JP2017518186A - Process for permanently joining two parts by transient liquid phase interdiffusion - Google Patents
Process for permanently joining two parts by transient liquid phase interdiffusion Download PDFInfo
- Publication number
- JP2017518186A JP2017518186A JP2016570808A JP2016570808A JP2017518186A JP 2017518186 A JP2017518186 A JP 2017518186A JP 2016570808 A JP2016570808 A JP 2016570808A JP 2016570808 A JP2016570808 A JP 2016570808A JP 2017518186 A JP2017518186 A JP 2017518186A
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- Prior art keywords
- metal
- layer
- joining
- silver
- tin
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- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000005304 joining Methods 0.000 title claims abstract description 31
- 239000007791 liquid phase Substances 0.000 title description 7
- 230000001052 transient effect Effects 0.000 title description 4
- 239000002184 metal Substances 0.000 claims abstract description 36
- 229910052751 metal Inorganic materials 0.000 claims abstract description 36
- 230000008018 melting Effects 0.000 claims abstract description 13
- 238000002844 melting Methods 0.000 claims abstract description 13
- 238000000151 deposition Methods 0.000 claims abstract description 8
- 238000009792 diffusion process Methods 0.000 claims abstract description 6
- 150000002739 metals Chemical class 0.000 claims abstract description 4
- 230000035515 penetration Effects 0.000 claims abstract 2
- 229910052709 silver Inorganic materials 0.000 claims description 46
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 43
- 239000004332 silver Substances 0.000 claims description 43
- 229910052718 tin Inorganic materials 0.000 claims description 26
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 24
- 239000002245 particle Substances 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 2
- 238000005245 sintering Methods 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract 1
- 229910000765 intermetallic Inorganic materials 0.000 description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 239000012071 phase Substances 0.000 description 5
- 230000008021 deposition Effects 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 229910005544 NiAg Inorganic materials 0.000 description 2
- 229940125898 compound 5 Drugs 0.000 description 2
- 239000000374 eutectic mixture Substances 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910007637 SnAg Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
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- Die Bonding (AREA)
Abstract
本発明は、第1金属と第2金属との相互拡散を利用して、第1部材(8)と第2部材(11)とを接合するプロセスに関する。プロセスは、一連の、第1金属から成る少なくとも1つの層を、第1部材と第2部材の接合面に蒸着するステップと、第1金属でコーティングされた接合面の間に、第2金属から成る層(15)を挟み込むステップと、第1部材と第2部材に圧力(18)を加え、接合面を互いに可能な限り密着させるステップと、形成された接合体を熱することで、第2金属の層を融解させ、第1・第2金属から成る金属間層を発生・成長させて作製し、第1部材と第2部材を接合するステップとを備える。本発明によれば、第1金属の層(14)は間隙のある構造を有し、これにより、この層に対する第2金属の浸透を促進させる。The present invention relates to a process for joining a first member (8) and a second member (11) by utilizing mutual diffusion between a first metal and a second metal. The process includes depositing a series of at least one layer of a first metal on a joining surface of the first member and the second member and from the second metal between the joining surface coated with the first metal. A step of sandwiching the layer (15) formed, a step of applying pressure (18) to the first member and the second member to bring the joining surfaces into close contact with each other as much as possible, and heating the formed joined body Melting a metal layer, generating and growing an intermetallic layer composed of first and second metals, and joining the first member and the second member. According to the present invention, the first metal layer (14) has a gap structure, thereby promoting the penetration of the second metal into this layer.
Description
本発明は、過渡液相相互拡散を利用した2つの部材の永久接合一般に関する。 The present invention relates generally to permanent joining of two members utilizing transient liquid phase interdiffusion.
本発明は特に、少なくとも2つの接合部材を垂直に積み重ねた電子構造体の接合に関する。 In particular, the present invention relates to joining electronic structures in which at least two joining members are stacked vertically.
先行技術においては、過渡液相接合プロセスが知られており、これは電子部品の接合に使用される。この際、固体の銀と液体のスズの間での相互拡散が利用される。 In the prior art, transient liquid phase bonding processes are known, which are used for bonding electronic components. Here, interdiffusion between solid silver and liquid tin is utilized.
