JP2018002249A - Filling device, and filling method - Google Patents

Filling device, and filling method Download PDF

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JP2018002249A
JP2018002249A JP2016131744A JP2016131744A JP2018002249A JP 2018002249 A JP2018002249 A JP 2018002249A JP 2016131744 A JP2016131744 A JP 2016131744A JP 2016131744 A JP2016131744 A JP 2016131744A JP 2018002249 A JP2018002249 A JP 2018002249A
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filling
container
detection
liquid
upstream
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JP6824647B2 (en
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小野 直人
Naoto Ono
直人 小野
幹康 木口
Mikiyasu Kiguchi
幹康 木口
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Sapporo Breweries Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a filling device in which occurrence of any abnormality can be determined, and a filling method.SOLUTION: A filling device 10 comprises: liquid filling means 3 which fills a liquid into a container 20; sealing means 4 which tightly seals the container 20 in which the liquid is filled; upstream detection means 1A which detects the container 20 on an upstream side of the liquid filling means 3; downstream detection means 1C which detects the container 20 on a downstream side of the sealing means 4; and determination means 5 which compares the detection results of the upstream detection means 1A and the downstream detection means 1c between the containers at a same position on an array of the container 20, and determines any abnormality.SELECTED DRAWING: Figure 1

Description

本発明は、容器に液体を充填する充填装置、及び充填方法に関する。   The present invention relates to a filling device and a filling method for filling a container with a liquid.

従来から、様々な飲料等の液体を容器に充填する充填装置について、研究開発が進められている。   Conventionally, research and development have been conducted on filling devices that fill containers with liquids such as various beverages.

例えば、特許文献1には、容器を処理する処理設備であって、搬送路に容器を供給する第1供給装置と、容器を待機させる待機部を含み前記待機部で待機している容器を前記搬送路に供給する第2供給装置とを備え、前記待機部は、複数種類の容器を待機させることができるように構成され、前記第2供給装置は、複数種類の容器のうち、前記第1供給装置が前記搬送路に供給している容器と同一種類の容器を、前記待機部から前記搬送路に供給することを特徴とする処理設備が開示されている。   For example, Patent Document 1 discloses a processing facility for processing a container, which includes a first supply device that supplies the container to the conveyance path and a standby unit that waits for the container, and the standby unit that waits at the standby unit. A second supply device for supplying to the transport path, wherein the standby unit is configured to be able to wait for a plurality of types of containers, and the second supply device includes the first of the plurality of types of containers. A processing facility is disclosed in which a container of the same type as a container that is supplied to the transport path by a supply device is supplied from the standby unit to the transport path.

特許第4391802号公報Japanese Patent No. 4391802

特許文献1に開示されている技術のような、充填装置に関する研究開発が進むにつれ、液体を容器に充填して容器を密閉するまでの一連の処理について、処理の速度が大きく向上し、単位時間あたりの処理数が飛躍的に増大している。   As research and development related to a filling apparatus such as the technique disclosed in Patent Document 1 progresses, the processing speed of a series of processing from filling a container into a container and sealing the container is greatly improved. The number of processing per is increasing dramatically.

しかしながら、充填装置による処理数の飛躍的な増大に伴って、前記の一連の処理における容器の破損・破壊といった異常の発生の確率も大幅に上昇してしまう。よって、充填装置による処理の精密性が向上しているとしても、前記のような異常の発生を完全に防止するのは極めて困難である。   However, with the dramatic increase in the number of treatments by the filling device, the probability of occurrence of an abnormality such as breakage or destruction of the container in the above-described series of treatments is also greatly increased. Therefore, even if the precision of the processing by the filling device is improved, it is extremely difficult to completely prevent the occurrence of the abnormality as described above.

そこで、本発明は、異常の発生を判定することが可能な充填装置、及び充填方法を提供することを課題とする。   Then, this invention makes it a subject to provide the filling apparatus which can determine generation | occurrence | production of abnormality, and the filling method.

前記課題は、以下の手段により解決することができる。
(1)容器に液体を充填する液体充填手段と、液体が充填された容器を密閉する密閉手段と、前記液体充填手段の上流側において、容器を検知する上流検知手段と、前記密閉手段の下流側において、容器を検知する下流検知手段と、前記上流検知手段と前記下流検知手段との検知結果を、容器の配列上における同位置のものどうしで比較し、異常の発生を判定する判定手段と、を備える充填装置。
(2)前記液体充填手段の上流側において、容器にガスを充填するガス充填手段を備え、前記上流検知手段は、前記ガス充填手段の上流側に設けられている前記1に記載の充填装置。
(3)前記ガス充填手段の下流側であるとともに前記密閉手段の上流側において、容器を検知する中間検知手段を備え、前記判定手段は、前記上流検知手段と前記中間検知手段と前記下流検知手段との検知結果を、容器の配列上における同位置のものどうしで比較し、異常の発生を判定する前記2に記載の充填装置。
(4)前記容器はガラス製容器である前記1から前記3のいずれか1つに記載の充填装置。
(5)容器に液体を充填する液体充填工程と、液体が充填された容器を密閉する密閉工程と、前記液体充填工程の前において、容器を検知する上流検知工程と、前記密閉工程の後において、容器を検知する下流検知工程と、前記上流検知工程と前記下流検知工程とで得られた検知結果を、容器の配列上における同位置のものどうしで比較し、異常の発生を判定する判定工程と、を含む充填方法。
(6)前記液体充填工程の前において、容器にガスを充填するガス充填工程を含み、前記上流検知工程は、前記ガス充填工程の前である前記5に記載の充填方法。
(7)前記ガス充填工程の後であるとともに前記密閉工程の前において、容器を検知する中間検知工程を含み、前記判定工程は、前記上流検知工程と前記中間検知工程と前記下流検知工程とで得られた検知結果を、容器の配列上における同位置のものどうしで比較し、異常の発生を判定する前記6に記載の充填方法。
(8)前記容器はガラス製容器である前記5から前記7のいずれか1つに記載の充填方法。
The above problem can be solved by the following means.
(1) Liquid filling means for filling the container with liquid, sealing means for sealing the container filled with liquid, upstream detection means for detecting the container on the upstream side of the liquid filling means, and downstream of the sealing means And a downstream detection means for detecting a container, and a determination means for comparing the detection results of the upstream detection means and the downstream detection means at the same position on the container array to determine the occurrence of an abnormality. A filling device comprising:
(2) The filling apparatus according to 1, wherein a gas filling unit that fills a container with a gas is provided upstream of the liquid filling unit, and the upstream detection unit is provided on the upstream side of the gas filling unit.
(3) An intermediate detection means for detecting a container is provided downstream of the gas filling means and upstream of the sealing means, and the determination means includes the upstream detection means, the intermediate detection means, and the downstream detection means. 3. The filling apparatus according to 2 above, wherein the detection result is compared between the same positions on the arrangement of the containers and the occurrence of an abnormality is determined.
(4) The filling device according to any one of 1 to 3, wherein the container is a glass container.
(5) A liquid filling step for filling the container with a liquid, a sealing step for sealing the container filled with the liquid, an upstream detection step for detecting the container before the liquid filling step, and after the sealing step The determination step of comparing the detection results obtained in the downstream detection step for detecting the container and the upstream detection step and the downstream detection step between the same positions on the arrangement of the containers to determine the occurrence of an abnormality And a filling method comprising:
(6) The filling method according to 5, wherein a gas filling step of filling a container with a gas is included before the liquid filling step, and the upstream detection step is before the gas filling step.
(7) After the gas filling step and before the sealing step, an intermediate detection step of detecting a container is included, and the determination step includes the upstream detection step, the intermediate detection step, and the downstream detection step. 7. The filling method according to 6, wherein the obtained detection results are compared with each other at the same position on the arrangement of the containers to determine the occurrence of an abnormality.
(8) The filling method according to any one of (5) to (7), wherein the container is a glass container.

