JP2018070701A - Fluorine-containing curable composition and rubber article - Google Patents

Fluorine-containing curable composition and rubber article Download PDF

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JP2018070701A
JP2018070701A JP2016209559A JP2016209559A JP2018070701A JP 2018070701 A JP2018070701 A JP 2018070701A JP 2016209559 A JP2016209559 A JP 2016209559A JP 2016209559 A JP2016209559 A JP 2016209559A JP 2018070701 A JP2018070701 A JP 2018070701A
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JP6750453B2 (en
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将 溝呂木
Susumu Mizorogi
将 溝呂木
福田 健一
Kenichi Fukuda
健一 福田
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Shin Etsu Chemical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a fluorine-containing curable composition which is easy to mold with low viscosity and gives a cured product excellent in heat resistance, chemical resistance, solvent resistance, and mechanical strength and particularly excellent in light transmissivity.SOLUTION: The fluorine-containing curable composition contains (a) a fluorine-containing polymer represented by formula (1) and having a number average molecular weight of 1,000-100,000, (b) a fluorine-containing organosilicon compound having at least two hydrogen atoms bonded to silicon atoms in one molecule, and (c) a hydrosilylation reaction catalyst. (Rf is a perfluoroalkylene group or a divalent perfluoropolyether group.)SELECTED DRAWING: None

Description

本発明は、低粘度で成形しやすく、耐熱性、耐薬品性、耐溶剤性及び機械的強度に優れ、特に、光透過性に優れた硬化物を与える含フッ素硬化性組成物、及び該組成物を硬化して得られるゴム物品に関する。   The present invention is a low-viscosity, easy-to-mold, excellent heat resistance, chemical resistance, solvent resistance and mechanical strength, and in particular, a fluorine-containing curable composition that gives a cured product excellent in light transmittance, and the composition The present invention relates to a rubber article obtained by curing a product.

1分子中に少なくとも2個のアルケニル基を有し、かつ主鎖中にパーフルオロポリエーテル構造を有する直鎖状パーフルオロポリエーテル化合物、1分子中にケイ素原子に結合した水素原子を少なくとも2個有する有機ケイ素化合物、及びヒドロシリル化反応触媒を含有する組成物から、耐熱性、耐薬品性、耐溶剤性、離型性、撥水性、撥油性、耐候性等に優れた硬化物が得られることは、特許第2990646号公報(特許文献1)、特開2011−201940号公報(特許文献2)等により知られている。   A linear perfluoropolyether compound having at least two alkenyl groups in one molecule and a perfluoropolyether structure in the main chain, and at least two hydrogen atoms bonded to a silicon atom in one molecule A cured product having excellent heat resistance, chemical resistance, solvent resistance, mold release, water repellency, oil repellency, weather resistance, and the like can be obtained from the composition containing the organosilicon compound and the hydrosilylation reaction catalyst. Are known from Japanese Patent No. 2990646 (Patent Document 1), Japanese Patent Application Laid-Open No. 2011-201940 (Patent Document 2), and the like.

上記特許文献1や特許文献2に記載されたポリマーは、ほとんどの用途において十分な性能を有しているが、何れのポリマーも、アミド基−芳香環結合を有し、該結合由来の近紫外線領域の強い光吸収を示すため、光半導体封止材用途等、光透過性が求められる環境には適さない。   The polymers described in Patent Document 1 and Patent Document 2 have sufficient performance in most applications. However, each polymer has an amide group-aromatic ring bond, and a near ultraviolet ray derived from the bond. Since it shows strong light absorption in the region, it is not suitable for an environment where optical transparency is required, such as an optical semiconductor sealing material application.

ところで、上記特許文献1や特許文献2で示される含フッ素硬化性組成物にはヒドロシリル化反応触媒を用いられるが、該触媒は良好な触媒活性を示すため、全ての成分を1つの組成物として扱う、いわゆる1液タイプの組成物とする場合、十分な保存性を得るため反応制御剤の添加が必要となる。一方で、制御剤の添加により硬化性が犠牲となり、十分に硬化を進行させるには高温の加熱処理が必要となる。したがって、上記含フッ素組成物を適用するには加熱工程が必要となって製造ラインに制限が生じ、また耐熱性の乏しい部材への適用が難しい。   By the way, although the hydrosilylation reaction catalyst is used for the fluorine-containing curable composition shown in the said patent document 1 or patent document 2, since this catalyst shows favorable catalyst activity, all the components are made into one composition. In the case of a so-called one-component composition that is handled, it is necessary to add a reaction control agent in order to obtain sufficient storage stability. On the other hand, the curability is sacrificed by the addition of the control agent, and high-temperature heat treatment is necessary to sufficiently advance the curing. Therefore, in order to apply the fluorine-containing composition, a heating process is required, which limits the production line, and it is difficult to apply to a member having poor heat resistance.

上記特許文献1や特許文献2で示される含フッ素硬化性組成物は、例えば、1分子中に少なくとも2個のアルケニル基を有し、かつ主鎖中にパーフルオロポリエーテル構造を有する直鎖状パーフルオロポリエーテル化合物及びヒドロシリル化触媒を主剤とし、それ以外の成分を硬化剤とする等、いわゆる2液タイプの組成物とすることも可能である。この場合、保存性を得るための反応制御剤の添加は不要となる上、室温付近の低温で硬化が可能となるが、使用の直前に2種の組成物を混合しなければならず、製造工程が煩雑化する。   The fluorine-containing curable compositions shown in Patent Document 1 and Patent Document 2 described above are, for example, linear having at least two alkenyl groups in one molecule and having a perfluoropolyether structure in the main chain. A so-called two-component composition such as a perfluoropolyether compound and a hydrosilylation catalyst as a main agent and other components as a curing agent can also be used. In this case, it is not necessary to add a reaction control agent for obtaining storage stability, and it is possible to cure at a low temperature near room temperature. The process becomes complicated.

一方、シリコーンエラストマー材料において、UV光照射によって触媒が活性化する光活性型ヒドロシリル化触媒を用いて、光未照射時の十分な保存性と光照射時の良好な硬化性を兼ね備えた光硬化性組成物が知られている(特許文献3及び特許文献4)。前記光活性型ヒドロシリル化触媒を1液タイプの含フッ素組成物に適用することで、加熱工程及び2液の混合工程が不要となり、かつ十分な保存性と硬化性を示す光硬化性含フッ素組成物が得られるが、特許文献1や特許文献2で示される含フッ素硬化性組成物は、前述のように、アミド基−芳香環結合由来の近紫外線領域の強い光吸収を示すため、光硬化性含フッ素組成物の実用化は難しい。   On the other hand, photo-curable hydrosilylation catalyst that activates the catalyst by UV light irradiation in silicone elastomer material, photo-curing property that has both sufficient storage stability when not irradiated with light and good curability when irradiated with light Compositions are known (Patent Document 3 and Patent Document 4). By applying the photoactive hydrosilylation catalyst to a one-component type fluorine-containing composition, a heating step and a two-component mixing step are not required, and a photocurable fluorine-containing composition exhibiting sufficient storage stability and curability. Although the fluorine-containing curable composition shown in Patent Document 1 or Patent Document 2 exhibits strong light absorption in the near ultraviolet region derived from the amide group-aromatic ring bond as described above, photocuring is possible. It is difficult to put the functional fluorine-containing composition into practical use.

以上のように、耐熱性、耐薬品性、耐溶剤性、離型性、撥水性、撥油性、耐候性が必要で、かつ光透過性及び/又は光硬化性も必要な硬化物を得るために、光透過性に優れた含フッ素組成物が望まれていた。   As described above, in order to obtain a cured product that requires heat resistance, chemical resistance, solvent resistance, mold releasability, water repellency, oil repellency, weather resistance and also requires light transmission and / or photocurability. In addition, a fluorine-containing composition having excellent light transmittance has been desired.

特許第2990646号公報Japanese Patent No. 2990646 特開2011−201940号公報JP 2011-201940 A 特表2011−511768号公報Special table 2011-511768 gazette 特開2010−47646号公報JP 2010-47646 A

従って、本発明は、低粘度で成形しやすく、耐熱性、耐薬品性、耐溶剤性及び機械的強度に優れ、特に光透過性に優れた硬化物を与える含フッ素硬化性組成物、及び該組成物を硬化して得られるゴム物品を提供することを目的とする。   Therefore, the present invention is a fluorine-containing curable composition that gives a cured product having a low viscosity, easy to mold, excellent in heat resistance, chemical resistance, solvent resistance and mechanical strength, particularly excellent in light transmittance, and the The object is to provide a rubber article obtained by curing the composition.

本発明者らは、上記目的を達成するために鋭意研究した結果、ベースポリマーのアルケニル基を有する含フッ素ポリマーとして、1分子中に少なくとも2個のアルケニル基を有し、下記一般式(1)で表される、ポリマー末端構造に、アミド基−芳香環結合を有さない、特定のポリマー末端構造を有する数平均分子量1,000〜100,000の含フッ素ポリマーを用いることにより、低粘度で成形しやすく、耐熱性、耐薬品性、耐溶剤性及び機械的強度に優れ、特に光透過性に優れた硬化物を与える含フッ素硬化性組成物が得られることを知見し、本発明を完成した。   As a result of diligent research to achieve the above object, the inventors of the present invention have at least two alkenyl groups in one molecule as the fluorinated polymer having an alkenyl group of the base polymer, and the following general formula (1) By using a fluorine-containing polymer having a number average molecular weight of 1,000 to 100,000 having a specific polymer terminal structure that does not have an amide group-aromatic ring bond in the polymer terminal structure, Discovered that a fluorine-containing curable composition that gives a cured product that is easy to mold, has excellent heat resistance, chemical resistance, solvent resistance and mechanical strength, and in particular has excellent light transmittance, and completed the present invention. did.

すなわち、本発明は、下記含フッ素硬化性組成物及びゴム物品を提供するものである。
〔1〕
(a)下記一般式(1)
That is, the present invention provides the following fluorine-containing curable composition and rubber article.
[1]
(A) The following general formula (1)

Figure 2018070701
Figure 2018070701

(式(1)中、Rfはパーフルオロアルキレン基又は2価のパーフルオロポリエーテル基であり、R1及びR2はそれぞれ独立に、ビニル基又は炭素数1〜4のアルキル基、R3は炭素数3〜6のアルキレン基、R4、R5、R6、R7、R8、R9、R10、R11、R12、R13及びR14はそれぞれ独立に、水素原子、またはフッ素置換されていてもよい炭素数1〜4のアルキル基である。)
で表される数平均分子量1,000〜100,000の含フッ素ポリマー、
(b)1分子中にケイ素原子に結合した水素原子を少なくとも2個有する含フッ素有機ケイ素化合物:(a)成分中のアルケニル基に対する(b)成分中のヒドロシリル基(SiH基)のモル比が0.4〜5となる量、及び
(c)ヒドロシリル化反応触媒:触媒量
を含有する含フッ素硬化性組成物。
(In the formula (1), Rf is a perfluoroalkylene group or a divalent perfluoropolyether group, R 1 and R 2 are each independently a vinyl group or an alkyl group having 1 to 4 carbon atoms, and R 3 is An alkylene group having 3 to 6 carbon atoms, R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 and R 14 are each independently a hydrogen atom, or (It is a C1-C4 alkyl group optionally substituted with fluorine.)
A fluorine-containing polymer having a number average molecular weight of 1,000 to 100,000 represented by:
(B) Fluorine-containing organosilicon compound having at least two hydrogen atoms bonded to silicon atoms in one molecule: The molar ratio of hydrosilyl group (SiH group) in component (b) to alkenyl group in component (a) An amount of 0.4 to 5, and (c) hydrosilylation reaction catalyst: a fluorine-containing curable composition containing a catalytic amount.

〔2〕
一般式(1)中、R1及びR2がメチル基であり、R3がトリメチレン基であり、R4、R5、R6、R7、R8、R9、R10、R11、R12、R13及びR14が水素原子である〔1〕に記載の含フッ素硬化性組成物。
[2]
In general formula (1), R 1 and R 2 are methyl groups, R 3 is a trimethylene group, R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , The fluorine-containing curable composition according to [1], wherein R 12 , R 13 and R 14 are hydrogen atoms.

