JP2018015713A - Catalyst-supporting particle for coupling reaction and method for producing the same - Google Patents
Catalyst-supporting particle for coupling reaction and method for producing the same Download PDFInfo
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- JP2018015713A JP2018015713A JP2016148303A JP2016148303A JP2018015713A JP 2018015713 A JP2018015713 A JP 2018015713A JP 2016148303 A JP2016148303 A JP 2016148303A JP 2016148303 A JP2016148303 A JP 2016148303A JP 2018015713 A JP2018015713 A JP 2018015713A
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- Prior art keywords
- meth
- catalyst
- coupling reaction
- particles
- acrylate
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- 239000002245 particle Substances 0.000 title claims abstract description 132
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 239000003054 catalyst Substances 0.000 claims abstract description 79
- 229910052723 transition metal Inorganic materials 0.000 claims abstract description 41
- 150000003624 transition metals Chemical class 0.000 claims abstract description 41
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 33
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 33
- 238000006880 cross-coupling reaction Methods 0.000 claims abstract description 15
- 239000000178 monomer Substances 0.000 abstract description 23
- 230000015572 biosynthetic process Effects 0.000 abstract description 13
- 238000003786 synthesis reaction Methods 0.000 abstract description 13
- 239000007795 chemical reaction product Substances 0.000 abstract description 9
- 150000002894 organic compounds Chemical class 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 68
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 58
- 125000000524 functional group Chemical group 0.000 description 45
- -1 acryl Chemical group 0.000 description 40
- 238000006243 chemical reaction Methods 0.000 description 31
- 239000000113 methacrylic resin Substances 0.000 description 23
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 21
- 239000011347 resin Substances 0.000 description 21
- 229920005989 resin Polymers 0.000 description 21
- 229910052763 palladium Inorganic materials 0.000 description 18
- 150000001875 compounds Chemical class 0.000 description 17
- 229920000642 polymer Polymers 0.000 description 17
- 238000000034 method Methods 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 13
- 229920000058 polyacrylate Polymers 0.000 description 13
- 239000002243 precursor Substances 0.000 description 13
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 11
- 125000003700 epoxy group Chemical group 0.000 description 10
- 150000004820 halides Chemical class 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 9
- 150000001502 aryl halides Chemical group 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- 238000010557 suspension polymerization reaction Methods 0.000 description 9
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 238000006161 Suzuki-Miyaura coupling reaction Methods 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 125000003277 amino group Chemical group 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 238000005406 washing Methods 0.000 description 8
- 239000012736 aqueous medium Substances 0.000 description 7
- 239000000460 chlorine Substances 0.000 description 7
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 7
- 239000000725 suspension Substances 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 238000009815 homocoupling reaction Methods 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- 229920002451 polyvinyl alcohol Polymers 0.000 description 6
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 229910052707 ruthenium Inorganic materials 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N acetone Substances CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- XZIAFENWXIQIKR-UHFFFAOYSA-N ethyl 4-bromobenzoate Chemical compound CCOC(=O)C1=CC=C(Br)C=C1 XZIAFENWXIQIKR-UHFFFAOYSA-N 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 125000005027 hydroxyaryl group Chemical group 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- KZPYGQFFRCFCPP-UHFFFAOYSA-N 1,1'-bis(diphenylphosphino)ferrocene Chemical compound [Fe+2].C1=CC=C[C-]1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=C[C-]1P(C=1C=CC=CC=1)C1=CC=CC=C1 KZPYGQFFRCFCPP-UHFFFAOYSA-N 0.000 description 4
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 101150003085 Pdcl gene Proteins 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 150000001543 aryl boronic acids Chemical class 0.000 description 4
- 229950011260 betanaphthol Drugs 0.000 description 4
- 150000001639 boron compounds Chemical class 0.000 description 4
- 239000007809 chemical reaction catalyst Substances 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 239000002612 dispersion medium Substances 0.000 description 4
- 239000010419 fine particle Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 238000005691 oxidative coupling reaction Methods 0.000 description 4
- HXITXNWTGFUOAU-UHFFFAOYSA-N phenylboronic acid Chemical compound OB(O)C1=CC=CC=C1 HXITXNWTGFUOAU-UHFFFAOYSA-N 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UIERETOOQGIECD-UHFFFAOYSA-N Angelic acid Natural products CC=C(C)C(O)=O UIERETOOQGIECD-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 3
- 239000002638 heterogeneous catalyst Substances 0.000 description 3
- 239000003446 ligand Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- 125000001302 tertiary amino group Chemical group 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 238000006411 Negishi coupling reaction Methods 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 238000003477 Sonogashira cross-coupling reaction Methods 0.000 description 2
- 238000006619 Stille reaction Methods 0.000 description 2
- 238000006579 Tsuji-Trost allylation reaction Methods 0.000 description 2
- 238000006887 Ullmann reaction Methods 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- AGEZXYOZHKGVCM-UHFFFAOYSA-N benzyl bromide Chemical compound BrCC1=CC=CC=C1 AGEZXYOZHKGVCM-UHFFFAOYSA-N 0.000 description 2
- 125000005620 boronic acid group Chemical group 0.000 description 2
- GZUXJHMPEANEGY-UHFFFAOYSA-N bromomethane Chemical compound BrC GZUXJHMPEANEGY-UHFFFAOYSA-N 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical class C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- LIWAQLJGPBVORC-UHFFFAOYSA-N ethylmethylamine Chemical compound CCNC LIWAQLJGPBVORC-UHFFFAOYSA-N 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- 150000007529 inorganic bases Chemical class 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 150000002940 palladium Chemical class 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
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- 238000000746 purification Methods 0.000 description 2
- 239000012429 reaction media Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 229930195734 saturated hydrocarbon Natural products 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- UIERETOOQGIECD-ONEGZZNKSA-N tiglic acid Chemical compound C\C=C(/C)C(O)=O UIERETOOQGIECD-ONEGZZNKSA-N 0.000 description 2
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- COIOYMYWGDAQPM-UHFFFAOYSA-N tris(2-methylphenyl)phosphane Chemical compound CC1=CC=CC=C1P(C=1C(=CC=CC=1)C)C1=CC=CC=C1C COIOYMYWGDAQPM-UHFFFAOYSA-N 0.000 description 2
- BWHDROKFUHTORW-UHFFFAOYSA-N tritert-butylphosphane Chemical compound CC(C)(C)P(C(C)(C)C)C(C)(C)C BWHDROKFUHTORW-UHFFFAOYSA-N 0.000 description 2
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- XPEIJWZLPWNNOK-UHFFFAOYSA-N (4-phenylphenyl)boronic acid Chemical compound C1=CC(B(O)O)=CC=C1C1=CC=CC=C1 XPEIJWZLPWNNOK-UHFFFAOYSA-N 0.000 description 1
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- CYLVUSZHVURAOY-UHFFFAOYSA-N 2,2-dibromoethenylbenzene Chemical compound BrC(Br)=CC1=CC=CC=C1 CYLVUSZHVURAOY-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
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- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- MIJDSYMOBYNHOT-UHFFFAOYSA-N 2-(ethylamino)ethanol Chemical compound CCNCCO MIJDSYMOBYNHOT-UHFFFAOYSA-N 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 238000012673 precipitation polymerization Methods 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 230000002522 swelling effect Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- OSBSFAARYOCBHB-UHFFFAOYSA-N tetrapropylammonium Chemical compound CCC[N+](CCC)(CCC)CCC OSBSFAARYOCBHB-UHFFFAOYSA-N 0.000 description 1
- UAXOELSVPTZZQG-UHFFFAOYSA-N tiglic acid Natural products CC(C)=C(C)C(O)=O UAXOELSVPTZZQG-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- WLPUWLXVBWGYMZ-UHFFFAOYSA-N tricyclohexylphosphine Chemical compound C1CCCCC1P(C1CCCCC1)C1CCCCC1 WLPUWLXVBWGYMZ-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Landscapes
- Catalysts (AREA)
Abstract
Description
本発明は、カップリング反応用触媒担持粒子およびその製造方法に関する。 The present invention relates to a catalyst-supporting particle for coupling reaction and a method for producing the same.
従来、有機化合物合成用の触媒として種々のものが用いられているが、触媒となる金属(例:クロスカップリング反応に用いられるパラジウム触媒)が高価であるため、工業的な利用が制限されるという問題がある。この問題に対して、(1)触媒活性を上げて少量の触媒添加で効果を発現させる、(2)使用後に触媒を回収し再利用するなどの検討が行われている。また、近年では医薬中間体や電子材料の分野において、生成物への触媒金属の混入が問題視されており、(3)生成物の精製工程の煩雑化や、精製工程で使用する有機溶媒の増大・環境汚染という問題に対する検討が行われている。 Conventionally, various catalysts have been used as organic compound synthesizing catalysts. However, industrial use is limited because the metal used as a catalyst (eg, palladium catalyst used in cross-coupling reaction) is expensive. There is a problem. In order to solve this problem, studies have been made such as (1) increasing the catalyst activity and exhibiting an effect by adding a small amount of catalyst, and (2) recovering and reusing the catalyst after use. In recent years, in the fields of pharmaceutical intermediates and electronic materials, the mixing of catalytic metals into products has been regarded as a problem, and (3) complications in the purification process of products and the use of organic solvents used in the purification process. Studies on the problem of increase and environmental pollution are being conducted.
前記(2)および(3)に対しては、不均一系触媒を使用することが検討されている。例えば、シリカやゼオライト等の無機粒子やポリスチレン樹脂粒子等の有機粒子からなる担体に、触媒を担持させる方法が知られているが、担体への固定化による触媒の性能低下が問題視されている。 For (2) and (3), the use of heterogeneous catalysts has been studied. For example, a method is known in which a catalyst is supported on a carrier made of inorganic particles such as silica or zeolite, or organic particles such as polystyrene resin particles. However, a decrease in catalyst performance due to immobilization on the carrier is regarded as a problem. .
例えば特許文献1には、ポリマー微粒子に金属微粒子が固定化されている金属担持微粒子が記載されている。この用途として触媒が記載されているが、どのような反応用途の触媒であるかについては言及されていない。 For example, Patent Document 1 describes metal-supported fine particles in which metal fine particles are fixed to polymer fine particles. Although a catalyst is described as this use, it is not mentioned what kind of reaction the catalyst is.
また特許文献2には、パラジウム触媒が架橋型有機高分子化合物に担持された触媒組成物を用いた、炭素−炭素カップリング反応方法が記載されている。前記有機高分子化合物としては、スチレン系モノマーを主成分として得られたスチレン系重合体が実施例で開示されている。 Patent Document 2 describes a carbon-carbon coupling reaction method using a catalyst composition in which a palladium catalyst is supported on a crosslinked organic polymer compound. As the organic polymer compound, a styrene polymer obtained by using a styrene monomer as a main component is disclosed in Examples.