本発明に係る充填装置は、上流検知手段と下流検知手段とを備えるとともに、検知結果を比較して判定する判定手段を備えることから、上流検知手段と下流検知手段との区間の処理における異常の発生を判定することができる。
また、本発明に係る充填装置は、容器の配列上における同位置の検知結果どうしを比較することによって異常の発生を判定していることから、容器が配列上の所定の位置にそもそも配置されていない場合について異常が発生していると誤って判定することを回避することができる。よって、本発明に係る充填装置によると、容器が断続的に移送されてくる場合についても、異常の発生を適切に判定することができる。
The filling device according to the present invention includes an upstream detection unit and a downstream detection unit, and also includes a determination unit that compares and determines the detection result, so that an abnormality in the processing of the section between the upstream detection unit and the downstream detection unit is detected. Occurrence can be determined.
Further, since the filling device according to the present invention determines the occurrence of abnormality by comparing the detection results at the same position on the array of containers, the container is originally arranged at a predetermined position on the array. It is possible to avoid erroneously determining that an abnormality has occurred in the case where there is no abnormality. Therefore, according to the filling apparatus which concerns on this invention, generation | occurrence | production of abnormality can be determined appropriately also about the case where a container is intermittently transferred.

本発明に係る充填方法は、上流検知工程と下流検知工程とを含むとともに、検知結果を比較して判定する判定工程を含むことから、上流検知工程と下流検知工程との間の処理における異常の発生を判定することができる。
また、本発明に係る充填方法は、容器の配列上における同位置の検知結果どうしを比較することによって異常の発生を判定していることから、容器が配列上の所定の位置にそもそも配置されていない場合について異常が発生していると誤って判定することを回避することができる。よって、本発明に係る充填方法によると、容器が断続的に移送されてくる場合についても、異常の発生を適切に判定することができる。
The filling method according to the present invention includes an upstream detection step and a downstream detection step, and also includes a determination step that compares and determines the detection result, so that an abnormality in the processing between the upstream detection step and the downstream detection step is detected. Occurrence can be determined.
In addition, since the filling method according to the present invention determines the occurrence of abnormality by comparing the detection results at the same position on the array of containers, the container is originally arranged at a predetermined position on the array. It is possible to avoid erroneously determining that an abnormality has occurred in the case where there is no abnormality. Therefore, according to the filling method according to the present invention, it is possible to appropriately determine the occurrence of abnormality even when the container is intermittently transferred.

本発明の実施形態に係る充填装置の模式図である。It is a schematic diagram of the filling apparatus which concerns on embodiment of this invention. 本発明の実施形態に係る充填装置の判定手段が取得するデータである。It is the data which the determination means of the filling apparatus which concerns on embodiment of this invention acquires. 本発明の実施形態に係る充填方法のフローチャートである。It is a flowchart of the filling method which concerns on embodiment of this invention.

以下、本発明に係る充填装置、及び充填方法を実施するための形態(実施形態)について、図を参照して説明する。
なお、以下の説明において参照する図面は、本実施形態の構成を概略的に示したものであり、各部材のスケールや間隔、位置関係等を誇張したり、部材の一部の図示を省略したりしているものがある。
Hereinafter, a form (embodiment) for carrying out a filling device and a filling method according to the present invention will be described with reference to the drawings.
The drawings referred to in the following description schematically show the configuration of the present embodiment, exaggerating the scale, spacing, positional relationship, etc. of each member, and omitting the illustration of some of the members. There is something that is.

[容器]
まず、本実施形態に係る充填装置、及び充填方法に使用する容器について、図1を参照して説明する。
容器20は、液体を内部に収容する収容部と、収容部を密閉する密閉部と、を備える器である。そして、容器20の形状、サイズ、材質などについては特に限定されない。
容器20としては、具体的には、ガラス製容器であるビール瓶、合成樹脂製容器であるペットボトル、金属製容器であるボトル缶、アルミ缶、スチール缶等が挙げられるが、異常の発生(破瓶等)の可能性の高いガラス製容器を用いる場合に本発明の効果が顕著に現れる。
[container]
First, a filling apparatus and a container used for a filling method according to the present embodiment will be described with reference to FIG.
The container 20 is a container that includes a storage unit that stores liquid therein and a sealing unit that seals the storage unit. The shape, size, material and the like of the container 20 are not particularly limited.
Specific examples of the container 20 include a beer bottle that is a glass container, a plastic bottle that is a synthetic resin container, a bottle can that is a metal container, an aluminum can, and a steel can. The effect of the present invention is remarkably exhibited when a glass container having a high possibility of a bottle or the like is used.

[充填物]
次に、本実施形態に係る充填装置、及び充填方法において、容器に充填する充填物(液体、ガス)について説明する。
[Filling]
Next, in the filling device and the filling method according to the present embodiment, a filling material (liquid, gas) filled in the container will be described.

(液体)
充填物である液体は、特に限定されないものの、例えば、ビール、サワー、炭酸飲料、ソーダ水等の発泡性飲料、ワイン、焼酎、清酒、果汁飲料、茶、水、コーヒー等の非発泡性飲料、さらには、シャンプー、リンス、化粧水、乳液等の化粧品、消毒薬、試薬等、様々な液体が挙げられる。
そして、液体の温度も特に限定されず、ホットパック(熱間充填)の場合は、液温を90℃以上としてもよい。
(liquid)
Although the liquid that is the filling is not particularly limited, for example, effervescent drinks such as beer, sour, carbonated drink, soda water, wine, shochu, sake, fruit juice drink, non-effervescent drinks such as tea, water, coffee, Furthermore, various liquids such as cosmetics such as shampoos, rinses, lotions, and emulsions, disinfectants, and reagents are included.
The temperature of the liquid is not particularly limited, and in the case of hot pack (hot filling), the liquid temperature may be 90 ° C. or higher.