〔3〕
更に(d)シリカ系充填剤:(a)成分100質量部に対して1〜100質量部を含有する〔1〕又は〔2〕に記載の含フッ素硬化性組成物。
[3]
Furthermore, (d) Silica-type filler: The fluorine-containing curable composition as described in [1] or [2] which contains 1-100 mass parts with respect to 100 mass parts of (a) component.

〔4〕
上記一般式(1)において、Rfの2価のパーフルオロポリエーテル基が、下記式(2)
[4]
In the general formula (1), the divalent perfluoropolyether group of Rf is represented by the following formula (2)

Figure 2018070701
Figure 2018070701

(式(2)中、gは1〜6の整数であり、hは20〜600の整数である。)
で表される構造を有する基である〔1〕〜〔3〕のいずれかに記載の含フッ素硬化性組成物。
〔5〕
上記一般式(1)において、Rfの2価のパーフルオロポリエーテル基が、下記式(3)〜(5)
(In Formula (2), g is an integer of 1-6, and h is an integer of 20-600.)
The fluorine-containing curable composition according to any one of [1] to [3], which is a group having a structure represented by:
[5]
In the general formula (1), the divalent perfluoropolyether group of Rf is represented by the following formulas (3) to (5).

Figure 2018070701
Figure 2018070701

(式(3)中、Yはフッ素原子又はトリフルオロメチル基であり、p,q及びrは、それぞれp≧0、q≧0、0≦p+q≦600、及び0≦r≦6を満たす整数である。但し、p=q=r=0を除く。) (In Formula (3), Y is a fluorine atom or a trifluoromethyl group, and p, q, and r are integers satisfying p ≧ 0, q ≧ 0, 0 ≦ p + q ≦ 600, and 0 ≦ r ≦ 6, respectively. (However, p = q = r = 0 is excluded.)

Figure 2018070701
Figure 2018070701

(式(4)中、Yはフッ素原子又はトリフルオロメチル基であり、v及びwは、それぞれ0≦v≦300、0≦w≦300、及び1≦v+w≦600を満たす整数である。各繰り返し単位同士はランダムに結合されていてよい。) (In Formula (4), Y is a fluorine atom or a trifluoromethyl group, and v and w are integers satisfying 0 ≦ v ≦ 300, 0 ≦ w ≦ 300, and 1 ≦ v + w ≦ 600, respectively. (Repeating units may be combined randomly.)

Figure 2018070701
Figure 2018070701

(式(5)中、zは1≦z≦600の整数である。)
で表される構造からなる群から選ばれる構造を有する基である〔4〕記載の含フッ素硬化性組成物。
(In Formula (5), z is an integer of 1 ≦ z ≦ 600.)
[4] The fluorine-containing curable composition according to [4], which is a group having a structure selected from the group consisting of structures represented by:

〔6〕
上記(b)成分が、1分子中に1個以上の1価のパーフルオロアルキル基、1価のパーフルオロポリエーテル基、2価のパーフルオロアルキレン基、又は2価のパーフルオロポリエーテル基を有し、かつケイ素原子に結合した水素原子を2個以上有する有機ケイ素化合物である〔1〕〜〔5〕のいずれかに記載の含フッ素硬化性組成物。
[6]
The component (b) contains one or more monovalent perfluoroalkyl group, monovalent perfluoropolyether group, divalent perfluoroalkylene group, or divalent perfluoropolyether group in one molecule. The fluorine-containing curable composition according to any one of [1] to [5], which is an organosilicon compound having two or more hydrogen atoms bonded to silicon atoms.

〔7〕
〔1〕〜〔6〕のいずれかに記載の含フッ素硬化性組成物の硬化物からなるゴム物品。
[7]
A rubber article comprising a cured product of the fluorine-containing curable composition according to any one of [1] to [6].

本発明によれば、低粘度で成形しやすく、耐熱性、耐薬品性、耐溶剤性及び機械的強度に優れ、特に光透過性に優れた硬化物を与える含フッ素硬化性組成物を提供することができる。また、上記組成物を硬化させて得られるゴム物品は、自動車や化学機器、化学プラント等のゴム部材、アルカリ洗浄液用容器のシール材、光半導体封止剤として有用であり、さらに硬化に高温での加熱を必要としない、光硬化性組成物としても利用可能である。   According to the present invention, there is provided a fluorine-containing curable composition that is easy to mold with a low viscosity, is excellent in heat resistance, chemical resistance, solvent resistance and mechanical strength, and gives a cured product particularly excellent in light transmittance. be able to. In addition, rubber articles obtained by curing the above composition are useful as rubber members for automobiles, chemical equipment, chemical plants, etc., sealing materials for alkaline cleaning liquid containers, and optical semiconductor sealants. It can also be used as a photocurable composition that does not require heating.

合成例1で調製したアミノ基含有ビニルシランの1H−NMRスペクトルである。2 is a 1 H-NMR spectrum of an amino group-containing vinylsilane prepared in Synthesis Example 1. FIG. 合成例2で調製した含フッ素ポリマーの1H−NMRスペクトルである。2 is a 1 H-NMR spectrum of a fluorine-containing polymer prepared in Synthesis Example 2.

本発明の含フッ素硬化性組成物は、
(a)1分子中に少なくとも2個のアルケニル基を有し、下記一般式(1)で表される数平均分子量1,000〜100,000の含フッ素ポリマー、
(b)1分子中にケイ素原子に結合した水素原子を少なくとも2個有する含フッ素有機ケイ素化合物、及び
(c)ヒドロシリル化反応触媒
を含有するものである。
The fluorine-containing curable composition of the present invention is
(A) a fluorine-containing polymer having at least two alkenyl groups in one molecule and having a number average molecular weight of 1,000 to 100,000 represented by the following general formula (1):
(B) A fluorine-containing organosilicon compound having at least two hydrogen atoms bonded to silicon atoms in one molecule, and (c) a hydrosilylation reaction catalyst.

[(a)成分]
本発明の(a)成分は、数平均分子量1,000〜100,000の含フッ素ポリマーであって、下記一般式(1)で表される1分子中に少なくとも2個のアルケニル基を有するものである。

Figure 2018070701
(式(1)中、Rfはパーフルオロアルキレン基又は2価のパーフルオロポリエーテル基であり、R1及びR2はそれぞれ独立に、ビニル基又は炭素数1〜4のアルキル基、R3は炭素数3〜6のアルキレン基、R4、R5、R6、R7、R8、R9、R10、R11、R12、R13及びR14はそれぞれ独立に、水素原子、またはフッ素置換されていてもよい炭素数1〜4のアルキル基である。) [(A) component]
The component (a) of the present invention is a fluorine-containing polymer having a number average molecular weight of 1,000 to 100,000 and having at least two alkenyl groups in one molecule represented by the following general formula (1) It is.
Figure 2018070701
(In the formula (1), Rf is a perfluoroalkylene group or a divalent perfluoropolyether group, R 1 and R 2 are each independently a vinyl group or an alkyl group having 1 to 4 carbon atoms, and R 3 is An alkylene group having 3 to 6 carbon atoms, R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 and R 14 are each independently a hydrogen atom, or (It is a C1-C4 alkyl group optionally substituted with fluorine.)

上記一般式(1)において、R1及びR2は、それぞれ独立に、ビニル基又は1〜4のアルキル基、即ち、ビニル基、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基及びtert−ブチル基から選ばれる基であり、好ましくはビニル基又はメチル基である。 In the general formula (1), R 1 and R 2 are each independently a vinyl group or 1 to 4 alkyl groups, that is, vinyl group, methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl. And a group selected from a tert-butyl group, preferably a vinyl group or a methyl group.

上記一般式(1)において、R3は炭素数3〜6の直鎖状又は分岐状のアルキレン基(例えば、プロピレン基(トリメチレン基、メチルエチレン基)、ブチレン基(テトラメチレン基、メチルプロピレン基)、ヘキサメチレン基等)である。炭素数が前記下限値未満のものは合成が困難であり、一方で炭素数が前記上限値を超えるものは酸化され易くなるため耐熱性に劣る。好ましくは、R3はプロピレン基、特にはトリメチレン基である。 In the general formula (1), R 3 is a linear or branched alkylene group having 3 to 6 carbon atoms (for example, propylene group (trimethylene group, methylethylene group), butylene group (tetramethylene group, methylpropylene group). ), A hexamethylene group, and the like. Those having a carbon number less than the lower limit are difficult to synthesize, while those having a carbon number exceeding the upper limit are easily oxidized and thus have poor heat resistance. Preferably R 3 is a propylene group, in particular a trimethylene group.

上記一般式(1)において、R4、R5、R6、R7、R8、R9、R10、R11、R12、R13及びR14はそれぞれ独立に、水素原子、又はフッ素置換されていてよい炭素数1〜4のアルキル基(例えばメチル基、トリフロロメチル基など)である。R4、R5、R6、R7、R8、R9、R10、R11、R12、R13及びR14は、上記一般式(1)の含フッ素ポリマーの製造が容易になるため、水素原子が好ましい。 In the above general formula (1), R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 and R 14 are each independently a hydrogen atom or fluorine. It is a C1-C4 alkyl group (for example, a methyl group, a trifluoromethyl group etc.) which may be substituted. R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 and R 14 facilitate the production of the fluoropolymer of the above general formula (1). Therefore, a hydrogen atom is preferable.

上記一般式(1)におけるRfのパーフルオロアルキレン基としては、炭素数2〜10、好ましくは炭素数2〜6程度の直鎖状又は分岐状の2価のパーフルオロアルキレン基が挙げられる。
また、上記2価のパーフルオロポリエーテル基は、下記式
Examples of the perfluoroalkylene group represented by Rf in the general formula (1) include linear or branched divalent perfluoroalkylene groups having 2 to 10 carbon atoms, preferably about 2 to 6 carbon atoms.
The divalent perfluoropolyether group has the following formula:

Figure 2018070701
Figure 2018070701

(式中、gは1〜6の整数である。)
で表される繰り返し単位(パーフルオロオキシアルキレン単位)を多数含む、例えば下記式(2)で表されるもの等が挙げられる。なお、この2価のパーフルオロポリエーテル基を構成する繰り返し単位(パーフルオロオキシアルキレン単位)同士は、通常、直鎖状に連結しているものであるが、各繰り返し単位(パーフルオロオキシアルキレン単位)自体は直鎖状であっても分岐鎖状(例えば、-CF(CF3)CF2O-等)であってもよい。
(In the formula, g is an integer of 1 to 6.)
Examples thereof include those represented by the following formula (2) including a large number of repeating units (perfluorooxyalkylene units) represented by: The repeating units (perfluorooxyalkylene units) constituting the divalent perfluoropolyether group are usually linked in a straight chain, but each repeating unit (perfluorooxyalkylene unit) ) Itself may be linear or branched (eg, —CF (CF 3 ) CF 2 O—, etc.).

Figure 2018070701
(式(2)中、gは1〜6の整数であり、hは20〜600、好ましくは30〜400、より好ましくは30〜200の整数である。)
Figure 2018070701
(In Formula (2), g is an integer of 1-6, h is 20-600, Preferably it is 30-400, More preferably, it is an integer of 30-200.)

上記一般式

Figure 2018070701
General formula above
Figure 2018070701

で表される繰り返し単位としては、例えば下記式で表される単位等が挙げられる。 As the repeating unit represented by, for example, a unit represented by the following formula and the like can be mentioned.

Figure 2018070701
Figure 2018070701

これらの中では、特に下記式で表される単位が好適である。   Among these, the unit represented by the following formula is particularly preferable.

Figure 2018070701
Figure 2018070701

なお、Rfで示される2価のパーフルオロポリエーテル基は、これらの繰り返し単位の1種で構成されていてもよいし、2種以上の組み合わせで構成されていてもよい。   The divalent perfluoropolyether group represented by Rf may be composed of one of these repeating units, or may be composed of a combination of two or more.

また、該2価のパーフルオロポリエーテル基は、パーフルオロオキシアルキレン単位の繰り返し構造とパーフルオロアルキレン基との組み合わせであってもよく、例えば、下記式(3)〜(5)で表される構造からなる群から選ばれる構造を有することが好ましい。   The divalent perfluoropolyether group may be a combination of a perfluorooxyalkylene unit repeating structure and a perfluoroalkylene group, and is represented by, for example, the following formulas (3) to (5). It preferably has a structure selected from the group consisting of structures.

