JP2018062781A - Removal of water channel and method of newly constructing it on removed part - Google Patents

Removal of water channel and method of newly constructing it on removed part Download PDF

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JP2018062781A
JP2018062781A JP2016201431A JP2016201431A JP2018062781A JP 2018062781 A JP2018062781 A JP 2018062781A JP 2016201431 A JP2016201431 A JP 2016201431A JP 2016201431 A JP2016201431 A JP 2016201431A JP 2018062781 A JP2018062781 A JP 2018062781A
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water channel
longitudinal direction
removal
concrete unit
waterway
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秀則 福島
Hidenori Fukushima
秀則 福島
佳顕 山本
Yoshiaki Yamamoto
佳顕 山本
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K Con Co Ltd
Nagata Kogyo KK
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K Con Co Ltd
Nagata Kogyo KK
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Abstract

PROBLEM TO BE SOLVED: To provide a water channel continuing to an existing one by removing only a defective part of a water channel while leaving its normal part intact without damaging a normal water channel, and by integrating the unremoved part left in the removed section with a separately and newly constructed precast water channel subsequently installed therein.SOLUTION: Left and right sidewall parts each stretching along inside of the corresponding outside walls of an existing defective water channel body and its base part laid thereunder are vertically cut by a predetermined length using a cutter; the water channel body and its base part constituting the underlayer part thereof are vertically cut in the traverse direction orthogonal to the longitudinal direction at predetermined intervals in the longitudinal direction from front to rear using the cutter; a concrete unit to be removed is separated from the left and right sidewall pieces and the base part pieces of the underlayer part left therein, and is removed; a new water channel having a width a little shorter than the width in the traverse direction of the removed concrete unit is installed in the space from where the concrete unit is removed, subsequent to adjusting the height of the base part; and small spaces each formed between the left and right sidewall pieces left therein and the left and right outside walls of the new water channel are filled with mortar to form a continuous and integrated body.SELECTED DRAWING: Figure 5

Description

本発明は、長手方向において連続延設された水路において損傷が生じた特定区間のみの水路を他と分離して撤去し、その撤去部に新しい水路を設ける水路の撤去及び撤去部への新設工法に関する。   The present invention separates and removes a waterway only in a specific section where damage has occurred in a waterway continuously extended in the longitudinal direction, and removes the waterway in which a new waterway is provided in the removal part and a new construction method for the removal part About.

道路の側溝或いはトンネル内道路の側溝等に設けられている水路は、昭和40年代より継続使用されているものも多く、水路完成後40年を経過することにより経年劣化しているもの、また、周辺部の不具合や衝撃等の何等かの外部要因により様々な損傷が生じているものが多く見受けられる。   Many of the waterways provided in the side ditch of the road or the side ditch of the road in the tunnel have been used continuously since the Showa 40s, and have deteriorated over time after 40 years since the completion of the waterway, There are many cases in which various damages are caused by some external factors such as defects in the periphery and impacts.

例えば、水路の表面側には取水口となる連続した開口部が露出しているが、該取水口を形成する上部の左右側壁は片持ち部となっており構造的に弱い部分で、当該部分が損傷又は崩落し、通常60mm前後の取水口の開口幅が200mm幅程度に至るまで拡開する現象が生じている。   For example, a continuous opening serving as a water intake is exposed on the surface side of the water channel, but the upper left and right side walls forming the water intake are cantilevered portions and are structurally weak parts. Has been damaged or collapsed, and a phenomenon has occurred in which the opening width of the intake port, which is usually around 60 mm, expands to about 200 mm.

取水口が上記のように拡開すると、二輪車や軽自動車のタイヤ脱輪の危険性が生じることになる。この拡開する原因は、もともと構造的に強度の弱い箇所であることに加え、経年使用による表面側のコンクリートの劣化や鉄筋腐食等も一因とされている。   If the intake port is expanded as described above, there is a risk of tire removal from a motorcycle or light vehicle. The cause of this expansion is due to the deterioration of the concrete on the surface side and corrosion of reinforcing bars due to the use over time, in addition to the location where the strength is structurally weak.

また、長手方向に連続する水路の所定区間において地盤や基礎の不具合により水路全体が沈下し、道路面との間に段差が生じたり、水路本体の下方側に損傷が生じているケースも発生している。上記不具合の一因として、盛土路盤の沈下や水路を支持する基盤等の沈下に伴うもの等がある。   In addition, there are cases where the entire waterway sinks due to ground and foundation problems in a predetermined section of the continuous waterway in the longitudinal direction, resulting in a step between the road surface and damage to the lower side of the waterway body. ing. One of the causes of the above problems is the subsidence of the embankment roadbed and the subsidence of the base supporting the waterway.

上記表面側の取水口や取水口周りの不具合に対しては、損傷又は崩落した箇所に別体の蓋を被せる補修工法が行われている。そのために水路の上部の一定厚をはつり取り、所定厚のグレーチング蓋を取り付けたり、また、排水がスムーズに行われることを考慮して縞鋼板蓋を取り付けること等が行われている。   A repair method for covering a damaged or collapsed portion with a separate lid is performed for the above-mentioned water intake on the surface side and problems around the water intake. For this purpose, a certain thickness at the top of the water channel is removed, a grating lid with a predetermined thickness is attached, and a striped steel plate lid is attached in consideration of smooth drainage.

前者のグレーチング蓋にあっては、一般的な材料を利用できる利点があり、後者の縞鋼板蓋にあっては、既存の水路に縞鋼板をアンカーボルトで取り付けるだけですみ、いずれも緊急を要する不具合箇所の対処としての施工性に優れており、また、縞鋼板蓋に設置している取水口となる呑み口は十分な排水能力を持っており、同様の開口部を持つ矩形水路と同様の360mm/時間の降雨量にも排水可能であることが実験によって確認されている。   The former grating lid has the advantage of being able to use common materials, while the latter striped steel plate lid only requires anchored bolts to be installed in existing waterways, both of which require urgent It is excellent in workability as a countermeasure for trouble spots, and the stagnation mouth that becomes the intake port installed on the striped steel plate lid has sufficient drainage capacity, and it is the same as the rectangular channel with the same opening. Experiments have confirmed that drainage is possible even at a rainfall of 360 mm / hour.

