は、前記可撓継手の上向き受け口に挿入接続されてなる既設管を活用した排水配管において、
前記スリーブのフランジ部と、前記可撓継手の下向き受け口の奥端に設けた突き合わせ面と、の間に、異種金属間を絶縁する環状の第1絶縁パッキンが介装されていることを特徴としている。
In order to achieve the above-mentioned object, the drainage pipe using the existing pipe according to the present invention is provided by penetrating each slab partitioning the residential area for each floor and positioning the upper and lower ends near each slab. In addition, the short pipe formed by the remaining cut portion of the existing steel pipe and the first annular gap are inserted into the respective short pipes from above, and the flange portion provided at the upper end is connected to each of the short pipes via the annular holding packing. A stainless steel sleeve suspended from the upper end of the tube,
On the upper side of each short pipe, the upper end portion of the short pipe including the flange portion of the sleeve and the annular holding packing is inserted into the downward receiving port of the flexible joint made of a metal different from the sleeve with a second annular gap, And the flexible joint is fastened and connected to each short pipe by a fastening mechanism by bringing the flange part into contact with the butting surface provided at the back end of the downward receiving port,
On the lower side of each short pipe, the lower end of the short pipe and the upper end of the newly established pipe are inserted and connected to the union joint in a state of facing each other,
The lower end portion of the vertical pipe is a drainage pipe using an existing pipe inserted and connected to the upward receiving port of the flexible joint.
An annular first insulating packing that insulates dissimilar metals is interposed between the flange portion of the sleeve and a butting surface provided at the back end of the downward receiving port of the flexible joint. Yes.

前記構成の既設管を活用した排水配管によれば、環状の第1絶縁パッキンにより、ステンレス製スリーブにおける上端フランジ部の上面と、鋳鉄製可撓継手における下向き受け口奥端の突き合わせ面との接触が避けられるので、異種金属接触腐食による鋳鉄製可撓継手の損傷を防止して、既設管を活用した排水配管の延命を達成することが可能となる。   According to the drainage pipe using the existing pipe having the above-described configuration, the annular first insulating packing allows contact between the upper surface of the upper end flange portion of the stainless steel sleeve and the butted surface of the lower end of the cast iron flexible joint. Therefore, it is possible to prevent the cast iron flexible joint from being damaged by the contact corrosion of different metals and to extend the life of the drainage pipe using the existing pipe.

本発明に係る既設管を活用した排水配管は、前記スリーブのフランジ部の外周を被覆する環状の第2絶縁パッキンが備わっている。これによると、地震や経年劣化などによりスリーブを含む短管の軸線と鋳鉄製可撓継手の軸線とに微小な相対偏心が生じたり、撓みにより前記各軸線に相対傾斜が生じたとしても、環状の第2絶縁パッキンにより、ステンレス製スリーブにおける上端フランジ部の外周面と、鋳鉄製可撓継手における下向き受け口の内面との接触が避けられるので、異種金属接触腐食による鋳鉄製可撓継手の損傷を防止して、既設管を活用した排水配管の延命達成に寄与することが可能となる。   The drainage pipe using the existing pipe according to the present invention includes an annular second insulating packing that covers the outer periphery of the flange portion of the sleeve. According to this, even if a minute relative eccentricity occurs between the axis of the short pipe including the sleeve and the axis of the cast iron flexible joint due to an earthquake or aged deterioration, or the relative inclination occurs in each axis due to the bending, The second insulation packing prevents contact between the outer peripheral surface of the upper end flange portion of the stainless steel sleeve and the inner surface of the downward receiving port of the cast iron flexible joint, so that damage to the cast iron flexible joint due to dissimilar metal contact corrosion is avoided. It is possible to prevent and contribute to the extension of the life of drainage pipes using existing pipes.