Figure 2018070701
(式(3)中、Yはフッ素原子又はトリフルオロメチル基であり、p,q及びrは、それぞれp≧0、q≧0、0≦p+q≦600、及び0≦r≦6を満たす整数である。但し、p=q=r=0を除く。)
Figure 2018070701
(In Formula (3), Y is a fluorine atom or a trifluoromethyl group, and p, q, and r are integers satisfying p ≧ 0, q ≧ 0, 0 ≦ p + q ≦ 600, and 0 ≦ r ≦ 6, respectively. (However, p = q = r = 0 is excluded.)

Figure 2018070701
Figure 2018070701

(式(4)中、Yはフッ素原子又はトリフルオロメチル基であり、v及びwは、それぞれ0≦v≦300、0≦w≦300、及び1≦v+w≦600を満たす整数である。各繰り返し単位はランダムに結合されていてよい。) (In Formula (4), Y is a fluorine atom or a trifluoromethyl group, and v and w are integers satisfying 0 ≦ v ≦ 300, 0 ≦ w ≦ 300, and 1 ≦ v + w ≦ 600, respectively. (Repeating units may be combined randomly.)

Figure 2018070701
Figure 2018070701

(式(5)中、zは1≦z≦600の整数である。) (In Formula (5), z is an integer of 1 ≦ z ≦ 600.)

上記一般式(1)におけるRfの具体例(式(6)〜(14))を以下に示す。   Specific examples of Rf in the general formula (1) (formulas (6) to (14)) are shown below.

Figure 2018070701
Figure 2018070701

(式(8)中、p1,q1及びr1は、それぞれp1≧0、q1≧0、0≦p1+q1≦200、特に2≦p1+q1≦150、及び0≦r1≦6を満たす整数である。) (In the formula (8), p1, q1 and r1 are integers satisfying p1 ≧ 0, q1 ≧ 0, 0 ≦ p1 + q1 ≦ 200, particularly 2 ≦ p1 + q1 ≦ 150 and 0 ≦ r1 ≦ 6, respectively.)

Figure 2018070701
Figure 2018070701

(式(9)、(10)中、p2及びq2は、それぞれ1≦p2≦100、1≦q2≦100、2≦p2+q2≦200を満たす整数である。) (In formulas (9) and (10), p2 and q2 are integers satisfying 1 ≦ p2 ≦ 100, 1 ≦ q2 ≦ 100, and 2 ≦ p2 + q2 ≦ 200, respectively.)

Figure 2018070701
Figure 2018070701

(式(11)〜(14)中、v1、v2、w1、z1は、それぞれ2≦v1≦200、1≦v2≦100、1≦w1≦100、2≦v2+w1≦200、1≦z1≦200を満たす整数である。各繰り返し単位同士はランダムに結合されていてよい。) (In the formulas (11) to (14), v1, v2, w1, and z1 are 2 ≦ v1 ≦ 200, 1 ≦ v2 ≦ 100, 1 ≦ w1 ≦ 100, 2 ≦ v2 + w1 ≦ 200, 1 ≦ z1 ≦ 200, respectively. (Each repeating unit may be bonded at random.)

上記一般式(1)の含フッ素ポリマーは、ゲルパーミエーションクロマトグラフィー(GPC)におけるポリスチレン換算の数平均分子量が1,000〜100,000であり、特に3,000〜30,000であるものが好ましい。数平均分子量が1,000未満では、必要とされる耐薬品性を満たすことができない。一方、数平均分子量が100,000を超えると、他成分との相溶性に問題を生じるため好ましくない。
なお、本発明におけるゲルパーミエーションクロマトグラフィー(GPC)の測定は、以下のような条件で行った。
[測定条件]
展開溶媒:ハイドロクロロフルオロカーボン(HCFC)−225
流量:1mL/min.
検出器:蒸発光散乱検出器
カラム:東ソー社製 TSKgel Multipore HXL−M
7.8mmφ×30cm 2本使用
カラム温度:35℃
試料注入量:100μL(濃度0.3質量%のHCFC−225溶液)
The fluorine-containing polymer of the general formula (1) has a polystyrene-equivalent number average molecular weight of 1,000 to 100,000 in gel permeation chromatography (GPC), and particularly 3,000 to 30,000. preferable. If the number average molecular weight is less than 1,000, the required chemical resistance cannot be satisfied. On the other hand, if the number average molecular weight exceeds 100,000, it causes a problem in compatibility with other components, which is not preferable.
In addition, the measurement of the gel permeation chromatography (GPC) in this invention was performed on the following conditions.
[Measurement condition]
Developing solvent: Hydrochlorofluorocarbon (HCFC) -225
Flow rate: 1 mL / min.
Detector: Evaporative light scattering detector Column: TSKgel Multipore HXL-M manufactured by Tosoh Corporation
7.8 mmφ × 30 cm 2 column temperature used: 35 ° C.
Sample injection amount: 100 μL (HCFC-225 solution with a concentration of 0.3 mass%)

(a)成分の含フッ素ポリマーとして、具体的には、下記に示すもの(式(15)〜(20))が例示できるが、本発明は、これらに限定されない。   Specific examples of the fluorine-containing polymer of component (a) include those shown below (formulas (15) to (20)), but the present invention is not limited thereto.

Figure 2018070701
Figure 2018070701

(式(15)〜(17)中、p,q及びrは、それぞれp≧0、q≧0、0≦p+q≦600、及び0≦r≦6を満たす整数である。但し、p=q=r=0を除く。) (In the formulas (15) to (17), p, q and r are integers satisfying p ≧ 0, q ≧ 0, 0 ≦ p + q ≦ 600 and 0 ≦ r ≦ 6, respectively, where p = q = Except r = 0)

Figure 2018070701
Figure 2018070701

(式(18)〜(20)中、v及びwは、それぞれ0≦v≦300、0≦w≦300、及び1≦v+w≦600を満たす整数である。各繰り返し単位はランダムに結合されていてよい。) (In the formulas (18) to (20), v and w are integers satisfying 0 ≦ v ≦ 300, 0 ≦ w ≦ 300, and 1 ≦ v + w ≦ 600, respectively. Each repeating unit is bonded at random. You can.)

本発明の一般式(1)で表される含フッ素ポリマーは、例えば下記に示す工程により製造することができる。   The fluorine-containing polymer represented by the general formula (1) of the present invention can be produced, for example, by the steps shown below.

Figure 2018070701
Figure 2018070701

第1工程では、末端がハロゲン原子で置換されたアルキル基とケイ素原子上にハロゲン原子とを有するハロゲン化シラン、例えば3−クロロプロピルジメチルクロロシランに、ビニル基を有するグリニャール試薬、例えばビニルマグネシウムクロリドを反応させて、ケイ素原子上にビニル基を導入することにより、3−クロロプロピルジメチルビニルシラン等のハロゲン化アルキルビニルシランとする。ハロゲン化シランとして、3−クロロプロピルジメチルクロロシランの代わりに、3−クロロプロピルメチルジクロロシラン又は3−クロロプロピルトリクロロシランを用いると、それぞれ3−クロロプロピルメチルジビニルシラン又は3−クロロプロピルトリビニルシランが得られる。反応は、ビニルマグネシウムクロリドのテトラヒドロフラン溶液にハロゲン化シランを滴下して行うことが好ましい。反応温度は20〜75℃程度でよい。反応は発熱を伴うので、温度が上がりすぎる場合には冷却を行いながら反応させる。滴下終了後、さらに30分〜10時間撹拌を行い反応終了とする。反応終了後は希塩酸にて反応で生成したマグネシウム塩を溶解し、有機層を回収して精製することにより目的物の中間体であるクロロアルキルビニルシラン等のハロゲン化アルキルビニルシランが得られる。   In the first step, a halogenated silane having a halogen atom on the silicon atom and a halogen atom on the silicon atom, such as 3-chloropropyldimethylchlorosilane, and a Grignard reagent having a vinyl group, such as vinylmagnesium chloride, are added. It is made to react and it is set as halogenated alkyl vinyl silanes, such as 3-chloropropyl dimethyl vinyl silane, by introduce | transducing a vinyl group on a silicon atom. When 3-chloropropylmethyldichlorosilane or 3-chloropropyltrichlorosilane is used as the halogenated silane instead of 3-chloropropyldimethylchlorosilane, 3-chloropropylmethyldivinylsilane or 3-chloropropyltrivinylsilane is obtained, respectively. It is done. The reaction is preferably carried out by dropping a halogenated silane into a tetrahydrofuran solution of vinylmagnesium chloride. The reaction temperature may be about 20 to 75 ° C. Since the reaction is exothermic, if the temperature is too high, the reaction is carried out while cooling. After completion of the dropwise addition, stirring is further performed for 30 minutes to 10 hours to complete the reaction. After completion of the reaction, the magnesium salt produced by the reaction is dissolved in dilute hydrochloric acid, and the organic layer is recovered and purified to obtain a halogenated alkylvinylsilane such as chloroalkylvinylsilane, which is an intermediate of the target product.

Figure 2018070701
Figure 2018070701

第2工程では、第1工程で得られたビニルシラン、例えば3−クロロプロピルジメチルビニルシランに、水素原子がフッ素置換されていてもよい炭素数1〜4のアルキル基で置換された、又は無置換のシクロヘキシルアミン、例えばシクロヘキシルアミンを反応させることで、目的物の中間体であるアミノ基含有ビニルシランが得られる。シクロヘキシルアミンの炭素原子上の置換基は、可視領域から近紫外域の光を吸収しない基であればよい。シクロヘキシルアミンが置換基を有する場合、反応で得られる有機ケイ素化合物の沸点が高く、精製の効率が低下するため、無置換のシクロヘキシルアミンが好ましい。反応は、水素原子が置換された、又は無置換のシクロヘキシルアミンと3−クロロプロピルジメチルビニルシランを混合し、70〜150℃の温度で1〜20時間加熱することで行う。反応終了後、塩酸塩を取り除きさらに精製することにより目的物の中間体であるアミノ基含有ビニルシランが得られる。   In the second step, the vinyl silane obtained in the first step, such as 3-chloropropyldimethylvinylsilane, is substituted with an alkyl group having 1 to 4 carbon atoms in which a hydrogen atom may be substituted with fluorine, or unsubstituted. By reacting cyclohexylamine, for example, cyclohexylamine, an amino group-containing vinylsilane that is an intermediate of the target product can be obtained. The substituent on the carbon atom of cyclohexylamine may be any group that does not absorb light from the visible region to the near ultraviolet region. When cyclohexylamine has a substituent, the boiling point of the organosilicon compound obtained by the reaction is high, and the efficiency of purification is lowered. Therefore, unsubstituted cyclohexylamine is preferable. The reaction is carried out by mixing cyclohexylamine substituted or unsubstituted with hydrogen atoms and 3-chloropropyldimethylvinylsilane and heating at a temperature of 70 to 150 ° C. for 1 to 20 hours. After completion of the reaction, the hydrochloride is removed and further purified to obtain an amino group-containing vinylsilane that is an intermediate of the target product.

第3工程では、第2工程で得られたアミノ基含有ビニルシランと、下記一般式(6)で表される化合物を反応させることで、上記一般式(1)で表される含フッ素ポリマーが得られる。   In the third step, the fluorine-containing polymer represented by the general formula (1) is obtained by reacting the amino group-containing vinylsilane obtained in the second step with the compound represented by the following general formula (6). It is done.

Figure 2018070701
(式(21)中、Rfはパーフルオロアルキレン基又は2価のパーフルオロポリエーテル基であり、Xはフッ素、塩素等のハロゲン、又は炭素数1〜4のアルコキシ基である。)
Figure 2018070701
(In formula (21), Rf is a perfluoroalkylene group or a divalent perfluoropolyether group, and X is a halogen such as fluorine or chlorine, or an alkoxy group having 1 to 4 carbon atoms.)

上記一般式(21)で表されるパーフルオロジカルボニル化合物のカルボニル基当量に対して、1.0〜1.2モル当量のアミノ基含有ビニルシランを上記カルボニル化合物に加えて30分から3時間撹拌することにより、上記一般式(1)で表される含フッ素ポリマーが生成する。   To the carbonyl group equivalent of the perfluorodicarbonyl compound represented by the general formula (21), 1.0 to 1.2 molar equivalent of amino group-containing vinylsilane is added to the carbonyl compound and stirred for 30 minutes to 3 hours. As a result, the fluorine-containing polymer represented by the general formula (1) is produced.

