JP2017221594A - Self-traveling electronic apparatus - Google Patents

Self-traveling electronic apparatus Download PDF

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JP2017221594A
JP2017221594A JP2016120945A JP2016120945A JP2017221594A JP 2017221594 A JP2017221594 A JP 2017221594A JP 2016120945 A JP2016120945 A JP 2016120945A JP 2016120945 A JP2016120945 A JP 2016120945A JP 2017221594 A JP2017221594 A JP 2017221594A
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drive wheel
self
force
urging
drive wheels
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JP6656094B2 (en
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隼人 佐藤
Hayato Sato
隼人 佐藤
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Sharp Corp
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Sharp Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a self-traveling electronic apparatus having a suspension mechanism of which pressing force against the floor surface does not decrease even when drive wheels project further below a main body.SOLUTION: The self-traveling electronic apparatus comprises: the drive wheels; a drive unit driving the drive wheels for self-traveling; and the suspension mechanism carrying the drive wheels so as to be vertically displaceable. The suspension mechanism includes: an engagement part rotating about the shaft center depending on the displacement of the drive wheels and engaging an energizing member at a predetermined distance from the shaft center; and the energizing member engaging the engagement part and forcing the drive wheels to displace toward the lower end. The angle formed between a line extending from the engagement part toward the shaft center and the energizing direction of the energizing member gradually increases within a range of 90° or less even when the energizing force gradually decreases as the drive wheels displace from the upper end toward the lower end, so that the energizing force of the energizing member and the position of the engagement part are selected for increasing the component force of the biasing force which displaces the drive wheels toward the lower end.SELECTED DRAWING: Figure 5B

Description

この発明は、床面検出センサを備える自走式電子機器に関する。   The present invention relates to a self-propelled electronic device including a floor surface detection sensor.

センサを用いて障害物などを検出しつつ、床面上を自律走行しながら床面を掃除する自律走行型の電気掃除機、いわゆる掃除ロボットが知られている(例えば、特許文献1に記載の電気掃除機参照)。掃除ロボットのほかにも、例えば室内の空気清浄、構内の警備、荷物の搬送等の作業を行うために自律走行するものが知られている。この明細書では自律走行機能を有するこれらの機器を自走式電子機器と呼ぶ。   An autonomous traveling type electric vacuum cleaner that cleans the floor surface while autonomously traveling on the floor surface while detecting an obstacle using a sensor, a so-called cleaning robot is known (for example, described in Patent Document 1). See vacuum cleaner). In addition to the cleaning robot, there are known robots that autonomously run to perform tasks such as indoor air cleaning, security on the premises, and transportation of luggage. In this specification, these devices having an autonomous running function are called self-propelled electronic devices.

自走式掃除機は、室内の床面上を自走しながら清掃するが、床面に段差部がある場合、段差部がある程度の高さよりも高くなると乗り上げが困難になる。例えば、床面とその上に敷かれた絨毯との間の段差部、部屋と部屋との間を仕切る敷居による段差部、フローリングの上に部分的に敷かれた畳による段差部等である。自走式掃除機の段差乗り越え性能が低いと、段差部を乗り越えようとする際に筐体(本体)の底面の前部が段差部に乗り上げ、駆動輪が床面から浮き上がって空転し、自走式掃除機が身動きできない状態に陥る場合がある。この状態に陥るのを回避しようとすれば、自走式掃除機が低い段差部でも障害物として検出しその段差部を回避して走行するように設計せざるを得ない。しかし、そうすると段差部を乗り越えた向こう側の領域が清掃されないという矛盾が生じる。   A self-propelled cleaner performs cleaning while self-propelled on an indoor floor surface. However, when there is a stepped portion on the floor surface, it becomes difficult to ride when the stepped portion becomes higher than a certain height. For example, there are a stepped portion between a floor surface and a carpet laid on the floor, a stepped portion by a sill that partitions the room, a stepped portion by a tatami partially laid on the flooring, and the like. If the self-propelled vacuum cleaner has a low step-over performance, the front part of the bottom of the housing (main body) rides on the step when stepping over the step, and the drive wheel floats from the floor and idles. There are cases where the traveling vacuum cleaner cannot move. If it is going to avoid falling into this state, a self-propelled cleaner must detect even a low level difference part as an obstacle, and must design so that it may run avoiding the level difference part. However, this causes a contradiction that the area beyond the stepped portion is not cleaned.

高い段差乗り越え性能を実現するため、特許文献1および2における自走式掃除機は、左右の駆動輪が上下動可能でかつバネの弾性的な付勢力によって各駆動輪が床面へ押圧され、床面からの浮き上がりを防止するよう構成されている。具体的には、駆動輪、駆動輪を回転可能に保持するホルダー、ホルダーに取り付けられたモータ、モータの回転力を駆動輪に伝達するようにホルダー内に設けられた回転力伝達機構を備えた一対の駆動輪ユニットが、筐体底部の左右にそれぞれ設けられている。   In order to achieve a high step-over performance, the self-propelled cleaners in Patent Documents 1 and 2 are such that the left and right drive wheels can move up and down and each drive wheel is pressed against the floor surface by the elastic biasing force of the spring, It is configured to prevent lifting from the floor. Specifically, a drive wheel, a holder for rotatably holding the drive wheel, a motor attached to the holder, and a rotational force transmission mechanism provided in the holder so as to transmit the rotational force of the motor to the drive wheel are provided. A pair of drive wheel units are provided on the left and right sides of the bottom of the housing.

特開2012−125652号公報Japanese Patent Application Laid-Open No. 2012-125652 特開2014−138899号公報JP 2014-138899 A

特許文献1および2の自走式掃除機をはじめとする自走式電子機器は、段差に差しかかって左右の駆動輪が平面走行時よりも本体下方へ変位した際に、床面との接触を維持しかつバネの付勢力で床面を強く押圧することが重要である。駆動輪が強い力で床面を押圧することで駆動輪と床面との摩擦力が維持され、段差を乗り越えるための推進力が継続する。
上下に変位可能な駆動輪を本体下方へ付勢する付勢部材としては一般に、引張バネや圧縮バネが用いられる。駆動輪が床面を押圧する付勢力は通常、その駆動輪が本体からより大きく突出して下方に位置するほど小さくなる。
より高い段差乗り越え性能を実現するには、自走式電子機器が高い段差に差し掛かり駆動輪が大きく本体の下方へ突出しても強い力で床面を押圧することが必要であるところ、駆動輪が大きく突出するほど前述したバネの付勢力が小さくなるという矛盾が生じる。
この発明は、以上のような事情を考慮してなされたものであって、段差を通過する際に駆動輪がより本体下方へ突出した場合に駆動輪が床面を押圧する押圧力が減少せず、好ましくは押圧力が増大する付勢機構を有する自走式電子機器を提供するものである。
The self-propelled electronic devices such as the self-propelled cleaners of Patent Documents 1 and 2 contact with the floor surface when the left and right drive wheels are displaced downward from the main body rather than when traveling on a flat surface. It is important that the floor surface is strongly pressed by the biasing force of the spring. When the driving wheel presses the floor surface with a strong force, the frictional force between the driving wheel and the floor surface is maintained, and the propulsive force for overcoming the step continues.
In general, a tension spring or a compression spring is used as a biasing member that biases the vertically displaceable driving wheel downward in the main body. The biasing force by which the driving wheel presses the floor surface is usually smaller as the driving wheel protrudes more greatly from the main body and is positioned below.
In order to achieve higher step-over performance, it is necessary to press the floor with a strong force even if the self-propelled electronic device reaches a high step and the drive wheel protrudes downward from the main body. The contradiction arises that the larger the protrusion, the smaller the biasing force of the spring described above.
The present invention has been made in consideration of the above-described circumstances, and when the drive wheel protrudes further downward from the main body when passing through the step, the pressing force with which the drive wheel presses the floor surface is reduced. It is preferable to provide a self-propelled electronic device having an urging mechanism that preferably increases the pressing force.

