JP2018053206A - Composite particle, manufacturing method therefor and application thereof - Google Patents
Composite particle, manufacturing method therefor and application thereof Download PDFInfo
- Publication number
- JP2018053206A JP2018053206A JP2016194345A JP2016194345A JP2018053206A JP 2018053206 A JP2018053206 A JP 2018053206A JP 2016194345 A JP2016194345 A JP 2016194345A JP 2016194345 A JP2016194345 A JP 2016194345A JP 2018053206 A JP2018053206 A JP 2018053206A
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- JP
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- Prior art keywords
- particles
- composite particles
- composite
- meth
- hydrophilic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000011246 composite particle Substances 0.000 title claims abstract description 242
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000011248 coating agent Substances 0.000 claims abstract description 142
- 239000002245 particle Substances 0.000 claims abstract description 121
- 239000010954 inorganic particle Substances 0.000 claims abstract description 100
- 239000000178 monomer Substances 0.000 claims abstract description 69
- 229920000642 polymer Polymers 0.000 claims abstract description 65
- 239000000203 mixture Substances 0.000 claims abstract description 39
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000011164 primary particle Substances 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 34
- 239000011347 resin Substances 0.000 claims abstract description 34
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 24
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 21
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 145
- 239000008119 colloidal silica Substances 0.000 claims description 85
- 238000000576 coating method Methods 0.000 claims description 59
- 238000000034 method Methods 0.000 claims description 44
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 41
- 229920002678 cellulose Polymers 0.000 claims description 39
- 235000010980 cellulose Nutrition 0.000 claims description 39
- 239000012736 aqueous medium Substances 0.000 claims description 37
- 229920005862 polyol Polymers 0.000 claims description 37
- 150000003077 polyols Chemical class 0.000 claims description 35
- 239000002537 cosmetic Substances 0.000 claims description 26
- 239000004094 surface-active agent Substances 0.000 claims description 21
- 238000010557 suspension polymerization reaction Methods 0.000 claims description 17
- 230000009477 glass transition Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- -1 acrylate ester Chemical class 0.000 description 69
- 239000010408 film Substances 0.000 description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 34
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 27
- 238000006116 polymerization reaction Methods 0.000 description 20
- 239000001913 cellulose Substances 0.000 description 19
- 235000014113 dietary fatty acids Nutrition 0.000 description 19
- 239000000194 fatty acid Substances 0.000 description 19
- 229930195729 fatty acid Natural products 0.000 description 19
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 18
- 235000019441 ethanol Nutrition 0.000 description 18
- 229910002012 Aerosil® Inorganic materials 0.000 description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 16
- 238000005259 measurement Methods 0.000 description 16
- 239000003795 chemical substances by application Substances 0.000 description 15
- 239000000975 dye Substances 0.000 description 15
- 239000000344 soap Substances 0.000 description 15
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 14
- 239000000049 pigment Substances 0.000 description 14
- 239000003505 polymerization initiator Substances 0.000 description 14
- 239000011230 binding agent Substances 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 13
- 239000006185 dispersion Substances 0.000 description 13
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 13
- 239000002609 medium Substances 0.000 description 12
- 239000003921 oil Substances 0.000 description 12
- 235000019198 oils Nutrition 0.000 description 12
- 229920002554 vinyl polymer Polymers 0.000 description 12
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 11
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- 239000000047 product Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 239000000377 silicon dioxide Substances 0.000 description 8
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 7
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 7
- 239000003963 antioxidant agent Substances 0.000 description 7
- 235000006708 antioxidants Nutrition 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 150000004665 fatty acids Chemical class 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 7
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 7
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 7
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 7
- 238000000691 measurement method Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 239000000725 suspension Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 6
- 239000004166 Lanolin Substances 0.000 description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 6
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 235000011187 glycerol Nutrition 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002430 hydrocarbons Chemical group 0.000 description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 6
- 235000019388 lanolin Nutrition 0.000 description 6
- 229940039717 lanolin Drugs 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000002736 nonionic surfactant Substances 0.000 description 6
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 6
- 150000005846 sugar alcohols Polymers 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 5
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 239000006096 absorbing agent Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 5
- 239000003945 anionic surfactant Substances 0.000 description 5
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 5
- GVJHHUAWPYXKBD-UHFFFAOYSA-N d-alpha-tocopherol Natural products OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 5
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 5
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 5
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 5
- 239000001023 inorganic pigment Substances 0.000 description 5
- 239000006210 lotion Substances 0.000 description 5
- 239000006224 matting agent Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000006120 scratch resistant coating Substances 0.000 description 5
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 4
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000013329 compounding Methods 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
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- 229910002011 hydrophilic fumed silica Inorganic materials 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 239000012798 spherical particle Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- ZWVMLYRJXORSEP-UHFFFAOYSA-N 1,2,6-Hexanetriol Chemical compound OCCCCC(O)CO ZWVMLYRJXORSEP-UHFFFAOYSA-N 0.000 description 3
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical class OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 3
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical class OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
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- 239000004342 Benzoyl peroxide Substances 0.000 description 3
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- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
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- 239000003086 colorant Substances 0.000 description 3
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 3
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- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
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- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
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- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
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- UJMBCXLDXJUMFB-UHFFFAOYSA-K trisodium;5-oxo-1-(4-sulfonatophenyl)-4-[(4-sulfonatophenyl)diazenyl]-4h-pyrazole-3-carboxylate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)C1=NN(C=2C=CC(=CC=2)S([O-])(=O)=O)C(=O)C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 UJMBCXLDXJUMFB-UHFFFAOYSA-K 0.000 description 1
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Landscapes
- Cosmetics (AREA)
- Polymerisation Methods In General (AREA)
- Paints Or Removers (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
本発明は、複合粒子及びその製造方法に関する。更に詳しくは、本発明は、水性コーティング剤の形成を目的とする用途に好適に使用することができる複合粒子及びその製造方法並びにその用途(コーティング剤、塗膜、及び化粧料)に関する。 The present invention relates to composite particles and a method for producing the same. More specifically, the present invention relates to composite particles that can be suitably used for the purpose of forming an aqueous coating agent, a method for producing the same, and a use thereof (coating agent, coating film, and cosmetic).
平均粒子径がミクロンオーダーの重合体粒子は、例えば、コーティング剤やインクへの添加剤(艶消し剤など)や、化粧品などの外用剤の充填剤(滑り性向上のための充填剤)、フィルム用のアンチブロッキング剤、光拡散剤等の用途で使用されている。 Polymer particles with an average particle size of micron order include, for example, additives for coating agents and inks (matting agents, etc.), fillers for external preparations such as cosmetics (fillers for improving slipperiness), films It is used in applications such as anti-blocking agents and light diffusing agents.
コーティング剤としては、古くからウレタン系コーティング剤が一般に知られているが、こうしたコーティング剤に艶消し剤として重合体粒子を添加する場合、ウレタン系コーティング剤の軟らかな風合いを損なわないように、軟らかく傷つき性が高い重合体粒子が求められる。 As a coating agent, a urethane-based coating agent has been generally known for a long time, but when adding polymer particles as a matting agent to such a coating agent, it should be soft so as not to impair the soft texture of the urethane-based coating agent. There is a need for polymer particles that are highly scratchable.
例えば、特許第5297845号公報(特許文献1)には、ビニル基を分子の両末端に有する特定の2種類の架橋性単量体と(メタ)アクリル酸エステルとを含む混合物を重合させることにより得られる、優れた復元率を有し、耐傷付き性に優れた軟らかな触感を有する塗膜を形成できる樹脂粒子が記載されている。 For example, in Japanese Patent No. 5297845 (Patent Document 1), by polymerizing a mixture containing two specific types of crosslinkable monomers having vinyl groups at both ends of a molecule and (meth) acrylic acid ester. Resin particles that can form a coating film having an excellent restoration rate and a soft feel excellent in scratch resistance are described.
ところで、近年、環境保全の観点からコーティング剤の水性化が進んでおり、ウレタン系コーティングも水性ウレタン系コーティング剤が一般的になりつつある。特許文献1に記載の樹脂粒子は、疎水性が高く、水性コーティング剤への馴染みが悪いため、凝集などのために水性コーティング剤中に均一に分散せず、その結果として、水性コーティング剤を用いて塗膜を形成したときに、望む艶消し性を持つ塗膜が得られない。 By the way, in recent years, water-based coating agents are becoming more water-soluble from the viewpoint of environmental protection, and water-based urethane-based coating agents are becoming common for urethane-based coatings. The resin particles described in Patent Document 1 have high hydrophobicity and are not well-suited to an aqueous coating agent, so that they are not uniformly dispersed in the aqueous coating agent due to aggregation or the like. As a result, an aqueous coating agent is used. Thus, when the coating film is formed, a coating film having the desired matte property cannot be obtained.
古くから艶消し剤として使用されているシリカなどの親水性無機顔料を単独で水性コーティング剤中に分散させれば、水性コーティング剤への重合体粒子の馴染みは改善できる。しかしながら、親水性無機顔料が単独で分散している水性コーティング剤を用いて形成された塗膜は、親水性無機顔料自体の硬く脆い性質から硬質な感触を有し、耐傷つき性が低下し、塗膜本来の性能を損なう。 If a hydrophilic inorganic pigment such as silica, which has been used as a matting agent for a long time, is dispersed alone in the aqueous coating agent, the familiarity of the polymer particles with the aqueous coating agent can be improved. However, the coating film formed using the aqueous coating agent in which the hydrophilic inorganic pigment is dispersed alone has a hard feel due to the hard and brittle nature of the hydrophilic inorganic pigment itself, and the scratch resistance decreases. The original performance of the coating is impaired.
このように、水性コーティング剤に艶消し性及び耐傷つき性を付与でき、かつ、親水性が高く水性コーティング剤中での均一分散性に優れ、復元性が高く優れた触感(弾性)を有する重合体粒子は、従来なかった。 In this way, it is possible to impart matteness and scratch resistance to the aqueous coating agent, and it is highly hydrophilic and excellent in uniform dispersibility in the aqueous coating agent, and has high resilience and excellent tactile feeling (elasticity). There were no coalesced particles in the past.
本発明は、上記従来の課題に鑑みなされたものであって、重合体粒子を含む複合粒子であって、親水性が高く水性コーティング剤等の水性混合液中での均一分散性に優れ、復元性が高く優れた触感(弾性)を有する複合粒子及びその製造方法並びにその複合粒子を用いたコーティング剤、塗膜、及び化粧料を提供することにある。 The present invention has been made in view of the above-described conventional problems, and is a composite particle including polymer particles, which is highly hydrophilic and excellent in uniform dispersibility in an aqueous mixed liquid such as an aqueous coating agent. An object of the present invention is to provide composite particles having high tactile properties and excellent tactile sensation (elasticity), a production method thereof, and a coating agent, a coating film, and a cosmetic using the composite particles.
本発明の複合粒子は、複数のラジカル重合性基を有する架橋性オリゴマー及び(メタ)アクリル酸エステル系単官能単量体に由来する架橋(メタ)アクリル酸エステル系樹脂からなる重合体粒子と、該重合体粒子の表面に付着した無機粒子とを含む複合粒子であって、前記架橋性オリゴマーが、(a)ポリオールと、(b)ポリイソシアネートと、(c)ヒドロキシ基を有する(メタ)アクリル酸エステルとを反応させてなり、前記無機粒子が、平均一次粒子径が10〜1000nmの親水性無機粒子であり、前記複合粒子の疎水性指数が0〜10であることを特徴としている。 The composite particle of the present invention is a polymer particle comprising a crosslinkable oligomer having a plurality of radical polymerizable groups and a crosslinked (meth) acrylate ester-based resin derived from a (meth) acrylate monofunctional monomer; A composite particle comprising inorganic particles attached to the surface of the polymer particle, wherein the cross-linkable oligomer comprises (a) a polyol, (b) a polyisocyanate, and (c) a (meth) acryl having a hydroxy group. It is characterized by reacting with an acid ester, the inorganic particles are hydrophilic inorganic particles having an average primary particle diameter of 10 to 1000 nm, and the hydrophobicity index of the composite particles is 0 to 10.
前記構成によれば、重合体粒子の表面に付着した無機粒子が平均一次粒子径が10〜1000nmの親水性無機粒子であり、疎水性指数が0〜10であることで、親水性が高く水性コーティング剤等の水性混合液中での均一分散性に優れた複合粒子を実現できる。 According to the said structure, the inorganic particle adhering to the surface of a polymer particle is a hydrophilic inorganic particle with an average primary particle diameter of 10-1000 nm, and a hydrophobicity index is 0-10, Therefore Hydrophilic property is high and aqueous. Composite particles having excellent uniform dispersibility in an aqueous mixed liquid such as a coating agent can be realized.
また、前記構成によれば、前記重合体粒子を構成する架橋(メタ)アクリル酸エステル系樹脂が、(a)ポリオールと、(b)ポリイソシアネートと、(c)ヒドロキシ基を有する(メタ)アクリル酸エステルとを反応させてなる架橋性オリゴマー及び(メタ)アクリル酸エステル系単官能単量体に由来することで、復元性が高く優れた触感(弾性)を有する複合粒子を実現できる。なお、本出願書類において、「(メタ)アクリル」はアクリル及び/又はメタクリルを意味し、「(メタ)アクリレート」はアクリレート及び/又はメタクリレートを意味する。 Moreover, according to the said structure, the bridge | crosslinking (meth) acrylic-ester type resin which comprises the said polymer particle is (a) polyol, (b) polyisocyanate, (c) (meth) acryl which has a hydroxyl group. By deriving from a crosslinkable oligomer obtained by reacting with an acid ester and a (meth) acrylic acid ester monofunctional monomer, composite particles having high restorability and excellent touch (elasticity) can be realized. In the application documents, “(meth) acryl” means acryl and / or methacryl, and “(meth) acrylate” means acrylate and / or methacrylate.
本発明の複合粒子の製造方法は、前記親水性無機粒子が、コロイダルシリカ由来の親水性シリカ粒子と、コロイダルシリカ由来でない親水性無機粒子とを含む本発明の複合粒子を製造する方法であって、前記(メタ)アクリル酸エステル系単官能単量体20〜80重量%と、前記架橋性オリゴマー80〜20重量%とを含む重合性混合物を、前記水溶性セルロース類が表面に吸着した前記コロイダルシリカと界面活性剤との存在下、水性媒体中で懸濁重合することにより、前記重合体粒子と、前記重合体粒子表面に付着した前記コロイダルシリカ由来の親水性シリカ粒子とを含む複合粒子を得る工程と、前記複合粒子を前記水性媒体から分離し乾燥させる時に前記コロイダルシリカ由来でない親水性無機粒子を前記複合粒子に吸着させることにより、前記コロイダルシリカ由来でない親水性無機粒子を前記重合体粒子表面に含有させる工程とを含むことを特徴としている。 The method for producing composite particles of the present invention is a method for producing the composite particles of the present invention, wherein the hydrophilic inorganic particles include hydrophilic silica particles derived from colloidal silica and hydrophilic inorganic particles not derived from colloidal silica. The colloidal with the water-soluble cellulose adsorbed on a polymerizable mixture containing 20 to 80% by weight of the (meth) acrylic acid ester monofunctional monomer and 80 to 20% by weight of the crosslinkable oligomer Composite particles containing the polymer particles and the hydrophilic silica particles derived from the colloidal silica attached to the surface of the polymer particles by suspension polymerization in an aqueous medium in the presence of silica and a surfactant. And a step of adsorbing the composite particles with hydrophilic inorganic particles not derived from the colloidal silica when the composite particles are separated from the aqueous medium and dried. More is characterized in that it comprises a step of incorporating the colloidal silica is not derived from hydrophilic inorganic particles to the polymer particle surface.
前記方法によれば、分散剤として機能する水溶性セルロース類が表面に吸着したコロイダルシリカと、界面活性剤との存在下で懸濁重合することから、安定に懸濁重合を行うことができ、本発明の複合粒子を容易に得ることができる。 According to the above method, since suspension polymerization is carried out in the presence of a colloidal silica adsorbed on the surface of a water-soluble cellulose functioning as a dispersant and a surfactant, suspension polymerization can be performed stably. The composite particles of the present invention can be easily obtained.
また、前記方法によれば、コロイダルシリカ由来でない親水性無機粒子を前記複合粒子に吸着させる前に、コロイダルシリカ由来の親水性シリカ粒子を付着させるので、コロイダルシリカ由来でない親水性無機粒子を水溶性セルロース類が表面に吸着したコロイダルシリカを介して重合体粒子表面へ安定的に付着させることができる。それゆえ、前記方法によれば、親水性無機粒子を、より多く、かつ安定に重合体粒子表面に付着させることができるので、疎水性指数が0〜10である本発明の複合粒子を容易に得ることができる。 In addition, according to the above method, hydrophilic silica particles derived from colloidal silica are adhered before adsorbing hydrophilic inorganic particles not derived from colloidal silica to the composite particles. Cellulose can be stably attached to the surface of the polymer particles via colloidal silica adsorbed on the surface. Therefore, according to the above method, more hydrophilic inorganic particles can be adhered to the surface of the polymer particles more stably, so that the composite particles of the present invention having a hydrophobicity index of 0 to 10 can be easily obtained. Can be obtained.
さらに、前記方法によれば、前記重合性混合物が、(メタ)アクリル酸エステル系単官能単量体を20〜80重量%含み、前記架橋性オリゴマーを80〜20重量%含むので、高い復元性を有する複合粒子を得ることができる。 Furthermore, according to the method, since the polymerizable mixture contains 20 to 80% by weight of the (meth) acrylic acid ester monofunctional monomer and 80 to 20% by weight of the crosslinkable oligomer, it has a high resilience. Composite particles having the following can be obtained.
本発明のコーティング剤は、本発明の複合粒子を含むことを特徴としている。 The coating agent of the present invention is characterized by containing the composite particles of the present invention.
本発明のコーティング剤は、復元性が高い本発明の複合粒子を含むので、高い耐傷つき
性や軟らかな触感を有する塗膜を形成することができる。また、本発明のコーティング剤は、水性混合液中での均一分散性に優れた本発明の複合粒子を含むので、水性コーティング剤の場合であっても、複合粒子を均一に分散させることができ、均一な塗膜を形成することができる。
Since the coating agent of this invention contains the composite particle | grains of this invention with high restoring property, it can form the coating film which has high scratch resistance and soft touch. In addition, since the coating agent of the present invention includes the composite particles of the present invention that are excellent in uniform dispersibility in an aqueous mixed solution, the composite particles can be uniformly dispersed even in the case of an aqueous coating agent. A uniform coating film can be formed.
本発明の塗膜は、本発明のコーティング剤を用いて形成されたことを特徴としている。 The coating film of the present invention is characterized by being formed using the coating agent of the present invention.
本発明の塗膜は、復元性が高い本発明の複合粒子を含むので、高い耐傷つき性や軟らかな触感を有している。また、本発明の塗膜は、水性混合液中での均一分散性に優れた本発明の複合粒子を含む本発明のコーティング剤を用いて形成されたものであるので、用いるコーティング剤が水性コーティング剤の場合であっても、均一である。 Since the coating film of this invention contains the composite particle | grains of this invention with high recoverability, it has high scratch resistance and soft touch. Further, since the coating film of the present invention is formed using the coating agent of the present invention containing the composite particles of the present invention having excellent uniform dispersibility in an aqueous mixed liquid, the coating agent to be used is an aqueous coating. Even in the case of an agent, it is uniform.
本発明の化粧料は、本発明の複合粒子を含むことを特徴としている。 The cosmetic of the present invention is characterized by including the composite particles of the present invention.
本発明の化粧料は、復元性が高い本発明の複合粒子を含むので、軟らかな触感を有している。また、本発明の化粧料は、水性混合液中での均一分散性に優れた本発明の複合粒子を含むので、水性化粧料の場合であっても、複合粒子を均一に分散させることができる。 Since the cosmetic of the present invention contains the composite particles of the present invention having a high restorability, it has a soft touch. Further, since the cosmetic of the present invention includes the composite particles of the present invention that are excellent in uniform dispersibility in an aqueous mixed solution, the composite particles can be uniformly dispersed even in the case of an aqueous cosmetic. .
本発明によれば、重合体粒子を含む複合粒子であって、親水性が高く水性コーティング剤等の水性混合液中での均一分散性に優れ、復元性が高く優れた触感(弾性)を有する複合粒子及びその製造方法並びにその複合粒子を用いたコーティング剤、塗膜、及び化粧料を提供できる。本発明の複合粒子は、水性コーティング剤中での均一分散性に優れていることから、水性コーティング剤への艶消し剤として好適に使用することができる。本発明の複合粒子は、復元性が高く優れた触感(弾性)を有することから、この複合粒子をコーティング剤に使用すれば、コーティング剤を用いて形成される塗膜に高い耐傷つき性や軟らかな触感を付与することができる。 According to the present invention, composite particles containing polymer particles, which are highly hydrophilic and have excellent uniform dispersibility in an aqueous mixed solution such as an aqueous coating agent, have a high resilience and an excellent feel (elasticity). A composite particle, a production method thereof, and a coating agent, a coating film, and a cosmetic using the composite particle can be provided. Since the composite particles of the present invention are excellent in uniform dispersibility in an aqueous coating agent, they can be suitably used as a matting agent for an aqueous coating agent. Since the composite particles of the present invention have high restorability and excellent tactile sensation (elasticity), if this composite particle is used as a coating agent, the coating film formed using the coating agent has high scratch resistance and softness. Can provide a tactile feel.
〔複合粒子〕
本発明の複合粒子は、複数のラジカル重合性基を有する架橋性オリゴマー及び(メタ)アクリル酸エステル系単官能単量体に由来する架橋(メタ)アクリル酸エステル系樹脂からなる重合体粒子と、該重合体粒子の表面に付着した無機粒子とを含む複合粒子であって、前記架橋性オリゴマーが、(a)ポリオールと、(b)ポリイソシアネートと、(c)ヒドロキシ基を有する(メタ)アクリル酸エステルとを反応させてなり、前記無機粒子が、平均一次粒子径が10〜1000nmの親水性無機粒子であり、前記複合粒子の疎水性指数が0〜10である。
[Composite particles]
The composite particle of the present invention is a polymer particle comprising a crosslinkable oligomer having a plurality of radical polymerizable groups and a crosslinked (meth) acrylate ester-based resin derived from a (meth) acrylate monofunctional monomer; A composite particle comprising inorganic particles attached to the surface of the polymer particle, wherein the cross-linkable oligomer comprises (a) a polyol, (b) a polyisocyanate, and (c) a (meth) acryl having a hydroxy group. The inorganic particles are hydrophilic inorganic particles having an average primary particle diameter of 10 to 1000 nm, and the composite particles have a hydrophobicity index of 0 to 10.
本発明の複合粒子の疎水性指数は、0〜10である。疎水性指数が10より大きい場合、水性混合液(例えば水性コーティング剤や水性化粧料)中における複合粒子の分散安定性が低下し、複合粒子が沈降しやすくなるので、好ましくない。例えば、水性コーティング剤中で複合粒子が沈降しやすくなると、水性コーティング剤を用いて形成される塗膜に艶消し性を付与できないことがある。本発明の複合粒子の疎水性指数は、7以下であることが好ましく、5以下であることがより好ましい。本出願書類において、複合粒子の疎水性指数は以下に記載する方法によって測定されるものとする。 The hydrophobicity index of the composite particles of the present invention is 0-10. A hydrophobicity index greater than 10 is not preferable because the dispersion stability of the composite particles in an aqueous mixture (for example, an aqueous coating agent or an aqueous cosmetic) is lowered and the composite particles are likely to settle. For example, if the composite particles easily settle in the aqueous coating agent, it may not be possible to impart matte properties to the coating film formed using the aqueous coating agent. The hydrophobicity index of the composite particles of the present invention is preferably 7 or less, and more preferably 5 or less. In this application document, the hydrophobicity index of the composite particles shall be measured by the method described below.