Xがハロゲンである場合、反応温度は20〜100℃の範囲であり、好ましくは35〜60℃であり、さらに好ましくは35〜45℃である。パーフルオロジハロゲン化物とアミノ基含有ビニルシランの相溶性を高めるため、1,3−ビストリフルオロメチルベンゼン等の溶媒を加えてもよい。上記反応終了後、1.2モル当量以上の炭酸カルシウムを加えて100〜150℃に加熱し、ハロゲン化カルシウムとしてハロゲン化物イオンを除く。次いで固形物を濾過して取り除き、未反応のアミノ基含有ビニルシランや溶媒を除いて精製することで、目的物である一般式(1)で表される含フッ素ポリマーが得られる。   When X is halogen, the reaction temperature is in the range of 20 to 100 ° C, preferably 35 to 60 ° C, and more preferably 35 to 45 ° C. In order to enhance the compatibility between the perfluorodihalide and the amino group-containing vinylsilane, a solvent such as 1,3-bistrifluoromethylbenzene may be added. After completion of the reaction, 1.2 molar equivalents or more of calcium carbonate is added and heated to 100 to 150 ° C. to remove halide ions as calcium halide. Next, the solid matter is removed by filtration and purified by removing the unreacted amino group-containing vinyl silane and the solvent to obtain the fluorine-containing polymer represented by the general formula (1) as the target product.

Xがアルコキシ基である場合、反応温度は100〜200℃の範囲であり、好ましくは100〜150℃であり、さらに好ましくは120〜150℃である。パーフルオロジハロゲン化物とアミノ基含有ビニルシランの相溶性を高めるため、1,3−ビストリフルオロメチルベンゼン等の溶媒を加えてもよい。上記反応終了後、1.2モル当量以上の炭酸カルシウムを加えて100〜150℃に加熱し、ハロゲン化カルシウムとしてハロゲン化物イオンを除く。次いで固形物を濾過して取り除き、未反応のアミノ基含有ビニルシランや溶媒を除いて精製することで、目的物である一般式(1)で表される含フッ素ポリマーが得られる。   When X is an alkoxy group, the reaction temperature is in the range of 100 to 200 ° C, preferably 100 to 150 ° C, more preferably 120 to 150 ° C. In order to enhance the compatibility between the perfluorodihalide and the amino group-containing vinylsilane, a solvent such as 1,3-bistrifluoromethylbenzene may be added. After completion of the reaction, 1.2 molar equivalents or more of calcium carbonate is added and heated to 100 to 150 ° C. to remove halide ions as calcium halide. Next, the solid matter is removed by filtration and purified by removing the unreacted amino group-containing vinyl silane and the solvent to obtain the fluorine-containing polymer represented by the general formula (1) as the target product.

(a)成分の含フッ素ポリマーは、1種で使用することもできるし、又は2種以上を組み合わせて使用することもできる。   (A) The fluorine-containing polymer of a component can also be used by 1 type, or can also be used in combination of 2 or more type.

[(b)成分]
(b)成分の含フッ素有機ケイ素化合物は、1分子中にケイ素原子に結合した水素原子(即ち、SiHで示されるヒドロシリル基)を少なくとも2個有する含フッ素有機ケイ素化合物であり、上記(a)成分の架橋剤(及び鎖長延長剤)として作用するものである。(b)成分の含フッ素有機ケイ素化合物は特に制限されるものではないが、(a)成分との相溶性、分散性、硬化後の均一性等を考慮すると、1分子中に1個以上の1価又は2価の含フッ素有機基(具体的に、1価の含フッ素有機基としては、パーフルオロアルキル基、1価のパーフルオロポリエーテル基(例えば、片末端がフッ素原子又はパーフルオロアルキル基で封鎖されたパーフルオロオキシアルキレン単位の繰り返し構造など)等、2価の含フッ素有機基としては、2価のパーフルオロアルキレン基、2価のパーフルオロポリエーテル基(例えば、パーフルオロオキシアルキレン単位の繰り返し構造や、パーフルオロオキシアルキレン単位の繰り返し構造とパーフルオロアルキレン基との組み合わせなど)等)を有し、1分子中にケイ素原子に結合した水素原子を少なくとも2個、好ましくは3個以上有する有機ケイ素化合物(例えば、直鎖状、分岐状、環状構造等のシロキサン、シルアルキレン、シルフェニレン、シラン化合物等)が好ましい。
[Component (b)]
The component (b) fluorine-containing organosilicon compound is a fluorine-containing organosilicon compound having at least two hydrogen atoms bonded to silicon atoms (that is, a hydrosilyl group represented by SiH) in one molecule. It acts as a component cross-linking agent (and chain extender). The fluorine-containing organosilicon compound as the component (b) is not particularly limited, but in consideration of compatibility with the component (a), dispersibility, uniformity after curing, etc., one or more components per molecule Monovalent or divalent fluorine-containing organic group (specifically, the monovalent fluorine-containing organic group includes a perfluoroalkyl group and a monovalent perfluoropolyether group (for example, one end is a fluorine atom or a perfluoroalkyl group). The divalent fluorine-containing organic group such as a perfluorooxyalkylene unit repeating structure blocked with a group is a divalent perfluoroalkylene group or a divalent perfluoropolyether group (for example, perfluorooxyalkylene). Etc.) having a repeating unit structure or a combination of a perfluorooxyalkylene unit repeating structure and a perfluoroalkylene group). At least 2 hydrogen atoms bonded to atom, preferably an organic silicon compound having 3 or more (e.g., linear, branched, siloxane cyclic structure such as, silalkylenes, silphenylene, silane compounds) are preferred.

上記1価の含フッ素有機基としては、下記式で表される基を例示することができる。

Figure 2018070701
(式(22)中、aは1〜10、好ましくは2〜8の整数である。)
Figure 2018070701
Examples of the monovalent fluorine-containing organic group include groups represented by the following formulas.
Figure 2018070701
(In the formula (22), a is an integer of 1 to 10, preferably 2 to 8.)
Figure 2018070701

(式(23)〜(28)中、kは1〜6の整数であり、n及びmは、それぞれ0≦m≦100、0≦n≦100、かつ0≦m+n≦100を満たす整数である。各繰り返し単位同士はランダムに結合されていてよい。) (In the formulas (23) to (28), k is an integer of 1 to 6, and n and m are integers that satisfy 0 ≦ m ≦ 100, 0 ≦ n ≦ 100, and 0 ≦ m + n ≦ 100, respectively. Each repeating unit may be bonded at random.)

また、上記2価の含フッ素有機基としては、下記式で表される基を例示することができる。   Examples of the divalent fluorine-containing organic group include groups represented by the following formula.

Figure 2018070701
Figure 2018070701

(式(29)、(30)中、gは1〜10、好ましくは2〜8の整数である。) (In formulas (29) and (30), g is an integer of 1 to 10, preferably 2 to 8.)

Figure 2018070701
Figure 2018070701

(式(31)中、Yはフッ素原子又はトリフルオロメチル基であり、p,q及びrは、それぞれp≧0、q≧0、0≦p+q≦600、特に2≦p+q≦200、及び0≦r≦6を満たす整数である。但し、r=p=q=0を除く。) (In Formula (31), Y is a fluorine atom or a trifluoromethyl group, and p, q, and r are p ≧ 0, q ≧ 0, 0 ≦ p + q ≦ 600, particularly 2 ≦ p + q ≦ 200, and 0, respectively. ≦ r ≦ 6, except r = p = q = 0.)

Figure 2018070701
Figure 2018070701

(式(32)中、Yはフッ素原子又はトリフルオロメチル基であり、v及びwは、それぞれ0≦v≦300、0≦w≦300、及び1≦v+w≦600を満たす整数である。各繰り返し単位同士はランダムに結合されていてよい。) (In Formula (32), Y is a fluorine atom or a trifluoromethyl group, and v and w are integers satisfying 0 ≦ v ≦ 300, 0 ≦ w ≦ 300, and 1 ≦ v + w ≦ 600, respectively. (Repeating units may be combined randomly.)

Figure 2018070701
Figure 2018070701

(式(33)中、zは1≦z≦600の整数である。) (In Formula (33), z is an integer of 1 ≦ z ≦ 600.)

上記1価又は2価の含フッ素有機基は、ケイ素原子に直接結合していてもよいが、ケイ素原子と2価の連結基を介して結合していてもよい。ここで、2価の連結基としては、アルキレン基、アリーレン基やこれらの組み合わせでも、あるいは、これらにエーテル結合酸素原子やアミド結合、カルボニル結合等を介在するものであってもよい。上記2価の連結基は、例えば炭素数2〜12、特に2〜10のものが好ましく、具体的には下記式で表される基等が挙げられる。なお、下記式中、Ph及びPh’はフェニル基、cHxはシクロヘキシル基である。   The monovalent or divalent fluorine-containing organic group may be directly bonded to the silicon atom, but may be bonded to the silicon atom via a divalent linking group. Here, as the divalent linking group, an alkylene group, an arylene group, or a combination thereof may be used, or an ether bond oxygen atom, an amide bond, a carbonyl bond, or the like may be interposed therebetween. The divalent linking group preferably has 2 to 12 carbon atoms, particularly 2 to 10 carbon atoms, and specific examples include groups represented by the following formulas. In the following formulae, Ph and Ph 'are a phenyl group, and cHx is a cyclohexyl group.

Figure 2018070701
Figure 2018070701

なお、光透過性が損なわれるため、上記2価の連結基として、アミド基−芳香環結合を含まないことが望ましい。   In addition, since light transmittance is impaired, it is desirable that the divalent linking group does not include an amide group-aromatic ring bond.

また、この(b)成分の含フッ素有機ケイ素化合物における上記1価又は2価の含フッ素有機基以外のケイ素原子に結合した1価の有機基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ヘキシル基、シクロヘキシル基、オクチル基、デシル基等のアルキル基;フェニル基、トリル基、ナフチル基等のアリール基;ベンジル基、フェニルエチル基等のアラルキル基;あるいはこれらの基の水素原子の一部が塩素原子、シアノ基等で置換された例えばクロロメチル基、クロロプロピル基、シアノエチル基等の炭素数1〜20の非置換又は置換1価炭化水素基が挙げられる。   Examples of the monovalent organic group bonded to the silicon atom other than the monovalent or divalent fluorine-containing organic group in the fluorine-containing organic silicon compound of component (b) include, for example, a methyl group, an ethyl group, and a propyl group. Alkyl groups such as butyl, hexyl, cyclohexyl, octyl and decyl; aryl groups such as phenyl, tolyl and naphthyl; aralkyl groups such as benzyl and phenylethyl; or hydrogens of these groups Examples thereof include an unsubstituted or substituted monovalent hydrocarbon group having 1 to 20 carbon atoms such as a chloromethyl group, a chloropropyl group, and a cyanoethyl group, in which a part of the atoms is substituted with a chlorine atom, a cyano group, or the like.

(b)成分の含フッ素有機ケイ素化合物は、直鎖状、分岐状又は環状でもよく、更に三次元網状構造であってもよい。なお、この含フッ素有機ケイ素化合物における分子中のケイ素原子数は特に制限されないが、通常2〜60、特に3〜30程度が好ましい。   The fluorine-containing organosilicon compound as component (b) may be linear, branched or cyclic, and may have a three-dimensional network structure. The number of silicon atoms in the molecule of the fluorine-containing organosilicon compound is not particularly limited, but is usually preferably 2 to 60, particularly about 3 to 30.

このような含フッ素有機ケイ素化合物としては、例えば下記式で表される、シロキサン構造及び/又はシルアルキレン構造等を有する有機ケイ素化合物等が挙げられ、これらの化合物は単独で使用しても、2種以上を併用してもよい。   Examples of such a fluorine-containing organosilicon compound include an organosilicon compound having a siloxane structure and / or a silalkylene structure, which is represented by the following formula. More than one species may be used in combination.

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

(b)成分の配合量は、通常、(a)成分中に含まれるビニル基、アリル基、シクロアルケニル基等のアルケニル基1モルに対する(b)成分中のヒドロシリル基(即ち、SiH基)の合計のモル比が、0.4〜5となる量であり、好ましくは0.8〜3となる量である。(b)成分中のヒドロシリル基の量が少なすぎると架橋度合いが不十分で硬化物の強度が不足し、多すぎても同様に硬化物の強度が不足する。また、この(b)成分は1種で使用してもよいし、2種以上を併用してもよい。   The amount of component (b) is usually the amount of hydrosilyl group (ie, SiH group) in component (b) relative to 1 mole of alkenyl group such as vinyl group, allyl group, cycloalkenyl group and the like contained in component (a). The amount is such that the total molar ratio is 0.4 to 5, and preferably 0.8 to 3. If the amount of the hydrosilyl group in the component (b) is too small, the degree of crosslinking is insufficient and the strength of the cured product is insufficient, and if it is too large, the strength of the cured product is similarly insufficient. Moreover, this (b) component may be used by 1 type, and may use 2 or more types together.