本発明に係る既設管を活用した排水配管は、締結機構に異種金属間を絶縁する第3絶縁パッキンが介装されている。これによると、締結機構を経路に含む電気的閉回路の形成が妨げられるので、電解質(排水)中でのステンレス製のスリーブと鋳鉄製可撓継手との異種金属接触腐食による鋳鉄製可撓継手の損傷を防止して、既設管を活用した排水配管の延命達成に寄与することが可能となる。   In the drainage pipe using the existing pipe according to the present invention, a third insulating packing for insulating between different metals is interposed in the fastening mechanism. According to this, since the formation of an electrical closed circuit including the fastening mechanism in the path is hindered, the cast iron flexible joint is caused by the dissimilar metal contact corrosion between the stainless steel sleeve and the cast iron flexible joint in the electrolyte (drainage). It is possible to contribute to the achievement of the extension of the life of drainage pipes utilizing existing pipes.

本発明に係る既設管を活用した排水配管は、締結機構と前記短管との間に異種金属間を絶縁する環状の第4絶縁パッキンが介装されている。これによっても、締結機構を経路に含む電気的閉回路の形成が妨げられるので、電解質(排水)中でのステンレス製のスリーブと鋳鉄製可撓継手との異種金属接触腐食による鋳鉄製可撓継手の損傷を防止して、既設管を活用した排水配管の延命達成に寄与することが可能となる。   In the drainage pipe using the existing pipe according to the present invention, an annular fourth insulating packing for insulating between dissimilar metals is interposed between the fastening mechanism and the short pipe. This also prevents the formation of an electrical closed circuit including the fastening mechanism in the path, so that the cast iron flexible joint is caused by dissimilar metal contact corrosion between the stainless steel sleeve and the cast iron flexible joint in the electrolyte (drainage). It is possible to contribute to the achievement of the extension of the life of drainage pipes utilizing existing pipes.

本発明に係る既設管を活用した排水配管は、前記第1の環状隙間への排水の侵入を遮断する環状の遮断パッキンが前記ユニオン継手内で立管の上端と短管の下端とで挟着保持されている。これによれば、当該排水配管内を流下する排水(汚水)が第1の環状隙間に侵入するのを防止できる。よって、スリーブと短管とのはめあい部位の電解質中(排水中)での接触が避けられ、異種金属接触腐食による短管の損傷を防止して、既設管を活用した排水配管の延命達成に寄与することが可能となる。   In the drainage pipe using the existing pipe according to the present invention, an annular shut-off packing for blocking drainage into the first annular gap is sandwiched between the upper end of the vertical pipe and the lower end of the short pipe in the union joint. Is retained. According to this, it is possible to prevent drainage (sewage) flowing down in the drainage pipe from entering the first annular gap. Therefore, contact between the sleeve and the short pipe in the electrolyte (under drainage) can be avoided, and damage to the short pipe due to dissimilar metal contact corrosion can be prevented, contributing to the extension of the life of the drain pipe using the existing pipe. It becomes possible to do.

本発明の既設管を活用した排水配管によれば、異種金属接触腐食を防止して、延命を達成することが可能となる。   According to the drainage pipe using the existing pipe of the present invention, it becomes possible to prevent the contact corrosion of different metals and to extend the life.

本発明に係る既設管を活用した排水配管の一実施形態における主要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part in one Embodiment of the drain piping using the existing pipe | tube which concerns on this invention. 第1絶縁パッキン、第2絶縁パッキン、第3絶縁パッキンおよび第3絶縁パッキンの介装構造の一実施形態を拡大して部分的に示す縦断面図である。It is a longitudinal cross-sectional view which expands and partially shows one Embodiment of the interposed structure of a 1st insulating packing, a 2nd insulating packing, a 3rd insulating packing, and a 3rd insulating packing. 遮断パッキンとその介装構造の一実施形態を拡大して部分的に示す縦断面図である。It is a longitudinal cross-sectional view which expands and partially shows one Embodiment of interruption | blocking packing and its interposition structure. 既設排水配管撤去の説明図である。It is explanatory drawing of existing drainage piping removal. 既設管として残存している短管にスリーブを挿通した状態の説明図である。It is explanatory drawing of the state which penetrated the sleeve to the short pipe which remains as an existing pipe. 第1従来例における可撓継手とスリーブのフランジ部を含む短管の上端部および立管下端部との接続構造を示す拡大断面図である。It is an expanded sectional view which shows the connection structure of the upper end part of a short pipe including the flange part of a flexible joint and a sleeve in a 1st prior art example, and a standing pipe lower end part. 第1従来例における可撓継手と短管の下端部および立管上端部との接続構造を示す拡大断面図である。It is an expanded sectional view which shows the connection structure of the flexible joint in the 1st prior art example, the lower end part of a short pipe, and a standing pipe upper end part. 第1従来例の既設管を活用した排水配管の説明図である。It is explanatory drawing of the drain piping which utilized the existing pipe | tube of a 1st prior art example. 第2従来例の既設管を活用した排水配管の説明図である。It is explanatory drawing of the drain piping which utilized the existing pipe of the 2nd prior art example. 第2従来例における主要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part in a 2nd prior art example. 第2従来例における図2相当部分の縦断面図である。It is a longitudinal cross-sectional view of a portion corresponding to FIG. 2 in a second conventional example. 第2従来例における図3相当部分の縦断面図である。It is a longitudinal cross-sectional view of a portion corresponding to FIG. 3 in the second conventional example.