(複合粒子の疎水性指数の測定方法)
底部に攪拌子を置いた内容量100mlのガラス製ビーカーに、イオン交換水50mlを投入し、水面に複合粒子0.2gを浮かべた後、攪拌子を緩やかに回転させる。その後、ビーカー内の中央付近で、水面とビーカー底面との中間付近の水中までビュレットの先端を沈め、攪拌子を緩やかに回転させながら、前記複合粒子添加から5分後に、ビュレットからメタノールを1ml/分の速度で徐々に水中に導入する。メタノールは1mlずつ導入し、1ml導入する度に5分攪拌を行う。水面の複合粒子の全量が水中に沈むまで(水面に浮いている複合粒子が実質的になくなるまで)メタノールの導入を続け、水中に複合粒子の全量が沈んだ時点までのメタノール導入量(ml)を測定する。
(Measurement method of hydrophobicity index of composite particles)
In a glass beaker having an internal volume of 100 ml with a stirrer placed at the bottom, 50 ml of ion-exchanged water is poured and 0.2 g of composite particles are floated on the water surface, and then the stirrer is gently rotated. Then, at the center of the beaker, the tip of the burette is submerged to the middle of the water between the water surface and the bottom surface of the beaker. Gradually introduce into the water at a rate of minutes. 1 ml of methanol is introduced and stirred for 5 minutes each time 1 ml is introduced. Methanol is continuously introduced until the total amount of composite particles on the water surface sinks in water (until there are virtually no composite particles floating on the water surface), and the amount of methanol introduced until the total amount of composite particles sinks in water (ml) Measure.
そして、イオン交換水の量(=50(ml))及びメタノール導入量(ml)から、下式に基づき疎水性指数を求める。
疎水性指数(%)=100×メタノール導入量(ml)
/(イオン交換水の量(ml)+メタノール導入量(ml))
なお、ビュレットからメタノールを水中に導入する前に、水面に浮かべた複合粒子が水中に完全に沈んだ場合は、疎水性指数を0と判定する。
Then, the hydrophobicity index is obtained from the amount of ion-exchanged water (= 50 (ml)) and the amount of methanol introduced (ml) based on the following formula.
Hydrophobicity index (%) = 100 × methanol introduction amount (ml)
/ (Amount of ion exchange water (ml) + amount of methanol introduced (ml))
In addition, when the composite particles floated on the water surface completely sink in the water before introducing methanol from the burette into the water, the hydrophobicity index is determined to be zero.
本発明の複合粒子は、20%以上の復元率を有することが好ましい。20%以上の復元率を有する複合粒子は、コーティング剤に添加されたときに、復元性の高い塗膜を形成可能なコーティング剤を実現できる。復元率が20%未満の複合粒子は、コーティング剤に添加されそのコーティング剤を用いて塗膜が形成されたときに、復元性の高い塗膜を得られない場合がある。複合粒子の復元率は、25%以上であることがより好ましく、30%以上であることがさらに好ましい。本出願書類において、複合粒子の復元率は以下に記載する方法によって測定されるものとする。 The composite particles of the present invention preferably have a restoration rate of 20% or more. When the composite particles having a restoration rate of 20% or more are added to the coating agent, a coating agent capable of forming a highly restoring coating film can be realized. When composite particles having a restoration rate of less than 20% are added to a coating agent and a coating film is formed using the coating agent, a coating film having a high restoration property may not be obtained. The restoration rate of the composite particles is more preferably 25% or more, and further preferably 30% or more. In the present application document, the restoration rate of the composite particles shall be measured by the method described below.
(複合粒子の復元率の測定方法)
複合粒子の復元率の測定は、株式会社島津製作所製の微小圧縮試験機「MCTM−200」を用いた負荷−除荷試験によって行う。
(Measurement method of restoration rate of composite particles)
The restoration rate of the composite particles is measured by a load-unloading test using a micro compression tester “MCTM-200” manufactured by Shimadzu Corporation.
すなわち、まず、複合粒子を下部加圧板(SKS平板)上に載置し、「MCTM−200」の光学顕微鏡(対物レンズ倍率50倍)で一個の独立した微細な複合粒子を選び出す。選び出した複合粒子の直径を、「MCTM−200」の粒子径測定カーソルで測定する。選び出す複合粒子は、測定対象とする粒子径に応じて決定する。次に、選び出した複合粒子の頂点に試験用圧子を下記の負荷速度で降下させることにより、最大試験力9.81mNまで複合粒子に荷重をかけたときの粒子径Aと、その後、最小試験力1.96mNまで除荷したときの粒子径Bを測定する。粒子径A及び粒子径Bから得られる変位量(復元量)と、粒子径測定カーソルで測定された直径とから、次の復元率の算出式
復元率(%)=復元量(μm)/直径(μm)×100
により、個別の複合粒子の復元率を求める。6つの複合粒子に対して復元率の測定を行い、6つの復元率から最大値及び最小値を除き、残る4データの平均値を復元率とする。
That is, first, composite particles are placed on a lower pressure plate (SKS flat plate), and one independent fine composite particle is selected with an optical microscope of “MCTM-200” (objective lens magnification: 50 times). The diameter of the selected composite particle is measured with a particle diameter measurement cursor of “MCTM-200”. The composite particles to be selected are determined according to the particle size to be measured. Next, by dropping the test indenter at the apex of the selected composite particle at the following load speed, the particle diameter A when the composite particle is loaded up to the maximum test force of 9.81 mN, and then the minimum test force 1. Measure particle diameter B when unloaded to 1.96 mN. From the amount of displacement (restoration amount) obtained from the particle diameter A and the particle diameter B and the diameter measured with the particle diameter measurement cursor, the following formula for calculating the restoration rate: Restoration rate (%) = Restoration amount (μm) / diameter (Μm) × 100
Thus, the restoration rate of individual composite particles is obtained. The restoration rate is measured for the six composite particles, the maximum value and the minimum value are excluded from the six restoration rates, and the average value of the remaining four data is taken as the restoration rate.
<復元率の測定条件>
試験温度:常温(20℃)、相対湿度65%
上部加圧圧子:直径50μmの平面圧子(材質:ダイヤモンド)
下部加圧板:SKS平板
試験種類:負荷−除荷試験
最大試験力:9.81mN
最小試験力:1.96mN
負荷速度:0.732mN/sec
負荷保持時間:1sec
除荷保持時間:1sec
<Measurement conditions for restoration rate>
Test temperature: normal temperature (20 ° C), relative humidity 65%
Upper pressure indenter: Flat indenter with a diameter of 50 μm (material: diamond)
Lower pressure plate: SKS flat plate Test type: Load-unloading test Maximum test force: 9.81 mN
Minimum test force: 1.96 mN
Load speed: 0.732 mN / sec
Load holding time: 1 sec
Unloading retention time: 1 sec
本発明の複合粒子は、安息角が30〜60度であることが好ましい。安息角を30度以上とすることで、複合粒子の凝集性が程よく、複合粒子を含むコーティング剤を用いて塗膜を形成したときに、望む艶消し性を持つ塗膜を得ることができる。安息角を60度以下とすることで、流動性が良好でハンドリング性が良好な複合粒子を実現できる。なお、本発明の複合粒子は、重合体粒子の表面に親水性無機粒子が付着していることによって流動性が向上しており、安息角が比較的低くなっている。 The composite particles of the present invention preferably have an angle of repose of 30 to 60 degrees. By setting the angle of repose to 30 degrees or more, the cohesiveness of the composite particles is moderate, and when a coating film is formed using a coating agent containing the composite particles, a coating film having a desired matte property can be obtained. By setting the angle of repose to 60 degrees or less, composite particles having good fluidity and good handling properties can be realized. The composite particles of the present invention have improved fluidity due to the hydrophilic inorganic particles adhering to the surface of the polymer particles, and the angle of repose is relatively low.
(複合粒子の安息角の測定方法)
複合粒子300cm3(嵩体積)を、水平面上に立てた直径80mm、高さ70mmの円筒状の枠体に入れる。次に、持ち上げた時にできる円錐状の複合粒子の山について、山を正面から見た時の、山の二つの稜線のそれぞれが水平面に対してなす角度を分度器を用いて測定し、その角度の平均値を平均角度とする。これを5回繰り返して行って得られた平均角度の相加平均値を安息角とする。
(Measurement method of repose angle of composite particles)
300 cm 3 (bulk volume) of the composite particles is put into a cylindrical frame body having a diameter of 80 mm and a height of 70 mm that is raised on a horizontal plane. Next, measure the angle between the two ridges of the mountain when viewed from the front, using a protractor, with respect to the mountain of conical composite particles formed when lifted. Let the average value be the average angle. An arithmetic average value of average angles obtained by repeating this five times is defined as an angle of repose.
本発明の複合粒子の体積平均粒子径は、特に限定されないが、1〜200μmであることが好ましく、3〜50μmであることが好ましい。この範囲内の体積平均粒子径を有する複合粒子は、コーティング剤に添加されたときに、コーティング剤を用いて形成される塗膜の艶消し及び仕上がり外観をより向上できる。 The volume average particle diameter of the composite particles of the present invention is not particularly limited, but is preferably 1 to 200 μm, and preferably 3 to 50 μm. When the composite particles having a volume average particle diameter within this range are added to the coating agent, the matte and finished appearance of the coating film formed using the coating agent can be further improved.
本発明の複合粒子は、体積基準の粒子径の変動係数が20〜40%の範囲内であることが好ましい。体積基準の粒子径の変動係数がこの範囲内であることで、複合粒子間の隙間ができにくくなり、複合粒子を含むコーティング剤を用いて塗膜を形成したときに、均一性の高い艶消し性を持つ塗膜を得ることができる。
本出願書類において、複合粒子の体積平均粒子径及び体積基準の粒子径の変動係数は、以下に記載する方法によって測定されるものとする。
The composite particles of the present invention preferably have a volume-based particle diameter variation coefficient in the range of 20 to 40%. When the coefficient of variation of the volume-based particle diameter is within this range, it becomes difficult to form gaps between the composite particles. When a coating film is formed using a coating agent containing composite particles, a highly uniform matte is formed. A coating film having properties can be obtained.
In the present application document, the volume average particle diameter of the composite particles and the coefficient of variation of the volume-based particle diameter are measured by the method described below.
(複合粒子の体積平均粒子径及び体積基準の粒子径の変動係数の測定方法)
複合粒子の体積平均粒子径は、コールターマルチサイザーIII(ベックマン・コールター株式会社製測定装置)により測定する。測定は、ベックマン・コールター株式会社発行のMultisizerTM 3ユーザーズマニュアルに従って校正されたアパチャーを用いて実施するものとする。
(Measurement method of volume average particle diameter of composite particles and coefficient of variation of volume-based particle diameter)
The volume average particle diameter of the composite particles is measured by Coulter Multisizer III (measurement device manufactured by Beckman Coulter, Inc.). Measurement shall be performed using an aperture calibrated according to the Multisizer ™ 3 User's Manual issued by Beckman Coulter, Inc.
なお、測定に用いるアパチャーは、複合粒子の大きさに応じて適宜選択する。50μmのサイズを有するアパチャーを選択した場合は、Current(アパチャー電流)は−800、Gain(ゲイン)は4と設定とする。 Note that the aperture used for the measurement is appropriately selected according to the size of the composite particles. When an aperture having a size of 50 μm is selected, the current (aperture current) is set to −800 and the gain (gain) is set to 4.
測定用試料としては、複合粒子0.1gを0.1重量%ノニオン性界面活性剤水溶液10ml中にタッチミキサー(ヤマト科学株式会社製、「TOUCHMIXER MT−31」)及び超音波洗浄器(株式会社ヴェルヴォクリーア製、「ULTRASONIC CLEANER VS−150」)を用いて分散させ、分散体としたものを使用する。測定中はビーカー内を気泡が入らない程度に緩く攪拌しておき、10万個の複合粒子の測定を完了した時点で測定を終了する。複合粒子の体積平均粒子径は、10万個の複合粒子の体積基準の粒度分布における算術平均である。 As a sample for measurement, 0.1 g of composite particles in 10 ml of a 0.1% by weight nonionic surfactant aqueous solution was mixed with a touch mixer (manufactured by Yamato Kagaku Co., Ltd., “TOUCMIXER MT-31”) and an ultrasonic cleaner (Co., Ltd.). Dispersed using "ULTRASONIC CLEANER VS-150" manufactured by Vervocrea, and used as a dispersion. During the measurement, the beaker is gently stirred to the extent that bubbles do not enter, and the measurement ends when the measurement of 100,000 composite particles is completed. The volume average particle diameter of the composite particles is an arithmetic average in the volume-based particle size distribution of 100,000 composite particles.
複合粒子の粒子径の変動係数(CV値)は、以下の数式によって算出する。 The coefficient of variation (CV value) of the particle diameter of the composite particles is calculated by the following mathematical formula.
複合粒子の粒子径の変動係数
=(複合粒子の体積基準の粒度分布の標準偏差÷複合粒子の体積平均粒子径)×100
Coefficient of variation of particle diameter of composite particles = (standard deviation of particle size distribution of composite particles / volume average particle diameter of composite particles) × 100
〔架橋(メタ)アクリル酸エステル系樹脂〕
本発明の複合粒子を構成する重合体粒子は、複数のラジカル重合性基を有する架橋性オリゴマー及び(メタ)アクリル酸エステル系単官能単量体に由来する架橋(メタ)アクリル酸エステル系樹脂からなっている。
[Crosslinked (meth) acrylic ester resin]
The polymer particles constituting the composite particles of the present invention include a crosslinkable oligomer having a plurality of radical polymerizable groups and a crosslinked (meth) acrylate ester resin derived from a (meth) acrylate monofunctional monomer. It has become.
前記架橋(メタ)アクリル酸エステル系樹脂中における前記架橋性オリゴマーに由来する構造単位の含有量は、20〜80重量%の範囲内であることが好ましく、30〜75重量%の範囲内であることがより好ましい。また、前記架橋(メタ)アクリル酸エステル系樹脂中における前記(メタ)アクリル酸エステル系単官能単量体に由来する構造単位の含有量は、20〜80重量%の範囲内であることが好ましく、30〜75重量%の範囲内であることがより好ましい。前記架橋性オリゴマーに由来する構造単位の含有量及び前記(メタ)アクリル酸エステル系単官能単量体に由来する構造単位の含有量を前記範囲内とすることで、より高い復元性を有する複合粒子を実現できる。なお、前記架橋(メタ)アクリル酸エステル系樹脂中における各単量体に由来する構造単位の含有量は、前記架橋(メタ)アクリル酸エステル系樹脂を得るために使用される単量体混合物中における各単量体の含有量に相当する。 The content of the structural unit derived from the crosslinkable oligomer in the crosslinked (meth) acrylic acid ester resin is preferably in the range of 20 to 80% by weight, and in the range of 30 to 75% by weight. It is more preferable. Further, the content of the structural unit derived from the (meth) acrylate monofunctional monomer in the crosslinked (meth) acrylate ester resin is preferably in the range of 20 to 80% by weight. More preferably, it is within the range of 30 to 75% by weight. By having the content of the structural unit derived from the crosslinkable oligomer and the content of the structural unit derived from the (meth) acrylic acid ester monofunctional monomer within the above range, a composite having higher resilience Particles can be realized. In addition, the content of the structural unit derived from each monomer in the crosslinked (meth) acrylate resin is in the monomer mixture used to obtain the crosslinked (meth) acrylate resin. This corresponds to the content of each monomer in.
〔(メタ)アクリル酸エステル系単官能単量体〕
前記(メタ)アクリル酸エステル系単官能単量体としては、エチレン性不飽和基を1つ有する(メタ)アクリル酸エステルであれば特に限定されるものではなく、アクリル酸メチル、アクリル酸エチル、アクリル酸プロピル、アクリル酸n−ブチル、アクリル酸イソブチル、アクリル酸n−オクチル、アクリル酸ドデシル、アクリル酸2−エチルヘキシル、アクリル酸ステアリル、アクリル酸ラウリル、アクリル酸2−クロロエチル、アクリル酸フェニル、アクリル酸2−(ジメチルアミノ)エチル、アクリル酸2−(ジエチルアミノ)エチル、アクリル酸2−ヒドロキシエチル、アクリル酸2−ヒドロキシプロピル等のアクリル酸エステル;メタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸n−ブチル、メタクリル酸イソブチル、メタクリル酸n−オクチル、メタクリル酸ドデシル、メタクリル酸2−エチルヘキシル、メタクリル酸ステアリル、メタクリル酸ラウリル、メタクリル酸フェニル、メタクリル酸2−(ジメチルアミノ)エチル、メタクリル酸2−(ジエチルアミノ)エチル、メタクリル酸2−ヒドロキシエチル、メタクリル酸2−ヒドロキシプロピル等のメタクリル酸エステル等が挙げられる。
[(Meth) acrylic acid ester monofunctional monomer]
The (meth) acrylic acid ester monofunctional monomer is not particularly limited as long as it is a (meth) acrylic acid ester having one ethylenically unsaturated group, methyl acrylate, ethyl acrylate, Propyl acrylate, n-butyl acrylate, isobutyl acrylate, n-octyl acrylate, dodecyl acrylate, 2-ethylhexyl acrylate, stearyl acrylate, lauryl acrylate, 2-chloroethyl acrylate, phenyl acrylate, acrylic acid Acrylic acid esters such as 2- (dimethylamino) ethyl, 2- (diethylamino) ethyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate; methyl methacrylate, ethyl methacrylate, propyl methacrylate, methacrylic acid n-butyl, me Isobutyl chlorate, n-octyl methacrylate, dodecyl methacrylate, 2-ethylhexyl methacrylate, stearyl methacrylate, lauryl methacrylate, phenyl methacrylate, 2- (dimethylamino) ethyl methacrylate, 2- (diethylamino) ethyl methacrylate And methacrylic acid esters such as 2-hydroxyethyl methacrylate and 2-hydroxypropyl methacrylate.
前記(メタ)アクリル酸エステル系単官能単量体のうち、アルキル基の炭素数が1〜12であるアクリル酸アルキルが好ましく、アルキル基の炭素数が1〜8であるアクリル酸アルキルがより好ましい。このようなアクリル酸アルキルを用いることで、前記複合粒子の復元率を高くすることができる。 Of the (meth) acrylate monofunctional monomers, alkyl acrylates having 1 to 12 carbon atoms in the alkyl group are preferred, and alkyl acrylates having 1 to 8 carbon atoms in the alkyl group are more preferred. . By using such an alkyl acrylate, the restoration rate of the composite particles can be increased.
〔架橋性オリゴマー(ウレタンアクリレートオリゴマー)〕
前記架橋性オリゴマーは、(a)ポリオールと、(b)ポリイソシアネートと、(c)ヒドロキシ基を有する(メタ)アクリル酸エステルとを反応させてなる複数のラジカル重合性基を有する化合物(ウレタンアクリレートオリゴマー)である。
[Crosslinkable oligomer (urethane acrylate oligomer)]
The crosslinkable oligomer comprises a compound (urethane acrylate) having a plurality of radical polymerizable groups obtained by reacting (a) polyol, (b) polyisocyanate, and (c) (meth) acrylic acid ester having a hydroxy group. Oligomer).
前記ウレタンアクリレートオリゴマーは、単独で硬化させたときに得られる硬化物の粘弾性から測定されるガラス転移温度(Tg)が0〜30℃であることが好ましい。前記Tgが0℃未満の場合、架橋(メタ)アクリル酸エステル系樹脂に粘着性がでてくることがある。前記Tgが30℃を越える場合、復元性の高い複合粒子を得られないことがある。前記Tgは、0〜28℃であることがより好ましく、0〜25℃であることがさらに好ましい。 The urethane acrylate oligomer preferably has a glass transition temperature (Tg) of 0 to 30 ° C. measured from the viscoelasticity of a cured product obtained when cured alone. When the Tg is less than 0 ° C., the cross-linked (meth) acrylic ester resin may become sticky. When the Tg exceeds 30 ° C., composite particles with high recoverability may not be obtained. The Tg is more preferably 0 to 28 ° C, and further preferably 0 to 25 ° C.
また、前記ウレタンアクリレートオリゴマーは、特に限定されないが、単独で硬化させたときに得られる硬化物の鉛筆硬度がH〜HBであることが好ましい。単独で硬化させたときに得られる硬化物の鉛筆硬度が前記範囲であるウレタンアクリレートオリゴマーを使用した場合、より高い復元率を有する複合粒子を得ることができる。 Moreover, although the said urethane acrylate oligomer is not specifically limited, It is preferable that the pencil hardness of the hardened | cured material obtained when it hardens independently is H-HB. When the urethane acrylate oligomer whose pencil hardness of the cured product obtained when cured alone is in the above range is used, composite particles having a higher restoration rate can be obtained.
前記ウレタンアクリレートオリゴマーの市販品としては、例えば、第一工業製薬株式会社製のニューフロンティア(登録商標)RSTシリーズの「ニューフロンティア(登録商標)RST−402」及び「ニューフロンティア(登録商標)RST−201」等のようなニューフロンティア(登録商標)シリーズのウレタンアクリレートオリゴマー、共栄社化学株式会社製のUFシリーズ「UF−A01P」等を挙げることができる。 Examples of the commercially available urethane acrylate oligomer include “New Frontier (registered trademark) RST-402” and “New Frontier (registered trademark) RST-” of New Frontier (registered trademark) RST series manufactured by Daiichi Kogyo Seiyaku Co., Ltd. New Frontier (registered trademark) series urethane acrylate oligomer such as “201”, UF series “UF-A01P” manufactured by Kyoeisha Chemical Co., Ltd., and the like.
(a)ポリオール
前記ポリオールとしては、例えば、ポリエステルポリオール、ポリエーテルポリオール、ポリカーボネートポリオール、脂肪族炭化水素系ポリオール、脂環式炭化水素系ポリオール等が挙げられる。これらのポリオールは、単独で使用しても、2種以上を併用してもよい。
(A) Polyol Examples of the polyol include polyester polyols, polyether polyols, polycarbonate polyols, aliphatic hydrocarbon polyols, and alicyclic hydrocarbon polyols. These polyols may be used alone or in combination of two or more.
前記ポリオールは、200〜3000の数平均分子量及び2〜4個のヒドロキシ基を有していることが好ましい。数平均分子量が200未満又は3000超である場合、架橋(メタ)アクリル酸エステル系樹脂が硬くなりすぎ、復元性の高い複合子を実現できないことがある。前記ポリオールは、ヒドロキシ基数が4個を越える場合、架橋性が上がりすぎ、復元性の高い複合粒子を実現できないことがある。 The polyol preferably has a number average molecular weight of 200 to 3000 and 2 to 4 hydroxy groups. When the number average molecular weight is less than 200 or more than 3000, the cross-linked (meth) acrylic acid ester resin becomes too hard, and a composite with high recoverability may not be realized. When the polyol has more than 4 hydroxy groups, the crosslinkability is excessively increased, and composite particles having high restoration properties may not be realized.
(a−1)ポリエステルポリオール
前記ポリエステルポリオールとしては、例えば、多価アルコールと多価カルボン酸との縮合重合物;環状エステル(ラクトン)の開環重合物;又は、多価アルコール、多価カルボン酸、及び環状エステルの3成分の反応物であって、3個以上のヒドロキシ基を含有するようにそれぞれの原料を選択したもの等が挙げられる。
(A-1) Polyester polyol Examples of the polyester polyol include a condensation polymer of a polyhydric alcohol and a polycarboxylic acid; a ring-opening polymer of a cyclic ester (lactone); or a polyhydric alcohol and a polycarboxylic acid. , And a cyclic ester three-component reaction product in which each raw material is selected so as to contain three or more hydroxy groups.