[(c)成分]
(c)成分のヒドロシリル化反応触媒としては、遷移金属、例えばPt、Rh、Pd等の白金族金属やこれら遷移金属の化合物等が好ましく使用される。本発明では、比較的入手しやすい白金又は白金化合物を用いることが好ましい。
[Component (c)]
As the hydrosilylation reaction catalyst of component (c), transition metals, for example, platinum group metals such as Pt, Rh and Pd, compounds of these transition metals, and the like are preferably used. In the present invention, it is preferable to use platinum or a platinum compound that is relatively easily available.

白金化合物として、具体的には、塩化白金酸又は塩化白金酸とエチレン等のオレフィンとの錯体、アルコールやビニルシロキサンとの錯体、白金/シリカ、アルミナ又はカーボン等を例示することができるが、これらに限定されるものではない。
白金化合物以外の白金族金属化合物としては、ロジウム、ルテニウム、イリジウム、パラジウム系化合物等が知られており、例えば、RhCl(PPh33、RhCl(CO)(PPh32、RhCl(C242、Ru3(CO)12、IrCl(CO)(PPh32、Pd(PPh34等が挙げられる(なお、Phはフェニル基を示す)。
Specific examples of the platinum compound include chloroplatinic acid or a complex of chloroplatinic acid and an olefin such as ethylene, a complex of alcohol or vinylsiloxane, platinum / silica, alumina, or carbon. It is not limited to.
As platinum group metal compounds other than platinum compounds, rhodium, ruthenium, iridium, palladium compounds and the like are known. For example, RhCl (PPh 3 ) 3 , RhCl (CO) (PPh 3 ) 2 , RhCl (C 2). H 4 ) 2 , Ru 3 (CO) 12 , IrCl (CO) (PPh 3 ) 2 , Pd (PPh 3 ) 4 and the like (Ph represents a phenyl group).

これらの触媒の使用量は、特に制限されるものではなく、いわゆる触媒量で所望とする硬化速度を得ることができるが、経済的見地から、又は良好な硬化物を得るためには組成物全量に対して白金族金属の質量換算で0.1〜1,000ppm、より好ましくは0.1〜500ppm程度の範囲とするのがよい。   The amount of these catalysts to be used is not particularly limited, and a desired curing rate can be obtained with a so-called catalytic amount. However, from an economic standpoint or in order to obtain a good cured product, the total amount of the composition In terms of the mass of the platinum group metal, it is preferably 0.1 to 1,000 ppm, more preferably about 0.1 to 500 ppm.

本発明では、任意成分として、必要に応じて、次のものを用いることができる。
[(d)成分]
本発明では、さらに(d)成分として、シリカ系充填剤を用いることができる。シリカ系充填剤としては、石英やガラスを粉砕した粉砕シリカ、一旦溶融してから球粒状に成形した溶融シリカ、ケイ酸ソーダに鉱酸を加えて製造される湿式シリカ(沈降性シリカ)、シラン化合物を燃焼させて製造される乾式シリカ(ヒュームドシリカ又は煙霧質シリカ)等が挙げられる。これらのうち、機械的強度を向上させる観点から、BET比表面積が30m2/g以上、好ましくは50〜400m2/gのシリカ系充填剤が好適に用いられる。なお、湿式シリカ、乾式シリカがこれに該当するが、吸着水分が少ない乾式シリカが好適である。ポリマー成分との濡れ性を考慮すると、シリカ系充填剤の表面が疎水化処理されたものが更に好ましい。シリカ系充填剤表面の疎水化処理が施されていないと、十分な機械的強度が得られなかったり、組成物の粘度が異常に高くなったりする等の弊害が生じるおそれがある。
In this invention, the following can be used as an arbitrary component as needed.
[Component (d)]
In the present invention, a silica-based filler can be further used as the component (d). Silica-based fillers include pulverized silica obtained by pulverizing quartz or glass, fused silica that is once melted and then formed into spherical particles, wet silica (precipitated silica) produced by adding mineral acid to sodium silicate, silane Examples thereof include dry silica (fumed silica or fumed silica) produced by burning a compound. Among these, from the viewpoint of improving the mechanical strength, BET specific surface area of 30 m 2 / g or more, preferably silica-based filler 50 to 400 m 2 / g is preferably used. In addition, wet silica and dry silica correspond to this, but dry silica with little adsorbed moisture is suitable. In consideration of wettability with the polymer component, it is more preferable that the surface of the silica-based filler is hydrophobized. If the surface of the silica-based filler is not hydrophobized, there is a risk that a sufficient mechanical strength cannot be obtained, or that the viscosity of the composition becomes abnormally high.

(d)成分を使用する場合の配合量は、(a)成分100質量部に対して1〜100質量部、特に1〜40質量部とすることが好ましい。1質量部未満ではフィラーの補強性効果が十分に得られない場合があり、100質量部を超えると組成物の粘度が高くなり、作業性を損なう場合がある。   (D) When using a component, it is preferable that the compounding quantity shall be 1-100 mass parts with respect to 100 mass parts of (a) component, especially 1-40 mass parts. If the amount is less than 1 part by mass, the reinforcing effect of the filler may not be sufficiently obtained. If the amount exceeds 100 parts by mass, the viscosity of the composition may be increased and workability may be impaired.

[その他の成分]
本発明の組成物には、上記した(a)〜(c)成分及び任意成分である(d)成分のほかに、本発明の効果を損なわない範囲で従来公知の各種の添加剤を配合することができる。添加剤としては、例えば、1−エチニル−1−ヒドロキシシクロヘキサン、3−メチル−1−ブチン−3−オール、3,5−ジメチル−1−ヘキシン−3−オール、3−メチル−1−ペンチン−3−オール、フェニルブチノール等のアセチレンアルコールや、1価のパーフルオロアルキル基又は1価のパーフルオロオキシアルキル基を有するクロロシランとアセチレン性アルコールとの反応物、3−メチル−3−ペンテン−1−イン、3,5−ジメチル−3−ヘキセン−1−イン、トリアリルイソシアヌレート、ポリビニルシロキサン、有機リン化合物等のヒドロシリル化反応触媒の制御剤、酸化鉄、酸化セリウム、カーボンブラック等の顔料、着色剤、染料、酸化防止剤、一部又は全てがフッ素変性されたオイル状化合物等が挙げられる。なお、これらの任意成分の添加量は、本発明の効果を妨げない範囲で任意とすることができる。
[Other ingredients]
In addition to the above-described components (a) to (c) and the optional component (d), various conventionally known additives are blended in the composition of the present invention within a range not impairing the effects of the present invention. be able to. Examples of the additive include 1-ethynyl-1-hydroxycyclohexane, 3-methyl-1-butyn-3-ol, 3,5-dimethyl-1-hexyn-3-ol, and 3-methyl-1-pentyne- Acetylene alcohol such as 3-ol and phenylbutynol, a reaction product of chlorosilane having a monovalent perfluoroalkyl group or monovalent perfluorooxyalkyl group and an acetylenic alcohol, 3-methyl-3-pentene-1 -In, 3,5-dimethyl-3-hexen-1-in, triallyl isocyanurate, polyvinylsiloxane, pigments such as iron oxide, cerium oxide, carbon black, etc. Coloring agents, dyes, antioxidants, oily compounds partially or entirely modified with fluorine, and the like can be mentioned. In addition, the addition amount of these arbitrary components can be made arbitrary in the range which does not prevent the effect of this invention.

[使用方法]
本発明の組成物は、用途に応じて上記(a)〜(c)成分の必須成分全てを1つの組成物として取り扱う、いわゆる1液タイプとして構成してもよいし、あるいは、例えば上記(a)、(c)成分を一方の組成物とし、(a)、(b)成分を他方の組成物とする、いわゆる2液タイプとして構成し、使用にあたってこれを混合してもよい。
[how to use]
The composition of the present invention may be configured as a so-called one-component type in which all the essential components (a) to (c) are handled as one composition depending on the application, or, for example, the above (a) ), (C) component as one composition and components (a), (b) as the other composition, so-called two-component type, which may be mixed in use.

また、組成物を溶解希釈して用いることも可能である。このような溶剤としては、(a)成分を溶解させ得るものが好ましく、例えばC410、C818、C49OCH3、C49OC25、2−n−ノナフルオロブチル−テトラフルオロフラン、トリス(n−ノナフルオロブチル)アミン、メタキシレンヘキサフルオライド、パラキシレンヘキサフルオライド、ベンゾトリフルオライド等のフッ素化溶剤等が挙げられる。 It is also possible to use the composition after dissolving and diluting it. As such a solvent, those capable of dissolving the component (a) are preferable. For example, C 4 F 10 , C 8 F 18 , C 4 F 9 OCH 3 , C 4 F 9 OC 2 H 5 , 2-n- Fluorinated solvents such as nonafluorobutyl-tetrafluorofuran, tris (n-nonafluorobutyl) amine, metaxylene hexafluoride, paraxylene hexafluoride, benzotrifluoride, and the like.

本発明の含フッ素硬化性組成物は、従来の含フッ素硬化性組成物と同様、常温にて放置するか、加熱することにより容易に硬化させることができるが、(c)成分として光により活性化するヒドロシリル化触媒を用いることにより光硬化させることもできる。これらのような硬化により、優れた特性を有するゴム物品を得ることができる。   The fluorine-containing curable composition of the present invention can be easily cured by standing at room temperature or heating, as in the case of conventional fluorine-containing curable compositions. It can also be photocured by using a hydrosilylation catalyst that converts to By such curing, a rubber article having excellent characteristics can be obtained.

本発明の含フッ素硬化性組成物は、従来の直鎖状含フッ素ポリマーをベースポリマー(主剤)とした硬化性組成物と同様に、耐溶剤性、耐薬品性、耐酸性、耐アミン性に優れ、また、透湿性も低く、低表面エネルギーを有するため、離型性、撥水性にも優れており、種々の用途に利用することができる。例えば、耐油性を要求される自動車用ゴム部品、具体的にはフューエル・レギュレーター用ダイヤフラム、パルセーションダンパ用ダイヤフラム、オイルプレッシャースイッチ用ダイヤフラム、EGR用ダイヤフラム等のダイヤフラム類、キャニスタ用バルブ、パワーコントロール用バルブ等のバルブ類、クイックコネクタ用O−リング、インジェクター用O−リング等のO−リング類、あるいは、オイルシール、シリンダヘッド用ガスケット等のシール材として、あるいは、圧力センサーの保護材、防振を目的とする材料に好適に使用できる。また、化学プラント用ゴム部品、具体的にはポンプ用ダイヤフラム、バルブ類、O−リング類、ホース類、パッキン類、オイルシール、ガスケット等のシール材、インクジェットプリンタ用ゴム部品、半導体製造ライン用ゴム部品、具体的には薬品が接触する機器用のダイヤフラム、弁、O−リング、パッキン、ガスケット等のシール材、低摩擦耐磨耗性を要求されるバルブ、分析、理化学機器用ゴム部品、具体的にはポンプ用ダイヤフラム、弁、シール部品(O−リング、パッキン等)、医療機器用ゴム部品、具体的にはポンプ、バルブ、ジョイントとしても好適に使用できる。更に、テント膜材料、シーラント、成形部品、押し出し部品、被覆材、複写機ロール材料、電気用防湿コーティング材、センサー用ポッティング材、積層ゴム布、航空機用エンジンオイル、ジェット燃料、ハイドローリックオイル、スカイドロール等の流体配管用O−リング、フェースシール、パッキン、ガスケット、ダイヤフラム、バルブ等の航空機用ゴム部品、アルカリ洗浄液用容器のシール材、光半導体素子の封止剤等に有用である。   The fluorine-containing curable composition of the present invention has solvent resistance, chemical resistance, acid resistance, and amine resistance in the same manner as a curable composition using a conventional linear fluorine-containing polymer as a base polymer (main agent). It is excellent and has low moisture permeability and low surface energy. Therefore, it has excellent releasability and water repellency and can be used for various applications. For example, rubber parts for automobiles that require oil resistance, specifically diaphragms for fuel regulators, diaphragms for pulsation dampers, diaphragms for oil pressure switches, diaphragms for EGR, canister valves, power control, etc. Valves such as valves, O-rings such as O-rings for quick connectors and O-rings for injectors, or sealing materials such as oil seals and gaskets for cylinder heads, or pressure sensor protective materials and vibration isolation Can be suitably used for the intended material. Also, rubber parts for chemical plants, specifically pump diaphragms, valves, O-rings, hoses, packings, seals such as oil seals, gaskets, rubber parts for inkjet printers, rubber for semiconductor production lines Parts, specifically diaphragms for equipment in contact with chemicals, sealing materials such as valves, O-rings, packings, gaskets, valves that require low friction and wear resistance, rubber parts for analysis, physics and chemistry equipment, etc. Specifically, it can be suitably used as a diaphragm for a pump, a valve, a seal part (O-ring, packing, etc.), a rubber part for a medical device, specifically a pump, a valve, and a joint. Furthermore, tent film materials, sealants, molded parts, extruded parts, coating materials, copying machine roll materials, electrical moisture-proof coating materials, sensor potting materials, laminated rubber cloth, aircraft engine oil, jet fuel, hydraulic oil, It is useful for O-rings for fluid piping such as skid rolls, face seals, packings, gaskets, diaphragms, valves, aircraft rubber parts, sealants for alkaline cleaning liquid containers, sealants for optical semiconductor elements, and the like.