この発明は、駆動輪と、前記駆動輪を駆動して自走させる駆動部と、前記駆動輪が本体に対し上下に変位可能なように支持する懸架機構とを備え、前記懸架機構は、前記駆動輪の変位に応じて軸心周りに回動し前記軸心から所定の距離で付勢部材と係合する係合部と、前記係合部と係合し下端へ向けて駆動輪を変位させようと付勢する付勢部材とを含み、前記駆動輪が上端から下端へ変位するに従って前記付勢部材の付勢力が次第に小さくなっても、前記係合部から軸心へ向かう線と前記付勢部材の付勢方向とがなす角度が90°以下の範囲で次第に大きくなることによって、前記付勢力のうち前記駆動輪を下端へ変位させようとする分力が強くなるように前記付勢部材の付勢力と前記係合部の位置とが選択されている自走式電子機器を提供する。   The present invention includes a drive wheel, a drive unit that drives the drive wheel to self-run, and a suspension mechanism that supports the drive wheel so that the drive wheel can be displaced vertically with respect to a main body. An engagement portion that rotates around the shaft center according to the displacement of the drive wheel and engages the biasing member at a predetermined distance from the shaft center, and engages with the engagement portion and displaces the drive wheel toward the lower end. A biasing member that biases the drive wheel, and even if the biasing force of the biasing member gradually decreases as the drive wheel is displaced from the upper end to the lower end, The urging force is increased so that a component force of displacing the drive wheel to the lower end of the urging force is increased by gradually increasing an angle formed by the urging direction of the urging member within a range of 90 ° or less. Provided is a self-propelled electronic device in which a biasing force of a member and a position of the engaging portion are selected. That.

この発明による自走式電子機器において、懸架機構は、駆動輪が上端から下端へ変位するに従って付勢部材の付勢力が次第に小さくなっても、係合部から軸心へ向かう線と前記付勢部材の付勢方向とがなす角度が90°以下の範囲で次第に大きくなることによって、前記付勢力のうち前記駆動輪を下端へ変位させようとする分力が強くなるように前記付勢部材の付勢力と前記係合部の位置とが選択されているので、段差を通過する際に駆動輪がより本体下方へ突出した場合に駆動輪が床面を押圧する押圧力が減少せず、好ましくは押圧力が増大する付勢機構を実現できる。ひいては、段差を通過する際に駆動輪が本体下方へ大きく突出しても段差を乗り越える推進力が得られ、高い段差乗り越え性能を有する自走式電子機器が実現可能である。また、凹凸のある床面でも駆動輪がスリップせずに安定して走行できる自走式電子機器が実現可能である。   In the self-propelled electronic device according to the present invention, the suspension mechanism includes the line extending from the engaging portion toward the shaft center and the urging force even when the urging force of the urging member gradually decreases as the driving wheel is displaced from the upper end to the lower end. When the angle formed by the biasing direction of the member gradually increases within a range of 90 ° or less, the component of the biasing member is strengthened so that the component of the biasing force to displace the drive wheel to the lower end is increased. Since the urging force and the position of the engaging portion are selected, the pressing force with which the driving wheel presses against the floor surface when the driving wheel protrudes further downward when passing through the step is preferably reduced. Can realize an urging mechanism in which the pressing force increases. As a result, a propulsive force that can overcome the step is obtained even when the driving wheel protrudes greatly below the main body when passing through the step, and a self-propelled electronic device having high step overstep performance can be realized. In addition, it is possible to realize a self-propelled electronic device that can travel stably without slipping the driving wheel even on an uneven floor surface.

この発明の一実施形態である自走式掃除機の外観斜視図である。It is an external appearance perspective view of the self-propelled cleaner which is one embodiment of this invention. 図1に示す自走式掃除機の底面図である。It is a bottom view of the self-propelled cleaner shown in FIG. 図1に示す自走式掃除機の駆動輪ユニットを含む箇所の垂直断面図である。It is a vertical sectional view of the location including the drive wheel unit of the self-propelled cleaner shown in FIG. 図3に示す自走式電子機器の駆動輪ユニットが本体に対し上下方向に変位する様子を示す第1の説明図である。(駆動輪が本体に対して上端位置)It is the 1st explanatory view showing signs that the drive wheel unit of the self-propelled electronic device shown in Drawing 3 is displaced in the up-and-down direction to the main part. (The drive wheel is at the upper end position with respect to the main unit) 図3に示す自走式電子機器の駆動輪ユニットが本体に対し上下方向に変位する様子を示す第2の説明図である。(駆動輪が本体に対して下端位置)It is the 2nd explanatory view showing signs that the drive wheel unit of the self-propelled electronic equipment shown in Drawing 3 is displaced to the up-and-down direction to the main part. (The drive wheel is at the lower end position with respect to the main unit) 図4Aに示す駆動輪ユニットを奥側から見た場合を示す第1の説明図である。(駆動輪が本体に対して上端位置)It is the 1st explanatory view showing the case where the drive wheel unit shown in Drawing 4A is seen from the back side. (The drive wheel is at the upper end position with respect to the main unit) 図4Bに示す駆動輪ユニットを奥側から見た場合を示す第1の説明図である。(駆動輪が本体に対して下端位置)It is the 1st explanatory view showing the case where the drive wheel unit shown in Drawing 4B is seen from the back side. (The drive wheel is at the lower end position with respect to the main unit) この実施形態における駆動輪ユニットを上方から視た説明図である。It is explanatory drawing which looked at the drive wheel unit in this embodiment from the upper part. この実施形態における駆動輪ホルダーの内部構造を示す説明図である。It is explanatory drawing which shows the internal structure of the drive wheel holder in this embodiment. この実施形態における駆動輪の上端位置で、付勢部材が駆動輪ホルダーを回動させる力Fを示す説明図である。(図5Aに対応する位置)In the upper end position of the drive wheels in this embodiment, the biasing member is an explanatory view showing a force F l to rotate the drive wheel holder. (Position corresponding to FIG. 5A) この実施形態における駆動輪の下端位置で、付勢部材が駆動輪ホルダーを回動させる力Fを示す説明図である。(図5Bに対応する位置)In the lower end position of the drive wheels in this embodiment, the biasing member is an explanatory view showing a force F l to rotate the drive wheel holder. (Position corresponding to FIG. 5B) 図8Aおよび図8Bに示す角度θに対して、トルクTの大きさの算出例を示すグラフである。It is a graph which shows the example of calculation of the magnitude | size of the torque T with respect to angle (theta) shown to FIG. 8A and FIG. 8B. この実施形態における駆動輪ユニットにおいて付勢部材として圧縮バネを用いる態様を示す第1の説明図である。(実施の形態2)It is the 1st explanatory view showing the mode which uses a compression spring as an energizing member in the drive wheel unit in this embodiment. (Embodiment 2) この実施形態における駆動輪ユニットにおいて付勢部材として圧縮バネを用いる態様を示す第2の説明図である。(実施の形態2)It is the 2nd explanatory view showing the mode which uses a compression spring as a biasing member in the drive wheel unit in this embodiment. (Embodiment 2) この実施形態における駆動輪ユニットにおいて付勢部材として板バネを用いる態様を示す第1の説明図である。(実施の形態3)It is the 1st explanatory view showing the mode which uses a leaf spring as an energizing member in the drive wheel unit in this embodiment. (Embodiment 3) この実施形態における駆動輪ユニットにおいて付勢部材として板バネを用いる態様を示す第2の説明図である。(実施の形態3)It is the 2nd explanatory view showing the mode which uses a leaf spring as an energizing member in the drive wheel unit in this embodiment. (Embodiment 3)

以下、図面を用いてこの発明をさらに詳述する。なお、以下の説明は、すべての点で例示であって、この発明を限定するものと解されるべきではない。   Hereinafter, the present invention will be described in more detail with reference to the drawings. In addition, the following description is an illustration in all the points, Comprising: It should not be interpreted as limiting this invention.

(実施の形態1)
はじめに、この発明の自走式電子機器の一例として自走式掃除機について説明する。
≪自走式掃除機の構成≫
図1に示すように、この発明の自走式掃除機10は、略円盤形の筐体102を備えている。
筐体102は、底板102a(図2参照)と、天板102bと、底板102aおよび天板102bの外周部に沿って設けられた平面視円環形の側板102cとを備えている。なお、側板102cは前後に二分割されており、側板前部はバンパーとして機能すると共に、側板前部の衝突を検出する衝突センサが内部に設けられている。さらに、図2に示すように、前方に前方超音波受信部14Fが配置され、左側方に左方超音波受信部14Lが配置され、その間に超音波発信部14Bが配置されている。図1では隠れているが、右方超音波受信部14Rが右側方に配置され、それと前方超音波受信部14Fとの間に超音波発信部14Bが配置されている。
天板102bは、筐体102内に収容されて図1に図示しない集塵室の容器を出し入れするために開閉可能な蓋部が設けられている。天板102bにおける蓋部の前方には排気口32が形成されている。筐体102に内包された部分が装置本体である。
(Embodiment 1)
First, a self-propelled cleaner will be described as an example of the self-propelled electronic device of the present invention.
≪Configuration of self-propelled vacuum cleaner≫
As shown in FIG. 1, the self-propelled cleaner 10 of the present invention includes a substantially disc-shaped housing 102.
The housing 102 includes a bottom plate 102a (see FIG. 2), a top plate 102b, and a bottom plate 102a and an annular side plate 102c provided along the outer periphery of the top plate 102b. The side plate 102c is divided into two parts in the front-rear direction, the side plate front part functions as a bumper, and a collision sensor for detecting a collision of the side plate front part is provided inside. Further, as shown in FIG. 2, the front ultrasonic wave receiving unit 14F is disposed on the front side, the left ultrasonic wave receiving unit 14L is disposed on the left side, and the ultrasonic wave transmitting unit 14B is disposed therebetween. Although hidden in FIG. 1, the right ultrasonic wave receiver 14R is arranged on the right side, and the ultrasonic wave transmitter 14B is arranged between the right ultrasonic wave receiver 14R and the front ultrasonic wave receiver 14F.
The top plate 102b is provided with a lid that can be opened and closed in order to accommodate a container in a dust collection chamber not shown in FIG. An exhaust port 32 is formed in front of the lid portion of the top plate 102b. The part enclosed in the housing 102 is the apparatus main body.