しかし、前者にあっては、水路上部のはつり取りに時間と労力と精確性を必要とし、施工能力と経済性に難点があり、はつり取りに際して水路本体を傷める危険性を伴うものであった。   However, the former requires time, labor, and accuracy in removing the upper part of the canal, and there are difficulties in construction capacity and economy, and there is a risk of damaging the main body of the canal during removal.

また、後者にあっては、水路の短手方向となる縦断勾配が変化して水が溜まることが想定されるし、また、水路の内側が損傷を受けている場合は、漏水を起こし、水路の沈下、路盤への悪影響等が懸念されている。   In the latter case, it is assumed that the longitudinal gradient in the short direction of the water channel changes and water accumulates, and if the inside of the water channel is damaged, water leakage occurs, There are concerns about the impact of the settlement on the road and the adverse effects on the roadbed.

更に、水路の下方部が損傷を受けている場合や水路全体が陥没した場合等には、該水路を破壊して全体を取り替える必要があるが、正常な区間との境い目の対応が難しく、はつりによって撤去区画と残存させる正常区画との分離確定の施工には正常な水路にも悪影響を与えてしまうおそれが多分にあった。   Furthermore, when the lower part of the water channel is damaged or the entire water channel is depressed, it is necessary to destroy the water channel and replace the entire channel, but it is difficult to cope with the boundary with the normal section. Therefore, there is a possibility that the normal waterway may be adversely affected in the construction for confirming the separation between the removed section and the remaining normal section.

下記する特許文献1は、図10に示すように、取水口部分のコンクリートの一部破損した場合の補修工法を示している。水路Aにおける取水口Bの開口部を塞ぐ金属製蓋板Cと、該水路Aの曲面にほぼ沿った円弧状で該取水口Bの幅より狭い幅の金属製固定金具Dと、該金属製固定金具Dと金属製蓋板Cの中央部同士を繋ぐ締付ボルトEとナットFとで構成した水路補修金具を使用し、該水路Aにおける取水口B部分のコンクリートが破損して欠けた部分を塞いだ状態で該金属製蓋板Cを固定することができ、取水口における破損した部分の開口部に蓋板を被せるだけで簡単に補修できるようにしている。   As shown in FIG. 10, Patent Document 1 described below shows a repair method in the case where the concrete at the intake port is partially damaged. A metal lid C that closes the opening of the water intake B in the water channel A, a metal fixing bracket D that is substantially arcuate along the curved surface of the water channel A, and is narrower than the width of the water intake B, and the metal The part where the concrete of the water intake B part in the water channel A is damaged and chipped by using the water channel repair metal parts composed of the fastening bolt E and the nut F that connect the central parts of the fixing metal D and the metal cover plate C. The metal cover plate C can be fixed in a state where the cover is closed, and can be easily repaired by simply covering the opening of the damaged portion in the water intake.

しかし、上記したように、水路の内側や下方部に損傷が生じた場合や本体全体が陥没した場合等には、この補修工法では対応することができなかった。   However, as described above, this repair method could not cope with the case where the inside or the lower part of the water channel was damaged or the entire main body was depressed.

実用新案登録第3194020号公報Utility Model Registration No. 3194020

本発明は、上記欠点を解決したもので、正常な水路に損傷を与えることなく不具合の生じた水路部分のみを、その一部を残して撤去し、撤去した区間には一部残した部分とその後に設置する別途新設のプレキャスト水路とを一体化させることで既設の水路と連続した水路を完成させることができるようにしたものである。   The present invention solves the above-mentioned drawbacks, and removes only the part of the water channel that has failed without damaging the normal water channel, leaving only a part of the water channel part, By integrating a newly installed precast water channel installed after that, it is possible to complete a water channel continuous with the existing water channel.

本発明は、既存の不具合の生じた設置済水路本体の左右側壁の外側面より内側に沿った左右側壁部及びその下層部のベース部をカッターにより長手方向にわたって所定長を垂直に切断し、先行して切断した長手方向に直交する短手方向を水路本体及びその下層部となるベース部をカッターにより長手方向一定間隔毎に前後にわたって垂直に切断し、長手方向左右及び短手方向前後が既存の設置済水路から分離された撤去コンクリートユニットを形成し、該撤去コンクリートユニットを残存させた該左右側壁片及びその下層部のベース部片より分離して撤去し、該撤去空間に該撤去コンクリートユニットの短手方向幅よりやや小さめの幅を有する新水路をベース部の高さを調整した後に設置し、上記により残存させた左右側壁片と新水路の左右外側壁との小空間にモルタルを充填して連続一体化してなる水路の撤去及び撤去部への新設工法を特徴とする。   The present invention cuts a predetermined length vertically across the longitudinal direction with a cutter in the left and right side wall portions and the lower layer base portion along the inner side from the outer side surface of the left and right side walls of the existing installed waterway body in which a problem has occurred. Cut the transverse direction perpendicular to the longitudinal direction and cut the water channel main body and the base portion which is the lower layer vertically with a cutter at every predetermined interval in the longitudinal direction. Forming a removed concrete unit separated from the installed waterway, separating the removed concrete unit from the left and right side wall pieces and the base part of the lower layer thereof, and removing the removed concrete unit in the removed space; A new water channel with a width slightly smaller than the width in the short direction is installed after adjusting the height of the base, and left and right side wall pieces left and right of the new water channel are left as above Wherein the new method to the removal and removal of the water channel formed by continuously integrated by filling the mortar in a small space between the side walls.