本発明者らは有機化合物合成に有用なカップリング反応用触媒について検討した。すなわち本発明の課題は、高い収率でカップリング反応生成物を得ることができる、カップリン反応用触媒担持粒子を提供することにある。 The present inventors have examined a catalyst for coupling reaction useful for organic compound synthesis. That is, an object of the present invention is to provide a catalyst-supporting particle for coupling reaction, which can obtain a coupling reaction product with a high yield.
本発明者らは上記課題を解決すべく鋭意検討した。その結果、カップリング反応において、(メタ)アクリル樹脂粒子を担体とした不均一系触媒が、市販の不均一系触媒と比較して高い収率でカップリング反応生成物を得られることを見出した。すなわち、以下の構成を有する触媒担持粒子により上記課題を解決できることを見出し、本発明を完成するに至った。 The present inventors diligently studied to solve the above problems. As a result, in the coupling reaction, it was found that a heterogeneous catalyst using (meth) acrylic resin particles as a carrier can obtain a coupling reaction product in a higher yield than a commercially available heterogeneous catalyst. . That is, the present inventors have found that the above problems can be solved by catalyst-carrying particles having the following configuration, and have completed the present invention.
本発明は、例えば以下の[1]〜[4]である。
[1](メタ)アクリル樹脂粒子と、前記粒子に担持された遷移金属触媒とを有する、カップリング反応用触媒担持粒子。
[2]クロスカップリング反応用である前記[1]に記載のカップリング反応用触媒担持粒子。
[3]前記(メタ)アクリル樹脂粒子の重量平均粒子径が、0.01〜1000μmである前記[1]または[2]に記載のカップリング反応用触媒担持粒子。
[4](メタ)アクリル樹脂粒子に遷移金属触媒を担持させる工程を有する、カップリング反応用触媒担持粒子の製造方法。
The present invention includes, for example, the following [1] to [4].
[1] Catalyst-supporting particles for coupling reaction, comprising (meth) acrylic resin particles and a transition metal catalyst supported on the particles.
[2] The catalyst-supporting particle for coupling reaction according to [1], which is for cross-coupling reaction.
[3] The catalyst-supporting particles for coupling reaction according to the above [1] or [2], wherein the (meth) acrylic resin particles have a weight average particle diameter of 0.01 to 1000 μm.
[4] A method for producing catalyst-supporting particles for coupling reaction, comprising a step of supporting a transition metal catalyst on (meth) acrylic resin particles.
本発明によれば、高い収率でカップリング反応生成物を得ることができる、カップリン反応用触媒担持粒子を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the catalyst support particle | grains for coupling reaction which can obtain a coupling reaction product with a high yield can be provided.
本明細書において、「(メタ)アクリル」とは、アクリルおよびメタクリルを総称する意味で用いる。(メタ)アクリル系重合体および(メタ)アクリレート等においても同様である。 In this specification, “(meth) acryl” is used as a generic term for acrylic and methacrylic. The same applies to (meth) acrylic polymers and (meth) acrylates.
〔カップリング反応用触媒担持粒子〕
本発明のカップリング反応用触媒担持粒子(以下「触媒粒子」ともいう)は、(メタ)アクリル樹脂粒子と、前記粒子に担持された遷移金属触媒とを有する。ここで「担持」とは、樹脂粒子の表面に遷移金属触媒が付着し又は固定化されている態様でもよく、樹脂粒子内部に遷移金属触媒が含有又は固定化されている態様でもよい。例えば、遷移金属触媒が樹脂粒子の表面及び/又は内部に複合化されている。
[Catalyst-supported particles for coupling reaction]
The catalyst-supporting particles for coupling reaction of the present invention (hereinafter also referred to as “catalyst particles”) have (meth) acrylic resin particles and a transition metal catalyst supported on the particles. Here, “supporting” may be an embodiment in which a transition metal catalyst is attached or immobilized on the surface of the resin particles, or an embodiment in which a transition metal catalyst is contained or immobilized in the resin particles. For example, the transition metal catalyst is complexed on the surface and / or inside of the resin particles.
カップリング反応としては、例えば、ホモカップリング反応、クロスカップリング反応が挙げられる。カップリング反応としては、具体的には、鈴木−宮浦カップリング反応、溝呂木−ヘックカップリング反応、薗頭カップリング反応、根岸カップリング反応、スティレカップリング反応、辻−トロストカップリング反応、熊田−玉尾カップリング反応、ブッフバルト−ハートウィックカップリング反応、酸化的カップリング反応、ウルマンカップリング反応が挙げられる。 Examples of the coupling reaction include a homocoupling reaction and a cross coupling reaction. Specific examples of the coupling reaction include Suzuki-Miyaura coupling reaction, Mizorogi-Heck coupling reaction, Sonogashira coupling reaction, Negishi coupling reaction, Stille coupling reaction, Tsuji-trost coupling reaction, Kumada- Examples include Tamao coupling reaction, Buchwald-Hartwick coupling reaction, oxidative coupling reaction, and Ullmann coupling reaction.
本発明において、カップリング反応での高い反応効率が得られる理由は、定かではないが以下のとおり推測できる。触媒の担体として(メタ)アクリル樹脂粒子を用いることで、前記樹脂の極性に由来して、カップリング反応における反応基質や助触媒などの物質が(メタ)アクリル樹脂粒子の周囲に引き付けられ、触媒の存在する場所に効率的に前記物質を集中させることができ、局所的に前記物質濃度が高い反応場が形成され、反応効率が向上すると推測される。 In the present invention, the reason why high reaction efficiency in the coupling reaction is obtained is not clear, but can be estimated as follows. By using (meth) acrylic resin particles as a catalyst carrier, substances such as reaction substrates and cocatalysts in the coupling reaction are attracted around the (meth) acrylic resin particles due to the polarity of the resin. It is presumed that the substance can be efficiently concentrated at the place where the substance exists, a reaction field having a high concentration of the substance is locally formed, and the reaction efficiency is improved.
また、本発明の触媒粒子は、担体となる(メタ)アクリル樹脂粒子の重量平均粒子径を後述する範囲、特に50μm以上にすることで、使用後に回収し再利用することが容易である。 In addition, the catalyst particles of the present invention can be easily recovered and reused after use by setting the weight average particle diameter of the (meth) acrylic resin particles serving as a carrier to a range described below, particularly 50 μm or more.
〈(メタ)アクリル樹脂粒子〉
本明細書において、(メタ)アクリル樹脂は、(メタ)アクリル酸エステルの量が例えば51質量%以上である原料モノマー(重合性モノマー)より形成された(メタ)アクリル系重合体を意味する。原料モノマー中の(メタ)アクリル酸エステルの量は、一実施態様では60質量%以上、70質量%以上、80質量%以上、または90質量%以上である。(メタ)アクリル樹脂粒子は、(メタ)アクリル系重合体より形成されている。
<(Meth) acrylic resin particles>
In the present specification, the (meth) acrylic resin means a (meth) acrylic polymer formed from a raw material monomer (polymerizable monomer) in which the amount of (meth) acrylic ester is, for example, 51% by mass or more. In one embodiment, the amount of the (meth) acrylic acid ester in the raw material monomer is 60% by mass or more, 70% by mass or more, 80% by mass or more, or 90% by mass or more. The (meth) acrylic resin particles are formed from a (meth) acrylic polymer.
また、(メタ)アクリル酸エステルとともに、重合性二重結合を2個以上有するモノマーを共重合して、架橋構造を有する(メタ)アクリル系重合体を形成してもよい。また、(メタ)アクリル酸エステルと共重合可能な、前記記載のモノマー以外の他のモノマーを共重合してもよい。 A (meth) acrylic polymer having a crosslinked structure may be formed by copolymerizing a monomer having two or more polymerizable double bonds together with a (meth) acrylic acid ester. Moreover, you may copolymerize other monomers other than the monomer of the said description which can be copolymerized with (meth) acrylic acid ester.
(メタ)アクリル酸エステルとしては、例えば、
メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、2−エチルへキシル(メタ)アクリレート、イソオクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート等のアルキル(メタ)アクリレート;
メトキシメチル(メタ)アクリレート、メトキシエチル(メタ)アクリレート等のアルコキシアルキル(メタ)アクリレート;
シクロへキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート等の脂環式基含有(メタ)アクリレート;
フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート等の芳香環含有(メタ)アクリレート;
イオン性官能基含有(メタ)アクリレート、例えば、(メタ)アクリル酸β−カルボキシエチル、(メタ)アクリル酸5−カルボキシペンチル、コハク酸モノ(メタ)アクリロイルオキシエチルエステル、ω−カルボキシポリカプロラクトンモノ(メタ)アクリレート等のカルボキシル基含有(メタ)アクリレート;
イオン性官能基以外の反応性官能基含有(メタ)アクリレート、例えば、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレート、ジエチレングリコールモノ(メタ)アクリレート、ジプロピレングリコールモノ(メタ)アクリレート等のポリアルキレングリコールモノ(メタ)アクリレートなどの水酸基含有(メタ)アクリレート;ジメチルアミノエチル(メタ)アクリレート、ジメチルアミノプロピル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、ジエチルアミノプロピル(メタ)アクリレート等の第1〜3級アミノ基含有(メタ)アクリレート;グリシジル(メタ)アクリレート、(3,4−エポキシシクロヘキシル)メチル(メタ)アクリレート、グリシジルオキシ(ポリ)アルキレングリコール(メタ)アクリレート、メチルグリシジル(メタ)アクリレート等のエポキシ基含有(メタ)アクリレート;
が挙げられる。
As (meth) acrylic acid ester, for example,
Methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, 2- Alkyl (meth) acrylates such as ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate;
Alkoxyalkyl (meth) acrylates such as methoxymethyl (meth) acrylate and methoxyethyl (meth) acrylate;
Alicyclic group-containing (meth) acrylates such as cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, and dicyclopentanyl (meth) acrylate;
Aromatic ring-containing (meth) acrylates such as phenyl (meth) acrylate, benzyl (meth) acrylate, and phenoxyethyl (meth) acrylate;
Ionic functional group-containing (meth) acrylates such as β-carboxyethyl (meth) acrylate, 5-carboxypentyl (meth) acrylate, mono (meth) acryloyloxyethyl ester succinate, ω-carboxypolycaprolactone mono ( Carboxyl group-containing (meth) acrylates such as (meth) acrylate;
Reactive functional group-containing (meth) acrylates other than ionic functional groups, for example, hydroxyalkyl (meta) such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate ), Hydroxyl group-containing (meth) acrylates such as polyalkylene glycol mono (meth) acrylates such as diethylene glycol mono (meth) acrylate and dipropylene glycol mono (meth) acrylate; dimethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) ) Acrylate, diethylaminoethyl (meth) acrylate, primary amino group-containing (meth) acrylate such as diethylaminopropyl (meth) acrylate; glycidyl (meth) acrylate (3,4-epoxycyclohexyl) methyl (meth) acrylate, glycidyl oxy (poly) alkylene glycol (meth) acrylate, epoxy group-containing (meth) acrylates such as methyl glycidyl (meth) acrylate;
Is mentioned.