以下、本発明に係る既設管を活用した排水配管の好ましい実施例を図面に基づいて説明する。
図1は本発明に係る既設管を活用した排水配管の一実施形態における主要部の縦断面図、図2は第1絶縁パッキン、第2絶縁パッキン、第3絶縁パッキンおよび第4絶縁パッキンの介装構造の一実施形態を拡大して部分的に示す縦断面図、図3は遮断パッキンとその介装構造の一実施形態を拡大して部分的に示す縦断面図である。
なお、前記図10〜図12で説明した第2従来例と同一部分には、同一符号を付して重複する構造および作用の説明は省略する。
Hereinafter, preferred embodiments of drainage pipes utilizing existing pipes according to the present invention will be described with reference to the drawings.
FIG. 1 is a longitudinal sectional view of a main part in an embodiment of a drainage pipe using an existing pipe according to the present invention, and FIG. 2 is a diagram illustrating the first insulating packing, the second insulating packing, the third insulating packing, and the fourth insulating packing. FIG. 3 is an enlarged longitudinal sectional view partially showing an embodiment of the blocking packing and its interposition structure. FIG.
Note that the same parts as those in the second conventional example described with reference to FIGS.

図1および図2に示すように、本発明に係る既設管を活用した排水配管10は、ステンレス製スリーブ2のフランジ部20の上面と、鋳鉄製可撓継手4における下向き受け口40の奥端に設けた突き合わせ面41と、の間に、異種金属間を絶縁する合成ゴム製で環状の第1絶縁パッキン50が介装されているとともに、フランジ部20の外周と、環状の保持パッキン24の外周および短管1の上端部外周を被覆する合成ゴム製で環状の第2絶縁パッキン51が、第2の環状隙間5に垂下延在した形態で備わっている。   As shown in FIG. 1 and FIG. 2, the drainage pipe 10 utilizing the existing pipe according to the present invention is provided on the upper surface of the flange portion 20 of the stainless steel sleeve 2 and the back end of the downward receiving port 40 in the cast iron flexible joint 4. An annular first insulating packing 50 made of synthetic rubber that insulates different metals is interposed between the provided butting surface 41 and the outer periphery of the flange portion 20 and the outer periphery of the annular holding packing 24. A second insulating packing 51 made of synthetic rubber and covering the outer periphery of the upper end of the short tube 1 is provided in a form extending downwardly in the second annular gap 5.

本実施形態では、第1絶縁パッキン50と第2絶縁パッキン51とを一体成形した構造のものが使用されている。詳しくは、第1絶縁パッキン50は略角形断面の環状体からなり、その上面が突き合わせ面41に弾接し、かつ、下面がステンレス製スリーブ2におけるフランジ部20の上面に弾接しており、第2絶縁パッキン51は、第1絶縁パッキン50の外周縁部に下向きに連設されて第2の環状隙間5に垂下延在するスカート状のものからなり、その上端部でフランジ部20の外周を被覆し、上端部より下側の部位で環状の保持パッキン24の外周と、短管1の上端部およびその近傍とを被覆している。   In the present embodiment, a structure in which the first insulating packing 50 and the second insulating packing 51 are integrally formed is used. Specifically, the first insulating packing 50 is formed of an annular body having a substantially square cross section, the upper surface of which is elastically contacted with the abutting surface 41, and the lower surface thereof is elastically contacted with the upper surface of the flange portion 20 of the stainless steel sleeve 2. The insulating packing 51 is formed in a skirt-like shape that extends downward from the outer peripheral edge of the first insulating packing 50 and extends downwardly into the second annular gap 5, and covers the outer periphery of the flange portion 20 at its upper end. In addition, the outer periphery of the annular holding packing 24 and the upper end portion of the short tube 1 and the vicinity thereof are covered with a portion below the upper end portion.