また、既存の不具合の生じた設置済水路本体の左右いずれかの側壁の外面部より内側に沿った側壁部及びその下層部となるベース部をカッターにより長手方向にわたって所定長を垂直に切断し、更に、水路の取水口よりカッターを降下させて水路内側の底部及びその下層部となるベース部を長手方向にわたって垂直に切断し、先行して切断した長手方向に直交する短手方向を水路本体及びその下層部となるベース部をカッターにより長手方向一定間隔毎に前後にわたって垂直に切断し、短手方向前後が既存の設置水路から分離した第1半割撤去コンクリートユニットと、上記長手方向の左右のいずれかの内の残った側の水路を既存の設置水路から分離した第2半割撤去コンクリートユニットとを形成し、上記第1半割撤去コンクリートユニットを残存させた該左右側壁片のいずれか及びその下層部のベース部片より分離して撤去し、上記第2半割撤去コンクリートユニットを斜め上方より既存の水路より分離して撤去し、該撤去空間に該第1、第2半割撤去コンクリートユニットを合わせた短手方向幅よりやや小さめの幅を有する新水路をベース部の高さを調整した後に設置し、上記により残存させた左右側壁片のいずれかと新水路の左右外側壁のいずれかの小空間にモルタルを充填して連続一体化してなる水路の撤去及び撤去部への新設工法を特徴とする。   Moreover, the base part which becomes the side wall part and the lower layer part along the inner side from the outer surface part of the left or right side wall of the installed waterway main body in which the existing trouble has occurred is vertically cut with a cutter over a predetermined length, Furthermore, the cutter is lowered from the intake of the water channel to cut the bottom part inside the water channel and the base part which is the lower layer part vertically over the longitudinal direction, and the transverse direction perpendicular to the longitudinal direction cut in advance is the water channel body and The base part which becomes the lower layer part is vertically cut by the cutter at regular intervals in the longitudinal direction, and the first half-removed concrete unit in which the longitudinal direction is separated from the existing installation water channel, A second half-separated concrete unit is formed by separating the remaining water channel from one of the existing installed water channels, and the first half-separated concrete unit is formed. Is removed from one of the left and right side wall pieces and the base piece of the lower layer portion, and the second half-removed concrete unit is separated from the existing water channel obliquely from above and removed. Left and right side wall pieces left after installing a new water channel having a width slightly smaller than the width in the short-side direction of the first and second half-removed concrete units in the space after adjusting the height of the base portion It is characterized by the removal of a waterway that is continuously integrated by filling mortar into any small space on either of the left and right outer walls of the new waterway and a new construction method for the removal part.

更に、撤去部の新水路は、既設の水路と同一形状の縮小した相似形状のものとした水路の撤去及び撤去部への新設工法を特徴とする。   Further, the new waterway of the removal part is characterized by the removal of the waterway having the same shape as the existing waterway and a reduced similar shape, and a new construction method for the removal part.

また、撤去部の新水路は、水路の上面に複数個の矩形状の取水口を設けた蓋を有する囲繞体とし、その内側は下方側を半円形状の断面略馬蹄形状の周壁となる連続空間とした水路の撤去及び撤去部への新設工法を特徴とする。   In addition, the new water channel of the removal part is a surrounding body having a lid provided with a plurality of rectangular water intakes on the upper surface of the water channel, and the inner side is a continuous wall that is a semicircular cross-section and a substantially horseshoe-shaped peripheral wall. It is characterized by the removal of a waterway that is a space and a new construction method for the removal part.

本発明の水路の撤去及び撤去部への新設工法により、不具合の生じた水路の所定区間のみを、残存させる水路に振動や衝撃を与えることなく撤去でき、且つ、残存水路の短手方向端部面を垂直切断することができるので、撤去した空間部に新しいプレキャスト製水路を上方から設置して残存水路と連結一体化させることを可能とし、不具合の生じた部分のみを新設のプレキャスト製水路に置き換えることが簡単にできるようになった。   By the removal method of the waterway of the present invention and the new construction method to the removal part, it is possible to remove only a predetermined section of the waterway in which a problem has occurred without causing vibration or impact to the remaining waterway, and the end of the remaining waterway in the short direction Since the surface can be cut vertically, it is possible to install a new precast waterway from above in the removed space and integrate it with the remaining waterway, and only the defective part can be integrated into the new precast waterway It can be easily replaced.

また、左右側壁部の長手方向において、その一部を残して切断するので、カッターが周囲の地盤面と接することがないので土砂等の摩擦抵抗によりカッターの回転不具合が生じることがなく、且つ、残された水路の一部となる残存させた左右側壁片或いはそのいずれかと新設の水路の間をモルタル充填することで残された水路と一体性が得られ、当該部分において不具合が生じることなく新旧連続した水路を得ることが可能となった。   In addition, in the longitudinal direction of the left and right side wall portions, because it cuts leaving a part thereof, the cutter does not come into contact with the surrounding ground surface, so there is no rotation failure of the cutter due to frictional resistance such as earth and sand, and The mortar filling between the left and right side wall pieces or any of the left and right side wall pieces, which will be a part of the remaining water channel, and the new water channel provide the unity with the remaining water channel, so that the old and new can be obtained without any problems in that part. It became possible to obtain a continuous waterway.

更に、上記水路の撤去及び撤去部への新設工法により、不具合部分を短時間で撤去でき、且つ、その後の新設水路の残存水路との連続一体化も短時間で行うことができるようになり、不具合に伴う改修施工を速やかに行うことができ、車両の交通規制等の時間を極めて短くすることが可能となった。   In addition, the removal of the water channel and the new construction method to the removal part can remove the defective portion in a short time, and the continuous integration with the remaining water channel of the new water channel can be performed in a short time. It was possible to quickly carry out repair work due to defects, and to shorten the time required for traffic regulation of vehicles.

(a)既設水路の左右側壁部側を垂直切断する状態を示す断面図、(b)その切断を長手方向にわたって連続した状態を示す斜視図。(A) Sectional drawing which shows the state which cuts right and left side wall part side of an existing water channel perpendicularly, (b) The perspective view which shows the state which continued the cutting | disconnection over the longitudinal direction. (a)既設水路の短手方向を垂直切断する状態を示す側面図、(b)、(c)短手方向における垂直切断の水路とブレードとの関係を示す断面図。(A) Side view which shows the state which cut | disconnects the transversal direction of an existing water channel perpendicularly, (b), (c) Sectional drawing which shows the relationship between the water channel of perpendicular | vertical cutting in a transversal direction, and a blade. 本工法に使用する第2回転刃切断機を示す斜視図。The perspective view which shows the 2nd rotary blade cutting machine used for this construction method. 水路にパイロット孔を形成した状態を示す平面図。The top view which shows the state which formed the pilot hole in the water channel. 撤去コンクリートユニットを撤去する状態を示す斜視図。The perspective view which shows the state which removes a removal concrete unit. 撤去後の空間に新設水路を設置した状態を示す断面図。Sectional drawing which shows the state which installed the new water channel in the space after removal. 撤去コンクリートユニットの撤去後における空間の幅方向を保持する状態を示す断面図。Sectional drawing which shows the state holding the width direction of the space after removal of a removal concrete unit. 他の実施例の断面図。Sectional drawing of another Example. (a)他の新設水路の断面図、(b)同斜視図。(A) Sectional drawing of another newly established water channel, (b) The perspective view. 水路改修の従来例を示す断面図。Sectional drawing which shows the prior art example of waterway repair.