また、図2に示すように、底板102aには右駆動輪18R、左駆動輪18Lを筐体102内から露出させて外部へ突出させる複数の孔部が左右にそれぞれ形成されている。それらの孔部の奥には左駆動輪18Lおよび右駆動輪18Rの駆動機構を備えた左駆動輪ユニット23Lおよび右駆動輪ユニット23Rが見えている。
底板102aにはさらに、従動輪である後輪18Tが装着されている。後輪18Tは、床面上で自在に向きを変えることができる。左駆動輪18Lの前方に左輪床面センサ16L、右駆動輪18Rの前方に右輪床面センサ16Rがそれぞれ配置されている。また、前端部に前方床面センサ16Fが配置され、後端部に後方床面センサ16Tが配置されている。
また、底板102aには吸気口31が開口しており、開口部に床面を掃く回転ブラシ36が配置されている。また、吸気口31の左右には、サイドブラシ37が配置されている。
Further, as shown in FIG. 2, the bottom plate 102a is formed with a plurality of left and right holes that expose the right driving wheel 18R and the left driving wheel 18L from the inside of the housing 102 and project outside. Behind these holes are a left drive wheel unit 23L and a right drive wheel unit 23R equipped with a drive mechanism for the left drive wheel 18L and the right drive wheel 18R.
Further, a rear wheel 18T, which is a driven wheel, is mounted on the bottom plate 102a. The direction of the rear wheel 18T can be freely changed on the floor surface. A left wheel floor sensor 16L is disposed in front of the left drive wheel 18L, and a right wheel floor sensor 16R is disposed in front of the right drive wheel 18R. A front floor sensor 16F is disposed at the front end, and a rear floor sensor 16T is disposed at the rear end.
In addition, an air inlet 31 is opened in the bottom plate 102a, and a rotating brush 36 that sweeps the floor surface is disposed in the opening. Further, side brushes 37 are arranged on the left and right sides of the intake port 31.

自走式掃除機10は、右駆動輪18Rおよび左駆動輪18Lが同一方向に正回転して前進し、前方超音波受信部14Fが配置されている方向(前方)へ走行する。また、左右の駆動輪が同一方向に逆回転して後退し、互いに逆方向に回転することにより旋回する。例えば、自走式掃除機10は、前方超音波受信部14F、左方超音波受信部14L、右方超音波受信部14Rの何れかが進路上に障害物を検出した場合、左右の駆動輪を減速させた後に停止させる。その後、左右の駆動輪を互いに逆方向に回転させて旋回し向きを変える。このようにして、自走式掃除機10は、設置された場所で障害物を避けながら床面上を自走する。   The self-propelled cleaner 10 moves forward in a direction in which the right driving wheel 18R and the left driving wheel 18L rotate forward in the same direction, and the front ultrasonic receiving unit 14F is disposed (forward). Further, the left and right drive wheels rotate backward in the same direction and move backward, and turn by rotating in opposite directions. For example, the self-propelled cleaner 10 has left and right driving wheels when any of the front ultrasonic receiving unit 14F, the left ultrasonic receiving unit 14L, and the right ultrasonic receiving unit 14R detects an obstacle on the path. Stop after slowing down. Thereafter, the left and right drive wheels are rotated in opposite directions to turn and change directions. In this way, the self-propelled cleaner 10 self-propels on the floor while avoiding obstacles at the place where it is installed.

≪駆動輪ユニットおよびその構造≫
左駆動輪ユニット23Lおよび右駆動輪ユニット23Rは左右対称で対をなすので両者を総称して駆動輪ユニット23と記載する。また、一方の機構を説明すれば他方はそれと左右対称で同様の機構であるから、以下の駆動輪ユニット23の説明は、左駆動輪ユニットで代表し右駆動輪ユニットについての説明は省略する。なお、以下の説明における各部の名称および符号については左右の区別を省略することがある。
≪Drive wheel unit and its structure≫
Since the left driving wheel unit 23L and the right driving wheel unit 23R are symmetrically paired, they are collectively referred to as the driving wheel unit 23. In addition, if one mechanism is described, the other is bilaterally symmetrical and the same mechanism, and therefore the following description of the drive wheel unit 23 is represented by the left drive wheel unit, and the description of the right drive wheel unit is omitted. In the following description, the left and right distinction may be omitted for the names and symbols of the respective parts.

図3は、図1に示す自走式掃除機10の左駆動輪ユニット23Lを含む箇所の前後方向に沿った垂直断面図である。
図4Aおよび図4Bは、この実施形態の自走式掃除機10における駆動輪ユニット23が筐体102に対して上下方向に変位する様子を示す説明図である。図5Aおよび図5Bは駆動輪ユニット23が筐体102に対して上下方向に変位する様子を示す別の説明図である。ここで、図4Aおよび図5Aは、自走式掃除機10の駆動輪が本体側へ最も移動した上端の位置に対応し、図4Bおよび図5Bは自走式掃除機10が段差を通過する等して駆動輪が本体の下方へ突出した状態の下端の位置に対応している。なお、図4Aおよび図5Aと対比し易いように図4Bおよび図5Bは、底板102aを水平の基準としているが、水平な床面Fの段差に差し掛かって底板102aの前方が持ち上がった状態を、床面Fを傾けて描くことによって示している。
また、図6は左駆動輪ユニット23Lに含まれる左輪駆動モータ21L、左駆動輪18Lおよび駆動輪ホルダー221を上方から視た説明図である。図7は駆動輪ホルダー221の内部構造を示す説明図である。
図4A〜図7は、左駆動輪ユニット23Lについてのみ示しているが、右駆動輪ユニット23Rはそれらと左右対称であるが同様の構成である。
FIG. 3 is a vertical cross-sectional view along the front-rear direction of the portion including the left drive wheel unit 23L of the self-propelled cleaner 10 shown in FIG.
4A and 4B are explanatory views showing a state in which the drive wheel unit 23 in the self-propelled cleaner 10 of this embodiment is displaced in the vertical direction with respect to the housing 102. FIG. FIG. 5A and FIG. 5B are other explanatory views showing how the driving wheel unit 23 is displaced in the vertical direction with respect to the housing 102. Here, FIGS. 4A and 5A correspond to the position of the upper end where the drive wheel of the self-propelled cleaner 10 has moved most to the main body side, and FIGS. 4B and 5B show the self-propelled cleaner 10 passing through the steps. And so on, corresponding to the position of the lower end of the state where the drive wheel protrudes downward from the main body. 4B and 5B, the bottom plate 102a is used as a horizontal reference for easy comparison with FIGS. 4A and 5A. However, the state in which the front of the bottom plate 102a is lifted by reaching the level difference of the horizontal floor surface F. This is shown by drawing the floor surface F tilted.
FIG. 6 is an explanatory view of the left wheel drive motor 21L, the left drive wheel 18L, and the drive wheel holder 221 included in the left drive wheel unit 23L as viewed from above. FIG. 7 is an explanatory view showing the internal structure of the drive wheel holder 221.
4A to 7 show only the left drive wheel unit 23L, but the right drive wheel unit 23R has the same configuration although it is symmetrical with them.