(ガス)
充填物であるガスとは、容器に充填させる液体の劣化防止(酸化防止)や、液体への酸素混入量を抑制するために、事前に容器内に充填させるガスであり、炭酸ガス、窒素ガス等の不活性ガスが挙げられる。
具体的には、容器に充填させる液体がビール等の発泡性飲料である場合、炭酸ガスを用いればよい。
(gas)
The gas that is a filling is a gas that is filled in the container in advance in order to prevent deterioration (antioxidation) of the liquid filled in the container and to suppress the amount of oxygen mixed in the liquid. Carbon dioxide gas, nitrogen gas And an inert gas.
Specifically, carbon dioxide may be used when the liquid to be filled in the container is an effervescent beverage such as beer.

[本実施形態に係る充填装置の構成]
次に、本実施形態に係る充填装置について、図1を参照して説明する。
本実施形態に係る充填装置10とは、連続(又は断続)して移送されてくる容器に対して液体を充填し、容器を密閉するという一連の処理を連続的に行う装置である。
そして、充填装置10は、上流検知手段1Aと、液体充填手段3と、密閉手段4と、下流検知手段1Cと、判定手段5と、を備える。また、充填装置10は、ガス充填手段2と、中間検知手段1Bと、をさらに備えていてもよい。
[Configuration of Filling Device According to this Embodiment]
Next, the filling apparatus according to the present embodiment will be described with reference to FIG.
The filling device 10 according to the present embodiment is a device that continuously performs a series of processes of filling a container that is continuously (or intermittently) transferred with liquid and sealing the container.
The filling device 10 includes an upstream detection unit 1A, a liquid filling unit 3, a sealing unit 4, a downstream detection unit 1C, and a determination unit 5. The filling apparatus 10 may further include a gas filling unit 2 and an intermediate detection unit 1B.

(検知手段)
検知手段1(1A、1B、1C)とは、容器を検知する手段である。
そして、検知手段1は、容器の有無を確認できる構成であれば特に限定されず、光電センサ、レーザセンサ、超音波センサ等の非接触型のセンサであっても、接触型のセンサであってもよい。
そして、検知手段1によって得られた検知結果は、判定手段5に送信される。
(Detection means)
The detection means 1 (1A, 1B, 1C) is a means for detecting a container.
And the detection means 1 will not be specifically limited if it is the structure which can confirm the presence or absence of a container, Even if it is non-contact type sensors, such as a photoelectric sensor, a laser sensor, and an ultrasonic sensor, it is a contact type sensor. Also good.
Then, the detection result obtained by the detection unit 1 is transmitted to the determination unit 5.

検知手段1は、容器の異常の発生(破瓶等)の可能性が高い場所、例えば、容器に対して比較的大きな外的負荷のかかる場所に対して、当該場所を挟むように上流側と下流側とに設置するのが好ましい。
図1の充填装置10では、ガス充填手段2の上流側に上流検知手段1A、ガス充填手段2の下流側であるとともに液体充填手段3の上流側に中間検知手段1B、密閉手段4の下流側に下流検知手段1C、が設置されている。
The detection means 1 is located on the upstream side so as to sandwich a place where there is a high possibility of occurrence of a container abnormality (such as a broken bottle), for example, a place where a relatively large external load is applied to the container. It is preferable to install on the downstream side.
In the filling device 10 of FIG. 1, the upstream detection means 1 </ b> A is upstream of the gas filling means 2, the downstream of the gas filling means 2, and the intermediate detection means 1 </ b> B is upstream of the liquid filling means 3, and downstream of the sealing means 4. The downstream detection means 1C is installed in the center.

(ガス充填手段)
ガス充填手段2とは、容器にガスを充填する手段である。
ガス充填手段2の構成は、ガスを充填できる構成であれば特に限定されないものの、容器を開口した状態で単に容器にガスを充填する構成(プレパージを行う構成)、容器を密閉した状態で容器内の空気を吸い出してガスを充填する構成(プリエヴァキュエーションを行う構成)等が挙げられる。
また、ガス充填手段2の構成は、前記した処理を複数回行う構成であってもよい。
(Gas filling means)
The gas filling means 2 is a means for filling the container with gas.
The structure of the gas filling means 2 is not particularly limited as long as it can be filled with gas. However, the structure in which the container is simply filled with gas in a state where the container is opened (the structure in which pre-purge is performed), or the container is sealed in the container. A configuration in which the air is sucked out and filled with gas (a configuration in which pre-evacuation is performed) is exemplified.
Further, the configuration of the gas filling means 2 may be a configuration in which the above-described processing is performed a plurality of times.

(液体充填手段)
液体充填手段3とは、容器に液体を充填する手段である。
液体充填手段3の構成は、液体を充填できる構成であれば特に限定されないものの、容器に液体を落下させるように充填する構成(グラビティー方式の構成)、容器内をガスで加圧しつつ、このガス圧を利用して液体に一定の圧力をかけながら充填する構成(カウンタープレッシャー方式の構成)、容器内を減圧し、この減圧によって容器に吸い込ませるように液体を充填する構成(バキューム方式の構成)等が挙げられる。
また、この液体充填手段3の構成は、例えば、シロップを充填した後、炭酸水を充填するというように、複数回に分けて液体(シロップ、炭酸水)を充填するという構成であってもよい。
(Liquid filling means)
The liquid filling means 3 is a means for filling a container with a liquid.
The configuration of the liquid filling means 3 is not particularly limited as long as it can be filled with a liquid. However, the configuration in which the liquid is dropped so as to drop into the container (gravity type configuration), while the inside of the container is pressurized with gas, this gas A structure that fills liquid while applying a certain pressure using pressure (counter pressure system structure), a structure that depressurizes the inside of the container, and a liquid that is sucked into the container by this decompression (structure of vacuum system) Etc.
Further, the configuration of the liquid filling means 3 may be a configuration in which the liquid (syrup, carbonated water) is filled in a plurality of times, for example, the carbonated water is filled after the syrup is filled. .

(密閉手段)
密閉手段4とは、液体が充填された容器を密閉する手段である。
密閉手段4の構成は、容器を密閉できる構成であれば特に限定されないものの、瓶に王冠やマキシキャップを打栓する構成、ペットボトルにキャップをする構成、缶に缶蓋を巻き締めする構成等が挙げられる。
(Sealing means)
The sealing means 4 is a means for sealing the container filled with the liquid.
The structure of the sealing means 4 is not particularly limited as long as the container can be sealed, but a structure in which a crown or maxi cap is stoppered on a bottle, a structure in which a PET bottle is capped, a structure in which a can lid is wrapped around a can, etc. Is mentioned.