(メタ)アクリル酸エステルは単独で用いてもよく、2種以上を併用してもよい。
一実施態様において、(メタ)アクリル酸エステル100質量%中、アルキル(メタ)アクリレート、アルコキシアルキル(メタ)アクリレートおよび脂環式基含有(メタ)アクリレートの合計量は、10.0〜99.9質量%、または30〜99質量%であり、イオン性官能基含有(メタ)アクリレートおよび反応性官能基含有(メタ)アクリレートの合計量は、0.1〜90質量%、または1〜70質量%である。
The (meth) acrylic acid ester may be used alone or in combination of two or more.
In one embodiment, the total amount of alkyl (meth) acrylate, alkoxyalkyl (meth) acrylate and alicyclic group-containing (meth) acrylate in 100% by mass of (meth) acrylic acid ester is 10.0 to 99.9. The total amount of the ionic functional group-containing (meth) acrylate and the reactive functional group-containing (meth) acrylate is 0.1 to 90% by mass, or 1 to 70% by mass. It is.
重合性二重結合を2個以上有するモノマーとしては、多官能(メタ)アクリル酸エステル、ジビニルベンゼンが挙げられる。
多官能(メタ)アクリル酸エステルとしては、例えば、
ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリテトラエチレングリコールジ(メタ)アクリレート等のジ,トリ又はポリアルキレングリコール−ジ(メタ)アクリレート;
エチレングリコールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、3−メチル−1,5−ペンタンジオールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、1,9−ノナンジオールジ(メタ)アクリレート、トリシクロデカンジメチロールジ(メタ)アクリレート等のアルカンジオールジ(メタ)アクリレート;
グリセリントリ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、グリセリンアルキレンオキサイド変性トリ(メタ)アクリレート、トリメチロールプロパンアルキレンオキサイド変性トリ(メタ)アクリレート、ペンタエリスリトールアルキレンオキサイド変性トリ(メタ)アクリレート、ペンタエリスリトールアルキレンオキサイド変性テトラ(メタ)アクリレート、ジペンタエリスリトールアルキレンオキサイド変性ヘキサ(メタ)アクリレート、ジペンタエリスリトールカプロラクトン変性ヘキサ(メタ)アクリレート、トリス(2−ヒドロキシエチル)イソシアヌレートトリ(メタ)アクリレート等の3官能以上のポリオールポリ(メタ)アクリレート;
が挙げられる。
Examples of the monomer having two or more polymerizable double bonds include polyfunctional (meth) acrylic acid esters and divinylbenzene.
As polyfunctional (meth) acrylic acid ester, for example,
Di, tri or polyalkylene glycol-di (meth) acrylates such as diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, polytetraethylene glycol di (meth) acrylate;
Ethylene glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 3-methyl-1,5-pentanediol di (meth) acrylate, 1,6-hexane Alkanediol di (meth) acrylates such as diol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, tricyclodecane dimethylol di (meth) acrylate;
Glycerin tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, Dipentaerythritol hexa (meth) acrylate, glycerol alkylene oxide modified tri (meth) acrylate, trimethylolpropane alkylene oxide modified tri (meth) acrylate, pentaerythritol alkylene oxide modified tri (meth) acrylate, pentaerythritol alkylene oxide modified tetra (meth) ) Acrylate, dipentaerythritol alkylene oxide modified hexa (meth) a Relate, dipentaerythritol caprolactone-modified hexa (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (meth) tri- or more functional polyol poly (meth) acrylates such as acrylate;
Is mentioned.
重合性二重結合を2個以上有するモノマーは単独で用いてもよく、2種以上を併用してもよい。
重合性二重結合を2個以上有するモノマーの量は、(メタ)アクリル酸エステル100質量部に対して、好ましくは0.01〜20質量部、より好ましくは0.1〜5質量部である。架橋構造の形成により、カップリング反応において触媒粒子が反応溶媒に溶解してその回収・再利用が困難となることを避けるとともに、触媒粒子の耐熱性を上げることができる。
Monomers having two or more polymerizable double bonds may be used alone or in combination of two or more.
The amount of the monomer having two or more polymerizable double bonds is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the (meth) acrylic acid ester. . By forming the crosslinked structure, it is possible to prevent the catalyst particles from being dissolved in the reaction solvent in the coupling reaction and making it difficult to recover and reuse them, and to increase the heat resistance of the catalyst particles.
共重合可能な他のモノマーとしては、例えば、
不飽和カルボン酸、例えば、(メタ)アクリル酸、α−エチル(メタ)アクリル酸、クロトン酸、α−メチルクロトン酸、α−エチルクロトン酸、イソクロトン酸、チグリン酸、アンゲリカ酸等の不飽和脂肪族モノカルボン酸;マレイン酸、フマル酸、イタコン酸、シトラコン酸、メサコン酸、グルタコン酸、ヒドロムコン酸等の不飽和脂肪族ジカルボン酸;
スチレン系モノマー(スチレンおよびその誘導体)、例えば、スチレン;メチルスチレン、ジメチルスチレン、トリメチルスチレン、エチルスチレン、ジエチルスチレン、トリエチルスチレン、プロピルスチレン、ブチルスチレン、へキシルスチレン、ヘプチルスチレン、オクチルスチレン等のアルキル化スチレン;フロロスチレン、クロロスチレン、ブロモスチレン、ジブロモスチレン、ヨウドスチレン、クロロメチルスチレン等のハロゲン化スチレン;
酢酸ビニル;
が挙げられる。
共重合可能な他のモノマーは単独で用いてもよく、2種以上を併用してもよい。
As other copolymerizable monomers, for example,
Unsaturated carboxylic acids such as (meth) acrylic acid, α-ethyl (meth) acrylic acid, crotonic acid, α-methylcrotonic acid, α-ethylcrotonic acid, isocrotonic acid, tiglic acid, angelic acid, etc. Monocarboxylic acids; unsaturated aliphatic dicarboxylic acids such as maleic acid, fumaric acid, itaconic acid, citraconic acid, mesaconic acid, glutaconic acid, hydromuconic acid;
Styrene monomers (styrene and its derivatives), for example, styrene; alkyl such as methyl styrene, dimethyl styrene, trimethyl styrene, ethyl styrene, diethyl styrene, triethyl styrene, propyl styrene, butyl styrene, hexyl styrene, heptyl styrene, octyl styrene Halogenated styrene such as fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, iodostyrene, chloromethylstyrene;
Vinyl acetate;
Is mentioned.
The other copolymerizable monomers may be used alone or in combination of two or more.
〈(メタ)アクリル樹脂粒子の製造方法〉
(メタ)アクリル樹脂粒子は、例えば、懸濁重合、乳化重合、ソープフリー乳化重合、シード重合等の水性媒体中での重合方法;溶液重合、沈殿重合、分散重合、塊状重合等の他の重合方法により調製することができる。塊状重合等では、得られたバルク状の樹脂塊を解砕し、必要に応じて分級することにより樹脂粒子を調製することができる。触媒の担持粒子として用いるには、回収・再利用性を考慮すると100μm程度の重量平均粒子径の樹脂粒子が好適であり、これらの中でも、懸濁重合が好ましい。
<Method for producing (meth) acrylic resin particles>
(Meth) acrylic resin particles are, for example, polymerization methods in an aqueous medium such as suspension polymerization, emulsion polymerization, soap-free emulsion polymerization, seed polymerization; other polymerization such as solution polymerization, precipitation polymerization, dispersion polymerization, bulk polymerization, etc. It can be prepared by a method. In bulk polymerization or the like, resin particles can be prepared by crushing the obtained bulk resin mass and classifying it as necessary. In view of recovery and reusability, resin particles having a weight average particle diameter of about 100 μm are suitable for use as catalyst support particles, and among these, suspension polymerization is preferred.
懸濁重合および前記他の重合方法に用いることのできる重合開始剤としては、例えば、過酸化ベンゾイル、過酸化ラウロイル等の過酸化物;アゾビスイソブチロニトリル等のアゾ化合物が挙げられ、乳化重合およびソープフリー乳化重合に用いることのできる重合開始剤としては、例えば、過硫酸カリウム、過硫酸アンモニウム等の過硫酸塩が挙げられる。重合開始剤は単独で用いてもよく、2種以上を併用してもよい。重合開始剤の使用量は、重合性モノマー100質量部に対して、通常は0.1〜5質量部、好ましくは0.3〜2質量部である。 Examples of the polymerization initiator that can be used in suspension polymerization and the other polymerization methods include peroxides such as benzoyl peroxide and lauroyl peroxide; azo compounds such as azobisisobutyronitrile, and emulsification. Examples of the polymerization initiator that can be used for polymerization and soap-free emulsion polymerization include persulfates such as potassium persulfate and ammonium persulfate. A polymerization initiator may be used independently and may use 2 or more types together. The usage-amount of a polymerization initiator is 0.1-5 mass parts normally with respect to 100 mass parts of polymerizable monomers, Preferably it is 0.3-2 mass parts.
前記重合に用いることのできる水性媒体としては、例えば、水、水と親水性有機溶媒との混合物が挙げられる。水としては、例えば、精製水(例:イオン交換水、蒸留水)、地下水、水道水が挙げられる。親水性有機溶媒としては、例えば、メタノール、エタノール、イソプロパノール等の低級アルコール;エチレングリコール、プロピレングリコール、ブタンジオール、ジエチレングリコール、トリエチレングリコール等の多価アルコール;メチルセロソルブ、エチルセロソルブ等のセロソルブ類:アセトン等のケトン類;テトラヒドロフラン等のエーテル類;ギ酸メチル等のエステル類が挙げられる。親水性有機溶媒は単独で用いてもよく、2種以上を併用してもよい。親水性有機溶媒の使用量は、水100質量部に対し、通常は10質量部以下である。 Examples of the aqueous medium that can be used for the polymerization include water and a mixture of water and a hydrophilic organic solvent. Examples of water include purified water (eg, ion exchange water, distilled water), ground water, and tap water. Examples of the hydrophilic organic solvent include lower alcohols such as methanol, ethanol and isopropanol; polyhydric alcohols such as ethylene glycol, propylene glycol, butanediol, diethylene glycol and triethylene glycol; cellosolves such as methyl cellosolve and ethyl cellosolve: acetone Ketones such as tetrahydrofuran; ethers such as tetrahydrofuran; and esters such as methyl formate. A hydrophilic organic solvent may be used independently and may use 2 or more types together. The usage-amount of a hydrophilic organic solvent is normally 10 mass parts or less with respect to 100 mass parts of water.