このプロセスにおいては、図1aに示すように、2つの接合部分1、1’が、それぞれ薄い銀層(Ag)2、2’によってコーティングされる。銀層2、2’の間には、薄いスズ層(Sn)4が、固体ストリップの形で配置される。このストリップは、通常5μm程度の厚さを有する。銀層2、2’は、平坦で緻密な層として作製され、通常15μm程度の厚さを有する。
In this process, as shown in FIG. 1a, two
接合する際には、通常、75から120キロパスカル(kPa)程度の圧力が上記のAg/Sn/Ag積層に加えられる。積層は、用途によって異なるが、数分から数時間の間、300℃で加熱される。温度が上昇するにつれて、スズのストリップ4が溶け始め、銀層2、2’の表面を濡らす形となる。これにより、不均質な箇所で金属間化合物の発生・成長の現象が起こり、銀層2、2’の表面に微小な欠陥3を形成する。
When joining, a pressure on the order of 75 to 120 kilopascals (kPa) is usually applied to the Ag / Sn / Ag stack. Lamination is heated at 300 ° C. for minutes to hours, depending on the application. As the temperature rises, the
このような発生・成長の典型的なメカニズムを図1b及び1cに示す。液体のスズ4は銀層2、2’の表面を濡らし、その後、SnAgの二元相図に示すように、金属間化合物5の核の等方性成長6により、金属間化合物Ag3Snの固体層が形成される。金属間化合物5は、スズを多く含む液相4と同時に存在し、その組成は温度に依存して変化する。また、その融点は共晶混合物Sn96.2%Ag3.8%の融点となる。この融点は、純粋なスズの融点(232℃)よりもかなり低い(221.3℃)。接合体が共晶混合物の融点(221.3℃)よりも高い温度に維持されると、銀が金属間化合物層を通って液体のスズの界面まで拡散し、Ag3Snの金属間化合物相が成長する。よって、金属間化合物相の粒子6が、2つの銀層2、2’から成長する。これらの粒子6は、等軸で、Ag/Sn界面に垂直な成長を優先的に示し、またこの成長によって、図1cに示す配向された粒子の境界7が形成される。なお、銀の金属間化合物層を通る拡散経路は、粒子の成長とともに長くなる。
A typical mechanism of such generation and growth is shown in FIGS. 1b and 1c. The
スズを多く含む液相が消費されて、金属間化合物の粒子で置換されると、2つの部材1、1’が接合される。よって、接合プロセスの間中、比較的低い温度に留まることで(≦350℃)、融点がかなり高い金属間結合が形成される(Tsolidus=480℃、Tliquidus≒680℃)。
When the liquid phase containing a large amount of tin is consumed and replaced with particles of an intermetallic compound, the two
この既知の接合プロセスの欠点は、接合が完了すると、金属間結合が、結合面に対して垂直に配向された大きくて細長い粒子を含むことにある。このような結晶構造は、金属間結合の機械的特性を変化させ、弾性限界や破壊応力を低下させることが知られている。また、接合に伴う時間を短縮することも望まれている。 A disadvantage of this known bonding process is that when the bonding is completed, the intermetallic bond includes large and elongated particles oriented perpendicular to the bonding surface. Such a crystal structure is known to change the mechanical properties of the metal-to-metal bond and reduce the elastic limit and fracture stress. It is also desired to reduce the time required for joining.