駆動輪ユニット23は、左駆動輪18L、左駆動輪18Lを左右方向の第1の軸心P1を中心に回転可能に保持する駆動輪ホルダー221および駆動輪ホルダー221に取り付けられた左輪駆動モータ21Lを有する。さらに、左輪駆動モータ21Lの駆動力を左駆動輪18Lに伝達する駆動伝達機構223を有する(図6、7参照)。 The drive wheel unit 23 includes a left drive wheel 18L, a drive wheel holder 221 that holds the left drive wheel 18L so as to be rotatable about a first axis P 1 in the left-right direction, and a left wheel drive motor attached to the drive wheel holder 221. 21L. Furthermore, it has a drive transmission mechanism 223 that transmits the driving force of the left wheel drive motor 21L to the left drive wheel 18L (see FIGS. 6 and 7).

駆動輪ホルダー221は、内側ケース221aおよび外側ケース221bを備える。内部は駆動伝達機構223として第1ギヤ223a、第2ギヤ223b、第3ギヤ223b、第4ギヤ223c、第5ギヤ223c3および第6ギヤ223d2を収納するギヤ収納室221rになっている。また、駆動輪ホルダー221は、内側ケース221aに左輪駆動モータ21Lを嵌め入れる円筒部221a1を有している。 The drive wheel holder 221 includes an inner case 221a and an outer case 221b. Inside the first gear 223a as a drive transmission mechanism 223, the second gear 223b 2, third gear 223b 3, it turned to the fourth gear 223c 2, fifth gear 223c 3 and sixth gear housing chamber 221r for accommodating the gear 223d 2 ing. The drive wheel holder 221 has a cylindrical portion 221a 1 into which the left wheel drive motor 21L is fitted into the inner case 221a.

前記円筒部221a1は、内側ケース221aの長手方向の一端(前端)側に設けられており、その位置に左輪駆動モータ21Lが嵌め入れられて固定される。内側ケース221aの前記円筒部221a1の中心に対応して、外側ケース221bに円筒部221bが形成されている。また、円筒部221a1の外周面の部分には係合部221aが形成されており、付勢部材241としての引っ張りバネの一端が引っ掛けられている。引っ張りバネの他端は、支持部材231に引っ掛けられている。 The cylindrical portion 221a 1 is provided on one end (front end) side in the longitudinal direction of the inner case 221a, and the left wheel drive motor 21L is fitted and fixed at that position. In response to the center of the cylindrical portion 221a 1 of the inner casing 221a, a cylindrical portion 221b 1 is formed on the outer casing 221b. Further, an engaging portion 221a 2 is formed on the outer peripheral surface of the cylindrical portion 221a 1 , and one end of a tension spring as the biasing member 241 is hooked. The other end of the tension spring is hooked on the support member 231.

引っ張りバネが弾性により縮もうとすると、引っ張りバネの前端が引っ掛けられた係合部221aが軸心P周りに回転する。即ち、バネ前端が引っ掛けられた円筒部221aは、軸心P2周りに係合部221aが回動するクランク機構を構成する。円筒部221aと一体で、駆動輪ホルダー221および左駆動輪18Lが下端位置へ向けて変位する。
なお、第6ギヤ223d2の第1の軸心P1と第1ギヤ223aの第2の軸心P2とは平行である。即ち、左駆動輪18Lの軸心と左輪駆動モータ21Lの駆動軸mとは平行であり、左駆動輪18Lの軸心と円筒部221aの回動軸心とは平行である。
Tension spring when you Chijimimo by the elastic engaging portion 221a 2 of the front end of the spring is hooked tension is rotated about the axis P 2. That is, the cylindrical portion 221a 1 of the spring front end hooked, the engaging portion 221a 2 around the axis P 2 constitute a crank mechanism for turning. A cylindrical portion 221a 1 integral with the drive wheel holder 221 and the left drive wheel 18L is displaced toward the lower end position.
The first axis P 1 of the sixth gear 223d 2 and the second axis P 2 of the first gear 223a are parallel. That is, parallel to the drive shaft m 1 of the axis and the left wheel drive motor 21L of the left driving wheel 18L, which is parallel to the axis and the cylindrical portion 221a 1 of the pivot axis of the left drive wheel 18L.

左輪駆動モータ21Lの駆動軸mの駆動力は、第1ギヤ223a〜第5ギヤ223c3を介して第6ギヤ223d2に伝達される。第6ギヤ223d2と左駆動輪18Lとは一体で回転するように連結されている。これにより、左輪駆動モータ21Lの駆動力が左駆動輪18Lに伝達される。 Driving force of the drive shaft m 1 of the left wheel drive motor 21L is transmitted to the sixth gear 223d 2 via the first gear 223a~ fifth gear 223c 3. The sixth gear 223d 2 and the left drive wheel 18L are connected to rotate integrally. Thereby, the driving force of the left wheel driving motor 21L is transmitted to the left driving wheel 18L.

図4Aおよび図5Aに示すように、自走式掃除機10は底板102aと結合された支持部材231および駆動輪ホルダー221を介して左右の駆動輪によって床面F上で支持される。このとき、筐体102の重量が駆動輪ユニット23にかかるため、円筒部221a1および221b1を回動軸として駆動輪ホルダー221が第2の軸心P2を中心に回動(変位)して左駆動輪18Lの大半が支持部材231内へ収納された状態となる。それと同時に、付勢部材241の前端が前方へ引っ張られる方向に移動する。付勢部材241が引っ張られて伸びることにより、駆動輪ホルダー221と一体で軸心P2を中心に回動する左駆動輪18Lは、床面Fを押圧する方向へ付勢される。 As shown in FIGS. 4A and 5A, the self-propelled cleaner 10 is supported on the floor F by the left and right drive wheels via the support member 231 and the drive wheel holder 221 coupled to the bottom plate 102a. In this case, since according to the weight drive wheel unit 23 of the housing 102, the cylindrical portion 221a 1 and 221b 1 is drive wheel holder 221 as pivot shaft pivots (displaced) about the second axis P 2 Thus, most of the left drive wheel 18L is housed in the support member 231. At the same time, the front end of the urging member 241 moves in the direction pulled forward. By biasing member 241 extends pulled, the left driving wheel 18L which rotates about the axis P 2 integrally with the drive wheel holder 221 is biased in a direction to press the floor F.

図4Bと図5Bに示すように、底板102aが床面Fから浮き上がると左駆動輪18Lが本体の下方へ突出し、付勢部材241の前端が後方へ引っ張られる。また、円筒部221a1、221b1を回動軸として駆動輪ユニット23が第2の軸心P2を中心に回動して、左駆動輪18Lが支持部材231の外側へ突出した状態となる。
図4Bおよび図5Bは、左駆動輪18Lが本体下方へ最も突出した状態を示しているが、この下端位置でもなお、付勢部材241の引っ張りバネは自然長よりも伸びた状態にあり、駆動輪ホルダー221および左駆動輪18Lを付勢している。左駆動輪18Lは付勢力によって床面Fに押し付けられるので、左駆動輪18Lが床面Fにしっかり追従してグリップする。即ち、自走式掃除機10は優れた段差乗り越え性能を有する。
As shown in FIGS. 4B and 5B, when the bottom plate 102a is lifted from the floor surface F, the left drive wheel 18L protrudes downward from the main body, and the front end of the urging member 241 is pulled rearward. Further, the drive wheel unit 23 rotates about the second axis P 2 around the cylindrical portions 221a 1 and 221b 1 as a rotation axis, and the left drive wheel 18L protrudes to the outside of the support member 231. .
4B and 5B show a state in which the left driving wheel 18L protrudes most downward in the main body, but the tension spring of the biasing member 241 is still extended beyond the natural length even at this lower end position, The wheel holder 221 and the left drive wheel 18L are biased. Since the left driving wheel 18L is pressed against the floor surface F by the urging force, the left driving wheel 18L follows the floor surface F firmly and grips it. That is, the self-propelled cleaner 10 has excellent step-over performance.