(判定手段)
判定手段5とは、検知手段1(1A、1B、1C)の検知結果を、容器20の配列上における同位置のものどうしで比較し、異常の発生を判定する手段である。
そして、判定手段5は、図2に示すように、各検知手段1(1A、1B、1C)から送信された各検知結果(有、無)を、容器20の配列(P1、P2…)と組み合わせて記憶するとともに、当該配列の同位置の検知結果を比較し異常の発生の有無の判定を行う。
この判定手段5は、例えば、マイクロコンピュータであり、図示はしないが、CPU(Central Processing Unit)、ROM(Read Only Memory)、RAM(Random Access Memory)、各種インタフェース等の電子回路を含んで構成される。そして、ROMに記憶されたプログラムを読み出してRAMに展開し、CPUが判定等の各種処理を実行するようになっている。
なお、判定手段5による詳細な判定の方法については、後記の充填方法において説明する。
(Judgment means)
The determination means 5 is a means for comparing the detection results of the detection means 1 (1A, 1B, 1C) between the same positions on the arrangement of the containers 20 to determine the occurrence of an abnormality.
Then, as shown in FIG. 2, the determination unit 5 uses the detection results (presence / absence) transmitted from each detection unit 1 (1A, 1B, 1C) as an array (P1, P2,...) Of the containers 20. The data are stored in combination, and the detection results at the same position in the array are compared to determine whether or not an abnormality has occurred.
The determination means 5 is, for example, a microcomputer, and includes electronic circuits such as a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access Memory), and various interfaces (not shown). The Then, the program stored in the ROM is read out and expanded in the RAM, and the CPU executes various processes such as determination.
A detailed determination method by the determination unit 5 will be described in a filling method described later.

(その他)
充填装置10は、容器20を移送する移送手段r1〜r7を備えており(移送経路r1〜r7があり)、前記した検知手段1A、1B、1C、ガス充填手段2、液体充填手段3、密閉手段4による処理は、移送手段r1〜r7上で行われる。
そして、移送手段r1〜r7上では、容器20は一列に整列した状態で連続的(又は断続的)に移送される。
なお、移送手段r1〜r7とは、具体的には、金属コンベアr1、r7、スターホイールr2、r4、r6、ガス充填手段2と液体充填手段3とを備えるフィラーの移送部r3、密閉手段4を備えるホイールの移送部r5であり、従来公知の構成のものであればよい。
(Other)
The filling device 10 includes transfer means r1 to r7 for transferring the container 20 (there are transfer paths r1 to r7), and the above-described detection means 1A, 1B, 1C, gas filling means 2, liquid filling means 3, and sealing The processing by the means 4 is performed on the transfer means r1 to r7.
On the transfer means r1 to r7, the containers 20 are transferred continuously (or intermittently) in a state of being aligned in a row.
The transfer means r1 to r7 are specifically the metal conveyors r1, r7, star wheels r2, r4, r6, the filler transfer part r3 including the gas filling means 2 and the liquid filling means 3, and the sealing means 4. The wheel transfer section r5 provided with the above-described configuration may be used as long as it has a conventionally known configuration.

[本実施形態に係る充填方法(充填装置の動作)]
次に、本実施形態に係る充填方法について、図1、2、3を参照して説明する。なお、前記した本実施形態に係る充填装置の動作も併せて説明する。
本実施形態に係る充填方法は、上流検知工程S1と、液体充填工程S4と、密閉工程S5と、下流検知工程S6と、判定工程S7と、を含む。また、本実施形態に係る充填方法は、ガス充填工程S2と、中間検知工程S3と、を含んでもよい。
以下、本実施形態に係る充填方法の各工程について説明する。
[Filling method according to this embodiment (operation of filling apparatus)]
Next, the filling method according to the present embodiment will be described with reference to FIGS. In addition, operation | movement of the above-mentioned filling apparatus which concerns on this embodiment is also demonstrated.
The filling method according to the present embodiment includes an upstream detection step S1, a liquid filling step S4, a sealing step S5, a downstream detection step S6, and a determination step S7. Moreover, the filling method according to the present embodiment may include a gas filling step S2 and an intermediate detection step S3.
Hereinafter, each process of the filling method which concerns on this embodiment is demonstrated.

(上流検知工程)
上流検知工程S1とは、ガス充填手段2の上流側において、移送してくる容器20の有無を検知する工程である。
上流検知工程S1において、上流検知手段1Aが容器20の存在を検知した場合には、「有」との信号を判定手段5に送信し、容器20の存在を検知しなかった場合には、「無」との信号を判定手段5に送信する。
(Upstream detection process)
The upstream detection step S <b> 1 is a step of detecting the presence / absence of the container 20 to be transferred on the upstream side of the gas filling means 2.
In the upstream detection step S1, when the upstream detection means 1A detects the presence of the container 20, a signal “Yes” is transmitted to the determination means 5, and when the presence of the container 20 is not detected, “ A signal “No” is transmitted to the determination means 5.

(ガス充填工程)
ガス充填工程S2とは、移送してくる容器20にガスを充填する工程である。
ガス充填工程S2における充填方法は、特に限定されないものの、前記のとおり、容器を開口した状態で単に容器にガスを充填する方法、容器を密閉した状態で容器内の空気を吸い出してガスを充填する方法等が挙げられる。
なお、ガス充填工程S2において、容器20に一つずつガスを充填してもよいが、複数の容器20に同時にガスを充填してもよい。
(Gas filling process)
The gas filling step S2 is a step of filling the container 20 that is being transported with gas.
Although the filling method in the gas filling step S2 is not particularly limited, as described above, the method of simply filling the container with gas while the container is opened, and filling the gas by sucking out air in the container while the container is sealed. Methods and the like.
In the gas filling step S2, the containers 20 may be filled with gas one by one, but a plurality of containers 20 may be filled with gas at the same time.

(中間検知工程)
中間検知工程S3とは、ガス充填手段2の下流側において、移送してくる容器20を検知する工程である。
中間検知工程S3において、中間検知手段1Bが容器20の存在を検知した場合には、「有」との信号を判定手段5に送信し、容器20の存在を検知しなかった場合には、「無」との信号を判定手段5に送信する。
(Intermediate detection process)
The intermediate detection step S3 is a step of detecting the transporting container 20 on the downstream side of the gas filling means 2.
In the intermediate detection step S3, when the intermediate detection means 1B detects the presence of the container 20, a signal “Yes” is transmitted to the determination means 5, and when the presence of the container 20 is not detected, “ A signal “No” is transmitted to the determination means 5.

(液体充填工程)
液体充填工程S4とは、移送してくる容器20に液体を充填する工程である。
液体充填工程S4における充填方法は、特に限定されないものの、前記のとおり、容器に液体を落下させるように充填する方法、容器内をガスで加圧しつつ、このガス圧を利用して液体に一定の圧力をかけながら充填する方法、容器内を減圧し、この減圧によって容器に吸い込ませるように液体を充填する方法等が挙げられる。
なお、液体充填工程S4において、容器20に一つずつ液体を充填してもよいが、複数の容器20に同時に液体を充填してもよい。また、液体充填工程S4において、所定の液体(例えば、シロップ)を充填した後に、別の液体(例えば、炭酸水)を充填してもよい。
(Liquid filling process)
The liquid filling step S4 is a step of filling the transporting container 20 with a liquid.
The filling method in the liquid filling step S4 is not particularly limited, but as described above, the method of filling the container so that the liquid is dropped, while the inside of the container is pressurized with gas, the liquid pressure is constant using the gas pressure. A method of filling while applying pressure, a method of reducing the pressure inside the container, and a method of filling the liquid so as to be sucked into the container by this reduced pressure, and the like.
In the liquid filling step S4, the containers 20 may be filled with the liquid one by one, but the plurality of containers 20 may be filled with the liquid at the same time. In the liquid filling step S4, after filling a predetermined liquid (for example, syrup), another liquid (for example, carbonated water) may be filled.