前記多価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、トリメチレングリコール、1,4−テトラメチレンジオール、1,3−テトラメチレンジオール、2−メチル−1,3−トリメチレンジオール、1,5−ペンタメチレンジオール、ネオペンチルグリコール、1,6−ヘキサメチレンジオール、3−メチル−1,5−ペンタメチレンジオール、2,4−ジエチル−1,5−ペンタメチレンジオール、メタントリオール、グリセリン、トリメチロールプロパン、トリメチロールエタン、1,2,6−ヘキサントリオール、ペンタエリスリトール、シクロヘキサンジオール類(1,4−シクロヘキサンジオール等)、ビスフェノル類(ビスフェノールA等)、糖アルコール類(キシリトールやソルビトール等)等が挙げられる。 Examples of the polyhydric alcohol include ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, trimethylene glycol, 1,4-tetramethylene diol, 1,3-tetramethylene diol, 2-methyl-1,3-trimethyl. Methylene diol, 1,5-pentamethylene diol, neopentyl glycol, 1,6-hexamethylene diol, 3-methyl-1,5-pentamethylene diol, 2,4-diethyl-1,5-pentamethylene diol, methane Triol, glycerin, trimethylolpropane, trimethylolethane, 1,2,6-hexanetriol, pentaerythritol, cyclohexanediol (1,4-cyclohexanediol etc.), bisphenol (bisphenol A etc.), Alcohols (xylitol and sorbitol) and the like.
前記多価カルボン酸としては、例えば、マロン酸、マレイン酸、フマル酸、コハク酸、グルタル酸、アジピン酸、スベリン酸、アゼライン酸、セバシン酸、ドデカンジオン酸等の脂肪族ジカルボン酸;1,4−シクロヘキサンジカルボン酸等の脂環式ジカルボン酸;テレフタル酸、イソフタル酸、オルトフタル酸、2,6−ナフタレンジカルボン酸、パラフェニレンジカルボン酸、トリメリット酸等の芳香族ジカルボン酸等が挙げられる。 Examples of the polyvalent carboxylic acid include aliphatic dicarboxylic acids such as malonic acid, maleic acid, fumaric acid, succinic acid, glutaric acid, adipic acid, suberic acid, azelaic acid, sebacic acid, and dodecanedioic acid; -Alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid; aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, orthophthalic acid, 2,6-naphthalenedicarboxylic acid, paraphenylenedicarboxylic acid, trimellitic acid, and the like.
前記環状エステル(ラクトン)としては、例えば、γ−ブチロラクトン、δ−バレロラクトン、ε−カプロラクトン等が挙げられる。 Examples of the cyclic ester (lactone) include γ-butyrolactone, δ-valerolactone, and ε-caprolactone.
(a−2)ポリエーテルポリオール
前記ポリエーテルポリオールとしては、原料となる多価アルコールを脱水縮合して得られる、分子末端(側鎖)に3つ以上のヒドロキシ基を含有するポリエーテルポリオールが挙げられる。
(A-2) Polyether polyol Examples of the polyether polyol include polyether polyols containing three or more hydroxy groups at the molecular ends (side chains) obtained by dehydrating and condensing polyhydric alcohols as raw materials. It is done.
前記ポリオールとしては、例えば、メタントリオール、グリセリン、トリメチロールプロパン、トリメチロールエタン、1,2,6−ヘキサントリオール、ペンタエリスリトール等の低分子量ポリオール、及び、それら低分子量ポリオールのアルキレンオキシド付加物であるポリオキシアルキレンポリオール等の3官能以上(ヒドロキシ基数が3個以上)のポリオールが挙げられる。 Examples of the polyol include low molecular weight polyols such as methanetriol, glycerin, trimethylolpropane, trimethylolethane, 1,2,6-hexanetriol, pentaerythritol, and alkylene oxide adducts of these low molecular weight polyols. A trifunctional or higher functional polyol (having 3 or more hydroxy groups) such as polyoxyalkylene polyol can be used.
(a−3)ポリカーボネートポリオール
前記ポリカーボネートポリオールとしては、例えば、ポリオールとホスゲンとの反応物であって、ヒドロキシ基を3つ以上含有するようにポリオールを選択したもの;環状炭酸エステル(アルキレンカーボネート等)の開環重合物であって、ヒドロキシ基を3つ以上含有するもの等が挙げられる。
(A-3) Polycarbonate polyol The polycarbonate polyol is, for example, a reaction product of polyol and phosgene, wherein the polyol is selected so as to contain three or more hydroxy groups; cyclic carbonate (alkylene carbonate, etc.) Ring-opening polymerization products, and those containing three or more hydroxy groups.
前記ポリオールとしては、例えば、メタントリオール、グリセリン、トリメチロールプロパン、トリメチロールエタン、1,2,6−ヘキサントリオール、ペンタエリスリトール等の低分子量(好ましくは分子量64〜250)の多価アルコール、及び、それら多価アルコールのアルキレンオキシド付加物であるポリオキシアルキレンポリオール等の3官能以上のポリオールが挙げられる。
なお、前記ポリカーボネートポリオールは、分子内にカーボネート結合を有し、末端にヒドロキシル基を3個以上含有する化合物であればよく、カーボネート結合とともにエステル結合を有していてもよい。
Examples of the polyol include low molecular weight (preferably molecular weight 64 to 250) polyhydric alcohols such as methanetriol, glycerin, trimethylolpropane, trimethylolethane, 1,2,6-hexanetriol, and pentaerythritol, and Examples thereof include tri- or higher functional polyols such as polyoxyalkylene polyols, which are adducts of alkylene oxides of these polyhydric alcohols.
The polycarbonate polyol may be a compound having a carbonate bond in the molecule and containing three or more hydroxyl groups at the terminal, and may have an ester bond together with the carbonate bond.
(a−4)脂肪族炭化水素系ポリオール
前記脂肪族炭化水素系ポリオールとしては、例えば、ポリオレフィンポリオール、水添化ポリブタジエンポリオール等が挙げられる。前記ポリオレフィンポリオールは、分岐構造を少なくとも1つ持っている炭化水素骨格の分子末端(側鎖)にヒドロキシ基を合計3つ以上有するものであればよい。前記水添化ポリブタジエンポリオールは、ポリブタジエンポリオールの構造中に含まれるエチレン性不飽和基の全部が水素化された構造であって、その分子末端(側鎖)にヒドロキシ基を合計3つ以上有するものであればよい。
(A-4) Aliphatic hydrocarbon-based polyol Examples of the aliphatic hydrocarbon-based polyol include polyolefin polyol and hydrogenated polybutadiene polyol. The polyolefin polyol only needs to have a total of three or more hydroxy groups at the molecular ends (side chains) of the hydrocarbon skeleton having at least one branched structure. The hydrogenated polybutadiene polyol has a structure in which all of the ethylenically unsaturated groups contained in the structure of the polybutadiene polyol are hydrogenated, and has a total of three or more hydroxy groups at the molecular ends (side chains). If it is.
(b)ポリイソシアネート
前記ポリイソシアネートとしては、例えば、脂肪族ポリイソシアネート、脂環式ポリイソシアネート、芳香族ポリイソシアネート、芳香脂肪族ポリイソシアネートが挙げられる。前記ポリイソシアネートは、2〜4個のイソシアネート基を有していることが好ましい。前記ポリイソシアネートは、イソシアネート基数が4を越える場合、架橋性が上がりすぎ、復元性の高い複合粒子を実現できないことがある。
(B) Polyisocyanate Examples of the polyisocyanate include aliphatic polyisocyanate, alicyclic polyisocyanate, aromatic polyisocyanate, and araliphatic polyisocyanate. The polyisocyanate preferably has 2 to 4 isocyanate groups. When the number of isocyanate groups exceeds 4, the polyisocyanate may have too high crosslinkability, and composite particles having high recoverability may not be realized.
前記脂肪族ポリイソシアネートとしては、テトラメチレンジイソシアネート、ドデカメチレンジイソシアネート、ヘキサメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、2,4,4−トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、2−メチルペンタン−1,5−ジイソシアネート、3−メチルペンタン−1,5−ジイソシアネート等が挙げられる。 Examples of the aliphatic polyisocyanate include tetramethylene diisocyanate, dodecamethylene diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, lysine diisocyanate, 2-methylpentane- Examples include 1,5-diisocyanate and 3-methylpentane-1,5-diisocyanate.
前記脂環式ポリイソシアネートとしては、イソホロンジイソシアネート、水添キシリレンジイソシアネート、4,4’−ジシクロヘキシルメタンジイソシアネート、1,4−シクロヘキサンジイソシアネート、メチルシクロヘキシレンジイソシアネート、1,3−ビス(イソシアネートメチル)シクロヘキサン等が挙げられる。 Examples of the alicyclic polyisocyanate include isophorone diisocyanate, hydrogenated xylylene diisocyanate, 4,4′-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, methylcyclohexylene diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, and the like. Is mentioned.
前記芳香族ポリイソシアネートとしては、トリレンジイソシアネート、2,2’−ジフェニルメタンジイソシアネート、2,4’−ジフェニルメタンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート(MDI)、4,4’−ジベンジルジイソシアネート、1,5−ナフチレンジイソシアネート、キシリレンジイソシアネート、1,3−フェニレンジイソシアネート、1,4−フェニレンジイソシアネート等が挙げられる。 Examples of the aromatic polyisocyanate include tolylene diisocyanate, 2,2′-diphenylmethane diisocyanate, 2,4′-diphenylmethane diisocyanate, 4,4′-diphenylmethane diisocyanate (MDI), 4,4′-dibenzyl diisocyanate, 1, Examples include 5-naphthylene diisocyanate, xylylene diisocyanate, 1,3-phenylene diisocyanate, and 1,4-phenylene diisocyanate.
前記芳香脂肪族ポリイソシアネートとしては、ジアルキルジフェニルメタンジイソシアネート、テトラアルキルジフェニルメタンジイソシアネート、α,α,α,α−テトラメチルキシリレンジイソシアネート等が挙げられる。また、前記ポリイソシアネートとして、これまでに挙げたポリイソシアネートの2量体、3量体やビュレット化イソシアネート等の変性体も挙げられる。
これらのポリイソシアネートは、単独で使用しても、2種以上を併用してもよい。
Examples of the araliphatic polyisocyanate include dialkyldiphenylmethane diisocyanate, tetraalkyldiphenylmethane diisocyanate, and α, α, α, α-tetramethylxylylene diisocyanate. In addition, examples of the polyisocyanate include modified polyisocyanates such as dimers, trimers, and bullet-modified isocyanates.
These polyisocyanates may be used alone or in combination of two or more.
(c)ヒドロキシ基を有する(メタ)アクリル酸エステル
前記ヒドロキシ基を有する(メタ)アクリル酸エステルとしては、例えば、2−ヒドロキシエチルアクリレート、2−ヒドロキシエチルメタクリレート、2−ヒドロキシプロピルアクリレート、2−ヒドロキシプロピルメタクリレート、4−ヒドロキシブチルアクリレート、カプロラクトン変性−2−ヒドロキシエチルアクリレート等のヒドロキシ基を有する炭素数1〜8のアルコールの(メタ)アクリル酸エステル;ポリエチレングリコールモノ(メタ)アクリル酸エステル、ポリプロピレグリコールモノアクリル酸エステル、ポリブチレングリコールモノ(メタ)アクリル酸エステル、2−(メタ)アクリロイロキシエチル−2−ヒドロキシエチルフタレート、フェニルグリシジルエーテル(メタ)アクリレート、ペンタエリスリトールトリアクリレート、ジペンタエリスリトールペンタアクリレート、カプロラクトン変性ジペンタエリスリトールペンタ(メタ)アクリレート等が挙げられる。これらのヒドロキシ基を有する(メタ)アクリル酸エステルは、単独で使用しても、2種以上を併用してもよい。
(C) (Meth) acrylic acid ester having a hydroxy group Examples of the (meth) acrylic acid ester having a hydroxy group include 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxy (Meth) acrylic acid ester of a C1-C8 alcohol having a hydroxy group such as propyl methacrylate, 4-hydroxybutyl acrylate, caprolactone-modified-2-hydroxyethyl acrylate; polyethylene glycol mono (meth) acrylic acid ester, polypropylene glycol Monoacrylic acid ester, polybutylene glycol mono (meth) acrylic acid ester, 2- (meth) acryloyloxyethyl-2-hydroxyethylphthalate, phenylglycidyl Examples include ether (meth) acrylate, pentaerythritol triacrylate, dipentaerythritol pentaacrylate, and caprolactone-modified dipentaerythritol penta (meth) acrylate. These (meth) acrylic acid esters having a hydroxy group may be used alone or in combination of two or more.
これらのヒドロキシ基を有する(メタ)アクリル酸エステルの中で、ヒドロキシ基を有する炭素数1〜8のアルコールの(メタ)アクリル酸エステル及びペンタエリスリトールトリアクリレートが好ましい。ここで、炭素数1〜8のアルコールとしては、メタノール、エタノール、プロパノール、ブタノール、ペンタノール、ヘキサノール、ヘプタノール、オクタノール等が挙げられる。これらアルコールには、構造異性体が含まれる。
ヒドロキシ基を有する(メタ)アクリル酸エステルは、より復元性の高い複合粒子を実現し、それによって、複合粒子を添加したコーティング剤を用いて塗膜を形成したときに、復元性のより高い塗膜を得ることができるようにする観点から、炭素数1〜8のアルコールの(メタ)アクリル酸エステルであることが好ましく、その中でも、2−ヒドロキシエチルアクリレート及び2−ヒドロキシプロピルアクリレートが特に好ましい。
Among these (meth) acrylic acid esters having a hydroxy group, (meth) acrylic acid esters and pentaerythritol triacrylates of a C 1-8 alcohol having a hydroxy group are preferred. Here, examples of the alcohol having 1 to 8 carbon atoms include methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol and the like. These alcohols include structural isomers.
The (meth) acrylic acid ester having a hydroxy group realizes a composite particle having a higher resilience, whereby a coating having a higher resilience is formed when a coating film is formed using a coating agent to which the composite particle is added. From the viewpoint of obtaining a film, it is preferably a (meth) acrylic acid ester of an alcohol having 1 to 8 carbon atoms, among which 2-hydroxyethyl acrylate and 2-hydroxypropyl acrylate are particularly preferable.
〔他のビニル系単量体〕
本発明の架橋(メタ)アクリル酸エステル系樹脂は、前記架橋性オリゴマー及び(メタ)アクリル酸エステル系単官能単量体のみに由来するものであってもよいが、前記架橋性オリゴマー及び(メタ)アクリル酸エステル系単官能単量体に由来する構造単位に加えて、本発明の効果を損なわない範囲で、他のビニル系単量体に由来する構造単位を含んでいてもよい。
[Other vinyl monomers]
The cross-linked (meth) acrylic acid ester resin of the present invention may be derived only from the cross-linkable oligomer and the (meth) acrylic acid ester monofunctional monomer. ) In addition to the structural unit derived from the acrylate ester monofunctional monomer, it may contain a structural unit derived from another vinyl monomer as long as the effects of the present invention are not impaired.
前記他のビニル系単量体は、使用される。前記他のビニル系単量体としては、前記(メタ)アクリル酸エステル系単官能単量体以外の他の単官能ビニル系単量体(1つのエチレン性不飽和基を有する化合物)又は前記架橋性オリゴマー以外の他の多官能ビニル系単量体(2つ以上のエチレン性不飽和基を有する化合物)を用いることができる。 The other vinyl monomer is used. Examples of the other vinyl monomers include other monofunctional vinyl monomers (compounds having one ethylenically unsaturated group) other than the (meth) acrylic acid ester monofunctional monomers or the crosslinks. Other polyfunctional vinyl monomers (compounds having two or more ethylenically unsaturated groups) other than the functional oligomer can be used.
前記他の単官能ビニル系単量体としては、例えば、スチレン;o−メチルスチレン、m−メチルスチレン、p−メチルスチレン、p−エチルスチレン、2,4−ジメチルスチレン、p−n−ブチルスチレン、p−tert−ブチルスチレン、p−n−ヘキシルスチレン、p−n−オクチルスチレン、p−n−ノニルスチレン、p−n−デシルスチレン、p−n−ドデシルスチレン、p−メトキシスチレン、p−フェニルスチレン、p−クロロスチレン、3,4−ジクロロスチレン等のスチレンの誘導体;酢酸ビニル、プロピオン酸ビニル、酪酸ビニル等のカルボン酸ビニル;アクリロニトリル、アクリルアミド等のようなアクリル酸エステル以外のアクリル酸誘導体;メタクリロニトリル、メタクリルアミド等のようなメタクリル酸エステル以外のメタクリル酸誘導体;アクリル酸、メタクリル酸、マレイン酸、フマル酸等のα,β−不飽和カルボン酸;ビニルメチルエーテル、ビニルエチルエーテル、ビニルイソブチルエーテル等のビニルエーテル類;ビニルメチルケトン、ビニルヘキシルケトン、メチルイソプロペニルケトン等のビニルケトン類;N−ビニルピロール、N−ビニルカルバゾール、N−ビニルインドール、N−ビニルピロリドン等のN−ビニル化合物;ビニルナフタリン等が挙げられる。 Examples of the other monofunctional vinyl monomers include styrene; o-methylstyrene, m-methylstyrene, p-methylstyrene, p-ethylstyrene, 2,4-dimethylstyrene, and pn-butylstyrene. , P-tert-butyl styrene, pn-hexyl styrene, pn-octyl styrene, pn-nonyl styrene, pn-decyl styrene, pn-dodecyl styrene, p-methoxy styrene, p- Styrene derivatives such as phenylstyrene, p-chlorostyrene, and 3,4-dichlorostyrene; vinyl carboxylates such as vinyl acetate, vinyl propionate and vinyl butyrate; acrylic acid derivatives other than acrylic esters such as acrylonitrile and acrylamide ; Methacrylic acid esters such as methacrylonitrile, methacrylamide, etc. Other methacrylic acid derivatives; α, β-unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid and fumaric acid; vinyl ethers such as vinyl methyl ether, vinyl ethyl ether and vinyl isobutyl ether; vinyl methyl ketone and vinyl hexyl Examples thereof include vinyl ketones such as ketone and methyl isopropenyl ketone; N-vinyl compounds such as N-vinyl pyrrole, N-vinyl carbazole, N-vinyl indole and N-vinyl pyrrolidone; vinyl naphthalene.
前記他の多官能ビニル系単量体としては、ジビニルベンゼン;エチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート(繰り返し単位数が2〜10)、プロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート(繰り返し単位数が2〜10)、1,3−ブチレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、アルコキシ化ネオペンチルグリコールジ(メタ)アクリレート、プロポキシ化ネオペンチルグリコールジ(メタ)アクリレート、ヒドロキシピバリン酸ネオペンチルグリコールジ(メタ)アクリレート、ジオキサングリコールジ(メタ)アクリレート等の2官能アルキレングリコールジ(メタ)アクリレート;ブチレンジオールジ(メタ)アクリレート、ヘキサンジオールジ(メタ)アクリレート、アルコキシ化ヘキサンジオールジ(メタ)アクリレート、シクロヘキサンジオールジ(メタ)アクリレート、ドデカンジオールジ(メタ)アクリレート、トリシクロデカンジオールジ(メタ)アクリレート等の2官能アルキレンジオールジ(メタ)アクリレート;エトキシ化(繰り返し単位数が2〜10)ビスフェノールAジ(メタ)アクリレート等の2官能エトキシ化ビスフェノールAジ(メタ)アクリレート;トリメチロールプロパントリ(メタ)アクリレート、エトキシ化トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、トリアクリロイルオキシエチルフォスフェート等の3官能トリメチロールプロパントリ(メタ)アクリレート類;ペンタエリスリトールテトラ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート等の4官能テトラ(メタ)アクリレート;ジペンタエリスリトールヘキサ(メタ)アクリレート等の6官能ジペンタエリスリトールヘキサ(メタ)アクリレート類;ポリ(ペンタエリスリトール)アクリレート等の8官能ペンタエリスリトール(メタ)アクリレート類;エトキシ化イソシアヌル酸トリ(メタ)アクリレートのような3官能の窒素原子含有環状(メタ)アクリレート類等が挙げられる。これら他のビニル系単量体は、1種又は2種以上を組み合わせて使用してよい。 Examples of the other polyfunctional vinyl monomers include divinylbenzene; ethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate (2 to 10 repeat units), propylene glycol di (meth) acrylate, and polypropylene. Glycol di (meth) acrylate (2-10 repeat units), 1,3-butylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, alkoxylated neopentyl glycol di (meth) acrylate, propoxylation Bifunctional alkylene glycol di (meth) acrylates such as neopentyl glycol di (meth) acrylate, hydroxypivalic acid neopentyl glycol di (meth) acrylate, dioxane glycol di (meth) acrylate; Chirenediol di (meth) acrylate, hexanediol di (meth) acrylate, alkoxylated hexanediol di (meth) acrylate, cyclohexanediol di (meth) acrylate, dodecanediol di (meth) acrylate, tricyclodecanediol di (meta) ) Bifunctional alkylenediol di (meth) acrylate such as acrylate; Bifunctional ethoxylated bisphenol A di (meth) acrylate such as ethoxylated (2 to 10 repeat units) bisphenol A di (meth) acrylate; Trimethylolpropane tri Trifunctional trimethylol such as (meth) acrylate, ethoxylated trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, triacryloyloxyethyl phosphate Propane tri (meth) acrylates; tetrafunctional tetra (meth) acrylates such as pentaerythritol tetra (meth) acrylate and ditrimethylolpropane tetra (meth) acrylate; hexafunctional dipentaerythritol hexa such as dipentaerythritol hexa (meth) acrylate (Meth) acrylates; octafunctional pentaerythritol (meth) acrylates such as poly (pentaerythritol) acrylate; trifunctional nitrogen atom-containing cyclic (meth) acrylates such as ethoxylated isocyanuric acid tri (meth) acrylate Can be mentioned. These other vinyl monomers may be used alone or in combination of two or more.
〔親水性無機粒子〕
本発明の複合粒子は、重合体粒子表面に付着した親水性無機粒子を含んでいる。本出願書類において、「親水性無機粒子」とは、水中に分散しうる無機粒子を意味し、より詳細には、水中に導入して撹拌した場合に、親水性の挙動をとる無機粒子、すなわち表面が水により完全に濡れ、従って水に対して90゜より小さい接触角を有する、水中に分散する無機粒子を意味する。複合粒子における重合体粒子の表面に付着した無機粒子が親水性であるか否かは、複合粒子の親水性試験(実施例参照)を実施した結果、すぐに複合粒子の沈降が始まるか否かによって間接的に確認することもできる。また、前記親水性無機粒子は、親水性を示す程度の数の水酸基を有する無機粒子である。
[Hydrophilic inorganic particles]
The composite particles of the present invention include hydrophilic inorganic particles attached to the polymer particle surfaces. In the present application document, “hydrophilic inorganic particles” means inorganic particles that can be dispersed in water, and more specifically, inorganic particles that exhibit hydrophilic behavior when introduced into water and stirred, that is, By means of inorganic particles dispersed in water whose surface is completely wetted by water and thus has a contact angle of less than 90 ° to water. Whether inorganic particles adhering to the surface of the polymer particles in the composite particles are hydrophilic or not depends on whether the composite particles begin to settle immediately as a result of the hydrophilicity test of the composite particles (see Examples). It can also be confirmed indirectly by Moreover, the said hydrophilic inorganic particle is an inorganic particle which has the number of hydroxyl groups of the grade which shows hydrophilic property.