前記構成の既設管を活用した排水配管10によれば、環状の第1絶縁パッキン50により、ステンレス製スリーブ2における上端フランジ部20の上面と、鋳鉄製可撓継手4における下向き受け口40奥端の突き合わせ面41との接触が避けられるので、異種金属接触腐食による鋳鉄製可撓継手4の損傷を防止して、既設管を活用した排水配管10の延命を達成することが可能となる。   According to the drainage pipe 10 utilizing the existing pipe having the above-described configuration, the annular first insulating packing 50 allows the upper surface of the upper end flange portion 20 of the stainless steel sleeve 2 and the back end 40 of the cast iron flexible joint 4 to be located at the back end. Since contact with the abutting surface 41 is avoided, it is possible to prevent damage to the cast iron flexible joint 4 due to contact corrosion of different metals and to extend the life of the drainage pipe 10 using existing pipes.

また、地震や経年劣化などによりスリーブ2を含む短管1の軸線と鋳鉄製可撓継手4の軸線とに微小な相対偏心が生じたり、撓みにより前記各軸線に相対傾斜が生じても、環状の第2絶縁パッキン51により、少なくともステンレス製スリーブ2における上端フランジ部20の外周面と、鋳鉄製可撓継手4における下向き受け口40の内面との接触が避けられるので、異種金属接触腐食による鋳鉄製可撓継手4の損傷を防止して、既設管を活用した排水配管10の延命達成に寄与することが可能となる。   In addition, even if a minute relative eccentricity occurs between the axis of the short pipe 1 including the sleeve 2 and the axis of the cast iron flexible joint 4 due to an earthquake or deterioration over time, or the relative inclination occurs in each axis due to bending, The second insulation packing 51 prevents at least the contact between the outer peripheral surface of the upper end flange portion 20 of the stainless steel sleeve 2 and the inner surface of the downward receiving port 40 of the cast iron flexible joint 4, so that it is made of cast iron due to contact corrosion of different metals. It is possible to prevent damage to the flexible joint 4 and contribute to the achievement of the life extension of the drainage pipe 10 using the existing pipe.

一方、本発明に係る既設管を活用した排水配管10は、締結機構45に異種金属間を絶縁する第3絶縁パッキン53が介装されている。本実施形態における第3絶縁パッキン53は、合成樹脂製の上側スリーブ53Aと下側スリーブ53Bとからなる。上側スリーブ53Aは、上向きに開口した大径部53a1と、大径部53a1の下側に連設されて鉛直下向きにのびる小径筒部53a2とを備え、下側スリーブ53Bは、フランジ部53b1と、フランジ部53b1上側に連設されて鉛直上向きにのびる小径筒部53b2とを備える。よって、まず、上側スリーブ53Aの小径筒部53a2を下側フランジ部42のボルト挿通孔に上側から挿通して、大径部53a1を下側フランジ部42の上面に着座させ、ついで、下側スリーブ53Bの小径筒部53b2をルーズフランジ43のボルト挿通孔に下側から挿通して、フランジ部53b1をルーズフランジ43の下面に着座させたのち、鋼製またはステンレス製のボルト、ナットからなる締め付け部材44により締め付ける。   On the other hand, in the drainage pipe 10 using the existing pipe according to the present invention, the fastening mechanism 45 is provided with a third insulating packing 53 that insulates different metals. The third insulating packing 53 in the present embodiment includes an upper sleeve 53A and a lower sleeve 53B made of synthetic resin. The upper sleeve 53A includes a large-diameter portion 53a1 that opens upward, and a small-diameter cylindrical portion 53a2 that extends continuously downward from the large-diameter portion 53a1, and the lower sleeve 53B includes a flange portion 53b1. A small-diameter cylindrical portion 53b2 that is provided on the upper side of the flange portion 53b1 and extends vertically upward. Therefore, first, the small diameter cylindrical portion 53a2 of the upper sleeve 53A is inserted from the upper side into the bolt insertion hole of the lower flange portion 42, and the large diameter portion 53a1 is seated on the upper surface of the lower flange portion 42, and then the lower sleeve. The small diameter cylindrical portion 53b2 of 53B is inserted into the bolt insertion hole of the loose flange 43 from below and the flange portion 53b1 is seated on the lower surface of the loose flange 43, and then a fastening member made of steel or stainless steel bolts and nuts. Tighten with 44.