以下、本発明をその実施の形態を示す図面に基づいて説明する。   Hereinafter, the present invention will be described with reference to the drawings illustrating embodiments thereof.

図1(a)は、不具合の生じた既設の水路1の所定区間を撤去する工法を示す断面図で、まず、不具合の生じた既設の水路1の長手方向の左右側壁側に、第1回転刃切断機2のブレード3の回転降下により該水路1の左右側壁外面4、5より各々約30mmの内側となる位置の上面6よりベース部7の底面8に至るまで垂直に切断し、左右側壁側に左右長手方向垂直切断部9、10が形成されるようにする。該ベース部7は、水路1を設置するにあたり、それを支持するために先行して形成した基版となっているものである。   FIG. 1A is a cross-sectional view showing a method for removing a predetermined section of an existing water channel 1 in which a problem has occurred. First, a first rotation is performed on the left and right side walls in the longitudinal direction of the existing water channel 1 in which a problem has occurred. By rotating and lowering the blade 3 of the blade cutting machine 2, the right and left side walls are cut vertically from the upper surface 6 to the bottom surface 8 of the base portion 7 at a position approximately 30 mm inside each of the left and right side wall outer surfaces 4 and 5 of the water channel 1. The left and right longitudinal direction vertical cutting portions 9 and 10 are formed on the side. The base portion 7 is a base plate formed in advance to support the water channel 1 when it is installed.

上記により、左右側壁外面4、5より内側となる位置及びベース部7の左右端部側を、図1(b)に示すように、不具合の生じた既設の水路1の長手方向全長にわたって先行して左右長手方向垂直切断部9、10を形成する。これにより、長手方向において左側壁片11、右側壁片12、左ベース部片13及び右ベース部片14が撤去部と分離された状態となる。この長手方向に沿って左右側壁側を切断をしても既存の水路1に傾斜や沈下等の新たな不具合が生じることはない。上記左右側壁片11、12及び左右ベース部片13、14を残す左右長手方向垂直切断部9、10を形成する切断作業は、撤去しようとする水路区画を先行して同一の作業を連続的に行うこととなるので効率的な施工が可能となる。   As described above, as shown in FIG. 1B, the position on the inner side of the outer surfaces 4 and 5 on the left and right side walls and the left and right end sides of the base portion 7 are advanced over the entire length in the longitudinal direction of the existing water channel 1 in which a defect has occurred. Thus, left and right longitudinal direction vertical cutting portions 9 and 10 are formed. Thereby, the left wall piece 11, the right wall piece 12, the left base piece 13 and the right base piece 14 are separated from the removal portion in the longitudinal direction. Even if the left and right side walls are cut along the longitudinal direction, new problems such as inclination and subsidence do not occur in the existing water channel 1. The cutting work for forming the left and right side wall pieces 11 and 12 and the left and right base part pieces 13 and 14 to form the left and right longitudinal direction vertical cutting parts 9 and 10 is carried out continuously with the same work preceding the water channel section to be removed. Since this is done, efficient construction becomes possible.

次に、図2(a)に示すように、上記長手方向の垂直切断工程により予め切断した左右側壁側の長手方向の切断位置に対して直交する方向となる短手方向の位置に所定間隔毎に第2回転刃切断機15によるブレード16の降下により不具合の生じた既設の水路1をベース部7の底面8に至るまで切断する。   Next, as shown in FIG. 2 (a), at a predetermined interval at a position in the short direction, which is a direction orthogonal to the cutting position in the longitudinal direction on the left and right side walls previously cut by the vertical cutting step in the longitudinal direction. In addition, the existing water channel 1 in which a problem has occurred due to the lowering of the blade 16 by the second rotary blade cutter 15 is cut to reach the bottom surface 8 of the base portion 7.

図2(b)、(c)の断面図に示すように、該ベース部7の底面8に至るまでブレード16を回転降下させることにより、既設水路1全体を短手方向において垂直に切断することができる。該ブレード16がベース部7の底面8に到達することにより水路1下方の左右側壁側に配筋した長手方向の耐力筋17を切断することが可能となる。上記のように、耐力筋17を切断する位置まで円盤状のブレード16を回転降下させることでベース部7の底面8全域にまで刃先を到達させることができる。   As shown in the cross-sectional views of FIGS. 2B and 2C, the entire existing water channel 1 is cut vertically in the short direction by rotating the blade 16 down to the bottom surface 8 of the base portion 7. Can do. When the blade 16 reaches the bottom surface 8 of the base portion 7, it is possible to cut the longitudinal strength bars 17 arranged on the left and right side walls below the water channel 1. As described above, the cutting edge can reach the entire bottom surface 8 of the base portion 7 by rotating and lowering the disk-shaped blade 16 to the position where the strength bar 17 is cut.

該第2回転刃切断機15は、図3に示すように、支柱18に沿って上下動する軸19に回転自在に固定されたブレード16を有し、図4に示すように、撤去する水路1の第1短手方向垂直切断部20の予定位置に接した位置に、パイロット孔21を先行して形成し、該ブレード16の回転降下に従って該パイロット孔21内に該支柱18が入り込むことで該ブレード16の下降を可能とし、水路1を垂直に奥深くまで切断することができ、第1短手方向垂直切断部20を形成することができる。   As shown in FIG. 3, the second rotary blade cutting machine 15 has a blade 16 that is rotatably fixed to a shaft 19 that moves up and down along a column 18, and a water channel that is removed as shown in FIG. A pilot hole 21 is formed in advance at a position in contact with a predetermined position of the first first short direction vertical cutting portion 20, and the strut 18 enters the pilot hole 21 as the blade 16 rotates and descends. The blade 16 can be lowered, the water channel 1 can be cut vertically and deeply, and the first short direction vertical cutting portion 20 can be formed.