第1の態様によれば、本発明は、第1金属と第2金属との相互拡散を利用して、第1部材と第2部材とを接合するプロセスである。前記第2金属は前記第1金属の融点よりも十分に低い融点を持つ。前記プロセスは、一連の、前記第1金属から成る少なくとも1つの層を、前記第1部材の第1接合面と、前記第2部材の第2接合面のそれぞれに蒸着するステップと、前記第1金属でコーティングされた前記第1接合面と前記第2接合面との間に、前記第2金属から成る層を挟み込むステップと、前記第1部材と前記第2部材に圧力を加え、前記第1接合面と前記第2接合面を互いに可能な限り密着させるステップと、前記第1部材と前記第2部材から形成された接合体を所定の時間熱することで、前記第2金属の前記層を融解させ、第1・第2金属から成る金属間層を発生・成長させて作製し、前記第1部材と前記第2部材を接合するステップとを備える。 According to the first aspect, the present invention is a process for joining the first member and the second member using mutual diffusion between the first metal and the second metal. The second metal has a melting point sufficiently lower than the melting point of the first metal. The process includes depositing a series of at least one layer of the first metal on each of the first joint surface of the first member and the second joint surface of the second member; Sandwiching a layer made of the second metal between the first joint surface coated with metal and the second joint surface, and applying pressure to the first member and the second member, The step of bringing the joining surface and the second joining surface into close contact with each other as much as possible, and heating the joined body formed from the first member and the second member for a predetermined time, thereby causing the layer of the second metal to Melting, producing and growing an intermetallic layer composed of first and second metals, and joining the first member and the second member.
既に説明した先行技術による接合プロセスと比較した場合、間隙のある構造を有する銀層を設けることによって、金属間化合物のより速い粒成長が可能になり、結果として、接合時間の短縮につながる。これは、銀と液体のスズとの間の相互拡散が起こる交換表面の面積が小さくなることと、銀が金属間化合物を通って液相のスズに至る拡散経路が短くなることによる。 Compared with the prior art bonding process already described, the provision of a silver layer with a gap structure allows faster grain growth of the intermetallic compound, resulting in reduced bonding time. This is because the area of the exchange surface where interdiffusion between silver and liquid tin occurs is reduced, and the diffusion path of silver through the intermetallic compound to the liquid phase tin is shortened.
本発明の特徴によれば、間隙のある構造を有する前記銀層は、少なくとも部分的に多孔質、及び/または粒状の層である。 According to a feature of the invention, the silver layer having a gap structure is at least partially porous and / or granular.
本発明の他の特徴によれば、前記スズ層はスズの固体ストリップである。 According to another feature of the invention, the tin layer is a solid strip of tin.
本発明の他の特徴によれば、前記第1及び第2部材に加えられる前記圧力は、概ね9kPaから55kPaの間である。 According to another feature of the invention, the pressure applied to the first and second members is generally between 9 kPa and 55 kPa.
本発明の他の特徴によれば、前記第1部材と前記第2部材とから成る前記接合体は、概ね2分から15分間、概ね250℃から350℃の間の温度で加熱される。 According to another feature of the invention, the assembly comprising the first member and the second member is heated at a temperature between approximately 250 ° C. and 350 ° C. for approximately 2 to 15 minutes.
本発明の他の特徴によれば、前記第1部材は、少なくとも1本の銅配線を有する基板であり、前記第2部材は、前記銅配線に接合される電子チップである。 According to another feature of the invention, the first member is a substrate having at least one copper wiring, and the second member is an electronic chip bonded to the copper wiring.
本発明の他の態様によれば、本発明は、第1接合部材と第2部接合材が以下に記載する接合プロセスによって接合される接合体に関する。 According to another aspect of the present invention, the present invention relates to a joined body in which a first joining member and a second part joining material are joined by a joining process described below.
本発明の他の利点や特徴は、以下の具体的な実施形態の説明と添付の図面を参照することで明らかになる。 Other advantages and features of the present invention will become apparent with reference to the following description of specific embodiments and the accompanying drawings.
以下、図2aから2c及び図3aから3cを基に、本発明の接合プロセスの実施形態を説明する。この実施形態は、基板にベア電子チップを接合する際に適用でき、また2つの金属SnとAgの組み合わせを使用する。 Hereinafter, an embodiment of the bonding process of the present invention will be described based on FIGS. 2a to 2c and FIGS. This embodiment can be applied when bonding a bare electronic chip to a substrate, and uses a combination of two metals Sn and Ag.