なお、水平な床面F上に自走式掃除機10が置かれた場合、図4Aおよび図5Aに示す上端位置よりも左駆動輪18Lが少し下方へ移動した状態で自重と釣り合い、自走式掃除機10はその状態で静止あるいは走行する。即ち、左駆動輪18Lは、図4Aおよび図5Aに示す上端位置と、図4Bおよび図5Bに示す下端位置との間の変位領域にあって、床面Fの凹凸や段差に応じて上下しながら走行する。
図5Aおよび図5Bから明らかなように、左駆動輪18Lが上端から下端までの如何なる位置においても、付勢部材241は高さ方向の寸法(図5Aに示すH1および図5Bに示すH2)が横方向の寸法(図5Aに示すW1および図5Bに示すW2)より小さくなるように取り付けられている。
即ち、左駆動輪18Lの上端位置を示す図5Aにおいて、H1<W1の関係が成立し、かつ、左駆動輪18Lの下端位置を示す図5Bにおいて、H2<W2の関係が成立し、それらの間の如何なる位置においても同様の関係が成り立つ。
When the self-propelled cleaner 10 is placed on the horizontal floor F, the left drive wheel 18L moves slightly downward from the upper end position shown in FIG. 4A and FIG. The vacuum cleaner 10 stands still or runs in that state. That is, the left drive wheel 18L is in a displacement region between the upper end position shown in FIGS. 4A and 5A and the lower end position shown in FIGS. 4B and 5B, and moves up and down according to the unevenness and steps of the floor surface F. While driving.
As is apparent from FIGS. 5A and 5B, the urging member 241 has a height dimension (H1 shown in FIG. 5A and H2 shown in FIG. 5B) regardless of the position of the left drive wheel 18L from the upper end to the lower end. It is attached so as to be smaller than the horizontal dimension (W1 shown in FIG. 5A and W2 shown in FIG. 5B).
That is, in FIG. 5A showing the upper end position of the left drive wheel 18L, the relationship of H1 <W1 is established, and in FIG. 5B showing the lower end position of the left drive wheel 18L, the relationship of H2 <W2 is established. The same relationship holds at any position between them.

≪駆動輪の位置と床面への押圧力≫
付勢部材241によって駆動輪ホルダー221に加わる付勢力を算出する。その付勢力は、駆動輪ホルダー221の先に取り付けられた駆動輪(図5Aおよび図5Bでは左駆動輪18L)が床面Fを押圧するように作用する。
図8Aおよび図8Bは、左駆動輪18Lの上端および下端位置で、付勢部材241が駆動輪ホルダー221を回動させる力F(エフエル)を示す説明図である。図8Aおよび図8Bに示す駆動輪ホルダー221の位置は、図5Aおよび図5Bにそれぞれ対応している。
≪Drive wheel position and floor pressure≫
The biasing force applied to the drive wheel holder 221 by the biasing member 241 is calculated. The urging force acts so that the driving wheel (the left driving wheel 18L in FIGS. 5A and 5B) attached to the tip of the driving wheel holder 221 presses the floor surface F.
FIG. 8A and FIG. 8B are explanatory diagrams showing the force F 1 (Fuel) that causes the urging member 241 to rotate the driving wheel holder 221 at the upper end and lower end positions of the left driving wheel 18L. The position of the drive wheel holder 221 shown in FIGS. 8A and 8B corresponds to FIGS. 5A and 5B, respectively.

図8Aおよび図8Bにおいて、付勢部材241である引っ張りバネの長さをl(エル)で示す。また、軸心P2から付勢部材241の前端までの距離、即ち円筒部221a1に付勢部材241の前端が引っ掛けられた係合部221aが軸心P2を中心に回動する円の半径をrで示す。即ち、半径rは軸心P2から係合部221aまでの距離である。軸心P2から付勢部材241の後端(バネ後端241t)が支持部材231に引っ掛けられた位置までの距離をxで示す。 In FIG. 8A and FIG. 8B, the length of the tension spring which is the urging member 241 is indicated by 1 (el). Further, a distance from the axis P 2 to the front end of the biasing member 241, that is, a circle in which the engaging portion 221 a 2 in which the front end of the biasing member 241 is hooked on the cylindrical portion 221 a 1 rotates about the axis P 2. The radius of is denoted by r. That is, the radius r is a distance from the axis P 2 to the engaging portion 221a 2 . The distance from the axis P 2 to the position where the rear end (spring rear end 241t) of the biasing member 241 is hooked on the support member 231 is indicated by x.

付勢部材241の前端(係合部221a)、後端(バネ後端241t)および軸心P2は三角形をなす。その三角形のうち、バネ後端241tの頂角の大きさをψ(プサイ)で示す。バネ後端241tから軸心P2へ伸びる辺の延長線と軸心P2から係合部221aへ伸びる辺のなす角度をθ(シータ)で示す。角度θの大きさは、180°、即ちπラジアンから軸心P2の頂角を差し引いたものである。
さらに、前述の半径rと直交する接線と、付勢部材241とがなす角度をφ(ファイ)で示す。角度φは、前述の三角形のうち係合部221aの頂角に対する余角である。
The front end (engaging portion 221a 2 ), rear end (spring rear end 241t), and axis P 2 of the biasing member 241 form a triangle. Among the triangles, the magnitude of the apex angle of the spring rear end 241t is indicated by ψ (psi). The angle of the sides extending extension of the sides extending in the axis P 2 and the axis P 2 from the spring rear end 241t to the engaging portion 221a 2 shown in theta (theta). The magnitude of the angle θ is 180 °, that is, π radians minus the apex angle of the axis P 2 .
Further, an angle formed between the tangent line orthogonal to the radius r and the urging member 241 is represented by φ (phi). The angle φ is a complementary angle with respect to the apex angle of the engaging portion 221a 2 in the above-described triangle.

図8Aおよび図8Bにおいて、付勢部材241が係合部221aにおいて駆動輪ホルダー221を軸心P2周りに回転させる力をFで示している。Fの向きは、軸心P2を中心とした半径rの円の周に沿った方向であり、付勢部材241が縮もうとする向きである。 8A and 8B, the biasing member 241 indicates a force for rotating the drive wheel holder 221 about the axis P 2 at an engagement portion 221a 2 at F l. Orientation of the F l is the direction along the circumference of a circle of radius r centered at the axis P 2, a direction in which the biasing member 241 is going Chijimimo.

付勢部材241が軸心P2周りに駆動輪ホルダー221を回転させようとするトルクTは、以下の式で表わされる。
T=F×r (1)
The biasing member 241 is a torque T to rotate the drive wheel holder 221 about the axis P 2 is expressed by the following equation.
T = F l × r (1)

付勢部材241である引っ張りバネの自然長をL、バネ定数をKとすると、Fは、以下の式で表わされる。
=K×(l−L)×cosφ (2)
ここで、(l−L)はバネの伸びである。
は、引っ張りバネが縮もうとする力のうち、中心がP2で半径rの円の接線方向の成分として表される。左駆動輪18Lが上下に移動するにつれて、バネ長l(エル)と角度φの両方が変化し、Fの大きさが変化する。
If the natural length of the tension spring is a biasing member 241 L, the spring constant is K, F l is expressed by the following equation.
F l = K × (l−L) × cos φ (2)
Here, (1-L) is the extension of the spring.
F 1 is expressed as a component in the tangential direction of a circle whose center is P 2 and whose radius is r, out of the force that the tension spring tries to contract. As the left drive wheel 18L moves up and down, both the spring length l (el) and the angle φ change, and the magnitude of Fl changes.

角度φを角度θで表すことを考える。付勢部材241の前端、後端および軸心P2を頂点とする三角形に着目すると、三角形の内角の和がπラジアンであることから、
ψ+(π−θ)+(π/2−φ)=π
の関係が成立する。これを変形して、
ψ−θ−φ=−π/2
φ=π/2+ψ−θ (3)
式(3)は、角度φを角度ψとθとで表す関係式である。
Consider representing the angle φ by the angle θ. The front end of the biasing member 241, focusing on a triangle whose vertices rear end and axis P 2, since the sum of interior angles of a triangle is π radians,
ψ + (π−θ) + (π / 2−φ) = π
The relationship is established. Transform this,
ψ−θ−φ = −π / 2
φ = π / 2 + ψ−θ (3)
Expression (3) is a relational expression in which the angle φ is represented by angles ψ and θ.

また、図8Aおよび図8Bより、
l×cosψ=x+r×cosθ
の関係があり、この関係を用いて、
tanψ=(r×sinθ)/(x+r×cosθ) (4)
と表すことができる。
式(4)は、角度ψを角度θで表す関係式である。
From FIG. 8A and FIG. 8B,
l × cos ψ = x + r × cos θ
Using this relationship,
tan ψ = (r × sin θ) / (x + r × cos θ) (4)
It can be expressed as.
Expression (4) is a relational expression that represents the angle ψ by the angle θ.

式(3)に式(4)を適用することで、角度ψを用いることなく角度φを角度θで表すことができる。
その結果を式(2)に適用することで、式(2)のFを角度θで表すことができ、ひいては式(1)のトルクTを角度θで表すことができる。
そして、左駆動輪18Lが床面Fを押圧する力は、トルクTにほぼ比例する。
By applying the equation (4) to the equation (3), the angle φ can be expressed by the angle θ without using the angle ψ.
By applying the result to equation (2), it can represent F l of the formula (2) at an angle theta, can thus represent the torque T of the formula (1) at an angle theta.
The force with which the left drive wheel 18L presses the floor surface F is substantially proportional to the torque T.