また、本発明の含フッ素硬化性組成物は、従来の含フッ素硬化性組成物に比べ紫外から可視領域にかけての光透過性に優れるため、適切なヒドロシリル化触媒の使用により、上記の各部材の成形に加熱硬化を必要としない、光硬化性組成物として使用可能であり、耐熱性に乏しい部材にも適用が容易である。   Further, since the fluorine-containing curable composition of the present invention is superior in light transmittance from the ultraviolet region to the visible region as compared with the conventional fluorine-containing curable composition, by using an appropriate hydrosilylation catalyst, It can be used as a photocurable composition that does not require heat curing for molding, and can be easily applied to members having poor heat resistance.

以下に実施例及び比較例を示して本発明を具体的に説明するが、本発明は下記の実施例に制限されるものではない。なお、Meはメチル基を示す。   EXAMPLES The present invention will be specifically described below with reference to examples and comparative examples, but the present invention is not limited to the following examples. Me represents a methyl group.

[合成例1]
2Lフラスコ中のビニルマグネシウムクロリドのテトラヒドロフラン溶液(1.6mol/L)800mLに、3−クロロプロピルジメチルクロロシラン175gを30分かけて滴下した。滴下中、フラスコ内部は65℃まで昇温した。滴下終了後、4時間撹拌を続けて反応終了とした。フラスコ内容物を希塩酸中に投入して分液し、水洗を2回行った後有機層を回収した。これを蒸留し、上記第1工程の生成物である3−クロロプロピルジメチルビニルシラン123gを得た。3−クロロプロピルジメチルビニルシランの沸点は40mmHgにおいて80℃であった。
[Synthesis Example 1]
175 g of 3-chloropropyldimethylchlorosilane was added dropwise to 800 mL of a tetrahydrofuran solution (1.6 mol / L) of vinylmagnesium chloride in a 2 L flask over 30 minutes. During the dropping, the temperature inside the flask was raised to 65 ° C. After completion of dropping, stirring was continued for 4 hours to complete the reaction. The contents of the flask were poured into dilute hydrochloric acid for liquid separation, washed twice with water, and the organic layer was recovered. This was distilled to obtain 123 g of 3-chloropropyldimethylvinylsilane as a product of the first step. The boiling point of 3-chloropropyldimethylvinylsilane was 80 ° C. at 40 mmHg.

別途、300mLフラスコにシクロヘキシルアミンを仕込み、内部温度を130℃に加熱した。そこに上記中間体、3−クロロプロピルジメチルビニルシラン50gを40分かけて滴下した。滴下終了後、内部温度130〜135℃にて約6時間撹拌し、反応終了とした。反応終了後には白色の固形物が析出した。反応混合物を27℃まで冷却し、水酸化ナトリウムの30%水溶液200gを加えた。約3時間撹拌後、分液して有機層を回収し、蒸留することで沸点が125〜130℃/3mmHgの無色透明の留分36gを得た。留分を1H−NMRで分析したところ、下記式(34)で表されるアミノ基含有ビニルシランであることがわかった。図1に、アミノ基含有ビニルシランの1H−NMRスペクトルを示す。 Separately, cyclohexylamine was charged into a 300 mL flask and the internal temperature was heated to 130 ° C. The said intermediate body and 50 g of 3-chloropropyl dimethyl vinyl silanes were dripped there over 40 minutes. After completion of the dropping, the reaction was completed by stirring for about 6 hours at an internal temperature of 130 to 135 ° C. A white solid precipitated after the reaction. The reaction mixture was cooled to 27 ° C. and 200 g of a 30% aqueous solution of sodium hydroxide was added. After stirring for about 3 hours, the mixture was separated and the organic layer was recovered and distilled to obtain 36 g of a colorless and transparent fraction having a boiling point of 125 to 130 ° C./3 mmHg. When the fraction was analyzed by 1 H-NMR, it was found to be an amino group-containing vinylsilane represented by the following formula (34). FIG. 1 shows a 1 H-NMR spectrum of an amino group-containing vinyl silane.

Figure 2018070701
Figure 2018070701

1H−NMR
δ0.0−0.1(−SiCH3)6H
δ0.5−0.6(−SiCH2CH2CH2−)2H
δ0.9−1.3(−NH−CH(CH2CH22CH2)(axial)5H
δ1.4−1.5(−SiCH2CH2CH2−)2H
δ1.5−1.9(−NH−CH(CH2CH22CH2)(equatorial)6H
δ2.3−2.4(−NH−CH(CH2CH22CH2)1H
δ2.5−2.6(−SiCH2CH2CH2−)2H
δ5.6−6.2(−SiCH=CH2)3H
1 H-NMR
δ0.0-0.1 (-SiCH 3 ) 6H
δ 0.5-0.6 (—SiCH 2 CH 2 CH 2 —) 2H
δ0.9-1.3 (-NH-CH (CH 2 CH 2) 2 CH 2) (axial) 5H
δ1.4-1.5 (—SiCH 2 CH 2 CH 2 —) 2H
δ1.5-1.9 (—NH—CH (CH 2 CH 2 ) 2 CH 2 ) (equational) 6H
δ2.3-2.4 (-NH-CH (CH 2 CH 2) 2 CH 2) 1H
δ 2.5-2.6 (—SiCH 2 CH 2 CH 2 —) 2H
δ5.6-6.2 (-SiCH = CH 2) 3H

[合成例2]
下記式(35)

Figure 2018070701
(p’+q’の平均値=35)
で表されるパーフルオロポリエーテル100g及び1,3−ビストリフルオロメチルベンゼン40gを200mLフラスコに仕込み、合成例1にて得られたアミノ基含有ビニルシラン7.5g、トリエチルアミン3.4g、及び1,3−ビストリフルオロメチルベンゼン10gの混合液を30分かけて滴下した。滴下中、フラスコ内部は45℃まで昇温した。滴下終了後30分撹拌して反応終了とし、炭酸カルシウム4.0gを加えて100℃に加熱して4時間撹拌した。次いで、窒素バブリングを行いながら140℃/2mmHgで揮発分を除いた。冷却後、パーフルオロヘキサン100gと合成ケイ酸アルミニウムの粉末1.5gを加えて撹拌し、濾過により固形物を除き、パーフルオロヘキサンを留去することで、下記式(36)で表される含フッ素ポリマー95gを得た。図2に、含フッ素ポリマーの1H−NMRスペクトルを示す。 [Synthesis Example 2]
Following formula (35)
Figure 2018070701
(Average value of p ′ + q ′ = 35)
100 g of perfluoropolyether and 40 g of 1,3-bistrifluoromethylbenzene are charged into a 200 mL flask and 7.5 g of amino group-containing vinylsilane obtained in Synthesis Example 1, 3.4 g of triethylamine, and 1,3 -A mixed liquid of 10 g of bistrifluoromethylbenzene was added dropwise over 30 minutes. During the dropping, the temperature inside the flask was raised to 45 ° C. After completion of dropping, the reaction was terminated by stirring for 30 minutes, 4.0 g of calcium carbonate was added, and the mixture was heated to 100 ° C. and stirred for 4 hours. Next, volatile components were removed at 140 ° C./2 mmHg while performing nitrogen bubbling. After cooling, 100 g of perfluorohexane and 1.5 g of synthetic aluminum silicate powder were added and stirred, the solid matter was removed by filtration, and the perfluorohexane was distilled off, thereby containing the compound represented by the following formula (36). 95 g of fluoropolymer was obtained. FIG. 2 shows the 1 H-NMR spectrum of the fluorine-containing polymer.

Figure 2018070701
(p’+q’の平均値=35)
Figure 2018070701
(Average value of p ′ + q ′ = 35)

1H−NMRにて上記含フッ素ポリマーのビニル価を測定したところ、2.86×10-4mol/gであった。 The vinyl value of the fluoropolymer was measured by 1 H-NMR and found to be 2.86 × 10 −4 mol / g.

1H−NMR
δ0.0−0.1(−SiCH3)6H
δ0.4−0.6(−SiCH2CH2CH2−)2H
δ0.9−2.3(−SiCH2CH2CH2−N−CH(CH2CH22CH2)12H
δ3.0−3.6(−SiCH2CH2CH2−)2H
δ3.8−4.2(−N−CH(CH2CH22CH2)1H
δ5.5−6.2(−SiCH=CH2)3H
1 H-NMR
δ0.0-0.1 (-SiCH 3 ) 6H
δ 0.4-0.6 (—SiCH 2 CH 2 CH 2 —) 2H
δ0.9-2.3 (—SiCH 2 CH 2 CH 2 —N—CH (CH 2 CH 2 ) 2 CH 2 ) 12H
δ 3.0-3.6 (—SiCH 2 CH 2 CH 2 —) 2H
δ3.8-4.2 (—N—CH (CH 2 CH 2 ) 2 CH 2 ) 1H
δ5.5-6.2 (—SiCH═CH 2 ) 3H

[合成例3]
下記式(37)

Figure 2018070701
[Synthesis Example 3]
Following formula (37)
Figure 2018070701

(p’+q’の平均値=90)
で表されるパーフルオロポリエーテル100g及び1,3−ビストリフルオロメチルベンゼン40gを200mLフラスコに仕込み、合成1にて得られたアミノ基含有ビニルシラン3.1g、トリエチルアミン1.4g及び1,3−ビストリフルオロメチルベンゼン10gの混合液を30分かけて滴下した。滴下中、フラスコ内部は35℃まで昇温した。滴下終了後1時間撹拌して反応終了とし、炭酸カルシウム1.6gを加えて100℃に加熱して4時間撹拌した。次いで、窒素バブリングを行いながら140℃/2mmHgで揮発分を除いた。冷却後、パーフルオロヘキサン100gと合成ケイ酸アルミニウムの粉末1.5gを加えて撹拌し、濾過により固形物を除き、パーフルオロヘキサンを留去することで、下記式(38)で表される含フッ素ポリマー100gを得た。
(Average value of p ′ + q ′ = 90)
100 g of perfluoropolyether and 40 g of 1,3-bistrifluoromethylbenzene are charged into a 200 mL flask, 3.1 g of amino group-containing vinylsilane obtained in Synthesis 1, 1.4 g of triethylamine and 1,3-bistri A liquid mixture of 10 g of fluoromethylbenzene was added dropwise over 30 minutes. During the dropping, the temperature inside the flask was raised to 35 ° C. After completion of dropping, the reaction was completed by stirring for 1 hour, 1.6 g of calcium carbonate was added, and the mixture was heated to 100 ° C. and stirred for 4 hours. Next, volatile components were removed at 140 ° C./2 mmHg while performing nitrogen bubbling. After cooling, 100 g of perfluorohexane and 1.5 g of synthetic aluminum silicate powder were added and stirred, the solid matter was removed by filtration, and the perfluorohexane was distilled off, thereby containing the compound represented by the following formula (38). 100 g of fluoropolymer was obtained.