懸濁重合に用いることのできる懸濁安定剤としては、例えば、部分ケン化ポリビニルアルコール、完全ケン化ポリビニルアルコール、変性ポリビニルアルコール等のポリビニルアルコール類;ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、カルボキシメチルセルロース塩等のセルロース誘導体が挙げられる。懸濁安定剤は単独で用いてもよく、2種以上を併用してもよい。懸濁安定剤の使用量は、重合性モノマー100質量部に対して、通常は0.01〜20質量部、好ましくは0.1〜5質量部である。 Examples of the suspension stabilizer that can be used for suspension polymerization include polyvinyl alcohols such as partially saponified polyvinyl alcohol, fully saponified polyvinyl alcohol, and modified polyvinyl alcohol; hydroxyethyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose salt, and the like. A cellulose derivative is mentioned. A suspension stabilizer may be used independently and may use 2 or more types together. The usage-amount of a suspension stabilizer is 0.01-20 mass parts normally with respect to 100 mass parts of polymerizable monomers, Preferably it is 0.1-5 mass parts.
以下では、好ましい重合法である懸濁重合法について説明する。(メタ)アクリル樹脂粒子は、例えば、(メタ)アクリル酸エステルを含む重合性モノマー(原料モノマー)を、重合開始剤および必要に応じて懸濁安定剤の存在下に、水性媒体中で懸濁重合して得ることが好ましい。例えば、水性媒体に懸濁安定剤を溶解した媒体を調製し、得られた媒体と、重合性モノマーおよび重合開始剤を含む液とを攪拌しながら混合し、さらにホモジナイザー等の装置を用いて懸濁液を調製する。前記装置の撹拌速度を変えて剪断力を調整することにより、所望の大きさのモノマー液滴に調整できる。 Below, the suspension polymerization method which is a preferable polymerization method is demonstrated. (Meth) acrylic resin particles, for example, a polymerizable monomer (raw material monomer) containing (meth) acrylic acid ester is suspended in an aqueous medium in the presence of a polymerization initiator and, if necessary, a suspension stabilizer. It is preferable to obtain by polymerization. For example, a medium in which a suspension stabilizer is dissolved in an aqueous medium is prepared, the obtained medium and a liquid containing a polymerizable monomer and a polymerization initiator are mixed with stirring, and further suspended using a device such as a homogenizer. Prepare a suspension. By adjusting the shearing force by changing the stirring speed of the apparatus, it is possible to adjust the monomer droplets to a desired size.
懸濁重合において、重合温度は、通常は50〜90℃、好ましくは60〜80℃であり、重合時間は、通常は1〜24時間、好ましくは1〜10時間である。
懸濁重合終了後、ろ過、遠心分離等の固液分離方法で水性媒体から樹脂粒子を分離する。必要に応じて、さらに洗浄工程にて懸濁安定剤等の成分を除去し、乾燥させる。以上のようにして、懸濁重合法により(メタ)アクリル樹脂粒子を得ることができる。
In suspension polymerization, the polymerization temperature is usually 50 to 90 ° C., preferably 60 to 80 ° C., and the polymerization time is usually 1 to 24 hours, preferably 1 to 10 hours.
After completion of the suspension polymerization, the resin particles are separated from the aqueous medium by a solid-liquid separation method such as filtration or centrifugation. If necessary, components such as a suspension stabilizer are further removed in a washing step and dried. As described above, (meth) acrylic resin particles can be obtained by suspension polymerization.
〈(メタ)アクリル樹脂粒子の極性設計〉
本発明では、触媒担体に(メタ)アクリル樹脂を用いているので、イオン性官能基、水酸基、アミノ基等の官能基の導入やそれらの導入量を、市販の(メタ)アクリルモノマーを用いて適宜容易に調整することできるという利点がある。また、官能基を適宜選択することで遷移金属触媒を樹脂粒子に固定しやすくすることが可能であり、また、カップリング反応系(反応媒体、反応基質)に合わせた触媒設計が可能である。
<Polarity design of (meth) acrylic resin particles>
In the present invention, since a (meth) acrylic resin is used for the catalyst carrier, the introduction of functional groups such as ionic functional groups, hydroxyl groups, and amino groups, and the amount of introduction thereof, using commercially available (meth) acrylic monomers. There is an advantage that it can be adjusted easily and appropriately. Moreover, it is possible to easily fix the transition metal catalyst to the resin particles by appropriately selecting the functional group, and it is possible to design the catalyst according to the coupling reaction system (reaction medium, reaction substrate).
(メタ)アクリル系重合体がイオン性官能基(例:カルボキシル基)や反応性官能基(例:水酸基、アミノ基、エポキシ基)を有する場合、イオン性官能基または反応性官能基と反応しうる官能基を有する化合物を前記重合体と反応させて、(メタ)アクリル樹脂粒子の極性を調整し、遷移金属触媒を樹脂粒子に固定しやすくしてもよい。なお、前記重合体の前記官能基としては、例えば、前記イオン性官能基含有(メタ)アクリレート由来のイオン性官能基、前記反応性官能基含有(メタ)アクリレート由来の反応性官能基が挙げられる。 When the (meth) acrylic polymer has an ionic functional group (eg, carboxyl group) or a reactive functional group (eg, hydroxyl group, amino group, epoxy group), it reacts with the ionic functional group or reactive functional group. A compound having a functional group that can be reacted with the polymer may adjust the polarity of the (meth) acrylic resin particles to facilitate fixing of the transition metal catalyst to the resin particles. Examples of the functional group of the polymer include an ionic functional group derived from the ionic functional group-containing (meth) acrylate and a reactive functional group derived from the reactive functional group-containing (meth) acrylate. .
反応性官能基がエポキシ基の場合、反応性官能基と反応しうる官能基を有する化合物としては、例えば、アミン化合物が挙げられ、具体的には、メチルアミン、エチルアミン、プロピルアミン、ブチルアミン、エタノールアミン等の第1級アミン;ジメチルアミン、ジエチルアミン、ジブチルアミン、メチルエチルアミン、ジエタノールアミン、ジプロパノールアミン、N−メチルエタノールアミン、N−エチルエタノールアミン等の第2級アミンが挙げられる。アミン化合物は単独で用いてもよく、2種以上を併用してもよい。ここでは、エポキシ基をアミン化合物で開環して、水酸基およびアミノ基を樹脂粒子に導入する。(メタ)アクリル系重合体のエポキシ基1モルに対する、アミン化合物の使用量は、通常は1〜10モル、好ましくは1〜5モルである。前記反応は、例えば、10〜90℃で1〜48時間かけて行うことができる。 When the reactive functional group is an epoxy group, examples of the compound having a functional group capable of reacting with the reactive functional group include an amine compound, specifically, methylamine, ethylamine, propylamine, butylamine, ethanol. Examples include primary amines such as amines; secondary amines such as dimethylamine, diethylamine, dibutylamine, methylethylamine, diethanolamine, dipropanolamine, N-methylethanolamine, and N-ethylethanolamine. An amine compound may be used independently and may use 2 or more types together. Here, the epoxy group is ring-opened with an amine compound, and a hydroxyl group and an amino group are introduced into the resin particles. The usage-amount of an amine compound with respect to 1 mol of epoxy groups of a (meth) acrylic polymer is 1-10 mol normally, Preferably it is 1-5 mol. The reaction can be performed, for example, at 10 to 90 ° C. for 1 to 48 hours.
本発明では、イオン性官能基を(メタ)アクリル系重合体に導入することにより、(メタ)アクリル樹脂粒子の極性を調整し、遷移金属触媒を樹脂粒子に固定しやすくしてもよい。イオン性官能基としては、例えば、アミノ基の塩酸塩、イミノ基、第4級アンモニウム塩、第4級ホスホニウム塩等のカチオン性官能基;カルボキシル基、スルホン酸基、硫酸基、リン酸基、ボロン酸基等のアニオン性官能基が挙げられる。 In the present invention, by introducing an ionic functional group into the (meth) acrylic polymer, the polarity of the (meth) acrylic resin particles may be adjusted, and the transition metal catalyst may be easily fixed to the resin particles. Examples of the ionic functional group include cationic functional groups such as amino group hydrochloride, imino group, quaternary ammonium salt, and quaternary phosphonium salt; carboxyl group, sulfonic acid group, sulfuric acid group, phosphoric acid group, Anionic functional groups such as boronic acid groups can be mentioned.
前記重合体にイオン性官能基を導入する方法としては、例えば、
(1)イオン性官能基含有(メタ)アクリレートを含む原料モノマーを重合することで、イオン性官能基を有する(メタ)アクリル系重合体を調製する方法;
(2)イオン性官能基以外の反応性官能基含有(メタ)アクリレートを含む原料モノマーを重合することで、反応性官能基を有する前駆体重合体を調製し、前駆体重合体が有する反応性官能基と反応してイオン性官能基を形成または導入可能な官能基を有する化合物(以下「化合物M」ともいう)を、前駆体重合体と反応させて、イオン性官能基を有する(メタ)アクリル系重合体を調製する方法;
(3)(メタ)アクリル酸エステルを含む原料モノマーを重合後、アルカリ条件下で得られたポリ(メタ)アクリル酸エステルのエステル部を加水分解してカルボキシル基を導入する方法(例えば、特開2011−126979号公報);
(4)イオン性官能基を有さない(メタ)アクリル系重合体からなる樹脂粒子を形成した後、プラズマ処理、紫外線照射処理およびオゾン処理等の表面電荷を与える処理を施す方法;
が挙げられる。
As a method for introducing an ionic functional group into the polymer, for example,
(1) A method of preparing a (meth) acrylic polymer having an ionic functional group by polymerizing a raw material monomer containing an ionic functional group-containing (meth) acrylate;
(2) A precursor functional polymer having a reactive functional group is prepared by polymerizing a raw material monomer containing a reactive functional group-containing (meth) acrylate other than an ionic functional group, and the reactive functional group possessed by the precursor polymer. A compound having a functional group capable of forming or introducing an ionic functional group (hereinafter also referred to as “compound M”) by reacting with the precursor polymer is reacted with a (meth) acrylic polymer having an ionic functional group. A method of preparing a coalescence;
(3) A method for introducing a carboxyl group by polymerizing a raw material monomer containing (meth) acrylic acid ester and then hydrolyzing the ester part of poly (meth) acrylic acid ester obtained under alkaline conditions (for example, JP 2011-126979 gazette);
(4) A method of forming a resin particle made of a (meth) acrylic polymer having no ionic functional group, and thereafter performing a treatment for imparting surface charges such as plasma treatment, ultraviolet irradiation treatment and ozone treatment;
Is mentioned.