厳密には、軸心PとPとを結ぶ線が底板102aとなす角度の変化や、底板102aに対する床面Fの傾きの角度も考慮すべきである。しかし、段差の形状によってそれらの条件が変わるため、予め定めることは難しい。そこで、駆動輪の床面Fに対する押圧力がトルクTの大きさにほぼ比例すると考えて設計の目安にすることには意味がある。 Strictly speaking, changes in the angle at which the line connecting the axial center P 1 and P 2 forms with the bottom plate 102a, the angle of inclination of the floor surface F to the base plate 102a should also be considered. However, since these conditions vary depending on the shape of the step, it is difficult to determine in advance. Therefore, it is meaningful to consider that the pressing force of the drive wheel against the floor surface F is substantially proportional to the magnitude of the torque T and to use it as a design guide.

図9は、上式(1)〜(4)を用いて角度θに対するトルクTの大きさの算出例を示すグラフである。図9で、横軸は角度θであり、約0°〜180°の範囲で計算している。縦軸はトルクTの大きさを示す。計算に用いた数値と単位は、以下のとおりである。
r=30(mm)
x=100(mm)
L=60(mm)
K=50(N/m)
図8Aおよび図8Bからわかるように、左駆動輪18Lが上端と下端の間の如何なる位置においても、引っ張りバネの全長はxよりも長い。前記xは半径rの3倍以上の長さである。従って、駆動輪が上端から下端までの如何なる位置においても前記引っ張りバネの全長が前記半径の3倍以上の長さである。
FIG. 9 is a graph showing a calculation example of the magnitude of the torque T with respect to the angle θ using the above equations (1) to (4). In FIG. 9, the horizontal axis is the angle θ and is calculated in the range of about 0 ° to 180 °. The vertical axis indicates the magnitude of the torque T. The numerical values and units used in the calculation are as follows.
r = 30 (mm)
x = 100 (mm)
L = 60 (mm)
K = 50 (N / m)
As can be seen from FIGS. 8A and 8B, the total length of the tension spring is longer than x at any position between the upper end and the lower end of the left drive wheel 18L. The x is a length that is at least three times the radius r. Therefore, at any position from the upper end to the lower end of the driving wheel, the total length of the tension spring is at least three times the radius.

図9に示すように、角度θが0°および180°に近づくとトルクTはゼロに収束する。図8Aおよび図8Bを参照すると、角度θがゼロの位置は付勢部材241が伸びきった上死点に対応する。一方、角度θが180°の位置は、付勢部材241が最も縮んだ下死点に対応する。いずれの場合も、付勢部材241の前端と後端とを結ぶ線またはその延長上に軸心Pが位置しており、その位置では円筒部221a1を回転させようとするトルクが発生しない。 As shown in FIG. 9, when the angle θ approaches 0 ° and 180 °, the torque T converges to zero. Referring to FIGS. 8A and 8B, the position where the angle θ is zero corresponds to the top dead center where the biasing member 241 is fully extended. On the other hand, the position where the angle θ is 180 ° corresponds to the bottom dead center where the urging member 241 contracts most. In either case, the line or extension thereof on connecting the front and rear ends of the biasing member 241 has axial P 2 position, the torque to rotate the cylindrical portion 221a 1 does not occur at that position .

また、角度θが0°より大きく180°未満の領域では、円筒部221a1を回転させようとするトルクが発生する。図9に示す例で、トルクTは、角度θが0°付近で増加するとそれにつれて単調に増加するが、角度θが75°に達するとピークに達する(図9にCで示す臨界点)。臨界点Cを過ぎると、角度θが180°に達するまでトルクTは単調に減少する。図9において、角度θが0°から臨界点Cまでの単調増加の領域をRiで示し、臨界点Cを過ぎて180°までの単調減少の領域をRdで示している。 Further, in a region where the angle θ is greater than 0 ° and less than 180 °, a torque is generated to rotate the cylindrical portion 221a 1 . In the example shown in FIG. 9, the torque T increases monotonously as the angle θ increases in the vicinity of 0 °, but reaches a peak when the angle θ reaches 75 ° (critical point indicated by C in FIG. 9). After passing the critical point C, the torque T decreases monotonically until the angle θ reaches 180 °. In FIG. 9, a region where the angle θ is monotonically increasing from 0 ° to the critical point C is denoted by Ri, and a region where the angle θ is monotonously decreasing from the critical point C to 180 ° is denoted by Rd.

この実施形態において、付勢部材241は、左駆動輪18Lの上端位置から下端位置に渡る変位領域が、図9に示す単調増加の領域Riでカバーされるように取り付けられ、駆動輪ホルダー221を付勢する。
領域Riにおいて、左駆動輪18Lがより本体下方へ突出して角度θが増加すると、軸心P周りに駆動輪ホルダー221を回動させて左駆動輪18Lを床面Fへ押圧する力が増加する。従って、段差を通過する際に左駆動輪18Lが本体下方へ大きく突出しても床面Fをしっかりとグリップして段差を乗り越える推進力が得られる。また、凹凸のある床面でも駆動輪がスリップせずに安定して走行できる。
In this embodiment, the urging member 241 is attached so that the displacement region extending from the upper end position to the lower end position of the left drive wheel 18L is covered by the monotonically increasing region Ri shown in FIG. Energize.
In the region Ri, the angle θ to project left drive wheel 18L is the more lower body is increased, the force for pressing by rotating the drive wheel holder 221 about the axis P 2 of the left driving wheel 18L to the floor F is increased To do. Therefore, even if the left drive wheel 18L protrudes greatly downward from the main body when passing through the step, a propulsive force that firmly grips the floor F and gets over the step can be obtained. In addition, the driving wheel can stably travel without slipping even on an uneven floor surface.

以上のように、付勢部材241としての引っ張りバネ自体は、左駆動輪18Lが下端位置にある場合(図8Bに対応)よりも上端位置にある場合(図8Aに対応)の方が、長く伸びているのでバネが縮む方向へ大きな付勢力を発生する。即ち、角度θに対して引っ張りバネが縮もうとする付勢力をプロットすると、単調減少の曲線になる。
しかし、引っ張りバネの前端は、軸心Pを中心に回動可能な円筒部221a1の係合部221aに取り付けられてクランク機構を構成している。左駆動輪18Lと駆動輪ホルダー221は、そのクランクと一体で軸心P周りに回動する。付勢部材241の付勢力によって前記クランクを回転させるトルクTは、引っ張りバネの付勢力のうち前記クランクの周方向に沿う分力Fに比例する。よって、角度θに対してトルクTをプロットすると、図9に示すような単調増加から臨界点Cを経て単調減少に移行する曲線になる。
As described above, the tension spring itself as the biasing member 241 is longer when the left drive wheel 18L is at the upper end position (corresponding to FIG. 8B) than when the left drive wheel 18L is at the lower end position (corresponding to FIG. 8A). Since it is extended, a large urging force is generated in the direction in which the spring contracts. That is, when the urging force that the tension spring tries to contract against the angle θ is plotted, a monotonically decreasing curve is obtained.
However, the front end of the tension spring constitutes a crank mechanism mounted around the axis P 2 with the engaging portion 221a 2 of the rotatable cylindrical portion 221a 1. Left drive wheel 18L and the driven wheel holder 221 is rotated to the axis P 2 about its crank integral. Torque T for rotating the crank by the urging force of the urging member 241 is proportional to the component force F l in the circumferential direction of the crank of the biasing force of the tension spring. Therefore, when the torque T is plotted against the angle θ, a curve that shifts from a monotonic increase to a monotonic decrease through the critical point C as shown in FIG.

(実施の形態2)
実施の形態1では、付勢部材241が引っ張りバネの場合を述べたが、付勢部材241は引っ張りバネに限定されない。
この実施形態では、付勢部材241として圧縮バネを用いる構成例を示す。
図10Aおよび図10Bは、この実施形態における駆動輪ユニットにおいて付勢部材として圧縮バネを用いる態様を示す説明図である。
(Embodiment 2)
In the first embodiment, the case where the urging member 241 is a tension spring has been described, but the urging member 241 is not limited to the tension spring.
In this embodiment, a configuration example using a compression spring as the biasing member 241 is shown.
10A and 10B are explanatory views showing a mode in which a compression spring is used as an urging member in the drive wheel unit in this embodiment.