図2aに示すように、基板8は、例えば1mmから2mmの厚さの銅配線8’を備える。銅配線8’は、電解蒸着によって、例えば4μm程度の厚さのニッケル層9で覆われる。その後、本実施形態では概ね500nmの厚さの銀層10を、例えば「フラッシュ」蒸着によってニッケル層9に蒸着する。
As shown in FIG. 2a, the
電子チップ11はこの場合シリコンウェーハであり、例えば200μmの厚さを有する。その接合面は、例えば500nm程度の厚さのニッケル層12によって覆われる。その後、銀層10と同様の銀層13を、例えば「フラッシュ」蒸着によってニッケル層12に蒸着する。
In this case, the
本発明による接合プロセスによれば、20μm程度の厚さの多孔質銀層14が、基板8の銀層10に蒸着される。
According to the bonding process of the present invention, a
後述する実施形態にもよるが、本発明の接合プロセスにおいては、多孔質銀層14を形成するには様々な蒸着法が使用できる。
Although depending on the embodiments described later, various vapor deposition methods can be used to form the
本発明によるプロセスの本実施形態においては、いわゆる「コールドスプレー」法によって、多孔質銀層14が蒸着される。その際、直径が2μmから5μmの銀粒子を銀層9の表面に噴射する。
In this embodiment of the process according to the invention, the
また、本発明によるプロセスの実施形態にもよるが、粉末状の銀を部分焼結する方法や、パウダープラズマ蒸着などによっても、多孔質銀層14を蒸着することができる。
Further, although depending on the embodiment of the process according to the present invention, the
多孔質銀層14を形成した後には、5μm程度の厚さの緻密なスズ層15が、一般的な電解蒸着法によって多孔質銀層14に蒸着される。
After the
この段階で、基板8、8’、9、10と、多孔質銀層14と、緻密なスズ層15とから成る接合体が、加熱プレート16に載置されることとなる。
At this stage, the joined body composed of the
その後、アクチュエータ18に固定されたグリップツール17を使用して吸引により電子チップ11、12、13を持ち上げ、多孔質銀層14の表面に蒸着し固定する。その後、本発明によるプロセスの本実施形態においては、アクチュエータ18が、25kPa程度に制御された圧力を全構造体に加え続ける。なお、この圧力は用途によって異なるが、通常9kPaから55kPaの間である。加熱プレート16の温度は、毎秒60℃程度の加熱の割合で300℃まで上げられる。なお、この温度は用途によって異なるが、通常概ね250℃から350℃の間である。また一般的には、第2金属(つまり、スズ(Sn))の融点は、第1金属(つまり、銀(Ag))の融点よりも十分低くなくてはならない。この段階で、上記の温度によって、緻密なスズ層15が溶ける。液体となったスズは、図2bに示すように、多孔質銀層14に浸入する。
Thereafter, the gripping
加熱プレート16の温度は、概ね3分間300℃に維持され、その後冷却される。アクチュエータ18が加える圧力は、加熱プレート16の温度が再度200℃を下回るまで維持される。基板8に対する電子チップ11の接合は、図2bに示す最終構造を有する。
The temperature of the
図2cに示すように、本発明による接合プロセスによって、基板8と電子チップ11との間で冶金的連続性のある、Ag3Snから成る金属間結合19を形成できる。その連続性は、NiAgから成る二元合金層20によってもたらされる。NiAg合金層20は、層9、10、及び層12、13から形成される。
As shown in FIG. 2 c, the bonding process according to the present invention can form an
金属間結合19は、多数の無配向で小さい等方性粒子を含む。これにより、十分な弾性と破壊強度が得られる。これらの粒子は、通常数μmから数十μmの範囲の大きさである。
The
次に、図3a、3b、3cを基に、SnとAgとの相互拡散を利用する本実施形態における、本発明の接合プロセスの一般的原理を詳しく説明する。本発明の接合プロセスにおいては、多孔質の、または間隙のある、さらには粒状の金属(ここでは銀)層を、2つの接合部材の少なくとも1つの面に対して用いる。 Next, based on FIGS. 3a, 3b, and 3c, the general principle of the bonding process of the present invention in this embodiment using the mutual diffusion of Sn and Ag will be described in detail. In the joining process according to the invention, a porous, interstitial, or even granular metal (here silver) layer is used for at least one side of the two joining members.