上記方法(2)において、化合物Mとしては、例えば、前駆体重合体が有する反応性官能基と反応してイオン性官能基を形成可能な官能基を有する化合物M1、前駆体重合体が有する反応性官能基と反応して化学結合を形成可能な官能基と、イオン性官能基とを有する化合物M2が挙げられる。化合物Mは、前駆体重合体が有する反応性官能基に応じて適宜選択される。 In the method (2), examples of the compound M include a compound M1 having a functional group capable of forming an ionic functional group by reacting with a reactive functional group of the precursor polymer, and a reactive function of the precursor polymer. And a compound M2 having a functional group capable of reacting with a group to form a chemical bond and an ionic functional group. The compound M is appropriately selected according to the reactive functional group that the precursor polymer has.
前駆体重合体が有する反応性官能基がエポキシ基である場合、化合物Mとしては、例えば、第3級アミン化合物、亜硫酸水素ナトリウム等の化合物M1、シュウ酸、コハク酸、アジピン酸等の化合物M2が挙げられる。前駆体重合体が有する反応性官能基が第3級アミノ基である場合、化合物Mとしては、例えば、公知の4級化剤が挙げられる。 When the reactive functional group of the precursor polymer is an epoxy group, examples of the compound M include a tertiary amine compound, a compound M1 such as sodium bisulfite, and a compound M2 such as oxalic acid, succinic acid, and adipic acid. Can be mentioned. When the reactive functional group of the precursor polymer is a tertiary amino group, examples of the compound M include known quaternizing agents.
以下、第4級アンモニウム塩を有する(メタ)アクリル系重合体について説明する。
第4級アンモニウム塩を有する(メタ)アクリル系重合体は、第3級アミノ基を有する前駆体重合体の前記アミノ基の一部又は全部を第4級アンモニウム塩に変換することにより得ることができる。例えば、第3級アミノ基を有する前駆体重合体を、溶媒中または無溶媒で、公知の4級化剤と反応させる。
Hereinafter, the (meth) acrylic polymer having a quaternary ammonium salt will be described.
A (meth) acrylic polymer having a quaternary ammonium salt can be obtained by converting a part or all of the amino group of a precursor polymer having a tertiary amino group into a quaternary ammonium salt. . For example, a precursor polymer having a tertiary amino group is reacted with a known quaternizing agent in a solvent or without a solvent.
4級化剤としては、例えば、有機ハロゲン化物が挙げられ、具体的には、塩化ベンジル、臭化ベンジル、ヨウ化ベンジル等のハロゲン化ベンジル;塩化メチル、塩化エチル、臭化メチル、ヨウ化メチル等のハロゲン化アルキルが挙げられる。4級化剤は単独で用いてもよく、2種以上を併用してもよい。 Examples of the quaternizing agent include organic halides, specifically, benzyl halides such as benzyl chloride, benzyl bromide and benzyl iodide; methyl chloride, ethyl chloride, methyl bromide and methyl iodide. And the like. A quaternizing agent may be used independently and may use 2 or more types together.
第4級アンモニウム塩の形成反応において、前駆体重合体中のアミノ基と、4級化剤とのモル比(4級化剤/アミノ基)は、0.1〜5であることが好ましい。前記反応は、例えば、20〜90℃で1〜35時間かけて行うことができる。 In the formation reaction of the quaternary ammonium salt, the molar ratio of the amino group in the precursor polymer to the quaternizing agent (quaternizing agent / amino group) is preferably 0.1 to 5. The reaction can be performed, for example, at 20 to 90 ° C. over 1 to 35 hours.
第4級アンモニウム塩を有する(メタ)アクリル系重合体は、エポキシ基を有する前駆体重合体と第3級アミン化合物とを反応させることにより得ることもできる。この方法では、エポキシ基の一部又は全部を第3級アミン化合物で開環して、第4級アンモニウ塩を形成する。 The (meth) acrylic polymer having a quaternary ammonium salt can also be obtained by reacting a precursor polymer having an epoxy group with a tertiary amine compound. In this method, part or all of the epoxy group is opened with a tertiary amine compound to form a quaternary ammonium salt.
第3級アミン化合物としては、例えば、トリメチルアミン、トリエチルアミン、トリブチルアミン、トリオクチルアミン、N−メチルモルホリン、N−エチルモルホリン、N,N−ジメチルエタノールアミン、N,N−ジエチルエタノールアミン、N,N−ジブチルエタノールアミン、N−メチルジエタノールアミン、N−n−ブチルジエタノールアミン、N−t−ブチルジエタノールアミン、N,N−ジエチルイソプロパノールアミン、1−メチルイミダゾールが挙げられる。第3級アミン化合物は単独で用いてもよく、2種以上を併用してもよい。
アンモニウム塩の形成反応において、前駆体重合体中のエポキシ基と、第3級アミン化合物とのモル比(第3級アミン/エポキシ基)は、0.1〜10であることが好ましい。前記反応は、例えば、40〜90℃で0.5〜6時間かけて行うことができる。
Examples of the tertiary amine compound include trimethylamine, triethylamine, tributylamine, trioctylamine, N-methylmorpholine, N-ethylmorpholine, N, N-dimethylethanolamine, N, N-diethylethanolamine, N, N -Dibutylethanolamine, N-methyldiethanolamine, Nn-butyldiethanolamine, Nt-butyldiethanolamine, N, N-diethylisopropanolamine, 1-methylimidazole may be mentioned. A tertiary amine compound may be used independently and may use 2 or more types together.
In the ammonium salt formation reaction, the molar ratio of the epoxy group in the precursor polymer to the tertiary amine compound (tertiary amine / epoxy group) is preferably 0.1-10. The said reaction can be performed over 0.5 to 6 hours at 40-90 degreeC, for example.
〈(メタ)アクリル樹脂粒子の構成〉
(メタ)アクリル樹脂粒子の形状は、特に限定されることはなく、球状であっても異方性を有する異形形状であってもよく、多孔質状であってもよく、中空状であってもよいが、球状であることが好ましい。
<Configuration of (meth) acrylic resin particles>
The shape of the (meth) acrylic resin particles is not particularly limited, and may be spherical or an irregular shape having anisotropy, may be porous, and may be hollow. However, it is preferably spherical.
(メタ)アクリル樹脂粒子の重量平均粒子径は、好ましくは0.01〜1000μm、より好ましくは1〜1000μm、さらに好ましくは10〜1000μm、特に好ましくは50〜1000μmである。重量平均粒子径が50μm以上であると、触媒粒子の回収・再利用が容易でありハンドリング性に優れる点で好ましい。 The weight average particle diameter of the (meth) acrylic resin particles is preferably 0.01 to 1000 μm, more preferably 1 to 1000 μm, still more preferably 10 to 1000 μm, and particularly preferably 50 to 1000 μm. A weight average particle diameter of 50 μm or more is preferable in that the catalyst particles can be easily recovered and reused and the handling property is excellent.
重量平均粒子径は、レーザー回折式粒度分布測定装置を用いて測定することができる。
また、上述したように、カップリング反応系の極性、例えば反応基質や反応媒体の極性に対する、樹脂粒子の極性を調整することにより、カップリング反応での触媒性能を向上させることができる。
The weight average particle diameter can be measured using a laser diffraction particle size distribution analyzer.
Moreover, as described above, the catalyst performance in the coupling reaction can be improved by adjusting the polarity of the resin particles with respect to the polarity of the coupling reaction system, for example, the polarity of the reaction substrate or the reaction medium.
また、カップリング反応で用いられる溶媒に対して膨潤性を有する樹脂粒子が好ましい。この場合、粒子表面だけでなく内部で反応が起こりやすくなり、反応効率を上げることができる。「膨潤性」とは、例えば、内径1cmの透明円筒容器に樹脂粒子5gを入れよくタッピングした後の粒子高さをHaとし、これにカップリング反応に用いる溶媒を充分量入れて良く撹拌した後24時間静置した後の透明円筒容器内で沈降した粒子高さHbとした場合の比(Hb/Ha)が1以上であることを意味する。 Moreover, the resin particle which has swelling property with respect to the solvent used by coupling reaction is preferable. In this case, the reaction easily occurs not only on the particle surface but also inside, and the reaction efficiency can be increased. “Swellability” means, for example, that after 5 g of resin particles are put in a transparent cylindrical container having an inner diameter of 1 cm and tapped well, the particle height is set to Ha, and a sufficient amount of a solvent used for the coupling reaction is added thereto and stirred well. It means that the ratio (Hb / Ha) when the particle height Hb settled in the transparent cylindrical container after standing for 24 hours is 1 or more.
〈(メタ)アクリル樹脂粒子への触媒担持〉
(メタ)アクリル樹脂粒子に、カップリング反応用触媒である遷移金属触媒を担持させる方法は、特に限定されない。例えば、分散媒と樹脂粒子と遷移金属触媒との混合液を、混合液の液温が通常は10〜90℃、好ましくは10〜50℃の条件で、通常は1〜48時間、好ましくは1〜35時間撹拌する。続いて、ろ過、遠心分離等の固液分離方法で分散媒から触媒担持粒子を分離する。必要に応じて、精製及び/又は乾燥させる。
<Catalyst loading on (meth) acrylic resin particles>
The method for supporting the transition metal catalyst, which is a coupling reaction catalyst, on the (meth) acrylic resin particles is not particularly limited. For example, a liquid mixture of a dispersion medium, resin particles, and a transition metal catalyst is usually 1 to 48 hours, preferably 1 on the condition that the liquid temperature of the liquid mixture is usually 10 to 90 ° C, preferably 10 to 50 ° C. Stir for ~ 35 hours. Subsequently, the catalyst-carrying particles are separated from the dispersion medium by a solid-liquid separation method such as filtration or centrifugation. Purify and / or dry as necessary.