該第1短手方向垂直切断部20の切断終了後、長手方向において所定間隔離れた後方位置の水路1を上記と同様、ブレード16の回転降下により第2短手方向垂直切断部22となる切断箇所を形成することになる。第2回転刃切断機15の設置方法は、第1短手方向垂直切断部20の切断時と同様、パイロット孔23を設けて行うことになる。   After the cutting of the first short direction vertical cutting part 20 is completed, the water channel 1 at the rear position separated by a predetermined distance in the longitudinal direction is cut to become the second short direction vertical cutting part 22 by the rotation and lowering of the blade 16 in the same manner as above. A place will be formed. The installation method of the 2nd rotary blade cutting machine 15 will be performed by providing the pilot hole 23 similarly to the time of the cutting | disconnection of the 1st transversal direction vertical cutting part 20. FIG.

後方位置となる第2短手方向垂直切断部22を形成することにより、先行して左右側壁側に形成した左右長手方向垂直切断部9、10及び該第1、第2短手方向垂直切断部20、22により水路1のコンクリートブロック塊となる矩形状第1撤去コンクリートユニット24が水路1から分離された状態で形成される。該第1撤去コンクリートユニット24の長手方向における寸法は、一般的な昇降機25となるクレーン等で吊り上げることができる重量によって決定され、例えば、約2m程の長手方向の寸法等が適宜選択される。   By forming the second short direction vertical cut portion 22 which is the rear position, the left and right longitudinal direction vertical cut portions 9 and 10 and the first and second short direction vertical cut portions which are formed on the left and right side walls in advance. A rectangular first removed concrete unit 24 that becomes a concrete block block of the water channel 1 is formed by being separated from the water channel 1 by 20 and 22. The dimension in the longitudinal direction of the first removed concrete unit 24 is determined by the weight that can be lifted by a crane or the like that is a general elevator 25, and for example, a dimension in the longitudinal direction of about 2 m is appropriately selected.

第1撤去コンクリートユニット24を撤去するには、図5に示すように、該第1撤去コンクリートユニット24の吊り上げ時に荷重の偏重が生じない上面6の位置に、アンカー等の連結具26、27、28、29を予め固定し、該連結具26乃至29と昇降機25の吊り上げ部とを紐状体30を介して連結することで吊り上げ撤去が可能となる。少なくとも3t程度のものを吊り上げるのに有効なものを使用する。チェーンやワイヤー等よりなる紐状体30を予め昇降機25と連結し、それらを連結具26乃至29とも連結しておくことになる。   In order to remove the first removed concrete unit 24, as shown in FIG. 5, connecting tools 26, 27 such as anchors are provided at the position of the upper surface 6 where the load is not deviated when the first removed concrete unit 24 is lifted. 28 and 29 are fixed in advance, and the connecting tools 26 to 29 and the lifting part of the elevator 25 are connected via the string-like body 30 so that lifting and removal are possible. Use an effective tool for lifting at least 3 tons. A string-like body 30 made of a chain, a wire or the like is connected to the elevator 25 in advance, and these are also connected to the connecting tools 26 to 29.

第1撤去コンクリートユニット24は、長手方向においては左右長手方向垂直切断部9、10により、短手方向においては前後短手方向垂直切断部20、22により既設水路1との縁切りが行われ、底部側においてはベース部7の底面8が地盤と連続されている設置面となっているので、該昇降機25の上昇力により地盤との縁切りを行うことができ、撤去することが可能となる。   The first removed concrete unit 24 is edge-cut with the existing water channel 1 by the left and right longitudinal direction vertical cutting parts 9 and 10 in the longitudinal direction and by the front and rear and transverse direction vertical cutting parts 20 and 22 in the short direction, On the side, since the bottom surface 8 of the base portion 7 is an installation surface that is continuous with the ground, it is possible to perform edge cutting with the ground by the ascending force of the elevator 25, and it can be removed.

必要に応じて、昇降機25を上下左右に揺動させることで第1撤去コンクリートユニット24を左右側壁片11、12や左右ベース部片13、14及び地盤との縁切りを確実なものとして上昇させることができる。   If necessary, the first removal concrete unit 24 is lifted by ascending the up-down and left-right sides by ascending and descending the left and right side wall pieces 11 and 12 and the left and right base pieces 13 and 14 and the ground. Can do.

上記のように、第1撤去コンクリートユニット24を連結具26乃至29及び紐状体30を介して該昇降機25によって吊り上げ上昇させ、第1撤去コンクリートユニット24を既設水路1から分離撤去することができる。   As described above, the first removed concrete unit 24 can be lifted and lifted by the elevator 25 via the couplers 26 to 29 and the string-like body 30, and the first removed concrete unit 24 can be separated and removed from the existing water channel 1. .

前記と同様、水路1の長手方向所定寸法離れた後方位置の短手方向に、第2回転刃切断機15によるブレード16の回転降下により該水路1の上面6よりベース部7の底面8に至るまで第3短手方向垂直切断部31を形成する。   Similarly to the above, the blade 16 is rotated and lowered by the second rotary blade cutter 15 from the upper surface 6 of the water channel 1 to the bottom surface 8 of the base portion 7 in the short direction at a rear position that is a predetermined distance away from the longitudinal direction of the water channel 1. The third short direction vertical cut portion 31 is formed up to this point.

該第3短手方向垂直切断部31の形成は、上記第1、第2短手方向垂直切断部20、22と同様、先行してパイロット孔を形成し、該パイロット孔を利用したブレード16の回転降下により行うことになる。上記短手方向垂直切断部の形成は、水路1の撤去区間となる所定長において所定間隔毎にわたって予め連続して形成しておくことにより上記した昇降機25による撤去作業を順次効率的に行うことができる。   The third short direction vertical cut portion 31 is formed in the same manner as the first and second short direction vertical cut portions 20 and 22 by forming pilot holes in advance and the blade 16 using the pilot holes. This is done by rotating down. The formation of the short direction vertical cutting portion can be performed sequentially and efficiently by the above-described lifting machine 25 by continuously forming the water channel 1 in a predetermined length as a removal section for every predetermined interval. it can.