Figure 2018070701
(p’+q’の平均値=90)
Figure 2018070701
(Average value of p ′ + q ′ = 90)

1H−NMRにて上記含フッ素ポリマーのビニル価を測定したところ、1.20×10-4mol/gであった。 When the vinyl value of the fluoropolymer was measured by 1 H-NMR, it was 1.20 × 10 −4 mol / g.

[合成例4]
下記式(39)

Figure 2018070701
[Synthesis Example 4]
Following formula (39)
Figure 2018070701

(p’+q’の平均値=90)
で表されるパーフルオロポリエーテル100g及び1,3−ビストリフルオロメチルベンゼン40gを200mLフラスコに仕込み、合成にて得られたアミノ基含有ビニルシラン3.1g、トリエチルアミン1.4g及び1,3−ビストリフルオロメチルベンゼン10gを加え、150℃で2時間撹拌した。次いで、窒素バブリングを行いながら140℃/2mmHgで揮発分を除いた。冷却後、パーフルオロヘキサン100gと合成ケイ酸アルミニウムの粉末1.5gを加えて撹拌し、濾過により固形物を除き、パーフルオロヘキサンを留去することで、上記式(38)で表される含フッ素ポリマー96gを得た。
(Average value of p ′ + q ′ = 90)
100 g of perfluoropolyether and 40 g of 1,3-bistrifluoromethylbenzene are charged into a 200 mL flask, 3.1 g of amino group-containing vinylsilane obtained by synthesis, 1.4 g of triethylamine and 1,3-bistrifluoro 10 g of methylbenzene was added and stirred at 150 ° C. for 2 hours. Next, volatile components were removed at 140 ° C./2 mmHg while performing nitrogen bubbling. After cooling, 100 g of perfluorohexane and 1.5 g of synthetic aluminum silicate powder were added and stirred, the solid matter was removed by filtration, and the perfluorohexane was distilled off, thereby containing the compound represented by the above formula (38). 96 g of fluoropolymer was obtained.

1H−NMRにて上記含フッ素ポリマーのビニル価を測定したところ、1.20×10-4mol/gであった。 When the vinyl value of the fluoropolymer was measured by 1 H-NMR, it was 1.20 × 10 −4 mol / g.

[実施例1]
上記合成例3で得られた、下記式(38)
[Example 1]
The following formula (38) obtained in Synthesis Example 3 above.

Figure 2018070701
Figure 2018070701

(p’+q’の平均値=90)
で表されるポリマー(ビニル基量0.0120モル/100g、数平均分子量=15,900)100質量部、アエロジルR972(日本アエロジル(株)製、ジクロロジメチルシランで表面が疎水化処理された乾式シリカ)20質量部をプラネタリーミキサーにより、120℃で1時間混合した。その後、3本ロールミル処理を施した。得られた混合物120質量部中100質量部に、下記式(40)
(Average value of p ′ + q ′ = 90)
100 parts by mass of a polymer represented by the formula (vinyl group content 0.0120 mol / 100 g, number average molecular weight = 15,900), Aerosil R972 (manufactured by Nippon Aerosil Co., Ltd., dry-processed surface with dichlorodimethylsilane) Silica) 20 parts by mass was mixed with a planetary mixer at 120 ° C. for 1 hour. Thereafter, a three-roll mill treatment was performed. In 100 parts by mass of 120 parts by mass of the obtained mixture, the following formula (40)

Figure 2018070701
Figure 2018070701

で表される含フッ素有機ケイ素化合物2.4質量部(SiH基/ビニル基=1.2モル/モル)、塩化白金酸をCH2=CHSiMe2OSiMe2CH=CH2で変性した触媒のトルエン溶液(白金濃度0.5質量%)0.2質量部及び1−エチニル−1−ヒドロキシシクロヘキサンの60質量%トルエン溶液0.3質量部を混合し、含フッ素硬化性組成物を得た。この組成物を使用して以下の測定を行った。 2.4 parts by mass of a fluorine-containing organosilicon compound represented by formula (SiH group / vinyl group = 1.2 mol / mol), toluene of a catalyst obtained by modifying chloroplatinic acid with CH 2 ═CHSiMe 2 OSiMe 2 CH═CH 2 0.2 parts by mass of a solution (platinum concentration: 0.5% by mass) and 0.3 parts by mass of a 60% by mass toluene solution of 1-ethynyl-1-hydroxycyclohexane were mixed to obtain a fluorine-containing curable composition. The following measurements were made using this composition.

硬化物の初期ゴム物性:
上記組成物を150℃、10分のプレス架橋(一次架橋)及び150℃、1時間のオーブン架橋(二次架橋)を行って硬化シート(170mm×130mm×2mm)を作製した。得られた硬化シートの下記耐熱性試験前の初期物性(硬さ、引張強さ、切断時伸び)(初期値)をJIS K6253−3:2012、及びJIS K6251:2010に準拠して測定した。
Initial rubber properties of cured product:
The composition was subjected to press crosslinking (primary crosslinking) at 150 ° C. for 10 minutes and oven crosslinking (secondary crosslinking) at 150 ° C. for 1 hour to prepare a cured sheet (170 mm × 130 mm × 2 mm). The initial physical properties (hardness, tensile strength, elongation at break) (initial value) of the obtained cured sheet before the following heat resistance test (initial value) were measured according to JIS K6253-3: 2012 and JIS K6251: 2010.

耐熱性:
上記硬化シートを150℃の温度条件下、1,000時間保存した後、硬さ、引張強さ、切断時伸びを測定した。150℃、1,000時間保存後の測定値の、初期値からの変化量を算出することによって、硬さ変化量(ポイント)、引張強さ変化量(%)、切断時伸び変化量(%)を決定した。
なお、硬化物のゴム物性の測定結果及び耐熱性の測定結果は表1に示した。
Heat-resistant:
The cured sheet was stored at a temperature of 150 ° C. for 1,000 hours, and then the hardness, tensile strength, and elongation at break were measured. By calculating the amount of change from the initial value of the measured value after storage at 150 ° C. for 1,000 hours, the amount of change in hardness (points), the amount of change in tensile strength (%), the amount of change in elongation at break (%) )It was determined.
In addition, the measurement result of the rubber physical property of the cured product and the measurement result of the heat resistance are shown in Table 1.

[比較例1]
下記式(41)
[Comparative Example 1]
Following formula (41)

Figure 2018070701
Figure 2018070701

(p’+q’の平均値=90)
で表されるポリマー(ビニル基量0.0121モル/100g、数平均分子量=15,800)100質量部、アエロジルR972(日本アエロジル(株)製、ジクロロジメチルシランで表面が疎水化処理された乾式シリカ)20質量部をプラネタリーミキサーにより、120℃で1時間混合した。その後、3本ロールミル処理を施した。得られた混合物120質量部中100質量部に、下記式(40)
(Average value of p ′ + q ′ = 90)
100 parts by mass of a polymer represented by the formula (vinyl group content 0.0121 mol / 100 g, number average molecular weight = 15,800), Aerosil R972 (manufactured by Nippon Aerosil Co., Ltd., dry-treated with dichlorodimethylsilane on the surface) Silica) 20 parts by mass was mixed with a planetary mixer at 120 ° C. for 1 hour. Thereafter, a three-roll mill treatment was performed. In 100 parts by mass of 120 parts by mass of the obtained mixture, the following formula (40)

Figure 2018070701
Figure 2018070701

で表される含フッ素有機ケイ素化合物2.4質量部(SiH基/ビニル基=1.2モル/モル)、塩化白金酸をCH2=CHSiMe2OSiMe2CH=CH2で変性した触媒のトルエン溶液(白金濃度0.5質量%)0.2質量部及び1−エチニル−1−ヒドロキシシクロヘキサンの60質量%トルエン溶液0.3質量部を混合し、含フッ素硬化性組成物を得た。この組成物を使用して、上述した方法により硬化物のゴム物性、耐熱性の測定を行った。 2.4 parts by mass of a fluorine-containing organosilicon compound represented by formula (SiH group / vinyl group = 1.2 mol / mol), toluene of a catalyst obtained by modifying chloroplatinic acid with CH 2 ═CHSiMe 2 OSiMe 2 CH═CH 2 0.2 parts by mass of a solution (platinum concentration: 0.5% by mass) and 0.3 parts by mass of a 60% by mass toluene solution of 1-ethynyl-1-hydroxycyclohexane were mixed to obtain a fluorine-containing curable composition. Using this composition, the rubber properties and heat resistance of the cured product were measured by the method described above.

[比較例2]
下記式(42)
[Comparative Example 2]
Following formula (42)

Figure 2018070701
Figure 2018070701

(p’+q’の平均値=90)
で表されるポリマー(ビニル基量0.0119モル/100g、数平均分子量=15,800)100質量部、アエロジルR972(日本アエロジル(株)製、ジクロロジメチルシランで表面が疎水化処理された乾式シリカ)20質量部をプラネタリーミキサーにより、120℃で1時間混合した。その後、3本ロールミル処理を施した。得られた混合物120質量部中100質量部に、下記式(40)
(Average value of p ′ + q ′ = 90)
100 parts by mass of a polymer represented by the formula (vinyl group content 0.0119 mol / 100 g, number average molecular weight = 15,800), Aerosil R972 (manufactured by Nippon Aerosil Co., Ltd., dry-processed surface with dichlorodimethylsilane) Silica) 20 parts by mass was mixed with a planetary mixer at 120 ° C. for 1 hour. Thereafter, a three-roll mill treatment was performed. In 100 parts by mass of 120 parts by mass of the obtained mixture, the following formula (40)

Figure 2018070701
Figure 2018070701

で表される含フッ素有機ケイ素化合物2.4質量部(SiH基/ビニル基=1.2モル/モル)、塩化白金酸をCH2=CHSiMe2OSiMe2CH=CH2で変性した触媒のトルエン溶液(白金濃度0.5質量%)0.2質量部及び1−エチニル−1−ヒドロキシシクロヘキサンの60質量%トルエン溶液0.3質量部を混合し、含フッ素硬化性組成物を得た。この組成物を使用して、上述した方法により硬化物のゴム物性、耐熱性の測定の測定を行った。 2.4 parts by mass of a fluorine-containing organosilicon compound represented by formula (SiH group / vinyl group = 1.2 mol / mol), toluene of a catalyst obtained by modifying chloroplatinic acid with CH 2 ═CHSiMe 2 OSiMe 2 CH═CH 2 0.2 parts by mass of a solution (platinum concentration: 0.5% by mass) and 0.3 parts by mass of a 60% by mass toluene solution of 1-ethynyl-1-hydroxycyclohexane were mixed to obtain a fluorine-containing curable composition. Using this composition, the rubber properties and heat resistance of the cured product were measured by the method described above.

[実施例2]
上記合成例2で得られた、下記式(36)
[Example 2]
The following formula (36) obtained in Synthesis Example 2 above.

Figure 2018070701
Figure 2018070701

(p’+q’の平均値=35)
で表されるポリマー(ビニル基量0.0286モル/100g、数平均分子量=6,500)100質量部に、下記式(40)
(Average value of p ′ + q ′ = 35)
In 100 parts by mass of a polymer represented by formula (vinyl group amount 0.0286 mol / 100 g, number average molecular weight = 6,500), the following formula (40)

Figure 2018070701
Figure 2018070701

で表される含フッ素有機ケイ素化合物6.9質量部(SiH基/ビニル基=1.2モル/モル)、塩化白金酸をCH2=CHSiMe2OSiMe2CH=CH2で変性した触媒のトルエン溶液(白金濃度0.5質量%)0.4質量部及び1−エチニル−1−ヒドロキシシクロヘキサンの60質量%トルエン溶液0.5質量部を混合し、含フッ素硬化性組成物を得た。この組成物を使用して以下の測定を行った。 6.9 parts by mass of a fluorine-containing organosilicon compound represented by the formula (SiH group / vinyl group = 1.2 mol / mol), toluene of a catalyst obtained by modifying chloroplatinic acid with CH 2 ═CHSiMe 2 OSiMe 2 CH═CH 2 0.4 parts by mass of a solution (platinum concentration: 0.5% by mass) and 0.5 parts by mass of a 60% by mass toluene solution of 1-ethynyl-1-hydroxycyclohexane were mixed to obtain a fluorine-containing curable composition. The following measurements were made using this composition.