分散媒としては、例えば、トルエン、キシレン等の芳香族炭化水素類;ジエチルエーテル、ジブチルエーテル、テトラヒドロフラン等のエーテル類;ペンタン、ヘキサン等の脂肪族飽和炭化水素類;メタノール、エタノール等のアルコール類等の有機溶媒;上述した水性媒体が挙げられる。分散媒は単独で用いてもよく、2種以上を併用してもよい。 Examples of the dispersion medium include aromatic hydrocarbons such as toluene and xylene; ethers such as diethyl ether, dibutyl ether and tetrahydrofuran; aliphatic saturated hydrocarbons such as pentane and hexane; alcohols such as methanol and ethanol Organic solvents; and the above-mentioned aqueous medium. A dispersion medium may be used independently and may use 2 or more types together.
遷移金属の配合量または担持量は、(メタ)アクリル樹脂粒子において、導入される遷移金属と相互作用のある官能基1モルに対して、通常は0.001〜1モル、好ましくは0.01〜1モル、より好ましくは0.1〜1モルである。また、遷移金属触媒の配合量または担持量は、(メタ)アクリル樹脂粒子100質量部に対して、通常は0.01〜80質量部、好ましくは1〜50質量部である。 The blending amount or loading amount of the transition metal is usually 0.001 to 1 mole, preferably 0.01 to 1 mole of the functional group interacting with the introduced transition metal in the (meth) acrylic resin particles. -1 mol, more preferably 0.1-1 mol. Moreover, the compounding quantity or carrying | support amount of a transition metal catalyst is 0.01-80 mass parts normally with respect to 100 mass parts of (meth) acrylic resin particles, Preferably it is 1-50 mass parts.
遷移金属としては後周期遷移金属が好ましい。後周期遷移金属とは、周期表における8〜11族元素をいう。後周期遷移金属触媒の中でも、パラジウム、ニッケル、鉄または銅を含む遷移金属触媒より好ましい。また、後周期遷移金属触媒として、ルテニウム、ロジウムまたはイリジウムを含む遷移金属触媒を用いることもできる。 The transition metal is preferably a late transition metal. The post-period transition metal refers to a group 8 to 11 element in the periodic table. Among the late transition metal catalysts, transition metal catalysts containing palladium, nickel, iron or copper are preferable. A transition metal catalyst containing ruthenium, rhodium or iridium can also be used as the late transition metal catalyst.
遷移金属触媒が遷移金属錯体である場合、有機配位子としては、例えば、トリフェニルホスフィン(PPh3)、1,1’−ビス(ジフェニルホスフィノ)フェロセン(dppf)、トリ−tert−ブチルホスフィン(P(t−Bu)3)、トリシクロヘキシルホスフィン(P(Cy)3)、トリ(o−トリル)ホスフィン(P(o−tol)3)等の有機ホスフィン配位子、アリル(allyl)、ジベンジリデンアセトン(dba)、アセチルアセトン(acac)、酢酸配位子(OAc)、トリフルオロ酢酸配位子(TFA)が挙げられる。 When the transition metal catalyst is a transition metal complex, examples of the organic ligand include triphenylphosphine (PPh 3 ), 1,1′-bis (diphenylphosphino) ferrocene (dppf), and tri-tert-butylphosphine. Organic phosphine ligands such as (P (t-Bu) 3 ), tricyclohexylphosphine (P (Cy) 3 ), tri (o-tolyl) phosphine (P (o-tol) 3 ), allyl, Examples include dibenzylideneacetone (dba), acetylacetone (acac), acetic acid ligand (OAc), and trifluoroacetic acid ligand (TFA).
パラジウム触媒としては、例えば、Pd(PPh3)4、Pd(PPh3)2Cl2、PdCl2(dppf)、PdCl2(dppf)CH2Cl2、Pd(P(t−Bu)3)4、Pd(P(Cy)3)2Cl2、Pd(P(o−tol)3)4、Pd(P(o−tol)3)2Cl2等のパラジウムホスフィン錯体;Pd(allyl)Cl2、[Pd(allyl)Cl]2等のパラジウムアリル錯体;Pd2(dba)3、Pd2(dba)3CHCl3、Pd(dba)2、Pd(acac)2、Pd(OAc)2、Pd(TFA)2等のその他のパラジウム錯体;PdCl2、PdBr2等のパラジウム塩が挙げられる。これらの中でも、パラジウム錯体が好ましく、パラジウムアリル錯体がより好ましい。 Examples of the palladium catalyst include Pd (PPh 3 ) 4 , Pd (PPh 3 ) 2 Cl 2 , PdCl 2 (dppf), PdCl 2 (dppf) CH 2 Cl 2 , Pd (P (t-Bu) 3 ) 4. Pd (P (Cy) 3 ) 2 Cl 2 , Pd (P (o-tol) 3 ) 4 , Pd (P (o-tol) 3 ) 2 Cl 2 and other palladium phosphine complexes; Pd (allyl) Cl 2 , [Pd (allyl) Cl] 2 or the like palladium allyl complex; Pd 2 (dba) 3, Pd 2 (dba) 3 CHCl 3, Pd (dba) 2, Pd (acac) 2, Pd (OAc) 2, Pd Other palladium complexes such as (TFA) 2 ; PdCl 2 , PdBr 2 and other palladium salts. Among these, a palladium complex is preferable and a palladium allyl complex is more preferable.
ルテニウム触媒としては、例えば、過ルテニウム酸カリウム、過ルテニウム酸(テトラプロピルアンモニウム)、過ルテニウム酸(テトラブチルアンモニウム)が挙げられる。
上記以外のパラジウム触媒およびルテニウム触媒の具体例や、その他の触媒の具体例としては、例えば、国際公開第2013/065855号に記載された触媒が挙げられる。
Examples of the ruthenium catalyst include potassium perruthenate, perruthenic acid (tetrapropylammonium), and perruthenic acid (tetrabutylammonium).
Specific examples of the palladium catalyst and ruthenium catalyst other than the above and specific examples of other catalysts include, for example, the catalysts described in International Publication No. 2013/065855.
〈(メタ)アクリル樹脂粒子の用途〉
本発明の触媒粒子は、上記構成を有することから、カップリング反応用触媒として高い活性を示す。カップリング反応としては、例えば、クロスカップリング反応、ホモカップリング反応が挙げられる。
<Uses of (meth) acrylic resin particles>
Since the catalyst particles of the present invention have the above configuration, they exhibit high activity as a coupling reaction catalyst. Examples of the coupling reaction include a cross coupling reaction and a homocoupling reaction.
クロスカップリング反応としては、例えば、
・鈴木−宮浦カップリング反応、すなわち、パラジウム等の遷移金属を触媒に用いて、塩基性条件下、有機ホウ素化合物と有機ハロゲン化物とをクロスカップリングさせる反応;
・溝呂木−ヘックカップリング反応、すなわち、パラジウム等の遷移金属を触媒に用いて、塩基性条件下、末端アルケンとハロゲン化アリールとをクロスカップリングさせて、アルケニルアリール化合物を合成する反応;
・薗頭カップリング反応、すなわち、パラジウム等の遷移金属を触媒に用いて、塩基性条件下、末端アルキンとハロゲン化アリールとをクロスカップリングさせて、アルキニルアリール化合物を合成する反応;
・根岸カップリング反応、すなわち、パラジウム、ニッケル等の遷移金属を触媒に用いて、有機亜鉛化合物と有機ハロゲン化物とをクロスカップリングさせる反応;
・スティレカップリング反応、すなわち、パラジウム等の遷移金属を触媒に用いて、有機スズ化合物と有機ハロゲン化物とをクロスカップリングさせる反応;
・辻−トロストカップリング反応、すなわち、パラジウム等の遷移金属を触媒に用いて、塩基性条件下、アリルエステルと有機求核剤とをクロスカップリングさせて、アリル位アルキル化生成物を合成する反応;
・熊田−玉尾カップリング反応、すなわち、ニッケル、パラジウム等の遷移金属を触媒に用いて、グリニャール試薬と有機ハロゲン化物とをクロスカップリングさせる反応;
・ブッフバルト−ハートウィックカップリング反応、すなわち、パラジウム等の遷移金属を触媒に用いて、塩基性条件下、ハロゲン化アリールとアミンまたはアルコールとをクロスカップリングさせて、アリールアミンまたはアリールエーテルを合成する反応;
が挙げられる。
As the cross-coupling reaction, for example,
Suzuki-Miyaura coupling reaction, that is, a reaction in which an organic boron compound and an organic halide are cross-coupled under a basic condition using a transition metal such as palladium as a catalyst;
-Mizorogi-Heck coupling reaction, that is, a reaction in which a terminal alkene and an aryl halide are cross-coupled under a basic condition using a transition metal such as palladium as a catalyst to synthesize an alkenyl aryl compound;
-Sonogashira coupling reaction, that is, a reaction in which a terminal alkyne and an aryl halide are cross-coupled under a basic condition using a transition metal such as palladium as a catalyst to synthesize an alkynyl aryl compound;
-Negishi coupling reaction, that is, a reaction in which an organozinc compound and an organic halide are cross-coupled using a transition metal such as palladium or nickel as a catalyst;
-Stille coupling reaction, that is, a reaction in which an organotin compound and an organic halide are cross-coupled using a transition metal such as palladium as a catalyst;
・ Coupling of allylic alkylation products by cross-coupling allylic esters with organic nucleophiles under basic conditions using a transition metal such as palladium as a catalyst. reaction;
-Kumada-Tamao coupling reaction, that is, a reaction in which a Grignard reagent and an organic halide are cross-coupled using a transition metal such as nickel or palladium as a catalyst;
-Buchwald-Hartwick coupling reaction, that is, using a transition metal such as palladium as a catalyst, an aryl halide or an aryl ether is synthesized by cross-coupling an aryl halide and an amine or alcohol under basic conditions. reaction;
Is mentioned.
ホモカップリング反応としては、例えば、
・酸化的カップリング反応、すなわち、ルテニウム等の遷移金属を触媒に用いて、分子状酸素を酸化剤として用いて、ヒドロキシアリールをホモカップリングさせ、ビアリール化合物を合成する方法;
・ウルマンカップリング反応、すなわち、銅、ニッケル等の遷移金属を触媒に用いて、ハロゲン化アリールをホモカップリングさせて、ビ−ヒドロキシアリール化合物を合成する反応;
が挙げられる。
Examples of homocoupling reactions include:
An oxidative coupling reaction, that is, a method of synthesizing a biaryl compound by homo-coupling hydroxyaryl using a transition metal such as ruthenium as a catalyst and molecular oxygen as an oxidizing agent;
-Ullmann coupling reaction, that is, a reaction in which a transition metal such as copper or nickel is used as a catalyst to homocouple aryl halide to synthesize a bi-hydroxyaryl compound;
Is mentioned.