前記親水性無機粒子は、10〜1000nmの平均一次粒子径を有するものである。平均一次粒子径が1000nmより大きい場合、重合体粒子に親水性無機粒子が付着しにくくなり、剥がれることがあり、好ましくない。前記親水性無機粒子の平均一次粒子径は、12〜500nmの範囲内であることが好ましく、15〜300nmの範囲内であることがより好ましい。本出願書類において、親水性無機粒子の平均一次粒子径は以下に記載する方法によって測定されるものとする。 The hydrophilic inorganic particles have an average primary particle size of 10 to 1000 nm. When the average primary particle diameter is larger than 1000 nm, the hydrophilic inorganic particles hardly adhere to the polymer particles and may be peeled off, which is not preferable. The average primary particle diameter of the hydrophilic inorganic particles is preferably in the range of 12 to 500 nm, and more preferably in the range of 15 to 300 nm. In this application document, the average primary particle diameter of the hydrophilic inorganic particles shall be measured by the method described below.
(親水性無機粒子の平均一次粒子径の測定方法)
親水性無機粒子の平均一次粒子径(具体的には、キュムラント解析法で算出したZ平均粒子径)は、例えば動的光散乱法による粒径測定装置(Malvern社製の「Zetasizer Nano ZS」)により測定する。
(Measurement method of average primary particle diameter of hydrophilic inorganic particles)
The average primary particle size of the hydrophilic inorganic particles (specifically, the Z average particle size calculated by the cumulant analysis method) is, for example, a particle size measuring device by a dynamic light scattering method (“Zetasizer Nano ZS” manufactured by Malvern). Measure with
測定試料としては、測定する親水性無機粒子をイオン交換水中に分散させて、分散液としたものを使用する。なお、親水性無機粒子の想定の平均一次粒子径が100nm未満の場合は、親水性無機粒子の濃度が1重量%となるように上記分散液を調製し、親水性無機粒子の想定の平均一次粒子径が100nm以上の場合は、親水性無機粒子の濃度が0.1重量%となるように上記分散液を調製する。上記動的光散乱法による粒径測定装置(Malvern社製の「Zetasizer Nano ZS」)の測定部に、ポリエチレン製セルをセットし、前記ポリエチレン製セルに上記分散液を分注して、親水性無機粒子のZ平均粒子径を測定する。 As a measurement sample, a dispersion liquid in which hydrophilic inorganic particles to be measured are dispersed in ion-exchanged water is used. When the assumed average primary particle diameter of the hydrophilic inorganic particles is less than 100 nm, the dispersion is prepared so that the concentration of the hydrophilic inorganic particles is 1% by weight, and the assumed average primary of the hydrophilic inorganic particles is When the particle diameter is 100 nm or more, the dispersion is prepared so that the concentration of the hydrophilic inorganic particles is 0.1% by weight. A polyethylene cell is set in the measurement part of the particle size measuring device (Malvern's “Zetasizer Nano ZS”) by the dynamic light scattering method, and the dispersion is dispensed into the polyethylene cell to make it hydrophilic. The Z average particle diameter of the inorganic particles is measured.
Z平均粒子径とは、粒子分散液等の動的光散乱法の測定データを、キュムラント解析法を用いて解析して得られる値である。 The Z average particle diameter is a value obtained by analyzing measurement data of a dynamic light scattering method such as a particle dispersion using a cumulant analysis method.
キュムラント解析法においては、粒子径の平均値と多分散指数(PDI)が得られ、この粒子径の平均値が、Z平均粒子径と定義される。厳密には、測定で得られたG1相関関数の対数に、多項式をフィットさせる作業を、キュムラント解析といい、下式における定数bが、二次キュムラント又はZ平均拡散係数とよばれる。 In the cumulant analysis method, an average value of the particle diameter and a polydispersity index (PDI) are obtained, and the average value of the particle diameter is defined as the Z average particle diameter. Strictly speaking, the work of fitting a polynomial to the logarithm of the G1 correlation function obtained by measurement is called cumulant analysis, and the constant b in the following equation is called a second-order cumulant or Z-average diffusion coefficient.
LN(G1)=A+bt+ct2+dt3+et4+・・・
上記定数bを、上記分散液の粘度と幾つかの装置定数を用いて粒子径に換算した値がZ平均粒子径である。
LN (G1) = A + bt + ct 2 + dt 3 + et 4 +...
A value obtained by converting the constant b into a particle diameter using the viscosity of the dispersion and several apparatus constants is the Z average particle diameter.
また、本発明の複合粒子における前記親水性無機粒子の含有量は、前記複合粒子100重量%に対して1〜15重量%の範囲内であることが好ましい。前記親水性無機粒子の含有量が1重量%より少ない場合、複合粒子同士が合着してしまい、ハンドリング性が悪くなることがあるので、好ましくない。前記親水性無機粒子の含有量が15重量%より多い場合、複合粒子の硬度が高くなり、ソフトフィール性が損なわれる場合がある。前記親水性無機粒子の含有量は、2〜10重量%の範囲内であることがより好ましく、3〜8重量%の範囲内であることがさらに好ましい。 Moreover, it is preferable that content of the said hydrophilic inorganic particle in the composite particle of this invention exists in the range of 1-15 weight% with respect to 100 weight% of said composite particles. When the content of the hydrophilic inorganic particles is less than 1% by weight, the composite particles are bonded to each other, and handling properties may be deteriorated. When the content of the hydrophilic inorganic particles is more than 15% by weight, the hardness of the composite particles becomes high and the soft feel may be impaired. The content of the hydrophilic inorganic particles is more preferably in the range of 2 to 10% by weight, and further preferably in the range of 3 to 8% by weight.
前記親水性無機粒子の形状は、真球状(球状)に限定されるものではなく、鱗片状や板状等の非真球状であってもよい。また、前記親水性無機粒子としては、親水性シリカ粒子、アルミナ粒子、酸化チタン粒子等の親水性金属酸化物粒子が挙げられる。 The shape of the hydrophilic inorganic particles is not limited to a true sphere (spherical shape), and may be a non-spherical shape such as a scale shape or a plate shape. Examples of the hydrophilic inorganic particles include hydrophilic metal oxide particles such as hydrophilic silica particles, alumina particles, and titanium oxide particles.
前記親水性シリカ粒子の市販品としては、日本アエロジル株式会社製の親水性フュームドシリカ「AEROSIL(登録商標)」シリーズ、例えば、平均一次粒子径が5〜40nmの球状粒子である親水性汎用タイプ(「AEROSIL(登録商標) 50」、「AEROSIL(登録商標) 90G」、「AEROSIL(登録商標) 130」、「A
EROSIL(登録商標) 200」、「AEROSIL(登録商標) 200CF」、「AEROSIL(登録商標) 200V」、「AEROSIL(登録商標) 200FAD」「AEROSIL(登録商標) 300」「AEROSIL(登録商標) 380」、「AEROSIL(登録商標) OX 50」等)を挙げることができる。
Examples of the commercially available hydrophilic silica particles include hydrophilic fumed silica “AEROSIL (registered trademark)” series manufactured by Nippon Aerosil Co., Ltd., for example, a hydrophilic general-purpose type that is a spherical particle having an average primary particle diameter of 5 to 40 nm. ("AEROSIL (registered trademark) 50", "AEROSIL (registered trademark) 90G", "AEROSIL (registered trademark) 130", "A
"EROSIL (registered trademark) 200", "AEROSIL (registered trademark) 200CF", "AEROSIL (registered trademark) 200V", "AEROSIL (registered trademark) 200FAD", "AEROSIL (registered trademark) 300", "AEROSIL (registered trademark) 380" , “AEROSIL (registered trademark) OX 50” and the like.
前記アルミナ粒子の市販品としては、デンカ株式会社製の球状アルミナシリーズ、例えば、平均一次粒子径が200nmの「ASFP−20」、平均一次粒子径が1000nmの「DAW−01」;キンセイマテック株式会社製の合成板状アルミナ「セラフ(登録商標)」シリーズ、例えば、平均一次粒子径が300nmの「YFA00310」、平均一次粒子径が600nmの「YFA00610」等を挙げることができる。 Examples of commercially available alumina particles include a spherical alumina series manufactured by Denka Corporation, such as “ASFP-20” with an average primary particle diameter of 200 nm, “DAW-01” with an average primary particle diameter of 1000 nm; Synthetic plate-like alumina “Seraph (registered trademark)” series, for example, “YFA00310” having an average primary particle diameter of 300 nm, “YFA00610” having an average primary particle diameter of 600 nm, and the like can be mentioned.
前記酸化チタン粒子の市販品としては、石原産業株式会社製の超微粒子酸化チタンTTOシリーズ、例えば平均一次粒子径が100nm〜500nmの「TTO−51(A)」「TTO−51(C)」「TTO−55(A)」等を挙げることができる。 Examples of commercially available titanium oxide particles include ultra-fine particle titanium oxide TTO series manufactured by Ishihara Sangyo Co., Ltd., for example, “TTO-51 (A)”, “TTO-51 (C)” and “TTO-51 (C)” having an average primary particle size of 100 nm to 500 nm. TTO-55 (A) "etc. can be mentioned.
〔コロイダルシリカ由来の親水性シリカ粒子〕
前記重合体粒子表面に付着した前記親水性無機粒子は、コロイダルシリカ由来の親水性シリカ粒子を含んでいることが好ましく、コロイダルシリカ由来の親水性シリカ粒子とコロイダルシリカ由来でない親水性無機粒子(前段で例示したような親水性無機粒子)とを含むことがより好ましい。
[Hydrophilic silica particles derived from colloidal silica]
The hydrophilic inorganic particles attached to the surface of the polymer particles preferably include colloidal silica-derived hydrophilic silica particles. Colloidal silica-derived hydrophilic silica particles and colloidal silica-derived hydrophilic inorganic particles (previous stage) It is more preferable to include hydrophilic inorganic particles as exemplified above.
前記コロイダルシリカとしては、沈降性シリカパウダー、気相法シリカパウダー等パウダー状のコロイダルシリカ;媒体中で一次粒子レベルまで安定分散させたコロイダルシリカのゾルを挙げることができる。これらの中でも、媒体中で一次粒子レベルまで安定分散させたコロイダルシリカのゾルが、本発明の製造方法での使用により適している。 Examples of the colloidal silica include powdered colloidal silica such as precipitated silica powder and gas phase method silica powder; colloidal silica sol stably dispersed to a primary particle level in a medium. Among these, colloidal silica sols stably dispersed to the primary particle level in a medium are more suitable for use in the production method of the present invention.
前記コロイダルシリカのゾルとしては、水性シリカゾル、オルガノシリカゾル等を好適に使用することができる。特に、本発明の製造方法では、ビニル系単量体を水性媒体中で重合させるため、コロイダルシリカのゾルの分散安定性の面から水性コロイダルシリカを使用することが最も好ましい。コロイダルシリカのゾル中のシリカ濃度(固形分濃度)は、5〜50重量%のものが一般に市販されており、容易に入手できるので好ましい。 As the colloidal silica sol, an aqueous silica sol, an organosilica sol, or the like can be preferably used. In particular, in the production method of the present invention, since the vinyl monomer is polymerized in an aqueous medium, it is most preferable to use aqueous colloidal silica from the viewpoint of dispersion stability of the colloidal silica sol. The silica concentration (solid content concentration) in the sol of colloidal silica is preferably 5 to 50% by weight because it is generally commercially available and can be easily obtained.
前記コロイダルシリカの市販品としては、日産化学工業株式会社製のスノーテックス(登録商標)シリーズ、例えば、平均一次粒子径が10〜100nmの球状粒子である汎用タイプのスノーテックス(登録商標)(アルカリ性:「ST−30」、「ST−50」、「ST−30L」、「ST−ZL」、酸性:「STO」、「ST−O−40」、「ST−OL」、「ST−OZL35」)、平均一次粒子径が70〜480nmの球状粒子である大粒タイプのスノーテックス(登録商標)(アルカリ性:「ST−MP−2040」、「ST−MP−4540M」)、平均一次粒子径が40〜100nmの細長い形状をした鎖状タイプのスノーテックス(登録商標)(アルカリ性:「ST−UP」、酸性:「ST−OUP」)、平均一次粒子径が10〜25nmの球状粒子が連結したパールネックレス状タイプのスノーテックス(登録商標)(アルカリ性:「ST−PS−S」、「ST−PS−M」、酸性:「ST−PS−SO」、「ST−PS−MO」)等を挙げることができる。 Examples of commercially available colloidal silica include Snowtex (registered trademark) series manufactured by Nissan Chemical Industries, Ltd., for example, general-purpose type Snowtex (registered trademark) (alkaline, which is spherical particles having an average primary particle diameter of 10 to 100 nm. : "ST-30", "ST-50", "ST-30L", "ST-ZL", acidity: "STO", "ST-O-40", "ST-OL", "ST-OZL35" ), Large-sized SNOWTEX (registered trademark) (alkaline: “ST-MP-2040”, “ST-MP-4540M”), which are spherical particles having an average primary particle size of 70 to 480 nm, and an average primary particle size of 40 A chain type Snowtex (registered trademark) having an elongated shape of ˜100 nm (alkaline: “ST-UP”, acidic: “ST-OUP”), an average primary particle size is Pearl necklace type Snowtex (registered trademark) connected with spherical particles of 0 to 25 nm (alkalinity: “ST-PS-S”, “ST-PS-M”, acidic: “ST-PS-SO”, “ ST-PS-MO ") and the like.
前記コロイダルシリカの平均一次粒子径(前記コロイダルシリカ由来の親水性シリカ粒子の平均一次粒子径)は、10〜1000nmの範囲内であれば特に限定されないが、12〜200nmの範囲内であることが好ましい。前記コロイダルシリカの平均一次粒子径が200nmより大きいと、複合粒子製造時の分散安定性が低くなるため、好ましくない。また、前記コロイダルシリカの平均一次粒子径は、できるだけ小さいことが好ましく、
15〜150nmの範囲内であることがより好ましく、20〜100nmの範囲内であることがさらに好ましい。
The average primary particle diameter of the colloidal silica (the average primary particle diameter of the hydrophilic silica particles derived from the colloidal silica) is not particularly limited as long as it is in the range of 10 to 1000 nm, but may be in the range of 12 to 200 nm. preferable. If the average primary particle diameter of the colloidal silica is larger than 200 nm, the dispersion stability during the production of composite particles is lowered, which is not preferable. The average primary particle diameter of the colloidal silica is preferably as small as possible,
It is more preferably in the range of 15 to 150 nm, and further preferably in the range of 20 to 100 nm.
本発明の複合粒子における前記コロイダルシリカ由来の親水性シリカ粒子の含有量は、前記複合粒子100重量%に対して0.1〜10重量%の範囲内であることが好ましい。前記コロイダルシリカ由来の親水性シリカ粒子の含有量が0.1重量%より少ない場合、重合時の分散安定性が低下してしまい、複合粒子が得られないことがある。前記コロイダルシリカ由来の親水性シリカ粒子の含有量が10重量%より多い場合、前記親水性無機粒子が重合体粒子表面に付着しにくくなり、望む複合粒子が得られないことがある。前記コロイダルシリカ由来の親水性シリカ粒子の含有量は、0.2〜8重量%の範囲内であることがより好ましく、0.3〜5重量%の範囲内であることがさらに好ましい。 The content of the hydrophilic silica particles derived from the colloidal silica in the composite particles of the present invention is preferably in the range of 0.1 to 10% by weight with respect to 100% by weight of the composite particles. When the content of the hydrophilic silica particles derived from the colloidal silica is less than 0.1% by weight, the dispersion stability at the time of polymerization is lowered, and composite particles may not be obtained. When the content of the hydrophilic silica particles derived from the colloidal silica is more than 10% by weight, the hydrophilic inorganic particles are difficult to adhere to the polymer particle surface, and the desired composite particles may not be obtained. The content of the hydrophilic silica particles derived from the colloidal silica is more preferably in the range of 0.2 to 8% by weight, and still more preferably in the range of 0.3 to 5% by weight.
〔水溶性セルロース類〕
本発明の複合粒子は、水溶性セルロース類をさらに含むことが好ましく、水溶性セルロース類をさらに含むと共に前記親水性無機粒子としてコロイダルシリカ由来の親水性シリカ粒子を含むことがより好ましく、水溶性セルロース類をさらに含むと共に前記親水性無機粒子としてコロイダルシリカ由来の親水性シリカ粒子とコロイダルシリカ由来でない親水性無機粒子とを含むことがさらに好ましい。これにより、コロイダルシリカ由来でない親水性無機粒子を水溶性セルロース類及びコロイダルシリカを介して重合体粒子表面へ安定的に付着させることができる。それゆえ、親水性無機粒子を、より多く、かつ安定に重合体粒子表面に付着させることができるので、疎水性指数が0〜10である本発明の複合粒子を容易に得ることができる。
[Water-soluble celluloses]
The composite particles of the present invention preferably further contain water-soluble celluloses, more preferably contain water-soluble celluloses, and more preferably contain hydrophilic silica particles derived from colloidal silica as the hydrophilic inorganic particles. More preferably, the hydrophilic inorganic particles further include hydrophilic silica particles derived from colloidal silica and hydrophilic inorganic particles not derived from colloidal silica. Thereby, the hydrophilic inorganic particle which is not derived from colloidal silica can be stably attached to the polymer particle surface via the water-soluble celluloses and colloidal silica. Therefore, more hydrophilic inorganic particles can be adhered to the surface of the polymer particles more stably, so that the composite particles of the present invention having a hydrophobicity index of 0 to 10 can be easily obtained.
水溶性セルロース類をさらに含むと共に前記親水性無機粒子としてコロイダルシリカ由来の親水性シリカ粒子を含む複合粒子において、前記親水性シリカ粒子は、前記水溶性セルロース類を介して前記重合体粒子の表面に付着していてもよいし、前記重合体粒子の表面に直接付着していてもよい。言い換えれば、前記水溶性セルロース類は、前記親水性シリカ粒子及び前記重合体粒子の両方に付着していてもよいし、前記親水性シリカ粒子及び前記重合体粒子の一方にのみ付着していてもよい。 In the composite particles further including water-soluble celluloses and hydrophilic silica particles derived from colloidal silica as the hydrophilic inorganic particles, the hydrophilic silica particles are disposed on the surface of the polymer particles via the water-soluble celluloses. It may be attached or may be attached directly to the surface of the polymer particles. In other words, the water-soluble celluloses may adhere to both the hydrophilic silica particles and the polymer particles, or may adhere to only one of the hydrophilic silica particles and the polymer particles. Good.
前記水溶性セルロース類としては、特に限定されず、例えば、メチルセルロース等のアルキルセルロース類;ヒドロキシメチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース等のヒドロキシアルキルセルロース類;ヒドロキシエチルメチルセルロース、ヒドロキシプロピルメチルセルロース等のヒドロキシアルキルアルキルセルロース類等の化合物が挙げられる。これらの化合物の中でも、ヒドロキシアルキルセルロース類、ヒドロキシアルキルアルキルセルロース類が好ましく、ヒドロキシプロピルセルロース(HPC)、ヒドロキシプロピルメチルセルロース(HPMC)がより好ましい。また、これら化合物は、1種又は2種以上を組み合わせて使用してよい。 The water-soluble cellulose is not particularly limited, and examples thereof include alkyl celluloses such as methyl cellulose; hydroxyalkyl celluloses such as hydroxymethyl cellulose, hydroxyethyl cellulose, and hydroxypropyl cellulose; hydroxyalkylalkyl such as hydroxyethyl methyl cellulose and hydroxypropyl methyl cellulose. Compounds such as celluloses are listed. Among these compounds, hydroxyalkylcelluloses and hydroxyalkylalkylcelluloses are preferable, and hydroxypropylcellulose (HPC) and hydroxypropylmethylcellulose (HPMC) are more preferable. These compounds may be used alone or in combination of two or more.
ヒドロキシプロピルセルロース(HPC)は、一般的に、45℃の下限臨界共溶温度(LCST)を有することが知られており、市販品としては、例えば、日本曹達株式会社製のNISSO(登録商標) HPCシリーズ(「SSL」、「SL」、「L」、「M」、「H」等)を挙げることができる。 Hydroxypropyl cellulose (HPC) is generally known to have a lower critical solution temperature (LCST) of 45 ° C., and commercially available products include, for example, NISSO (registered trademark) manufactured by Nippon Soda Co., Ltd. The HPC series (“SSL”, “SL”, “L”, “M”, “H”, etc.) can be mentioned.
また、ヒドロキシプロピルメチルセルロース(HPMC)の市販品としては、信越化学工業株式会社製のメトローズ(登録商標)シリーズ、より具体的には、60℃の曇点を有するメトローズ(登録商標)60SHシリーズ(「SH60−50」、「60SH−4000」、「60SH−10000」)、65℃の曇点を有するメトローズ(登録商標)65SHシリーズ(「65SH−50」、「65SH−400」、「65SH−1500」、「65SH−4000」)、90℃の曇点を有するメトローズ(登録商標)90SHシ
リーズ(「90SH−100」、「90SH−400」、「90SH−4000」、「90SH−15000」)等を挙げることができる。
Moreover, as a commercial item of hydroxypropyl methylcellulose (HPMC), Shin-Etsu Chemical Co., Ltd.'s Metroles (registered trademark) series, more specifically, Metrows (registered trademark) 60SH series having a cloud point of 60 ° C. (“ SH60-50 "," 60SH-4000 "," 60SH-10000 "), and Metrows (registered trademark) 65SH series (" 65SH-50 "," 65SH-400 "," 65SH-1500 ") having a cloud point of 65 ° C. , "65SH-4000"), Metroles (registered trademark) 90SH series having a cloud point of 90 ° C ("90SH-100", "90SH-400", "90SH-4000", "90SH-15000"), etc. be able to.
〔複合粒子の製造方法〕
本発明の複合粒子の製造方法は、前記親水性無機粒子が、コロイダルシリカ由来の親水性シリカ粒子と、コロイダルシリカ由来でない親水性無機粒子とを含む本発明の複合粒子を製造する方法であって、前記(メタ)アクリル酸エステル系単官能単量体20〜80重量%と、前記架橋性オリゴマー80〜20重量%とを含む重合性混合物を、前記水溶性セルロース類が表面に吸着した前記コロイダルシリカと界面活性剤との存在下、水性媒体中で懸濁重合することにより、前記重合体粒子と、前記重合体粒子表面に付着した前記コロイダルシリカ由来の親水性シリカ粒子とを含む複合粒子を得る工程と、前記複合粒子を前記水性媒体から分離し乾燥させる時に前記コロイダルシリカ由来でない親水性無機粒子を前記複合粒子に吸着させることにより、前記コロイダルシリカ由来でない親水性無機粒子を前記重合体粒子表面に含有させる工程とを含んでいる。
[Production method of composite particles]
The method for producing composite particles of the present invention is a method for producing the composite particles of the present invention, wherein the hydrophilic inorganic particles include hydrophilic silica particles derived from colloidal silica and hydrophilic inorganic particles not derived from colloidal silica. The colloidal with the water-soluble cellulose adsorbed on a polymerizable mixture containing 20 to 80% by weight of the (meth) acrylic acid ester monofunctional monomer and 80 to 20% by weight of the crosslinkable oligomer Composite particles containing the polymer particles and the hydrophilic silica particles derived from the colloidal silica attached to the surface of the polymer particles by suspension polymerization in an aqueous medium in the presence of silica and a surfactant. And a step of adsorbing the composite particles with hydrophilic inorganic particles not derived from the colloidal silica when the composite particles are separated from the aqueous medium and dried. More, and a step of containing the colloidal silica is not derived from hydrophilic inorganic particles to the polymer particle surface.