(密閉工程)
密閉工程S5は、移送してくる容器20を密閉する工程である。
密閉工程S5における密閉方法は、特に限定されないものの、前記のとおり、瓶に王冠やマキシキャップを打栓する方法、ペットボトルにキャップをする方法、缶に缶蓋を巻き締めする方法等が挙げられる。
なお、密閉工程S5において、容器20を一つずつ密閉してもよいが、複数の容器20を同時に密閉してもよい。
(Sealing process)
The sealing step S5 is a step of sealing the container 20 that is being transferred.
Although the sealing method in the sealing step S5 is not particularly limited, as described above, a method of plugging a crown or maxi cap into a bottle, a method of capping a plastic bottle, a method of winding a can lid on a can, and the like can be mentioned. .
In the sealing step S5, the containers 20 may be sealed one by one, but a plurality of containers 20 may be sealed simultaneously.

(下流検知工程)
下流検知工程S6とは、密閉手段4の下流側において、移送してくる容器20を検知する工程である。
下流検知工程S6において、下流検知手段1Cが容器20の存在を検知した場合には、「有」との信号を判定手段5に送信し、容器20の存在を検知しなかった場合には、「無」との信号を判定手段5に送信する。
(Downstream detection process)
The downstream detection step S <b> 6 is a step of detecting the transporting container 20 on the downstream side of the sealing means 4.
In the downstream detection step S6, when the downstream detection unit 1C detects the presence of the container 20, a signal “present” is transmitted to the determination unit 5, and when the presence of the container 20 is not detected, “ A signal “No” is transmitted to the determination means 5.

(判定工程)
判定工程S7とは、検知工程S1、S3、S6で得られた結果を、容器20の配列上における同位置のものどうしで比較し、異常の発生を判定する工程である。
判定工程S7では、検知手段1A、1B、1Cから送信される検知結果を判定手段5が受信し、容器20の配列(P1、P2…)情報と組み合わせて記憶する。そして、判定手段5が、容器20の配列上における同位置の検知結果を比較して、「有」→「無」というように結果が変化した場合(結果が異なる場合)、異常が発生したと判定する。
なお、各検知手段1A、1B、1Cの所定の検知結果が、いずれの配列(P1、P2…)のものであるかを特定する方法については、特に限定されないものの、例えば、容器20の移送速度、移送開始位置から各検知手段1A、1B、1Cまでの距離等によって特定する構成とすればよい。
(Judgment process)
The determination step S7 is a step in which the results obtained in the detection steps S1, S3, and S6 are compared with each other at the same position on the arrangement of the containers 20 to determine the occurrence of an abnormality.
In the determination step S7, the determination unit 5 receives the detection results transmitted from the detection units 1A, 1B, and 1C, and stores them in combination with the array (P1, P2...) Information of the containers 20. And when the determination means 5 compares the detection result of the same position on the arrangement | sequence of the container 20, and a result changes like "Yes"->"No" (when a result is different), abnormality is said to have occurred. judge.
In addition, although it does not specifically limit about the method of specifying which arrangement | sequence (P1, P2, ...) the predetermined detection result of each detection means 1A, 1B, 1C is, for example, the transfer speed of the container 20 The structure may be specified by the distance from the transfer start position to each of the detection units 1A, 1B, and 1C.

図2に示すように、配列P1、P4での各検知手段の検知結果を比較すると、「無」(上流検知手段1Aの検知結果)→「無」(中間検知手段1Bの検知結果)→「無」(下流検知手段1Cの検知結果)であることから、判定手段5は異常が発生していないと判断する。詳細には、判定手段5は、一連の処理において、配列P1、P4には、そもそも容器20は存在せず、破瓶等の異常の発生はなかったと判断する。
また、配列P2、P3、P5、P7、P9での各検知手段の検知結果を比較すると、「有」(上流検知手段1Aの検知結果)→「有」(中間検知手段1Bの検知結果)→「有」(下流検知手段1Cの検知結果)であることから、判定手段5は異常が発生していないと判断する。詳細には、判定手段5は、一連の処理において、配列P2等には容器20が常に存在し、破瓶等の異常の発生はなかったと判断する。
As shown in FIG. 2, when the detection results of the respective detection means in the arrays P1 and P4 are compared, “none” (the detection result of the upstream detection means 1A) → “no” (the detection result of the intermediate detection means 1B) → “ Since it is “No” (the detection result of the downstream detection unit 1C), the determination unit 5 determines that no abnormality has occurred. Specifically, in the series of processing, the determination unit 5 determines that there is no container 20 in the arrays P1 and P4 and no abnormality such as a broken bottle has occurred.
Further, when the detection results of the respective detection means in the arrays P2, P3, P5, P7, and P9 are compared, “Yes” (the detection result of the upstream detection means 1A) → “Yes” (the detection result of the intermediate detection means 1B) → Since it is “present” (the detection result of the downstream detection unit 1C), the determination unit 5 determines that no abnormality has occurred. Specifically, the determination unit 5 determines that the container 20 is always present in the array P2 and the like in a series of processes, and there is no abnormality such as a broken bottle.

一方、配列P6での各検知手段の検知結果を比較すると、「有」(上流検知手段1Aの検知結果)→「無」(中間検知手段1Bの検知結果)→「無」(下流検知手段1Cの検知結果)であることから、判定手段5は異常が発生したと判断する。詳細には、判定手段5は、上流検知手段1Aと中間検知手段1Bとの区間、つまり、ガス充填手段2の処理において、破瓶等の異常の発生があったと判断する。
また、配列P8での各検知手段の検知結果を比較すると、「有」(上流検知手段1Aの検知結果)→「有」(中間検知手段1Bの検知結果)→「無」(下流検知手段1Cの検知結果)であることから、判定手段5は異常が発生したと判断する。詳細には、判定手段5は、中間検知手段1Bと下流検知手段1Cとの区間、つまり、液体充填手段3又は密閉手段4の処理において、破瓶等の異常の発生があったと判断する。
On the other hand, when the detection results of the respective detection means in the array P6 are compared, “Yes” (detection result of the upstream detection means 1A) → “No” (detection result of the intermediate detection means 1B) → “No” (downstream detection means 1C) Therefore, the determination unit 5 determines that an abnormality has occurred. Specifically, the determination unit 5 determines that an abnormality such as a broken bottle has occurred in the section between the upstream detection unit 1A and the intermediate detection unit 1B, that is, in the processing of the gas filling unit 2.
Further, when the detection results of the respective detection means in the array P8 are compared, “Yes” (detection result of the upstream detection means 1A) → “Yes” (detection result of the intermediate detection means 1B) → “No” (downstream detection means 1C) Therefore, the determination unit 5 determines that an abnormality has occurred. Specifically, the determination means 5 determines that an abnormality such as a broken bottle has occurred in the section between the intermediate detection means 1B and the downstream detection means 1C, that is, in the processing of the liquid filling means 3 or the sealing means 4.