このようにすると、地震や経年劣化などにより短管1の軸線と鋳鉄製可撓継手4の軸線とに微小な相対偏心が生じたり、撓みにより前記各軸線に相対傾斜が生じることで、短管1の外周面の一部がルーズフランジ43の径内面に接触したとしても、第3絶縁パッキン53の絶縁作用により、前述した締結機構45を経路に含む電気的閉回路の形成が妨げられるので、電解質(排水)中でのステンレス製のスリーブ2と鋳鉄製可撓継手4との異種金属接触腐食による鋳鉄製可撓継手4の損傷を防止して、既設管を活用した排水配管10の延命達成に寄与することが可能となる。   In this case, a minute relative eccentricity is generated between the axis of the short pipe 1 and the axis of the cast iron flexible joint 4 due to an earthquake or aged deterioration, or a relative inclination is generated in each axis due to the bending. Even if a part of the outer peripheral surface of 1 comes into contact with the radially inner surface of the loose flange 43, the insulating action of the third insulating packing 53 prevents the formation of the electrical closed circuit including the fastening mechanism 45 described above in the path. Achieved life extension of drainage pipe 10 utilizing existing pipes by preventing damage to cast iron flexible joints 4 due to different metal contact corrosion between stainless steel sleeve 2 and cast iron flexible joints 4 in electrolyte (drainage) It becomes possible to contribute to.

本発明に係る既設管を活用した排水配管10は、第5の環状隙間5Bに合成ゴム製で環状の第4絶縁パッキン54を介装しても、短管1の外周面の一部とルーズフランジ43の径内面との接触が避けられて、前述した締結機構45を経路に含む電気的閉回路の形成が妨げられるので、電解質(排水)中でのステンレス製のスリーブ2と鋳鉄製可撓継手4との異種金属接触腐食による鋳鉄製可撓継手4の損傷を防止して、既設管を活用した排水配管10の延命達成に寄与することが可能となる。   The drainage pipe 10 utilizing the existing pipe according to the present invention is loose with a part of the outer peripheral surface of the short pipe 1 even if the fourth insulating gap 54 made of synthetic rubber is interposed in the fifth annular gap 5B. Since contact with the inner surface of the flange 43 is avoided and formation of the electrical closed circuit including the fastening mechanism 45 described above in the path is prevented, the stainless steel sleeve 2 and the cast iron flexible in the electrolyte (drainage) are prevented. It is possible to prevent damage to the cast iron flexible joint 4 due to the different metal contact corrosion with the joint 4 and to contribute to the life extension of the drainage pipe 10 using the existing pipe.

図3に示すように、合成ゴム製で環状の遮断パッキン52がユニオン継手9内で立管7の上端と短管1の下端とで挟着保持されている。環状の遮断パッキン52は、下向き凹状断面の環状被嵌部52aと、この環状被嵌部52aの内周壁に連設されて径内方向へ下向きに延びる環状舌片52bとを備え、環状被嵌部52aが立管7の上端部に被嵌された状態で環状舌片52bの内周縁部がスリーブ2における主部23の外周に弾接して、第1の環状隙間3と第4の環状隙間3Aとの連通を遮断している。   As shown in FIG. 3, a synthetic rubber-made annular shut-off packing 52 is sandwiched and held in the union joint 9 between the upper end of the vertical pipe 7 and the lower end of the short pipe 1. The annular shut-off packing 52 includes an annular fitting portion 52a having a downward concave cross section, and an annular tongue piece 52b that is continuous with the inner peripheral wall of the annular fitting portion 52a and extends downward in the radial direction. With the portion 52a fitted on the upper end of the standpipe 7, the inner peripheral edge of the annular tongue piece 52b elastically contacts the outer periphery of the main portion 23 of the sleeve 2, and the first annular gap 3 and the fourth annular gap Communication with 3A is blocked.