第1撤去コンクリートユニット24の吊り上げ撤去終了後、第2、第3短手方向垂直切断部22、31によって形成された第2撤去コンクリートユニット32は、上記と同様の工法により既設水路1の設置位置から分離撤去することになる。   After lifting and removal of the first removal concrete unit 24, the second removal concrete unit 32 formed by the second and third short direction vertical cutting portions 22 and 31 is installed at the position of the existing water channel 1 by the same method as described above. Will be separated and removed.

上記工法により第1撤去コンクリートユニット24、第2撤去コンクリートユニット32、…の撤去後、その空間部33に新設の水路を設置し、既設の水路と連続一体化させた水路を形成することになる。   After the removal of the first removed concrete unit 24, the second removed concrete unit 32,... By the above method, a new water channel is installed in the space 33, and a water channel continuously integrated with the existing water channel is formed. .

水路1の不具合箇所となった区間を第1撤去コンクリートユニット24、第2撤去コンクリートユニット32、…に分割して撤去した後、図6に示すように、残存する左右の側壁片11、12、下部に残存する左右のベース部片13、14間及びその間の地盤34上に生じる空間部33に新設水路35を設置することになる。該新設水路35は、プレキャスト製の水路よりなり、上方より空間部33内に降下させて設置する。空間部33の幅が先に設置してある水路1の幅より狭くなっているので既設の水路1よりやや小さめの幅となる新設水路35を採用することになる。   After dividing and removing the section which became the malfunction location of the waterway 1 into the 1st removal concrete unit 24, the 2nd removal concrete unit 32, ..., as shown in FIG. 6, left and right side wall pieces 11, 12, A new water channel 35 is installed in a space 33 formed on the ground 34 between the left and right base pieces 13 and 14 remaining in the lower portion. The new water channel 35 is a precast water channel, and is installed by being lowered into the space 33 from above. Since the width of the space portion 33 is narrower than the width of the water channel 1 that has been previously installed, the new water channel 35 having a slightly smaller width than the existing water channel 1 is employed.

例えば、既設の水路1幅が550mmの場合、新設水路35の幅は470mmのものとする。残存させた左右側壁片11、12の幅を各々30mmとすると新設水路35と該左右側壁片11、12間に各々10mm幅の左右小空間36、37を形成して設置することが可能となる。   For example, when the width of the existing water channel 1 is 550 mm, the width of the new water channel 35 is 470 mm. If the width of the left and right side wall pieces 11 and 12 is 30 mm, the left and right small spaces 36 and 37 each having a width of 10 mm can be formed and installed between the new water channel 35 and the left and right side wall pieces 11 and 12. .

また、新設水路35の水路幅が小さくなると既設の水路35にあってはその高さも低くなるので、地盤34上に水路上面38を既設の水路1の上面6と面一とさせるために高さ調整を行い、左右ベース部片13、14の厚さより厚手の基盤となる新設ベース部39を形成することになる。   Further, when the width of the new water channel 35 is reduced, the height of the existing water channel 35 is also lowered. Therefore, the height of the water channel upper surface 38 is flush with the upper surface 6 of the existing water channel 1 on the ground 34. Adjustment is performed to form a new base portion 39 which is a thicker base than the thickness of the left and right base portion pieces 13 and 14.

上記新設水路35を空間部33に設置後、高さ調整して上面6,38を面一とした後、該左右小空間36、37にモルタルを打設し、左右側壁片11、12と新設水路35とを一体化させることになる。また、長手方向において生じる既設水路1と新設水路35及び新設水路35間の空間もモルタル等により一体化させることになる。   After the new water channel 35 is installed in the space 33, the height is adjusted so that the upper surfaces 6 and 38 are flush with each other, mortar is placed in the left and right small spaces 36 and 37, and the left and right side wall pieces 11 and 12 are newly installed. The water channel 35 is integrated. In addition, the space between the existing water channel 1, the new water channel 35, and the new water channel 35 generated in the longitudinal direction is also integrated by mortar or the like.

上記実施例において、短手方向の垂直切断を、左右側壁片11、12を長手方向全長にわたって連続的に残存させることでその後の新設水路と連続一体化を図ることが可能であることは言うまでもない。   In the said Example, it cannot be overemphasized that it is possible to aim at continuous integration with the new water channel after that by making the left-right side wall piece 11 and 12 remain | survive continuously over a full length direction in the vertical cut | disconnection of a transversal direction. .

上記工程において、左右側壁片11、12は各々左右ベース部片13、14と連結状態を維持し、その左右側壁外面4、5は周側部及び下層の地盤と一体化されているので、内側へ傾斜又は倒れるおそれはないが、図7に示すように、施工上じゃまとならない両者間にスペーサー40を配設し、楔41等にて間隔を調整して左右側壁片11、12間を一定寸法に保持させておくことが場合によっては可能である。   In the above process, the left and right side wall pieces 11 and 12 are respectively connected to the left and right base part pieces 13 and 14, and the left and right side wall outer surfaces 4 and 5 are integrated with the peripheral side portion and the lower ground. As shown in FIG. 7, a spacer 40 is provided between the two, which is not obstructed during construction, and the distance between the left and right side wall pieces 11 and 12 is constant by adjusting the distance with a wedge 41 or the like. It is possible in some cases to keep the dimensions.

図8に示す実施例は、例えば、トンネルの内側等において、水路の長手方向片側に立ち上がりの有る縁部や側壁或いは手摺等が存在した場合、当該部分に第1回転刃切断機2を使用できない場合が生じることがある。この場合、障害物のない左右長手方向のいずれかを先行切断し、その後、水路1の取水口42よりカッターを挿入降下し、水路内側の底部43及びその下層部となるベース部7を底面8まで長手方向に切断する。これにより不具合の生じた既設水路1は半割となる第1、第2半割コンクリートユニット44、45が形成されることになる。   In the embodiment shown in FIG. 8, for example, when there is an edge, a side wall, a handrail or the like that rises on one side in the longitudinal direction of the water channel, for example, inside the tunnel, the first rotary blade cutting machine 2 cannot be used in that part. Cases may arise. In this case, one of the left and right longitudinal directions without an obstacle is cut in advance, and then the cutter is inserted and lowered from the water intake 42 of the water channel 1, so that the bottom 43 inside the water channel and the base 7 serving as the lower layer of the bottom part 8 Cut longitudinally until. Thereby, the existing water channel 1 in which a problem has occurred is formed with first and second halved concrete units 44 and 45 that are halved.