(水溶性セルロース類が表面に吸着したコロイダルシリカ)
前記コロイダルシリカへの前記水溶性セルロース類の吸着量は、特に限定されず、コロイダルシリカの比表面積に応じて適宜設定することができるが、コロイダルシリカ1gあたり0.05g〜0.5gであることが好ましい。
(Colloidal silica with water-soluble cellulose adsorbed on the surface)
The amount of the water-soluble cellulose adsorbed on the colloidal silica is not particularly limited and can be appropriately set according to the specific surface area of the colloidal silica, but is 0.05 g to 0.5 g per 1 g of the colloidal silica. Is preferred.
なお、コロイダルシリカへの水溶性セルロース類の吸着量は、例えば、公益社団法人高分子学会発行の高分子論文集(Japanese Journal of Polymer Science and Technology)Vol.40,No.10,pp.697−702(Oct,1983)に記載されている方法を用いて測定することができる。 The amount of water-soluble celluloses adsorbed on colloidal silica can be determined by, for example, Japan Journal of Polymer Science and Technology Vol. 40, No.10, pp. It can be measured using the method described in 697-702 (Oct, 1983).
本発明の製造方法は、前記懸濁重合する工程の前に、前記コロイダルシリカを前記水溶性セルロース類で処理して、前記コロイダルシリカの表面に前記水溶性セルロース類を吸着させる吸着工程を含むことが好ましい。 The production method of the present invention includes an adsorption step of treating the colloidal silica with the water-soluble celluloses and adsorbing the water-soluble celluloses on the surface of the colloidal silica before the suspension polymerization step. Is preferred.
前記コロイダルシリカの表面に前記水溶性セルロース類を吸着させるための、前記水溶性セルロース類による前記コロイダルシリカの処理方法としては、特に限定されず、公知の方法を適用することができ、例えば、水系媒体中においてコロイダルシリカおよび水溶性セルロース類を共存させ、コロイダルシリカの表面に水溶性セルロース類を物理的に吸着させる方法(具体例としては、Rheological and Interfacial Properties of Silicone Oil Emulsions Prepared by Polymer Pre−adsorbed onto Silica Particles,Colloids Surfaces A:Physicochem.Eng.Aspects,328,2008,114−122.の文献に記載の方法)が好ましい。この処理方法によりコロイダルシリカに吸着させた水溶性セルロース類は、前記重合工程において、コロイダルシリカからほとんど脱離せず、安定した状態にある。 A treatment method of the colloidal silica with the water-soluble celluloses for adsorbing the water-soluble celluloses on the surface of the colloidal silica is not particularly limited, and a known method can be applied, for example, an aqueous system A method in which colloidal silica and water-soluble cellulose coexist in a medium and water-soluble cellulose is physically adsorbed on the surface of colloidal silica (specific examples include Rheological and Interfacial Properties of Silicon Oil Prepared by Polymer Pre-solder Polymer onto Silica Particles, Colloids Surfaces A: Physicochem. Eng. 28,2008,114-122 method described in. The literature) are preferred. The water-soluble celluloses adsorbed on the colloidal silica by this treatment method are in a stable state with almost no desorption from the colloidal silica in the polymerization step.
また、前記水溶性セルロース類の(T−15)℃(Tは、前記水溶性セルロース類の下限臨界共溶温度(℃)又は曇点(℃)を意味する。)以上の温度条件下、より好ましくは、(T−15)℃以上、(T+20)℃以下の温度条件下で、前記コロイダルシリカと前記水溶性セルロース類とを共存させることにより、より効果的に前記コロイダルシリカの表面に水溶性セルロース類を物理的に吸着させることができる。なお、前記水溶性セルロース類は、その特性により、下限臨界共溶温度又は曇点のどちらか一方のみを有する。 Moreover, more than (T-15) degreeC (T means the lower critical solution temperature (degreeC) or cloud point (degreeC) of the said water-soluble cellulose) more than the said water-soluble cellulose temperature conditions. Preferably, by making the colloidal silica and the water-soluble cellulose coexist under a temperature condition of (T−15) ° C. or more and (T + 20) ° C. or less, the surface of the colloidal silica is more effectively dissolved in water. Cellulose can be physically adsorbed. In addition, the said water-soluble cellulose has only one of a lower critical solution temperature or a cloud point by the characteristic.
なお、前記吸着工程において、前記コロイダルシリカに吸着されなかった水溶性セルロース類は、前記懸濁重合する工程の前に遠心分離等によって取り除いてもよいし、前記懸濁重合する工程の後、懸濁重合で得られた複合粒子を精製する精製工程において洗浄によって取り除いてもよい。 In the adsorption step, water-soluble celluloses that have not been adsorbed on the colloidal silica may be removed by centrifugation or the like before the suspension polymerization step, or after the suspension polymerization step. You may remove by washing | cleaning in the refinement | purification process which refine | purifies the composite particle obtained by turbid polymerization.
(界面活性剤)
前記界面活性剤としては、(非反応性の)アニオン性界面活性剤、反応性のアニオン性界面活性剤、(非反応性の)ノニオン性界面活性剤、反応性のノニオン性界面活性剤、(非反応性の)カチオン性界面活性剤、(非反応性の)両性イオン型界面活性剤等が挙げられる。
(Surfactant)
Examples of the surfactant include (non-reactive) anionic surfactants, reactive anionic surfactants, (non-reactive) nonionic surfactants, reactive nonionic surfactants, Non-reactive) cationic surfactants, (non-reactive) zwitterionic surfactants, and the like.
前記アニオン性界面活性剤としては、例えば、オレイン酸ナトリウム;ヒマシ油カリ石鹸等の脂肪酸石鹸;ラウリル硫酸ナトリウム、ラウリル硫酸アンモニウム等のアルキル硫酸エステル塩;ドデシルベンゼンスルホン酸ナトリウム等のアルキルベンゼンスルホン酸塩;アルキルナフタレンスルホン酸塩;アルカンスルホン酸塩;ジオクチルスルホコハク酸ナトリウム等のジアルキルスルホコハク酸塩;アルキルリン酸エステル塩;ナフタレンスルホン酸ホルマリン縮合物;ポリオキシエチレンアルキルフェニルエーテル硫酸エステル塩;ポリオキシエチレンアルキル硫酸エステル塩等が挙げられる。 Examples of the anionic surfactant include sodium oleate; fatty acid soap such as castor oil potash soap; alkyl sulfate ester salt such as sodium lauryl sulfate and ammonium lauryl sulfate; alkylbenzene sulfonate such as sodium dodecylbenzenesulfonate; alkyl Naphthalenesulfonate; alkanesulfonate; dialkylsulfosuccinate such as sodium dioctylsulfosuccinate; alkyl phosphate ester salt; naphthalenesulfonate formalin condensate; polyoxyethylene alkylphenyl ether sulfate ester; polyoxyethylene alkyl sulfate ester Examples include salts.
前記反応性のアニオン性界面活性剤としては、例えば、株式会社ADEKA製のアデカリアソープ(登録商標)ER−10(純分100重量%)、アデカリアソープ(登録商標)ER−20(純分75重量%)、アデカリアソープ(登録商標)ER−30(純分65重量%、アデカリアソープ(登録商標)ER−40(純分60重量%)、アデカリアソープ(登録商標)NE−10(純分100重量%)、アデカリアソープ(登録商標)NE−20(純分80重量%)、アデカリアソープ(登録商標)NE−30(純分80重量%)、及びアデカリアソープ(登録商標)NE−40(純分40重量%)等が挙げられる。 As the reactive anionic surfactant, for example, Adeka Soap (registered trademark) ER-10 (100% by weight) manufactured by ADEKA Corporation, Adeka Soap (registered trademark) ER-20 (pure component) 75% by weight), Adekalia Soap (registered trademark) ER-30 (65% by weight pure, Adekalia Soap (registered trademark) ER-40 (60% by weight pure), Adekalia Soap (registered trademark) NE-10 (100% by weight pure), Adekaria soap (registered trademark) NE-20 (80% by weight pure), Adekaria soap (registered trademark) NE-30 (80% by weight pure), and Adekaria soap (registered) (Trademark) NE-40 (pure content 40 weight%) etc. are mentioned.
前記ノニオン性界面活性剤としては、例えば、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレン脂肪酸エステル、ソルビタン脂肪酸エステル、ポリオキシソルビタン脂肪酸エステル、ポリオキシエチレンアルキルアミン、グリセリン脂肪酸エステル、オキシエチレン−オキシプロピレンブロックポリマー等が挙げられる。 Examples of the nonionic surfactant include polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, sorbitan fatty acid ester, polyoxysorbitan fatty acid ester, polyoxyethylene alkylamine, glycerin fatty acid ester, Examples thereof include oxyethylene-oxypropylene block polymers.
前記反応性のノニオン性界面活性剤としては、第一工業製薬株式会社製のポリオキシエチレンノニルプロペニルフェニルエーテルであるアクアロン(登録商標)RN−20(純分100重量%)、アクアロン(登録商標)RN−2025(純分25重量%)、アクアロン(登録商標)RN−30(純分100重量%)、及びアクアロン(登録商標)RN−50(純分65重量%);花王株式会社製のポリオキシアルキレンアルケニルエーテルであるラテムル(登録商標)PD−420(純分100重量%)、ラテムル(登録商標)PD−430(純分100重量%)、及びラテムル(登録商標)PD−450(純分100重量%)等が挙げられる。 Examples of the reactive nonionic surfactant include AQUALON (registered trademark) RN-20 (100% by weight pure) which is polyoxyethylene nonylpropenyl phenyl ether manufactured by Daiichi Kogyo Seiyaku Co., Ltd., AQUALON (registered trademark). RN-2025 (pure content 25% by weight), Aqualon (registered trademark) RN-30 (pure content 100% by weight), and Aqualon (registered trademark) RN-50 (pure content 65% by weight); Laterum (R) PD-420 (100% by weight pure), Latem (R) PD-430 (100% by weight), and Latem (R) PD-450 (pure content) which are oxyalkylene alkenyl ethers 100% by weight) and the like.
前記カチオン性界面活性剤としては、例えば、ラウリルアミンアセテート、ステアリルアミンアセテート等のアルキルアミン塩;ラウリルトリメチルアンモニウムクロライド等の第四級アンモニウム塩等が挙げられる。 Examples of the cationic surfactant include alkylamine salts such as laurylamine acetate and stearylamine acetate; quaternary ammonium salts such as lauryltrimethylammonium chloride.
前記両性イオン型界面活性剤としては、ラウリルジメチルアミンオキサイド、リン酸エステル系界面活性剤、亜リン酸エステル系界面活性剤等が挙げられる。これら界面活性剤は、単独で用いてもよく、2種以上を組み合わせて用いてもよい。 Examples of the zwitterionic surfactants include lauryl dimethylamine oxide, phosphate ester surfactants, and phosphite surfactants. These surfactants may be used alone or in combination of two or more.
前記界面活性剤は、得られる複合粒子の径や重合時における単量体混合物の分散安定性等を考慮して、種類が適宜選択され、使用量が適宜調整される。前記界面活性剤の使用量は、前記単量体混合物100重量部に対して、0.01〜5重量部の範囲内であることが好ましく、0.1〜2.0重量部の範囲内であることがより好ましい。前記界面活性剤の使用量が上記範囲より少ない場合には、重合安定性が低くなるおそれがある。また、前記界面活性剤の使用量が上記範囲より多い場合には、前記界面活性剤分のコストが悪化する。 The surfactant is appropriately selected in consideration of the diameter of the resulting composite particles and the dispersion stability of the monomer mixture during polymerization, and the amount used is appropriately adjusted. The amount of the surfactant used is preferably in the range of 0.01 to 5 parts by weight and in the range of 0.1 to 2.0 parts by weight with respect to 100 parts by weight of the monomer mixture. More preferably. When the usage-amount of the said surfactant is less than the said range, there exists a possibility that polymerization stability may become low. Moreover, when the usage-amount of the said surfactant is more than the said range, the cost for the said surfactant will deteriorate.
(水性媒体)
本発明の製造方法において使用される水性媒体としては、水、又は、水と水溶性媒体(例えば、メタノール、エタノール等のアルコール)との混合媒体が挙げられる。前記水性媒体の使用量は、複合粒子の安定化を図るために、通常、単量体混合物の使用量100重量部に対して、100〜1000重量部であることが好ましい。
(Aqueous medium)
Examples of the aqueous medium used in the production method of the present invention include water or a mixed medium of water and a water-soluble medium (for example, alcohol such as methanol and ethanol). The amount of the aqueous medium used is preferably 100 to 1000 parts by weight with respect to 100 parts by weight of the monomer mixture in order to stabilize the composite particles.
(重合開始剤)
本発明の製造方法において、前記水性媒体中での単量体混合物の懸濁重合は、重合開始剤の存在下で行うことが好ましい。
(Polymerization initiator)
In the production method of the present invention, the suspension polymerization of the monomer mixture in the aqueous medium is preferably performed in the presence of a polymerization initiator.
前記重合開始剤としては、通常、水性媒体中での重合に用いられる油溶性の過酸化物系重合開始剤又はアゾ系重合開始剤を好適に使用することができる。 As the polymerization initiator, oil-soluble peroxide-based polymerization initiators or azo-based polymerization initiators that are generally used for polymerization in an aqueous medium can be suitably used.
前記過酸化物系重合開始剤としては、例えば、過酸化ベンゾイル、過酸化ラウロイル、過酸化オクタノイル、オルソクロロ過酸化ベンゾイル、オルソメトキシ過酸化ベンゾイル、メチルエチルケトンパーオキサイド、ジイソプロピルパーオキシジカーボネート、キュメンハイドロパーオキサイド、シクロヘキサノンパーオキサイド、t−ブチルハイドロパーオキサイド、ジイソプロピルベンゼンハイドロパーオキサイド等が挙げられる。 Examples of the peroxide-based polymerization initiator include benzoyl peroxide, lauroyl peroxide, octanoyl peroxide, orthochlorobenzoyl peroxide, orthomethoxybenzoyl peroxide, methyl ethyl ketone peroxide, diisopropyl peroxydicarbonate, cumene hydroperoxide. , Cyclohexanone peroxide, t-butyl hydroperoxide, diisopropylbenzene hydroperoxide and the like.
前記アゾ系重合開始剤としては、例えば、2,2'−アゾビスイソブチロニトリル、2,2'−アゾビス(2,4−ジメチルバレロニトリル)、2,2'−アゾビス(2,3−ジメチルブチロニトリル)、2,2'−アゾビス(2−メチルブチロニトリル)、2,2'−アゾビス(2,3,3−トリメチルブチロニトリル)、2,2'−アゾビス(2−イソプロピルブチロニトリル)、1,1'−アゾビス(シクロヘキサン−1−カルボニトリル)、2,2'−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、(2−カルバモイルアゾ)イソブチロニトリル、4,4'−アゾビス(4−シアノバレリン酸)、ジメチル−2,2'−アゾビスイソブチレート等が挙げられる。 Examples of the azo polymerization initiator include 2,2′-azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (2,3- Dimethylbutyronitrile), 2,2′-azobis (2-methylbutyronitrile), 2,2′-azobis (2,3,3-trimethylbutyronitrile), 2,2′-azobis (2-isopropyl) Butyronitrile), 1,1′-azobis (cyclohexane-1-carbonitrile), 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), (2-carbamoylazo) isobutyronitrile 4,4′-azobis (4-cyanovaleric acid), dimethyl-2,2′-azobisisobutyrate and the like.
これら重合開始剤のなかでも、分解速度等の観点から、2,2'−アゾビスイソブチロニトリル、2,2'−アゾビス(2,4−ジメチルバレロニトリル)、過酸化ベンゾイル、過酸化ラウロイル等が本発明の製造方法で使用され得る重合開始剤として好ましい。 Among these polymerization initiators, 2,2′-azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile), benzoyl peroxide, lauroyl peroxide, from the viewpoint of decomposition rate and the like. Are preferred as polymerization initiators that can be used in the production method of the present invention.
前記重合開始剤の使用量は、前記ビニル系単量体の使用量100重量部に対して、0.01〜10重量部であることが好ましく、0.1〜5.0重量部であることがより好ましい。前記重合開始剤の使用量が、前記ビニル系単量体の使用量100重量部に対して、0.01重量部未満であると、重合開始の機能を十分に果たし難く、また、10重量部を超えると、使用量に見合った効果が得られず、コスト的に不経済的であるため好ましくない。 The amount of the polymerization initiator used is preferably 0.01 to 10 parts by weight, and preferably 0.1 to 5.0 parts by weight with respect to 100 parts by weight of the vinyl monomer used. Is more preferable. When the amount of the polymerization initiator used is less than 0.01 parts by weight with respect to 100 parts by weight of the vinyl monomer used, it is difficult to sufficiently perform the polymerization initiation function, and 10 parts by weight. Exceeding this is not preferable because an effect commensurate with the amount of use cannot be obtained and the cost is uneconomical.
なお、前記重合開始剤は、単量体混合物に混合した後、得られた混合物を水性媒体中に分散させてもよいし、重合開始剤と単量体混合物との両者を別々に水性媒体に分散させたものを混合してもよい。 The polymerization initiator may be mixed with the monomer mixture, and then the resulting mixture may be dispersed in an aqueous medium, or both the polymerization initiator and the monomer mixture may be separately added to the aqueous medium. You may mix what was disperse | distributed.
(重合禁止剤)
本発明の製造方法において、前記水性媒体中での単量体混合物の懸濁重合は、水系での乳化粒子(粒子径の小さすぎる重合体粒子)の発生を抑えるために、水溶性の重合禁止剤の存在下で行ってもよい。
(Polymerization inhibitor)
In the production method of the present invention, the suspension polymerization of the monomer mixture in the aqueous medium is prohibited from water-soluble polymerization in order to suppress the generation of emulsion particles (polymer particles having a particle size too small) in an aqueous system. You may carry out in presence of an agent.
前記水溶性の重合禁止剤としては、例えば、亜硝酸塩類、亜硫酸塩類、ハイドロキノン類、アスコルビン酸類、水溶性ビタミンB類、クエン酸、ポリフェノール類等を挙げることができる。前記重合禁止剤の添加量は、前記単量体混合物100重量部に対して0.02〜0.2重量部の範囲内であることが好ましい。 Examples of the water-soluble polymerization inhibitor include nitrites, sulfites, hydroquinones, ascorbic acids, water-soluble vitamin Bs, citric acid, and polyphenols. The addition amount of the polymerization inhibitor is preferably in the range of 0.02 to 0.2 parts by weight with respect to 100 parts by weight of the monomer mixture.
(その他添加剤)
本発明の製造方法において、前記水性媒体中での単量体混合物の懸濁重合は、本発明の効果を妨げない範囲で、その他の添加剤、例えば、顔料、染料、酸化防止剤、紫外線吸収剤などの存在下で行われてよい。
(Other additives)
In the production method of the present invention, the suspension polymerization of the monomer mixture in the aqueous medium does not interfere with the effects of the present invention, and other additives such as pigments, dyes, antioxidants, UV absorption It may be performed in the presence of an agent or the like.
前記顔料としては、例えば、鉛白、鉛丹、黄鉛、カーボンブラック、群青、酸化亜鉛、酸化コバルト、二酸化チタン、酸化鉄、チタン黄、チタンブラック等の無機顔料;ネーブルスイエロー、ナフトールイエローS、ハンザイエロー10G、ベンジジンイエローG、ベンジジンイエローGR、キノリンイエローレーキ、パーマネントイエローNCG、タートラジンレーキ等の黄色顔料;モリブデンオレンジ、パーマネントオレンジRK、ベンジジンオレンジG、インダンスレンブリリアントオレンジGK等の橙色顔料;パーマネントレッド4R、リソールレッド、ピラゾロン、レッド4R、ウォッチングレッドカルシウム塩、レーキレッドD、ブリリアントカーミン6B、エオシンレーキ、ローダミンレーキB、アリザリンレーキ、ブリリアントカーミンB等の赤色顔料;ファストバイオレットB、メチルバイオレットレーキ、ジオキサンバイオレット等の紫色顔料;アルカリブルーレーキ、ビクトリアブルーレーキ、フタロシアニンブルー、無金属フタロシアニンブルー、フタロシアニンブルー部分塩化物;ファストスカイブルー、インダンスレンブルーBC等の青色顔料;ピグメントグリーンB、マラカイトグリーンレーキ、ファナルイエローグリーンG等の緑色顔料;イソインドリノン顔料、キナクリドン顔料、ペリノン顔料、ペリレン顔料、不溶性アゾ顔料、溶性アゾ顔料、染色レーキ顔料等の有機顔料を挙げることができる。 Examples of the pigment include inorganic pigments such as lead white, red lead, yellow lead, carbon black, ultramarine, zinc oxide, cobalt oxide, titanium dioxide, iron oxide, titanium yellow, and titanium black; Navels Yellow, Naphthol Yellow S , Yellow pigments such as Hansa Yellow 10G, Benzidine Yellow G, Benzidine Yellow GR, Quinoline Yellow Lake, Permanent Yellow NCG, Tartrazine Lake; Orange Pigments such as Molybdenum Orange, Permanent Orange RK, Benzidine Orange G, Indanthrene Brilliant Orange GK Permanent red 4R, risor red, pyrazolone, red 4R, watching red calcium salt, lake red D, brilliant carmine 6B, eosin lake, rhodamine lake B, alizarin lake, brilia Red pigments such as Tocarmine B; Purple pigments such as Fast Violet B, Methyl Violet Lake, Dioxane Violet; Alkaline Blue Lake, Victoria Blue Lake, Phthalocyanine Blue, Metal-free Phthalocyanine Blue, Phthalocyanine Blue Partial Chloride; Fast Sky Blue, Indance Blue pigments such as Ren Blue BC; Green pigments such as Pigment Green B, Malachite Green Lake, and Fanal Yellow Green G; Isoindolinone pigments, quinacridone pigments, perinone pigments, perylene pigments, insoluble azo pigments, soluble azo pigments, dye lakes Organic pigments such as pigments can be mentioned.
前記染料としては、例えば、ニトロソ染料、ニトロ染料、アゾ染料、スチルベンアゾ染料、ジフェニルメタン染料、トリフェニルメタン染料、キサンテン染料、アクリジン染料、キノリン染料、メチン染料、ポリメチン染料、チアゾール染料、インダミン染料、インドフェノール染料、アジン染料、オキサジン染料、チアジン染料、硫化染料等を挙げることができる。 Examples of the dye include a nitroso dye, a nitro dye, an azo dye, a stilbene azo dye, a diphenylmethane dye, a triphenylmethane dye, a xanthene dye, an acridine dye, a quinoline dye, a methine dye, a polymethine dye, a thiazole dye, an indamine dye, and an Indian dye. A phenol dye, an azine dye, an oxazine dye, a thiazine dye, a sulfur dye, etc. can be mentioned.