図10Aおよび図10Bにおける左駆動輪18Lおよび駆動輪ホルダー221の位置は、図5Aおよび図5Bにそれぞれ対応する。
円筒部221a1の係合部221aの位置は、引っ張りバネを用いる図5Aおよび図5Bに示す係合部221aと軸心P2に対して点対称の位置にすればよい。バネの自然長からの変位量およびバネ係数が図5Aよび図5Bに示す引っ張りバネと等しければ、図9に示すものと同等のトルクTが得られる。
The positions of the left driving wheel 18L and the driving wheel holder 221 in FIGS. 10A and 10B correspond to FIGS. 5A and 5B, respectively.
The position of the engaging portion 221a 2 of the cylindrical portion 221a 1 may be a point-symmetrical position with respect to the engaging portion 221a 2 and the axis P 2 shown in FIGS. 5A and 5B using a tension spring. If the amount of displacement from the natural length of the spring and the spring coefficient are equal to the tension spring shown in FIGS. 5A and 5B, a torque T equivalent to that shown in FIG. 9 can be obtained.

(実施の形態3)
この実施形態では、付勢部材241として板バネを用いる態様を述べる。
図11Aおよび図11Bは、この実施形態における駆動輪ユニットにおいて付勢部材として板バネを用いる態様を示す説明図である。
図11Aおよび図11Bにおける左駆動輪18Lおよび駆動輪ホルダー221の位置は、図5Aおよび図5Bにそれぞれ対応する。
(Embodiment 3)
In this embodiment, a mode in which a leaf spring is used as the biasing member 241 will be described.
FIG. 11A and FIG. 11B are explanatory views showing a mode in which a leaf spring is used as an urging member in the drive wheel unit in this embodiment.
The positions of the left drive wheel 18L and the drive wheel holder 221 in FIGS. 11A and 11B correspond to FIGS. 5A and 5B, respectively.

図11Aおよび図11Bに示すように、円筒部221a1は、周付近の一カ所に付勢部材241としての板バネと係合する係合部221aが形成されている。係合部221aは、軸心P2に平行な棒状の部材であり、板バネと接触する部分の摩擦を少なくするために周囲に回動可能なリングが嵌められていてもよい。
板バネの上端は、軸心P2の直上よりもやや左寄りの位置で支持部材231に固定されており、下端は係合部221aよりも下方かつ右寄りの位置にある。板バネは、係合部221aを左方へ付勢し、その付勢力によって左駆動輪18Lおよび駆動輪ホルダー221を本体から突出させようとするトルクTが得られる。
図11Aおよび図11Bに示すように、係合部221aが右側へ寄るほど板バネの変形は大きく、係合部221aを左方へ付勢する力が大きい。図5Aおよび図5Bで、係合部221aが前側へ寄るほど引っ張りバネが伸びて大きな付勢力が得られるのと同様である。
As shown in FIGS. 11A and 11B, the cylindrical portion 221a 1 is formed with an engaging portion 221a 2 that engages with a leaf spring as the biasing member 241 at one location near the periphery. Engaging portion 221a 2 is a member of the parallel rod-shaped axis P 2, may be fitted is rotatable ring around in order to reduce the friction of the portion in contact with the leaf spring.
The upper end of the leaf spring is slightly than immediately above the axis P 2 is fixed to the supporting member 231 at a leftward position, the lower end is below and right side position than the engaging portion 221a 2. The leaf spring urges the engaging portion 221a 2 to the left, and a torque T for causing the left driving wheel 18L and the driving wheel holder 221 to protrude from the main body is obtained by the urging force.
As shown in FIGS. 11A and 11B, the deformation of the leaf spring increases as the engaging portion 221a 2 moves toward the right side, and the force for urging the engaging portion 221a 2 to the left increases. In FIGS. 5A and 5B, is the same as the engaging portion 221a 2 large urging force elongation as tension spring stop by the front is obtained.

以上に述べたように、
(i)この発明による自走式電子機器は、駆動輪と、前記駆動輪を駆動して自走させる駆動部と、前記駆動輪が本体に対し上下に変位可能なように支持する懸架機構とを備え、前記懸架機構は、前記駆動輪の変位に応じて軸心周りに回動し前記軸心から所定の距離で付勢部材と係合する係合部と、前記係合部と係合し下端へ向けて駆動輪を変位させようと付勢する付勢部材とを含み、前記駆動輪が上端から下端へ変位するに従って前記付勢部材の付勢力が次第に小さくなっても、前記係合部から軸心へ向かう線と前記付勢部材の付勢方向とがなす角度が90°以下の範囲で次第に大きくなることによって、前記付勢力のうち前記駆動輪を下端へ変位させようとする分力が強くなるように前記付勢部材の付勢力と前記係合部の位置とが選択されていることを特徴とする。
As mentioned above,
(I) A self-propelled electronic device according to the present invention includes a drive wheel, a drive unit that drives and drives the drive wheel, and a suspension mechanism that supports the drive wheel so that the drive wheel can be displaced vertically with respect to a main body. The suspension mechanism rotates around an axis according to displacement of the drive wheel and engages with a biasing member at a predetermined distance from the axis, and engages with the engagement part And an urging member that urges the drive wheel to be displaced toward the lower end, and the engagement even if the urging force of the urging member gradually decreases as the drive wheel is displaced from the upper end to the lower end. As the angle formed by the line from the portion toward the shaft center and the urging direction of the urging member gradually increases within a range of 90 ° or less, the driving wheel of the urging force is displaced toward the lower end. The biasing force of the biasing member and the position of the engaging portion are selected so that the force is strong And wherein the Rukoto.

この発明において、駆動部は、駆動輪を駆動して機器を自走させるものである。その具体的な態様としては、例えば、駆動輪を回転させるモータとそのモータの動力を駆動輪に伝達する駆動機構、周囲の状況に応じて駆動輪を回転および停止させて走行を制御するための制御回路等が駆動部に相当する。   In this invention, a drive part drives a driving wheel and makes an apparatus self-propelled. For example, a motor for rotating the drive wheel, a drive mechanism for transmitting the power of the motor to the drive wheel, and a method for controlling traveling by rotating and stopping the drive wheel according to the surrounding situation. A control circuit or the like corresponds to the drive unit.

また、係合部は、付勢部材と係合し、付勢部材の付勢力を下端へ向けて駆動輪を変位させる力に変換するものである。即ち、付勢部材からの付勢力によって前記軸心周りに回転しようとするクランク機構を構成する要素である。上述の実施形態において円筒部材221aの外周部分に形成された係合部221aは、それに相当する。 The engaging portion engages with the urging member and converts the urging force of the urging member into a force that displaces the drive wheel toward the lower end. That is, it is an element constituting a crank mechanism that attempts to rotate around the axis by the urging force from the urging member. In the above-described embodiment, the engaging portion 221a 2 formed on the outer peripheral portion of the cylindrical member 221a 1 corresponds to that.

係合部から軸心へ向かう線と付勢部材の付勢方向とがなす角度とは、図8Aおよび図8Bに当て嵌めると、軸心P、係合部221aおよびバネ後端241tの3点を頂点とする三角形のうち、係合部221aの頂角の角度に相当する。係合部221aの頂角の余角が、角度φである。よって、係合部から軸心へ向かう線と付勢部材の付勢方向とがなす角度が90°以下の範囲で次第に大きくなると、余角である角度φは次第に小さくなり、付勢の方向が軸心P周りの円の接線と次第に一致する。 The angle formed by the line extending from the engaging portion toward the shaft center and the urging direction of the urging member is determined by fitting the shaft P 2 , the engaging portion 221a 2 and the spring rear end 241t with reference to FIGS. 8A and 8B. This corresponds to the apex angle of the engaging portion 221a 2 among the triangles having three vertices. The additional angle of the apex angle of the engaging portion 221a 2 is the angle φ. Therefore, when the angle formed by the line from the engaging portion toward the shaft center and the urging direction of the urging member is gradually increased within a range of 90 ° or less, the angle φ, which is a residual angle, gradually decreases, and the urging direction is gradually to match the tangent of a circle around the axis P 2.

さらにまた、付勢力のうち駆動輪を下端へ変位させようとする分力が強くなるように付勢部材の付勢力と係合部の位置とが選択されるとの記載は、上述の実施形態において以下の構成に相当する。即ち、図9にRiで示す領域の中に駆動輪が上端から下端へ変位する変位領域が包含される構成である。領域Riでは、角度θが増加するにつれてトルクTが単調増加する。   Furthermore, the description that the urging force of the urging member and the position of the engaging portion are selected so that the component force for displacing the drive wheel to the lower end of the urging force is increased is described in the above embodiment. This corresponds to the following configuration. That is, the region indicated by Ri in FIG. 9 includes a displacement region in which the driving wheel is displaced from the upper end to the lower end. In the region Ri, the torque T increases monotonously as the angle θ increases.