本発明の触媒粒子は、クロスカップリング反応用触媒として好適であり、鈴木−宮浦カップリング反応用触媒として特に好適である。鈴木−宮浦カップリング反応について以下に説明する。 The catalyst particles of the present invention are suitable as a cross-coupling reaction catalyst, and are particularly suitable as a Suzuki-Miyaura coupling reaction catalyst. The Suzuki-Miyaura coupling reaction will be described below.
遷移金属触媒としては、例えば、上述したパラジウム触媒が挙げられる。
有機ホウ素化合物としては、例えば、フェニルボロン酸、フェニレンジボロン酸、ナフタレンボロン酸、ナフタレンジボロン酸、ビフェニルボロン酸、ビフェニルジボロン酸等のアリールボロン酸が挙げられる。有機ホウ素化合物の炭素数は通常は6〜30であり、1分子中のボロン酸基の数は通常は3個以下である。
As a transition metal catalyst, the palladium catalyst mentioned above is mentioned, for example.
Examples of the organic boron compound include aryl boronic acids such as phenyl boronic acid, phenylene diboronic acid, naphthalene boronic acid, naphthalene diboronic acid, biphenyl boronic acid, and biphenyl diboronic acid. The organic boron compound usually has 6 to 30 carbon atoms, and the number of boronic acid groups in one molecule is usually 3 or less.
有機ハロゲン化物におけるハロゲン原子としては、例えば、塩素、ヨウ素、臭素が挙げられる。有機ハロゲン化物としては、例えば、前記ハロゲン原子で置換された、ベンゼン、ナフタレン、ビフェニル等のハロゲン化アリールが挙げられる。有機ハロゲン化物の炭素数は通常は6〜30であり、1分子中のハロゲン数は通常は3以下である。 Examples of the halogen atom in the organic halide include chlorine, iodine, and bromine. Examples of the organic halide include aryl halides such as benzene, naphthalene and biphenyl substituted with the halogen atom. The number of carbon atoms of the organic halide is usually 6 to 30, and the number of halogens in one molecule is usually 3 or less.
アリールボロン酸およびハロゲン化アリールにおいて、芳香環上の水素原子は、その1または2以上が置換基で置換されていてもよい。置換基としては、例えば、アルキル基、アリール基、アルコキシ基、アルコキシカルボニル基、ハロゲン化アルキル基、ハロゲン化アリール基、ハロゲン化アルコキシ基、ビニル基、水酸基、カルボキシル基、アルデヒド基、アシル基、アミノ基、シアノ基、ニトロ基、カルボキシアルキル基、ヒドロキシアルキル基、アミノアルキル基が挙げられる。このようなアリールボロン酸としてはエチルフェニルボロン酸等が挙げられ;ハロゲン化アリールとしてはp−tert−ブチルブロモベンゼン、p−ブロモアニソール、p−ブロモベンズニトリル、p−ブロモ安息香酸メチル、p−ブロモ安息香酸エチル等が挙げられる。 In the aryl boronic acid and aryl halide, one or more of the hydrogen atoms on the aromatic ring may be substituted with a substituent. Examples of the substituent include an alkyl group, an aryl group, an alkoxy group, an alkoxycarbonyl group, a halogenated alkyl group, a halogenated aryl group, a halogenated alkoxy group, a vinyl group, a hydroxyl group, a carboxyl group, an aldehyde group, an acyl group, and an amino group. Group, cyano group, nitro group, carboxyalkyl group, hydroxyalkyl group, aminoalkyl group. Examples of such arylboronic acids include ethylphenylboronic acid; examples of aryl halides include p-tert-butylbromobenzene, p-bromoanisole, p-bromobenzonitrile, p-bromobenzoate methyl, p- And ethyl bromobenzoate.
鈴木−宮浦カップリング反応は塩基性条件下で行われる。塩基としては、例えば、有機塩基、無機塩基が挙げられ、無機塩基が好ましく、例えば、水酸化ナトリウム、水酸化カリウム、水酸化セシウム、炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム、炭酸セシウム、リン酸ナトリウム、リン酸カリウム、酢酸ナトリウムが挙げられる。塩基は単独で用いてもよく、2種以上を併用してもよい。 The Suzuki-Miyaura coupling reaction is performed under basic conditions. Examples of the base include an organic base and an inorganic base, and an inorganic base is preferable. For example, sodium hydroxide, potassium hydroxide, cesium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate, cesium carbonate, sodium phosphate , Potassium phosphate and sodium acetate. A base may be used independently and may use 2 or more types together.
触媒粒子の量は、前記触媒粒子に担持されている遷移金属量が有機ハロゲン化物量に対して通常は0.0001〜50モル%となる量、好ましくは0.001〜10モル%となる量である。また、各当量比については、有機ハロゲン化物に対して、有機ホウ素化合物が通常は0.5〜3当量、好ましくは1〜3当量であり、塩基が通常は0.5〜5当量、好ましくは1〜3当量である。 The amount of the catalyst particles is such that the amount of the transition metal supported on the catalyst particles is usually 0.0001 to 50 mol%, preferably 0.001 to 10 mol% with respect to the amount of the organic halide. It is. Moreover, about each equivalent ratio, with respect to the organic halide, the organic boron compound is usually 0.5 to 3 equivalents, preferably 1 to 3 equivalents, and the base is usually 0.5 to 5 equivalents, preferably 1 to 3 equivalents.
鈴木−宮浦カップリング反応での反応温度は、通常は0〜200℃、好ましくは25〜150℃であり、反応時間は通常は0.01〜100時間、好ましくは0.1〜50時間である。 The reaction temperature in the Suzuki-Miyaura coupling reaction is usually 0 to 200 ° C., preferably 25 to 150 ° C., and the reaction time is usually 0.01 to 100 hours, preferably 0.1 to 50 hours. .
鈴木−宮浦カップリング反応では溶媒を用いてもよい。溶媒としては、例えば、トルエン、キシレン等の芳香族炭化水素類;ジエチルエーテル、ジブチルエーテル、テトラヒドロフラン等のエーテル類;ペンタン、ヘキサン等の脂肪族飽和炭化水素類;メタノール、エタノール等のアルコール類等の有機溶媒;上述した水性媒体が挙げられる。溶媒は単独で用いてもよく、2種以上を併用してもよい。 In the Suzuki-Miyaura coupling reaction, a solvent may be used. Examples of the solvent include aromatic hydrocarbons such as toluene and xylene; ethers such as diethyl ether, dibutyl ether and tetrahydrofuran; aliphatic saturated hydrocarbons such as pentane and hexane; alcohols such as methanol and ethanol; Organic solvent; the aqueous medium mentioned above is mentioned. A solvent may be used independently and may use 2 or more types together.
本発明の触媒粒子を用いることにより、アリールボロン酸とハロゲン化アリールとを塩基の存在下でクロスカップリング反応させて、ビアリール化合物を高収率で製造することができる。 By using the catalyst particles of the present invention, a biaryl compound can be produced in a high yield by a cross-coupling reaction between an aryl boronic acid and an aryl halide in the presence of a base.
また、本発明の触媒粒子は、酸化的カップリング反応用触媒として好適であり、前記反応において、遷移金属触媒としては、例えば、上述したルテニウム触媒が挙げられ、ヒドロキシアリールとしては、例えば、フェノール、ナフトールおよびこれらの芳香環上に上述した置換基を有する化合物が挙げられ、また、前記反応において、鈴木−宮浦カップリング反応の説明で上述した塩基および溶媒を用いてもよい。 Further, the catalyst particles of the present invention are suitable as a catalyst for oxidative coupling reaction. In the reaction, examples of the transition metal catalyst include the ruthenium catalyst described above, and examples of the hydroxyaryl include phenol, Examples thereof include naphthol and compounds having the above-described substituents on these aromatic rings. In the above reaction, the base and the solvent described above in the description of the Suzuki-Miyaura coupling reaction may be used.
触媒粒子の量は、前記触媒粒子に担持されている遷移金属量がヒドロキシアリール量に対して通常は0.1〜50モル%となる量、好ましくは1〜10モル%となる量である。また、各当量比については、ヒドロキシアリールに対して、塩基が通常は0.1〜5当量、好ましくは0.2〜1当量である。 The amount of the catalyst particles is an amount such that the amount of transition metal supported on the catalyst particles is usually 0.1 to 50 mol%, preferably 1 to 10 mol%, based on the amount of hydroxyaryl. Moreover, about each equivalent ratio, a base is 0.1-5 equivalent normally with respect to hydroxyaryl, Preferably it is 0.2-1 equivalent.
酸化的カップリング反応での反応温度は、通常は20〜150℃、好ましくは60〜100℃であり、反応時間は通常は1〜50時間、好ましくは1〜30時間である。
本発明の触媒粒子を用いることにより、ヒドロキシアリールをホモカップリング反応させて、ビ−ヒドロキシアリール化合物を高収率で製造することができる。
The reaction temperature in the oxidative coupling reaction is usually 20 to 150 ° C., preferably 60 to 100 ° C., and the reaction time is usually 1 to 50 hours, preferably 1 to 30 hours.
By using the catalyst particles of the present invention, a hydroxyaryl can be homocoupled to produce a bi-hydroxyaryl compound in high yield.
以下、本発明を実施例に基づいてさらに具体的に説明するが、本発明はこれら実施例に限定されない。
[樹脂粒子の平均粒子径]
レーザー回折式粒度分布測定装置(Sysmex(株)製、型式:マスターサイザー−2000)を用いて、樹脂粒子の重量平均粒子径を測定した。
EXAMPLES Hereinafter, although this invention is demonstrated further more concretely based on an Example, this invention is not limited to these Examples.
[Average particle diameter of resin particles]
The weight average particle diameter of the resin particles was measured using a laser diffraction particle size distribution measuring apparatus (manufactured by Sysmex Corporation, model: Mastersizer-2000).