図3aに示すように、銀層14に多孔性により、スズを多く含んだ液体15が、銀層内の網状に並んだ隙間から成る通り道に浸入し、銀層の中心部まで浸透する。多孔質層は、構造上、マイクロメートル単位の構造体を高密度に含んでおり、そのような構造体が、金属間化合物相が不均質に発生する優先箇所を形成している。
As shown in FIG. 3a, due to the porosity of the
図3bに示すように、液体のスズ15は金属間化合物の核21を濡らす。銀22は金属間化合物相を通り、液体のスズの界面にまで拡散する。核の成長は等方的であり、これによって、図3cに示すように、多数の無配向で小さい(数μmから数十μm)等方性粒子23から成る金属間結合が形成される。この金属間結合は、高い弾性限界と高い破壊強度を有する。
As shown in FIG. 3b, the
Claims (7)
前記第1金属(Ag)から成る少なくとも1つの層(10、13、14)を、前記第1部材(8)の第1接合面と、前記第2部材(11)の第2接合面のそれぞれに蒸着するステップ(a)と、
前記第1金属(Ag)でコーティングされた前記第1接合面と前記第2接合面との間に、前記第2金属(Sn)から成る層(15)を挟み込むステップ(b)と、
前記第1部材(8)と前記第2部材(11)に圧力(18)を加え、前記第1接合面と前記第2接合面を互いに可能な限り密着させるステップ(c)と、
前記第1部材(8)と前記第2部材(11)から形成された接合体を所定の時間熱することで、前記第2金属(Ag)の前記層を融解させ、第1・第2金属から成る金属間層(19)を発生・成長させて作製し、前記第1部材(8)と前記第2部材(11)を接合するステップ(d)とを備え、
前記第1金属が銀(Ag)であって、前記第2金属がスズ(Sn)であり、
少なくとも1つの銀層(Ag、14)が、前記銀層(Ag、14)に対する前記スズ(Sn)の浸透を促進させる間隙のある構造を有し、また、2μmから5μmの間の銀の粒子を有しており、
間隙のある構造を有する前記銀層(Ag、14)が、「コールドスプレー」法、粉末状の銀を部分焼結する方法、及び/またはパウダープラズマ蒸着法によって蒸着されることを特徴とするプロセス。 A process of joining the first member (8) and the second member (11) using mutual diffusion of the first metal (Ag) and the second metal (Sn), the second metal (Sn) ) Has a melting point sufficiently lower than the melting point of the first metal (Ag), and the process comprises a series of:
At least one layer (10, 13, 14) made of the first metal (Ag) is formed on each of the first joint surface of the first member (8) and the second joint surface of the second member (11). Evaporating step (a);
Sandwiching the layer (15) made of the second metal (Sn) between the first joint surface coated with the first metal (Ag) and the second joint surface (b);
Applying a pressure (18) to the first member (8) and the second member (11) to bring the first joint surface and the second joint surface into close contact with each other as much as possible (c);
The joined body formed from the first member (8) and the second member (11) is heated for a predetermined time to melt the layer of the second metal (Ag), and the first and second metals. A step (d) of generating and growing an intermetallic layer (19) comprising: joining the first member (8) and the second member (11);
The first metal is silver (Ag), and the second metal is tin (Sn);
At least one silver layer (Ag, 14) has a gap structure that promotes penetration of the tin (Sn) into the silver layer (Ag, 14), and silver particles between 2 μm and 5 μm Have
Process wherein the silver layer (Ag, 14) having a gap structure is deposited by a “cold spray” method, a method of partially sintering powdered silver, and / or a powder plasma deposition method .
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JP2017024042A (en) * | 2015-07-22 | 2017-02-02 | 三菱電機株式会社 | Soldering method, solder junction structure, and electronic apparatus |
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DE112015002600T5 (en) | 2017-03-16 |
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FR3021670B1 (en) | 2019-07-12 |
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