[本実施形態に係る充填装置、及び充填方法の効果]
次に、本実施形態に係る充填装置、及び充填方法の効果について、図1〜3を参照して説明する。
[Effects of filling apparatus and filling method according to this embodiment]
Next, effects of the filling device and the filling method according to the present embodiment will be described with reference to FIGS.

本実施形態に係る充填装置10は、上流検知手段1Aと下流検知手段1Cとを備えるとともに、検知結果を比較して判定する判定手段5を備えることから、上流検知手段1Aと下流検知手段1Cとの区間の処理における異常の発生を判定することができる。
また、本実施形態に係る充填装置10は、さらに、中間検知手段1Bを備えることから、異常の発生した箇所が、上流検知手段1Aと中間検知手段1Bとの区間であるのか、中間検知手段1Bと下流検知手段1Cとの区間であるのか、を特定することもできる。
その結果、例えば、異常の発生した箇所が上流検知手段1Aと中間検知手段1Bとの区間であると特定した場合、ガス充填手段2の箇所の確認・清掃・処理等の作業を行えばよく、液体充填手段3や密閉手段4の箇所の確認等の作業を省略することができる。
また、ガス充填手段2(上流検知手段1Aと中間検知手段1Bとの区間)の処理と密閉手段4(中間検知手段1Bと下流検知手段1Cとの区間)の処理において、容器20に対して比較的大きな負荷がかかり、異常の発生の確率が高くなるが、本実施形態に係る充填装置10によると、これらの処理における異常の発生を適切に判定することができる。
Since the filling device 10 according to the present embodiment includes the upstream detection unit 1A and the downstream detection unit 1C, and includes the determination unit 5 that compares and determines the detection results, the upstream detection unit 1A and the downstream detection unit 1C It is possible to determine the occurrence of an abnormality in the processing of the section.
In addition, since the filling device 10 according to the present embodiment further includes the intermediate detection unit 1B, it is determined whether the place where the abnormality has occurred is a section between the upstream detection unit 1A and the intermediate detection unit 1B. And the downstream detection means 1C can be specified.
As a result, for example, when it is specified that the location where the abnormality has occurred is the section between the upstream detection means 1A and the intermediate detection means 1B, it is only necessary to perform operations such as confirmation, cleaning, and processing of the location of the gas filling means 2, Operations such as confirmation of the location of the liquid filling means 3 and the sealing means 4 can be omitted.
Further, in the processing of the gas filling means 2 (section between the upstream detection means 1A and the intermediate detection means 1B) and the processing of the sealing means 4 (section between the intermediate detection means 1B and the downstream detection means 1C), comparison is made with respect to the container 20. However, the filling apparatus 10 according to the present embodiment can appropriately determine the occurrence of abnormality in these processes.

本実施形態に係る充填装置10の判定手段5は、容器20の配列上における同位置の検知結果どうしを比較することによって異常の発生を判定していることから、容器20が配列上の所定の位置にそもそも配置されていない場合について、異常が発生していると誤って判定することを回避することができる。
詳細には、充填作業開始直後の容器20が配置されていない場合(図2のP1)、何らかの理由によって配列の途中で容器20が配置されなかった場合(図2のP4)等は、上流検知手段1Aから「無」という検知結果、中間検知手段1Bから「無」という検知結果、下流検知手段1Cから「無」という検知結果が判定手段5に送信され、判定手段5は正常、つまり、異常の発生なしと判断する。よって、本実施形態に係る充填装置10は、容器20が断続的に移送されてくる場合についても、異常の発生の有無を適切に判定することができる。
Since the determination means 5 of the filling device 10 according to the present embodiment determines the occurrence of abnormality by comparing the detection results at the same position on the array of the containers 20, the container 20 has a predetermined value on the array. It is possible to avoid erroneously determining that an abnormality has occurred in the case where the position is not originally arranged at the position.
Specifically, when the container 20 immediately after the start of the filling operation is not arranged (P1 in FIG. 2), or when the container 20 is not arranged in the middle of the arrangement for some reason (P4 in FIG. 2), the upstream detection is performed. The detection result “No” from the means 1A, the detection result “No” from the intermediate detection means 1B, and the detection result “No” from the downstream detection means 1C are transmitted to the determination means 5, and the determination means 5 is normal. It is determined that there is no occurrence. Therefore, the filling apparatus 10 according to the present embodiment can appropriately determine whether or not an abnormality has occurred even when the container 20 is intermittently transferred.

本実施形態に係る充填方法は、上流検知工程S1と下流検知工程S6とを含むとともに、検知結果を比較して判定する判定工程S7を含むことから、上流検知工程S1と下流検知工程S6との間の処理における異常の発生を判定することができる。
また、本実施形態に係る充填方法は、さらに、中間検知工程S3を備えることから、異常の発生した工程が、上流検知工程S1と中間検知工程S3との間であるのか、中間検知工程S3と下流検知工程S6との間であるのか、を特定することもできる。
その結果、例えば、異常の発生した工程が上流検知工程S1と中間検知工程S3との間であると特定した場合、ガス充填手段2の箇所の確認・清掃・処理等の作業を行えばよく、液体充填手段3や密閉手段4の箇所の確認等の作業を省略することができる。
また、ガス充填工程S2(上流検知工程S1と中間検知工程S3との間)の処理と密閉工程S5(中間検知工程S3と下流検知工程S6との間)の処理において、容器20に対して比較的大きな負荷がかかり、異常の発生の確率が高くなるが、本実施形態に係る充填方法によると、これらの処理における異常の発生を適切に判定することができる。
The filling method according to the present embodiment includes an upstream detection step S1 and a downstream detection step S6, and also includes a determination step S7 that compares and determines the detection results, so that the upstream detection step S1 and the downstream detection step S6 It is possible to determine the occurrence of an abnormality in the process during.
Moreover, since the filling method according to the present embodiment further includes an intermediate detection step S3, whether the step in which an abnormality has occurred is between the upstream detection step S1 and the intermediate detection step S3, It can also be specified whether it is between downstream detection process S6.
As a result, for example, when it is specified that the process in which the abnormality has occurred is between the upstream detection process S1 and the intermediate detection process S3, it is sufficient to perform operations such as confirmation, cleaning, and processing of the location of the gas filling means 2, Operations such as confirmation of the location of the liquid filling means 3 and the sealing means 4 can be omitted.
Further, in the process of the gas filling process S2 (between the upstream detection process S1 and the intermediate detection process S3) and the process of the sealing process S5 (between the intermediate detection process S3 and the downstream detection process S6), a comparison is made with respect to the container 20. However, according to the filling method according to the present embodiment, the occurrence of abnormality in these processes can be appropriately determined.

本実施形態に係る充填方法の判定工程は、容器20の配列上における同位置の検知結果どうしを比較することによって異常の発生を判定していることから、前記した充填装置と同様、容器20が断続的に移送されてくる場合についても、異常の発生の有無を適切に判定することができる。   Since the determination step of the filling method according to the present embodiment determines the occurrence of abnormality by comparing the detection results at the same position on the array of the containers 20, the container 20 is similar to the above-described filling device. Even in the case of intermittent transfer, it is possible to appropriately determine whether or not an abnormality has occurred.