[合成例1]メタクリル樹脂粒子Aの合成
イソブチルメタクリレート(iBMA)49g、グリシジルメタクリレート(GMA)50g、およびエチレングリコールジメタクリレート(EGDMA)1gを混合し、これに過酸化ラウロイル0.5gを溶解させた。この液に部分ケン化ポリビニルアルコール2gが溶解したイオン交換水300gを加え、撹拌しながら窒素雰囲気下、70℃で3時間の条件で懸濁重合を行い、重量平均粒子径100μmのメタクリル樹脂粒子が分散した、メタクリル樹脂粒子分散液を得た。この分散液について200メッシュで固液分離と水洗浄を3回行った後、分離されたメタクリル樹脂粒子を50℃の乾燥機に入れて乾燥した。
[Synthesis Example 1] Synthesis of isobutyl methacrylate methacrylic resin particles A (iBMA) 49g, glycidyl methacrylate (GMA) 50 g, and a mixture of ethylene glycol dimethacrylate (EGDMA) 1 g, was dissolved lauroyl peroxide 0.5g thereto . 300 g of ion-exchanged water in which 2 g of partially saponified polyvinyl alcohol was dissolved was added to this liquid, and suspension polymerization was carried out under a nitrogen atmosphere at 70 ° C. for 3 hours with stirring to obtain methacrylic resin particles having a weight average particle diameter of 100 μm. A dispersed methacrylic resin particle dispersion was obtained. This dispersion was subjected to solid-liquid separation and water washing three times with 200 mesh, and the separated methacrylic resin particles were put in a dryer at 50 ° C. and dried.
得られたメタクリル樹脂粒子3gに、水27mL、および50質量%ジメチルアミン水溶液3gを添加し、80℃で7時間反応させた後、グラスフィルターでのろ過、水洗浄を5回繰り返し、真空乾燥して、触媒担持用メタクリル樹脂粒子Aを得た。 To 3 g of the resulting methacrylic resin particles, 27 mL of water and 3 g of a 50% by weight dimethylamine aqueous solution were added and reacted at 80 ° C. for 7 hours. Then, filtration through a glass filter and washing with water were repeated 5 times, followed by vacuum drying. As a result, catalyst-supporting methacrylic resin particles A were obtained.
[合成例2]パラジウム(Pd)錯体の担持
メタクリル樹脂粒子A 2gに、トルエン13mL、[PdCl(C3H5)]2をPd:N=1:6(モル比)になるように添加し、室温下で20時間撹拌して、メタクリル樹脂粒子AにPd錯体を担持させた。得られた生成物をグラスフィルターでのろ過、トルエンでの洗浄を2回実施して精製した後、真空乾燥して、Pd錯体が担持されたメタクリル樹脂粒子(Pd錯体担持メタクリル樹脂粒子)を得た。
[Synthesis Example 2] 13 g of toluene and [PdCl (C 3 H 5 )] 2 were added to 2 g of supported methacrylic resin particles A of palladium (Pd) complex so that Pd: N = 1: 6 (molar ratio). The mixture was stirred at room temperature for 20 hours to allow the methacrylic resin particles A to carry the Pd complex. The obtained product was purified by performing filtration through a glass filter and washing with toluene twice, followed by vacuum drying to obtain methacrylic resin particles carrying Pd complexes (Pd complex-carrying methacrylic resin particles). It was.
[実施例1]クロスカップリング反応
p−ブロモ安息香酸エチル3mmolと、p−ブロモ安息香酸エチルに対し、フェニルボロン酸1.05当量、および炭酸カリウム2当量と、トルエン3mLとを加え、さらに合成例2で得られたPd錯体担持メタクリル樹脂粒子をp−ブロモ安息香酸エチル量に対してPd量が0.05mol%となるように添加し、100℃で1時間反応させたところ、カップリング反応生成物であるビアリール化合物が収率99%で得られた。
[Example 1] Cross-coupling reaction To 3 mmol ethyl p-bromobenzoate and ethyl p-bromobenzoate, 1.05 equivalents of phenylboronic acid, 2 equivalents of potassium carbonate, and 3 mL of toluene were added for further synthesis. The Pd complex-supported methacrylic resin particles obtained in Example 2 were added so that the amount of Pd was 0.05 mol% with respect to the amount of ethyl p-bromobenzoate, and reacted at 100 ° C. for 1 hour. The product biaryl compound was obtained in a yield of 99%.
[実施例2]クロスカップリング反応
カップリング反応の反応温度を70℃にしたこと以外は実施例1と同様に行った。カップリング反応生成物が収率82%で得られた。
[Example 2] Cross- coupling reaction The reaction was carried out in the same manner as in Example 1 except that the reaction temperature of the coupling reaction was 70 ° C. The coupling reaction product was obtained with a yield of 82%.
[比較例1]クロスカップリング反応
合成例2で得られたPd錯体担持メタクリル樹脂粒子にかえて、市販の触媒担持ポリエチレンファイバー(製品名「FibreCat 1001」、jonson Matthey社製;FibreCatは登録商標)を、p−ブロモ安息香酸エチル量に対してPd量が0.05mol%となるように添加したこと以外は実施例2と同様に行った。カップリング反応生成物が収率21%で得られた。
[Comparative Example 1] Instead of the Pd complex-supported methacrylic resin particles obtained in the cross-coupling reaction synthesis example 2, a commercially available catalyst-supporting polyethylene fiber (product name "FibreCat 1001," manufactured by Johnson Matthey; FiberCat is a registered trademark) Was carried out in the same manner as in Example 2 except that the amount of Pd was 0.05 mol% with respect to the amount of ethyl p-bromobenzoate. The coupling reaction product was obtained with a yield of 21%.
[比較例2]クロスカップリング反応
合成例2で得られたPd錯体担持メタクリル樹脂粒子にかえて、市販の触媒担持ポリスチレン微粒子(製品名「PS-PPh3-Pd」、Biotage japan社製)を、p−ブロモ安息香酸エチル量に対してPd量が0.05mol%となるように添加したこと以外は実施例2と同様に行った。カップリング反応生成物が収率73%で得られた。
[Comparative Example 2] Instead of the Pd complex-supported methacrylic resin particles obtained in Cross-coupling reaction synthesis example 2, commercially available catalyst-supported polystyrene fine particles (product name “PS-PPh 3 -Pd”, manufactured by Biotage Japan) were used. The same procedure as in Example 2 was carried out except that the amount of Pd was 0.05 mol% relative to the amount of ethyl p-bromobenzoate. The coupling reaction product was obtained with a yield of 73%.
[合成例3]メタクリル樹脂粒子Bの合成
iBMA 69g、ジメチルアミノエチルメタクリレート30g、およびEGDMA 1gを混合し、これに過酸化ラウロイル1gを溶解させた。この液に部分ケン化ポリビニルアルコール0.25gが溶解したイオン交換水300gを加え、撹拌しながら窒素雰囲気下、70℃で3時間の条件で懸濁重合を行い、重量平均粒子径100μmのメタクリル樹脂粒子が分散した、メタクリル樹脂粒子分散液を得た。この分散液について200メッシュで固液分離と水洗浄を3回行った後、分離されたメタクリル樹脂粒子を50℃の乾燥機に入れて乾燥した。
[Synthesis Example 3] Synthesis of methacrylic resin particles B 69 g of iBMA, 30 g of dimethylaminoethyl methacrylate, and 1 g of EGDMA were mixed, and 1 g of lauroyl peroxide was dissolved therein. To this solution was added 300 g of ion-exchanged water in which 0.25 g of partially saponified polyvinyl alcohol was dissolved, and suspension polymerization was carried out under a nitrogen atmosphere at 70 ° C. for 3 hours with stirring, and a methacrylic resin having a weight average particle size of 100 μm. A methacrylic resin particle dispersion in which particles were dispersed was obtained. This dispersion was subjected to solid-liquid separation and water washing three times with 200 mesh, and the separated methacrylic resin particles were put in a dryer at 50 ° C. and dried.
得られたメタクリル樹脂粒子2.06gと臭化ベンジル630mgとをトルエン20mLに添加し、70℃で27時間反応させた後、グラスフィルターでのろ過、トルエン洗浄、アセトン洗浄を行い、触媒担持用メタクリル樹脂粒子Bを得た。 2.06 g of the obtained methacrylic resin particles and 630 mg of benzyl bromide were added to 20 mL of toluene and reacted at 70 ° C. for 27 hours, followed by filtration with a glass filter, washing with toluene, and washing with acetone. Resin particles B were obtained.
[合成例4]ルテニウム(Ru)触媒の担持
メタクリル樹脂粒子B 504mgに、水30mL、KRuO4 134mgを添加し、室温下で29時間撹拌して、メタクリル樹脂粒子BにRu触媒を担持させた。得られた生成物をグラスフィルターでのろ過、水およびアセトンでの洗浄を2回実施して精製した後、真空乾燥して、Ru触媒が担持されたメタクリル樹脂粒子(Ru触媒担持メタクリル樹脂粒子)を得た。
[Synthesis Example 4] 30 mL of water and 134 mg of KRuO 4 were added to 504 mg of ruthenium (Ru) catalyst-supported methacrylic resin particles B, and the mixture was stirred at room temperature for 29 hours to support the methacrylic resin particles B with the Ru catalyst. The obtained product was purified by carrying out filtration through a glass filter and washing with water and acetone twice, and then vacuum-dried to provide methacrylic resin particles carrying a Ru catalyst (Ru catalyst-supporting methacrylic resin particles). Got.
[実施例3]ホモカップリング反応
水6mLに、2−ナフトール1.21mmolと、2−ナフトールに対し、炭酸水素ナトリウム0.5当量とを加え、さらに合成例4で得られたRu触媒担持メタクリル樹脂粒子を2−ナフトール量に対してRu量が5mol%となるように添加し、酸素存在下80℃で3時間反応させたところ、カップリング反応生成物である1,1’−ビ−2−ナフトールが収率48%で得られた。
[Example 3] To 6 mL of homocoupling reaction water, 1.21 mmol of 2-naphthol and 0.5 equivalent of sodium hydrogen carbonate with respect to 2-naphthol were added, and the Ru catalyst-supported methacryl obtained in Synthesis Example 4 was further added. When the resin particles were added so that the Ru amount was 5 mol% with respect to the 2-naphthol amount and reacted at 80 ° C. for 3 hours in the presence of oxygen, the coupling reaction product 1,1′-bi-2 was obtained. -Naphthol was obtained with a yield of 48%.
[比較例3]ホモカップリング反応
合成例4で得られたRu触媒担持メタクリル樹脂粒子にかえて、KRuO4を、2−ナフトール量に対してRu量が5mol%となるように添加したこと以外は実施例3と同様に行った。カップリング反応生成物が収率22%で得られた。
[Comparative Example 3] Instead of the Ru catalyst-carrying methacrylic resin particles obtained in Homocoupling Reaction Synthesis Example 4, KRuO 4 was added except that the Ru amount was 5 mol% with respect to the 2-naphthol amount. Was carried out in the same manner as in Example 3. The coupling reaction product was obtained with a yield of 22%.
Claims (4)
前記粒子に担持された遷移金属触媒と
を有する、カップリング反応用触媒担持粒子。 (Meth) acrylic resin particles;
A catalyst-supporting particle for coupling reaction, comprising a transition metal catalyst supported on the particle.
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