前記酸化防止剤としては、2,6−ジ−t−ブチル−4−メチルフェノール(BHT)、n−オクタデシル−3’−(3’,5’−ジ−t−ブチル−4’−ヒドロキシフェニル)プロピオネート、ペンタエリスリチル−テトラキス〔3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート〕、1,3,5−トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)イソシアヌレート、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン、3,9−ビス〔2−{3−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ}−1,1−ジメチルエチル〕−2,4,8,10−テトラオキサスピロ〔5.5〕ウンデカン等のフェノール系酸化防止剤;ジステアリルペンタエリスリトールジフォスファイト、トリス(2,4−ジ−t−ブチルフェニル)フォスファイト、ビス(2,4−ジ−t−ブチルフェニル)ペンタエリスリトールジフォスファイト、テトラキス(
2,4−ジ−t−ブチルフェニル)4,4’−ビフェニレンジフォスフォナイト、ビス(2−t−ブチル−4−メチルフェニル)ペンタエリスリトールジフォスファイト、2,4,8,10−テトラ−t−ブチル−6−[3−(3−メチル−4−ヒドロキシ−5−t−ブチルフェニル)プロポキシ]ジベンゾ[d,f][1,3,2]ジオキサホスフェピン等のリン系酸化防止剤;フェニル−1−ナフチルアミン、オクチル化ジフェニルアミン、4,4−ビス(α,α−ジメチルベンジル)ジフェニルアミン、N,N'−ジ−2−ナフチル−p−フェニレンジアミン等のアミン系酸化防止剤等を挙げることができる。
Examples of the antioxidant include 2,6-di-t-butyl-4-methylphenol (BHT), n-octadecyl-3 ′-(3 ′, 5′-di-t-butyl-4′-hydroxyphenyl). ) Propionate, pentaerythrityl-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 1,3,5-tris (3,5-di-tert-butyl-4- Hydroxybenzyl) isocyanurate, 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, 3,9-bis [2- {3- (3-t-butyl-4-hydroxy-5-methylphenyl) propionyloxy} -1,1-dimethylethyl] -2,4,8,10-tetraoxaspiro [5.5] undecane and other phenolic compounds Antioxidant; distearyl pentaerythritol diphosphite, tris (2,4-di-t-butylphenyl) phosphite, bis (2,4-di-t-butylphenyl) pentaerythritol diphosphite, tetrakis (
2,4-di-tert-butylphenyl) 4,4′-biphenylenediphosphonite, bis (2-tert-butyl-4-methylphenyl) pentaerythritol diphosphite, 2,4,8,10-tetra Phosphorus series such as -t-butyl-6- [3- (3-methyl-4-hydroxy-5-t-butylphenyl) propoxy] dibenzo [d, f] [1,3,2] dioxaphosphine Antioxidants; amine-based antioxidants such as phenyl-1-naphthylamine, octylated diphenylamine, 4,4-bis (α, α-dimethylbenzyl) diphenylamine, N, N′-di-2-naphthyl-p-phenylenediamine An agent etc. can be mentioned.
前記紫外線吸収剤としては、ベンゾフェノン系紫外線吸収剤、ベンゾトリアゾール系紫外線吸収剤(例えば、株式会社ADEKA製の「アデカスタブ(登録商標)LA−31」)、ヒドロキシフェニルトリアジン系紫外線吸収剤等が例示できる。 Examples of the ultraviolet absorbers include benzophenone ultraviolet absorbers, benzotriazole ultraviolet absorbers (for example, “ADEKA STAB (registered trademark) LA-31” manufactured by ADEKA Corporation), hydroxyphenyltriazine ultraviolet absorbers, and the like. .
(懸濁重合の方法)
本発明の製造方法の重合工程では、前記水溶性セルロース類が表面に吸着したコロイダルシリカ及び界面活性剤の存在下、水性媒体中で前記単量体混合物を懸濁重合させる。例えば、前記重合工程では、前記単量体混合物を、必要に応じて重合開始剤及び/又は重合禁止剤及び/又はその他の添加剤と混合した後、単量体混合物を、水溶性セルロース類が表面に吸着したコロイダルシリカ及び界面活性剤を含む(必要に応じて、さらにその他の懸濁安定剤を含む)水性媒体中に分散させて、懸濁重合を行う。
(Suspension polymerization method)
In the polymerization step of the production method of the present invention, the monomer mixture is subjected to suspension polymerization in an aqueous medium in the presence of colloidal silica adsorbed on the surface of the water-soluble cellulose and a surfactant. For example, in the polymerization step, the monomer mixture is mixed with a polymerization initiator and / or a polymerization inhibitor and / or other additives as necessary, and then the monomer mixture is mixed with water-soluble celluloses. Suspension polymerization is carried out by dispersing in an aqueous medium containing colloidal silica adsorbed on the surface and a surfactant (if necessary, further containing other suspension stabilizers).
単量体混合物を水性媒体中に分散させる方法としては、例えば、水性媒体中に単量体混合物を直接添加して、プロペラ翼等の攪拌力によりモノマー滴として分散させる方法;水性媒体中に単量体混合物を直接添加して、ローターとステーターとから構成される高剪断力を利用する分散機であるホモミキサーを用いて単量体混合物を水性媒体中に分散させる方法;水性媒体中に単量体混合物を直接添加して、超音波分散機を用いてモノマー混合物を水性媒体中に分散させる方法;水性媒体中に単量体混合物を直接添加して、マイクロフルイダイザーやナノマイザー等の高圧型分散機を用いて、単量体混合物の液滴同士の衝突や反応容器内壁に対する単量体混合物の液滴の衝突を利用して、単量体混合物を水性媒体中に液滴として分散させる方法;MPG(マイクロポーラスガラス)多孔膜を通して単量体混合物を水性媒体中に圧入させる方法等が挙げられる。これらの方法の中でも、上記のマイクロフルイダイザーやナノマイザー等の高圧型分散機を用いる方法や、上記のMPG(マイクロポーラスガラス)多孔膜を通す方法は、粒子径をより均一に揃えられるため、単量体混合物を水性媒体中に分散させる方法として好ましく用いることができる。 As a method for dispersing the monomer mixture in the aqueous medium, for example, a method in which the monomer mixture is directly added to the aqueous medium and dispersed as monomer droplets by a stirring force of a propeller blade or the like; A method in which a monomer mixture is directly added and the monomer mixture is dispersed in an aqueous medium using a homomixer which is a disperser using a high shear force composed of a rotor and a stator; A method in which a monomer mixture is directly added and the monomer mixture is dispersed in an aqueous medium using an ultrasonic disperser; a monomer mixture is directly added in an aqueous medium, and a high-pressure type such as a microfluidizer or nanomizer A method of dispersing a monomer mixture as droplets in an aqueous medium by using collision of droplets of the monomer mixture and collision of droplets of the monomer mixture against the inner wall of the reaction vessel using a disperser MPG method for press-fitting the monomer mixture through (microporous glass) membrane in an aqueous medium, and the like. Among these methods, the method using a high-pressure disperser such as the above-mentioned microfluidizer or nanomizer, or the method passing through the above-mentioned MPG (microporous glass) porous membrane can be more uniform in particle size. It can be preferably used as a method of dispersing the monomer mixture in an aqueous medium.
次いで、単量体混合物が分散された水性媒体(水性懸濁液)を、加熱することにより懸濁重合を開始させる。重合反応中は、水性懸濁液を攪拌するのが好ましい。攪拌は、例えば、単量体混合物が液滴として浮上すること、および重合により生成した複合粒子が沈降することを防止できる程度に行えばよい。 Next, suspension polymerization is started by heating the aqueous medium (aqueous suspension) in which the monomer mixture is dispersed. It is preferable to stir the aqueous suspension during the polymerization reaction. The stirring may be performed to such an extent that the monomer mixture can be prevented from floating as droplets and the composite particles generated by polymerization can be prevented from settling.
懸濁重合において、重合温度は、30〜120℃の範囲内にするのが好ましく、40〜80℃の範囲内にするのがより好ましい。この重合温度を保持する時間は、0.1〜20時間の範囲内であることが好ましい。 In suspension polymerization, the polymerization temperature is preferably in the range of 30 to 120 ° C, and more preferably in the range of 40 to 80 ° C. The time for maintaining this polymerization temperature is preferably in the range of 0.1 to 20 hours.
(コロイダルシリカ由来でない親水性無機粒子を複合粒子に吸着させる方法)
前記複合粒子を前記水性媒体から分離し乾燥させる時に前記コロイダルシリカ由来でない親水性無機粒子を前記複合粒子に吸着させる方法としては、例えば、吸引濾過、遠心脱水、遠心分離、加圧脱水等の方法により前記複合粒子を前記水性媒体から分離し、必要に応じて水等で洗浄した後、コロイダルシリカ由来でない親水性無機粒子を添加し、その後に乾燥する方法を用いることができる。乾燥の方法としては、例えば減圧乾燥を用いることができる。
(Method of adsorbing hydrophilic inorganic particles not derived from colloidal silica to composite particles)
Examples of a method for adsorbing the hydrophilic inorganic particles not derived from colloidal silica to the composite particles when the composite particles are separated from the aqueous medium and dried include, for example, suction filtration, centrifugal dehydration, centrifugal separation, and pressure dehydration. The composite particles can be separated from the aqueous medium by washing with water or the like if necessary, and then hydrophilic inorganic particles not derived from colloidal silica are added, followed by drying. As a drying method, for example, vacuum drying can be used.
〔コーティング剤及び塗膜〕
本発明の複合粒子は、塗膜(コーティング)軟質化剤、塗料用艶消し剤、光拡散剤等としてコーティング剤に含有させることが可能である。本発明のコーティング剤は、本発明の複合粒子を含んでいる。本発明の複合粒子は水性混合液中での均一分散性に優れていることから、本発明のコーティング剤が水性コーティング剤(水性媒体を含むコーティング剤)である場合、均一分散性に優れた水性コーティング剤を実現でき、水性コーティング剤を用いて均一な塗膜を形成できる。
[Coating agent and coating film]
The composite particles of the present invention can be contained in a coating agent as a coating film (coating) softening agent, a matting agent for paint, a light diffusing agent, or the like. The coating agent of the present invention contains the composite particles of the present invention. Since the composite particles of the present invention are excellent in uniform dispersibility in an aqueous mixed liquid, when the coating agent of the present invention is an aqueous coating agent (a coating agent containing an aqueous medium), an aqueous solution excellent in uniform dispersibility. A coating agent can be realized, and a uniform coating film can be formed using an aqueous coating agent.
前記コーティング剤は、通常、バインダー樹脂を含んでいる。前記バインダー樹脂としては、有機溶剤もしくは水に可溶な樹脂、又は水中に分散できるエマルジョン型の水性樹脂を使用でき、公知のバインダー樹脂をいずれも利用できる。前記バインダー樹脂としては、例えば、三菱レイヨン株式会社製の商品名「ダイヤナール(登録商標)LR−102」や「ダイヤナール(登録商標)BR−106」、或いは、大日精化工業株式会社製の商品名「メジウム VM」等のアクリル系樹脂;アルキド樹脂;ポリエステル樹脂;株式会社トクシキ製の型番「UVTKA−520」(紫外線硬化型の水性ポリウレタン系コーティング剤)、大同化成工業株式会社製の商品名「E−5221P」等のポリウレタン樹脂;塩素化ポリオレフィン樹脂;アモルファスポリオレフィン樹脂;シリコーン樹脂等が挙げられる。前記バインダー樹脂として、前記架橋性オリゴマー(例えば「ニューフロンティア(登録商標)RST−402」(第一工業製薬株式会社製))を光重合開始剤(例えば、2−ヒドロキシ−2−メチルプロピオフェノン)と共に用いることもできる。これらバインダー樹脂は、塗工される基材(被塗工基材)へのコーティング剤の密着性や使用される環境等によって適宜選択され得る。 The coating agent usually contains a binder resin. As the binder resin, a resin soluble in an organic solvent or water, or an emulsion-type aqueous resin that can be dispersed in water can be used, and any known binder resin can be used. Examples of the binder resin include trade names “Dianar (registered trademark) LR-102” and “Dianar (registered trademark) BR-106” manufactured by Mitsubishi Rayon Co., Ltd., or manufactured by Dainichi Seika Kogyo Co., Ltd. Acrylic resin such as “Medium VM”; alkyd resin; polyester resin; model number “UVTKA-520” (ultraviolet curable aqueous polyurethane coating agent) manufactured by Tokushiki Co., Ltd., trade name manufactured by Daido Kasei Kogyo Co., Ltd. Polyurethane resins such as “E-5221P”; chlorinated polyolefin resins; amorphous polyolefin resins; silicone resins and the like. As the binder resin, the crosslinkable oligomer (for example, “New Frontier (registered trademark) RST-402” (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.)) is used as a photopolymerization initiator (for example, 2-hydroxy-2-methylpropiophenone). ). These binder resins may be appropriately selected depending on the adhesion of the coating agent to the substrate to be coated (substrate to be coated), the environment in which it is used, and the like.
前記コーティング剤における前記複合粒子の配合量は、前記コーティング剤を用いて形成される塗膜の厚み、前記複合粒子の平均粒子径、前記コーティング剤の塗工方法、前記コーティング剤の用途等によって適宜調整されるが、前記バインダー樹脂100重量部に対して、1〜300重量部の範囲内であることが好ましく、5〜100重量部の範囲内であることがより好ましい。前記コーティング剤における前記複合粒子の配合量が、前記バインダー樹脂100重量部に対して1重量部未満である場合、艶消し効果が十分得られないことがある。また、前記コーティング剤における前記複合粒子の配合量が、前記バインダー樹脂100重量部に対して300重量部を超える場合、前記コーティング剤の粘度が大きくなりすぎるために前記複合粒子の分散不良が起こることがあり、この結果、前記コーティング剤を用いて形成される塗膜表面にマイクロクラックが発生する、或いは、得られる塗膜表面にザラツキが生じる等のような、塗膜表面の外観不良が起こることがある。 The compounding amount of the composite particles in the coating agent is appropriately determined depending on the thickness of the coating film formed using the coating agent, the average particle diameter of the composite particles, the coating method of the coating agent, the use of the coating agent, and the like. Although adjusted, it is preferably in the range of 1 to 300 parts by weight and more preferably in the range of 5 to 100 parts by weight with respect to 100 parts by weight of the binder resin. When the compounding amount of the composite particles in the coating agent is less than 1 part by weight with respect to 100 parts by weight of the binder resin, the matte effect may not be sufficiently obtained. In addition, when the compounding amount of the composite particles in the coating agent exceeds 300 parts by weight with respect to 100 parts by weight of the binder resin, the viscosity of the coating agent becomes excessively high, resulting in poor dispersion of the composite particles. As a result, the appearance of the coating film surface may be poor, such as micro cracks occurring on the coating film surface formed using the coating agent, or roughness of the resulting coating film surface. There is.
前記コーティング剤は、必要に応じて、媒体を含んでいる。前記媒体として、バインダー樹脂を溶解できる溶剤(溶媒)、又はバインダー樹脂を分散できる分散媒を使用することが好ましい。前記分散媒又は溶媒としては、水性媒体および油性媒体がいずれも使用できる。前記油性媒体としては、トルエン、キシレン、シクロヘキサン等の炭化水素系溶剤;メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤;酢酸エチル、酢酸ブチル等のエステル系溶剤;ジオキサン、エチレングリコールジエチルエーテル、エチレングリコールモノブチルエーテル等のエーテル系溶剤等が挙げられる。前記水性媒体としては、水、アルコール類(例えばイソプロパノール)等が挙げられる。これら媒体は、1種のみを使用してもよく、2種以上を混合して使用してもよい。前記コーティング剤中における媒体の含有量は、前記コーティング剤全量に対し、通常、20〜60重量%の範囲内である。 The coating agent contains a medium as necessary. As the medium, it is preferable to use a solvent (solvent) capable of dissolving the binder resin or a dispersion medium capable of dispersing the binder resin. As the dispersion medium or solvent, both an aqueous medium and an oily medium can be used. Examples of the oily medium include hydrocarbon solvents such as toluene, xylene and cyclohexane; ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate and butyl acetate; dioxane, ethylene glycol diethyl ether and ethylene glycol mono And ether solvents such as butyl ether. Examples of the aqueous medium include water and alcohols (for example, isopropanol). These media may use only 1 type and may mix and use 2 or more types. The content of the medium in the coating agent is usually in the range of 20 to 60% by weight with respect to the total amount of the coating agent.
さらに、前記コーティング剤には、硬化剤、着色剤(体質顔料、着色顔料、金属顔料、マイカ粉顔料、染料等)、帯電防止剤、レベリング剤、流動性調整剤、紫外線吸収剤、光
安定剤等の他の添加剤が含まれていてもよい。
Further, the coating agent includes a curing agent, a colorant (external pigment, color pigment, metal pigment, mica powder pigment, dye, etc.), an antistatic agent, a leveling agent, a fluidity modifier, an ultraviolet absorber, and a light stabilizer. Other additives such as may be included.
本発明の塗膜は、前記コーティング剤を用いて形成されたものであり、前記コーティング剤を被塗工基材に塗工した後、乾燥や紫外線照射等により硬化させることで形成することができる。本発明の複合粒子は高い復元性を有しているので、本発明の複合粒子を含むコーティング剤を用いて形成された塗膜は、高い耐傷つき性及び軟らかな触感を有する。 The coating film of the present invention is formed using the coating agent, and can be formed by applying the coating agent to a substrate to be coated and then curing it by drying or ultraviolet irradiation. . Since the composite particles of the present invention have high resilience, the coating film formed using the coating agent containing the composite particles of the present invention has high scratch resistance and soft touch.
前記被塗工基材としては、特に限定されず、用途に応じた基材が使用できる。
例えば、光学用途では、前記被塗工基材として、ガラス基材、透明樹脂基材等の透明基材が使用される。前記被塗工基材として透明基材を使用し、着色剤を含まないコーティング剤(光拡散用コーティング剤)を透明基材上に塗工して透明の塗膜を形成することで、光拡散フィルムや防眩フィルム等の光学フィルムを製造することができる。この場合、複合粒子は光拡散剤として機能する。
It does not specifically limit as said to-be-coated base material, The base material according to a use can be used.
For example, in optical applications, a transparent substrate such as a glass substrate or a transparent resin substrate is used as the substrate to be coated. Light diffusion is achieved by using a transparent substrate as the substrate to be coated and applying a coating agent (coating agent for light diffusion) containing no colorant on the transparent substrate to form a transparent coating film. An optical film such as a film or an antiglare film can be produced. In this case, the composite particles function as a light diffusing agent.
また、前記被塗工基材として紙を使用し、着色剤を含まないコーティング剤(紙用コーティング剤)を紙上に塗工して透明の塗膜を形成することで、艶消し紙を製造することができる。 Further, matte paper is manufactured by using paper as the substrate to be coated and coating the paper with a coating agent (paper coating agent) that does not contain a colorant to form a transparent coating film. be able to.
前記コーティング剤の塗工方法は、特に限定されず、公知の方法をいずれも使用できる。塗工方法としては、例えば、コンマダイレクト法、スピンコーティング法、スプレーコーティング法、ロールコート法、ディッピング法、ナイフコート法、カーテンフロー法、ラミネート法等の方法が挙げられる。前記コーティング剤は、必要に応じて粘度を調整するために、希釈剤を加えて希釈してもよい。希釈剤としては、トルエン、キシレン等の炭化水素系溶剤;メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤;酢酸エチル、酢酸ブチル等のエステル系溶剤;ジオキサン、エチレングリコールジエチルエーテル等のエーテル系溶剤;水;アルコール系溶剤等が挙げられる。これら希釈剤は、単独で使用してもよく、2種以上を混合して使用してもよい。前記光学フィルムを製造する場合には、塗工方法として、複合粒子に由来する凹凸が塗膜表面に形成されるような方法を使用することが好ましい。 The coating method of the coating agent is not particularly limited, and any known method can be used. Examples of the coating method include a comma direct method, a spin coating method, a spray coating method, a roll coating method, a dipping method, a knife coating method, a curtain flow method, and a laminating method. The coating agent may be diluted by adding a diluent in order to adjust the viscosity as necessary. Diluents include hydrocarbon solvents such as toluene and xylene; ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate and butyl acetate; ether solvents such as dioxane and ethylene glycol diethyl ether; water An alcohol solvent or the like. These diluents may be used alone or in combination of two or more. When manufacturing the said optical film, it is preferable to use the method that the unevenness | corrugation derived from a composite particle is formed in the coating-film surface as a coating method.
〔化粧料〕
本発明の化粧料は、本発明の複合粒子を含んでいる。本発明の複合粒子は水性混合液中での均一分散性に優れていることから、本発明の化粧料が水性化粧料(水性媒体を含む化粧料)である場合、均一分散性に優れた水性化粧料を実現できる。本発明の複合粒子は高い復元性を有しているので、本発明の複合粒子を含む化粧料は非常に柔らかな触感および軽い使用感を有する。
[Cosmetics]
The cosmetic of the present invention contains the composite particles of the present invention. Since the composite particles of the present invention are excellent in uniform dispersibility in an aqueous mixed liquid, when the cosmetic of the present invention is an aqueous cosmetic (cosmetics containing an aqueous medium), an aqueous solution excellent in uniform dispersibility. Cosmetics can be realized. Since the composite particles of the present invention have a high resilience, the cosmetic containing the composite particles of the present invention has a very soft touch and a light feeling of use.
前記化粧料は、前記複合粒子を1〜40質量%の範囲で含んでいることが好ましい。複合粒子の含有量が1質量%未満であると、複合粒子が少なすぎて、複合粒子を添加した効果が明確に認められないことがある。また、複合粒子の含有量が40質量%を超えると、それ以上に複合粒子の添加量を増加しても、添加量の増加に見合った顕著な効果の増進が認められないことがある。 The cosmetic preferably contains the composite particles in a range of 1 to 40% by mass. If the content of the composite particles is less than 1% by mass, the composite particles may be too small and the effect of adding the composite particles may not be clearly recognized. In addition, when the content of the composite particles exceeds 40% by mass, even if the addition amount of the composite particles is further increased, the remarkable effect corresponding to the increase in the addition amount may not be recognized.
前記化粧料としては、石鹸、ボディシャンプー、洗顔クリーム、スクラブ洗顔料等の洗浄用化粧品、化粧水、クリーム、乳液、パック類、おしろい類、ファンデーション、口紅、リップクリーム、頬紅、眉目化粧品、マニキュア化粧品、洗髪用化粧品、染毛料、整髪料、芳香性化粧品、歯磨き、浴用剤、制汗剤、日焼け止め製品、サンタン製品、ボディーパウダー、ベビーパウダー等のボディー用化粧料、ひげ剃り用クリーム、プレシェーブローション、アフターシェーブローション、ボディローション等のローション等が挙げられる。 Examples of the cosmetics include soaps, body shampoos, facial cleansing creams, scrub facial cleansing cosmetics, skin lotions, creams, emulsions, packs, funny products, foundations, lipsticks, lip balms, blushers, eyebrow cosmetics, nail polish cosmetics. , Hair wash cosmetics, hair dyes, hair styling, aromatic cosmetics, toothpaste, bath preparations, antiperspirants, sunscreen products, suntan products, body powder, baby powder and other body cosmetics, shaving cream, pre-shave lotion And lotions such as after-shave lotion and body lotion.
また、本発明の効果を損なわない範囲で、化粧料に一般に用いられている成分を目的に応じて配合することができる。そのような成分として、例えば、水、低級アルコール、油脂及びロウ類、炭化水素、高級脂肪酸、高級アルコール、ステロール、脂肪酸エステル、金属石鹸、保湿剤、界面活性剤、高分子化合物、色材原料、香料、防腐・殺菌剤、酸化防止剤、紫外線吸収剤、特殊配合成分が挙げられる。 Moreover, the component generally used for cosmetics can be mix | blended according to the objective in the range which does not impair the effect of this invention. Examples of such components include water, lower alcohols, fats and waxes, hydrocarbons, higher fatty acids, higher alcohols, sterols, fatty acid esters, metal soaps, moisturizers, surfactants, polymer compounds, coloring material raw materials, Perfumes, antiseptics / bactericides, antioxidants, UV absorbers, and special ingredients.