[本実施形態に係る充填装置、及び充填方法の変形例]
図1に示す充填装置10は、上流検知手段1A、中間検知手段1B、下流検知手段1Cの3つの検知手段を備える構成であるが、検知手段は2つ以上であればよい。よって、充填装置10の中間検知手段1Bを省略してもよい。また、中間検知手段1Bは、ガス充填手段2の下流側であって液体充填手段3の上流側に位置しているが、液体充填手段3の下流側であって密閉手段4の上流側に変更してもよい。
ただし、異常の発生の可能性の高い箇所が複数存在する場合は、当該箇所を挟むように検知手段を設けるのが好ましい。例えば、図1に示す充填装置10について、ガス充填手段2、液体充填手段3、密閉手段4のいずれにおいても異常の発生の可能性が高い場合は、どの箇所で異常が発生したのかを特定できるよう、液体充填手段3の下流側であって密閉手段4の上流側に、さらに、検知手段(図示せず)を設けてもよい。
[Variation of Filling Device and Filling Method According to this Embodiment]
The filling device 10 shown in FIG. 1 is configured to include three detection means, that is, an upstream detection means 1A, an intermediate detection means 1B, and a downstream detection means 1C. However, the number of detection means may be two or more. Therefore, the intermediate detection means 1B of the filling device 10 may be omitted. Further, the intermediate detection means 1B is located downstream of the gas filling means 2 and upstream of the liquid filling means 3, but is changed downstream of the liquid filling means 3 and upstream of the sealing means 4. May be.
However, when there are a plurality of places where there is a high possibility of occurrence of an abnormality, it is preferable to provide detection means so as to sandwich the place. For example, in the filling device 10 shown in FIG. 1, when there is a high possibility of occurrence of an abnormality in any of the gas filling means 2, the liquid filling means 3, and the sealing means 4, the location where the abnormality has occurred can be specified. As described above, a detection unit (not shown) may be further provided on the downstream side of the liquid filling unit 3 and the upstream side of the sealing unit 4.

図1に示す充填装置10は、ガス充填手段2を備える構成であるが、不活性ガス等を事前に容器に充填する必要のない場合は、ガス充填手段2を省略してもよい。なお、この場合は、液体充填手段3の上流側に1つ検知手段(上流検知手段1A)があれば十分であり、中間検知手段1Bは省略してもよい。
また、容器に液体を充填した後にヘッドスペースを不活性ガス等で満たすために、ヘッドスペースに不活性ガスを充填できる不活性ガス充填手段(図示せず)を液体充填手段3の下流側であって密閉手段4の上流側に設けてもよい。
Although the filling apparatus 10 shown in FIG. 1 is configured to include the gas filling means 2, the gas filling means 2 may be omitted when it is not necessary to fill the container with an inert gas or the like in advance. In this case, it is sufficient if there is one detection means (upstream detection means 1A) upstream of the liquid filling means 3, and the intermediate detection means 1B may be omitted.
Further, in order to fill the head space with an inert gas after filling the container with the liquid, an inert gas filling means (not shown) capable of filling the head space with the inert gas is provided downstream of the liquid filling means 3. It may be provided upstream of the sealing means 4.

図1に示す充填装置10の移送手段(移送経路)r1〜r7は、充填装置10の設置場所のスペース等に合わせて、金属コンベアr1、r7やスターホイールr2、r4、r6の増設、減設、変形等を、適宜、行ってもよい。   The transfer means (transfer paths) r1 to r7 of the filling device 10 shown in FIG. 1 are expanded or reduced according to the space of the installation location of the filling device 10 and the metal conveyors r1, r7 and star wheels r2, r4, r6. Further, deformation and the like may be performed as appropriate.

上流検知手段1Aの検知結果が「無」であって、中間検知手段1B又は下流検知手段1Cの検知結果が「有」である場合、中間検知手段1Bの検知結果が「無」であって、下流検知手段1Cの検知結果が「有」である場合、システム上の異常(検知手段の異常、配列情報と検知結果との組み合わせる際の異常等)が発生していると判定手段5が判定する構成になっていてもよい。   When the detection result of the upstream detection unit 1A is “No” and the detection result of the intermediate detection unit 1B or the downstream detection unit 1C is “Yes”, the detection result of the intermediate detection unit 1B is “No”, When the detection result of the downstream detection unit 1C is “Yes”, the determination unit 5 determines that an abnormality in the system (abnormality of the detection unit, abnormality in combining the sequence information and the detection result, etc.) has occurred. It may be configured.

図1に示す充填装置10の判定手段5が異常の発生有りと判定した際、当該判定結果を判定手段5が制御手段(図示せず)に送信し、当該判定結果を受信した制御手段が、各手段(検知手段1、ガス充填手段2、液体充填手段3、密閉手段4、移送手段r1〜r7)の駆動を停止させる構成としてもよいし、さらに警報システム(音、光)を作動させる構成としてもよい。   When the determination unit 5 of the filling apparatus 10 shown in FIG. 1 determines that an abnormality has occurred, the determination unit 5 transmits the determination result to a control unit (not shown), and the control unit that has received the determination result It is good also as a structure which stops the drive of each means (The detection means 1, the gas filling means 2, the liquid filling means 3, the sealing means 4, and the transfer means r1-r7), and also the structure which operates an alarm system (sound, light) It is good.

図3に示す充填処理は、前記した図1に示す充填装置10の変形例と同様、以下のように変形させることができる。
図3に示す充填処理は、適宜、ガス充填工程S2、中間検知工程S3を省略してもよい。また、図3に示す充填処理の中間検知工程S3の順番を、ガス充填工程S2と液体充填工程S4の間から、液体充填工程S4と密閉工程S5の間に変更してもよい。さらに、図3に示す充填処理は、液体充填工程S4と密閉工程S5との間に、さらに、検知工程を設けてもよい。
The filling process shown in FIG. 3 can be modified as follows, similarly to the modification of the filling apparatus 10 shown in FIG.
In the filling process shown in FIG. 3, the gas filling step S2 and the intermediate detection step S3 may be omitted as appropriate. Further, the order of the intermediate detection step S3 of the filling process shown in FIG. 3 may be changed between the gas filling step S2 and the liquid filling step S4 and between the liquid filling step S4 and the sealing step S5. Furthermore, the filling process shown in FIG. 3 may further include a detection process between the liquid filling process S4 and the sealing process S5.

また、容器に液体を充填した後にヘッドスペースを不活性ガス等で満たすために、ヘッドスペースに不活性ガスを充填できる不活性ガス充填工程(図示せず)を、液体充填工程S4の後であって密閉工程S5の前に設けてもよい。   Further, in order to fill the head space with an inert gas after filling the container with the liquid, an inert gas filling step (not shown) in which the head space can be filled with the inert gas is performed after the liquid filling step S4. And may be provided before the sealing step S5.