これによると、既設管を活用した排水配管10内を流下する排水(汚水)が第4の環状隙間3Aを通って第1の環状隙間3に侵入するのを防止できる。これにより、図2に示すスリーブ2におけるストレート部21と短管1とのはめあい部位の電解質中(排水中)での接触が避けられ、異種金属接触腐食による短管1の損傷を防止して、既設管を活用した排水配管10の延命達成に寄与することが可能となる。また、予め、スリーブ2におけるストレート部21の外周に樹脂テープ(図示省略)を巻回した状態のはめあいで短管1に挿入しておけば、ストレート部21と短管1との接触が避けられるので、異種金属接触腐食の防止効果をより一層高めることができる。   According to this, it is possible to prevent the drainage (sewage) flowing down in the drainage pipe 10 utilizing the existing pipe from entering the first annular gap 3 through the fourth annular gap 3A. Thereby, the contact in the electrolyte (in the waste water) of the fitting part between the straight portion 21 and the short tube 1 in the sleeve 2 shown in FIG. 2 is avoided, and the short tube 1 is prevented from being damaged by different metal contact corrosion. It becomes possible to contribute to the achievement of the life extension of the drainage pipe 10 using the existing pipe. Further, if the sleeve 2 is inserted into the short tube 1 with a resin tape (not shown) wound around the outer periphery of the straight portion 21 in advance, contact between the straight portion 21 and the short tube 1 can be avoided. Therefore, the effect of preventing the contact corrosion of different metals can be further enhanced.

なお、前記実施形態では、第1絶縁パッキン50と第2絶縁パッキン51とを一体成形した事例で説明しているが、第1絶縁パッキン50と第2絶縁パッキン51とを各別に成形してもよい。   In addition, although the said embodiment demonstrated the example which integrally molded the 1st insulating packing 50 and the 2nd insulating packing 51, even if it shape | molds the 1st insulating packing 50 and the 2nd insulating packing 51 separately, respectively. Good.

本発明に係る既設管を活用した排水配管10は、前記実施形態のみに限定されるものではなく、その趣旨および技術思想を逸脱しない範囲であれば、構造変形が可能である。   The drainage pipe 10 utilizing the existing pipe according to the present invention is not limited only to the above-described embodiment, and can be structurally modified as long as it does not depart from the spirit and technical idea thereof.

本発明の既設管を活用した排水配管は、多層集合住宅(高層住宅)の既設排水配管の経年劣化に伴う更新に際して、工期を短縮し、費用を低く抑えて排水配管を施工するのに有用である。   The drainage pipe using the existing pipe of the present invention is useful for shortening the construction period and reducing the cost and constructing the drainage pipe when renewing the existing drainage pipe in a multi-story apartment building (high-rise house) over time. is there.

1 短管
2 スリーブ
20 フランジ部
21 ストレート部
23a 延出部
24 環状の保持パッキン
3 第1の環状隙間
4 可撓継手
40 下向き受け口
40A 上向き受け口
41 突き合わせ面
5 第2の環状隙間
7 立管(新設の立管)
9 ユニオン継手
10 既設管を活用した排水配管
50 環状の第1絶縁パッキン
51 環状の第2絶縁パッキン
52 環状の遮断パッキン
53 第3絶縁パッキン
54 環状第4絶縁パッキン
DESCRIPTION OF SYMBOLS 1 Short pipe 2 Sleeve 20 Flange part 21 Straight part 23a Extension part 24 Annular holding packing 3 First annular gap 4 Flexible joint 40 Downward receiving port 40A Upward receiving port 41 Butting surface 5 Second annular gap 7 Standing pipe (newly installed) Vertical pipe)
9 Union joint 10 Drainage pipe 50 utilizing existing pipe 50 Annular first insulating packing 51 Annular second insulating packing 52 Annular shut-off packing 53 Third insulating packing 54 Annular fourth insulating packing

Claims (5)