第1半割コンクリートユニット44は、上記実施例1と同様の方法により撤去することが可能となる。他方、第2半割コンクリートユニット45は、該底部43側にアンカー46を固定し、該アンカー46に紐状体を掛けて斜め上方側に牽引することで第2半割撤去コンクリートユニット45を周辺地盤より分離させて撤去させることができる。   The first half concrete unit 44 can be removed by the same method as in the first embodiment. On the other hand, the second halved concrete unit 45 has the anchor 46 fixed to the bottom 43 side, the string-like body is hung on the anchor 46, and the second halved concrete unit 45 is pulled around obliquely upward. It can be separated from the ground and removed.

第3、第4半割コンクリートユニット、…を上記同様に撤去することにより不具合となった水路の所定区間を撤去することができる。   By removing the third and fourth halved concrete units in the same manner as described above, it is possible to remove the predetermined section of the water channel that has become a malfunction.

本実施例の場合、撤去コンクリートユニットは第1、第2半割撤去コンクリートユニット44、45となるので、短手方向の切断間隔を長くすることが可能となる。   In the case of the present embodiment, the removed concrete units are the first and second half-separated concrete units 44 and 45, so that the cutting interval in the short direction can be increased.

上記実施例では、新設水路を既設水路と同様の断面形状の縮小した相似形状のものとし、上面形状も同様のものを使用して連続水路としたが、他の形状の水路を採用することができる。   In the above embodiment, the newly constructed water channel has a similar shape with a reduced cross-sectional shape similar to that of the existing water channel, and the top surface has the same shape as the continuous water channel, but other shapes of water channels can be adopted. it can.

図9(a)、(b)に示す新設水路47は、水路内側の断面形状として、その周壁の全体形状が断面略馬蹄形状となるU字形状としたもので、下方部を半円形状を形成する円弧部48、左右内側側壁部49、50を略垂直状に立ち上げ、上方側に蓋部51を設けた長手方向に連続する空間を形成している。   The new water channel 47 shown in FIGS. 9A and 9B has a U-shape in which the entire peripheral wall has a substantially horseshoe shape as a cross-sectional shape inside the water channel, and the lower part has a semicircular shape. The arc portion 48 and the left and right inner side wall portions 49 and 50 are formed substantially vertically to form a space continuous in the longitudinal direction with the lid portion 51 provided on the upper side.

左右内側側壁部49、50と一体化した蓋部51には、所定間隔毎に略馬蹄形状の空間に連通する独立した排水孔52を設けている。該排水孔52は、矩形形状で、且つ、例えば、40mm(長手方向)×100mm(短手方向)の大きさとすることにより、短手方向の鉄筋の配筋間隔に影響を与えることなく水路本体の強度を大きく増加させると同時に、排水のための所定量の取水口としての機能を有し、且つ、小径の木材やロープ等の長尺ものや他の大きめの塵芥等の不純物が新設水路47内に入り込むことを防止することができる新設水路47である。   The lid portion 51 integrated with the left and right inner side wall portions 49 and 50 is provided with independent drain holes 52 communicating with a substantially horseshoe-shaped space at predetermined intervals. The drain hole 52 has a rectangular shape and, for example, a size of 40 mm (longitudinal direction) × 100 mm (short direction), so that the channel main body is not affected without affecting the reinforcing bar arrangement interval in the short direction. The new water channel 47 has a function as a water intake for a predetermined amount for drainage, and has a large diameter such as small-diameter wood and rope, and other impurities such as large dust. This is a new water channel 47 that can be prevented from entering the inside.

上記形状の新設水路47を採用することにより、該新設水路47内に溜まる不純物の量を著しく少なくすることができ、清掃作業を減少させることが可能となる。従来より水路の所定間隔毎に桝を設けることが一般化されているが、将来的には桝の除去につながり、本発明による不具合部分の撤去を繰り返すことにより上記新設水路47のみによる強度に優れた桝の要らない連続した水路を形成することが可能となる。   By adopting the new water channel 47 having the above-described shape, the amount of impurities accumulated in the new water channel 47 can be remarkably reduced, and the cleaning work can be reduced. Conventionally, it has been common to provide dredging at every predetermined interval of the water channel, but in the future it will lead to removal of dredging, and by repeating the removal of the defective part according to the present invention, it is excellent in strength only by the newly established water channel 47 It is possible to form a continuous water channel that does not require dredging.

1 水路
2 第1回転刃切断機
3、16 ブレード
4 左側壁外面
5 右側壁外面
6、38 上面
7 ベース部
8 底面
9 左長手方向垂直切断部
10 右長手方向垂直切断部
11 左側壁片
12 右側壁片
13 左ベース部片
14 右ベース部片
15 第2回転刃切断機
17 耐力筋
18 支柱
19 軸
20 第1短手方向垂直切断部
21、23 パイロット孔
22 第2短手方向垂直切断部
24 第1撤去コンクリートユニット
25 昇降機
26乃至29 連結具
30 紐状体
31 第3短手方向垂直切断部
32 第2撤去コンクリートユニット
33 空間部
34 地盤
35、47 新設水路
36 左小空間
37 右小空間
39 新設ベース部
40 スペーサー
41 楔
42 取水口
43 水路内側底部
44 第1半割撤去コンクリートユニット
45 第2半割撤去コンクリートユニット
46 アンカー
48 円弧部
49 左内側側壁部
50 右内側側壁部
51 蓋部
52 排水孔
DESCRIPTION OF SYMBOLS 1 Waterway 2 1st rotary blade cutting machine 3, 16 Blade 4 Left side wall outer surface 5 Right side wall outer surface 6, 38 Upper surface 7 Base part 8 Bottom surface 9 Left longitudinal direction vertical cutting part 10 Right longitudinal direction vertical cutting part 11 Left side wall piece 12 Right side Wall piece 13 Left base piece 14 Right base piece 15 Second rotary blade cutting machine 17 Strength bar 18 Strut 19 Axis 20 First short direction vertical cutting portion 21, 23 Pilot hole 22 Second short direction vertical cutting portion 24 1st removal concrete unit 25 Elevator 26 thru | or 29 Connection tool 30 String-like body 31 3rd short direction vertical cutting part 32 2nd removal concrete unit 33 Space part 34 Ground 35, 47 New water channel 36 Left small space 37 Right small space 39 New base 40 Spacer 41 Wedge 42 Water intake 43 Water channel inner bottom 44 First half removal concrete unit 45 Second half removal Down cleat unit 46 anchor 48 arc portion 49 left inner side wall 50 the right inner side wall 51 the lid part 52 drainage hole