図3に示す判定工程S7において異常の発生有りと判定した際、当該判定結果を判定手段5が制御手段(図示せず)に送信し、当該判定結果を受信した制御手段が、各手段(検知手段1、ガス充填手段2、液体充填手段3、密閉手段4、移送手段r1〜r7)の駆動を停止させる制御工程(図示せず)を判定工程S7の後に設けてもよい。   When it is determined in the determination step S7 shown in FIG. 3 that an abnormality has occurred, the determination unit 5 transmits the determination result to a control unit (not shown), and the control unit that receives the determination result receives each unit (detection). You may provide the control process (not shown) which stops the drive of the means 1, the gas filling means 2, the liquid filling means 3, the sealing means 4, and the transfer means r1-r7) after determination process S7.

なお、本実施形態は本発明を分かりやすく説明するために詳細に記載したものであり、必ずしも説明した全ての構成を備えるものに限定されない。また、本実施形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。
また、前記した機構や構成は説明上必要と考えられるものを示しており、製品上必ずしも全ての機構や構成を示しているとは限らない。
In addition, this embodiment is described in detail in order to explain the present invention in an easy-to-understand manner, and is not necessarily limited to one having all the configurations described. Further, it is possible to add, delete, and replace other configurations for a part of the configuration of the present embodiment.
In addition, the above-described mechanisms and configurations are those that are considered necessary for the description, and do not necessarily indicate all the mechanisms and configurations on the product.

1 検知手段(上流検知手段、中間検知手段、下流検知手段)
1A 上流検知手段
1B 中間検知手段
1C 下流検知手段
2 ガス充填手段
3 液体充填手段
4 密閉手段
5 判定手段
10 充填装置
20 容器
r1〜7 移送手段(移送経路)
S1 上流検知工程
S2 ガス充填工程
S3 中間検知工程
S4 液体充填工程
S5 密閉工程
S6 下流検知工程
S7 判定工程
1 Detection means (upstream detection means, intermediate detection means, downstream detection means)
DESCRIPTION OF SYMBOLS 1A Upstream detection means 1B Intermediate detection means 1C Downstream detection means 2 Gas filling means 3 Liquid filling means 4 Sealing means 5 Determination means 10 Filling device 20 Container r1-7 Transfer means (transfer path)
S1 Upstream detection step S2 Gas filling step S3 Intermediate detection step S4 Liquid filling step S5 Sealing step S6 Downstream detection step S7 Determination step

Claims (8)

容器に液体を充填する液体充填手段と、
液体が充填された容器を密閉する密閉手段と、
前記液体充填手段の上流側において、容器を検知する上流検知手段と、
前記密閉手段の下流側において、容器を検知する下流検知手段と、
前記上流検知手段と前記下流検知手段との検知結果を、容器の配列上における同位置のものどうしで比較し、異常の発生を判定する判定手段と、
を備える充填装置。
Liquid filling means for filling the container with liquid;
Sealing means for sealing the container filled with liquid;
Upstream detection means for detecting a container on the upstream side of the liquid filling means;
Downstream detection means for detecting the container on the downstream side of the sealing means;
A determination unit that compares the detection results of the upstream detection unit and the downstream detection unit between the same positions on the array of containers, and determines the occurrence of an abnormality,
A filling device comprising:
前記液体充填手段の上流側において、容器にガスを充填するガス充填手段を備え、
前記上流検知手段は、前記ガス充填手段の上流側に設けられている請求項1に記載の充填装置。
On the upstream side of the liquid filling means, a gas filling means for filling the container with gas is provided,
The filling device according to claim 1, wherein the upstream detection unit is provided on an upstream side of the gas filling unit.
前記ガス充填手段の下流側であるとともに前記密閉手段の上流側において、容器を検知する中間検知手段を備え、
前記判定手段は、前記上流検知手段と前記中間検知手段と前記下流検知手段との検知結果を、容器の配列上における同位置のものどうしで比較し、異常の発生を判定する請求項2に記載の充填装置。
On the downstream side of the gas filling means and on the upstream side of the sealing means, an intermediate detection means for detecting the container is provided,
The said determination means compares the detection results of the said upstream detection means, the said intermediate | middle detection means, and the said downstream detection means with the same position on the arrangement | sequence of a container, and determines generation | occurrence | production of abnormality. Filling equipment.
前記容器はガラス製容器である請求項1から請求項3のいずれか1項に記載の充填装置。   The filling device according to any one of claims 1 to 3, wherein the container is a glass container. 容器に液体を充填する液体充填工程と、
液体が充填された容器を密閉する密閉工程と、
前記液体充填工程の前において、容器を検知する上流検知工程と、
前記密閉工程の後において、容器を検知する下流検知工程と、
前記上流検知工程と前記下流検知工程とで得られた検知結果を、容器の配列上における同位置のものどうしで比較し、異常の発生を判定する判定工程と、
を含む充填方法。
A liquid filling step for filling the container with liquid;
A sealing process for sealing the container filled with the liquid;
Prior to the liquid filling step, an upstream detection step for detecting the container;
After the sealing step, a downstream detection step for detecting the container,
A determination step of comparing the detection results obtained in the upstream detection step and the downstream detection step between those at the same position on the arrangement of the containers, and determining the occurrence of an abnormality,
Including a filling method.
前記液体充填工程の前において、容器にガスを充填するガス充填工程を含み、
前記上流検知工程は、前記ガス充填工程の前である請求項5に記載の充填方法。
Before the liquid filling step, including a gas filling step of filling the container with gas,
The filling method according to claim 5, wherein the upstream detection step is before the gas filling step.
前記ガス充填工程の後であるとともに前記密閉工程の前において、容器を検知する中間検知工程を含み、
前記判定工程は、前記上流検知工程と前記中間検知工程と前記下流検知工程とで得られた検知結果を、容器の配列上における同位置のものどうしで比較し、異常の発生を判定する請求項6に記載の充填方法。
Including an intermediate detection step of detecting the container after the gas filling step and before the sealing step,
The determination step compares the detection results obtained in the upstream detection step, the intermediate detection step, and the downstream detection step between the same positions on the array of containers, and determines the occurrence of an abnormality. 6. The filling method according to 6.
前記容器はガラス製容器である請求項5から請求項7のいずれか1項に記載の充填方法。   The filling method according to claim 5, wherein the container is a glass container.
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Publication number Priority date Publication date Assignee Title
CN112867433A (en) * 2018-09-28 2021-05-28 卡尔蔡司医疗技术公司 Low cost fundus imager with integrated pupil camera for alignment assistance
WO2021220900A1 (en) * 2020-04-30 2021-11-04 東洋製罐株式会社 Production line management system, production line management method, can management system, can, manufacturing method of can

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112867433A (en) * 2018-09-28 2021-05-28 卡尔蔡司医疗技术公司 Low cost fundus imager with integrated pupil camera for alignment assistance
WO2021220900A1 (en) * 2020-04-30 2021-11-04 東洋製罐株式会社 Production line management system, production line management method, can management system, can, manufacturing method of can

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