住宅の居住区を各階毎に仕切る各スラブを貫通して、上下両端部を各スラブの近くに位置決めして設けた既設鋼管の切断残存部からなる短管と、第1の環状隙間を有して各短管に上側から挿通されるとともに、上端部に備わるフランジ部が環状の保持パッキンを介して前記各短管の上端に懸垂保持されるステンレス製のスリーブと、を有し、
各短管の上側では、スリーブのフランジ部および環状の保持パッキンを含む短管の上端部がスリーブと異種の金属からなる可撓継手の下向き受け口に第2の環状隙間を有して挿入され、かつ、この下向き受け口の奥端に設けた突き合わせ面にフランジ部を当接させて締結機構により各短管に可撓継手が締結接続されており、
各短管の下側では、短管の下端と新設立管の上端とが互いの対向状態でユニオン継手に挿入接続されていて、
前記立管の下端部は、前記可撓継手の上向き受け口に挿入接続されてなる既設管を活用した排水配管において、
前記スリーブのフランジ部と、前記可撓継手の下向き受け口の奥端に設けた突き合わせ面と、の間に、異種金属間を絶縁する環状の第1絶縁パッキンが介装されていることを特徴とする既設管を活用した排水配管。
A short pipe consisting of a remaining cut portion of an existing steel pipe that passes through each slab that divides the residential area of each house into each floor and positions the upper and lower ends near each slab, and has a first annular gap A stainless steel sleeve that is inserted into each short pipe from above and a flange portion provided on the upper end is suspended and held on the upper end of each short pipe via an annular holding packing,
On the upper side of each short pipe, the upper end portion of the short pipe including the flange portion of the sleeve and the annular holding packing is inserted into the downward receiving port of the flexible joint made of a metal different from the sleeve with a second annular gap, And the flexible joint is fastened and connected to each short pipe by a fastening mechanism by bringing the flange part into contact with the butting surface provided at the back end of the downward receiving port,
On the lower side of each short pipe, the lower end of the short pipe and the upper end of the newly established pipe are inserted and connected to the union joint in a state of facing each other,
The lower end portion of the vertical pipe is a drainage pipe using an existing pipe inserted and connected to the upward receiving port of the flexible joint.
An annular first insulating packing for insulating between dissimilar metals is interposed between the flange portion of the sleeve and a butting surface provided at the back end of the downward receiving port of the flexible joint. Drainage piping using existing pipes.
請求項1に記載した既設管を活用した排水配管において、
前記スリーブのフランジ部の外周を被覆する環状の第2絶縁パッキンが備わっている既設管を活用した排水配管。
In the drainage pipe using the existing pipe described in claim 1,
A drainage pipe using an existing pipe provided with an annular second insulating packing covering the outer periphery of the flange portion of the sleeve.
請求項1または請求項2に記載した既設管を活用した排水配管において、
前記締結機構に異種金属間を絶縁する第3絶縁パッキンが介装されている既設管を活用した排水配管。
In the drainage pipe using the existing pipe described in claim 1 or claim 2,
A drainage pipe using an existing pipe in which a third insulating packing for insulating different metals is interposed in the fastening mechanism.
請求項1ないし請求項3のいずれか1項に記載した既設管を活用した排水配管において、
前記締結機構と前記短管との間に異種金属間を絶縁する環状の第4絶縁パッキンが介装されている既設管を活用した排水配管。
In the drainage pipe using the existing pipe according to any one of claims 1 to 3,
A drainage pipe using an existing pipe in which an annular fourth insulating packing for insulating between dissimilar metals is interposed between the fastening mechanism and the short pipe.
請求項1ないし請求項4のいずれか1項に記載した既設管を活用した排水配管において、
前記第1の環状隙間への排水の侵入を遮断する環状の遮断パッキンが前記ユニオン継手内で立管の上端と短管の下端とで挟着保持されている既設管を活用した排水配管。
In the drainage pipe using the existing pipe according to any one of claims 1 to 4,
A drainage pipe using an existing pipe in which an annular shut-off packing for blocking drainage intrusion into the first annular gap is sandwiched and held between an upper end of a vertical pipe and a lower end of a short pipe in the union joint.
JP2016208696A 2016-10-25 2016-10-25 Drainage piping using existing pipes Expired - Fee Related JP6248168B1 (en)

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