前記油脂及びロウ類としてはアボガド油、アーモンド油、オリーブ油、カカオ脂、牛脂、ゴマ脂、小麦胚芽油、サフラワー油、シアバター、タートル油、椿油、パーシック油、ひまし油、ブドウ油、マカダミアナッツ油、ミンク油、卵黄油、モクロウ、ヤシ油、ローズヒップ油、硬化油、シリコーン油、オレンジラフィー油、カルナバロウ、キャンデリラロウ、鯨ロウ、ホホバ油、モンタンロウ、ミツロウ、ラノリン等が挙げられる。 The fats and waxes include avocado oil, almond oil, olive oil, cacao butter, beef tallow, sesame butter, wheat germ oil, safflower oil, shea butter, turtle oil, persimmon oil, persic oil, castor oil, grape oil, macadamia nut oil , Mink oil, egg yolk oil, owl, palm oil, rosehip oil, hydrogenated oil, silicone oil, orange luffy oil, carnauba wax, candelilla wax, whale wax, jojoba oil, montan wax, beeswax, lanolin and the like.
前記炭化水素としては、流動パラフィン、ワセリン、パラフィン、セレシン、マイクロクリスタリンワックス、スクワラン等が挙げられる。高級脂肪酸としては、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、ベヘニン酸、ウンデシレン酸、オキシステアリン酸、リノール酸、ラノリン脂肪酸、合成脂肪酸等が挙げられる。 Examples of the hydrocarbon include liquid paraffin, petrolatum, paraffin, ceresin, microcrystalline wax, squalane and the like. Examples of the higher fatty acid include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, behenic acid, undecylenic acid, oxystearic acid, linoleic acid, lanolin fatty acid, and synthetic fatty acid.
前記高級アルコールとしては、ラウリルアルコール、セチルアルコール、セトステアリルアルコール、ステアリルアルコール、オレイルアルコール、ベヘニルアルコール、ラノリンアルコール、水素添加ラノリンアルコール、へキシルデカノール、オクチルデカノール、イソステアリルアルコール、ホホバアルコール、デシルテトラデカノール等が挙げられる。 Examples of the higher alcohol include lauryl alcohol, cetyl alcohol, cetostearyl alcohol, stearyl alcohol, oleyl alcohol, behenyl alcohol, lanolin alcohol, hydrogenated lanolin alcohol, hexyl decanol, octyl decanol, isostearyl alcohol, jojoba alcohol, decyltetra A decanol etc. are mentioned.
前記ステロールとしては、コレステロール、ジヒドロコレステロール、フィトコレステロール等が挙げられる。
前記脂肪酸エステルとしては、リノール酸エチル、ミリスチン酸イソプロピル、ラノリン脂肪酸イソプロピル、ラウリン酸ヘキシル、ミリスチン酸ミリスチル、ミリスチン酸セチル、ミリスチン酸オクタドデシル、オレイン酸デシル、オレイン酸オクタドデシル、ジメチルオクタン酸ヘキサデシル、イソオクタン酸セチル、パルミチン酸デシル、トリミリスチン酸グリセリン、トリ(カプリル・カプリン酸)グリセリン、ジオレイン酸プロピレングリコール、トリイソステアリン酸グリセリン、トリイソオクタン酸グリセリン、乳酸セチル、乳酸ミリスチル、リンゴ酸ジイソステアリルやイソステアリン酸コレステリル、12−ヒドロキシステアリン酸コレステリル等の環状アルコール脂肪酸エステル等が挙げられる。
Examples of the sterol include cholesterol, dihydrocholesterol, phytocholesterol and the like.
Examples of the fatty acid ester include ethyl linoleate, isopropyl myristate, lanolin fatty acid isopropyl, hexyl laurate, myristyl myristate, cetyl myristate, octadodecyl myristate, decyl oleate, octadodecyl oleate, hexadecyl dimethyloctanoate, isooctane Cetyl acid, decyl palmitate, glyceryl trimyristate, glycerin tri (capryl / capric acid), propylene glycol dioleate, glyceryl triisostearate, glycerin triisooctanoate, cetyl lactate, myristyl lactate, diisostearyl malate and isostearic acid Examples thereof include cyclic alcohol fatty acid esters such as cholesteryl and cholesteryl 12-hydroxystearate.
前記金属石鹸としては、ラウリン酸亜鉛、ミリスチン酸亜鉛、ミリスチン酸マグネシウム、パルミチン酸亜鉛、ステアリン酸亜鉛、ステアリン酸アルミニウム、ステアリン酸カルシウム、ステアリン酸マグネシウム、ウンデシレン酸亜鉛等が挙げられる。
前記保湿剤としては、グリセリン、プロピレングリコール、1,3−ブチレングリコール、ポリエチレングリコール、dl−ピロリドンカルボン酸ナトリウム、乳酸ナトリウム、ソルビトール、ヒアルロン酸ナトリウム、ポリグリセリン、キシリット、マルチトール等が挙げられる。
Examples of the metal soap include zinc laurate, zinc myristate, magnesium myristate, zinc palmitate, zinc stearate, aluminum stearate, calcium stearate, magnesium stearate, and zinc undecylenate.
Examples of the humectant include glycerin, propylene glycol, 1,3-butylene glycol, polyethylene glycol, sodium dl-pyrrolidonecarboxylate, sodium lactate, sorbitol, sodium hyaluronate, polyglycerin, xylit, maltitol and the like.
前記界面活性剤としては、高級脂肪酸石鹸、高級アルコール硫酸エステル、N−アシルグルタミン酸塩、リン酸エステル塩等のアニオン性界面活性剤、アミン塩、第4級アンモニウム塩等のカチオン性界面活性剤、ベタイン型、アミノ酸型、イミダゾリン型、レシチン等の両性界面活性剤、脂肪酸モノグリセリド、プロピレングリコール脂肪酸エステル、ソルビタン脂肪酸エステル、蔗糖脂肪酸エステル、ポリグリセリン脂肪酸エステル、酸化エチレン縮合物等の非イオン性界面活性剤が挙げられる。 Examples of the surfactant include anionic surfactants such as higher fatty acid soap, higher alcohol sulfate, N-acyl glutamate, and phosphate ester salts, and cationic surfactants such as amine salts and quaternary ammonium salts, Amphoteric surfactants such as betaine type, amino acid type, imidazoline type and lecithin, nonionic surfactants such as fatty acid monoglyceride, propylene glycol fatty acid ester, sorbitan fatty acid ester, sucrose fatty acid ester, polyglycerin fatty acid ester, ethylene oxide condensate Is mentioned.
前記高分子化合物としては、アラビアゴム、トラガントガム、グアーガム、ローカストビーンガム、カラヤガム、アイリスモス、クインスシード、ゼラチン、セラック、ロジン、カゼイン等の天然高分子化合物、カルボキシメチルセルロースナトリウム、ヒドロキシエチルセルロース、メチルセルロース、エチルセルロース、アルギン酸ナトリウム、エステルガム、ニトロセルロース、ヒドロキシプロピルセルロース、結晶セルロース等の半合成高分子化合物、ポリビニルアルコール、ポリビニルピロリドン、ポリアクリル酸ナトリウム、カルボキシビニルポリマー、ポリビニルメチルエーテル、ポリアミド樹脂、シリコーン油、ナイロン粒子、ポリメタクリル酸メチル粒子、架橋ポリスチレン粒子、シリコーン粒子、ウレタン粒子、ポリエチレン粒子、シリカ粒子等の樹脂粒子等の合成高分子化合物が挙げられる。 Examples of the polymer compound include gum arabic, tragacanth gum, guar gum, locust bean gum, karaya gum, iris moss, quince seed, gelatin, shellac, rosin, casein and other natural polymer compounds, sodium carboxymethyl cellulose, hydroxyethyl cellulose, methyl cellulose, ethyl cellulose , Semi-synthetic polymer compounds such as sodium alginate, ester gum, nitrocellulose, hydroxypropylcellulose, crystalline cellulose, polyvinyl alcohol, polyvinylpyrrolidone, sodium polyacrylate, carboxyvinyl polymer, polyvinyl methyl ether, polyamide resin, silicone oil, nylon Particles, polymethyl methacrylate particles, crosslinked polystyrene particles, silicone particles, urethane particles, polyester Ren particles, synthetic polymer compounds such as resin particles of the silica particles and the like.
前記色材原料としては、酸化鉄、群青、コンジョウ、酸化クロム、水酸化クロム、カーボンブラック、マンガンバイオレット、酸化チタン、酸化亜鉛、タルク、カオリン、マイカ、炭酸カルシウム、炭酸マグネシウム、雲母、ケイ酸アルミニウム、ケイ酸バリウム、ケイ酸カルシウム、ケイ酸マグネシウム、シリカ、ゼオライト、硫酸バリウム、焼成硫酸カルシウム(焼セッコウ)、リン酸カルシウム、ヒドロキシアパタイト、セラミックパウダー等の無機顔料、アゾ系、ニトロ系、ニトロソ系、キサンテン系、キノリン系、アントラキノリン系、インジゴ系、トリフェニルメタン系、フタロシアニン系、ピレン系等のタール色素が挙げられる。 Examples of the color material raw materials include iron oxide, ultramarine, conger, chromium oxide, chromium hydroxide, carbon black, manganese violet, titanium oxide, zinc oxide, talc, kaolin, mica, calcium carbonate, magnesium carbonate, mica, and aluminum silicate. , Barium silicate, calcium silicate, magnesium silicate, silica, zeolite, barium sulfate, calcined calcium sulfate (calcined gypsum), calcium phosphate, hydroxyapatite, ceramic powder and other inorganic pigments, azo, nitro, nitroso, xanthene And tar dyes such as quinoline, quinoline, anthraquinoline, indigo, triphenylmethane, phthalocyanine, and pyrene.
ここで、前記高分子化合物や色材原料等の粉体原料については、予め表面処理が施されていてもよい。表面処理方法としては従来公知の表面処理技術が利用できる。例えば、炭化水素油、エステル油、ラノリン等による油剤処理、ジメチルポリシロキサン、メチルハイドロジェンポリシロキサン、メチルフェニルポリシロキサン等によるシリコーン処理、パーフルオロアルキル基含有エステル、パーフルオロアルキルシラン、パーフルオロポリエーテル、パーフルオロアルキル基を有する重合体等によるフッ素化合物処理、3−メタクリロキシプロピルトリメトキシシラン、3−グリシドキシプロピルトリメトキシシラン等によるシランカップリング剤処理、イソプロピルトリイソステアロイルチタネート、イソプロピルトリス(ジオクチルパイロホスフェート)チタネート等によるチタンカップリング剤処理、金属石鹸処理、アシルグルタミン酸等によるアミノ酸処理、水添卵黄レシチン等によるレシチン処理、コラーゲン処理、ポリエチレン処理、保湿性処理、無機化合物処理、メカノケミカル処理等の処理方法が挙げられる。 Here, the powder material such as the polymer compound or the color material material may be subjected to surface treatment in advance. A conventionally known surface treatment technique can be used as the surface treatment method. For example, oil treatment with hydrocarbon oil, ester oil, lanolin, etc., silicone treatment with dimethylpolysiloxane, methylhydrogenpolysiloxane, methylphenylpolysiloxane, perfluoroalkyl group-containing ester, perfluoroalkylsilane, perfluoropolyether , Fluorine compound treatment with a polymer having a perfluoroalkyl group, silane coupling agent treatment with 3-methacryloxypropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, isopropyltriisostearoyl titanate, isopropyltris ( Dioctylpyrophosphate) Titanium coupling agent treatment with titanate, metal soap treatment, amino acid treatment with acylglutamic acid, etc., lecithin with hydrogenated egg yolk lecithin, etc. Treatment, collagen treatment, polyethylene process, moisture retention treatment, an inorganic compound treatment, and processing methods such as mechanochemical treatment.
前記香料としては、ラベンダー油、ペパーミント油、ライム油等の天然香料、エチルフェニルアセテート、ゲラニオール、p−tert−ブチルシクロヘキシルアセテート等の合成香料が挙げられる。
前記防腐・殺菌剤としては、メチルパラベン、エチルパラベン、プロピルパラベン、ベンザルコニウム、ベンゼトニウム等が挙げられる。
Examples of the fragrances include natural fragrances such as lavender oil, peppermint oil, and lime oil, and synthetic fragrances such as ethyl phenyl acetate, geraniol, and p-tert-butylcyclohexyl acetate.
Examples of the antiseptic / bactericidal agent include methyl paraben, ethyl paraben, propyl paraben, benzalkonium, benzethonium and the like.
前記酸化防止剤としては、ジブチルヒドロキシトルエン、ブチルヒドロキシアニソール、没食子酸プロピル、トコフェロール等が挙げられる。
前記紫外線吸収剤としては、微粒子酸化チタン、微粒子酸化亜鉛、微粒子酸化セリウム、微粒子酸化鉄、微粒子酸化ジルコニウム等の無機系吸収剤、安息香酸系、パラアミノ安息香酸系、アントラニリック酸系、サルチル酸系、桂皮酸系、ベンゾフェノン系、ジベンゾイルメタン系等の有機系吸収剤が挙げられる。
Examples of the antioxidant include dibutylhydroxytoluene, butylhydroxyanisole, propyl gallate, tocopherol and the like.
Examples of the ultraviolet absorber include inorganic absorbents such as fine particle titanium oxide, fine particle zinc oxide, fine particle cerium oxide, fine particle iron oxide, fine particle zirconium oxide, benzoic acid-based, paraaminobenzoic acid-based, anthranilic acid-based, salicylic acid And organic absorbents such as cinnamate, cinnamic acid, benzophenone, and dibenzoylmethane.
前記特殊配合成分としては、エストラジオール、エストロン、エチニルエストラジオール、コルチゾン、ヒドロコルチゾン、プレドニゾン等のホルモン類、ビタミンA、ビタミンB、ビタミンC、ビタミンE等のビタミン類、クエン酸、酒石酸、乳酸、塩化アルミニ
ウム、硫酸アルミニウム・カリウム、アラントインクロルヒドロキシアルミニウム、パラフェノールスルホン酸亜鉛、硫酸亜鉛等の皮膚収斂剤、カンタリスチンキ、トウガラシチンキ、ショウキョウチンキ、センブリエキス、ニンニクエキス、ヒノキチオール、塩化カルプロニウム、ペンタデカン酸グリセリド、ビタミンE、エストロゲン、感光素等の発毛促進剤、リン酸−L−アスコルビン酸マグネシウム、コウジ酸等の美白剤等が挙げられる。
Examples of the special ingredients include hormones such as estradiol, estrone, ethinylestradiol, cortisone, hydrocortisone, prednisone, vitamins such as vitamin A, vitamin B, vitamin C, vitamin E, citric acid, tartaric acid, lactic acid, aluminum chloride, Skin astringents such as aluminum sulfate / potassium sulfate, allantochlorohydroxyaluminum, zinc paraphenolsulfonate, zinc sulfate, cantalis tincture, pepper tincture, ginger tincture, assembly extract, garlic extract, hinokitiol, carpronium chloride, pentadecanoic acid glyceride, Examples thereof include hair growth promoters such as vitamin E, estrogen, and photosensitizer, and whitening agents such as magnesium phosphate-L-ascorbate and kojic acid.
以下、実施例及び比較例により本発明を具体的に説明するが、本発明はこれらの実施例により限定されるものではない。まず、実施例及び比較例の複合粒子における無機粒子の含有量の測定方法について説明する。 EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention concretely, this invention is not limited by these Examples. First, a method for measuring the content of inorganic particles in the composite particles of Examples and Comparative Examples will be described.
〔複合粒子における無機粒子の含有量の測定方法〕
後述する実施例及び比較例で得られた複合粒子については、上記強熱残分は親水性無機粒子等の無機粒子の含有量(重量%)とほぼ等しいことから、以下の強熱残分の測定方法により測定された強熱残分を無機粒子の含有量(重量%)とした。
[Method for measuring content of inorganic particles in composite particles]
For the composite particles obtained in Examples and Comparative Examples described later, the ignition residue is almost equal to the content (% by weight) of inorganic particles such as hydrophilic inorganic particles. The ignition residue measured by the measurement method was defined as the content (% by weight) of inorganic particles.
(強熱残分の測定方法)
複合粒子1.0gを計量した後、計量した複合粒子を550℃で30分間、電気炉内で焼失させて、残った残渣の重量(g)を測定した。そして、測定した残渣の重量(g)を、測定前の粒子の重量(1.0g)で除し、百分率換算して、強熱残分(重量%)を得た。
(Measurement method of ignition residue)
After weighing 1.0 g of the composite particles, the weighed composite particles were burned out in an electric furnace at 550 ° C. for 30 minutes, and the weight (g) of the remaining residue was measured. And the weight (g) of the measured residue was remove | divided by the weight (1.0g) of the particle | grains before a measurement, and it converted into percentage, and obtained the ignition residue (weight%).
〔実施例1〕
攪拌装置を有する内容量5Lの容器内に、水性媒体としてのイオン交換水300重量部と、コロイダルシリカとしての「スノーテックス(登録商標)O−40」(平均一次粒子径25nm、固形分40重量%、日産化学工業株式会社製)15重量部(SiO2純分量6重量部)と、水溶性セルロース類としての「メトローズ(登録商標)65SH−50(曇点65℃、信越化学工業株式会社製)1.2重量部とを投入し、60℃の温度で12時間混合することで、コロイダルシリカに水溶性セルロース類を吸着させて分散剤とした。この分散剤を含む水溶液に、界面活性剤としてのドデシル硫酸ナトリウム0.25重量部を混合して、水相を調整した。
[Example 1]
In a 5 L internal vessel having a stirrer, 300 parts by weight of ion exchange water as an aqueous medium and “Snowtex (registered trademark) O-40” (average primary particle size 25 nm, solid content 40 weight as colloidal silica) %, Manufactured by Nissan Chemical Industries, Ltd.) 15 parts by weight (6 parts by weight of pure SiO 2 ) and “Metroze (registered trademark) 65SH-50 (cloud point 65 ° C., manufactured by Shin-Etsu Chemical Co., Ltd.) as water-soluble celluloses ) 1.2 parts by weight, and mixed for 12 hours at a temperature of 60 ° C. to adsorb water-soluble celluloses on colloidal silica to obtain a dispersant. The aqueous phase was adjusted by mixing 0.25 parts by weight of sodium dodecyl sulfate.
次に、(メタ)アクリル酸エステル系単官能単量体としてのアクリル酸n−ブチル50重量部と、架橋性オリゴマー(ウレタンアクリレートオリゴマー)としての「ニューフロンティア(登録商標)RST−402」(第一工業製薬株式会社製;単独で硬化させたときに得られる硬化物の粘弾性から測定されるガラス転移温度(Tg)が13℃で鉛筆硬度がFのもの)50重量部と、重合開始剤としての2,2’−アゾビス(2,4−ジメチルバレロニトリル)(商品名「ABN−V」、株式会社日本ファインケム製)0.5重量部及び過酸化ベンゾイル0.2重量部とを混合して、油相を調整した。 Next, 50 parts by weight of n-butyl acrylate as a (meth) acrylic acid ester monofunctional monomer and “New Frontier (registered trademark) RST-402” (No. 1) as a crosslinkable oligomer (urethane acrylate oligomer) Manufactured by Ichiko Pharmaceutical Co., Ltd .; 50 parts by weight of a glass transition temperature (Tg) measured from the viscoelasticity of a cured product obtained by curing alone and having a pencil hardness of F, and a polymerization initiator 2,2′-azobis (2,4-dimethylvaleronitrile) (trade name “ABN-V”, manufactured by Nippon Finechem Co., Ltd.) and 0.2 part by weight of benzoyl peroxide The oil phase was adjusted.
次に、上記油相を上記水相中に乳化・分散機(商品名「ホモミキサーMARK II 2.5型」、プライミクス株式会社製)を用い、回転数8000rpmにて10分間分散させて、およそ10μmの液滴径を有する懸濁液を得た。その後、攪拌機及び温度計を備えた重合器にこの懸濁液を入れ、重合器の内部温度を50℃に昇温して上記懸濁液の攪拌を5時間続けることで、懸濁重合反応を完了させた。 Next, the oil phase is dispersed in the aqueous phase using an emulsifier / disperser (trade name “Homomixer MARK II 2.5”, manufactured by Primics Co., Ltd.) for 10 minutes at a rotational speed of 8000 rpm. A suspension having a droplet size of 10 μm was obtained. Thereafter, the suspension is put into a polymerization vessel equipped with a stirrer and a thermometer, the internal temperature of the polymerization vessel is raised to 50 ° C., and the suspension is stirred for 5 hours to perform a suspension polymerization reaction. Completed.
上記懸濁液を冷却した後、懸濁液をろ過により脱水して固形分を分離し、10Lの水で固形分を洗浄し、重合体粒子と、重合体粒子表面に付着した(水溶性セルロース類が表面に吸着した)コロイダルシリカ由来の親水性シリカ粒子とを含む複合粒子を得た。この複
合粒子に対し、コロイダルシリカ由来でない親水性無機粒子としての親水性フュームドシリカ「AEROSIL(登録商標)200」(日本アエロジル株式会社製、平均一次粒子径:約12nm)3重量部を添加して複合粒子に吸着させ、60℃で24時間減圧乾燥し、未分級の複合粒子を得た。その後、未分級の複合粒子を目開き45μmのメッシュに通して分級することで、上限(45μm)より大きい粒子径を有する粒子を除去し、複合粒子を得た。
After the suspension is cooled, the suspension is dehydrated by filtration to separate the solid content, washed with 10 L of water, and adhered to the polymer particles and the polymer particle surface (water-soluble cellulose). Composite particles containing colloidal silica-derived hydrophilic silica particles (which were adsorbed on the surface) were obtained. 3 parts by weight of hydrophilic fumed silica “AEROSIL (registered trademark) 200” (manufactured by Nippon Aerosil Co., Ltd., average primary particle size: about 12 nm) as hydrophilic inorganic particles not derived from colloidal silica are added to the composite particles. And adsorbed onto the composite particles, and dried under reduced pressure at 60 ° C. for 24 hours to obtain unclassified composite particles. Thereafter, the unclassified composite particles were classified by passing through a mesh having an opening of 45 μm to remove particles having a particle diameter larger than the upper limit (45 μm), thereby obtaining composite particles.
得られた複合粒子をSEMで撮像したところ、図1に示すように、複合粒子は、重合体粒子(図1における円形の灰色部分)と、当該重合体粒子に付着した親水性無機粒子(図1における白色部分)とを含むことが認められた。 When the obtained composite particles were imaged by SEM, as shown in FIG. 1, the composite particles were polymer particles (circular gray portions in FIG. 1) and hydrophilic inorganic particles (see FIG. 1) attached to the polymer particles. 1) (white part in 1).
得られた複合粒子の体積平均粒子径は9.91μmであり、複合粒子中の親水性無機粒子の含有量(コロイダルシリカ由来の親水性シリカ粒子及び親水性フュームドシリカの合計含有量)は4.26重量%であった。また、この複合粒子は、22.4%の復元率を有し、疎水性指数は2.0、安息角は52度であった。 The obtained composite particles had a volume average particle diameter of 9.91 μm, and the content of hydrophilic inorganic particles in the composite particles (the total content of hydrophilic silica particles derived from colloidal silica and hydrophilic fumed silica) was 4. .26% by weight. The composite particles had a restoration rate of 22.4%, a hydrophobicity index of 2.0, and an angle of repose of 52 degrees.