光透過性:
上記組成物を2枚のガラス板で作られた厚さ2mmの隙間に流し込み、150℃、1時間のオーブン架橋を行って硬化シート(50mm×50mm×2mm)を作製した。得られた硬化シートの透明性を、(株)島津製作所製紫外可視近赤外分光光度計UV−3600を用いて測定した。測定結果を表2に示した。
Optical transparency:
The composition was poured into a 2 mm thick gap made of two glass plates and oven-crosslinked at 150 ° C. for 1 hour to prepare a cured sheet (50 mm × 50 mm × 2 mm). The transparency of the obtained cured sheet was measured using an ultraviolet-visible near-infrared spectrophotometer UV-3600 manufactured by Shimadzu Corporation. The measurement results are shown in Table 2.

[比較例3]
下記式(43)
[Comparative Example 3]
Following formula (43)

Figure 2018070701
Figure 2018070701

(p’+q’の平均値=35)
で表されるポリマー(ビニル基量0.0302モル/100g、数平均分子量=6,500)100質量部に、下記式(40)
(Average value of p ′ + q ′ = 35)
In 100 parts by mass of the polymer represented by formula (vinyl group amount 0.0302 mol / 100 g, number average molecular weight = 6,500), the following formula (40)

Figure 2018070701
Figure 2018070701

で表される含フッ素有機ケイ素化合物7.3質量部(SiH基/ビニル基=1.2モル/モル)、塩化白金酸をCH2=CHSiMe2OSiMe2CH=CH2で変性した触媒のトルエン溶液(白金濃度0.5質量%)0.4質量部及び1−エチニル−1−ヒドロキシシクロヘキサンの60質量%トルエン溶液0.6質量部を混合し、含フッ素硬化性組成物を得た。この組成物を使用して、上述した方法により光透過性の測定を行った。 7.3 parts by mass of a fluorine-containing organosilicon compound represented by the formula (SiH group / vinyl group = 1.2 mol / mol), toluene of a catalyst obtained by modifying chloroplatinic acid with CH 2 ═CHSiMe 2 OSiMe 2 CH═CH 2 0.4 parts by mass of a solution (platinum concentration: 0.5% by mass) and 0.6 parts by mass of a 60% by mass toluene solution of 1-ethynyl-1-hydroxycyclohexane were mixed to obtain a fluorine-containing curable composition. Using this composition, light transmittance was measured by the method described above.

[比較例4]
下記式(44)
[Comparative Example 4]
Following formula (44)

Figure 2018070701
Figure 2018070701

(p’+q’の平均値=35)
で表されるポリマー(ビニル基量0.0276モル/100g、数平均分子量=6,500)100質量部に、下記式(40)
(Average value of p ′ + q ′ = 35)
In 100 parts by mass of the polymer represented by formula (vinyl group amount 0.0276 mol / 100 g, number average molecular weight = 6,500), the following formula (40)

Figure 2018070701
Figure 2018070701

で表される含フッ素有機ケイ素化合物6.6質量部(SiH基/ビニル基=1.2モル/モル)、塩化白金酸をCH2=CHSiMe2OSiMe2CH=CH2で変性した触媒のトルエン溶液(白金濃度0.5質量%)0.4質量部及び1−エチニル−1−ヒドロキシシクロヘキサンの60質量%トルエン溶液0.5質量部を混合し、含フッ素硬化性組成物を得た。この組成物を使用して、上述した方法により光透過性の測定を行った。 6.6 parts by mass of a fluorine-containing organosilicon compound represented by the formula (SiH group / vinyl group = 1.2 mol / mol), toluene of a catalyst obtained by modifying chloroplatinic acid with CH 2 ═CHSiMe 2 OSiMe 2 CH═CH 2 0.4 parts by mass of a solution (platinum concentration: 0.5% by mass) and 0.5 parts by mass of a 60% by mass toluene solution of 1-ethynyl-1-hydroxycyclohexane were mixed to obtain a fluorine-containing curable composition. Using this composition, light transmittance was measured by the method described above.

Figure 2018070701
Figure 2018070701

Figure 2018070701
Figure 2018070701

本発明の含フッ素硬化性組成物のベースポリマーである含フッ素ポリマーは、耐熱性の良好なフェニル基を有さず、代わりにシクロヘキシル基を有するが、表1の結果から明らかなように、実施例1の硬化物は、比較例1及び2の硬化物と同等の耐熱性を有していた。実施例1で用いた含フッ素ポリマーは、比較例1及び2で用いた従来の含フッ素ポリマーと同等の耐熱性を有すことがわかる。   The fluorine-containing polymer that is the base polymer of the fluorine-containing curable composition of the present invention does not have a phenyl group with good heat resistance and has a cyclohexyl group instead. The cured product of Example 1 had the same heat resistance as the cured products of Comparative Examples 1 and 2. It can be seen that the fluoropolymer used in Example 1 has the same heat resistance as the conventional fluoropolymer used in Comparative Examples 1 and 2.

表2から明らかなように、実施例2の、芳香族−アミド結合を有さないベースポリマーを用いた硬化物は、従来の比較例3及び4の、芳香族−アミド結合を有するベースポリマーを用いた硬化物に比べ、可視光から紫外域にかけて光透過性に優れていた。   As is apparent from Table 2, the cured product using the base polymer having no aromatic-amide bond in Example 2 is the same as the base polymer having an aromatic-amide bond in the conventional Comparative Examples 3 and 4. Compared with the cured product used, it was excellent in light transmittance from visible light to ultraviolet region.

以上の結果から、本発明の含フッ素硬化性組成物から、従来の含フッ素硬化性組成物から得られる硬化物と同等の耐熱性を有しながら、且つ可視光から紫外域にかけて光透過性に優れた硬化物が得られることが明らかとなった。   From the above results, from the fluorine-containing curable composition of the present invention, while having the same heat resistance as the cured product obtained from the conventional fluorine-containing curable composition, and from the visible light to the ultraviolet region, it is made light transmissive. It became clear that an excellent cured product was obtained.

したがって、本発明の含フッ素硬化性組成物は、従来の含フッ素硬化性組成物の用途にも利用可能であるが、可視光におけるより優れた光透過性を有する、光半導体封止剤等にも利用可能である。また、紫外域における優れた光透過性を有するため、成形に高温での加熱硬化を必要としない、光硬化性組成物として、耐熱性の乏しい部材への適用が容易である。   Therefore, the fluorine-containing curable composition of the present invention can be used for the use of conventional fluorine-containing curable compositions, but for optical semiconductor sealing agents having better light transmittance in visible light. Is also available. Moreover, since it has the outstanding light transmittance in an ultraviolet region, it is easy to apply to a member with poor heat resistance as a photocurable composition that does not require heat curing at a high temperature for molding.

Claims (7)

(a)下記一般式(1)
Figure 2018070701
(式(1)中、Rfはパーフルオロアルキレン基又は2価のパーフルオロポリエーテル基であり、R1及びR2はそれぞれ独立に、ビニル基又は炭素数1〜4のアルキル基、R3は炭素数3〜6のアルキレン基、R4、R5、R6、R7、R8、R9、R10、R11、R12、R13及びR14はそれぞれ独立に、水素原子、またはフッ素置換されていてもよい炭素数1〜4のアルキル基である。)
で表される数平均分子量1,000〜100,000の含フッ素ポリマー、
(b)1分子中にケイ素原子に結合した水素原子を少なくとも2個有する含フッ素有機ケイ素化合物:(a)成分中のアルケニル基に対する(b)成分中のヒドロシリル基(SiH基)のモル比が0.4〜5となる量、及び
(c)ヒドロシリル化反応触媒:触媒量
を含有する含フッ素硬化性組成物。
(A) The following general formula (1)
Figure 2018070701
(In the formula (1), Rf is a perfluoroalkylene group or a divalent perfluoropolyether group, R 1 and R 2 are each independently a vinyl group or an alkyl group having 1 to 4 carbon atoms, and R 3 is An alkylene group having 3 to 6 carbon atoms, R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 and R 14 are each independently a hydrogen atom, or (It is a C1-C4 alkyl group optionally substituted with fluorine.)
A fluorine-containing polymer having a number average molecular weight of 1,000 to 100,000 represented by:
(B) Fluorine-containing organosilicon compound having at least two hydrogen atoms bonded to silicon atoms in one molecule: The molar ratio of hydrosilyl group (SiH group) in component (b) to alkenyl group in component (a) An amount of 0.4 to 5, and (c) hydrosilylation reaction catalyst: a fluorine-containing curable composition containing a catalytic amount.
一般式(1)中、R1及びR2がメチル基であり、R3がトリメチレン基であり、R4、R5、R6、R7、R8、R9、R10、R11、R12、R13及びR14が水素原子である請求項1記載の含フッ素硬化性組成物。 In general formula (1), R 1 and R 2 are methyl groups, R 3 is a trimethylene group, R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , The fluorine-containing curable composition according to claim 1, wherein R 12 , R 13 and R 14 are hydrogen atoms. 更に(d)シリカ系充填剤:(a)成分100質量部に対して1〜100質量部を含有する請求項1又は2記載の含フッ素硬化性組成物。   Furthermore, (d) Silica type filler: The fluorine-containing curable composition of Claim 1 or 2 which contains 1-100 mass parts with respect to 100 mass parts of (a) component. 上記一般式(1)において、Rfの2価のパーフルオロポリエーテル基が、下記式(2)
Figure 2018070701
(式(2)中、gは1〜6の整数であり、hは20〜600の整数である。)
で表される構造を有する基である請求項1乃至3のいずれか1項記載の含フッ素硬化性組成物。
In the general formula (1), the divalent perfluoropolyether group of Rf is represented by the following formula (2)
Figure 2018070701
(In Formula (2), g is an integer of 1-6, and h is an integer of 20-600.)
The fluorine-containing curable composition according to any one of claims 1 to 3, which is a group having a structure represented by:
上記一般式(1)において、Rfの2価のパーフルオロポリエーテル基が、下記式(3)〜(5)
Figure 2018070701
(式(3)中、Yはフッ素原子又はトリフルオロメチル基であり、p,q及びrは、それぞれp≧0、q≧0、0≦p+q≦600、及び0≦r≦6を満たす整数である。但し、p=q=r=0を除く。)
Figure 2018070701
(式(4)中、Yはフッ素原子又はトリフルオロメチル基であり、v及びwは、それぞれ0≦v≦300、0≦w≦300、及び1≦v+w≦600を満たす整数である。各繰り返し単位同士はランダムに結合されていてよい。)
Figure 2018070701
(式(5)中、zは1≦z≦600の整数である。)
で表される構造からなる群から選ばれる構造を有する基である請求項4記載の含フッ素硬化性組成物。
In the general formula (1), the divalent perfluoropolyether group of Rf is represented by the following formulas (3) to (5).
Figure 2018070701
(In Formula (3), Y is a fluorine atom or a trifluoromethyl group, and p, q, and r are integers satisfying p ≧ 0, q ≧ 0, 0 ≦ p + q ≦ 600, and 0 ≦ r ≦ 6, respectively. (However, p = q = r = 0 is excluded.)
Figure 2018070701
(In Formula (4), Y is a fluorine atom or a trifluoromethyl group, and v and w are integers satisfying 0 ≦ v ≦ 300, 0 ≦ w ≦ 300, and 1 ≦ v + w ≦ 600, respectively. (Repeating units may be combined randomly.)
Figure 2018070701
(In Formula (5), z is an integer of 1 ≦ z ≦ 600.)
The fluorine-containing curable composition according to claim 4, which is a group having a structure selected from the group consisting of structures represented by:
上記(b)成分が、1分子中に1個以上の1価のパーフルオロアルキル基、1価のパーフルオロポリエーテル基、2価のパーフルオロアルキレン基、又は2価のパーフルオロポリエーテル基を有し、かつケイ素原子に結合した水素原子を2個以上有する有機ケイ素化合物である請求項1乃至5のいずれか1項記載の含フッ素硬化性組成物。   The component (b) contains one or more monovalent perfluoroalkyl group, monovalent perfluoropolyether group, divalent perfluoroalkylene group, or divalent perfluoropolyether group in one molecule. The fluorine-containing curable composition according to any one of claims 1 to 5, which is an organosilicon compound having two or more hydrogen atoms bonded to silicon atoms. 請求項1乃至6のいずれか1項記載の含フッ素硬化性組成物の硬化物からなるゴム物品。   A rubber article comprising a cured product of the fluorine-containing curable composition according to any one of claims 1 to 6.
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