さらに、この発明の好ましい態様について説明する。
(ii)前記付勢部材は、駆動輪が上端から下端までの如何なる位置においても高さ方向の寸法が横方向の寸法より小さくなるように取り付けられていてもよい。
このようにすれば、付勢部材を横長に配置して取り付けることによって、懸架機構を備えていても薄型の自走式電子機器を実現することができる。例えば、自走式電子機器の一態様である自走式掃除機は、ソファーやベッドの下の低い隙間を掃除できるように高さ方向の寸法が小さい薄型のものが好ましいので、この態様による懸架機構は好適である。
Furthermore, the preferable aspect of this invention is demonstrated.
(Ii) The urging member may be attached such that the height of the driving wheel is smaller than the size of the lateral direction at any position from the upper end to the lower end of the driving wheel.
In this way, a thin self-propelled electronic device can be realized by disposing the urging member in a horizontally long manner and mounting it even if the suspension mechanism is provided. For example, a self-propelled vacuum cleaner that is one aspect of the self-propelled electronic device is preferably a thin one having a small height dimension so that a low gap under a sofa or a bed can be cleaned. The mechanism is preferred.

(iii)前記付勢部材は、引っ張りバネであり、駆動輪が上端から下端までの如何なる位置においても前記引っ張りバネの全長が前記所定の距離の3倍以上の長さであってもよい。
このようにすれば、軸心から係合部までの距離の3倍以上の引っ張りバネであっても、横長に配置することで薄型の自走式電子機器を実現できる。
(Iii) The biasing member may be a tension spring, and the total length of the tension spring may be three times or more the predetermined distance at any position from the upper end to the lower end of the driving wheel.
In this way, a thin self-propelled electronic device can be realized by arranging it horizontally, even if it is a tension spring that is three times or more the distance from the shaft center to the engaging portion.

(iv)前記付勢部材は、圧縮バネまたは板バネであってもよい。
このようにすれば、引っ張りバネに限らず、それ以外のものも付勢部材として適用できる。
(Iv) The biasing member may be a compression spring or a leaf spring.
If it does in this way, not only a tension spring but other things can be applied as a biasing member.

(v)前記軸心の方向は、前記駆動輪の回転軸に平行であってもよい。
このようにすれば、駆動輪が上下に変位すると、駆動輪の回転軸と平行な軸心周りに係合部が回動するので、単純な構成の懸架機構を実現できる。
この発明の好ましい態様には、上述した複数の態様のうちの何れかを組み合わせたものも含まれる。
前述した実施の形態の他にも、この発明について種々の変形例があり得る。それらの変形例は、この発明の範囲に属さないと解されるべきものではない。この発明には、請求の範囲と均等の意味および前記範囲内でのすべての変形とが含まれるべきである。
(V) The direction of the axis may be parallel to the rotation axis of the drive wheel.
In this way, when the drive wheel is displaced up and down, the engaging portion rotates around an axis parallel to the rotation axis of the drive wheel, so that a suspension mechanism with a simple configuration can be realized.
Preferred embodiments of the present invention include combinations of any of the plurality of embodiments described above.
In addition to the embodiments described above, there can be various modifications of the present invention. These modifications should not be construed as not belonging to the scope of the present invention. The present invention should include the meaning equivalent to the scope of the claims and all modifications within the scope.

10:自走式掃除機、 14B:超音波発信部、 14L:左方超音波受信部、 14F:前方超音波受信部、 14R:右方超音波受信部、 16L:左輪床面センサ、 16R:右輪床面センサ、 16F:前方床面センサ、 16T:後方床面センサ、 18R:右駆動輪、 18L:左駆動輪、 18T:後輪、 21L:左輪駆動モータ、 23:駆動輪ユニット、 23L:左駆動輪ユニット、 23R:右駆動輪ユニット、 31:吸気口、 32:排気口、 36:回転ブラシ、 37:サイドブラシ
102:筐体、 102a:底板、 102b:天板、 102c:側板
221:駆動輪ホルダー、 221a:内側ケース、 221b:外側ケース、 221a,221b:円筒部、 係合部:221a、 221r:ギヤ収納室、 223:駆動伝達機構、 223a:第1ギヤ、 223b:第2ギヤ、 223b:第3ギヤ、 223c:第4ギヤ、 223c3:第5ギヤ、 223d2:第6ギヤ、 231:支持部材、 241:付勢部材、 241t:バネ後端
F:床面、 m:駆動軸、 P,P:軸心
10: Self-propelled cleaner, 14B: Ultrasonic transmitter, 14L: Left ultrasonic receiver, 14F: Front ultrasonic receiver, 14R: Right ultrasonic receiver, 16L: Left wheel floor sensor, 16R: Right wheel floor sensor, 16F: Front floor sensor, 16T: Rear floor sensor, 18R: Right drive wheel, 18L: Left drive wheel, 18T: Rear wheel, 21L: Left wheel drive motor, 23: Drive wheel unit, 23L : Left drive wheel unit, 23R: Right drive wheel unit, 31: Intake port, 32: Exhaust port, 36: Rotating brush, 37: Side brush 102: Housing, 102a: Bottom plate, 102b: Top plate, 102c: Side plate 221 : Driving wheel holder, 221a: inner case, 221b: outer case, 221a 1 , 221b 1 : cylindrical portion, engaging portion: 221a 2 , 221r: gear storage chamber, 223: drive transmission Reach mechanism, 223a: first gear, 223b 2: second gear, 223b 3: third gear, 223c 2: 4th gear, 223c 3: 5 gear, 223d 2: sixth gear, 231: supporting member, 241 : Urging member, 241t: spring rear end F: floor surface, m 1 : drive shaft, P 1 , P 2 : shaft center

Claims (5)

駆動輪と、
前記駆動輪を駆動して自走させる駆動部と、
前記駆動輪が本体に対し上下に変位可能なように支持する懸架機構とを備え、
前記懸架機構は、前記駆動輪の変位に応じて軸心周りに回動し前記軸心から所定の距離で付勢部材と係合する係合部と、前記係合部と係合し下端へ向けて駆動輪を変位させようと付勢する付勢部材とを含み、
前記駆動輪が上端から下端へ変位するに従って前記付勢部材の付勢力が次第に小さくなっても、前記係合部から軸心へ向かう線と前記付勢部材の付勢方向とがなす角度が90°以下の範囲で次第に大きくなることによって、前記付勢力のうち前記駆動輪を下端へ変位させようとする分力が強くなるように前記付勢部材の付勢力と前記係合部の位置とが選択されている自走式電子機器。
Drive wheels,
A drive unit for driving the drive wheel to be self-propelled;
A suspension mechanism that supports the drive wheel so that it can be displaced vertically with respect to the main body,
The suspension mechanism rotates around an axis according to the displacement of the drive wheel and engages with a biasing member at a predetermined distance from the axis, and engages with the engagement part and moves to the lower end. An urging member that urges the drive wheel to be displaced toward the
Even if the urging force of the urging member gradually decreases as the driving wheel is displaced from the upper end to the lower end, the angle formed by the line from the engaging portion toward the shaft center and the urging direction of the urging member is 90. The urging force of the urging member and the position of the engaging portion are increased so that a component force to displace the drive wheel to the lower end of the urging force is increased by gradually increasing in a range of less than or equal to °. Selected self-propelled electronic device.
前記付勢部材は、駆動輪が上端から下端までの如何なる位置においても高さ方向の寸法が横方向の寸法より小さくなるように取り付けられている請求項1に記載の自走式電子機器。   2. The self-propelled electronic device according to claim 1, wherein the urging member is attached such that a driving wheel has a height dimension smaller than a horizontal dimension at any position from an upper end to a lower end. 前記付勢部材は、引っ張りバネであり、駆動輪が上端から下端までの如何なる位置においても前記引っ張りバネの全長が前記所定の距離の3倍以上の長さである請求項2に記載の自走式電子機器。   The self-propelled according to claim 2, wherein the urging member is a tension spring, and the total length of the tension spring is three times or more the predetermined distance at any position from the upper end to the lower end of the driving wheel. Electronic equipment. 前記付勢部材は、圧縮バネまたは板バネである請求項1または2に記載の自走式電子機器。   The self-propelled electronic device according to claim 1, wherein the biasing member is a compression spring or a leaf spring. 前記軸心の方向は、前記駆動輪の回転軸に平行である請求項1〜4の何れか一つに記載の自走式電子機器。   The self-propelled electronic device according to any one of claims 1 to 4, wherein a direction of the axis is parallel to a rotation axis of the drive wheel.
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