〔実施例2〕
(メタ)アクリル酸エステル系単官能単量体としてのアクリル酸n−ブチルの使用量を65重量部に、架橋性オリゴマーとしての「ニューフロンティア(登録商標)RST−402」の使用量を35重量部に、懸濁液を得る際の乳化・分散機の回転数を5000rpmに、乾燥後の分級に使用するメッシュを目開き53μmのメッシュにそれぞれ変更したこと以外は、実施例1と同様にして複合粒子を作製した。
[Example 2]
The amount of n-butyl acrylate used as a (meth) acrylate monofunctional monomer is 65 parts by weight, and the amount of “New Frontier (registered trademark) RST-402” used as a crosslinkable oligomer is 35%. In the same manner as in Example 1, except that the rotation speed of the emulsifier / disperser when obtaining the suspension was changed to 5000 rpm, and the mesh used for classification after drying was changed to a mesh having a mesh size of 53 μm. Composite particles were prepared.
得られた複合粒子の体積平均粒子径は18.38μmであり、複合粒子中の親水性無機粒子の含有量は3.60重量%であった。また、この複合粒子は、37.8%の復元率を有し、疎水性指数は3.8、安息角は40度であった。 The volume average particle diameter of the obtained composite particles was 18.38 μm, and the content of hydrophilic inorganic particles in the composite particles was 3.60% by weight. The composite particles had a restoration rate of 37.8%, a hydrophobicity index of 3.8, and an angle of repose of 40 degrees.
〔実施例3〕
(メタ)アクリル酸エステル系単官能単量体として、アクリル酸n−ブチルに代えてアクリル酸エチルを用いたこと以外は、実施例1と同様にして複合粒子を作製した。
Example 3
Composite particles were produced in the same manner as in Example 1 except that ethyl acrylate was used in place of n-butyl acrylate as the (meth) acrylate monofunctional monomer.
得られた複合粒子の体積平均粒子径は7.92μmであり、複合粒子中の親水性無機粒子の含有量は4.82重量%であった。また、この複合粒子は、22.0%の復元率を有し、疎水性指数は2.0、安息角は41度であった。 The obtained composite particles had a volume average particle diameter of 7.92 μm, and the content of hydrophilic inorganic particles in the composite particles was 4.82% by weight. The composite particles had a restoration rate of 22.0%, a hydrophobicity index of 2.0, and an angle of repose of 41 degrees.
〔実施例4〕
減圧乾燥前に添加されるコロイダルシリカ由来でない親水性無機粒子として、「AEROSIL(登録商標)200」3重量部に代えて、球状アルミナ微粒子「ASFP−20」(平均一次粒子径200nm、デンカ株式会社製)5重量部を用いたこと以外は、実施例1と同様にして複合粒子を作製した。
Example 4
As hydrophilic inorganic particles not derived from colloidal silica added before drying under reduced pressure, instead of 3 parts by weight of “AEROSIL (registered trademark) 200”, spherical alumina fine particles “ASFP-20” (average primary particle size 200 nm, Denka Corporation) Product) Composite particles were produced in the same manner as in Example 1 except that 5 parts by weight were used.
得られた複合粒子の体積平均粒子径は9.16μmであり、複合粒子中の親水性無機粒子の含有量(コロイダルシリカ由来の親水性シリカ粒子及び球状アルミナ微粒子の合計含有量)は4.86重量%であった。また、この複合粒子は、24.7%の復元率を有し、疎水性指数は3.8、安息角は41度であった。 The obtained composite particles have a volume average particle size of 9.16 μm, and the content of the hydrophilic inorganic particles in the composite particles (the total content of the hydrophilic silica particles derived from colloidal silica and the spherical alumina fine particles) is 4.86. % By weight. The composite particles had a restoration rate of 24.7%, a hydrophobicity index of 3.8, and an angle of repose of 41 degrees.
〔実施例5〕
(メタ)アクリル酸エステル系単官能単量体としてのアクリル酸n−ブチルの使用量を30重量部に、架橋性オリゴマーとしての「ニューフロンティア(登録商標)RST−402」の使用量を70重量部にそれぞれ変更したこと以外は、実施例1と同様にして複合
粒子を作製した。
Example 5
The amount of n-butyl acrylate used as a (meth) acrylate monofunctional monomer is 30 parts by weight, and the amount of “New Frontier (registered trademark) RST-402” used as a crosslinkable oligomer is 70%. Composite particles were produced in the same manner as in Example 1 except that each part was changed.
得られた複合粒子の体積平均粒子径は30.03μmであり、複合粒子中の親水性無機粒子の含有量は1.78重量%であった。また、この複合粒子は、43.9%の復元率を有し、疎水性指数は2.0、安息角は38度であった。 The volume average particle diameter of the obtained composite particles was 30.03 μm, and the content of hydrophilic inorganic particles in the composite particles was 1.78% by weight. The composite particles had a restoration rate of 43.9%, a hydrophobicity index of 2.0, and an angle of repose of 38 degrees.
〔実施例6〕
架橋性オリゴマーとして、「ニューフロンティア(登録商標)RST−402」に代えて「ニューフロンティア(登録商標)RST−201」(第一工業製薬株式会社製;単独で硬化させたときに鉛筆硬度がFの硬化物が得られるもの)に変更したこと以外は、実施例1と同様にして複合粒子を作製した。
Example 6
As a crosslinkable oligomer, instead of “New Frontier (registered trademark) RST-402”, “New Frontier (registered trademark) RST-201” (Daiichi Kogyo Seiyaku Co., Ltd .; pencil hardness when cured alone is F A composite particle was produced in the same manner as in Example 1 except that the cured product was obtained.
得られた複合粒子の体積平均粒子径は11.73μmであり、複合粒子中の親水性無機粒子の含有量は4.23重量%であった。また、この複合粒子は、21.6%の復元率を有し、疎水性指数は2.0、安息角は47度であった。 The volume average particle diameter of the obtained composite particles was 11.73 μm, and the content of hydrophilic inorganic particles in the composite particles was 4.23 wt%. Further, this composite particle had a restoration rate of 21.6%, a hydrophobicity index of 2.0, and an angle of repose of 47 degrees.
〔比較例1〕
コロイダルシリカ由来でない親水性無機粒子としての親水性フュームドシリカに代えて、疎水性の無機粒子である「AEROSIL(登録商標)R974」(日本アエロジル株式会社製の疎水性シリカ粒子)を用いたこと以外は、実施例1と同様にして複合粒子を作製した。
[Comparative Example 1]
Instead of hydrophilic fumed silica as hydrophilic inorganic particles not derived from colloidal silica, “AEROSIL (registered trademark) R974” (hydrophobic silica particles manufactured by Nippon Aerosil Co., Ltd.), which is hydrophobic inorganic particles, was used. Except for the above, composite particles were produced in the same manner as in Example 1.
得られた複合粒子の体積平均粒子径は10.69μmであり、複合粒子中の親水性無機粒子の含有量は4.29重量%であった。また、この複合粒子は、22.2%の復元率を有し、疎水性指数は12.3、安息角は42度であった。 The volume average particle diameter of the obtained composite particles was 10.69 μm, and the content of hydrophilic inorganic particles in the composite particles was 4.29% by weight. Further, this composite particle had a restoration rate of 22.2%, a hydrophobicity index of 12.3, and an angle of repose of 42 degrees.
〔比較例2〕
水性媒体としてのイオン交換水300重量部と、分散剤としての無機リン酸塩の1種であるピロリン酸マグネシウム7.5重量部と、界面活性剤としてのドデシル硫酸ナトリウム0.25重量部を混合して、水相を調整したこと以外は、実施例1と同様にして複合粒子を作製した。
[Comparative Example 2]
Mixing 300 parts by weight of ion-exchanged water as an aqueous medium, 7.5 parts by weight of magnesium pyrophosphate which is one of inorganic phosphates as a dispersant, and 0.25 parts by weight of sodium dodecyl sulfate as a surfactant Then, composite particles were produced in the same manner as in Example 1 except that the aqueous phase was adjusted.
得られた複合粒子の体積平均粒子径は13.03μmであり、複合粒子中の親水性無機粒子の含有量は3.84重量%であった。また、この複合粒子は、23.4%の復元率を有し、疎水性指数は20.6、安息角は41度であった。 The volume average particle diameter of the obtained composite particles was 13.03 μm, and the content of hydrophilic inorganic particles in the composite particles was 3.84% by weight. Further, this composite particle had a restoration rate of 23.4%, a hydrophobicity index of 20.6, and an angle of repose of 41 degrees.
〔比較例3〕
架橋性オリゴマーとしての「ニューフロンティア(登録商標)RST−402」に代えて1,6−ヘキサンジオールジアクリレートを用いたこと以外は、施例1と同様にして複合粒子を作製した。
[Comparative Example 3]
Composite particles were produced in the same manner as in Example 1 except that 1,6-hexanediol diacrylate was used instead of “New Frontier (registered trademark) RST-402” as a crosslinkable oligomer.
得られた複合粒子の体積平均粒子径は8.01μmであり、複合粒子中の親水性無機粒子の含有量は4.92重量%であった。また、この複合粒子は、15.6%の復元率を有し、疎水性指数は28.5、安息角は50度であった。 The volume average particle diameter of the obtained composite particles was 8.01 μm, and the content of hydrophilic inorganic particles in the composite particles was 4.92% by weight. The composite particles had a restoration rate of 15.6%, a hydrophobicity index of 28.5, and an angle of repose of 50 degrees.
以上の実施例及び比較例における複合粒子の原料の種類及び量と、複合粒子の各特性の測定結果を表1にまとめて示す。 Table 1 summarizes the types and amounts of the composite particle raw materials and the measurement results of the characteristics of the composite particles in the above Examples and Comparative Examples.
以上のように、実施例1〜8では、(メタ)アクリル酸エステル系単官能単量体20〜80重量%と、ウレタンアクリレートオリゴマー80〜20重量%とを含む重合性混合物を、水溶性セルロース類が表面に吸着した平均一次粒子径が10〜1000nmのコロイ
ダルシリカと界面活性剤との存在下、水性媒体中で懸濁重合した後、得られた複合粒子を前記水性媒体から分離し乾燥させる時にコロイダルシリカ由来でない平均一次粒子径が10〜1000nmの親水性無機粒子を前記複合粒子に吸着させる製造方法により、前記(メタ)アクリル酸エステル系単官能単量体及び前記ウレタンアクリレートオリゴマーに由来する架橋(メタ)アクリル酸エステル系樹脂からなる重合体粒子と、該重合体粒子の表面に付着した平均一次粒子径が10〜1000nmのコロイダルシリカ由来の親水性シリカ粒子及びコロイダルシリカ由来でない親水性無機粒子とを含む複合粒子であって、疎水性指数が0〜10であり、復元率が20%以上である複合粒子を得ることができた。
As described above, in Examples 1 to 8, a polymerizable mixture containing 20 to 80% by weight of a (meth) acrylic acid ester monofunctional monomer and 80 to 20% by weight of a urethane acrylate oligomer is used as a water-soluble cellulose. After suspension polymerization in an aqueous medium in the presence of colloidal silica having an average primary particle size of 10 to 1000 nm adsorbed on the surface and a surfactant, the resulting composite particles are separated from the aqueous medium and dried Sometimes derived from the (meth) acrylate monofunctional monomer and the urethane acrylate oligomer by a production method in which hydrophilic inorganic particles having an average primary particle size of 10 to 1000 nm not derived from colloidal silica are adsorbed to the composite particles. Polymer particles made of a crosslinked (meth) acrylic acid ester-based resin, and the average primary particle size attached to the surface of the polymer particles is Composite particles comprising hydrophilic silica particles derived from 0 to 1000 nm colloidal silica and hydrophilic inorganic particles not derived from colloidal silica, having a hydrophobicity index of 0 to 10 and a restoration rate of 20% or more Could get.
これに対し、コロイダルシリカ由来でない無機粒子として親水性無機粒子でなく疎水性無機粒子を使用した比較例1の製造方法、及び分散剤として水溶性セルロース類が表面に吸着したコロイダルシリカでなく無機リン酸塩を使用した比較例2の製造方法では、疎水性指数が0〜10である複合粒子を得ることができなかった。また、架橋剤としてウレタンアクリレートオリゴマーでなくアルキレングリコールジアクリレートを使用した比較例3の製造方法では、疎水性指数が0〜10である複合粒子を得ることができず、また、復元率が20%以上である複合粒子を得ることができなかった。 In contrast, the production method of Comparative Example 1 using hydrophobic inorganic particles instead of hydrophilic inorganic particles as inorganic particles not derived from colloidal silica, and inorganic phosphorus instead of colloidal silica having water-soluble cellulose adsorbed on the surface as a dispersant. In the production method of Comparative Example 2 using an acid salt, composite particles having a hydrophobicity index of 0 to 10 could not be obtained. Further, in the production method of Comparative Example 3 using alkylene glycol diacrylate instead of urethane acrylate oligomer as the crosslinking agent, composite particles having a hydrophobicity index of 0 to 10 cannot be obtained, and the restoration rate is 20%. The above composite particles could not be obtained.
〔実施例7〕(水性コーティング剤の製造例)
実施例1で得られた複合粒子0.8gに対して、バインダー樹脂としての紫外線硬化型の水性ポリウレタン系コーティング剤(株式会社トクシキ製、型番「UVTKA−520」)10gを配合することで、水性コーティング剤を得た。得られた水性コーティング剤は、複合粒子が凝集せず、均一に分散したものであった。
[Example 7] (Example of production of aqueous coating agent)
By compounding 0.8 g of the composite particles obtained in Example 1 with 10 g of an ultraviolet curable aqueous polyurethane coating agent (manufactured by Tokushi Co., Ltd., model number “UVTKA-520”) as a binder resin, A coating agent was obtained. The obtained aqueous coating agent was one in which the composite particles did not aggregate and were uniformly dispersed.
この水性コーティング剤を、スリット幅40μmのアプリケーターを使用してABS(アクリロニトリル−ブタジエン−スチレン共重合体)板上に塗布し、乾燥した後、紫外線を照射して硬化させることによって、塗膜を得た。得られた塗膜は、ムラのない均一なものであった。 The aqueous coating agent is applied on an ABS (acrylonitrile-butadiene-styrene copolymer) plate using an applicator having a slit width of 40 μm, dried, and then cured by irradiation with ultraviolet rays to obtain a coating film. It was. The obtained coating film was uniform with no unevenness.
〔比較例4〕(水性コーティング剤の比較製造例)
実施例1で得られた複合粒子に代えて比較例1で得られた複合粒子を用いたこと以外は、実施例7と同様にして水性コーティング剤を得た。得られた水性コーティング剤は、複合粒子が凝集し、不均一なものであった。得られた水性コーティング剤を実施例7で得られた水性コーティング剤に代えて用いたこと以外は、実施例7と同様にして塗膜を得た。得られた塗膜は、ムラのある不均一な塗膜であった。
[Comparative Example 4] (Comparative production example of aqueous coating agent)
An aqueous coating agent was obtained in the same manner as in Example 7 except that the composite particles obtained in Comparative Example 1 were used instead of the composite particles obtained in Example 1. The obtained aqueous coating agent was non-uniform due to aggregation of composite particles. A coating film was obtained in the same manner as in Example 7 except that the obtained aqueous coating agent was used in place of the aqueous coating agent obtained in Example 7. The obtained coating film was an uneven and uneven coating film.
以上のように、(メタ)アクリル酸エステル系単官能単量体及びウレタンアクリレートオリゴマーに由来する架橋(メタ)アクリル酸エステル系樹脂からなる重合体粒子と、該重合体粒子の表面に付着したコロイダルシリカ由来でない無機粒子とを含む複合粒子を用いた水性コーティング剤は、重合体粒子の表面に付着したコロイダルシリカ由来でない無機粒子が親水性無機粒子でなく疎水性無機粒子であり、複合粒子の疎水性指数が10超である比較例4の場合には、複合粒子が均一に分散したものでなく均一な塗膜を形成できなかったのに対し、重合体粒子の表面に付着したコロイダルシリカ由来でない無機粒子が親水性無機粒子であり、複合粒子の疎水性指数が0〜10である実施例7の場合には、複合粒子が均一に分散したものであり、均一な塗膜を形成できた。 As described above, polymer particles comprising a crosslinked (meth) acrylate ester resin derived from a (meth) acrylate monofunctional monomer and a urethane acrylate oligomer, and a colloid attached to the surface of the polymer particle In the aqueous coating agent using composite particles containing inorganic particles not derived from silica, the inorganic particles not derived from colloidal silica adhering to the surface of the polymer particles are not hydrophilic inorganic particles but hydrophobic inorganic particles. In the case of Comparative Example 4 having a sex index exceeding 10, the composite particles were not uniformly dispersed and a uniform coating film could not be formed, whereas it was not derived from colloidal silica adhering to the surface of the polymer particles. In Example 7 where the inorganic particles are hydrophilic inorganic particles and the hydrophobicity index of the composite particles is 0 to 10, the composite particles are uniformly dispersed. , It could be formed a uniform coating film.
〔実施例8〕(耐傷つき性コーティング剤の製造例)
実施例1で得られた複合粒子0.8gに対して、バインダー樹脂としての「ニューフロンティア(登録商標)RST−402」(第一工業製薬株式会社製)4g、光重合開始剤としての2−ヒドロキシ−2−メチルプロピオフェノン(BASF社製、商品名「Darocur(登録商標)1173」)0.15g、及び油性媒体(溶媒)としての酢酸ブチ
ル6gを配合することで、耐傷つき性コーティング剤を得た。得られた耐傷つき性コーティング剤を、スリット幅40μmのアプリケーターを使用してABS板上に塗布し、乾燥した後、紫外線を照射して硬化することによって、塗膜を得た。
[Example 8] (Production example of scratch-resistant coating agent)
4 g of “New Frontier (registered trademark) RST-402” (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as the binder resin and 0.8 g of the composite particles obtained in Example 1 as the photopolymerization initiator. By blending 0.15 g of hydroxy-2-methylpropiophenone (trade name “Darocur (registered trademark) 1173” manufactured by BASF Corporation) and 6 g of butyl acetate as an oily medium (solvent), a scratch-resistant coating agent Got. The obtained scratch-resistant coating agent was applied on an ABS plate using an applicator having a slit width of 40 μm, dried, and then cured by irradiation with ultraviolet rays to obtain a coating film.
得られた塗膜について、学振型摩擦堅牢度試験機(株式会社大栄科学精器製作所製、型番「RT−200」)を用いて試験荷重300gで往復速度60回/分で100回真鍮ブラシによる繰り返し擦傷試験を行った。その結果、スジがほとんど残らず、耐傷つき性の高い塗膜が得られたことが確認された。 About the obtained coating film, using a Gakushin type friction fastness tester (manufactured by Daiei Kagaku Seiki Seisakusho Co., Ltd., model number “RT-200”), a brass brush 100 times at a test load of 300 g and a reciprocating speed of 60 times / min. A repeated abrasion test was conducted. As a result, it was confirmed that almost no streaks remained and a highly scratch-resistant coating film was obtained.
〔比較例5〕(耐傷つき性コーティング剤の比較製造例)
実施例1で得られた複合粒子に代えて比較例3で得られた複合粒子を用いたこと以外は、実施例8と同様にして塗膜を作製した。得られた塗膜について、実施例8と同様の繰り返し擦傷試験を行った。その結果、白くスジが残り、得られた塗膜の耐傷つき性は低かった。
[Comparative Example 5] (Comparative production example of scratch-resistant coating agent)
A coating film was produced in the same manner as in Example 8, except that the composite particles obtained in Comparative Example 3 were used instead of the composite particles obtained in Example 1. The obtained coating film was subjected to the same repeated scratch test as in Example 8. As a result, white streaks remained and the obtained coating film had low scratch resistance.
以上のように、(メタ)アクリル酸エステル系単官能単量体及び架橋剤に由来する架橋(メタ)アクリル酸エステル系樹脂からなる重合体粒子と、該重合体粒子の表面に付着した親水性無機粒子とを含む複合粒子を用いた塗膜は、架橋剤がウレタンアクリレートオリゴマーでなくアルキレングリコールジアクリレートである比較例5の場合には耐傷つき性が低いのに対し、架橋剤がウレタンアクリレートオリゴマーである実施例8の場合には耐傷つき性が高いことが確認された。 As described above, polymer particles composed of a (meth) acrylic acid ester monofunctional monomer and a crosslinked (meth) acrylic acid ester resin derived from a crosslinking agent, and hydrophilicity attached to the surface of the polymer particles The coating film using the composite particles containing inorganic particles has low scratch resistance in the case of Comparative Example 5 in which the crosslinking agent is alkylene glycol diacrylate instead of the urethane acrylate oligomer, whereas the crosslinking agent is a urethane acrylate oligomer. In Example 8, it was confirmed that the scratch resistance was high.
Claims (10)
前記架橋性オリゴマーが、(a)ポリオールと、(b)ポリイソシアネートと、(c)ヒドロキシ基を有する(メタ)アクリル酸エステルとを反応させてなり、
前記無機粒子が、平均一次粒子径が10〜1000nmの親水性無機粒子であり、
前記複合粒子の疎水性指数が0〜10であることを特徴とする複合粒子。 Polymer particles comprising a cross-linkable oligomer having a plurality of radical polymerizable groups and a cross-linked (meth) acrylic acid ester resin derived from a (meth) acrylic acid ester monofunctional monomer, and on the surface of the polymer particles A composite particle comprising adhering inorganic particles,
The crosslinkable oligomer is obtained by reacting (a) a polyol, (b) a polyisocyanate, and (c) a (meth) acrylic acid ester having a hydroxy group,
The inorganic particles are hydrophilic inorganic particles having an average primary particle size of 10 to 1000 nm,
A composite particle, wherein the composite particle has a hydrophobicity index of 0 to 10.
前記親水性無機粒子が、コロイダルシリカ由来の親水性シリカ粒子を含むことを特徴とする請求項1〜3のいずれか1項に記載の複合粒子。 The composite particles further include water-soluble celluloses,
The composite particle according to any one of claims 1 to 3, wherein the hydrophilic inorganic particles include colloidal silica-derived hydrophilic silica particles.
前記(メタ)アクリル酸エステル系単官能単量体20〜80重量%と、前記架橋性オリゴマー80〜20重量%とを含む重合性混合物を、前記水溶性セルロース類が表面に吸着した前記コロイダルシリカと界面活性剤との存在下、水性媒体中で懸濁重合することにより、前記重合体粒子と、前記重合体粒子表面に付着した前記コロイダルシリカ由来の親水性シリカ粒子とを含む複合粒子を得る工程と、
前記複合粒子を前記水性媒体から分離し乾燥させる時に前記コロイダルシリカ由来でない親水性無機粒子を前記複合粒子に吸着させることにより、前記コロイダルシリカ由来でない親水性無機粒子を前記重合体粒子表面に含有させる工程とを含むことを特徴とする複合粒子の製造方法。 The method for producing composite particles according to any one of claims 1 to 6, wherein the hydrophilic inorganic particles include hydrophilic silica particles derived from colloidal silica and hydrophilic inorganic particles not derived from colloidal silica,
The colloidal silica in which the water-soluble celluloses are adsorbed on the surface of a polymerizable mixture containing 20 to 80% by weight of the (meth) acrylate monofunctional monomer and 80 to 20% by weight of the crosslinkable oligomer And composite particles containing the polymer particles and the hydrophilic silica particles derived from the colloidal silica adhering to the surface of the polymer particles are obtained by suspension polymerization in an aqueous medium in the presence of a surfactant and a surfactant. Process,
When the composite particles are separated from the aqueous medium and dried, the hydrophilic inorganic particles not derived from the colloidal silica are adsorbed on the composite particles, so that the hydrophilic inorganic particles not derived from the colloidal silica are contained on the surface of the polymer particles. A process for producing composite particles, comprising the step of:
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