Claims (4)

既存の不具合の生じた設置済水路本体の左右側壁の外側面より内側に沿った左右側壁部及びその下層部のベース部をカッターにより長手方向にわたって所定長を垂直に切断し、先行して切断した長手方向に直交する短手方向を水路本体及びその下層部となるベース部をカッターにより長手方向一定間隔毎に前後にわたって垂直に切断し、長手方向左右及び短手方向前後が既存の設置済水路から分離された撤去コンクリートユニットを形成し、該撤去コンクリートユニットを残存させた該左右側壁片及びその下層部のベース部片より分離して撤去し、該撤去空間に該撤去コンクリートユニットの短手方向幅よりやや小さめの幅を有する新水路をベース部の高さを調整した後に設置し、上記により残存させた左右側壁片と新水路の左右外側壁との小空間にモルタルを充填して連続一体化してなることを特徴とする水路の撤去及び撤去部への新設工法。   The left and right side wall portions along the inner side of the outer side surface of the left and right side walls of the installed waterway body in which an existing defect has occurred and the base portion of the lower layer portion thereof are vertically cut with a cutter over a predetermined length and cut in advance. Cut the water channel main body and the base part, which is the lower layer part, in the short direction perpendicular to the longitudinal direction vertically with a cutter in the longitudinal direction at regular intervals in the longitudinal direction, and the longitudinal direction left and right and the lateral direction front and back from the existing installed water channel A separated concrete unit is formed, removed from the left and right side wall pieces and the base part of the lower layer part where the removed concrete unit remains, and removed, and the width in the short direction of the removed concrete unit in the removed space A new waterway with a slightly smaller width is installed after adjusting the height of the base, and the left and right side wall pieces left by the above and the left and right outer walls of the new waterway New method for removal and removal of the water channel, characterized by comprising continuously integrated by filling the mortar in the space. 既存の不具合の生じた設置済水路本体の左右いずれかの側壁の外面部より内側に沿った側壁部及びその下層部となるベース部をカッターにより長手方向にわたって所定長を垂直に切断し、更に、水路の取水口よりカッターを降下させて水路内側の底部及びその下層部となるベース部を長手方向にわたって垂直に切断し、先行して切断した長手方向に直交する短手方向を水路本体及びその下層部となるベース部をカッターにより長手方向一定間隔毎に前後にわたって垂直に切断し、短手方向前後が既存の設置水路から分離した第1半割撤去コンクリートユニットと、上記長手方向の左右のいずれかの内の残った側の水路を既存の設置水路から分離した第2半割撤去コンクリートユニットとを形成し、上記第1半割撤去コンクリートユニットを残存させた該左右側壁片のいずれか及びその下層部のベース部片より分離して撤去し、上記第2半割撤去コンクリートユニットを斜め上方より既存の水路より分離して撤去し、該撤去空間に該第1、第2半割撤去コンクリートユニットを合わせた短手方向幅よりやや小さめの幅を有する新水路をベース部の高さを調整した後に設置し、上記により残存させた左右側壁片のいずれかと新水路の左右外側壁のいずれかの小空間にモルタルを充填して連続一体化してなることを特徴とする請求項1記載の水路の撤去及び撤去部への新設工法。   The base part which is the side wall part along the inner side from the outer surface part of the left or right side wall of the installed waterway main body where the existing trouble has occurred and the base part which is the lower layer part thereof is cut vertically by a cutter over the longitudinal direction, Cutter is lowered from the intake of the water channel to cut the bottom part inside the water channel and the base part which is the lower layer vertically over the longitudinal direction, and the short direction perpendicular to the longitudinal direction cut in advance is the water channel body and the lower layer The base part which becomes a part is cut vertically by a cutter at regular intervals in the longitudinal direction, and the first half-separated concrete unit in which the longitudinal direction is separated from the existing installation water channel, and either the left or right in the longitudinal direction Forming a second half-separated concrete unit that separates the remaining waterway from the existing installed waterway, leaving the first half-separated concrete unit Separated and removed from any of the left and right side wall pieces and the base piece of the lower layer, the second half-separated concrete unit is separated and removed from the existing water channel obliquely from above, in the removal space Any of the left and right side wall pieces left after the installation of a new water channel having a width slightly smaller than the width in the lateral direction of the first and second half-removed concrete units after adjusting the height of the base portion. 2. The method for removing a water channel and newly constructing a removed portion according to claim 1, wherein a small space on either side of the right and left outer walls of the water channel is filled with mortar and continuously integrated. 撤去部の新水路は、既設の水路と同一形状の縮小した相似形状のものとしたことを特徴とする請求項1又は2記載の水路の撤去及び撤去部への新設工法。   3. The method for removing a water channel and newly constructing a removed water channel according to claim 1 or 2, wherein the new water channel of the removed part has a reduced and similar shape having the same shape as that of the existing water channel. 撤去部の新水路は、水路の上面に複数個の矩形状の取水口を設けた蓋を有する囲繞体とし、その内側は下方側を半円形状の断面略馬蹄形状の周壁となる連続空間としたことを特徴とする請求項1又は2記載の水路の撤去及び撤去部への新設工法。   The new water channel of the removal part is a surrounding body having a lid provided with a plurality of rectangular water intakes on the upper surface of the water channel, and the inner side is a continuous space where the lower side is a semicircular sectional substantially horseshoe-shaped peripheral wall The new construction method to the removal of a waterway and the removal part of Claim 1 or 2 characterized by the above-mentioned.
JP2016201431A 2016-10-13 2016-10-13 Removal of water channel and method of newly constructing it on removed part Pending JP2018062781A (en)

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